Serial Numbers and Batches: Serial and Batch Valuation
Serial Numbers and Batches: Serial and Batch Valuation
Serial Numbers and Batches: Serial and Batch Valuation
PUBLIC
PUBLIC
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Objectives
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Business Scenario #1 Manufactured Batches
The first business example shows how the serial/batch valuation method improves costing
and reporting on profitability for manufactured branches.
In this example, we look at the company OC Chocolates that produces several lines of
chocolate treats.
Managing costs for batches is important in their business because the cost of ingredients and
labor in producing the chocolates can vary altering the profit for each chocolate batch.
Costing in the Lifecycle of a Batch
Receipt
Production Order Delivery /
from Production
A/R Invoice
Costs for ingredients and labor are tracked in the production order.
When the chocolate truffles are received from production into inventory, they are
received as a batch. Because of the valuation method, actual costs are tracked for
that batch.
In the delivery, the actual cost from the receipt from production is used as the cost
of sale. This allows OC Chocolates to track the profitability of each batch based on
the actual cost of producing the item.
When the chocolate truffles are received from production into inventory, they are received as
a batch. Because of the valuation method, the actual costs are tracked for that batch. The
total cost of the batch is equal to the costs of production. The value of each individual
chocolate truffle is the total cost of the batch divided by the number of items in the batch.
The chocolate truffles are sold to the retail outlets. When the delivery occurs, the actual cost
from the receipt from production is used as the cost of sale. This allows OC Chocolates to
track the profitability of each batch based on the actual cost of producing the item.
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Business Scenario #2 Reselling Serial Numbered Items
The second business example shows how the serial/batch valuation method helps manage
costs and track profitability for a business that buys and resells serial numbered items.
OEC Computers resells computers and other electronics. Many of their products are
serialized.
When they buy the products, they immediately begin tracking them by serial number.
The cost of each piece of equipment is tracked from the moment it enters the warehouse,
through the sale to the customer and any after-sales support. Therefore, OEC can easily
track the gross profit for each piece of equipment they sell.
Costing in the Lifecycle of a Serial Numbered Item
Delivery /
A/R Invoice
Landed
Costs
Items are assigned serial numbers when they are received on a GRPO.
Each serial number’s individual cost is tracked by using the serial/batch
valuation method.
A landed costs document tracks additional freight and customs costs.
These costs are automatically added to each serial number.
When items are shipped, the cost used on the delivery document is the
Goods actual inbound cost of the specific serial numbers sold. Profitability can
Receipt PO be calculated for a specific serial number.
OEC Computers begins the process by purchasing electronics on purchase orders. The
items are assigned serial numbers when they are received on a goods receipt PO and the
each serial number’s individual cost is tracked by using the serial/batch valuation method.
Each serial number is automatically assigned the cost from the goods receipt PO.
Since OEC Computers buys some of their serial numbered items from foreign suppliers, a
landed costs document is used to track additional freight and customs costs. The landed
costs document is based on the goods receipt PO which contains the serial numbered items.
The landed costs are automatically added onto the cost of each individual serial number.
When the items are shipped to customers, the cost used on the delivery document is the
actual inbound cost of the specific serial numbers sold. Therefore profitability can be
calculated for a specific serial number.
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Settings at the Company Level
Basic Initialization
Required Setting
▪ Use Perpetual Inventory
X Use Perpetual Inventory
▪ Optional Default Setting
▪ Manage Serial and Batch Cost by Serial/Batch
Manage Serial and Batch Cost By
Valuation Method
Item Group Valuation Method
▪ Menu Path Serial/Batch Valuation Group Method
▪ Administration > System Initialization >
Company Details > Basic Initialization tab.
Just as with all other valuation methods, you must be using perpetual inventory to use the
serial/batch valuation method.
In addition, you also have the option of setting the Serial/Batch Valuation Method as the
default for all batch-managed and serial numbered items. This is not required, but if you are
planning on using this valuation method for all your serial and batch items, it will make the
creation of these items simpler because you will not have to choose a valuation method at
that point.
These settings are found on the Basic Initialization tab of the Company Details window. The
menu path is shown on the graphic.
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Settings in the Item Master
General
To use the Serial/Batch Valuation Method,
the item master needs the following settings:
Serial and Batch Numbers
On the General tab:
Manage Item by Batches
▪ Set the item to be managed by serial numbers
or batches Management Method On Every Transaction
To use the Serial/Batch Valuation Method, the item master needs the following settings:
As always, you need set an item as serial number or batch managed at the item level. This
is done on the General tab.
If you have selected the Serial/Batch Valuation Method as the default for managing serial
and batch cost at the company level, then the management method will automatically be set
to On Every Transaction. This cannot be changed to On Release Only when the valuation
method is set to Serial/Batch.
If you have not selected the Serial/Batch Valuation Method as the default at the company
level, then you will need to choose the Serial/Batch valuation method on each individual item.
This is done on the Inventory tab of the item master.
Remember that it is always possible to change the valuation method for an item as long as
the item has no quantity in stock and is not linked to any open document.
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Company or Item Level
Once you choose to manage costs and profitability for individual serial numbers or batches,
you need to decide whether to set the Serial/Batch valuation method as the default at the
company level or make the setting on each individual item.
Here are some considerations:
In your system, do all serial and batch items need to managed by this method? If there are
no exceptions, then the logical choice is the Company level.
Perhaps most but not all your serial or batch items will use this method. If you prefer to set
the SN/Batch valuation method as the default and manage exceptions at the item level, then
the Company Level is still the preferred choice.
However, if you have fewer serial or batch items managed by this method than other
valuation methods, then it is best to make the setting on each individual item.
Unlike other valuation methods, you cannot set this method as the default at the item group
level because item groups could contain items that are neither serial numbered or batch-
managed.
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Special Setting for Batches
If the same batch is received multiple times, the batch cost will be calculated out of the total
value of all receipts into inventory, from all warehouses. To ensure that each batch has only
one price, you can select the checkbox to block multiple receipts for the same batch. Then
the system will require you use a different batch number for each receipt.
This setting can be made both at the company level and the item level. At the company
level, the checkbox is found in the General Settings under the Inventory tab. On the item
master, this checkbox will appear on the General tab if you have chosen the item to be batch-
managed and valued using the Serial / Batch valuation method.
You can make this setting on the item regardless of whether multiple receipts are blocked at
the company level. Additionally, you can change the setting at any time, even if a batch item
had already had multiple receipts.
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Effect of Allowing Multiple Receipts
Let us look at the effect of allowing multiple receipts of the same batch. If you decide to allow multiple
receipts for a batch, then the cost basis for the batch will be revaluated automatically if more items are
received for the same batch with a different price.
Here we see an example of what happens when you receive two shipments with the same batch
number. The first shipment is on GRPO 1 and has a quantity of 10. The total value of the GRPO is
100, so the cost per item is 10. Later a shipment is received on GRPO 2 with another 10, but this time
the total value of the GRPO is 300, so the cost per item is 30. As expected when the batch is created
with the first GRPO, we see a batch quantity of 10 with a cost per unit of 10 and the total cost for the
batch is 100.
When the second GRPO is received, the quantity of the batch is increased from 10 to 20. Since the
second 10 are received as another shipment of the same batch with a different per unit cost, this
triggers a cost recalculation. The total receipt value of the first shipment (100) is added together with
the total receipt value of the second shipment (300) for a total receipt value of 400. This sum is divided
by the total quantity of the two shipments. In this case the first quantity 10 is added to the second
quantity 10 for a total of 20. 400 divided by 20 gives us a cost per unit basis of 20.
This type of calculation is done only if you allow receipt of multiple receipts for the same batch. Serial
numbers are never handled this way because a serial number is unique. Therefore if the same serial
number is received into inventory a second time (after that serial number has been issued from
inventory), the serial number takes the cost price of the second receipt.
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Costing Report for SN/Batch
The Batches and Serials Inventory Audit Report shows the batches or serial numbers for an item along with
the current cost for each.
Item No. Batch Current Cost Date Doc. Quantity Trans Cost Trans Value
A111
101 2.50
5.1.19 SI 1 100 2.50 250
6.1.19 DN 1 50 2.50 -125
8.2.19 RE1 20 2.50 50
102 2.60
103 3.00
B120
There is a costing report for serial numbers and batches: the Batches and Serials Inventory Audit
Report.
You can view the batches and serial numbers in a list view or in a hierarchical view (as shown in the
graphic).
The report shows the batches or serial numbers for an item along with the current cost for each. The
report shows each transaction that contained the batch or item along with the date of the transaction,
the cost of the item on the transaction and the total value for each item or batch on the transaction.
Here we see a report with two batch-managed items in the hierarchical view. The first item has been
opened to show the three existing batches for that item and the current cost of items within each batch.
The first batch (101) has been opened further to see the transactions that included that batch. The first
transaction was a receipt from production for a batch of 100. The next date a delivery was made for a
quantity of 50 from this batch. A few days later 20 were returned.
Several other fields are also available in this report, including but not limited to: item description,
warehouse, attributes for the batch/serial number, expiration date, posting dates, document row,
currency, G/L account.
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Costs field in Serial/Batch Windows
A Costs field has been included on all Serial/Batch windows, including the Details window for
both serial numbers and batches and the Management – Update windows for both serial
numbers and batches.
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Revaluation
It is now possible to revaluate items using the serial/batch valuation method in the inventory
revaluation transaction. The process is similar to that used for FIFO items.
You can revaluate the items by both revaluation types: Price Change and Inventory
Debit/Credit.
You choose the item, then you can add filters to narrow the selection for that item. You can
filter batches and serial numbers by admission date and expiration date. For serialized
items, you can filter by serial number, lot number, system number and manufacturer serial
number. You can choose whether to display serial numbers and batches that are issued.
Once the serial numbers and batches are chosen you can enter the new cost or a debit or
credit, depending on the revaluation type you have chosen.
Since batch cost is managed on the company level, warehouse in inventory revaluation is
used for determine the accounts to be used in the journal entry posting and not for
revaluating the cost of a batch in a selected warehouse.
The offset account to inventory account is the Inventory Increase/Decrease account and not
the stock variance account.
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Costing Example
Delivery /
A/R Invoice
Landed
Costs
Return
Goods
Receipt
PO Revaluation
We will take a look at an example of how costs are calculated with the Serial/Batch Valuation
Method.
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Goods Receipt PO
▪ Each tablet gets a serial number and the cost for each is
recorded.
SN# Cost
Journal Entry Details
10001 100
10005 100
Five tablets are received from our vendor. Each tablet receives a serial number and the cost
for each is recorded.
The total for the goods receipt PO is 500. The journal entry shows a debit of 500 to inventory
and a credit of 500 to an allocation account.
The cost of 100 is assigned to each serial number.
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Landed Costs
SN# Cost
10005 110
The vendor is located overseas so we create a landed costs document to track the customs,
freight and insurance costs of the transport.
The total on the landed costs document is 50 and it is divided equally in this case between
the 5 serial numbers.
The journal entry shows a debit of 50 to the inventory and a credit of 50 to an allocation
account.
A cost difference of 10 is added for a total cost of 110 for each serial number.
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Delivery
10001 110
JE Debit JE Credit
10002 110
COGS 220 Inventory 220
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Items Remaining in Inventory
SN# Cost
10003 110
10004 110
10005 110
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A/R Return
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A/R Invoice – Calculating Profit on the Sale
An A/R Invoice is created for the one The cost of the item is subtracted from the
tablet the customer kept. sales price to determine the gross profit.
Choose the Gross Profit icon to view Then the percentage of the gross profit to
the percentage of profit. the cost is calculated.
Item Base Price Base Total Sales Price Qty Gross Profit Gross Profit %
1 T100 110 110 275 1 165 150
An A/R Invoice is created for the one tablet the customer kept.
Choose the Gross Profit icon to view the percentage of profit.
The cost of the item is subtracted from the sales price to determine the gross profit.
Then the percentage of the gross profit to the cost is calculated.
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Revaluation
JE Debit JE Credit
The serial number that was returned with damage is not worth its original value. After
inspecting the item, the value of the item is judged to be reduced by 35 from its previous
value of 110.
Therefore, we perform revaluation to have the serial number’s cost reflect this loss.
We reduce the cost from 110 to 75 to reflect the damage to the tablet.
The journal entry details from the revaluation record a debit to the Stock Variance account for
35 and a credit to the Inventory account value of 35.
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Inventory Total Value
SN# Cost
10001 75
10003 110
10004 110
10005 110
_____________
Total 405
The total value of the items in inventory for tablet item is based on the cost value from each
of the 4 serial numbers in stock. Here we see that the total value is now 405.
The Batches and Serial Inventory Audit report is excellent for viewing these cost details by
serial number or batch.
If you would like to see the total value of the inventory for the item (at the item level rather
than the value at the batch or SN level) then run the Inventory Audit report.
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Summary
▪ The Serial/Batch valuation method tracks the cost of an item at the serial or batch number
level.
▪ The cost recorded in outbound transactions is for a specific serial number or batch. Therefore,
profitability can be calculated for a specific serial number or individual item in a batch.
▪ The valuation method can be set as a default at the company level. It can be set at the item if
none of this item is in stock or on open documents.
▪ Items using this valuation method are tracked on every transaction.
▪ Batch cost is managed at the company level, not warehouse level.
▪ To ensure that each batch has only one price, you can select the checkbox to block multiple
receipts for the same batch.
▪ The Batches and Serial Inventory Audit report is excellent for viewing cost details by serial
number or batch.
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