Summer Training Report On WCM For BHEL
Summer Training Report On WCM For BHEL
Summer Training Report On WCM For BHEL
By
ARVIND KUMAR
F-08
FOR
BHARAT HEAVY ELECTRICAL LIMITED
PREFACE
2
Theoretical concepts taught and discussed in the classroom prove useful if they
have to remain relevant. Practice orientation of management student is must
generating competence to deal with issues at grass root level it is for this reason
that training & project study is prescribed as a part of syllabus for MBA Degree
in Delhi.
This training is the mode of imparting practical training to the student. The
objective is to provide a deep insight into practical aspects of the functioning of
the organization. The train apprises the student to the actual function,
responsibility and problem faced by an organization. It provides him with the
knowledge of the various kind of problem that crop up in the day to day
functioning of the organization .The way they are solved by the departments and
appraisal of the crucial decision taken by the manager at the crucial time.
ACKNOWLEDGEMENT
I am deeply grateful to my parents who have given me every help and moral
support and their constant advice which enabled me to pursue my academic aim.
ARVIND KUMAR
MBA 2009-2011
DECLARATION
I was in regular contact with the nominated guide and contacted from 2pm to5pm
for discussing the project.
Signature of Faculty
Name
1 INTRODUCTION OF PROJECT 8
2 OVERVIEW OF B.H.E.L 10
3 UNIT DETAILS 32
6 MAJOR OF LEARNING 61
7 OBJECTIVE OF LEARNING 62
8 RESEARCH METHODOLOGY 63
10 CONCLUTION 65
11 BIBLIOGRAPHY 67
Executive summery
Holding of current assets in substantial amount strengthens the liquidity position &
reduces the riskiness but only at the expense of profitability. Therefore achieving risk-return
trade off is significant in holding of current assets. While cash outflows are predictable it runs
contrary in case of cash inflows. Sales program of any business concern does not bring back cash
immediately. There is a time lag that exists between sale of goods & sales realization. The capital
requirement during this time lag is maintained by working capital in the form of current assets.
The whole process of this conversion is explained by the operating cycle concept.
This study gives in detail the working capital management practices in BHEL.
Management of each current asset, namely inventory management, cash management, accounts
receivable management is studied permanent to BHEL. Similarly management of accounts
payable is studied to understand the managing of current liabilities. A part from this concept of
operating cycle is studied.
The research methodology adopted for this study is mainly from secondary sources of
data which include annual reports of BHEL, & website of the company. The use of primary
sources is limited to interviews with few of the employees in finance department.
The study of working capital management has shown that BHEL has a strong working
capital position. The company is also enjoying reasonable profits. BHEL has corporate tie up
with maximum leading Banks in India for providing short and medium term finance to the
company. For financial requirement of projects outside India, BHEL has arranged for ex funds.
BHEL sales position is also very good. Its excellent performance is attributed to reduced cost of
product The overall position of BHEL is good & the same is expected by continuum of existing
management policies, checking exchange rate risk, competing with domestic and global players
in terms of quality & quantity.
Introduction
Capital is essential for the setting up and smooth running of any business. Investments
made on fixed assets will yield excess cash inflows apart from the payback amount and is spread
over a longer period of time. Hence the cash inflows (or) benefits associated are not immediate
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The policies, procedures and measures taken for managing of working capital gain
further importance in an organization like BHEL where the working capital requirements runs in
crores of rupees. Any mismanagement on the part of authority will not just cause loss but may
even impair business operations. It is in this context working capital has gained importance.
The growth of any organization depends on overall performance of all the departments.
A firms financial performance reflects its strength, weaknesses, opportunities and threats of the
organization with respect to profits earned, investments, sales realization, turnover, turn on
investment, net worth of capital. Efficient management of financial resources and analysis of
financial results are prerequisite for success of an enterprise. In that working capital management
is one of the major areas of financial management. Managing of working capital implies
managing of current assets of the company like cash, inventory, accounts receivable, loans and
advances and current liabilities like sundry creditors, interest payment and provision.
1st Jan 1974: Merger with BHEL and ISO 9001 certificate.
BHEL caters to core sector of the Indian Economy viz.., power Generation and Transmission,
Industry, Transportation Renewable Energy, Defense, etc. The wide network of BHEL’s 14
manufacturing division, 4 power sector regional centers, 8 service center, 15 regional offices,
one subsidiary co., joint Venture and a large number of Project Sites spread all over India and
abroad enable the Company to promptly serve its customer and provide them with suitable
product, system service- efficiently and at competitive prices.
BHEL has
Installed equipment for over 90000MW of power generation-for utilities, captive and
industrial users.
Supplied over 225000MW a transformer capacity and other equipment operating in
transmission and distribution network up to 400Kv (AC& DC)
Supplied over 25000 motors with drive control system to power projects, petro
chemicals, refineries, steel, aluminum, fertilizers, cement plants etc.
Supplied traction electrics and AC/DC locos to power over 12000kms railway
network.
Supplied over one million valves to power plants and other industries.
BHEL manufactures over 180 products under 30 major product groups and caters to core
sectors of the Indian Economy viz., Power Generation & Transmission, Industry,
Transportation, Telecommunication, Renewable Energy, etc. The wide network of
BHEL's 14 manufacturing divisions, four Power Sector regional centers, over 100 project
sites, eight service centers and 18 regional offices, enables the Company to promptly
serve its customers and provide them with suitable products, systems and services --
efficiently and at competitive prices. The high level of quality & reliability of its products
is due to the emphasis on design, engineering and manufacturing to international
standards by acquiring and adapting some of the best technologies from leading
companies in the world, together with technologies developed in its own R&D centers.
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Installed equipment for over 90,000 MW of power generation - for Utilities, Captive
and Industrial users.
Supplied over 2,25,000 MVA transformer capacity and other equipment operating in
Transmission & Distribution network up to 400 kV (AC & DC).
Supplied over 25,000 Motors with Drive Control System to Power projects,
Petrochemicals, Refineries, Steel, Aluminum, Fertilizer, Cement plants, etc.
Supplied Traction electrics and AC/DC locos to power over 12,000 kms Railway
network.
Supplied over one million Valves to Power Plants and other Industries.
BUSINESS AREAS
BHEL's operations are organised around three business sectors, namely Power, Industry -
including Transmission, Transportation, Telecommunication & Renewable Energy - and
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1. Transmission
BHEL also supplies a wide range of transmission products and systems of up to 400KV class.
These include high voltage power & instrument transformers, dry type transformers, shunt &
series reactors switch gear, 33KV gas insulated sub-station capacitors, insulators etc. for
economic transmission of bulk power over long distances, High Voltage Direct Current (HVDC)
systems are supplied. Series and shunt compensation systems, to minimize transmission loses,
have also been supplied.
2. Industry sector
Industries
BHEL is a major contributor of equipment and systems to industries: cement, sugar, fertilizer,
refineries, petrochemicals, steel, paper etc. the range of systems and equipment supplied
includes: captive power plants, dg power plants, high speed industrial drive turbines, industrial
boilers and axillaries, waste heat recovery boilers, gas turbines, heat exchangers and pressure
vessels, centrifugal compressors, electrical machines, pumps, valves, seamless steel tubes and
process controls, control systems for process industries, and control and instrumentation systems
for power plants, defense and other applications. The company has commenced manufacture of
large scale desalination plants to help augment the supply of drinking water to people.
3. Transportation
Mostly of the trains operated by the Indian railways, including the metro in Calcutta, are
equipped with BHEL’s traction electrics and traction control equipment. The company supplies
electric locomotives to Indian Railways and diesel shunting locomotives to various industries.
5000/4600 hp ac/dc locomotives developed and manufactured by BHEL have been supplied to
Indian railways. Battery powered road vehicles are also manufactured by the company.
BHEL also supplies traction electrics and traction control equipment for electric locos, diesel
electric locos, and EMUs/ DEMUs to the railways.
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5. Renewable energy
Technologies that can be offered by BHEL for exploiting non-conventional and renewable
resources of energy includes: wind electric generators, solar power based water pumps, lighting
and heating systems.
The company manufactures wind electric generators of unit size up to 250 KW for wind farms,
to meet the growing demand for harnessing wind energy.
6. International operations
BHEL has, over the years established its references in over 50 countries of the world, ranging
from the united-states in the west to new-Zealand in the far-east. These references encompass
almost the entire product range of BHEL, covering turnkey power projects of thermal, hydro and
gas based type sub-station projects, rehabilitation projects, besides a wide variety of products,
like switch gear, transformer, heat exchangers, insulators, castings and forgings. Apart from over
1100MW of boiler capacity contributed in Malaysia, some of the other major successes achieved
by the company have been in Oman, Saudi Arabia, Libya, Greece, Cyprus, Malta, Egypt,
Bangladesh, Azerbaijan, Sri lanka, Iraq etc. execution of overseas projects has also provided
BHEL the experience of working with world renowned consulting organizations and inspection
agencies.
To remain competitive and meet customers’ expectations, BHEL lays great emphasis on the
continuous up gradation of products and related technologies, and development of new products.
The company has upgraded its products to contemporary levels through continuous in house
efforts as well as through acquisitions of new technologies from leading engineering
organizations of the world.
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BHEL’s investment in R&D is amongst the largest in the corporate sector in India. Products
developed in house during the last five years contributed about 8% to the revenues in 2007-08.
The greatest strength of BHEL is its highly skilled and committed 42,600 employees. Every
employee is given an equal opportunity to develop himself and grow in his career. Continuous
training and retraining, career planning, a positive work culture and participative style of
management – all these have engendered development of a committed and motivated workforce
setting new benchmarks in terms of productivity, quality and responsiveness.
PRODUCT
Oil Field Equipment, Casting and Forgings, Seamless Steel Tubes, Distributed Power Generation
and Small Hydro Plants
Achievements
BHEL has put in place a number of initiatives, as follows,
2. Business Development efforts in related and allied areas utilizing the organizational
strengths and forming customer focused specialized business groups e.g. formation of
Oil Sector R&M Business Group to address business in Renovation and Modernization
of off-shore and on-shore oil platforms, downstream petroleum refining areas and Power
Plant Operational Services Group to provide Operations and Maintenance (O&M),
Services for Power Plants.
3. After Market Services being the areas for future growth, spares and R&M services
business have been integrated into one focused group. R&M for hydro sets is an area
having major growth opportunity which BHEL is poised to tap.
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BHEL is also taking steps to re-position it-self to meet the demands of the new market
economy through suitable strategies keeping in view the ultimate objective of enhancing
value for its stakeholders.
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INCOME STATEMENT
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BHEL has embarked upon a plan of enhancing in manufacturing capacity and capability for
preparing itself to meet the country’s power demand, for providing “Power to all by 2012” and to
contribute fully for meeting the power forecast of the 11th Plan and beyond
Towards this end, BHEL has been augmenting its capacity and capability and has already
enhanced its power generating equipment manufacturing from 6000MW in 1999-2000 to 10,000
MW per annum w.e.f.1st January, 2008. This manufacturing capacity is planned to be enhanced
to 15,000 MW per annum by end of March, 2010. This will further go up to 20,000
MW per annum by March, 2012.A new transformer manufacturing facility at Bhopal Unit to
produce an additional 12,000 MVA of transformers per annum was dedicated to the nation
By Honorable Union Minister HI&PE on 17.11.2009.With this, transformer manufacturing
capacity of Bhopal Unit stands enhanced to 30,000 MVA per annum.
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The company has ended the year 2008-09 with a turnover of Rs. 28,033 crore, and is likely to
achieve a turnover of Rs. 32,000 crore in 2009-10, as envisagedin MOU for Excellent rating.
22
During the year, the company has received highest ever Private Sector orders of Rs. 25,918 crore
for Power Projects.
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_ Order for 10 Sets of 270 MW from a single customer i.e. Elena Power and
Infrastructure Ltd (EPIL- India Bull Group Company). The order consist of 5x270 MW
for Nasik and 5x270 MW for Amravati.
_ Orders for 16x270 MW, 2x525 MW and5x600 MW of recently introduced new ratings
(270 MW, 525 MW and 600 MW).
_ Repeat order of 4 steam Generators for 700MWe Nuclear Set for Rajasthan Atomic
Power Project of Nuclear Power Corporation of India Ltd.
_ Orders for 1739 MW Hydro sets received, which include 3x110 MW for Kishan ganga
Project of Hindustan Construction Company and 3x99 MW+ 4x96 MW + 5x121.5 MW for
Pranhita Lift Irrigation Scheme Projects of Megha Engineering & Infrastructures Limited.
_ Order for 1x160 MW Gas based Combined Cycle Power Project for Ramgarh of
Rajasthan Rajya Vidhyut Utpadan Nigam Ltd (RRVUNL).
_ Order for 6 units of 150 MW from HINDALCO Industries Ltd for their upcoming captive
power plant at Aditya Aluminium in Sambalpur district, Orissa.
_ Order for 2x150 MW sets from OPG Power Gujarat and 2x180 Tones per Hour (TPH)
Bubbling Fluidised Bed Combustion (BFBC) Boilers from Jindal Steel & Power Limited
(JSPL) Angul, Orissa.
_ Order for 150 nos. electric locomotives (25 KV, Type WAG7) from Indian Railways in
the transportation segment.
_ Order for 14 Sets Electrics for HHP DEMU from ICF, Chennai and 51 Sets AC EMU
Traction Electrics from Railway Board, Delhi.
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_ Overseas order for Gas turbine based cogeneration plant received for 100, 130 MWco
-generation Power Project, Belarus. This is the first ever order from Belarus making an
entry in a new country.
_ The Eight Thrust areas under the CSR Scheme are Self-employment generation,
Environment Protection, Community Development, Education, Health Management and
Medical Aids, Orphanages & Old-age Homes, Infrastructural development and Disaster /
Calamity Management.
During the year, a turnover of Rs. 5571 crore was achieved by commercializing products and
Systems developed through in-house R&D. Credit for products and systems which have been
Commercialized during the last five years only has been taken. An amount of Rs. 690 crore was
spent on R&D activities. Of this, Rs.677.3 crore was spent on revenue expenditure, focusing on
new product and system developments and improvements in existing products for cost
effectiveness and 52 higher reliability, efficiency, availability, quality etc. In addition, an
expenditure of Rs. 12.7 crore has been incurred for purchase of capital assets for R&D.
Some significant developments carried out during the year are as follows:
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_ Extending the range of exciters for meeting customer requirements, a more reliable
Brushless Exciter with Permanent Magnet Generator has been designed, developed and
manufactured for 250 MW Turbo Generators. The new exciter offers benefits like
reduced manufacturing cycle time, better dynamic behavior and more efficient site
operation.
_ As part of its Endeavour to establish technology for the entire spectrum of products for
supercritical power plants, BHEL has designed and developed a deaerator for 1,000 MW
power plants.
To address the demand and technology trend for compact, economical and more
efficient 2-cylinder turbines, BHEL have developed a combined HP-IP module to cover
the range of 500-650 MW TG Sets. The development of this module will enable BHEL to
offer a technically more competitive design, enhancing its business potential in the
output range of 500-650 MW with sub-critical parameters.
· _ Developed technical expertise and demonstrated for the 1st time, islanding operation
with 3 units of 120 MW rating simultaneously for captive power plant customer. This
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· _ Developed design for Radial Fan (BAB1 series-NDV 20 BAB1) for FD application.
The Fan is backward aerofoil bladed one, having higher efficiency compared to plate
bladed design.
· _ Aimed at significantly reducing erection cycle time in hydro projects, BHEL has
developed a new compact design of site welded stay ring for hydro turbines which
Gives multiple advantages like 45% weight reduction for medium/high head stay rings
And permits accommodation of semiumbrella bearing arrangement in the limited space
in underground caverns. This concept can also be applied in large size projects.
· _ In a bid to enhance reliability of its boilers for the benefit of its customers, BHEL has
Established a supercritical test advanced research facility to conduct heat transfer
Studies at super critical pressure conditions. This facility is also capable of analyzing
ultra supercritical boiler 53 requirements being considered worldwide for economical
power generation. The facility will cater to the technology requirement of supercritical
boilers in India for the next two decades.
· _ As its contribution to the armed forces, BHEL has developed a compact 2.4 TPD
RO-based desalination plant skid (water filtration system suitable for sea water) for
Indian Navy submarines.
· _ BHEL has achieved the unique distinction of becoming part of an elite group of few
Companies who possess ‘PTFE Bonding Process”. This technology is used for lining
Pads of thrust bearing for hydro generators.
· _ BHEL has successfully completed for the first time “PG Test scheme and Method
For computation of Heat Rate for BHAVINI 500MWe PFBR project’. The development
Will lead to reduction in engineering cycle time for Nuclear power projects.
CMD, BHEL presenting the interim dividend cheque for 2009-10 to Shri Vilasrao Deshmukh,
Union Minister of Heavy Industries & Public Enterprise
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Threats:
UNIT DETAIL
Varanasi is endowed with five universities; Lord Buddha’s first preaching center and
many religion / cultural centers, situated near the holy Ganga, with Lord Kashi
Vishwanath Temple at the heart of it. HERP is located at Shivpur, 11 Kms from main
railway station and 15 Kms from Varanasi Airport. HERP is also situated at the center of
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BHEL was established nearly 40 years ago to become the most important symbol of
Heavy Electrical Equipment Industry in India and ranks amongst the first few in the
world. It is the largest heavy engineering and manufacturing enterprise of its kind in India
with a well-recognized track record of performance, making profits continuously since
1971-72. The company achieved a turnover of Rs. 8610 crores and PBT of Rs 947 crore
in 2003-04. BHEL caters to core sectors of the Indian economy viz. Power Generation &
Transmission, Industry, Transportation, Telecommunication, Renewal Energy, Defense
etc. The wide network of BHEL's 14 manufacturing divisions, 4 power sector regional
centers, over 100 project sites & 8 service centers and 18 regional offices enable the
company to be closer to its customer and provide them with suitable products, systems
and services at competitive prices. Having attained ISO 9001, 14001 certifications in all
major Units, BHEL is now on its journey towards TQM. The company's inherent
potential coupled with its strong performance over the years has resulted in it being
chosen as one of the Navratna PSUs, which enjoy the support from the government in
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Heavy Equipment Repair Plant, Varanasi has highly skilled & dedicated technicians,
engineers & specialist catering the requirements of various power plants of their mill and
turbine O&M spares. HERP has contributed a lot in refurbishing of various units of
NTPC after taking it over from SEB’s and is a major player in Govt of India PIE
program.
Historical Profile
In line with BHEL's objective of providing consistent service at doorstep, HERP was
established in the vicinity of power stations, thus laid at Varanasi. The foundation stone
of HERP sprawling in 29.8 acres area at Varanasi was laid on 26th September 1984.
Within a short span of 21 months, production activities were started in the plant from 1st
April'1986. Having achieved break-even point in the second year of its existence itself,
HERP progressed by leaps & bounds. Starting as a manufacturer of O&M spares for
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Bowl Mill XRP/XRS 623, 703HP, 783, 803, 803HP, 883, 1003 spares
Turbine fasteners
Repair/Rebabbiting of TG bearings
Rotor machining
Spares for Boiler Auxiliaries like Coal Burners, Fuel Piping, ESP, and Air Preheater & R.C.
Feeder etc.
Hydro Turbine component machining like Guide Vanes, Guide Bearings.
Tools & Tackles of Steam Turbines
Limiter Assembly, Oil Filter Assembly & Speed Changer Assembly of Governing System.
Customers
HERP's customers are various SEBs viz. APGENCO, BSEB, CSEB, MSEB, MPEB,
PSEB, RVUNL, TNEB, UPRVUNL, NTPCs, and OPPs & Private Power Plants.
Partners
Our partners & suppliers include our sister units viz. Haridwar, Bhopal, Tiruchy,
Hyderabad, Varanasi as well as various ancillaries developed by various units of BHEL.
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"In line with Company's Vision, Mission and Values, we dedicate ourselves
to sustained growth with increasing Positive Economic Value Addition and
Customer focused business leadership in the Power & Industry Sector"
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Cash is the lifeline of a company. If this lifeline deteriorates, so does the company's ability to
fund operations, reinvest and meet capital requirements and payments. Understanding a
company's cash flow health is essential to making investment decisions. A good way to
judge a company's cash flow prospects is to look at its working capital management
(WCM).
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The term working capital refers to the amount of capital which is readily available to an
organization. That is, working capital is the difference between resources in cash or readily
convertible into cash (Current Assets) and organizational commitments for which cash will soon
be required (Current Liabilities).
Thus:
Current Assets
Liquid Assets (cash and bank deposits) , Inventory / stock , Debtors and Receivables , Prepaid
expenses Loan & advances & Marketable securities
Current Liabilities
Bank Overdraft , Creditors and Payables , Other Short Term Liabilities , Bank overdraft/cash
credit , Short term loan (payable within 12 month) , Outstanding/accrued/owing expenses ,
Provision for taxes (If treated as current) , Dividend payable , Unclaimed dividend , Provision
for doubtful and bed debt (If debt are suppose to be doubtful)
Current assets are those which can be converted into cash within an accounting year and include
cash, short-term securities, and debtors, bills receivables (accounts receivables or book debts)
and stock (inventory)
Current liabilities are those claim of outsiders which are expected to mature for payment within
an accounting year and include creditors (accounts payable), bills payable and outstanding
expenses.
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Working capital management involves the relationship between a firm's short-term assets and its
short-term liabilities. The goal of working capital management is to ensure that a firm is
able to continue its operations and that it has sufficient ability to satisfy both maturing
short-term debt and upcoming operational expenses. The management of working
capital involves managing inventories, accounts receivable and payable, and cash.
Working capital constitutes part of the Crown's investment in a department. Associated with this
is an opportunity cost to the Crown. (Money invested in one area may "cost" opportunities for
investment in other areas.) If a department is operating with more working capital than is
necessary, this over-investment represents an unnecessary cost to the Crown.
From a department's point of view, excess working capital means operating inefficiencies. In
addition, unnecessary working capital increases the amount of the capital charge which
departments are required to meet from 1 July 1991.
There are many aspects of working capital management which make it an important
function of the financial manager
GROWTH: the need for working capital is directly related to the firm’s growth.
Net working capital concept also covers the question of judicious mix of long-ter and short-term
funds for financing current assets. For every firm there is a minimum amount of net working
capital which is permanent. Therefore a portion of the working capital should be financed with
the permanent sources of funds such as equity, share capital, debentures, long-term debt,
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1. It stagnates growth. It becomes difficult for the firm to undertake profitable projects for
non-availability of working capital funds.
2. It becomes difficult to implement operating plans and achieve the firm’s profit target.
3. Operating inefficiencies creep in when it becomes difficult even to meet day to day
commitments.
4. Fixed are not efficiently utilized for the lack of working capital funds. Thus the firm’s
profitability would deteriorate.
5. Paucity of working capital funds render the firm unable to avail attractive credit
opportunities etc,
6. The firm loses its reputation when it is not in a position to honor its short term
obligations. As a result the firm faces tight credit terms.
An enlightened management should, therefore, maintain the right amount of working capital
on the continuous basis. Only then a proper functioning of business operations will be ensured.
Sound financial and statistical techniques, supported by judgment, should be used to predict the
quantum of working capital needed at different time periods.
A firm’s net working capital position is not only important as an index of liquidity but it is also
used as a measure of the firm’s risk. Risk in this regard means chances of the firm being unable
to meet its obligations on due date. The lender considers a positive networking as a measure of
safety. All other things being equal, the more the networking capital a firm has, the less likely
that it will default in meeting its current financial obligations. Lenders such as commercial banks
insist that the firm should maintain a minimum net working capital position. The firm should
maintain a sound working capital position. It should have adequate working capital to run its
business operations. Both excessive and inadequate working capital positions are dangerous from
the firm’s point of view. Excessive working capital means holding costs and idle funds which
earn no profits for the firm. Paucity of working capital not only impairs the firm’s profitability
but also results in production interruptions and inefficiencies and sales disruptions.
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3. Excessive working capital makes management complacent which degenerates into managerial
inefficiency.
4. Tendencies of accumulating inventories tend to make speculative profits grow. This may tend
to make dividend policy liberal and difficult to cope with in future when the firm is unable to
make speculative profits.
Nature of business
Working capital requirements of a firm are basically influenced by the nature of its business.
Trading and financial firms have a very small investment in fixed assets, but require a large sum
of money to be invested in working capital. Retail stores, for example, must carry large stocks of
a variety of goods to satisfy varied and continuous demands of their customers. A large
departmental store like wal-mart may carry, say, over 20,000 items. Some manufacturing
businesses, such as tobacco manufacturers and construction firms, also have to invest
substantially in working capital and a nominal amount in fixed assets. In contrast, public utilities
may have limited need for working capital and have to invest abundantly in fixed assets. Their
working capital requirements are normal because they may have only cash sales and supply
services, not products. Thus no funds will be tied up in debtors and stock (inventories). For the
working capital requirements most of the manufacturing companies will fall between the two
extreme requirements of trading firms and public utilities. Such concerns have to make adequate
investment in current assets depending upon the total assists structure and other variables.
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Growing firms may need to invest funds in fixed assets in order to sustain growing production
and sales. This will, in turn, increase investment in current assets to support enlarged scale of
operations. Growing firms need funds continuously. They use external sources as well as internal
sources to meet increasing needs of funds. These firms face further problems when they retain
substantial portion of profits, as they will not be able to
Pay dividends to shareholders. It is, therefore, imperative that such firms do proper planning to
finance their increasing needs of working capital.
Sales depend upon demand conditions. Large number of firms experience seasonal and cyclical
fluctuations in the demand for their products and services. These business variations affect the
working capital requirement, specially the temporary working capital requirement of the firm.
When there is an upward swing in the economy, sales will increase; orrespondingly, the firm’s
investment in inventories and debtors will also increase. Under boom, additional investment in
fixed assets may be made by some firms to increase their productive capacity. This act of firms
will require additions of working capital. To meet their requirements of funds for fixed assets
and current assets under boom period, firms generally resort to substantial borrowing. On the
other hand, when there is decline in the economy, sales will fall and consequently, levels of
inventories and debtors will also fall. Under recession, firm try to reduce their short term
borrowings.
Seasonal fluctuations not only affect working capital requirement but also create production
problems for the firms. During peak periods of demand, increasing production may be expensive
for the firm. Similarly, it will be more expensive during the slack periods when the firm has to
sustain its working force and physical facilities without adequate production and sales. A firm
may thus follow a policy of level production irrespective of seasonal changes in order to utilize
its resources to the fullest extent. Such a policy will mean accumulation of inventories doing off
season and their quick disposal during the peak season.
The increasing level of inventories during the slack season will require increasing funds to be
tied up in the working capital for some months. Unlike cyclical fluctuations, seasonal
fluctuations generally conform to a steady pattern. Therefore, financial arrangements for
seasonal working capital requirements can be made in advance.
Credit policy
The credit policy of the firm affects the working capital by influencing the level of debtors. The
credit terms to be granted to customers may depend upon the norms of the industry to which the
firm belongs. But a firm has the flexibility of shaping its credit policy within the constraint of
industry norms and practices. The firm should use discretion in granting credit terms to its
customers. Depending upon the individual case, different terms may be given to different
customers. A liberal credit policy, without rating the credit worthiness of customers, will be
detrimental to the firm and will create a problem of collection later on. The firm should be
prompt in making collections. A high collection period will mean tie up of large funds in debtors.
Slack collection procedures can increase the chance of bad debts. In order to ensure that
unnecessary funds are not tied up in debtors, the firm should follow a rationalized credit policy
based on the credit standing of customers and other relevant factors. The firm should evaluate the
credit standing of new customers and periodically review the credit worthiness of the existing
customers. The case of delayed payments should be thoroughly investigated.
The availability of credit at reasonable cost from banks is crucial. It influences the working
capital policy of the firm. A firm without the suppliers’ credit, but which can get bank credit
easily on favorable conditions, will be able to finance its inventories and debtors without much
difficulty.
Operating efficiency
The operating efficiency of the firm relates to the optimum utilization of all its resources at
minimum costs. The efficiency in controlling operating costs and utilizing fixed and current
assets leads to operating efficiency. The use of working capital is improved and pace of cash
conversion cycle is accelerated with operating efficiency. Better utilization of resources
improves profitability and thus, helps in releasing the pressure on working capital. Although it
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Firms will feel effects of increasing general price level differently as prices of individual
Products move differently. Thus, it is possible that some companies may not be affected by
rising prices while others may be badly hit.
Cash flows in a cycle into, around and out of a business. It is the business's life blood and every
manager's primary task is to help keep it flowing and to use the cash flow to generate profits. If a
business is operating profitably, then it should, in theory, generate cash surpluses. If it doesn't
generate surpluses, the business will eventually run out of cash and expire. The faster a business
expands the more cash it will need for working capital and investment. The cheapest and best
sources of cash exist as working capital right within business. Good management of working
capital will generate cash will help improve profits and reduce risks. Bear in mind that the cost of
providing credit to customers and holding stocks can represent a substantial proportion of a
firm's total profits. There are two elements in the business cycle that absorb cash - Inventory
(stocks and work-in-progress) and Receivables The main sources of cash are Payables (your
creditors) and Equity and loans.
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Then ......
If you .......
• Collect receivables (debtors) You release cash
faster from the cycle
• Collect receivables (debtors) Your receivables
slower soak up cash
• Get better credit (in terms of You increase
duration or amount) from your cash
suppliers resources
• Shift inventory (stocks) faster You free up cash
• Move inventory (stocks) You consume
slower more cash
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Working capital management involves arranging short term financing negotiating favorable
credit terms, controlling the movement of cash administreing inventory, thus Working capital
management has following three components:
Management of cash
Management of inventory
CASH MANAGEMENT
INTRODUCTION:-
Cash is an important current asset for the operation of the business. Cash is the basic input
needed to keep the business running on a continuation basis. It is also the ultimate output
realized by selling the services or product manufactured by the firm. Cash is the most liquid of
all the current assets. Higher cash and bank balance indicate high liquidity position in lower
profitability, as ideal cash fetches no return. Thus a major function of finance manager is
maintaining sound cash position.
Cash management is concerned with managing of: -
(i) Cash flow in and out of the firm.
(ii) Cash flow within the firm.
(iii) Cash balance held by the firm at a point of time by financing deficit or investing surplus
cash.
In B.H.E.L., the centralized cash credit system is followed. From 24-07-75 all the banking
transactions of the company have been centralized at corporate office, New Delhi. Under this
system all the sales proceeds of the units are deposited in a centralized account. This account
number is universal for all the units of ROD’s. They have to deposit the sales process if this
account withdraws money from it. Only the corporate office operates it.
For meeting day to day expenses, the units have to prepare the estimates of such expenses,
which are then sent to corporate office weekly, or monthly, or both. At unit level, the cash
budget is prepared on yearly basis for estimating the expected cash inflows and outflows. The
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RECEIVABLE MANAGEMENT
Introduction
Customers arising from sale of goods or services define the term receivable as debt owed to the
firm in the ordinary course of business. Receivable constitute a substantial position of current
assets. Granting credit and creating debtors amount to the blocking of firm’s fund. The interval
between the date of sale and date of payment has to be financed out of working capital. Thus
trader’s debtors represent investment.
Business firm generally sell goods on credit to facilitate sales. When a firm makes an ordinary
sale of goods on services and does not receive payment, the firm grant trade credit and create
accounts receivable that would be collected in the future.
Cost of Maintaining Receivable
The cost associated with the maintenance of account receivables are:
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Credit Standards are criteria to decide the type of customers to whom goods could be sold on
credit.
Credit Terms specify duration of credit and terms of payment by customers.
Collection Efforts determine the actual collection period. The lower the collection period, the
lower is the investment in accounts receivable and vice versa.
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INVENTORY MANAGEMENT
Introduction
Inventory constitutes the most significant part of the current assets of the large majorities of the
companies in India. On an average, inventories are approximately 60% of current assets in public
limited companies in India. Inventories are stock of the product, a company is manufacturing for
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3. Receipt and Custody- For the proper inventory control on receipt of material in store, quality
control department checks the material as per specification. The cost section fills details of all the
purchase by issuing store receipt voucher and material issue voucher.
4. Issue -After receiving the material and storing, the management keeps the information
whether these material are being issued to desired destination. Full record of every issuing of
material is kept for the proper inventory control.
5. Accounting -The record of every transaction regarding the use of material in every
department is kept. These records give the overall view of how and where inventories have been
used.
In this analysis, items are categorized into A, B, & C category on the basis of their usage value.
The more costly items are classified as ‘A’. This represents large investments items but is low in
number. In BHEL ‘A’ category items amounts to 60% of investment in inventory items.
Inventory items of average usage are put in B category and these accounts for 30% of total
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Slow Moving Stock – Material which have low turnover are classified as slow moving stock. In
BHEL, Varanasi an item is regarded as slow moving one, if turnover ratio is less than 10%. Non-
Moving Stocks-- These items have no immediate demand but may be required in future. Here the
items, which are not consumed since two years, are regarded as non-moving stock or dead
inventory. This category includes mainly directly chargeable items. These items having turnover
ratio of 10% or more are fast moving items and such acquire more importance.
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Meaning of ratio
“According ratio is used to describe significant relationship which exit between figures shown
on a balance sheet, P&L a/c or in a budgetary control system”.
-J.Batty
“Ratio analysis is a study of relationship among the various financial factors in a business”.
-Jhon.N.Myer
There are a number of ratios, which can be calculated from the information
given in the financial statements, but the analyst has to select the appropriate data and calculate
only a few appropriate ratios from the same, keeping in mind the objectives of analysis.
Creditors Creditors of the enterprise are interested in the short term and long term financial
soundness of the business. They want to ensure themselves, whether their funds are safe and
secure and the business is capable of making payment of interest regularly.
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CURRENT ASSET
CURRENT LIABILITY
CU 31-03-2010 31-03-2009
RRENT RATIO
CURRENT ASSET 15855 9031
CURRENT LIABILITY 7252 4476
RATIO 2.186 2.017
QUICK RATIO:
(Rs in lakhs)
C.A.-INVENTORY
C.L.
QUICK RATIO 31-03-2010 31-03-2009
C.A.-INVENTORY 10027 4629
CURRENT LIABILITY 7252 4476
RATIO 1.382 1.034
Major Learning
The main aim of any firm is to maximize the wealth of shareholders. This can be
achieved only by a steady flow of profits. Which inter depend on successful sales activity. To
generate sales, investment of sufficient funds in current assets is required. The need of current
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BHEL is multi product manufacturing unit with varying cycle for each product. The
capital requirement for each department in an organization of BHEL is large which (depends on
the product target for that particular year) calls for an effective working capital management.
Monitoring the operation on cycle duration is an important aspect of working capital.
Thus a detailed study regarding the working capital management in BHEL is to be done
to consider the effectiveness of working capital management, identify the shortcoming in
management and to suggest for improvement in working capital management.
Objective of Learning
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Limitations of Learning
Although every effort has been made to study the “Working Capital Management” in
detail, in an organization of BHEL size, it is not possible to make an exhaustive study in a
limited duration.
It is not possible to include data of 2009- 10 as the audited financial report has not come
yet (at the time of preparation of this report). However data of 2009 – 10 is included
partially from the un-audited financial reports of BHEL.
Apart from the above constraint, one serious limitation of the study is, that it is not
possible to reveal some of the financial data owing to the policies and procedures laid down
by BHEL. However the available data is analyzed with great effort to get an insight into
Working Capital Management in BHEL.
Research Methodology
Research methodology used for study includes both primary& secondary sources of data.
However most of study is conducted based on secondary sources.
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Industry analysis is done based on the information gathered from newspapers and websites of
Indian steel ministry & other sector related websites.
The use of primary sources is limited to interviews with some of the employees in finance
department. The reason being, it is against the company’s policies & producers to reveal the
sensitive financial information.
There is a great need for effective management of working capital in any firm. There is no
precise way to determine the exact amount of gross or net working capital for any firm. The data
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Due to order base work in unit the inventories are determined after the order is received.
It takes time to inform the requirement for the inventories to higher authority .unit should
arrange the raw material in advance which may reduce the time and leads to overcome
the outstanding orders problem and defiantly help in the expansion of capacity
production..
Outstanding orders of recent past years are in increasing mode these orders should be
minimize as far as possible. It shows the capacity of production of any company but with
reference of past data available with us the production turnover is also increasing thus it
clearly seems that the order receiving one in financial year is somewhere higher than
increased production capacity.
Storage capacity should be made more reliable so that the storage of materials can be
made in safe manner which leads to faster production.
Conclusion
Any change in the working capital will have an effect on a business's cash flows. A positive
change in working capital indicates that the business has paid out cash, for example in
purchasing or converting inventory, paying creditors etc. Hence, an increase in working capital
will have a negative effect on the business's cash holding. However, a negative change in
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• The Company is focusing strict eye watch on cash management now days.
• The WC is also showing an increasing trend which is attributed to the increasing profits.
Net working capital increased year on year. The factors contributing to th increase are:
a) Increase in Sundry Debtors due to relaxing of the credit policy , although the AR
days has remained more or less constant
b) Increase in Inventory.
c) Increase in Other Current Assets and Loans and Advances. However, increase in
Current Liabilities and Provisions has offset the increase in Current Assets.
The Current and Quick ratio are around 2.18 and 1.38 respectively indicating that the firm is
highly liquid and would be able to meet its short term liabilities effectively
BIBLIOGRAPHY
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