r44 - MM - 3 LIFE-LIMITED COMPONENTS
r44 - MM - 3 LIFE-LIMITED COMPONENTS
r44 - MM - 3 LIFE-LIMITED COMPONENTS
LIFE-LIMITED COMPONENTS
LIFE-LIMITED COMPONENTS
3.001 Introduction
This section lists fatigue life-limited parts and specified overhaul requirements for the R44
helicopter.
It is the operator’s responsibility to maintain accurate time-in-service records for the airframe,
engine, and life-limited components. An hourmeter activated by engine oil pressure is
standard equipment on earlier R44 helicopters. Later helicopters are equipped with an
hourmeter activated by a combination of oil pressure and up collective; the hourmeter
will record time only when engine oil pressure exists and the collective is raised. Either
hourmeter is an acceptable means of recording time in service (refer to Section 1.006).
Calendar time in service for the airframe and engine begins on the date of the original RHC-
issued Export (or Standard) Certificate of Airworthiness for the helicopter. Calendar time
in service for spares without a storage limit (refer to Section 1.490) begins on the date of
the RHC-issued Airworthiness Approval Tag (Authorized Release Certificate) issued with
the invoice.
When installing a life-limited part or a part with an overhaul requirement, record in the
helicopter maintenance record the installation date, part number, part name, serial number,
helicopter total time, and time in service accumulated by part since new or since last
overhaul, as applicable.
WARNING
The Airworthiness Limitations Section lists the mandatory replacement schedule for fatigue
life-limited parts.
Listed items must be removed from the helicopter at the specified intervals and permanently
retired from service by destroying or damaging each part so it cannot inadvertently be
returned to service. Fatigue lives are based upon normal flight service, including 6 rotor
stop-starts and 10 autorotation entries per hour.
The engine must be overhauled in accordance with the engine manufacturer’s overhaul
recommendations and procedures. Refer to latest revision of Textron Lycoming Service
Instructions No. 1009.
The complete airframe, including rotor systems, drive system, control system, and
fuselage, must be overhauled as instructed by Robinson Helicopter Company when any of
the following occur:
1. When the helicopter has been operated for 2200 hours since new or since last overhaul.
3. When the helicopter condition has deteriorated so the helicopter can no longer meet
the performance, controllability or safety specifications given in the Pilot’s Operating
Handbook.
4. When the aircraft has been in service for twelve years since new or since last overhaul,
regardless of the hours flown.
WARNING
The Robinson R44 and R44 II Type Certficate Data Sheet (TCDS) reprinted on the following
pages is subject to revision.
Visit the FAA Aircraft Certification Regulatory and Guidance Library online databases for TCDS
revision status at: http://rgl.faa.gov.
H11NM
Revision 8
Robinson
R44
R44 II
May 6, 2016
This data sheet, which is a part of Type Certificate No. H11NM, prescribes conditions and limitations under which the product
for which the type certificate was issued meets the airworthiness requirements of the Federal Aviation Regulations.
Model R44 helicopters with serial numbers below 10000 are configured with four seats. Model R44 helicopters with serial
number 30001 and subsequent are configured with two seats. Some limitations are configuration-specific as indicated below.
The Rotorcraft Flight Manual is also configuration-specific and has manufacturer’s document number RTR 461 for the four seat
configuration and RTR 463 for the two seat configuration.
See appropriate Rotorcraft Flight Manual for manifold pressure settings corresponding to
horsepower limits.
Rotor Speed Limits (all S/Ns) Power Off (Rotor Tach) Power On (Rotor Tach)
Maximum: 432 rpm (108%) Maximum: 408 rpm (102%)
Minimum: 360 rpm (90%) Minimum: 404 rpm (101%) *
* Earlier R44s with tachometers showing an engine green arc range of 99% to 102%
have a minimum power-on rotor speed of 396 rpm.
Page No. 1 2 3 4 5 6 7
Rev. No. 8 8 8 8 8 8 8
VNE (never exceed speed) at sea level is 130 KIAS (120 KIAS with fixed floats) for
takeoff gross weights of 2200 lbs. or less. VNE at sea level is 120 KIAS (110 KIAS with
fixed floats) for takeoff gross weights over 2200 lbs.
VNE (never exceed speed) at sea level is 120 KIAS for all takeoff weights with or without
fixed floats.
For reduction of VNE with altitude and temperature, see appropriate Rotorcraft Flight
Manual.
Airspeed limit at power settings above Maximum Continuous Power is 100 KIAS.
Empty Weight C.G. Limit For all S/Ns, Empty weight C.G. must be such that calculated C.G. with 150 lb. pilot and
full fuel is at STA 102.5 or forward.
Maximum Baggage 50 pounds of baggage and installed equipment in any baggage compartment. For any
seat location, the maximum combined weight of the seat load, baggage, and installed
equipment is 300 lbs.
For S/N 30001 and subsequent, maximum load on aft deck is 50 lbs each side, and
maximum load in each compartment under aft deck is 50 lb.
Manufacturer’s Serial Numbers 0002, 0004 thru 9999 except 1140, 30001 and subsequent.
Certification Basis 14 CFR Part 27, dated February 1, 1965, including Amendments 27-1 through 27-24,
Exemption No. 5473 dated July 2, 1992, to §27.955(a)(7) and 27.1305(q), and
Exemption No. 6692 dated October 17, 1997 to §27.695.
Special Condition:
No. 27-033-SC Robinson Model R44 and R44 II Helicopters, Installation of HeliSAS
Autopilot and Stabilization Augmentation System (AP/SAS).
The R44 II helicopter includes a fuel injected engine with a 245 hp takeoff rating and a maxium weight of 2500 lb. The
Rotorcraft Flight Manual has manufacturer’s document number RTR 462.
See Rotorcraft Flight Manual for manifold pressure settings corresponding to horsepower
limits.
Rotor Speed Limits Power Off (Rotor Tach) Power On (Rotor Tach)
Maximum: 432 rpm (108%) Maximum: 408 rpm (102%)
Minimum: 360 rpm (90%) Minimum: 404 rpm (101%)
Airspeed Limits VNE (never exceed speed) at sea level is 130 KIAS (120 KIAS with fixed floats) for
takeoff gross weights of 2200 lbs. or less. VNE at sea level is 120 KIAS (110 KIAS with
fixed floats) for takeoff gross weights over 2200 lbs.
For reduction of VNE with altitude and temperature, see Rotorcraft Flight Manual.
Airspeed limit at power settings above Maximum Continuous Power is 100 KIAS.
II. Model R44 II (Normal Category Rotorcraft), Approved October 3,2002, (cont'd)
Center of Gravity (C.G.) Range Longitudinal C.G. Range Lateral C.G. Range
Gross Long.
Weight Forward Aft C. G. Left Right
(lbs.) (in.) (in.) (in.) (in.) (in.)
1600 92.0 102.5 92.0 -3.0 +3.0
2100 92.0 102.5 100.0 -3.0 +3.0
2300 92.0 100.25 102.5 -1.5 +1.5
2500 93.0 98.0
Note: Straight line variation between points shown
Empty Weight C.G. Limit Empty weight C.G. must be such that calculated C.G. with 150 lb. pilot and full fuel is at
STA 102.5 or forward.
Maximum Baggage 50 pounds of baggage and installed equipment in any baggage compartment. For any
seat location, the maximum combined weight of the seat load, baggage, and installed
equipment is 300 lbs.
Certification Basis 14 CFR Part 27, dated February 1, 1965, including Amendments 27-1 through 27-24, and
Exemption No. 6692 dated October 17, 1997 to §27.695.
Special Condition:
No. 27-033-SC Robinson Model R44 and R44 II Helicopters, Installation of HeliSAS
Autopilot and Stabilization Augmentation System (AP/SAS).
II. Model R44 II (Normal Category Rotorcraft), Approved October 3, 2002, (cont'd)
Equipment The basic required equipment as prescribed in the applicable airworthiness regulations
(see Certification Basis) must be installed in the aircraft for certification. In addition,
the following FAA-approved Rotorcraft Flight Manual is required:
R44 II Rotorcraft Flight Manual (RTR 462) dated October 3, 2002, or later revision
(See NOTES 7 & 8).
Leveling Means Refer to the R44 Maintenance Manual and Instructions for Continued Airworthiness
(RTR 460).
Rotor Blade and Control Main Rotor blade angles at 75% radius:
Movements
Collective Pitch: 12.5° ±1.0° total travel
Production Basis Production Certificate No. 424WE dated February 11, 1993.
GENERAL NOTES
NOTE 1. A current weight and balance report, including a list of equipment included in the certificated empty weight,
and loading instructions when necessary, must be provided for each aircraft at the time of original
airworthiness certification and at all times thereafter, except in the case of operators having an approved
weight control system.
NOTE 2. The following placard must be installed in clear view of the pilot:
"THIS ROTORCRAFT APPROVED FOR DAY AND NIGHT VFR OPERATIONS"
For additional placards, see the Rotorcraft Flight Manual. All placards required in the Rotorcraft Flight
Manual must be installed in the appropriate locations.
NOTE 3. Information essential to the proper maintenance of the helicopter, including retirement time of critical
components, is contained in the Robinson R44 Maintenance Manual and Instructions For Continued
Airworthiness (RTR 460). Retirement times are listed in the "AIRWORTHINESS LIMITATIONS"
section.
NOTE 4. R44 Rotorcraft Flight Manual Supplement 5 dated July 17, 1996, or later revision is required when float
landing gear is installed.
NOTE 5. R44 Rotorcraft Flight Manual Supplement 10 dated June 10, 1999, or later revision is required when
emergency (pop-out) floats are installed.
NOTE 6. R44 Rotorcraft Flight Manual with revisions through November 5, 1999, or later revision is required when
hydraulically-boosted main rotor flight controls are installed.
END
The following service lives may be used for parts installed on R44 helicopter serial numbers
30001 through 39999. The service lives from the first list (previous page) must be used
if the part is, or ever has been, installed on any R44 helicopter other than serial numbers
30001 through 39999.
Part Number Description Maximum Service Life
C016-7 . . . . . . . . . . . . . . . . . . Main Rotor Blade, Rev AF & Subsequent . . . . . 2400 Hours or 12 years1
C020-1 & -2 . . . . . . . . . . . . . . . Upper Frame . . . . . . . . . . . . . . . . . . . . . . . . . . 2400 Hours
C029-3 . . . . . . . . . . . . . . . . . . Tail Rotor Blade . . . . . . . . . . . . . . . . . . . . . . . . 2400 Hours or 12 years1
C146-5 . . . . . . . . . . . . . . . . . . . Gear Set, Main Gearbox . . . . . . . . . . . . . . . . . 2400 Hours
C154-1 . . . . . . . . . . . . . . . . . . . Main Rotor Hub . . . . . . . . . . . . . . . . . . . . . . . . 2400 Hours
C158-1 . . . . . . . . . . . . . . . . . . . Main Rotor Spindle . . . . . . . . . . . . . . . . . . . . . 2400 Hours
C263-2 . . . . . . . . . . . . . . . . . . . Sump, Main Gearbox . . . . . . . . . . . . . . . . . . . 2400 Hours
C264-2 . . . . . . . . . . . . . . . . . . . Housing, Main Gearbox . . . . . . . . . . . . . . . . . . 2400 Hours
C545-1 . . . . . . . . . . . . . . . . . . . Gear Set, Tail Gearbox . . . . . . . . . . . . . . . . . . 2400 Hours
C647-12 . . . . . . . . . . . . . . . . . . Bearing Set, C017-6 Swashplate . . . . . . . . . . . 2400 Hours
D079-1 . . . . . . . . . . . . . . . . . . . Tail Rotor Guard . . . . . . . . . . . . . . . . . . . . . . . 2400 Hours
G062-2 . . . . . . . . . . . . . . . . . . . Tail Rotor Hub . . . . . . . . . . . . . . . . . . . . . . . . . 2400 Hours
C023-1, -14, & -15 . . . . . . . . . Tailcone Assembly, Rev AQ & Subsequent . . . 4800 Hours
C044-1 . . . . . . . . . . . . . . . . . . Horizontal Stabilizer, Rev P & Subsequent . . . . 4800 Hours
D196-1 . . . . . . . . . . . . . . . . . . . Tail Rotor Drive Shaft . . . . . . . . . . . . . . . . . . . 4800 Hours
1
Whichever limit occurs first. Calendar time starts on date of original RHC-issued Airworthiness Approval.