Surveyor Oral Questions
Surveyor Oral Questions
Surveyor Oral Questions
4. Under solas convention ships are divided into passenger ships and ?
Ans Cargo ships
5. In case of piracy attack whom should you first approach for claims?
Ans a)H&M, also report to P&I As per Badwal.
9. Safe con issue date 06.01.2013 and valid till 05.01.2018 give me the
annual and intermediate survey dates?
Ans: Annual survey on 05.01.2014 ±3 months, 05.01.2015 ±3 months,
05.01.2016 ±3 months, 05.01.2017 ±3 months (expiry date important)
Intermediate survey on 05.07.2015 ± 6 months
11. Draw fire line diagram and show the isolation valve?
Ans:
14. What is the capacity of emergency fire pump? How will determine
capacity? Dia of nozzle?
Ans: Emergency fire pump requirement: - SOLAS ch II-2 reg 10, pg no
167
1. Independent driven power operated pump
2. Not less than 40% of the total capacity of main fire pump
3. Not less than 25 cu. m/hr (in any case)
4. Pressure: from merchant shipping rule 1990
Cargo ships: 6000 GRT & above = 2.7 bar 1000 – 6000 GRT = 2.5 bar Passenger
ships: 4000 GRT & above = 3.1 bar 1000 – 4000 GRT = 2.7 bar
5. Jet/ Capability: At least 2 jets not emanating from the same
hydrant, using one hose length should be able to give a throw of 12 m.
6. Space containing should not be contiguous to the boundaries of
machinery spaces or those spaces containing main fire pumps. Where
this is not practicable, common bulkhead between the two spaces shall
be insulated to a standard of structural fire protection equivalent to
that required for control station.
7. No direct access from engine room. If impracticable then the access
should be by air lock with door of machinery space being of A60 class
standard and the other door being at least steel, both reasonably gas
tight, self-closing and without any hold back arrangement.
8. Sea suction valve: Should be able to be operated from near the
emergency fire pump.
L=length of the ship in metres on the summer load water line from the
foresaid of the stem to the aferside of the rudder post. Where there
is no rudder post, the length is measured from the foreside of the
stem to the axis of the rudder stock if that be the greater :
B=greatest moulded breadth of the ship in metres; and
D=moulded depth of the ship in metres measured to the bulkhead deck
amidships.
Provided that in any such ship the total capacity of the
fire pumps for firefighting shall not be required to exceed 180 cubic
meters per hour.
16. Bulk carrier definition as per ism and as per chapter 12 of solas. Why
two different definitions?
Ans:
• Bulk carrier means a ship which is constructed generally with single
deck, top-side tanks and hopper side tanks in cargo spaces, and is
intended primarily to carry dry cargo in bulk, and includes such types
as ore carriers and combination carriers. (SOLAS IX/1.6)(ISM
definition)
Chapter XI-2
Special measures to enhance maritime security
1 Definitions
2 Application
3 Obligations of Contracting Governments with respect to security
4 Requirements for Companies and ships
5 Specific responsibility of Companies
6 Ship security alert system
7 Threats to ships
8 Master’s discretion for ship safety and security
9 Control and compliance measures
10 Requirements for port facilities
11 Alternative security agreements
12 Equivalent security arrangements
13 Communication of information
30. Clc?
Ans: International Convention on Civil Liability for Oil Pollution
Damage (CLC)Adoption: 29 November 1969; Entry into force: 19 June
1975; Being replaced by 1992 Protocol: Adoption: 27 November 1992;
Entry into force: 30 May 1996
The Civil Liability Convention was adopted to ensure that adequate
compensation is available to persons who suffer oil pollution damage
resulting from maritime casualties involving oil-carrying ships.
The Convention places the liability for such damage on the owner of
the ship from which the polluting oil escaped or was discharged.
The Protocol of 1976, which entered into force in 1981, provided for
the applicable unit of account used under the convention to be based
on the Special Drawing Rights (SDR) as used by the International
Monetary Fund (IMF), replacing the "Poincare franc", based on the
"official" value of gold, as the applicable unit of account.
The 1992 protocol also widened the scope of the Convention to cover
pollution damage caused in the exclusive economic zone (EEZ) or
equivalent area of a State Party. The Protocol covers pollution damage
as before but environmental damage compensation is limited to costs
The Protocol 1992 also extended the Convention to cover spills from
sea-going vessels constructed or adapted to carry oil in bulk as cargo
so that it applies apply to both laden and unladen tankers, including
spills of bunker oil from such ships.
The 1992 Protocol allows for States Party to the 1992 Protocol to
issue certificates to ships registered in States which are not Party
to the 1992 Protocol, so that a shipowner can obtain certificates to
both the 1969 and 1992 CLC, even when the ship is registered in a
country which has not yet ratified the 1992 Protocol. This is
important because a ship which has only a 1969 CLC may find it
difficult to trade to a country which has ratified the 1992 Protocol,
since it establishes higher limits of liability.
31. CLC applies what all ships? Can clc apply to ship carrying 500 t of
oil?
Ans: The Convention applies to all seagoing vessels actually carrying
oil in bulk as cargo, but only ships carrying more than 2,000 tons of
oil are required to maintain insurance in respect of oil pollution
damage.
Yes it applies to ship carrying 500GT of Oil, but no insurance
mandatory.
33. LLMC?
Convention on Limitation of Liability for Maritime Claims (LLMC)
Adoption: 19 November 1976; Entry into force: 1 December 1986;
Protocol of 1996: Adoption: 2 May 1996; Entry into force: 13 May 2004
Specifies limits for two types of claims: Claims for loss of life or
personal injury and property claims.
New limits:
Under the amendments to the 1996 Protocol, the limits are raised as
follows:
The limit of liability for claims for loss of life or personal
injury on ships not exceeding 2,000 gross tonnage is 3.02 million SDR
(up from 2 million SDR).
For larger ships, the following additional amounts are used in
calculating the limitation amount:
• For each ton from 2,001 to 30,000 tons, 1,208 SDR (up from 800 SDR)
• For each ton from 30,001 to 70,000 tons, 906 SDR (up from 600 SDR)
• For each ton in excess of 70,000, 604 SDR (up from 400 SDR).
The limit of liability for property claims for ships not exceeding
2,000 gross tonnage is 1.51 million SDR (up from 1 million SDR).
For larger ships, the following additional amounts are used in
calculating the limitation amount:
• For each ton from 2,001 to 30,000 tons, 604 SDR (up from 400 SDR)
• For each ton from 30,001 to 70,000 tons, 453 SDR (up from 300 SDR)
• For each ton in excess of 70,000 tons, 302 SDR (up from 200 SDR).
All persons who receive oil by sea in Contracting States should make
contributions to the Fund.
The total amount of compensation payable for any one incident will be
limited to a combined total of 750 million Special Drawing Rights
(SDR) including the amount of compensation paid under the existing
CLC/Fund Convention.
37. Oprc?
Ans: International Convention on Oil Pollution Preparedness, Response
and Co-operation (OPRC)
Adoption: 30 November 1990; Entry into force: 13 May 1995
In July 1989, a conference of leading industrial nations in Paris
called upon IMO to develop further measures to prevent pollution from
ships. This call endorsed by the IMO Assembly in November of the same
year and work began on a draft convention aimed at providing a global
framework for international co-operation in combating major incidents
or threats of marine pollution.
Parties to the International Convention on Oil Pollution
Preparedness, Response and Co-operation (OPRC) are required to
establish measures for dealing with pollution incidents, either
nationally or in co-operation with other countries.
Ships are required to carry a shipboard oil pollution emergency
plan (SOPEP). Operators of offshore units under the jurisdiction of
Parties are also required to have oil pollution emergency plans or
similar arrangements which must be coordinated with national systems
for responding promptly and effectively to oil pollution incidents.
Ships are required to report incidents of pollution to coastal
authorities and the convention details the actions that are then to be
taken. The Convention calls for the establishment of stockpiles of oil
spill combating equipment, the holding of oil spill combating
exercises and the development of detailed plans for dealing with
pollution incidents.
Parties to the convention are required to provide assistance to
others in the event of a pollution emergency and provision is made for
the reimbursement of any assistance provided.
The Convention provides for IMO to play an important co-ordinating
role. A Protocol to the OPRC relating to hazardous and noxious
substances (OPRC-HNS Protocol) was adopted in 2000.
The convention does not apply for act of war, civil war, natural
phenomenon of exceptional character, negligence of govt responsible
for maintenance of navigational aids. Claims made within 3 years from
the date of damage.
Case 2
Tanker spills cargo Laden voyage .. Traces of persistant oil on board
Clc 92 will cover, Limits as per nov 2003 ammendments
Case 3
Spill from tanker in ballast voyage with persistant oil residue on
board
Clc92
Case 4
Tanker in ballast voyage with no persistant oil residue Spills bunker
Bunker conv, Limits of llmc will apply, to avoid bureaucracy.
Case 5
Tanker in laden voyage spills bunker
Clc will pay as limits are higher than bunker convention
Case 6
What if lube oil spill: Then clc will pay if tanker is loaded /
ballast with residue of persistant oil on board, As lube oil comes
under definition of persistant oil and limits of clc are higher than
BC.
Countries which are not party to bunker need to have blue card
certificate or COFR and have to submit to the port if call before they
arrive in that country for any purpose.
Bareboat charter:
1. Is a contract for the hire of a vessel for an agreed period during
which the charterers acquire most of the owner’s rights.
2. In essence the vessel owners put the vessel at the complete
disposal of the charters and pay the capital costs, but no other
costs.
Voyage Charter:
1. Is a contract for the carriage by a named vessel of a specified
quantity of cargo between named ports or places.
2. The ship owner basically agrees that he will present the named
vessel for loading at the agreed place within an agreed period of time
a following loading, will carry the cargo to the agreed place, where
he will deliver the cargo.
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3. The charter agrees to provide for loading, within the agreed period
of time, the agreed quantity of the agreed commodity, to pay the
agreed amount of freight, and to take delivery of the cargo at the
destination place.
4. In effect the charterers hire the cargo capacity of the vessel and
not the entire vessel.
5. The owner must provide the master and crew, act as carrier and pay
all running and voyage costs, unless the charter party specifically
provides otherwise.
6. The survey under voyage charter is not very strict as compared to
other charter party.
7. The charter mainly interested in sea worthiness and condition of
the cargo space. The surveyor checks for whether the vessel can carry
the cargo of particular quantity and to be able to discharge within an
agreed period of time.
8. As a Chief Engineer one should take care of cargo hold/ tank, cargo
gear condition. If any repairs are necessary to keep the same in good
condition that has to be carried-out. He has to prove that the ship is
able to carry the cargo safely and vessel able to reach in proper time
which is agreed.
Time charter:
1. Is a contract for the hire of a named vessel for a specified period
of time. (The charters agree to hire from the ship owner a named
vessel, of specific technical characteristics, for an agreed period of
time, for the chatterers purposes subject to agreed restrictions. The
hire period of time, for the charters purposes subject to agreed
restrictions. The hire period may be the duration of one voyage (a
"trip charter") or anything up to several years ("period charters")).
2. The ship owner is responsible for vessels running expenses i.e.,
manning repairs and maintenance, stores, masters and crew‘s wages,
hull and machinery insurance, etc. He operates the vessel technically,
but not commercially.
3. The owner bears no cargo handling expenses and do not normally
appoint stevedores. The charters are responsible for the commercial
employment of the vessel, bunker fuel purchase and insurance, port and
canal dues (including pilot age, towage, linesmen etc.), and all
loading stowing / trimming / discharging arrangements and costs.
4. On-hire survey and delivery certificate:
There will be usually agreements that there will be an on-hire survey
or delivery survey to establish. –
• Bunkers available onboard in order to determine the quantity the
charterer will have to pay the owners for.
• The general condition of the vessel
• Tanks and holds fit for the carriage of the contemplated cargoes.
• Holds of a dry cargo vessel must be dry and swept clean etc and
tanks for oil or chemicals must pass survey and be certified fit.
5. The on-hire survey is usually carried out by jointly approved
surveyors, paid for 50/50 by the owners and the chatterer. Time spent
on the survey is normally at the owner's risk, i.e., the vessel is not
on -hire until passing of the survey.
In C&D in case of either of the end not blowing cross test can be done
by closing A&D and opening B,C&E.
51. Shown gauge glass orifice type and told open drain and close back
water level will show same or different?
Ans:Same
52. Showed me improved high safety valve and asked me show exactly where
is area of valve taken? Why lift by lifting gear d/4 not d/2 or 3?
53. What is D?
Ans: D is the diameter of the pipe from which the steam is acting on
the valve. It is diameter of the safety valve inlet; it is not the
diameter of the pipe attached to the boiler.
55. Ums ship requirements other than normal watch keeping ship
Ans: Essential requirements for any unattended machinery space (UMS)
Ship to able to sail at sea are enumerated in the SOLAS 1974 Chapter
II-1, regulations 46 to regulation 53.
Fire Precaution
A)Arrangement should be provided on UMS ship to detect and
give alarm in case of fire.
a)In the boiler air supply casing and uptake.
b)In scavenge space of propulsion machinery.
B)In engines of power 2250 Kw and above or cylinders having bore more
than 300mm should be provided with oil mist detector for crankcase or
bearing temperature monitor or either of two.
Alarm System
A comprehensive alarm system must be provided for control &
accomodation areas.
56. Wat are the checks carried out after d vsl has left dry dock
Ans:He wants to basically listen steering trial 35 deg to 30 deg in 28
secs and stern tube level..rest all normal as follows.
Un-Docking precautions
a.Ensure all drain plugs are in place secured & cemented
b.Oil level in stern tube tanks
c.All shore connections are removed & meter reading if any
d.Tank soundings
1) When S.W level cover the sea chest, sea v/vs → open all sea v/vs →
check leak
2) Purge the air fm. all C.S.W P/P, run the P/Ps 'n' check the pr
3) Cut-out the shore power supply Start the ship gen.
4) Record the time 'n' KW-hr. meter unit
5) Check all leakage 'n' abnormalities, all repair jobs, etc. must be
corrected B4 leaving fm.dock.
6) Take M/E C/S deflection 'n' compare è previous record
7) Prepare M/E try out ahead and astern.
58. Cas
Ans: GENERAL REQUIREMENTS
• It applies to tankers of categories 2 and 3 of 15 years and over
after the date of its delivery.
• It has been developed on the basis of Annex B of the Guidelines on
the Enhanced Programme of Inspections, which are carried out in
accordance with Chapter XI-1 of the SOLAS convention and IMO Res.
PROCEDURE OF SURVEY
• Ship owner shall notify the Flag State and RO of its intention to
proceed with the CAS.
• RO shall issue a Survey Planning Questionnaire to the owner in the
prescribed format.
• The owner shall complete the questionnaire and send it to the RO
and the Flag State.
• Owner shall prepare a Survey Plan for the CAS, in co-operation
with the RO and the Flag State, and submit it to both of them.
• The plan shall be developed using the Model Survey Plan set out in
the appendix to this Scheme, after taking into account the overall
status of the tanker and various survey documents, as stated in this
Scheme.
• Extent of the survey shall be in accordance with this Scheme and
the enhanced programme of inspections, including close-up surveys and
thickness measurements.
• The survey shall be conducted safely in accordance with the
mandatory requirements stated in the appendix to this Scheme.
• At least 2 qualified exclusive surveyors of the RO, who have been
trained and are experienced in carrying out intermediate or renewal
surveys, shall carry out this survey. They shall also supervise the
taking of the thickness measurement.
• To ensure safe and efficient execution of the survey, a meeting
shall be held between the surveyors, owner’s representative, thickness
measurement firm operator and Master.
• All recommendations and conditions of class shall be rectified to
the satisfaction of the RO.
• Surveyor/s shall prepare the CAS Survey Report, as stated in this
Scheme, and forward it to RO headquarters for review, along with
photographs, sketches, scantlings, etc.
• After review, the RO shall prepare the CAS Final Report, as stated
in this Scheme, and submit it to the Flag State.
• The RO shall issue Interim Statement of Compliance to the tanker
in the prescribed format, valid for £ 5 months or till the Statement
of compliance is issued by the Flag State, whichever is earlier.
Liner Service –is a service that operates within a schedule and has a
fixed port rotation with published dates of calls at the advertised
ports.. A liner service generally fulfills the schedule unless in
cases where a call at one of the ports has been unduly delayed due to
natural or man-mad causes..
Tramp Service or tramper on the other hand is a ship that has no fixed
routing or itinerary or schedule and is available at short notice (or
fixture) to load any cargo from any port to any port.
Difference: One of the main differences between Liner and Tramp would
be in the type of contract of carriage and Bill of Lading used..
In the case of a Liner, generally the shipping line operating the
liner service will have their own pre-printed bill of lading or use
a BIMCO CONLINEBILL 2000, whereas in the case of a Tramp service
(which may be covered by a Charter Party), a bill of lading like
theBIMCO CONGENBILL 2007 will be used depending on the cargo, charter
party etc..
Note: STCW 2010 amendments harmonized work rest hours with MLC,
earlier 70hrs rest now 77 hrs rest weekly. 10hrs rest in a day broken
down to 3 parts one min 6hrs other 2 not< 1hr is not allowed for > 2
consecutive weeks.
71. Tacit acceptance? How many should reject for the amendment not to come
into force?
v Procedure for amendments to a convention (Tacit not for
conventions to come into force).
v Before amendments would come into force after acceptance by 2/3rd
of parties to convention. Due to this because of delay many amendments
never came into force. To reduce this time assembly after adoption of
the amendment would specify the date of entry into force.
v Tacit is only for technical content of convention normally
contained in annexes.
v The body (Eg: MSC) which adopts the amendments fixes the time
period within which these contracting states have the opportunity to
say if they have accepted or rejected or prefer to remain silent
(silent means accepted)
v This is also known as tacit or Passive acceptance procedure.
v Normal procedure is known as classical / positive acceptance
procedure.
Eg: Say a 90 member convention, how many would have to say yes for it
to be through: initially passive acceptance now if say 10 say yes and
rest say nothing, it will be taken as a yes. This is tacit acceptance.
If 1/3rd should reject then will not come into force.
72. Owner sold the ship without paying your salary what would you do?
Ans: Lien settled in admiralty court by sheriff sale.
Liens: - Right to keep possession of property until debt is paid.
73. When we have fcp then why fire test procedure and who do it and how?
Ans: Fcp is for fighting fire onboard ship. It is basically has
firefighting appliances arrangement which can be referred for fighting
fire.
Whereas the fire test procedure is for testing appliances to their
standard of specifications. Fire test procedure basically followed at
shop test for testing the firefighting appliances.
FTP is carried out by services approved by administrations. And
procedures are set out as per classification/admin requirements.
• In Port
1. Liaise with shore technical representative.
2. Receive stores and spares from supplier.
3. Receive bunker, fuel oil, lube oil etc.
4. Ensure engine room is locked after work.
5. All firefighting equipment is in their position and tested.
6. Bilge overboard valve is locked shut.
7. Sewage plant should be in operation.
8. Should take permission from port authority for major work done on
main propulsion.
• Cargo Work
9. Ensure deck cranes and deck machinery is tested prior port arrival.
10. Ballast system properly functions and correct operation by
the deck officers on duty.
11. Make sure sufficient number of engineers in board during
cargo works in case any emergency repair is required.
• @ Sea
12.During heavy seas, to ensure all items in the engine room is
properly secured.
13.Daily routine ship inspection
14.Main engine and other auxiliary engines are in order.
15.Training of engine room staff, usage of firefighting equipment and
fire drill.
85. What is the interference line/ e- line and where should it be formed
for best purification?
Ans:- It is a line formed at the interface of oil and water and should
be formed just inside the top disc outer circumference.
86. You went inside purifier room and found out that the purifier is
overflowing. What will be your reaction and what can be the probable
causes?
Ans:- 1. Changeover 3-way vv from purifier inlet to the recirculation.
2. Check for temperature and correct the same if not fight.
3. If temperature is fine then check rpm by the amperage of the motor.
4. The feed rate may be more.
5. May be an O-ring has been worn out.
6. After correcting the problem, desludge the purifier and start
again.
Corrective Measures
1. Correct Negative GM first.
a. Eliminate Free Surface and Free Communication Effects.
b. Shift weight down, add weight low, or jettison weight high.
Register book
Every registrar shall keep a book to be called the register book and
entries in that book shall be made in accordance with the following
provisions
(a)The property in a ship shall be divided into ten shares;
(b)Subject to the provisions of this Act with respect to joint owners
or owners by transmission, not more than ten individuals shall be
entitled to registered at the same time as owners of any one ship; but
this rule shall not affect the beneficial interest of any number of
persons represented by or claiming under or through any registered
owner or joint owner;
(c)A person shall not be entitled to be registered as owner of a
fractional part of a share in a ship; but any number of persons not
exceeding five may be registered as joint owners of a ship or of any
share or shares therein;
(d)Joint owners shall be considered as constituting one person and
shall not be entitled to dispose in severalty of any interest in a
ship or any share therein in respect of which they are registered;
(e)A company 2[or a co-operative society] may be registered as owner
by its name.
Certificate of registry
On completion of the registry of an Indian ship, the registrar shall
grant a certificate of registry containing the particulars respecting
her as entered in the register book with the name of her master.
Application: The new requirements will apply to new cargo ships and
passenger ships constructed (keel laid) on or after 1 January 2016
Summary: Fixed Inert Gas Systems are to be used on new oil and
chemical tankers (8,000 to 20,000 dwt), constructed (keel laid) on or
after 1 January 2016. The SOLAS regulation clarifies the operational
requirements of the inert gas systems and sequence of applying the
inerting medium in to the cargo tanks. The existing requirements in
Chapter 15 of FSS code and Resolution A.567(14) - Regulation for Inert
Gas Systems on chemical tankers - have been merged to form a new
Chapter 15 of FSS Code.
Existing oil and chemical tankers of 20,000 dwt and above
shall be fitted with fixed inert gas systems complying with the
requirements in the Resolution MSC.98(73);
Under operational requirements, a new regulation II-2/16.3.3
has been agreed which clarifies that for chemical tankers only
Summary: MSC 93 adopted the amendments to SOLAS II-2/10 along with the
associated MSC circular. The following points were agreed:
– All new ships (constructed on or after 1 January 2016) that are
designed to carry containers on or above the weather deck shall be
fitted with at least one water mist lance, in addition to all other
fire protection arrangements that should be provided on board as per
existing regulations;
– All new ships (constructed on or after 1 January 2016) that are
designed to carry five or more tiers of containers on or above the
weather deck shall also be provided with mobile water monitors, in
addition to the water mist lance mentioned above and all other fire
protection arrangements that should be provided on board as per
existing regulations. Ships with breadth up to 30 m should be provided
with at least two mobile water monitors and those ships with breadth
exceeding 30 m or more should be provided with at least four mobile
water monitors;
Summary: The amendments require that two means of escape are provided
from the main workshop within a machinery space with at least one of
these escape routes providing a continuous fire shelter to a safe
position outside the machinery space. In addition, improved access to
the normal exit and emergency escape routes, with the provision that
all inclined ladders or stairways with open treads, not located within
a protected enclosure, are to be of steel and protected against heat
and flame by steel shields attached to their undersides.
Summary: The changes introduce some variation from the results using
the RTDs. Further clarification is provided on the testing required
for infants’ and children’s lifejackets and the need for infants and
children to participate in jump and drop tests.
1 July 2016:
1. Amendments to SOLAS Regulation VI/2 to require mandatory
verification of container weight
Background: Mis-declared container weight has been identified as the
cause, or a contributing cause, to operational and safety reported
accidents in the past few years. An incorrect weight declared by the
shipper is not uncommon and the incorrect weight is then used by the
ship and the port facility in the handling and stowage of the
container. An incorrect declaration of weight can cause instability in
a container stack leading to loss of the stack and damage to the ship
and cargo. It can also adversely affect the ship’s overall stability.
Summary:
– Regulation 2 – Definition (new paragraph 28 is added) to define
‘Goal-based ship construction standards for bulk carriers and oil
Implication:
Shipowner sand Shipbuilders: New bulk carriers and oil tankers will be
required to be designed and built in accordance with GBS, by using a
set of classification rules which have been verified by IMO as
conforming to the GBS functional requirements. The IACS harmonised
Common Structural Rules for oil tankers and bulk carriers have been
submitted to the IMO for audit. Owners and builders should make the
necessary arrangements for the Ship Construction File to be produced
and maintained. Owners should note that changes to GBS compliant ships
will need to be recorded on the plans and documents in the Ship
Construction File.
Application: Oil tankers of 150 metres in length and above and bulk
carriers of 150 metres in length and above, constructed with single
deck, top- side tanks and hopper side tanks in cargo spaces, excluding
ore carriers and combination carriers:
– for which the building contract is placed on or after 1 July 2016;
– in the absence of a building contract, the keels of which are laid
or which are at a similar stage of construction on or after 1 July
2017; or
– the delivery of which is on or after 1 July 2020.
Summary: These updates to the 2011 ESP Code bring it into line with
the following revisions of the IACS UR Z10 series of unified
requirements on surveys of oil tankers and bulk carriers: UR Z10.1
Rev.20, UR Z10.2 Rev.30, UR Z10.4 Rev.11 and UR Z10.5 Rev.13. Some
COMPILED BY: GURUMURTHY BHAT 59
changes have been made to the wording as contained in the IACS
documents to ensure consistency with SOLAS I/10.
Implication: Shipowners and Ship Managers should find that the IACS
requirements and the IMO requirements are the same. This will make the
planning for surveys easier. Ship Designers and Builders should
consider the access to structure for survey and adjust designs where
possible to make this easier. Flag Administrations and their ROs will
need to ensure that any procedures relating to the survey of oil
tankers and bulk carriers reflect the latest requirements.
Application: The new survey requirements of the 2011 ESP Code are
applicable to oil tankers and bulk carriers (including ore carriers
and combination carriers) of 500 gt and above and will be enforced at
the first survey after the entry into force date.
Summary: The revised IGC Code has been prepared as an amendment to the
Implication: The new code will affect the design and construction of
all new gas carriers contracted after entry into force of the revised
code. In terms of impact for ship owners, the requirement for
increased separation between the cargo tank and side shell will have
an impact on new fully refrigerated LPG ships and very small LNG
carriers
Application: The Code will apply to new gas tankers constructed (keel
laid) from 1 July 2016, although the revised code will enter into
force on 1 January 2016.
NOx Control- Tier III control (Emission Control Area in North and
Central Americas only)- 1 January 2016
(The requirement applies to a diesel engine installed on a ship with a
length of 24 metres or over; or to a diesel engine installed on a ship
with a combined nameplate diesel engine propulsion power of 750kW or
more)
When operating within a designated Emissions Control Area:
3.4 g/kWhr where n is less than 130 rpm;
9.0 x n (-0.2) g/kWhr when n is 130 rpm or more but less than 2000
rpm; 1.96 g/kWhr when n is 2000 rpm or more
1 March 2016:
COMPILED BY: GURUMURTHY BHAT 64
4. Amendment to MARPOL Annex I, Regulation 43 - Use and carriage of
Heavy Grade Oil (HGOs) in the Antarctic area
Background: While use (as fuel) and carriage (as cargo) of HGO was
prohibited in the Antarctic area by MARPOL Annex I regulation 43,
there was a case where a ship carried HGO as ballast.
Summary: The first sentence of the appendix to Annex III of MARPOL was
revised. The replacement text excludes radioactive material from the
list of harmful substances identified in the appendix. At MEPC 67, the
meaning of radioactive material was clarified by inserting footnote
referring to the IMDG Code.
Implication: While most of the LNG gas fuelled engines will not have a
problem in meeting the NOx control requirement, this will cause
administrative works for engine manufacturers, builders and ROs
Implication: This should avoid any problem with the port State control
by clearly stating the applicable regulation/requirement.
TECHNICAL MEASURES:-
The most important is Energy Efficiency design index (EEDI) for new
ships and it aims at promoting the use of more energy efficient (less
polluting) equipment and engine.
EEDI is a number accounting for the amount of CO2 generated per tonne-
mile of cargo carried. The EEDI requires a minimum energy efficiency
level per capacity mile (e.g. tonne mile) for different ship type and
size segments. It is expressed in grams of CO2 per ship's capacity
mile. A smaller EEDI means a more energy efficient ship design.
The CO2 emission represents total CO2 emission from combustion of fuel
at design stage, including propulsion and auxiliary engine taking into
account the carbon content of the fuel in question. If some innovative
energy efficient technology or non-conventional source of energy is
used on board, the energy saved by these means will be deducted from
total CO2 emission, based on actual efficiency of system.
Transport work is calculated by multiplying the ship's capacity as
designed (dead wt. for cargo ship and gross tonnage for passenger
ship) with the ship's design speed measured at maximum design load
condition.
OPERATIONAL MEASURES:-
Ship energy efficiency management plan (SEEMP) is an operational
measure that establishes a mechanism to assist a shipping company
and/or a ship to improve the energy efficiency of its ship operation
in a cost effective manner. The success can be achieved by 4 steps:-
107. Boiler has undergone major repairs. What will you do next?
Ans: Boilers are inspected to maintain the regulatory requirement.
Regular internal and external examination during such survey
constitutes the preventive maintenance schedule the boiler goes
through to have a safe working condition.
Interval: Boilers require to be surveyed at 2-year intervals until
they are 8 years old, thereafter they become due for survey
annually.
Procedures
Planning
1.Discuss with Master and Chief Engineer to confirm time available,
manpower and time required and steam requirement for next port.
a. Checks before shutting down boiler:
b. Sufficient spares (joints, packing, gauge glass, etc)
COMPILED BY: GURUMURTHY BHAT 68
c. Past reports and manual for special attention need to be take
care
2. Special Tools required
3. Meeting and brief with all engineers involved
4. Mark all valves, safety valve setting and spigot clearance
Boiler Inspection
1.Thoroughly cleaned before boiler is surveyed
2.Wire brush and hose down may be sufficient to prepare for survey
in well maintained boiler
3.Chipping off scale is necessary
4.If traces of oil are found in boiler, chemical means may have to
be adopted to remove them
Route of inspection
1.Gas Side
a.Exterior of drums for signs of tube roll, leakage, corrosion, soot
erosion and overheating
b.Condition of outside drum insulation
c.Drum seals for sign of air leakage
d.Inspect drum support for crack and expansion clearance
e.All blowdown connections for expansion and flexibility of support
f.All piping and valve for leaks
g.Water wall tubes and fins for crack
h.Exterior of all tubes for corrosion, carbon build up, erosion,
blisters and sagging
i.Tubes near soot blowers for steam impingement
j.Condition of refractory
k.Around burner assembly, refractory and accumulation of soot or
carbon
l.Soot blower for distortion, worn bearings, rubbing of tubes,
condition of nozzles, cracks, freedom of movement and effective
lubrication
2. Water side
a.Steam drum for corrosion scaling and pitting
b.Manhole seats and surface
c.Condition of all fee, chemical feed, blowdown lines and inside
pressure parts for choking, security and leaks
d.Tubes for corrosion, excessive deposits, flare cracking and
pitting
e.Hand hole plates and stud threads
3.Safety Valve
a.Condition of valve internal parts for signs of corrosion, galling
and wear
b.Check for pitting, crack, resiliency and condition of springs
c.Check spindle for straightness and adjusting ring thread for
freedom of movement
4.Check dampers to ensure that linkage are secured and well greased
5.Condition of burners, swirler and air register
6.Wind-box dampers and vanes for sign of corrosion and erosion
7.Check condition and operation of all valve
8.Check feed water controller and control valve connection lines and
ensure proper functioning
9.Examine the foundation and bracing bolts of boiler for corrosion,
fretting and rusting
Closing
1.Inspect internal surface to ensure they are clean
2.Counter check all tools are out from boiler
3.All opening of the mounting are cleaned properly
4.Mountings to be fixed back with new set of gasket/joint
5.Replace the header handhole and the bottom manhole door
6.Operate all mounting valves to ensure they work freely and leave
all valves in close position
7.Replace top manhole door
8.Sootblower are correctly fitted
9.Air control dampers move freely for their full travel
10.Open gauge glass steam and water cocks and shut drain cock
11.Open vent, alarm and pressure gauge connection valve
12.Shut all drain valve
13.Switch on power for control panel, feed pump, FD fan and FO pump
14.Fill boiler with hot distilled treated water
15.Fill until water level below normal level
16.Check control air is available
Flashing Up
1.Start FD fan and purge boiler for 5 minutes
2.Start FO pump and check all parameters
3.Fire boiler with minimum firing ratio
4.Continue firing intermittently e.g. 1min. fire, stop 10min. for
1st hour, 2min fire, stop 10min. for 2nd hour and so on….
5.As boiler heats up, water level will rise to normal level, top up
if necessary
6.Continue fire until a continuous stream of steam comes out from
air vent
7.Shut air vent
8.Blow through gauge glass when boiler pressure raised
9.Open valve to remote level indicator
10.At 7 bar, all securing buts to be retighten
11.Open steam line drains to drain off condensate
12. Warm up the steam line
13. Gag 1 safety valve, raise the steam pressure slowly and check
valve lift pressure and adjust accordingly
14. Repeat the procedure for other safety valve
15. Ensure no condensate at the drain line
16. Crack open main steam stop valve, slowly open until its full
open
Due to the friction in the thrust bearing, the shaft power is approx.
1% less than the effective engine power. From this calculation of
shaft power in marine engines can be carried out on ships.
Convention:
-Coming together for a cause
-Agreement between states coming covering particular matters but less
formal than treaty.
-Set of agreed upon norms, social norms that take the form of a custom
-There are technical provisions called codes
-Usually open for participation for any international community.
Code:
Give technical details of the convention
- Normally recommendatory in nature, unless made mandatory by
provision in the convention.
Protocol:
- It is the necessary treaty instruments by which major amendments to
be made to a convention already adopted but not yet come into force.
-TO insert a clause in a treaty
COMPILED BY: GURUMURTHY BHAT 75
-Used to amend a previous treaty or add provisions.
Resolution:
-The finished documents after agreement on a recommendation or
amendment
-Has to be accepted by IMO
Amendment:
-Changes brought to the convention, can be done by protocol or
resolution.
Adoption:
Act by which form & content of treaty are established either by
Resolution or 2/3rd voting in conference.
Ratification:
-Agreement made by a member state making it legally bound by the
treaty. –After state integrates into its national laws
-Signing and instrument of ratification.
Accession:
-Back door entry after a treaty comes into force state wants to be a
party.
Signature:
-By which state expresses intent to be party to the treaty but not
legally bound until ratification.
Rule:
-Restriction
-Guidelines saying what can be and cant be done.
Regulaiton:
-Restriciton with legal force
-Form of monitoring and controlling procedure.
SECTION 42
A flag State should, on a periodic basis, evaluate its performance
with respect to the implementation of administrative processes,
procedures and resources necessary to meet its obligations as required
by the international instruments to which it is a party.
SECTION 44
Areas recommended to be regularly reviewed may include, inter alia:
1. Fleet loss and accident ratios to identify trends over selected
time periods;
2. The number of verified cases of detained ships in relation to the
size of the fleet;
3. The number of verified cases of incompetence or wrongdoing by
individuals holding certificates or endorsements issued under its
authority;
4. Responses to port State deficiency reports or interventions;
5. Investigations into very serious and serious casualties and
lessons learned from them;
6. Technical and other resources committed;
7. Results of inspections, surveys and controls of the ships in the
fleet;
8. Investigation of occupational accidents;
9. The number of incidents and violations that occur under the
applicable international maritime pollution prevention regulations;
and
10.The number of suspensions or withdrawals of certificates,
endorsements, approvals, etc.
IMO currently has 171 Member States and three Associate Members.
Mr. Kitack Lim : Secretary-General
The Organization consists of an Assembly, a Council and five main
Committees:
The Maritime Safety Committee;
The Marine Environment Protection Committee;
The Legal Committee;
The Technical Cooperation Committee;
The Facilitation Committee and
A number of Sub-Committees support the work of the main technical
committees
Assembly:
This is the highest Governing Body of the Organization. It consists of
all Member States and it meets once every two years in regular
sessions, but may also meet in an extraordinary session if necessary.
The Assembly is responsible for approving the work programme, voting
the budget and determining the financial arrangements of the
Organization. The Assembly also elects the Council.
Council:
The Council is elected by the Assembly for two-year terms beginning
after each regular session of the Assembly.
The Council is the Executive Organ of IMO and is responsible, under
the Assembly, for supervising the work of the Organization. Between
sessions of the Assembly the Council performs all the functions of the
Assembly, except the function of making recommendations to Governments
on maritime safety and pollution prevention which is reserved for the
Assembly by Article 15(j) of the Convention.
Category (c): 20 States not elected under (a) or (b) above which have
special interests in maritime transport or navigation, and whose
election to the Council will ensure the representation of all major
geographic areas of the world Australia, Bahamas, Belgium, Chile,
Cyprus, Denmark, Egypt, Indonesia, Kenya, Liberia, Malaysia, Malta,
Mexico, Morocco, Peru, Philippines, Singapore, South Africa, Thailand,
Turkey
Sub-Committees
The MSC and MEPC are assisted in their work by a number of sub-
committees which are also open to all Member States:
• Sub-Committee on Human Element, Training and Watchkeeping (HTW);
• Sub-Committee on Implementation of IMO Instruments (III);
• Sub-Committee on Navigation, Communications and Search and Rescue
(NCSR);
• Sub-Committee on Pollution Prevention and Response (PPR);
• Sub-Committee on Ship Design and Construction (SDC);
• Sub-Committee on Ship Systems and Equipment (SSE); and
• Sub-Committee on Carriage of Cargoes and Containers (CCC).
Legal Committee
The Legal Committee is empowered to deal with any legal matters within
the scope of the Organization. The Committee consists of all Member
States of IMO. It was established in 1967 as a subsidiary body to deal
with legal questions which arose in the aftermath of the Torrey Canyon
disaster.
The Legal Committee is also empowered to perform any duties within its
scope which may be assigned by or under any other international
instrument and accepted by the Organization.
Facilitation Committee
The Facilitation Committee was established as a subsidiary body of the
Council in May 1972, and became fully institutionalized in December
2008 as a result of an amendment to the IMO Convention. It consists
of all the Member States of the Organization and deals with IMO’s work
in eliminating unnecessary formalities and “red tape” in international
shipping by implementing all aspects of the Convention on Facilitation
of International Maritime Traffic 1965 and any matter within the scope
of the Organization concerned with the facilitation of international
maritime traffic. In particular in recent years the Committee's work,
in accordance with the wishes of the Assembly, has been to ensure that
the right balance is struck between maritime security and the
facilitation of international maritime trade.
Secretariat
SMC
1. Interim (6 months valid)
2. Initial (valid DOC & 3mon SMS)
3. Intermediate (2 – 3 yr)
4. Renewal (±6Months)
5. Additional**
Follow up Audit -
*-Change of name, address, SMS revision & By audit team
** - change of ship name, Imposed by Auditor, after PSC detentions
a. Davit
1. Davit structure, in particular with regard to corrosion,
misalignments, deformations and excessive free play;
2. Wires and sheaves, possible damages such as kinks and corrosion;
3. Lubrication of wires, sheaves and moving parts;
4. Functioning of limit switches;
5. Stored power systems; and
6. Hydraulic systems.
b. Winch
1. Open and inspect brake mechanism;
2. Replace brake pads, if necessary;
3. Remote control system;
4. Power supply system; and
5. Winch foundation.
c. Lifeboats
1. Condition of lifeboat structure including fixed and loose
equipment; 2. Engine and propulsion system;
3. Sprinkler system, where fitted;
4. Air supply system, where fitted;
5. Maneuvering system;
6. Power supply system; and
7. Bailing system.
LSA –Certification
1.A Proof load-test certificate for the davits, with deck structural
drawing location and Equipment I/D. signed by the mechanical eng and
surveyor.
2.A sketch showing position of davits before, during and after load-
test
3.A NDT report showing the condition of the supporting welding before
and after the load-test.
4.A Operational-test certificate for the davits,
5.A Operational-test certificate for OLRRS
6.A Static load-test certificate for the davits,
7.A dynamic load-test certificate for the davits, signed by the
mechanical eng and surveyor.
8.Life Boat Manufacturers Test Certificate.
9.Falls Manufacturers Test Certificate.
2. The five-year test by lowering the boat loaded to 1.1 times the
weight of the survival craft or rescue boat and its full complement of
persons and equipment. at max lowering speed and before the boat
enters the water, the brake should be abruptly applied and stoppage of
boat within 1 Mtr. Falls are renewed - Non-rotating, Non kinkable, non
corrosive.
3. Following these tests, the brake pads and stressed structural parts
should be re-inspected.
OLRRS test of on-load release (Annually –empty & 5yr – 1.1 times)
1. Position the lifeboat partially into the water such that the mass
of the boat is substantially supported by the falls and the
hydrostatic interlock system is not triggered. Breaking glass & Bye
passing interlock Indicator Green to Red
OLRRS test of off-load release (Annually –empty & 5yr – 1.1 times)
1. Position the lifeboat fully waterborne;
2. Operate the off-load release gear;
3. Reset the on-load release gear; and
4. Recover the lifeboat to the stowed position and prepare for
operational readiness.
122. What is the difference between solas ch 7 and marpol annex III?
Ans: SOLAS chapter VII-Carriage of dangerous goods
Chemicals which are carried in packaged form, in solid form or in bulk
are regulated by Part A of SOLAS Chapter VII - Carriage of dangerous
goods, which includes provisions for the classification, packing,
marking, labelling and placarding, documentation and stowage of
dangerous goods.
SOLAS contains provisions on how ships shall be constructed to be as
safe as possible, covering everything from fire protection to
stability.
Chapter VII of SOLAS regulates the carriage of dangerous goods in
packaged form or in solid form in bulk as well as carriage of liquid
goods and condensed gases in bulk. The requirements include that the
goods shall be classified and that separate information about the
goods must be available onboard.
SOLAS also sets standards for how ships that carry dangerous goods
shall be constructed and equipped. Chapter II-2 (Rule 54 was replaced
by Rule 19 in the amendments 2000) states the rules that apply if the
goods are packaged or are solid bulk cargoes. The requirements vary
according to the type of goods to be carried.
13 Requirements for gas carriers A gas carrier shall comply with the
requirements of the International Gas Carrier Code and shall, in
addition to the requirements of regulation I/8, I/9 and I/10, as
applicable, be surveyed and certified as provided for in that Code.
For the purpose of this regulation, the requirements of the Code
shall be treated as mandatory.
7 Sulphur Statutory
8 Water
0.5% 0.3%
Bunker procurement
1.Registered & Suppliers credential
2. Competitive cost
3.Delivery time
4.Payment terms
5.Bunker Purchase Efficiency – a)Density Differential b)Water Content
Differential c) Engine Friendliness Number
2.By barge
a.Bunker supply form
b.Bunker supplier registration
c. MSDS
d.Third party analysis report
e.Hose pressure test cert
f.Flow meter calibration cert
g.Approved tank calibration
h.Sounding of bunker tanks
i.Sounding of non bunker tanks
j.Barge bunker check list
k.Witness cleanliness of sample bottles
l.Fire control Department Clearance.
Bunkering
1. Start at less pressure check no leak /proper filling
2.Continuous drip sampling
3.Bunker at agreed pressure / rate of flow
4.Topping up at reduced pressure / rate of flow
5.Ensure correct qty received
Bunker sample
1.Min 400ml in HDPE containers
2.Sealed with seal no
3.Signed & Pasted with bunker particulars
4.Ship, supplier, lab & Marpol – 4nos
5.Samples retained onboard – till consumption / 12months
6.Samples retained outside accommodation with protection
ANEJA QUESTIONS
STATUTORY SERVICES:-
1. Through their extensive resources of manpower, worldwide expertise
and technology, the classification societies have the capability to
undertake surveys, maintain records and conduct the technical review
necessary to fulfill the requirement of various IMO convention and
codes based on national standards imposed by individual flag states.
2. Classification society undertakes statutory work on behalf of
individual IMO member state.
3. Under the statutory services and activities, ROs may inspect and
survey design, construction, equipment and technical part and
operation of ship. The elements to be inspected or surveyed will
depend on the specific requirement of the flag state.
4. On successful completion of the pertinent survey, the
classification society will issue statutory certificate and attest
that the ship complies with the legal requirement of the flag state.
5. If delegated by the administration, class may also carry out
certification of the SMS according to ISM code.
10. What happens when engine running on low sulfur fuel with high tbn
value?
Ans: Running on fuels with a varying sulphur content
12. Explain NC & MNC with example? What you do after that?
Ans: Non Conformity:- means an observed situation where objective
evidence indicates the non-fulfillment of a specified requirement. Not
Confirming the requirement of company approved Safety Management
System. No impact in the working of the system
13. Ur vsl has 2 a/e,one is bumped (kapoot) ? Ur actions and will u sale
out from port?
Ans: As per Solas ch 2-1,reg 41,u can sail out but since overall
safety is compromised e/r to be manned, reduce unwanted load, take
regular rounds or a/e. Keep copies of communication with office as
evidence for any inspector. Emergency generator ready incase of
emergency with sufficient fuel and auto start facility.
14. Which is the latest convention date has entered into force? N explain
Ans: 14 April 2015 Nairobi wreck removal convention.
The Nairobi International Convention on the Removal of Wrecks, 2007,
was adopted by an international conference held in Kenya in 2007. The
Convention will provide the legal basis for States to remove, or have
removed, shipwrecks that may have the potential to affect adversely
the safety of lives, goods and property at sea, as well as the marine
environment.
The Convention will fill a gap in the existing international legal
framework by providing the first set of uniform international rules
aimed at ensuring the prompt and effective removal of wrecks located
beyond the territorial sea.
The Convention also includes an optional clause enabling States
Parties to apply certain provisions to their territory, including
their territorial sea.
The number of abandoned wrecks, estimated at almost thirteen hundred
worldwide, has reportedly increased and, as a result, the problems
they cause to coastal States and shipping in general have, if
COMPILED BY: GURUMURTHY BHAT 102
anything, become more acute.
These problems are three-fold: first, and depending on its location, a
wreck may constitute a hazard to navigation, potentially endangering
other vessels and their crews; second, and of equal concern, depending
on the nature of the cargo, is the potential for a wreck to cause
substantial damage to the marine and coastal environments; and third,
in an age where goods and services are becoming increasingly
expensive, is the issue of the costs involved in the marking and
removal of hazardous wrecks. The convention attempts to resolve all of
these and other, related, issues.
The Convention provides a sound legal basis for coastal States to
remove, or have removed, from their coastlines, wrecks which pose a
hazard to the safety of navigation or to the marine and coastal
environments, or both. It will make shipowners financially liable and
require them to take out insurance or provide other financial security
to cover the costs of wreck removal. It will also provide States with
a right of direct action against insurers.
The Hong Kong Convention) is aimed at ensuring that ships, when being
recycled after reaching the end of their operational lives, do not
pose any unnecessary risk to human health and safety or to the
environment.
20. Cop 21
COMPILED BY: GURUMURTHY BHAT 104
Ans: The 2015 United Nations Climate Change Conference, COP 21 or CMP
11 was held in Paris, France, from 30 November to 12 December 2015. It
was the 21st yearly session of the Conference of the Parties (COP) to
the 1992 United Nations Framework Convention on Climate Change
(UNFCCC) and the 11th session of the Meeting of the Parties to the
1997 Kyoto Protocol.
The conference negotiated the Paris Agreement, a global agreement on
the reduction of climate change, the text of which represented a
consensus of the representatives of the 196 parties attending it. The
agreement will become legally binding if joined by at least 55
countries which together represent at least 55 percent of global
greenhouse emissions. Such parties will need to sign the agreement in
New York between 22 April 2016 (Earth Day) and 21 April 2017, and also
adopt it within their own legal systems (through ratification,
acceptance, approval, or accession).
According to the organizing committee at the outset of the talks,[6]
the expected key result was an agreement to set a goal of limiting
global warming to less than 2 degrees Celsius (°C) compared to pre-
industrial levels. The agreement calls for zero net
anthropogenic(pollution of environment by human activity) greenhouse
gas emissions to be reached during the second half of the 21st
century. In the adopted version of the Paris Agreement,[3] the parties
will also "pursue efforts to" limit the temperature increase to
1.5 °C.[2] The 1.5 °C goal will require zero emissions sometime between
2030 and 2050, according to some scientists.[2]
Prior to the conference, 146 national climate panels publicly
presented draft national climate contributions (called "Intended
Nationally Determined Contributions", INDCs). These suggested
commitments were estimated to limit global warming to 2.7 degrees
Celsius by 2100.[7] For example, the EU suggested INDC is a commitment
to a 40 percent reduction in emissions by 2030 compared to 1990.[8] The
agreement establishes a "global stocktake" which revisits the national
goals to "update and enhance" them every five years beginning 2023.[3]
However, no detailed timetable or country-specific goals for emissions
were incorporated into the Paris Agreement – as opposed to the
previous Kyoto Protocol.
21. UNFCC?
Ans:United nations frame work convention on climate change also known
as Earth summit in Rio de Janeiro in 1992. Objective of this
international treaty was to stabilize the GHG concentrations in
atmosphere at a level that would prevent dangerous
anthropogenic(pollution by human activity) interference with climate
Microorganisms=0
Total coliforms
Coliforms are a broad class of bacteria, and include those that can
survive and grow in water. Hence, they are not useful as an index of
specific faecal pathogens, but they can be used as an indicator of
treatment effectiveness, and to assess the cleanliness and integrity
of distribution systems, and the potential presence of biofilms. The
guideline value is zero (0) coliforms per 100 ml of water.
Escherichia coli
E. coli is a type of coliform, and is considered the most suitable
index of faecal contamina- tion monitoring, including surveillance of
drinking-water quality. The guideline value is zero (0) E. coli per
100 ml of water.
Intestinal enterococci
The intestinal enterococci group can be used as an index of faecal
pollution. Most species do not multiply in water environments.
Important advantages of this group are that they tend to survive
longer in water environments than E. coli or thermotolerant coliforms,
and are more resistant to drying and chlorination. Guideline value is
zero(0) per 100 ml of wa- ter.
Clostridium perfringens
Most of these bacteria are of faecal origin and produce spores that
Existing ILO convention will phase out as ILO members ratify the new
convention. There will be a transition period when some parallel
convention will be in place. Countries those do not ratify the MLC
2006 convention will be bound by the existing conventions.
28. STCW? Tell me the exam you are giving and what is duty of chief
engineer?
Ans:
1978 Convention EIF :- 28/4/84
1991 Amendment :- GMDSS introduced EIF :- 1/12/92
1994 Amendment :- Training in Tankers introduced EIF :- 1/1/96
STCW 2010
I. 17 Articles & 3 Attachments
FUNCTIONS
1.Marine engineering
2.Electrical, electronic and control engineering
3.Maintenance and repair at the management level
4.Controlling the operation of the ship and care for persons on board
LEVELS
1.Management
2.Operational
3.Support
Four column table
1.Competence
2.Knowledge ,understanding & proficiency
3.Methods of demonstrating competence
Exam we are giving MEO class I management level. Under STCW A-III/2.
STCW 95 had 16 chapters and now 2010 has 22 chapters 6 new chapters
namely
• Budgeting
• Latest technical development in electrical
• Latest development in machinaries
• WHO and ILO
• Security system
• Management skills
ISO 9000 changed into 9001:2008
Trip
Instrument pr low -4 bar
Inert gas high temperature -65 deg C
Fuel oil pressure low 10 bar
Scrubber water pressure low -0.7 bar
Jacket cooling sea water temp high-55 degC
Combustion air pr low -0.1 bar
The mechanism for setting the minimum monthly wage for able seafarers
is the only one in the ILO for setting the basic wage for any
industry.
Repatriation:
Standard A.2.5.1 of the Convention provides that seafarers are
entitled to repatriation in the following circumstances:
(a) if the seafarers’ employment agreement expires while they are
abroad; (b) when the seafarers’ employment agreement is terminated:
(i) by the shipowner; or
(ii) by the seafarer for justified reasons; and also
(c) when the seafarers are no longer able to carry out their duties
under their employment agreement or cannot be expected to carry them
out in the specific circumstances. Guideline B.2.5.1(b) of the
Convention gives further details of the circumstances where seafarers
are entitled to repatriation:
(i) in the event of illness or injury or other medical condition which
requires their repatriation when found medically fit to travel;
(ii) in the event of a shipwreck;
(iii) in the event of the shipowner not being able to continue to
fulfil their legal or contractual obligations as an employer of the
seafarers by reason of insolvency, sale of ship, change of ship’s
registration or any other similar reason;
(iv) in the event of a ship being bound for a war zone, as defined by
national laws or regulations or seafarers’ employment agreements, to
which the seafarer does not consent to go, and
(v) in the event of termination or interruption of employment in
accordance with an industrial award or collective agreement or
termination of employment for any other similar reason.
1) upto 1500m3 – BWE upto 2016, after 2016 BWT(2009+ constr BWT Only)
2)1500-5000M3 - BWE upto 2014, after 2014 BWT(2009+ constr BWT Only)
3)5000M3 & abv - BWE upto 2016, after 2016 BWT(2012+ constr BWT Only)
II. Disinfection
A.Chemical methods
1.Chlorination
COMPILED BY: GURUMURTHY BHAT 119
2.Electrolysis
3.Ozonation
4.Acid treatment
5.Seakleen
B. Physical methods
1 UV Treatment
2. De- Oxygenation
3. Gas Injection
4. Cavitations
5. Thermal
37. How will u check foundation bolt tightness? Draw and explain.
Ans: Engine stopped
In steps:
• Follow the contingency plan , damaged stability plan- for
grounding and flooding
• Calculate all stress and stability before attempting any transfer
of oil and bunkers
• Consider transfer of oil in case it is in the way of bunker or
cargo tanks, to prevent pollution
• Inform the company, DPA, communicate with office alert team
• Analyze the possibility of assistance required from the shore-
nearest coastal state and classification societies
• Refer to the tidal charts of the concerned area
• Maintain stability of the vessel
• Sound the adjacent tanks
• Consider the possibility of the patching up of the hole or any
repairs if possible by the shore and ship staff
• Do not use engines to take the vessel out of the aground
condition
• Warn vessel in vicinity
• Close all tank valves and pipe lines master valves where
appropriate
Purpose of code:
-Provide safe working condition
-Protect seafarer from excessive noise levels which may give rise to
noise induced hearing loss.
-Provide the seafarer with an acceptable degree of comfort at rest,
recreation and other places.
Noise means for the purpose of code all sounds result in hearing
impairment or which can be harmful to health or be otherwise
dangerous.
Noise survey report should be made for each ship. Always carried
onboard it has information of noise levels at various spaces.
AFS conventon applies to (a)all ships fly flag of a party, (b)if not
flying flag operate under authority of a party and if not (a)&(b)
ships enter to port, shipyard or offshore terminal of party. But
convention does not apply to war and naval ships and ships owned &
operated by party but need to have some arrangements in place.
Ships of 400 gross tonnage and above referred to in article 3(1)(a)
engaged in international voyages, excluding fixed or floating
platforms, FSUs, and FPSOs, shall be subject to surveys.
Contains 21 articles & 4 Annexes
Annex1 - controls on AFS
Annex 2- Required elements for initial proposal
Annex 3 - Required elements for comprehensive proposal
Annex 4- Survey & Certifications
Organotin
compounds
1 January
which act as Ships shall not apply or re-
All ships 2003
biocides in apply such compounds
anti-fouling
systems
Ships either:
All ships (except
(1) shall not bear such fixed and floating
Organotin compounds on their hulls or platforms, FSUs,
compounds external parts or and FPSOs that have
1 January
which act as surfaces;or been constructed
2008
biocides in prior to 1 January
anti-fouling (2) shall bear a coating 2003 and that have
systems that forms a barrier to such not been in dry-
compounds leaching from the dock on or after 1
underlying noncompliant January 2003)
antifouling systems
Declaration
1.Particulars of Ship 2.Declaration by owner or agent 3.Particulars of
AFS used + proof of Purchase &other relevant documents
Like the OPRC Convention, the HNS Protocol aims to provide a global
framework for international co-operation in combating major incidents
or threats of marine pollution. Parties to the HNS Protocol will be
required to establish measures for dealing with pollution incidents,
either nationally or in co-operation with other countries. Ships will
be required to carry a shipboard pollution emergency plan to deal
specifically with incidents involving HNS.
49. Draw 4 S and 2S valve timing diagram? Overlap, it's purpose. Values
for naturally aspirated and turbocharged engine.
Ans: Overlap for proper scavenging and in turbocharged engine exhaust
valve closing little early to retain fresh air pressure.
4.Un-Docking precautions
a.Ensure all drain plugs are in place secured & cemented
b.Oil level in stern tube tanks
c.All shore connections are removed & meter reading if any
d.Tank soundings
(1) When S.W level cover the sea chest, sea v/vs → open all sea v/vs →
check leak
(2) Purge the air fm. all C.S.W P/P, run the P/Ps 'n' check the pr
(3) Cut-out the shore power supply Start the ship gen.
(4) Record the time 'n' KW-hr. meter unit
(5) Check all leakage 'n' abnormalities, all repair jobs, etc. must be
corrected B4 leaving fm.dock.
(6) Take M/E C/S deflection 'n' compare è previous record
(7) Prepare M/E
(8) Take All Tank sounding 'n' record
(9) Prepare for docking-report
1.Costing
a.DD specification File (all dry dock details)
b.No additional cost
c.Yard Rules, Terms & conditions
d.Job warranty
2.Documents
a.Job list with priority
b.Scope of jobs
c. Job schedule
d.Survey & certifications
e.CSM ,CSH & ESP
f.Previous Measurements
g.Hull coating reports
4.Safety measures
a.Risk assessment & permits - must
5.Information exchange
a.With master about tank levels to maintain
b.Plan of plant shutdown
c.With repair manager
d.With superintendent
e.With job specialists
f.With engine department
6.Delegation of job
60. Why aux engine exhaust can't be used in traditional inert gas
system?
Ans: Because of high air pressure ratio excess air is given to
combustion. So the products of combustion will have higher oxygen
which will not be useful to be used as IG.
VENTILATION
Because of the potential for the presence of hydrocarbon gas in the
pumproom, SOLAS requires the use of mechanical ventilation to maintain
the atmosphere in a safe condition.
st
SOLAS requires that ships built on or after 1 July 2002 be provided
with continuous monitoring of the pump room’s atmosphere and an
COMPILED BY: GURUMURTHY BHAT 133
audible and visual alarm system which will activate when the
hydrocarbon gas concentration in the pumproom exceeds a pre-set level,
which should not be more than 10% LFL.
Throughout cargo handling operations, the pumproom ventilation system
must be in continuous operation and the gas detection system, if
fitted, should be functioning correctly.
Ventilation should be continuous until access is no longer required,
or cargo operations have been completed.
64. Wat is sewage discharge criteria for ships less than 400 grt and
carrying less than 15 persons ??
Ans:
• Portable toilets with holding tanks
• Holding tank and discharge to reception
• If not holding tank then discharge > 12Nm ship should be enroute
>4Knots speed
• If ship not going beyond 12 NM then atleast >3 Nm
• Annex IV reg 11 can discharge in case of emergency for safety of
ship.
The pH of the samples of effluent taken during the test period should
be between 6 and 8.5.
COMPILED BY: GURUMURTHY BHAT 135
Total nitrogen 20 Qi/Qe mg/l or at least 70 per cent reduction
Total phosphorus: 1.0 Qi/Qe mg/l or at least 80 per cent reduction.
Ships Other
Existing IBC
BCH Ships New Buildings than Chemical
Constructed from
Category Constructed Constructed Tankers
31/7/1986 but
before 31/7/1986 from 1/1/2007 constructed
before 1/1/2007
before 1/1/2007
Pre Wash Strip to Pre Wash Strip Pre Wash Strip
350 Litres 12 to 150 Litres 12 to 75 Litres 12
Carriage
X mile 25m water mile 25m water mile 25m water
Prohibited
depth 7 knots, depth 7 knots, depth 7 knots,
en-route en-route en-route
73. In lpg tanker for deck which type of fire fighting system?
Ans: DCP
75. How much percentage of excess air supplied on main engine and
boilers?
Ans: ME 1.5 times & for boiler 40%
Goals
1.designed to construct for a specific lifetime – 25years
2.to be Safe & Environmental Friendly
3.25 years of Fatigue Life
4.North Atlantic operating standards
5.Sufficient strength
6.Protection against corrosion
7.Coating design life
Harmonized CSR
Procedure 3.4.5 specified way to carry out an activity or a process
(Note: Procedures can be documented or not)
Quality Manual 3.7.4 document specifying the quality management system
of an organization
Quality Plan 3.7.5 document specifying which procedures and associated
resources shall be applied by whom and when to a specific project,
product, process or contract
Record 3.7.6 document stating results achieved or providing evidence
of activities performed
Specification 3.7.3 document stating requirements
81.From RoRo amendments for IEC 60079 he started on what is IEC and
procedure etc ?, NEMA? What is IP?
Ans : Founded in 1906, the IEC (International Electrotechnical
Commission) is the world’s leading organization for the preparation
and publication of International Standards for all electrical,
electronic and related technologies. These are known collectively as
“electrotechnology”.
The IEC is one of three global sister organizations (IEC, ISO,
ITU) that develop International Standards for the world.
COMPILED BY: GURUMURTHY BHAT 142
IEC 60092 forms a series of International Standards concerning
electrical installations in seagoing ships and fixed or mobile
offshore units, incorporating good practice and co-ordinating as far
as possible existing rules.
86.CO2 Leakage alarm received and how will you find bottel?b. What
will you do afterwards? c. After restoration and commencement of
sailing what is your action?d. Which areas you will concentrate more
Ans: When the co2 alarm to find the bottle, the bottle will be cold.
Inform port and increase watch in the largest space covered i.e engine
room. Inform company arrange for new spare bottle
DATAR QUESTIONS
1. When taking over a ship as ce, wat all checks you will carry out
w.r.t. Load line, stability, fire protection?
Ans: Load line:
- Emergency bilge suction in E/R
- Bilge pumping arrangement in fwd(chain locker) and steering gear.
- E/R sounding pipes caps and self closing arrangement
- Non return valve should be working
- Vent pipes condition should be checked
- On deck general condition check for corrosion for water tight
interity.
- Storm valves and freeing ports on deck.
4. RTA engine Cross head bearing clearance increased can you run the
engine?
Ans: In RTA engine the clearance is taken at top bearing and lube oil
supply from the bottom and crosshead pin always pushing down so not
much difference you can run the engine. In some engines white metal
bearing is not used in upper half.
Both engine use electrical and engine driven axial piston pumps to
pressurize servo oil rails to 200bar which are then used for fuel
injection and exhaust valve operation. In addition MAN use the servo
oil to drive the cylinder lubricator units(alpha system).
Unlike the sulzer RT flex engine the MAN ME engine does not operate
the fuel injection on a common rail system. Instead a solenoid
operated proportioning valve (the FIVA valve - fuel injection valve
activation ) allows the pressurised servo oil under a hydraulic
piston. This then moves the fuel piston upwards, raising the fuel
pressure and opening the injection valves.
Biodiesel: There are various biofuels on the market today. One of the
more common is biodiesel. Biodiesel is for example used either as pure
biodiesel or is mixed with diesel intended as fuel for the automotive
market. Biodiesel is defined as fatty acid methyl esters (FAME)
produced from renewable sources of vegetable oils such as rapeseed
oil, soybean oil, used frying oil and animal fats that meets
international specifications for a B100 such as ASTM D6751and EN14214.
Latest technologies
- The compression ratio increased
(temperature increases)
- Fuel injection pressure
increased(good automisation)
- Excess air Ratio ( O2 more)
- Turbocharger efficiency
increased so high scavenge air
pressure.
- Improved charge air cooling
- Enhanced turbocharging
- Miller valve timing
- Revised injection timing
- Variable valve timing (VVT)
- Low swirl at inlet port.
- Advanced electronic fuel
injection system
- Electronic engine control,
monitoring and diagnostics.
De-rating benefits
• Reduced SFOC at optimisation load
• New refurbished turbocharger(s)
• Increased overall propulsion efficiency with new propeller
• Less power demand for same vessel speed.
Derating includes
In order to change the engine SMCR, a number of engine and
turbocharger components must be exchanged along with retrofit of a new
optimised propeller match- ing the chosen SMCR.
Low load operation: The throttle valve opens against a spring as the
follower moves up the cam and oil is displaced under the push rod
piston, opening the valve. When the follower comes off the cam, the
throttle valve is closed and oil can only flow through the throttle
orifice, delaying the closing of the inlet valves.
At full load operation, an air signal opens the throttle valve. This
means that as soon as the follower descends from the cam peak, the
pushrod piston moves downwards, allowing the inlet valves to close.
Note: TWO STROKE ENGINES: The two stroke engine cannot utilise the
Miller cycle. However they can use variable exhaust valve closing;
easily achieved with an electronically controlled camshaftless engine
or by involving hydraulic valves as in the case of the modified Sulzer
RTA
16. Then difference between man and sulzer dual fuel tech?
Ans: MAN
ME-GI engines:
Ø 2 stroke,High pressure system diesel engine.
Ø Now less than half of world has a methane number higher than 80.
In an Otto-cycle, low-pressure engine, power will be reduced
quickly with a lower methane number. By working in the Diesel
cycle, where knocking is not an issue, high gas quality is not
required.
Ø At 10% load, the engine will switch from gas burning to purely
fuel oil operation. It will then switch back to gas operation
automatically when the load goes above 10%. The process is
completely transparent and the operator does not have to do
anything, as it is all controlled by the ME-GI control system.
Ø When Tier III comes into effect, the ME-GI will utilise either EGR
or SCR to achieve appropriate NOX levels. This is a consequence of
the high efficiency of the Diesel cycle because NOX is formed when
burning gas at high temperatures With a lower combustion
temperature, less NOX is formed. However, that also means a much
lower efficiency. Otto-cycle engines that run only on gas will not
require EGR or SCR due to the lower temperature/efficiency but, if
they are to run on fuel oil, will require SCR. In effect, they
would not be dual-fuel engines; they would be gas engines as they
cannot burn fuel without after-treatment. Note that there is no
need for scrubbers with an ME-GI system.
Ø The entire MAN B&W product line of two- stroke engines from the 5-
cylinder S30 at 3,200 kW, to the 14-cylinder K98 at 87,220 kW are
availa- ble as ME-GI.
Ø Knock detected by
• Cylinder pressure trace - One pressure sensor per cylinder Knock
detector signal (structure borne noise)
• One knock sensor per cylinder For each individual cylinder and
cycle
Ø Knocking: Safe detection and prevention:
o BMEP / engine load / torque - Reduction in power output
allows a wider operating window.
o Increased air/fuel ratio:
- reduces knock tendency
- Increases thermal efficiency
- lowers NOx emissions
Ø Engine control system:
COMPILED BY: GURUMURTHY BHAT 160
o Adjusts air / fuel ratio and balances cylinders to avoid
knocking or misfiring
o releases safety measures in case knocking or misfiring is
occurring
Ø Low pressure system fuel requirements:
• Pilot fuel types: DMA, DMZ and DMB distillate fuels (as 4-s DF
standard)
Ø The pilot fuel is elevated to the required pressure by a pump
unit. This includes duplex filters, pressure regulator and an
engine-driven radial piston-type pump. The high-pressure pilot
fuel is then distributed through a common-rail pipe to the
injection valves at each cylinder. Pilot fuel is injected at
approximately 900 bar pressure and the timing and duration are
electronically controlled. The pilot fuel system is separated from
the liquid fuel system with separate connections on the engine.
The liquid fuel is separated from the pilot fuel system and is fed
to a normal camshaft-driven injection pump. From the injection
pump, the high-pressure fuel goes to a spring-loaded injection
valve of standard design for a diesel engine.
21. Aux Engine performance reduced gradually over two weeks how will you
investigage?
Ans: Ignition lag in residual fuel, improper combustion deposits in
exhaust side and with water moisture high temperature corrosion and
material damage to exhaust valve. Turbocharger efficiency reduces.
Mirror polishing due to very small wear rate 0.01 mm/1000hr
Scavenge air water carriage water content corrosion wear and thermal
stresses.
Rotocap not working and wear in exhaust valve and high exhaust
temperature.
23. 4S design mostly improving MEP and pmax but in 2 Stroke Stroke to
bore ratio increased why?
Ans: Because in 4 stroke only one expansion stroke and other 3 will
take more energy so loss is more if u increase the stroke.
26. In a rta engine, can u run the engine normally in case u find high
xhd brg clearance?
Ans:Yes, because in Crosshead bearing of RTA engine oil supply is from
bottom and load always act on bottom half and clearance taken from top
so increase in clearance will not make much difference.
SALVAGE
Saving Life is duty of every seamen & it is not considered as salvage.
Salvage has therefore for important elements:
1.Voluntary – not by Master, crew, pilot or repairers (all already in
contract)
2.recognized maritime property – Ship, Cargo ,Bunkers, Special
Equipment 3.Danger – Real threat at commencement of Salvage. Need not
imminent 4.successful - payable out of value of the property saved /
No Cure No Pay
LOF – Lloyds open Form Salvage Contract Safety Net – Earlier only for
tankers.
Salvage Convention 1989 Art 12. – NO CURE NO Pay
Art 13. – Criteria for Fixing award
Art 14. – Special Compensation (for saving environment) Salvage award
paid for by shipowner, cargo, freight and other interests to the
voyage. Special Compensation paid by shipowner only. (ship owner
covered by P&I club)
Conditions for Art.14 special compensation:
a.The salvage services should be rendered -threat damage to the
environment.
b.The salvor has failed to earn an reward under article 13(expens.
+enhancement).
c.The salvor shall be paid special compensation by shipowner to cover
his expenses (out of pocket expenses plus fair rate of equipment and
personnel) for salvage work
d.If salvage services have actually prevented or minimized damage to
34. Torts?
Ans:just basic negligence, misconduct, ce example..
DUTTA QUESTIONS
1. Mlc rest hrs? repeat
2. Cop21? repeat
3. Vessel hull ruptured due to collision ,who pays?
Ans:H&M
4. What's mate's chit. Diff b/w bol and mates chit.
Ans: MATE”S RECIEPT Chief officer (C/O) compares ship’s tally or
intaken cargo tonnage with details on Shipping Note and issues a
Mate’s Receipt (M/R) from ship’s triplicate book. M/R contains
accurate and truthful details of quantity and condition of goods,
including references to any shortage, damage, etc.
ü C/O gives at least one copy mate receipt to shipper’s
representative but retains one copy in book.
ü Shipper obtains a full set of blank B/Ls from carrier, types in
details of received cargo exactly as stated on M/R given by ship.
ü Shipper sends full set of original B/Ls to port agent for signing
by master or agent (with written authority of master).
ü Person signing B/Ls carefully checks that typed details
correspond to those in ship’s copy of M/R, and signs all original
B/Ls in set.
ü Full set of signed original B/Ls is handed to shipper.
ü Other signed copies (marked COPY - NON- NEGOTIABLE) are also
issued for office/filing purposes.
ü Ship sails from loading port.
ü During voyage shipper may sell goods to another party by
endorsement and transfer of the full set of B/Ls. This may happen
7. What is do you do with the value you get for propeller drop,how do
u measure propeller drop,
8. IMO number?
ANs: Regulation 3 – Ship identification number IMO adopted A.600(15).
1. Passenger ships of 100 GT &ABV ,all cargo ships of 300 GT and
above.
2. The IMO number shall be inserted on the certificates and certified
copies
3. The ship's identification number shall be permanently marked:
4.1. in a visible place either on the stern of the ship or on either
side of the hull, amidships port and starboard, above load line or
either side of the superstructure, port and starboard or on the front
of the superstructure or, in the case of passenger ships, on a
horizontal surface visible from the air
4.2. One of the end transverse bulkheads of the machinery spaces/ RORO
spaces, or on one of the hatchways or, in the pump-room of tankers.
5.1. The permanent marking shall be plainly visible, shall be painted
in a contrasting color.
5.2. The permanent marking external shall be not less than 200 mm in
height. & internal not be less than 100 mm in height.
5.3. The permanent marking may be made by raised lettering or by
cutting it in or by centre punching it or other equivalent method of
marking
IMO no. Issuance Procedure
1. Apply to LR IHS fair play with relevant documents by owner while
construction 2. Apply through SEADATA – online database system. 3.
BARIK QUESTIONS
1. Co2 system pressure test regulation, vessel in port 50 % bottles under
maintenance, fire in er how to go about it.
Ans: CO2 is effective only in case of positive closing of the area to
be protected. In dry dock basically all the measures taken by the
safety department of the drydock by barricading and permit to work and
other heightened measures. Even if fire happens if shore fire fighting
unsuccessful in extinguishing last comes the CO2 fixed fire fighting
system release. So even if you have 50 % of the CO2 release it taking
proper procedure something is better than nothing. And CO2 basically
displaces the Oxygen will help in fighting fire.
3. Emergency fire pump not working (impeller gone) what will u do?
Ans: Inform company and port where you are proceeding. Inform port
about the precaution taken, but no port will allow coming inside
because it may lead to disaster situation. So ask for single voyage
dispensation from flag state and then proceed to port with approval
COMPILED BY: GURUMURTHY BHAT 171
for reaching port. Maintain all the documents onboard and precautions
taken onboard as proof to rectify the fault.
Have to put watch keeping if ums, check your main fire p/p & fire &
G.s. pump working fine, check spares of other similar pump normally
third sea water pump and replace to the emergency fire pump.
Nearest land means the baseline from which the territorial sea in
question is established in accordance with the international law.
8. Main generator not coming on load manually also what reasons other
than voltage freq and phase?
Ans: The SCR(silicon controlled rectifier) is reversed biased and
sometime it gets discharged ... So it takes time for it to build up
residual voltage hence the problem...
XQ- voltage, current phase all ok what is the problem
Probable answers: Automatic synchronizing failure occurs when
generator synchronizing but not complete within the time like 60 sec.
ACB spring not charged
Mechanical problem with ACB
Emergency generator ACB closed.
13. Co2 checks and inspections in detail? 5 yearly checks? Co2 weigh
measurements timing
Ans: MSC 1318 CIRCULAR
MSC.1/Circ.1318
11 June 2009
2 Safety
Whenever carbon dioxide fire-extinguishing systems are subjected to
inspection or maintenance, strict safety precautions should be followed
to prevent the possibility that individuals performing or witnessing
the activities are placed at risk. Prior to performing any work, a
safety plan should be developed to account for all personnel and
establish an effective communications system between the inspection
personnel and the on-duty crew. Measures to avoid accidental discharges
such as locking or removing the operating arms from directional valves,
or shutting and locking the system block valve should be taken as the
initial procedure for the protection of personnel performing any
maintenance or inspections. All personnel should be notified of the
impending activities before work is begun.
MONTHLY
ANNUAL
1.All entrance doors to the protected space should close properly and
should have warning signs & clear operating instructions.
2.Test fuel shut off s connected to the system functional check
3.No modifications to boundaries of the protected space that affect
system
4.Visual inspection of all cylinders , piping’s and Nozzles for any
signs of damage, rust or loose mounting. Cylinders that are leaking,
corroded, dented or bulging should be hydrostatically retested or
replaced;
5.The hydrostatic test date of all storage containers should be checked
6.The manifold should be inspected to verify that all flexible
discharge hoses and fittings are properly tightened; and
10 yearly routines:
1.Pipe line Pressure Testing (as prescribed by manufacturer)
a.The high pressure section hydraulic test at least 190 kgf/
b.The medium pressure section hydraulic test at least 80 kgf/cm2
c.Low pressure section With air at a pressure of at least 6 kgf /cm2
2. Flexible hoses should be replaced at the intervals recommended by
the manufacturer and not exceeding every 10 years.
15. How will you carry out hydraulic pressure testing of CO2 and how will
you know that this test is carried out?
Ans: Every 20 years after bottles put in to service and 5 years
thereafter testing done as per ISO 6406 standard. For knowing when
test carried out ISO 6406 for each year they have different colors
marking and for 6 consecutive years they have same shape.
Eg:
YEAR COLOUR SHAPE YEAR COLOUR SHAPE
2001 RED HEXAGON 2007 RED SQUARE
2002 BLUE HEXAGON 2008 BLUE SQUARE
2003 YELLOW HEXAGON 2009 YELLOW SQUARE
2004 GREEN HEXAGON 2010 GREEN SQUARE
2005 BLACK HEXAGON 2011 BLACK SQUARE
2006 ALUMINIUM HEXAGON 2012 ALUMINIUM SQUARE
The color of the bottle and shape will tell you in which year
hydraulically tested.
Note: After 18 years Eg for 2001 that would be 2019 the test date will
be 2019 red hexagon shape repeated.
TEMPERATURE :
Arrangements shall be made to ensure that the temperature in the room
does not rise above 60 °C nor fall below O°C.
FILLING RATIO :
The term Filling RATIO' denotes the ratio between the weight of the
quantity of carbon dioxide in the cylinder and the capacity of the
cylinder in cubic decimeters.
A maximum filling ratio of 2/3 must be observed for each cylinder
SAFETY DISCS:
Each carbon dioxide must be fitted with a safety disc with a bursting
pressure of 0.9 times the test pressure of the cylinder.
Certificates must be given by the manufacturer to show that the safety
discs are of the approved type.
RISER TUBE.
The riser tube fitted in a carbon dioxide cylinder must be made of
copper, stainless steel or other appropriate material.
ENGINE ROOMS : nozzles must always be provided below the floor plating
aad above the floor plating level with the top of the cylinders of the
main engine or engines.
b. Carbon dioxide pipes must not run through tanks or cold and
refrigerating rooms.
A stop cock must be fitted in each main pipe running from the carbon
dioxide battery to the engine room, boiler room or pump room. A stop
cock must also be fitted in the supply line from the carbon dioxide
battery to any smoke detection or distributor box; it must be located
in the room in which the battery is stored.
If the deep tanks are filled with a liquid the stopcocks must bear a
plate with the words ''deep tank full". The open ends of the carbon
dioxide pipes in the deep tanks must be closed by means of a non-
return valve of an approved type or a safety^ disc with a low bursting
pressure in order to prevent the liquid from getting into the pipes.
If the safety discs are used, the material must be resistant to by
the Liquids being transported and the amticipated temperature.
1.2 For machinery spaces the quantity of carbon dioxide carried shall
be sufficient to give a minimum volume of free gas equal to the larger
of the following volumes, either:
.1 40% of the gross volume of the largest machinery space so
protected, the volume to exclude that part of the casing above the
level at which the horizontal area of the casing is 40% or less of the
horizontal area of the space concerned taken midway between the tank
top and the lowest part of the casing; or
.2 35% of the gross volume of the largest machinery space protected,
including the casing.
1.4 For the purpose of this paragraph the volume of free carbon
dioxide shall be calculated at 0.56 m3 /kg.
1.5 For machinery spaces the fixed piping system shall be such that
85% of the gas can be discharged into the space within 2 min.
20. For ultrasonic gauge how you get the required weight of CO2?
Ans: temperature correction, and by simply calculating first volume on
the basis of level u measured and convert in to weight by using
density formula, and apply temperature correction.
XQ: At what pressure pilot line pressure tested (Ans: same as co2
cylinder pressure)
21. CO2 Fire Fighting System For Cargo Hold How Do You Test And How It
Works
Ans: CARGO HOLDS ON ROLL-ON-ROLL-OFF SHIPS:
The installation to feed carbon dioxide into the cargo holds of
rollon/
roll-off ships must be designed in such a manner that an alarm sounds
in
the spaces concerned before carbon dioxide can be admitted. There must
be a conspicuous notice in the cargo-hold sailing that when the alarm
sounds, all personnel must leave the area as quickly as possible.
22. Duty of c/e in case dangerous cargo is being loaded on ur ship after 6
months?
Ans: Main duty of Chief engineer when cargo is loaded is to engine
room and accommodation should not get HC vapors. For this
accommodation AC on recirculation and engine room fans forward both
blowers on exhaust and aft both blowers on suction. Cargo discharging
machinery check for readiness.
SHEKHAR QUESTIONS
1. Difference between amendments and protocol.
Ans:
Amendments- changes to existing convention, brought into action using
protocol.amendments are the reforms that are needed in a convention
and are backed by protocol
eg-marpol 1973 due to several accidents neededchanges.so amendents
were brought in action by combined protocol-instrument called marpol
73/78
Also a convention can be formed, but may not enter in force. But a
protocol to the same convention can be accepted.
Eg- hns convention 1996 is not intended to enter in force…but hns
protocol of 2010 can be accepted in future.
National Shipping
Preliminary General Administration
Board
PART V
PART IV PART VI
Registration Of
Shipping Development Fund Certificates Of Officers
Indian Ships
PART VIA
PART VII
PART VIII
Obligation of certain
Certificate Holder To Serve Seamen And
Passenger Ships
Government Or In Indian Apprentices
Ships
PART X
PART IX PART IXA
Collisions, Accidents At
Safety Nuclear Ships
Sea & Liability
PART XB PART XIA
PART XA
Civil Liability Prevention And
Limitation Of Liability For Oil Pollutin Containment Of Pollution
Damage Of The Sea BY OIL
PART XIV
PART XII PART XIII
Control Or Indian Ships
Investigations And Inquiries Wreck And Salvage And Ships Engaged In
Coasting Trade
PART XV PART XVA PART XVI
Main takeaway:
1.Reduced from 23 parts , 461 sections to 16 parts and 267 sections.
2. Various powers of Central Govt delegated to DG Shipping
3. Incorporation of Bunker Convention, Nairobi Convention, COFR, CLC,
BW convention, MLC 2006.
4. Three tier form of legislation has been adopted. First one is Act
and then Rules and thereafter tertiary legislations.
5. Indian flag vessels will benefit the most with e-governance, no
customs formalities etc,
6. Recruitment of Seafarers by unauthorised persons made stringent.
7. Measures of promotion of Coastal shipping.
Appreciate the big exercise for "Ease of Doing Business".
1) UNCLOS:- Article 94(7) states that " each state shall cause an
inquiry to be held by a suitably qualified person/persons into every
marine casualty or incident of navigation on the high seas involving a
ship flying its flag and causing loss of life or any other incident
involving another state or marine environment."
10. Fixed co2 requirements and maintenance? Leak off alarm activated one
cylinder busted your action as ce?
Ans: Check atmosphere inside CO2 room, after proper ventilation of CO2 room
and enter Check the bottle which is cold is leaking, inform company ask for
new bottle. ER manned to protect being largest space to be protected by CO2.
Inform port authorities, Flag and class.
AVR In many diagrams and explanations, you will encounter the term
“AVR”, with no explanation of what it is. AVR is an abbreviation for
Automatic Voltage Regulator. An AVR serves the same function as the
“voltage regulator” in an automobile or the “regulator” or
“controller” in a home power system.
4. MMSI?
Ans: Maritime Mobile Service Identities (MMSIs) are nine digit numbers
used by maritime digital selective calling (DSC), automatic
identification systems (AIS) and certain other equipment to uniquely
identify a ship or a coast radio station. MMSIs are regulated and
managed internationally by the International Telecommunications
Union in Geneva, Switzerland, just as radio call signs are regulated.
The MMSI format and use is documented in Article 19 of the ITU Radio
Regulations and ITU-R Recommendation M.585-6, available from the ITU.
Strength - by class
Stability – Booklet
COMPILED BY: GURUMURTHY BHAT 192
Reserved buoyancy-Height of opening on deck, means of closing
Drainage – freeing ports, scuppers, storm valves.
Safety of crew
The following ships are not required to have load lines assigned:
* warships;
* new ships of less than 24 metres in length;
* existing ships of less than 150 tons gross;
* pleasure yachts not engaged in trade, and;
* fishing vessels.
Convention -structure
1. ARTICLES
2. ANNEXE – I
a.CHAP.1- General, Strength of hull, type of ship, definitions,
markings
b.Chapter 2- Condition of Assignment of freeboard.
c.Chapter 3- Freeboard evaluation in terms of physical & geometrical
d.Chapter 4 – Sp. Requirements for ship assigned Timber LL
3. ANNEXE – II – Zones, areas, seasonal for LL marking
4. ANNEXE – III- Forms & Scope of certificate.
Structural strength
It is recognised that ships ‘built and maintained in conformity with
the requirements of a classification society recognised by the
Administration’ may be considered to possess the necessary structural
strength for freeboards to be assigned (Regulation 1).
Condition Of Assignment
1.Information to be supplied to Master
2.Superstructure End Bulkheads
3.Doors
4.Position of Hatchways & ventilators
5.Cargo & other hatchways with Coamings
6.Hatchway Closing by portable / Weather tight Covers
7.Machinery Space Openings
8.Other openings in Freeboard & Superstructure decks
9.Ventilators
10.Air pipes
11.Scuppers ,Inlets & discharges
12.Garbage Chutes
13.Spurling Pipes & Chain lockers
14.Side Scuttles ,Windows & Skylights
15.Freeing Ports
16.Protection of Crew & Means of safe passage
17.Cargo Port & Similar Openings
18.Special Conditions for Type A ships
Freeboard Calculation:
1.Ships devided into Type A , Type B Ships
THE DISTINCTION BETWEEN TYPE ‘A’ SHIPS AND TYPE ‘B’ SHIPS EXPLAINED
COMPILED BY: GURUMURTHY BHAT 195
A type ‘B’ ship is any ship other than a type ‘A’ ship. When assigning
freeboards to ships the first part of the calculation procedure is to
firstly ascertain the tabular freeboard from the appropriate table in
regulation 28.
Type ‘A’ tabular freeboards are smaller than type ‘B’ tabular
freeboards for ships of equivalent length because of the structural
layout and types of cargo carried.
Consider two ship hulls, one designed to carry oil cargoes (type ‘A’)
and another designed to carry a bulk cargo of iron ore say (type ‘B’).
Consider what will happen if a loaded amidships compartment becomes
bilged in each ship. In the case of the type ‘A’ ship the cargo oil
will run out of the damaged compartment, resulting in a reduction in
displacement and an increase in the freeboard. In the case of the type
‘B’ ship the seawater will run into the damaged compartment, resulting
in an increase in displacement and a reduction in the freeboard.
A minimum
allowable bow
height must be
maintained when
the vessel is
floating to the
summer load line
at its design
trim. The
assigned Summer
Freeboard for a
vessel must be
increased, if necessary, to ensure that the minimum bow height
requirements are met.
The minimum bow height (HB) in millimetres measured at the forward
perpendicular at the summer waterline is given by the following
formulae:
HB = 56L (1 - L ) ´ 1.36 if freeboard length (L) < 250 m or 500 CB +
0.68
HB = 7000 ´ 1.36 if freeboard length (L) ³ 250 m
CB + 0.68
(Cb shall not be less than 0.68)
In short
1. Type A, Type B Ships with Freeboard Tables
2.<100m length correction
3.Block Co-efficient Correction
4.Depth Correction
5.Deck Line Position Correction
6.Correction for Recess in Freeboard deck
7.Superstructure length & Height
8.Deductions of Superstructure & trunks
9.Sheer
10.Minimum Bow Height & Reserve buoyancy
Line 10 Constant MEP lines, The mep-lines are also an expression of the
corresponding fuel index of the engine.
Propeller curve
The relation between power and propeller speed for a fixed pitch
propeller is as mentioned above de- scribed by means of the propeller
law, i.e. the third power curve:
3
Pb = c x n , in which:
Pb = engine power for propulsion n = propeller speed c = constant
i
The power functions Pb=cxn will be linear functions when using
logarithmic scales.
Therefore, in the Layout Diagrams and Load Dia- grams for diesel
engines, logarithmic scales are used, making simple diagrams with
straight lines.
Engine margin
Besides the sea margin, a socalled ‘engine margin’ of some 10% or 15%
is frequently added. The corresponding point is called the ‘specified
MCR for propulsion’ (MP), and refers to the fact that the power for
point SP is 10% or 15% lower than for point MP.
Point MP is identical to the engine’s specified MCR point (M) unless a
main engine driven shaft generator is installed. In such a case, the
extra power demand of the shaft generator must also be considered.
Note:
Light/heavy running, fouling and sea margin are overlapping terms.
Light/heavy running of the propeller refers to hull and propeller
deterioration and heavy weather, whereas sea margin i.e. extra power to
the propeller, refers to the influence of the wind and the sea.
However, the degree of light running must be decided upon experience
from the actual trade and hull design of the vessel.
10. Why insurance cover for bunker pollution in oil tanker although it is
having CLC?
Ans: There should be cargo residue on board to enable Clc to comply
else bunker convention applies irrespective of persistent oil spill
from bunker tanks to this he says if my vessel spills hfo oil after
discharging will Bunker convention cover I said no sir ballast voyage
but since after discharging must be having cargo oil residue only if
after dry dock lay up or delivery it spills then bunker convention
applies.
Resolution A1055(27) bunker certificate required to be issued which
are also required to hold CLC certificate (To avoid unnecessary
beurocracy). Also P&I club says that when tanker is unladen there is
no residue of persistant oil so bunker convention certificate
required.
11. Ur at security lvl 2 and port at 1 ur action ?xq - if port asks you to
come down thenxq - how come cso decides abt ur security lvl xq - bt
when port is at lvl q then why flag decides lvl 2
Ans: Said as per SOLAS chapter 11 reg 5 DOS; in case of different
security levels DOS to be signed. Thats it? What if port asks u to
come down . I'll inform flag state and CSO regarding this issue and
then liaise with PFSO regarding measures to be taken. How does flag
and CSO decide sitting so far away. CSO implements SSP and they must
have some perceived threats for which they have asked us to keep a
higher level. But port state says there's no threat. Dont they know
better. I still said the same and said i will come down to one but
keep flag and CSO in the loop. But onboard will still maintain a
higher level of security.
Surveyor accepted this answer.
14. HOW WILL YOU PREPARE YOUR SHIP FOR A RENEWAL SURVEY OF INTERNATIONAL
AIR POLLUTION PREVENTION CERTIFICATE? EXPLAIN WITH SPECIFIC EMPHASIS
ON THE RECORDS AND DOCUMENTS TO BE MAINTAINED. ENUMERATE GENERAL
REQUIREMENTS FOR SHIPBOARD INCINERATORS, AS MENTIONED IN ANNEX VI OF
MARPOL 73/78?
ANSWER :-
MARPOL 73/78 Annex VI Regulations for the prevention of Air Pollution
from ships applies to all ships greater than or equal to 400 gross
tonnage and to have an IAPP ( For renewal survey of IAPP certificate
the following things as per Annex VI should be considered. Prior to
issuance of certificate the flag state or
RO will need to confirm compliance with the applicable regulations
contained within the annex. The certificate continuity validity will
require annual, intermediate and renewal surveys to be satisfactorily
carried out.
For renewal of IAPP certificate preparation will lie in the fact that
vessel is complying with the regulations of annex VI. So, preparation
regarding to different regulations under annex VI will be:-
GADKAR SIR
2.1 All the steering gear components and the rudder stock shall be of
sound and reliable construction to the satisfaction of the
Administration. Special consideration shall be given to the
suitability of any essential component which is not duplicated. Any
such essential component shall, where appropriate, utilize
antifriction bearings such as ball-bearings, roller bearings or
sleeve-bearings which shall be permanently lubricated or provided with
lubrication fittings.
2.3 Relief valves shall be fitted to any part of the hydraulic system
which can be isolated and in which pressure can be generated from the
power source or from external forces. The setting of the relief valves
shall not exceed the design pressure. The valves shall be of adequate
size and so arranged as to avoid an undue rise in pressure above the
design pressure.
.2 capable of putting the rudder over from 35° on one side to 35° on
the other side with the ship at its deepest seagoing draught and
running ahead at maximum ahead service speed and, under the same
conditions, from 35° on either side to 30° on the other side in not
more than 28 s;
.3.2 and in any case when the Administration requires a rudder stock
of over 120 mm diameter in way of the tiller,excluding strengthening
for navigation in ice; and
.2 capable of putting the rudder over from 15° on one side to 15° on
the other side in not more than 60 s with the ship at its deepest
seagoing draught and running ahead at one half of the maximum ahead
service speed or 7 knots, whichever is the greater; and
6.1 Where the main steering gear comprises two or more identical power
units, an auxiliary steering gear need not be fitted, provided that:
6.2 The Administration may, until 1 September 1986, accept the fitting
of a steering gear which has a proven record of reliability but does
not comply with the requirements of paragraph 6.1.3 for a hydraulic
system.
6.3 Steering gears, other than of the hydraulic type, shall achieve
standards equivalent to the
requirements of this paragraph to the satisfaction of the
Administration.
8 Any main and auxiliary steering gear control system operable from
the navigation bridge shall comply with the following:
9 The electrical power circuits and the steering gear control systems
with their associated components,cables and pipes required by this
regulation and by regulation 30 shall be separated as far as is
practicable throughout their length.
Chapter II-1, Part C SOLAS 74/78 page 55/86
Regulation 30
Additional requirements for electric and electrohydraulic steering
gear
1 Means for indicating that the motors of electric and
electrohydraulic steering gear are running shall be installed on the
navigation bridge and at a suitable main machinery control position.
External : Badwal
3)Safcon and safety con certificates.
4) Action wrt PSC if the emgy fire pump fails in Port and no spares?
5) oil cess? Where the fund is used?
Before the rotation commences the shaft rests on the bearing surface.
When the rotation commences the shaft moves up the bore until an
equilibrium condition is reached when the shaft is supported on a
wedge of lubricant. The moving surfaces are then held apart by the
pressure generated within the fluid film. Journal bearings are
designed such that at normal operating conditions the continuously
generated fluid pressure supports the load with no contact between
the bearing surfaces. This operating condition is known as thick film
lubrication and results in a very low operating friction and
extremely low bearing load.
The rotating shaft drags a wedge of oil beneath it that develops a
pressure great enough to support the shaft and eliminate contact
friction between the shaft and bearing.
Viscosity of the lubricant is an important feature. The higher the
viscosity, the higher the friction between oil and shaft, but the
thicker the hydrodynamic film. However friction generates heat, which
will reduce the viscosity, the thickness of the film and may result
in metal to metal contact. Using an oil with a low initial viscosity
will also result in a reduced oil film thickness. We have to be very
careful that the distance between the two surfaces is greater than
the largest surface defect. The distance between the two surfaces
decreases with higher loads on the bearing, less viscous fluids, and
lower speeds. Hydrodynamic lubrication is an excellent method of
lubrication since it is possible to achieve coefficients of friction
as low as 0.001 (m=0.001), and there is no wear between the moving
parts. However because the lubricant is heated by the frictional
force and since viscosity is temperature dependent, additives to
decrease the viscosity's temperature dependence are used. The oil of
course is cooled before it is pumped back through the engine.
Bearing materials:
Bearing Materials
Babbitt Metal
Babbitt metal, is an antifriction metal alloy first produced by Isaac
Babbitt in 1839. In present-day usage the term is applied to a whole
class of silver-white bearing metals, or “white metals.” These alloys
usually consist of relatively hard crystals embedded in a softer
matrix, a structure important for machine bearings. They are composed
primarily of tin, copper, and antimony, with traces of other metals
added in some cases and lead substituted for tin in others.
Bearings used in large marine diesel engines are tin based babbitt
metals. Lead content is a minimum. Tin based white metals have 4
times the load bearing characteristics and two and a half times the
maximum surface speed of lead based white metals.
Tin-based white metal is an alloy with minimum 88% tin (Sn), the rest
of the alloy composition is antimony (Sb), copper (Cu), cadmium (Cd)
and small amounts of other elements that are added to improve the
fineness of the grain structure and homogeneity during the
solidification process. This is important for the load carrying and
sliding properties of the alloy. Lead (Pb) content in this alloy
composition is an impurity, as the fatigue strength deteriorates with
increasing lead content, which should not exceed 0.2 % of the cast
alloy composition. Tin based white metal is used in the main
bearings, crankpin bearings, crosshead bearings, guide shoes,
camshaft bearings and thrust bearings because of its excellent load
carrying and sliding properties.
Babbitt metal is soft and easily damaged, and seems at first sight an
unlikely candidate for a bearing surface, but this appearance is
deceptive. The structure of the alloy is made up of small hard
crystals dispersed in a matrix of softer alloy. As the bearing wears
the harder crystal is exposed, with the matrix eroding somewhat to
provide a path for the lubricant between the high spots that provide
the actual bearing surface.
Tin Aluminium
Tin aluminium bearings were developed to provide bearings that carry
high loads. As a bearing material, unalloyed aluminium has a tendency
to seize to a steel mating surface. It was found that 20% of tin
added to the aluminium improved seizure resistance and that cold
working and annealing helped to prevent brittleness. Special features
are their good resistance to corrosion, high thermal conductivity and
high fatigue strength, but they have the disadvantages of only
moderate embedding properties, poor compatibility and high
coefficients of thermal expansion. If used as solid unbacked bearings
this type of alloy is usually too weak to maintain an interference
fit and too hard to run satisfactorily against an unhardened shaft.
Considerable improvement in antiscoring characteristics and
embedability is obtained by using a thin-lead babbitt or
electrodeposited lead-tin overlay.
Alloys containing 20 to 40% tin, remainder aluminium, show excellent
resistance to corrosion by products of oil breakdown and good
embeddability. The sliding properties of this composition are very
similar to those of tin based white metal but the loading capacity of
this material is higher than tin based white metals for the same
working temperature; this is due to the ideal combination of tin and
aluminium, where tin gives the good embedability and sliding
properties, while the aluminium mesh functions as an effective load
absorber. The higher-tin alloys (40%) have adequate strength and
better surface properties, which make them useful for main and
crosshead bearings in high-power marine diesel engines.
Lead Bronzes
Lead bronzes basically are copper-tin-lead-alloys. They are used in
very highly loaded bearings because of their high fatigue strength;
their drawback is poor tribological behaviour. That is why they
require an electroplated overlay in most applications. Standard
composition for conrod and main bearings is 78 % Cu, 20 % Pb, 2 % Sn.
The alloy is used with electroplated overlay or cast babbit running
layer. These bearings can be found in marine diesel medium speed
engines.
Overlay
An overlay is a thin galvanic coating of mainly lead (Pb) and tin
(Sn), which is applied directly on to the white metal or, via an
intermediate layer, on to the tin aluminium sliding surface of the
bearing. The overlayer is a soft and ductile coating, its main
objective is to ensure good embedability and conformity between the
bearing sliding surface and the pin surface geometry.
Flash layer
A flash layer is a 100% tin (Sn) layer which is applied galvanically;
the thickness of this layer is from 2 µm to 5 µm. The coating of tin
flash is applied all over and functions primarily to prevent
corrosion (oxidation) of the bearing. The tin flash also functions as
an effective dry lubricant when new bearings are installed and the
engine is barred over.
Tri-Metal Bearings
Multi layer thinwall bearings are used in modern diesel engines.
Babbitt metal lacks fatigue strength. It breaks down under load. The
durability of babbit greatly increases as the material decreases in
thickness. The common solution is to apply a thin layer of babbitt
over a supporting layer of copper/lead which acts as a cushioning
layer and allows for slight misalignment.
A modern trimetal bearing infact has five layers: The nickel barrier
plating prevents or limits diffusion of metallic components from the
babbitt anti-friction layer into the copper/lead. supporting layer
and vice versa.
The tin flash coating is, as previously mentioned to protect and
provide a dry lubricant.
Scavenge Fire:
Scavenge Fires
Introduction
For a scavenge fire to begin there must be present a combustible
material, oxygen or air to support combustion, and a source of heat
at a temperature high enough to start combustion. In the case of
scavenge fires the combustible material is oil. The oil can be
cylinder oil which has drained down from the cylinder spaces, or
crankcase oil carried upwards on the piston rod because of a faulty
stuffing box. In some cases the cylinder oil residues may also
contain fuel oil. The fuel may come from defective injectors,
injectors with incorrect pressure setting, fuel particles striking
the cylinders and other similar causes. The oxygen necessary for
combustion comes from the scavenge air which is in plentiful supply
for the operation of the engines. The source of heat for ignition
comes from piston blowby, slow ignition and afterburning, or
excessive exhaust back pressure, which causes a blowback through the
scavenge ports.
Indications
Indications of a scavenge fire are loss in power and irregular
running of the engine, high exhaust temperatures of corresponding
units, high local temperature in scavenge trunk, surging of
turbocharger, and sparks and smoke emitted from scavenge drains.
External indications will be given by a smoky exhaust and the
discharge of sooty smuts or carbon particles. If the scavenge trunk
is oily the fire may spread back-from the space around or adjacent to
the cylinders where the fire started and will show itself as very hot
spots or areas of the scavenge trunk surfaces. In ships where the
engine room is designed as UMS, temperature sensors are fitted at
critical points within the scavenge spaces. activation would cause
automatic slow down of the engine.
Action
If a scavenge fire starts two immediate objectives arise- they are to
contain the fire within the scavenge space of the engine and to
prevent or minimize damage to the engine. The engine must be put to
dead slow ahead and the fuel must be taken off the cylinders affected
by the fire. The lubrication to these cylinders must be increased to
prevent seizure and all scavenge drains must be shut to prevent the
discharge of sparks and burning oil from the drains into the engine
room. A minor fire may shortly burn out without damage, and
conditions will gradually return to normal. The affected units should
be run on reduced power until inspection of the scavenge trunking and
overhaul of the cylinder and piston can be carried out at the
earliest safe opportunity. Once navigational circumstances allow it,
the engine should be stopped and the whole of the scavenge trunk
examined and any oil residues found round other cylinders removed.
The actual cause of the initiation of the fire should be
investigated.
If the scavenge fire is of a more major nature, if there is a risk of
the fire extending or if the scavenge trunk is adjacent to the
crankcase with risk of a hot spot developing it sometimes becomes
necessary to stop the engine. Normal cooling is maintained, and the
turning gear engaged and operated. Fire extinguishing medium should
be applied through fittings in the scavenge trunk: these may inject
carbon dioxide, dry powder or smothering steam. The fire is then
extinguished before it can spread to surfaces of the scavenge trunk
where it may cause the paint to start burning if special non
inflammable paint has not been used. Boundary cooling of the scavenge
trunk may be necessary. Keep clear of scavenge relief valves, and do
not open up for inspection until the engine has cooled down.
After extinguishing the fire and cooling down, the scavenge trunking
and scavenge ports should be cleaned and the trunking together with
cylinder liner and water seals, piston, piston rings, piston skirt,
piston rod and gland must be inspected. Heat causes distortion and
therefore checks for binding of piston rod in stuffing box and piston
in liner must be carried out. Tightness of tie bolts should be
checked before restarting the engine. Inspect reed valves if fitted,
and scavenge relief valve springs. Fire extinguishers should be
recharged at the first opportunity and faults diagnosed as having
caused the fire must be rectified.
Prevention
To prevent scavenge fires good maintenance and correct adjustment
must be carried out. Scavenge trunking must be periodically inspected
and cleaned and any buildup of contamination noted and remedied. The
drain pockets should also be cleaned regularly to remove the thicker
carbonized oil sludges which do not drain down so easily and which
are a common cause of choked drain pipes. Scavenge drains should be
blown regularly and any passage of oil from them noted. The piston
rings must be properly maintained and lubricated adequately so that
ring blow-by is prevented. At the same time one must guard against
excess cylinder oil usage. With timed cylinder oil injection the
timing should be periodically checked. Scavenge ports must be kept
cleared
The piston-rod packing rings and scraper rings should also be
regularly adjusted so that oil is prevented from entering the
scavenge space because of butted ring segments. This may and does
occur irrespective of the positive pressure difference between the
scavenge trunk and the crankcase space.
Fuel injection equipment must be kept in good condition, timed
correctly, and the mean indicated pressure in each cylinder must also
be carefully balanced so that individual cylinders are not
overloaded.
If cylinder liner wear is up to maximum limits the possibility of
scavenge fires will not be materially reduced until the liners are
renewed.
Point 5 from what I understand is that waiver Clause will not apply
to ships 400gt and above constructed after 1st Jan 2017..
Orals at MMD
Ajay Kulkarni
Pass
Mr ghadkar
3 what all test done for rudder ( rudder wear down check, jumping
clearance...told him abt itnernal inspection...asked how u doin
it....said not sure but can use optical fibre camera)
10. Davit checks ( how will u attach the proof load on davit).
Hey Felix told him can place it anywhere as long as it satisfies the
criteria of the MSC circular ! Only thing being if u place it aft
then from the point of entry on the ship we have to have markers
showing the direction of the place where the plan is stored ! Also
one of the reasons
11. Life boat and davit all checks and survey - yearly, bi-yearly
and 5 yearly
12. How can you calculate the weight of the cre and passengers
Told him about the question on this last time..Then he asked what if
port is at 2 and your ship at 1. I said that can never happen, we can
be higher or same but never lower than the port security level.
Told him that during special surveys the holds (1 and 2) at the
forward end and the db at this location should be checked for
strength. OK. Why chapter 12 came into force? Explained to him
regarding loss of bulk carriers due to progressive flooding.
He stopped me midway and asked me what is the distance from the side
and bottom? answered as pe SOLAS requirements.
Next told him about the ammendment for RORO ships carrying cars
having CNG as fuel. Asked what is IEC standard? How does it help?
Just gave a basic explanation from written notes. Then said dont u
think we need to have gas detection in these spaces too? I just
nodded.
Then told him about the ammendment on testing of lifejackets. Asked
how to test lifejackets? Said i dont know about this.
7. Explain ESP?
Told him answer as written in shermon. Asked where all to carry out
thickness measurements? Explained.
No idea at all.
Standard definition. Give examples? 1) jettison and 2)if the ship has
to call a port of refuge then all expenses will come under general
average. Who declares it? Master, owner or agent on behalf of the
owner.
1) Who took your orals last time? Badwal sir and yourself.
3) Last time did i ask you on loadline? no sir :grin:. OK where have
u seen it? midship port and starboard. What does that circle
indicate? said the line on that circle is the summer load line. No
but why the circle? told him its just provided in the honour of
samuel plimsoll. (Think i read it in shermon) .How do you calculate
the freeboard? Told about the tabular freeboards. What is given in
the table. different freeboards as per the length of the ship. are u
sure??? yes sir.Then we apply correction factors to get the actual
freeboard. OK then what about tropic W WNA how to get that? Those are
standard dimensions provided.
4) Lifeboat static and dynamic tests? Told him the standard 1.5 and
1.1 funda. Ok after doing staic at 1.5 what do you check? check for
deformations and the adequacy of support of the structure to the
ships side. How do you check for deformation? If there is 1mm, 2mm
deformation can u see visually?? I just kept quiet.
Said about the sprinkler system and air bottles provided. Why
sprinkler? For fire protection in case of flaming oil spill etc.. But
fire can happen on other ships also?? :confused:
Green passport has been replaced by IHM. IHM gas 3 parts and green
passport covers only part 1. IHM requires detailed and more accurate
inventory of hazardous materials
1. Why Marine Insurance?
Marine Insurance is a method where by one party called assuror or
underwriter, agrees for a stated consideration known as a premium, to
indemnify another party, called the insured or assured, against loss,
damage or expense in connection with the commodities at risk if caused
by perils enumerated in the contract known as a policy of insurance.
Ø Insurance provides individuals and organisations with financial
protection against the outcome of events which involve monetary
loss or liabilities which could not be predicted or anticipated and
over which they have no effective control.
Ø Ship owners are not legally bound to insure except for liability of
oil pollution claim. However the modern methods of financing trade
and shipping makes it essential that they do so.
Ø The capital exposed to loss in modern ship is so huge that no
company can afford to bear the liability incurred.
Ø Besides most of the tonnage is mortgaged to banks and other
financial institutions and they require insurance as collateral
security.
There are various types of marine insurance policies available and they
could broadly be classified into 5 types.
1. Time policy - Insures property for a period of time.
2. Voyage policy - It insures property from one place to another it may
include a date limit.
3. Mixed policy - It covers both a voyage and a period of time of voyage
and in port after arrival.
4. Construction policy - It insures vessel while in course of
construction not for a period of time.
5. Floating policy - cargo policy that insures a number of shipments. In
Canada & US this policy is continuous and covers all shipments to a
limit of liability for any 1 loss.
The marine insurance policies that a ship owner can take are
1) Hull & machinery policy
2) Protection & indemnity cover.
Suppose shipowner takes the policy from the P&I now the vessel is sold
to another person will policy get transferred?
Ans: NO the policy will not gets transferred, because new owner may not
be a member of the same club, While other insurance premiums are fixed
on the basis of probabilities - or actuary calculations, P&I insurance
premiums are reviewed annually on a per ship and/or fleet basis. Several
factors are taken into account in the process, most importantly the
claims record of the vessel, specifically the average loss-ratio (claims
as percentage of premium) over the previous 5 years.
Implied warranties:
Implied warranties are not written in the policy but are implied by law
to exist in the contract. They must be strictly complied with in the
same way as express warranties. There are two major implied warranties
in marine insurance policies, covering seaworthiness and legality.
Seaworthiness
Under the MIA 1963, the ship must, at the commencement of the voyage, be
seaworthy for the purpose of the particular
Voyage insured. Thus a ship is deemed to be seaworthy when ‘reasonably
fit in all respects to encounter the ordinary perils of the seas of the
adventure insured’. Where, with the assured’s knowledge and consent, a
ship is sent to sea unseaworthy, the insurer is not liable for any loss
attributable to the unseaworthiness. This means that cover may be lost
if the ship is sent to sea in an unseaworthy condition with the
knowledge of the owners’ senior management. ‘Knowledge’ would include
both express, clear knowledge (e.g.after defects have been reported in
writing by a master or a surveyor) and the deliberate ‘turning of a
blind eye’. Cover would only be lost, however, where the known
unseaworthiness had caused the loss.
With reference to H&M policy, if the policy is voyage policy, there is
an implied warranty that at the commencement of the voyage, the ship
shall be seaworthy for the purpose of particular adventure. A ship is
deemed to be seaworthy when reasonably fit in all respects to encounter
the ordinary perils of the sea of the adventure insured.
But if it is a time policy, there is no implied warranty that the ship
shall be seaworthy at any stage of adventure but where, with the privity
of the assured , the ship is sent to the sea in an unseaworthy state,
the insurer is not liable for any loss attributable to unseaworthiness.
Legality:There is an implied warranty that the adventure insured is
lawful and that, so far as the assured can control it, the adventure
will be carried out in a lawful manner. If the adventure is illegal at
the time the insurance is effected, the policy will be void. Thus, drug-
running or gun-running trips, or voyages to countries or .ports subject
to a Government embargo, would be deemed unlawful.
There is an implied warranty that the adventure insured (voyage time are
mixed policy) is lawful and that so far as the assured can control it.
The adventure will be carried out in a lawful manner. If the adventure
is illegal at the time of the insurance is affected, the policy will be
void.
6. Reinsurance?
Reinsurance is the insurance of insurance. It is the insurance arranged
by an insurer to cover all or part of the cost of claims that it may
incur under contracts of insurance it may have written. Insurers reduce
their exposure to risk by insuring themselves against claims. The
practice is known as reinsurance. General Insurance Corporation (GIC)
was designated as the “Indian Reinsurer” in November 2000 by Act of
parliament to function exclusively as Life and Non-life Reinsurer. The
reinsurance regulation of the country aims at maximum retention of
insurance premium within the country. As per existing statute, GIC is
entitled for 20% obligatory cessions on risks underwritten by the non-
life insurers in India. The legislation also provides for utilizing
GIC’s capacity before any risk is offered to the international market.
Being the “Indian Reinsurer”, GCI plays the role of reinsurance
facilitator for the Indian insurance companies.
The principal risks covered are liabilities, costs and expenses for:
Ø Crew related
ü Injury/ hospitalization
ü Deviation
ü Death, repatriation of body
ü Repatriation of injured crew and for his reliever
ü Personal effects, in case of fire
ü Crew wages, if the vessel lost and passenger saved.
ü Passenger claims
Ø Cargo related
ü Damage to cargo( Wet)
ü Collapsing of twin deck
ü Cargo shifting and damaging the hull- In this case the H&M
insurance will pay first but later they will charge from the ship
owner as it may be due to lack of lashing arrangement or improper
lashings. That will be paid by the ship owner.
Ø Wreck removal
ü Sometimes ship wrecks has to be removed, marked or destroyed if it
is in a channel.
Ø Pollution of any nature
ü Sometimes the claims will be so high and the individual clubs have
limitations. Those cases it will be paid by clubs, pools and
reinsurance. Reinsurance is available up to 2030B$
Ø Fine
ü Customs, immigration cordaband etc.
Ø Piracy
ü For Crew and cargo.
Ø Stoways
ü Fines and cost for repatriation.
Ø Deserter
ü Fines and cost for repatriation.
Ø Salvage
ü Which is not a part of GA(Salvage for oil pollution)
Ø GA unrecoverable for cargo.
Ø GA unrecoverable for H&M.
When a ship owner requires P&I insurance for a ship, the club
underwriter will ask for information which the ship owner has to
furnish. Information he will require is:
ü The tonnage of the ship in GT,
ü Year of build, Number of crew members,
ü Type of vessel (tanker, dry bulk, reefer, heavy-lift, container,
passenger, ro-ro etc),
ü Type of cargoes to be carried (if a tanker is clean or dirty),
Areas of trading,
ü Liner trade or tramp,
ü Classification society,
ü Management expertise,
ü Compliance with national and international legal requirements,
ü How many ships in the company,
ü Previous P&I history.
The club will often make a company audit with the management company of
the ship. In addition, the club will often require a survey of one or
more ships in the new fleet to ensure the quality and technical standard
of the ships. Entry into the club is often dependent upon the ship being
found satisfactory on inspection.
Omni bus clause: Rules of the club gives their directors discretion to
pass a claim that are not covered under any head provided they are not
excluded expressly elsewhere. This is most unusual provision makes P&I
not profitable and cooperative and benefit for the ship owner who are
members.
H&M
These are usually time policies with a maximum period of 12 months.
Normally the items covered will be clearly stated in the clauses of each
policy. Any extra port to be covered will raise the insurance premium.
The different types of H&M policies a vessel owner can purchase to
insure a vessels are:-
a) Navigation policy: it provides coverage when vessels are used in
maritime operations
b) Port risk policy: Used when a vessel is expected to be laid up or non
operational for an extended period of time
c) Builder’s Risk policy: Used to cover a ship being built from the time
its keel is laid until the ship is completed and accepted by the owner
including sea trials
d) Work Risk Policy: Covers damage to the vessel for war and other risks
excluded from the H&M policy by the war, strikes and related exclusions
clause. This policy also covers damages caused by strikes, lockouts,
labour disturbance riots and civil commotions, which may be important in
a port environment.
1.Paramount Clause :- 1.War & Strike exclusion 2. Terrorist, Political &
Malicious act exclusions 3.Nuclear & specified weapon exclusions, shall
override contained in this insurance inconsistence herewith.
2.Institute Warranty – Navigational Limit & Restricted cargo with
periods
3.Sister ship – adjusted with applicable arbitration
4.New for Old – No deduction as depreciation
5.Fixed & Floating objects - 3/4th & 4/4th
6.Running down - 3/4th & 4/4th
a.Single liability – First setting off liability, and then apply
limitation.
b.Cross liability – First apply limitation and balance liability applied
7.Sue & Labor – incurred to avert / minimize loss
8.General Average – contribution in common adventure loss
9.General Average Absorption- total contribution in GA subject to
conditions
10.Deductibles: - it is an agreed amount to deduct in each claim to
ensure the owners participation. Based on deductibles premium varies. It
may be zero to million depends contract. It is not applicable in case of
total loss claim.
11.Inchmaree, Latent defect, Liner negligence - Clause
Perils include
1) Peril of seas
2) Fire / explosion
3) Theft from outside
4) Jettison
5) Piracy
6) Earthquake volcanic eruption, lightening
7) Accidents during loading or discharging
8) Machinery damage
9) Latent defects in machinery or hull
10) Negligence of master, officer or crew
11) 3/4 collusion liability
Apart from above standard documents some other documents based on the
nature of claim are as follows:-
1. Deck and engine room log books covering the casualty, and, if
possible the repair periods. Master/ Chief engineer detailed report
and/or note of protest, as relevant.
2. Underwriters’ surveyor report and account.
3. Class surveyor report and account
4. Superintendent’s report and account
5. Receipted accounts for repairs and/or any spare parts supplied by
owner, in connection with repairs, endorsed by underwriter surveyor as
being fair and reasonable.
6. Accounts covering any drydocking and general expenses.
7. Accounts for all incidental disbursements at the port of repair.
8. Details of fuel and engine room stores consumed during repair period
together with the cost of replacement.
9. Accounts of owner’s repairs effected concurrently with damage
repairs.
10. Copies of faxes/ e-mails sent and details of long distance calls
made in connection with the casualty.
11. Details of dates of payments of all account.
Cargo Insurance
The policies will incorporate institute of cargo clause A B or Institute
of cargo clause C : This covers only against major casualties eg fire,
explosion, grounding or vessel stranded, sinking or capsizing, collusion
or contact disc at port of distress general average sacrifice and
jettison.
Institute of cargo clause B : In addition to the above will also cover
casualties like earthquake, volcanic eruption, lightening strike washing
obd entry of sea.
Cargo Claims:
1) When cargo loss or damage is discovered a delivery note or
consignment note will be claused with a note of the loss or damage.
2) The cargo owners will immediately inform his insured if it is outside
UK, this is done thro’the local Lloyds’ agent in case of Lloyds’ policy.
3) If loss or damage is extensive underwriters will normally ask for a
survey report. This is arranged by Lloyd’s agent, who can appoint
surveyor and pay small claims locally.
4) After the claim is quantified and documented the underwriter settles
the claim thro Lloyd’ agents,
5) Underwriter then decides (under the doctrine of subrogation) whether
or not claim is worth pursuing against carrier.
6) If he decides to pursue the claim be immediately makes a written
claim on the carrier, failure to claim may prejudice his right of
recovery.
7) The claim (including surveyor’s fee) is settled by the carrier in the
currency stated in the policy or on the certificate of insurance.
8) The carrier if a PI member then claims on his club policy.
8. Sue and labour clause: An ocean and inland marine insurance provision
that requires the insured to protect damaged property from further loss
once a loss has occurred. It also establishes that the expenses of doing
so will be borne by the insurer and the insured "in proportion to their
respective interests" in the property. Thus, the insurer will pay the
full "sue and labor" costs if the amount of insurance is equal to or
greater than the value of the property. Current property and marine
forms usually contain a similar provision, but it is seldom labeled a
sue and labor clause. Instead, it is typically included as one of the
insured's "Duties in the Event of Loss."
Underwriting syndicates
An insurance syndicate is a group of Lloyd’s members, corporate or
individual, who provide capital to back the liabilities they insure.
Syndicates operate as independent business units within the Lloyd’s
market and are run by managing agents, who appoint the underwriting team
which writes risk on behalf of the syndicate membership. There were 71
insurance underwriting syndicates operating within the market.
Syndicates cover either all or a portion of the risk and are staffed by
underwriters, the insurance professionals on whose expertise and
judgement the market depends.
Lloyd’s brokers
Accredited Lloyd’s brokers place risk in the Lloyd’s market on behalf of
clients. These brokers use their specialist knowledge to negotiate
competitive terms and conditions for clients. There are over 150 firms
of brokers working at Lloyd’s, all of whom have a good understanding of
the Lloyd’s market and many of whom specialise in particular risk
categories.
11. In case of Engine room crank case explosion main engine badly
damaged and engine room personnel suffered serious injuries your
actions?
After every incidence, investigations take place and insurance claims
are raised. The insurance underwriters appoint damage surveyors who come
on board and do their investigation. In the process of doing it, they
ask for all the relevant documents.
Now, you will have to present your vessel for subsequent inspections by
P&I and H&M insurance companies. We will see step by step what all
should be done after the incidence:- a. Take care of persons injured:-
Since persons are seriously injured, give them first aid and ask for
medical advice from a rescue centre. Give the information to owner and
charterer and seek their advice. If the vessel needs to divert and make
a emergency port of call take permission from owner and charterer. But
since main engine is also badly damaged the vessel will need emergency
towing. Give notice to agent and P&I correspondent at the nearest port.
They will arrange for the salvage assistance. Enter in the port. Injured
personnel to be transported to hospital and later on they can be
repatriated. All the medical treatment given to the personnel should be
chronologically documented in the medical book.
If ship owner failure to pay salary, seaman may file a lawsuit against
the ship owner in admirality court & if ship owner goes bankrupt then
seaman wages are protected by maritime lien, sell the ship by sheriff’s
sale.