(ttqc2) Tamanna
(ttqc2) Tamanna
(ttqc2) Tamanna
ASSIGHNMENT
Topics name: Spacial fabric: properties and quality control
Course tittle:TTQC-2
sumitted by
Tasnim akter tamanna
Id:2018000400112
Batch:37th
Section:02
Special fabric: properties and quality control
Introduction
Special fabric are defined for those textile product whice are used for non clothing application. The
fashion aspects of textile are ignored here. The performance properties are the main consideration.
Special garments
In the modern world, to perform risky work, it is necessary to wear special garments. It is especially used
in risky environment. Because it is responsibility of the employers to protect their employees from any
harmful effect during working at any risky environment.
The garments are used for protection of human body or life during working at any risky environment is
called protective clothing or special garments. special garments is made by special fabric.
8. Racing clothing.
9. Driving clothing.
11.wet suit
12.space suit
2. To protect human body from harmful effect of heat, flame and radiation.
3. To perform risky work.
If it is necessary to work at a high temperature for short time then thicker fabric with more weight of
industrial gloves, which shows good thermal resistant at 270° c for short period of time.
Molten iron, aluminum and magnesium splinter if drops on cloth, the clothing should be able to protect
the human body from any damage. If the clothing made from very heavy and thick woolen fabric.
Protective clothing made of 540 gm/m2 thick woolen fabric can protect human body and if 350 ml
molten iron, steel brass or copper fall on clothing then fabric weight should be 270-350 gm/m2 woolen
fabric is sufficient. For this purpose, woolen fabric should be knitted structure as because knitted fabric
shows better performance than woven fabric.
As per protection, length of time the following four types of fabric are listed below as per merits.
● Zirpro wool
● Aramide fiber
Working procedure:
1. Sample is taken of (6″×2″)
2. Sample is dried for 30 min. at 105 degree.
3. Then Sample is cooled down& kept it for 15 min.
4. Sample is placed on the sample rack
5. Setting time 1 sec. on the automatic timing device & switched on the machine for burning.
6. Fabric flammability time is measured by stop watch.
7. According to the burning time we select the flam class by the following way: Flammability
classes:
1) class -1 (Normal flammability) Textile which have no unusual burning characteristics
2) class-2 (Intermediate flammability) Textile having flammability characteristics between
normal & “rapid and intense” burning.
3) class-3(rapid and intense burning) Textile considered dangerously flammable and unsuitable
for clothing due to rapid and intense burning.
Breathable fabric:
Breathable fabric is a fabric form which water molecules can not pass through but water molecules as
vapor form can pass through special property of this type of fabric are called breathable fabric.
The different types of breathable fabrics.
Breathable fabrics are mainly three types which are as follows:
1. Cotton ventile: It is the oldest types of breathable fabrics very compactly woven and finished. When
the fabric becomes wet the cotton fibers swells, as a results, fabric becomes more compact hence water
molecules con not pass through the clothing but water molecules in vapor form can easily pass through.
2. Cotton fabric with micro holes: It is special type of coated fabric. The coating contains very fine holes
through which water molecules can not pass through but water molecules as vapor form can easily pass
through Gortex is an example of this class of special fabric.
3. Hydrophilic film coated fabric: The fabric is coated with hydrophilic film. These films absorbs vapor
from one side and passes the absorbed vapor in other side of the fabric bt water molecules can not pass
through the film coating.
The polymer coating i.e polymer solution contains certain iso cyanate and special polymerization system
is used.
• No/Minimum water absorption of the layer of clothing just positioned to the skin.
One parachute manufacturing plant lists its monthly materials use as exceeding 4,00,000 sq yd
(330000 m2) of fabric, 5,00,000 yd (455 km) of tape and webbing, 2.3 million yd (2000 km) of
cord, 3,000 lb (1400 kg) of thread.
• Step 6:
The top of each gore is a few inches (several centimeters) wide; after the gores are sewn
together, their tops form a small open circle (the vent) at the center of the canopy. To reinforce
the vent and to keep the cloth from fraying, the fabric is rolled around a piece of webbing and
sewn with a four-needle sewing machine, which stitches four parallel rows at once.
• Step 7:
The bottom of each gore is 2-3 ft (0.5-1 m) wide. Sewn together, these edges form the outer
edge (the skirt) of the canopy. This edge is finished in the same manner as the vent, as in Step
6.
• Step 8:
A short piece of reinforcing tape is sewn to the skirt at each radial tape. It is folded into a "V"
pointing outward from the canopy. A specialized automatic sewing machine, designed for this
specific operation, is used to sew precisely the same number of stitches in exactly the same
pattern every time.
• Step 9:
One end of a 20 ft (6 m) long suspension line is threaded through each V-shaped tab. using a
special zigzag pattern that is both strong and elastic; the suspension cord is sewn to the
canopy's hem tape and to the canopy seam for a length of 4-10 in (10-25 cm).
• Step 10:
After the 24 suspension lines are sewn to the canopy, 12 1 ft (30 cm) long apex lines are
similarly sewn to the central vent. One end of each line is stitched into a V-tab, and then the
line crosses the vent to the opposite seam where the other end is stitched into a V-tab.
1. 100% polyester knit fabrics treated with antimicrobial and durable water
repellent(DWR) in custom colors.
2. Polyester/Cotton blended woven fabrics that pass Level 1 Barrier Fabric Certification
(AATCC 42) Used for minimal risk environment.
3. Polyester/Cotton blended woven fabrics that pass Level 2 Barrier Fabric Certification
(AATCC 42 and AATCC 127) used for low-risk environment.
FABRIC MASKS
We are producing knitted and woven fabrics for face masks. We have the capability to make
cotton, polyester, and blends to meet your masks needs. A tightly knit or densely woven fabric
can be used to help make face masks when the non-woven fabrics are in short supply.
1. 100% cotton knit, treated with antimicrobial chemistry.
2. 100% polyester knit, treated with antimicrobial and durable water repellent (DWR).
CCW produces both knit and woven fabrics that have passed all moisture penetration
resistance standardized tests for Level 1 classification to be used for medical grade masks and
gowns.
Spacesuit fabric:
Fabric used in spacesuit
Numerous raw materials are used for constructing a spacesuit. Fabric materials include a
variety of different synthetic polymers. The innermost layer is made up of a Nylon tricot
material. Another layer is composed of spandex, an elastic wearable polymer. There is also a
layer of urethane-coated nylon, which is involved in pressurization. Dacron—a type of
polyester—is used for a pressure-restraining layer. Other synthetic fabrics used include
Neoprene that is a type of sponge rubber, aluminized Mylar, Gortex, Kevlar, and Nomex.
Wetsuits are made of closed-cell foam neoprene, a synthetic rubber that contains small bubbles
of nitrogen gas when made for use as wetsuit material (neoprene may also be manufactured
without foaming for many other applications where insulating qualities are not importantant.
A wetsuit is a garment worn to provide thermal protection while wet. It is usually made of foamed neoprene,
and is worn by surfers, divers, windsurfers, canoeists, and others engaged in water sports and other activities
in or on water, primarily providing thermal insulation, but also buoyancy and protection from abrasion,
ultraviolet exposure and stings from marine organisms. The insulation properties of neoprene foam depend
mainly on bubbles of gas enclosed within the material, which reduce its ability to conduct heat. The bubbles
also give the wetsuit a low density, providing buoyancy in water.
Raw Materials
The primary raw material used in the making of a wet suit is a type of sponge rubber known as neoprene. The
dry suit utilizes a rubberized fabric. Some metal is also used for zippers.
The Manufacturing Process
The manufacturing process for both types the wet and dry scuba suits is similar. Both are constructed in
assembly-line fashion. Here, the process for the manufacture of the wet suit is outlined.
1. The neoprene arrives at the factory in liquid form. The manufacturer adds additives to the liquid and
it is mixed with an industrial-sized mixer.
2. Next, the liquid is baked in a large oven. The baked product measures about two feet tall and
resembles a huge loaf of rubber bread.
4. The cooled rubber is run through a slicing machine, which cuts the large mass lengthwise. The slicing
mechanism is set to a specified thickness, typically 0.12,0.24, or 0.28 in (3, 6, or 7 mm). (Divers wear wet suits
of different thicknesses, depending on the type of water they are diving in.)
5. The sheets of rubber, each about the size of a sheet of plywood, are then placed on a conveyor belt
where they are lifted and sprayed with glue.
6. The sheets of rubber are laminated with a form of nylon that is squeezed onto the rubber. The
laminated nylon is then allowed to dry. Once dry, the nylon-bonded rubber becomes stretchy.
The nylon-neoprene-nylon layered material is cut into pattern pieces and the wet suit is sewn.
8. The sorted rubber is loaded onto a palette and sent to the wet suit makers.
9. The wet suit maker stretches a stack of rubber about 10-15 sheets high and lays a pattern over the
top.
11. A sawing machine cuts suit panels out of the stacks of rubber, following the crayoned-on pattern.
Dry suits are hand-cut.
12. The suit panels are sent to the decal department, where decals are adhered using a heat press.
13. Next, the panels are sent to the zipper department where zippers, pockets, kneepads, and flatwork
are sewn or pressed on.
14. The panels are then sent to the gluing department, where each panel is coated with neoprene
cement. The open sides of the front and back panels are glued together and arms and legs are attached to
the body of the suit.
15. The suits are sent to the final sewing area, where nylon thread is used to stitch the seams of the suit.
16. The suit is cleaned and inspected for quality and tags are adhered using stitching or a hot press
.
Quality Control
Most quality control for diving suits is conducted along various stages of the manufacturing process and/or at
the end of the line. Finished suits may also be spot-tested for durability and water resiliency.
Geotextile fabric
Geotextile is permeable fabric which has the ability to separate, filter, reinforce, drain, or
protect. Ordinarily geotextile can be diversified into nonwoven and woven geotextile. The raw
material is mostly synthetic chemical fiber such as polyester (PET), polypropylene(PP),
polyethylene(PE) and so forth. The synthetic fiber composed into nonwoven needle punching
geotextile can be devided into short filament type and filament type. They can be chosen based
on detailed project design requirement.
A planar, permeable, polymeric (synthetic or natural) textile material, which may be nonwoven,
knitted or woven, used in contact with soil/rock and/or any other geotechnical material in civil
engineering applications.Geotextile is a part of technical textile which is used for special
purposes. Geotextiles form one of the two largest groups of Geo synthetics. The raw material of
geotextile comes from polyester, Polyamide, Polypropylene and Polyethylene. The application
of geotextile is civil engineering, coastal engineering and also hugly used in the area of
construction site. Generally, geotextiles are located in the tension area to make stronger the
soil.
Application
Geotextiles are mostly used for: Reinforcement of Unpaved Roadways, Paved Roadways,
Separation applications in Unpaved Roadways, Paved Roadways, Sediment Control etc, as part of geo-
composites.
.Waterproofing
. Cushion
It is noted that due to wide changes in their characteristics of the materials for geotextile together with
range of feasible fabric/grid structures, geosynthetics perform the above functions and provide
considerable advantages over the conventional methods and materials.
ARMED FABRIC
The general requirements of military textiles are damage resistance, comfort, sweat
management, cold-weather conditions and the integration of high-tech materials into uniforms.
We will also discuss the protective role of military textiles, high-performance ballistic fibres,
textiles for chemical and biological protection, camouflage materials and military fabrics for
flame protection.
Referance:
1https://www.textileschool.com/textile/special-fabrics/
2. https://www.technicaltextile.net/articles/an-overview-of-parachute-fabric-7170
3. http://www.madehow.com/Volume-5/Spacesuit.html
4. https://sewguide.com/waterproof-water-resistant-fabric/
5. https://en.wikipedia.org/wiki/Geotextile
6. https://fashion2apparel.blogspot.com/2018/03/test-heat-resistant-fabrics.html
7. https://en.wikipedia.org/wiki/Wetsuit
8. https://textilelearner.blogspot.com/2014/07/features-and-characteristics-of-armed.html