Lights Repairs

2008 MINI Cooper
2007 ACCESSORIES AND BODY, CAB Lights - Repair Instructions - Cooper
2007 ACCESSORIES AND BODY, CAB
Lights - Repair Instructions - Cooper
10 LAMP SETTINGS
63 10 ... TEST REQUIREMENTS FOR HEADLIGHT VERTICAL AIM ADJUSTMENT
Car parked on level ground.

Replace faulty glass and mirrors and blackened light bulbs.
Check tire pressure and correct if necessary.
Apply load equivalent to one person on driver's seat (approx. 75 kg).
Vehicle with full fuel tank or appropriate additional weight in luggage compartment.
Correct adjustment of headlights in relation to engine hood (gap dimensions).
Manual headlight vertical aim control: Turn handwheel to 0 position.
Automatic headlight vertical aim control: Wait approx. 30 seconds after switching on lights.
Version with xenon headlights: Wait 80 seconds after switching on lights. During this time, do not move
the vehicle and avoid vibrations.
Align headlight aimer with vehicle longitudinal axis and parallel to parking surface. Set marking line (M)
on aimer to distance (e). Scale graduations on aimer are equal to a gradient in cm at a distance of 10
meters.
Fig. 1: Aligning Headlight Aimer With Vehicle Longitudinal

Courtesy of BMW OF NORTH AMERICA, INC.
Light/dark limit of headlights in headlight aimer
e Adjustment dimension, headlights:
Monday, June 25, 2012 9:07:49

9:07:41 AM Page 1 © 2011 Mitchell Repair Information Company, LLC.
2008 MINI Cooper
as per type plate on headlight housing in % (e.g.: 1.0 % = 10 cm / 10 m = 10 on headlight aimer).
Adjustment dimension, fog lights:
all vehicles 2.0 % = 20 cm / 10 m = 20 on headlight aimer.
H Height of center of headlight above parking surface.
h H - e = height of marking line above parking surface
+ Central mark = center point of high-beam headlight.
M Marking line of headlamp aimer
S Parking surface of vehicle and headlight aimer
Adjustment dimension (e) is only valid for EUR. Observe differing national regulations.
63 10 004 ADJUSTING HEADLIGHTS
NOTE: Comply with test preconditions for headlight adjustment.
Adjust headlights at adjusting screws (1) and (2).
A definite allocation of adjusting screws is not possible.
1. Adjustment screw primarily for vertical adjustment

2. Adjustment screw primarily for lateral adjustment
Fig. 2: Identifying Headlights Adjusting Screws

63 10 014 ADJUSTING FOG LAMPS
Monday, June 25, 2012 9:07:41 AM Page 2 © 2011 Mitchell Repair Information Company, LLC.
2008 MINI Cooper
Necessary preliminary tasks:
Observe test preconditions for adjusting headlights
Carry out height adjustment of fog lamp at adjusting screw (1).
Fig. 3: Identifying Adjusting Screw

12 HEADLIGHTS
63 12 007 REMOVING AND INSTALLING/REPLACING LEFT OR RIGHT HEADLIGHT
(HALOGEN HEADLIGHT)
WARNING: Follow instructions for handling light bulbs (exterior lights).
Release screws (1).
Disconnect plug connection (2).
Version with headlight washer system:
Pull headlight forwards slightly and detach hose connection (3) from high-pressure nozzle (4).
Remove headlight.
2008 MINI Cooper
Fig. 4: Identifying Screws And High-Pressure Nozzle

Installation:
Adjust gap dimensions by means of adjusting screws (1)

Adjust headlights
Fig. 5: Identifying Adjusting Screws

Replacement:
Modify halogen bulb for headlight

Modify halogen bulb for high-beam headlight
Modify bulb for direction indicator
If necessary, modify high-pressure nozzle of headlight washer system
Modify adjusting screws
63 12 010 REMOVING AND INSTALLING/REPLACING LEFT HEADLIGHT (XENON

HEADLIGHT)
2008 MINI Cooper
WARNING: Version with xenon headlight: Danger to life due to high voltage!
Therefore, before removing, disconnect all components from the power
supply (lighting system and ignition off).
Work on the entire xenon lighting system (ignition unit, control unit and
lamp) may only be carried out by specialist personnel.
Follow instructions for handling light bulbs (exterior lights).
Release screws (1).
Pull headlight forwards slightly and detach hose connection (3) from high-pressure nozzle (4).
Remove headlight.
Fig. 6: Identifying Screws And High-Pressure Nozzle

Installation:
Adjust gap dimensions by means of adjusting screws (1)

Adjust headlights
2008 MINI Cooper
Fig. 7: Identifying Adjusting Screws

Replacement:
Modify xenon bulb for headlight

Modify bulb for direction indicator
Modify control unit for xenon headlights
Modify high-pressure nozzle of headlight washer system
Modify adjusting screws
63 12 012 REMOVING AND INSTALLING RIGHT HEADLIGHT (XENON HEADLIGHT)
NOTE: Operation is described in 63 12 010 REMOVING AND INSTALLING/REPLACING

LEFT HEADLIGHT (XENON HEADLIGHT).
63 12 860 REPLACING CONTROL UNIT FOR LEFT XENON HEADLIGHT
WARNING: Version with xenon headlight: Danger to life due to high voltage!
Work on the entire xenon lighting system (control unit, ignition unit with
bulb) may only be carried out by specialist personnel.
Remove headlight
Release screws (1) and fold down control unit.
2008 MINI Cooper
Fig. 8: Identifying Screws

Disconnect plug connection (1) and remove control unit (2).
Installation:
Make sure cup seal (3) is correctly seated on xenon headlight.
Fig. 9: Identifying Plug Connection And Control Unit

63 12 861 REPLACING CONTROL UNIT FOR RIGHT XENON HEADLIGHT
Operation is described in 63 12 860 REPLACING CONTROL UNIT FOR LEFT XENON HEADLIGHT .
63 12 870 REPLACING IGNITION UNIT FOR LEFT XENON HEADLIGHT (WITH XENON BULB)
WARNING: Version with xenon headlights: Danger to life due to high voltage!
Work on the entire xenon lighting system (control unit, ignition unit with
2008 MINI Cooper
bulb) may only be carried out by specialist personnel.

Follow instructions for handling light bulbs (exterior lights).
IMPORTANT: Ignition unit and xenon bulb are viewed as a single component and must not be
separated!
Unlock retaining tab (1) and remove cover (2) from headlight.
Installation:
Make sure cover (2) is correctly seated on headlight.
Fig. 10: Identifying Retaining Tab And Cover

Unlock spring wire clips (1).
Remove ignition unit for xenon headlight (3) from headlight.
Installation:
Make sure ignition unit (3) is exactly seated in headlight.
2008 MINI Cooper
Fig. 11: Identifying Spring Wire Clips And Xenon Headlight

63 12 871 REPLACING RIGHT IGNITION UNIT FOR RIGHT XENON HEADLIGHT
Operation is described in 63 12 870 REPLACING IGNITION UNIT FOR LEFT XENON HEADLIGHT
(WITH XENON BULB) .
13 TURN SIGNAL INDICATOR

63 13 200 REMOVING AND INSTALLING/REPLACING FRONT LEFT OR RIGHT AUXILIARY
TURN SIGNAL LAMP
Carefully lever out trim containing auxiliary turn signal light in front area (1) and slide towards front (2).
Remove trim containing auxiliary turn signal light from side wing.
Fig. 12: Identifying Turn Signal Light

Slide auxiliary turn signal lamp (1) towards rear and fold in direction of arrow out of trim (2).
2008 MINI Cooper
Replacement:
Replace bulb
Fig. 13: Identifying Auxiliary Turn Signal Lamp

17 FOG LIGHTS, AUXILIARY

63 17 070 REMOVING AND INSTALLING/REPLACING LEFT FOG LAMP INSERT
Remove front bumper trim
Release screws (1) and remove fog lamp insert (2).
Replacement:
Adjust front fog lamps.
The time value for this work operation does not include adjustment!
2008 MINI Cooper
Fig. 14: Identifying Screws And Fog Lamp

63 17 075 REMOVING AND INSTALLING/REPLACING RIGHT FOG LAMP INSERT
Partially detach front wheel arch liner

Release fanfare horn
Release screws (2) and remove fog lamp insert (3).
Replacement:
Adjust front fog lamps.
The time value for this work operation does not include adjustment!
Fig. 15: Identifying Plug Connection And Fog Lamp Insert

2008 MINI Cooper
63 17 090 REMOVING AND INSTALLING/REPLACING LEFT POSITION LIGHT
Remove front bumper trim
Release screws (1) and remove position light (2).
Replacement:
Replace bulb
Fig. 16: Identifying Screws And Position Light

63 17 092 REMOVING AND INSTALLING/REPLACING RIGHT POSITION LIGHT
Partially detach front wheel arch liner

Release fanfare horn
Release screws (2) and remove position light.
Replacement:
Replace bulb
2008 MINI Cooper
Fig. 17: Identifying Plug Connection And Screws

63 24 010 REMOVING AND INSTALLING/REPLACING REAR FOG LIGHT
Unlock retaining tabs (1) and simultaneously press rear fog light outwards.
Disconnect plug connection and remove rear fog light.
Replacement:
Replace bulb for rear fog light
Fig. 18: Identifying Retaining Tabs

21 REAR LIGHT CLUSTER

51 13 425 REMOVING AND INSTALLING/REPLACING TRIM ON LEFT OR RIGHT REAR LIGHT
Special tools required:
2008 MINI Cooper
00 9 323
Unclip trim (1) with special tool 00 9 323 at points (2).
Fig. 19: Identifying Trim With Special Tool (00 9 323)

Installation:
Retaining tabs (1) and retaining catches (2) must not be damaged.
Fig. 20: Identifying Retaining Tabs And Retaining Catches

63 21 055 REPLACING A SOCKET HOUSING FOR LEFT OR RIGHT REAR LIGHT
Remove cover (1).
2008 MINI Cooper
Fig. 21: Identifying Cover

NOTE: Rear light (2) removed for purposes of clarity.
Turn socket housings (1-3) in counterclockwise direction and pull out of rear light.
1. Socket housing, rear light/brake light

2. Socket housing, direction indicator
3. Socket housing, reversing light
Fig. 22: Identifying Light And Socket Housings

63 21 180 REMOVING AND INSTALLING/REPLACING LEFT OR RIGHT REAR LIGHT
Remove trim on rear light
Release bolts (1). Tightening torque 63 21 2AZ.
2008 MINI Cooper
Fig. 23: Identifying Bolts

Remove cover (1) in direction of arrow.

NOTE: Sectional view for improved clarity.
Unlock retaining tabs (1) from inside.
Remove rear light outwards and disconnect plug connection.
Replacement:
If necessary, remove bulbs.
2008 MINI Cooper
Fig. 25: Identifying Retaining Tabs

25 BRAKE LIGHTS
63 25 000 REMOVING AND INSTALLING/REPLACING AUXILIARY BRAKE LIGHT
Partially detach trim for rear window frame at top
Release screws (2) and remove light unit (3).
Fig. 26: Identifying Plug Connection And Light Unit

31 INTERIOR LIGHTS
61 31 029 REMOVING AND INSTALLING/REPLACING ROOF OPERATING UNIT
2008 MINI Cooper
IMPORTANT: Read and comply with notes on protection against electrostatic damage (ESD
protection).
Lever trim (1) off roof operating unit.
If necessary, disconnect microphone plug connection and remove trim (1).
Fig. 27: Removing Trim

Release bolts (1).
Unlock catches (2).
Lower roof operating unit (3).
Disconnect associated plug connections and remove roof operating unit (3).
Replacement:
2008 MINI Cooper
Fig. 28: Identifying Catches And Roof Operating Unit

63 31 .. OVERVIEW OF INTERIOR LIGHTS
Fig. 29: Overview Of Interior Lights Components

63 31 003 REMOVING AND INSTALLING/REPLACING COMPLETE CEILING LIGHT (REAR)
IMPORTANT: Follow instructions for handling light bulbs (interior lights).
Lever out ceiling light (1) in direction of arrow.
Installation:
Make sure ceiling light (1) is correctly engaged on body.
Disconnect associated plug connection and remove ceiling light (1).
2008 MINI Cooper
Replacement:
Fig. 30: Identifying Ceiling Light

63 31 020 REMOVING AND INSTALLING/REPLACING FOOTWELL LIGHT
Lever out footwell light (1) in direction of arrow.
Disconnect associated plug connection and remove footwell light (1).
Replacement:
If necessary, remove bulb.

Note bulb type.
Fig. 31: Identifying Footwell Light

2008 MINI Cooper
63 31 020 REMOVING AND INSTALLING/REPLACING FOOTWELL LIGHT (UNDERSIDE OF

DOOR AT FRONT)
Lever footwell light (1) in direction of arrow out of door trim panel.
Disconnect associated plug connection and remove footwell light (1).
Replacement:
Fig. 32: Identifying Footwell Light

63 31 068 REMOVING AND INSTALLING/REPLACING SWITCH FOR PASSENGER AIRBAG

DEACTIVATION
Disconnect battery negative lead

Remove side cover from cover for air outlet vent on right
Disconnect plug connection.
Press catch (1) and press out switch for passenger airbag deactivation (2) in direction of arrow.
Installation:
Make sure switch for front passenger airbag deactivation (2) is installed in correct position.
2008 MINI Cooper
Fig. 33: Identifying Catch And Passenger Airbag Deactivation

63 31 080 REMOVING AND INSTALLING/REPLACING LUGGAGE COMPARTMENT LIGHT
Lever out luggage compartment light (1) in direction of arrow.
Disconnect associated plug connection and remove luggage compartment light (1).
Replacement:

Note bulb type.
Fig. 34: Identifying Luggage Compartment Light

63 31 150 REMOVING AND INSTALLING/REPLACING GLOVEBOX LIGHT
IMPORTANT: Follow instructions for replacing light bulbs (interior lights).
2008 MINI Cooper
Open glovebox.
Lever out glovebox light (1) in direction of arrow.
Disconnect plug connection and remove glovebox light (1).
Replacement:
Remove bulb
Note bulb type
Fig. 35: Identifying Glovebox Light

63 31 180 REPLACING LED FOR FRONT DOOR TRIM PANEL LIGHT
Remove armrest from front door trim panel
Detach LED for side trim panel light (2) in direction of arrow from fibre optic cable (3).
Installation:
LED for side trim panel light (2) must be felt to snap into place in fibre optic cable (3).
2008 MINI Cooper
Fig. 36: Identifying Plug Connection And Side Trim Panel Light
63 31 182 REPLACING LED FOR FRONT INSIDE DOOR OPENER
Remove front door trim panel carrier

Remove inside door opener in front door.
Unlock LED for door opener (1) in opening (2) and pull out of door opener (3).
Installation:
LED for side trim panel light (1) must be felt to snap into place in door opener (3).
Fig. 37: Identifying Side Trim Panel Light

63 31 187 REMOVING AND INSTALLING/REPLACING LED FOR LEFT OR RIGHT DOOR

PILLAR PANEL
2008 MINI Cooper
Remove upper door pillar panel
Pull out LED for door pillar panel (2) in direction of arrow.
Fig. 38: Identifying Plug Connection And Door Pillar Panel

99 LIGHT BULBS
63 31 .. OVERVIEW OF INTERIOR LIGHTS
2008 MINI Cooper
Fig. 39: Overview Of Interior Lights Components

63 99 ... INSTRUCTIONS FOR HANDLING LIGHT BULBS (EXTERIOR LIGHTS)
WARNING: Xenon headlights: Danger to life due to high voltage!

Work on the entire xenon lighting system (ignition unit, control unit and
lamp) may only be carried out by specialist personnel.
WARNING: Halogen lamps are under pressure:

To avoid injury, wear protective goggles and gloves.
IMPORTANT: To prevent short-circuiting, disconnect light bulbs from voltage supply prior to
replacement.
Do not touch the glass bulbs in new lights bulbs as even the slightest contamination will burn in and reduce bulb
service life.
2008 MINI Cooper
Only touch light bulbs with clean gloves or a clean cloth.
Do not expose light bulbs to mechanical vibrations.
Use only recommended light bulbs.
Follow the light bulb manufacturer's instructions without fail.
63 99 ... INSTRUCTIONS FOR REPLACING LIGHT BULBS (INTERIOR LIGHTS)
CAUTION: To prevent short-circuiting, disconnect light bulbs from voltage supply

prior to replacement.
Do not touch the glass bulbs in new lights bulbs as even the slightest contamination will burn in and reduce bulb
service life.
Only touch light bulbs with clean gloves or a clean cloth.
Do not expose light bulbs to mechanical vibrations.
Use only recommended light bulbs.
Follow the light bulb manufacturer's instructions without fail.
63 99 ... REPLACING BULB FOR ROOF OPERATING UNIT
WARNING: Follow instructions for handling light bulbs (interior lights).
Lever trim (1) off roof operating unit (2).
Fig. 40: Identifying Trim Roof Operating Unit

2008 MINI Cooper
Optional extra - Light package:
Lever trim (1) off roof operating unit (2).
Fig. 41: Identifying Trim Roof Operating Unit

NOTE: Reflector must not be damaged.
Pull out bulb (1) in direction of arrow.
Installation:
Note type of bulb.
Fig. 42: Identifying Bulb

63 99 002 REPLACING HALOGEN BULB FOR LEFT OR RIGHT HIGH-BEAM HEADLIGHT
2008 MINI Cooper
Installation:

Release lock (1) and pull halogen bulb for high-beam headlight (2) out of headlight.
Disconnect plug connection (3) and remove halogen bulb for high-beam headlight (2).
Installation:
Make sure halogen bulb for high-beam headlight (2) is correctly seated.
Note type of bulb.
Fig. 44: Identifying Plug Connection And High-Beam Headlight

63 99 072 REPLACING HALOGEN-LIGHT BULB FOR LEFT OR RIGHT HEADLIGHT
2008 MINI Cooper
Installation:

Release lock (1) and pull halogen bulb for headlight (2) out of headlight.
Disconnect plug connection (3) and remove halogen bulb for headlight (2).
Installation:
Make sure halogen bulb for headlight (2) is correctly seated.
Note type of bulb.
2008 MINI Cooper
Fig. 46: Identifying Plug Connection And High-Beam Headlight

63 99 076 REPLACING BULB FOR LEFT (OR RIGHT) XENON HEADLIGHT (WITH IGNITION
UNIT)
Operation is described in 63 12 870 REPLACING IGNITION UNIT FOR LEFT XENON HEADLIGHT
(WITH XENON BULB) .
63 99 201 REPLACING HALOGEN BULB FOR LEFT OR RIGHT FRONT FOG LAMP
Turn cover (1) in direction of arrow and remove.
Fig. 47: Locating Cover

Turn bulb (2) in direction of arrow and remove from fog lamp.
Installation:
Note type of bulb.
2008 MINI Cooper
Fig. 48: Identifying Plug Connection And Bulb

63 99 225 REPLACING BULB FOR FRONT LEFT OR RIGHT POSITION LIGHT
Fig. 49: Locating Cover

Turn bulb holder (1) in direction of arrow and pull out of light.
2008 MINI Cooper
Fig. 50: Identifying Bulb Holder And Plug Connection

Remove bulb for position light (1) out of bulb holder (2).
Installation:
Note type of bulb.
Fig. 51: Identifying Bulb And Bulb Holder

63 99 273 REPLACING BULB FOR LEFT (OR RIGHT) FRONT TURN INDICATOR
2008 MINI Cooper

Turn cap (1) in direction of arrow (2) and remove.
Fig. 53: Identifying Cap

Turn bulb holder (1) in direction of arrow and pull out.
2008 MINI Cooper
Fig. 54: Turning Bulb Holder

Unscrew bulb for front direction indicator (1) from bulb holder (2).
Installation:
Note type of bulb.
Fig. 55: Identifying Front Direction Indicator Bulb

63 99 295 REPLACING BULB FOR LEFT OR RIGHT AUXILIARY DIRECTION INDICATOR
Carefully lever out trim containing auxiliary direction indicator (1) in front area and slide towards front.
Remove trim containing auxiliary direction indicator (1) from side panel.
Fig. 56: Identifying Auxiliary Direction Indicator
2008 MINI Cooper
Turn bulb holder (1) counterclockwise and remove trim containing auxiliary direction indicator (2).
Fig. 57: Identifying Bulb Holder And Auxiliary Direction Indicator

Pull bulb for auxiliary direction indicator (1) out of bulb holder (2).
Installation:
Make sure sealing ring (3) is correctly seated.
Note type of bulb.
Fig. 58: Identifying Auxiliary Direction Indicator And Sealing Ring

63 99 315 REPLACING LIGHT BULB(S) FOR LEFT OR RIGHT REAR LIGHT
2008 MINI Cooper
Remove cover (1) from luggage compartment wheel arch trim.

NOTE: Rear light (2) removed for purposes of clarity.
Turn socket housings (1-3) and pull out of rear light.
1. Socket housing, rear light/brake light

2. Socket housing, direction indicator
3. Socket housing, reversing light
Fig. 60: Identifying Light And Socket Housings

Turn bulb (1) in direction of arrow and pull out of socket housing (2).
Installation:
Note type of bulb.
2008 MINI Cooper
Fig. 61: Turning Bulb

63 99 401 REPLACING BULB FOR LEFT OR RIGHT LICENSE PLATE LIGHT
Remove lens (1) in direction of arrow.
Fig. 62: Identifying Lens

Spread bow contacts (1) and remove festoon bulb (2).
Installation:
Note type of bulb.
2008 MINI Cooper
Fig. 63: Identifying Spread Bow Contacts And Festoon Bulb

63 99 401 REPLACING BULB FOR REAR FOG LIGHT
Turn bulb holder (1) in counterclockwise direction and remove from rear fog light.
Fig. 64: Identifying Bulb Holder

Pull bulb (1) out of bulb holder (2).
Installation:
Note type of bulb.
2008 MINI Cooper
Fig. 65: Identifying Bulb Holder

63 99 432 REPLACING LIGHT BULB(S) FOR CEILING LIGHT (REAR)
Remove rear ceiling light
Turn bulb holder (1) in direction of arrow and pull out.
Fig. 66: Turning Bulb Holder

Remove bulb (1) from bulb holder (2) in direction of arrow.
Installation:
Note type of bulb.
2008 MINI Cooper
Fig. 67: Identifying Bulb And Bulb Holder

63 99 437 REPLACING BULB FOR FOOTWELL LIGHT (ON UNDERSIDE OF DOOR AT FRONT)
Remove footwell light
Pull bulb (1) in direction of arrow out of bulb holder.
Installation:
Note type of bulb.
Fig. 68: Pulling Bulb

63 99 437 REPLACING LIGHT BULB FOR FOOTWELL LIGHT
2008 MINI Cooper
Remove footwell light
Pull bulb (1) in direction of arrow out of bulb holder.
Installation:
Note type of bulb.

63 99 445 REPLACING BULB FOR MIRROR LIGHT
Unclip mirror at points (1) and remove.
2008 MINI Cooper
Fig. 70: Identifying Mirror Clip Points

Pull out bulbs (1) in direction of arrow.
Installation:
Note type of bulb.
Fig. 71: Pulling Bulbs

63 99 451 REPLACING LIGHT BULB FOR LUGGAGE COMPARTMENT LIGHTING
Remove luggage compartment light
Pull bulb (1) in direction of arrow from bulb holder.
2008 MINI Cooper
Installation:
Note type of bulb.

63 99 461 REPLACING BULB FOR GLOVEBOX LIGHT
Remove glovebox light
Spread bow contacts (1) and remove bulb.
Installation:
Note bulb type.
2008 MINI Cooper
Fig. 73: Identifying Bow Contacts


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2008 MINI Cooper

2007 ACCESSORIES AND BODY, CAB Lights - Repair Instructions - Cooper

2007 ACCESSORIES AND BODY, CAB

Lights - Repair Instructions - Cooper

Car parked on level ground.

Fig. 1: Aligning Headlight Aimer With Vehicle Longitudinal

Light/dark limit of headlights in headlight aimer

e Adjustment dimension, headlights:

Monday, June 25, 2012 9:07:49

as per type plate on headlight housing in % (e.g.: 1.0 % = 10 cm / 10 m = 10 on headlight aimer).

Adjustment dimension, fog lights:

all vehicles 2.0 % = 20 cm / 10 m = 20 on headlight aimer.

H Height of center of headlight above parking surface.

h H - e = height of marking line above parking surface

+ Central mark = center point of high-beam headlight.

M Marking line of headlamp aimer

S Parking surface of vehicle and headlight aimer

63 10 004 ADJUSTING HEADLIGHTS

NOTE: Comply with test preconditions for headlight adjustment.

Adjust headlights at adjusting screws (1) and (2).

A definite allocation of adjusting screws is not possible.

1. Adjustment screw primarily for vertical adjustment

Fig. 2: Identifying Headlights Adjusting Screws

63 10 014 ADJUSTING FOG LAMPS

Necessary preliminary tasks:

Observe test preconditions for adjusting headlights

Carry out height adjustment of fog lamp at adjusting screw (1).

Fig. 3: Identifying Adjusting Screw

WARNING: Follow instructions for handling light bulbs (exterior lights).

Release screws (1).

Disconnect plug connection (2).

Version with headlight washer system:

Fig. 4: Identifying Screws And High-Pressure Nozzle

Adjust gap dimensions by means of adjusting screws (1)

Fig. 5: Identifying Adjusting Screws

Modify halogen bulb for headlight

63 12 010 REMOVING AND INSTALLING/REPLACING LEFT HEADLIGHT (XENON

Release screws (1).

Disconnect plug connection (2).

Fig. 6: Identifying Screws And High-Pressure Nozzle

Adjust gap dimensions by means of adjusting screws (1)

Fig. 7: Identifying Adjusting Screws

Modify xenon bulb for headlight

63 12 012 REMOVING AND INSTALLING RIGHT HEADLIGHT (XENON HEADLIGHT)

NOTE: Operation is described in 63 12 010 REMOVING AND INSTALLING/REPLACING

63 12 860 REPLACING CONTROL UNIT FOR LEFT XENON HEADLIGHT

Necessary preliminary tasks:

Release screws (1) and fold down control unit.

Fig. 8: Identifying Screws

Disconnect plug connection (1) and remove control unit (2).

Make sure cup seal (3) is correctly seated on xenon headlight.

Fig. 9: Identifying Plug Connection And Control Unit

63 12 861 REPLACING CONTROL UNIT FOR RIGHT XENON HEADLIGHT

bulb) may only be carried out by specialist personnel.

Make sure cover (2) is correctly seated on headlight.

Fig. 10: Identifying Retaining Tab And Cover

Unlock spring wire clips (1).

Disconnect plug connection (2).

Remove ignition unit for xenon headlight (3) from headlight.