Parts 2005 Wirtgen Betek
Parts 2005 Wirtgen Betek
Parts 2005 Wirtgen Betek
Catalogue 2005
Wirtgen Group Original Spare Parts
Wirtgen GmbH
Picks 4
• Top-quality picks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
• Picks for road milling machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
• Picks for cold recyclers and soil stabilizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
• Picks for Surface Miners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Toolholders 36
• Toolholder systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
• Welded toolholders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
• Ejectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Milling drums 52
• Milling drums from the market leader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
• Milling drums for your machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Scraper blades and wear protection segments 68
Conveyors 72
• Conveyor belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
• Drive and return pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
• Idle pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Water system 78
• Service packages for pump- and nozzle units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Levelling 82
• Levelling systems for road milling machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
• Components of the levelling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Crawler unit parts 90
• Crawler track units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
• Track pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
• Track rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Tyres and wheels 96
Clutches 98
Power belts and belt pulleys 102
Filters 104
Hydraulic pumps and -motors 110
Hydraulic cylinders 116
Electrical accessories 118
• Electrical Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
• Work light, partol light, horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Tools 122
• Tools for milling drums . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
• Test Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
• Special service tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Electric and hydraulic vibrators 128
3
Get ahead with quality picks
for high-performance milling machines
Mio. pcs.
14,0
13,0
12,0
11,0
10,0
9,0
8,0
7,0
6,0
5,0
4,0
3,0
2,0
1,0
90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 Years
Sales of tools for road milling machines High-quality, low-wear tools minimise
operating costs.
4
Quality as a result of
production, not follow-up
controls
Consistent quality management,
certified to DIN EN ISO 9001 and 9002,
guarantees high quality at BETEK in
every production step, all the way to
final inspection. Similarly, the
environmental friendliness of the
production process is certified to
DIN ISO 14 001.
BETEK offers a comprehensive range of picks for all Wirtgen machines and every application.
Treatment
Pick
The relationship between all parameters is taken into account in the development of BETEK The carbide tips are optimized using the
picks. finite element method (FEM).
5
Original Wirtgen-Betek picks for road milling
machines: Low operating costs in daily use
Wirtgen road milling machines are
used on job sites around the world.
Operating costs incurred during use
can be reduced considerably by using
high-quality milling tools. The system
partnership between Wirtgen and
BETEK, a global leader in tungsten
carbide manufacturing, has proven to
be particularly successful for this
purpose. BETEK produces the W6H
pick - the most frequently used cutting
tool in Wirtgen road milling machines
worldwide.
6
The complete delivery range of picks 2005
for milling machines
Carbide tip Standard with Standard without Special designs Stabilizing, recycling
extractor groove Ø 20 extractor groove Ø 22 without extractor without extractor
groove Ø 13 / Ø 20 groove Ø 22
W4 W4 E WM4-13
W5 W5 E W5 H
W6 W6 W6 H W6 S W6 / 22
W6 E W6 E W6 E H
W7 W7 E H
W7 S P W7 S P
W8 W8 / 22
W8 E W8 E H
W1-10 W1-10
W1-17 W1-17 / 22
7
Optimum milling performance
with low pick costs
Every pick is subject to constant
wear due to contact with the highly
abrasive material to be milled. The
extent to which the machine can
penetrate into the pavement material
decreases as the pick becomes
increasingly worn.
Typical signs of wear: as soon as the base material begins to display distinct notches (right) it
will be more economical to change the picks than to continue working with the same.
.5 .65 .54 18
.2
10 10 11 Ø
Ø Ø Ø
48
45
42
39
= Material wear
The effective diameter of the carbide tip becomes larger as the pick wears down. At the same time, its penetration is reduced and the
maximum possible machine performance declines.
8
Working economically
with the right choice of pick
If the pick is used in excessively soft
material, the base material will wear
down more rapidly than the carbide tip.
Result: the base material can no longer
Features of an optimally support the carbide tip and it may
worn pick: break. The disadvantageous form of
• Symmetrical form the pick will additionally cause the tool-
of the remaining carbide tip holder to wear down more rapidly.
Typical wear patterns of incorrectly used picks. The use of other picks is recommended for examples 1 and 2 as this will permit a longer tool
life and higher milling performances. The toolholder should be examined for signs of wear in the case of example 3.
9
Pick WM4 / 13
for road milling machines NEW!
WM4 / 13
ø 8.5
Part No.: 182598
16
28
ø 16
55
super-fine milling drums
• Optimized carbide tip for low cutting
forces and long service life
• Special hard soldering process to
ensure a high-strength joint between
the carbide and the steel base
• Hardened pick head for optimized ø 13
pick life
• Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a
long period of service
Unit of measurement in mm
Packaging:
Handy toolbox
Quantity:
200 picks per toolbox
Weight:
approx. 16.4 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
10
Pick W4 E
for road milling machines
W4 E ø 8.5
Part No.: 175592
16
48
ø 16
ø 30
11
Pick W5 E
for road milling machines NEW!
W5 E
ø 9.5
Part No.: 128301
16
48
ø 17.5
ø 34
88
The new universal pick in the
one-metre class for all job
sites
• All-round carbide tip for tough ø 44
operations in small milling machines
and machines of the one-metre class
• Special hard soldering process to
4
ensure a high-strength joint between
the carbide and the steel base
• Extractor groove in the pick head for ø 20
drawing out the pick with the pick
extractor
• Hardened pick head for optimized
pick life
• Wear plate with outer diameter of Unit of measurement in mm
44 mm for low degree of toolholder
wear and optimized pick rotation
• Centring function on the wear plate
for low wear toolholder bore
Our delivery service
• Thick-walled, cylindrical R-sleeve for
a constant clamping force, even over
a long period of service
• Prestressed R-sleeve for simple and
rapid pick assembly
• Long R-sleeve to minimize wear to Packaging:
the toolholder bore Handy toolbox
Quantity:
50 picks per toolbox
Weight:
approx. 14.8 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
12
Pick W5 H
for road milling machines
W5 H ø 9.5
Part No.: 121475
16
48
ø 17.5
ø 34
Packaging:
Handy toolbox
Quantity:
50 picks per toolbox
Weight:
approx. 15.7 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
13
Pick W6
for road milling machines
ø 10.5 W6
Part No.: 128302
17.5
48
ø 19
ø 34
88
milling machine picks
worldwide for use on all job
sites
ø 44
• Long, sturdy carbide tip for all-round
use in large milling machines
• Special hard soldering process to
4
ensure a high-strength joint between
the carbide and the steel base
ø 20
• Extractor groove in the pick head for
drawing out the pick with the pick
extractor
• Hardened pick head for optimized
pick life
• Wear plate with outer diameter of Unit of measurement in mm
44 mm for low degree of toolholder
wear and optimized pick rotation
• Centring function on the wear plate
for low wear toolholder bore Our delivery service
• Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a
long period of service
• Prestressed R-sleeve for simple and
rapid pick assembly
• Long R-sleeve to minimize wear to Packaging:
the toolholder bore Handy toolbox
Quantity:
50 picks per toolbox
Weight:
approx. 15.1 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
14
Pick W6 H
for road milling machines
W6 H ø 10.5
Part No.: 126696
17.5
48
ø 19
ø 34
Packaging:
Handy toolbox
Quantity:
50 picks per toolbox
Weight:
approx. 15.8 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
15
Pick W6 E
for road milling machines
ø 10.5 W6 E
Part No.: 158400
19.6
48
ø 19
ø 34
88
high milling performance
• Extremely long carbide tip for long
service life
ø 44
• Special hard soldering process to
ensure a high-strength joint between
the carbide and the steel base
4
• Extractor groove in the pick head for
drawing out the pick with the pick
extractor ø 20
• Hardened pick head for optimized
pick life
• Pick head with ridges for improved
asphalt breaking properties and
optimized pick rotation Unit of measurement in mm
• Wear plate with outer diameter of
44 mm for low degree of toolholder
wear and optimized pick rotation
• Centring function on the wear plate Our delivery service
for low wear toolholder bore
• Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a
long period of service
• Prestressed R-sleeve for simple and
rapid pick assembly Packaging:
• Long R-sleeve to minimize wear to Handy toolbox
the toolholder bore Quantity:
50 picks per toolbox
Weight:
approx. 15.2 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
16
Pick W6 E H
for road milling machines NEW!
W6 E H ø 10.5
Bestell-Nr.: 178386
19.6
48
ø 19
ø 34
88
The pick with an impressive
service life
• Extremely long carbide tip for long
ø 44 service life
• Special hard soldering process to
ensure a high-strength joint between
the carbide and the steel base
4
17
Pick W6 S
for road milling machines
W6 S
ø 10.5
Part No.: 175602
17.5
48
ø 19
ø 37
88
The high-performance pick
with a reinforced steel base
for milling and stabilizing work
• Long, sturdy carbide tip for all-round
ø 44
use in large milling machines
• Special hard soldering process to
ensure a high-strength joint between
4
the carbide and the steel base
• Hardened pick head for optimized
ø 20
pick life
• Particularly large pick head for long
service life
• Wear plate with outer diameter of
44 mm for low degree of toolholder
wear and optimized pick rotation Unit of measurement in mm
• Centring function on the wear plate
for low wear toolholder bore
• Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a Our delivery service
long period of service
• Prestressed R-sleeve for simple and
rapid pick assembly
• Long R-sleeve to minimize wear to
the toolholder bore
Packaging:
Handy toolbox
Quantity:
40 picks per toolbox
Weight:
approx. 13.8 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
18
Pick W7 S P
for road milling machines NEW!
W7 S P ø9
Part No.: 175603
12.5
48
ø 20.5
ø 34
88
Extremely economical milling
on sites with soft asphalt and
heavy wearing of the steel
base
ø 44
• New carbide technology for particularly
low wear to pick heads in soft asphalt
• Special hard soldering process to
4
19
Pick W7 E H
for road milling machines NEW!
ø 11 W7 E H
Part No.: 146000
20.5
48
ø 20.5
ø 34
88
service life thanks to its large
carbide tip
• Extremely long carbide tip for long
service life ø 44
4
the carbide and the steel base
• Hardened pick head for optimized
pick life ø 20
Packaging:
Handy toolbox
Quantity:
50 picks per toolbox
Weight:
approx. 16.1 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
20
Pick W8 E H
for road milling machines NEW!
W8 E H ø 11.5
Part No.: 126336
23
48
ø 22
ø 34
88
The pick with a particularly
robust carbide tip for milling
the hardest pavements
ø 44 • Extremely robust carbide tip for
milling particularly hard pavements
• Special hard soldering process to
ensure a high-strength joint between
4
Packaging:
Handy toolbox
Quantity:
50 picks per toolbox
Weight:
approx. 16 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
21
Pick W1-10
for road milling machines
W1-10
ø 10.0 Part No.: 134728
25.0
48
ø 27
88
The robust pick for milling
milling concrete pavements
with small milling machines
• Cylindrical carbide tip for use in hard ø 44
milling materials, ensuring low
cutting forces and a long service life
• Special hard soldering process to
ensure a high-strength joint between
4
the carbide and the steel base
• Extractor groove in the pick head for ø 20
drawing out the pick with the pick
extractor
• Hardened pick head for optimized
pick life
• Wear plate with outer diameter of Unit of measurement in mm
44 mm for low degree of toolholder
wear and optimized pick rotation
• Centring function on the wear plate
for low wear toolholder bore
Our delivery service
• Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a
long period of service
• Prestressed R-sleeve for simple and
rapid pick assembly
• Long R-sleeve to minimize wear to Packaging:
the toolholder bore Handy toolbox
Quantity:
50 picks per toolbox
Weight:
approx. 14.4 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
22
Pick W1-13
for road milling machines
W1-13
Part No.: 134729 ø 13.0
25.0
48
ø 33
88
The pick with an outstanding
price-performance ratio for
cutting hard materials
ø 44 • Cylindrical carbide tip for use in hard
milling materials, ensuring low
cutting forces and a long service life
• Special hard soldering process to
4
Packaging:
Handy toolbox
Quantity:
50 picks per toolbox
Weight:
approx. 16.5 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
23
Selection table 2005
for road milling machines
Used in
Machine type
soft asphalt medium-hard asphalt hard asphalt concrete
SF 300 C
W 350 / W 350 E
SF 500 C-C/3-C/4
W4 E W1-10
Part No.: 175592 Part No.: 134728
W 50
W 500
W 50 DC
500 DC
W 600 DC
W5 E W6 E W1-13
Part No.: 128301 Part No.: 158400 Part No.: 134729
SF 1000 C / CBA
W 1000
W 1000 L
W5 H W6 E H
Part No.: 121475 Part No.: 178386
24
Used in
Machine type
soft asphalt medium-hard asphalt hard asphalt concrete
W 1000 F
W 1200 F
W6 E W6
Part No.: 158400 Part No.: 128302
W 1300 F
1300 - 1500 DC W7 S P
Part No.: 175603
1900 - 2000 DC
W6 E H W6 H W1-13
W 1500 Part No.: 178386 Part No.: 126696 Part No.: 134729
W 1900
W 2000
2100 DC
W6 W7 E H W8 E H
Part No.: 128302 Part No.: 146000 Part No.: 126336
W 2100
W 2200 W6 H
Part No.: 126696
25
Pick W6 S
for cold recyclers and soil stabilizers
W6 S
ø 10.5
Part No.: 175602
17.5
48
ø 19
ø 37
88
The all-round pick for cold
recycling and soil stabilizing
• Long, sturdy carbide tip for all-round
use in large milling machines
ø 44
• Special hard soldering process to
ensure a high-strength joint between
the carbide and the steel base
4
• Hardened pick head for optimized
pick life
ø 20
• Particularly large pick head for long
service life
• Wear plate with outer diameter of
44 mm for low degree of toolholder
wear and optimized pick rotation
• Centring function on the wear plate Unit of measurement in mm
for low wear toolholder bore
• Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a
long period of service Our delivery service
• Prestressed R-sleeve for simple and
rapid pick assembly
• Long R-sleeve to minimize wear to
the toolholder bore
Packaging:
Handy toolbox
Quantity:
40 picks per toolbox
Weight:
approx. 13.8 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
26
Pick W1-13
for cold recyclers and soil stabilizers
W1-13
ø 13.0
Part No.: 134729
25.0
48
ø 33
88
The pick for stabilizing soil
studded with rock
• Cylindrical carbide tip for use in hard
ø 44 milling materials, ensuring low
cutting forces and a long service life
27
Pick W6 / 22
for cold recyclers and soil stabilizers
W6 / 22
ø 10.5
Part No.: 146004
17.5
51
ø 19
ø 40
92
for recycling and soil
stabilizing
• Long, sturdy carbide tip for all-round
use in large milling machines ø 44
5
the carbide and the steel base
• Hardened pick head for optimized
pick life ø 22
• Particularly large pick head for long
service life
• Wear plate with outer diameter of
44 mm for low degree of toolholder
wear and optimized pick rotation Unit of measurement in mm
• Centring function on the wear plate
for low wear toolholder bore
• Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a Our delivery service
long period of service
• Prestressed R-sleeve for simple and
rapid pick assembly
• Long R-sleeve to minimize wear to
the toolholder bore
Packaging:
Handy toolbox
Quantity:
40 picks per toolbox
Weight:
approx. 16.5 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
28
Pick W8 / 22
for cold recyclers and soil stabilizers NEW!
W8 / 22
ø 11.5
Part No.: 146005
20
51
ø 22
ø 40
Packaging:
Handy toolbox
Quantity:
40 picks per toolbox
Weight:
approx. 17.2 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
29
Pick W1-13 / 22
for cold recyclers and soil stabilizers
W1-13 / 22
ø 13.0
Part No.: 175604
25.0
51
ø 40
92
studded with rock
• Cylindrical carbide tip for use in hard
milling materials, ensuring low cutting
forces and a long service life ø 44
• Special hard soldering process to
ensure a high-strength joint between
the carbide and the steel base
5
• Hardened pick head for optimized
pick life ø 22
• Particularly large pick head for long
service life
• Wear plate with outer diameter of
44 mm for low degree of toolholder
wear and optimized pick rotation Unit of measurement in mm
• Centring function on the wear plate
for low wear toolholder bore
• Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a Our delivery service
long period of service
• Prestressed R-sleeve for simple and
rapid pick assembly
• Long R-sleeve to minimize wear to
the toolholder bore
Packaging:
Handy toolbox
Quantity:
40 picks per toolbox
Weight:
approx. 17.4 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
30
Pick W1-17 / 22
for cold recyclers and soil stabilizers
W1-17 / 22
ø 17
Part No.: 146002
28.5
ø 40 51
31
Picks
for WR 2000, WR 2500 S and Raco 350
32
Selection table 2005
for recyclers
20 mm W6 S
Part No.: 175602
Soil stabilization W6 / 22 W6 / 22
Part No.: 146004 Part No.: 146004
22 mm
W8 / 22 W8 / 22
Part No.: 146005 Part No.: 146005
20 mm W1-13
Part No.: 134729
22 mm
W1-17 / 22 W1-17 / 22
Part No.: 146002 Part No.: 146002
20 mm W6 S
Part No.: 175602
Cold recycling W6 / 22
Part No.: 146004
22 mm
W8 / 22
Part No.: 146005
33
Picks
for Surface Miners
W 47 K13 Part No.: 95744 W 47 K15 Part No.: 47571 W 47 K17 Part No.: 48350
Locking ring Part No.: 155281 Locking ring Part No.: 155281 Locking ring Part No.: 155281
ø 54 ø 54 ø 54
77
77
77
ø 13 ø 15 ø 17.5
28.5
24
28
W 47 K19 Part No.: 70225 W 47 K22 LE Part No.: 97442 W 47 K24 LE Part No.: 185018
Locking ring Part No.: 155281 Locking ring Part No.: 155281 Locking ring Part No.: 155281
ø 54 ø 54 ø 54
77
77
77
ø 11.5
ø 19 ø 17
18.7
20
30
ø 22 ø 24
34
Selection table 2005
for Surface Miners
Applications
The applications listed here are guide numbers. The cuttability, cutting performance and pick wear depend upon the
uniaxial pressure strength, the tensile strength, abrasiveness, crevasse formation and inhomogenity.
2100 SM
and
2200 SM
W47 K22 LE W47 K13 W47 K15 W47 K17 W47 K19
Part No.: 97442 Part No.: 95744 Part No.: 47571 Part No.: 48350 Part No.: 70225
2500 SM
W47 K13 W47 K15 W47 K17 W47 K19 W47 K24 LE
Part No.: 95744 Part No.: 47571 Part No.: 48350 Part No.: 70255 Part No.: 185018
3700 SM
4200 SM
35
Original Wirtgen quick-change toolholder systems –
The standard of quality and economy
Optimized systems for picks
and toolholders
Toolholders are highly stressed
components. Almost the entire engine
power is converted into cutting
performance via the toolholders. When
cutting through extremely hard
materials, a toolholder must withstand
up to five million load cycles during its
service life and guarantee optimum
rotation of the picks. That is why
Wirtgen engineers attach particular
importance to using extremely wear-
resistant materials and optimally
designed toolholder systems.
Wirtgen's quick-change toolholder systems (HT3 Plus shown here) set new standards for quick
pick changes and accurate positioning of the toolholders: on-site replacement is a simple matter.
36
Top quality manufacturing
The operating costs of road milling
machines and recyclers are largely
determined by the service life of the
tools subject to wear, meaning the
picks and the toolholders. Con-
sequently, these parts must meet the
highest quality requirements.
Manufacturing by the forging method
makes it possible to process quality
materials at relatively low cost and
achieve extremely high component
strengths. Tight tolerances are main-
tained by subsequent machining to
make the precision components requi-
red for milling applications such as
fine milling.
Subsequent heat treatment and Forging process for the upper part of the quick-change toolholder.
hardening of the toolholders is of
critical importance. Special methods
are used for this step as well, in order
to obtain high hardness for low wear,
and the necessary toughness. Only in
this way can a long service life be
achieved under the highly dynamic
loads generated by the milling process.
A delight for every contractor and machine operator: the quick-change toolholders from Wirtgen not only cut costs, but are also easy to
replace on site.
37
Low operating costs
thanks to controlled wear
Toolholders that wear evenly
produce optimum milling
results
Increasingly strict quality requirements
imposed on construction companies
by road building authorities necessitate
continuous improvements in the
performance of construction machin-
ery. Wirtgen road milling machines live
up to these requirements with their
high-precision milling drums and
intelligent levelling systems.
However, the wear displayed by the
individual toolholders on a milling drum
differs increasingly as time goes on,
which results in uneven surfaces. For
this reason, it is very important for
machine operators to be able to
accurately assess the wear of the
individual toolholders, so that an
optimum milled surface can be
obtained again after changing the
upper parts.
Controlled wear thus ensures ideal
milling results, even after the milling
drums and toolholders have been in
use for a long time.
ca. 25 mm
20 mm + 12 mm = 32 mm
Different wear patterns on the picks and toolholders cause irregular surfaces.
38
Assessing toolholder wear by
means of wear markers New Old
20
to be removed and the temperature at
which milling is performed, also play a
key role.
Therefore, continuously observing
wear is of crucial importance for
obtaining consistently good milling
results. Virtually all Wirtgen toolholder
systems now have wear markers that
help to accurately assess wear. The
markers make it easy to determine the
best time to replace a toolholder.
New Old
Unit of measurement in mm
25
Large milling machines max
39
The new Wirtgen HT11 quick-change toolholder -
Designed to meet practical requirements
The new, rugged HT11 quick-
change toolholder system
After many years of development and
extensive testing, the new HT11 quick-
change toolholder system for large-
volume milling machines will be installed
in Wirtgen milling machines as stan-
dard equipment starting in 2005. The
primary design objective of Wirtgen's
engineers was to ensure simple and
quick operation and maintenance for
machine users. The result of their efforts
is a complete system comprising pick,
milling drum and milling machine, which
has been enhanced by a variety of detail
solutions and will further cut operating
costs for customers.
40
Wear markers Up to 20 percent longer service
at intervals of 5 mm life of the upper part thanks to
System 44
41
The essential advantages
of the new HT11
Strong retaining bolt
The retaining bolt is significantly larger
than the one used in the HT3 quick-
change toolholder system. The external
M30x2 thread is now combined with a
17 mm hexagon socket drive, which
reliably transfers the necessary torque
of 500 Nm. The conical stud can
transmit enormous clamping forces
and thus minimises any loosening of
the upper part on its own.
HT3
HT11
42
The wearing parts
of the new HT11
The HT11 quick-change
Retainer screw HT11 M30x2
toolholder system for simple Torque 500 Nm
operation and maintenance of Part No.: 158501
the milling drum
43
Quick-change toolholder system HT3 Plus
The quick-change toolholder system • Standard upper part for picks with
HT3 is a further development of the first 20 mm shank for Retainer screw HT3 M24x2
generation of Wirtgen’s quick-change - Cold milling machines W 600 DC, Torque 500 Nm
toolholders taking practical experience W 1000 L, W1000, W 1000 F, W1200 F, Part No.: 79998
into account. The system was decisively W 1300 F, 1300-2000 DC, W 1500,
optimized in 2001 when the contact W 1900, W 2000, 2100 DC,W 2100
surface of the wear plate was increased and W 2200
by more than 50% to 44 mm, thus - recycler WR 2500 and WR 2500 S
reducing wear on both the pick and the
toolholder. • Special upper part for picks with
22 mm shank
Since then, the “HT3 Plus” system has - for recycler WR 2500, WR 2500 S
been installed on all new milling drums. and soil stabilizer Raco 350
In addition to the contact surface, the
protective cladding on the upper part • Dummy upper part to protect the bot-
has also been enlarged. The additional tom part of the quick-change toolhol-
wear volume similarly extends the ser- der in modified pick arrangements for
vice life. - milling machines with fine milling
drums
- recycler WR 2500 and WR 2500 S
Toolholder HT3 plus D20 Toolholder HT3 plus D22 Dummy upper part
for shaft diameter D20 for shaft diameter D22 Part No.: 101472
Part No.: 128299 Part No.: 98241
44
Hexagon plug HT3
Part No.: 126110
45
Quick-change toolholder system HT2
(1992 – 1996)
The quick-change toolholder system • Correcting upper part with modified
HT2 was especially developed for a square shank for use on milling
16
wide variety of machine types and drums with more than 2000 hours of
applications. operation
56
- for milling machines 1300-2000 DC
• Standard upper part for picks with and 2100 DC
20 mm shank
- for milling machines W 1000 F, • Dummy upper part to protect the
1300-2000 DC and 2100 DC bottom part of the quick-change
toolholder in modified pick arrange-
• Standard upper part for picks with ments
20 mm shank - for milling machines with fine Example of wear:
- for milling machine W 1000 milling drums
- for recycler WR 2500 - for recycler WR 2500 approx. 800 hours
of operation
• Special upper part for picks with with a 2100 DC
22 mm shank
- for recycler WR 2500
Optimum work throughout the whole service
life.
ø2
0
56
ø 20
ø 20
Toolholder HT2
Part No.: 49765
46
Retaining screw HT2
Torque 400 Nm
ø 30 Part No.: 56290
67
50
M 20 x 2.5
ø2
2
ø 22
47
Welded toolholders
for road milling machines
Small toolholders
for miniature pick systems
The miniature pick system is used on
milling drums or various cutting wheels
requiring extremely small installed
sizes.
Toolholders for 20 mm
Toolholder HT03
shank diameter for shaft diameter D20
Part No.: 5243
These toolholders represent the world-
wide standard for the conventional
shank diameter of round shank picks
for road milling machines.
48
• Toolholder HT01: Tried-and-tested
Toolholder HT02 nopped holder with enlarged contact
for shaft diameter D20 area (diameter 42 mm) and two
Part No.: 5244 positioning pins for accurate
positioning on the welded helical
elements. The toolholders are
chamfered for easier welding.
Toolholder HT01
for shaft diameter D20
Part No.: 36780
49
Welded toolholders
for Surface Miners
Highly robust toolholders for
Surface Miners
The toolholders on Surface Miners are
subjected to extremely high stresses,
particularly when cutting through hard
rock. Unlike the relatively homogeneous
structure of an asphalt pavement, the
irregular rock formations can cause
enormous peak loads on the individual
toolholders. For this reason, special
systems have been developed in which
all the components and their connec-
tions on the milling drum are adapted
specifically to the loads encountered.
Toolholder HT6
for shaft diameter D38-30
Part No.: 95781
50
Ejectors
Long-life ejectors
Optimally arranged ejectors on the
milling drum facilitate the direct transfer
of the reclaimed asphalt pavement
(RAP) from the drum chamber to the
loading conveyor. These ejectors owe
their long service life to a special steel
alloy containing mixed carbides.
51
Milling drums from the market leader
Accuracy: the optimized design data are processed in the CNC-controlled tacking line. This
ensures that each toolholder is positioned precisely.
52
Special projects bring The engineering design and production
proximity to the customer departments are equipped with state-
of-the-art CAD- and CNC-technology
New requirements are repeatedly im- so that these solutions can be realized
posed upon the construction industry cost-efficiently. The new product is
and that is why almost never a day born on a computer screen and based
passes without Wirtgen receiving at on decades of experience accumulated
least one enquiry for a solution using by the engineering and production ex-
milling technology. perts. It is then optimized with the aid
of intelligent computer programs.
And solutions have evidently been found, Finally, after corresponding simula-
as proved by the numerous special tions and analyzes, and after approval
milling drums supplied for machines by the competent project manager, the
built by Wirtgen and other companies, data are transferred online to the
as well as for special machines, such production department so that the
as stationary processing plants or even customer can use his special milling
minesweepers. drum on-site in the shortest possible
space of time.
Pavement markings are removed quickly and
accurately with a special unit.
Cutting wheel Micro fine milling drum Micro fine milling drum
A choice of different drums for the W 350 showing the various possibilities of the original Wirtgen milling drums.
53
Original Wirtgen fine milling drums
for new milling jobs with optimized surface results
Fine milling is setting new
standards in milling results
Fine milling drum LA6x2 Fine milling drum LA8 Milling drum LA15
pick spacing: pick spacing: pick spacing:
world-wide
6 x 2 mm 8 mm 15 mm
By special and precise finishing
processes Wirtgen can nowadays
design pick spacings up to 3 mm. So
milling contractors are offered a
multitude of new applications: Their
Wirtgen milling machines can work on
sites with high quality demands on the
surface. The new patented Flexible
Cutter System (FCS) makes the milling
drum exchange much easier.
Improving the skid resistance of the pavement Restoring the evenness / levelling Preparing to apply thin pavement layers
Preparing the pavement for the application Milling off resin surfaces / synthetic Removing surface courses meanwhile
of road markings surfaces in factory halls exposed to high traffic loads
54
Milling
4.33
Pick spacing 15 mm
Fine milling
2.31
Pick spacing 8 mm
1.73
Pick spacing 6 mm
Pick spacing 5 mm
1.15
Pick spacing 4 mm
0.87
Pick spacing 3 mm
55
Original Wirtgen milling drums
delivery range 2005
139699 Fine milling drum 450 +2x25 6 x2 30 HT4 164 72258 164
81564 Fine milling drum 300 +2x25 6 x2 30 HT4 116 72258 116
129694 Micro fine milling 300 +2x25 3 30 HT4 117 72258 117
drum
Micro fine milling
134590 150 +2x25 3 30 HT4 67 72258 67
drum
Micro fine milling
140808 350 3 30 HT4 117 72258 117
drum
* Unit of measurement in mm
56
Original Wirtgen milling drums
delivery range 2005
183191 Fine milling drum 450 +2x25 6 x2 30 HT4 164 72258 164
* Unit of measurement in mm
57
Original Wirtgen milling drums
delivery range 2005
* Unit of measurement in mm
58
Original Wirtgen milling drums
milling drum table HT3 plus (until 2004)
97419 Fine milling drum 1000 8 100 HT3 plus 130 128299 130
05.10 97419 Fine milling drum 1000 8 100 HT3 plus 130 128299 130
W 1000 F 93480 Milling drum 1000 15 300 HT3 plus 84 128299 102
111304 Fine milling drum 1000 8 100 HT3 plus 131 128299 149
59
Original Wirtgen milling drums
delivery range 2005
185284 Fine milling drum 1200 8 100 HT11 156 158500 174
60
Original Wirtgen milling drums
milling drum table HT3 plus (until 2004)
W 1200 F 106177 Milling drum 1200 15 300 HT3 plus 97 128299 115
123788 Fine milling drum 1200 8 100 HT3 plus 156 128299 174
W 1300 F 115294 Milling drum 1320 15 300 HT3 plus 105 128299 123
163850 FCS-milling drum 1320 15 300 HT3 plus 105 128299 123
* Unit of measurement in mm
61
Original Wirtgen milling drums
delivery range 2005
1300 DC 185269 Milling drum 1320 15 300 HT11 105 158500 123
185275 Fine milling drum 1320 8 100 HT11 169 158500 187
1500 DC 185268 Milling drum 1500 15 300 HT11 117 158500 135
W 1500 185268 Milling drum 1500 15 300 HT11 117 158500 135
185269 Milling drum 1320 15 300 HT11 105 158500 123
185275 Fine milling drum 1320 8 100 HT11 169 158500 187
1900 DC 185267 Milling drum 1905 15 300 HT11 144 158500 162
185265 Fine milling drum 1905 8 100 HT11 242 158500 260
2000 DC 185266 Milling drum 2010 15 300 HT11 144 158500 162
185264 Fine milling drum 2010 8 100 HT11 256 158500 274
W 1900 185300 Milling drum 2000 15 300 HT11 144 158500 162
123977 Fine milling drum 2000 6 x2 30 HT5 672 74745 672
185283 Fine milling drum 2000 8 100 HT11 256 158500 274
185301 FCS-milling drum 2000 15 300 HT11 144 158500 162
144986 FCS-fine milling 2000 6 x2 30 HT5 672 74745 672
drum
185298 FCS-fine milling 2000 8 100 HT11 256 158500 274
drum
W 2000 185300 Milling drum 2000 15 300 HT11 144 158500 162
123977 Fine milling drum 2000 6 x2 30 HT5 672 74745 672
185283 Fine milling drum 2000 8 100 HT11 256 158500 274
185282 Milling drum 2200 15 300 HT11 156 158500 174
185294 Fine milling drum 2200 8 100 HT11 280 158500 298
185301 FCS-milling drum 2000 15 300 HT11 144 158500 162
144986 FCS-fine milling 2000 6 x2 30 HT5 672 74745 672
drum
185298 FCS-fine milling 2000 8 100 HT11 256 158500 274
drum
* Unit of measurement in mm
62
Original Wirtgen milling drums
milling drum table HT3 plus (until 2004)
1300 DC 96941 Milling drum 1320 15 300 HT3 plus 105 128299 123
102007 Fine milling drum 1320 8 100 HT3 plus 169 128299 187
1500 DC 96939 Milling drum 1500 15 300 HT3 plus 117 128299 135
W 1500 96939 Milling drum 1500 15 300 HT3 plus 117 128299 135
96941 Milling drum 1320 15 300 HT3 plus 105 128299 123
102007 Fine milling drum 1320 8 100 HT3 plus 169 128299 187
1900 DC 96937 Milling drum 1905 15 300 HT3 plus 144 128299 162
96933 Fine milling drum 1905 8 100 HT3 plus 242 128299 260
2000 DC 96935 Milling drum 2010 15 300 HT3 plus 144 128299 162
96931 Fine milling drum 2010 8 100 HT3 plus 256 128299 274
W 1900 112000 Milling drum 2000 15 300 HT3 plus 144 128299 162
122732 Fine milling drum 2000 8 100 HT3 plus 256 128299 274
123000 FCS-milling drum 2000 15 300 HT3 plus 144 128299 162
FCS-fine milling
155221 drum 2000 8 100 HT3 plus 256 128299 274
W 2000 112000 Milling drum 2000 15 300 HT3 plus 144 128299 162
122732 Fine milling drum 2000 8 100 HT3 plus 256 128299 274
121230 Milling drum 2200 15 300 HT3 plus 156 128299 174
146971 Fine milling drum 2200 8 100 HT3 plus 280 128299 298
123000 FCS-milling drum 2000 15 300 HT3 plus 144 128299 162
FCS-fine milling
155221 drum 2000 8 100 HT3 plus 256 128299 274
* Unit of measurement in mm
63
Original Wirtgen milling drums
delivery range 2005
2100 DC 185274 Milling drum 2200 15 300 HT11 168 158500 186
185273 Fine milling drum 2100 8 100 HT11 270 158500 288
185271 Fine milling drum 2000 8 100 HT11 258 158500 276
W 2100 185274 Milling drum 2200 15 300 HT11 168 158500 186
185273 Fine milling drum 2100 8 100 HT11 270 158500 288
185271 Fine milling drum 2000 8 100 HT11 258 158500 276
W 2200 185310 Milling drum 2200 15 350 HT11 170 158500 188
* Unit of measurement in mm
64
Original Wirtgen milling drums
milling drum table HT3 plus (until 2004)
2100 DC 99042 Milling drum 2200 15 300 HT3 plus 168 128299 186
83810 Milling drum 2100 15 300 HT3 plus 150 128299 168
85860 Milling drum 2000 15 300 HT3 plus 150 128299 168
97711 Fine milling drum 2100 8 100 HT3 plus 270 128299 288
96944 Fine milling drum 2000 8 100 HT3 plus 258 128299 276
W 2100 99042 Milling drum 2200 15 300 HT3 plus 168 128299 186
83810 Milling drum 2100 15 300 HT3 plus 150 128299 168
85860 Milling drum 2000 15 300 HT3 plus 150 128299 168
97711 Fine milling drum 2100 8 100 HT3 plus 270 128299 288
96944 Fine milling drum 2000 8 100 HT3 plus 258 128299 276
W 2200 120900 Milling drum 2200 15 350 HT3 plus 170 128299 188
160615 FCS-milling drum 4300 15 350 HT3 plus 317 128299 344
160184 FCS-milling drum 3800 15 350 HT3 plus 288 128299 315
164447 FCS-milling drum 3500 15 350 HT3 plus 268 128299 295
164446 FCS-milling drum 3000 15 350 HT3 plus 230 128299 262
164445 FCS-milling drum 2500 15 350 HT3 plus 201 128299 219
164444 FCS-milling drum 2200 15 350 HT3 plus 170 128299 188
* Unit of measurement in mm
65
Original Wirtgen milling drums
for cold recyclers and soil stabilizer
RACO 350 185289 Milling drum 2350 16 450 HT11 D22 176 158510 208
WR 2000 185320 Milling drum 2000 20 500 HT11 134 158500 158
185318 Milling drum 2000 20 500 HT11 D22 134 158510 158
WR 2500, 185304 Milling drum 2438 30 x2 500 HT11 192 158500 216
WR 2500 S 185305 Milling drum 2438 30 x2 500 HT11 D22 192 158510 216
* Unit of measurement in mm
Milling drum table HT3 plus (until 2004)
Machine Milling drum Toolholder Picks
Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.
RACO 350 139227 Milling drum 2350 16 450 HT3 D22 176 98241 208
WR 2000 173490 Milling drum 2000 20 500 HT3 plus 134 128299 158
173650 Milling drum 2000 20 500 HT3 D22 134 98241 158
WR 2500, 160500 Milling drum 2438 30 x2 500 HT3 plus 192 128299 216
WR 2500 S 160720 Milling drum 2438 30 x2 500 HT3 D22 192 98241 216
160768 Milling drum 3048 37 x2 500 HT3 plus 192 128299 216
* Unit of measurement in mm
66
Original Wirtgen milling drums
for Surface Miner
* Unit of measurement in mm
67
Original Wirtgen scraper blades
for clean milled surfaces
Long-life scraper blades
Scraper blades “Type 1”
The scraper on the rear panel of the
milling machine seals the drum
chamber so that the reclaimed asphalt
pavement can be taken up cleanly. In
addition, it smoothes the milled surface Scraper blade B100
by shearing off the higher asphalt Part No.: 56731
ridges. Carbide-tipped scrapers are
used for this purpose.
68
The new scraper blades ensure that the
Scraper blades “Type 2” reclaimed asphalt pavement is taken
up cleanly and even more efficiently
behind the machine. The new “Type 2”
scraper blades differ from the previous
scraper blades through their outer
Scraper blade B100 Type 2 contours and through the form of the
Part No.: 146459 hard-metal elements. Performance has
been improved in particular by the
optimized position of the hard metal.
69
Original Wirtgen wear protection segments
for a longer life of the milling drum housing
To completely enclose the side of the
milling drum housing and prevent
material from escaping, the side plate
is in full contact with the milled surface
and therefore subject to natural wear.
Special wear elements are used to
minimise this wear and facilitate the
replacement of worn parts. The wear
elements are made of particularly wear-
resistant material – partly tungsten
carbide – and are easy to replace. The
special shape of the front wear runner
supports the lifting of the side plate,
when the machine travels over edges
with the side plate lowered.
70
Side plate segments front Side plate segments rear Scraper wear segments
Machine type Description Qty. Part No. Description Qty. Part No. Description Qty. Part No.
W 2000 Protector skid 2 155630 Protector skid 2 113001 Protector skid 8 113001
50 x 625 40 x 180 40 x 180
W 2100 Protector skid 2 155630 Protector skid 2 113001 Protector skid 8 113001
50 x 625 40 x 180 40 x 180
W 2200 Protector skid 2 155630 Protector skid 2 113001 Protector skid 8 113001
50 x 625 40 x 180 40 x 180
The number of the scraper wear segments is valid for the standard milling width of the corresponding milling machine.
71
Original Wirtgen conveyor belts
for a high conveyor capacity
The milling performance of Wirtgen
milling machines is crucially determined
by the conveyor belt system.
Continuous connection
of cleats and upper
layer due to production
Asphalt-resistant upper layer in one process step
Tear-resistant polyester-
polyamide textile layers
(up to five layers)
72
Machine type Conveyor type Description Part No.
73
Original Wirtgen drive and return pulleys
for reliable conveyor belt drive
The high milling performance of Wirtgen
road milling machines requires reliable
transportation of the milled material.
Durable dimensional
Open design principle avoids stability, even under
asphalt adhesions extremely tough operating
conditions, due to the
High service life thanks to robust steel structure
supporting ribs made from
high-quality steel alloys
74
Machine type Conveyor type Description Part No.
W 1000 F, W 1200 F, W 1300 F Loading and discharge conveyor Drive pulley B600 90117
75
Original Wirtgen idle pulleys
for low wear to conveyor belt
Wirtgen conveyor belt systems combine
a high conveyor capacity with a low
power consumption.
76
Number of components used Number of components used
Machine type Roller type in loading conveyor in discharge conveyor Part No.
77
Original Wirtgen water system
for effective sprinkling during milling
The water system comes complete
with pump, filter, supply lines and nozzles.
It has been optimised specifically for
sprinkling during cold milling.
Service packages for the water unit including sealing and repair kits, nozzles and nozzle units ensure any time an effective sprinkling.
78
Water pump Sealing kits and repair kits
Machine type Series range Description Part No. Description Part No.
W 350 0001 - 9999 Water pump electric with drive 72845 Sealing kit for pump 48445
W 500 0005 - 0281 Water pump electric with drive 43912 Sealing kit for pump 48445
0282 - 9999 Water pump electric with drive 72845 Sealing kit for pump 48445
W 50 0001 - 9999 Water pump electric with drive 72845 Sealing kit for pump 48445
W 50 DC 0001 - 9999 Water pump electric with drive 168560 Sealing kit for pump 15617
W 600 DC, W 1000 L 0001 - 0034 Water pump electric with drive 1876 Sealing kit for pump 15617
0035 - 0515 Water pump electric with drive 112984 Sealing kit for pump 15617
0516 - 9999 Water pump electric with drive 168560 Sealing kit for pump 15617
W 1000 F 0001 - 9999 Water pump hydraulic with drive 72838 Sealing kit for pump 109757
W 1000 F 0001 - 0079 Water pump hydraulic with drive 72838 Sealing kit for pump 109757
0080 - 9999 Water pump hydraulic with drive 134122 Sealing kit for pump 109757
1300 - 2000 DC 0026 - 9999 Water pump hydraulic with drive 72837 Sealing kit for pump 109757
W 1500, W 1900 0001 - 9999 Water pump hydraulic with drive 72837 Sealing kit for pump 109757
W 2000 0001 - 9999 Water pump hydraulic with drive 142023 Repair kit for pump 153824
79
Water pump Sealing kits and repair kits
Machine type Series range Description Part No. Description Part No.
2100 DC 0001 - 0140 Water pump hydraulic with drive 38575 Sealing kit for pump 51168
2100 DC 0141 - 9999 Water pump hydraulic with drive 72838 Sealing kit for pump 109757
W 2100 0001 - 9999 Water pump hydraulic with drive 142023 Repair kit for pump 153824
W 2200 0001 - 9999 Water pump hydraulic with drive 142023 Repair kit for pump 153824
Nozzle unit complete Single nozzles Valve for nozzle unit Single nozzles
Machine type Series range Require- Part No. Require- Part No. Require- Part No. Require- Part No.
ment ment ment ment
80
Sprinkler system drum case Sprinkler system conveyor
Nozzle unit complete Single nozzles Valve for nozzle unit Single nozzles
Machine type Series range Require- Part No. Require- Part No. Require- Part No. Require- Part No.
ment ment ment ment
81
The new Wirtgen levelling system:
User friendly and highly accurate
The automatic levelling system is made
up of two separate control loops which
operate independently of one another.
One is for the grade control on right-
hand side of the machine and the other
for the left-hand side, in respect to
each sensor it is connected to.
Everything within view: the digital controllers for adjusting the milling depth on the right and
left-hand sides of the milling machine can be mounted on the operator's platform.
Alternatively: the digital controllers can also be hooked in and connected at ground level of The controller components are hermetically
the corresponding side of the machine. sealed to protect against the elements.
82
Practical sensor systems with The non-contact ultrasonic sensors The sonic ski is also a type of ultrasonic
compatible, plug-in sensors can not only scan the height of the side sensor which can be used for scanning
plate, but also the reference surface a grade line, as well as for scanning the
The control system for the milling beside or in front of the milling drum. height above a reference surface.
depth is designed to permit connection
of a variety of sensors. This ensures Transducing sensors are used to scan Multiplex-systems operate with several
that the operator can choose the a pretensioned grade line. sensors at the same time and are used
optimum sensor system for the job at for high-precision cutting work.
hand. All sensors have compatible The slope sensor operates like an
plugs, thus making modifications electronic pendulum. It is attached to
unnecessary. They simply plug in. the chassis and operates in combi-
nation with a height sensor.
Cable sensors are used for mechanical
scanning on the side plates attached to Laser sensors operate in combination
the drum. with a laser transmitter to produce a
defined area in space, e.g. in halls.
Ultrasonic sensor Cable sensor Transducing sensor Slope sensor Laser sensor Sonic ski sensor
for scanning for scanning on for scanning a grade for milling a selected for milling a for scanning a grade line or
without contact the side panel line transverse slope physically a reference surface without
defined area contact
Various sensors can be connected to the digital controller. The system is characterized by extremely simple handling and high operational
reliability.
S R S S
R
N
R
S R S S
83
Mechanical levelling via a
cable sensor
For this type of levelling, the cable
sensor is hooked onto the drum panels
which glide over the reference surface.
The long skid on the side panel
compensates any unevenness in its
length. When milling the second lane,
the panel on one side glides on the
milled surface which serves as a
reference height.
Scanning reference surfaces: cable sensors The cable sensor is robust and operates reliably even in unfavorable weather conditions and
on the right and left-hand drum panels. in dust clouds.
In this case, the milling depth on the right-hand side of the machine is controlled via a grade
line, while the left-hand side is controlled via a cable sensor on the drum panel.
84
Non-contact scanning with the
Digi-Sonic sensor
This sensor operates without contact
and is therefore not subject to any
mechanical problems. It is known as
an ultrasonic sensor because of its
operating principle. The major
advantage of this type of sensor lies
not only in its accuracy, but also in the
variety of ways in which it can be used
for scanning: on the drum panel,
beside the drum and also in front of the The ultrasonic waves emitted ...where they are reflected and detec-
drum (milling right up to the unpaved at high frequency reach the ted by the sensor. The time between
roadway edge). reference surface... transmission and reception serves as
an indicator for the distance between
sensor and surface.
Complex mechanical or hydraulic installation work is not required: the ultrasonic sensor is Any sensor position, e.g. when milling
simply plugged into its holder, the plug inserted in the socket and the sensor plate swung out. alongside pavement deformities.
85
Working with the slope sensor
The milling depth on one side can be
controlled via the slope sensor. The
corresponding side - right or left - can
be selected on the control console. The
main applications for this type of Milling depth controlled Milling depth controlled
by scanning the height via a slope sensor
sensor include specific changes in the (e.g. with a cable
transverse grade by milling a roadway, sensor)
for instance when changing the gra-
dient to ensure that water runs off
effectively, or if a height sensor cannot
be used when milling up to the
unpaved roadway edge.
Example for working with a slope sensor: the lhs. of the machine is controlled by scanning a
grade line, the rhs. by means of a slope sensor along the unpaved edge.
The rotating laser beam is detected by the 5-channel laser sensor mounted on the machine.
86
Ideal for fine milling work:
Control unit
the multiplex system
3 sensors
When working with the multiplex- left
system, three sensors are fitted on one
or both sides of the machine to scan
the reference surface(s). The controller
then forms a mean value from the three
measured values in order to compen- Neigungsregler
sate any unevenness. The system
basically functions in the same way as
a very long averaging ski, but is
considerably more flexible and very
much easier to handle (installation and
removal after work). The sensors at the 3 sensors
front and rear of the machine are right
normally ultrasonic sensors and can be Control unit
ideally positioned with the aid of swivel
Three sensors are plugged into each side of the machine when working with multiplex. The
arms. The sensor alongside the drum controllers are mounted at the side of the machine or on the operator's console.
may be either an ultrasonic sensor or a
cable sensor.
A very level milled surface is obtained by scanning three widely spaced points on the
reference surface and calculating the mean average height.
Moving arms allow the sensors to be set in Use of the slope sensor and multiplex-system yields optimum results when changing the
the best possible position. grade over several milling lanes.
87
Original Wirtgen levelling system: a versatile,
modular system for precision milling depth control
Modular concept Milling depth regulators Sensors
Suitable for use on all Wirtgen machines, Milling depth regulators are controller The Wirtgen levelling system is just as
the levelling system for controlling the and operating unit in one. An out- diverse as the job sites on which the
milling depth comprises one or two standing feature of the units is their machines are used. Different sensors
milling depth control units and one or user-friendly operation, with clearly are available for the individual
more sensors. It is designed to enable arranged, self-explanatory function functions and to meet the various
connection of several sensors. Thanks keys and two easily legible displays. requirements imposed on the accuracy
to the modular concept, the optimum and precision of the treated surface.
sensor system can be devised and The new software release for the milling
used for every application. depth regulator, with its optimised control All sensors can be used with the milling
characteristics, ensures consistently depth regulator, and have compatible
good milling results. The milling depth plugs: just plug them in and go!
control units can be mounted on the
operator's stand for the left and right
sides of the machine, or on the side of
the machine.
Ultrasonic sensor Cable sensor Transducing sensor Slope sensor Laser sensor Sonic ski sensor
for scanning for scanning on for scanning a grade for milling a selected for milling a for scanning a grade line or
without contact the side panel line transverse slope physically a reference surface without
defined area contact
Increasing precision
88
Description Part No.
Tracer II 110157
Sensor cables
The sensor cables connect the individual
sensors to the milling depth regulators
and transmit the measurement data.
The cables and plugs are of highly
durable design in order to ensure reliable
function despite the rough conditions
of constant use on a construction site.
89
Original Wirtgen crawler track units
for reliable traction
With Wirtgen’s modern milling machines,
reliable tractive power transmission
goes without saying, even under the
toughest conditions on site.
Good hinging
properties, even with
extreme soiling
Hardened and
tempered chain pins
and chain bushings
ensure the highest
strain resistance
90
Machine type Description Part No.
1300 - 2000 DC, W 1500, W 1900 Crawler unit W1 without track pads 108750
91
Optimized pads
from the POLY GRIP series
In the tough everyday conditions on job
sites, plastic pads prevent the asphalt
pavement being damaged by road
milling machines. Wirtgen permanently
cooperates with one of the world’s
leading manufacturers of plastic
components to optimize the material
properties, form and quality of the
pads. The latest result of this co-
operation is the POLY GRIP series of
pads which sets new standards in
terms of service life and machine
traction.
92
Machine type Description Part No.
1300 - 2000 DC, W 1500, W 1900 Bolt for track pad POLY GRIP W1 18501
2100 VC, 2100 DC, W 2100 POLY GRIP track pad W4 144728
93
Original Wirtgen track rollers
for high performance and long service intervals
Wirtgen road milling machines achieve
high advance speeds even in deep
cuts.
Additional
lubrication
passages
High-quality
O-ring seal sleeves made
of special
bronze with
rolled friction
surfaces
Super-polished
axle surface
Filled with
synthetic,
biodegradable
lubricant
94
Machine type Description Part No.
2000 VC, 2100 VCL, 2100 DC/L Track roller W2 friction bearing 41190
2100 VC, 2100 DC, W 2100 Track roller W4 on roller bearing 85700
Parts with no. # 90998 and # 32007 can both be used on the above mentioned machines and are compatible to each other. The roller-bearing
track rollers provide extended service life under same conditions.
95
Original Wirtgen wheels and tyres
made from vulcanized elastomer rubber
The smaller milling machines especially
require maximum traction to develop
their full performance potential. It is
very important to use tyres that have
been specially designed for correspon-
ding applications and models.
Original Wirtgen tyres and wheels have
been optimized in years of testing to
allow these machines to perform at peak
levels. Design features to enhance wear
and tear resistance minimize operating
costs. Original Wirtgen tyres, made
from vulcanized elastomer rubber, are
replaceable, reducing operating costs
and the impact on the environment.
Original Wirtgen tyres and wheels pro-
vide high traction and low wear in a
combination of unsurpassed quality.
Surface cross-section is
specifically matched to Calm and consistent machine
each model performance due to shock
absorbant material properties
Logo symbolizes
Original Wirtgen part Exact fit due to
CNC machined
surfaces
High tensile
Exact tolerances strength steel
ensure consistent rims comply to
surface to surface contact highest demands
allowing full transfer
of drive system torque
Longlasting rubber
to steel bond
96
Machine type Position Description Part No.
97
Original Wirtgen clutches effectively transfer power
Service packages for clutches including clutch elements, toothed rings, outer discs and sealing kits guarantee a powerful milling job.
98
Require-
Machine type Description Series range Part No.
ment
We recommend to always replace outer disc and toothed ring both together.
99
Require-
Machine type Description Series range Part No.
ment
We recommend to always replace outer disc and toothed ring both together.
100
Require-
Machine type Description Series range Part No.
ment
We recommend to always replace outer disc and toothed ring both together.
101
Original Wirtgen power belts and belt pulleys
for reliable power transmission
The power belts and belt pulleys make
up a system that reliably transmits power
from the engine to the milling drum and
dampens disturbing vibrations. In the
highly dynamic environment of the
milling drum drive, this system is the-
refore the heart of the machine.
The durable power belts and belt
pulleys are precisely coordinated and
optimised with regard to their coefficients
of friction, so as to enable reliable
transmission of the high tractive forces.
The belt pulleys are made of high-
precision casting materials and are
dynamically balanced. Their shape has
been optimised to dissipate heat at the
contact surface between the power
belt and the belt pulley.
The V-belt compound unit with several ribs effectively transfer power to the milling drum.
102
Belt Pulley 1 Belt Pulley 2
Machine type V-Belt Compound Unit Diameter Part No. Diameter Part No.
W 350 (valid from machine 0595) 176066 160 mm 175664 200 mm 175665
Belt pulley 1 is the pulley on the engine when shipped; belt pulley 2 is on the drum when shipped.
103
Original Wirtgen filter elements
for the highest possible milling performance
Wirtgen road milling machines, renow-
ned for their high milling performance,
are driven by modern diesel and
hydraulic engines.
Different oil filters, air and fuel filters ensure smooth operation of your machine and increase the life-span of the engine.
104
Replacement Require-
Machine type Description Series range Part No.
interval ment
if necessary, 1 74332
W 350 Hydraulic oil filter 0001 - 9999
at least 1 x p.a. 1 74334
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 5068
at least 1 x p.a.
0001 - 0594 every 250 h 1 10877
Engine oil filter
0595 - 9999 every 250 h 1 175499
0001 - 9999 1 45287
Fuel filter every 250 h
0595 - 9999 1 179862
if necessary,
Main air filter 0001 - 9999 1 35721
at least 1 x p.a.
if necessary, 1 30294
W 500 Hydraulic oil filter 0005 - 9999
at least 1 x p.a. 1 36519
if necessary,
Hydraulic oil filter* 0276 - 9999 1 80741
at least 1 x p.a.
every 1000 h,
Filling and ventilation filter 0005 - 9999 1 14171
at least 1 x p.a.
Engine oil filter 0005 - 9999 every 250 h 1 56561
0005 - 0903 1 57299
Fuel filter every 250 h
0904 - 9999 2 57299
Main air filter if necessary, 1 2299
0005 - 0275
Safety air filter at least 1 x p.a. 1 1942
Main air filter if necessary, 1 76494
0276 - 9999
Safety air filter at least 1 x p.a. 1 76495
if necessary,
W 50 Hydraulic oil filter 0001 - 9999 1 90200
at least 1 x p.a.
Filling and ventilation filter every 1000 h, 1 5068
0001 - 9999
Ventilation filter at least 1 x p.a. 1 179642
Engine oil filter 0001 - 9999 every 500 h 1 175499
Fuel filter 1 184822
0001 - 9999 every 500 h
Preliminary fuel filter 1 179862
Main air filter if necessary, 1 170004
0001 - 9999
Safety air filter at least 1 x p.a. 1 169003
if necessary,
W 50 DC Hydraulic oil filter 0001 - 9999 1 90200
at least 1 x p.a.
Filling and ventilation filter every 1000 h, 1 5068
0001 - 9999
Ventilation filter at least 1 x p.a. 1 179642
Engine oil filter 0001 - 9999 every 500 h 1 1936
Fuel filter 2 1940
0001 - 9999 every 500 h
Preliminary fuel filter (water separator) 1 162055
Main air filter if necessary, 1 151322
0001 - 9999
Safety air filter at least 1 x p.a. 1 151321
105
Replacement Require-
Machine type Description Series range Bestell-Nr.
Part No.
interval ment
if necessary, 1 74332
W 600 DC, W 1000 L Hydraulic oil filter 0001 - 9999
at least 1 x p.a. 1 45452
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 5068
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 500 h 1 1936
Fuel filter 0001 - 0515 1 1944
Fuel filter 0516 - 9999 2 1940
every 500 h
Preliminary fuel filter (mesh) 0001 - 0269 1 37785
Preliminary fuel filter (water separator) 0270 - 9999 1 122648
Main air filter if necessary, 1 3181
0001 - 9999
Safety air filter at least 1 x p.a. 1 34310
if necessary, 1 74332
W 1000 Hydraulic oil filter 0001 - 9999
at least 1 x p.a. 1 45452
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 5068
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 250 h 1 1880
Fuel filter 0001 - 9999 1 77338
Preliminary fuel filter (water separator) 0357 - 0577 every 250 h 1 110563
Preliminary fuel filter (water separator) 0578 - 9999 1 119393
Main air filter 1 74320
0001 - 0286
Safety air filter 1 77339
Main air filter if necessary, 1 97824
0287 - 0577
Safety air filter at least 1 x p.a. 1 97825
Main air filter 0578 - 9999 1 162084
Safety air filter 0578 - 9999 1 162085
if necessary,
W 1000 F, W 1200 F, Hydraulic oil filter 0001 - 9999 1 90200
at least 1 x p.a.
W 1300 F
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 5068
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 500 h 1 1936
Fuel filter 1 1944
0001 - 9999 every 500 h
Preliminary fuel filter (mesh) 1 37785
Main air filter if necessary, 1 3179
06.10 0001 - 9999
Safety air filter at least 1 x p.a. 1 97201
106
Replacement Require-
Machine type Description Series range Part No.
interval ment
if necessary,
W 1000 F, W 1200 F, Hydraulic oil filter 0001 - 9999 1 90200
at least 1 x p.a.
W 1300 F
if necessary,
Hydraulic oil filter* 0330 - 9999 1 156576
at least 1 x p.a.
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 5068
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 500 h 1 1936
Fuel filter 0001 - 0559 1 1944
Fuel filter 0560 - 9999 2 1940
every 500 h
Preliminary fuel filter (mesh) 0001 - 0074 1 37785
Preliminary fuel filter (water separator) 0075 - 9999 1 122648
Main air filter if necessary, 1 3179
07.10 0001 - 9999
Safety air filter at least 1 x p.a. 1 97201
if necessary,
1300 - 2000 DC Hydraulic oil filter 0001 - 9999 5 30294
at least 1 x p.a.
every 1000 h,
Filling and ventilation filter 0001- 9999 1 14171
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 250 h 1 40113
Fuel filter 2 33023
Preliminary fuel filter 0001 - 9999 every 250 h 1 40103
Preliminary fuel filter 1 84128
Preliminary fuel filter (water separator)* 0420 - 9999 every 250 h 1 122648
Main air filter if necessary, 1 41925
0001 - 0099
Safety air filter at least 1 x p.a. 1 41924
Main air filter if necessary, 1 85691
05.20 0100 - 9999
Safety air filter at least 1 x p.a. 1 90980
1 30294
W 1500, W 1900 if necessary,
Hydraulic oil filter 0001 - 9999 1 118266
at least 1 x p.a.
1 74334
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 250 h 1 145939
Fuel filter 1 145940
0001 - 9999 every 250 h
Preliminary fuel filter (water separator) 1 122648
Main air filter if necessary, 1 85691
0001 - 9999
Safety air filter at least 1 x p.a. 1 90980
107
Replacement Require-
Machine type Description Series range Part No.
interval ment
1 30294
W 2000 if necessary,
Hydraulic oil filter 0001 - 9999 1 118266
at least 1 x p.a.
1 74334
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 250 h 1 1877
Fuel filter 1 119391
Preliminary fuel filter (water separator) 0001 - 9999 every 500 h 1 119393
Preliminary fuel filter (mesh) 1 50978
Main air filter if necessary, 1 85691
0001 - 9999
Safety air filter at least 1 x p.a. 1 90980
Hydraulic oil filter (DC/SM) 5 30294
2100 DC if necessary,
Hydraulic oil filter (DCR) 0001 - 9999 6 30294
at least 1 x p.a.
Hydraulic oil filter (DCR with screed) 7 30294
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 250 h 1 401113
Fuel filter 0001 - 9999 2 33023
Preliminary fuel filter 0001 - 0149 1 40103
every 250 h
Preliminary fuel filter 0150 - 9999 1 84128
Preliminary fuel filter (water separator)* 0410 - 9999 1 122648
Main air filter if necessary, 2 41925
0001 - 9999
Safety air filter at least 1 x p.a. 2 41924
1 30294
W 2100 if necessary,
Hydraulic oil filter 0001 - 9999 1 118266
at least 1 x p.a.
1 74334
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.
Engine oil filter 0001 - 0129 every 250 h 1 1877
Engine oil filter 0130 - 9999 every 250 h 2 1877
Fuel filter 1 119391
Preliminary fuel filter (water separator) 0001 - 9999 every 500 h 1 119393
Preliminary fuel filter (mesh) 1 50978
Main air filter if necessary, 1 85691
0001 - 0129
Safety air filter at least 1 x p.a. 1 90980
Main air filter if necessary, 2 182496
0130 - 9999
Safety air filter at least 1 x p.a. 2 182497
108
Replacement Require-
Machine type Description Series range Part No.
interval ment
2 30294
W 2200 if necessary,
Hydraulic oil filter 0001 - 9999 1 118266
at least 1 x p.a.
1 74334
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 250 h 2 1877
Fuel filter 2 119391
0001 - 9999 every 250 h
Preliminary fuel filter (water separator) 1 119393
Main air filter if necessary, 2 85691
0001 - 9999
Safety air filter at least 1 x p.a. 2 90980
1 30294
WR 2000 if necessary,
Hydraulic oil filter 0001 - 9999 1 118266
at least 1 x p.a.
1 74334
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 250 h 1 177725
Fuel filter 2 145940
0001 - 9999 every 250 h
Preliminary fuel filter (water separator) 1 162055
Main air filter if necessary, 1 85691
0001 - 9999
Safety air filter at least 1 x p.a. 1 90980
if necessary, 4 30294
WR 2500 Hydraulic oil filter 0001 - 9999
at least 1 x p.a. 4 45452
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 250 h 1 40113
Fuel filter 2 33023
0001 - 9999 every 250 h
Preliminary fuel filter 1 84128
Preliminary fuel filter (water separator)* 0150 - 9999 every 250 h 1 122648
Main air filter if necessary, 2 41925
0001 - 9999
Safety air filter at least 1 x p.a. 2 41924
1 30294
WR 2500 S
if necessary, 1 118266
Hydraulic oil filter 0001 - 9999
at least 1 x p.a. 1 74332
1 74334
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 250 h 1 40113
Fuel filter 2 33023
0001 - 9999 every 250 h
Preliminary fuel filter (water separator) 1 162055
Main air filter if necessary, 2 41925
0001 - 9999
Safety air filter at least 1 x p.a. 2 41924
109
Original Wirtgen hydraulic pumps and motors
for high-performance machine functions
Thanks to their flexibility, power density
and easy maintenance, hydraulic
drives have proven to be very effective
in mobile machines. In Wirtgen
machines, they assume a variety of
functions: hydraulic drives ensure
reliable operation, from advance drive
and material transport, all the way to
auxiliary functions such as hydraulic
cylinder control.
The pumps and motors were designed
specifically for Wirtgen with an
optimised set of characteristics for the
individual functions. Based on practical
experience, service packages have
been developed for these components
which ensure long-term, trouble-free
operation of a machine, because they
110
Sealing kits hydraulic pumps
111
Sealing kits hydraulic pumps
112
Sealing kits hydraulic pumps
Sealing kits hydraulic motors
Series- Conveyor belt
Machine type Advance drive Fan drive Cylinder
range drive
W 2500 Pump*: 80019 Pump: 71477 Pump: 79129
Sealing ring: 29986 Sealing kit cpl.: 23649 Sealing kit cpl.: 47741
Pump*: 80020
0001 - 0041
Sealing Kit kpl.: 20231
Sealing ring: 29986
Pump*: 80019 Pump: 94907 Pump: 79129
Sealing ring: 29986 Sealing kit cpl.: 135152 Sealing kit cpl.: 47741
0042 - 0109 Pump*: 80020
Sealing kit cpl.: 20231
Sealing ring: 29986
Pump*: 80020 Pump: 94907 Pump: 79129
Sealing kit cpl.: 20231 Sealing kit cpl.: 135152 Sealing kit cpl.: 47741
Sealing ring: 29986
0110 - 0259
Pump*: 112624
Sealing kit cpl.: 20231
Series-
Machine type Advance drive motor Conveyor belt motor Fan motor
range
W 350 Motor*: 23397
0001 - 0058 Sealing kit cpl.: 20258
Sealing ring: 43711
Motor*: 76498
0059 - 0314 Sealing kit cpl.: 73602
Sealing ring: 80607
Motor*: 90051
0315 - 9999 Sealing kit cpl.: 130618
Sealing ring: 80607
W 500 Motor**: 43270
0005 - 0236 Sealing kit cpl.: 48360
* Advance drive motor: with / without Pick up or right / left machine side; ** Conveyor belt motor: Primary conveyor / discharge conveyor
113
Sealing kits hydraulic motors
Series-
Machine type Advance drive motor Conveyor belt motor Fan motor
range
W 600 DC, W 1000 L Motor*: 90051 Motor**: 51659
0001 - 9999 Sealing kit cpl.: 130618 Sealing kit cpl.: 62752
Sealing ring: 80607
W 1000 Motor*: 23397
0001 - 0010 Sealing kit cpl.: 20258
Sealing ring: 43711
Motor*: 76498 Motor**: 72082
0011 - 0374 Sealing kit cpl.: 73602 Sealing kit cpl.: 62752
Sealing ring: 80607
Motor*: 90051
0375 - 9999 Sealing kit cpl.: 130618
Sealing ring: 80607
W 1000 F, W 1200 F, Motor: 90196
0001 - 0054
W 1300 F Sealing kit cpl.: 78241
Motor*: 90051 Motor**: 43643
Motor: 132565
0055 - 0329 Sealing kit cpl.: 130618 Sealing kit cpl.: 39929
Sealing kit cpl.: 78241
Sealing ring: 80607
Motor: 44617
0330 - 9999
Sealing kit cpl.: 254541
1300 - 2000 DC Motor*: 76496 Motor**: 14711
0001 - 0317 Sealing kit cpl.: 73602 Sealing kit cpl.: 23592
Sealing ring: 80607 Motor: 48051
Motor*: 110028 Motor**: 41685 Sealing kit cpl.: 51204
0318 - 9999 Sealing kit cpl.: 130618 Sealing kit cpl.: 23592
05.20 Sealing ring: 80607
W 1500, W 1900 Motor**: 14711
Motor*: 110028 Motor: 89818
Sealing kit cpl.: 23592
Sealing kit cpl.: 130618 Sealing kit cpl.: 24159
0001 - 9999 Motor**: 41685
Sealing ring: 80607 Sealing ring: 68759
Sealing kit cpl.: 23592
W 2000 Motor*: 114879
Sealing ring: 80607
0001 - 0479
Motor*: 114163
Sealing ring: 80607 Motor**: 41685 Motor: 2209
Motor*: 172614 Sealing kit cpl.: 23592 Sealing ring: 68759
Sealing ring: 80607
0480 - 9999
Motor*: 114163
Sealing ring: 80607
W 2100 Motor*: 147121
Motor: 89818
Sealing ring: 129396 Motor**: 126430
0001 - 0099 Sealing kit cpl.: 24159
Motor*: 147120 Sealing kit cpl.: 152960
Sealing ring: 68759
Sealing ring: 129396
Motor*: 172615
Motor: 89818
Sealing ring: 129396 Motor**: 126430
0100 - 9999 Sealing kit cpl.: 24159
Motor*: 147120 Sealing kit cpl.: 152960
Sealing ring: 68759
Sealing ring: 129396
2100 DC Motor**: 14711
0001 - 0008
Sealing kit cpl.: 23592
Motor*: 38450
Motor**: 41685 Motor: 38192
0009 - 0021 Sealing kit cpl.: 20258
Sealing kit cpl.: 23592 Sealing kit cpl.: 53880
Sealing ring: 43711
Motor**: 13526
0022 - 0117
Sealing kit cpl.: 22734
Motor*: 38450 Motor**: 41685 Motor: 38192
0118 - 0120
Sealing kit cpl.: 20258 Sealing kit cpl.: 23592 Sealing kit cpl.: 53880
Sealing ring: 43711
* Advance drive motor: with / without Pick up or right / left machine side; ** Conveyor belt motor: Primary conveyor / discharge conveyor
114
Sealing kits hydraulic motors
Series-
Machine type Advance drive motor Conveyor belt motor Fan motor
range
2100 DC Motor*: 43460 Motor**: 13526 Motor: 38192
0118 - 0120 Sealing kit cpl.: 20258 Sealing kit cpl.: 23592 Sealing kit cpl.: 53880
Sealing ring: 43711
Motor*: 72618 Motor**: 41685
Sealing kit cpl.: 73602 Sealing kit cpl.: 23592
Sealing ring: 80607 Motor: 38192
0121 - 0176
Motor*: 73086 Motor**: 13526 Sealing kit cpl.: 53880
Sealing kit cpl.: 73602 Sealing kit cpl.: 23592
Sealing ring: 80607
Motor*: 76496 Motor**: 41685
Sealing kit cpl.: 73602 Sealing kit cpl.: 23592
Sealing ring: 80607 Motor: 38192
0177 - 0282
Motor*: 76497 Motor**: 13526 Sealing kit cpl.: 53880
Sealing kit cpl.: 73602 Sealing kit cpl.: 23592
Sealing ring: 80607
Motor*: 76496 Motor**: 41685
Sealing kit cpl.: 73602 Sealing kit cpl.: 23592
Motor: 89818
Sealing ring: 80607
0283 - 0355 Sealing kit cpl.: 24159
Motor*: 76497 Motor**: 13526
Sealing ring: 68759
Sealing kit cpl.: 73602 Sealing kit cpl.: 23592
Sealing ring: 80607
Motor*: 110028 Motor**: 41685
Motor: 89818
Sealing kit cpl.: 130618 Sealing kit cpl.: 23592
0356 - 9999 Sealing kit cpl.: 24159
Motor*: 110039 Motor**: 13526
Sealing ring: 68759
Sealing kit cpl.: 130618 Sealing kit cpl.: 23592
W 2200 Motor*: 115302
Sealing ring: 129396 Motor**: 44871 Motor: 123237
0001 - 0127
Motor*: 115303 Sealing kit cpl.: 22734 Sealing ring: 29703
Sealing ring: 129396
Motor*: 115302
Sealing ring: 129396 Motor**: 44871 Motor: 123237
0128 - 9999
Motor*: 172616 Sealing kit cpl.: 22734 Sealing ring: 29703
Sealing ring: 129396
WR 2000 Motor*: 179857
Sealing ring: 84805
Motor*: 179858 Motor: 155626
0001 - 9999
Sealing ring: 84805 Sealing kit cpl.: 163338
Motor*: 179859
Sealing ring: 84805
WR 2500 Motor*: 80022
Sealing ring: 84805 Motor: 38192
0001 - 0041
Motor*: 80023 Sealing kit cpl.: 53880
Sealing ring: 84805
Motor*: 80022
Motor: 89818
Sealing ring: 84805
0042 - 9999 Sealing kit cpl.: 24159
Motor*: 80023
Sealing ring: 68759
Sealing ring: 84805
WR 2500 S Motor*: 80023 Motor: 89818
Sealing ring: 84805 Sealing kit cpl.: 24159
0001 - 0071
Motor*: 80022 Sealing ring: 68759
Sealing ring: 84805
Motor*: 170608 Motor: 89818
Sealing ring: 84805
0072 - 9999 Sealing kit cpl.: 24159
Motor*: 80022
Sealing ring: 84805 Sealing ring: 68759
* Advance drive motor: with / without Pick up or right / left machine side; ** Conveyor belt motor: Primary conveyor / discharge conveyor
115
Original Wirtgen hydraulic cylinders for precision
responsiveness and accurate positioning
Hydraulic cylinders are used whenever
linear movements requiring high power
must be executed. They are used in
Wirtgen milling machines for numerous
purposes, e.g. to swing the conveyor,
for steering, for the side plate, and for
height adjustment.
116
Side plate Scraper Depressor Belt tensioner
Machine type Series range Cylinder Sealing Kit Cylinder Sealing Kit Cylinder Sealing Kit Cylinder Sealing Kit
172087 76301
W 600 DC, W 1000 L 0001-9999 90224 76301 100429 6395 57301 38870
W 1000 F, W 1200 F, 0001-9999 90224 76301 8813 6395 62603 55812 57301 38870
W 1300 F
W 1500, W 1900 0001-9999 113565 74376 113317 106530 3266 6394 57301 38870
3265 6395
0001-9999 34144 6394 38737 6400 57301 38870
Milling depth 400
16689 6395
113565 74376
34144 6394
113565 74376
0056-0123 SM
34144 6394
117
Original Wirtgen electrical accessories
for continuously reliable and safe machine operation
Electrical Service Kit included for electrical tests, adjust-
for machine operators ments and other service tasks.
The contents of the Electrical Service
Minor faults in the electrical system, Kit enable a machine operator to
such as blown fuses or failed relays, remedy minor problems on his own.
can seriously impede work on a job site.
The Electrical Service Kit for machine
operators is a handy case with all the
tools and parts required to get a
machine up and running again on site
without wasting a lot of time and effort.
118
Electrical Service Kit different parts totalling more than 1,000
for workshop staff items.
The variety of electrical hardware in this
The rough use of Wirtgen milling service kit greatly facilitates the work of
machines, frequently under difficult service and maintenance staff. A
conditions, makes routine main- perfect match for this service kit is the
tenance of the electrical system Electrical Test Kit (tools).
necessary in order to ensure availability
of a machine at all times.
The Electrical Service Kit for workshop
staff contains the most common and
essential hardware for servicing a
machine, all neatly arranged in a case:
relays, blade-type fuses, wire end
sleeves, flat plugs, proximity switches,
auxiliary switches, front elements and
much more. It contains over 100
119
Original Wirtgen electrical accessories
for continuously reliable and safe machine operation
Worklights
Work is performed round-the-clock on
a lot of job sites, and many types of
work can only be done at night.
Optimum illumination of the site is
essential for such tasks.
To meet these demands, Wirtgen offers
an extensive range of worklights that
can be used flexibly for a variety of
jobs.
The lamps can be mounted in existing
fixtures at various points on a machine,
or entirely as needed at other spots.
The lamps are easy to disassemble and
store to prevent vandalism and theft.
Xenon worklights
Xenon worklights are particularly
suitable for demanding lighting
situations. The ultramodern Xenon
lamps are very bright, providing ideal
illumination of a construction site.
The mounting options and connections
are fully compatible with the
conventional worklight system.
Safety equipment
Wirtgen machines conform to the
highest European and international
safety standards. To maintain this
prescribed level of safety on a
permanent basis, individual pieces of
safety equipment must be complete
and fully functional, even when
subjected to extensive use.
If their operation is impaired, for
example because of damage, the
corresponding parts must be replaced.
120
Description Part No.
Horn 8015
121
Original Wirtgen tools
for everyday use
Extractor for picks Ejector drift for picks Ejector drift Copper hammer for
Part No.: 28812 Part No.: 45275 for picks driving in the picks
Part No.: 82747 Part No.: 5442
122
Rapid replacement of picks
Pick changes mean machine stop-
pages. The milling drums on all Wirtgen
machines are easily accessible to keep
3/4” extension these downtimes short. The next step
Part No.: 10747 is to drive out the worn picks and insert
the new ones. Wirtgen can offer
suitable tools for this purpose: manual
Hexagon socket, ejector drifts and extractors, copper
17 mm for HT2 hammers for driving in the new picks
Part No.: 11886 and pneumatic tools for changing
picks.
Torque wrench
up to 700 Nm
Part No.: 68273
123
Original Wirtgen Test Kits ensure
the performance of your machine
Regular maintenance of Wirtgen hydraulic pressure tests and perform Electrical Test Kit
machines greatly increases their adjustments and service work on Part No. 89900
service life and enhances their Wirtgen machines. The main items
performance. include pressure gauges for different The Electrical Test Kit contains a variety
To carry out maintenance and service pressure ranges, hydraulic fittings and of high-quality tools required to take
work professionally, Wirtgen has put manometer adapters. electrical measurements and perform
together two test kits for service staff, Other tools are also available, such as adjustments and service work on
which contain all the tools required to different double open-ended spanners, Wirtgen machines.
test and adjust electrical and hydraulic a set of metric hex wrenches with ball The test kit's basic equipment includes
components. end, and a set of SAE hex wrenches. a high-quality multimeter with an
The kit is rounded out by sets of seals extensive set of accessories, such as
Hydraulic Test Kit for several different valves, and O-rings instrument leads, test probes, clip-type
in the most common sizes. probes and test adapters. These are
Part No. 12782
supplemented by a wire stripper, a
The Hydraulic Test Kit contains a crimping tool for wire end sleeves,
variety of tools required to carry out diagonal side cutters, needle-nose
pliers and a set of screwdrivers.
124
Service Master Test Kit The standard equipment includes a
Part No. 156825 hand-held test unit, pressure sensors,
temperature probes, an rpm speed
Wirtgen machines offer a variety of sensor, an electronic module and
innovative functions with different sufficient instrument leads.
settings to help the machines operate Pressure, flow rate, temperature, rpm
at full potential and ensure optimum speed (frequency), current and voltage
productivity. can be tested with the kit. Six channels
The Service Master Test Kit was are available to simultaneously record
developed to support the correspon- the test data. With the help of the soft-
ding diagnostic and service work. It ware provided, the test data can be
can be used to take hydraulic, thermal transferred via the integrated RS232
and electrical measurements, or to interface directly to a PC or printer for
perform adjustments and service work. further processing or printing.
125
Original Wirtgen tools
for an effective service
Vacuum Kit hydraulic tank using one of the
Part No. 95304 adapters provided. The pump then
generates a vacuum in the air space
When working on the hydraulic system, above the hydraulic fluid, which
it is important to prevent hydraulic fluid minimises fluid leakage.
from escaping. Special precautionary
measures should be taken particularly
on a job site to comply with
environmental regulations.
Using the Vacuum Kit can effectively
help prevent excessive amounts of
fluid from escaping when discon-
necting a hydraulic hose or dismantling
a valve.
For this purpose, the vacuum pump
from the kit is connected to the
126
Spanners for slotted nuts on
conveyor system
Part No. 161468/161472
W 2000 161472
W 2100 161472
W 2200 161472
127
Original Wirtgen vibrators
for maximum compaction and reliability
Wirtgen Slipform Pavers cover a variety
of applications for high-quality offset
slipforming and roadway paving, all of
which centre on the compaction of
concrete.
The structural design and model
features of the Wirtgen vibrators used
for compaction are adapted to the
various applications and optimised
with regard to form and function.
Their most outstanding feature is
maximum compaction combined with
maximum reliability. Other character-
istics include durability, high efficiency
and long service life, which enable
economical use.
128
Offset applications
For offset pavement, which usually
involves the paving of a profile, the
mould is located alongside of the
actual machine.
During offset paving, the vibrators are
positioned directly in the moulds and
arranged such that the concrete is
evenly distributed and compacted
even in small or complex moulds.
Straight vibrators are generally used in
the offset process. The number and
arrangement of the vibrators depends
on the shape of the profile and the
volume of concrete placed.
Road pavement
When it comes to road pavement,
curved vibrators are usually used,
which are submerged in the concrete in
front of the slipform pan. The vibrators
are distributed across the paving width
in such a way that optimum com-
paction is achieved.
In the case of two-layer paving, “T-
vibrators” are used to compact the
second layer. For other applications,
e.g. profiled surfaces, the various
vibrators can be flexibly combined to
ensure the best possible results for
concrete paving.
Vibrator electric
Application Description Part No.
Offset application Vibrator straight D66 180705
129
Abbildungen sind unverbindlich. Technische Änderungen bleiben vorbehalten. Leistungsdaten sind abhängig von den Einsatzbedingungen. – Nr. 40-10 / 186038 DT 11/04 © by Wirtgen GmbH 2004 Printed in Germany
Wirtgen Group
Hohner Straße 2
53578 Windhagen · Deutschland
Telefon: 0 26 45 /131- 0
Telefax: 0 26 45 /131- 397
E-Mail: service@wirtgen.de
Internet: www.wirtgen-group.com
Wirtgen GmbH
Hohner Straße 2
53578 Windhagen · Deutschland
Telefon: 0 26 45 /131- 0
Telefax: 0 26 45 /131- 397
E-Mail: service@wirtgen.de
Internet: www.wirtgen.de
Joseph Vögele AG
Neckarauer Straße 168 - 228
68146 Mannheim · Deutschland
Telefon: 06 21/ 81 05 - 0
Telefax: 06 21/ 81 05 - 463
E-Mail: spareparts@voegele-ag.de
Internet: www.voegele-ag.de
Hamm AG
Hammstraße 1
95643 Tirschenreuth · Deutschland
Telefon: 0 96 31/ 80- 0
Telefax: 0 96 31/ 80- 120
E-Mail: parts@hammag-ag.com
Internet: www.hammag.com