Model E Tubing Spider Installation, Operation, Service and Parts Book Manual
Model E Tubing Spider Installation, Operation, Service and Parts Book Manual
Model E Tubing Spider Installation, Operation, Service and Parts Book Manual
1. All WPI WELLKIN packing slips and invoices must show Buyer's purchase order number.
3. CONTRACT: This order will become a binding contract upon receipt by WPI WELLKIN of Buyer's
PO, receipt by Buyer of a written acknowledgement by WPI WELLKIN and receipt by WPI WELLKIN of a
down payment in the amount specified in the contract.
4. This contract may be modified as mutually agreed by the Buyer and WPI WELLKIN.
5. PAYMENT TERMS: The payment terms are specified on the commercial offer from WPI
WELLKIN. The Buyer agrees to the payment terms by acceptance of the bid.
6. DELIVERY: Time is of the essence. WPI WELLKIN will attempt to deliver the material early if
possible. WPI WELLKIN will make best efforts to supply all material on a timely basis. If the delivery
will run over the contract delivery date, WPI WELLKIN will notify the Buyer giving reason for delay.
The current delivery estimate is specified on the commercial offer. The Buyer agrees to the delivery
terms by acceptance of the bid.
When necessary, WPI WELLKIN will notify the Buyer in advance of completion of the order and Buyer
will appoint an authorized representative or employee to inspect the material on a date and site as
designated by WPI WELLKIN. Transportation, lodging and all other expenses portal to portal for Buyer
representative or employee to witness and accept the material is the expense of the Buyer.
All costs associated with preparation, crating, insurance and ocean freight of the goods to the final
destination to be at Buyer's expense.
7. CANCELLATION: This contract is considered to be special order and not subject to cancellation.
Both parties hereto shall be given consideration in case of delays in delivery caused by fire, strike, riot,
war, act of God, delay of carriers, governmental order or regulation, complete or partial shutdown of
plant by reason of inability to obtain sufficient raw materials or power or any other similar or different
contingency beyond the reasonable control of the respective parties.
8. WARRANTIES AND REMEDIES: WPI WELLKIN expressly warrants that all supplies, materials and
parts covered by this contract will conform to the specifications in the contract as applicable and will
meet or exceed industry standards for such equipment. WPI WELLKIN will supply Buyer with
operations manuals and parts books for the material where applicable. Certificates of Compliance are
available upon request.
MANUFACTURED ITEMS: WPI WELLKIN manufactured items must be free of material and
workmanship defects for a period of 6 months from the date of delivery. If any items fail because
of a manufacturing defect within that period of time, then that item will be replaced by WPI
WELLKIN. Expendable / wear items are not covered under warranty. Examples of such items
include, but are not limited to, the following - dies, inserts, brake bands, rollers, gears, chains,
filters, belts, flexible couplings, slip bodies, spider bowls.
DISTRIBUTED ITEMS: Items distributed by WPI WELLKIN are subject to the warranty provided
by the Original Equipment Manufacturer (OEM). Upon request, WPI WELLKIN will furnish
Buyer with a warranty statement from the OEM for the applicable material. The OEM warranty
will start on the items' delivery date.
10. BUYER’S PROPERTY: All equipment or material furnished by WPI WELLKIN shall be the
property of the Buyer after the WPI WELLKIN invoice is paid in full.
11. PATENTS: WPI WELLKIN holds the Buyer harmless from all claims, for infringement or alleged
infringement of any patents arising out of the sale or use of the goods furnished pursuant to this
contract.
12. INDEPENDENT CONTRACT: In the event that any goods ordered hereunder require in
connection with the installation thereof, the services of a contractor engaged by WPI WELLKIN or a
supervisor, engineer, or other employee connected with or employed by WPI WELLKIN, and WPI
WELLKIN agrees to furnish same, either with or without charge, such contractor, supervisor, engineer,
or other employee in performing such services shall not be deemed to be the agent or employee of the
Buyer.
13. INSURANCE: WPI WELLKIN agrees to carry General Operations and Liability Insurance and
other coverage as required in accordance with applicable state and federal laws of the U.S.A.
14. COMPLIANCE WITH LAWS: WPI WELLKIN warrants that in its performance of this contract it
will comply with all applicable Federal, State and Local laws, regulations, rulings and orders of the U.S.A.
15. ASSIGNMENT: This contract may not be assigned without the written consent of the Buyer and
any attempted assignment thereof shall be void.
16. PROPRIETARY INFORMATION: All plans, drawings, specification and the subject matter
contained therein and all other information given to WPI WELLKIN in connection with performance on
this Purchase Order involve valuable property rights of the Buyer and shall be held confidential by WPI
WELLKIN, shall remain the property of the Buyer and shall not be used by WPI WELLKIN for any
purpose other than those for which they have been prepared or supplied. WPI WELLKIN agrees that, as
far as possible, it will keep confidential the making of this order and the terms hereof. WPI WELLKIN
agrees not to use for publicity purposes any information as to notice of receipt of order, photographs,
drawings and/or materials in connection with performance of the Order without obtaining the prior
written consent of the Buyer.
Use the correct size slip and insert. If the size does not match the tubing string, then
the spider will not hold the tubing string.
Keep all body parts and clothing away from moving machinery.
Only trained personnel should operate, adjust or repair this equipment. Heat
treated alloy steels are used in the construction of the spider. No weld repair on
any components is allowed. Any attempts to repair these items by welding will void
all warranties and liability.
Turn off all power and disconnect the hydraulic/pneumatic connections from the
equipment before performing any of the following. Also, relocate the spider to a
work area to avoid dropping items down the well when disassembly will take place.
o Performing repairs
o Making adjustments
o Lubricating the equipment
o Changing slip inserts
When the spider is used to hold the tubing string for extended periods of time,
engage the safety latch. This feature prevents the accidental opening of the slips
from the controls by stopping the link.
The base of the spider contains a machined taper that matches the slip bodies. It also has all
of the mounts for the linkages that operate the slips. Installed on the slips are the inserts.
The size of insert and slip matches the tubing string. During operation, a control valve is
used to actuate a cylinder that opens or closes the slips. This actuator can be hydraulic or
pneumatic.
Specifications
Load rating 350000 lbs (158757 Kg)
Size range 2-3/8" to 7-5/8" (60.3 to 193.7 mm)
Material Heat treated alloy steel
Pressure requirements
Hydraulic 300 to 500 PSI (20.7 to 34.5 bar)
Pneumatic 90 to 120 PSI (6.2 to 8.3 bar)
Weight 950 lbs (430.9 Kg)
Dimensions
Gate opening 8" (203.2 mm)
Bowl opening 9-1/8" (231.7 mm)
Base 24" x 23-1/2" (609.6 mm x 596.9 mm)
Height 21-1/2" (546.1 mm)
Base bolt slot
Slot width 2" (50.8 mm)
Slot centers 17" to 21" (431.8 to 533.4 mm)
Installation
Before any attempt is made to operate the tubing spider, the following section should be read,
understood and then followed.
Control Valve
The tubing spider control valve is connected to the spider by a set of hoses. Always place
this valve in a location that is easily accessed by the rig crew operator.
Hoses
Verify that the cylinder hoses do not present a trip hazard or interfere with any moving
machinery. When connecting and disconnecting the hoses, ensure that there is no pressure
on the lines.
Inspection
Before moving the spider over the well, ensure the correct size slip assembly and inserts
match the tube diameter.
After the lines are connected, cycle the cylinder and observe the linkage system to see if
there are any functional problems. Disconnect the lines before moving the tubing spider.
Mount
The spider must be secured over the wellhead. The slotted holes in the base could be used to
bolt the spider to an adapter plate. There are also eyes on the spider where it can be chained
down.
Depending on the operation of the control valve, pressure applied to the cylinder will either cause it
to extend or retract. This cylinder moves the slip assembly via lift arms, crank shafts and links.
Opening the Slips
Retracting the cylinder prevents the insert teeth from engaging and supporting the tubing
string by moving the slip up and out of the way.
Slip Assembly
The slip assembly must correlate with the size of tubing being held. The following
instructions are for the replacement of the slip assembly or inserts. Refer to the warning
section of the manual before working on the spider.
Slip Replacement
Follow the steps below. Refer to the parts drawing in this manual for a visual aid.
1. Use the pneumatic or hydraulic system to hold the slip body in the raised position.
2. Loosen and remove the nut from the bolt that secures the slip to the lift arm. Lift the
slip assembly out of the spider. Repeat for the other side.
3. Replace with the new slip assembly with inserts already installed. Note: The slip
assembly halves are a machined set and must always be kept together. Align the
bottom slip hole with the hole in the lift arm and secure using a new bolt and nut.
Tighten the nut until the end of the bolt is flush with the end of the nut. Repeat for
the other side. Do not over tighten as it is necessary for the slip to float relative to the
lift arm.
4. Function test the slip to verify correct operation before usage.
Insert Replacement
Use the following steps as a guide. Refer to the parts drawing in this manual for a visual aid.
Troubleshooting
The following table addresses possible solutions to problems that may occur during
operation.
Service
It is important to maintain the spider in a condition that will provide continued safe operation. The
following sections highlight items that need to be addressed over the life of the unit.
Daily
1. Grease all fittings on the tubing spider.
2. Inspect inserts for debris or wear.
3. Verify linkages operate properly.
Semi-annual Maintenance
1. Perform all activities listed in the daily section.
2. Perform a Nondestructive Evaluation (NDE) on all exposed critical areas of the slip
bodies, spider base, gate and door pins.
3. Replace the crank and link bushings.
4. Rebuild the cylinder with new seals.
5. Function test the spider to verify proper operation.
6. Record the maintenance activities on a log or report that is kept on file and can be
traced back to the serial number of the spider.
Annual Maintenance
1. Perform all activities listed in the daily section.
2. Completely disassemble the spider.
3. NDE all critical components such as slip assembly, lift arms, cranks, link, gate door
pins and attachment points on the spider base. Replace any worn or damaged parts.
4. Replace the crank shafts.
5. Replace the crank and link bushings.
6. Replace the cylinder.
7. Inspect the fit between the door pins and the gate and body. Replace the pins if too
loose.
8. Assemble the tubing spider with the good or replacement parts.
9. Function test the spider to verify proper operation.
10. Record the maintenance activities on a log or report that is kept on file and can be
traced back to the serial number of the spider.
Instructions for replacing the crank shafts and bushings can be found in the following text.
1. Use the pneumatic or hydraulic system to hold the slip bodies in the raised position.
2. Remove the slip assembly per the instructions found in the operation section.
3. Release the pressure on the cylinder allowing it to extend. Bleed any remaining
pressure out of the cylinder.
4. Loosen and remove the nut on the bolt that pins the cylinder yoke to the link.
Remove the bolt and rotate the cylinder so that the yoke is away from the link.
5. The link is held onto the left and right hand crank shafts by two external retaining
rings. Remove these rings so the link can be removed.
6. There are two bushings in the link. Using a press or bushing puller, remove these
bushings from the link and discard. Install two new bushings into the link. Set the
link aside.
7. Rotate the lift arms so the bolts and taper pins are exposed. Remove the bolts and
nuts, and drive out the taper pins and set the items aside.
8. Remove the crank shafts from the spider by lightly tapping the ends. Set these aside
along with the lift arms and spacers.
9. Bushings are located in the spider body in four locations. Using a press or bushing
puller, remove these bushings from the body and discard. Install four new bushings
into the body.
10. Reassemble the tubing spider.
a. Install the left hand crank shaft into the spider body. When inserting the shaft,
put the spacer and lift arm back in their correct positions.
b. Repeat for the right hand crank shaft.
c. Install the link onto the left and right hand crank shafts. Hold the link arm
onto the shafts by the two retaining rings.
d. Move the link to the left. Rotate and shift the lift arm on the crank shaft until
the holes for the taper pins are aligned. Drive the taper pins back through the
lift arm and crank shaft. Install the bolts and nuts and tighten.
e. Repeat the above for the right hand crank shaft.
f. Align the cylinder yoke with the hole in the link. Insert the bolt and tighten the
nut until the nut edge is flush with the end of the bolt.
g. Install the slip assembly back onto the lifting arms.
h. Function test the spider to verify proper operation.
Crank Shaft and Lift Arm Replacement
Use the following steps as a guide. Refer to the parts drawing in this manual for a visual aid.
Note: The following procedure can be difficult. If there are any doubts to the successful
completion of the repair, then consult with an authorized repair facility.
1. Replace the old cranks shafts and lift arms with new ones using the instructions in the
bushing replacement section. Reassembly will stop when the taper pins are to be
installed. The replacement crank shafts and lift arms do not have holes drilled
through them.
2. Ensure the crankshafts are slid into the spider body until they bottom out.
3. Install the link onto the left and right hand crank shafts. Hold the link arm onto the
shafts by the two retaining rings.
Parts Book
Below are parts lists for the tubing spider and following are drawings with corresponding item
numbers.