Tendernotice 5 PDF
Tendernotice 5 PDF
Tendernotice 5 PDF
REV.
DATE
REVISION
BY
SK
AKP
SM
CHK
NNM/RKM
KJH
KJH
APPROVED
APPROVED
SETTING PLAN
REV.
DATE
REVISION
SK
AKP
BY
SM
CHK
NNM/RKM
KJH
KJH
APPROVED
APPROVED
TUBE BUNDLE
REV.
DATE
REVISION
SK
AKP
BY
SM
CHK
NNM/RKM
KJH
KJH
APPROVED
APPROVED
TUBE BUNDLE FRAME
FLANGES PROJECTION PAD W UNLESS STATED OTHER WISE X DENOTES APPLICABLITY CODE ASME SEC. VIII DIV. 1 2015
MARK QTY NOM. DIA SCH./THK. SERVICE
CLASS TYPE FACING NOTE-4 xT X GENERAL SPEC. FOR PRESSURE VESSELS 6-12-0001 WORKING PRESSURE (kg/cm2g) INT 0.5 EXT
1 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
F 1 700 24THK. 300# WN RF 2000 150X24 FEED X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm2g) INT 1.05 (Refer Note-14) EXT -
B 1 700 24THK. 300# WN RF 2000 150X24 BOTTOM OUTLET X SUPP. SPEC. FOR BQCS PLATE 6-12-0011 WORKING TEMPERATURE (0C) 276-343
2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRELINE.
TW1-4 4 101.6 I/D - 300# LWN RF 2000 60X24 THERMOWELL (SEE NOTE-16) X STD. SPEC. FOR STRUCTURAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) 343 (NOTE - 10 (C))
S 1 80 160 300# WN RF 2000 40X24 SAMPLE CONNECTION NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN X JOB SPEC. FOR SHOP & FIELD PAINTING B038-000-79-41-PLS-01 MDMT (0C) 16
3
VIEW. X JOB SPEC. FOR REFRACTORY MATERIAL B004-914-80-44-RM-S001 CORROSION ALLLOWANCE (MM) 3.0 (FOR C.S. PARTS)
MH1 &
2 600 24THK. 300# WN RF SEE DWG. 150X24 MANHOLE+BL. FLG.+DAVIT
MH3 4 (A) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL X STD. SPEC. FOR SS PLATES 6-12-0020 TYPE OF HEAD 2:1 SEMIELLIPSOIDAL
CENTER LINE TO FLANGE CONTACT FACE.
MH2 1 600 24THK. 300# WN RF 2000 150X24 MANHOLE+BL. FLG.+DAVIT JOINT EFFICIENCY SHELL 0.85 HEAD 1
4(B) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD RADIOGRAPHY SHELL SPOT HEAD FULL
T.L TO FLANGE CONTACT FACE. STANDARDS POST WELD HEAT TREATMENT NIL
5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER X VESSEL TOLERANCES 7-12-0001 HEAT TREATMENT HEAD AS PER SPEC.
CONSTRUCTION.
X SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 OPERATING MEDIUM PROCESS GAS (H2S,SO2,Sn,N2,COS,CS2,H2O,CO2,CO,H2)
6 FLANGE GASKET SHALL HAVE 125 AARH FINISH. WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 WIND SPECIFICATION IS 875
VESSEL FABRICATOR. DEMISTER DATA SHEET NOT APPLICABLE EXTERNAL CLIPS & ATTACHMENT WELDED OVER PAD IS 2062 E250 QUALITY B
19 ANCHOR SPACING SHALL BE @ 300mm SQUARE PITCH AT 45° @@ WEIGHT EXCLUDING REFRACTORY
ORIENTAION . ANCHOR SHALL BE OF 6mm DIA V LUGS OF SS316L.
STATUTORY REGULATIONS
LICENSOR'S SPECIFICATION FOUNDATION LOADING DATA 20 ALL INTERNALS SHALL BE TRAIL ASSEMBLED AT SHOP & SHALL BE 0 HOLD UPS INDIAN BOILER REGULATIONS (IBR)
DESPATCHED TO SITE WITH MATCH MARKING
MAX. SHEAR FORCE AT BASE (H) NOZZLE ORIENTATIONS SIZE OF NOZZLES DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
TYPE MAX MOMENT AT BASE (M) (kgm)
(kg) 21 CATALYST VOLUME : 27.76m3 NOZZLE ELEVATIONS (AS MARKED) PIPE SUPPORT CLEATS
SUPPORT BED VOLUME : 1.86 m3 (APPROX.
FIXED/SLIDING SUPPORT LADDER/PLATFORM CLEATS
APPROXIMATE WEIGHT (kgs) (PER ITEM)
SEISMIC ACTUAL VOLUME TO BE CALCULATED BY VENDOR)
-
LICENSOR'S STANDARD (DB) - 22 WIRE MESH SCREEN TO BE PROVIDED BETWEEN (1) GRID AND DETAILS OF INTERNALS TRAY SUPPORT/BOLTING BARS
CERAMIC BALLS LAYER AND BETWEEN (2) CERAMIC BALLS LAYER ERECTION 28,000 @@ OPERATING 70,000
SEISMIC PIPE DAVIT
AND CATALYST BED. ALL CATALYSTS SUPPORT MESH IN CONVERTER
(MC) - - SHALL BE #6X0.035 INCH , MADE OF 316 SS AND SHALL BE
OVERLAPPED IN A MANNER WHICH PREVENTS CATALYST FROM HYDROTEST ( SHOP ) 85,500 HYDROTEST ( FIELD ) 102,100
WIND FALLING THROUGH EXPANSION AND CONTRACTION OF CATALYST
- - BED. NUMBER OF ITEMS : ONE
FLANGES PROJECTION PAD W UNLESS STATED OTHER WISE X DENOTES APPLICABLITY CODE ASME SEC. VIII DIV. 1 2015
MARK QTY NOM. DIA SCH./THK. SERVICE
CLASS TYPE FACING NOTE-4 xT X GENERAL SPEC. FOR PRESSURE VESSELS 6-12-0001 WORKING PRESSURE (kg/cm2g) INT 0.4 EXT
1 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
F 1 700 24THK. 300# WN RF 2050 150X24 FEED X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm2g) INT 1.05(Refer Note-14) EXT -
B 1 700 24THK. 300# WN RF 2050 150X24 BOTTOM OUTLET X SUPP. SPEC. FOR BQCS PLATE 6-12-0011 WORKING TEMPERATURE (0C) 221-268
2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRELINE.
TW1-4 4 101.6 I/D - 300# LWN RF 2050 60x24 THERMOWELL (SEE NOTE-16) X STD. SPEC. FOR STRUCTURAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) 344 (REFER NOTE - 10 C)
S 1 80 160 300# WN RF 2050 40X24 SAMPLE CONNECTION 3 NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN X JOB SPEC. FOR SHOP & FIELD PAINTING B038-000-79-41-PLS-01 MDMT (0C) 16
VIEW.
MH1 & X JOB SPEC. FOR REFRACTORY MATERIAL B004-914-80-44-RM-S001 CORROSION ALLLOWANCE (MM) 3.0 (FOR C.S. PARTS)
2 600 24THK. 300# WN RF SEE DWG. 150X24 MANHOLE+BL. FLG.+DAVIT
MH3 4 (A) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL X STD. SPEC. FOR SS PLATES 6-12-0020 TYPE OF HEAD 2:1 SEMIELLIPSOIDAL
CENTER LINE TO FLANGE CONTACT FACE.
MH2 1 600 24THK. 300# WN RF 2050 150X24 MANHOLE+BL. FLG.+DAVIT JOINT EFFICIENCY SHELL 0.85 HEAD 1
4(B) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD RADIOGRAPHY SHELL SPOT HEAD FULL
T.L TO FLANGE CONTACT FACE. STANDARDS POST WELD HEAT TREATMENT NIL
5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER X VESSEL TOLERANCES 7-12-0001 HEAT TREATMENT HEAD AS PER SPEC.
CONSTRUCTION.
X SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 OPERATING MEDIUM PROCESS GAS (H2S,SO2,Sn,N2,COS,CS2,H2O,CO2,CO,H2)
VESSEL FABRICATOR. DEMISTER DATA SHEET NOT APPLICABLE EXTERNAL CLIPS & ATTACHMENT WELDED OVER PAD IS 2062 E250 QUALITY B
19 ANCHOR SPACING SHALL BE @ 300mm SQUARE PITCH AT 45° @@ WEIGHT EXCLUDING REFRACTORY
ORIENTAION . ANCHOR SHALL BE OF 6mm DIA V LUGS OF SS316L.
STATUTORY REGULATIONS
LICENSOR'S SPECIFICATION FOUNDATION LOADING DATA 20 ALL INTERNALS SHALL BE TRAIL ASSEMBLED AT SHOP & SHALL BE 0 HOLD UPS INDIAN BOILER REGULATIONS (IBR)
DESPATCHED TO SITE WITH MATCH MARKING
MAX. SHEAR FORCE AT BASE (H) NOZZLE ORIENTATIONS SIZE OF NOZZLES DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
TYPE MAX MOMENT AT BASE (M) (kgm)
(kg) 21 CATALYST VOLUME : 30.34m3 NOZZLE ELEVATIONS (AS MARKED) PIPE SUPPORT CLEATS
SUPPORT BED VOLUME : 1.91 m3 (APPROX.
FIXED/SLIDING SUPPORT LADDER/PLATFORM CLEATS
APPROXIMATE WEIGHT (kgs) (PER ITEM)
SEISMIC ACTUAL VOLUME TO BE CALCULATED BY VENDOR)
-
LICENSOR'S STANDARD (DB) - 22 WIRE MESH SCREEN TO BE PROVIDED BETWEEN (1) GRID AND DETAILS OF INTERNALS TRAY SUPPORT/BOLTING BARS
CERAMIC BALLS LAYER AND BETWEEN (2) CERAMIC BALLS LAYER ERECTION 29000 @@ OPERATING 74000
SEISMIC PIPE DAVIT
AND CATALYST BED. ALL CATALYSTS SUPPORT MESH IN CONVERTER
(MC) - - SHALL BE #6X0.035 INCH , MADE OF 316 SS AND SHALL BE
OVERLAPPED IN A MANNER WHICH PREVENTS CATALYST FROM HYDROTEST ( SHOP ) 90300 HYDROTEST ( FIELD ) 107500
WIND FALLING THROUGH EXPANSION AND CONTRACTION OF CATALYST
- - BED. NUMBER OF ITEMS : ONE
NAME PLATE FOR SMALL EQUIPMENT 7-12-0030 SKIRT/ SUPPORT SA 516 Gr.70
WHICH PREVENTS CATALYST FROM FALLING THROUGH DURING EXPANSION AND CONTRACTION OF CATALYST BED. SUPPORT MESH ON SADDLES. REFER EIL STD. 7-12-0025 FOR GUIDANCE.
DETAILS OF FORGED NOZZLES 7-12-0031 SKIRT/ SUPPORT BASE SA 516 Gr.70
SHALL BE PROVIDED TO SEPARATE SUPPORT BALLS FROM THE CATALYST BED.
16 WIRE MESH SCREEN TO BE PROVIDED ON SUPPORT BALL TOP AND SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 INTERNAL PARTS (WELDED) SS 347
BOTTOM. WIRE MESH SCREEN LOCATED ON GRID TO BE EXTENDED
24 ALL NOZZLE NECKS SHALL HAVE INTERNAL PROJECTION AT THE END OF WHICH A COLLOR SIZE 50 WIDE X 12 THK SHALL BE WELDED. X HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 INTERNAL PARTS (BOLTED) SS 347
ALONG THE WALL UPTO 1300mm FROM GRID AND TO BE FIXED TO
THE COLLAR SHALL BE FLUSH WITH REFRACTORY LINING.
WALL BY HOLDING ROD. HOLDING ROD TO BE PROVIDED AT 200mm PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 EXTERNAL CLIPS & ATTACHMENTS/PADS SA 516 Gr.70
0 NOZZLE SHALL BE ORIENTED ON TOP (F1-2, TW1-4, S, M1 & M2), BOTTOM (B1, B2) & ENDS (M3, M4) AS INDICATED IN ABOVE GRID AND ANOTHER HOLDING ROD TO BE PROVIDED AT A SA 516 Gr.70
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 WRAPPER PLATE
25 MDS. ELEVATION OF 1250mm FROM GRID. 450-510 MM OF OVERLAP
SHALL BE PROVIDED WHERE SCREEN COURSES MEET. THE SS MESH S.R NOZZLE NECK 7-12-0037 DEMISTER/GRID −
SCREEN SHALL BE ROLLED OVER THE VESSEL WALLS AND SECURED PAD FOR EXTERNAL ATTACHMENT SA 516 Gr.70
BY USING RETAINING BARS WITH SS STUD BOLTS.
CATALYST SUPPORT GRID/BEAM/BEAMSEAT SS 347
17 ANCHOR SPACING SHALL BE @ 300mm SQUARE PITCH AT 45° REFERENCE DRAWINGS 0 ANCHORS FOR REFRACTORY LINING SS 316L
ORIENTAION.
X NOZZLE ORIENTATIONS NOTE-25 WIRE MESH / BAFFLE PLATE SS 316
18 THERMOWELLS SHALL BE PLACED AT EQUAL DISTANCE ALONG THE X LADDERS/PLATFORM CLEATS B038-914-81-41-16723 INLET BAFFLE SA 316
LENGTH OF THE VESSEL . EACH THERMOCOUPLE INSIDE THE
THERMOWELL SHALL READ TEMPERATURE AT THREE POINTS INSIDE PIPE SUPPORT CLEATS NOT REQUIRED EXTERNAL CLIPS & ATTACHMENT WELDED OVER PAD IS 2062 E250 QUALITY B
THE CATALYTIC BED AT EQUAL DEPTH INTERVAL. TRAY SUPPORT AND BOLTING BARS NOT APPLICABLE
FILE NAME : B038-914-80-43-DS-3003-0-1
19 REACTOR SHALL BE INTERNALLY LINED WITH 75mm THICK 50% DEMISTER DATA SHEET NOT APPLICABLE @@ WEIGHT EXCLUDING REFRACTORY
ALUMINA DENSE CASTABLE. ANCHORS SHALL BE OF 6 mm DIA V-
LUGS OF SS316L QUALITY. ANCHOR SHALL BE PROVIDED WITH
PLASTIC CAP AT TIPS FOR EXPANSION ALLOWANCE STATUTORY REGULATIONS
LICENSOR'S SPECIFICATION FOUNDATION LOADING DATA 20 SHELL THICKNESS TO BE SUITABLE TO WITHSTAND AN EXPLOSION 0
HOLD UPS INDIAN BOILER REGULATIONS (IBR)
PRESSURE OF 7 kg/cm2g AT A STRESS OF 0.9 OF HOT YIELD.
MAX MOMENT AT BASE (M) NOZZLE ELEVATIONS SIZE OF NOZZLES DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
TYPE MAX. SHEAR FORCE AT BASE (H) (kg)
(kgm) 21 OPERATING TEMPERATURE ( Deg C) (IN/OUT) : 240.0/270.2 NOZZLE ELEVATIONS PIPE SUPPORT CLEATS
(CASE 1) & 240.0/270.5 (CASE 2)
FIXED / SLIDING SUPPORT LADDER / PLATFORM CLEATS
APPROXIMATE WEIGHT (kgs) (PER ITEM)
SEISMIC
- -
LICENSOR'S STANDARD (DB) 22 DESIGN TEMPERATURE OF REFRACTORY : 600 ( Deg C) DETAILS OF INTERNALS TRAY SUPPORT/BOLTING BARS
DESIGN TEMPERATURE OF SUPPORT GRID : 550 ( Deg C) ERECTION 25,000@@ OPERATING 63,000
SEISMIC PIPE DAVIT
- -
(MC)
HYDROTEST ( SHOP ) 66,200 HYDROTEST ( FIELD ) 83,000
WIND - -
NUMBER OF ITEMS : ONE
SP 1-2 2 80 160 300 WN RF 920 45X12 STAND PIPE 0 FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD JOINT EFFICIENCY SHELL 100% HEAD 100%
SUPPORT RING AND BOLTING BAR 7-12-0021 NOZZLE FLANGES /LWN NOZZLES SA 105*
DATA FOR MECHANICAL DESIGN OF STEAM SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 NOZZLE NECK UPTO 250 NB SA 106 GR. B
COIL X PIPE DAVIT 7-12-0023 NOZZLE NECK ABOVE 250 NB SA 516 Gr.60 *
X LIFTING LUG TOP HEAD TYPE 7-12-0024 PIPE FITTINGS SA 234 GR. WPB (SEAMLESS)
DESIGN PRESSURE
10.0
X FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 GASKET EXTERNAL SPIRAL WOUND GASKET WITH SS304 METAL
(Kg/Cm2g)
X EARTHING LUG 7-12-0026 WINDING & GRAPHITE FILLER MATERIAL WITH CS
DESIGN TEMPERATURE
225.0
X NAME PLATE 7-12-0027 OUTER RING & SS 304 INNER RING AS PER ASME B16.20.
(°C)
X MANUFACTURER NAME PLATE 7-12-0028 GASKET INTERNAL -
TEST PRESSURE
15.0
X BRACKET FOR NAME PLATE 7-12-0029 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7M / SA 194 GR.2HM
(Kg/Cm2g) NAME PLATE FOR SMALL EQUIPMENT 7-12-0030 INTERNAL STUDS/BOLTS/NUTS SS 316
20 NB, DETAILS OF FORGED NOZZLES 7-12-0031 SKIRT/SUPPORT SA 516 GR.60 / IS 2062 GR.E-250 QUALITY B
DIAMETER OF COIL
SCH.XXS 7-12-0032 SKIRT/ SUPPORT BASE IS 2062 GR. E 250 QUALITY B
SUPPORTS FOR INTERNAL FEED PIPE
PITCH, mm 150.0 HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 INTERNAL PARTS (WELDED) SA 516 GR.60 *
way permitted by written consent given by the lender to the borrower for the intended use.
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (BOLTED) SS 316
(ENTIRE VESSEL SURFACE TO BE STEAM TRACED) X TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 EXT. CLIPS & ATTACHMENTS WELDED OVER PAD IS 2062 GR. E 250 QUALITY B
LENGTH OF THE TRACING SHALL BE DETERMINED BY VENDOR. S.R NOZZLE NECK 7-12-0037 PAD FOR EXTERNAL ATTACHMENTS SA 516 GR.60
ALLOWABLE NOZZLE LOADS 7-12-0038 PIPE DAVIT SA-106 GR.B / SA-53
14 ALL BUTT WELDS IN PRESSURE PARTS SHALL BE 100% DEMISTER/GRID/BOLTING SS 316
RADIOGRAPHED. 0 REFERENCE DRAWINGS EXTERNAL CLIPS & ATTACHMENTS DIRECTLY WELDED TO SHELL SA 516 GR.60
MAX MOMENT AT BASE (M) MAX. SHEAR FORCE AT BASE (H) NOZZLE ORIENTATIONS SIZE OF NOZZLES DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
TYPE
(kgm) (kg) NOZZLE ELEVATIONS (AS INDICATED) PIPE SUPPORT CLEATS
SUPPORT HEIGHT LADDER/PLATFORM CLEATS
APPROXIMATE WEIGHT (kgs) (PER ITEM)
SEISMIC
67700 6800
LICENSOR'S STANDARD (DBE) DETAILS OF INTERNALS PIPE DAVIT
ERECTION 7200 OPERATING 28500
SEISMIC
94800 10200
(MCE)
HYDROTEST ( SHOP ) 15200 HYDROTEST ( FIELD ) 28500
WIND 38700 4000
NUMBER OF ITEMS : ONE
SV
F
SP1 LI1 LI3 LI5
C1 S2
MH
TI
C2
S3
C3
AO
osLksy fMtkbu MkVk
0 SP 1-2 2 80 160 300 WN RF 710 45X8 STAND PIPE FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD JOINT EFFICIENCY SHELL 1 HEAD SINGLE PIECE
DIMENSIONS OF FLANGES SHALL BE AS PER ANSI B16.5 UNLESS SKIRT OPENING DETAILS 7-12-0005 WIND SPECIFICATION IS 875
7
OTHERWISE STATED.
X ANGLE LEG SUPPORT 7-12-0006 SEISMIC IS 1893 +SITE SPECTRA
ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING PIPE LEG SUPPORT 7-12-0007 CAPACITY (M3) 2.54
8
ID OF NOZZLE PIPE/SHELL. 7-12-0008 PRIMER PAINTING/CLEANING AS PER PAINTING SPEC.
BRACKET SUPPORT FOR VERTICAL VESSEL
* 150 mm FROM VESSEL OUT SIDE SURFACE
NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x MANHOLE WITH HINGED COVER 7-12-0009 INSULATION THICKNESS (mm) 25 (IT) HOT COLD
9
6 THK FLATS 90° APART.
X MANHOLE WITH DAVIT 7-12-0010 FIRE PROOFING X YES NO
10
HARDNESS OF BASE METAL, WELD AND HAZ SHALL NOT EXCEED 200 X LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 HYDROSTATIC TEST PR. (NEW & COLD) (kg/cm2g) HORIZONTAL VERTICAL (AT TOP)
BHN AFTER FINAL PWHT. RETAINING PLATE 7-12-0012 PRESSURE (NEW & COLD) 4.55
11 THE SPECIFIED RADIOGRAPHY OF WELDS MAY BE PERFORMED
BEFORE OR AFTER PWHT. IF PERFORMED BEFORE PWHT AN
X NOZZLE REINFORCEMENT AND PROJECTION 7-12-0013 INSPECTION BY EIL CIB TPI
7-12-0014
ADDITIONAL RADIOGRAPHIC EXAMINATION OR ALTERNATIVELY PAD NOZZLES FOR VESSELS MATERIAL OF CONSTRUCTION
ULTRASONIC EXAMINATION SHALL BE PERFORMED, AS PER X STANDARD BOLT HOLE ORIENTATION 7-12-0015 (AS PER ASME / IS OR EQUIVALENT)
APPENDIX - 12 OF CODE.
ALLOY LINER DETAILS 7-12-0016
12 SPARES SHALL BE REVIEWED AS PER MR. SIGHT GLASSES FOR PRESSURE VESSELS 7-12-0017 SHELL/ INSERT PLATE SA 516 Gr.60 *
INTERNAL FLANGES 7-12-0018 REINFORCEMENT PAD SA 516 Gr.60
VESSEL IS SUBJECTED TO STEAM OUT CONDITION i.e. 0.5 KG/CM²(g) VORTEX BREAKERS 7-12-0019 HEADS SA 516 GR.60*
13
@ 200°C.
X INLET DEFLECTOR BAFFLE 7-12-0020 SHELL FLANGES --
DATA FOR MECHANICAL DESIGN OF STEAM SUPPORT RING AND BOLTING BAR 7-12-0021 NOZZLE FLANGES /LWN FLANGES SA 105
COIL SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 NOZZLE NECK UPTO 250 NB SA 106 GR. B
DESIGN PRESSURE
10.0
X PIPE DAVIT 7-12-0023 NOZZLE NECK ABOVE 250 NB SA 516 Gr.60 *
(Kg/Cm2g)
X LIFTING LUG TOP HEAD TYPE 7-12-0024 PIPE FITTINGS SA 234 GR. WPB (SEAMLESS)
DESIGN TEMPERATURE
225.0
X FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 GASKET EXTERNAL SPIRAL WOUND GASKET WITH SS304 METAL
(°C)
X EARTHING LUG 7-12-0026 WINDING & GRAPHITE FILLER MATERIAL WITH CS
TEST PRESSURE
15.0
X NAME PLATE 7-12-0027 OUTER RING & SS 304 INNER RING AS PER ASME B16.20.
(Kg/Cm2g)
X MANUFACTURER NAME PLATE 7-12-0028 GASKET INTERNAL -
DIAMETER OF COIL 20 NB, SCH.160
X BRACKET FOR NAME PLATE 7-12-0029 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7M / SA 194 GR.2HM
SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT BASE IS 2062 GR.E250 QUALITY B
(ENTIRE VESSEL SURFACE TO BE STEAM TRACED) HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 INTERNAL PARTS (WELDED) SA 516 GR.60 *
way permitted by written consent given by the lender to the borrower for the intended use.
ALL BUTT WELDS IN PRESSURE PARTS SHALL BE 100% PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (BOLTED) SS 316
14
RADIOGRAPHED.
X TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 EXT. CLIPS & ATTACHMENTS WELDED OVER PAD IS 2062 GR.E250 QUALITY B
S.R NOZZLE NECK 7-12-0037 PAD FOR EXTERNAL ATTACHMENTS SA 516 GR.60
ALLOWABLE NOZZLE LOADS 7-12-0038 PIPE DAVIT SA-106 GR.B / SA-53
15 ALL REMOVABLE INTERNALS SHALL PASS THROUGH MANHOLE.
DEMISTER/GRID/BOLTING SS 316
REFERENCE DRAWINGS 0 EXTERNAL CLIPS & ATTACHMENTS DIRECTLY WELDED TO SHELL SA 516 GR.60
MAX MOMENT AT BASE (M) MAX. SHEAR FORCE AT BASE (H) NOZZLE ORIENTATIONS SIZE OF NOZZLES DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
TYPE
(kgm) (kg) NOZZLE ELEVATIONS (AS INDICATED) PIPE SUPPORT CLEATS
SUPPORT HEIGHT LADDER/PLATFORM CLEATS
APPROXIMATE WEIGHT (kgs) (PER ITEM)
SEISMIC
-- --
LICENSOR'S STANDARD (DBE) DETAILS OF INTERNALS TRAY SUPPORTS/BOLTING BARS
ERECTION 2100 OPERATING 3900
SEISMIC PIPE DAVIT
-- --
(MCE)
HYDROTEST ( SHOP ) 4550 HYDROTEST ( FIELD ) 5000
WIND -- --
NUMBER OF ITEMS : ONE
X
MATERIAL REQUIREMENT FOR CS COMPONENTS USED IN
UC 1 50 160 300 WN RF 660 -- UTILITY CONNECTION 6-79-0013 CORROSION ALLLOWANCE (MM) 3
SOUR SERVICE.
X
4(a) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL GENERAL SPEC. FOR WIRE MESH DEMISTERS
SV 1 76.2I.D -- 300 LWN RF 710 45X8 SAFETY VALVE 6-14-0017 TYPE OF HEAD TORISPHERICAL
CENTRE LINE TO FLANGE CONTACT FACE.
SP 1-2 2 80 160 300 WN RF 710 45X8 STAND PIPE (b) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD JOINT EFFICIENCY SHELL 1 HEAD/SHELL SINGLE PIECE
0
LI 1-6 6 80 160 300 WN RF 710 45X8 LEVEL TRANSMITTER-DP(D/A-SEAL)
T.L TO FLANGE CONTACT FACE. STANDARDS RADIOGRAPHY (SEE NOTE 11 & 12) SHELL 100% HEAD/SHELL SINGLE PIECE
0
MH 1 500 8 THK. 300 WN RF 810 300X8 MANHOLE+B.F+DAVIT 5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER
CONSTRUCTION.
X VESSEL TOLERANCES 7-12-0001 POST WELD HEAT TREATMENT YES
TI 1 40 XXS 300 WN RF 660 -- TEMPERATURE INSTRUMENTS SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 HEAT TREATMENT -
S1-2 2 20 160 300 WN RF SEE DWG/160 - STEAM INLET 6 FLANGE GASKET SHALL HAVE 125 AARH FINISH. WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 OPERATING MEDIUM NH3 RICH SOUR GAS + WATER
0
D1-2 2 20 160 300 WN RF SEE DWG-160 - CONDENSATE OUTLET SKIRT BASE DETAILS 7-12-0004 SP. GRAVITY 1
0
# 400 Ø X16 THK INSERT PLATE 7 DIMENSIONS OF FLANGES SHALL BE AS PER ANSI B16.5 UNLESS SKIRT OPENING DETAILS 7-12-0005 WIND SPECIFICATION IS 875
OTHERWISE STATED.
X ANGLE LEG SUPPORT 7-12-0006 SEISMIC IS 1893 +SITE SPECTRA
8 ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING PIPE LEG SUPPORT 7-12-0007 CAPACITY (M3) 2.54
ID OF NOZZLE PIPE/SHELL.
BRACKET SUPPORT FOR VERTICAL VESSEL 7-12-0008 PRIMER PAINTING/CLEANING AS PER PAINTING SPEC.
9 NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x MANHOLE WITH HINGED COVER 7-12-0009 INSULATION THICKNESS (mm) 25 (IT) HOT COLD
6 THK FLATS 90° APART.
X MANHOLE WITH DAVIT 7-12-0010 FIRE PROOFING X YES NO
10 HARDNESS OF BASE METAL, WELD AND HAZ SHALL NOT EXCEED 200
BHN AFTER FINAL PWHT.
X LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 HYDROSTATIC TEST PR. (NEW & COLD) (kg/cm 2g) HORIZONTAL VERTICAL (AT TOP)
RETAINING PLATE 7-12-0012 PRESSURE (NEW & COLD) 4.55
11 THE SPECIFIED RADIOGRAPHY OF WELDS MAY BE PERFORMED
BEFORE OR AFTER PWHT. IF PERFORMED BEFORE PWHT AN
X NOZZLE REINFORCEMENT AND PROJECTION 7-12-0013 INSPECTION BY EIL CIB X TPI
DATA FOR MECHANICAL DESIGN OF STEAM COIL X INLET DEFLECTOR BAFFLE 7-12-0020 SHELL FLANGES --
SUPPORT RING AND BOLTING BAR 7-12-0021 NOZZLE FLANGES /LWN NOZZLES SA 105
DESIGN PRESSURE (kg/Cm2 g) 10.0 SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 NOZZLE NECK UPTO 250 NB SA 106 GR. B
X FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 GASKET EXTERNAL SPIRAL WOUND GASKET WITH SS304 METAL
TEST PRESSURE (Kg/Cm2g) 15.0 X EARTHING LUG 7-12-0026 WINDING & GRAPHITE FILLER MATERIAL WITH CS
X NAME PLATE 7-12-0027 OUTER RING & SS 304 INNER RING AS PER ASME B16.20.
DIAMETER OF COIL 20 N.B SCH 160 X MANUFACTURER NAME PLATE 7-12-0028 GASKET INTERNAL -
X BRACKET FOR NAME PLATE 7-12-0029 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7 M/ SA 194 GR.2HM
PITCH, mm 150 NAME PLATE FOR SMALL EQUIPMENT 7-12-0030 INTERNAL STUDS/BOLTS/NUTS SS 316
(ENTIRE VESSEL SURFACE TO BE STEAM TRACED) DETAILS OF FORGED NOZZLES 7-12-0031 SKIRT/SUPPORT IS 2062 GR. E250 QUALITY B WITH BQCS PAD.
15 LADDER RUNGS SHALL BE PROVIDED INSIDE OF VESSEL FOR SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT BASE IS 2062 GR. E250 QUALITY B
MAINTAINANCE OF DEMISTER.
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 INTERNAL PARTS (WELDED) SA 516 GR.60*
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (BOLTED) SS 316
X TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 EXT. CLIPS & ATTACHMENTS WELDED OVER PAD IS 2062 GR. E250 QUALITY B
permitted by written consent given by the lender to the borrower for the intended use.
NO PLATFORM/PIPING SHALL BE S.R NOZZLE NECK 7-12-0037 PAD FOR EXTERNAL ATTACHMENTS SA 516 GR.60
SUPPORTED FROM THIS VESSEL ALLOWABLE NOZZLE LOADS 7-12-0038 PIPE DAVIT SA-106 GR.B / SA-53
DEMISTER/GRID/BOLTING SS 316
EQUIPMENT IS IN LETHAL SERVICE 0 REFERENCE DRAWINGS EXTERNAL CLIPS & ATTACHMENTS DIRECTLY WELDED TO SHELL SA 516 GR.60
MAX MOMENT AT BASE (M) MAX. SHEAR FORCE AT BASE (H) NOZZLE ORIENTATIONS SIZE OF NOZZLES DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
TYPE
(kgm) (kg) NOZZLE ELEVATIONS (As Indicated) PIPE SUPPORT CLEATS
SUPPORT HEIGHT LADDER/PLATFORM CLEATS
APPROXIMATE WEIGHT (kgs) (PER ITEM)
SEISMIC
_ _
LICENSOR'S STANDARD (DBE) DETAILS OF INTERNALS PIPE DAVIT
ERECTION 1900 OPERATING 3400
SEISMIC
_ _
(MCE)
HYDROTEST ( SHOP ) 4300 HYDROTEST ( FIELD ) 4700
WIND _ _
NUMBER OF ITEMS : ONE
X
3 MATERIAL REQUIREMENT FOR CS COMPONENTS USED IN
V 1 40 XXS 300 WN SEE DWG. -- VENT VIEW. 6-79-0013 CORROSION ALLLOWANCE (MM) 3
RF SOUR SERVICE.
X
FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL STD. SPEC. FOR WIRE MESH DEMISTERS
UC 1 50 160 300 WN RF 660 -- UTILITY CONNECTION 4(a) 6-14-0017 TYPE OF HEAD TORISPHERICAL
CENTRE LINE TO FLANGE CONTACT FACE.
TI 1 40 XXS 300 WN RF 660 -- TEMPERATURE INSTRUMENTS FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD JOINT EFFICIENCY SHELL 1.0 SINGLE PIECE
SV 1 76.2 ID -- 300 LWN RF 710 45X8 SAFETY VALVE
(b)
T.L TO FLANGE CONTACT FACE. STANDARDS RADIOGRAPHY SHELL 100% SINGLE PIECE
0 SP1-2 2 80 160 300 WN RF 710 45X8 STAND PIPE
5
THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER X VESSEL TOLERANCES 7-12-0001 POST WELD HEAT TREATMENT (SEE NOTE - 11 & 12) YES (COMPLETE VESSEL)
CONSTRUCTION.
0 LI 1-6 6 80 160 300 WN RF 710 45X8 LEVEL TRANSMITTER-DP (DIA.SEAL) SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 HEAT TREATMENT -
0 S1-2 2 20 160 300 WN RF SEE DWG/660 -- STEAM INLET WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 OPERATING MEDIUM SOUR GAS+WATER
6 FLANGE GASKET SHALL HAVE 125 AARH FINISH.
D1-2 2 20 160 300 WN RF 660/SEE DWG -- CONDENSATE OUTLET SKIRT BASE DETAILS 7-12-0004 SP. GRAVITY 1
0
DIMENSIONS OF FLANGES SHALL BE AS PER ANSI B16.5 UNLESS SKIRT OPENING DETAILS 7-12-0005 WIND SPECIFICATION IS 875
7
OTHERWISE STATED.
X ANGLE LEG SUPPORT 7-12-0006 SEISMIC IS 1893 +SITE SPECTRA
ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING PIPE LEG SUPPORT 7-12-0007 CAPACITY (M3) 2.54
8
ID OF NOZZLE PIPE/SHELL. 7-12-0008 PRIMER PAINTING/CLEANING AS PER PAINTING SPEC.
BRACKET SUPPORT FOR VERTICAL VESSEL
NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x MANHOLE WITH HINGED COVER 7-12-0009 INSULATION THICKNESS (mm) 25 (IT) HOT COLD
9
6 THK FLATS 90° APART.
X MANHOLE WITH DAVIT 7-12-0010 FIRE PROOFING X YES NO
10
HARDNESS OF BASE METAL, WELD AND HAZ SHALL NOT EXCEED 200 X LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 HYDROSTATIC TEST PR. (NEW & COLD) (kg/cm2g) HORIZONTAL VERTICAL
BHN AFTER FINAL PWHT RETAINING PLATE 7-12-0012 PRESSURE (NEW & COLD) 4.55
11 THE SPECIFIED RADIOGRAPHY OF WELDS MAY BE PERFORMED
BEFORE OR AFTER PWHT. IF PERFORMED BEFORE PWHT AN
X NOZZLE REINFORCEMENT AND PROJECTION 7-12-0013 INSPECTION BY EIL CIB TPI
7-12-0014
ADDITIONAL RADIOGRAPHIC EXAMINATION OR ALTERNATIVELY PAD NOZZLES FOR VESSELS MATERIAL OF CONSTRUCTION
ULTRASONIC EXAMINATION SHALL BE PERFORMED, AS PER X STANDARD BOLT HOLE ORIENTATION 7-12-0015 (AS PER ASME / IS OR EQUIVALENT)
APPENDIX - 12 OF CODE.
ALLOY LINER DETAILS 7-12-0016
12 ALL BUTT WELDS IN PRESSURE PARTS SHALL BE 100% SIGHT GLASSES FOR PRESSURE VESSELS 7-12-0017 SHELL / INSERT PLATE SA 516 Gr.60 *
RADIOGRAPHED
INTERNAL FLANGES 7-12-0018 REINFORCEMENT PAD SA 516 Gr.60
13 VESSEL IS SUBJECTED TO STEAM OUT CONDITION i.e. 0.5 KG/CM²(g) VORTEX BREAKERS 7-12-0019 HEADS SA 516 GR.60*
@ 200°C.
X INLET DEFLECTOR BAFFLE 7-12-0020 SHELL FLANGES -
DATA FOR MECHANICAL DESIGN OF STEAM SUPPORT RING AND BOLTING BAR 7-12-0021 NOZZLE FLANGES /LWN FLANGES SA 105
COIL SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 NOZZLE NECK UPTO 250 NB SA 106 GR. B
DESIGN PRESSURE
10.0
X PIPE DAVIT 7-12-0023 NOZZLE NECK ABOVE 250 NB SA 516 Gr.60 *
(Kg/Cm2g)
X LIFTING LUG TOP HEAD TYPE 7-12-0024 PIPE FITTINGS SA 234 GR. WPB (SEAMLESS)
DESIGN TEMPERATURE
225.0
X FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 GASKET EXTERNAL SPIRAL WOUND GASKET WITH SS304 METAL
(°C)
X EARTHING LUG 7-12-0026 WINDING & GRAPHITE FILLER MATERIAL WITH CS
TEST PRESSURE
15.0
X NAME PLATE 7-12-0027 OUTER RING & SS 304 INNER RING AS PER ASME B16.20.
(Kg/Cm2g)
X MANUFACTURER NAME PLATE 7-12-0028 GASKET INTERNAL -
DIAMETER OF COIL
20 NB, X BRACKET FOR NAME PLATE 7-12-0029 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7M / SA 194 GR.2HM
SCH.160 7-12-0030 INTERNAL STUDS/BOLTS/NUTS SS 316
NAME PLATE FOR SMALL EQUIPMENT
PITCH, mm 150.0 DETAILS OF FORGED NOZZLES 7-12-0031 SKIRT/ SUPPORT IS 2062 GR. E250 QUALITY B WITH BQCS PAD.
SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT BASE IS 2062 GR. E250 QUALITY B
(ENTIRE VESSEL SURFACE TO BE STEAM TRACED) HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 INTERNAL PARTS (WELDED) SA 516 GR.60*
14 LADDER RUNGS SHALL BE PROVIDED INSIDE OF VESSEL FOR
way permitted by written consent given by the lender to the borrower for the intended use.
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (BOLTED) SS 316
MAINTAINANCE OF DEMISTER.
X TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 EXT. CLIPS & ATTACHMENTS WELDED OVER PAD IS 2062 GR. E250 QUALITY B
S.R NOZZLE NECK 7-12-0037 PAD FOR EXTERNAL ATTACHMENTS SA 516 GR.60
ALLOWABLE NOZZLE LOADS 7-12-0038 PIPE DAVIT SA-106 GR.B / SA-53
DEMISTER/ GRID / BOLTING SS 316
REFERENCE DRAWINGS 0 EXTERNAL CLIPS & ATTACHMENTS DIRECTLY WELDED TO SHELL
SA 516 GR.60
MAX MOMENT AT BASE (M) MAX. SHEAR FORCE AT BASE (H) NOZZLE ORIENTATIONS SIZE OF NOZZLES DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
TYPE
(kgm) (kg)
EQUIPMENT IS IN LETHAL SERVICE
NOZZLE ELEVATIONS (As Indicated) PIPE SUPPORT CLEATS
SUPPORT HEIGHT LADDER/PLATFORM CLEATS
APPROXIMATE WEIGHT (kgs) (PER ITEM)
SEISMIC
-- --
LICENSOR'S STANDARD (DBE) DETAILS OF INTERNALS PIPE DAVIT
ERECTION 1900 OPERATING 3400
SEISMIC
-- --
(MCE)
HYDROTEST ( SHOP ) 4300 HYDROTEST ( FIELD ) 4700
WIND -- --
NUMBER OF ITEMS : ONE
F 1 150 16 THK 300 WN RF 710 _ FEED (WITH INSERT PLATE) X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm2g) INT 3.5 EXT _
T 1 100 120 300 WN RF SEE DWG. 50X8 TOP OUTLET 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRELINE.
X SUPP. SPEC. FOR BQCS PLATE 6-12-0011 WORKING TEMPERATURE (0C) 40
0 B 1 80 160 300 WN RF SEE DWG. 40X8 BOTTOM OUTLET X STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) 80
V 1 40 XXS 300 WN RF SEE DWG. _ VENT 3 NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN
VIEW.
X JOB SPEC. FOR SHOP & FIELD PAINTING B038-000-79-41-PLS-01 MDMT ( 0C) 16
UC 1 50 160 300 WN RF 660 _ UTILITY CONNECTION X STD. SPEC. FOR WIRE MESH DEMISTERS 6-14-0017 CORROSION ALLLOWANCE (MM) 3
4(a) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL
0 SV 1 152.4 I.D. _ 300 LWN RF 710 85X8 SAFETY VALVE (WITH INSERT PLATE) TYPE OF HEAD TORISPHERICAL
CENTRE LINE TO FLANGE CONTACT FACE.
0 SP 1-2 2 50 160 300 WN RF 710 _ STAND PIPE (b) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD JOINT EFFICIENCY SHELL 0.85 HEAD/SHELL SINGLE PIECE
MH 1 500 8 THK. 300 WN RF 810 255X8 MANHOLE+B.F+DAVIT 5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER
CONSTRUCTION.
X VESSEL TOLERANCES 7-12-0001 POST WELD HEAT TREATMENT NIL
SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 HEAT TREATMENT HEAD AS PER SPEC.
6 FLANGE GASKET SHALL HAVE 125 AARH FINISH. WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 OPERATING MEDIUM FUEL GAS
SKIRT BASE DETAILS 7-12-0004 SP. GRAVITY 0.65
7 DIMENSIONS OF FLANGES SHALL BE AS PER ANSI B16.5 UNLESS SKIRT OPENING DETAILS 7-12-0005 WIND SPECIFICATION IS 875
OTHERWISE STATED.
X ANGLE LEG SUPPORT 7-12-0006 SEISMIC IS 1893 +SITE SPECTRA
8 ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING PIPE LEG SUPPORT 7-12-0007 CAPACITY (M3) 2.4
ID OF NOZZLE PIPE/SHELL.
BRACKET SUPPORT FOR VERTICAL VESSEL 7-12-0008 PRIMER PAINTING/CLEANING AS PER PAINTING SPEC.
9 NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x MANHOLE WITH HINGED COVER 7-12-0009 INSULATION THICKNESS (mm) 25 HOT COLD
6 THK FLATS 90° APART.
X MANHOLE WITH DAVIT 7-12-0010 FIRE PROOFING X YES NO
10 INTERNAL LADDERS SHALL BE PROVIDED INSIDE OF VESSEL FOR
MAINTAINANCE OF DEMISTER.
X LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 HYDROSTATIC TEST PR. (NEW & COLD) (kg/cm 2g) HORIZONTAL VERTICAL (AT TOP)
RETAINING PLATE 7-12-0012 PRESSURE (NEW & COLD) 4.55
SUPPORT RING AND BOLTING BAR 7-12-0021 NOZZLE FLANGES /LWN NOZZLES SA 105
SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 NOZZLE NECK UPTO 250 NB SA 106 GR. B
X LIFTING LUG TOP HEAD TYPE 7-12-0024 PIPE FITTINGS SA 234 GR. WPB (SEAMLESS)
X FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 GASKET EXTERNAL SPIRAL WOUND GASKET WITH SS304 METAL
DETAILS OF FORGED NOZZLES 7-12-0031 SKIRT/SUPPORT IS 2062 GR. E250 QUALITY B WITH BQCS PAD.
SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT BASE IS 2062 GR. E250 QUALITY B
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 INTERNAL PARTS (WELDED) SA 516 GR70
way permitted by written consent given by the lender to the borrower for the intended use.
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (BOLTED) SS 316
X TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 EXT. CLIPS & ATTACHMENTS WELDED OVER PAD IS 2062 GR. E250 QUALITY B
S.R NOZZLE NECK 7-12-0037 PAD FOR EXTERNAL ATTACHMENTS SA 516 GR.70
ALLOWABLE NOZZLE LOADS 7-12-0038 PIPE DAVIT SA-106 GR.B / SA-53
DEMISTER/GRID/BOLTING SS 316
REFERENCE DRAWINGS 0 EXTERNAL CLIPS & ATTACHMENTS DIRECTLY WELDED TO SHELL SA 516 GR.70
MAX MOMENT AT BASE (M) MAX. SHEAR FORCE AT BASE (H) NOZZLE ORIENTATIONS SIZE OF NOZZLES DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
TYPE
(kgm) (kg) NOZZLE ELEVATIONS(As indicated) PIPE SUPPORT CLEATS
SUPPORT HEIGHT LADDER/PLATFORM CLEATS
APPROXIMATE WEIGHT (kgs) (PER ITEM)
SEISMIC
_ _
LICENSOR'S STANDARD (DBE) DETAILS OF INTERNALS PIPE DAVIT
ERECTION 1800 OPERATING 3000
SEISMIC
_ _
(MCE)
HYDROTEST ( SHOP ) 4200 HYDROTEST ( FIELD ) 4600
WIND _ _
NUMBER OF ITEMS : ONE
F 1 100 120 300 WN RF 660 50X8 FEED X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm2g) INT 3.5 EXT FV
T 1 80 120 300 WN RF SEE DWG. 40X8 TOP OUTLET 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRELINE.
X SUPP. SPEC. FOR BQCS PLATE 6-12-0011 WORKING TEMPERATURE (0C) 58
B 1 80 160 300 WN RF SEE DWG. 40X8 BOTTOM OUTLET X STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) 80
V 1 40 XXS 300 WN RF SEE DWG. _ VENT 3 NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN
VIEW.
X JOB SPEC. FOR SHOP & FIELD PAINTING B038-000-79-41-PLS-01 MDMT ( 0C) 16
UC 1 50 160 300 WN RF 610 _ UTILITY CONNECTION X STD. SPEC. FOR WIRE MESH DEMISTERS. 6-14-0017 CORROSION ALLLOWANCE (MM) 3
4(a) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL
SV 1 101.6 _ 300 LWN RF 660 60X8 SAFETY VALVE (WITH INSERT PLATE) TYPE OF HEAD TOP-FLANGED BOTTOM-TORISPHERICAL
CENTRE LINE TO FLANGE CONTACT FACE.
0 SP 1-2 2 50 160 300 WN RF 610 _ STAND PIPE (b) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD JOINT EFFICIENCY SHELL 0.85 HEAD/SHELL FLG SINGLE PIECE
SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 HEAT TREATMENT HEAD AS PER SPEC.
6 FLANGE GASKET SHALL HAVE 125 AARH FINISH. WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 OPERATING MEDIUM VAPORIZED LPG
SKIRT BASE DETAILS 7-12-0004 SP. GRAVITY 0.65
7 DIMENSIONS OF FLANGES SHALL BE AS PER ANSI B16.5 UNLESS SKIRT OPENING DETAILS 7-12-0005 WIND SPECIFICATION IS 875
OTHERWISE STATED.
X ANGLE LEG SUPPORT 7-12-0006 SEISMIC IS 1893 +SITE SPECTRA
8 ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING PIPE LEG SUPPORT 7-12-0007 CAPACITY (M3) 1.86
ID OF NOZZLE PIPE/SHELL.
BRACKET SUPPORT FOR VERTICAL VESSEL 7-12-0008 PRIMER PAINTING/CLEANING AS PER PAINTING SPEC.
9 NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x MANHOLE WITH HINGED COVER 7-12-0009 INSULATION THICKNESS (mm) 25 HOT COLD
6 THK FLATS 90° APART.
X MANHOLE WITH DAVIT 7-12-0010 FIRE PROOFING X YES NO
10 INTERNAL LADDER SHALL BE PROVIDED.
X LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 HYDROSTATIC TEST PR. (NEW & COLD) (kg/cm 2g) HORIZONTAL VERTICAL (AT TOP)
SUPPORT RING AND BOLTING BAR 7-12-0021 NOZZLE FLANGES /LWN NOZZLES SA 105
SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 NOZZLE NECK UPTO 250 NB SA 106 GR. B
X LIFTING LUG TOP HEAD TYPE 7-12-0024 PIPE FITTINGS SA 234 GR. WPB (SEAMLESS)
X FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 GASKET EXTERNAL SPIRAL WOUND GASKET WITH SS304 METAL WINDING
X NAME PLATE 7-12-0027 RING AND SS304 INNER RING AS PER ASME B16.20.
X BRACKET FOR NAME PLATE 7-12-0029 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7 / SA 194 GR.2H
DETAILS OF FORGED NOZZLES 7-12-0031 SKIRT/SUPPORT IS 2062 GR. E250 QUALITY B WITH BQCS PAD.
SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT BASE IS 2062 GR. E250 QUALITY B
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 INTERNAL PARTS (WELDED) SA 516 GR70
way permitted by written consent given by the lender to the borrower for the intended use.
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (BOLTED) SS 316
X TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 EXT. CLIPS & ATTACHMENTS WELDED OVER PAD IS 2062 GR. E250 QUALITY B
S.R NOZZLE NECK 7-12-0037 PAD FOR EXTERNAL ATTACHMENTS SA 516 GR.70
ALLOWABLE NOZZLE LOADS 7-12-0038 DEMISTER/GRID/BOLTING SS 316
EXTERNAL CLIPS & ATTACHMENTS DIRECTLY WELDED TO SHELL SA 516 GR.70
REFERENCE DRAWINGS 0
STIFFENERS SA 516 GR.70
MAX MOMENT AT BASE (M) MAX. SHEAR FORCE AT BASE (H) NOZZLE ORIENTATIONS SIZE OF NOZZLES DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
TYPE
(kgm) (kg) NOZZLE ELEVATIONS (As indicated) PIPE SUPPORT CLEATS
SUPPORT HEIGHT LADDER/PLATFORM CLEATS
APPROXIMATE WEIGHT (kgs) (PER ITEM)
SEISMIC
_ _
LICENSOR'S STANDARD (DBE) DETAILS OF INTERNALS PIPE DAVIT
ERECTION 3000 OPERATING 4050
SEISMIC
_ _
(MCE)
HYDROTEST ( SHOP ) 4860 HYDROTEST ( FIELD ) 5200
WIND _ _
NUMBER OF ITEMS : ONE
ds vks Me
osijkbt ,yihth
vkbVe uacj- Q,&91406
osLksy fMtkbu MkVk
F 1 80 160 300 WN RF 585 40X10 FEED X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm2g) INT 10 EXT FV
T 1 50 160 300 WN RF SEE DWG. _ TOP OUTLET
2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRELINE.
X SUPP. SPEC. FOR BQCS PLATE 6-12-0011 WORKING TEMPERATURE (0C) 170
B 1 50 160 300 WN RF SEE DWG. _ BOTTOM OUTLET X STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) 225
V 1 40 XXS 300 WN RF SEE DWG. _ VENT
3
NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN X JOB SPEC. FOR SHOP & FIELD PAINTING B038-000-79-41-PLS-01 MDMT ( 0C) 16
UC 1 50 160 300 WN RF 535 _ UTILITY CONNECTION VIEW. CORROSION ALLLOWANCE (MM) 3
4(a) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL
0 SV 1 50.8 I.D _ 300 LWN RF SEE DWG. _ SAFETY VALVE TYPE OF HEAD 2:1 ELLIPSOIDAL
CENTRE LINE TO FLANGE CONTACT FACE.
SP 1-2 2 40 XXS 300 WN RF 535 _ LEVEL TRANSMITTER-DP (b) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD JOINT EFFICIENCY SHELL 0.5 HEAD/SHELL SINGLE PIECE
0
HH 1 200 80 300 WN RF 585 95X10 HANDHOLE + B.F
T.L TO FLANGE CONTACT FACE. STANDARDS RADIOGRAPHY SHELL FULL HEAD/SHELL SINGLE PIECE
0 SP 3-4 2 50 160 300 WN RF 535 - STAND PIPE 5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER
CONSTRUCTION.
X VESSEL TOLERANCES 7-12-0001 POST WELD HEAT TREATMENT NIL
SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 HEAT TREATMENT HEAD AS PER SPEC.
6 FLANGE GASKET SHALL HAVE 125 AARH FINISH. WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 OPERATING MEDIUM BLOW DOWN + STEAM
DETAILS OF FORGED NOZZLES 7-12-0031 SKIRT/SUPPORT IS 2062 GR.E250 QUALITY B WITH BQCS PAD.
SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT BASE IS 2062 GR.E250 QUALITY B
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 INTERNAL PARTS (WELDED) SA 516 GR70
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (BOLTED) _
NO PLATFORM/PIPING SHALL BE TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 EXT. CLIPS & ATTACHMENTS WELDED OVER PAD IS 2062 GR.E250 QUALITY B
permitted by written consent given by the lender to the borrower for the intended use.
SUPPORTED FROM THIS VESSEL S.R NOZZLE NECK 7-12-0037 PAD FOR EXTERNAL ATTACHMENTS SA 516 GR.70
ALLOWABLE NOZZLE LOADS 7-12-0038 DEMISTER/GRID/BOLTING _
EXTERNAL CLIPS & ATTACHMENTS DIRECTLY WELDED TO SHELL SA 516 GR.70
REFERENCE DRAWINGS 0
MAX MOMENT AT BASE (M) MAX. SHEAR FORCE AT BASE (H) NOZZLE ORIENTATIONS SIZE OF NOZZLES DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
TYPE
(kgm) (kg) NOZZLE ELEVATIONS (As indicated) PIPE DAVIT
SUPPORT HEIGHT LADDER/PLATFORM CLEATS
APPROXIMATE WEIGHT (kgs) (PER ITEM)
SEISMIC
_ _
LICENSOR'S STANDARD (DBE) DETAILS OF INTERNALS PIPE DAVIT
ERECTION 950 OPERATING 1700
SEISMIC
_ _
(MCE)
HYDROTEST ( SHOP ) 2020 HYDROTEST ( FIELD ) 2250
WIND _ _
NUMBER OF ITEMS : ONE
MARK QTY
NOM. DIA SCH./THK. FLANGES PROJECTION PAD W x
SERVICE
UNLESS STATED OTHER WISE X DENOTES APPLICABLITY CODE ASME SEC VIII DIV. 1 EDITION 2015
ukfeuy 'kMwy o CLASS TYPE FACING NOTE-4 T
1 ALL DIMENSIONS ARE IN mm, UNLESS OTHERWISE STATED.
X GENERAL SPEC. FOR PRESSURE VESSELS 6-12-0001 WORKING PRESSURE (kg/cm2g) INT 0.8 EXT -
ekdZ DokfUVVh Mka;k fFkduSl Dykl VkbZi Qsflx izksts'ku iSaM lfoZl X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm2g) INT 3.5 EXT F.V.
1N 1 200 12+3 CLAD 300 WN RF 660 # FEED 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRELINE.
X SUPP. SPEC. FOR SS CLAD VESSELS 6-12-0007 WORKING TEMPERATURE (0C) 50
X SUPP. SPEC. FOR BQCS PLATE 6-12-0011 DESIGN TEMPERATURE ( 0C) 150
2N 1
101.6
@ 300 LWN RF SEE DWG. 105x12 AMINE ACID GAS OUTLET 3
NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN X STD. SPEC. FOR STRUCTURAL SUALITY PLATES 6-12-0014 MDMT ( 0C) 16
ID VIEW. X STD. SPEC. FOR STAINLESS STEEL CLAD PLATES 6-12-0015 CORROSION ALLLOWANCE (MM) NIL
1CN
6 76.2 ID @ 300 LWN RF 660 45x6
LEVEL TRANSMITTER-DP(- 10 ALL STAINLESS STEEL SURFACES SHALL BE PICKLED AND PASSIVATED X MANHOLE WITH DAVIT 7-12-0010 PRESSURE (NEW & COLD) 4.55
A-F DIA SEAL) 0 AS PER ASTM A380. X LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 INSPECTION BY (NOTE-16) EIL CIB X TPI
X FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 CS OUTER & SS316L INNER RING AS PER ASME B 16.20.
# INSERT PLATE OF 400 Ø x (12+3 CLAD) X EARTHING LUG 7-12-0026 GASKET INTERNAL (NOTE-13) -
SEISMIC
NOZZLE ORIENTATIONS
NOZZLE ELEVATIONS (AS MARKED)
SIZE OF NOZZLES
PIPE SUPPORT CLEATS
APPROXIMATE WEIGHT (kgs) (PER ITEM) ¼ ,ijkSfDlesaV otu½
LICENSOR'S STANDARD (DBE) SUPPORT HEIGHT LADDER/PLATFORM CLEATS
ykbZlsUlj LVS.MlZ DETAILS OF INTERNALS TRAY SUPPORT/BOLTING BARS
ERECTION 3000 OPERATING 3850
SEISMIC
- (MCE) PIPE DAVIT
HYDROTEST ( SHOP ) 4840 HYDROTEST ( FIELD ) 5050
- WIND
NUMBER OF ITEMS : ONE
JOB NO: VESSEL DESIGN DATA oSly fMtkbu MkVk DRAWING NUMBER
ENGINEERS INDIA LIMITED dk;Z l[;k B038 UNIT - 914 MkbZx uEcj REV
AMINE REGENERATOR
(A Govt. OF India Undertaking) CLIENT :
MRPL, MANGALORE
,ekbu fjtujsVj fjQYDLk Mje 0
DykbZV 0 18.12.2017 REVISED & ISSUED FOR PURCHASE/ENGG. AKP NNM/RKM KJH REFLUX DRUM B038-914-80-43-DS-3111
bathfu;lZ bafM;k fyfeVsM PLANT : A 04.07.2017 ISSUED FOR BIDS/COMMENTS. AKP NNM/RKM KJH
¼Hkkjr ljdkj dk midze½ IykaV SRU, BS-VI PROJECT
REV DATE REVISION BY CHECKED APPROVED
ITEM NO. FA-91411 ,Q ,&91411 SHEET 1 OF 2
FORMAT NO.3-1646-0113 REV.0 A3-420 X 297
fjQYDLk Me
,ekbu fjtujsVj
vkbVe uacj- Q,&91411
osLksy fMtkbu MkVk
N5 1 50 160 300 WN RF
SEE
- CONDENSATE OUTLET
7 DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER X VESSEL TOLERANCES 7-12-0001 HEAT TREATMENT -
DWG. ANSI B16.5. SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 OPERATING MEDIUM SULPHUR
SEE 8 ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 SP. GRAVITY *
N6 1 50 160 300 WN RF - UTILITY CONNECTION+B.F.
DWG. NOZZLE PIPE/SHELL. SKIRT BASE DETAILS 7-12-0004 WIND SPECIFICATION -
SEE 9 SULPHUR LINE TO BE HYDROTESTED PRIOR TO FIT UP OF THE STEAM SKIRT OPENING DETAILS 7-12-0005 SEISMIC -
N7 1 50 160 300 WN RF - STEAM INLET FROM LOOK POT JACKET. STEAM JACKET & CONDENSATE LINE TO BE HYDROTESTED.
DWG. ANGLE LEG SUPPORT 7-12-0006 CAPACITY (M3) -
10 SLIP-ON FLANGES SHALL BE WELDED ON BOTH SIDES AND ADDITION THE PIPE LEG SUPPORT 7-12-0007 PAINTING/CLEANING AS PER SPEC.
N8 1 50 160 300 WN RF 0 260 - CONDENSATE OUTLET FROM LOOK POT OUTER JACKET TO BE EDGE PREPARED TO FACILITATE FULL WELDED TO BRACKET SUPPORT FOR VERTICAL VESSEL 7-12-0008 INSULATION THICKNESS (mm) 75 X HOT COLD
SLIP-ON FLANGE.
SEE LIQUID SULPHUR OUTLET FROM LOOK MANHOLE WITH HINGED COVER 7-12-0009 FIRE PROOFING (BY OTHERS) YES X NO
N9 1 150x200 120/80 300 SO RF -
DWG. POT 11 100% X-RAY, FULL PENETRATION WELDS. MANHOLE WITH DAVIT (FOR GUIDANCE) 7-12-0010 HYDROSTATIC TEST (kg/cm2g) HORIZONTAL VERTICAL (AT TOP)
SEE 12 OUTLET PIPE TO BE HALF CUT & OPEN IN THE SULPHUR LOOK POT TO VIEW LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 PRESSURE (NEW & COLD) *
N10 1 150x200 120/80 300 SO RF - SULPHUR INLET TO LOOK POT SULPHUR FLOW.
DWG. RETAINING PLATE 7-12-0012 INSPECTION BY EIL CIB X TPIA
SEE 13 SULPHUR SEAL POT ARE LOCATED INSIDE A CASING SUNK IN THE GROUND. NOZZLE REINFORCEMENT AND PROJECTION 7-12-0013 MATERIAL OF CONSTRUCTION ¼eSfVfj;y vk¡Q dUlVªD'ku)
N11 1 150 120 300 WN RF - POUCH CONNECTION+B.F. (NOTE-16) COMPETELY EQUIPMENT IS POST WELD HEAT TREATED AS PER NACE
DWG. PAD NOZZLES FOR VESSELS 7-12-0014 (AS PER ASME / IS OR EQUIVALENT)
RP0472.
N12 1 50 160 300 SO RF 150 - SIGHT GLASS (NOTE-17)
X STANDARD BOLT HOLE ORIENTATION 7-12-0015
0 14 COMPLETE HARDNESS OF WELD METAL, HAZ & BASE METAL SHALL NOT 7-12-0016 SHELL SA 106 GR.B / SA 516 GR.60
ALLOY LINER DETAILS
EXCEED 200 BHN AFTER PWHT.
X SIGHT GLASSES FOR PRESSURE VESSELS 7-12-0017 REDUCER SA 516 GR.60
15 VENDOR SHALL PREPARE FABRICATION DRAWING FOR ALL SIX SEAL POT INTERNAL FLANGES 7-12-0018 HEADS -
SEPARATELY i.e. FA-91413, FA-91414, FA-91415, FA-91416, FA-91417 & FA- VORTEX BREAKERS 7-12-0019 SHELL FLANGES SA 105 / SA 516 GR.60
91418. HOWEVER FABRICATION DRAWING FOR FA-91418 ONLY SHALL BE
INLET DEFLECTOR BAFFLE 7-12-0020 NOZZLE FLANGES SA 105 / SA 516 GR.60
REVIEWED BY EIL. IT IS VENDORS RESPONSIBILITY TO INCORPORATED ALL
EIL COMMENTS IN REMAINING FIVE SEAL POT AND TO MAINTAIN ALL SUPPORT RING AND BOLTING BAR 7-12-0021 COUPLING SA 105
DETAILS, EXACTLY UNLESS OTHERWISE SPECIFIED. SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 NOZZLE NECK UPTO 250 NB/PIPE JACKET SA 106 GR. B
16 A REMOVABLE POUCH CONNECTON TO BE PROVIDED AT THE BOTTOM OF PIPE DAVIT 7-12-0023 NOZZLE NECK ABOVE 250 NB/PIPE JACKET SA 516 GR.60
SEAL POT TO COLLECT FOREIGN PARTICLES. LIFTING LUG TOP HEAD TYPE 7-12-0024 PIPE FITTINGS SA 234 GR.WPB
17 PROVIDE NOZZLE TYPE SIGHT GLASS ARRANGEMENT AS PER EIL STD. 7-12- FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 GASKET EXTERNAL 4.5 THK. SS304L SPIRAL WOUND GRAPHITE
0017.
0 X EARTHING LUG 7-12-0026 FILLED WITH CS OUTER RING AS PER ASME
NAME PLATE 7-12-0027 B 16.20
MANUFACTURER NAME PLATE 7-12-0028 GASKET INTERNAL -
BRACKET FOR NAME PLATE 7-12-0029 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7M / SA 194 GR.2HM
SUPPORTED FROM THE VESSEL ** WEIGHT INDICATED ARE FOR ONE EQUIPMENT ONLY. HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 INTERNAL PARTS (WELDED) SA 516 GR.60
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (BOLTED) -
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 CLIPS & ATTACHMENTS DIRECTLY WELDED
SA 516 GR.60
S.R NOZZLE NECK 7-12-0037 (EXTERNAL)
CLIPS & ATTACHMENTS (EXTERNAL)
-
WELDED OVER PAD
WRAPPER PLATE -
DEMISTER/GRID -
CASTER WHEEL/BASE SS 304
BOTTOM CLOSURE PLATES SA 516 GR.60
* REFER SHT. 3 OF 3.
REFERENCE DRAWINGS¼jsQjsUl MkbZx½
NOZZLE ORIENTATIONS
LADDERS/PLATFORM CLEATS NA
PIPE SUPPORT CLEATS NA
TRAY SUPPORT AND BOLTING BARS NA
DEMISTER DATA SHEET NA
FILE NAME : B038-914-80-43-DS-3113-0-1
JOB NO: UNIT NO: DESIGN DATA fMtkbu MkVk DRAWING NUMBER
ENGINEERS INDIA LIMITED dk;Z l[;k A307 ;÷fuV l[;k 914 MkbZx uEcj REV
NEW DELHI CLIENT : SULFUR SEAL POT WITH LOOK POT lyQj lhy ikWV fon yqd ikWV
DykbZV MRPL, MANGALORE
0 11.01.2018 ISSUED FOR PURCHASE SUBHASH SK KJH
B038-914-80-43-DS-3113 0
bathfu;lZ bafM;k fyfeVsM PLANT : A 24.07.2017 ISSUED FOR BIDS/ENGG. AKP NNM/RKM KJH
SRU, BS-VI PROJECT ITEM NO. FA-91413 TO FA-91418 vAbVe uEcj % ,Q ,&91413 ls ,Q ,&91418 SHEET 1 OF 3
¼Hkkjr ljdkj dk midze½ IykaV REV DATE REVISION BY CHECKED APPROVED
FORMAT NO.3-1646-0115 REV.2 (06.12.2011) A3-420 X 297
N8
N9
0 LC 1-4 4 25 XXS 300 WN RF 1060/SEE DWG - LP CONDENSATE OUT SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 HEAT TREATMENT HEAD AS PER SPEC.
1060 /SEE 6 FLANGE GASKET SHALL HAVE 125 AARH FINISH. WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 OPERATING MEDIUM TAIL GAS + WATER VAPOUR + SULPHUR VAPOUR.
ST 1-4 4 25 XXS 300 WN RF - LP STEAM IN
0 DRWG SKIRT BASE DETAILS 7-12-0004 SP. GRAVITY 1.795
SO 1 20 XXS 300 WN RF SEE DWG _ LP CONDENSATE OF NOZZLE JACKET 7 DIMENSIONS OF FLANGES SHALL BE AS PER ANSI B16.5 UNLESS SKIRT OPENING DETAILS 7-12-0005 WIND SPECIFICATION IS 875
OTHERWISE STATED.
SI 1 20 XXS 300 WN RF SEE DWG _ LP STEAM FOR NOZZLE JACKET. X ANGLE LEG SUPPORT 7-12-0006 SEISMIC IS 1893 +SITE SPECTRA
8 ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING PIPE LEG SUPPORT 7-12-0007 CAPACITY (M3) 8.77
ID OF NOZZLE PIPE/SHELL.
BRACKET SUPPORT FOR VERTICAL VESSEL 7-12-0008 PRIMER PAINTING/CLEANING AS PER PAINTING SPEC.
9 NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x MANHOLE WITH HINGED COVER 7-12-0009 INSULATION THICKNESS (mm) 30 (IT) HOT COLD
6 THK FLATS 90° APART.
X MANHOLE WITH DAVIT 7-12-0010 FIRE PROOFING X YES NO
10 MINIMUM WALL THICKNESS OF THE VESSEL AND FLANGES TO BE
BASED ON PRESSURE OF 7 KG/CM2 (G) AND HOT YEILD OF 0.9.
X LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 HYDROSTATIC TEST PR. (NEW & COLD) (kg/cm 2g) HORIZONTAL VERTICAL (AT TOP)
RETAINING PLATE 7-12-0012 PRESSURE (NEW & COLD) 9.67
SIGHT GLASSES FOR PRESSURE VESSELS 7-12-0017 SHELL /INSERT PLATE SA 516 Gr.70
X LIFTING LUG TOP HEAD TYPE 7-12-0024 PIPE FITTINGS SA 234 GR. WPB (SEAMLESS)
DESIGN PRESSURE (kg/Cm2 g) 10.0 X FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 GASKET EXTERNAL SPIRAL WOUND GASKET WITH SS304 METAL
DESIGN TEMPERATURE (°C) 225.0 X NAME PLATE 7-12-0027 OUTER RING & SS 304 INNER RING AS PER ASME B16.20.
X MANUFACTURER NAME PLATE 7-12-0028 GASKET INTERNAL COMPRESSED FIBER ASBESTOS FREE
TEST PRESSURE (Kg/Cm2g) 15.0 X BRACKET FOR NAME PLATE 7-12-0029 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7 / SA 194 GR.2H
SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT BASE IS 2062 Gr. E250 QUALITY B
PITCH, mm 150 HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 INTERNAL PARTS (WELDED) SA 516 Gr.70
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (BOLTED) -
LENGTH OF COIL BY VENDOR BASED ON COIL LAYOUT X TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 EXT. CLIPS & ATTACHMENTS WELDED OVER PAD IS 2062 Gr. E250 QUALITY B
permitted by written consent given by the lender to the borrower for the intended use.
S.R NOZZLE NECK 7-12-0037 PAD FOR EXTERNAL ATTACHMENTS SA 516 Gr.70
ALLOWABLE NOZZLE LOADS 7-12-0038 PIPE DAVIT SA 106 GR.B/SA 53
16 INTERNAL LADDERS RUNG SHALL BE PROVIDED. DEMISTER/GRID/BOLTING INCOLLOY 825
17 COMPLETE EQUIPMENT IS EXTERNALLY STEAM TRACED. STEAM COIL IS REFERENCE DRAWINGS 0 EXTERNAL CLIPS & ATTACHMENTS DIRECTLY WELDED TO SHELL SA 516 Gr.70
ALSO REQUIRED FOR TOP & BOTTOM OF DEMISTER.
X NOZZLE ORIENTATIONS B038-914-16-43-NZ-FA019 STIFFENERS -
18 REQUIREMENT OF BREAKUP FLANGES SHALL BE DECIDED BY VENDOR
LADDERS/PLATFORM CLEATS N.A STEAM COIL SA 106 Gr.B
BASED ON LAYOUT & REMOVABILITY OF SAME THROUGH MANHOLE.
PIPE SUPPORT CLEATS N.A
19 SUPPORTING ARRANGEMENT FOR EXTERNAL & INTERNAL STEAM COIL
TRAY SUPPORT AND BOLTING BARS N.A
SHALL BE DEVELOPED BY VESSEL FABRICATOR.
X DEMISTER DATA SHEET B004-914-79-41-DS-1967
FILE NAME : B038-914-80-43-DS-3119-0-1
N1 1 40 80S 300 WN RF SEE DWG. - LIQUID OUTLET 0 X SUPP. SPEC. FOR SS VESSELS 6-12-0006 DESIGN PRESSURE (kg/cm2g) INT 10.5 EXT FV
N2 1 50 80S 300 WN RF 450 - OVERFLOW 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRELINE.
X SUPP. SPEC. FOR SS PLATE 6-12-0020 WORKING TEMPERATURE (0C) 40
N3 A-B 2 50 80S 300 WN RF 450 - LEVEL GAUGE 0 X STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) 65
N4 A/B 2 50 80S 300 WN RF 450 _ LEVEL TRANSMITTER 0 3 NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN
VIEW.
X JOB SPEC. FOR SHOP & FIELD PAINTING B038-000-79-41-PLS-01 MDMT ( 0C) 16
N5 1 50 80S 300 WN RF 450 _ UTILITY CONNECTION CORROSION ALLLOWANCE (MM) 3
4(a) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL
N6 1 50 80S 300 WN RF SEE DWG. _ LIQUID FEED TYPE OF HEAD TOP-FLANGED BOTTOM-CONICAL
CENTRE LINE TO FLANGE CONTACT FACE.
N7 1 50 80S 300 WN RF SEE DWG. _ PSV (b) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD JOINT EFFICIENCY SHELL 1 HEAD/SHELL FLG SINGLE PIECE
0
N8 1 40 80S 300 WN RF SEE DWG. _ INERT GAS
T.L TO FLANGE CONTACT FACE. STANDARDS RADIOGRAPHY SHELL FULL HEAD/SHELL FLG SINGLE PIECE
N9 1 50 80S 300 WN RF SEE DWG. _ VENT 5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER
CONSTRUCTION.
X VESSEL TOLERANCES 7-12-0001 POST WELD HEAT TREATMENT NIL
N10 1 40 80S 300 WN RF 450 _ PRESSURE INSTRUMENTS 0 SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 HEAT TREATMENT -
6 FLANGE GASKET SHALL HAVE 125 AARH FINISH. WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 OPERATING MEDIUM VAPORIZED LPG
LIFTING LUG TOP HEAD TYPE 7-12-0024 PIPE FITTINGS SA 403 WP 316L
X FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 GASKET EXTERNAL SPIRAL WOUND GASKET WITH SS304 METAL WINDING
NO PLATFORM/PIPING SHALL BE BRACKET FOR NAME PLATE 7-12-0029 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7 / SA 194 GR.2H
SUPPORTED FROM THIS VESSEL X NAME PLATE FOR SMALL EQUIPMENT 7-12-0030 INTERNAL STUDS/BOLTS/NUTS -
DETAILS OF FORGED NOZZLES 7-12-0031 SKIRT/SUPPORT IS 2062 GR.E250 QUALITY B WITH SS316L PAD.
SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT BASE IS 2062 GR.E250 QUALITY B
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 INTERNAL PARTS (WELDED) -
way permitted by written consent given by the lender to the borrower for the intended use.
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (BOLTED) -
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 EXT. CLIPS & ATTACHMENTS WELDED OVER PAD IS 2062 GR.E250 QUALITY B
S.R NOZZLE NECK 7-12-0037 PAD FOR EXTERNAL ATTACHMENTS SA 240 Gr. 316L
ALLOWABLE NOZZLE LOADS 7-12-0038 DEMISTER/GRID/BOLTING -
EXTERNAL CLIPS & ATTACHMENTS DIRECTLY WELDED TO SHELL SA 240 Gr. 316L
REFERENCE DRAWINGS 0
X NOZZLE ORIENTATIONS B038-914-16-43-NZ-FA023
MAX MOMENT AT BASE (M) MAX. SHEAR FORCE AT BASE (H) NOZZLE ORIENTATIONS SIZE OF NOZZLES DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
TYPE
(kgm) (kg) NOZZLE ELEVATIONS (As indicated) PIPE SUPPORT CLEATS
SUPPORT HEIGHT LADDER/PLATFORM CLEATS
APPROXIMATE WEIGHT (kgs) (PER ITEM)
SEISMIC
_ _
LICENSOR'S STANDARD (DBE) DETAILS OF INTERNALS PIPE DAVIT
ERECTION 1200 OPERATING 1550
SEISMIC
_ _
(MCE)
HYDROTEST ( SHOP ) 1600 HYDROTEST ( FIELD ) 1550
WIND _ _
NUMBER OF ITEMS : ONE
fMxSflax
dSehdy bUtSDlu iksV
T 1 40 XXS 600 WN RF SEE DWG. _ TOP OUTLET X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm2g) INT 50 EXT FV
B 1 40 XXS 600 WN RF SEE DWG. _ BOTTOM OUTLET
2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRELINE.
X SUPP. SPEC. FOR BQCS PLATE 6-12-0011 WORKING TEMPERATURE (0C) 250
V 1 40 XXS 600 WN RF SEE DWG. _ VENT X STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) 390
UC 1 50 160 600 WN RF 380 _ UTILITY CONNECTION
3
NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN X JOB SPEC. FOR SHOP & FIELD PAINTING B038-000-79-41-PLS-01 MDMT ( 0C) 16
SV 1 50.8 I.D _ 600 LWN RF SEE DWG. _ SAFETY VALVE VIEW. CORROSION ALLLOWANCE (MM) 3
0
4(a) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL
SP 1-2 2 50 160 600 WN RF 380 _ STAND PIPE TYPE OF HEAD 2:1 ELLIPSOIDAL
0 CENTRE LINE TO FLANGE CONTACT FACE.
H 1 200 80 600 WN RF 480 110X20 HANDHOLE + B.F (b) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD JOINT EFFICIENCY SHELL 0.9 HEAD/SHELL SINGLE PIECE
T.L TO FLANGE CONTACT FACE. STANDARDS RADIOGRAPHY (SEE NOTE 18) SHELL FULL HEAD/SHELL SINGLE PIECE
5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER
CONSTRUCTION.
X VESSEL TOLERANCES 7-12-0001 POST WELD HEAT TREATMENT NIL
SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 HEAT TREATMENT HEAD AS PER SPEC.
6 FLANGE GASKET SHALL HAVE 125 AARH FINISH. WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 OPERATING MEDIUM HP CONDENSATE
DETAILS OF FORGED NOZZLES 7-12-0031 SKIRT/SUPPORT IS 2062 GR.E-250 QUALITY B WITH BQCS PAD.
SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT BASE IS 2062 GR.E-250 QUALITY B
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 INTERNAL PARTS (WELDED) SA 516 GR70
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (BOLTED) _
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 EXT. CLIPS & ATTACHMENTS WELDED OVER PAD IS 2062 GRE-250 QUALITY B
permitted by written consent given by the lender to the borrower for the intended use.
S.R NOZZLE NECK 7-12-0037 PAD FOR EXTERNAL ATTACHMENTS SA 516 GR.70
ALLOWABLE NOZZLE LOADS 7-12-0038 DEMISTER/GRID/BOLTING _
EXTERNAL CLIPS & ATTACHMENTS DIRECTLY WELDED TO SHELL SA 516 GR.70
REFERENCE DRAWINGS 0
NOZZLE ORIENTATIONS B038-914-16-43-NZ-FA025
MAX MOMENT AT BASE (M) MAX. SHEAR FORCE AT BASE (H) NOZZLE ORIENTATIONS SIZE OF NOZZLES DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
TYPE
(kgm) (kg) VESSEL UNDER IBR
NOZZLE ELEVATIONS (As indicated) PIPE SUPPORT CLEATS
SUPPORT HEIGHT LADDER/PLATFORM CLEATS
APPROXIMATE WEIGHT (kgs) (PER ITEM)
SEISMIC
_ _
LICENSOR'S STANDARD (DBE) DETAILS OF INTERNALS PIPE DAVIT
ERECTION 780 OPERATING 950
SEISMIC
_ _
(MCE)
HYDROTEST ( SHOP ) 1080 HYDROTEST ( FIELD ) 1080
WIND _ _
NUMBER OF ITEMS : ONE
F1 1 80 160 300 WN RF 870 40X14 FEED X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm2g) INT 10 EXT FV
T 1 80 160 300 WN RF SEE DRWG 4X14 TOP OULTET X STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) 225
B 1 80 160 300 WN RF SEE DRWG 40X14 BOTTOM OUTLET
3
NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN X JOB SPEC. FOR SHOP & FIELD PAINTING B038-000-79-41-PLS-01 MDMT ( 0C) 16
0 SP1/SP2 2 50 160 300 WN RF 820 _ STAND PIPE 5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER
CONSTRUCTION.
X VESSEL TOLERANCES 7-12-0001 POST WELD HEAT TREATMENT NIL
SKV 1-3 3 100 AS PER EIL STD. SKIRT VENT 7-12-0002 HEAT TREATMENT HEAD AS PER SPEC.
SUPPORT FOR HORIZONTAL VESSEL
6 FLANGE GASKET SHALL HAVE 125 AARH FINISH. WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 OPERATING MEDIUM STEAM + CONDENSATE
AO 1 450 AS PER EIL STD. ACCESS OPENING
X SKIRT BASE DETAILS 7-12-0004 SP. GRAVITY 0.85-0.9
7 DIMENSIONS OF FLANGES SHALL BE AS PER ANSI B16.5 UNLESS
OTHERWISE STATED.
X SKIRT OPENING DETAILS 7-12-0005 WIND SPECIFICATION IS 875
SUPPORT RING AND BOLTING BAR 7-12-0021 NOZZLE FLANGES /LWN NOZZLES SA 105
15 ALL BUTT JOINTS SHALL BE 100% RADIOGRAPHED. SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 NOZZLE NECK UPTO 250 NB SA 106 GR. B
16 EACH DISHED END SHALL BE ULTRASONICALLY TESTED AFTER
PIPE DAVIT 7-12-0023 NOZZLE NECK ABOVE 250 NB SA 516 Gr.70
FORMING.
17 ALL WELDS EDGES SHALL BE CHECKED BY MP/DP TEST. X LIFTING LUG TOP HEAD TYPE 7-12-0024 PIPE FITTINGS SA 234 GR. WPB (SEAMLESS)
18 ALL PRESSURE BEARING WELDS SHALL BE CHECKED BY MP/DP TEST. X FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 GASKET EXTERNAL SPIRAL WOUND GASKET WITH SS304 METAL
19 HYDROTEST SHALL BE CARRIED OUT AS PER REQUIREMENTS OF IBR.
X EARTHING LUG 7-12-0026 WINDING & GRAPHITE FILLER MATERIAL WITH CS
X NAME PLATE 7-12-0027 OUTER RING AND SS 304 INNER RING AS PER ASME B16.20.
DETAILS OF FORGED NOZZLES 7-12-0031 SKIRT/SUPPORT SA516 Gr.70/IS 2062 GR.E250 QUALITY B WITH BQCS PAD.
SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT BASE IS 2062 GR.E250 QUALITY B
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 INTERNAL PARTS (WELDED) SA 516 GR70
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (BOLTED) _
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 EXT. CLIPS & ATTACHMENTS WELDED OVER PAD IS 2062 GR.E250 QUALITY B
permitted by written consent given by the lender to the borrower for the intended use.
S.R NOZZLE NECK 7-12-0037 PAD FOR EXTERNAL ATTACHMENTS SA 516 GR.70
ALLOWABLE NOZZLE LOADS 7-12-0038 DEMISTER/GRID/BOLTING _
EXTERNAL CLIPS & ATTACHMENTS DIRECTLY WELDED TO SHELL SA 516 GR.70
REFERENCE DRAWINGS 0
X NOZZLE ORIENTATIONS B038-914-16-43-NZ-FA026
X LADDERS/PLATFORM CLEATS B038-914-81-41-16716
VESSEL UNDER IBR X PIPE SUPPORT CLEATS B038-914-16-43-EC-FA26
TRAY SUPPORT AND BOLTING BARS N.A.
DEMISTER DATA SHEET N.A.
FILE NAME : B038-914-80-43-DS-3126-0-1
MAX MOMENT AT BASE (M) MAX. SHEAR FORCE AT BASE (H) NOZZLE ORIENTATIONS SIZE OF NOZZLES DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
TYPE
(kgm) (kg) NOZZLE ELEVATIONS (As indicated) PIPE SUPPORT CLEATS
SUPPORT HEIGHT LADDER/PLATFORM CLEATS
APPROXIMATE WEIGHT (kgs) (PER ITEM)
SEISMIC
30600 4000
LICENSOR'S STANDARD (DBE) DETAILS OF INTERNALS PIPE DAVIT
ERECTION 5000 OPERATING 18200
SEISMIC
44500 5800
(MCE)
HYDROTEST ( SHOP ) 9950 HYDROTEST ( FIELD ) 20500
WIND 13700 2400
NUMBER OF ITEMS : ONE
T 1 50 160 300 WN RF SEE DWG. _ TOP OUTLET X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm2g) INT 10 EXT FV
B 1 80 160 300 WN RF SEE DWG. 40x8 BOTTOM OUTLET
2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRELINE.
X SUPP. SPEC. FOR BQCS PLATE 6-12-0011 WORKING TEMPERATURE (0C) 138.5
V 1 40 XXS 300 WN RF SEE DWG. _ VENT X STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) 225
UC 1 50 160 300 WN RF 460 _ UTILITY CONNECTION
3
NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN X JOB SPEC. FOR SHOP & FIELD PAINTING B038-000-79-41-PLS-01 MDMT ( 0C) 16
SV 1 50.8 I.D _ 300 LWN RF SEE DWG. _ SAFETY VALVE VIEW. CORROSION ALLLOWANCE (MM) 3
0
4(a) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL
LI 1-2 2 50 160 300 WN RF 460 _ STAND PIPE TYPE OF HEAD 2:1 ELLIPSOIDAL
0 CENTRE LINE TO FLANGE CONTACT FACE.
HH 1 200 80 300 WN RF 510 95X8 HANDHOLE + B.F (b) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD JOINT EFFICIENCY SHELL 0.5 HEAD SINGLE PIECE
T.L TO FLANGE CONTACT FACE. STANDARDS RADIOGRAPHY SHELL FULL HEAD SINGLE PIECE
5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER
CONSTRUCTION.
X VESSEL TOLERANCES 7-12-0001 POST WELD HEAT TREATMENT NIL
SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 HEAT TREATMENT HEAD AS PER SPEC.
6 FLANGE GASKET SHALL HAVE 125 AARH FINISH. WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 OPERATING MEDIUM LP CONDENSATE
SKIRT BASE DETAILS 7-12-0004 SP. GRAVITY 0.927
7 DIMENSIONS OF FLANGES SHALL BE AS PER ANSI B16.5 UNLESS SKIRT OPENING DETAILS 7-12-0005 WIND SPECIFICATION IS 875
OTHERWISE STATED.
X ANGLE LEG SUPPORT 7-12-0006 SEISMIC IS 1893 +SITE SPECTRA
8 ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING PIPE LEG SUPPORT 7-12-0007 CAPACITY (M3) 0.79
ID OF NOZZLE PIPE/SHELL.
BRACKET SUPPORT FOR VERTICAL VESSEL 7-12-0008 PRIMER PAINTING/CLEANING AS PER PAINTING SPEC.
9 NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x MANHOLE WITH HINGED COVER 7-12-0009 INSULATION THICKNESS (mm) 25 (IS) HOT COLD
6 THK FLATS 90° APART.
MANHOLE WITH DAVIT 7-12-0010 FIRE PROOFING X YES NO
10 VESSEL IS SUBJECTED TO STEAM OUT CONDITION OF 0.5 LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 HYDROSTATIC TEST PR. (NEW & COLD) (kg/cm 2g) HORIZONTAL VERTICAL (AT TOP)
Kg/cm2 & 200°C.
RETAINING PLATE 7-12-0012 PRESSURE (NEW & COLD) 20
11 ALL MATERIALS SHALL MEET IBR REQUIREMENTS. X NOZZLE REINFORCEMENT AND PROJECTION 7-12-0013 INSPECTION BY X EIL CIB TPI
12 PARTS NOT COVERED BY IBR SHALL BE DESIGNED AS PER ASME 7-12-0014
SEC VIII DIV 1.
PAD NOZZLES FOR VESSELS MATERIAL OF CONSTRUCTION
X STANDARD BOLT HOLE ORIENTATION 7-12-0015 (AS PER ASME / IS OR EQUIVALENT )
13 VENDOR SHALL CARRY OUT COMPLETE MECHANICAL DESIGN AS PER ALLOY LINER DETAILS 7-12-0016
IBR AND MODIFY THE THICKNESS(ON HIS ACCOUNT) IF NECESSARY.
SIGHT GLASSES FOR PRESSURE VESSELS 7-12-0017 SHELL SA 516 Gr.70
HOWEVER, INDICATED THICKNESS ARE MINIMUM TO BE PROVIDED
IT IS SOLE RESPONSIBILITY OF VENDOR TO GET APPROVAL OF ALL INTERNAL FLANGES 7-12-0018 REINFORCEMENT PAD SA 516 Gr.70
DOCUMENTS & DESIGN CALCULATIONS FROM CIB AND ALSO GET
VORTEX BREAKERS 7-12-0019 HEADS SA 516 GR.70
THE EQUIPMENT INSPECTION BY CIB.
14 TEST FOR CLASS II FUSION WELDED SEAMS SHALL COMPLY WITH INLET DEFLECTOR BAFFLE 7-12-0020 SHELL FLANGES _
REQUIREMENTS OF RELEVANT REGULATIONS OF CHAPTER V .
SUPPORT RING AND BOLTING BAR 7-12-0021 NOZZLE FLANGES /LWN NOZZLES SA 105
15 ALL BUTT JOINTS SHALL BE 100% RADIOGRAPHED. SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 NOZZLE NECK UPTO 250 NB SA 106 GR. B
16 EACH DISHED END SHALL BE ULTRASONICALLY TESTED AFTER
7-12-0023 NOZZLE NECK ABOVE 250 NB SA 516 Gr.70
FORMING. PIPE DAVIT
17 ALL WELDS EDGES SHALL BE CHECKED BY MP/DP TEST. X LIFTING LUG TOP HEAD TYPE 7-12-0024 PIPE FITTINGS SA 234 GR. WPB (SEAMLESS)
18 ALL PRESSURE BEARING WELDS SHALL BE CHECKED BY MP/DP TEST. X FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 GASKET EXTERNAL SPIRAL WOUND GASKET WITH SS304 METAL
DETAILS OF FORGED NOZZLES 7-12-0031 SKIRT/SUPPORT IS 2062 GR.E-250 QUALITY B WITH BQCS PAD.
SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT BASE IS 2062 GR.E-250 QUALITY B
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 INTERNAL PARTS (WELDED) SA 516 GR70
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (BOLTED) _
NO PLATFORM/PIPING SHALL BE TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 EXT. CLIPS & ATTACHMENTS WELDED OVER PAD IS 2062 GR.E-250 QUALITY B
permitted by written consent given by the lender to the borrower for the intended use.
SUPPORTED FROM THIS VESSEL S.R NOZZLE NECK 7-12-0037 PAD FOR EXTERNAL ATTACHMENTS SA 516 GR.70
ALLOWABLE NOZZLE LOADS 7-12-0038 DEMISTER/GRID/BOLTING _
EXTERNAL CLIPS & ATTACHMENTS DIRECTLY WELDED TO SHELL SA 516 GR.70
REFERENCE DRAWINGS 0
X NOZZLE ORIENTATIONS B038-914-16-43-NZ-FA028
MAX MOMENT AT BASE (M) MAX. SHEAR FORCE AT BASE (H) NOZZLE ORIENTATIONS SIZE OF NOZZLES DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
TYPE
(kgm) (kg) NOZZLE ELEVATIONS (As indicated) PIPE SUPPORT CLEATS
SUPPORT HEIGHT LADDER/PLATFORM CLEATS
APPROXIMATE WEIGHT (kgs) (PER ITEM)
SEISMIC
_ _
LICENSOR'S STANDARD (DBE) DETAILS OF INTERNALS PIPE DAVIT
ERECTION 750 OPERATING 1700
SEISMIC
_ _
(MCE)
HYDROTEST ( SHOP ) 1540 HYDROTEST ( FIELD ) 1700
WIND _ _
NUMBER OF ITEMS : ONE
1N 1 150 120 300 WN RF SEE DRWG 85X14 FEED X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm2g) INT 3.5 EXT -
2N 1 50 160 300 WN RF SEE DRWG _ NITROGEN X SUPP. SPEC. FOR BQCS PLATE 6-12-0011 WORKING TEMPERATURE (0C) ABM-127
4N 1 50 160 300 WN RF SEE DRWG - FRESH AMINE INLET 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRELINE. X STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) 200
3N 1 50 160 300 WN RF SEE DRWG - FLARE X JOB SPEC. FOR SHOP & FIELD PAINTING B038-000-79-41-PLS-01 MDMT ( 0C) 16
5N 1 50 160 300 WN RF SEE DRWG _ UTILITY CONNECTION 3 NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN
VIEW.
X SPEC. FOR SOUR & HIC RESISTANT SERVICE REQUIREMENT 6-79-0013 CORROSION ALLLOWANCE (MM) 3
1CN A-B 2 100 160 300 WN RF SEE DRWG 60X14 LT. RADAR (ANTENNA) TYPE OF HEAD 2:1 ELLIPSOIDAL
0
4(a) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL
2CN A-B 2 40 XXS 300 WN RF SEE DRWG _ TEMPERATURE INSTRUMENT JOINT EFFICIENCY SHELL/SHELL SUMP 100% HEAD/HEAD SUMP 100%
0 CENTRE LINE TO FLANGE CONTACT FACE.
DM 1 50 160 300 WN RF SEE DRWG _ DM WATER (b) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD RADIOGRAPHY SHELL/SHELL SUMP 100% HEAD/HEAD SUMP 100%
2M 1 600 10 THK 300 WN RF SEE DRWG 100X14 MANHOLE + B.F + HINGE SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 OPERATING MEDIUM AMINE SOLUTION
6 FLANGE GASKET SHALL HAVE 125 AARH FINISH. WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 SP. GRAVITY 0.9428-1.035
PD 1 BY PUMP VENDOR PUMP DISCHARGE (REFER NOTE-11)
SKIRT BASE DETAILS 7-12-0004 WIND SPECIFICATION IS 875
NH1 1 400 10 THK 300 WN RF SEE DRWG 100X14 NOZZLE HOUSING + B.F. 7 DIMENSIONS OF FLANGES UPTO SIZES 600 NB SHALL BE AS PER SKIRT OPENING DETAILS 7-12-0005 SEISMIC IS 1893 & SITE SPECTRA
ASME B16.5 FOR HIGHER SIZES ASME B 16.47 SERIES B SHALL BE
NH2 1 400 10 THK 300 WN RF SEE DRWG 100X14 NOZZLE HOUSING + B.F.
FOLLOWED . ANGLE LEG SUPPORT 7-12-0006 CAPACITY (M3) 12.2
NH3 1 400 10 THK 300 WN RF SEE DRWG 100X14 NOZZLE HOUSING + B.F. PIPE LEG SUPPORT 7-12-0007 PRIMER PAINTING/CLEANING AS PER PAINTING SPEC.
0 CWS 1 50 XXS 300 WN RF SEE DRWG - COOLING WATER SUPPLY 8 ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING BRACKET SUPPORT FOR VERTICAL VESSEL 7-12-0008 INSULATION THICKNESS (mm) NIL HOT COLD
ID OF NOZZLE PIPE/SHELL.
X MANHOLE WITH HINGED COVER
X
CWR 1 50 XXS 300 WN RF SEE DRWG - COOLING WATER RETURN 0 7-12-0009 FIRE PROOFING YES NO
BD 1 50 160 300 WN RF SEE DRWG - BOOT DRAIN MANHOLE WITH DAVIT 7-12-0010 HYDROSTATIC TEST PR. (NEW & COLD) (kg/cm 2g) HORIZONTAL VERTICAL (AT TOP)
PI 1 40 XXS 300 WN RF SEE DRWG - PRESSURE INSTRUMENT 9 NOZZLES SHALL BE STIFFENED WITH 4 NOS. 100 X 10 THK. FLATS. LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 PRESSURE (NEW & COLD) 4.55
0 MANHOLE, PUMP NOZZLE & HOUSING NOZZLE SHALL BE STIFFENED
WITH 8-NOS. 10 THK. X RF PAD WIDE FLATS EQUISPACED. RETAINING PLATE 7-12-0012 INSPECTION BY X EIL CIB X TPI A
SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 NOZZLE NECK UPTO 250 NB SA 106 GR. B
SIZE OF THE PUMP NOZZLE TO BE FINALISED BASED ON PUMP VENDOR
14 7-12-0023 NOZZLE NECK ABOVE 250 NB SA 516 Gr.60*
FEED BACK. THE SIZE SHALL BE SUFFICIENT TO TAKE OUT IN IMPELLER PIPE DAVIT
0 THROUGH THE NOZZLE. PUMP MOTOR SHALL BE MOUNTED ON THIS 7-12-0024 PIPE FITTINGS SA 234 GR. WPB (SEAMLESS)
LIFTING LUG TOP HEAD TYPE
NOZZLE.
FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 GASKET EXTERNAL SPIRAL WOUND GASKET WITH SS316 METAL
15 THE SPECIFIED RADIOGRAPHY OF WELDS MAY BE PERFORMED
BEFORE OR AFTER PWHT.IF PERFORMED BEFORE PWHT,AN
X EARTHING LUG 7-12-0026 WINDING & GRAPHITE FILLER MATERIAL WITH CS
ADDITIONAL RADIOGRAPHIC EXAMINATION OR ALTERNATIVELY AN X NAME PLATE 7-12-0027 OUTER RING AS PER ASME B16.20.
ULTRASONIC EXAMINATION SHALL BE PERFORMED AFTER PWHT AS
PER APPENDIX 12 OF CODE.
X MANUFACTURER NAME PLATE 7-12-0028 GASKET INTERNAL COMPRESSED ASBESTOS FREE FIBRE. (REFER NOTE-16)
X BRACKET FOR NAME PLATE 7-12-0029 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7M / SA 194 GR.2HM
16 GASKET SHALL BE FULL FACED. VENDOR TO ENSURE SUITABILITY OF NAME PLATE FOR SMALL EQUIPMENT 7-12-0030 INTERNAL STUDS/BOLTS/NUTS SS304
MOC FOR INTERNAL GASKET FOR DESIGN TEMP. & OPERATING
FLUID. DETAILS OF FORGED NOZZLES 7-12-0031 SKIRT/SUPPORT _
X SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 WRAPPER PLATE SA 516 Gr.60
17 (a) STEAM COIL DESIGN DATA :- HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 INTERNAL PARTS (WELDED) SA 516 GR60*/SA 106GR.B/SA234WPB
DESIGN PRESSURE - 10 KG/CM2G
7-12-0034 INTERNAL PARTS (BOLTED) SA 516 GR60 */SA 106GR.B
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS
DESIGN TEMPERATURE - 65 DEG. C TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 EXT. CLIPS & ATTACHMENTS WELDED OVER PAD IS 2062 GR.E-250 QUALITY B
permitted by written consent given by the lender to the borrower for the intended use.
DIA. OF COIL - 50 NB SCH. 80S S.R NOZZLE NECK 7-12-0037 PAD FOR EXTERNAL ATTACHMENTS SA 516 GR.60
COIL OF LENGTH - 20 M (EXCLUDING BEND) ALLOWABLE NOZZLE LOADS 7-12-0038 NOZZLE STIFFENERS SA 516 Gr.60
RADIOGRAPHY - 100% EXTERNAL CLIPS & ATTACHMENTS DIRECTLY WELDED TO SHELL SA 516 GR.60
HYDROTEST PRESSURE - 15 KG/CM2G
REFERENCE DRAWINGS 0 BRACKET SUPPORT/LIFTING LUG SA516 GR.60
VESSEL IS LOCATED IN A OPEN RCC PIT AND STEAM COIL TO BE DESIGNED TO OPERATE COOLING & HEATING
PURPOSE IN VESSEL & SHOULD COVER FULL LENGTH OF THE
X NOZZLE ORIENTATIONS B038-914-16-43-NZ-FA031 COOLING WATER COIL SA 312 TP 316L
SHALL HAVE A MINIMUM CLEARANCE OF VESSEL. LADDERS/PLATFORM CLEATS N.A COIL SUPPORT/GUSSET SA 240 Gr.316L
1000MM MIN ALL AROUND THE VESSEL. 17 (b) FABRICATOR TO SUPPLY THE COIL & DEVELOP DETAIL COIL LAYOUT PIPE SUPPORT CLEATS N.A
FOR SUBMERGED COIL LENGTH OF 20M (APPROX.). COIL SHOULD
COVER FULL LENGTH & CROSS SECTION OF VESSEL INCLUDING TRAY SUPPORT AND BOLTING BARS N.A
AREA NEAR PUMP IMPELLER. COIL SHALL BE LOCATED BELOW DEMISTER DATA SHEET N.A * HIC, MATERIAL SHALL FOLLOW REQUIREMENT OF M/S EIL SPEC. 6-79-0013.
LOWEST LIQUID LEVEL (LLL). TOP SURFACE OF COIL SUPPORTING
FILE NAME : B038-914-80-43-DS-3131-0-1
MAX MOMENT AT BASE (M) MAX. SHEAR FORCE AT BASE (H) NOZZLE ORIENTATIONS DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
TYPE SIZE OF NOZZLES
(kgm) (kg) NOZZLE ELEVATIONS
SUPPORT HEIGHT PIPE SUPPORT CLEATS
APPROXIMATE WEIGHT (kgs) (PER ITEM)
SEISMIC
_ _
LICENSOR'S STANDARD (DBE) DETAILS OF INTERNALS LADDER/PLATFORM CLEATS
ERECTION 10000 OPERATING 21000
SEISMIC SUMP DIA & HEIGHT PIPE DAVIT
_ _
(MCE)
HYDROTEST ( SHOP ) 22200 HYDROTEST ( FIELD ) 22200
WIND _ _
NUMBER OF ITEMS : ONE
DETAIL OF NOZZLE1N
0
MH
SP1-2
1
2
600
50
14 THK.
160
300
300
WN
WN
RF
RF
960
810
255x8 MANHOLE+BF+DAVIT
- STAND PIPE
4(B)
FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD
T.L TO FLANGE CONTACT FACE. STANDARDS ¼LVS.MlZ½ RADIOGRAPHY
POST WELD HEAT TREATMENT
SHELL SPOT
NIL
HEAD FULL
9
NOZZLE 50NB & BELOW SHALL BE STIFFENED WITH 2 Nos. 40x6 THK. X MANHOLE WITH DAVIT 7-12-0010 HYDROSTATIC TEST (kg/cm2g) HORIZONTAL VERTICAL (AT TOP)
FLATS AT 900 APART.
X LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 PRESSURE (NEW & COLD) 4.55
10 ALL FABRICATED NOZZLE SHALL BE 100% RADIOGRAPHED. RETAINING PLATE 7-12-0012 INSPECTION BY EIL CIB X TPI
X NOZZLE REINFORCEMENT AND PROJECTION 7-12-0013 MATERIAL OF CONSTRUCTION ¼eSfVfj;y vk¡Q dUlVªD'ku)
PAD NOZZLES FOR VESSELS 7-12-0014 (AS PER ASME / IS OR EQUIVALENT)
SUPPORT RING AND BOLTING BAR (FOR GUIDANCE) 7-12-0021 NOZZLE NECK ABOVE 250 NB SA 516 GR.60
SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 PIPE FITTINGS SA 234 GR.WPB
X PIPE DAVIT 7-12-0023 GASKET EXTERNAL SPIRAL WOUND GASKET WITH SS 304 METAL
X LIFTING LUG TOP HEAD TYPE 7-12-0024 WINDING AND GRAFOIL FILLER MATERIAL
X FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 WITH CS OUTER & SS 304 INNER RING AS PER
NAME PLATE FOR SMALL EQUIPMENT 7-12-0030 SKIRT/ SUPPORT IS:2062 GR. E250 QUALITY B
DETAILS OF FORGED NOZZLES 7-12-0031 SKIRT/ SUPPORT BASE SA 516 GR. 70/IS:2062 GR. E250 QUALITY B
SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 INTERNAL PARTS (WELDED) SA 516 GR.70
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 INTERNAL PARTS (BOLTED) -
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 CLIPS & ATTACHMENTS (EXTERNAL) DIRECTLY WELDED SA 516 GR. 70
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 CLIPS & ATTACHMENTS (EXTERNAL) WELDED OVER PAD IS:2062 GR. E250 QUALITY B
S.R NOZZLE NECK 7-12-0037 PAD FOR EXTERNAL ATTACHMENTS SA 516 GR.70
REFENANCE DRAWING 0
X NOZZLE ORIENTATIONS B038-914-16-43-NZ-FA036
X LADDERS/PLATFORM CLEATS B038-914-81-41-16720
X PIPE SUPPORT CLEATS B038-914-16-43-EC-FA36
TYPE
MAX MOMENT AT BASE (M)
(kgm)
MAX. SHEAR FORCE AT BASE (H)
(kgf) HOLD UPS ¼gksYM vIl½ 0
DEPARTMENT OF EXPLOSIVES, NAGPUR (PESO)
1N 1 150 120 300 WN RF SEE DRWG 85X14 FEED X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm2g) INT 3.5 EXT -
0 BD 1 50 XXS 300 MM RF SEE DWG. - BOOT DRAIN
2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRELINE.
X SUPP. SPEC. FOR BQCS PLATE 6-12-0011 WORKING TEMPERATURE (0C) AMP-80
3N 1 50 160 300 WN RF SEE DRWG - FLARE X STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) 200
5N 1 50 160 300 WN RF SEE DRWG _ UTILITY CONNECTION 3 NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN
VIEW.
X JOB SPEC. FOR SHOP & FIELD PAINTING B038-000-79-41-PLS-01 MDMT ( 0C) 16
LEVEL TRANSMITTER RADAR
1CN A-B 2 100 80S 300 WN RF SEE DRWG 60X14
(ANTENA) NOTE-17 0 X SPEC. FOR SOUR & HIC RESISTANT SERVICE REQUIREMENT 6-79-0013 CORROSION ALLLOWANCE (MM) 6
4(a) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL
2CN A-B 2 38.1 ID - 300 LWN RF SEE DRWG _ TEMPERATURE INSTRUMENT TYPE OF HEAD 2:1 ELLIPSOIDAL
0 CENTRE LINE TO FLANGE CONTACT FACE.
3CN 1 38.1 ID - 300 LWN RF SEE DRWG _ PRESSURE INSTRUMENT (b) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD JOINT EFFICIENCY SHELL/SHELL SUMP 100% HEAD/HEAD SUMP 100%
0
1M 1 700 14 THK 300 WN RF SEE DRWG 150X14 PUMP (SEE NOTE-11 & 14)
T.L TO FLANGE CONTACT FACE. STANDARDS RADIOGRAPHY SHELL/SHELL SUMP 100% HEAD/HEAD SUMP 100%
5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER
2M 1 600 14 THK 300 WN RF SEE DRWG 100X14 MANHOLE+ B.F + HINGE
CONSTRUCTION. X VESSEL TOLERANCES 7-12-0001 POST WELD HEAT TREATMENT YES (COMPLETE VESSEL)
NH 1 1 400 14 THK 300 WN RF SEE DRWG 100X14 NOZZLE HOSING + B.F SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 HEAT TREATMENT -
6 FLANGE GASKET SHALL HAVE 125 AARH FINISH. WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 OPERATING MEDIUM SOUR WATER
NH 2 1 400 14 THK 300 WN RF SEE DRWG 100X14 NOZZLE HOSING + B.F SKIRT BASE DETAILS 7-12-0004 SP. GRAVITY 0.965-1.0
7 DIMENSIONS OF FLANGES UPTO SIZES 600 NB SHALL BE AS PER SKIRT OPENING DETAILS 7-12-0005 WIND SPECIFICATION IS 875
ASME B16.5 FOR HIGHER SIZES ASME B 16.47 SERIES B SHALL BE
V 50 160 300 WN RF SEE DWG. - VENT + B.F. ANGLE LEG SUPPORT 7-12-0006 SEISMIC IS 1893 & SITE SPECTRA
FOLLOWED .
0 PD BY PUMP VENDOR PUMP DISCHARGE (SEE NOTE-11) PIPE LEG SUPPORT 7-12-0007 CAPACITY (M3) 11.2
8 ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING BRACKET SUPPORT FOR VERTICAL VESSEL 7-12-0008 PRIMER PAINTING/CLEANING AS PER PAINTING SPEC.
ID OF NOZZLE PIPE/SHELL.
X MANHOLE WITH HINGED COVER 7-12-0009 INSULATION THICKNESS (mm) NIL HOT COLD
OPERATING CONDITION. X BRACKET FOR NAME PLATE 7-12-0029 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7M / SA 194 GR.2HM
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 INTERNAL PARTS (WELDED) SA 516 GR60*/SA 106GR.B*/SA234Gr.WPB
S.R NOZZLE NECK 7-12-0037 PAD FOR EXTERNAL ATTACHMENTS SA 516 GR.60
MAX MOMENT AT BASE (M) MAX. SHEAR FORCE AT BASE (H) NOZZLE ORIENTATIONS DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
TYPE SIZE OF NOZZLES
(kgm) (kg) NOZZLE ELEVATIONS
SUPPORT HEIGHT PIPE SUPPORT CLEATS
APPROXIMATE WEIGHT (kgs) (PER ITEM)
SEISMIC
_ _
LICENSOR'S STANDARD (DBE) DETAILS OF INTERNALS LADDER/PLATFORM CLEATS
ERECTION 9100 OPERATING 18800
SEISMIC SUMP DIA & HEIGHT PIPE DAVIT
_ _
(MCE)
HYDROTEST ( SHOP ) 20300 HYDROTEST ( FIELD ) 20300
WIND _ _
NUMBER OF ITEMS : ONE
054052054049
054052054049
054052054049
054052054049
054052054049
054052054049
054052054049
054052054049
054052054049
054052054049
054052054049
Note: Vendor may procure material from any of the listed vendors. However current validity and range of approval as per EIL enlistment letter, workload,
stability and solvency need to be verified by the vendor before placement of order.
VENDOR LIST
FOR
STRUCTURAL
&
ARCHITECTURAL WORKS
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
067054055055
Copyrights EIL - All rights reserved
067054055055
067054055055
Copyrights EIL - All rights reserved
067054055055
Copyrights EIL - All rights reserved
067054055055
Copyrights EIL - All rights reserved
067054055055
Copyrights EIL - All rights reserved
067054055055
Copyrights EIL - All rights reserved
067054055055
Copyrights EIL - All rights reserved
The following drawings/documents marked " " shall be furnished by the bidder.
AODD PUMPS
POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
1. Document Control Index
2. List of commissioning spares (indicating exact
name of the part, part no. and material of
construction)
3. Test Procedure(s) : Witness tests as specified
in data sheets / other specs enclosed in the
inquiry / MR or as required by approved
ITP/QAP
4. Installation, Operation & Maintenance manuals
- Pump
5. Cross Sectional Drawings (with Bill of Materials
& Part Nos.) for Pump
6. Data Sheets alongwith performance curves -
Pump
7. General Arrangement - Pump along with
installation dimensions
8. Quotation for recommended spare parts for
two years of normal operation (indicating exact
name of the part, part no. and material of
construction)
POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
1. Document Control Index (DCI) or Supplier /
Vendor Drawing & Documentation Schedule
(This shall be the first document to be
submitted by vendor immediately after FOI)
2. List of Mandatory Spares (indicating exact
name of the part, part no. and material of
construction) as per vendor recommendation
3. Quotation for recommended spare parts for two
years of normal operation (indicating exact
name of the part, part no. and material of
construction)
4. List of recommended commissioning spares
(indicating exact name of the part, part no. and
material of construction)
POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
5. List of recommended Special Tools & Tackles
(indicating exact name of the part and part no.)
6. General Arrangement & Foundation drawing
showing main as well as all assosciated
equipment / skids (driven equipment, drive
transmission devices, driver, lube oil system,
local guage board, local control panel, fluid
coupling, changeover clutches etc.) with
interface piping connection, maintenance
space, cable trays, table of termination points
and details of foundation bolts, their location,
foundation bolt pocket dimensions, foundation
load data (static & dynamic), estimated quantity
& details of recommended grout material
(material, grout thickness), tonnage of pre-
fabricated ducting indicating which needs to be
assembled at site, etc
7. Tabulation of Utility consumption data including
electric load data, schedule of lubricants,
chemicals & consumables with specifications
8. Data sheet for Oil Mist Generator
9. General Arrangement Drawings for Main
Couplings
10. Cross Sectional Drawings (with Bill of Materials
& Part No's) for Fan
11. Cross Sectional Drawings (with Bill of Materials
& Part No's) for Fluid Coupling
12. Test Procedure(s) : MRT, Performance test
13. Test Procedure(s) : Shop Repair procedures,
Other Shop Test Procedures [i.e. Material
Testings, Ultrasonic, MP/DP test, Charpy 'V'
Notch test, Radiography, & PWHT Charts,
Pneumatic, Dynamic Balancing of Rotors etc.)
14. Material Test Certificates (Chemical and
Physical Properties)
15. Test Reports for Pneumatic Test, Mechanical
Test, Performance Test
16. Installation, Operation & Maintenance manuals
for complete fan package
17. Precommissioning & commissioning procedure
for complete fan package
18. All Instrumentation PRs (including specification,
datasheets, sizing etc.), layouts, drawings,
GADs and documents
POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
1. GENERAL ARRANGEMENT DRAWING Within 4-6 Weeks of
Format No. EIL-1642-1924 Rev.1 Copyright EIL - All rights reserved
POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
INDICATING DESIGN DATA FABRICATED
EQUIPMENT WEIGHT, GENERAL NOTES,
NOZZLE SCHEDULE, DETAIL OF NOZZLE, receipt of FOA
COILS, SUPPORTING ARRANGEMENT,
MAIN WELD SEAMS, NOZZLE ORIENTATION
PLAN ETC.
2. DETAIL OF NOZZLE JACKET, COIL Within 4-6 Weeks of
SUPPORTING ARRANGEMENT receipt of FOA
Notes :
1. "TICK" denotes applicability.
2. Post order, drawing / document review shall commence only after approval of Document Control Index (DCI).
3. All post order documents shall be submitted / approved through EIL eDMS portal.
4. Final documentation shall be submitted in hard copy (Six prints) and soft ( two CDs/DVDs ) in addition to
submission through EIL eDMS.
5. Refer - 6-78-0001: Specification for quality management system from Bidders.
6. Refer - 6-78-0002: Specification for documentation requirements from Contractors.
7. Refer - 6-78-0003: Specification for documentation requirement from Suppliers.
8. All drawings & documents shall be submitted in A4 or A3 paper sizes. Documents in higher paper size shall
The following drawings/documents marked " " shall be furnished by the bidder.
POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
1. Technical Data Sheet
2. Basic Design parameters, performance data
like Projectile movement of water stream, Foot
print (shape, size, area) of stream at landing
zone, catalogues, Brochures, K- factor of
nozzle, Pressure drop across the monitor, etc.
3. Inspection and testing Records
4. General Arrangement drawing and cross
sectional details drawings
5. Installation, Pre-commissioning and
Performance Guarantee tests procedures
6. Operating & instruction manual
7. UL/FM/Vds listing documents of water cum
foam monitor as per Approval
8. Detail of foam induction device for foam
monitor
9. P&ID/PFD of the system
10. Detailed design calculations and installation
drawings
11. Battery limit drawing/ information
12. Electrical load (in kW) of each long range
water monitors
13. GA drawing of Local control panel
14. SLD of Local control panel
15. Wiring diagram of Local control panel
16. Technical particulars/ Datasheet of motor
17. Technical particulars for motor operated
isolation valve
18. GA drawing of motor operated isolation valve
19. Wiring diagram for motor operated isolation
valve
20. Technical particulars of cable
21. Horizontal thrust in both directions along with
vertical load for foundation design
Notes :
1. "TICK" denotes applicability.
2. Post order, drawing / document review shall commence only after approval of Document Control Index (DCI).
3. All post order documents shall be submitted / approved through EIL eDMS portal.
4. Final documentation shall be submitted in hard copy (Six prints) and soft ( two CDs/DVDs ) in addition to
submission through EIL eDMS.
5. Refer - 6-78-0001: Specification for quality management system from Bidders.
6. Refer - 6-78-0002: Specification for documentation requirements from Contractors.
7. Refer - 6-78-0003: Specification for documentation requirement from Suppliers.
8. All drawings & documents shall be submitted in A4 or A3 paper sizes. Documents in higher paper size shall
be submitted in exceptional circumstances or as indicated in the MR/Tender.
9. Post order- The schedule of drawing / data submission shall be mutually agreed between EIL & the bidder /
contractor / supplier during finalization of Document Control Index (DCI).
10. Bill of Material shall form part of the respective drawing.
N-5205.000
CL EA-91412
CL EA-91410
EC-91405
YARD
SULPHUR
AD-91402
BAY
LIQUID
LOADING
SULPHUR
EE-91403A/B
SILOS
CLFA-91425
C
C
L EE-91401B
L EE-91401A
CL DC-91402
CL DC-91401
UNIT-1
UNIT-2
COOLING
WATER PIT
TT-1
ROOM
BUCKET ELEVATOR
SULPHUR
FQ-91401
CONTROL
PELLETISATION
TT-2
CLPA-91401
H
H
D
D
CL EA-91408
TS-2
CL EA-91409
CL EA-91407
CL FA-91431
GA-91405A/B
CL FA-91440
GA-91424A/B
FA-91423
GA-91410A
PIT
GA-91410B
AD-91403
SULPHUR
CL FA-91419
A
FA-91418
FA-91413
FA-91417
FA-91415
FA-91414
FA-91416
BF-91401
FA-91434
GA-91420B
GA-91420A
A
PIPE
GB-91401A
DAVIT
FB-91401
GA-91406A
GB-91401B
PA-91402
FA-91436
FA-91426
GA-91406B
FA-91443
GA-91409A
PA-91411
PA-91409
TS-3
CL FA-91442 GB-91402A
SS
FS
GA-91409B EA-91413
BA-91402
B
B
CLDA-91402 GB-91402B
DA-91403
FD-91402A
FD-91402B
GA-91408A
FD-91401A
FD-91401B
GA-91403A
BF-91402
CLDA-91401
GA-91403B
PA-91405
PA-91406
CL FA-91441 CL FA-91401
CL FA-91411 GA-91404A
EA-91406A/B
GA-91404B
C
E-5050.000
J
J
E-4091.000
CLFA-91403
CLFA-91404
CL FA-91402
E-4009.000
CL EA-91416
CL FD-91403
CL DC-91403
FA-91407
PIPE
DAVIT
CLDA-91402 CLDA-91402
DA-91403 DA-91403
CL EA-91414 EC-91404
CL EA-91405 EC-91403
EC-91402
CL EA-91401
PIPE
DAVIT
SCALE
1:250
DATE
JOB NO.
LkanHkZ vkjs[k
ch-,l-6 ifj;kstuk
,e-vkj-ih-,y-eSaxyksj
miLdj vfHkfoU;kl
BAY
LIQUID
YARD
LOADING
SULPHUR
SULPHUR
SILOS
KEY PLAN
UNIT
REVISIONS
DIVN. DEPT.
BY
3-1641-0500 REV.2
SRU
MANGALORE
Lka[;k
DWG. NO.
CHKD APPD
A0-1189 x 841
EQUIPMENT LAYOUT
BS - VI PROJECTS MRPL
REV.
N-5205.000
BAY
YARD
LIQUID
LOADING
SULPHUR
SULPHUR
AD-91402
EE-91403A/B
27
28
SILOS
26
ZONE - F
UNIT-1
UNIT-2
COOLING
WATER PIT
TT-1
ROOM
BUCKET ELEVATOR
SULPHUR
FQ-91401
CONTROL
L
PELLETISATION
TT-2
25
C PA-91401
H
H
19
C
CL EA-91408
TS-2
CL EA-91409
CL EA-91407
D
D
L FA-91431
GA-91405A/B
CL FA-91440
GA-91424A/B
FA-91423
23
24
21
20
22
GA-91410A
ZONE-D
PIT
ZONE - E
AD-91403
SULPHUR
GA-91410B
C
L FA-91419
BF-91401
FA-91434
A
4
FA-91418
6
8
FA-91413
FA-91417
FA-91415
FA-91414
FA-91416
A
GA-91406A
PIPE
GB-91401A
DAVIT
GA-91406B
FB-91401
3
9
GA-91420A
GB-91401B
PA-91402
FA-91426
GA-91420B
14
FA-91443
ZONE - A
15
16
12
GA-91409A
FA-91436
PA-91411
PA-91409
TS-3
C
L FA-91442 GB-91402A
SS
FS
GA-91409B EA-91413
BA-91402
B
B
GB-91402B
CLDA-91402
2
DA-91403
FD-91402A
10
FD-91402B
GA-91408A
FD-91401A
FD-91401B
CL FA91428 GA-91408B C C
L FA-91405 L FA-91406
BF-91402
EA-91415
ZONE - C
FA-91435
17
18
TS-1
GA-91403A
ZONE - B
13
CLDA-91401
GA-91403B
PA-91405
PA-91406
C
L FA-91441 C
L FA-91401
CL FA-91411 GA-91404A
EA-91406A/B
1
11
GA-91404B
C
E-5050.000
E-4091.000
E-4009.000
SCALE
1:250
DATE
SRU
JOB NO.
LkanHkZ vkjs[k
ch-,l-6 ifj;kstuk
,e-vkj-ih-,y-eSaxyksj
miLdj vfHkfoU;kl
BAY
YARD
LIQUID
LOADING
SULPHUR
SULPHUR
SILOS
KEY PLAN
UNIT
REVISIONS
185 TPD
DIVN. DEPT.
BY
3-1641-0500 REV.2
EIL
SRU
MANGALORE
Lka[;k
DWG. NO.
AREA DIVISION
A0-1189 x 841
BS - VI PROJECTS MRPL
REV.
SCALE
1:200
DATE
LEGEND:
JOB NO.
UNIT
REVISIONS
DEPT SECTN
BY
EQUIPMENT LAYOUT
3-1641-0500 REV.2
DWG. NO.
CHKD APPD
A0-1189 x 841
REV.
SCALE
1:200
DATE
JOB NO.
LEGEND:
UNIT
REVISIONS
DEPT SECTN
BY
3-1641-0500 REV.2
EQUIPMENT LAYOUT
DWG. NO.
CHKD APPD
A0-1189 x 841
REV.
N NOTES :-
1. ALL DIMENSIONS ARE IN MM.
2. DIMENSIONS INDICATED ARE TENTATIVE. THESE
SHALL BE CONFIRMED BY VENDOR DURING DETAIL ENGG.
3. ALL MATERIAL HANDLING FACILITIES REQUIRED SHALL BE SUITABLY
PROVIDED BY VENDOR.
4. CIVIL/STRUCTURAL ARRANGEMENT SHOWN IS TENTATIVE.
THE SAME SHALLCONFIRM TO CIVIL/STRUCTURAL PART OF TENDER.
5. LAYOUT IS PRELIMINARY IN NATURE. VENDOR TO CARRY OUT
9000 NECESSARY SURVEY AND MAKE THEMSELVES FULLY AWARE OF
THE SPACE AVAILABLE AT SITE AND PREPARE DETAIL SCHEME/LAYOUT.
HOWEVER FACILITIES INDICATED IN THE LAYOUT SHALL BE
CONSIDERD MINIMUM.
6. STAIRCASE FOR ACCESS TO ALL FLOOR IS NOT SHOWN IN THIS
DRAWING SAME SHALL BE PROVIDED BY THE CONTRACTOR.
7. ALL HIGH POINT VENT AND LOW POINT DRAIN COMING IN PACKAGE
4500
SHALL BE PROVIDED BY VENDOR.
8. ALL VALVES, INSTRUMENT CONNECTIONS ETC. INSIDE PACKAGE
SHALL BE ACCESSIBLE AND PLTF TO BE PROVIDE FOR OPERATION
28000
INSIDE SILO INSIDE SILO INSIDE SILO INSIDE SILO INSIDE SILO AND MAINTENANCE.
9. PACKAGE VENDOR TO ENSURE THAT ALL FACILITIES IN THE
S-5
PACKAGE FIT IN THE SPACE ALLOCATED.
7000
(RSC-1)
S-4
40500
7000
TT-2
37000
5000
4500 7000 7000 7000 7000
40000
S-3
7000
SILOS 5000
S-2
7000
24500
S-1
4500
21000
17800
14800
77000
5000
3000
TT-1
2500
12000
6000
5000
EE-91403A/B 5000
17000 4000 18000
LIQUID
12000
SULPHUR
LOADING BUCKET ELEVATOR
BAY (BE-1)
SULPHUR PELLETISATION
SHED
1500
24000
UNIT-2
AD-91402 UNIT-1
20000
SULPHUR
YARD
COOLING
WATER PIT
28000
10000
24000
22000
20900
FQ-91401
17900
SULPHUR
PELLETISATION
5000
1000
CONTROL
N-5205.000
ROOM
DATE REVISIONS DRN BY CHKD APPD
22000
55000
22750
E-4009.000
40500