Jis G3458
Jis G3458
Jis G3458
com
1. Scope
This Japanese Industrial Standard specifies the alloy steel pipes, hereinafter referred to as the "pipes", mainly used form high temperature service.
Remarks
1. When previously agreed upon by the manufacturer, the purchaser may designate part or all of the supplementary quality requirements Z 2, Z 3 and Z 4 specified in Appendix,
in addition to the items specified in this text.
Appendix Z 2 Elevated Temperature Yield Point or Proof Stress
Appendix Z 3 Ultrasonic Examination
Appemdix Z 4 Eddy current Examination
2. The units and numerical values given in { } in this Standard are based on the International System of Units (SI) and are appended for informative reference.
Further, the traditional units accompanied by numerical values in this Standard shall be converted to the SI and numerical values on Jan. 1, 1991.
STPA 20
STPA 22
STPA 23
Chromium-molybdenum steel pipe
STPA 24
STPA 25
STPA 26
Grade number GRADE Grade number GRADE Grade number GRADE Grade number GRADE Grade number GRADE
HFS660
CFS660
SPA 20 P2 STPA20 - -
ERW660
CEW660
HFS620-460
620-440
CFS620-460
620-440
SPA 22 P 12 STPA22 17175 13Cr Mo44
ERW620-460
620-440
3604
CEW620-460
620-440
HFS621
CFS621
SPA 23 P 11 STPA23 - -
ERW621
CEW621
HFS622
SPA 24 P 22 STPA24 17175 10Cr Mo910
CFS622
HFS625
SPA 25 P5 STPA25 - -
CFS625
SPA 26 P9 STPA26 - - - -
P 5b
P 5c
P 15
P 91
3. Method of Manufacture
3.1 The pipe manufacture shall be as follows.
3.2 The pipe shall be subjected to the heat treatment specified in Table 2. The heat treatment not specified in Table 2 shall be agreed upon by the purchaser and the
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manufacturer.
Table 2
Letter symbol of grade Heat treatment
STPA 12
Low temperature annealing isothermal annealing, full annealing, normalizing full annealing, normalizing
STPA 20
or normalizing followed by tempering
STPA 22
STPA 23 Low temperature annealing, isothermal annealing, full annealing or normalizing followed by tempering
STPA 24
STPA 26
Remark.
The tempering temperature for grade STPA23, STPA24, STPA25 and STPA26 shall be 650n or higher.
3.3 When required by the purchaser, the pipe may be furnished with the bevel end(1)
(1) Unless otherwise specified, the shape of the bevel end shall be as shown in Fig. 1.
4. Chemical Composition
The pipe shall be tested in accordance with 9.1 and the resulting ladle analysis values shall conform to Table 3 .
Table 3
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Chemical Composition %
Letter symbol of grade
C Si Mn P S Cr Mo
STPA 20 0.10~0.20 0.10~0.50 0.30~0.60 0.035 max. 0.035 max. 0.50~0.80 0.45~0.65
STPA 22 0.15max. 0.50 max. 0.30~0.60 0.035 max. 0.035 max. 0.80~1.25 0.45~0.65
STPA 23 0.15max. 0.50~1.00 0.30~0.60 0.030 max. 0.030 max. 1.00~1.50 0.45~0.65
STPA 24 0.15max. 0.50 max. 0.30~0.60 0.030 max. 0.030 max. 1.90~2.60 0.87~1.13
STPA 25 0.15max. 0.50 max. 0.30~0.60 0.030 max. 0.030 max. 4.00~6.00 0.45~0.65
STPA 26 0.15max. 0.25~1.00 0.30~0.60 0.030 max. 0.030 max. 8.00~10.00 0.90~1.10
Remarks
When product analysis is required by the purchaser, the values of chemical composition given in the above table shall be applied.
5. Mechanical Properties
5.1 Tensile Strength, Yield Point or Proof Stress and Elongation
The pipe shall be tested in accordance with 9.2 and the resulting tensile strength, yield point or proof stress and elongation shall comply with Table 4.
Table 4 Mechanical Properties
Remarks
1. When tensile test is carried out on No. 12 or No. 5 test piece for the pipe under 8mm in wall thickness, the minimum value of elongation shall be calculated by subtracting 1.5
% from the values of elongation given in Table 4 for each 1mm decrease in wall thickness, and rounding off to an integer in accordance with JIS Z 8401. Examples of calculation
are given in Reference Table.
2. The value of elongation given in Table 4 shall not be applied to the pipe whose outside diameter is under 40mm. However, the value of elongation shall be recorded.
Reference Table Calculation Examples of Elongation Applied to No. 12 (longitudinal) and No. 5 (Transverse) Test Pieces for pipe under 8mm in Wall Thickness
Elongation value relating to wall thickness %
5.2 Flattening Resistance The pipe shall be tested in accordance with 9.3 and the pipe shall be free from flaws or cracks on its wall surfaces. The distance between the flattening
plates in this test shall be in accordance with the following formula.
The value P in the following formula shall be obtained by computing to the unit digit and rounding off to the nearest 5 kgf/㎠ {4.9 bar}.
P=200st / D
Where
P: test pressure [ kgf/㎠{10-1bar(2)}
t: wall thickness of pipe (mm)
D: outside diameter of pipe(mm)
s: 60 % of the minimum value of yield point or proof stress specified in Table 3 (kgf/㎣{N/㎣})
Note ( ) 1bar = 105 Pa
2
7. Appearance
7.1 The pipe shall be practically straight, and its both ends shall be at right angles to its axis.
7.2 The inside and outside surfaces of the pipe shall be well-finished and free from defects detrimental to practical use.
Up to 50mm 【0.5mm
a basis for the tolerances. In this case, the tolerances shall be 【 0.5%.
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Remarks
1. The deviation in wall thickness means the ratio of the difference between the maximum and the minimum of the measured thickness of a wall in the same section to the
specified wall thickness. This shall not be applied to pipes under 5.6mm in wall thickness.
2. When the length of circumference is used as f basis for the tolerances, either the measured value of the length of circumference itself or the outside diameter derived from the
measured value may be used as the criteria. In both cases, the same value【 0.5 % shall be applied as the tolerances. The diameter (D) and the length of circumference (l) shall
be calculated reversibly from the following formula.
l =ヰ · D Where ヰ=3.1416
3.In the case where compliance with the tolerances on wall thickness in the above table is clearly confirmed in such a local portion as under repairs, the tolerances on the outside
diameter in the above table shall not be applied.
9. Test
9.1 Chemical Analysis
9.1.1 Chemical Analysis
General matters of chemical analysis and method of sampling specimens for analysis shall be in accordance with 3. in JIS G 0303.
9.1.2 Analytical The analytical method shall be in accordance with one of the following Standards.
JIS G 1217
JIS G 1253
JIS G 1256
JIS G 1257
JIS G 1214
JIS G 1215
JIS G 1211
JIS G 1212
JIS G 1213
JIS G 1218
9.2 Tensile Test
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10. Inspection
10.1 General matters of inspection shall be as specified in JIS G 0303.
10.2 The chemical composition, mechanical properties, hydrostatic or nondestructive characteristic, dimensions and appearance shall conform to 3., 4., 5., 6. and 7. However,
appropriate nondestructive examinations other than those specified in 9.4 (2) may substitute for the said nondestructive examination when agreed upon by the purchaser and the
manufacturer.
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Further, when the supplementary quality requirements given in Appendix are specified by agreement between the purchaser and the manufacturer, the results of inspection shall
conform to the relevant requirements specified in Z 2, Z 3 and Z 4.
10.3 Either the hydrostatic test or the nondestructive examination shall be performed for each pipe.
10.4 The number of specimens for the product analysis shall be agreed upon by the purchaser and the manufacturer.
10.5 The method of sampling test specimens and the number of test pieces for tensile test and flattening test shall be as follows. Take one pipe as the specimen from each 50
pipes or its fraction which are subjected to a concurrent heat treatment, and then from the test specimen take one tensile test piece and one flattening test piece.
11.Reinspection
The pipe may be retested in accordance with 4.4 in JIS G 0303 for final acceptance.
12. Marking
Each pipe has passed the inspection shall be marked with the following items. However, in the case of either smaller pipes or a request from the purchaser, the pipes may be
bundled together and marked for each bundle by suitable means. In both cases, the order of arranging the items is not specified.
When approved by the purchaser, part of the items may be omitted.
(1) Letter symbol of grade
(2) Letter symbol indicating the manufacturing process (3)
(3) Dimensions ( 4)
(4) Manufacturer's name or its abbreviation
(5) Letter symbol denoting the supplementary quality requirement, Z
Notes (3)
The letter symbol denoting the manufacturing process shall be as follows. The dash may be replaced by a blank.
Hot finished seamless steel pipe: -S-H
Cold finished seamless steel pipe: -S-C
Notes (4)
The dimensions shall be expressed as follows.
Nominal diameter X nominal wall thickness or
outside diameter X wall thickness
Example: 50A × 40
13. Report
The manufacturer shall, as a rule, submit to the purchaser the report on the test results, method of manufacturing conditions, etc.
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Remark
For the pipe whose dimension is not given in Attached Table 2, the hydrostatic test pressure shall conform to the following table depending on the division of the ratio of the wall
thickness to outside diameter of the pipe (t / D).
Over 0.80, up to Over 1.60, up to Over 2.40, up to Over 3.20, up to Over 4.00, up to Over 4.80, up to Over 5.60, up to Over 6.30 up to Over 7.10 up to
t/D% Over 7.90
and incl. 1.60 and incl. 2.40 and incl. 3.20 and incl. 4.00 and incl. 4.80 and incl. 5.60 and incl. 6.30 and incl. 7.10 and incl. 7.90
Hydrostatic test
140 160 180 200
pressure 20 {20} 40 {39} 60 {59} 80 {79} 100 {98} 120 {118}
{137} {157} {176} {196}
kgf/Р{bar}
A B mm thick. mass thick. mass thick. mass thick. mass thick. mass thick. mass thick. mass thick. mass thick. mass thick. mass
mm kg/m mm kg/m mm kg/m mm kg/m mm kg/m mm kg/m mm kg/m mm kg/m mm kg/m mm kg/m
100 4 114.3 - - - - - - 6.0 16.0 - - 8.6 22.4 - - 11.1 28.2 - - 13.5 33.6
125 5 139.8 - - - - - - 6.6 21.7 - - 9.5 30.5 - - 12.7 39.8 - - 15.9 48.6
150 6 165.2 - - - - - - 7.1 27.7 - - 11.0 41.8 - - 14.3 53.2 - - 18.2 66.0
200 8 216.3 - - 6.4 33.1 7.0 36.1 8.2 42.1 10.3 52.3 12.7 63.8 15.1 74.9 18.2 88.9 20.6 99.4 23.0 110
250 10 267.4 - - 6.4 41.2 7.8 49.9 9.3 59.2 12.7 79.8 15.1 93.9 18.2 112 21.4 130 25.4 152 28.6 168
300 12 318.5 - - 6.4 49.3 8.4 64.2 10.3 78.3 14.3 107 17.4 129 21.4 157 25.4 184 28.6 204 33.3 234
350 14 355.6 6.4 55.1 7.9 67.7 9.5 81.1 11.1 94.3 15.1 127 19.0 158 23.8 195 27.8 225 31.8 254 35.7 282
400 16 406.4 6.4 63.1 7.9 77.6 9.5 93.0 12.7 123 16.7 160 21.4 203 26.2 246 30.9 286 36.5 333 40.5 365
450 18 457.2 6.4 71.1 7.9 87.5 11.1 122 14.3 156 19.0 205 23.8 254 29.4 310 34.9 363 39.7 409 45.2 459
500 20 508.0 6.4 79.2 9.5 117 12.7 155 15.1 184 20.6 248 26.2 311 32.5 381 38.1 441 44.4 508 50.0 565
550 22 558.8 - - - - - - 15.9 213 22.2 294 28.6 374 34.9 451 41.3 527 47.6 600 54.0 672
600 24 609.6 - - - - - - 17.5 256 24.6 355 31.0 442 38.9 547 46.0 639 52.4 720 59.5 807
650 26 660.4 - - - - - - 18.9 299 26.4 413 34.0 525 41.6 635 49.1 740 56.6 843 64.2 944
Remarks
1. The designation of the pipe shall be based on the nominal diameter and the nominal wall thickness (schedule number: Sch). However, for the nominal diameter, either A or B
shall be used, and the letter A or B shall be suffixed to the figures of nominal diameter, respectively, for identification.
2. Calculate the value of mass from the following formula assuming 1 cm3 of steel to be 7.85g and round off the result to 3 significant figures in accordance with JIS Z 8401.
However, the values in excess of 1000kg/m shall be rounded off to whole numbers in kg/m.
W=0.02466 t (D - t)
Where
W: unit mass of pipe(kg/m)
t: wall thickness of pipe(mm)
D: outside diameter of pipe(mm)
3. When dimensions other than those given in the above table are necessary, agreement shall be made between the purchaser and the manufacturer.
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Material Comparison Tables (ASTM, KS, JIS, DIN, BS, NBN, NF, UNI)
KOREA/JAPANES GERMAN BRITISH FRENCH
ASTM Standard UNS NO. KS/JIS KS/JIS DIN Material B.S AFNOR NF
Remarks DIN Type Remarks B.S Grade Remarks Remarks
Symbol Number Number Number Number Type Number
Temperature Service
SPA 12 / D 3573 /
P1 K11522 (16) 16Mo5 1.5423 (3a) (3) TU 15 D 3 A49-213
STPA 12 G 3458
SPA 23 / D 3573 / TU 10 CD
P11 K11597 (16) 13CrMo44 17175 1.7335 (8) 3604 HFS 621 CAT.2 A49-213
STPA 23 G 3458 5.05
CrMo A355 P12 CrMo 3604 HFS620-460 CrMo 17175 13CrMo44 CrMo
CrMo A355 P11 CrMo 3604 HFS621 CrMo A49-213 TU10CD5.05 CrMo
STPA24 CrMo A355 P22 CrMo 3604 HFS622 CrMo 17175 10CrMo910 CrMo A49-213 TU10CD9.10 CrMo
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CrMo A355 P5 CrMo 3604 HFS625 CrMo A49-21 TUZ12CD0.05 CrMo 2604/2 TS37 CrMo
STPA25
" CFS625 CrMo
" CEW410LT50 C
" LT100
" LT196