User Manual LG (Cleaner)

User Manual
& Installation Instructions

LG (Cleaner) (Portable)
IMPORTANT – READ ALL INSTRUCTIONS BEFORE OPERATING
All steam boilers are built in accordance with ASME miniature boiler code.
NOTE: It is the responsibility of the installer to conform to any state or local codes. If further
inspection, following modification by installer, is required under state or local codes, that is
the responsibility of the local installer.
www.electrosteam.com
rev. 12222009
WARNING - The following labels have been placed on this boiler for YOUR SAFETY. Failure
to observe these instructions could lead to PROPERTY DAMAGE, SEVERE INJURY, or
even DEATH
CAU T ION CA U T I O N
HO T THROW OFF MAIN
POWER SWITCH
BEFORE WORKING ON
DANGER ELECTRICAL CABINET
HIGH VOLTAGE
AUTHORIZED
PERSONNEL A MANUAL WAS SHIPPED WITH THIS
ONLY BOILER. IT IS IMPORTANT THAT YOU
READ, UNDERSTAND, AND OPERATE
PELIGRO THIS STEAM GENERATOR IN ACCOR-
ALTO VOLTAJE
DANCE WITH THE OPERATING
SOLAMENTE INSTRUCTIONS CONTAINED IN THE
PERSONAL MANUAL. IF FOR ANY REASON YOU
AUTORIZADO DO NOT HAVE A MANUAL, CALL
ELECRTO-STEAM AT 800-634-8177
REPLACE GLASS RETIGHTEN SIGHT GLASS

EVERY SIX MONTHS BEFORE USE
CAUTION USE ELECTRICAL TERMINALS ARE SUITABLE AMBIENT TEMPERATURE

SUPPLY CONDUCTORS RATED FOR COPPER WIRE ONLY AROUND UNIT NOT TO
FOR A MINIMUM OF 90°C U.L. 834 PAR. 4416 EXCEED 105° F
LG-10(C) thru LG-30(C) (Portable) - User Manual Electro-Steam Generator Corp.
TABLE OF CONTENTS
1.) INSTALLATION INSTRUCTIONS ................................................................ 4-7

1.1) STEAM GENERATOR (CLEANER) (PORTABLE) .............................................. 4
1.2) SOLUTION MIXER “OPTIONAL” ..................................................................... 5-7
2.) OPERATION & SEQUENCE OF EVENTS ................................................. 8-9
3.) CLEANING & MAINTENANCE ................................................................. 10-18
3.1) MANUAL “BLOW DOWN” .................................................................................. 10
3.2) CLEANING WATER LEVEL PROBES .......................................................... 10-11
3.3) CLEANING OR REPLACING HEATERS ............................................................ 11
3.4) REPLACING GLASS GAUGE AND RUBBER WASHERS ......................... 12-13
3.4.1) BRASS SIGHT GLASS (STANDARD) ................................................................ 12
3.4.1) BRASS SIGHT GLASS (SEISMIC) ..................................................................... 13
3.5) CHAMBER CLEANING & CHEMICAL TREATMENT ............................... 14-15
3.6) PRESSURE CONTROL DATA SHEET ................................................................ 16
3.7) SETTING THE PRESSURE CONTROLS ....................................................... 17-18
4.) CALCULATIONS & DATA SHEETS ........................................................ 19-21
4.1) HEATER POWER & VOLTAGE RATINGS ........................................................ 19
4.2) TOTAL POWER RATING CALCULATIONS ...................................................... 19
4.3) AMPERAGE CALCULATIONS ............................................................................ 20
4.4) ACTUAL POWER RATING CALCULATIONS ................................................... 21
4.5) STEAM CAPACITY CALCULATIONS ............................................................... 21
5.) DRAWINGS & WIRING SCHEMATICS ................................................. 22-29
5.1) PARTS LEGENDS ............................................................................................ 22-24
5.1.1) LG (CLEANER) (PORTABLE) ........................................................................... 22
5.1.2) DELUXE GUN ................................................................................................. 23
5.1.3) HEAVY DUTY GUN ........................................................................................ 24
5.2) INSTALLATION DATA SHEET ........................................................................... 25
5.3) CONTROL WIRING SCHEMATIC ...................................................................... 26
5.4) HEATER WIRING SCHEMATICS ................................................................. 27-29
5.4.1) LG (10-30KW) (THREE PHASE) ........................................................................ 27
5.4.2) LG (10-30KW) (SINGLE PHASE) ....................................................................... 28
5.4.3) LG (10-30KW) (THREE AND SINGLE PHASE) (550-600V) ................................... 29
6.) TERMS & CONDITIONS ..................................................................................... 30
3 of 30
1.) INSTALLATION INSTRUCTIONS

LITTLE GIANT “LG-SERIES” (Cleaner) (Portable)
The Electro-Steam Generator design consists essentially of a high pressure chamber filled with water
that is heated by one or more submerged resistance type electric heating elements. Automatic controls
are provided to maintain the pre-set operating pressure and water level. Safety features include:
automatic low-water cutoff (manual low-water reset optional), dual pressure controls, safety valve, and
visible water level gauge. All of our generators are built in accordance with A.S.M.E. Miniature Boiler
Code and are individually inspected and stamped by an Authorized National Board Insurance Inspector.
IMPORTANT – READ ALL INSTRUCTIONS BEFORE OPERATING
NOTE: For generator measurements, refer to Installation Data Drawing attached. For
interpretation of numbered items, refer to Parts Legend Drawing attached. Ambient
temperature around this unit must not exceed 105°F.
1.1) INSTALLATION INSTRUCTIONS: (CLEANER) (PORTABLE)

Set STEAM GENERATOR on level floor and attach Solution Bucket (#25) into the 2
predrilled holes on the rear of generator, behind the Pump (#8).
CONNECTIONS:
Periodically check all plumbing and electrical connections for tightness; this should also be done
before initial start-up.
ELECTRICAL:
This generator must be connected to a disconnect switch protected by fuses or
a circuit breaker with the proper size wire by a licensed electrician in
accordance with N.E.C. and your local codes – Voltage, KW, and Phase
requirement are marked on the nameplate.
WATER SUPPLY:
Connect city water line to Y-Strainer (#6).
Purity: NOT to exceed 26,000 OHMS per CM
Temperature Range: 32°F – 140°F or 0°C – 60°C.
Pressure Range: 20PSI – 150PSI.
*CAUTION: The Pump (#8) requires clean tap water. If the water is not free of foreign matter, a 5
micron cartridge filter should be installed in the water supply line.
STEAM OUTLET:
Connect the 1/4” Union “Female End” (A) on the Steam Hose (I) from the Steam Gun to the
Steam Outlet (1/4” Union “Male End”) (#16).
SAFETY VALVE & DRAIN:
Route Safety Valve (#18) and Manual Drain (#19) separately towards the floor.
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1.2) INSTALLATION INSTRUCTIONS - SOLUTION MIXER

HydroMinder Model 511 Parts
Diagram/List "OPTIONAL" 9
a
b
d s 14
e 13 t
2 f
3
1 12
15 u
n
h 7 v
p
k
q 5 17
r
16
6 4 8 10 11 w
9
KEY PART NO. DESCRIPTION
i
1. 238100 Strainer Washer
2. 506500 Hose Swivel
m 3. 502000 Ball Valve, 1/4"
4. 360900 Nipple, 1/4"
5. 10080500 Magnet Parts Kit
a. - Screw
b. - Washer
c. - Magnet Cover
d. - Magnet Cap
e. - Magnet
f. - Magnet Spring
g. - Magnet Yoke
x 6. 5030-K Mounting Bracket Kit (specify model 511)
h. - Z Bracket
i. - U Clamp
18 j. - Lock Washer (Not Shown)
g k. - Screw
m. - Thumb Screw
7. 665520 Valve Parts List
n. - Valve Guide ("Bonnet")
p. - Armature Spring
q. - Armature
r. - Diaphram
8. 520000 Water Valve Body
9. 505600 Street Elbow, 1/4"
10. 519000 Nipple, 1/4" x Close
11. 506000 Elbow, 1/4"
12. 505900 Nipple, 1/4" x 6"
13. 506300 Vacuum Breaker
14. 440121 Eductor Assembly
s. 440100 Eductor Body Only
t. 440101 Suction Stub Only
15. 690015 Metering Tip (Kit)
16. 5057-A Discharge Tube Assembly
Hydro Systems Phone: (513) 271-8800 17. 5058-9A Suction Tube Assembly
u. 505809 Tubing, 1/2" x 9'
3798 Round Bottom Road Fax: (513) 271-0160 v. 250006 Ceramic Weight
Foot Valve, Viton
Cincinnati, OH 45244 www.hydrosystemsco.com w. 10076301
250700 (Foot Valve & Weight)
-
18. 5043-A Float & Chain Assembly
x. 507200 Bead Chain Only
5 of 30
1.2) INSTALLATION INSTRUCTIONS – SOLUTION MIXER

“OPTIONAL” (Continued)
NOTE: Refer to “HydroMinder Model 511 Parts Diagram” on previous page for interpretation of
numbered & lettered items. For interpretation of numbered items with “#”, refer to Parts Legend
Drawing attached. For better understanding of installation of Solution Mixer, refer to drawing on
next page.
1. Remove Solution Bucket (#25) from 2 predrilled holes on rear of generator, behind Pump (#8).
2. A red 2’ hose should be enclosed to attach incoming water connection to Solution Mixer. Attach tee
end of hose to Water Inlet (#6).
3. Reattach Solution Bucket (#25) into the 2 predrilled holes on rear of generator, behind Pump (#8).
4. Remove the 2 Screws (6k) holding U-Clamp (6i) and reverse U-Clamp (6i) to where
Thumbscrews (6m) are on outside of Solution Bucket (#25). This allows Solution Mixer to fit
more vertical and Magnet Yoke (5g) moves more freely.
5. Attach Solution Mixer on side of Solution Bucket (#25) opposite the Water Inlet (#6) and Steam
Out (#16). Tighten Thumbscrews (6m).
6. Attach Discharge Tube Assembly (16) to bottom of Eductor Body Only (14s). Push tight on
flange.
7. Remove Metering Tip (15) of your choice from enclosed packet and hand screw into Suction Stub
Only (14t). (Green tip is suggested for initial start up. The solution mixture should be titrated, at end
of gun, or wand, with valve fully open by chemical supplier. Larger or smaller Metering Tips (15)
may be required to achieve proper working concentration.)
NOTE: For better understanding of metering tip selection, refer to section “Metering Tip Selection:”
in the HydroMinder Model 511 Manual enclosed with Solution Mixer.
8. Attach Tubing 1/2” x 9’ (17u) to Suction Stub Only (14t). Push tight on flange.
9. Place Viton Foot Valve (17w) into solution supply.
10. Thread Bead Chain Only (18x) through loop on Magnetic Yoke (5g). Pull Bead Chain (18x) close
so that Float & Chain Assembly (18) is suspended in Solution Bucket (#25). If not suspended,
Solution Bucket (#25) will never fill.
11. Attach other end of red 2’ hose to Hose Swivel (2).
12. Verify that Ball Valve (3) is completely open.
13. Solution Mixer is now ready for use.
6 of 30
1.2) INSTALLATION INSTRUCTIONS - SOLUTION MIXER

"OPTIONAL" (Continued)
2' HOSE USED TO CONNECT WATER INLET OF SOLUTION

MIXER TO INCOMING WATER CONNECTION" WATER INLET
METERING TIP
SOLUTION WATER &

INLET SOLUTION
OUTLET
7 of 30
2.) OPERATION & SEQUENCE OF EVENTS

IMPORTANT – READ INSTALLATION INSTRUCTIONS BEFORE OPERATING
START UP:
1. Turn on water supply from the source to the generator.
2. OPEN all valves on generator except for the Manual Drain (#19).
3. Place main disconnect box in ON position and/or plug in.
4. Hold in the Lever Handle (D) on the Steam Gun.
5. Place toggle Switch (#2) in ON position.
• The Water Solenoid (#7) and Pump (#8) will engage and the chamber will begin
to fill with water. As the water level rises, it will make contact with the (G/D) and
(A) probes, indicating the heaters are safely submerged. At this time the
contactor(s) will engage, supplying power to the heaters, causing steam pressure to
accumulate.
• The chamber will continue to fill with water until 1 second after the water makes
contact with the (C) probe, causing the Water Solenoid (#7) and Pump (#8) to turn
off.
• If the contactor(s) still have not engaged at this time, you may need to press the
Safety Reset (#13). If your generator is required to have a Manual Low-Water
Reset (MLWR) (#3), it must be pushed it at this time to engage the contactor(s).
6. Once generator is full of water, release the Lever Handle (D) on the Steam Gun.
• Steam pressure will continue to rise until is reaches 85 PSI. At this time, the
pressure control labeled “Control” will cause the contactor(s) to disengage. The
pressure will drop approximately 5-8 PSI until the “Control” causes the
contactor(s) to reengage, causing the pressure to rise again. The contactor(s) will
continue to cycle on and off during operation.
NOTE: Just because generator is up to pressure does not necessarily mean it is up to
temperature. When first starting generator, before using the gun for operation, you
should use the gun to exhaust pressure, allowing the heaters to remain on longer,
thus increasing the temperature inside the chamber and increasing its ability to
recover from loss of steam.
WARNING – Steam hose and gun will always be hot while generator is on, even when
gun is not is use.
7. The generator is now fully operational and will produce steam until it is turned off.
8 of 30
2.) OPERATION & SEQUENCE OF EVENTS (Continued)

• As steam is exhausted, the water level will drop until 3 seconds after it breaks
contact with the (C) probe. At this time, the Water Solenoid (#7) and Pump (#8)
will engage and the chamber will again fill with water. The chamber will continue
filling until 1 second after the water makes contact with the (C) probe. The Water
Solenoid (#7) and Pump (#8) will continue to cycle on and off during operation.
NOTE: If at anytime the “Control” fails and the pressure exceeds 85 PSI, the “Safety”
will cause the contactor(s) to disengage at 90 PSI and will not allow the
contactor(s) to reengage until the Safety Reset (#13) is manually pushed. If this
happens, the “Control” needs to be set lower or must be replaced. If the “Control”
and “Safety” happen to fail, and the pressure reaches 100 PSI, the Safety Valve
(#18) will pop, releasing the pressurized steam. If this happens, all three
components may need to be replaced.
STEAM GUN OPERATION:

NOTE: Refer to Steam Gun Parts Legend for interpretation of lettered items.
1. The special Siphon Steam Gun (Deluxe gun “Standard”, Heavy Duty “Optional”) is
equipped with Steam (I) and Detergent (J) Hoses with valves for steam and detergent
control.
2. The Suction Strainer (B) at the end of the detergent hose should be placed in the
Solution Bucket (#25). Chemicals should be mixed in the bucket in proportions as
recommended by chemical supplier. (Solution Mixer “Optional”)
3. Steam flow is obtained by pressing on the Lever Handle (D) located directly in front of
the handle. A mixture of steam and detergent is obtained by regulating the small
Detergent Valve (H) while operating the Lever Handle (D).
SHUT DOWN:
4. To shut off generator, place Toggle Switch (#2) and Main Disconnect Box in OFF
position and/or unplug the machine. Pressure will drop naturally as the generator cools,
or generator may be drained manually through Manual Drain (#19). (See Manual Blow
Down 3.1)
WARNING – HOT WATER and STEAM under HIGH PRESSURE can lift drain pipes
right off the ground and cause SERIOUS INJURY. Make sure drain pipe is SECURE
and CANNOT move. The drain must be directed into a HIGH TEMPERATURE drain
(NO PVC).
9 of 30
3.) CLEANING & MAINTENANCE

The following cleaning procedures are HIGHLY RECOMMENDED in order to keep your
Steam Generator in the best operating condition at all times.
3.1) MANUAL “BLOW DOWN”

A Manual “Blow Down” is an easy way to GREATLY extend the life of your Steam
Generator. The following is the LEAST amount of times recommended to blow down your
generator:
NORMAL WATER AREAS – Should be done ONCE A WEEK.
BAD WATER AREAS – Should be done ONCE A DAY.
NOTE: The best time to Blow Down your generator is after it has been running for some time,
while it is still hot.
1. Place Toggle Switch (#2) and Main Disconnect Box in OFF position and/or unplug the
machine.
2. Allow pressure to drop between 10 and 20 PSI.
3. Open Manual Drain (#19) slowly, allowing HOT WATER and STEAM to blow out
into the drain, cleaning out the generator.
NOTE: Blow Down your generator at any pressure you feel comfortable with. 10 to 20 PSI is
only a recommendation. You may go higher or lower, but higher is always better.
WARNING – HOT WATER and STEAM under HIGH PRESSURE can lift drain pipes right
off the ground and cause SERIOUS INJURY. Make sure drain pipe is SECURE and
CANNOT move. The drain must be directed into a HIGH TEMPERATURE drain (NO
PVC) or outside.
3.2) CLEANING WATER LEVEL PROBES

Water Level Probes are the heart of your generator. Almost all steam generator malfunctions
are caused by dirty water level probes. CLEANING your PROBES is by far the MOST
IMPORTANT maintenance step to keep your generator running properly. The following is the
LEAST amount of times recommended to clean your probes:
NORMAL WATER AREAS – Should be done TWICE A YEAR.
BAD WATER AREAS – Should be done 3-4 TIMES A YEAR.
NOTE: The best time to clean your probes is before you turn your generator on, while it is still
cool.
1. Place Toggle Switch (#2) and Main Disconnect Box in OFF position and/or unplug the
machine.
2. Make sure generator is cool and the Pressure Gauge (#15) reads 0 PSI.
3. Remove cover plate, exposing the Water Level Probes (#5).
4. Use 5/16” Socket to remove wires from probes.
5. Use 13/16” Spark Plug Socket to remove probes from chamber.
10 of 30
3.2) CLEANING WATER LEVEL PROBES (Continued)

6. Clean probes to remove rust and scaling.
NOTE: To clean probes you may use wire wheel, wire brush, steal wool, or Scotch-Brite.
(Wire wheel works the best) You may also want to try some sort of chemical like CLR
remover or LIME-A-WAY.
7. Reinstall probes assuring each probe’s length is assigned to its proper letter.
8. Reconnect wires to probes assuring each color is also assigned to its proper letter.
NOTE: DO NOT make wires too tight. Just tighten enough to make contact. Over
tightening can cause probe plugs to pull apart over time.
9. Reinstall cover plate.
Water Level Probe Specifications:

Letter Assignment on Chamber A B C D/G
Water Level Probe Length 4 ½” 4 ¾” 3 ¾” 4 ¾”
Wire Color Assignment RED Not Used BLACK GREEN
Assignment on Dual Function Board LLCO Not Used H G
NOTE: The (B) Probe is not used. It is a spare probe that can be cut and used to replace any one
of the other probes.
WARNING – There MUST be NO PRESSURE in the chamber when removing probes. If you
must change probes while chamber is HOT, make sure the steam out and drain valves are open
to assure chamber will remain depressurized. DO NOT touch probes with your bare hands
while HOT, and be cautious of escaping steam from probe holes while probes are removed.
3.3) CLEANING OR REPLACING HEATERS

Heaters are located inside the control panel (#1) below the insulation barrier, bolted into the
chamber. If (3.5) Chamber Chemical/Acid Treatments are not regularly done, heaters must be
taken out at least ONCE A YEAR, cleaned with wire brush and reinstalled using a new gasket.
If you are replacing or cleaning your heater elements:
1. Place Toggle Switch (#2) and Main Disconnect Box in OFF position and/or unplug.
2. Make sure generator is cool and the Pressure Gauge (#15) reads 0 PSI.
3. Remove heater wires from heater(s), using an 11/32” or 3/8” Socket.
4. Unbolt and remove heater(s) using a 1/2” Socket.
NOTE: Heater(s) may be difficult to get out; you may need to use some sort of pry bar to
get them loose.
5. Clean heater(s) with wire brush. If replacing, dispose of old heater(s).
6. Reinstall heater(s) with new gasket(s).
7. Attach heater wires assuring proper wiring. *Refer to Heater Wiring Schematics
attached*
NOTE: If you are replacing a heater because of a heater failure, you must also clean the probes
and clean out the chamber, or you may have another heater failure within 48 hours.
11 of 30
3.4) REPLACING GLASS GAUGE & RUBBER WASHERS OR

GLASS PACKINGS
The Sight Glass (#10) gives the operator the ability to easily monitor the actual water level
inside the chamber. If the Sight Glass (#10) gets clogged or is no longer functional, it can be very
difficult to troubleshoot a problem.
3.4.1) BRASS SIGHT GLASS (STANDARD)

GLASS GAUGE and RUBBER WASHERS
MUST be replaced EVERY SIX MONTHS
INSTALLATION:
Only properly trained personnel should install and

maintain water gauge glass and connections.
Remember to wear safety gloves and glasses
during installation. Before installing, make sure
all parts are free of chips and debris.
1. Uninstall GUARD RODS, GLASS GAUGE, and
RUBBER WASHERS. (You may need to rotate one of the
GAUGE FITTINGS to remove GLASS GAUGE)
2. Slip a new RUBBER WASHER on the new GLASS

GAUGE about an inch from the bottom.
3. Now slip the following items through the top of GLASS

GAUGE in the following order:
• FRICTION WASHER
• GLASS PACKING NUT (facing down)
• GLASS PACKING NUT (facing up)
• FRICTION WASHER
• RUBBER WASHER (inch down from top)
4. Gently insert GLASS GAUGE into GAUGE FITTINGS.

You may need to rotate GAUGE FITTINGS until
vertically aligned, after GLASS GAUGE is in.
5. Carefully raise GLASS GAUGE about 1/16” from bottom

and slide lower RUBBER WASHER down until it makes
contact with the BOTTOM GAUGE FITTING. (DO NOT
allow GLASS GAUGE to remain in contact with any metal)
6. Carefully slide upper RUBBER WASHER up as far as

possible.
7. Hand tighten both GLASS PACKING NUTS, then tighten

1/2 turn more by wrench. Tighten only enough to prevent
leakage. DO NOT OVER TIGHTEN! If any leakage
should occur, tighten slightly, a quarter turn at a time,
checking for leakage after each turn.
8. Reinstall GUARD RODS.
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3.4) REPLACING GLASS GAUGE & RUBBER WASHERS OR

GLASS PACKINGS (Continued)
The Sight Glass (#10) gives the operator the ability to easily monitor the actual water level inside the
chamber. If the Sight Glass (#10) gets clogged or is no longer functional, it can be very difficult to
troubleshoot a problem.
3.4.2) BRASS SIGHT GLASS (SEISMIC)

GLASS GAUGE and GLASS PACKINGS MUST be
replaced EVERY SIX MONTHS
The Seismic Sight Glass is equipped with BALL

CHECKS in each GAUGE FITTING.
INSTALLATION:
Only properly trained personnel should install and
maintain water gauge glass and connections. Remember
to wear safety gloves and glasses during installation.
Before installing, make sure all parts are free of chips
and debris.
1. Uninstall GUARD RODS, GLASS GAUGE, and GLASS
PACKINGS. (You may need to rotate one of the GAUGE
FITTINGS to remove GLASS GAUGE)
2. Slip a new GLASS PACKINGS on the new GLASS
GAUGE about an inch from the bottom.
3. Now slip the following items through the top of GLASS
GAUGE in the following order:
• PACKING GLAND (facing down)
• GLASS PACKING NUT (facing down)
• GLASS PACKING NUT (facing up)
• PACKING GLAND (facing up)
• GLASS PACKINGS (inch down from top)
• PACKING WASHER
4. Gently insert GLASS GAUGE into GAUGE FITTINGS.
You may need to rotate GAUGE FITTINGS until
vertically aligned, after GLASS GAUGE is in.
5. Carefully raise GLASS GAUGE about 1/16” from bottom
and slide lower GLASS PACKINGS down until it makes
contact with the BOTTOM GAUGE FITTING. (DO NOT
allow GLASS GAUGE to remain in contact with any
metal)
6. Carefully slide upper GLASS PACKINGS up as far as
possible.
7. Hand tighten both GLASS PACKING NUTS, then tighten
1/2 turn more by wrench. Tighten only enough to prevent
leakage. DO NOT OVER TIGHTEN! If any leakage
should occur, tighten slightly, a quarter turn at a time,
checking for leakage after each turn.
8. Reinstall GUARD RODS.
13 of 30
3.5) CHAMBER CHEMICAL/ACID TREATMENT

All Electric Steam Generator should be cleaned regularly. The following is the least amount of
times recommended to clean out your chamber:
NORMAL WATER AREAS – Should be done ONCE A YEAR.

BAD WATER AREAS – Should be done TWICE A YEAR.
Chamber Treatment Instructions:

1. Turn on generator, allowing pressure to climb to 10 to 20 PSI on Pressure Gauge (#15),
and then shut off.
2. “Blow Down” Open Manual Drain (#19) slowly, allowing HOT WATER and STEAM
to blow out into the drain.
NOTE: You may Blow Down your generator at any pressure you feel comfortable with. 10
to 20 PSI is only a recommendation. You may go higher or lower, but higher is always
better.
right off the ground and cause SERIOUS INJURY. Make sure drain pipe is SECURE and
PVC).
3. Remove Safety Valve (#18).

WARNING – There MUST be NO PRESSURE in the chamber when removing the Safety
Valve (#18), make sure the steam out and drain are open to assure chamber will remain
depressurized. Be cautious of escaping steam from chamber while Safety Valve (#18) is
removed.
4. Close Manual Drain (#19) and Steam Out (#16); turn generator on until Sight Glass
(#10) shows that it is 1/2 full, and then shut off.
5. Insert funnel into coupling, where Safety Valve (#18) used to be.
6. Pour a 1/2 Gallon of hydrochloric acid (inhibited) solution (NON-FOOD

APPLICATIONS) into funnel very slowly, being careful of fumes and venting while
pouring.
NOTE: Solution can be obtained from any industrial chemical dealer.
FOR FOOD APPLICATIONS: Use FDA approved chemicals.
7. Remove funnel, reinstall Safety Valve (#18), and verify Steam Out (#16) is closed; let
solution set in generator for 1 HOUR.
8. Turn on generator, allowing pressure to climb to 5 PSI on Pressure Gauge (#15), and then
shut off.
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3.5) CHAMBER CHEMICAL/ACID TREATMENT (Continued)

9. Allow the pressure to drop to 0 PSI on Pressure Gauge (#15) naturally. DO NOT open
Steam Out (#16) or Manual Drain (#19) until pressure is down.
10. Remove Safety Valve (#18).
11. Reinsert funnel, and fill generator completely to the top with clean water; let stand for an
additional 1/2 HOUR.
NOTE: Turning on the generator will not completely fill it to the top. Filling must be done
manually through the safety valve coupling.
12. Open Manual Drain (#19) to drain generator.
13. Close Manual Drain (#19); refill generator completely to the top with clean water and
open Manual Drain (#19) to flush out generator completely.
14. Reinstall Safety Valve (#18) and close Manual Drain (#19).
15. Turn on generator, allowing pressure to climb to 10 to 20 PSI on Pressure Gauge (#15),
and then shut off.
16. “Blow Down” Open Manual Drain (#19) slowly, allowing HOT WATER and STEAM
to blow out into the drain.
NOTE: You may Blow Down your generator at any pressure you feel comfortable with. 10
to 20 PSI is only a recommendation. You may go higher or lower, but higher is always
better.
right off the ground and cause SERIOUS INJURY. Make sure drain pipe is SECURE and
PVC).
17. Your generator is now ready for normal use and operation.
15 of 30
3.6) PRESSURE CONTROL DATA SHEET
DEFINITIONS:
“CONTROL” PRESSURE CONTROL – This pressure control should be the only one controlling
the operating pressure of the generator.
“SAFETY” PRESSURE CONTROL – This pressure control is only used if the “Control” fails. It
is always set higher than the “Control”; if the operating pressure is passed, The “Safety” will turn
the heaters off.
SAFETY RESET – This reset is tripped when the “Safety” turns the heaters off. It must be
manually pushed to turn the heaters back on. This lets the user know there was a problem. If it is
tripped, the “Control” most likely failed.
PRESSURE ADJUSTING DIAL – These dials adjust the set pressure at which each pressure
control will turn the heaters off.
DIFFERENTIAL ADJUSTING DIAL – This dial is only on the “Control”. When the “Control”
turns the heaters off, the amount of pressure that is dropped before it turns the heaters back on (the
differential) can be adjusted by this dial. This dial should never have to be adjusted, unless desired.
PRESSURE GAUGE – This tells the user what pressure is in the chamber. The pressure controls
are set to this gauge.
16 of 30
3.7) SETTING THE PRESSURE CONTROLS

SETTING PRESSURE CONTROLS INSTUCTIONS:
WARNING – The pressure controls must be set while all circuits are live. TO AVOID
ELECTRICAL SHOCK, DO NOT TOUCH the wires or the terminals in which they
connect while setting the pressure controls.
NOTES:
- Setting the pressure controls greatly relies on your ability to tell whether the contactor(s) are
turning the heaters on or off. You should be able to hear the contactor(s), located inside the
Control Box (#1), click on and off. Familiarize yourself with this sound.
- The order in which the pressure controls must be set is the “SAFETY” and then the
“CONTROL”.
- In order to set the “SAFETY” you must keep the “CONTROL” at a higher pressure setting
than the “SAFETY”
- Once the “SAFETY” is set, then you can
lower the “CONTROL” to its correct setting.
- To INCREASE the pressure setting, when
looking down on pressure control, using your
two index fingers, turn the PRESSURE
ADJUSTMENT DIAL CLOCKWISE,
causing the BLACK INDICATOR LINE to
move DOWN the scale.
- To DECREASE the pressure setting, turn the
dial COUNTER CLOCKWISE, causing the
indicator line to move UP the scale.
SETTING INSTRUCTIONS:
1. Open the pressure control covers, as shown on previous page.

2. Adjust the PRESSURE ADJUSTMENT DIAL on the
“CONTROL” so that the BLACK INDICATOR LINE is
somewhere between ½ and ¾ of the way down from the top.
3. Adjust the PRESSURE ADJUSTMENT DIAL on the
“SAFETY” so that the BLACK INDICATOR LINE is
somewhere between ¼ and ½ of the way down from the top.
4. Close the Steam Out (#16) and turn on generator. When the
contactor(s) click on, the pressure will rise. If contactor(s) do not
click on right away, you may need to press SAFETY RESET.
Continue to watch the Pressure Gauge (#15) until you hear the
contactor(s) click off. This may take up to 20 minutes.
WARNING – DO NOT allow the pressure to reach 100 PSI, the rating on the Safety Valve
(#18). If contactor(s) do not turn off before 95 PSI, manually shut off generator, open the
Steam Out (#16), and DECREASE the pressure setting on the “SAFETY” pressure control.
Repeat step #4.
17 of 30
3.7) SETTING THE PRESSURE CONTROLS (Continued)
5. At this point the contactor(s) should be clicked off and you should be able to click them on
and then off again by pressing the SAFETY RESET. This is a way to test if the “SAFETY”
is still controlling the pressure, and not the “CONTROL”. While setting the “SAFETY” and
the contactor(s) are off, if the SAFETY RESET does not cause the contactor(s) to click on
and off again, INCREASE the setting on the “CONTROL”
WARNING – DO NOT allow the pressure to exceed 100 PSI. If contactor(s) do not turn off
before 95 PSI, manually shut off
generator, open the Steam Out (#16), and Pressure Control Settings
DECREASE the pressure setting on the
“Control” “Safety”
“SAFETY” pressure control. If you
Cleaner
cannot get the “SAFETY” to control the
(0-100 PSI) 85 PSI 90 PSI
pressure, it may need to be replaced.
6. Open the Steam Out (#16) to exhaust some pressure. Continue pressing the SAFETY
RESET until the contactor(s) click on and remain on. The pressure should eventually begin
to rise. If it doesn’t, throttle the Steam Out (#16) somewhere between closed and open until it
does.
7. Pay attention to what the pressure reads when the contactor(s) click off. If the pressure
stopped BELOW 90 PSI, then INCREASE the pressure setting on the “SAFETY”. If the
pressure stopped ABOVE 90 PSI, then DECREASE the pressure setting.
8. Continue to watch the pressure go up and down, while adjusting the “SAFETY” and
pressing the SAFETY RESET, until the pressure stops at 90 PSI.
9. At this point the “SAFETY” should be set at 90 PSI, and the “CONTROL” should be set
somewhere above 90 PSI.
10. Let the pressure drop below 85 PSI and then press the SAFETY RESET, so that the
contactor(s) click on. DECREASE the pressure setting on the “CONTROL” until the
contactor(s) click off.
11. Repeat Step 10 until you no longer need to press the SAFETY RESET for the contactor(s)
to click on.
12. Continue to watch the pressure go up and down, while adjusting the “CONTROL”, until the
pressure stops at 85 PSI.
13. The Pressure Controls are now set.

NOTE: If at anytime the SAFETY RESET needs to be pressed after the pressure controls are
set, either one of the controls are bad, the “SAFETY” is set too low, or the “CONTROL” is
set too high.
18 of 30
4.) CALCULATIONS AND DATA SHEETS

4.1) HEATER POWER & VOLTAGE RATINGS
LG Model units use 3 Heaters to meet the required (KW) POWER from the customer’s
specified INPUT VOLTAGE. Each heater comes in 5 different (KW) POWER RATINGS and
4 different VOLTAGE RATINGS.
AVAILABLE HEATER RATINGS POWER RATINGS per MODEL

KW VOLTAGES MODEL UNIT QUAN. KW
3.33 208 240 480 600 LG-10 3 3.33
5.00 208 230 480 600 LG-15 3 5.00
6.50 208 230 480 600 LG-20 3 6.50
8.33 214 240 480 600 LG-25 3 8.33
9.75 208 240 480 600 LG-30 3 9.75
HEATER VOLTAGE RATINGS per INPUT VOLTAGE (VOLTS)

Input Voltage 208 220 230 240 380 400 415 425 440 460 480 550 575 600
LG-10 208 208 240 240 208 240 240 240 480 480 480 600 600 600
LG-15 208 230 230 230 208 230 230 230 480 480 480 600 600 600
LG-20 208 230 230 230 208 230 230 230 480 480 480 600 600 600
LG-25 214 214 240 240 214 214 240 240 480 480 480 600 600 600
LG-30 208 208 240 240 208 240 240 240 480 480 480 600 600 600
NOTE: 380-425V heaters are not usually rated for 380-425V. They are usually 208-240V heaters
that have been re-stamped 380-425V and wired in series.
4.2) TOTAL POWER RATING CALCULATIONS

The HEATER POWER RATING and NUMBER OF HEATERS are used to calculate the
TOTAL POWER RATING. Since the HEATER POWER RATINGS are in Kilowatts, they
must be multiplied by 1000 to convert them to Watts.
DEFINITIONS:
PT = Total Power Rating
PH = Heater Power Rating
xH = Number of Heaters
MODEL UNIT LG-10 LG-15 LG-20 LG-25 LG-30
Heater Power Rating (Watts) 3,333 5,000 6,500 8,333 9,750
X Number of Heaters 3 3 3 3 3
Total Power Rating (Watts) 10,000 15,000 19,500 25,000 29,250
19 of 30
4.3) AMPERAGE CALCULATIONS

The INPUT VOLTAGE, PHASE, TOTAL POWER RATING, and HEATER
VOLTAGE RATING are used to calculate the amperage.
NOTE: 380-425V heaters are not usually rated for 380-425V. They are usually 208-240V heaters
that have been re-stamped 380-425V and wired in series.
FORMULAS TO CALCULATE AMPERAGE

THREE PHASE SINGLE PHASE
380-425V 208-240V & 380-425V
208-240V & 440-600V
(using 208-240V heaters) 440-600V (using 208-240V)
Not possible with

odd number of
heaters
DEFINITIONS:
I = Amperage VI = Input Voltage
PT = Total Power Rating VH = Heater Voltage Rating
THREE PHASE AMP DRAW CALCULATIONS (AMPS)

Input Voltage 208 220 230 240 380 400 415 425 440 460 480 550 575 600
LG-10 27.8 29.4 23.1 24.1 16.9 13.4 13.9 14.2 11 11.5 12 8.82 9.22 9.62
LG-15 41.6 36 37.7 39.3 25.4 21.8 22.6 23.2 16.5 17.3 18 13.2 13.8 14.4
LG-20 54.1 46.8 48.9 51.1 33 28.4 29.4 30.1 21.5 22.5 23.5 17.2 18 18.8
LG-25 65.6 69.3 57.6 60.1 39.9 42 34.7 35.5 27.6 28.8 30.1 22.1 23.1 24.1
LG-30 81.2 85.9 67.4 70.4 49.4 39.1 40.6 41.5 32.3 33.7 35.2 25.8 27 28.1
SINGLE PHASE AMP DRAW CALCULATIONS (AMPS)

Input Voltage 208 220 230 240 380 400 415 425 440 460 480 550 575 600
LG-10 48.1 50.9 39.9 41.7 19.1 20 20.8 15.3 16 16.7
LG-15 72.1 62.4 65.2 68.1 28.6 29.9 31.3 22.9 24 25
Not possible with odd
LG-20 93.8 81.1 84.8 88.5
number of heaters
37.2 38.9 40.6 29.8 31.1 32.5
LG-25 114 120 99.8 104 47.7 49.9 52.1 38.2 39.9 41.7
LG-30 141 149 117 122 55.9 58.4 60.9 44.7 46.7 48.8
20 of 30
4.4) ACTUAL POWER RATING CALCULATIONS

Because the HEATER VOLTAGE RATINGS only come in 4 different voltages, and there
are so many different voltages in the field, the TOTAL POWER RATING is only completely
accurate if the VOLTAGE IN is exactly equal to the HEATER VOLTAGE RATING. This
means, in most cases, the TOTAL POWER RATING is not completely accurate. The
AMERAGE and INPUT VOLTAGE can be used to calculate the ACTUAL POWER
RATING.
FORMULAS TO CALCULATE ACTUAL POWER RATINGS

THREE PHASE SINGLE PHASE
DEFINITIONS: PA = Actual Power Rating

I = Amperage VI = Input Voltage
ACTUAL POWER RATING CALCULATIONS (KW)

Input Voltage 208 220 230 240 380 400 415 425 440 460 480 550 575 600
LG-10 10 11.2 9.18 10 11.1 9.26 9.97 10.5 8.4 9.18 10 8.4 9.18 10
LG-15 15 13.7 15 16.3 16.7 15.1 16.3 17.1 12.6 13.8 15 12.6 13.8 15
LG-20 19.5 17.8 19.5 21.2 21.7 19.7 21.2 22.2 16.4 17.9 19.5 16.4 17.9 19.5
LG-25 23.6 26.4 23 25 26.3 29.1 24.9 26.1 21 23 25 21 23 25
LG-30 29.3 32.7 26.9 29.3 32.5 27.1 29.2 30.6 24.6 26.9 29.3 24.6 26.9 29.3
4.5) STEAM CAPACITY CALCULATIONS

Steam Capacity Calculations are based on the impossible feed water temperature of 212°F.
WARNING – Anything above 140°F will cause damage to water solenoid and pump.
NET STEAM CAPACITY CALCULATIONS

MODEL Feed Water Feed Water Feed Water Feed Water
UNIT @ 212°F @ 140°F, 90% of 212°F @ 100°F, 80% of 212°F @ 60°F, 75% of 212°F
LG-10 34.5 LB/hr - 15.7 Kg/hr 31.1 LB/hr – 14.1 Kg/hr 27.6 LB/hr – 12.5 Kg/hr 25.9 LB/hr – 11.8 Kg/hr
21 of 30
PARTS LEGEND - LG (C)(PORTABLE)
1.) Control Panel 10.) 5/8" x 6 1/4" Sight Glass (Seismic Optional)
2.) ON/OFF Switch 11.) Water Barrier - 1/2" U-Tube
3.) Manual Low-Water Reset (MLWR) (Optional) 12.) 0-90 PSI Pressure Controls
5.) Water Level Probes 13.) Reset on "Safety" Pressure Switch
6.) Water Inlet - 3/8" Y-Strainer 14.) 1/4" Needle Valve
7.) 3/8" Water Solenoid 15.) 0-160 PSI Pressure Gauge
8.) 1/4 HP Pump & Motor 16.) Steam Out - 1/4" Union (Male End)
24 9.) 1/2" Check Valves 18.) Safety Relief Valve
19.) Manual Drain - 3/4" Ball Valve
22.) Transformer
18 13 23.) 4" Wheels
12
24.) Handle
15 25.) Solution Bucket
7
24
16
SAFETY
CONTROL
22
25 14
6
22 of 30
2 8 18
3
8 1
9 16
1 5
11
10
25 7
2
6 CONTROL SAFETY
23 23
19
SIDE VIEW
10 19
TOP VIEW
DRAWING TITLE: MODEL UNIT:
(PARTS LEGEND) LG (C)(PORT) LG 10-30
DECRIPTIONS: DRAWN BY: CHRISTOPHER FERRARA 09-14-07
This drawing and all information therein are the property of Electro-Steam Generator Corp. and shall not be disclosed, CLEANER CHECKED: SAL NEGRO 09-14-07
in whole or in part, to any third party without prior permission of Electro-Steam Generator Corp. PORTABLE ENGINEER: CHRISTOPHER FERRARA 09-14-07 DWG NO.: SCALE: N/A
- APPROVED: JOHN PARDINI 09-14-07
321-010-030-000306 SHEET: 1 OF 1
D
PARTS LEGEND - DELUXE GUN
U
T (0014002)
S E V P2
Z Q
G
C
R
W
M
Y
H B
K L P1
O J L N P3 Y X
23 of 30
A
I M
K ELECTRO-STEAM ELECTRO-STEAM
REF. DESCRIPTION NOTES: REF. DESCRIPTION NOTES:
PART NUMBER PART NUMBER
A 1/4" UNION (FEMALE END) 0018058 CONNECTS TO STEAM OUT (#16) O 1/4" X 1/8" HOSE BARB 0014014 -
B SUCTION STRAINER 0014041 TO SOLUTION BUCKET (#25) P1 TUBE HANDLE (GRIP) 0014025 -
C REAR HANDLE 0014058 - P2 REAR BLOCK 0014056 -
D LEVER WITH BUTTON 0014510 - P3 FRONT BLOCK 0014056A -
E 1/4" WHISTLE VALVE 0014020 - Q 1/8" X 18" NIPPLE 0014053 -
F NYLON BRUSH 0014005 STANDARD R 3/16" DETERGENT TUBE 0014515 -
G STAINLESS STEAL BRUSH 0014006 (OPTIONAL) NOT STANDARD S 1/4" ELBOW (CUSTOM) 0014508 -
H 1/8" SOLUTION VALVE 0014013 - T COVER 0014054 -
I 10' STEAM HOSE 0014009 - U 5/16"-18 X 6" BOLT 0020010A -
J 10' DETERGENT HOSE 0014010 - V 1/8" COUPLING & BRACKET 0014506 -
K 1/2" HOSE CLAMP 0014012 - W 1/8" X 2" NIPPLE 0018102 -
L 1/4" HOSE CLAMP 0014060 - X MIXING BLOCK 0014004 -
M 1/2" X 1/4" HOSE BARB 0014030 - Y 3/16" X 1/8" CONNECTOR 0014021 -
N 1/4" X 1/4" HOSE BARB 0014023 - Z 1/4" X 1/8" BUSHING 0018095 -

PARTS LEGEND - DELUXE GUN -
This drawing and all information therein are the property of Electro-Steam Generator Corp. and shall not be disclosed, - CHECKED: SAL NEGRO 09-20-07
in whole or in part, to any third party without prior permission of Electro-Steam Generator Corp. - ENGINEER: CHRISTOPHER FERRARA 09-19-07 DWG NO.: SCALE: N/A
0014002 SHEET: 1 OF 1
T2
U T1
PARTS LEGEND - HEAVY DUTY GUN
C1 C2 V (0014001) Q2 Q1
S
F
P3
X
D W
P2
H P3
E R3 R2 R4 P1 R1 R5
N ELECTRO-STEAM OAKITE DRW-

B REF. DESCRIPTION NOTES:
O L PART NUMBER "D-797" PART #
J N A 1/4" UNION (FEMALE END) 0018058 - CONNECTS TO STEAM OUT (#16)
G
L B SUCTION STRAINER 0014041 - TO SOLUTION BUCKET (#25)
C1 REAR HANDLE 0014055 1 INCLUDES "C2"
C2 REAR HANDLE INSULATOR - 2 -
D LEVER HANDLE - 15A -
E 1/2" WHISTLE VALVE 0014022 15 INCLUDES "D"
F STANDARD NOZZLE 0014027 11 -
G FLARE NOZZLE 0014007 - (OPTIONAL) NOT STANDARD
A H 1/4" SOLUTION VALVE 0014064 13 -
24 of 30
I 10' STEAM HOSE 0014009 - -
J 10' DETERGENT HOSE 0014010 - -
K 1/2" HOSE CLAMP 0014012 - -
I M L 1/4" HOSE CLAMP 0014060 - -
K K
M 1/2" X 1/4" HOSE BARB 0014030 - -
N 1/4" X 1/4" HOSE BARB 0014023 - -
O 1/2" X 1/2" HOSE BARB 0014011 - -
P1 GRIP 0014063 8 INCLUDES "P2 & P3"
P2 GRIP SPACER - 7D NOT SOLD SEPARATELY
P3 DRIVE SCREWS - 18 -
Q1 INNER TUBE 0014036 9 INCLUDES "Q2"
Q2 INNER TUBE JACKET - 10 -
R OUTER TUBE ASSEMBLY 0014037 7 INCLUDES "P1, R1, R2, R3, R4, & R5
R1 OUTER TUBE - 7A NOT SOLD SEPARATELY
R2 TUBE SLEEVE - 7B NOT SOLD SEPARATELY
R3 RUBBER "O" RING 0013990 6 -
R4 TUBE NUT - 7C NOT SOLD SEPARATELY
R5 NOZZLE CONNECTOR - 7E NOT SOLD SEPARATELY
S BASE CASTING - 4 -
T1 PERFORATED SHIELD - 3 -
T2 SHIELD SCREWS - 19 -
U HANDLE SCREW - 17 -
V COPPER GASKET 0014057 5 -
W 1/4" X 1 1/2" NIPPLE 0018001 12 -
X 1/2" X 1 1/2" NIPPLE 0018024 14 -

PARTS LEGEND - HEAVY DUTY GUN -
This drawing and all information therein are the property of Electro-Steam Generator Corp. and shall not be disclosed, - CHECKED: SAL NEGRO 09-20-07
0014001 SHEET: 1 OF 1
CLEARANCE FOR
HEATER SERVICE
INSTALLATION DATA
LG (C)(PORTABLE)
CONTROL SAFETY
25 of 30
SAFETY
CONTROL

(INSTALLATION DATA) LG (C)(PORT) LG 10-30
This drawing and all information therein are the property of Electro-Steam Generator Corp. and shall not be disclosed, CLEANER CHECKED: SAL NEGRO 09-13-07
in whole or in part, to any third party without prior permission of Electro-Steam Generator Corp. PORTABLE ENGINEER: CHRISTOPHER FERRARA 09-13-07 DWG NO.: SCALE: N/A
421-010-030-000306 SHEET: 1 OF 1
BLK
RED
GRN
WATER LEVEL
PROBE LENGTHS
PROBES
B G A C
A G ON/OFF
RED
RED GRN TOGGLE
RED
SWITCH
BLK
G
C B
120V IN
L H
LLCO
BLK
NC
NO
COM
L1
RED
DUAL PRESSURE OPTIONAL BLK

MANUAL LOW- BLK
RESET
CONTROLS
WATER RESET
PC BOARD
BLUE
NC
NO
YEL RED
COM
L2
G
HIGH VOLTAGE IN
C NO NC C NO NC 208-600V
PPL BLUE YEL
L1 L2 L3
BLUE BLUE
CONTACTOR
T1 T2 T3
26 of 30
BLK
YEL
YEL YEL
BLUE
1/4HP PUMP & MOTOR

HIGH PRESSURE ONLY
BLK
YEL
YEL
BLK
GRND
WATER SOLENOID

LG (H) LG 10-30
This drawing and all information therein are the property of Electro-Steam Generator Corp. and shall not be disclosed, HIGH PRESSURE CHECKED: SAL NEGRO 09-12-07
121-010-030-111200 SHEET: 1 OF 1
(3PH) 10-15KW (208-240V)
(3PH) 10-30KW (380-415V) (3PH) 10-40KW (440-480V) (3PH) 20-30KW (208-240V)
(3PH) 10KW - (380-415V) (3PH) 15KW - (380-415V) (3PH) 10KW - (208-240V) (3PH) 15KW - (208-240V) (3PH) 20KW - (208-240V) (3PH) 25KW - (208-240V)
(1) 26131 - 3POLE 20AMP CIRCUIT BREAKER (1) 26133 - 3POLE 30AMP CIRCUIT BREAKER (1) 26135 - 3POLE 40AMP CIRCUIT BREAKER (1) 26137 - 3POLE 50AMP CIRCUIT BREAKER (1) 13061 - 100AMP TERMINAL BLOCK (1) 13061 - 100AMP TERMINAL BLOCK
(1) 13067 - 50AMP CONTACTOR (1) 13067 - 50AMP CONTACTOR (1) 13069 - 75AMP CONTACTOR (1) 13069 - 75AMP CONTACTOR (2) 26135 - 3POLE 40AMP CIRCUIT BREAKERS (2) 26137 - 3POLE 50AMP CIRCUIT BREAKERS
(3) 10007 - 3.33KW 208V HEATERS (3) 10008 - 5KW 208V HEATERS (3) 10007 - 3.33 KW 208V HEATERS (3) 10008 - 5KW 208V HEATERS (2) 13069 - 75AMP CONTACTORS (2) 13069 - 75AMP CONTACTORS
-or- -or- -or- -or-
(3) 10004 - 3.33KW 240V HEATERS (3) 10052 - 5KW 230V HEATERS (3) 10004 - 3.33 KW 240V HEATERS (3) 10052 - 5KW 230V HEATERS (3) 10039 - 6.5KW 208V HEATERS (3) 10104 - 8.33 KW 214V HEATERS
-or- -or-
(3) 10009 - 6.5KW 230V HEATERS (3) 10011 - 8.33 KW 240V HEATERS
(3PH) 20KW - (380-415V) (3PH) 25KW - (380-415V) (3PH) 10KW - (440-480V) (3PH) 15KW - (440-480V)
(1) 26135 - 3POLE 40AMP CIRCUIT BREAKER (1) 26137 - 3POLE 50AMP CIRCUIT BREAKER (1) 26129 - 3POLE 15AMP CIRCUIT BREAKER (1) 26132 - 3POLE 25AMP CIRCUIT BREAKER (3PH) 30KW - (208-240V)
(1) 13069 - 75AMP CONTACTOR (1) 13069 - 75AMP CONTACTOR (1) 13067 - 50AMP CONTACTOR (1) 13067 - 50AMP CONTACTOR (1) 13061 - 100AMP TERMINAL BLOCK
(3) 10039 - 6.5KW 208V HEATERS -or- (3) 10104 - 8.33KW 214V HEATERS -or- (3) 10005 - 3.33 KW 480V HEATERS (3) 10002 - 5KW 480V HEATERS (2) 26138 - 3POLE 60AMP CIRCUIT BREAKERS
(3) 10009 - 6.5KW 230V HEATERS (3) 10011 - 8.33KW 240V HEATERS (2) 13069 - 75AMP CONTACTORS
(3PH) 20KW - (440-480V) (3PH) 25KW - (440-480V) (3) 10013 - 9.75 KW 208V HEATERS
(3PH) 30KW - (380-415V) (1) 26133 - 3POLE 30AMP CIRCUIT BREAKER (1) 26135 - 3POLE 40AMP CIRCUIT BREAKER -or-
(3) 10040 - 9.75 KW 240V HEATERS
(1) 26138 - 3POLE 60AMP CIRCUIT BREAKER (1) 13067 - 50AMP CONTACTOR (1) 13069 - 75AMP CONTACTOR
(1) 13069 - 75AMP CONTACTOR (3) 10051 - 6.5KW 480V HEATERS (3) 10014 - 8.33 KW 480V HEATERS
(3) 10013 - 8.33KW 208V HEATERS
-or- (3PH) 30KW - (440-480V)
(3) 10040 - 8.33KW 240V HEATERS
(1) 26137 - 3POLE 50AMP CIRCUIT BREAKER
(1) 13069 - 75AMP CONTACTOR
(3) 10043 - 9.75 KW 480V HEATERS
L1
T1
L2
T2
L1 L2 L3
L3
T3
L1
L1 L2 L3
T1
T1 T2 T3
L2
T2
T1 T2 T3
L3
T3
27 of 30
FOR 25-40KW UNITS ONLY.
HEATER COILS MUST BE 8.33-13.33KW HEATERS CAN BE
MOUNTED IN THIS POSITION. JUMPERED IN EITHER POSITION

(HEATERS) LG (THREE PHASE) LG 10-40
This drawing and all information therein are the property of Electro-Steam Generator Corp. and shall not be disclosed, HEATER WIRING SCHEMATIC CHECKED: CHRISTOPHER FERRARA 12-18-09
in whole or in part, to any third party without prior permission of Electro-Steam Generator Corp. 208-480V ENGINEER: - - DWG NO.: SCALE: N/A
THREE PHASE APPROVED: SAL NEGRO 12-18-09
221-010-040-253000 SHEET: 1 OF 1
(1PH) 10KW (208-240V) (1PH) 15-20KW (208-240V)
(1PH) 10-25KW (440-480V) (1PH) 30-40KW (440-480V) (1PH) 25-30KW (208-240V)
(1) 26119 - 2POLE 63AMP CIRCUIT BREAKER (1) 13061 - 100AMP TERMINAL BLOCK (1) 13061 - 100AMP TERMINAL BLOCK (1) 13064 - 200AMP TERMINAL BLOCK
(1) 13069 - 75AMP CONTACTOR (2) 26133 - 3POLE 30AMP CIRCUIT BREAKERS (2) 26135 - 3POLE 40AMP CIRCUIT BREAKERS (2) 26137 - 3POLE 50AMP CIRCUIT BREAKERS
(3) 10007 - 3.33KW 208V HEATERS (2) 13067 - 50AMP CONTACTORS (2) 13069 - 75AMP CONTACTORS (2) 13069 - 75AMP CONTACTORS
-or-
(3) 10004 - 3.33KW 240V HEATERS (3) 10008 - 5KW 208V HEATERS (3) 10039 - 6.5KW 208V HEATERS (3) 10104 - 8.33 KW 214V HEATERS
-or- -or- -or-
(3) 10052 - 5KW 230V HEATERS (3) 10009 - 6.5KW 230V HEATERS (3) 10011 - 8.33 KW 240V HEATERS
(1PH) 10KW - (440-480V) (1PH) 15KW - (440-480V)
(1) 26112 - 2POLE 25AMP CIRCUIT BREAKER (1) 26115 - 2POLE 40AMP CIRCUIT BREAKER (1PH) 30KW - (440-480V) (1PH) 30KW - (208-240V)
(1) 13067 - 50AMP CONTACTOR (1) 13069 - 75AMP CONTACTOR (1) 13061 - 100AMP TERMINAL BLOCK (1) 13064 - 200AMP TERMINAL BLOCK
(3) 10005 - 3.33KW 480V HEATERS (3) 10002 - 5KW 480V HEATERS (2) 26132 - 3POLE 25AMP CIRCUIT BREAKERS (2) 26138 - 3POLE 60AMP CIRCUIT BREAKERS
(2) 13067 - 50AMP CONTACTORS (2) 13069 - 75AMP CONTACTORS
(1PH) 20KW - (440-480V) (1PH) 25KW - (440-480V) (3) 10043 - 9.75 KW 480V HEATERS (3) 10013 - 9.75 KW 208V HEATERS
(1) 26117 - 2POLE 50AMP CIRCUIT BREAKER (1) 26119 - 2POLE 63AMP CIRCUIT BREAKER -or-
(3) 10040 - 9.75 KW 240V HEATERS
(1) 13069 - 75AMP CONTACTOR (1) 13069 - 75AMP CONTACTOR (1PH) 40KW - (440-480V)
(3) 10051 - 6.5KW 480V HEATERS (3) 10014 - 8.33KW 480V HEATERS (1) 13061 - 100AMP TERMINAL BLOCK
(2) 26135 - 3POLE 40AMP CIRCUIT BREAKERS
(2) 13069 - 75AMP CONTACTORS
(3) 10105 - 13.33 KW 480V HEATERS
L1
L1
T1
T1
L2
L2
T2
T2
L1 L2 L3
L3
L3
T3
T3
L1
L1
T1
T1
T1 T2 T3
L2
L2
T2
T2
L3
L3
T3
T3
28 of 30
HEATER COILS MUST BE 8.33-13.33KW HEATERS CAN BE
MOUNTED IN THIS POSITION. JUMPERED IN EITHER POSITION

(HEATERS) LG (SINGLE PHASE) LG 10-40
in whole or in part, to any third party without prior permission of Electro-Steam Generator Corp. 208-480V ENGINEER: - - DWG NO.: SCALE: N/A
SINGLE PHASE APPROVED: SAL NEGRO 12-18-09
221-010-040-251000 SHEET: 1 OF 1
(3PH) 10-30KW (550-600V) (1PH) 10-30KW (550-600V)
(1) 13067 - 50AMP CONTACTOR (1) 13067 - 50AMP CONTACTOR
(1) 13059A - 30AMP 600V CLS-R FUSE BLOCK (1) 13059A - 30AMP 600V CLS-R FUSE BLOCK
(3) 13040A - 12AMP 600V CLS-RK5 FUSES (3) 13009A - 17.5AMP 600V CLS-RK5 FUSES FOR 25-30KW UNITS ONLY.
(2) 13010A - 20AMP 600V CLS-RK5 FUSES (2) 13043 - 30AMP 600V CLS-RK5 FUSES
(3) 10006 - 3.33KW 600V HEATERS (3) 10003 - 5KW 600V HEATERS
(3) 10006 - 3.33KW 600V HEATERS (3) 10003 - 5KW 600V HEATERS HEATER COILS MUST BE
(3PH) 20KW - (550-600V) (3PH) 25KW - (550-600V) (1PH) 20KW - (550-600V) (1PH) 25KW - (550-600V) MOUNTED IN THIS POSITION.
(3) 10050 - 6.5KW 600V HEATERS (3) 10012 - 8.33KW 600V HEATERS
(3) 10050 - 6.5KW 600V HEATERS (3) 10012 - 8.33KW 600V HEATERS
(3PH) 30KW - (550-600V) (1PH) 30KW - (550-600V)
(1) 13056A - 60AMP 600V CLS-R FUSE BLOCK
(1) 13056A - 60AMP 600V CLS-R FUSE BLOCK
(3) 13012A - 35AMP 600V CLS-RK5 FUSES
(2) 13047 - 60AMP 600V CLS-RK5 FUSES
(3) 10044 - 9.75KW 600V HEATERS
(3) 10044 - 9.75KW 600V HEATERS
8.33-9.75KW HEATERS CAN BE

JUMPERED IN EITHER POSITION
L1 L2 L3
L1 L2 L3
T1 T2 T3
T1 T2 T3
29 of 30
HEATER COILS MUST GO FROM
TOP TO BOTTOM.

(HEATERS) LG 10-30 (600V) LG 10-30
in whole or in part, to any third party without prior permission of Electro-Steam Generator Corp. 600VOLT - 3/1 PHASE ENGINEER: - - DWG NO.: SCALE: N/A
- APPROVED: SAL NEGRO 12-17-09
221-010-030-660000 SHEET: 1 OF 1
ELECTRO-‐STEAM GENERATOR CORPORATION TERMS AND CONDITIONS OF SALE
EXCLUSIVE AND ENTIRE: The following Standard Terms and Conditions are intended by the parties to
govern all the purchases of equipment, parts or service from Seller, and together with the specifications
provided or embodied herewith, represent the entire understanding of the parties without exception.
All other terms and conditions are specifically rejected, and by proceeding with the transaction in any
manner, both Seller and Buyer agree that these Standard Terms and Conditions shall control. The price
charged by Seller is based on these Standard Terms and Conditions.
DOMESTIC TERMS
TERMS: Net 30 days. A "late payment" in the form of interest at the rate of 2% per month or a service
charge of like amount will be levied on all late payments (the type of charge being consistent with the
applicable local law). Invoices will be submitted when the equipment, part, service is supplied. Attention
to these terms will eliminate delays in starting up any equipment or providing further service or parts.
NOTE: Terms pending credit approval.
INTERNATIONAL TERMS
TERMS: Advanced payment (wire transfer, credit card, or cash in advance) or confirmed letter of credit.
TAXES: No taxes of any kind are included. All prices herein and/or contracts shall be subject to increase
without notice by the amount of present or future sales or excise tax levied or charged, either by
Federal, State or any other assessing agency.
CHANGES: Changes made after fabrication has begun shall be submitted in writing, signed by Buyer.
Buyer agrees to pay the cost of any changes. The specifications and prices are subject to change without
notice.
CLAIMS: Title passes to the Buyer upon delivery to the carrier, unless otherwise indicated. Safe delivery
is the responsibility of the carrier. Damaged merchandise, if accepted, should be noted on the delivery
receipt and on the freight bill before acceptance of shipment. Make claim promptly.
LOCAL CODES: All steam boilers are built in accordance with ASME miniature boiler codes. NOTE: It is
the responsibility of the installer to conform to any state or local codes. If further inspection following
modifications by the installer is required under state and local codes it is the responsibility of the local
installer.
SEVERABLE AND INDEPENDENT PROVISION: WITHOUT LIMITING THE FOREGOING, IT IS EXPRESSLY
UNDERSTOOD AND AGREED THAT EACH AND EVERY PROVISION OF THIS AGREEMENT THAT PROVIDES
FOR A LIMITATION OF LIABILITY, DISCLAIMER OF WARRANTIES, OR EXCLUSION OF DAMAGES IS
INTENDED BY THE PARTIES TO BE SEVERABLE AND INDEPENDENT OF ANY OTHER PROVISION AND TO BE
ENFORCED AS SUCH, FURTHER, IT IS EXPRESSLY UNDERSTOOD AND AGREED THAT IN THE EVENT ANY
REMEDY HEREUNDER IS DETERMINED TO HAVE FAILED ITS ESSENTIAL PURPOSE, ALL OTHER
LIMITATIONS OF LIABILITY AND EXCLUSION OF DAMAGES SET FORTH HEREIN SHALL REMAIN IN FULL
FORCE AND EFFECT. ALL SUCH PROVISIONS SHALL SURVIVE THE TERMINATION OF THIS AGREEMENT.
NO ACTION, REGARDLESS OF FORM, ARISING OUT OF THE TRANSACTIONS OF THIS AGREEMENT MAY BE
BROUGHT BY BUYERMORE THAN ONE YEAR AFTER THE CAUSE OF ACTION HAS ACCRUED.
WARRANTY: Seller warrants that the equipment, service, software, repair or parts supplied shall
conform to the description. In the event that any part or parts, excepting expendable items such as, but
not limited to, coil liners, thermocouples, refractories and other similar consumable items, that fail due
to defects in material or workmanship within the first twelve (12) months of startup of equipment or
eighteen (18) months after shipment, whichever occurs first, or in the case of service, repairs, or parts,
within twelve (12) months of supplying such service, repair or part, Seller shall at its option, repair or
replace EXW (Ex works), such defective part or parts. If the equipment, service, repair or part included
software, Seller warrants, for a period of twelve (12) months of startup or eighteen (18) months after
shipment, whichever occurs first, that the software supplied or serviced will meet its published
functional specifications. Should software fail to meet the specifications, or be otherwise defective,
Seller shall promptly correct errors or non-‐conformities. If correction is not possible, Seller shall replace
defective software, or, at Seller=s option, refund the purchase price paid for such software. The
warranty obligations of Seller with respect to equipment not manufactured by Seller shall conform to
and be limited to the warranty actually extended to Seller by its suppliers. Notice of a claim for alleged
defective equipment must be given within fifteen (15) days after Buyer learns of the defect. The
defective part or parts shall be returned to Seller, freight prepaid, unless otherwise directed by Seller.
This warranty shall be exclusive and in lieu of any other warranties and Seller makes no warranty of
merchantability or warranties of any other kind express or implied, including any implied warranty of
fitness for a particular purpose which extend beyond the warranty as set forth above. Seller=s liability
for any and all losses and damages to Buyer resulting from defective parts of equipment shall in no
event exceed the cost of repair or replacement, EXW of defective parts or equipment. IN NO EVENT
SHALL SELLER BE LIABLE FOR INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY KIND OR
NATURE WHATSOEVER.
PATENT INDEMNITY: Seller agrees to indemnify Buyer against any proven claim and assessed liability
for infringement of any United States patent arising from the manufacture or sale of any apparatus
furnished by Seller to Purchaser. THE FOREGOING STATES SELLER'S ENTIRE LIABILITY FOR CLAIMS OR
PATENT INFRINGEMENT. Seller shall have no liability whatsoever if the claim of infringement arises out
of Seller's compliance with Purchaser's specifications. Seller shall have no liability whatsoever if a claim
of infringement is based upon the Purchaser's use of the equipment as part of a patented combination
where the other elements of the combination are not supplied by Seller, or in the practice of a patented
process. Where the specifications, process, design are supplied by Purchaser, then Buyer agrees to
indemnify Seller in like manner.
PROPRIETARY RIGHTS: Unless otherwise stated herein all design, manufacturing processes,
manufacturing information, vendor sources, know-‐how, equipment, tooling or other hardware,
software, or information (collectively referred to as "resources") acquired or utilized by the Seller to
produce the finished goods, and any intellectual property rights, including but not limited to patents,
copyrights and trade secrets related in any way to the resources, are and shall hereinafter remain the
exclusive property of the Seller, regardless of whether such resources are created solely by the Seller, or
by Buyer's collaboration with the Seller, for example, where Seller utilizes Buyer's specifications to
create resources, and the Buyer shall acquire or receive no rights or title therein or thereto as a result of
this purchase whether or not the order provides for Seller's delivery of technical data, drawings or other
information to the Buyer in addition to the finished goods. Unless Seller's prior written consent is given,
in no event shall the Buyer permit such data, drawings or information to be: (1) disclosed to any third
party other than the Buyer's customer; (2) used by the Buyer or the Buyer's customer for manufacture
of like or similar goods; (3) used for purposes of duplicating or reverse-‐engineering Seller's proprietary
designs or processes; or (4) used by a party other than the Buyer or the Buyer's customer for any
purpose.
LIMITATION OF LIABILITY: SELLER'S TOTAL AGGREGATE LIABILITY (ARISING OUT OF OR IN CONNECTION
WITH BUT NOT LIMITED TO ANY BREACH OF CONTRACT, NEGLIGENCE, TORT, LIQUIDATED DAMAGES,
SPECIFIC PERFORMANCE, TERMINATION, CANCELLATION INCLUDING THE REPAYING OF THE CONTRACT
PRICE OR PARTS THEREOF, FUNDAMENTAL BREACH, BREACH OF WARRANTIES, MISREPRESENTATION,
NONPERFORMANCE, NONPAYMENT, OR ANY OTHER) WHETHER BASED IN CONTRACT, IN TORT, IN
EQUITY, ON STATUE, AT LAW OR ON ANY OTHER THEORY OF LAW, SHALL NOT EXCEED THE PAID
CONTRACT PRICE. THE BUYERACKNOWLEDGES THAT THE REMEDIES PROVIDED IN THIS CONTRACT ARE
EXCLUSIVE AND IN LIEU OF ALL OTHER REMEDIES AVAILABLE TO THE BUYERAT LAW, IN CONTRACT, IN
TORT, IN STATUTE OR IN EQUITY OR IN ANY OTHER THEORY OF LAWS.
INSURANCE: Buyer represents that they have a program of Insurance which adequately protects their
interest, and that of their employees and agents, including damage to plant, property and equipment,
personal injury of any kind, directly or indirectly related in any way to the equipment, service, repair or
parts supplied by Seller. Accordingly, Buyer waives any claim against Seller for the foregoing, and on
behalf of its Insurance Company, any right of subrogation in connection therewith.
U.S. EXPORT CONTROLS: All items furnished by Seller to Buyer in connection herewith shall at all times
be subject to the export control laws and regulations of the U.S. including, but not limited to, 10 CFR
Part 810 and U.S. Export Administration Regulations. Buyer agrees and give assurance that no items,
equipment, materials, service, technical data, technology, software or other technical information or
assistance furnished by Seller, or any good or product resulting therefrom, shall be exported or re-‐
exported by Buyer or its authorized transferees, if any, directly or indirectly, unless in accordance with
applicable U.S. export laws and regulations. The aforesaid obligations shall survive any satisfaction,
expiration, termination or discharge of any other contract obligations.
FREIGHT TERMS: F.O.B. Factory. Unloading and transportation to job site are at the Buyers expense.
INSTALLATION: No installation or job supervision charges are included.
RETURN OF MATERIAL: No goods will be accepted for return without a return authorization number
from the factory. A 25% restocking fee is charged on returns, freight prepaid.
FORCE MAJEURE: If the performance of any part of this contract by Seller is rendered commercially
impracticable by reason of any strike, fire, flood, accident, or any other contingency, the non-‐occurrence
of which was a basic assumption of this contract including war, embargo, government regulation, or any
unforeseen shutdown of major supply sources or other like causes beyond the control of Seller such as
cannot be circumvented by reasonable diligence and without unusual expense, Seller shall be excused
from such performance in whole or in part to the extent that it is prevented and for as long a period of
time as these conditions render Seller's performance commercially impractical.
LAW: This Agreement shall be governed by the internal laws of the State of New Jersey, USA, and any
claims arising hereunder shall be prosecuted in the US District Court having jurisdiction of causes arising
in the District in which Seller is located. CISG (the Convention for the International Sale of Goods) is
expressly rejected.

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& Installation Instructions

REPLACE GLASS RETIGHTEN SIGHT GLASS

CAUTION USE ELECTRICAL TERMINALS ARE SUITABLE AMBIENT TEMPERATURE

1.) INSTALLATION INSTRUCTIONS ................................................................ 4-7

1.) INSTALLATION INSTRUCTIONS

IMPORTANT – READ ALL INSTRUCTIONS BEFORE OPERATING

1.1) INSTALLATION INSTRUCTIONS: (CLEANER) (PORTABLE)

1.2) INSTALLATION INSTRUCTIONS - SOLUTION MIXER

1.2) INSTALLATION INSTRUCTIONS – SOLUTION MIXER

9. Place Viton Foot Valve (17w) into solution supply.

11. Attach other end of red 2’ hose to Hose Swivel (2).

12. Verify that Ball Valve (3) is completely open.

13. Solution Mixer is now ready for use.

1.2) INSTALLATION INSTRUCTIONS - SOLUTION MIXER

2' HOSE USED TO CONNECT WATER INLET OF SOLUTION

SOLUTION WATER &

2.) OPERATION & SEQUENCE OF EVENTS

1. Turn on water supply from the source to the generator.

3. Place main disconnect box in ON position and/or plug in.

4. Hold in the Lever Handle (D) on the Steam Gun.

5. Place toggle Switch (#2) in ON position.

2.) OPERATION & SEQUENCE OF EVENTS (Continued)

STEAM GUN OPERATION:

3.) CLEANING & MAINTENANCE

3.1) MANUAL “BLOW DOWN”

3.2) CLEANING WATER LEVEL PROBES

3.2) CLEANING WATER LEVEL PROBES (Continued)

Water Level Probe Specifications:

3.3) CLEANING OR REPLACING HEATERS

3.4) REPLACING GLASS GAUGE & RUBBER WASHERS OR

3.4.1) BRASS SIGHT GLASS (STANDARD)

Only properly trained personnel should install and

2. Slip a new RUBBER WASHER on the new GLASS

3. Now slip the following items through the top of GLASS

4. Gently insert GLASS GAUGE into GAUGE FITTINGS.

5. Carefully raise GLASS GAUGE about 1/16” from bottom

6. Carefully slide upper RUBBER WASHER up as far as

7. Hand tighten both GLASS PACKING NUTS, then tighten

8. Reinstall GUARD RODS.

3.4) REPLACING GLASS GAUGE & RUBBER WASHERS OR

3.4.2) BRASS SIGHT GLASS (SEISMIC)

The Seismic Sight Glass is equipped with BALL

3.5) CHAMBER CHEMICAL/ACID TREATMENT

NORMAL WATER AREAS – Should be done ONCE A YEAR.

Chamber Treatment Instructions:

3. Remove Safety Valve (#18).

6. Pour a 1/2 Gallon of hydrochloric acid (inhibited) solution (NON-FOOD

3.5) CHAMBER CHEMICAL/ACID TREATMENT (Continued)

10. Remove Safety Valve (#18).

12. Open Manual Drain (#19) to drain generator.

3.6) PRESSURE CONTROL DATA SHEET

3.7) SETTING THE PRESSURE CONTROLS

1. Open the pressure control covers, as shown on previous page.

3.7) SETTING THE PRESSURE CONTROLS (Continued)

13. The Pressure Controls are now set.

4.) CALCULATIONS AND DATA SHEETS

AVAILABLE HEATER RATINGS POWER RATINGS per MODEL

HEATER VOLTAGE RATINGS per INPUT VOLTAGE (VOLTS)

4.2) TOTAL POWER RATING CALCULATIONS