Bellingham Stanley Refractometer Adp 440 Plus Manual 001
Bellingham Stanley Refractometer Adp 440 Plus Manual 001
Bellingham Stanley Refractometer Adp 440 Plus Manual 001
Polarimeter
User Guide
ADP440+ User Guide (Eng)
Code 37-278
Issue 01
Revision A
Date January 2010
Bellingham and Stanley Ltd. has been manufacturing high quality optical instruments in the
UK since 1914 and is a leading manufacturer of refractometers and polarimeters. The current
range of products includes optical and digital hand refractometers as well as a full range of
laboratory refractometers and polarimeters available through a network of trained distributors
throughout the world. Process refractometers are also available through specialist outlets.
Our main website gives full details about Bellingham and Stanley Ltd. and our products.
Foreign language brochures in PDF format may be downloaded from this section of the site
by clicking the flag. We apologise if the foreign language brochure of your choice is not
available.
Contact Sales at Bellingham and Stanley Ltd. to discuss a particular application or to receive
details of your local distributor.
Every effort has been made to ensure the accuracy of the contents of the manual. However,
Bellingham + Stanley Ltd. can assume no responsibility for errors contained in the manual or their
consequences.
Printed in UK
Safety BS EN 60950-1:2002
EMC Emissions
• BS EN 55022:2006 Radiated Emissions Class A
• BS EN 55022:2006 Conducted Emissions Class A
Immunity
• BS EN 61000-3-2:2006 Harmonics
• BS EN 61000-3-11:2001 Flicker
• BS EN 61000-4-2:1995 ESD 8kV contact
• BS EN 61000-4-3:2006 EMS 3V/m
• BS EN 61000-4-5:2006 Surges 0.5kV (line to line)
1.0kV (line to earth)
• BS EN 61000-4-11:2004 Power outages 1 cycle/100%
Check that all parts listed below are present and that no transit damage has
occurred. If any are damaged or missing, contact the supplier immediately.
Contents list
1 ADP440+ Polarimeter module, see table below for part number
1 Power supply, 55-105
1 Mains lead, see below for part number
1 Polarimeter tube, 35-47
1 Operating Instructions, 37-256
1 Instruction manual CD-ROM, 55-300
1 Key-fob type ID tags (pack of 3), 22-071
Part numbers
ADP440+ polarimeter part numbers
Installation
Complete polarimeter
Model Polarimeter module only
including power supply
ADP440+ 37-40 37-440
Mains lead part numbers (for use with Power supply 55-105)
Mains connection
The power supply adapter is supplied with a moulded mains cord and plug,
to suit one of several socket types. For UK lead, replace fuse only with the
type indicated on the plug.
Power requirements
Voltage 110 to 230 V~ ±10%
Frequency 50 to 60 Hz
Installation
WARNING:
• Do not cover, designed to operate with free air convection.
• No cleaning required.
Note: A waterproof power supply adaptor, code no. 55-250, which can be
used in damp environments, is available as an optional extra.
The polarimeter
The ADP440+ polarimeter is a self-contained, easy-to-use instrument
suitable for measuring the rotation of optically active samples. The readings
are displayed in either ºAngular or ºZ (International Sugar Scale) on a backlit
widescreen LCD display. Other reading scales are available see page 3-27.
The instrument is housed in a rigid polyurethane foam moulded case which is
light in weight whilst being extremely rugged and has a high resistance to
chemical attack from the majority of commonly used samples.
Lower lid:
Open to insert a tube
Housing:
Low density expanded Display panel:
polyurethane foam. Lightweight see page 2-3
yet good mechanical strength
and stability
Parallel Port
For connecting to a
Power connector:
parallel printer
24V dc from
power supply
Warning symbol:
See similarly
marked warnings in
this manual
Code number:
B+S code number for
the instrument
module.
CE mark:
Specifies the
Serial number:
instrument conforms to
Always specify this
relevant EU safety and
number in any
EMC regulations
communication with
B+S Ltd.
Current time
Power indicator
STANDBY — Red
ON - Green
Switching on
Plug in the power supply and switch on the mains supply. The instrument
will display configuration data and then switch to standby mode with the
power indicator showing red.
To switch on, press the Power Key – the Power Indicator will show green.
Switching off
To switch to standby, press the Power Key and hold down until a
Basic operation
Step 2 Set the clock. Adjust the instrument clock to local time.
The Setup Wizard can be run at any time by selecting the Tools menu.
After a few seconds the following will be displayed. It is important that the
chamber is empty whilst the instrument stabilises.
Basic operation
The instrument will now wait for reading mechanism to reach operating
speed, the vertical progress bar indicates how much longer this will take,
which should take less than one minute. When reached, it will automatically
carry out a zero, this is why the chamber must be empty.
If by accident a tube was in the chamber simply remove it and press ‘Zero’.
If the menu item contains a list of options to choose from then either:
select the menu item and then choose the option from the displayed list
or
press the Forward/Back arrow keys to step through the options
Menu items that can be modified by using the arrow keys are identified by
arrows being displayed next to the menu items value (highlighted below).
Once a key is pressed, the available characters that can be selected using
that key are shown at the top right of the screen (see the table below).
If a key is not re-pressed within one second, the displayed character will be
accepted.
One of the softkeys (second from left) gives access to the minus (-), decimal
point (.) and exponent (E) symbols that will be required to enter both
numerical formats. As the user enters the number, the instrument responds
to the key strokes by changing the softkey function.
Basic operation
If an error is made while entering the number, press the CLEAR softkey to
erase the entry.
The ENTER softkey is available throughout the process and may be pressed
at any time to accept the entry.
Note that if the number being entered is negative, then press the minus soft-
key before entering the number. Otherwise, if the number is less than 1,
press 0 first to show the decimal point softkey.
Current time
Stability
Progress bar
Reading Result
Measurement
Settings
Softkey
titles
Basic operation
The instrument will now start taking readings continually. You should notice
that the reading fluctuates as it settles. Note that the progress bar will slowly
fill, also as an indication that the reading has yet to stabilise, the reading
result is displayed in grey.
Basic operation
When finally stabilised the progress bar will appear full and the reading will
be displayed in black.
Take a clean empty sample tube and place in the chamber. Wait for the
instrument to stabilise, using the reading progress bar as a guide. When
stable press ZERO. The displayed reading will now change to 0.00.
Below the instrument is showing 0.02 °a with an empty tube in the chamber.
Basic operation
Pressing zero will cause the instrument to display all dashes briefly to identify
that the zero has been carried out.
When the dashes disappear the instrument shows 0.00. Also note that the
OD value is also zeroed. The tubes glass end plates were causing a 0.1 OD
loss in light. With the instrument zeroed the OD measurement will take
account for the 0.1 OD loss, and therefore show 0.0 OD.
More advanced use of the polarimeter might require that the instrument is
zeroed with a sample (blank solvent) in the chamber.
where:
OD = - Log10 ( % light transmission / 100 )
Basic operation
If the optical density of the sample is greater than 3, the background of the
reading area will appear grey, show below (see page 2-10).
Temperature sensor
The ADP440+ has a in-built temperature sensor. The measured
temperature will automatically be updated and displayed in degrees Celsius.
The probe is found inside the measurement chamber.
If the probe is left in its cradle at the rear of the chamber, it will provide a
measure of the general chamber temperature. Alternatively, it can be placed
in the filling arm of a centre filling tube when it will measure the temperature
of the sample itself.
Ok Un No
Printer options
Optionally the reading can be sent to the RS232 serial port for connection to
either a printer or computer terminal program.
Mode menu
The mode menu will be familiar to users of the ADP220 polarimeter and
many other Bellingham + Stanley instruments.
The measurement settings are changed from the Mode menu, which is
accessed from the Measurement Display.
Reading Mode
Scale
The instrument has a number of scales that measurement can be displayed
in. By default the available scales are…
Scale Name Scale ID
angular (°a) °a
iss (°z) °z
Reading Mode
Limits
The instrument is able to have limits set on a number of parameters. If the
measured sample fails to meet these limits a line will be drawn through the
result.
Multiplication
This factor will be multiplied with the measurement reading to create the
displayed reading.
Example
If you are using a 100mm length sample tube but want to display the
equivalent reading result for a 200mm length tube, then enter a
multiplication factor of 2.
If the multiplication factor has been set to any value than
1, the scale identification field will show “Scale: °a x 2.0”
on the measurement display.
See " Keying in numerical values ", page 2-8, for details of
how to enter numbers.
When the action has been completed and the data sent, the instrument will
revert to the normal reading display.
Cleaning
Always empty and clean the polarimeter tube immediately after taking
readings. Remove the cover glasses and thoroughly wash and dry both the
tube and the glasses using an appropriate solvent (normally water with water
based samples).
It is essential that the tube and glasses are scrupulously clean and there are
no finger prints or marks on the glasses.
Wiping the tube and glasses occasionally with ethyl alcohol will remove any
residue of oils left from the samples. NEVER use acetone, white spirit, or
other aggressive solvents or any abrasive fluids on any painted surface or,
particularly, the membrane keypad panel.
Centre filling tube and Centre filling tube with cup-shaped filler
Fit both cover glasses and, holding the tube horizontally, slowly fill the tube
through the centre filler. Gently rock the tube to allow any bubbles to
escape via the centre filler.
Temperature compensation
The optical rotation of any sample will vary with change in its temperature.
The amount of this change for a certain temperature variation will depend
on the sample type and nominal rotation. Typically:
• a sugar solution with a rotation of 100°Z at 20°C will decrease to
approximately 99.5°Z at 30°C
• a quartz control plate with a rotation of 100°Z at 20°C will increase
to approximately 100.14°Z at 30°C
The upper lid can be easily removed by unscrewing the hinge block retaining
screws using a standard 4mm Allen key.
The slots will allow the circulation hoses to exit the chamber and also ensure
that funnel tubes are held in an upright position. It is important that any
hoses connected to the tube must be sufficiently flexible not to pull the tube
off of the rails. It is essential that both tube support sleeves are firmly in contact
with the rails whilst a measurement is taken.
1. Span (Top
Menu Calibration) 1. Saved Results
2. Undo 2. System Log
3. Report 3. Setup Wizard…
4. Warning
Frequency 1. Use Methods
2. Hide Preset
1. Calibration 3. Selection Type
2. Tools 4. Print List…
3. Setup
4. Information 1. normal
5. Help 2. span
3. Add new…
4. Settings…
1. administrat. - 000
2. calibrator - 355
3. operator - 123
If methods are in use 4. Add new…
1. fast (2 sec)
2. medium (20 sec)
1. Response 3. slow (40 sec)
2. Resolution
3. Scales 1. low
4. Temp. Comps 2. medium
3. high
1. Add new…
1. english
2. french 1. Add new…
3. spanish
4. german
1. dd.mm.yy
2. mm.dd.yy
1. Date Format
2. Summer Time 1. no
3. Set Clock… 2. yes
1. none
2. printer
3. save
4. prt + save
1. Language 5. statistics
2. Time / Date
1. Printer 1. Mode
3. Communications
2. Serial Ports 2. Serial 1 1. none
4. Traceability
3. Parallel 2. 24 column
3. csv (lims)
1. 4800
1. Baud Rate 2. 9600
2. Word Length 3. 19200
4. 38400
1. off 1. 7 bit EP
2. number 2. 8 bit NP
3. text
4. dateinc 1. off
1. Batch Codes 5. barcode 2. number
2. Auto Increment 3. text
3. Log Users 4. login
1. off
2. on
switch to
standby
Zero As described in section 2, the zero sets the low end of the
measurement range, to correct for the day-to-day minor
variations. This should be carried out simply with an empty
tube and, as such, can be performed at regular intervals;
even before every new sample measurement.
Span Sets the high end of the measurement range, using a Quartz
Control Plate, an accurately prepared sugar solution or
other sample of known value.
Span calibration
Calibration
When requested, enter the Span sample value aim value. See ‘Calibration
Standard Values’ above.
In the bottom left of the aim point screen a note displays the current
measurement settings, so that the aim point units can be checked.
Place the sample into the sample chamber and close the lid.
Press ‘Enter’ to start the calibration.
Continuous readings will be taken until stable and then the calibration will be
corrected to the new value.
Calibration report
Display a report of the last Zero & Span calibrations.
The Warning Frequency menu item is only accessible to users with Setup
and Calibration rights.
Ø
Calibration
Enter the method name. This could be a common name such as mint oil or
orange oil, a trade name or a product reference code (but not a batch code,
it must identify a generic product type). The name can be a combination of
lower case letters, numbers and other characters.
However, if a large number of methods have been created, e.g. greater than
20, then it could be easier to select the required method by its index
number rather than scrolling through the list. To change the method
selection method,
The three test conditions can be set to check any, or all, of the available
parameters. These are :
Reading value
Temperature
OD
Example: A method has been configured with the scale set to °a and two
limits tests of:
Reading value; lower limit = 10.5 upper limit = 11.5
OD; lower limit = -0.1 upper limit = 1.2
If the Reading value is lower than 10.5 or higher than 11.5
or
the OD is less than –0.1 or higher than 1.2
Methods
then the reading will be recorded as ‘fail’ and displayed with a line
through it:
Rights
User Default
Mode/ Set Set Select Select
Name PIN
Methods Zero Span Tools Setup
administrator 000 Yes Yes Yes Yes Yes
calibrator 355 Yes Yes Yes No No
operator 123 Yes Yes No No No
Note: The length of PIN can be altered (see below), if the PIN length is
not 3 digits the default PIN codes will have the required leading
zeros, for example…
PIN Length PIN Code
3 135
6 000135
8 00000135
The PIN codes for the three preset Users can be changed but their rights
cannot be altered.
Up to 50 additional Users with their PIN codes can be entered. A PIN must
be must be unique, i.e. different to all existing PINs. The rights for the
additional users can be custom selected.
If the administrator PIN is set to all zeros (000), then the PIN system will be
disabled and all users will have unrestricted access.
If the operator PIN is set to all zeros (000), then there will be unrestricted
access to ‘Select Methods’.
In the event of the PIN being forgotten, contact Bellingham & Stanley Service
Department for assistance.
Setting up the system 37-278’01 Rev. A January 2010 Section 3-13
User status
Once a user has logged in, that user will remain logged until returning to the
Measurement Display. When returned to the Measurement Display the user
is kept logged in for a number of seconds after the last user interaction with
the instrument, for example key presses. The duration that the user is kept
logged in for is specified by the security feature ‘Keep Logged In’, by default
this is set to 30 seconds.
Keeping the user logged in allows for more efficient use of the instrument, as
they are not required to repeatedly log in whilst at the instrument.
There are potential security issues leaving the instrument logged in,
as unauthorised use of the instrument could occur. Therefore please
ensure that the ‘Keep Logged In’ feature is set appropriately for the
instruments working environment.
Accessibility
The current status (whether a user is logged in or not) can be viewed in the
header.
A user can be logged out by holding the left cursor key from the
Measurement Display.
ID tags are read by placing the tag within 2 cm of the reader. ID tags are paired
to a user setup within the instrument. This enables the user to be identified and
logged in simply and quickly without the need for further authentication (PIN
and or username entry).
As ID tags alone will authenticate a user, please ensure that ID tags are
protected from misuse.
Pairing ID Tags
Using ID Tags
ID tags can only be read when the instrument is displaying the ‘Measurement
Display’, when a PIN or username is requested, or when specifically prompted
by the instrument.
Additional uses
When reviewing saved measurements, if a users ID tag is read in, only that users
measurements will be displayed. To view measurements from all users read the
users ID tag a second time.
low Instrument will request a PIN when entering the main menu.
User Selection ............................... pin
PIN Length ....................................... 3
Maximum PIN Age .........................off
Remember Last User ..................... no
Reset PIN Only............................... no
Prohibit PIN Recycling .................. no
User Lockout .................................. no
Fast PIN Change ............................ no
Adding a user
The instrument can store up to 50 additional users.
Enter the User name which can be a combination of lower case letters,
numbers and other characters.
Enter the Actual name which can be a combination of lower and upper case
letters, numbers and other characters.
Then enter the PIN code, see ‘Preset protection levels’ above for PIN
lengths.
If ‘User Selection’ is set to PIN only the PIN must be unique.
Then set the user’s rights.
Note:
If protection level is set to high (for 21 CFR part 11 use) the user will not
have the option to change their PIN from the Manage Users menu, however
the user can have their PIN reset. This will cause the instrument to request
that the user change their PIN when they next log in.
Instrument setup
See page
1. Protection level set to ...................................high 3-16
2. Log User set to.............................................login 3-24
3. Set the print mode ................................... printer 3-19
4. Select use of serial 1 ....................................... csv 3-19
5. Add necessary users 3-16
6. Reset administrators PIN 3-16
7. Log in as the administrator and set a new PIN
21 CFR Part 11
Administration
As the high protection level requires that PINs are changed regularly a SOP
will be required to educate staff, so that they follow your implementation of
21 CFR Part 11.
Enter the time and date digits as shown. The clock will be updated when the
last digit is keyed.
When Print is pressed and no previous results have been logged, the
instrument will request the traceability data (batch and operator details) if
selected. This information will be used to identify all of the measurements in
the group.
Optional
Settings
The greater the averaging, the better the stability, the disadvantage is a
slower response to a change in sample, and longer reading time.
Press and hold down the ‘Methods’ or ‘Mode’ softkey for approximately
three seconds. The Configure Display screen will show.
Customisation
Press ‘OK’ to use the new settings or ‘Quit’ to revert to the previous
condition.
Batch codes
If a batch code is required, it can be either a number (in which case the keys
will only enter 0 – 9) or as text (the keys then having full alpha-numeric
capability).
Setting Description
off The instrument will not request a batch code.
number Number from 0 to 32000.
text 14 character alpha-numeric string.
dateinc auto increasing number from 0 to 9999, in the format of
yymmddnnnn
Example
0603117775 (11th March 2006, number 7775)
barcode first 14 character read from a barcode (see the following
page)
Traceability
The display will briefly show ‘Result Printed.’ or ‘Result Saved.’ depending
upon printer type configuration.
If the printer type is set to ‘printer’ then the measurement will be printed,
showing the scanned in barcode number.
Traceability
User codes
When the user code option is selected, the user can be recorded in a
number of formats.
Setting Description
off The instrument will not request a batch code.
number Number from 0 to 99.
text 24 character alpha-numeric string.
login Requires the user to login, as if they were accessing the
Main Menu.
1. specif. rotation
2. conc. (g/cm3)
3. purity
4. % inv sucrose
5. % change
No. Equation
1 reading = A + Bx + Cx2 + Dx3 + Ex4 + Fx5
2 available later
Enter the new scale name, (16 characters) e.g. mint oil
Enter the scale ID, (2 characters) e.g. mi
Enter the 6 constants A to F. Any constants not required, (e.g. E & F with a
4 term polynomial), should be set to 0.
Enter Offset (this can generally be 0)
Enter the Equation no. (e.g. 1)
Select the Number Format required for displaying and printing the reading.
No. Equation
1 Corrected reading = Uncorrected reading
1 + ( A × ( x – 20 ) )
2 available later
select 3. Setup
select 4. Reading
select 4. Temp. comps
select 1. Add new… (Note: the selection number will change as
scales are added)
Enter the new temp. comp name, (16 characters) e.g. mint oil
Enter the temp. comp ID, (2 characters) e.g. mi
Enter the 6 constants A to F. Any constants not required, (e.g. B to F with
equation 1) should be set to 0.
Enter the Equation no. (e.g. 1)
The temp. comp will then be added to the Temp. comps List and can
subsequently be Altered or Deleted.
The temp. comp will now be available when adding or editing methods.
select 3. Setup
select 4. Reading
select 3. Scales
select 1. Add new… (Note: the selection number will change as
scales are added)
select 1. From Library
select the desired scale from the list.
α D20
[α ] 20
D =
c
×l
100
where:
[α ]20
D is the specific rotation in angular degrees per dm and per g/cm3,
at 20°C and measured using a sodium ’D’ light source
The Number Format options are displayed as if the medium resolution has
been selected. Meaning that if low resolution is selected instead, the specific
rotation measurements will be displayed as the Number Format but with
one less decimal place.
α D20
c=
[α ]20D × l
where:
c is the concentration in g/cm3
[α ]20
D is the specific rotation in angular degrees per dm and per g/cm3,
at 20°C and measured using a sodium ’D’ light source
The Number Format options are displayed as if the medium resolution has
been selected. Meaning that if low resolution is selected instead, the
concentration measurements will be displayed as the Number Format but
with one less decimal place.
reading × purityconst
purity =
density × brix
where:
reading is the polarimeter reading in degree Z.
The purity scale is selectable from the Scale Library menu. When selected in
the measurement settings a Brix value, this is the default Brix value.
select 3. Scales
select 1. purity (Note: the selection number might be
different, depending upon other scales
already added)
select 2. Alter
If using a RFM 300+ or RFM 800 it is necessary to disable the presser. This
stops the instrument from cancelling a measurement when the presser is
raised. To disable the presser, from the refractometers Measurement
Display
press the Menu softkey
select 3. Setup
select 5. System
select 5. Temperature
select 2. Disable Presser
When the % inv sucrose scale is activated 2 extra measurement settings are
made available.
Extra scales
made available.
Unplug the instrument. Press, and hold down, the far left softkey (power)
and plug the instrument back in. Do not release the key until LED lights and
then goes out. When the key is released the screen will show…
Default values
Initially the two options will be set to ‘no’ and ‘none’. Select the settings that
you want to return to default values by setting them to show ‘yes’. The
‘Setup…’ option has further options within it. When set correctly press
‘Quit’.
The instrument will ask the user to confirm their choice. Selecting ‘Yes’ will
carry out the default.
Performance
Scale ºa - Angular ºz - ISS
-355 to +355 °
Range -225 to +225
selectable
Resolution 0.1 / 0.01 / 0.001
Accuracy (Sucrose solution @
0.01 0.03
20°C) (±)
Maximum OD for accuracy 3
Polarimeter tube
Maximum tube length 220 mm
End cap collar diameter 30 mm
Temperature
Ambient operating range 5 to 40 ºC
Storage -5 to 60 ºC
Specification
Temperature compensation
None -
Sugar 5 to 40 ºC
Quartz 5 to 40 ºC
Light source
Light emitting diode with interference filter 589 nm
Beam diameter, maximum 4 mm
RS232 configuration
Baud rate 9600
Word length 8 bits
Parity None
Physical
Length (polarimeter module only) 640 mm
Width (polarimeter module only) 340 mm
Height (polarimeter module only) 150 mm
Weight (including power supply) 9 Kg
Power requirements
Voltage 110 to 230 V~ ±10%
Frequency 50 to 60 Hz
Maximum current 200 mA
Spares Code
Paper for dot matrix impact printers Quantity: 20 55-91
Printer ribbon for dot matrix impact printers 55-93
ID tag pack Quantity: 3 22-071
Quantity: 10 22-072
Spares for flow-through and water jacketed tubes are available upon
request.
Type Code
no.
No slots 37-008
(as supplied)
2 slots 37-009
2 slots 37-010
4 slots 37-011
4 slots 37-012
Accessories