Advances in Logic Device Scaling
Advances in Logic Device Scaling
Advances in Logic Device Scaling
To cite this article: Anil Kumar Bansal & Abhisek Dixit (2015) Advances in Logic Device Scaling,
IETE Technical Review, 32:4, 311-318, DOI: 10.1080/02564602.2015.1023372
ABSTRACT
Major industry trends that have the potential to take logic device scaling to the next level are reviewed in this
article. Contemporary device designs competing for mainstream in future complementary metal oxide semi-
conductor (CMOS) nodes have been discussed. Recent advances in process modules such as gate, channel,
and source/drain are discussed. Impact of these advanced process modules on device performance and
short channel control has been briefly reviewed. Furthermore, status of variability in terms of known as well as
new sources is reviewed. We find the introduction of extreme ultraviolet lithography and 450-mm wafer size as
two upcoming challenges and gate-all-around architecture with Si and III V nanowires as the most natural
extension of existing technology for next CMOS node at 7 nm.
Keywords:
CMOS, FinFET, Logic, Nanowire, Scaling, Variability.
probable due to cost feasibility. The 450-mm transition transconductance in low drain bias regime to sub-
is a great opportunity to reduce the die cost and stimu- threshold slope (SS) in high drain bias regime (gm
late another wave of equipment and manufacturing /SSsat) of relaxed Ge FinFET devices reported to date
innovations. There are many challenges ahead for the [7]. Recently, transition metal dichalcogenides (TMD)
450-mm transition including innovations for tool are emerging as an alternative to silicon material. It is
productivity, uniformity, precision, cost-of-ownership made up of a series of 2D semiconducting layers
reduction, green concept designing tools, and advanced arranged in hexagonal lattice and exhibits a band gap
manufacturing systems. According to the G450C indus- of 1.1 1.2 eV. TMD could be a potential channel mate-
trial roadmap, R&D tools will be ready in 2015. Tools rial for low power digital applications [8]. A new
for IC maker pilot line will be ready in 2016 and tools advanced device which uses polarity control techni-
for high volume manufacturing ready in 2018 [2]. ques to switch between PMOS and NMOS is as shown
in Figure 1. In this ambipolar device, two gates are
3. ADVANCED DEVICES used: a control gate for switching the device on or off
and a polarity gate for switching the device polarity
As the channel length shrinks, the gate loses control of dynamically between n- and p-type. As a result, this
the short channel and a leakage current flows between device shows potential for logic design [9].
source and drain while the MOSFET is in off state.
Scaling of gate dielectric thickness using high-k dielec- For CMOS logic applications, high performance and
trics can control this short channel effect to some extent low power are the two essentials requirements. The
but beyond 22-nm CMOS, it is not enough as the gate tunnel FET (TFET) as shown in Figure 2 is emerging as
cannot control leakage paths which are far from it. a promising choice for benchmarking beyond CMOS
Gate-all-around (GAA) FETs emerged out as a best devices. In a TFET, we arrange semiconducting mate-
candidate for future high performance and low power rial in p i n and n i p configurations. The i stands
logic applications because they have excellent electro- for “intrinsic”, and it corresponds to the maximum
static control of the channel [3,4]. Room temperature resistivity that a semiconductor can have.
electron and hole transport in high performance short
channel silicon nanowire (NW) MOSFETs has been In the off state, a thick energy barrier is formed so that
studied. It has an interesting observation that NW- charge carriers in the source are unlikely to traverse.
PFETs have 25% higher saturation drain current (Ion) By applying a voltage to the transistor gate, it causes
than NW-NFETs. To investigate this, room tempera- the conduction band in the source and the valence
ture transport of electrons and holes in Si NW-MOS- band in the channel to overlap and hence opening up a
FETs with effective diameter and gate length down to tunnelling window for an electron from valence band
8 and 25 nm, respectively, has been analysed. The of source to the conduction band in the channel. TFETs
result shows that holes in Si NW along the h110i direc- should be able to switch with a much smaller voltage
tion have higher thermal velocity and lower conduc- swing than MOSFETs because only enough voltage to
tivity effective mass than electrons [5]. create or remove an overlap of the bands is to be
applied. Since carriers flow due to tunnel phenomenon
Using stress memorization technique through a dis- as compared to thermionic emission, SS below 60 mV/
posable silicon nitride (SiN) on the gate in 10-nm NW decade can be achieved. TFET is particularly a poten-
transistors, significant parasitic reduction and mobility tial device for replacing CMOS as it stands out in both
enhancement has been achieved. In addition, a thin delay and power criteria in NAND and adder circuits
box in this structure offers sufficient body effect and [10]. The drawbacks associated with TFET are low
hence enable threshold voltage (Vt) tuning [6]. To fur-
ther improve the device performance, a high-mobility
semiconductor material is required, such as InGaAs
for n-type and Ge for p-type transistors. In a novel
architecture, Ge p-channel FinFETs were fabricated on
a Si bulk FinFET baseline using aspect-ratio-trapping
(ART) technique. In ART technique during heteroge-
neous epitaxial growth inside trenches, the height to
width ratio of the heterogeneous epitaxy region is
larger than 1.4. Due to this, threading dislocations in
narrow trenches originating from interface will termi-
nate at the shallow trench isolation sidewalls leaving
the top part defect free for device simulations. Results
show that Ge FinFET has the best ratio of Figure 1: Structure of ambipolar silicon NW device.
Reported results show that when a 150-nm thick TaN In FinFETs, a good sidewall doping is required in S/D
gate layer is deposited on HfO2 dielectric, a peak stress extensions for low resistance. This can be achieved by
of about 3.28 GPa is generated, resulting in significant conventional beamline ion implant (I/I) with large tilt
trap generation in the high-k layer. The graphene gate angles for isolated fins. In real technologies with multi-
electrodes could be an excellent alternative in improv- fin devices, use of large tilt results in implant shadow-
ing reliability of the HK-MG stack [15]. ing by adjacent fins. To eliminate this problem, ion
assisted deposition and doping (IADD) is used which
Challenges in HK-MG devices are equivalent oxide uses simultaneous dopant deposition and knock in. In
thickness scalability with controlled effective work- one of the examples, AsC and AsxHyC ions, which are
function (EWF), gate leakage density (JG), and on the extracted from plasma source, are directed to the
variability and reliability of these scaled devices. In wafer. As shown in Figure 4, ion assisted deposition of
RMG high-k last flow devices, a tight distribution of arsenic and the knock in of this deposited As by ener-
low Vt NMOS for Lgate 35 nm is attained by con- getic AsC are the two main processes of IADD through
trolled EWF metal alloying. Also a low gate resistance which a superior sidewall doping can be achieved
(Rgate) and small Rgate distribution down to 20 25 nm even with low tilt implantation [21]. Another method
critical dimension was achieved with tuned Al liner/ to boost performance of n-FinFETs is by P SiC epitax-
barrier [16]. ial growth on S/D. It provides strain to boost n-FinFET
mobility and drive current. Due to small gate pitch in
Self-aligned contacts emerge as a key aspect to enable 14-nm CMOS and beyond, contact etch stop layer loses
scaling to go below 22-nm technology node. In self- stress efficiency but P-SiC S/D can still maintain
aligned contact process, gate material is recessed past mobility enhancement. Laser annealing and low tem-
planarization. Then a silicon nitride etch stop layer is perature rapid thermal annealing is necessary to retain
deposited and planarized. This is followed by a cap- stress of P SiC epitaxial layer [22].
ping layer deposition prior to contact patterning.
Finally, the contacts are etched selective to the silicon
nitride to avoid gate shorts [17].
6. CHANNEL ENGINEERING
The main emphasis of channel engineering is on
5. SOURCE/DRAIN ENGINEERING improving the channel mobility and quality of the MOS
interface. Among the techniques that are generally used
The on-state channel resistance of MOSFETs has been for improving the channel mobility are strain engineer-
continuously lowered with scaling and strain engi- ing and use of high mobility Ge/III V channel materi-
neering, which has led to external resistance (Rext) as als. In the past decade, strain technology has played a
the dominant component of the series resistance that key role in improving transistor performance. A great
limits MOSFET performance. Main contribution to deal of work has already been done and reported in
Rext is the S/D contact resistance. There are number of this field. Using group IV (C, Si, Ge, and Sn) elements
ways through which this S/D resistance can be han- for stress enhancement is more prevalent as it provides
dled. A new contact technology comprising shallow
co-implantation of Sb, As, and Ge has been proposed.
It greatly reduces the Schottky barrier height (SBH)
and parasitic series resistance for n-FinFET, which
resulted in an increased Ion [18].
low-cost and manufacturable solutions, e.g. FinFET on a removing EWFV. TaSiN has been reported as a suitable
strain relaxed buffer (SRB). For Ge p-FinFET, it was amorphous metal gate due to its thermal stability and
found that SiGe SRB and GeSn S/D could achieve com- suitability for gate-first process. Elimination of EWFV is
pressive longitudinal stress for mobility enhancement. also effective in suppressing variations in gm [29].
In addition, for Ge n-FinFET, mobility of electrons rela-
tive to Si is expected to be 1.1 times on the top surface Random discrete dopant (RDD) distribution seems to
of the fin and 6 times along the fin sidewalls [23]. be a major concern for nano-scaled MOSFETs as it
Hence, this results in the high mobility even for relaxed gave rise to fluctuations in device characteristics. Effect
Ge n-FinFET which can be further enhanced by stress- of RDD in implanted and annealed As atoms on n-type
ers, e.g. GeSn SRB and SiGe S/D. GAA silicon NW transistors have been reported. It was
found that As dopants which diffused into the central
It was also reported that strained Si1¡xGex tri-gate region of the channel, strongly affect the Vt fluctuation
PFET has excellent electrostatic control and hence can of Si NW transistor. Sidewall gate spacer technique is
be a promising candidate for future generations of used to suppress these fluctuations and it is found that
high performance logic applications [24]. Due to small number of As dopants in the channel region is greatly
band gap of Ge and poor gate interface, the cut-off reduced with these spacers as compared to devices
characteristics are still not good. Inserting a GeOx layer without such spacers. As a result, it significantly sup-
between high-k dielectric and strained Ge layers has pressed Vt variations and also reduced off-current
significantly improved both mobility and cut-off char- fluctuations [30]. Also, dependence of width of NW
acteristics of the Ge p-MOSFETs [25]. GeSn PFETs (Wnw) and phonon scattering effect on Ion fluctuation
have emerged out as a probable replacement for Ge (sI/Ion) has been investigated. It is found that sI/Iave
PFETs. GeSn PFETs offer higher hole mobility as com- for Wnw D 5nm is larger than that of Wnw D 3 nm
pared to Ge PFETs. This high mobility is attributed to which can be attributed to the better gate control. For
uniaxial compressive strain in GeSn channel, which phonon scattering two different effects are reported, i.
leads to a significant reduction of hole effective mass e. current enhancement in low-current state and reduc-
[26]. For bulk FinFET, region underneath the fin should tion in high-current state which finally resulted in sup-
be carefully engineered for scalability down to 7 nm pression of Ion fluctuation [31].
and beyond. Placing quantum barrier doped ground
plane under the fin can help improve electrostatics in In 14 nm SOI FinFETs, impact of low drain bias Vt
bulk FinFETs at 7-nm node and beyond [27]. Apart (Vtlin), gm, and Rext variation on the overall effective
from strain engineering, intrinsic channels formed by current (Ieff) variability has been studied. As shown in
III V material can achieve high mobility. InGaAs-based Figure 5, it is found that gm variability is the vital con-
channels are quite popular due to their high channel tributor to Ieff variation. In nFETs, about 30% 40%
mobility. But as body thickness decreases due to scal- variation is from Vtlin which is independent of Nfin.
ing, mobility reduction may take place. To boost the
channel mobility, two boosters are introduced. First, This variation can be reduced by improving fin surface
higher In content InAs channels and second, MOS inter- with methods such as H2 bake [32]. Variability in tran-
face buffers where higher In content layer is sand- sistor performance as a function of number of parallel
wiched between lower In content layer, i.e. In0.3 Ga0.7 NWs is also studied. The performance deteriorates for
As (3 nm)/InAs (3 nm)/In0.3 Ga0.7 As (3 nm) [28]. multiple NWs devices because self-heating becomes
more at higher density of NWs, leading to increased off
7. VARIABILITY current and SS. In multiple NWs, the transfer character-
istics are the summation of the individual NW which
With continuous scaling of CMOS devices, variability resulted in the spread of Vt. This spread in transistor Vt
due to process variations has substantially increased. increases with the number of NWs, which is reflected in
Primary source of variations are the fabrication pro- the degradation of the overall SS of the transistor [33].
cesses for fin and NWs, which mainly include fin pat-
terning and NW size reduction. Some of the dominant Apart from conventional variability sources, such as
sources of mismatch in these nano-devices are RDF, RDF, EWFV, and LER, flicker (1/f) noise variability
LER, and metal gate EWF variability. All of these effects has become a subject of attention and concern for low
lead to variations in the Vt and Ion. EWF variation power analog designs using smaller device geometry.
(EWFV) is the primary source of Vt variations in The effect of halo, bias, and oxide thickness on noise
undoped channel FinFET. EWFV arises due to poly- variability has been reported. It is found that magni-
crystalline metal grains having orientation-dependent tude of noise variation is higher for strong halo as com-
work function. Amorphous metal gates have been pared to a weak halo. Higher noise variation in strong
reported which successfully suppress Vt variation by halo is due to the effect of additional trap density
ORCID
Anil Kumar Bansal http://orcid.org/0000-0002-6984-2877
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Authors
Anil Kumar Bansal received his MTech Abhisek Dixit is an assistant professor in the
degree from the National Institute of Technol- Department of Electrical Engineering at IIT
ogy Hamirpur, India in 2013. He has been a Delhi, India. He works on design, modelling,
PhD student at Indian Institute of Technology processing and characterization of CMOS and
(IIT) Delhi, India since January 2014. His solar cell devices. Prior to joining IIT Delhi, he
research interests include sub-10nm logic worked at IBM Semiconductor Research and
CMOS device design and characterization. Development Center (SRDC) for more than
6 years as a senior technical leader in enable-
E-mail: eez138521@ee.iitd.ac.in
ment and TCAD groups. Before IBM, he
worked at International Microelectronics Center (IMEC) Leuven in
CMOS device integration group for 5 years and got a PhD degree
from Katholieke University of Leuven, Belgium in 2007. He got an
MTech. from IIT Bombay in 2002. He has 6 US patents and more than
40 publications in apex international conferences and journals. He is
a senior member of IEEE.
E-mail: adixit@ee.iitd.ac.in