Me iabad Lead & Zinc

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MBE DOCU NT NO.

Enquiry for Air Blowers

TECHNICAL SPECIFICATION OF AIR BLOWER

1.1.0 Gas : Air

1.1.1 Quantity required : Two (1 operating + 1Standby)

1.1.2 Altitude above Mean sea level METER : 1800

1.1.3 Discharge pressure bar(g) : 0.55

1.1.4 Volumetric capacity m3/hr : 17000 (FAD)

11728 (at blower discharge)

1.1.5 Maximum Running speed

eed of blower rpm : 3000

1.1.6 Driver shaft power KW : …………… at 20 C Inlet Temperature

1.1.7 Motor power KW : …………..

1.1.8 Adiabatic efficiency : …………… %

1.1.9 Total sound level dBA : 800 dBa @ 1 mtr in free field
With or without Acoustic Hood.

1.1.10 Operation : Continuous

1.1.11 Application : For the Flotation Cells

ells in a Lead & Zinc
Beneficiation plant

1.1.15 Drive arrangement : Directly coupled with motor

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1.1.16 Type of Blower : Multistage Centrifugal

entrifugal blower, inlet side
driven.

1.1.17 Location : Indoor

Power supply : 6600 V ( + ) 10%, 50 Hz ( + ) 5%, 3 Ph,

3 Wire, AC supply to Blower motor
230 V ( + ) 10%, 50 Hz ( + ) 5%, 1 Ph,
AC supply to Space heater
415 V ( + ) 10%, 50 Hz ( + ) 5%, 3 Ph, 4
Wire, AC supply to Blower local pane

1.18. Climatic Conditions : Annual absolute max. summer

Temp. 48 Deg C.
: Annual absolute min. Temp.
-19 Deg C.
: Annual avg. temp.18 Deg C
: Annual monthly max. temp
38 Deg C.
: Annual monthly min. temp
0.3 Deg C

2.1.0 The Air Blower shall be complete with the following:

2.1.1 Centrifugal Air Blower cast aluminium impellers along with drain port.

2.1.2 Heavy duty welded structural steel base for direct flexible coupling prepared to fit with motor including foundation
bolts. Eye bolts or lugs shall be incorporated in base for lifting and iinstallation.
nstallation. Detailed drawing for installation to
be furnished.

2.1.3 Flexible coupling/ Direct drive transmission

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2.1.4 Coupling guard

2.1.6 List of spares for two year normal operation

2.1.7 Base frame for Centrifugal blower & motor

2.1.8 6.6KV/3Ph./50Hz. Motor, rating to be confirmed by bidder, 3000rpm, IP 55 Motor from reputed make. Please
refer separate motor specification in this regard. The protection class for enclosure of Local control panel should
be IP: 65.Vendor to confirm that their offer has been complied with attached specifications and design basis
criteria

2.2.0 Motor Rating, GD2 value, torque speed characteristics

characteristics and other relevant technical parameters to be furnished.

2.2.1 First Fill of Lubricant included in scope

2.2.2 Commissioning Spares included in scope. Bidder to mention list of such spares considered.

2.3.0 Other Accessories to be shipped with the blower:

Inlet Accessories:
a) Inlet Filter & Silencer
b) Metallic expansion joint with Steel flanges & stainless steel bellows - at inlet
c) Pneumatic butterfly valve on/off, double acting + electro-distributor + 1 mechanical adjustable stop on opening +
2 dry contact limit end switches. Air Filter Regulators to be included in scope of supply.
Outlet Accessories:
d) Metallic expansion joint with Steel flanges & stainless steel bellows - at outlet
e) Check valve Double Flap
f) By-pass Tee pipework
g) Automatic by-pass valve (Electro pneumatic type)
h) Silencer for by-pass
i) Pneumatic valve, double acting + electro-positioner 4-20mA + 2 dry contact limit end switches.
j) Acoustic Hood, if required.

Instrument & Controls:

k) Power supply for PLC shall be 230 V AC
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l) Following hardwired provision between our DCS and Vendor PLC to be provided
a) Blower Run Indication(DI)
b) General Trip( DI)
c) Remote start / Stop (DO)
d) Safety control panel able to control a blower and motor bearings T° & vibration, motor windings T°(3 max),
clogging switch by-pass valve, inlet and outlet on/off valves. Surge & overload control, Local & remote
start/stop.
e) Vibration Sensor (signal 4-20 mA)
f) RTDs for Blower Housing Bearing Temperature measurement & Inlet Air temperature measurement.
g) Manometer + isolating valve for measurement of blower discharge air pressure.
h) Filter Clogging indicator.
i) Resilient Pads for Centrifugal Blower
j) Any other accessories and instrument not specifically mentioned but required for successful operation of
blower
k) Soft Communication to be established with pla
plant
nt DCS with detailed mapping of parameters / data to be
exchanged.

3.0 Guarantee & Performance:

The vendor shall guarantee satisfactory performance of his equipment at the design conditions including flow
rate, discharge pressure & proper operation of tthe
he bleed lines with surge through the blower local PLC. The
guarantee shall also cover faulty design / materials / workmanship. All rectification or replacement under the
guarantee shall be done by vendor free of cost.

3.1 Scope of work should include the Supervision of Erection & Commissioning.

4.0 Codes & Standards

4.1.1 Equipment covered under this specification shall comply with all currently applicable statutes, regulations and
safety codes in the locality where the equipment will be installed. Als
Also,
o, all equipment shall conform to the latest
applicable Indian / British or other International Standards established to be equivalent or superior to the codes.

4.1.2 In the event of any conflict between codes and standards referred to in the specificatio
specificationn and the requirements of
this specification, the later shall govern.

5.0 Test
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5.1.0 The equipment should run satisfactorily at site at the rated / design capacity and should have adequate stability
during operation.

5.1.1 Following tests shall be carried out:

5.1.1.1 All tests as per relevant codes & standards

5.1.1.2 Manufacturer's standard tests

5.1.1.3 As prescribed in Purchaser's Quality Assurance Programme (QAP).

5.1.1.4 The vendor shall have to replace / modify any defective parts falling short short of desired performance at site without
any extra cost. All tests to be carried out to full satisfaction of the plant owner.

6.0 Lubrication:

The equipment shall have sufficient lubrication arrangement, so that the bearings and other parts do not get
unusually heated in the course of operation. Sufficient lubrication points shall be provided wherever necessary
and all such points shall be easily accessible. The vendor shall specify the lubricants and the quantity required
for a period of six months.

7.0 DRAWINGS AND DOCUMENTS TO BE FURNISHED ALONG WITH THE OFFER

7.1 a) GA drawing
b) Performance curve
c) Data Sheet/s
d) List of commissioning spares
e) Torque speed characteristic curve and GD2 values

7.2 After placement of purchase order (for approv

approval
al / reference by mbe and /or Client/ Consultant)

a) Detailed dimensional drawing indicating weight of equipment, material of construction of principal parts etc.
b) Sectional drawings, P & ID, Wiring diagram of Control Panel, Data sheet of Motor
c) Blower Data sheet and Motor data sheet
d) Design/ selection calculations along with performance curve
e) Fixing detail drawings
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7.3 Seven hard copies along with soft copies of Installation, operation & maintenance manual in to be provided.

8.0 Quality Assurance Program (QAPP) forPurchaser's

) for Purchaser'sapproval.
approval.

The bidder should also specificall ake care of the follow:

oppeerated
The blower shall be Plant PLC operated
o rated with with
all all safety
safety interlocks
interlocks & safety
& safety parameters
parameters likelikee
lik discharge
discharge pressure,
pressure,
discharge temperature, bearing vi vibbrations andtempera
rations and temperature, runninghours
ture, running hoursetc.
etc.displayed
displayed oonn locallocal
PLCPLC which
which is is
disspplay
di lay of of
connected to the Plant PLC for display readings
readings onon Plant
Plant PLC PLC control
control Panel.
Panel. Blower
Blower des desiiggn
design n shallshall be such
be such that that
all the time, required pressure is ma
maintained
intained at required flow at all the floatation cecells
lls at des
desi irre ed specific
d specific gravity
gravity of of
the slurry in the cells.

Painting S cification (Doc. No. 2400MZPISPCOO00 01

Inspection and
nd Testing Procedure and Quality Control
Co trol (Doc. No.
2400MZQCITPOO00000
Re irements & Inspection.
Packing Li Format
Electrical D ign Criteria (Doc. No. 2400MZELDECOO 00001
Sketch for cking & Marking
QAP Form
Packing & rking