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WPS Gtaw 2G

This document provides a welding procedure specification for gas metal arc welding of butt joints in A36 steel in the 2G position. Key details include: - Welding process is gas metal arc welding using ER 70S-6 filler metal and an argon-carbon dioxide shielding gas. - Joint design is a single V-groove butt weld with a root opening of 2-3mm and a root face of 2mm or less. - Welding will be done in the 2G position using both stringer and weave beads with multiple passes from each side. - Preheat temperature will be a minimum of 10°C with an interpass temperature range of 10-250°C.
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100% found this document useful (2 votes)
2K views1 page

WPS Gtaw 2G

This document provides a welding procedure specification for gas metal arc welding of butt joints in A36 steel in the 2G position. Key details include: - Welding process is gas metal arc welding using ER 70S-6 filler metal and an argon-carbon dioxide shielding gas. - Joint design is a single V-groove butt weld with a root opening of 2-3mm and a root face of 2mm or less. - Welding will be done in the 2G position using both stringer and weave beads with multiple passes from each side. - Preheat temperature will be a minimum of 10°C with an interpass temperature range of 10-250°C.
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ANNEX N

AWS D1.1/D1.1M:2010

PWPS

WELDING PROCEDURE SPECIFICATION (WPS) Yes


PREQUALIFIED __________ QUALIFIED BY TESTING __________
or PROCEDURE QUALIFICATION RECORDS (PQR) Yes
UE/WPS/AWS/GMAW/2G/21
Identification # _________________________________
15 Jan. 2013
Sachin
00
Revision _______
Date __________
By ____________
15 Jan. 2013
Ravindra
Rahane
Authorized by __________________ Date __________
TypeManual
Semiautomatic
Mechanized
Automatic

Ultra Engineers.
Company Name _______________________________
GMAW
Welding Process(es) ____________________________
UE/PQR/AWS/GMAW/2G/21
Supporting PQR No.(s) __________________________

JOINT DESIGN USED


Butt Weld
Weld
Type: Butt
Single
Double Weld
Backing: Yes
No
Backing: Backing Material: Non for root pass weld for subsequent passes
2-3mm
2mm max
Root Opening ______
Root Face Dimension ________
-60 ( 5 )
Groove Angle: ___________
Radius (JU) _________
Back Gouging: Yes
No
Method _______

POSITION
2G
NA
Position of Groove: ______________
Fillet: __________
Vertical Progression: Up
Down
for 3G Position

ELECTRICAL CHARACTERISTICS
As per Bellow Table
______________________
Transfer Mode (GMAW)
Short-Circuiting
Globular
Spray
Current: AC
DCEP
DCEN
Pulsed
Power Source: CC
CV
Other ________________________________________
Tungsten Electrode (GTAW)
NA
Size: ______________
NA
Type: ______________

By Grinding , Chipping, Brushing

BASE METALS
ASTM A 36
Material Spec. _________________________________
A36
to A36
Type or Grade _________________________________
25 mm
-Thickness: Groove ____________
Fillet __________
NA
Diameter (Pipe) ________________________________
FILLER METALS
SFA 5.18
AWS Specification______________________________
ER 70S-6
AWS Classification _____________________________

SHIELDING
Argon+CO2
NA
Flux ___________________
Gas _________________
80%+20%
Composition __________
NA
10
to
15 LPM
Electrode-Flux (Class)_____ Flow Rate ____________
NA
______________________ Gas Cup Size _________

TECHNIQUE
Both stringer and weave
Stringer or Weave Bead: _________________________
Multipass
Multi-pass or Single Pass (per side)_________________
Single
Number of Electrodes ___________________________
NA
Electrode Spacing
Longitudinal ____________
NA
Lateral_________________
NA
Angle _________________
15-25
mm
Contact Tube to Work Distance ____________________
NA
Peening ______________________________________
Brushing,Chipping and grinding
Interpass Cleaning: _____________________________

PREHEAT
10C
Preheat Temp., Min. ____________________________
250C
10C
Interpass Temp., Min. ___________
Max. _________

POSTWELD HEAT TREATMENT


NA
Temp. ________________________________________
NA
Time _________________________________________

Wire Diameter 0.8, 1.2mm

WELDING PROCEDURE
Pass or
Weld
Layer(s)

Filler Metals
Process

Class

Diam.

Current
Type &
Polarity

Root Run

GMAW

Subsequent
Run

ER 70S6

1.2mm

Amps or Wire
Feed Speed

Volts

Travel
Speed

180-220 Amp.

18-25 Volts

250-350
mm/min.

180-220 Amp.

18-25 Volts

250-350
mm/min

DCEP

Form N-1 (Front)

354

Joint Details

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