ENDURING, VERSATILE –

AND TOUGH AS STEEL

Our customised steel components for your warehouse
WANZL | MATERIAL HANDLING

SEMI-FINISHED PRODUCTS,
ASSEMBLIES AND END PRODUCTS
We are your specialist for wire, tubing and sheet metal
components
Our products set quality standards for components for a wide range of requirements
customers around the world. Not only has in the retail and industrial sectors. As a high-
Wanzl become the world market leader for performance and value-oriented family company,
shopping trolleys and transport trolleys, but the we support our customers worldwide with
company has also become a highly valued over 4,600 employees and eleven international
global supplier of wire, tubing and sheet metal production sites.

BEST MATERIAL QUALIT Y

Only top manufacturers producing the very best quality are
chosen to supply the 80,000 tonnes of steel processed per year.
Because only these materials comply with the requirements for
surface quality, strength, weldability and bending properties.

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 WIDE RANGE OF APPLICATIONS
Our individual storage baskets, workpiece carriers,
shelving units and individual shelving components
are suitable for use in many different areas, such as
– Automated small parts storage
– Pallet racks
– Shelving
– AGV transport
... or for the quick, cost-effective expansion of
storage space.

CUSTOM-MADE PRODUCTS
In addition to our own product portfolio, we also manufacture special steel components for our
customers, whose requirements range from simple wire grids to complex assemblies.
With our partially and fully automated production, we are able to rapidly deliver high quantities.
We also apply surface coatings in-house.
Countless customers now rely on the expertise offered by Wanzl.

What can we do for you?

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WANZL | MATERIAL HANDLING

WIRE, TUBING, SHEET METAL

Alone or in combination

Our specialities are semi-finished products and assemblies made of bent steel wire
and spot-welded wire mesh, both combined with flat steel, steel tubing and sheet
metal – and available individually.

Our manufacturing expertise

STEEL WIRE
Our machines are able to process
steel wire from Ø 2.5 to 10 mm. Wire
cutting can be done with and without
chamfer.

WIRE BENDING
We supply individual 2D or 3D bending parts.
Wire thickness: 4.8 mm to 9.0 mm

WIRE MESH
We use drawn wire made of steel or stainless
steel to manufacture spot-welded wire mesh.

Mesh dimensions:
Up to 1,600 mm wide; up to approx. 3,500 mm
long
Production times:
Up to around 5,000 meshes per week and per
machine.
Resistance welding wire to wire:
2.5 mm to 10 mm

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 FLAT STEEL
In flat steel cutting, we produce rolled wire and
slit coils of grade DC01, C490 and S355MC.

Flat steel dimensions:

Width: 10 to 125 mm
Material thickness: 3 to 4 mm
Resistance welding of wire to flat steel:
Wire: 2.5 to 8 mm
Flat iron: 2 to 4 mm

STEEL TUBING AND SPECIAL PROFILES

We process round, oval and square tubes. There
are also various kinds of special profiles, such as
U-profiles.
In addition to lasering, bending and sawing,
we also use flow forming in our production for
threads and bending frames for rectangular
tubes.

Tube lengths: up to 6 m
Wall thickness: up to 10 mm for steel
up to 6 mm for stainless steel
Tube diameter:
Round tube: Ø 10 mm to Ø 250 mm
Square tube: 10 x 10 mm to 180 x 180 mm

SHEET METAL
We process sheets with a maximum size of
3,000 x 1,500 mm and a material thickness of
usually up to 15 mm (thicker material on request).

Our expertise:
– Laser cutting
– Deburring
– Straightening
– Laser welding
– Coordinate welding
– Punching
(also in combination with lasers)
– Die bending
– Panel bending
– Embossing

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WANZL | MATERIAL HANDLING

SURFACE FINISHING
Environmentally friendly coatings with active sustainability

Wanzl is one of the largest electroplating companies We also use no phosphates in our powder
in Europe. In Germany alone, we operate 13 plants coatings during pretreatment. Instead, our
including 8 electroplating plants, 2 plants for dip process starts by applying an environmentally-
painting and 3 powder coating plants. friendly nanoceramic layer with improved
Wanzl is a company with clear ethical principles. It has powder adhesion.
developed guidelines for management that combine
corporate progress and innovative strength with the
protectiion of people and the environment.
This means that our entire electroplating technology is
based on the non-toxic trivalent chrome plating process.

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 POWDER-COATING
Plastic powder coating in all RAL colours
and many different special colours
(max. item size 3,000 x 1,000 x 1,400 mm)

ELECTROPLATED SURFACES
– High-gloss zinc coating
(max. item size 4,800 x 1,300 x 800 mm) DIP PAINTING
– Chrome (III) layer Colorless dip painting
(max. item size 3,800 x 1,600 x 800 mm) (max. item size 1,200 x 1,200 x 1,600 mm)

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WANZL | MATERIAL HANDLING

COMPLETE SHELVES AND

INDIVIDUAL COMPONENTS
Cost-effectively increase your storage capacity!

We produce both free-standing shelves made from wire mesh,

as well as individual components as add-ons to existing shelves,
such as wire shelves for pallet shelving or compartment dividers
for subdivision.

← WIRE INSERT
for horizontal carousel bearings

↑ COMPARTMENT DIVIDER ↑ INL AY TR AY

for shelving made of flat steel and wire mesh

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 ←↓ AGV TR ANSPORT R ACK
In intralogistics, it is becoming
increasingly popular to use driverless
transport systems. We design and
produce compact free-standing shelves
that are customised to suit your AGV.

Top quality, customized

products made by specialists

→ PALLET BOXES
Pallet boxes made of wire mesh can be used to quickly and
cost-effectively expand the existing storage area. Depending
on the number of shelves, you can double or triple the number
of storage bays in no time at all.

↑ STACK ABLE PALLET BOX ↑ PALLET BOX

with multiple shelves

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WANZL | MATERIAL HANDLING

STORAGE BASKETS AND

WORKPIECE CARRIERS
Customized and ready to use in no time at all

We manufacture trays made of sheet metal with mesh edging or storage baskets for automated
small parts storage tailored to fit your requirements. Our storage baskets enable you to set up or
dismantle a goods warehouse in a snap, and all without the need for any tools.

↑ STACK ABLE STOR AGE BASKETS ↑ STACK ABLE STOR AGE BASKETS ↑ WORKPIECE C ARRIER ↑ MESH BASKET
with compar tment dividers with folding front grate for selec tor shaf ts for automated small par ts storage

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MADE BY WANZL –
THE BENEFITS TO YOU
Our storage solutions save you money!

No new sprinkler No increased

system required! insurance policy!
The water-permeable wire mesh elements The water-permeable wire mesh elements
allow for reliable water drainage down to ensure that there is no increased fire risk
the lowest level of shelving. in the warehouse.

Ready to use in Rapid

no time at all! reconfiguration!
The new storage spaces can be ready for Our baskets and shelves offer you a high
use in just a few weeks, as we can handle degree of flexibility. They can be used in
large quantities with comparatively short other places again and again, as they are
delivery and installation times. not permanently screwed to the substrate.

YOUR HOTLINE TO WANZL

Tel.: +49 8221 729–0 (Headquarter Germany)
Tel.: +44 1926 45 19 51 (Branch office in UK)
E-mail: material-handling.DE@wanzl.com

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VISIT US AT
www.wanzl.com

GERMANY GREAT BRITAIN AUSTRALIA

Wanzl GmbH & Co. KGaA Wanzl Ltd. Wanzl Australia Pty. Ltd.
Rudolf-Wanzl-Straße 4 Europa House 1/1 Hall St
89340 Leipheim Heathcote Lane Hawthorn East 3123
1696/2022 · EN · 09/2022 - PDF

Warwick CV34 6SP

Phone +49 (0) 82 21 / 7 29-0 Phone +44 (0) 1926 / 45 19 51 Phone +61 (0)3 / 9808 2299
Fax +49 (0) 82 21 / 7 29-1000 Fax +44 (0) 1926 / 45 19 52 Fax +61 (0)3 / 9808 2266
info@wanzl.com enquiries@wanzl.co.uk info.au@wanzl.com
www.wanzl.com www.wanzl.com www.wanzl.com

Dimensions in mm, specifications approximate, colours similar to RAL, design subject to changes.
Illustrations may show optional equipment. © Wanzl GmbH & Co. KGaA 2022