1400er Series: 5 Stage Mast
1400er Series: 5 Stage Mast
1400er Series: 5 Stage Mast
NOTE: Manitou Forklift Manuals are continually updated and subject to change
without prior notice. If your Forklift Mast Model or parts are not found in this manual,
please contact your dealer or the Manitou North America Parts Department
for the latest information and parts availability.
1400ER SERIES
5 STAGE MAST
2,400 -- 4,500 LB. CAPACITY
PARTS MANUAL
K1403.5ER S/N: 16417 & ABOVE
K1404ER S/N: 16263 & ABOVE
K1404.5ER S/N: 16258 & ABOVE
K1405ER S/N: 16243 & ABOVE
K1406ER S/N: 16316 & ABOVE
K1407ER S/N: 16814 & ABOVE
For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232
Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com
CATALOG R322
R10--99
GENERAL INFORMATION
The purpose of this catalog is to provide illustrations for identifying and ordering Mast components/parts.
Because of the multitude of Mast Models and components utilized, the illustrations provide a general descrip-
tion and therefore may not show the exact shape or detail of the components/parts represented.
The Mast parts are identified by an Item Number on the illustration or picture page. Find the Item Number
for the part desired, then locate that Item Number under the ”Items” column following the illustration. The Part
Number will be located directly to the right of the Item Number. Also provided is a part Description, Quantity of
parts required and the mast Model number.
Most important when ordering parts, is providing the correct serial number as assigned to the mast at the
factory. Keep accurate records of all modifications or improvements made to the mast after manufacture. (All
Mast modifications must be authorized by K--D Manitou.) Notify the Parts Dept. of any changes that may affect
your parts order.
When ordering Mast parts or requesting technical information, the following numbers are required:
The Mast Model Number is stamped on the Identification Plate located on the right side (as viewed
from the driver’s seat) of the Outer Rail, at or above eye level.
RAIL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SECONDARY CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CHAIN ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4
5
2
9
10
6
7
12
11
13
16*
4
15
13
17
14*
3
13
11 2
6*
12*
7*
10
15*
16
14*
13
3
13
11 2
5*
12*
6*
7
8
9
10
16*
4
13
17
15
14*
3
13
11 2
6*
12*
7*
10
8
9
10*
11
12
24 3
13
2 14*
15*
23 25 16
17
18
16 R5138 Fuse 1
17 K910 ”O” Ring 1
18 K62--10 Adaptor 1
19 R5288 Spacer (not included w/ Item 1) A/R
20* R5193 Wiper 1
21 R5222 Ring, Wear 1
INNER
INTERMEDIATE
RAIL
OUTER
RAIL
4TH
RAIL
CYL
5TH
RAIL
CYL
SEC
CYL
CARRIAGE
24 omitted
25 K97538 Snap Ring 4
26 R12555 Cross Head Assembly 1 All except K1404ER
26 R5190 Cross Head Assembly 1 K1404ER only
27 R7905 Cross Head Assembly 1 All
28 R17007 Strap 2
29 K34807 Washer, Lock 4
30 K20348 Bolt, Hex 4
11 PITCHES
1. Determine the number of pitches in the length of chain you wish to replace; note the pitch discription
shown above. Do not rely on the length of chain as measured, the used chain has stretched beyond its
original dimension.
2. When ordering new chain, inform the Parts Dept. the exact number of pitches determined. They will
reference a drawing chart (R34) to determine the correct part no. for your chain.
24
25
23
22
21
29 2
18
19
20
23
31
33
21 4
1
29 10
30
22 11 10
9
32 22
8
5 7
22 4TH 6
RAIL SEC
3 4
CYL CYL
12
5TH
13
SEC
RAIL
CYL
CYL
27
28 26
16
28
27 17 14
15
26
26
27
28
18 R5014 Plate 1
19 R4858 Screw 2
20 R4869 Bolt, Soc. Hd. 1
21 R15901 Bushing 4
22 K34809 Washer, Lock 6
23 K33845 Nut, Hex 5
24 R5847 Screw, Flat Hd. Soc. 2
25 R5224 Bushing 2
26 K66--10 Fitting 3
27 K910 O--Ring 3
28 R13087 Port Fitting 3
29 R5555 Hose Sheave 2
30 R5198 Plate 1
2
4
2
11
12
13
16
10
9
7 8
14
15
THIS BAR IS USED ON 1
MODEL K1491 ONLY
7
11
9
6 10
12 13 14
1 4
3 5
11 R4095 Roller 2
12 R2394 Shim A/R
13 K34806 Washer, Lock 4
14 K302210 Bolt, Soc. Hd, 4
12
11
1
7 8 9 10
11
10
1
5 9
4
3
8
6
4
5
15
14
8
6
7 18
6
4 5
16
3
17
13
12
9
11 1
10
ITEM PART NUMBER DESCRIPTION QTY MODEL
16 K66--6 Fitting 2
17 B760--22 Hose Assembly 1
18 B760--1023 Hose Assembly 1
* Included in Seal Kit Item 15. Item 11 replaces the early model Backup Ring K8--214 and O--Ring K214 (not
shown).
1
1
ROUGH TERRAIN
MAST 48” 2, 3
INDUSTRIAL
MAST 57”
2, 3