INNERSHIELD CATALOG.c32000
INNERSHIELD CATALOG.c32000
INNERSHIELD CATALOG.c32000
2
Advantage Lincoln Contents Page
More precise control. Innershield’s open arc process allows the oper- Product Introduction . . . 2-3
ator to control the placement of the weld metal and the puddle with
exceptional accuracy.
Electrode Selection
Guide . . . . . . . . . . . . . . . 4-5
More consistent weld deposits. Innershield performs better because
Innershield is built better. The best raw materials, The best manufactur- High Speed Single
ing processes. The best quality control systems. Pass Welding . . . . . . . .6-11
Versatility. No matter what welding positions your job requires, there’s General Purpose
an Innershield wire specifically designed to handle it. We’ve provided Welding . . . . . . . . . . . .12-17
individual wire descriptions in this brochure that will make it easy for Structural Fabrication
you to choose the right Innershield product for your needs. Welding . . . . . . . . . . . .18-37
Better portability. Because Innershield is completely self-contained — Pipe Fabrication . . . . .38-41
with shielding, slagging and deoxidizing materials built right in to the
wire’s core – there’s no need for flux feeding systems or gas bottles. Agency Approvals . . . . . .42
That means increased portability of your rigs, and more efficient Storing Inneshield
welding operations.
Electrodes . . . . . . . . . . . .43
Better feedability. We’ve coated Innershield wire with specially
designed lubricants that keep the wire feeding beautifully — inch after
inch, coil after coil.
Typical Applications
Innershield wire is a great choice for a
wide range of applications, including:
• Automotive
• Trucks & Trailers
• Construction, Farming & Mining
Equipment
• Bridges
• Buildings
• Storage Tanks
• Ships & Barges
• Offshore Oil Drilling Platforms
• Pipelines
• Structural Fabrication
• Maintenance & Repair
3
INNERSHIELD NR -1 & NR-5 AWS A5.20-95: E70T-3
Good for high speed flat and TYPICAL APPLICATIONS WELDING POSITIONS
horizontal single pass automatic
welding applications, NR-1 is NR-1
especially good on circumferential • Straight welds.
welds with overlapping. • Roundabouts that overlap the start. 1G 2F 2G
Recommended for materials
thicknesses up to 3/16” (4.8 mm). • Through welds on material up to 12
gauge. CONFORMANCE
• Joints susceptible to slag trapping. AWS A5.20-95: E70T-3
ADVANTAGE LINCOLN ASME SFA-5.20: E70T-3
NR-5
• Self-shielded, flux-cored. No need
• 3-o’clock position welds.
for external gas or flux. NOTE
• Can also be used for welds that NR-1 & NR-5 are not recommended
• Designed for high travel speeds –
require 100% penetration with for welding steel that is more than
up to 170 inches (4.3m) per minute.
copper back-up. 3/16” (4.8mm) thick, or for welding
• Our quality driven manufacturing multiple passes.
• NR-5 (3/32”) diameter can also be
system – certified to ISO 9002 – and
used in semiautomatic applications.
our exceptionally high grade raw
materials mean every coil of
Innershield delivers great arc
characteristics and superior
feedability.
(1)
MECHANICAL PROPERTIES - As Welded per AWS A5.20
Transverse
Tensile Strength Longitudinal Hardness
psi (MPa) Bend Test Rockwell B
Test Results
72,000 - 79,000
NR-1 Passed 95
(496 - 545)
73,000 - 81,000
NR-5 Passed 99
(503 - 558)
(1) Typical all weld metal.
DIAMETERS / PACKAGING
600 Lb. 600 Lb.
Diameter Speed Feed® Speed Feed
Inches (mm) Drum Reel
NR-1
.120 (3.0) EDS12150
5/32 (4.0) EDS12153
NR-5
3/32 (2.4) ED012699 ED012701
.120 (3.0) ED012698
6
INNERSHIELD NR -1 & NR-5 AWS A5.20-95: E70T-3
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
(1)
DEPOSIT COMPOSITION
%C %Mn %P %S %Si %Al %Ti
Requirements
AWS E70T-3 Not Required
(1) Chemistry of single pass welds is highly dependent upon base metal chemistry and dilution.
Analysis shown are for information purposes only.
This electrode, and others of the same AWS classification, are not required to deposit weld
metal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. It
should not be used in applications where minimum specified CVN properties are required.
Typical applications where minimum specified CVN properties are required include, but are
not restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of this
product is responsible for determining whether minimum CVN properties are required for
the specific application.
7
INNERSHIELD NR-131 AWS A5.20-95: E70T-10
(1)
MECHANICAL PROPERTIES - As Welded per AWS A5.20
Transverse
Tensile Strength Longitudinal Hardness
psi (MPa) Bend Test Rockwell B
73,000 - 82,000
Test Results Passed 90
(503 - 565)
DIAMETERS / PACKAGING
600 Lb.
Diameter 50 Lb. Speed Feed
Inches (mm) Coil Reel
8
INNERSHIELD NR-131 AWS A5.20-95: E70T-10
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
(1)
DEPOSIT COMPOSITION
Requirements
AWS E70T-10 .23 .45 .006 .004 .25 1.17
(1) Chemistry of single pass welds is highly dependent upon base metal chemistry and dilution.
Analysis shown are for information purposes only.
This electrode, and others of the same AWS classification, are not required to deposit weld
metal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. It
should not be used in applications where minimum specified CVN properties are required.
Typical applications where minimum specified CVN properties are required include, but are
not restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of this
product is responsible for determining whether minimum CVN properties are required for
the specific application.
9
INNERSHIELD NR-152 AWS A5.20-95: E71T-14
Designed for high speed, single pass • Our quality driven manufacturing WELDING POSITIONS
automatic and semiautomatic welding system – certified to ISO 9002 – and
on materials from .030 - 3/16” our exceptionally high grade raw
(0.8 - 4.8 mm). A good choice for materials mean every coil of
1G 2F 2G
galvanized, specialty zinc-coated, or Innershield delivers great arc char-
aluminized carbon steels. acteristics and superior feedability.
➔
4G 3G
(1)
MECHANICAL PROPERTIES - As Welded per AWS A5.20
Transverse
Tensile Strength Longitudinal Hardness
psi (MPa) Bend Test Rockwell B
72,000 - 82,000
Test Results Passed 93
(496 - 565)
DIAMETERS / PACKAGING
500 Lb 600 Lb. 600 Lb.
Diameter 25 Lb. 50 Lb. Speed Feed® Speed Feed Speed Feed
Inches (mm) Spool Coil Drum Drum Reel
10
INNERSHIELD NR-152 AWS A5.20-95: E71T-14
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
(1)
DEPOSIT COMPOSITION
Requirements
AWS E71T-14 Not Required
Test Results
.062” (1.6 mm) .30 .99 .013 .007 .24 1.63
.068” (1.7 mm) .30 .91 .009 .011 .25 1.55
5/64” (2.0 mm) .26 .82 .008 .015 .21 1.07
(1) Chemistry of single pass welds is highly dependent upon base metal chemistry and dilution.
Analysis shown are for information purposes only.
This electrode, and others of the same AWS classification, are not required to deposit weld
metal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. It
should not be used in applications where minimum specified CVN properties are required.
Typical applications where minimum specified CVN properties are required include, but are
not restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of this
product is responsible for determining whether minimum CVN properties are required for
the specific application.
11
INNERSHIELD NR-202 AWS A5.20-95: E71T-7
Good all position welding wire. Can • Our quality driven manufacturing WELDING POSITIONS
make very small welds at high travel system – certified to ISO 9002 –
speeds. Cost-effective tacking wire for and our exceptionally high grade
joining carbon steel. raw materials mean every coil of
1G 2F 2G
Innershield delivers great arc
characteristics and superior
ADVANTAGE LINCOLN feedability.
➔
4G
➔
3G 5G
• Self-shielded, flux-cored. No need
for external gas or flux. TYPICAL APPLICATIONS
• Produces quality welds in moderate • Structural fabrication where no seis- CONFORMANCE
wind conditions with no tenting. mic requirements are present.
AWS A5.20-95: E71T-7
• A great wire to use when cost is a • Vertical and overhead plate welding. ASME SFA5.20: E71T-7
primary issue, and no impact ABS: E71T-7
properties are required. • Fabrication of machinery parts and
hoppers.
• Short assembly welds on brackets
and clips.
• Roundabout groove welds.
(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged
at 220°F (104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take
months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the
natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical
structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
Diameter 14 Lb.
Inches (mm) Coil
12
INNERSHIELD NR-202 AWS A5.20-95: E71T-7
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
(1)
DEPOSIT COMPOSITION
%C %Mn %P %S %Si %Al
Requirements
Report 1.75 .03 .03 .60 1.80
AWS E71T-7
Only max. max. max. max. max.
This electrode, and others of the same AWS classification, are not required to deposit weld
metal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. It
should not be used in applications where minimum specified CVN properties are required.
Typical applications where minimum specified CVN properties are required include, but are
not restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of this
product is responsible for determining whether minimum CVN properties are required for
the specific application.
13
Innershield NR-212
®
ENGINE DRIVEN WELDERS
➔
➔
• Produces quality welds in moderate wind conditions with no
tenting.
• Self-shielded, flux-cored. No need for external gas or flux. 3G 3G 4F 4G 5G
➔
➔
➔
• Our quality driven manufacturing system – certified to
ISO 9001 & ISO 14001 – and our exceptionally high grade
raw materials mean every coil of Innershield® wire delivers Conformance
great arc characteristics and superior feedability. AWS A5.29-05: E71TG-G
ASME SFA-5.29: E71TG-G
Typical Applications
Maximum Plate Thickness
• Single or multiple pass, all position welding on materials .045”
(1.1 mm) to a maximum plate thickness of 3/4” (19.0 mm) Diameters Maximum Plate Thickness
.045”, .068”, 5/64”
• Can be used on weathering steels where a color match is 3/4” (19.1 mm)
(1.1, 1.7, 2.0 mm)
important.
• Structural fabrication where no seismic requirements are
present.
• Short assembly welds.
• Coated steel welds.
• Robotic applications.
DIAMETERS/PACKAGING
Requirements 58 (400) 70 - 90 22
AWS E71TG-G min. (480 - 620) min.
(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially
aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.29-05. A naturally aged tensile specimen may
take months to achieve the specified properties. See AWS A5.29-05. The time required for the natural aging
of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of
the weld deposit and other factors.
Innershield®
16 www.lincolnelectric.com
DEPOSIT COMPOSITION - As Welded per AWS A5.29-05
Requirements Report .03 .03 0.5 1.0 1.80 .50 .30 .20 .10
AWS E71TG-G only max. max. min. max. max. min. min. min. min.
Typical Results .08-.10 .007-.01 .001-.003 .93-.97 .30-.31 1.3-1.52 1.03-1.10 .03 .01 <.01
NOTE: In order to meet the alloy AWS requirements of the G group, the weld deposit needs to have the minimum, as specified in the table, of only one of
the elements marked with an asterisk.
Diameter
Polarity Approx. Melt-Off Deposition
CTWD(1) Wire Feed Speed Voltage Current Rate Rate Efficiency
Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)
This electrode, and others of the same AWS classification, are not required to deposit weld metal capable of delivering any minimum specified Charpy V-
Notch (CVN ) properties. It should not be used in applications where minimum specified CVN properties are required. Typical applications where minimum
specified CVN properties are required include, but are not restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of this product
is responsible for determining whether minimum CVN properties are required for the specific application.
T E S T R E S U LT S
Test results for mechanical properties, deposit or electrode composition and diffusible hydrogen levels were obtained from a weld produced and tested according to prescribed
standards, and should not be assumed to be the expected results in a particular application or weldment. Actual results will vary depending on many factors, including, but not
limited to, weld procedure, plate chemistry and temperature, weldment design and fabrication methods. Users are cautioned to confirm by qualification testing, or other appro-
priate means, the suitability of any welding consumable and procedure before use in the intended application.
Innershield®
17 www.lincolnelectric.com
INNERSHIELD NR-203MP AWS A5:20-95: E71T-8J
Great for all-position (including vertical • Our quality driven manufacturing WELDING POSITIONS
down) single and multiple pass system – certified to ISO 9002 – and
welding with mild steel and some low our exceptionally high grade raw
alloy steels. Handles poor fit-up on materials mean every coil of
1G 2F 2G
heavy wall tubes and gaps up to 3/8” Innershield delivers great arc char-
(9.5mm) with 1/4” (6.4mm) offset. acteristics and superior feedability.
Excellent Charpy V-Notch properties.
➔
TYPICAL APPLICATIONS 3G 3G 4G
➔
5G
vertical down. barges.
• Handles poor fit-up on heavy wall • Fabrication of storage tanks. CONFORMANCE
tubes. Gaps up to 3/8” (9.5 mm)
• Structural fabrication, including AWS A5.20-95: E71T-8J
with 1/4” (6.35 mm) offset are
applications involving seismic ASME SFA-5.20: E71T-8J
weldable.
requirements. ABS: 3SA-3YSAH15
• Makes root beads in groove welds Lloyd’s: 3S-3YH15
without backup bars. DNV: III YMSH15
• Self-shielded, flux-cored. No need GL: 3YSH15
for external gas or flux. BV: SA3YMH
• Produces quality welds in moderate NK: KSW53NH10
wind conditions with no tenting.
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft-lbs (Joules) Hardness
psi (MPa) psi (MPa) (%) @ -20°F (-29°C) @-40°F (-40°C) Rockwell B
Requirements 58,000 (400) 70,000 (480) 22 Not 20 (27)
—
AWS E71T-8 min. min. min. Specified min.
(1)
The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C)
for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified
properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon
ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
Diameter 14 Lb 22 Lb
Inches (mm) Coil Readi-Reel®
18
INNERSHIELD NR-203MP AWS A5:20-95: E71T-8J
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C %Mn %P %S %Si %Al
Requirements
Report 1.75 .03 .03 .60 1.8
AWS E71T-8J
only max. max. max. max. max.
RADIOGRAPHIC GUIDELINES
The opacity of NR-203MP slag to x-ray is such that slag inclusions will normally appear lighter than the weld.
Voids will normally appear darker than the weld. When using gamma-radiography, slag inclusions and voids will
normally appear darker than the weld. Improved x-ray film readability usually can be obtained by slight over-
exposure at an excitation potential consistent with good x-ray practice, but not over 240 KV. For detailed
information on welding techniques, procedure adjustments, and their effects on weld appearance and quality,
request publication C3.2400 “Innershield Electrode - Semiautomatic Production Welding Guide”.
19
INNERSHIELD NR-203 NICKEL (1%) AWS A5.29-98: E71T8-Ni1
Use for all-position, including vertical • Self-shielded, flux-cored. No need WELDING POSITIONS
down. For single and multiple pass for external gas or flux.
welding on mild steel and some low
• Produces quality welds in moderate
alloy steels. Performs well in
wind conditions with no tenting. 1G 2F 2G
automatic and semiautomatic
applications. Produces a nickel • Our quality driven manufacturing
bearing weld deposit with Charpy system – certified to ISO 9002 –
V-Notch properties. Can weld gaps up and our exceptionally high grade
➔
4G
➔
3G 3G
to 3/8” (9.5 mm). raw materials mean every coil of
Innershield delivers great arc
ADVANTAGE LINCOLN characteristics and superior
➔
feedability. 5G
• A good choice for use on weathering
steels where color match is CONFORMANCE
important. TYPICAL APPLICATIONS
AWS A5.29-98: E71T8-Ni1
• Handles poor fit-up in the vertical up • Roundabout groove welds on heavy ASME SFA-5.29: E71T8-Ni1
position. Welds gaps up to 3/8” wall tubular construction ABS: 3SA-3YSA
(9.5mm). Lloyd’s: 3S-3YSH15
• Offshore welding applications.
DNV: III YMSH15
• Produces a nickel alloyed weld
• Bridges and other outdoor structural
deposit (.80 - 1.10%).
components with weathering steel.
• Makes root beads in groove welds
without backup bars.
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft-lbs (Joules)
psi (MPa) psi (MPa) (%) @ -20°F (-29°C) @ -40ºF (-40ºC)
DIAMETERS / PACKAGING
Diameter 14 Lb 50 Lb
Inches (mm) Coil Coil
20
INNERSHIELD NR-203 NICKEL (1%) AWS A5.29-98: E71T8-Ni1
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C %Mn %Ni %P %S %Si %Al %V %Cr %Mo
Requirements
0.12 1.50 .80 - 0.03 0.03 0.80 1.8 0.05 0.15 0.35
AWS E71T8-Ni1
max. max. 1.10 max. max. max. max. max. max. max.
Test Results .081 1.17 .96 .006 .003 .27 .88 <.01 .03 .02
This electrode has been tested in accordance with FEMA 353 - Recommended
Specifications and Quality Assurance Guidelines for Steel Moment-Frame Construction for
Seismic Applications and is capable of depositing weld metal that delivers minimum CVN
properties of 40 ft-lbs. at 70°F (95 Joules at 21°C)at low and high heat input levels. As
required by the AWS classification, it meets a minimum CVN of 20 ft-lbs. at -20°F (27 Joules
at -29°C), when tested in accordance with AWS A5.20. This electrode will also deposit weld
metal that will meet the requirements for H16 as tested according to AWS A4.3
FEMA 353 test certificates are available upon request.
RADIOGRAPHIC GUIDELINES
The opacity of NR-203 Nickel (1%) slag to x-ray is such that slag inclusions will normally appear lighter than the weld. Voids will normally
appear darker than the weld. When using gamma-radiography, slag inclusions and voids will normally appear darker than the weld.
Improved x-ray film readability usually can be obtained by slight over-exposure at an excitation potential consistent with good x-ray
practice, but not over 240 KV. For detailed information on welding techniques, procedure adjustments, and their effects on weld appear-
ance and quality, request publication C3.2400 “Innershield Electrode - Semiautomatic Production Welding Guide”.
21
INNERSHIELD NR-203 NICKEL C AWS A5.29-98: E61T8-K6
➔
3G 3G
perature alloys.
• Produces a nickel alloyed weld
deposit (0.40 - 1.10%). • Roundabout groove welds on heavy
wall tubular construction.
➔
• Self-shielded, flux-cored. No need 5G
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft-lbs (Joules) Hardness
psi (MPa) psi (MPa) (%) @ -20°F (-29°C) @ -40ºF (-40ºC) Rockwell B
(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours,
as permitted by AWS A5.29-98. A naturally aged tensile specimen may take months to achieve the specified properties. The time required
for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld
deposit and other factors.
DIAMETERS / PACKAGING
Diameter 14 Lb
Inches (mm) Coil
22
INNERSHIELD NR-203 NICKEL C AWS A5.29-98: E61T8-K6
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C %Mn %P %S %Si %Al %V %Ni %Cr %Mo
Requirements
0.15 .50 - .03 .03 .80 1.8 .05 .40 - .20 .15
AWS E61T8-K6
max. 1.50 max. max. max. max. max. 1.00 max. max.
Test Results .058 .83 .004 <.003 .05 .73 <.01 .57 .08 <.01
RADIOGRAPHIC GUIDELINES
The opacity of NR-203 Nickel C slag to x-ray is such that slag inclusions will normally appear lighter than the weld.
Voids will normally appear darker than the weld. When using gamma-radiography, slag inclusions and voids will nor-
mally appear darker than the weld. Improved x-ray film readability usually can be obtained by slight over-exposure
at an excitation potential consistent with good x-ray practice, but not over 240 KV. For detailed information on
welding techniques, procedure adjustments, and their effects on weld appearance and quality, request publication
C3.2400 “Innershield Electrode - Semiautomatic Production Welding Guide”.
23
INNERSHIELD NR-203 Ni C Plus AWS A5.29-98: E71T8-K2
Similar to NR-203 Nickel C, but with • Our quality driven manufacturing WELDING POSITIONS
increased strength to join higher system – certified to ISO 9002 –
strength steels. Handles poor fit-up and our exceptionally high grade
in the vertical-up position and welds raw materials mean every coil of
1G 2F 2G
gaps up to 1/4” (6.4 mm) with offsets Innershield delivers great arc
up to 1/4” (6.4 mm). characteristics and superior
feedability.
➔
4G
➔
3G 3G
ADVANTAGE LINCOLN
TYPICAL APPLICATIONS
• A good choice for welding
weathering steels. • Applications requiring good Charpy
➔
V-Notch properties. 5G
• Handles poor fit-up in the vertical up
position. Successfully welds gaps • Roundabout groove welds on heavy
up to 1/4” with offsets up to 1/4”. wall tubular construction. CONFORMANCE
• Produces a nickel alloyed weld • Offshore welding applications. AWS A5.29-98: E71T8-K2
deposit (1.0 - 2.0%). ASME A5.29: E71T8-K2
• Structural fabrication, including
• Self-shielded, flux-cored. No need those with seismic requirements(1).
for external gas or flux.
• General plate fabrication including
• Produces quality welds in moderate bridges.
wind conditions with no tenting.
• Hull plate and stiffener welding on
ships and barges.
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft-lbs (Joules)
psi (MPa) psi (MPa) (%) @ -20°F (-29°C)
(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially
aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.29-98. A naturally aged tensile specimen
may take months to achieve the specified properties. The time required for the natural aging of weld
deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the
weld deposit and other factors.
DIAMETERS / PACKAGING
Diameter 14 Lb.
Inches (mm) Coil
24
INNERSHIELD NR-203 Ni C Plus AWS A5.29-98: E71T8-K2
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C %Mn %P %S %Si %Al %V %Ni %Cr %Mo
Requirements
0.15 0.5 - 0.03 0.03 0.80 1.8 0.05 1.00 - 0.15 0.35
AWS E71T8-K2
max. 1.75 max. max. max. max. max. 2.00 max. max.
Test Results .05 .85 .009 <.003 .07 1.08 <.01 1.27 .14 .02
RADIOGRAPHIC GUIDELINES
The opacity of NR-203 Ni C Plus slag to x-ray is such that slag inclusions will normally appear lighter than the
weld. Voids will normally appear darker than the weld. When using gamma-radiography, slag inclusions and
voids will normally appear darker than the weld. Improved x-ray film readability usually can be obtained by
slight over-exposure at an excitation potential consistent with good x-ray practice, but not over 240 KV. For
detailed information on welding techniques, procedure adjustments, and their effects on weld appearance
and quality, request publication C3.2400 “Innershield Electrode - Semiautomatic Production Welding Guide”.
25
INNERSHIELD NR-232 AWS A5.20-95: E71T-8
High deposition rate out-of-position • Our quality driven manufacturing WELDING POSITIONS
welding. Designed for single and system – certified to ISO 9002 –
multiple pass welding of 3/16” and our exceptionally high grade
(4.8mm) and heavier mild steel, as raw materials mean every coil of
well as some low alloy steels. Innershield delivers great arc 1G 2F 2G
Self-peeling slag. Excellent Charpy characteristics and superior
V-Notch properties. feedability.
➔
4G
➔
3G 5G
ADVANTAGE LINCOLN TYPICAL APPLICATIONS
CONFORMANCE
• Fast freezing slag system supports • Structural fabrication, including AWS A5.20-95: E71T-8
high deposition rates on those subject to seismic require- ASME SFA5.20: E71T-8
out-of-position welding. ments(1). ABS: 3SA-3YSAH
• Self peeling slag. • General plate fabrication including Lloyd’s: 3S-3YSH15
bridges. DNV: III YMSH15
• Self-shielded, flux-cored. No need
G.L.: 3YSH10
for external gas or flux. • Hull plate and stiffener welding on N.K.: KSW 53NH10
ships and barges. MIL Spec: MIL-71T-8AS
• Produces quality welds in moderate
wind conditions with no tenting. • Machinery parts, tanks, hoppers, B.V.: SA3YMH
racks and scaffolding.
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft-lbs (Joules) Hardness
psi (MPa) psi (MPa) (%) @ -20°F (-29°C) Rockwell B
(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F
(104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the
specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is
dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
26
INNERSHIELD NR-232 AWS A5.20-95: E71T-8
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C %Mn %P %S %Si %Al
Requirements
Report 1.75 .03 .03 .60 1.8
AWS E71T-8 only max. max. max. max. max.
This electrode has been tested in accordance with FEMA 353 - Recommended
Specifications and Quality Assurance Guidelines for Steel Moment-Frame Construction for
Seismic Applications and is capable of depositing weld metal that delivers minimum CVN
properties of 40 ft-lbs. at 70°F (95 Joules at 21°C)at low and high heat input levels. As
required by the AWS classification, it meets a minimum CVN of 20 ft-lbs. at -20°F (27 Joules
at -29°C), when tested in accordance with AWS A5.20. This electrode will also deposit weld
metal that will meet the requirements for H16 as tested according to AWS A4.3
FEMA 353 test certificates are available upon request.
27
INNERSHIELD NR-233 AWS A5.20-95: E71T-8
➔
2G
➔
3F 5G
pecifications in seismic applications.
TYPICAL APPLICATIONS
ADVANTAGE LINCOLN
➔
4G 3G
• Vertical up fillet and groove welds
• User-friendly for the engineer: meets
many of the more stringent codes • Overhead fillet and groove welds
and standards for Charpy V-Notch Allowable exposure per
• Seismic structural steel erection
requirements, such as those listed in Appendix D of FEMA 353
FEMA 353. • General structural steel erection
• Ship and barge fabrication 4 Weeks
1/16”
• User-friendly for the superintendent:
higher deposition rates mean faster
building erection, quicker launch of Note: Appendix D of FEMA 353 allows
the barge, or more throughput in fab- additional exposure beyond the
24 hour limit.
rication. In short: less cost and more
profit.
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft.lbf (Joules)
psi (MPa) psi (MPa) (%) @ -20°F (-29°C)
(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220º F (104º C) for 48 hours,
as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95,
paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the
metallurgical structure of the weld deposit and other factors.
DIAMETERS/PACKAGING
12.5 Lb 25 Lb 25 Lb
Diameter (5.7kg) (11.3kg) (11.3kg)
Inches (mm) Plastic Spool Plastic Spool Plastic Spool
in Sealed Bag
28
INNERSHIELD NR-233 AWS A5.20-95: E71T-8
FEMA 353
This electrode has been tested in accordance with FEMA 353 - Recommended Specifications and Quality Assurance Guidelines for Steel Moment-Frame
Construction for Seismic Applications and is capable of depositing weld metal that delivers minimum CVN properties of 40 ft.lbf at 70˚ F (54 Joules at 21˚ C)
at low and high heat input levels. As required by the AWS classification, it meets a minimum CVN of 20 ft.lbf at -20˚ F (27 Joules at -29˚ C), when tested in
accordance with AWS A5.20. This electrode will also deposit metal that will meet the requirements for H16 as tested according to AWS A4.3. FEMA
certificates are available upon request.
TEST RESULTS
Test results for mechanical properties, deposit or electrode composition and diffusible hydrogen levels were obtained from a weld produced and tested according to prescribed
standards, and should not be assumed to be the expected results in a particular application or weldment. Actual results will vary depending on many factors, including, but not limited
to, weld procedure, plate chemistry and temperature, weldment design and fabrication methods. Users are cautioned to confirm by qualification testing, or other appropriate means, the
suitability of any welding consumable and procedure before use in the intended application.
29
INNERSHIELD NR-305 AWS A5.20-95: E70T-6
Great for downhand welding applica- • Our quality driven manufacturing WELDING POSITIONS
tions where high deposition rates and system – certified to ISO 9002 – and
Charpy V-Notch properties are our exceptionally high grade raw
desired. Designed for use with mild materials mean every coil of
steel and some low alloy steels for Innershield delivers great arc char- 1G 2F 2G
single and multiple pass, automatic acteristics and superior feedability.
and semiautomatic welding. Excellent
operator appeal. CONFORMANCE
TYPICAL APPLICATIONS AWS A5.20-95: E70T-6
ASME SFA5.20: E70T-6
ADVANTAGE LINCOLN • General plate fabrication including
ABS: 2SA, 2YSA
bridges and offshore rigs.
• A great choice when high DNV: II YMS
deposition rates and good • Shipyards. GL: 2YS
penetration are desired. BV: SA2YM
• Stiffener welding on ships and
• Low spatter. barges.
• Welds well on lightly rusted or • Welding over tack welds made with
primed plate. stick electrodes.
• Self-shielded, flux-cored. No need
for external gas or flux.
• Produces quality welds in moderate
wind conditions with no tenting.
(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F
(104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the
specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is
dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
Seismic Welding Products
Hermetically Sealed Package T2 Lot Controlled and Tested
Diameter 13.5 Lb. 50 Lb. 22 Lb. Readi-Reel 50 Lb. Coil 22 Lb. Readi-Reel 50 Lb. Coil
Inches (mm) Coil Coil (Foil Bag) (Foil Bag) (Foil Bag) (Foil Bag)
(2) 5/64 in. NR305 is not recommended for seismic welding applications.
30
INNERSHIELD NR-305 AWS A5.20-95: E70T-6
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C %Mn %P %S %Si %Al
Requirements
Report 1.75 .03 .03 .60 1.80
AWS E70T-6 Only max. max. max. max. max.
Test Results
3/32” (2.0 mm) .08 1.26 .012 .005 .23 1.19
5/64” (2.4 mm) .08 .60 .006 .006 .20 .73
This electrode has been tested in accordance with FEMA 353 - Recommended
Specifications and Quality Assurance Guidelines for Steel Moment-Frame Construction for
Seismic Applications and is capable of depositing weld metal that delivers minimum CVN
properties of 40 ft-lbs. at 70°F (95 Joules at 21°C)at low and high heat input levels. As
required by the AWS classification, it meets a minimum CVN of 20 ft-lbs. at -20°F (27 Joules
at -29°C), when tested in accordance with AWS A5.20. This electrode will also deposit weld
metal that will meet the requirements for H16 as tested according to AWS A4.3
FEMA 353 test certificates are available upon request.
31
INNERSHIELD NR-311 AWS A5.20-95: E70T-7
Very high deposition rates and fast • Our quality driven manufacturing WELDING POSITIONS
travel speeds. Welds thicker mild system – certified to ISO 9002 –
steels and some low alloy steels. and our exceptionally high grade
Good bead shape and easy slag raw materials mean every coil of
removal. Innershield delivers great arc 1G 2F 2G
(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially
aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen
may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time
required for the natural aging of weld deposits is dependent upon ambient conditions, weldment
geometry, the metallurgical structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
600 Lb. 600 Lb.
Diameter 14 Lb. 22 Lb. 50 Lb. Speed-Feed Speed-Feed
Inches (mm) Coil Readi-Reel Coil Reel Drum
32
INNERSHIELD NR-311 AWS A5.20-95: E70T-7
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C %Mn %P %S %Si %Al
Requirements
Report 1.75 .03 .03 .60 1.8
AWS E70T-7 Only max. max. max. max. max.
This electrode, and others of the same AWS classification, are not required to deposit weld
metal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. It
should not be used in applications where minimum specified CVN properties are required.
Typical applications where minimum specified CVN properties are required include, but are
not restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of this
product is responsible for determining whether minimum CVN properties are required for
the specific application.
33
INNERSHIELD NR-311 Ni AWS A5.29-98: E70T7-K2
Similar to NR-311, but with good • Our quality driven manufacturing WELDING POSITIONS
Charpy V-Notch properties. High system – certified to ISO 9002 – and
deposition rates. Fast travel speeds. our exceptionally high grade raw
For single and multiple pass welding. materials mean every coil of
Innershield delivers great arc char- 1G 2F 2G
acteristics and superior feedability.
ADVANTAGE LINCOLN
• High deposition rates and fast travel CONFORMANCE
speeds. TYPICAL APPLICATIONS
AWS A5.29-98: E70T7-K2
• Produces a nominal 1.5% Nickel • Fillet and lap welds. ASME SFA5.29: E70T7-K2
deposit for notch toughness. Lloyd’s: 2S-2YS
• Horizontal butt welds such as
• Color match on weathering steel column-to-column structural con- DNV: IIYMS
applications. nections. GL: 2YS
BV: SA2YM
• Produces quality welds in moderate • Deep groove welds. NKK: KSW 52 NH10
wind conditions with no tenting.
• Square edge butt welds.
• Self-shielded, flux-cored. No need
for external gas or flux. • Structural fabrication, including
applications involving seismic
requirements.
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft-lbs (Joules) Hardness
Condition psi (MPa) psi (MPa) (%) @ -20ºF (-29ºC) Rockwell B
(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F
(104°C) for 48 hours, as permitted by AWS A5.29-98. A naturally aged tensile specimen may take months to achieve the
specified properties. The time required for the natural aging of weld deposits is dependent upon ambient conditions,
weldment geometry, the metallurgical structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
Diameter 22 Lb. 50 Lb.
Inches (mm) Readi-Reel Coil
34
INNERSHIELD NR-311 Ni AWS A5.29-98: E70T7-K2
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C %Mn %P %S %Si %Al %Ni %Mo %Cr %V
Requirements
.15 .03 .03 .80 1.80 .35 .15 .05
AWS E70T7-K2 .50 - 1.75 1.00 - 2.00
max. max. max. max. max. max. max. max.
Test Results .06 1.23 .005 <.003 .20 1.24 1.28 <.01 .03 <.01
This electrode has been tested in accordance with FEMA 353 - Recommended
Specifications and Quality Assurance Guidelines for Steel Moment-Frame Construction for
Seismic Applications and is capable of depositing weld metal that delivers minimum CVN
properties of 40 ft-lbs. at 70°F (95 Joules at 21°C)at low and high heat input levels. As
required by the AWS classification, it meets a minimum CVN of 20 ft-lbs. at -20°F (27 Joules
at -29°C), when tested in accordance with AWS A5.20. This electrode will also deposit weld
metal that will meet the requirements for H16 as tested according to AWS A4.3
FEMA 353 test certificates are available upon request.
35
INNERSHIELD NS-3M AWS A5.20-95: E70T-4
Extremely high deposition rate wire • Our quality driven manufacturing WELDING POSITIONS
designed for automatic and semiauto- system – certified to ISO 9002 –
matic welding on mild steel and some and our exceptionally high grade
low alloy steels. Resistant to cracking raw materials mean every coil of
2G
on high sulfur steel and porosity on Innershield delivers great arc 1G 2F
(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially
aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may
take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for
the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the
metallurgical structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
600 Lb.
Diameter 14 Lb. 22 Lb. 50 Lb. Speed-Feed
Inches (mm) Coil Readi-Reel® Coil Drum
36
INNERSHIELD NS-3M AWS A5.20-95: E70T-4
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C %Mn %P %S %Si %Al
Requirements
Report 1.75 .03 .03 .60 1.8
AWS E70T-4 Only max. max. max. max. max..
This electrode, and others of the same AWS classification, are not required to deposit weld
metal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. It
should not be used in applications where minimum specified CVN properties are required.
Typical applications where minimum specified CVN properties are required include, but are
not restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of this
product is responsible for determining whether minimum CVN properties are required for
the specific application.
37
INNERSHIELD NR-207 & NR-207-H AWS A5.29-98: E71T8-K6
➔
5G
➔
3G 4G
TYPICAL APPLICATIONS
ADVANTAGE LINCOLN • Standard cross country pipelines.
• Use these wires instead of stick for • Arctic grade pipe. CONFORMANCE
improved productivity on pipeline AWS A5.29-98: E71T8-K6
projects. ASME SFA5.29: E71T8-K6
• Self-shielded, flux-cored. No need DIFFUSIBLE HYDROGEN ABS: E71T8-K6
for external gas or flux. DNV: IIIYMSH15
• NR-207-H will deposit weld
• Produces quality welds in moderate BV: SA3YMH
material with diffusible hydrogen
wind conditions with no tenting. GL: 3YSH15
levels of less than 8.0 ml/100g.
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft-lbs (Joules) Hardness
psi (MPa) psi (MPa) (%) @ -20°F (-29°C) @-40°F (-40°C) Rockwell B
(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours,
as permitted by AWS A5.29-98. A naturally aged tensile specimen may take months to achieve the specified properties. The time required
for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld
deposit and other factors.
DIAMETERS / PACKAGING
NR-207
.068 (1.7) ED016312
5/64 (2.0) ED012437 ED012438
NR-207-H
.068 (1.7) EDS19565
5/64 (2.0) EDS19568
38
INNERSHIELD NR-207 & NR-207-H AWS A5.29-98: E71T8-K6
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C %Mn %P %S %Si %Al %Ni %Cr %Mo %V
Requirements
.15 .50- .03 .03 .80 1.80 .40- .20 .15 .05
AWS E71T8-K6
max. 1.50 max. max. max. max. 1.00 max. max. max.
Test Results .06 .94 .005 <.003 .26 1.07 .76 .02 .02 <.01
39
INNERSHIELD NR-208-H AWS A5.29-98: E91T8-G
Similar to NR-207-H, but with higher • Our quality driven manufacturing WELDING POSITIONS
strength. Produces weld deposits system – certified to ISO 9002 –
exceeding 80,000 psi yield strength and our exceptionally high grade
with excellent low temperature raw materials mean every coil of
impacts. Recommended for API Pipe Innershield delivers great arc 1G 2F 2G
Grade X80. characteristics and superior
feedability.
ADVANTAGE LINCOLN 4G
➔
➔
3G 5G
TYPICAL APPLICATIONS
• Use instead of stick for improved
productivity on pipeline projects. • Standard cross-country pipelines.
• Arctic-grade pipe. CONFORMANCE
• Produces weld deposits exceeding
80,000 psi yield strength. AWS A5.29-98: E91T8-G
• Self-shielded, flux-cored. No need ASME: SFA-5.20: E91T8-G
DIFFUSIBLE HYDROGEN
for external gas or flux.
• NR-208-H will deposit weld
• Produces quality welds in moderate material with diffusible hydrogen
wind conditions with no tenting. levels of less than 8.0 ml/100g.
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft-lbs (Joules) Hardness
psi (MPa) psi (MPa) (%) @ -20°F (-29°C) @-40°F (-40°C) Rockwell B
(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as
permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95,
paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the
metallurgical structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
40
INNERSHIELD NR-208-H AWS A5.29-98: E91T8-G
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
Requirements
Report 1.75 .03 .03 .80 1.80 .50 .30 .20 .10
AWS E91T8-G
only min. max. max. min. min. min. min. min. min.
Test Results .05 2.13 .011 <.002 .25 1.13 .79 .02 <.01 <.01
NOTE: In order to meet the alloy requirements of the G group, the weld deposit needs to have the minimum, as specified
in the table, of only one of the elements marked with an asterisk.
41
AGENCY APPROVALS (1)
NR-1 E70T-3
NR-5 E70T-3
NR-202 E71T-7
NR-203MP E71T-8J 3SA-3YSAH15 3S-3YSH15 IIIYMSH15 SA3YMH E4801T-8-CH 3YSH15 JIS, NKK
NR-232 E71T-8 3SA-3YSAH15 3S-3YSH15 IIIYMSH15 SA3YMH E4801T-8-CH 3YSH10 MIL-71T-8AS JIS, TUV
NR-233 E71T-8
42
STORING INNERSHIELD ELECTRODES
In general, Innershield electrodes will produce weld deposits electrode removed from its original packaging be placed in
which achieve hydrogen levels below 16 ml per 100 grams poly bags (4 mil minimum thickness) when not in use.
deposited metal. These products, like other products which
Innershield electrodes will evidence high moisture levels in the
produce deposits low in hydrogen, must be protected from
form of gas tracks, higher spatter and porosity. Any rusty elec-
exposure to the atmosphere in order to maintain hydrogen
trode should be discarded.
levels as low as possible, preventing rusting of the product
and prevent porosity during welding. Accordingly, the follow- Innershield Products Used for Applications Requiring
ing storage conditions are recommended for Innershield More Restrictive Hydrogen Control (-H Electrodes)
electrodes in their original, unopened boxes and plastic bags.
The AWS specifications for flux-cored electrodes, AWS A5.20
The recommended storage conditions are such that they and A5.29, state that “Flux-cored arc welding is generally
maintain storage conditions above the dew point to prevent considered to be a low hydrogen welding process”. To further
moisture contamination on product. clarify the issue, these specifications makes available optional
supplemental designators for maximum diffusible hydrogen
For best results, electrode should be consumed as soon as
levels of 4, 8 and 16 ml per 100 grams of deposited weld
practicable. Properly store electrode may be kept up to three
metal.
years from the date of manufacture. Consult your Lincoln
distributor or sales representative if there is a question as to Some Innershield products have been designed and
when the electrode was made. manufactured to produce weld deposits meeting more
stringent diffusible hydrogen requirements. These electrodes
Once the electrode packaging is opened, Innershield elec-
are usually distinguished by an “H” added to the product
trodes can be subject to contamination from atmospheric
name. These electrodes will remain relatively dry under
moisture. Care has been taken in the design of these
recommended storage conditions in their original, unopened
products to ensure that they are essentially resistant to
package or container.
moisture pick-up; however, condensation of the moisture
from the atmosphere onto the surface of the electrode can be For applications in which the weld metal hydrogen must be
sufficient enough to degrade the product. controlled (usually H8 or lower), or where shipping and storage
conditions are not controlled or known, only hermetically
The following minimum precautions should be taken to
sealed packaging is recommended. Innershield electrodes are
safeguard the product after opening the original package.
available in hermetically sealed packages on a special order
Electrode should be used within approximately 1 week after
basis.
opening the original package. Opened electrodes should not
be exposed to damp moisture conditions or extremes in Once the package has been opened, the electrode should be
temperature and/or humidity where surface condensation can used as soon as practicable.
occur. Electrodes mounted on wire feeders should be
protected against condensation. It is recommended that
Subject to Change — This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
43