Installation & Owner'S Manual: DX AHU Control Box
Installation & Owner'S Manual: DX AHU Control Box
Installation & Owner'S Manual: DX AHU Control Box
WARNING Do not modify the length of the power supply cord or use
of extension cord, and do not share the single outlet with
Be sure only trained and qualified service personnel to other electrical appliances.
install, repair or service the equipment. Otherwise, it will cause fire or electrical shock.
Improper installation, repair, and maintenance may result in
electric shocks, short-circuit, leaks, fire or other damage to Carry out the specified installation work after taking into
the equipment. account strong winds, typhoons or earthquakes.
Improper installation work may result in the equipment falling
Install according to this installation instructions strictly. and causing accidents.
If installation is defective, it will cause water leakage, electric
shocks, fire.
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If the refrigerant leaks during installation, ventilate the 2. INSTALLATION INFORMATION
area immediately.
Toxic gas may be produced if the refrigerant comes into the
place contacting with fire.
To install properly, please read this "installation manual" at
After completing the installation work, check that the first.
refrigerant does not leak.
Toxic gas may be produced if the refrigerant leaks into the The air conditioner must be installed by qualified persons.
room and comes into contact with a source of fire, such as a
fan heater, stove or cooker. When installing the indoor unit or its tubing, please follow
this manual as strictly as possible.
While following the instructions in this installation Install the connecting pipe ;
manual, install drain piping in order to ensure proper
drainage and insulate piping in order to prevent Wiring;
condensation.
Improper drain piping may result in water leakage and Test operation.
property damage.
In buses or cabinets.
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3. ATTACHED FITTINGS
Please check whether the following fittings are of full scope. If there are some spare fittings , please restore them carefully.
Table.3-1
1. Installation&owner’s manual 1
8. Temp.sensor 3
T2B T2 T1
● This DX AHU box can be controlled by MIDEA controller and SIEMENS controller. If choose to use MIDEA controller,
operate the wire controller to determine its location in a reception range.
● Keep the wire controller at least 1m apart from the nearest TV set or stereo equipment. (It is necessary to prevent
image disturbances or noise interferences.)
● Do not install the controller in a place exposed to direct sunlight or close to a heatingsource, such as a stove.Note
that the positive and negative poles are in right positions when loading batteries.
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4. INSTALLATION METHOD & DIMENSION
AHUKZ-01B
Units: mm
AHUKZ-02B
AHUKZ-03B Wire passing-hole
Install vertically
Fig.4-2
NOTE
1 The controller box can not installation in outdoor occasions,if inevitable,it must increase rainproof precautions,specific
methods please contact the local dealar or technical support engineer.
2 As hanging installation please use Screw ST3.9x25 for installation.
3 As hanging installation, the box should be vertical, and the box can not be installed horizontally.
4 Please refer to the foregoing,make sure the laying direction of the refrigerant pipe and the connecting place of the
connecting wire.
5 All the pictures in this manual are for explanation purpose only. They may be slightly different from the control box you
purchased(depend on model).The actual shape shall prevail.
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5. MATERIAL AND SIZE OF THE PIPING 6-2 Size of joint pipe for 410A indoor unit
Table.6-2
Capacity of Size of main pipe(mm)
CAUTION controller box
A(×100W)
Liquid side(mm) Available branch joint
1 The connecting distance of each control box and indoor unit
should not more than 8 m. 200<A<460 Φ12.7 FQZHD-01
2 This control box can only connect to R410A refrigerant system.
3 This control box can only connect to VRF system. 460≤A<660 Φ15.9 FQZHD-02
4 This control box can not connect heat recovery system.
5 During the installation of connecting pipes, do not let air, dust, or 660≤A<1350 Φ19.1 FQZHD-03
other sundries enter to the piping system.
6 Install the connecting pipe only after the indoor and outdoor 1350≤A Φ22.2 FQZHD-04
units have been fixed.
7 When installing the connecting pipes, it must be kept dry and do e.x.1: Refer to Fig.6-1 , the capacity of downstream controller box to L4
is 560+280+140=980, the pipe is Φ19.1.
not let water enter to the piping system.
8 The connecting copper pipes must be wrapped with thermal
insulation materials (usually the thickness should be more than 6-3 Example
10mm; in some humid area it should be thicken properly).
Take (56+36+20) kW that composed by three controller
box as an example to clarify the pipe selection.
Table.5-1
Pipe Material Copper Pipe for Air Conditioner Table.6-3
Model AHUKZ-01B AHUKZ-02B AHUKZ-03B Controller box capacity AHUKZ-01B AHUKZ-02B AHUKZ-03B
A(×100W) 90<A≤200 200<A≤360 360<A≤560
(Liquid in) Φ8 Φ12.7 Φ16
Size(mm)
(Liquid out) Φ8 Φ12.7 Φ16 Liquld side(mm) Φ9.5 Φ12.7 Φ15.9
NOTE
The connecting distance of each control box and indoor unit
should not more than 8 m
a2+L4≤8m b2+L2+L4≤8m c2+L2+L4≤8m
outdoor unit
Indoor unit
AHUKZ-03B(56kW)
Gas pipe
Fig.6-1
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7. ELECTRICAL WIRING Table.7-3
AHUKZ-01B 3.5 A
CAUTION
1 The outdoor and indoor units should use separate power AHUKZ-02B~03B 18 A
supply with rated voltage. but all the indoor units in the same
system shoud be use the same power.
2 The external power supply to the air conditioner should have
ground wiring, which is linked to the ground wiring of the indoor
7-3 Terminal block setting figure
and outdoor unit.
Please refer to the indoor unit wiring figure for connecting wire.
3 The wiring work should be done by qualified persons according
to circuit drawing.
4 The fixed connecting lines must equip with at lease 3mm
electric shock spacing.
5 A leakage protector should be installed according to the local
electrical standard.
6 Be sure to locate the power wiring and the signal wrings well to
avoid cross-disturbance and their contact with connecting pipe
or stop value body. Generally, do not twist two wiring together 220-240V~ 50Hz
unless the joint is soldered well and covered with insulator 208-230V~ 60Hz
Table.7-2
Model AHUKZ-02B~03B
Note, The connecting terminals of the water level switch W1 and W2 are
connected by default, when connect the indoor unit with water pump
CAUTION please remove the connecting wire and connect to the water level switch.
Fig.7-3
The air-gap notch in the circuit breaker is used for insulating the
flexible conductor, so that must respond to the related national
wire requests to connect to the fixed circuit. M D4 D3 S Y1 M 14 13 34 44 54 53
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7-4 Electric control box wiring figure
Indoor temp sensor (T1), indoor
evaporator intermediate temp sensor
(T2), indoor evaporator outlet temp
sensor (T2B), please connects respond
T2C to the wiring nameplate.
T1
T2B
T2
T2
T1
T2B
Connector
Fig.7-5
CAUTION
1 AHUKZ-01B, AHUKZ-02B and AHUKZ-03B are applied one main control panel, the temperature sensor T1, T2 and T2B
must connect to the main control board before first powered on ;
2 T1 is indoor temperature sensor, install to the air inlet of the indoor unit.
3 T2 is indoor evaporator intermediate temperature sensor, install to the intermediate of temperature evaporatorz.
4 T2B is indoor evaporator outlet sensor, install to the outlet of the evaporator.
5 T2C is indoor evaporator inlet sensor, it has been installed before the product leaves the factory.
6 If two or more DX AHU box are parallel connected to control one indoor unit, only the master DX AHU box need to connect
T1, T2,T2B.
indoor power
Water pump
Fan wire
Water level switch
T1/T2/T2B
0# Master DX AHU
Signal wire (X、Y、E)
Indoor unit
Signal wire(P、Q、E)
Liquid pipe
A A
1# slave DX AHU T2
T1 T1(Air-return inlet)
T2(Intermediate se
T2B
B B -ction of evaporator)
Signal wire(X、Y、E)
Fig.7-6
2# slave DX AHU
Gas pipe
CAUTION
If it is needed, user can select the backup function in the dotted line frame.
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thereinto, "heat exchanger copper pipe " refers to the copper tubes
8. APPLICALTION CONTROL that are covered by fins.The tube is inner grooved copper tube.The
fins is lourered fins.
8-1 Capacity setting 2)The volume of heat exchanger desinged is based on evaporating
Set the dial switch ENC1 on the main control board by different temperature of 8℃,superheat of 4K, suction air temperature of 27℃
usage. After setting, be sure to turn off the total power switch DB/19℃ WB
and then switch on. The setting function can not be carried out if
not to turn off the total power switch and then switch on. 8-2 Master/Slave DX AHU box setting
In a set of the DX AHU box system,it is need to set master DX
AHU box and slave DX AHU box respectively.Please refer to the
definition of SW6(table.10-5). If only one DX AHU box control one
indoor unit, the DX AHU box is the master DX AHU box. If two or
ENC1 more DX AHU boxes parallel connection control one indoor unit, the
maximum capacity DX AHU box should be the master box, second
largest capacity box should be the slave 1, third largest capacity
Fig.8-1
box should be the slave 2 and so on. The sum of DX AHU box
● Function specification:
should less than or equal to 4.
ENC1——Cooling capacity setting, set the cooling capacity of
this machine (Table. 8-1). Table.8-1
8-3 The quantity of slave DX AHU box
Code Setting cooling capacity setting
0 0.8HP
In a set of the DX AHU box system, the quantity of slave DX AHU
1 1.0HP boxes need to be setted on the master DX AHU box, please refer to
2 1.3HP the definition of SW1(table.10-1). If the quantity of slave DX AHU
boxes detected by Master DX AHU box is not equal to the setting
3 1.6HP quantity, the master box will display error code ‘H7’.
ENC1(The
4 2.0HP
horsepower Note:the quantity of slave DX AHU control boxes setting only
has been set 5 2.5HP
need in master DX AHU box.
before leaving 6 3.0HP
the factory; 7 3.2HP
anyone can’t
8-4 DX AHU control box address and
8 4.0HP
modify it except network Address Setting
9 5.0HP
the maintenance
person.) A 6.0HP After first powered on, please set the system address by remote
controller or wired controller,the address of DX AHU box in the same
B 8、10、12HP system can not be repeated.
C 14、16HP
D 18、20HP 8-4-1 One DX AHU box controlling one
E Reserved indoor unit
F Reserved
For one DX AHU box control one indoor unit condition, each DX
The corresponding capacity range of the controller box display AHU box needs to be set an address, this address is an actual
as the table.8-2 Table.8-2 address, when the capacity code ENC1 is selected to be B~F, this
DX AHU box will produce virtual address(es) with corresponding
Setting Indoor
Internal volume of reference quantity based on the actual address, please refer to table.8-3. if an
cooling unit address has been an actual address or virtual address, then this
Model heat exchanger air volume
capacity capacity (m³/h) address can not be the actual address or virtual address of any other
(dm³) DX AHU box in the same system.
(HP) (kW)
3.2 9~11.2 1.6585~2.0639 1400
For example, if there are two DX AHU boxes in the same system,
AHUKZ 4 11.2~14 2.0639~2.5799 1700 one of the capacity code is D, the setting actual address is 5, then
-01B 5 14~18 2.5799~3.3170 2100 according to the table.8-3 this control box will produce three virtual
addresses as 6, 7 and 8, and then the actual address and the virtual
6 18~20 3.3170~3.6855 2700 address of the other independent control box can not be any one of
8 20~25 3.6855~4.6069 3000 5, 6, 7, 8.
AHUKZ
10 25~30 4.6069~5.5283 3700
-02B
12 30~36 5.5283~6.6430 4500 The actual address and the virtual address should less than or
equal to 63. When the capacity code is F, it will produce five virtual
14 36~40 6.6430~7.3711 5400 address, so the actual address recommended less than or equal 58.
AHUKZ 16 40~45 7.3711~8.2925 6000
-03B Table.8-3
18 45~50 8.2925~9.2139 6700 quantity of
ENC1 Corresponding virtual addresses for different ENC1 occupied address
20 50~56 9.2139~10.3195 7500 0~A No virtual address 1
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3) The indoor unit quantity detected by outdoor unit will be the sum Shown as Table 8-3, DX AHU box with capacity dial code from 0 to
of the actual address quantity and the virtual address quantity, A occupy 1 address. DX AHU box with capacity dial code of B
when the capacity code of independent control box is D, the setting occupies 2 addresses. DX AHU box with capacity dial code of C
actual address is 5, then it will produce virtual address 6, 7 and 8, occupies 3 addresses. DX AHU box with capacity dial code of D
and then the indoor unit quantity detected by outdoor unit will be 4. occupies 4 addresses. DX AHU box with capacity dial code of E
occupies 5 addresses. DX AHU box with capacity dial code of F
4) The outdoor unit can not use auto addressing for to set the occupies 6 addresses. The number of virtual addresses in parallel
address for the indoor unit without address, only the indoor unit has system equals to the total number of occupied addresses by DX
address then can the outdoor unit to be set auto addressing; AHU boxes minus one. Virtual addresses are based on actual
address and exist in the system. For several DX AHU boxes parallel
connection control one indoor unit condition, there’s only one actual
5) When the DX AHU control box system connects to the indoor unit
address and several virtual addresses.
centralized controller, the actual address and the virtual address
will be displayed on the centralized controller, when the capacity
Take Fig 7-6 for instance, this system is a system that 3 DX AHU
code of independent control box is D, the setting actual address is
boxes are parallelly connected to control one indoor unit, e.g. 0# DX
5, then the actual address 5 and virtual address 6,7 and 8 will be AHU box is AHUKZ-03B and it’s capacity code is D, 1# DX AHU box
displayed on the centralized controller, that is to say, it equals to is AHUKZ-02B and it’s capacity code is B, 2# DX AHU box is
four DX AHUKZ, and the states of four indoor units will be kept in AHUKZ-01B and it’s capacity code is A. So set 0# DX AHU box as
the same; master DX AHU box, set 1# DX AHU box as slave 1 DX AHU box,
set 2# DX AHU box as slave 2 DX AHU box. The quantity of the
6)The network address is the same as the indoor unit address, no addresses occupied by the set of parallel boxes is 4+2+1=7. If set
need to setting separately. address 5 to 0# DX AHU box , then the parallel DX AHU boxes
occupy address 5,6,7,8,9,10,11. The address 6,7,8,9,10,11
are virtual adresses. The number of indoor units which are detected
8-4-2 Several DX AHU boxes parallel by outdoor unit is 7 units.
connection controlling one indoor unit If there’re several parallel DX AHU boxes systems in one
refrigerant system, take fig 8-2 for instance, please calculate the
For this product, several DX AHU boxes are allowed to parallel
number of occupied virtual addresses for each parallel DX AHU box
connect to control one indoor unit. In this case, only the master DX
system, design the actual address of each parallel DX AHU box
AHU box needs to be set an address, this address is an actual
system to avoid repetition of actual addresses and virtual addresses.
address. Virtual addresses will be generated in the parallel system.
The actual address and virtual address should less than or equal to
63.
8-5 The wiring figure for several DX AHU boxes parallel connection.
For several DX AHU boxes parallel connection control one indoor unit condition, the wiring figure is showing as fig.8-2.
Outdoor unit Signal wire(P、Q、E) The signal wire between outdoor and master DX AHUKZ box
Signal wire (X、Y、E) The signal wire between master DX AHUKZ and slave DX AHUKZ box
SIEMENS controller
Master DX AHU
T1,T2,T2B
Signal wire(P、Q、E)
Signal wire (X、Y、E)
1# slave DX AHU
2# indoor
Fig.8-2
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9. CONTROLLER SELECTION 9-2 SIEMENS controller
The DX AHU box can be controlled by MIDEA controller and When SIEMENS controller has been selected, only SIEMENS
SIEMENS controller. The status of SW3 on the main board will controller can be use to control the DX AHU box. The signal from
decide which controller has been selected. MIDEA controller will not be responsed except the address set and
inquire signal.
SW3
ON
means to connect MIDEA controller Even if SIEMENS controller has been selected, a MIDEA remote
controller or wire controller is need to set address for DX AHU box,
12
because SIEMENS controller do not has this function.
SW3
ON
means to connect SIEMENS controller 9-2-1 Wiring figure
12
The wiring figure please refer to figure 9-4, there have three
Fig.9-1 points need to be pay attention.
Note, After changing the status of any dial switch on the main
board, be sure to turn off the total power switch and then switch 1.The distance between SIMENS controller and DX AHU control
on. The setting function can not be carried out if not to turn off box should less than or equal 15 m.
the total power switch and then switch on.
2.If several DX AHU boxes parallel connection control one indoor
unit, SIEMENS controller only need to be connected with master DX
9-1 MIDEA controller AHU box.
When MIDEA controller has been selected, the DX AHU box can 3.One SIEMENS can not control two or more indoor units at the
be controlled by wire controller or remote controller. same time.
Analog 0~10VDC
Temp. set Y1-M
voltage please refer to table. 9-3
Note, When MIDEA controller has been selected, the DX AHU box
main board will not response the signal from SIEMENS controller. 3. Communication ports on the main board.
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M D4 D3 S Y1 M 14 13 34 44 54 53
Terminal block
Power
24V
MP 24V Y1 M Y2 D1 M D2 D3 M D4 D5 M
INFO
SIEMENS ALARM
POL 638.70
ESC
13 14 23 24 33 34 43 44 53 54 63 64
SIEMENS controller
Note, Fig.9-4
1. The distance between SIMENS controller and DX AHU control box should less than or equal 15 m.
2. If several DX AHU boxes parallel connection control one indoor unit, SIEMENS controller only need to be connected with master DX AHU
box.
3. One SIEMENS can not control two or more indoor units at the same time.
4.All signals between SIEMENS controller and DX AHU box must be accord with the definition from table.9-1 and table.9-2. It will not work
correctly if the definition of signal in SIEMENS controller has been changed.
Table.9-3
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9-2-3 Operation instruction. SW3 Difinition
Table.10-3
1 means indoor capacity requir-
When SIEMENS controller has been selected, DX AHU box will SW3
ment recorrection is 80%
ON
operate according to the control signal from SIEMENS controller 0 means indoor capacity requir-
and output alarm, defrost and run status signal. 12 ment recorrection is 100%
(Default setting)
1 means to connect SIEMENS
10. DEFINITION OF EACH DIAL SWITCH ON
SW3 controller and non-auto restart
function
0 means to connect MIDEA con-
12
SW1 Difinition troller and auto restart function
Note:the quantity set of slave DX AHU (Default setting)
control box only need in master indoor unit.
Table.10-1 SW5 Difinition
Table.10-4
SW1
ON 1 means factory test mode
0 means auto addressing mode
SW5
SW 00 means temperature compen-
ON
1234 (Default setting) sation value is 6℃ under heat
12
mode (Default setting)
SW1
ON
000 means the quantity of slave
DX AHU control box is 0 SW5
01 means temperature compen-
1234 ON
sation value is 2℃ under heat
SW1 mode
ON 12
001 means the quantity of slave
DX AHU control box is 1
1234 SW5
ON 10 means temperature compen-
SW1 sation value is 4℃ under heat
ON
010 means the quantity of slave 12
mode
DX AHU control box is 2
1234
SW5
ON
11 means temperature compen-
SW1
ON sation value is 8℃ under heat
011 means the quantity of slave mode
DX AHU control box is 3 12
1234
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11. TROUBLE SHOOTING
Table.11-1
NO. Type Contents Error code Remarks
M_home non-matching,
2 Alarm The LED display show “H0”
or connect with “MS” device
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MD14IU-033BW
202000172668
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