Parts catalog for ZS1100 engine

Cylinder block assembly (1)

 Cylinder block assembly (1)
No Name Ref.code Qty No Name Ref.code Qty
1 Cylinder head nut 195-01001 4 22 Snap ring 195-01015-1 2
2 Cylinder head gasket 1100A2-01002 1 23 Bolt M10 x 95GB/T5783-2000 3
3 Cylinder liner 1100A2-01003 1 24 Bushes 195-01016 1
4 Water envelop ring 1100A-01004-1 2 25 Adjusting gear shaft 195-01017 1
5 Cylinder head bolt 1105-01005 4 26 Front bush for camshaft 195-01018 1
6 Cylinder block 1100A2-01006-1 1 27 Bolt M10 x 25GB/T5783-2000 1
7 Gasket for radiator 195-01007 1 28 Bolt M10 x 25GB/T5783-2000 6
8 Washer 10-140HV GB/T97.1-2002 4 29 Spring washer 10 GB/T93-87 1
9 Bolt M10 x 25GB/T5783-2000 4
10 Washer 195-01008 1
11 Bolt 1100A-01009 1
12 Washer 12-140HV GB/T97.1-2002 1
13 Flying rings 195-01010 1
14 Bolt M10 x 25GB/T5783-2000 6
15 Spring washer 8 GB/T93-87 9
16 Washer 8-140HV GB/T97.1-2002 15
17 Upper cover 195-01011 1
18 Gasket for upper cover 195-01012 1
19 Pin A 5 x 12 GB/T119.1-2000 2
20 Gasket for gearcase cover 195-01014 1
21 Bearing 6205GB/T276-94 2
Cylinder block assembly (2)
 Cylinder block assembly (2)
No Name Ref.code Qty No Name Ref.code Qty
1 Cylinder block 1100A2-01006-1 1 22 Main bearing cover 195-01028-2 1
2 Gasket for rear cover 195-01019-1 1 23 Gasket 195-01029
3 Rear cover 195-01020-2 1 24 camshaft cover 195-01030 1
4 Washer 8-140HV GB/T97.1-2002 16 25 Gasket for camshaft cover 195-01031 1
5 Spring washer 8 GB/T93-87 40 26 Rear bush for camshaft 195-01032 1
6 Bolt M8 x 25GB/T5783-2000 19 27 Water-draining cock R3/8 1
7 Dipstick 195-01100-4 1 28 Gasket for oil sump 195-01033 1
8 195-01021 3 29 Oil sump 195-01200-1 1
9 Bolt M8 x 25GB/T5783-2000 2 30 Bolt M8 x 18GB/T5783-2000 16
10 Spring washer 10 GB/T93-87 2 31 "O" Ring 16 x 2.4 GB/T3452.1-92 1
11 Washer 10-140HV GB/T97.1-2002 2
12 Bearing 6205GB/T276-94 2
13 Gasket for balance shaft cover 195-01022 1
14 Balance shaft cover 195-01023 1
15 Bolt M8 x 25GB/T5783-2000 3
16 Gasket for oil pump 195-01024 1
17 Pin A 5 x 12 GB/T119.1-2000 2
18 Washer 195-01025 2
19 195-01026 2
20 Main bearing 195-01027-1 2
21 Crankshaft seal 50 x 80 x 12 1
Cylinder head assembly
 Cylinder head assembly
No Name Ref.code Qty No Name Ref.code Qty
1 Nut M10 GB/T6170-2000 1 25 Valve guide stem 195-03011 2
2 Spring washer 10 GB/T93-87 2 26 Pin A5 x 12 GB/T119.1-2000 1
3 Washer 5-140HV GB/T97.1-2002 1 27 Nut M8 GB/T6170-2000 2
4 Cylinder head bonnet 195-03101 1 28 Spring washer 8 GB/T93-87 5
5 Decompression seat 195-03102 1 29 Exhaust valve seat ZS195-03028-1 1
6 Decompression shaft 195-03103 1 30 Injector cover plate 195-03013 1
7 Oil pressure indicating valve piston 195-03111-1 1 31 Injector cover plate bolt 195-03014 2
8 Oil pressure indicating valve spring 195-03112 1 32 Bolt M8 x 30 GB/T5783-2000 2
9 Oil pressure indicating valve rod 195-03113 1 33 Exhaust pipe gasket 195-03015 1
10 Bolt GB/T5783-2000 2 34
11 Oil pressure indicating valve tie 195-03115-1 1 35 Cylinder head ZS195-03017 1
12 Oil pressure indicating valve mark 195-03116 1 36 1100A2-03018 1
13 Oil pressure indicating valve cap 195-03117 1 37 Exhaust valve 195-03019-1 1
14 Cylinder head bonnet gasket 195-03001 1 38 Intake valve ZS195-03020-1 1
15 Rockshaft spring 195-03002 2 39 Intake valve seat ZS195-03021-1 1
16 Rockshaft clip ring 195-03003 2 40 Intake pipe gasket 195-03022 1
17 Nut M8 x 1 GB/T6171-2000 2 41 195-03023 3
18 valve rocker arm 195-03004 2 42 Long bolt for Rockshaft seat 195-03024 1
19 Rocker arm bush 195-03005 2 43 Short bolt for Rockshaft seat 195-03025 1
20 Adjusting screw 195-03006-1 2 44 Valve rocker arm shaft 195-03026 1
21 Valve collects 195-03007 4 45 Rocker arm shaft seat 195-03027 1
22 Spring seat cover 195-03008 2 46 spring 195-03104 1
23 Valve spring (outer) 195-03009-1 2 47 Hand lever 195-03105 1
24 Valve spring (inner) 195-03010 2 48 195-03106 1
Piston and connecting rod assembly
 Piston and connecting rod assembly
No Name Ref.code Qty
1 Compression ring (1) 1100A-04001 1
2 Ring 1100A-04002 2
3 Oil scraper ring 1100A-04100 1
4 Piston pin clip 195-04004-1 2
5 Piston ZS1100-04005 1
6 Connecting rod 195-04006 1
7
8 Connecting rod bolt 195-04008 2
9 Connecting rod cap 195-04009 1
10 Sleeve 195-04010 2
11 Connecting rod bearing shell 195-04011 2
12 Connecting rod bushing 195-04012-1 1
13 Piston pin 195-04013 1
Crankshaft and flywheel assembly
 Crankshaft and flywheel assembly
No Name Ref.code Qty
1 Bolt M10 x 35 GB/T5782-2000 3
2 Spring washer 10 GB/T93-87 3
3 Belt pulley 1100A-05001 1
4 Flywheel nut 195-05002-1 1
5 Clip ring 195-05003-1 1
6 Flywheel 195-05004-1 1
7 Key 12 x 14 GB/T1096-2003 1
8 Crankshaft plug 195-05007-1 2
9 Crankshaft 195-05006 1
10 Key 8 x 16 GB/T1096-2003 1
11 Gear 195-05009 1
12 Clip ring 40 GB/T894.1-86 1
13 Upper balance shaft 195-05010-2 1
14 Key C6 x 16 GB/T1096-2003 2
15 Balance shaft gear 195-05012 2
16 Cover plate 195-05013 2
17 Spring washer 8 GB/T93-87 2
18 Bolt M8 x 18 GB/T5783-2000 2
19 Lower balance shaft 195-05014-1 1
Radiator Assembly
 Radiator Assembly
No Name Ref.code Qty
1 Bolt M8 x 22 GB/T5783-2000 4
2 Washer 8-140HV GB/T97.1-2002 4
3 Radiator filler 195-06103-4 1
4 Gasket for radiator filler 195-06001 1
5 Bolt M8 x 18 GB/T5783-2000 1
6 Spring washer 8 GB/T93-87 1
7 Cover plate 195-05103 1
8 Radiator 1100A2-06002B 1
9 Floater 195-06203 1
10 Floater rod 1100A-06201 1
11 Floater cap 195-06202 1
Fuel system assembly
 Fuel system assembly
No Name Ref.code Qty No Name Ref.code Qty
1 Filter seat C0506B-0002 1 22 Tank 1100A2-07500B 1
2 Washer 195-1117009 4 23
3 Bolt 195-1117006 2 24 Gasket 195-07004 1
4 Rod nut 0506A-0004A 1 25 Outlet pipe 195-07005 1
5 Seal 495A-12016 1 26 Switch for fuel tank 195-07700 1
6 Seal C0506A-0005 1 27 Diesel transfer pipe L22-07900-1 1
7 Pallet C0506-0006 1 28 Filter 195-07600 1
8 Seal C0506A-0013 1 29 Switch seat 195-07006 1
9 Gasket C0506A-0015 1 30 Spring washer 6 GB/T93-87 3
10 Spring C0506A-0016 1 31 Bolt M6 x 16 GB/T5783-2000 3
11 Housing C0506A-3000 1 32 Cover 1100A2-07509B 1
12 Seal C0506A-0003 1 33 Washer 5-140HV GB/T97.1-2002 4
13 Filter element C0506A-1000 1 34 Spring washer 5 GB/T93-87 4
14 Gasket C0506A-0001 1 35 Bolt M5 x 12 GB/T67-2000 4
15 Valve seat C0506B-0011 1 36 Fuel tank cap 195-07300 1
16 Spring C0506B-0010 1 37 Filter 195-07400 1
17 Steel ball C0506B-0009 1 38 Diesel pipe 195-07800-2 1
18 Single direction valve seat C0506B-0008 1 39 High pressure pipe 1105-07200 1
19 Washer 195-09001 2 40 Clip 195-07205-1 1
20 Return pipe 195-07100 1
21 Bolt 195-09002 1
Lubrication system assembly Camshaft assembly
 Lubrication system assembly Camshaft assembly
No Name Ref.code Qty No Name Ref.code Qty
1 Washer 195-09001-1 4 1 Camshaft gear 195-02001 1
2 Bolt 195-09002 2 2 Camshaft ZS195-02002 1
3 Oil pipe 195-09100 1 3 Key 10 x 16 GB/T1096-2003 1
4 Round pin 195-09201 1 4 Valve tappet 195-02004 2
5 Oil pump 195-09201-1 1 5 valve push rod 195-02005 2
6 Pin A 5 x 12 GB/T119.1-2000 1
7 Gasket for oil pump cap 195-09203-1
8 Outer rotor 195-09204 1
9 Inner rotor 195-09205 1
10 Oil pump shaft 195-09206 1
11 Oil pump cap 195-09207-1 1
12 Washer 195-01025 2
13 Bolt 195-09003 1
14 Filtercap 195-09310 1
15 Filter 195-09320 1
16 Spring seal 195-09301 1
Gearcase assembly
 Gearcase assembly
No Name Ref.code Qty No Name Ref.code Qty
1 Gearcase cover 1105-10001 1 23 Speed adjusting connection rod 195-10105 1
2 Oil seal 35 x 58 x 12 1 24 Bolt M8 x 40 GB/T5783-2000 1
3 Gasket for spanner seat 195-10404 1 25 Fixed bolt 195-10106 1
4 Spanner 195-10404-2 1 26 Aeration 195-10500 1
5 Cover of observation hold 195-10003 1 27 Bolt M6 x 12 GB/T67-2000 6
6 Cover of observation hold gasket 195-10002 1 28 Bolt M6 x 18 GB/T67-2000 6
7 Emendation fuel scalar 195-10600 1 29 Fuel injection gasket 195-10007
8 Bolt M6 x 25 GB/T67-2000 1 30 Fuel injection bolt 195-10008 3
9 Spring washer 6 GB/T93-87 12 31 Gear adjusting bushing 195-10107 1
10 Washer 6-140HV GB/T97.1-2002 6 32 Adjusting gear 195-10108 1
11 Bolt M6 x 16 GB/T5783-2000 2 33 Adjusting bracket 195-10109 1
12 Name plate 1100A2-10004 1 34 Steel ball 16 6
13 Speed adjusting lever 195-10200-1 1 35 Adjusting plate 195-10120-1 1
14 Washer 8-140HV GB/T92.1-2002 2 36 Bearing 8106 GB/T301-95 1
15 Indicating plate for speed 195-10005 1 37 Adjusting lever 1105-10111 1
16 Adjusting speed lever 195-10101 1 38 Pin 4 x 25 GB/T117-86 1
17 Adjusting speed arm 195-10102 1 39 Key 8 x 6 GB/T1096-79 1
18 Spring washer 8 GB/T93-87 4 40 Start gear 195-10302 1
19 Nut M8 GB/T6170-2000 4 41 Start gear shaft 195-10303-1 1
20 Adjusting spring 1100A-10103 1 42 Start shaft bushing 195-10010 1
21 Adjusting bolt 195-10104 1 43 Adjusting seal 195-10113
22 Nut M6 GB/T6170-2000 2 44 Adjusting plate 195-10031
Intake system assembly
 Intake system assembly
No Name Ref.code Qty
1 Nut M6 GB/T62-88 1
2 Washer 6-140HV GB/T97.1-2002 1
3 Filter cap 195A-11101 1
4 Gasket 195A-11102 1
5 Filter 195A-11110 1
6 Intake pipe 195A-11002-1 1
7 Gasket 195A-11003 1
8 Filter sleeve 195A-11130 1
9 Filter Flange 195A-11105 1
10 Filter housing 195A-11120 1
11 Seal 195A-11104 1
Exhaust system assembly
 Exhaust system assembly
No Name Ref.code Qty
1 Exhaust pipe 195-08002-2 1
2 Nut 195-08001 1
3 Muffler 195-08100-1 1