Gilbarco Pump and Dispenser

Start-Up and Service

MDE-2531C
Computer Programs and Documentation
All Gilbarco Inc. computer programs (including software on diskettes and within memory chips) and documentation are copyrighted by, and shall remain the property of, Gilbarco
Inc. Such computer programs and documents may also contain trade secret information. The duplication, disclosure, modification, or unauthorized use of computer programs or
documentation is strictly prohibited, unless otherwise licensed by Gilbarco Inc.

FCC Warning
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly
approved by the manufacturer could void the user’s authority to operate this equipment.

Approvals
Gilbarco is an ISO9001 registered company.
Underwriters Laboratories: New York City: California Air Resources Board (CARB):
U. L. File# Products listed with U. L. NYFD C of A # Product Executive Order # Product
All Gilbarco pumps and dispensers that bear The Advantage Series and G-70-52 Balance Vapor Recovery
MH1941 4805
the U.L. listing mark. Legacy Series G-70-150-AB VaporVac
MH8467 Transac System 1000 and PAM 1000 4986 Encore and Eclipse
E105106 Dell DHM Minitower
E165027 G-SITE

NCWM - Certificate of Compliance:

Gilbarco pumps and dispensers are evaluated by the National Conference of Weights and Measures (NCWM) under the National Type Evaluation Program (NTEP).
NCWM has issued the following Certificates of Compliance (COC):
COC# Product Model # COC# Product Model # COC# Product Model #
02-019 Eclipse Exx 02-026 H111B Series AC, RAC 02-034 External Mount CRIND CECXXXXXXX
02-020 Encore Nxx MPD-1 Series AN, RAN 02-035 Dimension Dxx
AF, RAF, AG,
T-12C Console PA0188, RA0188 02-027 Fixed Blender 02-036 Legacy Jxxx
02-021 RAG
T-12C Console PA0203, RA0203 Dispenser - Low Profile AR, RAR G-SITE Printer (Epson) PA0307
02-022 T-12G Console PA0180, RA0180 Indoor Card Q11640 G-SITE Distribution Box PA0306
02-028
T-15 Console PA0189 Outdoor Card Q11891 G-SITE Keyboard PA0304
02-037
02-023 T-15 Controller C2 PA0211 02-029 CRIND — G-SITE Mini Tower PA0301
T-15 Controller PA0190 TS-1000 Console PA0240 G-SITE Monitor PA0303
ProBlender AU, RAU TS-1000 Controller PA0241 G-SITE Printer (Citizen) PA0308
Precision Blender AE, RAE 02-030 Distribution Box PA0242 02-038 C+ Meter T19976
02-024 Dispenser - Standard AK, RAK Micro-T Console PA0250 02-039 Passport PA0324
Dispenser - Low Profile AL, RAL Meter - EC Series PA024EC10 02-040 Ecometer T20453
Fixed Blender AP, RAF VaporVac Kits CV
Meter - C Series PA024NC10 02-031 The Advantage Series Bxx, RBxx
02-025
Meter - C Series PA024TC10 02-032 Trimline Series AA, RAA
Salesmaker ProBlender AB, RAB 02-033 Meter - C Series PA024XC10
99-165 Salesmaker Series 2/2H/4/4A AM MPD-A3 Series AD, RAD

Patents
Gilbarco Inc. products are manufactured or sold under one or more of the following U.S. patents.:
Dispensers
4,566,504 4,556,927 4,570,686 4,687,033 4,728,788 4,748,846 4,781,066 4,793,589 4,799,940 4,805,453 4,876,653 4,890,210 4,913,813 4,930,665
4,934,565 4,938,054 4,938,251 4,939,730 4,967,366 4,978,029 4,986,445 5,013,434 5,029,100 5,040,577 5,083,846 5,098,179 5,099,403 5,110,010
5,134,548 5,156,199 5,269,353 5,228,084 5,325,706 5,345,979 5,355,915 5,363,988 5,384,850 5,407,115 5,417,256 5,448,638 5,561,715 5,450,883
5,452,750 5,464,466 5,493,315 5,501,246 5,514,933 5,515,390 5,535,130 5,542,458 5,543,849 5,546,981 5,557,084 5,571,310 5,592,979 5,602,745
5,561,715 5,602,745 5,626,649 5,630,528 5,708,580 5,719,779 5,719,781 5,720,325 5,724,067 5,734,851 5,755,854 5,782,275 5,794,667 5,798,931
5,803,136 5,843,212 5,857,500 5,868,179 5,871,651 5,890,520 5,898,141 5,954,080 5,956,259 5,969,691 5,971,042 5,979,705 5,980,090 5,992,395
5,996,888 6,026,866 6,026,868 6,032,126 6,052,629 6,054,940 6,062,473 6,065,507 6,065,638 6,067,476 6,070,156 6,073,840 6,078,888 6,078,896
6,082,415 6,085,775 6,087,954 6,092,410 6,098,879 6,102,085 6,116,505 6,119,110 6,123,118 6,149,033 6,157,871 6,170,539 6,176,421 6,184,846
6,185,307 6,185,893 6,196,065 6,227,227 6,244,310 6,250,151 6,253,779 6,263,319 6,275,746 6,296,148 6,302,165 6,313,737 6,325,112 6,326,934
6,336,479 6,338,369 6,347,649 6,352,176 6,357,493 6,360,137 6,363,299 6,364,206 RE35,238 D262,971 D265,092 D306,719 D309,144 D316,471
D413,124 D413,311 D413,336 D413,337 D413,610 D413,901 D413,902 D414,192 D414,501 D414,778 D414,779 D414,780 D414,781 D414,782
D415,166 D415,167 D415,168 D415,169 D415,170 D415,171 D415,172 D415,501 D415,777 D416,915 D416,916 D417,226 D418,523 D420,684
D421,612 D422,285 D422,604 D426,555 D428,424 D428,897 D429,739 D429,740 D432,140 D432,548 D432,552 D433,032 D433,033 D433,034
D433,035 D433,036 D433,037 D433,685 D433,686 D435,051 D440,579 D443,624

Point of Sale/Back Office Equipment

4,967,366 5,228,084 5,448,638 5,561,715 5,798,931 5,980,090 5,493,315 5,708,580 5,719,779 5,719,781 5,724,067 5,734,851 6,032,126 6,067,527
6,073,840 6,078,888 6,116,505 6,185,307 6,263,319 6,275,746 6,326,934 6,360,137 6,363,299 6,364,206
Additional U.S. and foreign patents pending.
Trademarks
Non-registered trademarks Registered trademarks Service Marks
C-PAM™ G-SITE® Lite™ Surge Management System™ Dimension® Series The Advantage® Series Eclipse® GOLDSM
ECR™ Highline™ Tank Monitor™ Gilbarco® Transac® TRIND®
EMC™ MultiLine™ TCR™ InfoScreen® Trimline® Passport® Additional U.S. and foreign trademarks
pending.
G-CAT™ Optimum™ Series Ultra-Hi™ Legacy® VaporVac® CRIND®
Gilbert™ PAM™ 1000 ValueLine™ Making Things Better® G-SITE® Performer® Other brand or product names shown may be
G-Poll™ Interface PAM™ MPD® Transac® System 1000 InfoScreen® trademarks or registered trademarks of their
SmartPad™ Encore™ respective holders.

This document is subject to change without notice. · For information regarding Gilbarco Inc. Literature, call (336) 547-5661
E-mail: literature@gilbarco.com · Internet: http://www.gilbarco.com
© 1998 Gilbarco Inc. · All Rights Reserved
 Table Of Contents

Table of Contents
Table of Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv

Read This First

Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Who To Contact At Gilbarco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Requesting Further Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Using Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Reference Documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Safety Preparation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
In An Emergency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Safety Statements for Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
OSHA Lock-Out and Tag-Out Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
First Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Contacting Emergency Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Informing Emergency Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Start-Up And Commissioning

Start-Up and Commissioning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Sample Commissioning Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Sample Commissioning Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Preventive Maintenance and Inspection

Suggested Maintenance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Sample Maintenance Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Common Service Procedures

Purging Air From System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Testing Flow Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Testing Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Testing STP Pressure For Dispensers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Testing Pressure Drops For Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Testing Wet Vacuum and Pressure for Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Probable Causes of Low Flow Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Testing Dry Vacuum for Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Servicing Seals, O-Rings, and Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Testing Leak Detectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Vapor Recovery Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Testing Pressure Drops (Dynamic Back Pressure). . . . . . . . . . . . . . . . . . . . . . . . 4-8
Testing Leaks/Pressure Decay (Static Pressure) . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Testing Performance (Vacuum Assist Systems) . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Testing For Internal Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Testing Air-To-Liquid (A/L) Volume With A Pulse Simulator Box . . . . . . . . . 4-10
Calibrating VaporVac® Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Testing Balance System Venturi or Co-Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Testing VaporVac Performance (Commissioning) . . . . . . . . . . . . . . . . . . . . . . 4-13
Test Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Reading the VaporVac Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Test Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Items to Check When Testing VaporVac® . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page i
Table Of Contents

VaporVac® Commissioning Performance Test Form . . . . . . . . . . . . . . . . . . . . . . . . 4-21

Programming
Modular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Pre-Modular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Modular Electronics Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Power-Up Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Entering Personal Identification Number (PIN) . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Programming Command Codes Quick Reference . . . . . . . . . . . . . . . . . . . . . . 5-6.A
Level One Command Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Programming PPU Mode (Command Code 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Setting Mode of Operation (Command Code 2) . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Programming Volume Allocation (Command Code 3) . . . . . . . . . . . . . . . . . . . . 5-8
Blanking Display Manually and
Selecting Money/Volume Preset (Command Code 4) . . . . . . . . . . 5-8
Programming Customer Presets (Command Code 5) . . . . . . . . . . . . . . . . . . . . . . 5-9
Clearing Memory (Command Code 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Setting Totals Input Mode (Command Code 7) . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Displaying Version Number (Command Code 8). . . . . . . . . . . . . . . . . . . . . . . . 5-12
Servicing The Battery (Command Code 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Level Two Command Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Configuring The System (Command Code 10). . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Assigning Grades (Command Code 11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Programming Pumps (Command Code 12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Level Three Command Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Changing PIN Code (Command Code 13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Programming Blend Ratios (Command Code 16) . . . . . . . . . . . . . . . . . . . . . . . 5-22
Entering Conversion Factors/Performing Master Resets (Command Code 17) . 5-23
Selecting Meter for Calibration (Command Code 19) . . . . . . . . . . . . . . . . . . 5-23.A
Pre-Modular Electronics Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Power-Up Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Attaching The Command Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Programming PPU Prices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Programming Volume Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Additional Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Verifying Blend Ratio For The Advantage Blenders
(Software version 75.5 and 77.5) . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Displaying Last Transaction (DLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Displaying Pump Totals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Programming ATC Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Master Resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29

Hydraulic Components
Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Canopy Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Computers And Non-Computers, Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Removing Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Cleaning Filter Strainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Installing New Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Inspecting Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Replacing Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Testing Hose and Hanging Hardware Continuity . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Hoses • Breakaways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Page ii MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
 Table Of Contents

Installing Breakaways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Hoses • Flow Restrictors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Retrofit Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Hoses • Retrievers and Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Replacing Retriever Reels, Cables and Hose Clamps . . . . . . . . . . . . . . . . . . . . 6-11
Hoses • Visual Discharge Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Junction Boxes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Manifolds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
The Advantage® Series and Dimension® Hydraulic Manifold . . . . . . . . . . . . 6-14
The Advantage Series MPD® Fixed Blender Steering Manifold . . . . . . . . . . . 6-15
Legacy and Performer Hydraulic Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Repairing Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
Removing/Replacing Liquid Controls™ Meters . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Draining Meter Chambers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
Replacing Cylinder Cover and Gasket (Cylinder Cover Leaks) . . . . . . . . . . . . 6-21
Replacing O-Rings (Body and Cover Leaks). . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
Calibrating Wheel Parts Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
Replacing Piston Cups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
Shaft Seal and Gasket (Upper Seal Leaks). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Installing Meter Shims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Meter Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
Gilbarco “B” or “C” Meter Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
Liquid Controls™ (L.C.) Meter Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
Causes of Known Calibration Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
Nozzle Put-Down Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
Inspecting The Put-Down Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
Replacing Nozzle Hooks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
Replacing Springs and Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
Pipes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32
Pulsers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-33
Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
Repairing Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
Installing Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35
Replacing PUS and Gerotor Pump Bypass Valves . . . . . . . . . . . . . . . . . . . . . . 6-36
Replacing PUS and Gerotor Pump Stra.iners and Check Valves. . . . . . . . . . 6-36.A
Repairing PUS and Gerotor Pump Lip Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37
Removing PUS and Gerotor Pump Face Plates and Gasket. . . . . . . . . . . . . . . . 6-37
Inspecting PUS and Gerotor Pump Bores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38
Repairing PUS Pump Rotors and Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38
Replacing Gerotor Gear Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-39
Pumps • Pump Handle Switch Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
Testing The Pump Handle Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
Testing The IS Barrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
Pumps • Pump Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41
Thermal Overload. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41
Strainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42
Sumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-43
Totalizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44
Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-45
Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46
Repairing Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46
Fixed Blender Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47
Pressure Regulating and Blender Check Valves . . . . . . . . . . . . . . . . . . . . . . . . 6-48
Primary Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48

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Table Of Contents

Proportional Flow Control™ Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49

Solenoid Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50
Valves • Shear Valves (Dispensers Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52
Gilbarco Shear Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52
Inspecting Shear Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-53
Installing Alternate Shear Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-53
Vapor Recovery • Stage 2 Balance Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-54
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-54
VaporVac® Vacuum Assist Vapor Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55
Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55
Reference Kits/Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56
VaporVac • Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-57
T18162 • VaporVac® Power Supply Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 6-57
R19663-G1 and T17942 • VaporVac® Pump Assemblies . . . . . . . . . . . . . . . . . 6-57
T17909 • Vapor Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-58
VaporVac® • Printed Circuit Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-59
Preventing Electrostatic Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-59
T18015 VaporVac® Valve Driver Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-59
T18018 VaporVac® Motor Drive Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-61
T18021 VaporVac® Controller Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-62
T19401 VaporVac® Controller Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-63
T18159 VaporVac® Multiplex Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . 6-64
T18180 VaporVac® Super Multiplex Interface Board. . . . . . . . . . . . . . . . . . . . 6-66
Varistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-67
Electronic Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-68
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-68
Brand Panel Lighting, Backlighting, and Bulbs/Lamps. . . . . . . . . . . . . . . . . . . . . . . 6-69
Replacing Lamps And Ballasts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-70
Card Cages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-71
H111-B (Highline™ Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-71
Salesmaker ProBlender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72
MPD ProBlender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-73
The Advantage® 5+0 Blender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-74
The Advantage® MPD®, Single-Hose (With VaporVac) . . . . . . . . . . . . . . . . . 6-75
The Advantage® MPD®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76
VaporVac® (Factory Installed). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-77
Dimension® Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-78
Legacy® Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-79
Performer™ Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-80
The Advantage® Series 4x4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-81
The Advantage with Optimized Electronics and Optimum™ Series . . . . . . . . . 6-82
Cash/Credit, Preset, And Key Control Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-83
Customer Selection Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-84
T15817 or T12935 Cash/Credit/Key Control Interface Boards . . . . . . . . . . . . . 6-85
T15272 or T13290 Preset Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-86
T13366 Customer Options Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-87
T13295 Transformer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-87
R19295 and R20267 Programmable Preset Keypad Display Assembly. . . . . . . 6-88
T17331 Programmable Preset Controller Board. . . . . . . . . . . . . . . . . . . . . . . . . 6-88
CRIND Card Reader Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-89
Doors (Electronic Access) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-90
Opening Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-90
Inspecting and Replacing Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-90
Applying Graphics and Brand Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-90

Page iv MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
 Table Of Contents

Keytrol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-91
Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-92
Power Supply Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-92
T12643 Power Supply Panel (Main) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-93
T12846 and T14579 Power Supplies (Main) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-94
T13672 Power Supply (Main) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-95
T16513 Power Supply (Main) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-96
N21120 Voltage Select Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-98
T19706 Power Supply (Main) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-99
T19868-G1 Power Supply Panel (Main) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-100
W02421 Power Supply (Valve Driver) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-101
W02453 Power Supply (Valve Driver) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-102
T17418 Power Supply (LCD-DC Backlight) . . . . . . . . . . . . . . . . . . . . . . . . . . 6-103
T17772 Power Supply (LCD-AC Backlight) . . . . . . . . . . . . . . . . . . . . . . . . . . 6-104
Printed Circuit Boards (PCBs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-105
Preventing Electrostatic Discharge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-105
PCBs • Controller and Logic Boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-106
T12472 Logic Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-107
T15841 Controller Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-108
T18202 Controller Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-110
T18904-GX Pump Controller Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-111
T20011 Pump Controller Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-112
W01515 Logic Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-113
W01520 Logic Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-115
W01523 or W02418 Logic Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-117
W01874 Logic Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-119
W02061 Logic Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-121
PCBs • Display Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-124
T12886 & T12889 Gas Discharge Main Display. . . . . . . . . . . . . . . . . . . . . . . 6-125
T13372 Gas Discharge PPU Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-126
T13375 Gas Discharge Far Side Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-128
T14974 Screened Image Main Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-129
T15077 Screened Image Display Interface Board . . . . . . . . . . . . . . . . . . . . . . 6-130
T15994 or T17339 Screened Image PPU Display Boards . . . . . . . . . . . . . . . . 6-132
T16226 Screened Image Main Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-134
T16940 Screened Image PPU Display Board . . . . . . . . . . . . . . . . . . . . . . . . . 6-135
T16394 or Q11789 Screened Image Power Supply Board . . . . . . . . . . . . . . . 6-136
W01510 Gas Discharge Main Display Board . . . . . . . . . . . . . . . . . . . . . . . . . 6-137
W01524 Gas Discharge Main Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-138
W02107 Screened Image Main Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-139
Q12041 Liquid Crystal Display Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-140
LCD Back Light Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-141
T17543 and T17962 Liquid Crystal Main Display Board . . . . . . . . . . . . . . . . 6-142
T17701 Liquid Crystal Main Display Boards . . . . . . . . . . . . . . . . . . . . . . . . . 6-143
T18705/T18699/T17539 Liquid Crystal PPU Display Boards . . . . . . . . . . . . 6-144
T18981 Main LCD Backlit Display Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-147
T19077 Display Interface Boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-148
T19108 Main LCD Retrofit Display Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-149
T19111 PPU LCD Display Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-149
T19111 (Continued) • Jump Jack Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-150
T19993-GX Main LCD Display Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-151
PCBs • Driver Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-152
T16023 STP Driver Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-152
T17299 Valve Driver Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-152
T17713 or T17597 STP/Lamp/Grade Relay Driver Board . . . . . . . . . . . . . . . 6-152

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T17461 or T16598 Valve Driver Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-153

T20284 Steering Valve Driver Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-154.A
PCBs • Hydraulic Interface Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-155
T15849 or T18024 Hydraulic Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . 6-156
T16589 Blender Hydraulic Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-158
T18156 Blender Hydraulic Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-159
T18994-G1 Pump Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-160
T20076-G1 Pump Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-161
PCBs • Regulator Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-162
T17723 or T15857 Main Regulator Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-162
T18708 LCD (AC) Backlight Regulator Board . . . . . . . . . . . . . . . . . . . . . . . . 6-164
PCBs • Regulator/Interface Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-165
W01513 or W01511 Regulator/Interface Board . . . . . . . . . . . . . . . . . . . . . . . . 6-166
W01854 Regulator/Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-167
W01517 Regulator/Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-168
W02097 or W01815 Regulator/Interface Board . . . . . . . . . . . . . . . . . . . . . . . . 6-169
T13363 Regulator Board and T13360 Interface Board. . . . . . . . . . . . . . . . . . . 6-170
PCBs • Relay Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-171
R17238 STP Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-171
T14390, T13390, and T12897 Relay Boards . . . . . . . . . . . . . . . . . . . . . . . . . . 6-171
T14781 or T13369 Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-171
For More Information ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-171
PCBs • Miscellaneous Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-172
R16918 STP/Pump Handle Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-172
T13354 Motherboard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-172
T19301 I.S. Barrier Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-173
T18595 I.S. Barrier Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-173.A
T20275 Grade Select and PPP Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-173.B
Push-To-Start Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-174
Relay Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-175
Relays, Solid State and Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-175
T16172-G1 Relay Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-175
Relay Assemblies • Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-176
Resets for Mechanical Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-177
Manual Resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-177
Electric Resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-178
Simplified Highline™ Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-180
T18904 Pump Controller Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-180
T18994 Pump Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-180
T19301 I.S. Barrier Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-180
Speakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-181
Ticket Printers (Veeder-Root) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-182
Totalizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-183
Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-184
Varistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-185

Troubleshooting
How To Use This Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Which Troubleshooting Tables To Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Sample Troubleshooting Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Priority Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Table 1, Communications and CRIND™ Card Reader . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Table 2, Product Delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Table 3, Displays and Electric Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Table 4, Error Codes 10-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

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 Table Of Contents

Table 5, Error Codes 33-4318 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

Table 6, Error Codes 4319-4360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Table 7, Handle Responses, Leaks, Noise, and Presets. . . . . . . . . . . . . . . . . . . . . . . 7-10
Table 8, Repeated Problems, STPs, and Unit Reset . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Table 9, VaporVac Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Symptoms and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
The Advantage® Fixed Blender - Six Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
The Advantage® Selectable Blender - Single Hose. . . . . . . . . . . . . . . . . . . . . . 7-14
The Advantage® MPD - Single Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
The Advantage® MPD/Dual/Quad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Soda Button Switch Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16.A
Automatic Temperature Compensation (ATC) Troubleshooting . . . . . . . . . . . . . . . 7-17
Eliminating Common Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Troubleshooting ATC Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
VaporVac® Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
VaporVac Problem Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Advantage Firmware Problems for VaporVac . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
VaporVac LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
Distribution Box Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23

Cables – Where Used

Using The Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

Pin-To-Pin Tables
N21120 Dedicated Cable (Voltage Select Plug) . . . . . . . . . . . . . . . . . . . . . . . . 8-11
N23730 Ribbon Cable (Pump Handle). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11.A
R17994-G1, -G2 Ribbon Cable (Regulator Power) . . . . . . . . . . . . . . . . . . . . 8-11.B
R17995 Ribbon Cable (Regulator/Logic) . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11.B
R17995-G4 Ribbon Cable (Regulator/Logic) . . . . . . . . . . . . . . . . . . . . . . . . 8-11.B
R17996-G1 Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11.C
R18136-G1 Ribbon Cable (Operator Keypad to Main Display) . . . . . . . . . . 8-11.D
R18136-G2 and G3 Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11.D
R18163-G1 Ribbon Cable (Operator Keypad to Main Display) . . . . . . . . . . 8-11.D
R18165-G2 Cable (Main Display Power) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
R18355-G1 Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
R18355-G2 Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
R18376 Ribbon Cable (Cash/Credit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
R18393-G2 Cable (PPU Display) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
R18410-G1 Cash/Credit Cable (used on Highline™ with SIDs). . . . . . . . . . . . 8-14
R18410-G2 Cash/Credit Cable (used on Salesmaker™-2H and -4A with SIDs)8-14
R18461-G1 Cable (Pump Preset) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
R18494-G2 Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
R18549-G1 Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
R18643-G2 Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
R18652 Ribbon Cable (Logic to Card Reader, CRIND) . . . . . . . . . . . . . . . . . . 8-16
R18655 Cable (Regulator to Display A Side, CRIND) . . . . . . . . . . . . . . . . . . . 8-16
R18656 Cable-G1 (Regulator to Display B Side, CRIND) . . . . . . . . . . . . . . . . 8-16
R18665-G1 Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
R18673-G1 Cable (Expansion Board CRIND) . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
R18674 Cable (Expansion Board CRIND) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
R18695-G1 Ribbon Cable (CRIND) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
R18696-G1 Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
R18820-G1 Cable (LCD Power Supply) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
R18824-G1, -G2 Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
R18840-G1 Cable (Grade Select Switches to Customer Interface) . . . . . . . . . . 8-18

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Table Of Contents

R18843-G1 Ribbon Cable (Main Display to Customer Interface) . . . . . . . . . . . 8-18

R18856 Ribbon Cable (Display to Logic CRIND) . . . . . . . . . . . . . . . . . . . . . . . 8-19
R18944 Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
R18953-G1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
R18996-G1 Cable (Adapter Valve Driver to Grade Select) . . . . . . . . . . . . . . . . 8-19
R19015-G2 Cable (Totalizer Switch and Cable) . . . . . . . . . . . . . . . . . . . . . . . . 8-20
R19023-G2 Ribbon Cable (Logic to Manager Keypad) . . . . . . . . . . . . . . . . . . . 8-20
R19035-G1 Cable (AC Power CRIND) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
R19036-G1 Cable (Two-Wire CRIND) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
R19111-G1 Cable (AC Power CRIND) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
R19117-G2 Cable (Regulator to Cutter B Side, CRIND). . . . . . . . . . . . . . . . . . 8-20
R19118 Dedicated Cable (Regulator/Cutter A Side, CRIND) . . . . . . . . . . . . . . 8-21
R19119-G2 Cable (Regulator to Printer A Side, CRIND) . . . . . . . . . . . . . . . . . 8-21
R19120-G1, -G2 Cable (Regulator to Printer B Side, CRIND) . . . . . . . . . . . . . 8-21
R19121-G1 Cable (Regulator to Logic A Side, CRIND) . . . . . . . . . . . . . . . . . . 8-21
R19122-G1 Ribbon Cable (Printer Controller to Printer CRIND) . . . . . . . . . . . 8-22
R19123 Cable (Regulator to Printer Controller A Side, CRIND). . . . . . . . . . . . 8-22
R19124-G1, -G2 Cable (Regulator to Printer B Side, CRIND) . . . . . . . . . . . . . 8-22
R19125-G1 Ribbon Cable (Logic to Printer Controller CRIND) . . . . . . . . . . . . 8-22
R19126-G1 Cable (Regulator to Logic B Side, CRIND) . . . . . . . . . . . . . . . . . . 8-23
R19130 Cable (Regulator to Printer Heater A Side, CRIND) . . . . . . . . . . . . . . 8-23
R19135-G1, -G2 Cable (Keypad to Logic CRIND) . . . . . . . . . . . . . . . . . . . . . . 8-23
R19144-G1 Cable (Two-Wire Data, used on the CRIND™ Option) . . . . . . . . . 8-23
R19145-G1 Cable (Regulator to Logic A Side, CRIND) . . . . . . . . . . . . . . . . . . 8-24
R19146-G1 Cable (Regulator to Logic B Side, CRIND) . . . . . . . . . . . . . . . . . . 8-24
R19147-G2 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
R19149-G1 Cable (Display Power, CRIND) . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
R19203-G1 Cable (Cash/Credit). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25
R19206 Ribbon Cable (Programmable Preset) . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25
R19248 Ribbon Cable (CRIND Adapter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
R19255 Cable (Key Control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
R19281 Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27
R19527 Ribbon Cable (Calibration Switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30
R19542 Cable (Pump Stop/Call Button). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30
R19665 Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31
R19666 Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31
R19667 Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
R19672 Cable (Multiplex Power) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
R19674 Cable (VaporVac Power). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
R19675 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
R19679 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
R19699 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
R19708 Cable (Cash Acceptor-Splitter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33
R19826 Cable (Coil Adapter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33
R19936-G1 Cable (Controller to PPP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33
R19939-G1 Cable (Controller to Interface) . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33.A
R19949 Dedicated Cable (Display Controller Power) . . . . . . . . . . . . . . . . . . 8-33.A
R19951-G1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33.A
R19952-G1 Cable (Controller to Interface) . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33.B
R19956 Dedicated Cable (Totalizer). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33.B
R20210 Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33.B
R20311-G1 Ribbon Cable (Grade Select Interface) . . . . . . . . . . . . . . . . . . . . 8-33.C
R20384 Dedicated Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33.C
R20412 Dedicated Cable (Two-wire) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33.D
R20421 Dedicated Cable (Backlight Adapter) . . . . . . . . . . . . . . . . . . . . . . . . 8-33.D

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 Table Of Contents

R20433 Dedicated Cable (Valve Coil). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33.D

R20456 Dedicated Cable (Power) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33.D
R20457 Dedicated Cable (STP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33.E
R20460-G1 Dedicated Cable (Power Supply Interface) . . . . . . . . . . . . . . . . 8-33.E
T16180-G3 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34
T16259-G2 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-35
T16349-G1 Cable (Display Power) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38
T16350-G1 Cable (Display Power) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38
T16351-G1 Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-39
T16353-G1 Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-39
T16403 Cable (Display Power) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-40
T16412-G1 Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-40
T16503-G1 Cable (Main Display Power) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-41
T16504 Cable (PPU Power) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-41
T16542 Cable (Cash/Credit & Pump Preset Option) . . . . . . . . . . . . . . . . . . . . . 8-42
T16585 Ribbon Cable (PPU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-42
T16586 Ribbon Cable (PPU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-43
T16707-G001, -G002 Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-43
T16779-G1 Cable (PPU Display Power) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-44
T16780-G1 Ribbon Cable (PPU Display) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-44
T16908 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-44
T17094 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-46
T17103-G1 Cable (Main/PPU Display Power) . . . . . . . . . . . . . . . . . . . . . . . . . 8-49
T17125-G1 Cable (LCD Data). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-49
T17126-G1 Cable (LCD Power) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-49
T17179-G1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-49
T17280-G3 Ribbon Cable (PPU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-50
T17281 Cable (Grade Select, Used on MPD ProBlender™) . . . . . . . . . . . . . . . 8-50
T17291-G1 Cable (LCD Backlight, Used on MPD ProBlender™). . . . . . . . . . 8-50
T17292-G1 Cable (Display Power, Used on MPD ProBlender™) . . . . . . . . . . 8-50
T17293-G1 Cable (Display Power Distribution, Used on MPD ProBlender™) 8-50
T17346-G1, -G3 Cable (Main Cable Harness, MPD®-3, three- and four-grade)8-51
T17347-G1, -G2 Cable (Display Power, MPD®-3) . . . . . . . . . . . . . . . . . . . . . 8-54
T17348-G1 Ribbon Cable (Display PPU, MPD®-3, four-grade) . . . . . . . . . . . 8-54
T17387-G1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-55
T17394-G1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-55
T17471-G1 Cable (Display Power) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-55
T17519-G1 Cable (120V Lighting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-55
T17519-G2 Cable (120V Lighting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-56
T17520-G1 Cable (Main Regulator to LCD Display Power Supply) . . . . . . . . 8-56
T17521-G2 Ribbon Cable (Cash/Credit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-56
T17528-G1 Ribbon Cable (Logic/Main Display) . . . . . . . . . . . . . . . . . . . . . . . 8-57
T17536 Ribbon Cable (PPU Data) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-57
T17546-G3 Cable (Main Cable—Splice CRIND) . . . . . . . . . . . . . . . . . . . . . . . 8-58
T17550-G2, -G3 Cable (Bezel Backlight) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-59
T17557 Cable (Cash/Credit, PPU Backlight). . . . . . . . . . . . . . . . . . . . . . . . . . . 8-59
T17603-G1 Ribbon Cable (Cash/Credit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-60
T17687 Cable (CRIND Access). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-61
T17696 Ribbon Cable (Cash/Credit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-62
T17737-G1 Cable (CRIND Printer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-63
T17742-G2 Cable (CRIND Printer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-64
T17743 Cable (CRIND Printer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-66
T17766-G1 Cable (Backlight, used for Highline™ with LCDs) . . . . . . . . . . . . 8-67
T17766-G3 Cable (Backlight, used for Legacy® with LCDs) . . . . . . . . . . . . . 8-68
T17768-G1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-69

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page ix
Table Of Contents

T17795-G1 Ribbon Cable (PPU Data) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-69

T17928 Ribbon Cable (Steering Valve) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-70
T17931 Ribbon Cable (Motor Control Relay, used on VaporVac® option) . . . 8-70
T17932, T17933, and T17934 Cables (LCD Backlight). . . . . . . . . . . . . . . . . . . 8-71
T17935, T19936, and T17937 Ribbon Cable (Display PPU) . . . . . . . . . . . . . . . 8-71
T17938 Cable (Backlight to Regulator) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-71
T17939-G1 Ribbon Cable (MPD-3 CRIND with LCDs) . . . . . . . . . . . . . . . . . . 8-72
T17943 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-72
T17950 Cable (Steering Valve). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-73
T17979 Cable (Bezel Light) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-73
T18186 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-73
T18189 Cable (CRIND Printer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-74
T18228 Cable (Power Distribution) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-74
T18229 Cable (Access Door Alarm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-74
T18230 Cable (Data). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-75
T18549 Dedicated Cable (Grade Adaptor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-75
T18660 Cable (Cash/Credit-Pump Preset) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-75
T18685-G1 Ribbon Cable (Pump Stop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-76
T18686 Cable (Power) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-76
T18688-G1 Cable (Pump Handle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-76.A
T18689-G1 Cable (Ballast) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-76.A
T18690 Cable (Lights) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-76.A
T19019 Dedicated Cable (Ballast and Bezel Lights) . . . . . . . . . . . . . . . . . . . 8-76.A
T19048 Cable (Controller to Preset) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-76.B
T19058 Dedicated Cable (24VAC Adaptor). . . . . . . . . . . . . . . . . . . . . . . . . . 8-76.B
T19059 Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-76.C
T19060 Dedicated Cable (Cash/Credit PPU Backlight) . . . . . . . . . . . . . . . . . 8-76.D
T19380-G2 Dedicated Cable (Power/Two-Wire) . . . . . . . . . . . . . . . . . . . . . . 8-76.D
T19612 Dedicated Cable (AC Adaptor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-76.D
T19731 Ribbon Cable (Grade Select Distribution). . . . . . . . . . . . . . . . . . . . . 8-76.E
T19790 Ribbon Cable (Backlight Display). . . . . . . . . . . . . . . . . . . . . . . . . . . 8-76.F
T19793 Ribbon Cable (PPU Data) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-76.F
T19983 Dedicated Cable (AC Main) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-76.G
T19996 Dedicated Cable (Conduit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-76.G
W02405 Cable (CA-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-77
W02423-G1 Cable (Main Power Cable for MPD Blender) . . . . . . . . . . . . . . . . 8-80
W02423-G1 Cable (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-81
W02455 Cable (Main Power CA-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-83
W02468 Cable (Main AC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-86
W02469 Cable (Main DC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-88
W02477 Cable (Pump Handle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-91
W02479 Cable (Cash/Credit, Grade Select) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-92
W02501 Dedicated Cable (Cash/Credit, Grade Select) . . . . . . . . . . . . . . . . . . . 8-93
W02851, W02852, W02853, and W02854 Dedicated Cables
(CRIND Printer Left/Right, A & B Sides) . . . . . . . . . . . . . . . . . . 8-95
W02867-G1 Dedicated Cable (AC Display Backlight) . . . . . . . . . . . . . . . . . . . 8-97
W02867-G2 Dedicated Cable (AC Display Backlight) . . . . . . . . . . . . . . . . . . . 8-97
W03261-G1 Dedicated Cable (Main AC). . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-97.A
W03602-G1 Ribbon Cable (Main Interface) . . . . . . . . . . . . . . . . . . . . . . . . . 8-98.D
W03715 Ribbon Cable (PPP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-98.F

Wiring Diagrams
Highline™ Series • Premodular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-99
Highline with Gas Discharge Displays • Cable Block Diagram . . . . . . . . . . . . . 8-99
Highline™ with Gas Discharge Displays • Electronic Interconnect. . . . . . . . . 8-100

Page x MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
 Table Of Contents

T15110 Highline™ with SID Displays • Cable Block Diagram . . . . . . . . . . . 8-102

T15108 Highline™ with SID Displays • Electronic Interconnect . . . . . . . . . . 8-103
Highline™ • Hydraulic Interconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-110
Highline™ Series • Modular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-113
T17770 Highline™ with LCD Displays • Cable Block Diagram . . . . . . . . . . 8-113
T16253 Highline™ with SID Displays • Cable Block Diagram . . . . . . . . . . . 8-114
R18465 Highline™, Salesmaker-2H/4A, MPD® -1, Cash Credit/Preset Option • Cable
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-115
R18466 Highline™, Salesmaker-2H/4A, MPD® -1, Customer Preset Option • Cable Block
Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-116
R18982 Highline™, Salesmaker-2H/4A, MPD® -1, Programmable Preset Option • Cable
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-117
T17009 Highline™ Dispenser Standard Gallon • Hydraulic Interconnect . . . 8-118
T17010 Highline™ Pumps Dual One-Product • Hydraulic Interconnect . . . . 8-119
T17018 Highline™ Pumps Single and Dual Two-Product • Hydraulic Interconnect8-120
T17007 Highline™ Dispenser Conventional High Gallon • Hydraulic Interconnect8-121
W02985 Highline™ Master/Satellite High Gallon, Super-Hi and Conventional • Hydraulic
Interconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-122
T19016 Highline™ Simplified Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-123
Salesmaker • Pre-Modular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-125
FE-94 Salesmaker™ -4 • Cable Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-125
FE-106 Salesmaker™ -4 • Electronic Interconnect . . . . . . . . . . . . . . . . . . . . . 8-126
FE-59 Salesmaker™ -4 • Hydraulic Interconnect . . . . . . . . . . . . . . . . . . . . . . 8-133
Salesmaker™ • Modular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-135
T16254 Salesmaker™ -4A • Cable Block Diagram. . . . . . . . . . . . . . . . . . . . . 8-135
T16700 Salesmaker™ Pro-Blender™ • Cable Block Diagram . . . . . . . . . . . . 8-136
T17100 Salesmaker™ -2H, and -4A • Cable Block Diagram . . . . . . . . . . . . . 8-144
W02613 Salesmaker™ -2H, and -4A Dispenser • Hydraulic Interconnect . . . 8-146
W02960 Salesmaker™ -4A Pumps • Hydraulic Interconnect . . . . . . . . . . . . . 8-147
MPD® Series • Pre-Modular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-151
FE-2 MPD® A3 • Cable Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-151
FE-3 MPD® A3 • Hydraulic Interconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-154
FE-66 MPD® -1 • Electronic Interconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-156
FE-81 MPD® -1 • Hydraulic Interconnect. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-158
MPD® Series - Modular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-159
T16251 MPD® -1 Six Hose • Cable Block Diagram. . . . . . . . . . . . . . . . . . . . 8-159
T16252 MPD® -1 Eight Hose • Cable Block Diagram . . . . . . . . . . . . . . . . . . 8-161
MPD®-2/C Series • Pre-Modular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-163
FE-12 MPD® -2/C • Cable Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-163
FE-8 MPD® -2/C • Electronic Interconnect . . . . . . . . . . . . . . . . . . . . . . . . . . 8-164
FE-11 MPD® -2/C • Hydraulic Interconnect. . . . . . . . . . . . . . . . . . . . . . . . . . 8-165
MPD® Series • Modular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-166
T17671 MPD® -3 with SID Displays • Cable Block Diagram . . . . . . . . . . . . 8-166
K94061-01, -04 & -05 LCD Retrofit Kit (Modular) • Cable Block Diagram . 8-170
T17672 MPD® -3 with CRIND® and SID Displays • Cable Block Diagram 8-171
T17963 MPD® -3 with CRIND® and LCD Displays • Cable Block Diagram 8-173
W02712 MPD® and MPD®-3 Dispenser • Hydraulic Interconnect . . . . . . . . 8-174
MPD® ProBlender™ • Modular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-175
T17284 MPD® Pro-Blender™ • Cable Block Diagram . . . . . . . . . . . . . . . . . 8-175
W02703 MPD® Pro-Blender™ Dispensers • Hydraulic Interconnect . . . . . . 8-181
MPD® Precision Blender™ • Modular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-182
T17463 MPD® Precision Blender • Cable Block Diagram . . . . . . . . . . . . . . . 8-182
W02732 MPD® Precision Blender • Hydraulic Interconnect . . . . . . . . . . . . . 8-190
The Advantage® Series 4x4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-190.A
T19601 • The Advantage 4x4 Cable Block Diagram. . . . . . . . . . . . . . . . . . 8-190.A

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Table Of Contents

T19602 • The Advantage 4x4 Electronic Interconnect . . . . . . . . . . . . . . . . . 8-190.E

The Advantage® Series • with Optimized Electronics (T20307 • 11 pages). . . . 8-190.O
The Advantage 6 Hose, Single-Hose + 0, Dual and Quad Units . . . . . . . . . 8-190.O
The Advantage 6 Hose, 2+1, 3+0, 3+1, 4+0, 5+0 and 5+1 Blenders . . . . . . 8-190.P
The Advantage - All Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-190.Q
The Advantage Grade Select and Pump Preset Options for 4, 5 or 6 Grades8-190.R
The Advantage 6 Hose Blender and PPP Option . . . . . . . . . . . . . . . . . . . . . 8-190.S
The Advantage 6 Hose Blender and MPD, Single-Hose +0, Dual and Quad 8-190.T
The Advantage 6 Hose, 2+1, 3+0, 3+1, 4+0, 4+1, 5+0 and 5+1 Blenders . . 8-190.U
The Advantage with VaporVac and ATC Options . . . . . . . . . . . . . . . . . . . . 8-190.V
The Advantage Optional Main Displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-190.X
The Advantage with Optimized Electronics Dual Level Pricing. . . . . . . . . 8-190.Y
The Advantage® Series • Modular. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-191
T17401 The Advantage 48" Frame • Cable Block Diagram. . . . . . . . . . . . . . . 8-191
T18687 The Advantage® 36" Frame • Cable Block Diagram . . . . . . . . . . . . . 8-194
T17613 The Advantage Selectable Blender • Cable Block Diagram . . . . . . . . 8-196
T18166 The Advantage® VaporVac® • Cable Block Diagram . . . . . . . . . . . . 8-205
R20343 The Advantage Series • Cable Block Diagram . . . . . . . . . . . . . . . . 8-208.A
FE-270K The Advantage Series Dispensers • Hydraulic Interconnect. . . . 8-208.W
Optimum • Cable Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-208.X
FE-270 The Advantage Series Dispensers • Hydraulic Interconnect . . . . . . . . 8-209
FE-286 The Advantage Series Pumps • Hydraulic Interconnect . . . . . . . . . 8-209.A
Legacy® Series • Modular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-209.B
T19372 Legacy® Electronic Pump and Dispenser • Cable Block Diagram. 8-209.B
T19371 Legacy® Electronics Pump and Dispenser • Electronic Interconnect. 8-211
FE-322 Legacy® Commercial/Mechanical Pump and Dispenser • Hydraulic Interconnect
8-219
FE-324 Legacy® Commercial/Mechanical Pump and Dispenser • Hydraulic Interconnect
8-220
FE-332 Legacy® High Gallon or Ultra-Hi Gallon Master/Satellite Dispenser • Hydraulic
Interconnect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-221
FE-333 Legacy® High Gallon or Ultra-Hi Gallon Master/Satellite Combo Dispenser • Hy-
draulic Interconnect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-222
FE-326 Legacy® Electronics Pump and Dispenser • Hydraulic Interconnect . 8-223
Performer™ Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-225
T19700 Performer • Cable Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-225
T19701 Performer • Electronic Interconnect . . . . . . . . . . . . . . . . . . . . . . . . . . 8-227
FE-334 Performer Series • Hydraulic Interconnect . . . . . . . . . . . . . . . . . . . 8-236.A
Dimension® Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-237
T18001 Dimension • Cable Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-237
T18002 Dimension • Electronic Interconnect . . . . . . . . . . . . . . . . . . . . . . . . . . 8-248

Appendix A
Theory Of Operation For Pumps And Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Flow Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
How A Dispenser Works. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
How A Self-Contained Pump Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
How The Electronics Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Modular Electronics Power and Data Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
How The Advantage® Dispenser Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
How The Advantage® Blender Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
How The Advantage® Blender Six-hose Works . . . . . . . . . . . . . . . . . . . . . . . . A-9
How The Advantage® Super-Hi™ Works . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9.A
How The MPD® and Salesmaker Pro Blender™ Works . . . . . . . . . . . . . . . . . A-10
How The MPD® Precision Blender™ Works . . . . . . . . . . . . . . . . . . . . . . . . . A-11

Page xii MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
 Table Of Contents

How The MPD® Fixed Blender Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12

How The Pre-Modular Electronics (H-111B) Works . . . . . . . . . . . . . . . . . . A-12.A
How A Master/Satellite/Combo - Ultra-Hi™ High Gallonage Dispenser WorksA-13
How A Master/Satellite/Combo - Super-Hi™ High Gallonage Dispenser WorksA-14
How Truck Stops Are Configured . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15
How VaporVac™ Vacuum Assist Vapor Recovery Works. . . . . . . . . . . . . . . . A-17
How Stage Two (Balance Type) Vapor Recovery Works . . . . . . . . . . . . . . . . . A-18
How The Advantage® Digital Valve (T20013) Works . . . . . . . . . . . . . . . . . . . A-19
How The Advantage® Two-Stage Valve (R19093) Works. . . . . . . . . . . . . . A-19.A
How the Legacy and Performer Two-Stage Valve (R20008) Works. . . . . . . A-19.A
How W02808 Manifold Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20

Appendix B
Modular Electronic Board Replacement Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Appendix C
Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Date Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Highline Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
MPD® A-3 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
MPD Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
Salesmaker™ Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
Salesmaker Pro Blender™ Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
The Advantage® Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
The Legacy® Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
Dimension® Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
Performer Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6

Appendix D
The Advantage® Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
Highline Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-11
Salesmaker Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-12
Blender Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-13

Appendix E
General Torque Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
Screws and Bolts (Plated). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
Pipe Plugs and Pipes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
Flanged and Compression Tube Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
Self-Contained Pumping Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
Meter Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2

Appendix F
Peripheral Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
Distribution Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
STP Isolation Box (PA02870000000/T17856) . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
Pulse Simulator Box (T19343-G1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2

Appendix G
Pump and Dispenser Software Kit Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1
Appendix H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1
Removing Pump or Dispenser from Fuel Island . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1
Removing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page xiii
Table Of Contents

Storing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2

Unit Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2

Glossary of Terms
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Glossary-5

Index

Page xiv MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
 Revision History

Revision History
The following tables list the revision history of MDE-2531C, Pump and Dispenser Start-Up
and Service manual, including this revision package.

December 1998
The December 1998 revision package includes the following changes.
Page Revision Page Revision
New Table of Contents T20307 Block Diagram (page 2 of 11)
The Advantage with Optimized
Brand Panel Lighting, Backlighting and 8-190.P
Electronics, 6 Hose, 2+1, 3+0, 3+1,
6-69 Bulbs/Lamps; revision of service tips
4+0, 5+0 & 5+1 Blenders
on shielding.
T20307 Block Diagram (page 3 of 11)
The Advantage with Optimized
8-190.Q The Advantage with Optimized
6-82 Electronics and Optimum Series Card
Electronics, All Units
Cages
T20307 Block Diagram (page 4 of 11)
T19706 Power Supply revised to
The Advantage with Optimized
include use on both Optimum™ and 8-190.R
6-99 Electronics Grade Select & Pump
The Advantage® with Optimized
Preser Options for 4,5 or 6 Grades
Electronics (added detail)
T20307 Block Diagram (page 5 of 11)
PCB Contents to show Optimized
6-106 The Advantage with Optimized
Advantage
8-190.S Electronics 6 Hose Blender and PPP
T20011 Pump Controller Board Option without 4,5 or 6 Grade Select
revised to include use on both Option
6-112
Optimum and The Advantage with
T20307 Block Diagram (page 6 of 11)
Optimized Electronics (added detail)
The Advantage with Optimized
8-190.T
T20284 Steering Valve Driver Board Electronics 6 Hose Blender and MPD,
6-154.A added. Used on The Advantage with Single-Hose +0, Dual and Quad Units
Optimized Electronics
T20307 Block Diagram (page 7 of 11)
6-155 Miscellaneous changes The Advantage with Optimized
8-190.U
Electronics 6 Hose, 2+1, 3+0, 3+1,
T20076-G1 Pump Interface Board for
4+0, 4+1, 5+0 & 5+1 Blenders
6-161 Advantage with Optimized Electronics
and Optimum Series T20307 Block Diagram (page 8 of 11)
8-190.V - The Advantage with Optimized
T18595 I.S. Barrier Board used on
6-173.A 8-109.W Electronics VaporVac® and ATC
Dimension Series added.
Options
T20275 Grade Select and
T20307 Block Diagram (page 10 of 11)
Programmable Pump Preset used on
6-173.B 8-190.X The Advantage with Optimized
The Advantage with Optimized
Electronics Optional Main Displays
Electronics added.
T20307 Block Diagram (page 11 of 11)
Changes to Troubleshooting Error
7-7 to 7-8 The Advantage with Optimized
Codes 8-190.Y
Electronics Dual-Level Pricing (No
8-1 to 8- Switch)
Changes to ‘Cables - Where Used’
10
A-1 New Contents
W03715 Ribbon Cable revised to
8-98.F to Theory - How The Advantage Digital
include -G2 used on The Advantage
8-98.H A-19 Valve Works (used on The Advantage
with Optimized Electronics
with Optimized Electronics)
T20307 Block Diagram (page 1 of 11)
New Index
The Advantage with Optimized
8-190.O
Electronics 6 Hose, Single-Hose +1,
Dual & Quad Units

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page xv
Revision History

June 1998
The June 1998 revision package includes the following changes.
Page Revision Page Revision
New Table of Contents 6-27 Corrected “Volume Unit” to
“Conversion Factor”.
2-2 Added Certificate of Conformance
to numbers for Gilbarco pumps and 6-48 Updated The Advantage Blender
2-2.a dispensers (PSB 112-96). Check Valve illustration.
3-1, 6-52 Added shear valve information from
Updated page references to section 6.
3-2 PSB 100-96a.
Eliminated previous page 4-10 6-57 Added wiring table for VaporVac
(“Testing Nozzle Vacuum With A Pulse pump.
Simulator Box”). This information is
6-58 Added instructions for packaging
4-10 covered on page 4-14. Also,
VaporVac pumps for warranty return.
to renumbered pages; corrected
4-17 miscellaneous gpm settings; added 6-61 Updated voltage information for
Test Ranges chart; and added T18018 board.
“Reading the VaporVac Test” on page
6-96 Clarified that T16513 power supply is
4-16.
for units manufactured before July
4-19 Renumbered pages. Added VaporVac 1997.
to Commissioning Performance Test
6-108 Corrected “with” to “without”.
4-22 Form.
6-110 Updated model information in T18202
5-3,
Corrected code number errors. board table.
5-4
6-150 Corrected jump jack settings for
5-19 Corrected typographical error.
T19111 (PSB 07-97).
Added text to command code 10,
5-20 6-161 Added Optimum pump interface board
function code 24 (PSB 08-97).
information from PSB 03-98.
Added six-hose blender programming
5-23 6-164 Corrected name of T18708 Backlight
instructions.
Regulator Board.
5-24 Updated page references to section 6.
6-173 Corrected “voltages” to “resistances.”
5-29,
Updated page references to section 6. 6-175 Added table to help identify Q11008
5-30
relays.
Section 6 has been reorganized into
Updated VaporVac troubleshooting
Hydraulic and Electronic sections. All 7-12
table.
information on the pages remains the
Section
same, except for the items listed 7-21 Updated page references to section 6.
6
below. Be sure to copy any
Changed T18180 Multiplex Board to
handwritten notes from your old 7-22
Super Multiplex Board.
revision to the new one.

Page xvi MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
 Revision History

December 1997
The December 1997 revision package includes the following changes.
Page Revision Page Revision
New Table of Contents Added Advantage meter calibration
6-25 information. Added Legacy calibration
1-4 Added new installation addenda
information for v.84.0.0 thru 84.2.1.
2-3 Added sample commissioning form
6-27 Updated screen illustration
Added sample commissioning quick
2-4 6-29 to Added/updated nozzle put-down
reference form
6-30 information
3-3 Added sample maintenance checklist
6-33 Clarified IS Barrier information
Corrected hose dimension. Removed
4-5 Updated troubleshooting information.
conversions chart. 6-54
Added Optimum voltage.
4-11 Added certification note
Corrected pump handle switch voltage
6-40
5-6.A Added command code listing references
Corrected Default setting on function 6-69 New lamp and ballast assemblies
5-8
code 1
Corrected board part number in table to
6-73
5-11 Added blender note to command code 7 T16589-G1
Added note on default settings to function 6-74 Updated Controller Board part number
5-13
code 1
6-76 Updated Controller Board part number
Added line leak detector note to function
5-15 Corrected board part number in table to
code 5 6-81
T18904-G1
Corrected "No Comma" to "Decimal" in
5-16 6-82 Added Optimum card cage
function code 10 table
6-84 Added note for H-111 modular units
5-19 Added note to function code 19 table
6-92 to
5-20 Added information to function code 22 Added/updated power supply information
6-104
Moved function code 4 from page 21.
Added T20011 Optimum Pump Controller
Added single- and dual-level PPU display 6-106
5-21.A board. Created new contents list.
notes to function code 4. Added function
code 5 6-108 Corrected T15841 text.
5-23 Added V84.X note for function code 1 6-111 Added G-level information for T18904.
5-23 Added function code 4 Added T20011 Optimum Pump Controller
6-112
board
5-23.A Moved command code 19 from page 23
Added T19993 Optimum display board.
Corrected alignment in Conversion Factor 6-124
5-24 Created new contents list.
table
6-137 Added G-level information for W01510.
Added Blender note to Displaying Pump
5-27
Totals Updated JP1 information on T17543 and
6-142
T17962 boards.
Added information for MPD canopy kit
6-2
when installing VaporVac 6-149 Added T19993 Optimum display board
Added R20294-30, plus notes on use of Added T17713 board illustration. Clarified
6-152
6-4 The Advantage dispenser 10" filters vs. grade select switch information.
5" filters
Added T20076 Optimum Pump Interface
6-155
Added The Advantage Extended-Reach board. Created new contents list.
6-11
Hose Retriever
6-158 to
Updated LED descriptions
6-12 Added VDI information 6-159
6-14 Updated hydraulic manifold illustration Added T20076 Optimum Pump Interface
6-161
board
6-162 Updated SID voltage information

Continued

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page xvii
Revision History

December 1997 (Continued)

Page Revision Page Revision

8-1 to 8-236.A
Updated cable block reference chart.
8-10 thru Added Performer wiring diagram FE-334
8-236.C
8-11 to
Added N21120, N23730 cables.
8-11.D A-1 Updated table of contents
8-13 Updated R18736 cable information. Added How The Advantage® Super-Hi™
A-9.A
Works
8-21 Added R19118 cable.
B1 thru B4Updated board replacement guide
8-30 Added R19542 cable.
G1 thru
Added R19826, R19949, R19951, Updated software guide
8-33 G4
R19952, R19956, R20210, R20311,
to
R$20384, R20412, R20421, R20433, Added Removing Pump or Dispenser
8-33.F H
R20456, R20457, and R20460 cables. from Fuel Island section
8-41 Updated T16504 cable information. New Index
8-57 Updated T17536 cable information.
8-75 Added T18549 cable.
Added T19019, T19058, T19059,
8-76.A
T19060, T19380, T19612, T19731,
to
T19790, T19793, T19983, and T19996
8-76.H
cables.
8-94.A to
Added W02501 cable.
8-94.B
8-97 Added W02867-G2, W03275, W03490,
to W03491, W03520, W03601, W03602,
8-98.H and W03715 cables.
8-102 Added cable block diagram T15110
8-190
.A, B, .C Revised cable block diagram T19601
and .H
8-196 Revised cable block diagram T17613
8-204.C
Added cable block diagramsT19503
thru .E
8-208
.B, .C Revised cable block diagrams R20343
and.F
8-208.W Moved FE-270K from 208.X
8-208.X Added Optimum cable block diagram
8-221
and Revised cable block diagrams
8-221.A
8-224.A
thru Added Legacy wiring diagram FE-335
8-224.C

Page xviii MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
 Revision History

June 1997
The June 1997 revision package includes the following changes.
Page Revision Page Revision
New Table of Contents 6-80 to Added Advantage 4x4, Dimension,
6-82 Legacy, and Performer series card cages
1-9 Added first aid information
6-88 Added R20267.
4-5 thru Corrected low flow rate symptoms and
4-8 updated VaporVac information. Added Performer and Legacy electronic
6-90
access information.
4-10 thru
Updated VaporVac Testing information
4-12 6-96 Corrected voltage information
4-13 Updated drawing 6-101, Moved W02421 and W02453 to Power
6-102 Supply section
4-18 thru
Updated “VaporVac Items to Check”
4-18.B 6-135 Added T16940 SID PPU display board
Added Dimension and Performer series Corrected MPD hose assignment.
5-3 6-145
Power-Up Displays Added Dimension hose assignment
Corrected Command Code 4, Function Updated LED indicator for T17723 and
5-8 6-162
Code 1 settings T15857.
Added default for Command Code 10, 6-173 Added T19301 IS Barrier board
5-13 Function Code 1 for Legacy/Performer
Added UL and NFPA requirements for
(see PSB 111_96) 6-174
Push-To-Start retrofits
Added Mexico VaporVac information for
5-15 7-16.A Updated soda button troubleshooting
Function code 6
8-33 Added R10052-G1 and R10051-G1
5-23 Added command code 19
8-88 thru
Moved “Verifying Blend Ratios” from Updated W02469
8-91
5-27 Command Code 3 to Additional
Programming. Updated DLT information. 8-174 Re-issued W02712
5-29 Added note for performing master resets. 8-190.A
thru Added Advantage 4x4 wiring diagrams
5-30 Corrected description for T17701.
8-190.N
6-8 Updated continuity test
8-209 Updated FE-270
6-11 Added Dimension hose retriever
8-224 Added FE-327
6-14 to Updated hydraulic manifolds for The
8-225
6-15 Advantage, Legacy, and Performer Added Dimension and Performer series
thru
wiring diagrams
6-17 Added Meter date code 8-254
6-29 Added nozzle put-down graphics A-6 Updated Modular Electronics diagram
6-33 Updated pulser information C-4 Updated Advantage Model Number Guide
6-43 Added sump troubleshooting information Added Model Number Guides for
C-6
Dimension and Performer series
Added The Advantage valve coil ohm
6-51
readings G-1 thru
Updated software guide
G-2
6-52 Added shear valve notice
New Index
6-69 Added Legacy and Dimension bulbs
6-71 to
Corrected LED functions for card cages
6-79

New cable and wiring tabs are added. Add the tabs as follows:
• “Performer” tab after page 8-225
• “Dimension” tab after page 8-236

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page xix
Revision History

December 1996
The December 1996 revision package included the following changes.
Page Revision Page Revision
3-1 thru Added VaporVac maintenance and 6-108 Updated T15841
3-1 inspection information
6-121 Updated PCB drawing and callouts
4-10 Added VaporVac test procedure
6-144 Updated -G level info for T18705
4-14 thru Addend new VaporVac commissioning
4-18 tests for blenders 6-149 Corrected JP settings for T19108

Added incremental option to Command 6-160 Added relay functions for T18994
5-8
Code 4 6-166 Updated W01513 and W01511
5-9.A 6-171 Updated relay board information
Added incremental pump preset
thru
programming instructions. 6-172 Added T13354 motherboard
5-9.B
Added VaporVac alarm information for 7-2 Added VaporVac table 9
5-15
Function Code 6 for 70.8.2 7-3 Added error code 117, Blend Ratios
5-17 Added v.84.2.5 information 7-8 Corrected Error Code 33, 35
5-28 Added ATC programming information 7-12 Added information for zero A/L reading
6-4 to 7-16A Added Grade Select button information
Updated gasoline filter information
6-6
Added more troubleshooting information
6-21 Added meter drain information 7-20
for Error Code 33 symptoms
6-25 Modified calibration method Added Error Code 30 symptoms to
6-34 Corrected procedure for removing power VaporVac Problem Descriptions and
7-21
VaporVac nozzle spitting to
Corrected pump handle switch test troubleshooting table.
6-40
procedure
Added Error Code 30 information for
6-49 Added note for master resets 7-22
MPD-1/2/C and 3 LEDs
6-51 Added valve coil wire information 7-23 Added Distribution Box troubleshooting
6-57 Corrected R19663-G1 and T17942 8-143 Replaced W02564 Hydraulic interconnect
6-60 Corrected voltage test points for T18015 8-208.A
Added R20343 cable block diagram for The
6-64 Corrected voltages for T18018 thru
Advantage units produced after 5/96.
8-208.U
6-64 Corrected callout for T18159
A-1 thru Reorganized chapters, added flow rate
Added VaporVac Super Multiplex Interface A-20 and truck stop configurations
6-66
board
B1 thru
6-69 Added single-bulb Advantage brand panel Updated board replacement guide
B-3
6-92 Added voltage select plug pin-to-pin table G-1 thru
Added software guide
6-92 to G-2
Added power supply information
6-104 Index Updated index to reflect all revisions
6-103 Corrected LED for T17418

New cable and wiring tabs are added. Add the tabs as follows:
• “Highline” tab after page 8-98
• “Salesmaker” tab after page 8-124
• “MPD” tab after page 8-150
• “The Advantage Series” tab after page 8-190
• “Legacy” tab after page 8-209.A

Page xx MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
 Revision History

June 1996
The June 1996 revision package included the following changes.

Page Revision Page Revision

i thru xii Updated table of contents to reflect all 6-121 Added W02061 Pump ID assignments
revisions Corrected Salesmaker-4 grade assignments
xiii thru Updated revision history 6-141 Changed test point voltage for T17622
xiv
6-142 Added T17962 board illustration
1-1 thru Updated safety information. Added “Who
1-8 To Contact” section. 6-156 Changed valve and STP control names for
T18024
4-7 Added Testing Leak Detector information
6-160 Edited voltage test points for T18994
5-6 Edited method for entering PIN codes
6-164 Added obsoleted/superseded information
5-13 Clarified note on determining model to T18708
number and software version.
6-175 Added information on mechanical relays
5-23 Edited method for performing Master
Reset 6-183 Added Q10939-04, -05 information

5-30 Corrected label for W02061 Logic board 8-1 thru Updated Cables–Where Used to include
8-8 new wiring diagrams
6-10 Added flow restrictor information
8-191 Remove and discard these pages from
6-15 Added new blender steering manifold thru your existing manual. Replace them with
6-25 to Updated calibration information 8-210 the pages included in this revision
6-27 packages.
Updated the following The Advantage
6-49 Edited service information for PFC valves diagrams: T17401, T18867, T18472,
6-62 Added information for T18021 T17613, T18166, FE-270, FE-286

6-63 Added Information for T19401 8-219 Remove and discard these pages from
thru your existing manual. Replace them with
6-83 Added MPD key control information 8-224 the pages included in this revision
6-89 Added new CRIND, Monochrome, and packages. Updated the following Legacy
InfoScreen descriptions and information series diagrams: FE-322, FE-332, FE-326

6-95 Corrected voltages for T13762 A-11 Added manifold information

6-96 Added information on T16513-G8 D-1 to Revised all configuration drawings for The
D-11 Advantage series units
6-103 Added obsoleted/superseded information
to T17418 Index Updated to reflect all changes/revisions

6-104 Added voltages for T17772-G4, -G5, and

-G6 transformer

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page xxi
Revision History

December 1995
The December 1995 revision package included the following changes.

Page Revision Page Revision

i-vi Updated to reflect all changes. 6-101 Corrected input voltage
4-6 Revised probable causes of low flow rates. 6-103 Updated backlight power supply
4-8 Added specific Vapor Recovery items to 6-108 Updated board information.
check when testing.
6-110 Updated board information.
4-12 Added “Inches of Water “ to Vacuum Level
6-119 Updated illustration of W01874
table.
6-134 Updated illustration of T16226
4-14 Added VaporVac Performance Test for
Commissioning 6-135 Corrected LED and TPs
4-15 Added VaporVac Test Tips 6-139 Updated -G level info for W02107
5-6 Added information for entering PIN 6-140 Corrected JPs and TPs
numbers.
6-145 Updated Hose ID and assignments
5-7 Corrected settings for standalone and two-
6-156 Added blender information and corrected
wire operation
LEDs for T15849/T18024
5-8 Corrected step 4.
6-158 Added blender information for T16589
5-11 Added information for command code 7.
6-159 Added blender information for T18156
5-13 Corrected methods for entering command
6-164 Corrected board illustration for T18708
codes
6-174 Added soda button information
5-14 Added default for function code 4
6-183 Added new Legacy totalizer information
5-16 Corrected settings.
7-3 Added “Disconnected” to Cause 7
5-17 Corrected call out for default setting.
7-4 Added “FF Steering valve” to Cause 9 and
5-18 Added default information for function
“Contaminated, Damaged)” to Cause 58
code 16
7-8 Added Cause 20 Display Board
5-20 Added information for Function Code 23
7-12 Added Troubleshooting Table 9 –
5-22 Corrected method for entering level 3 PIN
VaporVac Faults
6-25 Updated controller board information.
7-17 to Added ATC and VaporVac troubleshooting
6-34 Revised steps for repairing pumps 22 information.
6-39 Updated gerotor gear illustration 8-1 Added Legacy Series to “Cables–Where
Used” table
6-46 Revised steps for repairing valves
A-11 Corrected illustration of how a self-
6-51 Added torque specs for Two-stage valve
contained pump works
hex hd. bolts
B-1 Added T18202 Controller Bd
6-61 Corrected voltage test point P1001, pins 1
and 2 (T18018) GlossaryAdded new glossary terms
6-83 Added key control information Index Updated to reflect all changes/revisions
6-92 Corrected output voltage

June 1995
The initial revision of MDE-2531C was a completely new document that superseded the
“B” revision.

Page xxii MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Read This First

Read This First

This manual provides the following start-up and service information for Gilbarco dispensers
and self-contained pumps:
• Safety Information (Section 1)
• Start-Up and Commissioning Procedures (Section 2)
• Inspections and Preventive Maintenance (Section 3)
• Common Service Procedures and Tests (Section 4)
• Programming Procedures (Section 5)
• Component Specifications (Section 6)
• Troubleshooting Guides (Section 7)
• Wiring Diagrams (Section 8)

This book is a general service guide and not a replacement for Gilbarco Certified Training.
Certified Training includes instruction in safety procedures, use of test equipment and common
tools, wiring requirements, and electrical service procedures.

Important
Do not service pumps and dispensers unless you have this training. Never allow untrained
individuals to service any Gilbarco equipment.

Who Should Use This Manual

This manual is intended for Gilbarco Authorized Service Contractors (ASCs) who have been
trained and certified by attending Gilbarco Certified Training classes. These ASCs should
know basic troubleshooting techniques, like how to read a volt/ohm meter, read pressure, etc.
and understand the differences in Gilbarco products, options and functionality.

If you have not been through Gilbarco training, please contact the Gilbarco Training Department.

Who To Contact At Marconi Commerce Systems

For this type of information Call the following phone numbers.
To schedule training on Marconi products Call your local Marconi distrubutor for assistance.
For technical assistance Marconi Technical Support at 1-800-743-7501
For warranty service and information Marconi Tele-Support at 1-800-800-7498
For explanation of Marconi’s warranty policy Contact your local Marconi distributor for assistance.
For additional technical literature, i.e. installation, Marconi Literature Department at 1-336-547-5661
parts manuals, and other documents

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 1-1
Read This First

Requesting Further Technical Assistance

A Service Technician requesting technical assistance should do the following:

1 Be at the site.

2 Have the following available when placing the call:

• Unit model and serial number
• Site name and telephone number
• Your technician number
• Problem description and history
• All required recommended spare parts
• Manuals available for reference

3 Call the Technical Support department (1-800-743-7501).

Refer to the Customer Service Report (CSR) number if previously assigned.

Using Replacement Parts

Use only genuine Gilbarco replacement parts. Use of other parts will void warranty and could
affect unit conformance to various national, local, or state codes.

Page 1-2 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Read This First

Reference Documents
The following documents may be helpful when servicing Gilbarco equipment. See P-1362 for
a complete listing of documents available. Contact the Literature Department (336-547-5661)
for information on Gilbarco documentation.

P-1362 Gilbarco Literature Guide

MDE-2620 Graphics Panel Application
MDE-2652 Universal CRIND and Cash Acceptor Service Manual
RP100-90 PEI Recommended Practices for Underground Liquid Storage Systems
MDE-3019 Handbook 44
MDE-3026 Standardized Service Coding/Terminology
MDE-2183 Warranty Form
MDE-2755 Gilbarco STP Control and Dispenser Isolation Relay Box PA0287

MDE-2833 Pump and Dispenser Site Prep Manual

MDE-2540 Pump and Dispenser Owner’s Manual
MDE-2151 Modular Electronics with SID Displays User Quick Reference
MDE-2152 Modular Electronics with SID Displays Programming Quick Reference
MDE-2748 Modular Electronics with LCD Displays User Quick Reference
MDE-2740 Modular Electronics with LCD Displays Programming Quick Reference

MDE-2742 The Advantage® Series Options and Kit Guide

MDE-2530 Pump and Dispenser Installation Manual (see the following installation addenda):
• MDE-2530-01 The Advantage® MPD® Dispensers
• MDE-2530-03 The Advantage MPD Pumps
• MDE-2530-05 The Advantage Dual, Super-Hi Dual and Quad Dispensers
• MDE-2530-06 The Advantage Dual and Quad Comparison to Tokheim°
• MDE-2530-07 The Advantage Dual, Super-Hi Dual and Quad Pumps
• MDE-2530-09 The Advantage Fixed Blender Six-Hose Dispenser
• MDE-2530-13 The Advantage Selectable Blender Dispensers
• MDE-2530-15 The Advantage Selectable Blender Pumps
• MDE-2996-19* The Advantage 4x4 Pumps and Dispensers *

• MDE-2530-21 Highline™ Standard Gallonage Dispensers

• MDE-2530-23 Highline Conventional High Gallonage Dispensers
• MDE-2530-25 Highline Super-Hi™ Dispensers
• MDE-2530-27 Highline Ultra-Hi™ Dispensers
• MDE-2530-29 Highline Satellite Dispensers
• MDE-2530-71 Highline Standard Gallonage Pumps
• MDE-2530-73 Highline High Gallonage Pumps

• MDE-2530-31 Trimline® and Commercial 625/650 Dispensers

• MDE-2530-35 Commercial 684 Dispensers and Pumps
• MDE-2530-37 Trimline and Commercial 625/650 Pumps
• MDE-2530-39 Commercial 625 Ultra-Hi Dispensers

• MDE-2530-41 Salesmaker™-2H and 4A Dispensers and Pumps

• MDE-2530-43 Salesmaker Pro Blender™ Dispensers

• MDE-2530-51 MPD-1 and MPD-3 Dispensers

• MDE-2530-53 MPD Pro Blender™ Dispensers
• MDE-2530-55 MPD Precision Blender™ Dispensers
* International units, not for use in the U.S.A.
° Tokheim is a registered trademark of Tokheim Inc.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 1-3
Read This First

Installation Addenda (continued)

• MDE-2530-61 Pre-Modular MPD®-2/C Dispensers
• MDE-2530-62 Pre-Modular Highline™ Dispensers and Pumps
• MDE-2530-63 Pre-Modular MPD-1 Dispensers
• MDE-2530-64 Pre-Modular MPD-A3 Dispensers
• MDE-2530-65 Pre-Modular Salesmaker™-4 Dispensers and Pumps

• MDE-2530-80 Legacy® Commercial Pumps and Dispensers

• MDE-2530-81 Legacy Electronic Pumps and Dispensers
• MDE-2530-82 Hi, Ultra-Hi, Master/Satellite/Combo Pumps and Dispensers
• MDE-2530-83* Legacy Mechanical Pumps and Dispensers *

• MDE-2996-01* Dimension® Series One-, Two-, Three-, and Four-Grade Pumps *

• MDE-2996-09* Dimension Series One-, Two-, Three-, and Four-Grade Dispensers *
• MDE-2996-21* Dimension Series Three- and Four-Grade Pumps and Dispensers,
Back-to-Back Configuration *

• MDE-2996-20* Performer™ Series

* International units, not for use in the U.S.A.

In addition to these documents, Gilbarco Product Service Bulletins (PSBs) and monthly
newsletter ASC Update are excellent sources of service information.

Page 1-4 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Read This First Safety Information

Safety Information
Alert Symbol
This is a standard alert symbol. When you see this symbol, be alert to the potential for personal
injury.

Signal Words
The following signal words are used to alert you of important safety hazards and precautions.

DANGER WARNING CAUTION

The hazard or unsafe practice will The hazard or unsafe practice The hazard or unsafe practice
result in severe injury or death. could result in severe injury or could result in minor injury.
death.

Safety Symbols
The following safety symbols are used throughout this manual to alert you to important safety
hazards and precautions.

Explosive
Fuels and their vapors are extremely explosive if ignited.

Flammable
Fuels and their vapors are extremely flammable.

Electricity
High voltage exists in, and is supplied to, the dispensing device. A potential shock hazard exists.

No Smoking
Sparks and embers from burning cigarettes, cigars or pipes can ignite fuels and their vapors.

No Open Flames
Open flames from matches, lighters, welding torches, etc. can ignite fuels and their vapors.

No Power Tools
Sparks from power tools (such as drills) can ignite fuels and their vapors.

No Vehicles In The Area

Moving vehicles in the area during inspection, maintenance or service can create a potential
for personal injury to you or others. Sparks from starting vehicles can ignite fuels and their
vapors.

No People In The Area

Unauthorized people in the area during inspection, maintenance or service can create a
potential for personal injury to you and them.

Use Safety Barricades

Unauthorized people or vehicles in the work area are dangerous. During inspection,
maintenance or service always use safety cones or barricades, safety tape and your vehicle to
block the work area.

G
A
S
Collect Fuel In Approved Containers
NFPA-30A, Section 2, requires use of approved containers to collect, transport and dispose of fuel.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 1-5
Read This First Safety Information

Clean Up Spills
Fuel spills in the work area are extremely dangerous. Clean up all spills promptly. Use a “fuel
or gasoline absorbent” material approved by your local regulatory agencies. Dispose of
hazardous absorbent as outlined by your local EPA, fire department, or state resources.

Wear Eye Protection

Spraying fuel from residual pressure in the lines can cause serious eye injuries. Always wear
eye protection.
Turn Power Off
Live power to a dispensing device creates a potential shock hazard. Always turn power off to
the dispensing device and associated STPs when the unit needs inspection, maintenance or
service. Read “OSHA Lock-Out and Tag-Out Requirements” on page 1-9 of this manual.

Page 1-6 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Read This First Safety Information

Safety Preparation Procedures

Know Location of Emergency Power Cutoff
NFPA-30A, Section 4-1.2, requires the installation of an easily accessible switch to shut off the
OFF

power to all dispensing devices in the event of an emergency. Know the function and location
of this switch before you begin inspection, maintenance or service.

Read All Related Manuals

Knowledge of all related procedures before you perform inspection, maintenance or service
work is important. Read and understand all manuals thoroughly. If you do not understand a
procedure, ask someone who does. It is important to your safety and the safety of others to
understand inspection, maintenance and service procedures before beginning work.

Read NFPA 30A and NFPA 70

Before inspection, maintenance or service of the equipment, read, understand and follow
applicable information in the following codes:
• The National Electric Code (NFPA 70)
• The Automotive and Marine Service Code (NFPA 30A)
• Any national, state and local codes that may apply

The failure to service the equipment in accordance with NFPA 30A and NFPA 70 may
adversely effect the safe use and operation of the system.

Read Material Safety Data Sheets (MSDS)

Before working with any chemicals read the MSDS pertaining to the chemicals. Be advised
from your employer of Occupation Safety and Health Administration Communication
Standard, 29 CFR 1910.1200.

In An Emergency
The following actions are recommended regarding these hazards:
WARNING

Spilled fuels, accidents

involving pumps/dispensers, or
uncontrolled fuel flow creates a
serious hazard.

Fire or explosion may result

causing serious injury or death.
Collision of Vehicle with Unit Fire at Island Fuel Spill

Do not go near fuel spill or allow anyone else in the area.

Use station EMERGENCY CUTOFF immediately. Turn off all system circuit breakers to the
OFF
island(s).

Do not use console E-STOP, ALL STOP to shut off power. These keys do not remove AC
power and do not always stop product flow.

Take precautions to avoid igniting fuel. Do not allow starting of vehicles in the area. No open
flames, smoking or power tools in the area.

Do not expose yourself to hazardous conditions such as fire, spilled fuel or exposed wiring.

911 Call emergency numbers.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 1-7
Read This First Safety Information

Safety Statements for Service

These are important safety statements for inspection, maintenance or service of pumps and
dispensers. Read them thoroughly and follow all precautions.

Before You Begin Field Wiring Electrical Service Junction Box Wiring

WARNING WARNING WARNING WARNING

You are working in a potentially Poorly wired pumps/dispensers Servicing live power wiring or Spilled or leaking fuels in the
dangerous environment of can create hazards. improperly closing junction vicinity of electrical junction
flammable fuels, vapors, and boxes can be hazardous. High boxes can be hazardous if
high voltage. Serious fires, explosions, voltage is present. boxes are not properly closed.
electrical shocks, and injuries or
Fire, explosion, or electrical deaths could result. Serious fires, explosions, Serious fire/explosion and
shock and serious injury or electrical shocks, and injuries or injury/death could result.
death could result if safe service Place all power and lighting deaths could result.
procedures are not followed. wires in threaded, rigid metal Replace all bolts and tighten
conduits. Plug all unused Remove power to unit and junction box cover before
Remove all power to pump/ junction box holes. Never use associated STPs when turning on unit AC power. Do
dispenser, including lights and knockout boxes or flexible servicing or making electrical not use gaskets on junction box
power to associated STPs, conduit. Tighten all threaded wiring connections. Replace all covers.
before servicing. Avoid connections and covers. Do not bolts and tighten junction box
contacting large capacitors. use gaskets with junction box cover before turning on AC
covers. Do not disturb sealing power.
Check shear valves for proper compound around wires at
operation before servicing junction box entrances.
hydraulic units.
Follow wiring recommendations
in installation/service manuals.

Correct Service
Pinched Wires Grounding Procedures Clean-Up Spills

CAUTION WARNING WARNING WARNING

Unknowledgeable or untrained Petroleum soaked absorbents

Pinched or cut wires (cables) High voltage is present. individuals servicing hydraulic can create a safety hazard.
may damage components. Improper grounds are equipment can create safety
Exposed wires could result in hazardous. hazards or accidents. Vapors may collect causing a
sparks and electrical shorts serious fire/explosion and injury/
when applying power. Electrical shock could occur Fire, explosion, electrical shock death could result.
resulting in serious injury or or serious bodily injury could
Use factory method of routing death. result. Follow manufacture of absorbent
wires. Use tie wraps to keep instructions for safe clean-up and
unruly wires away from pinch Proper grounding is required for Read all instructions. Do not disposal. Dispose of contaminate
point and hinges. Tuck wires safe operation. See installation allow untrained or unauthorized materials as specified by your
into enclosure before closing manual and applicable NEC, individuals to service local or state regulators.
doors, bezels, junction boxes, NFPA and local electrical codes equipment. Call a Gilbarco
covers, and breaker panels. for requirements. Authorized Service Contractor if Keep environment free from
you do not understand service petroleum contamination.
or safety procedures.

Page 1-8 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Read This First Safety Information

OSHA Lock-Out and Tag-Out Requirements

OSHA Standard 29 CFR 1910-147 Control of Hazardous Energy Sources (Lock-Out/Tag-Out)
covers ways to avoid personal injury if power is turned on or fuel pressure is applied
unexpectedly while servicing equipment. The rule requires that equipment power and fuel
under pressure be turned off and the device (breaker, valve, etc.) locked or labeled with a
warning tag.

Read OSHA Standard 29 CFR 1910-147 Control of Hazardous Energy Sources (Lock-Out/
Tag-Out). Station employees and service contractors need to understand and comply with this
program completely to ensure safety while the equipment is down.

Tag-Out and Lock-Out Procedure

Use plastic warning tags with signature/date blanks for Tag-Out. Sign and date them at shut
down. Attach tags with plastic connectors.

Use metal screw-down lock clamps or plastic single or multi-pole devices for Lock-Out of
breakers and switches. Always use a lock-out device whenever possible.

When replacing, installing, or servicing hoses, nozzles, breakaways, filters, and any hydraulic
parts:
• For dispensers, close and test shear valve.
• Tag valve.

When working on electronics and electrical connections (junction box):

• Turn off unit power, light breakers, and all dispensers sharing the same isolation relay box.
• Install lock-out device and tag on breaker(s).

Note: If station does not use STP control wire isolation relays, use multiple disconnects to
ensure all power supplied to the unit is off.

When replacing shear valve or other supply line device:

• Turn off STP breaker.
• Install lock-out device and tag on breaker.

When placing a hose or nozzle out of service:

• Install lock between nozzle and nozzle hook.
• Tag nozzle.
• For dispensers, test and close shear valve supplying nozzle.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 1-9
Read This First Safety Information

First Aid
Refer to phone book for emergency phone numbers.

If needed, follow first aid instructions as outlined in American Red Cross Standard First Aid
manuals.

Contacting Emergency Personnel

Keep the following emergency phone numbers at hand.

Ambulance: _______________________________________________________________

Fire: _____________________________________________________________________

Police: ___________________________________________________________________

Poison Control Center: ______________________________________________________

Informing Emergency Personnel

• Know your location (e.g. street address, front/back of building, etc.).

• Nature of accident (e.g. possible heart attack, run over by car, burns, etc.).

• Age of victim (e.g. baby, teenager, middle-age, elderly).

• Whether or not the victim has received first aid (e.g. stopped bleeding by pressure, etc.).

• Whether or not the victim has vomited (e.g. if swallowed or inhaled something, etc.).

Note: Oxygen may be needed at scene if gasoline has been ingested or inhaled.

Gasoline Ingestion Gasoline Vapor Inhalation Gasoline In Eyes Gasoline On Skin

WARNING WARNING WARNING WARNING

Gasoline ingested may cause Gasoline inhaled may cause Gasoline spilled in eyes may Gasoline spilled on skin may
unconsciousness and burns to unconsciousness and burns to cause burns to eye tissue. cause burns.
internal organs. lips, mouth and lungs.
Irrigate eyes with water for Wash area thoroughly with clear/
Do not induce vomiting. Keep airway open. approximately 15 minutes. water.
Keep airway open.
Seek medical advise immediately. Seek medical advise immediately Seek medical advise immediately.
Oxygen may be needed at scene.

Seek medical advice immediately.

Page 1-10 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Start-Up And Commissioning

Start-Up And Commissioning

Gilbarco requires Start-Up and Commissioning of its pumps and dispensers installed in the
United States. This procedure insures proper installation and warranty registration of the
equipment. We also recommend following this procedure outside the United States.

Start-Up and Commissioning Procedure

1 Verify that the following site preparation items meet criteria in MDE-2833, Pump and
Dispenser Site Preparation and PEI Publication RP100-90, Recommended Practices For
Underground Liquid Storage Systems.
• Emergency Power Cutoff Switch
• Circuit breakers
• STP control relay boxes (dispensers only)
• Conduit and wiring
• Grounding
• Shear valves (dispensers only)
• Piping and fittings
• Fuel storage tanks
• STPs (dispensers)
• Isolation relays
• Pit boxes
• Tank leak detectors
• Pressure regulating valves (above ground tanks only)
• Vapor recovery

2 Verify that the following installation items meet criteria in MDE-2530, Pump and Dispenser
Installation Manual and Addenda.
• Anchoring of unit
• Piping connections
• Shear valve connections
• Wiring insulation meggar test
• Wiring connections
• Junction box openings and cover
• Lighted canopy connections
• Breakaway, hose, and nozzle installation
• Vapor recovery

3 Verify equipment operation.

• Perform master reset
• Electronic programming
• Meter calibration
• Blend ratios (blenders only)
• Two-wire communications
• Pump I.D, price, and grade information
• Correct product for each hose
• Correct STP activation for each hose (dispensers only)
• Shear valve operation (dispensers only)
• Vapor recovery operation
• CRIND™ and cash acceptor operation
• Check for leaks

4 Train the station manager on emergency shutdown procedures, safety precautions, and
preventive maintenance as covered in MDE-2540, Pump and Dispenser Owner’s Manual. Give
the station manager a copy of MDE-2540.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 2-1
Start-Up And Commissioning

Steps 5 through 11 are required in the United States only. Use MDE-2843, Gilbarco
Commissioning Checklist (with MDE-2849, Fail Code Listing) to record the commissioning.

5 List all equipment (with model and serial numbers) being commissioned.

6 List any parts replaced. Include Fail Code (FC) and Action Code (AC) from MDE-2849.

7 Answer all questions on the checklist.

8 Obtain station manager’s signature.

9 Call 1-800-800-7498 to report commissioning. Do not mail checklist. Information is recorded

by phone.

10 Log CSR number issued in top right-hand corner of form.

11 Retain a copy of the checklist and obtain or draw a layout of the site for your records.

Certificate of Conformance Numbers

Certificate of Conformance (COC) numbers are required during installation and startup of new
sites. You may be asked for these numbers by a Weights and Measures official. Use the
following table for reference.
Model Name Model Number COC Number Date
Trimline AAXXXXXXXXX 91-088PN 6/10/91
Salesmaker ProBlender ABXXXXX 87-099 3/1/88
H111-B Dispensers ACXXXXXXX 88-226.A4 2/2/95
H111-B Super-High ACXXXXXXX 88-226.A4 2/2/95
H111-B Ultra-High ACXXXXXXX 88-226.A4 2/2/95
MPD-A3 ADXXXX 92-211 11/16/92
MPD Precision Blender AEXXXXX 87-077A2 2/12/90
MPD Fixed Blender AFXXXXX 89-019A1 3/13/90
MPD Fixed Blender AGXXXXX 89-019A1 3/13/90
MPD Dispenser - Standard AKXXXXX 87-077A2 2/12/90
MPD Dispenser - Low Profile ALXXXXX 87-077A2 2/12/90
Salesmaker 2/2H/4/4A AMXXXXX 88-129 7/25/88
Salesmaker Dispenser - Standard ANXXXXX 89-019A1 3/13/90
Salesmaker Fixed Blender - Low APXXXXX 87-077A2 2/12/90
Profile
Dispenser - Low Profile ARXXXXX 89-019 3/13/90
ProBlender AUXXXXX 87-077A2 2/12/90
Advantage BXX 90-115.A5 5/18/96
External Mount CRIND CECXXXXXXX 93-035.A1 2/2/95
VaporVac Kits CV00XXXX 90-021 2/22/93
Dimension DXX 93-081A1 10/20/94
Legacy JXXX 94-027.A1 5/13/96
Retrofit Kit, MGD to MPD K93926XX 93-036 4/4/93
Pump Preset NA2 ADDENDUM 6/21/90
Distribution Box PA0242 89-068A1 2/12/90

Page 2-2 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Start-Up And Commissioning

Model Name Model Number COC Number Date

Meter - C Series PA024NC10 92-056A1 5/4/95
Meter - C Series PA024TC10 92-056A1 5/4/95
Meter - C Series, Methanol rated PA024NC10 92-056A1 5/4/95
Meter - C Series - Methanol rated PA024TC10 92-056A1 5/4/95
Salesmaker - Rebuilt RABXXXX 92-197 11/16/92
H111-B All Models, Rebuilt RACXXXXXX 92-197 11/16/92
MPD-A3 - Rebuilt RADXXXX 92-197 11/16/92
Precision Blender - Rebuilt RAEXXXXX 92-197 11/16/92
Fixed Blender - Rebuilt RAFXXXXX 92-197 11/16/92
Fixed Blender - Rebuilt RAGXXXXX 92-197 11/16/92
Dispenser - Rebuilt RAKXXXXX 92-197 11/16/92
Dispenser - Rebuilt RALXXXXX 92-197 11/16/92
Salesmaker - Rebuilt RAMXXXX 92-197 11/16/92
Dispenser - Rebuilt RANXXXXX 92-197 11/16/92
Fixed Blender - Rebuilt RAPXXXXX 92-197 11/16/92
Dispenser - Rebuilt RARXXXX 92-197 11/16/92
ProBlender - Rebuilt RAUXXXXX 92-197 11/16/92
Trimline - Rebuilt RAXXXXXXXXX 92-197 11/16/92
Advantage - Rebuilt RBXX 92-197 11/16/92
Card Reader / InfoScreen XXXXXXC 89-066A1 10/20/94

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 2-2.A
Start-Up And Commissioning

Page 2-2.B MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Start-Up And Commissioning

Sample Commissioning Form

L E
M P
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MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 2-3
Start-Up And Commissioning

Sample Commissioning Quick Reference

Commissioning Checklist Quick Reference Guide MDE-3458

The following is a checklist of duties to perform at the commissioning of all applicable Gilbarco equipment. The left hand column lists
each veri¿cation procedure that must be performed, and the right hand column provides a concise description of what each procedure
entails.
EQUIPMENT COMMISSIONING DESCRIPTION OF PROCESS:
Verify the following:
E01. _____ Equipment located and conduit run per Gilbarco Site E01. Verify the units are positioned properly according to state and local codes and the current
Preparation Instructions. editions of the Gilbarco manuals.
E02. _____ Site wiring conforms to NEC requirements and Gilbarco E02. Verify the site wiring conforms to the National Electrical Code, any state and local codes,
speci¿cations. and to the speci¿cations and diagrams in Gilbarco site prep and installation manuals (and
addenda).
E03. _____ All inside equipment connected to dedicated electrical E03. No other equipment may share electrical outlets with Gilbarco equipment.
outlets with Earth ground.
E06. _____ Site Emergency Power Cutoff switch installed where E06. Verify an emergency power cutoff switch, which removes all power from the site dispensing
accessible to site personnel. equipment, is accessible to site (counter) personnel. There may be additional cut-off
switch(es) outside for customers.
E06a. _____ Switched neutral circuit breakers installed for all E06a. Ensure that breakers capable of disconnecting hot and neutral simultaneously are used for
equipment. pumps and dispensers. Do not use two single-pole breakers with handle ties.
E07. _____ STP control boxes installed with dispenser isolation E07. Verify the use of STP isolation and control relay boxes for dispensers. If isolation circuitry is
circuitry. not provided for STP control, advise the site manager that power may have to be removed
from all dispensing equipment when service is required for one fueling position.
E09. _____ Verify no ¡uid leaks. E09. Verify that no ¡uid leak exists .
E10. _____ Pumps/dispensers anchored to island. E10. Make sure all units are anchored properly to the island.

E
E11. _____ Dispenser shear valves installed per manufacturer’s E11. Shear valves must be installed with the shear grove ¡ush with the island. They need to be
instructions. securely mounted to the pit box or a rigid foundation. Be sure the trip lever is free to activate
fully. (Consult manufacturer’s recommendations)

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E12. _____ Dispensers correctly numbered/clearly labeled in breaker E12. Verify each unit is correctly numbered and identi¿ed on circuit panel and distribution box.
panel and distribution box.

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E13. _____ All junction box bolts installed and tightened, all junction E13. After all of the wiring has been checked, make sure junction box covers are installed and all
box openings plugged. bolts tightened, openings in the junction box are plugged, and seal-offs are in place where
necessary.
E13a. _____ All seal-offs ¿lled. E13a. Verify that all seal-offs are ¿lled according to local electrical code.

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E14. _____ Pump handles activate correct STP E14. Lift every pump handle. Verify the proper STP activates.
E15. _____ Vapor recovery plumbing has no traps or sags. E15. Ensure the vapor return line has no liquid traps between the dispensers and the UST.
E16. _____ Correct placement of nozzles, brand panels, and piping for E16. Nozzles, brand panels, graphics, and piping inlets for each grade must correspond with

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each grade. each other.
E18. _____ Verify communication between console and all fueling E18. Be sure communication between the console and dispensers is established.
positions.

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E20. _____ Blenders only - Blend ratios programmed correctly. E20. For blenders, press “ENTER” on the manager keypad. Verify the proper blend ratio appears
in each PPU display.
E21. _____ PPU’s set at console match brand panels. E21. Set prices at the console. Verify the correct price appears at each PPU.
E24. _____ Cycle power to verify successful system warmstart. E24. Power up the units from the circuit panel. Verify master reset and coldstart jumpers are
removed.
E25. _____ Verify printer operation, including Console, CRIND™, and E25. Verify that printers are installed and are operating properly; including Console, Slip, Line,
G-CAT™. CRIND, and G-CAT printers.
E26. _____ Verify card reader operation (CRIND and G-CAT). E26. Use diagnostics to verify CRIND and G-CAT card reader operation. Do card veri¿cation at
the console to verify card reader and network operation.
Tank Monitor Only
E29. _____ Monitor installed indoors in an accessible location. E29. Tank monitor must be located indoors, and must be made accessible to site personnel.
E30. _____ Probe and sensor wiring is kept separate from all other E30. Probe and sensor wiring must not share conduit, junction boxes, or pull boxes with any
wiring. other wiring.
E31. _____ 12 gauge barrier ground conductor connected to earth E31. Use 12 gauge (or larger) barrier ground conductor connected to the earth ground bus in the
ground bus in power panel. power panel.
E32. _____ All outdoor connections sealed with epoxy in weatherproof E32. Seal all outdoor connections with epoxy in weatherproof junction boxes.
junction boxes.
VaporVac Only
E33. _____ Required performance test per Gilbarco MDE-2531 Pump E33. Complete VaporVac performance test per MDE-2531 Pump and Dispenser Start-Up and
& Dispenser Service Manual. Service Manual for every hose.
E36. _____ Proper pressure/vacuum vent valve installed on UST vent E36. Verify the correct pressure/vacuum vent valve was installed.
line(s).
E38. _____ Also E09, E13, E15 for retro¿t kits. E38. If installing VaporVac retro¿t kits at existing site, verify Checklist items E09, E13, and E15 in
addition to VaporVac items E33 and E36.
Automatic Temperature Compensation ATC (CANADA Only)
E50. _____ Enter 303 and verify each meter temperature is being E50. Verify meter temperature prior to leaving the site. Invalid calculations occur if the
measured. temperature is incorrect.
E51. _____ Check to see that 104 is displayed temporarily during E51. Normally occurs at power up, should last for 10-15 seconds only. If error persists, replace
power up. T-Meter board.

MDE-3458 • Commissioning Checklist Quick Reference Guide • 10/96

A0000056

Page 2-4 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Preventive Maintenance and Inspection

Preventive Maintenance and Inspection

Suggested Maintenance Chart

See specific part in the component section for more detailed information. Discuss this
information with the station owner. Remind the owner how important preventive maintenance
and inspections are.
Frequency Item Inspection/Procedure
Once a week General Inspect all areas of pump/dispenser for signs of damage or sharp
Inspection edges. Replace any missing warning labels.

Hoses Inspect for leaks and damage. Inspect hose covering for weakness,
splits, cuts, bulges, flattened spots, wet spots, soft spots and
reinforcement showing. Look for holes and cuts in vapor recovery
hoses. See “Inspecting Hoses” on page 6-7.

Hose Retrievers Check for frayed or broken cables and cables wrapped around
hoses. See “Hoses • Retrievers and Clamps” on page 6-11.

Leaks, External Inspect all hoses, nozzles, swivels, couplings, casting, etc.
Repair immediately if leak is found.

Nozzles and Boot Inspect for leaks, missing parts and excessive damage. Inspect
areas vapor recovery boots (bellows) for proper seal and damage.
Inspect VaporVac® nozzle spouts for blockage, wet spots, and
damage (i.e., dents). See “Nozzle Put-Down Area” on page 6-29.
Once a week, or Breakaways Inspect for secure connection to hose and for any leaks or
after driveoffs wet spots. See “Hoses • Breakaways” on page 6-9.
Once a month Battery Test For modular units, see Command Code 9 in Programming section.
H111 models built after 11/01/93, LCD units built after 12/01/94,
and all other models built after 12/01/94 have no battery.

Leaks, Internal Inspect all hydraulic connections and seals, including meters,
valves, etc. Repair immediately if wetness or dripping fuel is
found. Some staining of parts around seals is normal. Monitor
these places more closely.
One month or Filter change and See “Removing Filters” on page 6-5 for detailed instructions.
50,000 gallons strainer cleaning Follow all safety precautions. Filter frequency will increase due to
after new installs. fuel and installation cleanliness.
Every 300,000
gallons or six Harsh environments may require more frequent filter changes
months thereafter and strainer cleanings.
Once a month or Wash unit See MDE-2540, Pump and Dispenser Owners manual for
as needed detailed instructions.
Once a month Wax units See MDE-2540, Pump and Dispenser Owners manual for
(in harsh detailed instructions.
environments) or
every six months
Once every three Stainless steel For stains on stainless steel, use a cleaner specifically formulated
months (in harsh sheathing and for cleaning stainless steel. Gilbarco recommends Barkeepers
environments once lower doors Friend. Be sure to thoroughly rinse off all cleaner. Be sure not to
a month) spray water/cleaner directly at or into card readers, cash
acceptors, or printer chutes.

Continued

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 3-1
Preventive Maintenance and Inspection

Frequency Item Inspection/Procedure

Every six months Door locks Lubricate with a good grade of lock oil.

Mechanical Lubricate. See Veeder-Root manuals for points.

computers

Meters Check calibration, calibrate if needed. See “Meter Calibration” on

page 6-25.

Nozzles, hooks/ Check operation. Lubricate with silicone grease, if necessary.

shafts (except The
Advantage® series)

Pumps, pulleys, Inspect belts for fraying/cracks. Inspect pulleys for excessive
belts, and belt wear in grooves and excessive bearing play. There should be no
tension more than one inch of play on either side of the belt. See
“Inspecting Pulleys” on page 6-35

Shear valves Check valve operation and lubricate. See “Inspecting Shear
Valves” on page 6-53.

Totalizer gears and Lubricate with silicone grease or dry film lubricant (dusty
flex shafts locations only). Check for missing flex shaft bushings. See
“Totalizers” on page 6-44

VeederRoot ticket Lubricate. See Veeder Root manuals for lubrication points.
printers

Once a year Underground Perform a static pressure decay test. See page 4-9.
piping for sites
using VaporVac®
system

Page 3-2 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Preventive Maintenance and Inspection

Sample Maintenance Checklist

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MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 3-3
Preventive Maintenance and Inspection

Page 3-4 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Common Service Procedures

Common Service Procedures

WARNING
You are working in a potentially dangerous environment
OFF
of flammable fuels/vapors and high voltage.

Fire, explosion, or electrical shock could result in

severe injury or death if you do not follow safe
procedures.
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Read a follow all safety precautions as outlined in the
“Read This First” section pages 1-3 through 1-10.

This section provides the following common service procedures and troubleshooting tests for
pumps and dispensers:
• Purging air from the system
• Testing flow rates
• Testing pressure
• Testing STP pressure (for dispensers)
• Testing pressure drops (for dispensers)
• Testing wet vacuum and pressure (for pumps)
• Testing dry vacuum (for pumps)
• Testing vapor recovery systems
• Testing with a Pulse Simulator Box
• Calibrating VaporVac®
• Testing Venturi or Co-Vent
• Testing VaporVac performance
• Testing leak detectors

Purging Air From System

For New Dispensers (Purge through shear valve)
Use the following steps for hoses of every unit. Check for leaks as you move toward the tank.
For Pro Blender™ and The Advantage® Blender nozzles, select a blend grade. Make sure
prices are set before you begin.

1 Turn off all power to STP’s involved.

2 Start with unit farthest from tank.

3 Use a UL approved sealant to connect a “gasoline suitable, conductive hose” to shear valve
test port.

4 Install mechanical valve (petcock) to hose.

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5 Place drain end of closed valve in an approved container. Clean up any spills promptly.

6 Return power to STP’s. Activate STP for the line being purged.

7 Slowly open mechanical valve until you obtain a slow, constant stream of fuel flow.

8 Perform the following steps for purging air from the system with fuel in lines.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 4-1
Common Service Procedures

For New and Existing Pumps and Existing Dispensers With Fuel In Lines
(Purge through nozzle)
1 Lift nozzle handle for hose being purged.

2 Place nozzle in approved container.

3 Slowly open nozzle until you obtain a slow, constant stream of fuel flow.

4 Purge the system with the amount of fuel specified below:

For Pump This Amount
Start-ups (installing new systems) 35 gallons (130 liters) per hose
Major services (changing meters, pumping units, etc.) 25 gallons (90 liters) per hose
Minor services (changing filters, strainers, etc.) 10 gallons (40 liters) per hose

5 Return nozzle to nozzle boot.

6 Empty approved container into appropriate product tank.

7 Repeat steps for each affected hose.

Testing Flow Rates

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
thru 1-10 and at the start of this section.
• For standard flow units, use at least a five gallon prover can.
• For high gallonage units, use at least a 25 gallon prover can for this test.
• Start with displays reading zero (0).

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1 Dispense fuel for 15 seconds into an approved container. Stop fuel flow. Clean up
spills promptly.

2 To calculate gallons/liters per minute, multiply volume amount by four.

(Example: 5 gallons x 4 = 20 gallons per minute)

Testing Pressures
Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
thru 1-10.

Use pressure gauges and vacuum gauges to test pump and dispenser pressure when:
• Flow rates are too low.
• Motors fail prematurely or stall.
• Units take a long time to prime.
• Units are noisy.

Be sure to:
40
60
80 10
15
20
• Always use accurate/calibrated gauges. (Use gauge snubber or dampened gauge.)
20 100 5 25 • Use pressure gauges that read in pounds per square inch (scale 0-100 psi).
0
PSI
0 30 • Use vacuum gauges that read in inches of mercury (scale 0-30 hg.).
INCHES HG.
PRESSURE VACUUM

Pressure Vacuum
S0000261

Gauge S0000260 Gauge

Continued

Page 4-2 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Common Service Procedures

For Dispensers $
THIS SALE

GALLONS
NO SMOKING-SHUT OFF ENGINE
AFTER ARRANGING PURCHASE WITH CASHER
PROCEED AS FOLLOWS.
1. REMOVE NOZZLE PLACE IN CAR FULE TANK.
2. LIFT HOOK ''ON'' WAIT UNTIL COMPUTER
$
THIS SALE

GALLONS
RESETS TO ZERO.

Install the pressure gauge at any one of the following locations

PRICE/GALLON 3. OPERATE NOZZLE FOR GASOLINE.
4. AFTER COMPLETING DELIVERY. LOWER HOOK
PRICE/GALLON
''OFF'' AND HANG NOZZLE UP.
$ CAUTION
$
TAXES INCLUDED DO NOT LOWER HOOK ''OFF'' UNTIL YOU
FINISHED DELIVERY.
TAXES INCLUDED

REGULAR UNLEADED
To Check Insert the Pressure Gauge In The
Inlet pressure Shear valve test port (see figure 1)
Internal pressure Filter cap port (see figure 2)
Discharge pressure Discharge fitting (see figure 3)

Figure 1 Figure 2 Figure 3

0
30 4 50
20
60
10
0

60
50 0
40

40
10

50
20 30

20 30

60
10
0
TD000928
TD000929

Pressure gauge in Pressure gauge in Pressure gauge in

shear valve filter cap port discharge fitting

For Self-Contained Pumps

• Install the vacuum gauge to inlet side at a test port.
• Install the pressure gauge to discharge side at a test port.
• Install pressure gauge downstream at nozzle or other locations as required.
Pressure test ports Pressure test ports

Vacuum test port

S0000266

Vacuum test port S0000267

PUS020 Pump Gerotor Pump

S0000265

Testing STP Pressure For Dispensers

1 Install the gauge at shear valve test port. See locations, above.

2 Activate nozzle. Do not pump fuel.

3 Read psi on gauge. Actual operating pressure depends on STP horsepower. The following
approximate pressures exist when not delivering fuel (consult manufacturer for exact
performance values):
Operating Pressure
STP Horsepower Gasoline Diesel
1/3 HP 26 psi 76 kg-cm2 30 psi 88 kg-cm2
3/4 HP 30 psi 88 kg-cm2 34 psi 99 kg-cm2
1-1/2 HP 30 psi 91 kg-cm 2 35 psi 102 kg-cm2
2 HP 41 psi 120 kg-cm 2 46 psi 134 kg-cm2
3 HP 31 psi 91 kg-cm2 35 psi 102 kg-cm2
5 HP 38 psi 111 kg-cm2 43 psi 126 kg-cm2

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 4-3
Common Service Procedures

Testing Pressure Drops For Dispensers

Use pressure drop test to check specific parts (meters, shear valves, filters, etc.) An
exceptionally high pressure drop shows a part is clogged or defective.
1 Ensure the pump handle is in the “off” position. Close shear valve. Place nozzle in an approved
container. Lift pump handle. Squeeze nozzle and bleed pressure.
2 Install pressure gauges at shear valve test port and filter cap port. See locations on page 4-3.
3 Open shear valve. Lift pump handle. Activate nozzle and pump fuel at full flow into an
approved container.
4 Measure flow rate and read psi on both gauges. Return pump handle to “off” position.
5 Calculate pressure drop (pressure drop is the difference between psi readings). Refer to shear
valve curve on chart below for desirable ranges.
6 Ensure the pump handle is in the “off” position. Close shear valve. Place nozzle in an approved
container. Lift pump handle on. Squeeze nozzle and bleed pressure. Return pump handle to
“off” position.
7 Remove pressure gauge from shear valve port and install at dispenser discharge fitting. Leave
pressure gauge at filter cap port. See locations on page 4-3.
8 Open shear valve. Lift pump handle on. Activate nozzle and pump fuel at full flow into an
approved container.
9 Measure flow rate and read psi on both gauges. Return pump handle to “off” position.
10 Calculate pressure drop (pressure drop is the difference between psi readings). Refer to meter
curve on chart for desirable ranges.

System pressure drop increases as total flow rate increases.

(Total system pressure drop =Product Lift from bottom of STP to dispenser base + Pressure
drop through external piping + Pressure drop through dispenser including hose and nozzle.)
• Pressure drop through external piping segments will vary depending on sizes and types of
piping used.
• If total system pressure drop at total flow rate is less than STP pressure at that flow rate,
system will develop desired flow rate.

Reaching Desired Flow Rates

To reach desired flow rate:
• Use larger STP or manifolded STP.
• Use larger inlet piping to the pump/dispenser.
• Use less restrictive hoses and nozzles.
• Reduce maximum lift of product from tank.
• Use a higher capacity pump or dispenser model.

Page 4-4 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Common Service Procedures

Testing Wet Vacuum and Pressure for Pumps

Read and follow all safety precautions as outlined in the “Read This First” section.

1 Check belt tension.

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2 Operate unit with both pressure and vacuum gauges attached. Use an approved container to
collect fuel. Clean up spills promptly.

3 Record discharge pressure with nozzle opened and nozzle closed.

4 Record vacuum pressure with nozzle open.

5 Record flow rate with nozzle open.

6 Compare readings with following Acceptable Ranges charts.

Acceptable Ranges - Standard Measure

Pump Speed (rpm) Open Nozzle Closed Nozzle
Inlet Vacuum Discharge Min. Flow Rate Discharge
Pump Configuration PUS 20 Gerotor (in. Hg.) Press. (psi) (gpm) Press. (psi)
Legacy models:
Econo-Flow 500 650 6–8 15–20 8 25
Standard Flow 650 800 6–8 25–30 12 30
High Flow 800 1050 8–10 23–27 (gasoline) 18 (gasoline) 23–27 (gasoline)
33–37 (diesel) 21–22.5 (diesel) 33–37 (diesel)
One pumping unit for two hoses and The Advantage/Dimension standard flow:
One hose flowing 800 1050 6–8 28–32 12 24–28
Both hoses flowing 800 1050 7–9 18–23 9 24–28

Acceptable Ranges - Metric Measure

Pump Speed (rpm) Open Nozzle Closed Nozzle
Inlet Vacuum Discharge Press. Min. Flow Discharge
Pump Configuration PUS 20 Gerotor (cm. Hg.) (kg-cm) Rate (lpm) Press. (kg-cm)
Legacy models:
Econo-Flow 500 650 15–20 1.0–1.35 30 1.7
Standard Flow 650 800 15–20 1.7–2.0 45 2.0
High Flow 800 1050 20–25 1.6–1.85 (gasoline) 70 (gasoline) 1.6–1.85 (gasoline)
2.25–2.5 (diesel) 80–85 (diesel) 2.25–2.5 (diesel)
One pumping unit for two hoses and The Advantage/Dimension standard flow:
One hose flowing 800 1050 15–20 1.9–2.2 45 1.6–1.9
Both hoses flowing 800 1050 17–23 1.2–2.6 35 1.6–1.9

The values listed in the tables above are approximate and may vary depending on site
conditions, hardware used, age of units, etc. Flow rates for Econo and Standard gallonage are
based on 5/8" hoses, 3/4" swivels, unleaded gas. Flow rates for High gallonage based on 1" hoses
and OPW7H nozzle.

Some older models may use a PUS010 or PUS014 pumping unit. These units have less
pressure and slightly less flow than the PUS020.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 4-5
Common Service Procedures

Probable Causes of Low Flow Rate

Use the following table to determine the causes of low flow rates.
Low Flow Rate Symptom Probable Causes
The open nozzle vacuum reads high, • Check valve sticking, closed, or partially closed
pressure reads low, and closed nozzle • Pumping unit strainer dirty
pressure is normal. • Supply line obstructed or restricted
• Spring loaded check valve in supply line
• Storage tank air vent plugged
• Undersized supply line for unit (use a 2" pipe with 1-1/2" riser)
• Tank too far or too deep (no further than 50' away and 10' deep)
• Vapor lock

The open nozzle vacuum reads low or • Hose crushed

normal, pressure reads high, and closed • Nozzle defective
nozzle pressure is normal. • Mechanical computer binding
• Meter binding
• Discharge piping obstructed
• Filter dirty
• Bypass valve defective or sticking
• Regulator or check relief valve defective or sticking
• Solenoid valve defective

The open nozzle vacuum reads low • Belt slipping

and pressure reads low; closed nozzle • Pump operating below specified rpm rate
vacuum reads low and closed nozzle • Pumping unit parts worn
pressure reads normal. • Sump float valve malfunctioning
• Leak in supply line between tank and pump
• Relief valve stuck open

Surging or hesitation occurs. • Supply line check valve defective

• Leak in supply line that traps air
• High spots in supply line

Motor stalls or burns out. • Relief valve sticking

• Motor defective
• Low voltage or defective wiring
• Debris in pump
• Broken blades

For more information, see “Troubleshooting” on page 7-1.

Testing Dry Vacuum for Pumps

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
thru 1-10.

Use this test to determine priming ability of pumping unit (only run if priming problems exist).

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1 Drain pumping unit of all fuel. Use an approved container. Clean up spills promptly.

2 Plug the pumping unit inlet. Use a flat rubber disc between the union halves or use a pipe plug
in the lower half of the inlet union.

3 Disconnect sump return line at the pumping unit and plug the fitting.

4 Turn pumping unit on.

S0000266
5 Read vacuum gauge. Newly installed units should read eight inches of mercury or above.
Drain Sump
Older units (about 1,000 hours of service) should read approximately four inches.
return tap
6 After testing is complete, unplug and connect sump line and inlet.

Page 4-6 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Common Service Procedures

Servicing Seals, O-Rings, and Gaskets

When opening or disassembling hydraulic components that have been in service for more than
two years, you should replace the disturbed seals. Failure to replace degenerated or old seals
could result in subsequent leakage.

1 Inspect the seals for excessive swelling, hardening, softening, and other degradation.

2 Clean sealing surfaces before replacing/installing seals, O-rings, or gaskets.

Note: Always use Gilbarco approved O-rings and gaskets.

3 Replace seals as needed.

4 Use a small amount of silicone grease to retain O-ring seals in position during assembly and to
improve durability of dynamic seals.

Testing Leak Detectors

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
thru 1-10.

1 Remove all air from the system before testing the leak detectors. See “Purging Air From
System” on page 4-1.

2 Turn off the STP and place the pump/dispenser in stand-alone mode.

3 Close the dispenser shear valve.

4 Connect a drain line and bibcock valve to the shear valve test port.

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5 Open the shear valve and the bibcock. Bleed fluid into an approved container. This relieves any
pressure trapped in the supply line. Clean up any spills promptly.

6 Leave the bibcock on the drain line partially open to simulate a leak in the system. (1/4 gpm or less).

7 Turn on the STP.

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8 Raise the pump handle and wait approximately 15 seconds.
• Open the nozzle fully and note the flow rate.
• The rate should be significantly slower (approximately 11/2 gpm) than normal.

9 Close the nozzle and bibcock valve and wait approximately 15 seconds.

10 Raise the pump handle and allow the dispenser to reset.

• Open the nozzle fully and note the flow rate.
• The rate should return to normal. If the rate is still slower than normal, check for:
- A defective leak detector.
- Air trapped in the system.
- A leak in the system.
• Repeat the test after correcting any problems.

11 Turn off the STP and close the shear valve. Bleed off any pressure using the drain line bibcock,
then remove the drain line from the shear valve.

12 Reinstall the pipe plug in the shear valve test port using an approved sealant. Open the shear valve.

13 Run at least 20 gallons through the dispenser to remove any trapped air and restore meter accuracy.
Remove the unit from stand-alone mode and return to two-wire operation (if appropriate).

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 4-7
Common Service Procedures Vapor Recovery Tests

Vapor Recovery Tests

This section contains tests that are frequently used for vapor recovery systems.

Be sure to consult your local regulatory agency before performing any test on your vapor
recovery system. There may be three or four different procedures that exist for each test. Only
your local regulatory agency can inform you of their version, provide you with a copy of the
test procedure, and provide you with the correct method of reporting test results.

See “Test Tips” on page 4-17 for additional information on Air-to-Liquid and vacuum tests.

See “Items to Check When Testing VaporVac®” on page 4-18 for additional information on
problems associated with VaporVac hanging hardware.

Testing Pressure Drops (Dynamic Back Pressure)

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10. Consult your local regulatory agency for the proper test procedure.

Test Summary
This test measures the pressure drop or resistance in the vapor recovery piping from the
dispenser to the underground storage tank (UST). Nitrogen is forced through the vapor
recovery piping at various flow rates, while the back pressure, or resistance, is measured with
pressure gauges.

There are two basic versions of this test. Version one is called the “dry” test. Dry refers to
testing the piping as is, and assumes there is no fuel in the piping to create a liquid trap.
Version two is called the “wet” test. Wet refers to pouring fuel into the piping to create liquid
traps in any low points.

Balance vapor recovery systems are tested from the nozzle to the UST. Vacuum assist systems,
such as VaporVac®, are tested from the riser at the base of the dispenser to the UST. The
allowable pressure drop for balance vapor recovery systems is listed in the actual test
procedure. The allowable pressure drop for vacuum assist systems is listed in the CARB
Executive Orders.
Known Test Procedures
CARB TP-201.4 Determination of Dynamic Pressure Performance of Vapor Recovery Systems of
Dispensing Facilities
San Diego County Pressure Drop vs. Flow / Liquid Blockage Test Procedure For Phase II Balance
APCD TP-91-2 System Installations
TNRCC TXP-103.1 Determination of Dynamic Pressure Performance (Dynamic Back Pressure) of
Vapor Recovery Systems at Gasoline Dispensing Facilities
Bay Area AQMD ST-27 Gasoline Dispensing Facility Dynamic Back Pressure

Page 4-8 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Common Service Procedures Vapor Recovery Tests

Testing Leaks/Pressure Decay (Static Pressure)

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10. Consult your local regulatory agency for the proper test procedure.

Test Summary
This test evaluates the integrity of the vapor seals of the vapor recovery system components
and connections and determines if there are any leaks. The entire vapor recovery system is
pressurized with nitrogen to a specified amount. The pressure is then monitored over a
specified period of time. The maximum amount of pressure loss or decay is based upon the
ullage or vapor space in the underground storage tank (UST).
Known Test Procedures
CARB TP-201.3 Determination of Static Pressure Performance of Vapor Recovery Systems of
Dispensing Facilities
San Diego County Pressure Decay / Leak Test Procedure For Phase I & II Vapor Recovery Installations
APCD TP-91-1
TNRCC TXP-102.1 Determination of Static Pressure Performance (Pressure Decay) of Vapor
Recovery Systems at Gasoline Dispensing Facilities
Bay Area AQMD ST-30 Static Pressure Integrity Test For Underground Storage Tanks

Testing Performance (Vacuum Assist Systems)

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10. Consult your local regulatory agency for the proper test procedure.

Test Summary
This test verifies that the system is working in a manner similar to which it was certified by
CARB. There are two basic performance tests for vacuum assist vapor recovery system. Test
one is the A/L or V/L test. This test simultaneously measures the volume of air being collected
by a vapor recovery nozzle and the volume of fuel being dispensed by that nozzle. Test two,
the vacuum test, was developed by Gilbarco. It measures vacuum generated at the nozzle by
drawing air through a controlled orifice.
Known Test Procedures
CARB TP-201.5 Determination (by Volume Meter) of Air to Liquid Volume Ration of Vapor
Recovery Systems of Dispensing Facilities
Gilbarco MDE-3022 Operating Instructions for Field Performance Test Kit (K94123) for VaporVac®
Bay Area AQMD ST-39 Gasoline Dispensing Facilities, Air-Vapor to Liquid Volume Ratio
San Diego County Vapor to Liquid Ratio at Gasoline Dispensing Facilities Using Vacuum Assist
APCD TP-95-2 Systems

Testing For Internal Leaks

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10. Consult your local regulatory agency for the proper test procedure.

Internal Liquid Lines

Use this procedure to quickly test for leaks of fuel into the vapor area. Use this procedure for
service, periodic tests, and regulatory agencies

1 Raise the nozzle hook (dispenser handle) to authorize the dispensers, but do not dispense fuel.

2 Observe the gallonage readout on the main display.

3 If slow, continual readout is noted while the nozzle is closed, a leak may exist at the inner
vapor hose or seals.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 4-9
Common Service Procedures Vapor Recovery Tests

Testing Air-To-Liquid (A/L) Volume With A Pulse Simulator Box

Note: This test is not for certification.
Required materials
• MDE-3245 and A/L Test Kit K94255
• Five gallon or larger prover can (for changing nozzles)
• Standard and Phillips screwdriver
• Allen wrench set
• New spare nozzles to replace any that might fail
• T19343-G1 Pulse simulator
1 Place the dispenser in stand alone mode.
2 Install the nozzle testing tee from the K94255 A/L Test Kit by following the instructions in
MDE-3245. Be sure to use the (-05 or -07) “no flow” insert in the testing tee.
3 If air volume meter has a mechanical totalizer, record initial value. If air volume meter has
electronic output, reset the frequency counter to zero.
Note: Be aware that the meter can measure a light breeze; since there is a very low pressure
drop through the meters.
4 For The Advantage® dispenser: Open the electronics door to gain access to the pulsers and
card cage area.
For MPD® series units: Remove the lower panel to access the pulsers on top of the meters.
You may need to remove the drip pan on the bottom of the putdown assembly in addition to the
lower panel.
5 Make sure the nozzle hook is in the “OFF” position and the pulse simulator box is set to “Halt”.
6 Unplug the pulser from the cable assembly for the hose position to be tested.
7 Plug the pulse simulator box connector into the cable assembly.
For Advantage units: Only plug in the P921 “red” connector.
For MPD series units: Only plug in the P27 “white” connector.
In each case, leave the additional connector unplugged.
8 Select the flow rate on the pulse simulator box that is closest to the actual dispenser / site flow
rate. If the actual flow rate is not known, set the pulse simulator box to 8 gpm.
9 Raise the nozzle hook to authorize the dispenser, and then turn the pulse simulator box to the
“Run” position. Do not engage / squeeze the nozzle lever.
10 Switch the pulse simulator box from the “run” position to the “halt” position when the volume
display on the dispenser indicates 4.5 ± 0.3 gallons.
11 The following information should be recorded on the data sheet found in MDE-3245.
• The selected flow rate setting from the pulse simulator box (6, 8, or 10 gpm)
• The actual liquid volume registered
• The final value on the mechanical totalizer or frequency counter for the air volume meter
12 Calculate the A/L value for the fueling position that was tested.
13 Refer to CARB Executive Order G-70-150-AD for the VaporVac system. Verify that the
dispenser flow rate and A/L value are within the acceptable limits specified.
14 If the A/L values are within the acceptable limits, the vapor recovery system is operating
properly and testing should be concluded for that hose position.
15 If the A/L values are not within the acceptable limits, it will be necessary to troubleshoot and
possibly calibrate the system by following the steps in the section named “Calibrating
VaporVac® Systems” on page 4-11.
For additional troubleshooting information, see the Troubleshooting Tables in section 7 and
“VaporVac® Troubleshooting” on page 7-20.

Page 4-10 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Common Service Procedures Vapor Recovery Tests

Calibrating VaporVac® Systems

Before calibration, ensure the following has occurred:
• Visually inspect for leaks, loose pipe connections, etc.
• Use the K94123 Field Performance Test Kit to test the system.
• Verify that all hanging hardware (i.e., hose, nozzle, and breakaway) is in good working condition.
Calibrate the vapor recovery system if:
• a new vapor pump has been installed or
• the vacuum level is out of the acceptable range from testing with the field performance
test kit and the pulse simulator box.
1 Place the dispenser in stand alone mode.
2 Install a new or known good nozzle on the hose position in question. (Follow the procedures in
section 6 of this manual for ‘nozzles’.)
3 Install the nozzle testing tee from the K94123 Field Performance Test Kit by following the
instructions in MDE-3022. Be sure to use the (-05 or -07) “no flow” insert in the testing tee.
4 Hook up the pulse simulator box by following the instructions on the previous page of this manual.
5 Select the flow rate on the pulse simulator box that is closest to the actual dispenser/site flow
rate. If the actual flow rate is not known, set the pulse simulator box to 8 gpm.
6 Raise the nozzle hook to authorize the dispenser, and then turn the pulse simulator box to the
“Run” position. Do not engage/squeeze the nozzle lever.
7 Measure the vacuum level after three gallons have registered on the volume display of the dispenser.
8 Adjust the vacuum level by turning the “slope” trim pots (R30 and R52) on the T18021 or
T19401 VaporVac Controller board.
Turn trim pot screw
Clockwise increases vacuum level
Counter Clockwise reduces vacuum level

9 The vacuum level should be adjusted as specified in the following chart. The vacuum levels in this
chart are only valid when using the Q13245-01 orifice plug in the T19454-G1 nozzle testing tee.
GPM Vacuum Level (Inches of Water)
6 4
8 7
10 10

10 If the vacuum level cannot be adjusted to meet the above values, the vapor pump/motor is bad
and must be replaced.
11 If the vacuum level can be adjusted to meet the specified levels, one additional check must
be performed.
12 Locate the “current” limit display LED’s (CR40 & CR41) on the T19401 or T18021 VaporVac
Controller board.
13 Set the flow rate selector on the pulse simulator box to 10 gpm.
14 Reauthorize the fueling position, and place the pulse simulator box in the “Run” position.
Watch the LED’s as soon as the pulse simulator box has been switched to “Run”.
15 The LED, for the side that you are monitoring, should light and turn off quickly. If the LED
stays lit or flickers for more than 3 seconds, the vapor pump/motor is drawing too much
current. The “slope” trim pot (R30 or R52) will have to be adjusted down (counter clockwise)
until the LED lights and turns off quickly.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 4-11
Common Service Procedures Vapor Recovery Tests

Testing Balance System Venturi or Co-Vent

1 Pour 100 ml. of fuel into empty outer coaxial hose (through bellows).

2 Position hose with normal drape.

3 Run four gallons at seven gpm (25 lpm) minimum flow rate into an approved container. No
more than 60 ml. should remain in outer coaxial hose (draw and measure).

Vapor

Hose
Castings

Venturi*

Product
Coaxial Hose

Venturi*

Nozzle With
Bellows

Vapor Line
Product Line

Underground Storage Tank

* Additional venturi may be located in other

positions depending on hose manufacturer.

S0000268

Page 4-12 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Common Service Procedures Vapor Recovery Tests

Testing VaporVac Performance (Commissioning)

This test must be performed at every hose position and grade on the dispenser when
commissioning a new VaporVac system.
• To test non-blender units, see “Non-Blender Units” below.
• To test The Advantage® Blender Six-Hose Units, see page 4-14.
• To test The Advantage Selectable Blender Units, see page 4-15

Required materials
• MDE-3022 and Field Performance Test Kit K94123
• T19343-G1 Pulse simulator box
• Standard and Phillips screwdriver
• Allen wrench set
• Five gallon or larger prover can (for changing nozzles)
• New spare nozzles to replace any that might fail

Non-Blender Units
Use this procedure to test VaporVac performance for non-blender units.

1 Place the dispenser in stand-alone mode.

2 Install the nozzle testing tee from the K94123 Field Performance Test Kit. See MDE-3022 for
detailed information. Be sure to use the (-05 or -07) “no flow” insert in the testing tee.

3 For The Advantage® dispensers: Open the electronics door to gain access to the pulsers and
card cage area.

For MPD® series units: Remove the lower panel to access the pulsers on top of the meters.
You may need to remove the drip pan on the bottom of the putdown assembly in addition to the
lower panel.

4 Ensure the nozzle hook is OFF and the pulse simulator box is set to HALT.

5 Unplug the pulser from the cable assembly for the hose position to be tested.

6 Plug the pulse simulator box connector into the cable assembly.

For The Advantage units: Only plug in the P921 (red) connector.

For MPD series units: Only plug in the P27 (white) connector.

In each case, leave the additional connector unplugged.

7 Set the flow rate of the pulse simulator box to 10 gpm.

8 Raise the nozzle hook to authorize the dispenser. Turn the pulse simulator box to RUN.
Note: Do not engage/squeeze the nozzle lever.

9 Verify that the puff circuit is working properly. The needle on the gauge should initially jump
to a level higher than the steady state vacuum at 3 gallons. If it does not, check the jump jack
position on the VaporVac controller. JP1 and JP2 should be installed in the OP position.

10 Using the commissioning form on page 4-21, record GPM and peak vacuum reading. At
3 gallons, measure the vacuum level. See chart on page 4-15 to read results.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 4-13
Common Service Procedures Vapor Recovery Tests

The Advantage Blender Six-Hose Units

Use this procedure to test VaporVac® performance for blender six-hose units.

1 Place the dispenser in stand-alone mode.

2 Install the nozzle testing tee from the K94123 Field Performance Test Kit. See MDE-3022 for
detailed information.
Note: Be sure to use the (-04 or -06) “flow through” insert in the testing tee.

3 Attach the grounding cable to the nozzle spout and to the portable liquid tank.

4 Check the flow rate for the hose position you are testing. Adjust the nozzle latch setting, or
block until you obtain a flow rate of 6 to 10 gpm.

5 Dispense fuel slowly to begin. Gradually increase fuel flow until you obtain the flow rate
that was verified in step 4.

6 At 3 gallons, read the vacuum level. The gauge typically bounces between three distinct values
(maximum, mid-point, and minimum) due to variations in flow rate caused by meter
resistance.

7 Record the mid-point value. See chart on page 4-15 to read results.

8 Attach the grounding cable to the portable liquid tank and the fill drop tube when returning
fuel to the underground storage tank.

Page 4-14 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Common Service Procedures Vapor Recovery Tests

The Advantage Selectable Blender Units

Use this procedure to test VaporVac® performance for selectable blender units.

1 Place the dispenser in stand-alone mode.

2 Install the nozzle testing tee from the K94123 Field Performance Test Kit. See MDE-3022 for
detailed information.
Note: Be sure to use the (-05 or -07) “no flow” insert in the testing tee.

3 Open the electronics door to gain access to the pulsers and card cage area.

4 Ensure the nozzle hook is OFF and the pulse simulator box is set to HALT.

5 Unplug the “low grade” pulser from the cable assembly.

6 Plug the pulse simulator box connector into the cable assembly.

7 Set the flow rate of the pulse simulator box to 10 gpm.

8 Raise the nozzle hook. Press the low grade grade-select button to authorize the dispenser. Turn
the pulse simulator box to RUN.
Note: Do not engage/squeeze the nozzle lever.

9 Verify that the puff circuit is working properly. The needle on the gauge should initially jump
to a level higher than the steady state vacuum at 3 gallons. If it does not, check the jump jack
position on the VaporVac controller. JP1 and JP2 should be installed in the OP position.

10 At 3 gallons, measure the vacuum level. See chart on page 4-15 to read results.
This page includes the test ranges chart and tables for reading and interpreting the test results.
Use this page with MDE-3022 Field Performance Test Kit K94123 for VaporVac®. The manual
must be followed when performing the test for safety and accuracy.

Test Ranges
Use the following chart when reading the vacuum levels as part of the VaporVac test

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 4-15
Common Service Procedures Vapor Recovery Tests

procedure.

Flow Rate vs Vacuum At The Nozzle

13.00
12.46
12.00
11.55
11.00
10.63
UNACCEPTABLE RANGE
10.00
1 9.65

9.00
8.67
8.25
8.00
Maximum Vacuum
7.59 7.59
Minimum Vacuum
ACCEPTABLE
7.00 RANGE 6.92
6.50
2 6.21
6.00

5.44 5.50
5.00 4.94
4.38 4.38
4.00
3.78 UNACCEPTABLE RANGE

3.17 3
3.00

2.00
6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0
Flow Rate (GPM)

Reading the VaporVac Test

Use the following table to read and interpret the results of the VaporVac test.
If The Result Falls
In This Range Take This Action
1 If all hoses on the same side fall in this range, calibrate motor.
2 The VaporVac system is operating properly.
3 Look for the following:
Low vacuum reading: Zero (0) vacuum reading:
• Kinked hoses • Vapor valve not opening.
• Vacuum leak in hanging hardware • Closed vapor shear valve.
• Check valve in vapor return line • VST hose with check valve
causing excessive pressure drop installed backward.
• Fuel in vapor line caused by
topping off or leaking O-rings
• Liquid trap at shear valve

Note: See page 7-12 and 7-20 for additional troubleshooting.

Page 4-16 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Common Service Procedures Vapor Recovery Tests

Test Tips
Using The Gilbarco T19454-G1 & -G2 Nozzle Testing Tee
• Be sure to use the Q13245-01 orifice plug in the tee when performing the Gilbarco
vacuum test.
• Be sure to use the K46444 1/8 NPT pipe plug in the tee when performing the CARB
TP-201.5 A/L test.
• When OPW changed to the aluminum spout design, they increased the diameter of the
spout past the fill neck spring. This change barely lets the testing tee fit properly on the
spout. Make sure you have ordered the K94301-01 upgrade kit for your testing tee. There
is no charge for the kit.
• Look for dented or out of round nozzle spouts.
• Lubricate the testing tee O-rings with Vaseline® or grease.

Testing Air Volume (ROOTS) Meter (A/L Testing Only)

• Blow into the meter to make sure it spins freely.
• Do not put oil in the meter. The meter is designed to be permanently mounted in a pipe line.
When the meter is used for vapor recovery testing, it is sitting in many different orientations
and the oil leaks out. Once the oil gets on the lobes, they will collect dirt and clog.
• The breeze can move the meter and change the counter in between tests. Always look at
the counter when you start the test.
• Moisture can freeze up the meter when testing in temperatures near or below 32°F.

General Information
• Always use a grounding strap when delivering fuel into a container or dumping fuel into
the UST.
• Make sure the nozzle is the correct type for the VaporVac® system and does not have a
vapor valve or mini-boot.
• When performing the A/L test, you must deliver 4.50 continuous gallons of fuel.
• The T19343-G1 pulse simulator box is not approved for use when performing official
regulatory testing (CARB TP-201.5). However, it is a useful and time saving tool when
testing for troubleshooting and repair work.
• Regularly check the hose on the K94123 Gilbarco vacuum test kit for pin holes.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 4-17
Common Service Procedures Vapor Recovery Tests

Items to Check When Testing VaporVac®

Be aware of the following items associated with hanging hardware, when testing VaporVac and
vapor recovery systems. For more information, see PSB 1996-22.
Item Problem Details
OPW nozzles produced before September 1993 may leak at the spout
and create low A/L or vacuum test results, due to gasket movement.
Leaky spout
Beginning September 1993, spout gaskets were glued in the nozzle.
gasket
Nozzles produced after March 1994 include a lip in the gasket to
prohibit gasket movement.
Nozzles
OPW nozzle spouts produced before November 1993 may rotate and
Spout rotation
break the line for the automatic shut off.
Some OPW 11VAI nozzles with aluminum spouts produced from November
Deformed
1994 to October 1995 may become deformed. Current production spouts
aluminum spouts
contain T6 aluminum and maximum allowable wall thinkness.
Thermoid hoses produced before August 1993 may have sharp edges
Swollen vapor
in the vapor line end coupling. These sharp edges may cut the line and
lines
cause the vapor line to swell.
Goodyear, Dayco, and VST hoses use nylon vapor lines that when bent
in a tight radius, may crimp the vapor line. Thermoid hoses use a softer,
Crimped/kinked
NBR rubber vapor line and do not seem to have this problem.
vapor lines
In addition, VST outer hoses produced before October 1995 may shrink
2"–3" in length, causing the inner hose to crimp or bind.
If the line on an inverted coaxial hose ever experiences a catastrophic
failure, pressurized fuel may enter the vapor path of the nozzle. This
Vapor line too
pressurized fuel would exit through the vapor inlet holes at the end of
short/
the nozzle spout on the vapor side of the nozzle. To address this
Check valve
potential problem, VST offers an optional vapor line check valve for
VSTaflex hoses.

Hoses VST and Dayco hoses produced before September 1995 and
Goodyear hoses produced before May 1996 may leach a white, talcum
White powder
powder-like substance from the vapor line. This powder is a residue
leaching
from the UV stabilizer used in nylon hoses and may clog inlet filters of
vapor pumps, accumulate in breakaways, and/or cause low A/L values.
Weights and Measures allows a 0.3 gallon (minimum) flush to clear the
hanging hardware on single-hose MPDs and blenders. The volume of
Octane test flush fuel held in the 7/8" vacuum assist vapor recovery hose is too large to
be cleared out by the allowable flush. Gilbarco recommends that the
inspector flush the hose with a 1.0 gallon flush.
Gilbarco has received reports of 1/2" belleville washers being placed
between the hose and nozzle to reduce flow rate. This practice can
cause a catastrophic failure of the coupling. Never place hardware
Flow restrictors
between the hose and nozzle or the hose and dispenser outlet
casting, unless the item comes from a dispenser or hanging
hardware manufacturer.

Continued

Page 4-18 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Common Service Procedures Vapor Recovery Tests

Item Problem Details

Units with new VaporVac retrofits may experience computer jumps in
very cold weather. Sever temperature changes causes fuel in the hose
Cold weather to expand or shrink Because the 7/8" VaporVac hose hold more fuel
shinkage than the non-vapor 5/8" hose, there is more shrinkage. This may result
Computer in computer jumps at startup in the morning, or when a hose has not be
Jumps used for an extended period of time.
If the inner/vapor O-rings leak, fuel will enter the vapor line and may
O-Ring leaks cause computer jumps or a continuous creep. Wet spots on hoses may
indicate that the outer or swivel O-rings are leaking.
The following breakaways without a vapor line check valve or poppet
have acceptable pressure drop values:
• Catlow AV200 & AV200-1
• Emco Wheaton A5019-001
• OPW 66CI
• Richards Industries VA-51 & VA-61.
The following breakaways with a vapor line check valve or poppet have
acceptable pressure drop values:
Pressure drops • Husky 4034
• Richards Industries VA-50 & VA-60.
The following breakaways with a vapor line check valve or poppet have
Breakaways pressure drop values that are too high for the VaporVac system:
• Catlow AV2001 & AVR200S
• Emco Wheaton A5219-001
• OPW 66CIP.
The pressure drop between hanging hardware or hose positions should
not be greater than 0.05 A/L.
The UV stabilizer that leaches out of Goodyear and Dayco hoses is
much more likely to accumulate and block the vapor line in breakaways
Clogging with a vapor check valve or poppet.
See “Hoses – White Powder Leaching” on page 4-18 for more
information.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 4-19
Common Service Procedures Vapor Recovery Tests

Page 4-20 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Common Service Procedures VaporVac® Commissioning Performance Test Form

VaporVac® Commissioning Performance Test Form

Commissioning Date: Technician Number:

Gilbarco Approved Contractor: Site Address:

Phone: Phone:

Note: The performance test must be conducted on all vapor assisted hoses and all grades by a Gilbarco Certified Technician.
A copy of this test must be left with the site owner or manager. A copy may also be requested by the local air quality
control agency.

Vacuum Reading (inches of Water)

Serial # Side Grade Peak 3 gal. GPM Grade Peak 3 gal. GPM
G1 G4
A G2 G5
G3 G6
G1 G4
B G2 G5
G3 G6
G1 G4
A G2 G5
G3 G6
G1 G4
B G2 G5
G3 G6
G1 G4
A G2 G5
G3 G6
G1 G4
B G2 G5
G3 G6
G1 G4
A G2 G5
G3 G6
G1 G4
B G2 G5
G3 G6

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 4-21
Common Service Procedures VaporVac® Commissioning Performance Test Form

Page 4-22 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Programming

Programming
This section provides programming instructions for all Gilbarco electronic pumps and
dispensers. You can do all electronic programming at the pump or dispenser.

Modular
If the unit has a numeric keypad, it uses modular electronics. This keypad sits behind the
locked access door on the A side of the electronics module. For The Advantage® series, it
mounts on a removable magnetic pad that attaches to the inside cabinet or it mounts on the
inside right options door.

1 2 3 F1
4 5 6 F2
7 8 9 $
TOTAL

CLEAR
0 ENTER
VOL
TOTAL

Modular Numeric Keypad

Pre-Modular
Older units (pre-modular), built before May of 1986, need an external command module to
program grades, prices and volume allocation. Other programming is set by jump jacks. These
units have a command module jack behind the access door.

ON
2 WIRE
OFF

DISPLAY
LAST
TRANSACTION

Pre-modular Command Module Jack

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 5-1
Programming Modular Electronics Programming

Modular Electronics Programming

Modular electronics requires the use of a numeric keypad for programming. When using the
keypad, each time you press a key that action displays on the main display.

Power-Up Display
For your convenience, copy this page and use the forms below to record the displayed
information on the pumps for reference.
Date: Pump#: Date: Pump#: Date: Pump#:
Model Type: Model Type: Model Type:
Location: Location: Location:

This Sale This Sale This Sale

Gallons Gallons Gallons

Price Per Gallon Price Per Gallon Price Per Gallon

Date: Pump#: Date: Pump#: Date: Pump#:

Model Type: Model Type: Model Type:
Location: Location: Location:

This Sale This Sale This Sale

Gallons Gallons Gallons

Price Per Gallon Price Per Gallon Price Per Gallon

Date: Pump#: Date: Pump#: Date: Pump#:

Model Type: Model Type: Model Type:
Location: Location: Location:

This Sale This Sale This Sale

Gallons Gallons Gallons

Price Per Gallon Price Per Gallon Price Per Gallon

On a preprogrammed unit, the following information displays for two or three seconds after
you turn unit power on.

Page 5-2 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Programming Modular Electronics Programming

The Advantage® MPD®, Dual and Quad, 4 x 4;

Highline and Ultra-Hi™ (Electronic Calibration) with LCD Displays;
TM

Dimension®;
Performer™

Conversion Factor Code Pump Controller Software Version#

US Gallons 0 The Advantage® MPD®, 70.xx
Imperial Gallons 1 The Advantage Dual & Quad,
Liters 2 Highline™ w/ LCD Displays
1012 Pulses per Gallon 3 Ultra-Hi ™ (Electronic Calibration) 84.xx
w/LCD Displays

This Sale

Memory Error Code Unit Type Code

ROM Error 1 1 Grade 1
RAM Error 2 2 Grade 2
Gallon 3 Grade 3
4 Grade 4

Sides Code Two-Wire Pump ID 1-16

Single-sided 1
Dual-sided 2 Price Per Gallon

The Advantage MPD® Single Hose

Zero Previous Transaction Code

Zero Before Lamp Test 0
Conversion Factor Code Zero After Lamp Test 1
US Gallons 0
Imperial Gallons 1
Liters 2 Pump Controller Software Version#
1012 Pulses per Gallon 3 The Advantage® MPD®, 72.xx
Single Hose

Price Level Code

No Cash/Credit 0
Cash/Credit 1
This Sale Two Wire Code
Two-Wire 0
Standalone 1
Cash Display/
Memory Error Code Unit Type Code
Five Digit 5 1 Grade 1
Gallon 2 Grade 2
Six Digit 6
ROM Error 1 3 Grade 3
RAM Error 2 4 Grade 4

Price Per Gallon

Sides Code Two-Wire Pump ID 1-16

Single-sided 1
Dual-sided 2

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 5-3
Programming Modular Electronics Programming

The Advantage® Blender and

The Advantage Blender Six Hose

Conversion Factor Code Pump Controller Software Version#

US Gallons 0 The Advantage® Blender 75.xx
Imperial Gallons 1 The Advantage Blender Six Hose 77.xx
Liters 2
1012 Pulses per Gallon 3

This Sale Sides Code

Memory Error Code
ROM Error 1 Single-sided 0
RAM Error 2 Dual-sided 1

Two-Wire Pump ID 1-16 Gallon Blend Table Code

Programmable 01
Set Blends 02-99
Hydraulic Control
Version Number
Price Per Gallon

Highline™ w/LCD Displays (Argentina Only)

Conversion Factor Code Pump Controller Software Version#

US Gallons 0 Highline™ w/ LCD Displays 74.14
Imperial Gallons 1
Liters 2
1012 Pulses per Gallon 3

This Sale

Memory Error Code Unit Type Code

ROM Error 1 1 Grade 1
RAM Error 2 2 Grade 2
Gallon 3 Grade 3
4 Grade 4

Sides Code Two-Wire Pump ID 1-16

Single-sided 1
Dual-sided 2 Price Per Gallon

Page 5-4 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Programming Modular Electronics Programming

Highline™, MPD®-1, MPD-3, Salesmaker™-2H and 4H with SIDs

Conversion Factor
(Non Ultra-Hi) Code Pump Controller Software Version#
U.S. Gallons 0 Highline™, Super-Hi™, 53.x
Imperial Gallons 1 Salesmaker™ 2H and 4A,
U.S. Gallons to Liters 2 MPD®-1/3, MPD Fixed Blender
125 Pulses Per Liter 5 w/ SID Displays
500 Pulses Per Gallon 6 MPD-3 with LCD Displays 54.x
132.1 Pulses Per Liter 7 Highline, Super Hi Liters Only 55.x
1012 Pulses Per Gallon 8 w/ SID Displays
Ultra-Hi™ (Electronic Calibration) 80.x
Conversion Factor w/SID Displays
(Ultra-Hi Only) Code Ultra-Hi™ (Electronic Calibration) 81.x
1000 Pulses Per 0 w/SID Displays Liters Only
Gallon (Test Only)
Imperial Gallons 1
500 Pulses Per Gallon 2
Liters 3

This Sale
Memory Error Code Unit Type Code
ROM Error 1 Highline, 1
RAM Error 2 Salesmaker-2
Gallon Salesmaker- and 4A 2
Sides -Blender MPD Three-Product 3
Memory Error Code MPD Four-Product 4
Single-sided 1
Dual-sided 2
Price Per Gallon Two-Wire Pump ID 1-16

MPD Pro Blender™, MPD Precision Blender™ and Salesmaker Pro Blender™

Conversion Factor Code Pump Controller Software Version#

U.S. Gallons 0 MPD Pro Blender™, 62.x
Imperial Gallons 1 Salesmaker Pro Blender
U.S. Gallons to Liters 2 MPD Precision Blender™ 68.x
125 Pulses Per Liter 5 MPD Precision Blender™ 69.x
500 Pulses Per Gallon 6 (Liters only)
132.1 Pulses Per Liter 7
1012 Pulses Per Gallon 8 Sides - Blender
Memory Error Code
Single-Sided 1
Dual-Sided 2
ROM Error 3
RAM Error 4
This Sale Hydraulic Controller
ROM Error 5
Hydraulic Controller
RAM Error 6

Two-Wire Pump ID 1-16 Gallon Blend Table Code

Programmable 01
Set Blends 02-99
Blender Control Software
Version Number
Price Per Gallon

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 5-5
Programming Modular Electronics Programming

Entering Personal Identification Number (PIN)

For entry into the system, modular electronics uses a programmable PIN (Personal
Identification Number). There are three programming levels. Entering each level requires a
separate PIN.

Note: When programming, Side 1 is Side “A” or the junction box side of the unit, Side 2 is
referred to as Side “B”.

Abbreviations used throughout instructions:

PIN Personal Identification Number
MSD Most Significant Digit (example: 4386, 4 = MSD)
LSD Least Significant Digit (example: 4386, 6 = LSD)

You must enter a four-digit PIN code (default 2222) to use all programming functions and
levels. Separate PIN code entry is required for each level. To assign or change PIN codes, see
Command Code 13.
To Use Command Codes Press
Level One (1-9) • Press F1. A decimal point ( . )displays in the Money display and a
one (1) displays in the Volume display.
• Enter 4-digit user Level One PIN code. The default is 2222. Start
with MSD. A zero (0) displays for each digit.
• Press ENTER.
If flashing eights (8888) display in the Money display, you entered
a valid Level One PIN code.
If a decimal point ( . ) displays in the Money display and a one (1)
displays in the Volume display, you entered an invalid Level One
PIN code. Re-enter a valid Level One PIN code.

Level Two (10-12) From any Level One Command Code:

• Press F1. Flashing eights (8888) display in the Money display.
• Enter the Level Two Code (10-12) to access.
• Press ENTER. A decimal point ( . ) displays in the Money display
and a two (2) displays in the Volume display.
• Enter 4-digit Level Two PIN code. The default is 1503.
• Press ENTER.
If flashing eights (8888) display in the Money display, you entered
a valid Level Two PIN code.
If a decimal point ( . ) displays in the Money display and a two (2)
displays in the Volume display, you entered an invalid Level Two
PIN code. Re-enter a valid Level Two PIN code.
Level Three (13, 16-17, 19) From any Level Two Command Code:
• Press F1. Flashing eights (8888) display in the Money display.
• Enter Level Three Code (16-17) to access.
Note: Cannot use code 13 to enter Level Three.
• Press ENTER. A decimal point ( . )displays in the Money display
and a three (3) displays in the Volume display.
• Enter 4-digit Level Three PIN code. The default is 1309.
• Press ENTER.
If flashing eights (8888) display in the Money display, you entered
a valid Level Three PIN code.
If a decimal point ( . ) displays in the Money display and a three (3)
displays in the Volume display, you entered an invalid Level Three
PIN code. Re-enter a valid Level Three PIN code.

Press F1 to exit any command code or enter another.

Press F2 to exit programming and return to normal operation.

Page 5-6 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Programming Modular Electronics Programming

Programming Command Codes Quick Reference

Level One Command Codes Level Two Command Codes

1 Programming PPU Mode 10 Configuring The System

1 Unit Type
2 Setting Mode of Operation 2 Money/PPU Decimal Total
3 Volume/Calculated PPU Decimal Point
3 Programming Volume Allocation 4 Displayed PPU Decimal Point/
Conversion Factor
4 Blanking Display Manually and 5 STP Preset
Selecting Money/Volume Preset 6 Beeper and VaporVac Alarm
1 Manual Blank Displays 7 Vapor Sense Option
2 Five Button Preset 8 Two-Wire Display Blank Option
9 Manual Display Blank Option/5 or 6
5 Programming Customer Presets Digit Cash
1–3 Program Money 10 Decimal/Comma and Day/Night Prices
4–6 Program Volume 11 Pre-select Time-out
12 Pump Time-out
6 Clearing Memory 13 Slowdown
14 G6 Select Option/
7 Setting Totals Input Mode Single/Dual Pulser
15 Zero PPU Option
8 Displaying Version Number 16 Beeper Time-out
17 Stop Control
9 Servicing the Battery 18 Zero Previous Transaction
19 Lamp Test
20 Programmable Pump Preset Value
21 PPU Blinking Option
22 Volume Display
23 Program STP Control
24 Hose Pressurization Option

11 Assigning Grades

12 Programming Pumps
1 Two-Wire ID
2 Cash/Credit at Pump
3 Side Exists
Level Three Command Codes 4 PPU Options
5 PPU/Grade Select Mapping

13 Changing PIN Number

14 For Gilbarco use only

15 For Gilbarco use only

16 Programming Blend Ratios

17 Entering Conversion Factors/

Performing Master Resets
1 Conversion Factor
2 Master Reset
4 Valve/STP Mapping

18 For Gilbarco use only

19 Selecting Meter for Calibration

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 5-6.A
Programming Modular Electronics Programming

Page 5-6.B MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Programming Level One Command Codes

Level One Command Codes

To access Level One command codes:
• Press F1.
• Enter your PIN (default 2222).

To access a different Level One command code (from any command code):
• Press F1.
• Enter the command code to access.
• Press ENTER.

Programming PPU Mode (Command Code 1)

Program the price per unit (PPU) for each side, grade, and price level (cash/credit).

1 Press 1, then press ENTER.

2 Select side, then press ENTER.

To Program Press
Side 1 (side with junction box) 1
Side 2 2
Both sides 3

3 Select grade then press ENTER. Price level number flashes.

Note: The number of hoses/grades vary for each model.

4 Select Price Level, then press ENTER. The PPU flashes

To Program Press
Cash price levels 1
Credit price levels 2

5 Enter new PPU. Start with MSD (example: 1.259; press 1,2,5,9). Press ENTER.

6 Repeat steps 2 through 6 to program all sides, grades and price levels.

Setting Mode of Operation (Command Code 2)

Choose mode of operation, two-wire or standalone (with or without console control) for your
pump/dispenser.

1 Press 2, then ENTER.

2 Select mode, then press ENTER.

To Set Press
Standalone (without console control) 0
Two-wire operation (with console control) 1
Note: This is the default.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 5-7
Programming Level One Command Codes

Programming Volume Allocation (Command Code 3)

Set a maximum limit on fuel volume pumped per customer.

1 Press 3, then ENTER.

2 Select side, then press ENTER.

To Program Press
Side 1 (side with junction box) 1
Side 2 2
Both sides 3

3 Select hose/grade, then press ENTER. The number of hoses/grades vary for each model.

4 Enter allocation amount. Start with MSD. For example, to enter 5.00 gallons, press 5, 0. The
default is 000.0 (no allocation limit). You cannot enter the hundredths digit.

5 Press ENTER. Side number flashes.

6 Repeat steps to program all sides, grades and price levels.

Blanking Display Manually and

Selecting Money/Volume Preset (Command Code 4)

1 Press 4, then ENTER.

2 Select Function Code one or two as desired, then press ENTER.

Function Code 1: Manual Blank Displays

For This Function Press
Displays off 0
Displays on (Default) 1

Function Code 2: Five Button Preset

For This Function Press
No Five Button preset * (Default) 0
Money preset 1
Volume preset 2
Incremental presets (for v.70.8.3 or higher) 3

* If Programmable pump preset is present, unit cannot be programmed to five button operation.

Page 5-8 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Programming Level One Command Codes

Programming Customer Presets (Command Code 5)

Five-Button Preset
Five-button customer preset uses five raised push-buttons or a five position membrane switch
for selection. Selections are fixed and cannot be changed by the customer. The following are
examples of five button presets.

Button Number
#1 $
#2
$
#3
$
#4
$ $ $ $ FILL #5 $
FILL
Highline™ Style MPD® Style

Use the following procedure to program five-button customer presets.

Note: Use only with software versions 53.X, 55.X, 74.X, and 70.6 and higher.

1 Press 5, then ENTER.

2 Select side, then press ENTER.

To Program Press
Side 1 (side with junction box) 1
Side 2 2
Both sides 3

3 Select Preset button number then press ENTER. Buttons are arranged from left to right or top
to bottom. See illustrations above for button numbers.
Button Number Default Value
1 (Left-most, or top) $1
2 (Second from left or top) $5
3 (Third from left or top) $10
4 (Fourth from left or top) $15
5 (Bottom or right) Automatically
set for FILL

4 Enter new amount. Enter in whole numbers, start with MSD (valid 5.00; invalid 5.22), then
press ENTER.

5 Repeat steps 3 - 4 to program preset amount for each button.

Continued

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 5-9
Programming Level One Command Codes

(Command Code 5, Continued)

Five-Button Incremental Pump Preset Option

Incremental preset uses a keypad for selections and the main LCD display board to display preset
amount. Customers can enter their own money or volume amount (based on preset amounts).
Customers select preset amount or can add preset amounts together for desired amount.
Note: This option is available only with v70.8.3 (or higher) software.

Example: If preset amounts are $1, $5 and $10, and the customer wants to deliver $15 of fuel,
the customer would press the $10 and $5 preset buttons ($10 + $5 = $15).

S1 Money Display

S2 Volume Display

S3

FILL $ / VOL

S0000269

Incremental Preset Keypad (Example)

S0000270

Keypad Functions
Button Function Customer Usage
S1, S2 and S3 Retains preset value Select preset value, continue to add to this
amount by pressing additional values.
$/VOL Toggles between money Choose preset money or volume.
and volume
FILL Clears preset amount Reset to fill-up mode.

See “Blanking Display Manually and Selecting Money/Volume Preset (Command Code 4)” on
page 5-8 for more information.

Page 5-9.A MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Programming Level One Command Codes

To program keypad for Incremental Preset Option, set Command Code 4, Function Code 2,
Configuration Code 3 for Incremental Preset.

Function Code 1-3: Program Money

1 Enter desired amount for money value.
Program Button Default Setting Function
1 1 Money
2 5
3 10

(i.e. S1 programmed for $1.00, S2 programmed for $5.00 and S3 programmed for $10.00)

2 Press ENTER.

Function Code 4-6: Program Volume

1 Enter desired amount for volume.
Program Button Default Setting Function
4 1 Volume
5 5
6 10

(i.e. S1 programmed for 1 gallon, S2 programmed for 5 gallons and S3 programmed for 10
gallons)

2 Press ENTER.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 5-9.B
Programming Level One Command Codes

(Command Code 5, Continued)

Five-Button Customer Programmable Pump Preset Option
Customer Preset uses a keypad and display assembly for selection. Customers can program
their own dollar or volume amount.
Program Functions Preset Type

$ $
VOL VOL
1 2 3 F0 F0

4 5 6 F1 F1

7 8 9 F2 F2

CLEAR
0 F4 F3 F4 F3
S0000271 S0000272

Customer Programmable Five Button Programmable

Preset Preset

Use the following procedure to program Customer Programmable Presets.

Note: Pressing F2 twice at anytime will reset all programming and restart sequence.
1 Press 5, then ENTER.

2 Initialize self test. Press 1 then ENTER twice for The Advantage® series and Highline™ series
with LCDs. Self test must take place before you can program.
Self Test Sequence
11.111 displays for one second, 222.22 for one second, 3333.3 for one second, 44444 for
one second and 55555 for one second.
An 8 displays, then moves across the screen from left to right.
The display blanks and the beeper sounds twice.
3 After self test, continue with keypad test. If you do not start the keypad test within five
1 2 3 4 seconds, the test aborts and the display returns to normal.
5 6 7 8 Keypad Test Sequence
Starting with 1, press each key in order ending with VOL. The beeper sounds after you
9 10 11 12
press each key. The display shows the key number you pressed (1 being first and 16 for
13 14 15 16 VOL being last, see illustration at left).
Note: If you do not start programming within ten seconds the display returns to normal.

4 After keypad test, press F3 twice on preset keypad then press F0 to change the following:
• 0 in LSD position = Decimal Mode (number of decimal places matches main display board).
• 1 in LSD position = Whole units only, no decimals (Customer Programmable Preset only
not Five Button).

5 Press F4 then press F0 to change the following:

• 0 in LSD position = Customer Programmable Preset
• 1 in LSD position = Five Button Non Cumulative Preset
• 2 in LSD position = Five Button Cumulative Preset

Continued

Page 5-10 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Programming Level One Command Codes

6 Press F2 on Manager Keypad to exit if programming Customer Programmable Preset

or
Press F4 if programming Five-Button Customer Programmable Preset.

7 Program Five Button Customer Programmable Preset. Buttons are pre-programmed to $5,
$10, $15, and $20 values.
To Program This Button Press
F0 for $2 F0 twice, then F4
F1 for $5 F0 five times, then F4
F2 for $12 F0 twice, then F1
F0 once, then F4
F3 for $30 F1 once
F0 three times, then F4

8 Press F2 on Manager Keypad to exit programming mode.

Clearing Memory (Command Code 6)

Perform a total memory clear. A memory clear works only if error code 31 (Totals Data Error)
or 35 (Configuration Data Error) occurs. Record all totals before reset.

1 Press 6 then ENTER.

2 Press 1 then ENTER. System performs power-up reset and continues in normal operation. You
must reprogram the unit.

Setting Totals Input Mode (Command Code 7)

Money total displays when Totals Input Mode is entered. Press VOL TOTAL to enter volume
totals. Press $TOTAL to change back to money total.

Only perform Command Code 7 after clearing memory (see Command Code 6), performing a
master reset, or for new installs.

1 Press 7 then ENTER.

2 Select side then press ENTER.

To Program Press
Side A (side with junction box) 1
Side B 2

3 Select grade then press ENTER.

Note: For Blenders, grade 7 = high product, and grade 8 = low product.

4 Enter total starting with MSD. Press ENTER.

5 Repeat Steps for each side and grade.

6 Press VOL TOTAL and repeat steps 3 - 5 for volume totals.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 5-11
Programming Level One Command Codes

Displaying Version Number (Command Code 8)

Display software version installed in dispenser. Version number displays on volume display.

1 Press 8 then ENTER.

2 Select software option.

To Select Press
Pump controller or blender pump controller 1
Blender hydraulics controller 2
Customer programmable preset 3

Servicing The Battery (Command Code 9)

Use the following steps to service the battery. All Legacy™ models and all other models built
after 12/01/94 have no battery and do not use this test.

1 Press 9 then ENTER.

2 Select code then press ENTER.

To Select Press
Battery service error override 1
Use this code only if Error Code 34 displays.
Manual Battery Test 2
If the battery test fails and Error Code 34 displays,
use the Battery Service Error Override.

Page 5-12 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Programming Level Two Command Codes

Level Two Command Codes

Do not allow station owners to program these service command codes. Before programming,
know your unit’s model number and software version. See “Displaying Version Number
(Command Code 8)” on page 5-12.
Note: ASCs are required to use this programming information during the start-up procedure.
To access Level Two command codes:
1 Press F1, then enter the Level One PIN code, then press ENTER.
2 Enter a Level Two command code (10-12) then press ENTER. A decimal point displays in the
money display and a 2 displays in the volume display.
3 Enter your Level Two PIN Code (Default 1503) then press ENTER.

Configuring The System (Command Code 10)

Use the steps below to configure the system.

1 Press 1, 0, then ENTER.

2 Enter a function code number (1-24) then press ENTER.

3 Enter a configuration code then press ENTER.

4 Choose another function code number or press F2 to exit.

Function Code 1: Unit Type

Use this function code for all software versions. It is recommended to leave these settings at
the system defaults.
For This Unit Type Press
1 Product * 1
2 Products 2
3 Products 3
4 Products 4

* For Legacy, Performer, and The Advantage 4x4 units, always program unit type as “1 Product” for proper
STP or motor activation.

Function Code 2: Money Decimal Point

Use this function code only for software versions 70.X, 75.X, 77.X, 72.X, 74.X, 84.X,
and V54.X (except 70.0).
For This Money Decimal Point Press
XXXXX. 1
XXXX.X 2
XXX.XX (Default) 3
XXX.XXX 4

Function Code 2: Money and PPU Decimal Point

Use this function code only for software versions 53.X, 55.X, 62.X, 68.X, 69.X, 70.0, 80.X
and 81.X.
For This Money Decimal Point And This PPU Decimal Point Press
XXXXX. XXX.X 1
XXXX.X XX.XX 2
XXX.XX (Default) X.XXX (Default) 3
XXX.XX XXX.X 4

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 5-13
Programming Level Two Command Codes

Function Code 3: Calculated PPU Decimal Point

Use this function code only for software versions 70.X, 72.X, 74.X, 75.X, 77.X, 84.X and
V54.X (except 70.0).

U.S. Weights and Measures requires configuration code 4.

For This Calculated PPU Decimal Point Press
XXXXX. 1
XXX.X 2
XX.XX 3
X.XXX (Default) 4

Function Code 3: Volume Decimal Point

Use this function code only for software versions 53.X, 55.X, 62.X, 68.X, 69.X, 80.X
and 81.X.
For This Volume Decimal Point Press
XXX.XX 1
XX.XXX 2
XXX.XX (Presets) 3

Function Code 4: Displayed PPU Decimal Point

Use this function code only for software versions 70.X, 72.X, 74.X, 75.X, 77.X, 84.X and
V54.X (except 70.0).

Use this function code when you calculate the PPU in dollars but display the decimal point in
cents (e.g., for Canada). You must program function code 3 before function code 4 if the
displayed decimal point is different from the calculated decimal point.
For This Displayed PPU Decimal Point Press
N/A 0
XXXX 1
XXX.X 2
XX.XX 3

X.XXX (Default) 4

Page 5-14 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Programming Level Two Command Codes

Function Code 4: Conversion Factor

Use Command Code 17 (see page 5-23) for programming conversion factor for The Advantage®
series. Use this function code only for software version 70.0.
For This Conversion Factor Press
No conversion factor (Default) 0
U.S. gallons 1
U.S. gallons to imperial gallons 2
U.S. gallons to liters 3
1,012 pulses per U.S. gallons 4

Use this function code only for software versions 53.X, 55.X, 62.X, 68.X, and 69.X.
For This Conversion Factor Press
Unprogrammed (Default) 0
U.S. gallons 1
Imperial gallons 2
U.S. gallons/liters 3
100 pulses per liter 4
200 pulses per liter 5
125 pulses per liter 6
500 pulses per gallon 7
132.1 pulses per liter 8
1,012 pulses per gallon (Not available in precision blenders) 9

Use these configuration codes only for software version 80.X and 81.X.
For This Conversion Factor Press
Unprogrammed (Default) 0
Factory test only 1
Imperial gallons 2
500 pulses per gallon 3
Liters 4

Function Code 5: STP Prestart

Use this function to program the STP to turn on after pump handle activation. Use this
function code with all software versions. Turn this function ON for mechanical line leak
detectors, or OFF for most electrical line leak detectors.
To Program the STP Press
Off 0
On (Default) with pump handle activation 1

Function Code 6: Beeper and VaporVac® Alarm Option

Use this function to program the beeper when you lift pump handles, authorize the dispenser,
or press keypad switches. The VaporVac Alarm options are available only in software version
70.8.2 or higher. Use the beeper option with all other software versions. The VaporVac Alarm
beeps until warm start occurs.
To Program the Beeper And the VaporVac Alarm Press
Off (Default) Off 0
On (Default for v. 70.8.2 or higher) Off 1
Off On * 2*
On On * 3*

* VaporVac Alarm must be set ON for units in Mexico.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 5-15
Programming Level Two Command Codes

Function Code 7: Vapor Sense Option

Always set to OFF, except for 70.3 and older software: automatically set to ON for units with
VaporVac® option (software versions 70.4 and higher). Use this function code only for software
versions 70.X, 72.X, 74.X, 75.X, 77.X, 84.X and V54.X.
To Program the Vapor Sense Option Press
Off (Default) 0
On 1

Function Code 8: Two-wire Display Blank Option

Use this function to blank the displays and disable the dispenser. You must perform a $980.00
preset at the console to blank the displays and a $981.00 preset to turn them back on. Use this
function code for all software versions.
To Program The Two-Wire Blank Option Press
Off (Default) 0
On 1

Function Code 9: Manual Display Blank Option

Use this function code only for software versions 53.X, 55.X, 62.X, 68.X, 69.X and 70.0.
To Program The Manual Display Blank Option Press
Off 0
On (Default) 1

Function Code 9: 5 or 6 Digit Cash

Use this function to program five or six digits of cash. You must program control console/cash
register to same mode for proper operation. Use this function code only for software versions
70.X, 72.X, 74.X, 75.X, 77.X, 84.X and V54.X, except 70.0.
To Program The Digits of Cash Press
5 Digits of cash (Default) 0
6 Digits of cash 1

Function Code 10: Decimal/Comma

Use this function to set commas instead of decimals for all displays. Use this function code
only for software versions 70.X, 72.X, 74.X, 75.X, 77.X, 84.X, and V54.X.
To Program The Decimal/Comma Press
Decimal (Default) 0
Comma 1

Function Code 10: Day/Night Price Mode

Use this function only for software versions 53.X, 55.X, 62.X, 68.X, 69.X, 80.X, 81.X.
To Program The Day/Night Mode Press
No (Default) 0
Yes 1

Page 5-16 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Programming Level Two Command Codes

Function Code 11: Pre-select Time-out

Function Code 12: Pump Time-out
Pre-select Time-out allows time at the pump before you raise the handle to make cash/credit, preset
or grade selections. Pump Time-out limits customers time to start dispensing fuel with nozzle ON.
Use these function only for software versions 53.X, 55.X, 62.X, 68.X, 69.X and 70.0.
For This Time-Out Press
None 0
15 seconds (Default) 1
30 seconds 2
45 seconds 3
60 seconds 4
75 seconds 5
90 seconds 6
120 seconds 7

Use these function codes only for software versions 70.X, 75.X, 77.X, 84.X and V54.X, except 70.0.
For This Time-Out Press
None (Default) 0
5 seconds 1
15 seconds 2
30 seconds 3
45 seconds 4
60 seconds 5
75 seconds 6
90 seconds 7
120 seconds 8

Function Code 13: Slowdown

Program the point at which the dispenser goes into slowdown on all non-blenders. Use these
function codes only for software versions 70.X, 72.X, 74.X, 84.X and V54.X. Ultra-Hi units
may require a higher setting than the default for proper operation
For V84.2.5
For This Slowdown (or higher) Ultra-Hi units only Press
.070 gallons (.265 liters) .280 (1.183) 0

.120 gallons (.454 liters) (Default) .480 (1.947) 1

.170 gallons (.643 liters) .680 (2.759) 2
.220 gallons (.833 liters) .880 (3.570) 3
.270 gallons (1.02 liters) 1.080 (4.382) 4
.320 gallons (1.21 liters) 1.280 (5.193) 5
.370 gallons (1.40 liters) 1.480 (6.001) 6
.420 gallons (1.59 liters) 1.680 (6.816) 7
.470 gallons (1.78 liters) 1.880 (7.627) 8
.520 gallons (1.97 liters) 2.080 (8.439) 9

Use these function codes only for software versions 53.X and 80.X.
For This Slowdown Press
Normal 0
Ultra-Hi high gallonage 1

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 5-17
Programming Level Two Command Codes

Function Code 14: G6 Select Option

Program the Grade 6 select button so the customer must press it before a transaction can begin.
Use this function code only for software version 75.X, The Advantage® blenders.
For This G6 Option Press
Do not press G6 Select 0
Must press G6 Select (Default) 1

Function Code 14: Single/Dual Pulser

Program the unit to single or dual pulser. Set to “1” for Super-Hi high gallonage units. Use this
function code only for software versions 53.X and 55.X.
To Program Press
Single pulser (Default) 0
Dual pulser, for Super-Hi  high gallonage units 1

Function Code 15: Zero PPU Pricing

Allows fuel dispensing with a PPU of zero (fleet operations only). Use this function code only
for software versions 70.X, 75.X, 77.X, 84.X, and V54.X, except 70.0.
To Program Zero PPU Pricing Press
Disabled (Default) 0
Enabled 1

Function Code 16: Beeper Time-out

Use with Function Code 12 to give an audible signal for pump time-out. After pump time out,
the beeper beeps for X seconds, then deactivates. Use this function code only for software
versions 70.X, 75.X, 77.X, 84.X, and V54.X, except 70.0.
For This Beeper Time-Out Press
None (Default) 0

5 seconds 1
15 seconds 2
30 seconds 3
45 seconds 4
60 seconds 5
75 seconds 6
90 seconds 7
120 seconds 8

Function Code 17: Stop Control

Deactivates one or both sides of a dispenser. Deactivation is automatic if the Push To Stop
Button is installed. Use this function code only for software versions 70.X, 72.X, 74.X, 75.X,
77.X, 84.X, and V54.X, except 70.0.
To Program STOP Control Press
For one side (Default) 0
For two sides 1

Page 5-18 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Programming Level Two Command Codes

Function Code 18: Zero Previous Transaction

Programs the dispenser to reset the last transaction after lamp test (normal) or after the pump
handle is raised and unit is authorized. You must use Configuration Code 1 for New Jersey
installs.

Use this function code only for software versions 70.X, 72.X, 74.X, 75.X, 77.X, 84.X,
and V54.X (except 70.0.).
To Zero Previous Transactions Press
After lamp test (Default) 0
Before lamp test 1

Function Code 19: Lamp Test

Use this function code only for software versions 70.7.4, 72.X, 74.X, 75.X, 77.X, 84.X, and
V54.X (except 70.0).
To Perform Press
Not used 0
One second lamp test 1
Two second lamp test 2
Three second lamp test (Default) 3
Four second lamp test 4
Five second lamp test 5
Six second lamp test 6
Seven second lamp test 7
Eight second lamp test 8
Nine second lamp test 9

The specified time is the delay between STP/motor activation and valve activation only if STP prestart is
activated.

Use this function code only for software version 70.3.

To Perform Press
Three second lamp test (Default) 0
One second lamp test 1

Function Code 20: Programmable Pump Preset Value

Normally set to “0”. Program to “1” for use with 6-digit cash programming. Use this function code
only for software versions 70.X, 72.X, 74.X, and V54.X, (except 70.0-70.2).
To Set Programmable Pump Preset Value Press
X1 (Default) 0
X10 1

Function Code 21: PPU Blinking Option

Program the PPU displays in the price bar to blink under certain conditions. Use this function code
only for software versions 70.3 and higher, and 72.X.
To Set PPU Blinking Press
Off 0

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 5-19
Programming Level Two Command Codes

To Set PPU Blinking Press

On (Default) 1

Page 5-19.A MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Programming Level Two Command Codes

Function Code 22: Volume Display

Use this function to program the volume display. Use this function code only for software
versions 70.7.5 and 72.1.4 and higher. When programmed to 1, the decimal point is not shown
on the display. Function code 22 is not approved by U.S. Weights and Measures.
To Set Volume Display Press
XXX.XXX (Default) 0
XXXXXX 1

Note: If set to “1”, decimal point will not show.

Function Code 23: Program STP Control

Use this function to activate all STPs on all transactions (regardless of which grade is selected).
Use this code for The Advantage® MPD single-hose units only for software versions 75.4.4,
77.3.5, and 72.1.4 and higher.
To Set STP Control Press
Off (Default) 0
On 1

Function Code 24: Hose Pressurization Option

Use this function to pressurize the hose during lamp tests of the first transaction after a power
up or the first transaction after a period of inactivity. Use this function code only for software
versions 77.3.5, 75.4.4, 72.1.4, and 70.7.5 and higher.

Note: Use this function only when instructed by Gilbarco Technical Support.

Before using this function, first determine if the unit has version 10.6.3 software installed on
the blender hydraulic interface board. If version 10.6.3 exists and Function Code 24 is
programmed to “1”, update the software to at least version 10.6.5 and master reset the unit
using the jump jack on the main display. (Do not use Command Code 17 to perform the master
reset.) This will prevent overrun and underrun presets. See PSB 08-97 for more information.
To Set Hose Pressurization Option Press
Off (Default) 0
On, up to two hours 1

On, up to 1/2 hour 2

Page 5-20 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Programming Level Two Command Codes

Assigning Grades (Command Code 11)

Program all grade assignments at the console, cash register or G-SITE™ system. Grade
mapping means that the console, not the pump, keeps track of grades.

Programming Pumps (Command Code 12)

Program the pump as follows.
1 Press 1, 2 then ENTER.
2 Select side then press ENTER.
To Program Press
Side A (side with junction box) 1
Side B 2

3 Enter a function code number (1-5) then press ENTER.

4 Enter a configuration code then press ENTER.
5 Choose another function code number or press F2 to exit.

Function Code 1: Two-wire ID

Do not use the same ID (address) number for units (or unit sides) on the same data loop. For a
G-SITE with CRIND configuration, Side “A” always defaults to 7, Side “B” always defaults
to 11. If ID numbers are different, you must program Side “A” to 7, Side B to 11.
To assign a number 1-16, press that number on the keypad.

Function Code 2: Cash/Credit at Pump

When programmed to “Yes,” the customer must make a selection at the unit by pressing the
Cash or Credit button.
To Program Press
No (Default, required for CRIND™ dispenser) 0
Yes (Required if the console is programmed for cash/credit price levels) 1
Yes (For H111B with LCD and cash/credit only) 2

Function Code 3: Side Exists

Use this option for single-sided units only.
To Program Press
Does not exist 0
Exists (Default) 1

Continued

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 5-21
Programming Level Two Command Codes

Function Code 4: PPU Options

This option is used mainly with single level CRIND™ units and split island operation.
• If the unit has single-level PPU displays (T17539-G3, T18699-G1 or -G2), select option 0.
The PPU will display the price regardless of the level sent from the console or CRIND.
• If the unit has dual-level PPU displays (T17539-G2, T18705-G1 or -G2), select option 1.
The level 2 (bottom) display is used for single level price posting when top display is
covered.
To Program Press
Level 1 price bar displays level sent by console or CRIND card reader 0
Normal (Default) 1
Level 2 price bar, level 1 prices, level 1, level 2 prices 2
Level 2 price bar displays level sent by console or CRIND card reader (V70.6 and higher) 3

Function Code 5: PPU/Grade Select Mapping

This option is used only with Optimum™ units.
To Program Press
Normal (Default) 0
Outside PPU/grade select reversed 1

Page 5-21.A MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Programming Level Two Command Codes

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 5-21.B
Programming Level Three Command Codes

Level Three Command Codes

Do not allow station owners to program these service command codes. To access Level Three
command codes:

1 Press F1, then enter the Level One PIN.

2 Enter a Level Two command code (10-12) then press ENTER.

3 Enter your Level Two PIN Code (Default 1503) then press ENTER.

4 Enter Level Three command code (16 or 17) then press ENTER.

5 Enter your Level Three PIN Code (Default 1309) then press ENTER.

Changing PIN Code (Command Code 13)

Use the following procedure to change PIN code.

1 Press 1, 3 then ENTER.

2 Select a level number (1, 2 or 3) then press ENTER.

3 Enter new PIN code.

Programming Blend Ratios (Command Code 16)

You must be in Level 3 to change blend ratios.

1 Press 1, 6, then ENTER.

2 Select side number (1-3) then press ENTER.

To Program Press
Side A (side with junction box) 1
Side B 2
Both sides 3

3 Select grade number 1-5 then press ENTER. The following table contains the recommended
grade numbers for each model. Use the following table when programming grades.
For These Models Program These Grades
MPD Precision Blenders and Fixed Blenders Grade 1, 2, and 3
The Advantage Series Six-Hose (Fixed) Blenders Grade 1, 2, and 3 (see programming
note on following page)
MPD ProBlenders, Salesmaker Pro, and The Advantage Series Grades 1, 2, 3, 4, and 5 *
Selectable Blenders Add Grade 6 for an unblended hose.

* For three grades, program as Grade 1, 3, 5, and 6 for an unblended hose. (Certain modifications may
allow Grades 1, 2, 3, and 6.)

4 Select low product blend percentage then press ENTER. The high product blend percentage
calculates automatically.

5 Repeat sequence for remaining grades.

Page 5-22 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Programming Level Three Command Codes

Programming The Advantage® Six Hose Blender

The Advantage Series Six-Hose Blender is available in two configurations: symmetrical and
mirror image. The difference is in the grade layout on side B of the unit.

The following programming examples assume blends of 100%, 60%, and 0%. These numbers
are for this example only. When programming blend percentages, use the blend ratios provided
by site personnel. See PSB 30-97 for more information.

Mirror Image

Side B
or Blend or Blend or Blend
Program:
High
G1 Mid
G2 Low
G3
Side A: G1 = 100 G2 = 60 G3 = 0
High
G1 Mid
G2 Low
G3 Side B: G1 = 100 G2 = 60 G3 = 0
Straight Straight Straight
Side A

Symmetrical Image

Side B Program:
or Blend or Blend or Blend

Low Mid High

Side A: G1 = 100 G2 = 60 G3 = 0
G1 G2 G3
Side B: G1 = 0 G2 = 60 G3 = 100
High
G1 Mid
G2 Low
G3
Map side B grades at the console to ensure the
St i ht St i ht St i ht
Side A correct prices are shown in the PPUs.

Entering Conversion Factors/Performing Master Resets (Command Code 17)

Follow the steps below to enter conversion factor and perform a master reset.

1 Press 1, 7 then press ENTER.

2 Enter Function Code then press ENTER.

If you select Function Code “2” and press ENTER, then select 1 and press ENTER, the unit
performs a master reset and returns to normal operation. See “Function Code 2: Master Reset”,
below.

3 Enter configuration code, then press ENTER.

Function Code 1: Conversion Factor

Use this function code only for software versions 70.X, 72.X, 74.X, 75.X, 77.X, 84.X,
and V54.X, except 70.0. For version 84.X, calibration switch must be ON before conversion is
entered. See “Meter Calibration” on page 6-30 for more information.
To Program Press
No conversion factor (Default) 0
U.S. gallons 1
Imperial gallons 2
Liters 3
1,012 pulses per gallon 4

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 5-23
Programming Level Three Command Codes

Function Code 2: Master Reset

Use this function code only for software versions 54.0, 70.4, 72.0, 75.3, 77.2 and higher.
To Program Press
N/A 0
Master reset 1

Function Code 4: Valve/STP Mapping

Use this function code only for Optimum™ units. This function is required programming to
eliminate error code 4350.
To Program Press
Not programmed (default) 0
Normal 1
Outside valves reversed 2

Selecting Meter for Calibration (Command Code 19)

Use this code to calibrate one meter for The Advantage® Super-Hi units with software version
82.0.3 or higher.

1 Press 1, 9 then press ENTER.

2 Select side number (1-2) then press ENTER.

To Select Press
Side A (side with junction box) 1
Side B 2

3 Select meter number (0-3) to calibrate then press ENTER.

To Select Press
Normal operation (after calibration) 0
Calibrate A meter only 1
Calibrate B meter only 2
Calibrate both meters 3

Page 5-23.A MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Programming Level Three Command Codes

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 5-23.B
Programming Pre-Modular Electronics Programming

Pre-Modular Electronics Programming

Pre-Modular electronics requires the use of a command module and operator panel for
two-wire, price and volume allocation programming. All other programming is set by jump
jacks on the logic board (see Logic Boards in the Component Section for specific settings).

Power-Up Display
Pre-Modular models with a Z-80 (W02061 Logic Board) configuration will display
configuration codes on power-up.

Note: For grade assignments other than the Highline™ series. See “W02061 Logic Board”
on page 6-121.

For Highline™ with W01520 Logic MPD-A3 with W01515 Logic

For Highline, MPD®-A3 and MPD-1 with Z-80 (W02061) Logic
For Salesmaker™-4 with Z80 (W02061) Logic
For MPD-1 Four-Grade with Z-80 (W02061) Logic
Pump Controller Software Version#
Highline™ with W01520 Logic 04.x
MPD-A3 with W01515 Logic
Highline, MPD®-A3 and MPD-1 10.x
with Z-80 (W02061) Logic
Salesmaker™-4 25.x
Conversion Factor Code
with Z80 (W02061) Logic
U.S. Gallons 0
MPD-1 Four-Grade 20.x
Liters 1
with Z-80 (W02061) Logic
200 Pulses Per Liter 2
100 Pulses Per Liter 3
Imperial Gallons 4 Grade Assign (Highline Only) Code
125 Pulses Per Liter (Alter. H111B) 5 Grade 1 1
200 Pulses Per Liter (Alter. H111B) 6 Grade 2 2
100 Pulses Per Liter (Alter. H111B) 7 Grade 3 3
Grade 4 4

This Sale

Gallon

Memory Error Code

ROM Error 1
RAM Error 2 Price Per Gallon
Sides/Dual Code
Single 1
Dual 2
Two-Wire Pump ID 1-16

Highline Configuration Code

H111B Standard 6
H111B Alternate 7

Page 5-24 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Programming Pre-Modular Electronics Programming

Attaching The Command Module

Use one of the following command modules, with an extension cable, for programming:
PRICE PRICE VOLUME TOTAL CALIBRATE
LEVEL VOLUME LEVEL PWR
VOLUME TOTAL CALIBRATE
PRICE PWR PRICE
TOTAL PRESET VALUS TEST 1
CASH TOTAL CALIBRATE CASH TOTAL ALLOCT.SET CASH TOTAL ALLOCATION
PPU SET SET TEST 2
PUMP NORMAL ALLOCATE PUMP LEVEL LEVEL
MAIN
A B
GRADE A B GRADE
PUMP CONTROL 1 2 3 SLOW 1 2 3
OFF PROGRAM
A B
ON PPU/ALLOCATION SET ON PPU/ALLOCATION SET PPU/ALLOCATION SET

1 2 3 4

PPU SET MSD LSD PPU SET MSD LSD

S0000273 S0000274 S0000275

Highline™ MPD®-1, MPD-A3, Salesmaker™-4 MPD®-2/C

PA01310000 PA01390001 PA01540000

1 Attach extension cable (supplied with command module) to command module.

2 Insert other end of extension cable into connector plug on operator panel.

3 Follow programming instructions. You must program both sides. Move command module to
other side for MPD® and Salesmaker™ units. Set command module toggle switch to “B” for
Highline™ units. Repeat steps.

Note: When programming, Side 1 is the A side or the junction box side of the unit, side 2 is
the other side.

Programming PPU Prices

1 Turn the PPU SET keyswitch to ON. For MPD-2 turn keyswitch to PROGRAM.

2 Press Grade 1 button to display grade 1 price per unit (gallon), or PPU. For Highline units, set
PUMP CONTROL toggle switch to selected hose. A single-hose unit is always set to A.

3 Press PPU/ALLOCATION SET buttons to set the price. Price digits change when you press
the buttons.

For example, to set PPU to $1.259:

• Press button 1 (or MSD) until a “1” appears on left side of display.
• Press button 2 (or button to the right of MSD) until a “2” appears.
• Press button 3 until a “5” appears.
• Press button 4 until a “9” appears. The PPU will now display 1.259.

4 For two-level pricing, press PRICE LEVEL button and repeat step 3.

5 Press another grade button and repeat steps 2 and 3. To select grade 4 on an 8-hose model,
press 3 and 1 simultaneously.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 5-25
Programming Pre-Modular Electronics Programming

Programming Volume Allocation

1 Turn the keyswitch to OFF.

2 Turn command module rotary switch to ALLOC. SET. Only the volume display will light.

3 Press PPU/ALLOCATION SET buttons to set the maximum transaction volume.

For example, to set a five gallon limit.

• Press PPU/Allocation Set button #3 (third from left) until a “5” appears on the volume display.
• The volume display will read 005.0.

Note: Volume allocation is set by fueling position, not by hose.

Calibrate
Setting the rotary switch to this position removes the unit from console control. It also moves
the volume display decimal point to show thousandths of units. This allows the ASC to
calibrate the meters without interrupting the console/cash register operator.

Two-Wire
For console/cash register control set the 2 WIRE switch on the operator panel to ON. For
standalone operation set it to OFF.

Page 5-26 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Programming Additional Programming

Additional Programming
The following programming functions can be performed using the manager’s keypad when the
unit is in normal operation.

Verifying Blend Ratio For The Advantage Blenders

(Software version 75.5 and 77.5)
1 Press ENTER on the manager’s keypad.

2 The PPU’s will display the blend ratio programmed.

Displaying Last Transaction (DLT)

Use this function to display the last transaction during the first 15 minutes after AC power is
lost. For units with SIDs (screened image displays), you can use the DLT function no more
than twice during the 15 minute period.

Modular Units
From the manager’s keypad:
• Press F1 to display DLT for side A.
• Press F2 to display DLT for side B.

On The Advantage® series, Highline™ series with LCDs, MPD®-3 series with LCDs,
Dimension, and Performer, the last transaction automatically displays during the first 15
minutes after AC power is lost.

Pre-Modular Units
• Press DLT button on side A operator panel to display last transaction for side A.
• Press DLT button on side B operator panel to display last transaction for side B.

Displaying Pump Totals

Modular Units
To view Side 1 Totals:
1 Press $TOTAL on manager’s keypad. Combined cash and credit total will display for Grade 1,
Side 1.

2 Select grade(s). Read $totals for each grade selected. The number of hose(s)/grades(s) vary for
each model.
Note: For Blenders, grade 7 = high product, and grade 8 = low product.

3 Press VOL TOTAL. Volume total displays for grade selected.

4 Select grade(s). Read volume totals for each grade selected. To view Side 2 Totals, press
ENTER.

5 Select Side 2. Repeat “To view Side 1” steps (on next page) for Side 2.

6 Press CLEAR to exit.

Continued

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 5-27
Programming Additional Programming

Pre-Modular Units
You can use the command module or the operator panel control switches to read pre-modular
pump totals.

To view Highline™ Cash/Volume Totals:

1 Turn the command module rotary switch to either CASH or VOLUME total.

2 Read appropriate CASH or VOLUME totals displayed.

To view MPD®-A3,-1,-2 and -C or Salesmaker™-4 Cash/Volume Totals:

1 Turn the command module rotary switch to CASH total.

2 Press GRADE button.

3 Read CASH totals displayed. Repeat for each grade.

-OR-

Move operator panel CASH-VOLUME switch to CASH.

4 Press GRADE button (LEFT-RIGHT TOTALS button on Salesmaker-4 models).

5 Read cash totals displayed. Repeat for each grade (side).

6 Set switch to VOLUME and repeat above steps to view volume totals.

Programming ATC Option

The ATC option is available in Canada only.

At power-up, units programmed with the ATC option will flash 104 before displaying normal
information. Units not programmed will flash 100.

See MDE-2996 for more information on programming and operating the ATC option.

Use the following procedure to program the ATC option for each fueling position.

1 Turn the program switch on the ATC controller board ON.

2 Press 100, then ENTER.

• The money position (showing fueling position selected) displays 1.
• The volume position (showing fuel type selected: 1=gasoline, 2=diesel) displays 1.
• The PPU position (showing fuel density selected: 740=gasoline, 840=diesel) displays 730.
Note: The default fuel density is 730.

3 Select the fuel type and press ENTER.

4 The software will sequence through each fueling position. Select the fuel type for each position
(see step 2).

5 Turn the programming switch on the ATC controller board to OFF.

6 Press F2 to exit the ATC programming mode.

Page 5-28 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Programming Master Resets

Master Resets
The master reset (or memory clear/cold start function) clears all pump data and system
configurations. Complete re-programming is necessary after a master reset. A master reset
does not clear conversion or calibration factor on electronic calibrated Ultra-Hi™ dispensers.

Some software versions allow you to perform a master reset at the manager keypad.

Use the following steps each time you perform a master reset on both modular and
pre-modular units.

1 Record all pump totals and isolate the unit in the distribution box.

Perform Master Reset at Manager Keypad

For These Software Versions Use the Manager Keypad and Follow These Steps
70.4, 54.0, 72.0, 75.3, 77.2, 1. Press F1, enter Level One PIN code then press ENTER.
84.X and higher 2. Press 1, 7 then ENTER. Enter Level Two PIN code then press Enter.
3. Press 1, 7 then ENTER. Enter Level Three PIN code then press Enter.
4. Press 1, 7 then ENTER.
5. Press 2 then ENTER. Enter 1 then press ENTER. Displays will reset
with all zeros and no error codes.
Note: When performing a master reset at the manager keypad, continue with step 8 on
page 5-30. Do not perform steps 2–7.

2 Turn power off.

3 Press CLEAR, then ENTER on the manager keypad.

Note: The Advantage® and Dimension® series units built after 12/01/94 and H-111/Legacy®
and Performer™ series units built after 11/01/93 do not require you to press ENTER.

For units without batteries, the display will not turn off until after 15 minutes.

4 Follow the steps listed in the following “Modular” and “Pre-Modular” tables for performing
the master reset.

For Pre-Modular Units, Perform Master Reset at Logic Board

Locate the logic board and it’s part number before performing these steps.
Use This
For This Dispenser/Pump Model Board Follow This Series of Step 4
Highline™ series T12472 Logic 4a. Remove P16 from the logic board.
W01520 Logic 4b. Short across capacitor C11 for 10
seconds.
4c. Remove short and replace P16. See
page 6-107 and page 6-115.
MPD®-A3 W01515 Logic 4a. Remove J202 from logic board.
4b. Short across capacitor C16 for ten
seconds.
4c. Remove short and replace J202. See
page 6-113.
MPD-2/C with Z-80 logic W01523 Logic 4a. Reset the Logic Board by placing a
W02418 Logic jumper jack on pins marked MASTER
RESET on the upper right corner of the
logic board. See page 6-117.

Highline series, Salesmaker™-4 and W02061 Logic 4a. Insert jump jack in JP-6 on logic board.
MPD-1 with Z-80 logic 4b. Turn power On then Off.
4c. Remove JP-6. See page 6-121.
Continued

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 5-29
Programming Master Resets

For Modular Units, Perform Master Reset at Display Board

Locate the display board and know its part number before performing these steps. See “Display
Boards” on page 6-55 for more information.

Master Reset at Display Boards

Use This
For This Dispenser/Pump Model Board Follow This Step 4
Highline™ series, Salesmaker™ 2H T16226 4a. Place a jump jack across pins 4 and 6 of
and 4A, MPD®-1 with SID P803 if it has six pins or across 2 and 4 if
it has four pins. See page 6-134.
MPD-3 and MPD-3 blender with SID W02107 4a. Insert Master Reset Programming Plug
(R18479-G1) to connect pins 1 and 11
of P803. See page 6-139.

Highline™ series with LCD, T17701 4a. Remove JP-1A jump jack on Side “A”
Legacy®, Performer™ main display.
4b. Wait 30 seconds.
The Advantage® series, T17543 4c. Install jump jack in JP-1B.
Dimension® See page 6-142 and page 6-143.
The Advantage series, MPD-3 T17962 *
with LCD, and Dimension
H111 T18904 (pump See page 6-111.
controller board)

* Some T17962 boards label JP-1A as JP1SEL and JP-1B as JP1CLR

5 Turn power on.

6 The displays reset to all zeros and no error codes.

7 Remove programming plug or jump jack, or return jump jack to original position.

8 Reprogram the unit and remove distribution box isolation.

Page 5-30 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components

Hydraulic Components
WARNING

You are performing inspections and

maintenance in a potentially
dangerous environment of flammable
fuels/vapors and high voltage.

Fire, explosion or electrical shock

G
A
S
could result in severe injury or death if
you do not follow safe procedures.
OFF
Read and follow all safety precautions
as outlined in the Safety Information
section pages 1-1 through 1-10.

Contents
Canopy Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Computers And Non-Computers, Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Hoses • Breakaways. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Hoses • Flow Restrictors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Hoses • Retrievers and Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Hoses • Visual Discharge Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Junction Boxes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Manifolds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Meter Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
Nozzle Put-Down Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
Pipes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32
Pulsers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-33
Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
Pumps • Pump Handle Switch Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
Pumps • Pump Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41
Strainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42
Sumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-43
Totalizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44
Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-45
Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46
Vapor Recovery • Stage 2 Balance Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-54
VaporVac® Vacuum Assist Vapor Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55
VaporVac • Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-57
VaporVac® • Printed Circuit Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-59
Varistor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-67

For Electronic Components, see page 6-68.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-1
Hydraulic Components

Page 6-1.A MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Canopy Lights

Canopy Lights
Gilbarco does not manufacture lighted canopies for its high hose units. Gilbarco does supply a
conduit (placed in the unit’s side column, from the junction box to the upper housing) that
contains canopy power wires. See field wiring (FE-XXX diagrams in section 8) for specific unit.
If canopies do not light, check continuity of wires, wire connections, and station switches.

MPD® VaporVac Kits

When installing a VaporVac kit in an older MPD with pre-existing Gilbarco canopy lighting
conduit, you must use a special conduit adapter (Light Conduit Parts Group LM00063). This
adapter conduit is available at no extra charge (when purchasing a standard VaporVac kit).

Be sure to order this adaptive conduit if you have Gilbarco canopy lighting conduit. See PSB
16-93 for more information.

Page 6-2 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Computers And Non-Computers, Mechanical

Computers And Non-Computers, Mechanical

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this section. Use OSHA Tag-Out and Lock-Out procedures.

Gilbarco uses Veeder-Root computers and non-computers on non-electric units. A computer

measures both volume and money. A non-computer measures volume only. See Veeder-Root
documentation for detailed service instructions.

Service Tips
• Worn or misaligned parts cause binding. Check alignment to the input computer shaft and
adjust as required.
• Gears to pulsers may bind. Check alignment of gears and adjust as required.
• Sometimes poor piping installation at the inlet causes binding of the computer. Forcing
piping connections can misalign hydraulics.
• Veeder-Root requires periodic lubrication of computers and non-computers. See Veeder-Root
documentation for lubrication points.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-3
Hydraulic Components Filters

Filters
A noticeable slower flow rate indicates a dirty filter or clogged strainer. Slower flow rates also
result with water alert filters if water is in the tank. For efficient operation and long life of
pumps and dispensers, replace fuel filters and clean strainers regularly.
• After 50,000 gallons (189,000 liters) or one month for new installations
• Every 300,000 gallons (1,134,000 liters) or six months thereafter
Note: Harsh environments may require changing filters and cleaning strainers more
frequently.
Always use Gilbarco filters (standard, water alert, and high capacity).
Filter Part Number Where Used
Standard 10 micron nominal K82584 Trimline and Highline: Single and
Particulate for all fuels dual, two-product
Standard 10 micron nominal N22601 Trimline and Highline: Single and
Hydrosorb 1 Water Alert for gasoline, dual, two-product
Standard diesel, and ether blend fuels
flow Standard 10 micron nominal R20038 Trimline and Highline: Single and
Hydrosorb 2 Water Alert for gasoline, dual, two-product
diesel, and ether blend fuels
Standard 10 micron nominal Alcohol N22838 Trimline and Highline: Single and
Monitor for alcohol blend fuels dual, two-product
High capacity 10 micron nominal R18189-10 The Advantage, Dimension, Legacy,
Particulate for all fuels (10" long) and Performer: All models
Trimline and Highline: Dual, one
product and high flow
High capacity 30 micron nominal R18189-30 The Advantage, Dimension, Legacy,
Particulate for all fuels (10" long) and Performer: All models
Trimline and Highline: Dual, one
product and high flow
High capacity 10 micron nominal R18190 The Advantage, Dimension, Legacy,
Hydrosorb 1 Water Alert for gasoline, and Performer: All models
diesel, and ether blend fuels (10" long) Trimline and Highline: Dual, one
product and high flow
High capacity 10 micron nominal R20039 The Advantage, Dimension, Legacy,
High Hydrosorb 2 Water Alert for gasoline, and Performer: All models
capacity diesel, and ether blend fuels (10" long) Trimline and Highline: Dual, one
product and high flow
High capacity 10 micron nominal R19736-10 The Advantage, Dimension, Legacy,
Alcohol Monitor for alcohol blend and Performer: All models
fuels (10" long) Trimline and Highline: Dual, one
product and high flow
High capacity 10 micron nominal R20294-10 The Advantage dispensers only (no
Particulate for all fuels (10" long) * self-contained pumps)
High capacity 30 micron nominal R20294-30 The Advantage dispensers only (no
Particulate for all fuels (10" long) * self-contained pumps)
High capacity 10 micron nominal R20295-10 The Advantage dispensers only (no
Hydrosorb 2 Water Alert for gasoline, self-contained pumps)
diesel, and ether blend fuels
(10" long) *

* Starting 03/97, four-grade Advantage MPDs are built with 10" filters installed in the Grade 2, 3, and 4
manifolds (the filter adaptor, W02818-G1, is not necessary with the 10" filter). A standard 5" filter is
installed in the Grade 1 manifold. The longer filters are used because of the limited space between the
meters in these model configurations. Except for having a longer case, the 10" filter is not significantly
different from the 5" filter.
It is acceptable, but not necessary, to use the longer filter in the Grade 1 position. It is also acceptable to
use the 10" filter on any other The Advantage Dispensers. Do not attempt to use the 10" filter on any
pumping units, or on any Legacy or Performer. The filters will not fit in these units.

Page 6-4 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Filters

Before Removing Filters

Use OSHA Lock-Out and Tag-Out Procedures.

1 Close shear valve (dispensers only). Check operation of valve. Blenders and The Advantage®
MPD® Single-Hose require multiple shear valve closures.

G
A
S
2 Bleed pressure (dispensers only):
• Lift operating handle and authorize unit.
• Place nozzle in approved container.
• Open nozzle to reduce system pressure.
• Close nozzle.
• Turn off operating handle.
OFF

3 Turn OFF associated STP circuit breakers (dispensers only.) Blenders and The Advantage®
MPD® Single-Hose require multiple STP disconnects.
OFF

4 Turn OFF pump/dispenser circuit breaker.

Removing Filters
Use approved containers to collect residual fuel. Use gasoline/fuel approved absorbent
materials to mop up spilled fuel. Use Gilbarco Fuel collectors if applicable.

1 Turn filter slowly counterclockwise and remove.

2 Drain removed filter into approved container and dispose of properly. Follow local, state and
national code requirements for disposal.

S0000277

The Advantage® Series MPD®-1, -2, or -3 Series

Dimension® Series S0000276
Legacy® Series
Performer™

Cleaning Filter Strainers

1 Remove strainer located between filter and filter base. Use needle nose pliers for removal.

Strainer

Strainer

S0000278

MPD-1, 2, 3 Series
The Advantage® Series

2 Clean strainer with a soft brush and alcohol. Dispose of strainer properly if clogged or damaged.

3 Install cleaned or new strainer back into bore with tabs to outside.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-5
Hydraulic Components Filters

Page 6-5.A MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Filters

Installing New Filters

1 Coat new filter gasket with a thin film of oil as shown below.

S0000280

2 Read instructions printed on new filter.

3 Attach filter to base and turn clockwise until the gasket contacts the base. Then, hand tighten
an additional 1/2 turn.
Note: Hand tighten only.

4 Restore power.

5 Open shear valve on dispensers.

6 Lift nozzle hook and authorize pump.

7 Check for leaks.

8 Bleed air by dispensing 10 gallons (40 liters) into an approved container for each hose affected.

9 Check for leaks again.

Page 6-6 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Hoses

Hoses
Inspecting Hoses
Check hoses regularly (at least once a week) for leaks and damage. Inspect, and replace hose
assembly as needed for these defects:
• Twisting and curling puts unusual stress on hose parts.
• Repeated flexing of hose in the same spot can cut, tear or split the hose cover.
• Flattened hoses cause restricted flow and reinforcement damage.
• A soft spot is a sign of internal damage to the hose reinforcement. Reinforcement may
appear through the cover.
• Loose or cracked hose couplings can cause a gasoline spill.
• Hose bulges are a sign of pressurized gasoline pushing against the cover. A full rupture
could occur at any time.

Replacing Hoses
Do not use long soft-wall hoses. They can cause unit to register with nozzle closed and nozzle
hook raised. Always use U.L. approved hoses. Use OSHA Tag-Out and Lock-Out procedures.

1 On dispensers check shear valve operation. Close the shear valve. Blenders and The Advantage®
MPD® Single-Hose require multiple shear valve closures. Use OSHA Lock-Out and Tag-Out
procedures.

2 Turn power off to unit and associated STPs. Blenders and The Advantage® MPD® Single-Hose
require multiple STP disconnects. Use OSHA Lock-Out and Tag-Out procedures.

G
A
S
3 Drain nozzle and hose into approved container.

4 Check for damage to nozzle (especially the spout and threads).

5 Remove nozzle first, then hose.

WARNING
6 Install swivel couplings and breakaways to unit if not installed.

7 Use U.L. approved pipe sealant on hose coupling threads. Do not use Teflon tape. Do not apply
Residual pressure and sealant to first two threads of hose coupling. Do not use sealant on O-ring seals. For Co-Axial
entrapped fuel may still be
present and may spray when and Tri-axial vapor recovery hoses, inspect and lubricate all O-ring seals with silicone grease.
removing hoses.

Fire and explosion could 8 Install hose assembly to pump end first, then to nozzle. Always attach hose assembly by
result in sever injury or death. rotating hose and coupling. Screw coupling in securely. Do not over tighten. Do not use zinc
• Wear eye protection. die cast couplings on standard hoses. Use only chrome plated brass couplings. Use an open end
• Remove hoses and nozzles wrench to protect chrome finish.
slowly. Catch fuel in
approved containers.
• Clean up all spills promptly 9 Check hose continuity from nozzle to junction box.

10 Install padded or contoured plastic hose clamps and retractor cables properly. On dual hose
systems when using zip ties, always start tie at nozzle end first. Work back toward unit. Make
slack or difference in hose lengths occur at pump/dispenser end and never at the nozzle end.

11 Turn power on. Open shear valve.

12 Check for leaks.

13 Bleed system of air. See “Purging Air From System” on page 4-1 for more information.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-7
Hydraulic Components Hoses

Testing Hose and Hanging Hardware Continuity

Perform a continuity check when installing hoses, after a drive-off, or for periodic preventative
maintenance. The STP check valve or pump regulating valve must maintain operating pressure
to perform this test. This procedure tests the continuity of the hanging hardware (i.e., hose,
nozzle, swivel, breakaway, and hose casting).

Use a low voltage digital ohmmeter to perform this test.

1 Lift nozzle hook and authorize hose to pressurize hose.

2 Lower nozzle hook.

3 Turn off corresponding STP or pump unit (30 seconds to 5 minutes) before making
continuity check.

4 Inspect exterior of hose, nozzle, or swivel for leaks or signs of fuel dampness. If leaks or
dampness exist do not run the test but correct the condition first.

5 Connect one probe to the nozzle spout, the other probe to the junction box. See illustration
below. (Probe contact surface must be clean and free from fuel.)

To junction box

S0000281

6 During test:
• Measure resistance while flexing and moving hose and nozzle into various positions that
could be reasonably expected during fueling.
• Keep good electrical contact between probes and contact locations.

7 If test ohm readings exceed 70,000 ohms:

• Perform continuity test between junction box probe contact and hose discharge casting on
pump or dispenser. This helps verify dispenser continuity and adequacy of test point
locations. If no problem exists here continue with the following:
• Isolate defective part by performing continuity tests between and across hose, nozzle,
swivel, breakaway, and hose casting. Replace part if resistance exceeds manufacturer’s
precommended maximum limit.

8 Do not use hose if test reading shows an open circuit.

Page 6-8 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Hoses

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-8.A
Hydraulic Components Hoses

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Hydraulic Components Hoses

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-8.C
Hydraulic Components Hoses • Breakaways

Hoses • Breakaways
Emergency breakaway couplings help protect against fire hazard and equipment damage. The
breakaway valve stops flow during driveoffs if the nozzle or hose loop catches on the vehicle.
Always use U.L. listed breakaways.
• For proper operation of breakaways, always bolt the dispenser/pump securely to the
island. See Gilbarco installation instructions for pumps and dispensers.
• Some breakaway manufacturers require you test the dispenser/pump for pull strength
before installing the device. Follow the manufacturer’s instructions.
• For units with hose retrievers, install breakaways between hose clamp and nozzle. Connect
the spacer hose to the nozzle so the breakaway is between the spacer hose and hose.
• For overhead units, install the spacer hose into the overhead outlet casting first. Then
install the breakaway, and the hose.
• When installing breakaways always use wrench on breakaway hex or wrench flats only.
• Always use pipe sealant for connections (except on O-ring fittings). Never use Teflon
tape.

Installing Breakaways
Use OSHA Lock-Out and Tag-Out Procedures.

Spacer Hose 1 Close and test shear valve. Blenders and The Advantage® MPD® Single-Hose require multiple
shear valve closures. Use OSHA Lock-Out and Tag-Out procedures.

2 Turn power off to unit and associated STPs. Blenders and The Advantage® MPD® Single-Hose
require multiple STP disconnects. Use OSHA Lock-Out and Tag-Out procedures.
Breakaway
3 Drain nozzle and hose into approved container.

4 Check for damage to nozzle (especially the spout and threads.)

5 Perform a hose continuity test. (See “Testing Hose and Hanging Hardware Continuity” on
page 6-8.)
Hose
6 Check unit for structural damage.

7 Replace breakaway if it is not the reusable type.

8 Check for damage to valve and seals before reassembly.

9 Follow manufacturers’ instructions for cleaning and lubricating seals and valve ends.

10 Follow manufacturers’ instructions for recoupling.

11 Turn power on and open shear valves.

12 Authorize nozzle and check for leaks in hose and plumbing area (especially the meter and filter.)

13 Purge system of air.

Service Tips
• Do not reuse a separated breakaway if any part appears damaged.
• Some manufacturers require lubrication of breakaways every six months. Others require
only periodic visual inspections. Consult their recommendations.
• Inspect breakaways for leaks at least once a week (see “Hoses” on page 6-7.).
• If breakaway separates without a drive-off occurring, do not reuse.
• Consult manufacturer for the maximum number of times you can reset a breakaway. Some

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-9
Hydraulic Components Hoses • Breakaways

breakaways are not resettable.

Page 6-9.A MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Hoses • Flow Restrictors

Hoses • Flow Restrictors

The Environmental Protection Agency (EPA) has established regulations limiting maximum
fuel flow rate to 10 gpm. Some Air Quality Control districts may limit VaporVac flow rates to
10 gpm.

Compliance with EPA or CARB mandated flow rate limits is the responsibility of the
equipment owner. Gilbarco offers several low cost, fixed diameter flow restrictors to regulate
flow rates. The restrictor reduces flow rate by 2 to 3 gpm over the complete dispenser flow rate
range, to meet the 10 gpm limitation.

For new installations, The Advantage® series crates contain a package of loose parts for field
installation of the restrictors to be used as needed (since actual flow rates will depend on your
specific installation and accessories used.).

See MDE-3303 for more information on flow restrictors.

Retrofit Kits
The following flow restrictor kits can be used to retrofit existing units to meet the 10 gpm
limit.

Non-Vapor Recovery Unitszz

Model Kit
MPD®-A/C/2 and 3 series K94308
Highline™ series K94308
Legacy™ and Performer series K94310
The Advantage series (vapor ready)
® K94309
The Advantage series (no vapor) K94330

VaporVac Units (Factory Install and Field Retrofit)

Model Kit
Built before 1-1-96 K94328
Built after 1-1-96 K94329

Page 6-10 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Hoses • Retrievers and Clamps

Hoses • Retrievers and Clamps

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this section. Use OSHA Tag-Out and Lock-Out procedures.

Check hose retrievers regularly for frayed or broken cables and cables wrapped around hoses.
Check retriever reels for free movement and lubricate if needed.

Replacing Retriever Reels, Cables and Hose Clamps

1 Install hose onto pump/dispenser first.

2 Allow hose to assume a natural coiled shape while holding hose upright on the island.

Retriever reel and 3 If retriever reel does not have cable, connect cable to reel.
cable assembly
4 Load retriever reel to desired spring force.

d 5 Assemble reel to reel hanger.

n
Wi

For High Hose Units For Low-Hose Units

• Thread cable from reel through frame through • Thread cable from reel through housing, up
Existing flat hose grommet. through cable grommet then through hose
washer (fat) • Tie knot and insert into cable end. clamp lock ring.
S0000283
Existing nut • Slide cable end into hose clamp lock ring. • Tie knot and insert into cable end.
• Slide cable end into hose clamp lock ring. One
inch hoses use metal clamp instead of plastic
hose clamp.

6 Install retriever clamp at top of loop. Attach hose clamp lock ring (cable end) to hose clamp.
Use cap screw and hex head nut to secure. Do not over tighten. Always use proper size padded
or contoured plastic clamps for hoses. Undersized clamps will damage the hose cover.
Hex head nut Hose clamp lock ring

Cap screw

7 With retriever cable fully extended, make sure there is some slack on the hose. Do not allow
co-axial hoses to touch the ground when retracted and hanging.
Dimension® Series Hose Retriever Assembly Advantage® Series Extended Reach
Hose Retriever Assembly
Hose reel pulley
Hose reel pulley

Retriever weight
assembly
Internal upper
hose bearing

Weight Guide
Tube

S0000285

Weight housing
plate
Hose reel weight S0000286

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-11
Hydraulic Components Hoses • Retrievers and Clamps

Page 6-11.A MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Hoses • Visual Discharge Indicators

Hoses • Visual Discharge Indicators

The Visual Discharge Indicator (VDI) option allows customers to view fuel as it flows from
WARNING dispenser through hose. The VDI option is for use with international units, not normally used
in the United States.
The Advantage®, Highline™, The Advantage, Legacy, and
Legacy®, and Performer™ Performer

Residual Nipple
pressure and Nipple
entrapped fuel Elbows
may still be
present and may
spray when removing hose, VDI
nozzle and breakaway.
Fire/Explosion can result in
severe injury or death.

VDI Breakaway/hose

S0000080

Breakaway/hose

S0000079

Dimension® Dimension VDI after 1/97

Outlet tube
VDI adapter
VDI cover

VDI glass

VDI body

Outlet tube
Inlet tube
Dimension VDI S0000288

prior to 1/97 VDI adapter

Breakaway/hose

Inlet tube
Breakaway/hose
S0000287

VDI Retrofit Kits

The following VDI kits install between discharge casting and hose/breakaway.
Model Kit Number Hose Diameter
The Advantage Series K93871 3/4"
Highline, Legacy & Performer Series K93872 3/4"
Highline, Legacy & Performer Series High Flow K93897 1"
The Advantage, Legacy and Performer Series K94202-01 3/4"
The Advantage, Legacy and Performer Series K94202-02 1"

Page 6-12 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Junction Boxes

Junction Boxes
Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this section. Use OSHA Tag-Out and Lock-Out procedures.

Gilbarco uses U.L. approved explosion proof type junction boxes required by the National
Electric Code (NEC).

Never use gaskets or sealing compounds (such as silicone) with junction box covers. This
defeats the explosion proof integrity of the box.

When replacing junction box covers, be careful not to pinch wires. Place cover on box first.
Slide it in various directions to insure wires are not between box and cover.

W02730-10 W03245-03
Junction box Junction box

S0000289

S0000290

W02814-10
T18719-G1
Junction box cover
Junction box cover

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-13
Hydraulic Components Manifolds

Manifolds

The Advantage® Series and Dimension® Hydraulic Manifold

The Advantage series and Dimension hydraulic manifold is a single fluid, input chamber
where fluid is distributed into two outlets. For more information, see “Theory of Operation”
in Appendix A.

10" Filter Filter extension

Hydraulic manifold
(see PT-1728 for
parts information)

Meter (see page 6-17)

Valve (see page

6-124)

Meter check valve

(N23276-G1X), for
units manufactured
before 5/95.

Fuel collector Meter check valve

(N23619-GX), for
Filter (see page 6-4) units manufactured
after 5/95.

S0000059

Service Tips
To avoid damage to the hydraulic manifold, always keep the piping support U-bolt in place.
When replacing inlet union nipple, loosen the U-bolt enough to allow nipple to turn with
wrench. Do not pull the wrench and pipe up and toward you while turning. U-bolts must be
tight and in place to insure proper enactment of shear valve during impact.

When replacing filters, refer to the filter section of this manual on page 6-5.

Note: Always use double-poppet shear valves. If you use single-poppet shear valves, use
female-top type. For this configuration, you need a 2" nipple between bottom half of
inlet union and shear valve top.

Page 6-14 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Manifolds

Manifold Benefits
Using manifolds offers the following benefits:
• Standardizes the hydraulics
• Provides easier service/replacement of valves
• Requires only one filter per product
• Eliminates leakage problems with fewer pipe and fitting connections.

ASC Benefits
Using manifolds offers the following benefits for the ASC:
• Saves time, money and space
• Increases familiarity with placement of components
• Offers fewer parts to keep track of
• Offers fewer parts to assemble
• Takes up less room in truck

The Advantage Series MPD® Fixed Blender Steering Manifold

The Advantage® series steering manifold is a multiple fluid input blending chamber where
fluid is distributed into one outlet.

The W03542 replaced the existing steering manifold. Units built after 3/96 use the newer
W03542 manifold that include check valves. Use retrofit kit K94252 to install the new
manifold on existing units. See MDE-3236 for more information.
S0000291

Steering manifold

Supply piping
Discharge piping

Steering
valves

W03542 steering manifold

Check valves

Supply pipes

Discharge piping S0000292

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-15
Hydraulic Components Manifolds

Legacy and Performer Hydraulic Manifold

The Legacy series units use the W02808-10 manifold.

Hydraulic manifold
(see PT-1909 for
more information)

S0000293

Page 6-16 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Meters

Meters
Gilbarco does not recommend a major field overhaul of the meter. We do suggest several
simple repairs. You can do some meter repairs on the unit, but most repairs require meter
removal. Purge air, check for leaks and calibrate meter after repairs.

Service Tips
• Inspect all gaskets during “off unit” repair. Replace as needed.
• Some meter bolts are difficult to access. A 1/2" universal socket and extensions will make
meter removal or replacement easier.
• Place a pan under the meter during repair or removal to collect residual fuel.
• For Liquid Controls meter maintenance, see Liquid Controls document LC4381.

Model numbers and date codes are stamped on each meter, as shown in the
following illustration.

Model number location Date code location

Month Year
A Jan. T 1988 J 2000
B Feb. U 1989 K 2001
C Mar. W 1990 L 2002
D Apr. X 1991 M 2003
E May A 1992 N 2004
F June B 1993 P 2005
G July C 1994 R 2006
H. Aug. D 1995 S 2007
J Sep. E 1996 T 2008
K Oct. F 1997 U 2009
L Nov. G 1998 W 2010
M Dec. H 1999 X 2011

S0000294

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-17
Hydraulic Components Meters

Repairing Meters
Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this section. Use OSHA Tag-Out and Lock-Out procedures.

Before Beginning Work

1 Close and test shear valves on dispensers. Blenders and The Advantage® MPD® Single-Hose
require multiple shear valve closures.

2 For Pre-Modular Electronic Models: Isolate unit at the distribution box.

3 Remove power to unit and associated STPs. Blenders and The Advantage® MPD® Single-Hose
require multiple STP disconnects. For Modular Electronic Models: Press CLEAR then
ENTER on manager keypad.

G
A
S
4 Open nozzle into approved container to bleed pressure. Some residual pressure may remain.

5 Continue with required meter service procedures.

Pulser

Pulser
Pulser drive

Meter bracket
bolts
Meter drive shaft
Inlet manifold

Discharge
side
S0000295

Electronic Models
Highline™, MPD®, Salesmaker™, The Advantage® and
Legacy®, and Performer™ Series Dimension® Series

Removing/Replacing Gilbarco “B” or “C” Meters

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this section.

6 Remove pulser from meter drive shaft (electronic models only).

7 Support meter when removing bolts.

8 Remove discharge line flange and inlet line flange bolts.

9 Remove meter bracket bolts.

10 Remove meter.

Page 6-18 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Meters

0 Perform necessary service on meter.

1 Inspect and clean manifold or inlet and discharge line mounting surfaces.

2 Install new inlet and discharge flange O-rings.

3 Replace meter. On The Advantage® Series, carefully guide ball/pin drive on top of meter into
the pulser drive universal.

4 Bolt meter to inlet and discharge flanges. (See Torque Table, Appendix E.)

5 Bolt meter to mounting brackets.

6 Replace pulser and associated hardware.

After Repairing Meters

1 Open shear valves (dispensers only).

2 Turn on unit and STP power. In the distribution box, place unit in normal operation.

3 Purge air and check for leaks. See “Purging Air From System” on page 4-1.

4 Calibrate meter.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-19
Hydraulic Components Meters

Removing/Replacing Liquid Controls™ Meters

This meter is used on Legacy® and Highline™ Ultra-Hi models only.

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this section.

Support meter when removing bolts. Follow Repairing Meters steps 1-5 in “Before Beginning
Work” on page 6-18.

6 Disconnect pulser.

7 Remove four bolts from discharge casting.

8 Remove four bolts on inlet “Y” strainer assembly.

9 Remove meter.

10 Perform necessary service on meter.

11 Inspect and clean inlet and discharge line mounting surfaces.

12 Install new inlet and discharge and O-rings.

13 Replace meter.

14 Bolt meter to inlet “Y” strainer assembly.

15 Bolt meter to discharge casting.

16 Re-connect pulser.

17 Follow Repairing Meters steps in “After Repairing Meters” on page 6-19.

Discharge casting bolts (4)

O-Ring

Pulser

O-Rings

Y-Strainer bolts (4)

S0000296

Liquid Controls™ is a trademark of Liquid Controls Inc.

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Hydraulic Components Meters

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Hydraulic Components Meters

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Hydraulic Components Meters

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Hydraulic Components Meters

Draining Meter Chambers

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this section.

Water from fuel tanks can collect in the meter center chamber. This water can freeze and stop
the meter. Drain the meter once a year if weather is cold and fuel tanks have a known history of
collecting water.

Follow Repairing Meters steps 1-5 in “Before Beginning Work” on page 6-18.

6 Place a metal tray under meter to collect residual fuel.

Lower bearing housing

Metal tray
S0000297

7 Remove bearing housing. As you remove housing, a shaft spacer may drop. Save it for
reinstallation.
Note: Meters manufactured after September 1995 (see page 6-17) do not have a removable
lower bearing housing. Instead, use the 1/8NPT drain plug to drain the meter.
8 Inspect bearing housing gasket. Replace if worn.

9 Dispose of fuel in an approved container. Clean up any spills.

10 Replace bearing housing (and shaft spacer).

11 Follow Repairing Meters steps in “After Repairing Meters” on page 6-19.

Replacing Cylinder Cover and Gasket (Cylinder Cover Leaks)

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this section.

Cork gaskets may show some staining. Replace gaskets only when you note dampness or
pooling of fuel.

Follow Repairing Meters steps 1-5 in “Before Beginning Work” on page 6-18.

6 Remove cylinder cover.

7 Scrape off old gasket and clean surface.

8 Install new gasket. Replace cylinder cover.

9 Torque all bolts in sequence shown below. See Meter Torque Table in Appendix E.
1st 3rd

S0000298

Cylinder cover 5th

6th
gasket
Cylinder
cover
4th 2nd
10 Follow Repairing Meters steps in “After Repairing Meters” on page 6-19.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-21
Hydraulic Components Meters

Replacing O-Rings (Body and Cover Leaks)

Read and follow all safety precautions as outlined in the “Read This First” section at the start
of this manual. Always use Gilbarco approved O-rings and gaskets.

Replace the following O-rings for obvious leaks or during “off unit” repair.
• Inlet/Discharge Flange O-ring
• Body/Cover O-ring
• Valve Seal O-ring
• Lower Bearing Housing O-ring

Follow Repairing Meters steps 1-5 in “Before Beginning Work” on page 6-18.

6 Remove body cover and lower bearing housing.

7 Remove O-ring (s) and install new one (s). Lubricate O-rings with silicone grease. Make sure
O-ring is in groove before tightening cover (s).

8 Install cover (s). Torque all meter bolts. (See Meter Torque Table in Appendix E.)

9 Follow Repairing Meters steps in “After Repairing Meters” on page 6-19.

Inlet/discharge flange O-ring

6

Body cover O-ring

2 Lower bearing
4 5
housing O-ring

S0000063

Meter Bolt Torque

Bolt Number in. - lbs. Kg. - meters
1 Cylinder cover gasket 130 ± 10 1.5 ± 0.12
2 Piston and connecting bar 35 ± 5 0.4 ± 0.06
3 Shaft seal cap 25 ± 5 0.3 ± 0.06
4 Lower bearing housing 75 ± 10 0.9 ± 0.12
5 Packing retainer 20 ± 5 0.25± 0.06
6 Body cover 130 ± 10 1.5 ± 0.12

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Hydraulic Components Meters

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Hydraulic Components Meters

Calibrating Wheel Parts Repair

Read and follow all safety precautions as outlined in the “Read This First” section at the start
of this manual.
• Replace damaged parts or when you note an obvious leak.
• Use new seals on reassembly.
• Use steel screws for packing retainer and do not over tighten. (See Meter Torque Table in
Appendix E.)

Adjust cylinder
cover kit K35361

Packing retainer screw

S0000300

Replacing Piston Cups

Read and follow all safety precautions as outlined in the “Read This First” section at the start
of this manual.

Follow Repairing Meters steps 1-5 in “Before Beginning Work” on page 6-18.

6 Remove cylinder cover. Remove old gasket and clean surface. See Replacing Cylinder Cover
and Gasket section on page 6-25.

7 Examine cylinder liner for scoring. If scored, replace the meter.

8 Remove piston head screws. Remove piston head and cup.

6 Install new piston cup with cup opening facing outward. Squirt oil on piston cup before closing.

7 Reinstall piston head. Torque screws (see “Meter Torque Table” in Appendix E) and apply
Loctite™ 510.

8 Install cylinder cover with new gasket. Torque all meter bolts. (See Meter Torque Table in
Appendix E.)

9 Follow Repairing Meters steps in “After Repairing Meters” on page 6-19.

Cylinder liner

Cylinder cover bolt

Cylinder cover
Piston cup
Piston head
S0000298

Piston head screws

Cylinder cover gasket

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-23
Hydraulic Components Meters

Shaft Seal and Gasket (Upper Seal Leaks)

Read and follow all safety precautions as outlined in the “Read This First” section at the start
of this manual.

Replace shaft seal and gaskets when leaks are obvious. Use the Gilbarco seal installation tool
kit (K35222). Before disassembly, inspect seal cap and output shaft for wobble. Replace meter
if shaft wobbles.

Follow Repairing Meters steps 1-5 in “Before Beginning Work” on page 6-18.

6 Remove pulser, gears, connecting shafts, etc. (If you cannot access seal cap, remove meter.)
Seal cap screws (3)
Seal cap 7 Lightly sand burrs on shaft near holes, etc.

Gasket 8 Disassemble seal cap. Do not scratch shaft.

Seal
9 Remove all old seals and gaskets and clean surface.

10 Install new seal (use installation tool), lubricating lightly with silicone grease. Do not twist or
roll the shaft seal.

11 Install new gasket with seal cap.

12 Torque all screws (locking screws recommended). (See Meter Torque Table in Appendix E.)

S0000301 13 Follow Repairing Meters steps in “After Repairing Meters” on page 6-19.

Installing Meter Shims

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this section.

Meters used for Hawaiian gallons or liters may require shimming for adjustment.

Follow Repairing Meters steps 1-5 in “Before Beginning Work” on page 6-18.

6 Remove cylinder cover.

7 Remove piston.

8 Install one shim (.010 inch thick) per leg on open end of non-adjusting connecting bar. Use
Loctite 510 on both sides of shim to seal piston and connecting bar properly. Do not drip
Loctite on other parts.

9 Replace gaskets.

10 Install piston and cylinder cover.

11 Follow Repairing Meters steps in “After Repairing Meters” on page 6-19.

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Hydraulic Components Meters

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Hydraulic Components Meter Calibration

Meter Calibration
Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this section.

Your Weights and Measures Agency requires accurate meter calibration. Calibrate every meter
under actual service and installation conditions per API Manual of Petroleum Measurement
Standards. Check prover cans periodically for accuracy.
• Verify calibration of meters after installation and testing. Purge air from system first. Any
air trapped in system affects accuracy. See “Purging Air From System” on page 4-1.
• Use a five gallon prover for flow rates under 20 gpm (75 lpm). If you use larger than five
gallon prover cans the calibrating adjustment changes.
• For delivery rates over 20 gpm (75 lpm), use a prover can equal to or larger than system
flow. That is flow produced in one minute with nozzle wide open.
Note: Calibrating with a small can will cause inaccurate test results. Never use an
undersized prover can for calibration purposes.
• National Institute of Standard and Technology (NIST) Handbook 44 permits these
operating tolerances:
Plus or minus three cubic inches ‘acceptance tolerance’ (typically at time of installation)
Plus or minus six cubic inches ‘maintenance tolerance’ (typically 30 days after
installation)
Note: Weights and Measures require meters to be calibrated as close to zero as possible.
• Local Weights and Measures authorities requirements may differ from Handbook 44.
• Calibrate meter within its rated flow range. Meter calibration must remain at the same
setting and within the acceptable tolerance for both high and low flow rates.

Calibrating Highline™ Ultra-Hi or Legacy™ Ultra-Hi Units

(with Electronic Calibration)
Controller Boards
Calibration Requirement T18904-G1 T15841-G4 T18202-G4
When replacing board REQUIRED
When replacing a board, NOT NOT
but keeping existing RAM REQUIRED REQUIRED
When installing a new RAM onto an REQUIRED REQUIRED
existing board
Note: Units with software version 84.0.0 thru 84.2.1 cannot be calibrated if the PPU is set to $1.089, $1.189,
$1.289, $1.389, etc. You must change the PPU before calibrating the unit. See PSB 74-96 for more
information.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-25
Hydraulic Components Meter Calibration

Gilbarco “B” or “C” Meter Calibration

1 Wet the can’s interior with fuel before running tests. Pour any residual fuel from can into an
approved container and allow to drain for approximately 10 seconds.

2 Deliver product into a calibrated test can/prover. When full, displayed volume and test can/
prover should agree. If not, perform step 3.

Note: Do not use Command Code 3 (Volume Allocation) for calibration purposes.

3 Remove locking pin, turn wheel clockwise to decrease product flow, counter clockwise to
increase.

4 Use Adjustment 1 or Adjustment 2 to calibrate. See the following sections. For Advantage
Super-Hi™ models, calibrate meters one of two ways:
• Use both meters. Calibrate meters simultaneously. Calibration settings do not have to be
the same for both meters.
OR
• Use either meter. Calibrate meters alternately. Tag meters with calibration date.

5 Repeat steps until dispensed volume and displayed volume are within tolerance.

6 After calibration, replace locking pin. Use hole in locking pin to secure tags and seal wires.
This prevents pin removal and wheel turning.

Adjustment 1
INCREASE
+ _ DECREASE
Move wheel one hole either way to alter calibration. Use the following table for adjustment.
For This Gallon Adjust As Follows
Standard Gallon 2/3 cubic inch (11 cc) per five gallons (19 liters)
Locking Conventional High Gallon 3-1/3 cubic inches (55 cc) per 25 gallons (95 liters)
S0000302
Pin
Super-Hi High Gallon 5-1/3 cubic inches (95 cc) per 40 gallons (151 liters)

Adjustment 2
INCREASE
+ _ DECREASE
For the following adjustments, move wheel 1/2 the distance between holes to alter calibration.
For This Gallon Adjust As Follows
Standard Gallon 1/3 cubic inch (five cc) per five gallons (19 liters)
A Conventional High Gallon 1-2/3 cubic inches (28 cc) per 25 gallons (95 liters)
Super-Hi High Gallon 2-2/3 cubic inches (44 cc) per 40 gallons (151 liters)
B S0000303
Move locking pin from A to B or B to A.

Continued

Page 6-26 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Meter Calibration

Liquid Controls™ (L.C.) Meter Calibration

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this section.

Electronic Calibration
Program the Conversion Factor Type before programming LCD displays. The calibration
switch must be in the “ON” position when programming the Conversion Factor type.
• Use Command Code 10, Function 4 for units with SID displays.
• Use Command Code 17 for units with LCD displays.

Electronic calibration units use T15841-G4 or T18202-G4 controller boards. The calibration
RAM has a self-contained battery. This allows controller board replacement without having to
re-calibrate. You can move the calibration RAM chip to the new controller board. When you
do a master reset, the calibration and conversion factors are not reset to zero.

1 2 3 F1
1 Open manager keypad door. Do not turn the calibrate switch on.
4 5 6 F2
$
7 8 9 TOTAL
2 Access Command Code 17 (Level 3 programming). See “Entering Conversion Factors/
CLEAR
0 ENTER
VOL.
TOTAL
Performing Master Resets (Command Code 17)” on page 5-23.
S0000304 • Turn the calibrate switch ON, before entering the calibration factor.
• Press F2.

3 Press F1 and enter Function Code 90 for Side “A” or 91 for Side “B”. Press ENTER.

4 Enter size of prover can in whole units from 40 to 599 (use at least a 60 gallon prover can).
Note: Using a prover can smaller than 60 gallons will cause inaccurate results

5 Press ENTER.
Note: Pressing ENTER before entering can size prevents meter calibration and resets
calibration factor to zero.
Prover can
size Function 6 Raise pump handle. Dispense fuel in the prover can, as close to zero as possible (hitting zero
code
simplifies later steps).

For calibration accuracy at all flow rates, where master and satellite operate simultaneously,
use one hose at full flow. For units where only one hose dispenses at a time, calibrate at mid-
flow rate, about 25-30 gpm.
Note: Ignore the electronic display during this step. The display shows number of pulses,
not volume.

7 Lower pump handle.

Over or Amount
under over or 8 Enter number of cubic inches (0-99) from “0” as read on prover can scale. If over 100, unit will
condition under require rerunning. Press ENTER. If the prover can measures liters, the error will be in
(“0” or “9”)
centiliters. Round number to nearest centiliter.
Example: Fluid Reading of 75 milliliters or 7.5 centiliters from zero. Drop the fraction 0.5
and enter 7 only.

9 Enter 0 for readings at or above zero, 9 for readings below zero. Press ENTER.

10 Calibrate other hose as required or press F2 to get out of calibration procedure.

11 Lower calibration switch to OFF, re-check calibration, and install new seal. You may have to
check calibration at high and low flow rates. Check with local Weights & Measures representative.
Continued

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-27
Hydraulic Components Meter Calibration

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Hydraulic Components Meter Calibration

Mechanical Calibration
Commercial 625 Ultra-Hi™ and earlier Ultra-Hi Highline™ models use mechanical
calibration. This calibration uses percentages and not cubic inches directly.

1 Remove adjuster cover plate on meter front (four screws).

0
2 1 0. PERCENT
4 3 0.0 PERCENT
3 4 5 6 0.00 PERCENT 2 Deliver product into a 100 gallon prover can until displays read 100 gallons. These instructions
use a 100 gallon prover for example. Sixty gallon (minimum) provers are acceptable.
ONTROLS
UID C CO
LI Q G E R S M AL L E RP
L AR
VOLU M E %
R
TIGHTEN SCREW
AFTER ADJUSTING
3 Read and record the original adjuster setting. Compare display reading to the prover volume.
S0000305

4 Loosen clamp to reset adjuster. If display reading is lower than prover reading, turn thimble in
on the barrel to decrease delivered amount. If display reading is higher than prover reading,
turn thimble out to increase delivered amount. One complete turn equals one gallon in 100
gallons, 0.6 gallons in 60 gallons or 0.4 gallons in 40 gallons.

5 After resetting adjuster, tighten clamp screw.

Causes of Known Calibration Problems

• Bad meter (worn piston cup, internal valve not seating, or calibrating wheel in wrong
location).
• Bad pulser.
• O-rings leaking on inner VaporVac vapor return hose.
• Leaking meter check valve (product is leaking back through another meter, causing other
meter to turn backwards).
• Internal leaks or thermal contraction, causing a void in the hose. Weights and Measures
may take reading which comes up short in the morning when it’s cooler but will pass in
the afternoon after warming up. Use Hose Pressurization Option.

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Hydraulic Components Meter Calibration

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Hydraulic Components Nozzle Put-Down Area

Nozzle Put-Down Area

Read and follow all safety precautions as outlined in the “Read This First” section at the start
of this manual. Use OSHA Tag-Out and Lock-Out procedures.

Note: Refer to “Read This First” section of this manual for part manual numbers.

The Advantage® Series

Nozzle boot
Nozzle boot
Nozzle flap

Cradle base
Cradle base

Nozzle cradles Nozzle cradles

• Non-vapor/Vapor • Non-vapor/Vapor
recovery short recovery short
• Vapor recovery medium • Vapor recovery medium
• Vapor recovery long • Vapor recovery long
S0000045

S0000308

Push-to-Start Lever On

Highline™ and Legacy® Electronic (Hi-, Ultra-Hi, Master/Satellite/Combo) series

Put-down housing
Rubber strip (gasket)
Wrapper

Nozzle boot

Nozzle hooks
• Leaded
• Unleaded

S0000306

Legacy and Dimension Mechanical series

®

Nozzle boot

Nozzle flap
(Dimension only)

Nozzle hook

S0000307

Continued

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-29
Hydraulic Components Nozzle Put-Down Area

MPD® series

Rubber strip (gasket) Wrapper

Nozzle boot
Put-down
assembly

Nozzle hooks
• Standard
• Extended

S0000311

End cap

Optimum™ Series

Nozzle flap

Gasket

Cradle base Nozzle cradles

Nozzle boot
• Long
• Medium
• Short
S0000310

Performer™ Series

Nozzle boot

Nozzle flap

Nozzle hook

S0000309

Continued

Page 6-30 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Nozzle Put-Down Area

Inspecting The Put-Down Area

1 Check handle. Ensure handle raises and lowers easily.

2 Check put-down panel inserts for sharp edges and curling or partial disassembly. Repair and/or
replace as necessary. On The Advantage® series check polycarbonate graphics panels for
curling, bubbling and discoloration. Repair and/or replace as necessary.

Replacing Nozzle Hooks

When installing new nozzle hooks, the hook pin holes may not align with the shaft pin holes.
In this case, take nozzle hook and shaft assembly away from fueling area. Re-drill pin hole
through nozzle hook and shaft using a 1/8" diameter drill bit.

The Advantage® series uses plastic nozzle cradles instead of nozzle hooks.

1 Remove nozzle hook. Inspect shaft and bore for corrosion.

2 Lightly sand shaft. Clean shaft and use light coating of silicone grease.

3 Install new nozzle hook.

Replacing Springs and Links

When replacing, lightly coat springs and spring posts with silicone grease. Use provided
washers on each end of spring to prevent early spring failure.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-31
Hydraulic Components Pipes

Pipes
Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this section. Use OSHA Tag-Out and Lock-Out procedures.

Follow these procedures when you work on piping:

• Use U.L. approved pipe sealants only. Follow sealant manufacturers recommendations for use.
• Do not tighten or disturb joints where sealant has set.
• Always clean and inspect pipe threads before applying sealant. Do not apply sealant to
dirty, oily or wetted threads. Do not apply sealant to the first two threads.
• Do not use Teflon tape.
• Do not excessively torque fittings. See torque tables in Appendix E.
• Always check for leaks after service.

Page 6-32 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Pulsers

Pulsers
All electronic pumps and dispensers and some mechanical models use this assembly. It mounts
directly on the meter in modular electronic and pre-modular models. On The Advantage® series it
mounts on a pulser plate and shaft. On mechanical units it mounts to the side of the computer.

Pulsers convert meter rotation to pulses per gallon (or liter) for use by the controller board. You
can program the unit to scale pulses for specific applications. Standard gallonage units use
1000 pulses per gallon. See “Programming” on page 5-1 for other conversion factors (High
Pulser Cover Gallonage models, Ultra-Hi™ models, etc.).

Testing Pulsers and IS Barriers

150VDC powers the pulser circuit. This voltage is limited to 12VDC in the pulser for all The
Advantage series and Dimension®. All other models use an IS Barrier to limit current.

Test the pulser by substitution:

• Unplug pulser and plug a known good one in.
• Rotate pulser and watch displays for count.

Test the IS barrier by substitution or disconnect it and check it with an ohmmeter.

• Measure 10,000 ohms + or - 20% from gray to gray, yellow to yellow, brown to brown and
orange to orange.
• Always read a low resistance from the green wire to the case.
• Measure an open between each wire.
+150VDC With Plug Disconnected
Point A +12VDC With Plug Connected
+5VDC for Optimum™ only with Plug Connected
Point B
Gray or White Gray +150VDC Pulser Return
I.S. Barrier
Pulser

Orange or Red Orange Pulser Feed

To C.D.
Yellow or Blue Yellow Pulser Data
Module
Brown or Black Brown (Ground) Pulser Data
Chassis Ground

+75VDC
+5VDC for Optimum only

All measurements are made to point A or B at the respective I.S. Barrier.

Pulser G-Levels (T18350-GX)

This G-Level Used on This Model
T18350-G1 Legacy®, Performer™, Highline™ H-111B
T18350-G2 Trimline®, Legacy mechanical
T18350-G3 The Advantage, Dimension®
T18530-G4 Optimum

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-33
Hydraulic Components Pumps

Pumps

WARNING

You are performing inspections and

maintenance in a potential dangerous
environment of flammable fuels/vapors
and high voltage.

Fire, explosion or electrical shock

G
A
S
could result in severe injury or death if
you do not follow safe procedures.
OFF
Read and follow all safety precautions
as outlined in the Safety Information
section pages 1 through 10.

Repairing Pumps
Before Beginning
1 Isolate the unit at the distribution box.

2 Remove all power to unit. Multiple disconnects may be required. Use OSHA Lock out/Tag out
procedures.

3 For modular electronic models with lead acid battery on main power supply, press CLEAR,
then ENTER on the manager keypad.

4 Open nozzle into approved container to bleed pressure. Some residual pressure may remain.

5 Continue with required pump service procedures.

After Repairing
1 Turn on unit. In the distribution box, place unit in normal operation.

2 Purge air and check for leaks.

Page 6-34 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components

Installing Belts
Read and follow all safety precautions as outlined in the “Read This First” section at the start
of this manual.

CAUTION Recommended Belt Tensions:

Tighter belt tensions can cause both pump and motor bearing wear and premature failures.
Loose belts result in low flow or pulley/belt failures. Use the following ratings:
Belts and pulleys can pinch • 65-75 lbs. (30-34 Kgf) for new belts
fingers and hands • 50-65 lbs. (28-30 Kgf) for old belts
Injuries may result. Avoid placing
fingers or hands between belts
and pulley. Do not run motor to assemble. Belt will be tight during assembly. This is okay. Some belts
Never turn power on to fit belt on have arrows marked on them showing direction of rotation. When replacing belt make sure
pulley. arrow points in direction of rotation.

Follow steps 1-5 in “Before Beginning” on page 6-34.

5 For Link Belts:

Never use idler pulley with link belts. Pull belt around pulleys, to check hand tight length,
overlapping last two tabs. Remove one link for every 20 tabs. Assemble belt with tabs to inside
as show below.

S0000316

6 Fit belt in groove of smaller pulley.

7 Roll belt onto larger pulley by turning slowly.

8 On link belts, check all tabs for correct positions (inward).

9 Check belt tension. If there is more than one inch of play on one side of belt, tighten. Do not
use idler pulley against outside of belt to adjust tension as you can shorten belt life.

1"

S0000317

10 Follow steps 1-2 in “After Repairing” on page 6-34.

Inspecting Pulleys
Check every time you inspect or change belts. Replace if these conditions exist:
• Excessive wear in grooves, excessive pulley-to-shaft clearance or excessive bearing play.
• Cracks, etc.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-35
Hydraulic Components

Replacing PUS and Gerotor Pump Bypass Valves

Excessive wear causes valves to stick open or closed.

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this manual.

Follow steps 1-5 in “Before Beginning” on page 6-34.

Relief valve 5 Remove valve cap.

Relief valve spring
6 Inspect for heavy wear on valve and seat. Non-uniform wear shows spring is off square. Check
O-Ring
for debris in valve area, roughness and catchy spots.

Relief valve cap 7 If possible, replace valve and valve seat at same time. Do not substitute valve types.
PUS Pump
8 Seat replacement is often difficult. Do not replace seat unless you note excessive wear. Use
easyouts to remove valve seats. Clean up all metal filings after removal.
Bypass valve
9 Use specific PSI rated springs to change pump pressure. Never cut a valve spring. This causes
Preload Spring
excessive valve wear. See “Installing Springs” below.
O-Ring
Note: Increasing pressure may not correct a low pressure/low flow problem and can cause
motor overload problems.
Preload Spacer
Bypass Valve Cap
10 Replace valve cover O-ring.
Gerotor Pump
11 Follow steps 1-2 in “After Repairing” on page 6-34.

Installing Springs
The factory has configured Legacy and Performer self-contained units to operate on diesel
fuel. If you need to pump gasoline on these units, replace the factory-installed spring (black,
Q13235-01) with the supplied alternate spring (gold, K93167) that is tie-wrapped to the
discharge casting. Note that no spacers are used in either configuration (gasoline or diesel).

If the factory-installed spring is used on the high-flow models for gasoline delivery, the unit
will develop excessive noise and vibration, as seen in factory lab tests. The result could cause
significant damage to hydraulic components.

The following table will help you determine the type of spring installed in the pumping unit,
and the spring shipped as a spare for use in gasoline fuel. See PSB-45-97 for more information.
Type of Factory-
Unit Pumping Installed Spare Spacer
Type of Unit Configuration Unit Spring Spring Installed
High flow 1-product, 1-hose PUS020 Q13235-01 K93167 none
Standard flow 1-product, 1-hose PUS020 K93289 none K93530-02
Standard flow 1-product, 2-hose PUS020 K93289 none K93530-02

Page 6-36 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components

Replacing PUS and Gerotor Pump Strainers and Check Valves

Use strainer check valves only when tank check valve repair is not possible and if the pumping
unit frequently loses prime. Check valves can cause slow flow rates and noisy operation if you
use them otherwise. Always use strainers with or without check valves.

Strainer
Strainer/Check Valve
Strainer/Check Valve
Retainer Spring

O-Ring
O-Ring

Strainer Cap
S000032

Strainer Cap S0000320

PUS Pump Gerotor Pump

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this manual.

Follow steps 1-5 in “Before Beginning” on page 6-34.

5 Remove strainer cap.

6 Replace or clean valve as required.

7 If strainer clogs, clean screen with alcohol or replace if seriously clogged.

8 Follow steps 1-2 in “After Repairing” on page 6-34.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-36.A
Hydraulic Components

Repairing PUS and Gerotor Pump Lip Seals

Excessive wear causes inlet air leaks, excessive aeration of fuel and exterior leaks.

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this manual.

Follow steps 1-5 in “Before Beginning” on page 6-34.

Lip Seal 5 Remove Lip Seal. Press bottom edge of seal up, keeping it away from shaft keyslot when
Screws (3) removing.

6 Inspect shaft for excessive wear. Make sure sealing surface is clean.
PUS Pump
7 Remove burrs from shaft. Lightly lube shaft with silicone grease.
Shaft Seal
8 Install Lip Seal. Use thread locking screws.
Screws (3)

9 Lightly snug seal screws, centering the seal by the shaft. Tighten and torque each screw.
Gerotor Pump
10 Follow steps 1-2 in “After Repairing” on page 6-34.

Removing PUS and Gerotor Pump Face Plates and Gasket

Worn gaskets or wrong gasket thickness causes seizures, low pump efficiency and leaks.

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this manual.

Follow steps 1-5 in “Before Beginning” on page 6-34.

Shaft 5 Remove belt and pulley.

Face Plate
6 Remove Lip Seal. Press bottom edge of seal up, keeping it away from shaft keyslot when
removing.

Bolts (6) 7 Place a tray under the pumping unit to catch residual fuel.

PUS Pump 8 Remove the six face plate bolts.

9 There are two extra threaded screw holes in the face plate. These are jack-screw holes. After
you remove all bolts, insert two bolts in the jack-screw holes and turn each a little at a time.
This helps break the face plate away from the unit without damaging the shaft.
Shaft
Face Plate 10 Remove old gasket and clean pump face seal surface.

11 Replace gaskets. Line up gasket holes with holes on seals. Use only original equipment gaskets
or lower pump delivery rates may result. Use of multiple gasket or thicker gaskets can reduce
Bolts (6) flow.

Gerotor Pump 12 Follow steps 1-2 in “After Repairing” on page 6-34.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-37
Hydraulic Components

Inspecting PUS and Gerotor Pump Bores

Excessive wear causes seizures and low pump efficiency.

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this manual.

Follow steps 1-5 in “Before Beginning” on page 6-34.

5 Follow Face Plate Removal Instructions.

6 Remove PUS Rotor and Blade Assembly or Gerotor Gear Set.

7 Inspect Bore for excessive wear or scoring. Replace entire unit if wear is excessive.

8 Lightly sand rough or damaged areas with fine emery cloth. Carefully clean sediment from pocket.

9 Reassemble parts removed.

10 Follow steps 1-2 in “After Repairing” on page 6-34.

Repairing PUS Pump Rotors and Blades

Excessive rotor and bore wear causes seizures and low pump efficiency. Worn or broken
blades can cause low vacuum, low pressure, or pumping unit to stall.

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this manual.

Follow steps 1-5 in “Before Beginning” on page 6-34.

5 Follow Face Plate Removal Instructions.

6 Remove PUS Rotor and Blade Assembly.

7 Check rotor shaft tightness.

Blade Spacer

Blade 8 Check for excessive wear on shaft in bushing and seal areas.
Spacer
9 Check for damaged rotor slots. If you note damage, replace entire assembly.

10 Check rotor shaft tightness. Check for excessive wear on shaft in bushing and seal areas.

11 Inspect blades and rotor grooves for damage.

Rotor and
Shaft Assembly 12 Blade should slide freely in rotor slots. Replace entire rotor assembly if the rotor slots are damaged.

13 Compare blade width to a new replacement blade. It should be 3/16" (4.75mm). Replace blade
Rotor Grooves if wear exceeds 3/32" (2.5mm).

14 Inspect blade spacer rings for damage and proper installation. Replace if broken or worn.
Blade Spacer 15 Install blades. Blades are very fragile. Do not handle roughly or store improperly. In storage,
prevent blades from banging against each other.
• Clean pump pocket.
• Install rotor and (2) spacer rings into pump pocket.
Blades (6) • Install first blade at top of pocket.
• Rotate rotor to next slot at top of pocket.
• Install all blades in same manner.
Rotor and Shaft • Squirt light oil in pocket.
Assembly
• Follow steps 1-2 in “After Repairing” on page 6-34.

Page 6-38 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components

Replacing Gerotor Gear Sets

Gear set problems can cause low vacuum, low flow, noisy operation and locked-up pumps.

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-5 and at the start of this section.

Follow steps 1-5 in “Before Beginning” on page 6-34.

5 Follow Face Plate Removal Instructions.

6 Remove Gerotor Gear Set.

7 Inspect for excessive wear on gear face and teeth.

8 Check for debris that may have caused pump lock-up. Lightly sand any raised material from
mating surfaces.

9 Check gear teeth clearance. Tolerance is 0.003" to 0.015". Replace gear set if more than
0.015". Always use oil or grease on gear set when reassembling.

10 Follow steps 1-2 in “After Repairing” on page 6-34.

Seal (Lathe-Cut)

Gerotor Gear Set

Shaft and Collar Assembly

Key

Dowel Pin

Shaft Seal

Screws (3)

Use one of
these fittings Head and Bearing
Plate Assembly
Bolts and Washers (5)

S0000328

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-39
Hydraulic Components Pumps • Pump Handle Switch Circuit

Pumps • Pump Handle Switch Circuit

The pump handle switch mounts behind or on the side of the nozzle boot (electronic models
only). 12VDC (pre-modular) or 14.5 VDC (modular) powers the pump switch circuit, which is
current limited by the IS (intrinsically safe) Barrier (not on The Advantage® series). The IS
barrier mounts in the column or the junction box.

For proper operation the handle switch is ON when nozzle hook is fully raised and OFF when
nozzle hook is fully lowered. It should not be possible to activate a hose with the nozzle in the boot.

Testing The Pump Handle Switch

Test the switch by substitution or with a volt-ohm meter. Use the following table.
For This Model Follow This Procedure
All modular Electronic Models 1. Measure +14.5VDC across yellow to red or brown with switch off,
(except The Advantage® series) 0VDC with switch on. Shorting wire terminals at the switch is an
alternative to meter testing.
2. If the unit fails to see the short as a handle “on” signal, the switch
is OK.

The Advantage series 1. Turn power off.

2. Unplug the pump handle connector.
3. Check with an ohmmeter across switch leads.
4. Read zero ohms with pump handle raised and high resistance with
pump handle lowered.

14.5VDC IF MODULAR

0 12 0 12

I.S. BARRIER

PUMP SWITCH + - + -
Y Y

BR Y
SWITCH FEED

TO:
C.D.
MODULE
Y BR SWITCH RETURN

R R SWITCH RETURN

DISCONNECT FOR I.S. BARRIER TEST

Testing The IS Barrier

Test the IS Barrier by substitution or disconnect it and check it with an ohmmeter.

1 Turn all power off.

2 Measure 68,000 ohms ±10% between input and output ends (yellow to yellow, brown to
brown, red to red). Measure a high resistance from each wire to the case. Units built before
July 1981 measure 10,000 ohms ±20%.

Page 6-40 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Pumps • Pump Motors

Pumps • Pump Motors

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this section. Use OSHA Tag-Out and Lock-Out procedures.

Thermal Overload
Most motors have a thermal overload switch opening the circuit automatically if motor is
drawing excessive current or overheats. When switch cools, it activates and turns the motor
back on. Motors do not require a manual reset. The 220/380VAC motors do not have a thermal
overload switch.

If overload shutoff occurs frequently:

• Check voltage switch for proper voltage selection (220/230/240/380).
• Check for free pump and motor shaft rotation.
• Check pump bypass valve.
• Check belt tension.
• Check line voltage during operation, with nozzle closed then open. Low or high voltages
(greater than +/- 10%) can cause overheating or premature failure.
• Only use Gilbarco specified explosion-proof motor for replacement. NFPA requires
explosion proof motors.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-41
Hydraulic Components Strainers

Strainers
Check and clean or replace strainers when changing filters.

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10.

1 Close shear valve (dispensers only). Inspect operation of valve. (See “Valves • Shear Valves
(Dispensers Only)” on page 6-52.

2 Bleed pressure (dispensers only):

• Lift operating handle and authorize unit.
• Place nozzle in approved container.
• Open nozzle to reduce system pressure.
• Close nozzle.
• Turn off operating handle.
OFF
3 Turn OFF involved STP (submerged turbine pump) circuit breakers (dispensers only).

4 Turn OFF pump/dispenser circuit breaker.

G
A
5 Clean area around strainer cap.
S

6 Remove strainer cap by turning slowly counterclockwise. Watch for residual pressure causing
spray. Clean up spills promptly.

7 Clean strainer cap, seal ring and strainer body. Inspect cap seal ring for damage (hardening or
distortion). Replace as needed. Coat ring with a thin film of oil before replacing cap.

8 Remove strainer. Inspect strainer for clogging. Clean with a soft brush or replace as needed.
Do not tap strainer on hard surface to dislodge particles.

9 Replace strainer O-ring.

10 Place strainer in housing.

11 Replace cap, turning clockwise, and tighten securely.

12 Purge air after service. See “Purging Air From System” on page 4-1.

13 Check for leaks after assembly and purging air.

Strainer cap
Gasket
Strainer

Strainer
O-ring
S0000330
Cap
S0000329

Check Valve Ultra-Hi™ Strainer

Page 6-42 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Sumps

Sumps
Sumps do not need a periodic inspection unless leaks or problems occur. Careful
troubleshooting will help determine whether to replace entire sump or individual parts.

Service Tips
Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10.

Sump overflows can be caused by:

• Defective sumps
• Air in pumping unit inlet lines
• Wrong sump type installed
• Internal sump float stuck
See the “Sump Overflows” table to help determine possible causes.

Above ground tanks must have a pressure regulator valve installed at base of pump.
S0000331
Installation at other locations can cause flow or sump overflow problems. Ask Gilbarco for
valve type and follow manufacturers instructions completely for installation.

Sump Overflows
Use the following table to help troubleshoot sump overflows.
If Sump Is Overflowing Check These Items/Probable Cause
With above ground tank Antisiphon valve
Only in bypass With tank less than 3 feet of Replace pump
product
Small air leak (check all connections)
Sporadically in bypass Missing or defective check valves
Leaky piping
Missing or defective check valves
Only at startup
Leaky piping
Air leak (check all connections)
Only at full flow or both full flow and bypass Shared suction lines with missing or defective check valve
Leaky piping

If, after checking the above probable causes, the sump continues to constantly overflow in full
flow or shortly after being placed in bypass, then replace the sump.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-43
Hydraulic Components Totalizers

Totalizers
Most totalizers fail because of totalizer-to-pulser cable problems or binding gears. Cables fail
because they misalign, corrode, rub against other parts or do not bend smoothly.

The Advantage® series do not use totalizer cables. The totalizer mounts on a gear plate that
attaches directly to the pulser shaft.
C-clip
Gear
Retaining ring
Gears Gear
Pulser drive gear
Bearing
Cover plate
Totalizer

00000000
Totalizer spacing plate
(Used with N23229-01/2 only)
Totalizer Cable Totalizer

S0000332 S0000333

Highline™ and MPD® Series The Advantage® Series (N23229-01/2/3/4) and

Dimension® (N23229-03/4)

S0000334
S0000335
S0000336

Legacy® Electronic Series Legacy® Mechanical Series Electro-Magnetic Totalizer

R20254 T19552 Q10939-04 (Legacy Ultra-Hi)
Q10939-05 (Legacy Standard
and Performer)

Service Tips
Read and follow all safety precautions as outlined in the “Read This First” section at the front
of this manual.
• Inspect for excessive wear or fraying of cables, especially near ends of cable, where
bushings are.
• Check for proper installation of bushings used around flexible shaft. Replace if necessary.
• Make sure cables bend as smoothly as possible.
• Check input/output flexible cable end alignment.
• Grease cables periodically to insure long life and prevent corrosion. Do not over grease.
• Always use correct size cables.
• For squeaky totalizers on The Advantage units, put a few drops of a light oil on the shaft,
above the bearing.

Page 6-44 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Transmitters

Transmitters
Some mechanical units have a transmitter assembly that interfaces with a Gilbarco pulser and a
console. See field wiring diagrams in the Installation Addenda (MDE-2530-XX) for specific
wiring details.

T12665-G1 Legacy Mechanical and Trimline

S0000337

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-45
Hydraulic Components Valves

Valves
Repairing Valves
Before Beginning
1 Close and test shear valves (for dispensers).

2 Remove power to unit and involved STPs. Use OSHA lock-out/tag out procedure.

3 For modular electronic units with lead acid battery on main power supply, press CLEAR, then
ENTER on the manager keypad.

4 Open nozzle into approved container to bleed pressure. Some residual pressure may remain.

5 Continue with specific valve repair steps.

After Repairing
1 Open shear valves (dispensers only).

2 Turn on unit and STP power.

3 Purge air and check for leaks after replacements or rebuilds. See “Purging Air From System”
on page 4-1.

Page 6-46 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Valves

Fixed Blender Valves

MPD® fixed blenders and some retrofitted Highline™ models use this blend valve. It blends
product from two separate tanks. Replaceable orifice plates determine the fixed blend ratio.
Check valves are used at each inlet to prevent cross flow.

Some potential problems

• External leaks, incorrect blends or cross flow from one tank to another.
• If you notice a reduced flow, about 1/2 gpm or less, this can be a sign that one product STP
is off or experiencing a delivery problem or the supply tank is empty. Blends will be
incorrect under these conditions.

Service Procedures
Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this section.

Follow steps 1-5 in “Before Beginning” on page 6-46.

6 Use K35314 Fixed Blend Rebuild Kit. It includes check valves, gaskets and O-rings.

7 When changing valve place it in the correct position. Make sure correct orifice side connects to
correct product to maintain proper blend ratio. See tag on end of valve for ratio at that end.

8 Replace the entire lower body valve assembly (equalizing valve/piston assembly) when blend
ratio problem occurs. Check valve positioning (blend ratio) and manifold check valves for
sticking before replacing.

9 Follow steps 1-3 in “After Repairing” on page 6-46.

Outlet product A+B

Manifold

Check valve

Orifice plate
O-rings

Valve sleeve

Inlet product A Inlet product B

S0000338
Valve A Valve B
Equalizing piston Piston liner

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-47
Hydraulic Components Valves

Pressure Regulating and Blender Check Valves

Pressure regulating valves help keep the meter full of fuel. They also help relieve excessive
pressure due to thermal expansion that could damage parts. They are installed in-line (The
Advantage® blenders and Ultra-Hi™ models) or as a separate casting assembly complete with
strainer.
S0000339

Pressure Regulating Blender check valves prevent cross flow from tank to tank. They are located in the discharge
Valve column piping of MPD® and Salesmaker™ Pro Blender™ models and in the meter intake port
in The Advantage® blenders and single-hose MPD.

Some Potential Problems Are

• Damage to hydraulic parts can occur from thermal expansion, or driving over a hose, if
valve is inoperative.
S0000340 • If valve sticks open, a sale may register when you first turn the nozzle hook ON with
Blender Check Valve nozzle closed. (Also, check STP check valve for problems.)
• Blend error codes indicating product contamination.
• Valves stuck, causing reduced flow rates.
• Leaks
• Miss of preset sales target
S0000341

The Advantage®
Blender Check Valve
Service Steps
Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this section.

Follow steps 1-4 in “Before Beginning” on page 6-46

5 Use a Gilbarco repair kit to service valves.

6 Inspect metallic seat of valve body for damage or uneven seating surface.

7 Clean contamination from valve body interior when servicing.

8 Use UL approved pipe sealant as required. Do not use teflon tape.

9 Torque bolts properly. See Appendix E for more information.

10 Follow steps 1-3 in “After Repairing” on page 6-46.

Primary Valves
These valves are used with pilot solenoid valves for fast and slow flow control.

Troubleshooting
Problem Recommended Solution
No fast flow Check diaphragm and pilot valve.
No slow flow Check for clogging in diaphragm orifice.
S0000342 Pulsing flow at slow flow rate Check diaphragm and spring plus pilot valve and tubing.
Delivery is indicated but nozzle is closed Check valve diaphragm, STP check valve or use of soft-wall hose.
Preset problems Check diaphragm, make sure eyelet is in DOWN position.

Page 6-48 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Valves

Proportional Flow Control™ Valves

MPD® Precision Blenders, MPD Pro Blenders, Salesmaker™ Pro Blenders and The
Advantage® blenders use these valves. They control product blending by direction of
electronic programming. Actual meter flow determines the proper opening ratio of each valve
to maintain required blend.

Some potential problems

Coil S0000344
• Low flow or no flow
PFC Valve • Product surge
• Leaks
• Miss of preset sales target

Service Steps
Coil
Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this section.

Follow steps 1-4 in “Before Beginning” on page 6-46.

5 Check software. Upgrade to version 10.6.5 (or higher) on the blender hydraulic interface board
before replacing the valve.

6 Check power to valve. The valve operates at a fixed 90 Hz DC voltage variable pulse width.
The Advantage®
PFC Valve
Voltage measurement varies depending on flow rate and blend selected. These voltages range
from about 0–35VDC due to variable pulse width.

7 Check disconnected coil resistance. Replace coil if reading is not 25-30 ohms for Pro-
Blenders; 75-80 ohms for Advantage Blenders. Replace the valve core first before you replace
the entire valve. During cold weather (below freezing), keep valve core warm before assembly.
Cold hardened seals damage easily during assembly. Do not hammer valve core into bore.

8 Inspect valve core for scratches, bad machining or other problems before installing valve core.
Lightly grease valve core seals with silicone grease before assembly.

9 Follow steps 1-3 in “After Repairing” on page 6-46.

Valve Leak Test

1 Lift nozzle hook on opposite side of valve under test and select a blend grade. For some nozzle
types you must remove the nozzle from the hook to test.

2 Go to dispenser side for valve under test. Remove nozzle from hook, but do not turn hook ON.
For auto-on units, do not remove the nozzle.

3 Place nozzle into approved container and open. If small flow continues after fifteen seconds,
then one or both valves for tested side is internally leaking.

4 Be sure shear valves close and seal properly. Close shear valves one at a time to see if flow stops.
• If flow stops with shear valve closed, PFC valve used with that shear valve is leaking.
• If flow does not stop with closing of either shear valve, both PFC valves are leaking.

Note: Perform a master reset after replacing the blend valve. Use the jump jack on the main
display board instead of Command Code 17 to perform the master reset.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-49
Hydraulic Components Valves

Solenoid Valves
These valves control shut-off, slow-flow, and fast flow-functions.

Troubleshooting
Problem Recommended Solution
No flow or no slow or fast flow Check valve power then hydraulic parts (diaphragm, spring, core, etc.)
S0000345 Typical Single Pulsing flow Check hydraulic part of valve. If pilot valve, check primary valve
Stage Valve
Missed Preset Check hydraulic part of valve plus unit firmware
Delivery is indicated but nozzle is Check valve diaphragm, STP check valve or use of softwall hose
closed (For the Advantage® series only)

Rebuilding or Replacing
Labor cost for your area may determine your service philosophy. High labor costs favor
replacement. Difficult removal from unit favors partial rebuild in unit. Gilbarco recommends
the following services for average or lower than average labor costs.
For Valves Recommended Service
Less than two years old Use a repair kit (replace spring, diaphragm, and O-rings)
More than two years old or high usage Replace the valve.
The Advantage®
and Dimension®
Two-Stage Valve
Two-Stage Valve Coil Wires
The Two-Stage valve contains a polarized coil that must be orientated correctly. For the MPD®
series, The Advantage® Two-Stage valve is mounted so the wires exit the coil in the upper
direction. For The Advantage Six-Hose Blender, the valve must be mounted so the wires exit
the coil in the downward direction.

Wires exit from

Wires exit from top of coil
bottom of coil

S0000347

Steering Manifold Hydraulics Manifold S0000348

(Six-Hose Blender) (MPD Series)

Page 6-50 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Valves

Service Steps
Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this section.
Follow steps 1-4 in “Before Beginning” on page 6-46.

5 Turn power on and check power to valve.

6 Remove power to unit. Check disconnected valve coils for continuity.
• Resistance across coils is 200-500 ohms (approximate) for most single stage valves.
• Two-stage valves have two coils with two different resistances, 200 and 500 ohms
(approximate).
• The Advantage® series two-stage valve coil (N23232) should read:
- 210 ohms between black and red leads (fast flow).
- 490 ohms between yellow and red leads (slow flow).
- 700 ohms between black and yellow leads.

7 Replace valves and/or coils if readings are out of tolerance. Use UL approved sealant as
required when replacing valves. Do not use teflon tape. Clean valve area. Do not introduce
contamination. Install valves with flow arrow in the proper direction.
Note: Two-stage valve torque specifications on hex hd. bolts: 130+/- 10 inch. lbs. See
Appendix E for more information.

Follow steps 1-3 in “After Repairing” on page 6-46.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-51
Hydraulic Components Valves • Shear Valves (Dispensers Only)

Valves • Shear Valves (Dispensers Only)

UL requires all dispensers to use shear valves.
• Follow manufacturers recommendations when installing valves.
• Shear section of valves must be flush with top of islands.
• Do not mount valve upside down.
• Anchor shear valves rigidly.
• Inspect valves every six months. Make sure valve linkage is free and clear from any
obstructions (conduit, piping, etc.)
• If possible, use double poppet shear valve instead of single poppet when replacing valves.
Use of double poppet shear valves may require some internal plumbing changes for older
units.
• Do not use pliers to open or close shear valves. See manufacturer’s instructions for proper
tools and procedures.

Open Closed
Shear Valve Shear Valve

S0000349 S0000350

Gilbarco Shear Valves

Legacy (standard) • T19695-02
The inlet unions on the Legacy (standard flow) are located 1" (+ 0.0, - 1/4") from the base for
installation of the T19695-02 shear valve, which is 2.25" from the shear point to the valve top.

The Advantage Series • T19695-11

The inlet unions on The Advantage Series dispensers are located to provide 2-7/16"
(+ 0.0, - 1/16") for installation of a double-poppet shear valve. This distance was determined
for the T19695-11 shear valve, which has a male connection and is 3.25" from the shear groove
to the valve top.

Ultra-Hi • T19695-25
The inlet unions on Ultra-Hi are 1-3/32" (+ 0.0, - 1/4") from the base for the T19695-25 shear
valve, which is 3.88" from the shear point to the valve top.

Page 6-52 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Valves • Shear Valves (Dispensers Only)

Inspecting Shear Valves

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10.

1 Trip valve.

2 Authorize hose at console as required.

3 Lift operating handle.

4 Place discharge nozzle in approved container.

5 Squeeze nozzle operating lever. If flow continues after several seconds, valve is defective.

6 Repair or replace valve.

7 After testing, place a few drops of SAE10 oil on valve body shaft. Open and close valve by
hand several times. Place valve back in service. Use wrench if needed to open valve.

Installing Alternate Shear Valves

If alternate shear valves are used with dispensers, the inlet piping may need to be changed.
Check with the shear valve manufacturer. If the distance from the shear point to the valve top is
not the same as in the chart below, or if the poppet has a different connection, the product inlet
pipe will need to be changed.
Discharge Length from Shear
Part Number Model Type Poppet Type Type Mounting Type Point to Valve Top
T19695-02 Legacy single male NPT combination 2.25"
(standard flow)
T19695-11 The double male NPT combination 3.25"
Advantage
T19695-25 Ultra-Hi single union NPT combination 3.88"

Changing the Product Inlet Pipe

If the product inlet pipe needs to be changed, follow these steps to prevent damage to the inlet
elbow or the product manifold.

1 Loosen nuts to U-bolt holding product inlet pipe to support rail. Do not remove U-bolt.

2 Use 36" or 48" pipe wrench to loosen and remove product inlet pipe from inlet elbow.

3 Install any necessary unions to replacement product inlet pipe. Use approved pipe sealant.

4 Install replacement product inlet pipe.

5 Tighten U-bolt nuts.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-53
Hydraulic Components Vapor Recovery • Stage 2 Balance Type

Vapor Recovery • Stage 2 Balance Type

Stage 2 Balance Type Vapor Recovery uses a coaxial hose and nozzle with bellows to remove
vapors. A liquid evacuation device (Venturi or Co-Vent®), installed in the coaxial hose,
removes liquid splashback from the vapor hose passage.
• Vapor Recovery hoses must never touch the ground when nozzle is at rest in the dispenser.
• Promptly replace damaged hoses, nozzle bellows or face seals.
• Inspect parts daily.

Troubleshooting
Read and follow all safety precautions as outlined in the “Read This First” section.

The following table lists possible problems and their causes.

Problem Possible Causes
Meter runs on without leaking. • A leaking inner hose O-Ring
• Inner hose leak
• Leaking hose Venturi or Co-Vent® check valve

Venturi or Co-Vent does not • Leaking hose or O-Ring

drain hose. • Leaking Venturi or Co-Vent check valve
• Improperly positioned Venturi or Co-Vent pick-up (must be
near the normal low drape of the hose)
• Hose installed upside-down

Nozzle click-offs prematurely. • Trap in underground plumbing

• Trap at dispenser plumbing (do not use rubber hose)
• Restricted vent at tank
• Bad nozzle
• Topping off of tanks by customer
• Defective Venturi or Co-Vent

Page 6-54 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components VaporVac® Vacuum Assist Vapor Recovery

VaporVac Vacuum Assist Vapor Recovery

®

The Gilbarco VaporVac vacuum assist vapor recovery system uses a variable speed motor/
vapor pump to remove vapor. The motor/pump is in the hydraulics cabinet*. A controller PC
board in the electronics cabinet checks the dispensed gasoline rate. This rate determines the
motor/pump speed. The vapors are recovered at a rate proportional to the product flow rate.
Each product line has a vapor valve (in the upper piping housing) to isolate all hoses not in use.
A bootless nozzle recovers the gasoline vapor through a special co-ax hose.

* Retrofit assemblies house the motor/pumps and electronics control in the upper piping housing assembly.

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10.

Vapor Valve
Product

Hose
Casting

Electronic
Vapor
Vapor Line Pump
Controller
Coaxial Hose
Modular
No Bellows Electronics
Vapor Pulser
Pump Motor
And
Pump
Variable
Speed
Motor Meter

Vapor Line
Product Line

Underground
Auto Shutoff Storage
Tank

S0000351

Troubleshooting Procedures
Before troubleshooting a suspected VaporVac system problem:
• Visually inspect the components involved in the VaporVac system.
• Listen for any unusual sounds.
• Ensure a test has been performed using Gilbarco’s test kit (K94123).
• Review those test results for any indications of faulty equipment.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-55
Hydraulic Components VaporVac® Vacuum Assist Vapor Recovery

Reference Kits/Documents
Kit # Description Document #
CV0001, CV0013, CV0004 MPD® -1, 2/C, 3 MDE-2874
CV0002, CV0003, CV0005, CV0006 The Advantage® MPD® MDE-2891
(Two, three, and four grades)
CV0014, K93924, K93925, K93922, The Advantage® MPD® MDE-2943
K93923, K94054 (Three grade to single hose)
CV0007, CV0009, CV0010 The Advantage® Blender Six Hose and MDE-2944
Blender x + 1 or 0 (48”)
CV0012, CV0011, CV0008 The Advantage® Dual, Quad and MDE-2945
Blender x + 0 (36”)
K94123 Field Performance Test Kit Operating MDE-3022
Instructions
K94255 Air-To-Liquid Ratio Test Kit Operating MDE-3245
Instructions
VaporVac® Illustrated Parts Manual PT-1831
Recommended Spare Parts PT-1869
Overview of Vapor Recovery GV-181

Commissioning
New installation sites should be commissioned immediately.

Commissioning:
• Helps insure that units have been properly installed.
• Insures full warranty will be in effect.
• Helps establish you, the ASC, as a source for future service of the equipment.
• Provides Gilbarco with important information regarding the location of equipment for any
field campaigns.

See “Testing VaporVac Performance (Commissioning)” on page 4-13 for more information.

Page 6-56 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components VaporVac • Components

VaporVac • Components

T18162 • VaporVac® Power Supply Assembly

The power supply mounts in the upper piping housing assembly on field retrofit units and in
the electronics cabinet on factory built VaporVac units. It supplies 25.2VAC and +43VDC to
the motor drive board.

Fuses (T18162)
Fuse Rating
F6 7 amp, 250 VAC Slo-Blo

R19663-G1 and T17942 • VaporVac® Pump Assemblies

These assemblies mount in the upper piping housing assembly on field retrofit units and in the
hydraulics cabinet on factory built VaporVac units. Retrofit units use R19663-G1 with attached
connector. Factory built units use T17942. The VaporVac motor driver board provides 36-
50VDC to operate the motor and 6.2VDC for the sensors.

S0000352
Loads
Unit Load
Single-sided 3 amps @ 120VAC
Dual-sided 5 amps @ 120VAC

Wiring
Wire Label Min. Wire
Number (REF) Color Length Gauge Description
1 CHL Green 30 22 Hall effect sensor
2 BHL Gray 30 22 Hall effect sensor
3 AHL Yellow 30 22 Hall effect sensor
4 PHL Orange 30 22 Hall effect sensor
5 GHL Black 30 22 Hall effect sensor
6 A WYE Blue 30 18 power – motor
7 B WYE White 30 18 power – motor
8 C WYE Brown 30 18 power – motor

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-57
Hydraulic Components VaporVac • Components

Returning VaporVac Pump/Motor

Pumps with short or crushed wires cannot be rebuilt and in some cases even tested. All motors
returned for warranty credit must be of rebuildable condition with wire leads at least 26" long.

Spare part vapor pumps are packed in a reusable shipping container. Use this box to return
vapor pumps to Gilbarco. The box has an insert that keeps the wires from being crushed by the
casing of the vapor pump. Put the vapor pump in this box immediately after removing it from
the VaporVac system. This will keep the wires from being damaged in transit to your shop.

S0000353 S0000355 S0000354

(a) (b) (c)

1 The VaporVac motor box has an insert that is perforated at both ends. Seat the insert into the
box, with the lower end “curled”.

2 Set the removed motor into the box (a). The motor nipple should be at the end of the curl.

3 Curl the upper end of the insert (b). Lower the upper end down into the box.

4 Insert the wire bundle in the upper curl (c), to prevent shipping damage. Close and secure the
box flaps.

T17909 • Vapor Valve

Vapor valves mount in the upper piping housing assembly. They are single-stage solenoid
valves that isolate all hoses not in use. The VaporVac valve driver board supplies 120VAC
for operation.

Service Tips:
S0000356
• Under normal operating conditions, vapor valves make a clicking sound when flow
begins. However, a defective valve can make the VaporVac pump/motor noisier during
operation. If the vacuum pump becomes noisier only when a certain hose on a certain side
is being used, suspect the valve associated with that hose.
• See “Solenoid Valves” on page 6-50 for service procedures.

Page 6-58 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components VaporVac® • Printed Circuit Boards

VaporVac • Printed Circuit Boards

®

Contents
Controller Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-62
Motor Drive Boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-61
Multiplex Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-64
Super Multiplex Boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66
Valve Driver Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-59

Preventing Electrostatic Discharge

Printed Circuit Boards (PCBs) and Integrated Circuits (ICs) are sensitive to electrostatic
discharge caused by static electricity. Electrostatic discharge damages electronic parts. When
removing PCBs or handling sensitive parts:
• Touch an unpainted metal surface to discharge any static electricity buildup.
• Use a wrist strap connected to a grounded metal frame or chassis.
Wrist strap IC extractor • Place removed PCBs or ICs on a grounded antistatic mat.
• Use an IC extractor tool to remove ICs.
• Place PCBs you plan to return for credit or repair in antistatic bags.

T18015 VaporVac® Valve Driver Board

This board mounts on the back of the card cage in the upper piping housing of field retrofit
units. It also mounts on the back of the card cage in the electronics cabinet of factory built
units. It receives 12VDC signals from the VaporVac Controller Board and switches 120VAC to
the vapor valves.

B Side A Side
P1204

JP9, 10, 11 JP12, 13 JP14, 15, 16 JP1, 2, 3 JP4, 5 JP6, 7, 8

P1201

S0000357

P1202 P1203

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-59
Hydraulic Components VaporVac® • Printed Circuit Boards

Jump Jack Settings (T18015)

JP1 JP2 JP3 JP4 JP5 JP6 JP7 JP8
Model JP9 JP10 JP11 JP12 JP13 JP14 JP15 JP16
The Advantage Dual (Kit CV0012)
The Advantage Blender 5+0, 4+0, 3+0
(Kits CV0008 and CV0010-3X)
IN “A” OUT OUT OUT OUT OUT OUT OUT
The Advantage Blender 5+1 (G6 Diesel)
(Kits CV0010-2X and CV0010-3X)
MPD ProBlender, 5+1 (G6 Diesel)
The Advantage Quad (Kit CV0011)
MPD 6-hose with W03128-G1 cable,
IN “A” IN “A” OUT OUT OUT OUT OUT OUT
G3 Diesel (Kits CV0001 and CV0013)
MPD ProBlender, 5+1 (G5 Diesel)
The Advantage MPD 8-hose (G4 Diesel)
(Kit CV0002)
The Advantage MPD 6-hose and
The Advantage Blender
(Kits CV0003 and CV0007)
MPD 6-hose with W03128-G1 cable
(Kits CV0001 and CV0013) IN “A” IN “A” IN “A” OUT OUT OUT OUT OUT
MPD 8-hose with W03128-G2 cable
(G4 Diesel), Kit CV0004
MPD 8-hose with W03128-G3 cable
(G1 Diesel), Kit CV0004
MPD Precision Blender
(Kits CV001 and CV0013)
MPD 6-hose with W03128 cable (G1 Diesel)
OUT IN “A” IN “A” OUT OUT OUT OUT OUT
(Kits CV001 and CV0013)
The Advantage MPD 4-hose (Kit CV0005)
MPD 4-hose (G2 not used)
IN “A” OUT IN “A” OUT OUT OUT OUT OUT
MPD 6-hose with W03128 cable (G2 Diesel)
(Kits CV0001 and CV0013)
The Advantage Blender 5+1 (G6
Unleaded) (Kits CV0010-0X and IN “A” OUT IN “B” OUT OUT OUT OUT OUT
CV0010-1X
The Advantage MPD 8-hose (G1 Diesel)
IN “B” IN “B” IN “B” OUT OUT OUT OUT OUT
(Kit CV0002)
The Advantage MPD Single-Hose and
convert to single-hose (Kits CV0006 OUT OUT OUT OUT OUT IN IN IN
and CV0014)

Note: The Advantage® four-grade MPD models with diesel require jumper settings on the
Hydraulic Interface Board T18024 (see page 6-156). The Advantage blenders require
jumper settings on the blender hydraulic interface board (T18156) (see page 6-159).

Voltage Test Points (T18015)

Test Point Voltage
P1202, Pin 3 120VAC Hot
P1202, Pin 1 120VAC Neutral

Page 6-60 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components VaporVac® • Printed Circuit Boards

T18018 VaporVac® Motor Drive Board

This board mounts in the upper piping housing card cage on field retrofit units and in the
electronics cabinet card cage on factory built units. The motor drive board provides high
current switching to drive the motors.
It receives the following voltages:
• +43VDC and 25.2VAC from the VaporVac power supply

It supplies the following voltages:

• +/-12VDC (unreg.) to P1005
• +/-12VDC (reg.) to the VaporVac controller board *
• 6.2VDC to the VaporVac pump motor (for Hall effect sensors)
• 36-50VDC (unreg.) to VaporVac pump motor
• +19VDC (unreg.) to upper Multiplex board *

* Supplied for retrofit kits.

P1005
P1004
F1 To B side motor

F2

P1001
From VaporVac
power supply

P1003
To A side motor

CR12 CR15 CR5 F3 F4

LED Indicators (T18018)

LED Indicates
CR12 Fault A ON = vacuum pump motors are off and fuel is not flowing. If LED is on or flickering with fuel
CR15 Fault B flowing, look for problems in VaporVac pump/motor, motor drive board, or related wiring.
CR5 DC OK ON = normal operation (±12VDC for VaporVac controller board). If LED is off, look for
problems in VaporVac motor drive board, controller board, or power supply.

Voltage Test Points (T18018)

Test Point Voltage Test Point Voltage
P1001, pins 3 and 6 43VDC P1005, pin 1 12VDC (unreg. out)
P1001, pins 8 and 9 43 VDC return P1005, pin 2 Ground
P1001, pins 1 and 2 25.2VAC P1005, pin 4 -12VDC (unreg. out)
P1001, pin 4 Ground
P1001, pin 7 0 VAC

Fuses (T18018)
Fuse Rating
F1 2amp, 250VAC Slo-Blo, (+12VDC)
F2 2amp, 250VAC Slo-Blo, (-12VDC)
F3 15amp, 32VAC, (for motor voltage A)
F4 15amp, 32VAC, (for motor voltage B)

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-61
Hydraulic Components VaporVac® • Printed Circuit Boards

T18021 VaporVac® Controller Board

This board is interchangeable with T19401 VaporVac Controller board. The board mounts in the
upper piping housing card cage on field retrofit units and in the electronics cabinet card cage on
factory built units. It controls the VaporVac system, providing error checking for system status
and controls.

It receives the following voltages:

• 5VDC from upper multiplex board or modular regulator board
• +/-12VDC from the VaporVac motor drive board
TP2 TP1

R132 Velocity
R30, 52
trim pots
slope trim
pots
R117 Current
trim pots

R120
Velocity trim
pots

R101
Current trim
pots

S0000359

CR12, 13, 14,

P1104 P1102 P1106 P1101 P1103
15, 16, 17
JP2-OP JP1-OP CR40, 41, 42, 43

Jump Jack Settings (T18021)

JP-1 and JP-2 are always in the OP position.
LED Indicators (T18021)
LED Indicates
CR12 ENABLED (A side) ON = normal operation. Monitors VaporVac controller board activation and
fuel flow via pulser activity. If LED is off and pulser activates, check for
CR15 ENABLED (B side) problems in VaporVac controller, VaporVac multiplex, or hydraulic interface
boards or cabling.
CR13 ACTIVE (A side) ON = normal operation. Monitors VaporVac pump motor rotation. If LED is
off and fuel flowing, check for problems in VaporVac pump/motor, VaporVac
CR16 ACTIVE (B side) motor drive, or VaporVac controller boards or cabling.
CR14 ERROR (A side) OFF = normal operation. Monitors errors in the system. If LED is on, check
for problems in VaporVac pump/motor, VaporVac motor drive, or VaporVac
CR17 ERROR (B side) controller boards or cabling.
CR40 (A side) Brief flicker when motor changes speed = normal operation. Monitors excessive
VaporVac motor current draw. If LED is on, check for problems in VaporVac
CR41 (B side) pump/motor, VaporVac motor drive, or VaporVac controller boards or cabling.
CR 42 (A side) ON = suspect unrestricted air purging. Look for problems in VaporVac pump/
CR 43 (B side) motor, VaporVac motor drive, or VaporVac controller boards or cabling.

Page 6-62 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components VaporVac® • Printed Circuit Boards

T19401 VaporVac® Controller Board

This board is interchangeable with T18021 VaporVac Controller board. The board mounts in the
upper piping housing card cage on field retrofit units and in the electronics cabinet card cage on
factory built units. It controls the VaporVac system, providing error checking for system status
and controls.

It receives the following voltages:

• 5VDC from upper multiplex board or modular regulator board
• +/-12VDC from the VaporVac motor drive board

P1106

R30, 52
CR12, 13, 14,
P1104 P1102 calibrating pots P1101 P1103
15, 16, 17
JP2-OP JP1-OP CR40, 41, 42, 43

Jump Jack Settings

JP-1 and JP-2 are always in the OP position.
LED Indicators
LED Indicates
CR12 ENABLED (A side) ON = normal operation. Monitors VaporVac controller board activation and
fuel flow via pulser activity. If LED is off and pulser activates, check for
CR15 ENABLED (B side) problems in VaporVac controller, VaporVac multiplex, or hydraulic interface
boards or cabling.
CR13 ACTIVE (A side) ON = normal operation. Monitors VaporVac pump motor rotation. If LED is
off and fuel flowing, check for problems in VaporVac pump/motor, VaporVac
CR16 ACTIVE (B side) motor drive, or VaporVac controller boards or cabling.
CR14 ERROR (A side) OFF = normal operation. Monitors errors in the system. If LED is on, check
for problems in VaporVac pump/motor, VaporVac motor drive, or VaporVac
CR17 ERROR (B side) controller boards or cabling.
CR40 (A side) Brief flicker when motor changes speed = normal operation. Monitors excessive
VaporVac motor current draw. If LED is on, check for problems in VaporVac
CR41 (B side) pump/motor, VaporVac motor drive, or VaporVac controller boards or cabling.
CR 42 (A side) ON = suspect unrestricted air purging. Look for problems in VaporVac pump/
CR 43 (B side motor, VaporVac motor drive, or VaporVac controller boards or cabling.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-63
Hydraulic Components VaporVac® • Printed Circuit Boards

T18159 VaporVac® Multiplex Interface Board

The Advantage field retrofits use two of these boards. One mounts in the upper piping housing
card cage and one in the electronics cabinet card cage. MPD-1/2/C/3 retrofits use only one
board. Multiplex boards receive and transmit data between the modular electronics hydraulic
interface and the VaporVac controller boards.

Voltages
• The upper board receives +19VDC (unreg.) from the motor drive board.
• The lower board receives +5VDC from the modular regulator board.
• The upper board regulates and provides +5VDC to the VaporVac controller board.

P1304

JP3

JP2

JP1

U7

CR1

CR2

CR3

P1307

P1306

P1305

F1

P1303

S0000361

Page 6-64 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components VaporVac® • Printed Circuit Boards

Jumper Settings (T18159)

JP-1 and JP-2 are always IN. JP3 is IN the B position to select 256K memory.

LED Indicators (T18159)

LED Indicates
CR2 RXD Monitors transmit and receive signals between multiplex boards. LEDs are dimly lit if
communication exists. Bright LED with the STATUS LED lit indicates reversed
CR3 TXD communication wires.
CR1 STATUS Monitors VaporVac communications. LED flashes at steady rate if communications OK. If
LED flashes quickly, a problem exists. Count the quick flashes to determine the problem:
# Flashes Problem
2 Communication lost between multiplex boards. Check cabling between boards
3 Lower multiplex board error. Replace board with known good board.
4 Lower multiplex board error. Replace board with known good board.
5 Communication loop open, error code 30. Check cabling to and from
multiplex boards. Check DC OK LED on motor drive board.
6 Error code 33, A side
7 Error code 33, B side
8 Error code 33, A and B sides

Fuses (T18159)
Fuse Rating
F1 2 amp, 250 VAC Slo-Blo

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-65
Hydraulic Components VaporVac® • Printed Circuit Boards

T18180 VaporVac® Super Multiplex Interface Board

MPD®-1/2/C and 3 use this board. It mounts in the electronics module. This board takes the
raw pulser and pump handle authorization signals from the pulsers, converts it to a two-wire
signal, then sends it to the T18159 Multiplex board.
JP4, 5, 6 CR31 CR33 CR32 CR34 CR35 CR36 CR37 JP1 JP2 JP3

P1401 P1404 P1405 F1

Jumper Settings (T18180)

JP1 through JP2 are always IN. JP3-B is IN to select 256K memory.
Function JP4 JP5 JP6
MPD® 3 and 4-grade OUT OUT OUT
MPD 3-grade (with grade 3 non-vapor) OUT OUT IN
MPD 3-grade (with grade 1 non-vapor) OUT IN OUT
MPD 3-grade (with grade 2 non-vapor) OUT IN IN
Precision Blender IN IN OUT
Pro Blender (with grade 6 vapor) IN IN IN
Pro Blender (with grade 6 non-vapor) IN IN OUT

LED Indicator Lamp Functions (T18180)

LED Indicates
CR31 HANDLE DETECT Side A ON - Handle is raised
CR33 HANDLE DETECT Side B OFF - Possible problem in VaporVac multiplex board or cabling
CR32 PULSER DETECT Side A ON - Pulser is turning
CR34 PULSER DETECT Side B OFF - Possible problem VaporVac multiplex board or cabling if LED is
off and pulser is turning.
CR36 RXD DIM - communication exists between multiplex board
CR37 TXD BRIGHTLY LIT = with the STATUS LED light sending two quick flashes
indicates reversed communication wires.
CR35 STATUS STEADY FLASH - Communication is normal
BLANK, then QUICK FLASH - Possible problems:
2 flashes Communication lost between multiplex boards. Check cabling
between boards
3 Lower multiplex board error. Replace with known good board.
4 Lower multiplex board error. Replace with known good board.
5 Communication loop open, error code 30. Check cabling to and
from multiplex boards. Check DC OK LED on motor drive board.
6 Error code 33, A side
7 Error code 33, B side
8 Error code 33, A and B sides

Fuses (T18180)
F1 2AMP 250VAC Slo-Blo

Page 6-66 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Hydraulic Components Varistor

Varistor
All modular electronic units have a varistor assembly located in the junction box. This
assembly is a surge suppression device which clamps any transient voltage spikes and protects
the electronics. Transient voltage spikes may occur during electrical storms or when external
motors/compressors start-up or shut-down. Please see specific field wiring diagrams in the
Installation Addenda (MDE-2530-XX) for wiring details.

R15654

T17448

S0000363

Before applying power to the unit, ensure that the correct varistor (115VAC or 220VAC)
is installed.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-67
Electronic Components Contents

Electronic Components

WARNING

You are performing inspections and

maintenance in a potentially
dangerous environment of flammable
fuels/vapors and high voltage.

Fire, explosion or electrical shock

G
A
S
could result in severe injury or death if
you do not follow safe procedures.
OFF

Read and follow all safety precautions

as outlined in the Safety Information
section pages 1-1 through 1-10.

Contents
Brand Panel Lighting, Backlighting, and Bulbs/Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . 6-69
Card Cages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-71
Cash/Credit, Preset, And Key Control Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-83
CRIND Card Reader Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-89
Doors (Electronic Access) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-90
Keytrol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-91
Power Supplies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-92
Printed Circuit Boards (PCBs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-105
PCBs • Controller and Logic Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-106
PCBs • Display Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-124
PCBs • Driver Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-152
PCBs • Hydraulic Interface Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-155
PCBs • Regulator Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-162
PCBs • Regulator/Interface Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-165
PCBs • Relay Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-171
PCBs • Miscellaneous Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-172
Push-To-Start Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-174
Relay Assemblies • Mechanical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-176
Resets for Mechanical Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-177
Speakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-181
Ticket Printers (Veeder-Root) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-182
Totalizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-183
Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-184
Varistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-185
Simplified Highline™ Electronics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-180

For Hydraulic Components, see page 6-1.

Page 6-68 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Brand Panel Lighting, Backlighting, and Bulbs/Lamps

Brand Panel Lighting, Backlighting, and Bulbs/Lamps

All units use a fluorescent tube lamp with ballast to light brand panels and dial faces. Various
configurations (lamp sizes, location, etc.) exist for each model.

1
3F
2
1 6 F2
5
4 9
8
7
0

S0000372

Highline and Legacy® Series

Bulbs

S0000373 01
Electronic Module
PT-1860 • Dimension
whb
S0000374
Dimension Series Optimum Series

Service Tips
• Flickering fluorescent tubes cause many operational problems, including lockups or may
slow communication loop.. Replace lamp or ballast.
• If known good lamp does not light and ballast has power, replace the ballast.
• If replacement light or ballast is not available, take out bulb and disconnect A1 wire or
take out ballast and cap wires.
• Be sure shielding is re-installed, if used. Shielding stops RF noise.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-69
Electronic Components Brand Panel Lighting, Backlighting, and Bulbs/Lamps

Replacing Lamps And Ballasts

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this section. Use OSHA Tag-Out and Lock-Out procedures.
OFF

1 Turn power off to unit and associated STPs.

2 Access the lamps and/or ballasts. For Highline™ models remove column sheathing to
access ballast.

3 Remove lamp by twisting and then releasing it from the lamp sockets. Place new lamp into
sockets and twist in place. Always replace broken or cracked light sockets.

4 Disconnect ballast from circuit by removing wire nuts from ballast wire ends. Label wire ends
as you remove nuts. The ballast attaches to the unit with nuts and bolts (studs). Remove
hardware, then the ballast. Place new ballast in position and secure with hardware. Connect it
to the circuit with wire nuts. (See wiring diagrams in this manual to verify connections.) Some
of The Advantage® units do not have a ballast assembly. These units use complete lamp/
ballast/starter assemblies. See illustrations below.

S0000375

Multi-bulb units

Single bulb units

The Advantage® Series Complete Lamp/Ballast/Starter Assemblies

Page 6-70 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Card Cages

Card Cages

H111-B (Highline™ Series)

CR15
View from CR13
A side of unit. CR24 CR20
P501 P503
P502 P504
LED status
shown for normal Main Regulator Board (T15857-G1)
operation.

DS1 DS2
P304 P302 P301
P303

SID Power Supply Board (TC32D0573)

CR8
P201 P204 P205 P203

Pump Controller Board (T15841-G2)

CR20 CR23 CR24
P104 P101 P102

Hydraulic Interface Board (T15849-G1)

S0000378

= OFF = ON, Flashing = ON, Solid

LED Functions
Board LED/Function Status
CR13: 14VDC, display power supply, pump handles ON = Normal operation
hydraulic interface and pump control OFF = Faulty voltage
CR15: 5VDC, pump controller, hydraulic interface ON = Normal operation
T15857-G1 and display boards OFF = Faulty voltage
(see page 6-162) ON = Normal operation
CR20: 150VDC, pulsers
OFF = Faulty voltage
ON = Operating on battery power
CR24: 12VDC, battery voltage
OFF = Normal operation
ON = Normal operation
DS1: 175VDC, for SID
OFF = Faulty voltage
TC32D0573 *
ON = Normal operation
DS2: 175VDC, for SID
OFF = Faulty voltage
T15841-G2 ON = Normal operation
CR8: power and processor
(see page 6-108) OFF = Power or processor problem
ON = Reversed loop
CR20: two-wire loop connection
OFF = Normal operation
T15849
(see page 6-156) CR23: transmitting data to console FLICKER = Sending data to console
CR24: receiving data from console FLICKER = Receiving data from console

* TC32D0573 is a pre-production board and was replaced by Q11789, replaced by T16394

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-71
Electronic Components Card Cages

Salesmaker ProBlender

CR15
View from CR13
A side of unit. CR24 CR20
P501 P503
LED status P502 P504
shown for normal Main Regulator Board (T15857-G1)
operation.

DS1 DS2
P304 P302 P301
P303

SID Power Supply Board (TC32D0573)

CR8
P201 P204 P205 P203

Pump Controller Board (T15841-G2)

CR31 CR32 CR34 CR4
P101 P102 P103

Blender Hydraulic Interface Board (T16589-G1)

S0000379

= OFF = ON, Flashing = ON, Solid

LED Functions
Board LED/Function Status
CR13: 14VDC, display power supply, pump handles ON = Normal operation
hydraulic interface and pump control OFF = Faulty voltage
CR15: 5VDC, pump controller, hydraulic interface ON = Normal operation
T15857-G1 and display boards OFF = Faulty voltage
(see page 6-162) ON = Normal operation
CR20: 150VDC, pulsers
OFF = Faulty voltage
ON = Operating on battery power
CR24: 12VDC, battery voltage
OFF = Normal operation
ON = Normal operation
DS1: 175VDC, for SID
OFF = Faulty voltage
TC32D0573 *
ON = Normal operation
DS2: 175VDC, for SID
OFF = Faulty voltage
T15841-G2 ON = Normal operation
CR8: power and processor
(see page 6-108) OFF = Power or processor problem
ON = Normal operation
CR4: monitors CPU
OFF = Power or processor problem

T16589-G1 ON = Reversed loop

CR31: two-wire loop connection
(see page 6-158) OFF = Normal operation
CR32: transmitting data to console FLICKER = Sending data to console
CR34: receiving data from console FLICKER = Receiving data from console

* TC32D0573 is a pre-production board and was replaced by Q11789, replaced by T16394

Page 6-72 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Card Cages

MPD ProBlender

View from CR15

CR13
A side of unit. CR24 CR20
P501 P503
LED status P502 P504
shown for normal
operation.
Main Regulator Board (T15857-G1)
DS1 DS2
P304 P302 P301
P303

SID Power Supply Board (TC32D0573)

CR8
P201 P204 P205 P203

Pump Controller Board (T15841-G2)

CR31 CR32 CR34 CR4
P101 P102 P103

Blender Hydraulic Interface Board (T16589-G1)

CR33
CR32 (A Lo) CR34 CR35
(A Hi) (B Hi) (B Lo) P702
P703

Valve Driver Board (T16598-G2)

S0000380

= OFF = ON, Flashing = ON, Solid

LED Functions
Board LED/Function Status
CR13: 14VDC, display power supply, pump handles ON = Normal operation
hydraulic interface and pump control OFF = Faulty voltage
CR15: 5VDC, pump controller, hydraulic interface ON = Normal operation
T15857-G1 and display boards OFF = Faulty voltage
(see page 6-162) ON = Normal operation
CR20: 150VDC, pulsers
OFF = Faulty voltage
ON = Operating on battery power
CR24: 12VDC, battery voltage
OFF = Normal operation
ON = Normal operation
DS1: 175VDC, for SID
OFF = Faulty voltage
TC32D0573 *
ON = Normal operation
DS2: 175VDC, for SID
OFF = Faulty voltage
T15841-G2 ON = Normal operation
CR8: power and processor
(see page 6-108) OFF = Power or processor problem
ON = Normal operation
CR4: monitors CPU
OFF = Power or processor problem

T16589-G1 ON = Reversed loop

CR31: two-wire loop connection
OFF = Normal operation
CR32: transmitting data to console FLICKER = Sending data to console
CR34: receiving data from console FLICKER = Receiving data from console

* TC32D0573 is a pre-production board and was replaced by Q11789, replaced by T16394

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-73
Electronic Components Card Cages

The Advantage® 5+0 Blender

CR13
View from
CR15 CR24 CR20
A side of unit.
P501 P502 P504 P503
LED status
shown for normal Main Regulator Board (T17723-G1)
operation.

CR8
P201 P204 P205 P203

CR21 CR22
Pump Controller Board (T15841-G3)
CR20 CR19
P101 P102 P103

Blender Hydraulic Interface Board (T18156-G1)

CR20
CR19 (A Lo) CR21 CR22
(A Hi) (B Hi) (B Lo)
P703 P702

Valve Driver Board (T17461-G2)

S0000381

= OFF = ON, Flashing = ON, Solid

LED Functions
Board LED/Function Status
CR13: 14VDC, display power supply, pump handles ON = Normal operation
hydraulic interface and pump control OFF = Faulty voltage
CR15: 5VDC, pump controller, hydraulic interface ON = Normal operation
T17723-G2 and display boards OFF = Faulty voltage
(see page 6-162) ON = Normal operation
CR20: 150VDC, pulsers
OFF = Faulty voltage
ON = Operating on battery power
CR24: 12VDC, battery voltage
OFF = Normal operation
T15841-G3 ON = Normal operation
CR8: power and processor
(see page 6-108) OFF = Power or processor problem
ON = Normal operation
CR 19: monitors CPU
OFF = Power or processor problem

T18156-G1 ON = Reversed loop

CR20: two-wire loop connection
(see page 6-159) OFF = Normal operation
CR21: transmitting data to console FLICKER = Transmitting data to console
CR22: receiving data from console FLICKER = Receiving data from console

T17461-G2 * CR19/CR20: Side A Hi/Low product ON = The appropriate STP is enabled

(see page 6-153) CR21/CR22: Side B Hi/Low product ON = The appropriate STP is enabled

* T17461-G2 LEDs (CR19, 20, 21, and 22) are ON only when the appropriate STP is enabled and the signals are present.
The Valve Driver board turns on the 35 VDC to the PFC valves.

Page 6-74 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Card Cages

The Advantage® MPD®, Single-Hose (With VaporVac)

View from
A side of unit.

LED status
shown for normal CR13
operation.
CR15 CR24 CR20

P501 P502 P504

Main Regulator Board (T17723-G2)

CR8
P201 P204 P205 P203
G3)
Pump Controller Board (T15841-G2)
CR20 CR21
CR19
P104 P101 P102 P105

Hydraulic Interface Board (T18024-G2)

S0000382

= OFF = ON, Flashing = ON, Solid

LED Functions
Board LED/Function Status
CR13: 14VDC, display power supply, pump handles ON = Normal operation
hydraulic interface and pump control OFF = Faulty voltage
CR15: 5VDC, pump controller, hydraulic interface ON = Normal operation
T17723-G2 and display boards OFF = Faulty voltage
see page 6-162 ON = Normal operation
CR20: 150VDC, pulsers
OFF = Faulty voltage
ON = Operating on battery power
CR24: 12VDC, battery voltage
OFF = Normal operation
T15841-G3 ON = Normal operation
CR8: power and processor
see page 6-108 OFF = Power or processor problem
ON = Reversed loop
CR19: two-wire loop connection
OFF = Normal operation
T18024-G2 *
see page 6-156 CR20: receiving data from console FLICKER = Receiving data from console
CR21: transmitting data to console FLICKER =Transmitting data to console

* T18024 must be used with VaporVac

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-75
Electronic Components Card Cages

The Advantage® MPD®

View from CR15 CR13

A side of unit. CR24 CR20
P501 P502 P504 P503
LED status
shown for normal Main Regulator Board (T15857-G1)
operation. CR2

P302B P302A P303

DC Backlight Power Supply (T17418-G2)

CR8
P201 P204 P205 P203

Pump Controller Board (T15841-G3)

CR23 CR24
CR20

P104 P101 P102

Hydraulic Interface Board (T15849-G2)

S0000383

= OFF = ON, Flashing = ON, Solid

LED Functions
Board LED/Function Status
CR13: 14VDC, display power supply, pump handles ON = Normal operation
hydraulic interface and pump control OFF = Faulty voltage
CR15: 5VDC, pump controller, hydraulic interface ON = Normal operation
T15857-G1 and display boards OFF = Faulty voltage
(see page 6-162) ON = Normal operation
CR20: 150VDC, pulsers
OFF = Faulty voltage
ON = Operating on battery power
CR24: 12VDC, battery voltage
OFF = Normal operation
T17418-G2 * ON = Normal operation
CR2: 12VDC output to backlights
OFF = No 12VDC output
ON = Normal operation
T17841-G3 CR8: power and processor
OFF = Power or processor problem
ON = Reversed loop
CR20: two-wire loop connection
OFF = Normal operation
T15849-G2
CR23: transmitting data to console FLICKER = Sending data to console
CR24: receiving data from console FLICKER = Receiving data from console

* T17418-G2 is obsolete and was replaced by K94126.

Page 6-76 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Card Cages

VaporVac® (Factory Installed)

View from
A side of unit.
CR12
LED status CR15 P1003
shown for normal CR5
operation.
P1002

VaporVac Motor Drive Board (T18018-G1)

CR14 CR42, 40 CR16
CR13 CR15 CR43, 41
CR12 CR17
P201 P204 P1101 P1103
P1106

VaporVac Controller Board (T18021)

Grounding Plate (R19670-G1)

S0000384

= OFF = ON, Flashing = ON, Solid

LED Functions
Board LED/Function Status
ON = Normal operation
CR5: ±12VDC for VaporVac controller board OFF = Faulty voltage (check VaporVac motor
drive board, controller board, or power supply)

T18018-G1 CR12: Side A fault, monitor VaporVac pump/motor ON = Pump motors are off and fuel is not
(see page 6-61) current and sensors flowing. If LED is ON or flickering when fuel is
flowing, check VaporVac pump/motor, motor
CR 15: Side B fault, monitor VaporVac pump/motor drive board, or related wiring.
current and sensors OFF = Normal operation (when VaporVac
pump motors are on and fuel is flowing)
ON = Normal operation
CR12/15: Side A/B enabled, monitors VaporVac
OFF (pulser OK) = Check VaporVac controller
controller board activation and fuel flow via
board, Multiplex or Hydraulic Interface boards,
pulser activity
or cabling.
ON = Normal operation
CR13/CR16: Side A/B active, monitors VaporVac OFF (fuel flowing) = Check VaporVac pump/
pump rotation motor, motor drive or controller boards, or
cabling.
ON = System errors. Check VaporVac pump/
T18021-GX motor, motor drive or controller boards, or
CR14/CR17: Side A/B, monitors system errors
(see page 6-62) cabling.
OFF = Normal operation
ON = Possible error. Check VaporVac pump/
CR40/CR41: Side A/B, monitors VaporVac motor motor, motor drive or controller boards, or
current draw cabling.
OFF = Normal operation
ON = Possible error. Possible unrestricted air
CR42/CR43: Side A/B, monitors VaporVac motor purging. Check VaporVac pump/motor, motor
overspeed drive or controller boards, or cabling.
OFF = Normal operation

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-77
Electronic Components Card Cages

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-77.1
Electronic Components Card Cages

Dimension® Series
This is an international unit, not for use in the USA

CR13
View from
CR15 CR24 CR20
A side of unit.
P501 P502 P504 P503
LED status
shown for Main Regulator Board (T17723-G1)
normal
operation.
P413 P411 P412

Pump Preset Controller Board (T17331-GX)

CR8
P201 P204 P205 P203

Pump Controller Board (T15841-G2)

P104 P101 P102 P105

Hydraulic Interface Board (T18024-G2)

S0000385

= OFF = ON, Flashing = ON, Solid

LED Functions
Board LED/Function Status
CR13: 14VDC, display power supply, pump handles ON = Normal operation
hydraulic interface and pump control OFF = Faulty voltage
CR15: 5VDC, pump controller, hydraulic interface ON = Normal operation
T17723-G2 and display boards OFF = Faulty voltage
see page 6-162 ON = Normal operation
CR20: 150VDC, pulsers
OFF = Faulty voltage
ON = Operating on battery power
CR24: 12VDC, battery voltage
OFF = Normal operation
T17331* None
T15841-GX ON = Normal operation
CR8: power and processor
see page 6-108 OFF = Power or processor problem
ON = Reversed loop
CR19: two-wire loop connection
OFF = Normal operation
T18024-G2 *
see page 6-156 CR20: receiving data from console FLICKER = Receiving data from console
CR21: transmitting data to console FLICKER =Transmitting data to console

* T17331 is an optional board.

Page 6-78 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Card Cages

Legacy® Series
View from
A side of unit.

LED status P413 P411 P412

shown for normal
operation.
Pump Preset Controller Board (T17331-GX)

C7
P305
P309 P308

Pump Interface Board (T18994-GX)

CR1 C34

CR2 CR4 CR3 DLT

P203 P204 P205

P201 P204

Pump Controller Board (T18904-G1)

S0000386
= OFF = ON, Flashing = ON, Solid

LED Functions
Board LED/Function Status
T17331-GX
None
(see page 6-88)
T18994-GX
None
see page 6-160)
ON = Reversed loop
CR1: two-wire loop connection
OFF = Normal operation

T18904-G1 CR2: transmitting data to console FLICKER =Transmitting data to console

(see page 6-111) ON = Normal operation
CR3: power and processor
OFF = Power or processor problem
CR4: receiving data from console FLICKER = Receiving data from console

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-79
Electronic Components Card Cages

Performer™ Series
This is an international unit, not for use in the USA.

View from
top of unit.

LED status

P201
shown for normal
operation.

P309
CR2
P413

CR1
Pump Preset Controller Board (T17331-GX)

P204
Pump Controller Board (T18904-G1)

Pump Interface Board (T18994-GX)

CR4
I.S. Barrier Board (T19301)

Transformer
P411

CR3
P203

C7
P204

P308
C34
P412

P205

P305
DLT
S0000387

Junction Box

= OFF = ON, Flashing = ON, Solid

LED Functions
Board LED/Function Status
T17331-GX
None
(see page 6-88)
T18994-GX
None
see page 6-160)
ON = Reversed loop
CR1: two-wire loop connection
OFF = Normal operation

T18904-G1 CR2: transmitting data to console FLICKER =Transmitting data to console

(see page 6-111) ON = Normal operation
CR3: power and processor
OFF = Power or processor problem
CR4: receiving data from console FLICKER = Receiving data from console

Page 6-80 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Card Cages

The Advantage® Series 4x4

This is an international unit, not for use in the USA.

View from
A side of unit.

LED status
shown for normal C7
operation. P305
P309 P308

CR1 Pump Interface Board (T18994-GX) C34

CR2 CR4 CR3 DLT

P203 P204 P205

P201 P204

Pump Controller Board (T18904-G1)

C7
P305
P309 P308

CR1 Pump Interface Board (T18994-GX) C34

CR2 CR4 CR3 DLT

P203 P204 P205

P201 P204

Pump Controller Board (T18904-G1)

S0000388

= OFF = ON, Flashing = ON, Solid

LED Functions
Board LED/Function Status
T18994-GX
None
see page 6-160)
ON = Reversed loop
CR1: two-wire loop connection
OFF = Normal operation

T18904-G1 CR2: transmitting data to console FLICKER =Transmitting data to console

(see page 6-111) ON = Normal operation
CR3: power and processor
OFF = Power or processor problem
CR4: receiving data from console FLICKER = Receiving data from console

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-81
Electronic Components Card Cages

The Advantage® with Optimized Electronics and Optimum™ Series

The Optimum series is not available for all MOCs.

View from
A side of unit.

LED status
shown for normal
operation.

P101 P105 PA1 PA2 PA3 P309A

Hydraulic Interface (T20076-G1)

CR2
CR3
CR4

CR1
P202 P203 P402
P201 P205

Pump Controller Board (T20011-G1)

S0000389
= OFF = ON Flashing = ON, Solid

LED Functions
Board LED/Function Status
T20076-G1
None
see page 6-161)
ON = Reversed loop
CR1: two-wire loop connection
OFF = Normal operation

T20011-G1 CR2: transmitting data to console FLICKER =Transmitting data to console

(see page 6-112) ON = Normal operation
CR3: power and processor
OFF = Power or processor problem
CR4: receiving data from console FLICKER = Receiving data from console

Page 6-82 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Cash/Credit, Preset, And Key Control Options

Cash/Credit, Preset, And Key Control Options

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this section. Use OSHA Tag-Out and Lock-Out procedures.

Cash/Credit Option
The Cash/Credit option provides two-level pricing and customer selection of the price level.

Five Button Preset Option

The Five Button Preset option provides the customer a selection of four pre-programmed
preset money amounts and one FILL selection.

Programmable Preset Option

The Programmable Preset option allows the customer to preset a dollar amount or volume
amount at the pump. Several configurations are available for modular electronic models only:
• Standard Programmable Preset
Customer programs his own volume or cash preset.
S0000390 • Five Button Programmable Preset
Customer selects one of four set cash values or Fill for preset amounts.
• Five Button Cumulative Programmable Preset
Customer may add to set preset values already displayed.

Key Control Option

The Key Control option allows the manager to disable a unit with a key for Full Service Off
Hours or authorize a unit for One Sale Only. The Advantage® Series does not have this option.

On MPD series units, the lock is located on the bezel and is labeled ON - OFF - AUTH.
To Perform this action.
Authorize the unit for one use Turn the key momentarily to AUTH, then turn it OFF and
remove the key.
Authorize the unit for multiple deliveries Turn the key to ON, then remove the key
De-authorize the unit Turn the key to OFF, then remove the key

Service Tips
• Check all connectors for positive seating.
• Check for pinched or damaged cables.
• Check indicator bulbs/membrane switches for continuity.
• Check for proper switch operation.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-83
Electronic Components Cash/Credit, Preset, And Key Control Options

Customer Selection Assemblies

There are several variations of the customer selection assembly (preset, cash/credit and key
control) depending on the model.

Replacing Indicator Bulbs

Always use proper voltage rated bulbs.
Note: For H-111 Modular units with factory-installed LCD displays, program Command
Code 12, Function 2 = "2". This is required to turn the bulbs on.

1 Unscrew (counter clockwise) the red push-button cap from the switch.

2 Grasp the bulb flange and pull straight out.

Bulb

Red Push-Button Switch

S0000391

Replacing Membrane Switches

Membrane switch assemblies have a self-adhesive backing.

Membrane Switch

S0000392

1 Remove switches by peeling back from top corner of switch.

2 Clean surface with rubbing alcohol and rag.

3 Install new switches.

• Remove adhesive backing.
• Put switch in place.
• Apply even pressure to adhere.

Be sure not to bend the switch.

Page 6-84 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Cash/Credit, Preset, And Key Control Options

T15817 or T12935 Cash/Credit/Key Control Interface Boards

Non-modular Highline™, MPD®-1 and Salesmaker™-4 models use these boards to interface
between the Cash/Credit/Key control option box or panel and the logic board. The T15817
uses a W02061 Logic Board. The T12935 uses a W01520 Logic Board. The board mounts
above the regulator board.
JP3, 4 JP1, 2 JP5, 6 JP7, 8 P29A P610B P27 P28 P20

P601 P27 JP9, 10 JP11, 12 P29B P29A P29B

T15817 Interface Board T12935 Interface Board

Jump Jack Settings (T15817)

Function JP1 JP2 JP3 JP4 JP5 JP6 JP7 JP8 JP9 JP10 JP11 JP12
Key control OUT IN OUT IN IN OUT IN OUT IN OUT IN OUT
Cash/credit IN OUT IN OUT OUT IN OUT IN OUT IN OUT IN
Key control and OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN
cash/credit

Voltage Test Points (T15817) Voltage Test Points (T12935)

Test Point Voltage Test Point Voltage
J601, Pin 16 +5V Unregulated J20, Pin 1 +5V Unregulated
J601, Pin 17 Ground J20, Pin 2 Ground
J601, Pin 26 +11VAC
J601, Pin 25 +11VAC Return.

T12935 G-Levels
The T12935 does not use jumpers to change board configuration. You must use the correct
G-level board.
For This Option Use this Board G-Level
Key control and cash/credit T12935-G1
Key control only T12935-G2
Cash/credit only T12394-G3

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-85
Electronic Components Cash/Credit, Preset, And Key Control Options

T15272 or T13290 Preset Interface Board

Pre-modular Highline™, MPD®-1 and Salesmaker™-4 models use these boards to interface
between the preset option box or panel and the logic board. The T15272 Preset Interface board
uses a W02061 Logic board. The T13290 Preset Interface board uses a W01520 Logic board.
The board mounts on the regulator chassis.

P602 P29A

S0000396

P601 P27 P29B P29A P29B P20

T15272 Interface Board T13290 Interface Board

Voltage Test Points (T15272) Voltage Test Points (T13290)

Test Point Voltage Test Point Voltage
J601, Pin 16 +5V Unregulated J20, Pin 1 +5V Unregulated
J601, Pin 17 Ground J20, Pin 2 Ground
J601, Pin 26 +11VAC
J601, Pin 25 +11VAC Return.

Page 6-86 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Cash/Credit, Preset, And Key Control Options

T13366 Customer Options Board

Non-modular MPD®-2/C models use this board to interface between the customer option panel
and the logic board. It mounts in the fourth slot of the electronics tray.

S0000397

P104 JP2 JP1

T13366 Jumper Settings

Function JP1 JP2
With cash/credit option OUT IN
Without cash/credit option IN OUT

T13295 Transformer Assembly

This transformer assembly powers pre-modular interface boards T15817/T12935 and T15272/
T13290 and the button indicator lights. It mounts on the logic chassis.

J9 J9A P9

T2

S0000398
P9A

Checking the Transformer

With power off, disconnect P9A. Check resistance between pins 8 and 9. If you read an open,
transformer is defective.

Voltage Test Point

The transformer has a single test point: Pin 1 on P27, +11VAC.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-87
Electronic Components Cash/Credit, Preset, And Key Control Options

R19295 and R20267 Programmable Preset Keypad Display Assembly

All models equipped with Programmable Preset use this assembly. The assembly includes a
membrane switch keypad and the T17328 Display Board. The customer enters the cash or volume
amount desired on the keypad. The selection displays as entered. Removable keypad overlays give
the customer a choice of configuration and graphics. The R20267 replaced the R19295.

$
VOL
S0000399

1 2 3

4 5 6

7 8 9 $

Clear 0 Enter VOL

Voltage Test Points

Test Point Voltage
P612, Pin 28 +5V Unregulated
P612, Pin 26 Ground

T17331 Programmable Preset Controller Board

All models equipped with Programmable Preset use this board. It mounts in the modular electronics
card cage. The board controls and interfaces with the keypad/display assembly. The -G3 version,
released in 11/93, has improved power fail and must be used in units without batteries.

U7
Software Location

P413 P411 P412

Voltage Test Points

Test Point Voltage
P411, Pin 16 +5V Unregulated
P411, Pin 14 Ground

Page 6-88 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components CRIND Card Reader Option

CRIND Card Reader Option

For service information on the single-line CRIND™, monochrome LCD, InfoScreen®, and cash
acceptor, see MDE-2562, Universal CRIND Service Manual.

The CRIND™ (Card Reader In Dispenser) is a customer activated point-of-sale terminal located
at the dispenser that accepts cash, credit cards, and debit cards. It allows customers to activate
dispensers without help from a station attendant. It communicates with the site controller
(G-SITE™ for MOC CRINDs or third-party controller for generic CRINDs). The site controller
communicates with credit/debit networks. The CRIND contains the following assemblies:
• Keypad • Magnetic Stripe Card Reader
• Customer Display • Printed Circuit Boards
• Receipt Printer • Cash Acceptor (optional)
• SmartPad™

The CRIND is located in The Advantage® Series electronics cabinet and in an MPD™-3 CD
module.
• The single-line CRIND displays prompts and messages on a 14 segment, 20 character
single-line display on the CRIND door. Single-line CRINDs manufactured after 11/96
have a slightly lower and smaller keypad than earlier single-line CRINDs.
• The Monochrome LCD CRIND (available for The Advantage only) displays multi-line
prompts, advertising messages, and graphics (no video) on an monochrome LCD screen
on the The Advantage CRIND door.
• InfoScreen® is a CRIND option (available for The Advantage only) that displays
multi-line prompts, advertising messages, graphics, and videos (from a laser disc or video
cassette player) on a full-color LCD screen on the CRIND door.
• The cash acceptor option allows the The Advantage CRINDs to accept cash payments, in
addition to credit and debit cards.

Take Receipt Here Insert Bills Face Up Take Receipt Here

Single-line CRIND Single-line CRIND

(with cash acceptor)

1 2 3 1 2 3 1 2 3
4 5 6 4 5 6 4 5 6
7 8 9 7 8 9 7 8 9
CLEAR 0 ENTER
PRESS
CLEAR 0 ENTER
PRESS
CLEAR 0 ENTER PRESS

Take Receipt Here Take Receipt Here Insert Bills Face Up Take Receipt Here

S0000402 S0000403 S0000404

Monochrome LCD CRIND CRIND with InfoScreen InfoScreen/Monochrome LCD

CRIND (with cash acceptor)

MPD-3 CRIND CD Module

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-89
Electronic Components Doors (Electronic Access)

Doors (Electronic Access)

There are several types of main electronic access doors (or bezels):
• The Highline™ series, Legacy® series Salesmaker ™ series, MPD®-1 and MPD-A3 series
use the removable type.
• The MPD-2/C/3, MPD Precision Blender™, and the MPD Pro Blender™ uses the
horizontal hinged door type.
• The Advantage® series uses the vertical hinged door type. Each type includes gaskets,
display windows, and graphics.
• The Performer™ uses a removable top (head) assembly.
• The Dimension® series uses a lockable main access door.

Opening Doors
For This Door /Unit Follow These Instructions
Highline and Legacy bezel Remove the five Allen head bolts (one in each corner and one behind the door).
MPD-2/3 bezels 1. Unlock the brand panel lamp access
2. Unfasten the four captive head screws along the bottom of the bezel.
3. Lift bezel and lock in place.
The Advantage 48" frame 1. Unlock both option doors and unlatch all draw latches behind each door.
2. Unfasten the two captive head screws along the bottom of the door.
3. Lift door slightly and swing the door open until the hinge bracket locks
into place.
The Advantage 36" frame 1. Unlock the left option door.
2. Reach behind the right display door and slide the latch up.
3. Unlatch all draw latches behind each door.
4. Unfasten the two captive head screws along the bottom of the door.
5. Lift the door slightly and swing the door open until the hinge bracket locks
into place.
Performer 1. Remove the four phillips-head screws holding the head assembly.
2. Carefully lift the head assembly from the unit.
Dimension 1. Unlock the main access door using the two keylocks on the main display panel.
2. Pull the panel forward. The panel lowers on hinges

Inspecting and Replacing Gaskets

Inspect the main door or bezel gasket periodically for wear, cuts and proper seal. You can
avoid many electronic problems caused by leaking gasket seals through periodic inspections.
1 Remove old gasket. Scrape off sealant around edge of main door or bezel. Clean surface with
rag and alcohol.
2 Install new gasket. Apply a small bead of sealant (Gilbarco part END 1745) to inside of new
gasket before installation.

Applying Graphics and Brand Panel

For This Unit Follow These Instructions
The Advantage series See MDE-2620 Graphics Application Instructions. These models use
polycarbonate self-adhesive graphics. You must follow certain procedures
for application. Please read MDE-2620 thoroughly.
MPD series Use silk-screened metal graphics panels and slide in plastic brand panels.
Open the locked lamp channel to replace brand panels. There are two bezel
types for this series. PMI bezels and MAC bezels. The PMI bezel uses studs
and nuts to attach panels. The MAC bezel uses front inserted screws to
attach panels.
Highline and Legacy Use slide in plastic brand panels. Remove bezel to insert panels.
Mechanical series Use slide in plastic brand panels. Remove upper panel assembly to insert
brand panels.
Performer series Use adhesive brand stickers for installation along the head assembly.

Page 6-90 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Keytrol

Keytrol
Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this section.

The Keytrol assembly is a security device for Commercial models. It uses a series of keylock
(6, 10 or 20 position). The customer must turn on a keylock before dispensing fuel. It mounts
on the operator side of the unit. Gilbarco does not manufacture the Keytrol assembly. See
manufacturers’ documentation for detailed service instructions.

S0000407

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-91
Electronic Components Power Supplies

Power Supplies
WARNING
You are performing inspections and
maintenance in a potential dangerous
environment of flammable fuels/vapors
and high voltage.

Fire, explosion or electrical shock

G
A
could result in severe injury or death if
S
you do not follow safe procedures.
OFF
Read and follow all safety precautions
as outlined in the Safety Information
section pages 1-1 through 1-10.

Power supplies provide power to printed circuit boards, valves and LCD backlights. Some
power supplies contain transformers, batteries, AC line filters and fuses to accomplish this
task.

Note: Refer to cable block diagrams in section 8 for cable assembly information.
Different power supplies may require unique cables.

Power Supply Batteries

Some power supplies use a 12VDC or 6VDC lead acid battery for DLT (Display Last
Transaction) backup.
• Do not store batteries at temperatures above 90°.
• Always use oldest batteries in stock first.
• Charge stored batteries every six months.
• Always test batteries under load.
• For modular electronic models, always use the battery test procedure (except for T16513-G7
and -G8). See “Servicing The Battery (Command Code 9)” on page 5-12.

Contents
This section contains information on the following power supplies. For CRIND™ related
power supply information see MDE-2562 CRIND Service Manual.
Models Where Power Supplies Are Used Description Page
Highline™ T12643 Power Supply (Main) 6-93
MPD®-1, and MPD®-A3 T12846 Power Supply (Main) 6-94
Pre-modular units
Salesmaker™-4 T14579 Power Supply (Main) 6-94
MPD -2/C
® T13672 Power Supply (Main) 6-95
All models (see specific -G level) * T16513 Power Supply (Main) 6-96
All models N21120 Voltage Select Plug 6-98
The Advantage® series T19706 Power Supply (Main) 6-99
Legacy , and Optimum™ series
® T19868 Power Supply (Main) 6-100
The Advantage series T17418 Power Supply 6-103
(LCD-DC Backlight)
Modular units
LCD model units T17772 Power Supply 6-104
(LCD-AC Backlight)
MPD® ProBlender™ W02421Power Supply (Valve Driver) 6-101
MPD Precision Blender and
® W02453 Power Supply 6-102
The Advantage Blenders (Valve Driver)
The Advantage units with T18162 Power Supply (VaporVac) 6-57
VaporVac® option.

* Does not include Performer™. See Performer cable block diagrams on page 8-225 for more information.

Page 6-92 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Power Supplies

Page 6-92.1 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Power Supplies

T12643 Power Supply Panel (Main)

This power supply is used in pre-modular Highline™ models, in conjunction with the
regulator/interface board.

This power supply converts 110/115/120VAC or 220/230/240 VAC to unregulated DC

voltages and provides the following voltages.
Supplies This Voltage To This Component
Line voltage equivalent* STPs *
115VAC Valves
110VAC Fan
24VAC Display heaters
6VDC Battery-on logic chassis (for DLT)

* Use N21120 voltage select plug to determine incoming AC voltage. See “N21120 Voltage Select Plug” on
page 6-98 for more information.

Voltage Inputs (T12643) Voltage Outputs (T12643)

Voltage Location Voltage Location
AC Hot P2, Pin 2 161VAC J10, Pins 14 & 15
AC Neutral P2, Pin 3 24VAC Feed J10, Pin 7
Ground P2, Pin 4 24VAC Return J10, Pin 6
10.3VAC J10, Pins 3 & 4
10.3VAC J10, Pins 1 & 2

Fuses (T12643)
Fuse Rating
F1 5 amp 250VAC Slo-blo
F2 8 amp 32VAC

Service Tips (T12643)

Refer to the unit’s specific parts manual for spare parts information.
• Check line filter.
• Check fuses, 250VAC/5amp slo-blo
32VAC/8amp
• Check battery, 6VDC (for DLT)

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-93
Electronic Components Power Supplies

T12846 and T14579 Power Supplies (Main)

These power supplies are used in the following pre-modular models are used in conjunction
with the regulator/interface board.
This Power Supply Is Used In:
T12846 MPD®-A3
T12846 MPD®-1
T14579 Salesmaker™-4

T12846-G1 T14579-GX

S0000408
S0000409

These power supplies convert 110/115/120VAC or 220/230/240 VAC to unregulated DC

voltages and provides the following voltages.
Supplies This Voltage To This Component
Line voltage equivalent STPs
115VAC Valves
110VAC Fan
24VAC Display heaters
6VDC Battery (on logic chassis-for DLT)

Voltage Inputs (T12846/T14579) Voltage Outputs (T12846/T14579)

Voltage Location Voltage Location
AC Hot P503, Pin 9 16.1VAC P503, Pin 10
AC Neutral P503, Pin 6 24VAC Return P503, Pin 1
Ground P503, Pin 8 11VAC P503, Pin 5
24VAC P503, Pin 13
10.3VAC P503, Pin 4
10.3VAC Return P503, Pin 7
16.1VAC Return P503, Pin 11

Service Tips (T12846/T14579)

Refer to the unit’s specific parts manual for spare parts information.
• Check capacitors

Page 6-94 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Power Supplies

T13672 Power Supply (Main)

This power supply is used by MPD-2/C pre-modular models.

T13672-G1

S0000410

F2

This power supply converts 110/115/120VAC or 220/230/240 VAC to unregulated DC

voltages and provides the following voltages.
Supplies This Voltage To This Component
Line voltage equivalent* STPs
115VAC Valves
110VAC Fan
24VAC Display heaters

Voltage Inputs (T13672) Voltage Outputs (T13672)

Voltage Location Voltage Location
AC Hot P301, Pin 1 170VDC TB1, Test Point 5, 6
AC Neutral P301, Pin 2 170VDC Return TB1, Test Point 7, 8
Ground P301, Pin 3 24VAC TB1, Test Point 1, 2
24VAC Return TB1, Test Point 3, 4

Fuses (T13672)
Fuse Rating
F2 12 amp 32VAC

Service Tips (T13672)

Refer to the unit’s specific parts manual for spare parts information.
• Check line filter.
• Check fuse 32VAC/12amp slo-blo

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-95
Electronic Components Power Supplies

T16513 Power Supply (Main)

This power supply is used in the following modular models manufactured before July 1997.
The Advantage® series
• Dimension® series
• Legacy®
• Highline™ with Simplified electronics
• MPD®-3

For The Advantage Series units manufactured since July 1997, see “T19706 Power Supply
(Main)” on page 6-99. For The Advantage 4x4 and Legacy units, see “T19868-G1 Power
Supply Panel (Main)” on page 6-100.

G Levels (T16513)
G Level AC Volts Application Features Interchangeable
-G1 115 Modular units, except Can be used with SIDs. K93393-01
The Advantage series
-G2 220 Modular units, except Can be used with SIDs. K93393-02
The Advantage series
-G3 230 Modular units, except Can be used with SIDs. K93393-02
The Advantage series
-G4 240 Modular units, except Can be used with SIDs. K93393-02
The Advantage series
-G5 Voltage Modular units Can be used with backlight power None
select plug* supplies T17772-G1 and -G4.
Can be used with SIDs.
Required with T17772-G1 thru -G6
and T17418 LCD backlight power
supplies and SID power supplies.
-G6 Voltage The Advantage series, Supplies backlight power. None
select plug* Dimension and Use with LCDs.
H111B units with LCDs Cannot be used with SIDs.
-G7 Voltage Simplified Highline™ No battery. K94441-01
select plug* electronics (after 11/01/93) Cannot be used with SIDs.
MPD®-3 and Legacy
-G8 Voltage The Advantage series Upgraded wiring. K94441-01
select plug* and Dimension No battery. (Advantage)
Cannot be used with SIDs. K94434-01
(Advantage 4x4)

*These power supplies use a voltage select plug. See “N21120 Voltage Select Plug” on page 6-98.

Voltage Information (T16513)

This power supply provides the following voltages.
Supplies This Voltage To This Component
4.7VAC Backlights
110VAC * Hydraulic Interface board (For STPs * and valves)
110VAC Fan
60VAC Regulator board
24VAC Display heaters
12VDC Battery

* Use N21120 voltage select plug to determine incoming AC voltage. See “N21120 Voltage Select Plug” on
page 6-98 for more information.
Continued

Page 6-96 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Power Supplies

Voltage Inputs (T16513)

Location
Voltage -G5 -G6 -G7 -G8
AC Hot P601, Pin 3 P601, Pin 3 P601, Pin 3 P601, Pin 1
AC Neutral P601, Pins 2, 4 P601, Pins 2, 4 P601, Pins 2, 4 P601, Pin 2
Ground P601, Pin 1 P601, Pin 1 P601, Pin 1 P601, Pin 3

Voltage Outputs (T16513)

Location
Voltage -G5 -G6 -G7 -G8
Battery + (12VDC) P601, Pin 12 P601, Pin 12
Battery – (Return) P601, Pin 15 P601, Pin 15
60VAC Feed P601, Pin 10 P601, Pin 10 P601, Pin 10 P606, Pin 3
60 VAC Return P601, Pin 11 P601, Pin 11 P601, Pin 11 P606, Pin 1
24 VAC Feed P601, Pins 6, 7 P601, Pins 6, 7 P601, Pins 6, 7 P606, Pin 3
24 VAC Return P601, Pins 8, 9 P601, Pins 8, 9 P601, Pins 8, 9 P606, Pin 4
115 VAC P601, Pin 5 P601, Pin 5 P601, Pin 5 J604, Pin 2, 3
4.7 VAC (Backlight) J302, Pin1 J302, Pin 1 J302, Pin 1
4.7 VAC (Return) J302, Pin2 J302, Pin 2 J302, Pin 2
AC Hot J604 J604 J604 J604, Pin 1
AC Neutral J604, Pin 2

T16513-G6 T16513-G7

F2 S0000411

S0000412

F1 F1

Fuses (T16513)
Fuse Rating Function
F1 3 amp 250VAC Slo-blo Main power
F2 4 amp 250VAC Slo-blo Battery

Service Tips (T16513)

Refer to the unit’s specific parts manual for spare parts information.
• Check line filter.
• Check fuses, 250VAC/3amp slo-blo
250VAC/4amp slo-blo.
• Check battery, 12VDC/2.5amp (for DLT)
Continued

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-97
Electronic Components Power Supplies

N21120 Voltage Select Plug

T16513 power supplies with a G level of -G5 or above use a voltage select plug to determine
power supply AC voltage input. Voltage select plugs are not included with the power supply
and must be ordered separately. Use the following table to determine the correct voltage select
plug.
For This Voltage Use This Plug
115VAC -G1
220VAC -G2*
230VAC -G3*
240VAC -G4*
110VAC -G5
115VAC -G6
208VAC -G7*
220VAC -G8*
230VAC -G9*
240VAC -G10*

*Designated voltage select plug settings are used on export models only.
See page 8-11 for pin-to-pin information.

Page 6-98 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Power Supplies

T19706 Power Supply (Main)

The T19706-G1 power supply is used in The Advantage® Series models built after July 1997,
except The Advantage 4X4 production units built after July 1997 and The Advantage with
Optimized Electronics. The Advantage with Optimized Electronics use T19706-G2. The -G1
and -G2 power supplies are not interchangeable.

These power supplies combine the main and CRIND™ power supplies to supply 115VAC
primary voltage to the Monochrome/InfoScreen backlights, Cash Acceptor and InfoScreen
power supplies but do not supply 115VAC to the InfoScreen heater. They also supply
secondary voltages to the CRIND main regulator board, regulator/interface board (optimized
electronics), Card Reader and Monochrome heaters. T19706-G1 is a direct replacement for
T16513-G8 and also a replacement for T16513-G7 by installing kit K94441-01. For The
Advantage 4X4, power supply T16513-G8 is replaced by kit K94434-01.

T19706-G1 shown

Fuse

G Levels (T19706)
This G-Level Replaces Used on This Model
T19706-G1 T16513-G8 The Advantage models (without Optimized Electronics)
T19706-G2 New The Advantage models with Optimized Electronics

Voltage Information (T19706)

This power supply provides the following voltages.
G Level Supplies This Voltage At Tolerance At Connector-pin To This Component
All Line voltage equivalent* J604-1, J604-2 STPs
All 115VAC +/- 10% J604-3, 4 (with Valves
respect to J604-2)
G1 60VAC +/- 10% J502-1, J502-2 Regulator board
G2 24VAC +/- 10% J108-1, J108-2 Regulator/Interface board
All 18VAC +/- 10% J606-5, J606-6 Monochrome heater
All 8VAC +/- 10% J606-1, J606-2 CRIND Regulator board
All 34.5VAC +/- 10% J606-3, J606-4 CRIND Regulator board
All 4.7VAC +/- 10% J302-1, J302-2 Backlights

* Use N21120 voltage select plug to determine incoming AC voltage. See “N21120 Voltage Select Plug” on
page 6-98 for more information.

Voltage Inputs (T19706) Voltage Outputs (T19706)

Voltage Location Voltage Location
Hot VAC P601, Pin 1 Hot VAC J604, Pin 1
Neutral VAC P601, Pin 2 Neutral VAC J604, Pin 2
Ground VAC P601, Pin 3 115VAC J604, Pin 3, Pin 4

Continued

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-99
Electronic Components Power Supplies

Transformer Voltages (T19706)

Secondary
Primary J502/Pin # J108/Pin #
J605/Pin # Voltage (-G1) only (-G2 only) J606/Pin # J302/Pin #
1 VAC 1 60VAC feed 1 24VAC feed 1 8VAC feed 1 4.7VAC feed
5 115VAC 2 60VAC return 2 24VAC return 2 8VAC return 2 4.7VAC return
7 220VAC 3 34.5VAC feed
8 230VAC 4 34.5VAC return
9 240VAC 5* 18 VAC feed
6* 18 VAC return
Note: * To heater on Monochrome Left and Right Option Door and also used for Card Reader Heaters.

Service Tips (T19706)

Refer to the unit’s specific parts manual for spare parts information.
• Check line filter.
• Check fuse 250VAC/5amp slo-blo.

T19868-G1 Power Supply Panel (Main)

This power supply replaces T16513 used in Legacy®, The Advantage® 4X4 and Optimum™
series units as of July, 1997.
T19868-G1

Fuse

Transformer Voltages (T19868-G1)

Primary Secondary
J605/Pin # Voltage J308/Pin # J302/Pin #
1 VAC 1 24VAC feed 1 4.7VAC feed
5 115VAC 2 24VAC return 3 4.7VAC return
7 220VAC 4 4.7VAC feed
8 230VAC 6 4.7VAC return
9 240VAC

Service Tips (T19868-G1)

Refer to the unit’s specific parts manual for spare parts information.
• Check line filter.
• Check fuse 250VAC/3amp slo-blo.

Page 6-100 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Power Supplies

W02421 Power Supply (Valve Driver)

This power supply is used in modular MPD® ProBlender models.

F4

F3

S0000415
W02421-G2

Voltage Information (W02421)

This power supply provides the following voltages.
Supplies This Voltage To This Component
35VDC Proportional flow control valves
12VDC LCD backlights

Voltage Inputs (W02421) Voltage Outputs (W02421)

Voltage Location Voltage Location
AC Hot P708, Pin 11 35VDC Feed P708, Pins 1 & 2
AC Neutral P708, Pin 12 35VDC Return P708, Pins 3 & 6
Ground P708, Pin 15 12VDC Feed P708, Pins 7 & 9
12VDC Return P708, Pins 8 & 10

Fuses (W02421)
Fuse Rating
F3 4 amp 250VAC Time Delay
F4 0.75 Amp 250VAC Slo-blo

Service Tips (W02421)

Refer to the unit’s specific parts manual for spare parts information.
• Check fuses, 250VAC/4amp time delay
250VAC/.75amp slo-blo.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-101
Electronic Components Power Supplies

W02453 Power Supply (Valve Driver)

This power supply is used in MPD® Precision Blenders and The Advantage® series blenders.

W02453-G1/-G2 W02453-G4

F3

F3

Voltage Information
This power supply provides the following voltages.
Supplies This Voltage To This Component
35VDC Proportional flow control valves

For Units Manufactured Before 10/95:

Voltage Inputs (W02453) Voltage Outputs (W02453)
Voltage Location Voltage Location
AC Hot P708, Pin 11
35VDC Feed P708, Pins 1
AC Neutral P708, Pin 12
35VDC Return P708, Pins 3 & 6
Ground P708, Pin 15

Fuses (W02453)
Fuse Rating
F3 4 amp 250VAC Time Delay

For Units Manufactured After 10/95:

Voltage Inputs (W02453) Voltage Outputs (W02453)
Voltage Location
Voltage Location
AC Hot P708, Pin 1
+35 VDC J701, Pin 2
AC Neutral P708, Pin 2
Ground J701, Pin 3
Ground P708, Pin 3
Ground J701, Pin 4
115VAC Hot P711, Pin 1
115 VAC Hot J701, Pin 8 +35 VDC J710, Pin 1

SSR + J701, Pin 6 +35 VDC J710, Pin 2

SSR – J701, Pin 5

Fuses (W02453)
Fuse Rating
F3 4 amp 250VAC Time Delay

* Use N21120 voltage select plug to determine incoming AC voltage. See “N21120 Voltage Select Plug” on
page 6-98 for more information.

Service Tips (W02453)

Refer to the unit’s specific parts manual for spare parts information.
• Check fuse 250VAC/4amp time delay.

Page 6-102 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Power Supplies

T17418 Power Supply (LCD-DC Backlight)

This power supply was used in modular The Advantage® series units with LCDs until 1991.
The T17418 power supply is replaced by retrofit kit K94126.

F1

CR2

P302B P302A P304 P303

G Levels (T17418)
Use This G Level For This Product
T17418-G1 12 DC
T17418-G2 5.6 DC

Voltage Information (T17418)

This power supply provides the following voltages.
Supplies This Voltage To This Component
12VDC/5.6VDC Backlights

Voltage Inputs (T17418) Voltage Outputs (T17418)

Voltage Location Voltage Location
+75 VDC -G1: P303, pins 13-16 Ground -G1: P302, pins 1 - 4
unregulated feed -G2: P303, pins 13-16
+12VDC output -G1: P302, pins 5 - 9
Ground -G2: P302, pins 1 - 4
+5 VDC output -G2: P302, pins 5 - 9

LED Indicator (T17418)

LED Indicates
CR2 on +5 VDC

Fuses (T17418)
Fuse Rating
F1 (Non-replacable) 4 amp

Service Tips (T17418)

Refer to the unit’s specific parts manual for spare parts information.
• Check LED for +5VDC

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-103
Electronic Components Power Supplies

T17772 Power Supply (LCD-AC Backlight)

This power supply was used in units with LCDs until 1993. It is replaced with K94126. The
T17772 power supply is not required if the main power supply is T16513-G6, -G7 or -G8.

T17772-Gx

S0000419

G Levels (T17772)
Use This G Level Replaced by Kit Number For This Product
T17772-G1 -G4 K94126 Dispensers, all models
T17772-G2 -G5 K94130 Highline Pumps, single
T17772-G3 -G6 K94131 Highline Pumps, dual

Voltage Information (T17772)

This power supply provides the following voltages.
Supplies This Voltage To This Component
5.2VDC Backlights

Note: Power supplies used on Highline self-contained pumps have solid state relays that
control pump motor activation.

Voltage Inputs (T17772) Voltage Outputs (T17772)

Voltage Location Voltage Location
60VAC Feed, input P305, Pin 1 60VAC Return, output P305, Pin 2
5.2VAC Feed, input P302, Pins 1-4 5.2VAC Return, output P302, Pins 5-9

Transformer Voltages (T17772)

Primary Secondary
28.0 VAC 5.2 VAC
(BLK-GRN/YELL)
26.5 VAC 4.7 VAC
(BRN-GRN/YELL)
23.4 VAC 4.2 VAC
(RED-GRN/YELL)

Service Tips (T17772)

Refer to the unit’s specific parts manual for spare parts information.
• Check line filter.
• Check fuse 250VAC/3amp slo-blo.

Page 6-104 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Printed Circuit Boards (PCBs)

Printed Circuit Boards (PCBs)

Contents
Controller and Logic Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-106
Display Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-124
Driver Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-152
Hydraulic Interface Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-155
Regulator Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-162
Regulator and Interface Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-165
Relay Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-171
VaporVac® Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-59

Miscellaneous Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-172

Note: For other boards (i.e., CRIND™, InfoScreen™, etc.) see the service manual for that
specific product.

Preventing Electrostatic Discharge

Printed Circuit Boards (PCBs) and Integrated Circuits (ICs) are sensitive to electrostatic
discharge caused by static electricity. Electrostatic discharge damages electronic parts. When
removing PCBs or handling sensitive parts:
• Touch an unpainted metal surface to discharge any static electricity buildup.
• Use a wrist strap connected to a grounded metal frame or chassis.
Wrist strap IC extractor
• Place removed PCBs or ICs on a grounded antistatic mat.
• Use an IC extractor tool to remove ICs.
• Place PCBs you plan to return for credit or repair in antistatic bags.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-105
Electronic Components PCBs • Controller and Logic Boards

PCBs • Controller and Logic Boards

Controller or logic boards are the system brain or CPU (Central Processing Unit). From the
Hydraulic/Regulator Interface, they receive pump handle switch signals, volume pulses,
two-wire signals and pre-modular display temperature information. Modular electronic models
also receive operator keypad data and pre-modular models receive command module data.
These boards transmit display, two-wire, beeper and pre-modular display heater on
information. Controller or logic boards contain the RAM (Random Access Memory) and the
ROM (Read Only Memory). The RAM stores pump totals and programming data, and is
battery backed. The ROM stores the system software and programming options.

Contents
This section contains information on the following controller and logic boards.
Models Where Board Is Used Board Description Page
Highline™ T12472 page 6-107
Logic board
Highline (Replaces T12472) W01520 page 6-115
Logic board
Salesmaker™-4 W01874 page 6-119
Logic board
Pre-modular units
Highline, Salesmaker-4 and MPD-1 W02061 page 6-121
(Replaces T12472, W01520 and W01874) Logic board
MPD®-A3 W01515 page 6-113
Logic board
MPD-2/C W01523/W02418 page 6-117
Logic boards
The Advantage® Series T15841 page 6-108
Dimension Controller board
The Advantage Series T18202 page 6-110
Dimension® Controller board
(Replaces T15841)
Modular units
Legacy® Electronic T18904 page 6-111
Performer™ Controller board
The Advantage 4x4

The Advantage with Optimized Electronics T20011 page 6-43.A

and Optimum™ Controller board

Page 6-106 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Controller and Logic Boards

T12472 Logic Board

The earliest model pre-modular Highline™ H111B models use this board. It mounts directly
behind the display board on the “A” side. Pump configuration is set by switches. Some earlier
models use soldered wire straps instead of switches.
Grade Select Grade Select Switch S5
Switch S1 Switch S1 Always On (Both Positions

Version 1 Version 2

Pump Number Selector

Pump Configuration Pump Number Selector Pump Configuration Switch Side B
Switch S3 Switch S2 Switch S3 Switch Side A

Pump Configuration (T12472) – S3 Settings

Function S3-1 S3-2 S3-3 S3-4
Single OFF
Dual ON
Volume Display XX.XXX ON
Volume Display XXX.XX OFF
Gallons ON ON
Imperial Gallons ON OFF
Liters OFF OFF

Grade Assignment (T12472) – S1 Settings

Pump B Pump A
Switch S1 Function S1-1 S1-2 S1-3 S1-4 S1-5 S1-6
Grade #1, pump A and B OFF OFF ON OFF OFF ON
Grade #2, pump A and B OFF ON OFF OFF ON OFF
Grade #3, pump A and B ON OFF OFF ON OFF OFF

Pump ID Assignments - S2 Settings (T12472)

Set as required per pump number for console 0-15. Position “0” is Pump # 16. For dual units,
set Side A; then Side B will automatically become the next higher I.D.

Voltage Test Points (T12472)

Test Point Voltage
J16, Pin 21 +5VDC
J16, Pin 35 -5VDC
J15, Pin 15 +8.2VDC
J16, Pin 37 +12VDC

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-107
Electronic Components PCBs • Controller and Logic Boards

T15841 Controller Board

Modular electronic models, including The Advantage® series and Dimension®, use this board. It
mounts in the PCB card cage. It has no jumpers. Program this board using the manager keypad.

This board (-G1, -G2, -G3, and -G4 revision) has been replaced by T18202-G2 and -G4. See
“T18202 Controller Board” on page 6-110 for more information. This board cannot spare
T18202 in units without lead-acid batteries.

For Legacy® series units, see “T18904-GX Pump Controller Board” on page 6-111.
U7, RAM BT1 U6, ROM CR8
Software

S0000425
P202

P201 P204 P205 P203

Board G-Levels (T15841)

Use This G-Level For These Models
T15841-G1 Models with SID displays: Highlines, MPD®-1, MPD-3, MPD Fixed Blenders,
Salesmaker™-2H and -4A
T15841-G2 (can spare -G1) MPD ProBlender and Salesmaker ProBlender
T15841-G3 Models with LCD displays: The Advantage®, MPD Precision Blender,
Highline, and MPD-3
T15841-G4 (can spare -G3) Highline Ultra-Hi with electronic calibration

Board Component Functions (T15841)

Component Function
CR8 LED On, dim, indicates normal power and processor operation.
U7 IC Maintains processor memory (RAM). For -G4 boards, this chip contains
electronic calibration information and an internal battery.

U6 IC Contains software programs. Current software version is printed on the chip.

BT1 battery Maintains memory when the board is removed. (-G4 boards do not have a
battery BT1.)

Page 6-108 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Controller and Logic Boards

Removing/Replacing RAM (with Battery)

The T15841-G4 board uses a RAM with an internal battery. When removing the RAM (with
battery) to place in a replacement board, you must remove all power. Use the following
procedure to safely remove/replace RAM.

1 Remove A.C. Power.

2 Press CLEAR and ENTER on the manager keypad.

3 Disconnect cable between Regulator board and Controller board.

4 Disconnect all other cables.

5 Remove RAM from board. Use properly grounded ESD strap and IC removal tool.

6 Install RAM in replacement board.

7 Connect all cables except the Regulator/Controller cable.

8 Connect the cable from Regulator board to Controller last.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-109
Electronic Components PCBs • Controller and Logic Boards

T18202 Controller Board

This board can be used to replace T15841-G1, -G2, -G3, and -G4. It mounts in the PCB card
cage. A supercap provides DLT for at least 15 minutes and is enabled with JP1. You can
program this board using the manager keypad. Refer to Appendix B for Board Replacement
information.

CR13
ROM

RAM

JP-1
S0000426

Board G-Levels (T18202)

G-Level Where Used
-G2 Replaces T15841-G1 and -G2 (models with SID displays)
-G4 Replaces T15841-G3 and -G4 (models with LCD displays)

JP1 Functions (T18202)

JP-1 Functions -G2/-G4 Comments
Enable–1farad capacitor IN Use on units without lead batteries. Retains last transaction display
information
Disable–1farad capacitor OUT Use on units with batteries. Remove for units with SIDs or lead batteries

LED Indicator (T18202)

LED Comments
CR-13 When lit, power is on and processor is operating.

Removing/Replacing RAM (With Battery)

The T18202-G4 board uses a RAM with an internal battery. When removing the RAM (with
battery) to place in a replacement board, you must remove all power. Use the following
procedure to safely remove/replace RAM.

1 Remove A.C. Power.

2 Press CLEAR and ENTER on the manager keypad.
3 Disconnect cable between Regulator board and Controller board.
4 Disconnect all other cables.
5 Remove RAM from board. Use properly grounded ESD strap and IC removal tool.
6 Install RAM in replacement board.
7 Connect all cables except the Regulator/Controller cable.
8 Connect the cable from Regulator board to Controller last.

Page 6-110 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Controller and Logic Boards

T18904-GX Pump Controller Board

The Legacy Electronic series, Performer™, and The Advantage® 4x4 units use this board. It
mounts in the printed circuit board card cage. Use the manager’s keypad to program this board.
• The T18904-G1 board can be used in an Ultra-Hi, but would require recalibration. The
-G2 is recommended (with removable RAM) so that recalibration is not required.
• The T18904-G2 board has removable RAM. It can be replaced with a -G1 or a -G3.
• The T18904-G3 board is recommended as a spare for the -G1 and -G2 boards.

The board has supercap to maintain DLT for up to 15 minutes. It contains the processor, drives
displays, and options (i.e., customer preset).

JP1 Functions (T18904)

JP-1 Functions JP1 Comments
Master reset IN See Power Up procedures for more information.

LED Indicator (T18904)

LED Comments
CR-1 ON = Two-wire loop is reversed
CR-2 ON = Transmitting data
CR-3 ON = CPU is on
CR-4 ON = Receiving data from console

CR2 CR1 CR4 CR3 RAM ROM

S0000427

-G1 Board shown JP1

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-111
Electronic Components PCBs • Controller and Logic Boards

T20011 Pump Controller Board

This board is used in The Advantage® Series units with optimized electronics and The
Optimum™ units. Board processes data pulses from pulser assemblies, level changes from
pump handles and two-wire serial data. Board also provides necessary outputs to control
transaction displays, price posting displays, solenoid valves and STP/Motors and converts
14VDC to 5VDC. It mounts in the printed circuit board card cage. Use the manager’s keypad
to program this board.

The board has supercap to maintain DLT for up to15 minutes. It contains the processor, drives
displays, and options (e.g., customer preset).

Table 1: JP1 Functions (T20011)

JP-1 Functions JP1 Comments
Push-To-Start IN Push-To-Start Button activated
Lever On OUT Lever-On activated

Table 2: LED Indicator (T20011)

LED Comments
CR-1 ON = Two-wire loop is reversed
CR-2 BLINKING = Transmitting data
CR-3 ON = CPU is on
CR-4 BLINKING = Receiving data from console

P139A P135A R204 P135B P139B

Capacitor (supercap)

CR2
CR3
CR4

U30
(RAM)

U4
(ROM)
S0000428

CR1

P201 P205 P202 P203 P402

JP1

Continued

Page 6-112 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Controller and Logic Boards

Table 3: Power Requirements (T20011)

Connector-Pin # Signal Name Voltage (Tolerance) Maximum Current
P201-5 14.5 VDC 14.5 VDC +/- 5% 800 ma
P201-6
P201-7
P201-8 GND/ Signal Return 0 VDC
P201-9
P201-10
P201-11
P201-12
P201-13
P201-14
P201-17
P201-18

Table 4: Output Voltages (T20011)

Connector-Pin # Signal Name Voltage (Tolerance) Maximum Current
P201-15 5 VDC 5 VDC +/- 5% 125 ma
P201-16
P201-19
P201-20

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-112.A
Electronic Components PCBs • Controller and Logic Boards

Page 6-112.B MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Controller and Logic Boards

W01515 Logic Board

MPD®-A3 models use this board. It mounts behind the display board on the A side. Jump jack
settings determine pump configurations.

S0000429
P202 JP1, 2 JPA JP4, 5 JP3 P201 C16 Master reset
JPB P203

Pump Configuration (W01515)

Jump Jack Functions JP-1 JP-2 JP-3 JP-4 JP-5
Without Keylock Option IN IN
With Keylock Option OUT OUT
Volume Display XX.XXX IN
Volume Display XXX.XX OUT
U.S. Gallons Displayed IN IN
Imperial Gallons Displayed OUT IN
U.S. Gallons/Liters Displayed OUT OUT
Liters Displayed IN OUT

Grade Assignments (W01515)

Jumpers do not determine grade assignments on this board. Use a command module to set
grades at the pump or map grades at the console.

Continued

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-113
Electronic Components PCBs • Controller and Logic Boards

Page 6-113.A MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Controller and Logic Boards

Pump ID Assignments (W01515)

Side “A” Side “B”
Jump Jack Functions JPA-1 JPA-2 JPA-4 JPA-8 JPB-1 JPB-2 JPB-4 JPB-8
Hose #1 IN OUT OUT OUT IN OUT OUT OUT
Hose #2 OUT IN OUT OUT OUT IN OUT OUT
Hose #3 IN IN OUT OUT IN IN OUT OUT
Hose #4 OUT OUT IN OUT OUT OUT IN OUT
Hose #5 IN OUT IN OUT IN OUT IN OUT
Hose #6 OUT IN IN OUT OUT IN IN OUT
Hose #7 IN IN IN OUT IN IN IN OUT
Hose #8 OUT OUT OUT IN OUT OUT OUT IN
Hose #9 IN OUT OUT IN IN OUT OUT IN
Hose #10 OUT IN OUT IN OUT IN OUT IN
Hose #11 IN IN OUT IN IN IN OUT IN
Hose #12 OUT OUT IN IN OUT OUT IN IN

Voltage Test Points (W01515)

Test Point Voltage
J202, pin 21 +5V
J202, pin 35 -5V
P204, pin 15 8.2V
J202, pin 37 +12V
J202, pin 9 Ground

Page 6-114 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Controller and Logic Boards

W01520 Logic Board

This board replaces the T12472 Logic. It mounts directly behind the display board on the “A”
side. Jumper settings determine the pump configuration and grade assignments. Some earlier
models use DIP switches and rotary switches (see “T12472 Logic Board” on page 6-107).

JP-F1, F2 C11, Master Reset

S0000430
P18 JP-D JP-A JP-E P16 P15
JP-C JP-B

Pump Configuration (W01520)

Jump Jack Functions JPD-1 JPD-2 JPD-3 JPD-4 JPE-1 JPE-2 JPF-1 JPF-2 JPF-3 JPF-4
Single OUT
Dual IN
Volume Display XX.XXX IN
Volume Display XXX.XX OUT
Gallons IN IN
Imperial Gallons IN OUT
Liters OUT OUT
Cash Totals Display XXX.X IN OUT
Cash Totals Display XX.XX OUT IN
Memory 32K ROM OUT IN OUT IN
Memory 16K ROM IN OUT IN OUT

Grade Assignments (W01520)

Hose “B” Hose “A”
Jump Jack Functions JPC-1 JPC-2 JPC-3 JPC-4 JPC-5 JPC-6
Grade #1 Hose A and B OUT OUT IN OUT OUT IN
Grade #2 Hose A and B OUT IN OUT OUT IN OUT
Grade #3 Hose A and B IN OUT OUT IN OUT OUT
Grade #4 Hose A and B IN OUT IN IN OUT IN

Continued

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-115
Electronic Components PCBs • Controller and Logic Boards

Pump ID Number Assignments (W01520)

Side “A” Side “B”
Jump Jack Functions- JPA-1 JPA-2 JPA-4 JPA-8 JPB-1 JPB-2 JPB-4 JPB-8
Hose #1 IN OUT OUT OUT IN OUT OUT OUT
Hose #2 OUT IN OUT OUT OUT IN OUT OUT
Hose #3 IN IN OUT OUT IN IN OUT OUT
Hose #4 OUT OUT IN OUT OUT OUT IN OUT
Hose #5 IN OUT IN OUT IN OUT IN OUT
Hose #6 OUT IN IN OUT OUT IN IN OUT
Hose #7 IN IN IN OUT IN IN IN OUT
Hose #8 OUT OUT OUT IN OUT OUT OUT IN
Hose #9 IN OUT OUT IN IN OUT OUT IN
Hose #10 OUT IN OUT IN OUT IN OUT IN
Hose #11 IN IN OUT IN IN IN OUT IN
Hose #12 OUT OUT IN IN OUT OUT IN IN

Voltage Test Points (W01520)

Test Point Voltage
J16, Pin 21 +5V
J16, Pin 35 -5V
J15, Pin 15 8.2V
J16, Pin 37 +12V
Y1, Case Ground

Page 6-116 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Controller and Logic Boards

W01523 or W02418 Logic Board

MPD-2/C models use these boards. It mounts in the first slot of the PCB tray within the
electronics module. The W02418 is a spares only board. It was never used in production and
incorporates a single 64K Memory ROM.
W01523 W02418

JP-A JP-A

JP-B JP-B
JP-C
JP-C
JP-D
JP-D
RAM

Software
J105 EPROM

JP-E

S0000431

Pump Configuration (W01523/W02418)

Function JPC1 JPC2 JPD1 JPD2 JPD3 JPD4 JPD5 JPD6 JPE1 JPE2 JPE3 JPE4
Single sided OUT
Dual sided IN
Normal call state, PPU blink off IN
Optional PPU blink on call state OUT
Volume display XX.XXX IN
Volume display XXX.XX OUT
Gallons OUT IN IN
Imperial gallons IN OUT IN
Liters IN IN OUT
200 pulses per liter OUT OUT IN
PPU X.XXX Money XXX.XX IN IN
PPU XXX.X Money XXX.XX OUT IN
PPU XX.XX Money XXXX.X IN OUT
PPU XXX.X Money XX.XX OUT OUT
Memory 32K ROM OUT OUT IN IN
Memory 16K ROM IN IN OUT OUT

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-117
Electronic Components PCBs • Controller and Logic Boards

Grade Assignments (W01523/W02418)

Left Middle Right JPC-3 JPC-4 JPC-5
Grade#3 Grade#2 Grade#1 IN IN IN
Grade#2 Grade#3 Grade#1 OUT IN IN
Grade#3 Grade#1 Grade#2 IN OUT IN
Grade#1 Grade#3 Grade#2 OUT OUT IN
Grade#1 Grade#2 Grade#3 OUT OUT OUT

Pump ID Assignments (W01523/W02418)

Function JPA-1 JPA-2 JPA-3 JPA-4 JPB-1 JPB-2 JPB-3 JPB-4
Hose #1 IN OUT OUT OUT IN OUT OUT OUT
Hose #2 OUT IN OUT OUT OUT IN OUT OUT
Hose #3 IN IN OUT OUT IN IN OUT OUT
Hose #4 OUT OUT IN OUT OUT OUT IN OUT
Hose #5 IN OUT IN OUT IN OUT IN OUT
Hose #6 OUT IN IN OUT OUT IN IN OUT
Hose #7 IN IN IN OUT IN IN IN OUT
Hose #8 OUT OUT OUT IN OUT OUT OUT IN
Hose #9 IN OUT OUT IN IN OUT OUT IN
Hose #10 OUT IN OUT IN OUT IN OUT IN
Hose #11 IN IN OUT IN IN IN OUT IN
Hose #12 OUT OUT IN IN OUT OUT IN IN

Voltage Test Points (W01523/W02418)

Test Point Voltage
P105, Pin 87 +5V
P105, Pin 45 +5V Unregulated
P105, Pin 47 8.2V
P105, Pin 84 Ground

Page 6-118 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Controller and Logic Boards

W01874 Logic Board

Early model Salesmaker™-4 units use this board. It mounts behind the display board on the A side.
P205 JP10 JP9

S0000433

JP12
JP8 P202 JP7 JP1, 2 JP8 JP4,5 P203 JP3 P204 P201

Pump Configuration (W01874)

Function JP-1 JP-2 JP-3 JP-4 JP-5
With keylock option IN IN
Without keylock option OUT OUT
Volume display XX.XXX IN
Volume display XXX.XX OUT
U.S. gallons IN IN
Imperial gallons or liters
OUT IN
displayed
200 pulses per liter displayed IN OUT
100 pulses per liter displayed OUT OUT

Grade Assignments (W01874)

Left Hose Right Hose JP-7 JP-8 JP-9
Grade 1 Grade 2 IN IN IN
Grade 1 Grade 3 OUT IN IN
Grade 2 Grade1 IN OUT IN
Grade 2 Grade 3 OUT OUT IN
Grade 3 Grade 1 IN IN OUT
Grade 3 Grade 2 OUT IN OUT

Continued

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-119
Electronic Components PCBs • Controller and Logic Boards

Pump ID Assignments (W01874)

Side A Side B
Function JPA-1 JPA-2 JPA-3 JPA-4 JPB-1 JPB-2 JPB-5 JPB-4
Hose #1 IN OUT OUT OUT IN OUT OUT OUT
Hose #2 OUT IN OUT OUT OUT IN OUT OUT
Hose #3 IN IN OUT OUT IN IN OUT OUT
Hose #4 OUT OUT IN OUT OUT OUT IN OUT
Hose #5 IN OUT IN OUT IN OUT IN OUT
Hose #6 OUT IN IN OUT OUT IN IN OUT
Hose #7 IN IN IN OUT IN IN IN OUT
Hose #8 OUT OUT OUT IN OUT OUT OUT IN
Hose #9 IN OUT OUT IN IN OUT OUT IN
Hose #10 OUT IN OUT IN OUT IN OUT IN
Hose #11 IN IN OUT IN IN IN OUT IN
Hose #12 OUT OUT IN IN OUT OUT IN IN

Voltage Test Points (W01874)

Test Point Voltage
J202, Pin 21 +5.0VDC
J202, Pin 35 -5.0VDC
J204, Pin 15 8.2VDC
J202, Pin 37 +12.0VDC
J202, Pin 9 Ground

Page 6-120 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Controller and Logic Boards

W02061 Logic Board

Pre modular Highline™, Salesmaker™-4 and MPD®-1 models use this board. It replaces the
T12472, W01520 and the W01874. This board incorporates Z-80 software logic with
programming display codes. It mounts behind the display board on the A side.
F2 F1 JP1 (Not used) JP2, 3 JP28, 29
JP6, 7
JP8, 9
S0000434
SERIAL NO.
REV
G ASSY W02061

JP2 JP23
P210

JP29 JP28

2K 8K

JP3 JP2

JP10
JP1
JP6
JP7

JP21 JP2
33
22
11
JP12
JP13

JP24 JP25

JP19 JP18
1 1
2 2
3 3
JP27

JP26
P205

P205 P209
JP1

P210
F1

F2

JP18, 19, JP12, 13

P209 24-25 JP20, 21 JP10-11 JP14-17 P204 P201 JP22, 23
P203 P206
JP26, 27 P202

Pump Configuration (W02061)

Jumper Functions JP-2 JP-3 JP-6 JP-7 JP-10 JP-11 JP-12 JP-13 JP-14 JP-15 JP-16 JP-17
Memory 64K ROM (U16) IN
Memory 32K ROM IN
(U16 &U17)
Memory Clear at Power-Up IN
Highline Single OUT
Highline Dual IN
U.S./Imperial Gallons IN IN
Liters OUT IN
125 Pulses Per Liter OUT IN
200 Pulses Per Liter IN OUT
100 Pulses Per Liter OUT OUT
Std. U.S. Value IN
10 Times Pump Preset OUT
Value & Electronic Money
Total Option
Std. PPU Display Cash IN
Price
Flashing Price Option OUT
(Cash & Current Price)
Highline Std. Config. OUT OUT OUT
Highline Canadian Config. IN OUT OUT
Volume Display XX.XXX IN
Volume Display XXX.XX OUT

Continued

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-121
Electronic Components PCBs • Controller and Logic Boards

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Electronic Components PCBs • Controller and Logic Boards

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-121.B
Electronic Components PCBs • Controller and Logic Boards

Highline, Salesmaker-4, and MPD-1 Configuration (W02061)

Jumper Functions- JP-18 JP-19 JP-24-1 JP-24-2 JP-24-3 JP-25-1 JP-25-2 JP-25-3
MPD-1 and Salesmaker-4 OUT OUT IN OUT IN IN OUT IN
Highline H111B IN IN OUT IN OUT OUT IN OUT

MPD®-1 Grade Assignment (W02061) Three Grade

Volume Jumper Function Jumper Assignment
Display
Code Left Hose Middle Hose Right Hose JP-14 JP-15 JP-16
0 Grade #1 Grade #2 Grade #3 IN IN IN
1 Grade #1 Grade #3 Grade #2 OUT IN IN
2 Grade #2 Grade #1 Grade #3 IN OUT IN
3 Grade #2 Grade #3 Grade #1 OUT OUT IN
4 Grade #3 Grade #1 Grade #2 IN IN OUT
5 Grade #3 Grade #2 Grade #1 OUT IN OUT

MPD®-1 Grade Assignment (W02061) Four Grade

Volume Jumper Function Jumper Assignment
Display Left Mid-Left Mid-Right Right
Code Hose Hose Hose Hose JP12 JP13 JP-14 JP-15 JP-16
0 Grade #1 Grade #2 Grade #3 Grade #4 IN IN IN IN IN
1 Grade #1 Grade #2 Grade #4 Grade #3 IN IN OUT IN IN
2 Grade #1 Grade #3 Grade #2 Grade #4 IN IN IN OUT IN
3 Grade #1 Grade #3 Grade #4 Grade #2 IN IN OUT OUT IN
4 Grade #1 Grade #4 Grade #2 Grade #3 IN IN IN IN OUT
5 Grade #1 Grade #4 Grade #3 Grade #2 IN IN OUT IN OUT
6 Grade #2 Grade #1 Grade #3 Grade #4 IN IN IN OUT OUT
7 Grade #2 Grade #1 Grade #4 Grade #3 IN IN OUT OUT OUT
8 Grade #2 Grade #3 Grade #1 Grade #4 OUT IN IN IN IN
9 Grade #2 Grade #3 Grade #4 Grade #1 OUT IN OUT IN IN
10 Grade #2 Grade #4 Grade #1 Grade #3 OUT IN IN OUT IN
11 Grade #2 Grade #4 Grade #3 Grade #1 OUT IN OUT OUT IN
12 Grade #3 Grade #1 Grade #2 Grade #4 OUT IN IN IN OUT
13 Grade #3 Grade #1 Grade #4 Grade #2 OUT IN OUT IN OUT
14 Grade #3 Grade #2 Grade #1 Grade #4 OUT IN IN OUT OUT
15 Grade #3 Grade #2 Grade #4 Grade #1 OUT IN OUT OUT OUT
16 Grade #3 Grade #4 Grade #1 Grade #2 IN OUT IN IN IN
17 Grade #3 Grade #4 Grade #2 Grade #1 IN OUT OUT IN IN
18 Grade #4 Grade #1 Grade #2 Grade #3 IN OUT IN OUT IN
19 Grade #4 Grade #1 Grade #3 Grade #2 IN OUT OUT OUT IN
20 Grade #4 Grade #2 Grade #1 Grade #3 IN OUT IN IN OUT
21 Grade #4 Grade #2 Grade #3 Grade #1 IN OUT OUT IN OUT
22 Grade #4 Grade #3 Grade #2 Grade #1 IN OUT IN OUT OUT
23 Grade #4 Grade #3 Grade #1 Grade #2 IN OUT OUT OUT OUT

Continued

Page 6-122 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Controller and Logic Boards

Salesmaker™-4 Grade Assignment (W02061)

Jumper Functions
Left Hose Right Hose JP-14 JP-15 JP-16
Grade #1 Grade #2 IN IN IN
Grade #1 Grade #3 OUT IN IN
Grade #2 Grade #1 IN OUT IN
Grade #2 Grade #3 OUT OUT IN
Grade #3 Grade #1 IN IN OUT
Grade #3 Grade #2 OUT IN OUT

Highline™ Grade Assignment (W02061)

Hose “B” Hose “A”
Jumper Functions JP20-1 JP20-2 JP20-3 JP21-1 JP21-2 JP21-3
Grade #1 Hose A and B IN OUT OUT IN OUT OUT
Grade #2 Hose A and B OUT IN OUT OUT IN OUT
Grade #3 Hose A and B OUT OUT IN OUT OUT IN

Pump ID Assignments (W02061)

Side A Side B
Function JP23-1 JP23-2 JP23-4 JP23-8 JP22-1 JP22-2 JP22-4 JP22-8
Hose #1 IN OUT OUT OUT IN OUT OUT OUT
Hose #2 OUT IN OUT OUT OUT IN OUT OUT
Hose #3 IN IN OUT OUT IN IN OUT OUT
Hose #4 OUT OUT IN OUT OUT OUT IN OUT
Hose #5 IN OUT IN OUT IN OUT IN OUT
Hose #6 OUT IN IN OUT OUT IN IN OUT
Hose #7 IN IN IN OUT IN IN IN OUT
Hose #8 OUT OUT OUT IN OUT OUT OUT IN
Hose #9 IN OUT OUT IN IN OUT OUT IN
Hose #10 OUT IN OUT IN OUT IN OUT IN
Hose #11 IN IN OUT IN IN IN OUT IN
Hose #12 OUT OUT IN IN OUT OUT IN IN
Hose #13 IN OUT IN IN IN OUT IN IN
Hose #14 OUT IN IN IN OUT IN IN IN
Hose #15 IN IN IN IN IN IN IN IN
Hose #16 OUT OUT OUT OUT OUT OUT OUT OUT

Voltage Test Points (W02061)

Test Point Voltage
J202, pin 21 +5V
J202, pin 35 -5V
J204, pin 15 8.2V
J202, pin 37 +12V
J202, pin 9 Ground

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-123
Electronic Components PCBs • Display Boards

PCBs • Display Boards

These boards display all transaction and programming information. Several display types are in
the field, developed by Gilbarco. The first generation of displays use gas discharge displays. The
next generation of displays use Screened Image Displays (SID). The third (latest) models use
Liquid Crystal Displays (LCD).

Contents
This section contains information on the following display boards.

Display Type Models Where Board Is Used Board Description Page

Highline™ and Salesmaker™ W01510 main display 6-137
Pre-modular
MPD®-1, and 2/C T13372 PPU display 6-126
Gas T12886 and T12889 main
MPD-A3 6-125
Discharge display
Modular
MPD-2/C W01524 main display 6-138
MPD-2/C T13375 far side display 6-128
Highline, Salesmaker-4
T15077 main display 6-130
Pre-modular and MPD-1
Non MPD-2/C T14974 main display 6-129
Highline, Salesmaker-2H, -4, -4A
T16226 main display 6-134
and MPD-1
Screened
MPD-3, MPD Pro-Blender,
Image W02107 main display 6-139
MPD Precision Blender units
(SID)
Modular MPD-3, MPD Precision Blender T15994 and T17339 PPU
6-132
and MPD Fixed Blender display
MPD-3 with CRIND T16940 display 6-135
T16394 and Q11789 Power
All modular units with SID’s 6-136
supply
Highline, Legacy®, Performer™ T17701 display 6-143
T17543 and T17962* display
MPD-3, Dimension
Liquid (Do not use T17543 on 6-142
and The Advantage series
Crystal Modular MPD-3 models.)
(LCD) MPD-3 and T18705, T18699, and T17539
6-144
The Advantage series PPU display
Optimum™ T19993 main display 6-78.A
Highline, Salesmaker 2 & 4,
Pre-modular T19077 display interface 6-130
and MPD-1
LCD MPD-1 & 3, Salesmaker ProBlender,
retrofit T19111 PPU Display 6-149
and MPD Pro-Blender
kit
K94061 Modular MPD-3 T19108 main display 6-149
Highline, Salesmaker 2 & 4,
T18981 main backlight 6-147
(Do not use on MPD-3 units.)

* The T17962 is optional for Performer units.

Page 6-124 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Display Boards

T12886 & T12889 Gas Discharge Main Display

MPD-A3 models use these boards. The T12886 mounts on a bracket that attaches to the
electronics module front. The T12889 mounts on the rear. Jumper JPA determines PPU display
decimal/comma location. Command module programming determines cash display options.
E5 E7 Two-wire
Switch

DLT Switch

T12886

S0000435

JPA-1, A-2 E17 E6 E9

E16 E10 P305A P304A

DLT Switch Two-wire E7 E6

Switch

T12889

S0000436

P304B P305B E11 E8 E5

JPA-1, A-2 E10

PPU Display Decimal/Comma Location (T12886/T12889)

Function JPA-1 JPA-2
PPU display X.XXX IN OUT
PPU display XXX.X OUT IN

Voltage Test Points (T12886/T12889)

Test Point
T12886 T12889 Voltage
E16 E10 +170VDC
E17 E11 +170VDC return
E6 E5 +24VAC
E7 E6 +24VAC return

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-125
Electronic Components PCBs • Display Boards

T13372 Gas Discharge PPU Display

Pre-modular MPD-1/2/C models use this board. On MPD-1 units it mounts in the PPU box. On
MPD-2/C units it mounts in the bezel. You must program (with jumpers) PPU position for each
board. This ensures desired price displays for each respective hose.
P701 JP-A

E4

E2

J702

S0000437

E3 E1

PPU/Hose ID Assignments for MPD-2/C (3-Grade) T13372

Board Position JPA-1 JPA-2 JPA-4 JPA-8
7, 8 9,10 11,12
Position 1 IN OUT OUT OUT
MPD-2/C,
3-Grade, Dual Level Position 2 OUT IN OUT OUT
1, 2 3, 4 5,6
Position 3 IN IN OUT OUT
Position 4 OUT OUT IN OUT
Position 5 IN OUT IN OUT
Position 6 OUT IN IN OUT
Position 7 IN IN IN OUT
Position 8 OUT OUT OUT IN
Position 9 IN OUT OUT IN
Position 10 OUT IN OUT IN
Position 11 IN IN OUT IN
Position 12 OUT OUT IN IN

Continued

Page 6-126 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Display Boards

PPU/Hose ID Assignments for MPD-1 (3-Grade), T13372

Board Position JPA-1 JPA-2 JPA-4 JPA-8
4 5 6
MPD-1, 3-Grade, Position 1 IN OUT OUT OUT
Single Level Position 2 OUT IN OUT OUT
1 2 3
Position 3 IN IN OUT OUT
Position 4 OUT OUT IN OUT
Position 5 IN OUT IN OUT
Position 6 OUT IN IN OUT

PPU/Hose ID Assignments for MPD-1 (4-Grade), T13372

Board Position JPA-1 JPA-2 JPA-4 JPA-8
5 6 7 8
MPD-1, 4-Grade, Position 1 IN OUT OUT OUT
Single Level Position 2 OUT IN OUT OUT
1 2 3 4
Position 3 IN IN OUT OUT
Position 4 OUT OUT IN OUT
Position 5 IN OUT IN OUT
Position 6 OUT IN IN OUT
Position 7 IN IN IN OUT
Position 8 OUT OUT OUT IN

Voltage Test Points (T13372)

Test Point Voltage
E1 +170VDC
E2 +170VDC return
E3 +24VAC
E4 +24VAC return

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-127
Electronic Components PCBs • Display Boards

T13375 Gas Discharge Far Side Display

This is an optional board used on MPD-2/C models only. It allows attendant viewing of the
other side sales transactions. It mounts in the right corner of the bezel.

P601

S0000438
E3 J602 E4 E1 E2

Voltage Test Points (T13375)

Test Point Voltage
E1 +170VDC
E2 +170VDC return
E3 +24VAC
E4 +24VAC return

Page 6-128 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Display Boards

T14974 Screened Image Main Display

All pre-modular models with SID displays, except MPD-2/C, use this board. It displays the
current transaction (PPU, dollar and volume amount). Each hose position uses one board.
+5VDC Ground +82VDC +115VDC +100VDC

S0000439

P301 P302

Board G-Levels (T14974)

Board G-Level Used for
T14974-G1 Decimals
T14974-G2 Commas

Voltage Test Points (T14964)

Test Point Voltage
Ground 0VDC
+5VDC 4.5 to 4.7VDC (normal power)
4.5 to 5.2VDC (power off, battery backup)
+180VDC 165 to 180VDC
+82VDC 110 to 120VDC
115VDC 110 to 120VDC

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-129
Electronic Components PCBs • Display Boards

T15077 Screened Image Display Interface Board

Pre-modular Highline,™ Salesmaker™-4 and MPD®-1 models with SID displays use this
board. The SID display system replaced the gas discharge displays. The board mounts between
the T14974 display boards on the A side. An operator plate with command module jack covers
part of the board.
Two-wire
JP1, JP2 DLT Switch Switch JP3 JP4

TP1

TP2

TP3

S0000440

CR1 CR2 P801 P802 P14A

Continued

Page 6-130 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Display Boards

Jump Jack Settings (T15077)

Function JP2-A JP3-A JP3-B JP3-C JP3-D JP3-E JP4-B JP4-C JP4-D JP4-E
Cash/credit enabled IN
Cash/credit disabled OUT
Cash display X.XXXX N OUT OUT OUT OUT
Cash display XX.XXX OUT IN OUT OUT OUT
Cash display XXX.XX OUT OUT IN OUT OUT
Cash display XXXX.X OUT OUT OUT IN OUT
Cash display XXXXX. OUT OUT OUT OUT IN
Cash display XXXXX OUT OUT OUT OUT OUT
PPU display X.XXX IN OUT OUT OUT
PPU display XX.XX OUT IN OUT OUT
PPU display XXX.X OUT OUT IN OUT
PPU display XXXX. OUT OUT OUT IN
PPU display XXXX OUT OUT OUT OUT

Component Functions (T15077)

Component Function
CR1 LED Monitors battery charge for DLT and memory. ON = battery is charged
CR2 LED Monitors AC power. If power is lost, LED blinks for 15 minutes. Battery
backup allows last transaction display during this time.
DLT switch Allows display of last transaction when pressed
Two-wire switch Allows choice between console control (on) or standalone operation (off)

Test Points (T15077)

Test Point Voltage
TP1 - Ground 0 VDC
TP2 - Display logic power 4.6 to 4.8 VDC Normal power
5.0 to 8.0 VDC Power off, battery backup
TP3 - Blanking 0.15 to 0.25 VDC Normal displays
4.0 to 4.5 VDC Displays blank

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-131
Electronic Components PCBs • Display Boards

T15994 or T17339 Screened Image PPU Display Boards

All modular electronic MPD®-3, MPD Precision Blenders, MPD Fixed Blenders and PPU
boxes with SID displays use this board. It displays the PPU (price per unit) and cash or credit
for each hose/grade position. You must set jumpers on each board for hose position to display
the correct prices. T17339 replaced T15994. The T17339 needs an adapter cable when
replacing T15994. Use Kit K93367 (includes board and cable).

JPA-D

E1

E2

T15994

E4

E3

S0000441

T17339

Test points

JPA-D

S0000442

Continued

Page 6-132 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Display Boards

PPU/Hose ID Assignment for 3-Grade Models (T15994/T17339)

Cash (Level 1) Credit (Level 2)
4 5 6
3-Grade Models Board Position JPA JPB JPC JPD JPA JPB JPC JPD
Precision & Fixed Position 1 IN OUT OUT OUT OUT OUT IN OUT
1 2 3 Position 2 OUT IN OUT OUT IN OUT IN OUT
Position 3 IN IN OUT OUT OUT IN IN OUT
Position 4 IN IN IN OUT OUT IN OUT IN
Position 5 OUT OUT OUT IN IN IN OUT IN
Position 6 IN OUT OUT IN OUT OUT IN IN

PPU/Hose ID Assignment for 4-Grade Models (T15994/T17339)

Cash (Level 1) Credit (Level 2)
5 4 3 2 1
Board Position JPA JPB JPC JPD JPA JPB JPC JPD
Position 1 IN OUT OUT OUT IN OUT IN OUT
1 2 3 4 5 Position 2 OUT IN OUT OUT OUT IN IN OUT
Salesmaker ProBlender
Position 3 IN IN OUT OUT IN IN IN OUT
Position 4 OUT OUT IN OUT OUT OUT OUT IN
Position 5 IN OUT IN OUT IN OUT IN IN
Position 6 OUT IN OUT IN OUT IN IN IN
Position 7 IN IN OUT IN IN IN IN IN
Position 8 OUT OUT IN IN OUT OUT OUT OUT

PPU/Grade ID Assignment for Salesmaker Pro Blender™ (T15994/T17339)

A Side B Side
5 6 7 8
Board Position JPA JPB JPC JPD JPA JPB JPC JPD
4-Grade Models
Grade 1 IN OUT OUT OUT IN IN IN OUT
1 2 3 4 Grade 2 OUT IN OUT OUT OUT OUT OUT IN
Grade 3 IN IN OUT OUT IN OUT OUT IN
Grade 4 OUT OUT IN OUT OUT IN OUT IN
Grade 5 IN IN IN OUT IN IN OUT IN

Voltage Test Points (T15994/T17339)

Test Points
T15994 T17339 Voltage
E1 Pin 1, J124 +175VDC
E2 Pin 3, J124 Ground
E3 Pin 4, J124 +24VAC
E4 Pin 5, J124 +24VAC Return

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-133
Electronic Components PCBs • Display Boards

T16226 Screened Image Main Display

All modular electronic Highline™, Salesmaker™-2H/4/4A and MPD-®1 models with SID
displays use this board. It displays the current transaction (PPU, dollar and volume amount).
Each hose position uses one board. Jumpers on each board must be set for hose position.

E1

JP7
E5
JP1
E4
JP6
JP5 JP7

JP4 JP1
JP6
JP5
JP3 JP4
E2
JP3

E3

S0000443
P803 Master reset P801 P804 P802
(Use pins 4 and 6 if P803 has 6 pins.
Use pins 2 and 4 if P803 has 4 pins.)

Board G-Levels (T16226)

Board G-Level Used for
T16226-G1 Commas
T16226-G3 Decimals

Highline and Salesmaker-4/4A Jump Jack Settings (T16226)

Board Position JP1 JP3 JP4 JP5 JP6 JP7A JP7B
3 4
Position 1 IN IN OUT OUT OUT IN OUT
Position 2 IN OUT OUT IN OUT IN OUT
1 2 Position 3 OUT OUT IN OUT OUT IN OUT
Position 4 OUT OUT OUT OUT IN IN OUT

MPD-1 and Salesmaker-2H Jump Jack Settings (T16226)

Board Position JP1 JP3 JP4 JP5 JP6 JP7A JP7B
3 4
Position 1 IN IN OUT OUT OUT IN OUT
Position 2 IN IN OUT OUT OUT IN OUT
1 2 Position 3 OUT OUT OUT OUT IN IN OUT
Position 4 OUT OUT IN OUT OUT IN OUT

Voltage Test Points

Test Point Voltage
E1 +175VDC
E2 Ground
E3 +24VAC
E4 +24VAC Return

Page 6-134 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Display Boards

T16940 Screened Image PPU Display Board

This board was used for MPD®-3 CRIND™ kits manufactured before August, 1992. The -G1
revision was replaced by K94118. The -G2 revision was replaced by K93367.
JP1–4 JP5–8

S0000444
P121
P124

On -G1 only On -G2 only On -G1 only

Jump Jack Settings (T16940)

Cash Credit
B1 B2 B3
MPD Position JP1 JP2 JP3 JP4 JP5 JP6 JP7 JP8
CRIND A1 IN OUT OUT OUT OUT OUT IN OUT
A1 A2 A3 A2 OUT IN OUT OUT IN OUT IN OUT
A3 IN IN OUT OUT OUT IN IN OUT
B1 IN IN IN OUT OUT IN OUT IN
B2 OUT OUT OUT IN IN IN OUT IN
B3 IN OUT OUT IN OUT OUT IN IN

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-135
Electronic Components PCBs • Display Boards

T16394 or Q11789 Screened Image Power Supply Board

All modular models with SID displays use this board. It converts the 13.8VDC and 75VDC
from the main regulator board to 175VDC for display power. The board mounts in the card
cage. T16394 replaced Q11789.

S0000445
TP1 TP3 TP4 TP5 CR11 CR5 TP6 TP2

LED Indicators (T16394/Q11789)

LED Indicates
CR5 ON = A side power on
CR11 ON = B side power on

Voltage Test Points (T16394/Q11789)

Test Point Voltage
TP1 +10.5 V – +15.0 V
TP2 +175 V, A side
TP3 +55.0 V – +95.0 V
TP4, TP6 Ground
TP5 +175 V, B side

Page 6-136 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Display Boards

W01510 Gas Discharge Main Display Board

Early model pre-modular Highline™ and Salesmaker™ models use this board. It mounts on a
bracket that attaches to the electronics module and is secured by plastic standoffs. Soldered-in
wire straps determine decimal location for the specific G-level board. Later revisions use
removable jumpers.
E23 Two-wire DLT switch E17
switch

S0000446
E18
E27

E30 JPA-1 – 7 E29 JPD P13 JPF JPE JPB-1 – 7 E20 E19

Board G-Levels (W01510) Voltage Test Points (W01510)

Board G-Level Used for Test Points Voltage
W01510-G1 Front side, two displays E19, E29 +180 V
W01510-G2 Back side, two displays E20, E30 +180 V return
W01510-G3 Front side, one displays E18, E27 +24 VAC
W01510-G4 Back side, one displays E17, E23 +24 V return

Cash Display Decimal /Comma Location (W01510)

Function JPA-5 JPA-6 JPA-7 JPB-5 JPB-6 JPB-7
Cash display XXX.XX IN OUT OUT IN OUT OUT
Cash display XXXX.X OUT IN OUT OUT IN OUT
Cash display XXXXX. OUT OUT IN OUT OUT IN

PPU Display Decimal/Comma Location (W01510)

Function JPA-1 JPA-2 JPA-3 JPA-4 JPB-1 JPB-2 JPB-3 JPB-4
PPU display X.XXX IN OUT OUT OUT IN OUT OUT OUT
PPU display XX.XX OUT IN OUT OUT OUT IN OUT OUT
PPU display XXX.X OUT OUT IN OUT OUT OUT IN OUT
PPU display XXXX. OUT OUT OUT IN OUT OUT OUT IN

Display Decimal/Comma Option (W01510)

Function JPC JPD JPE JPF
With decimal display IN IN IN IN
Without decimal display OUT OUT OUT OUT

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-137
Electronic Components PCBs • Display Boards

W01524 Gas Discharge Main Display

MPD-2/C models use this board. It mounts in the center of the bezel.
E3 JP1, JP2 P201 P204

S0000447
E4 E1 E2 DLT Two-wire
Switch Switch

P203

J202

Jump Jack Settings (W01524)

Function JP-1 JP-2
Two-sided OUT IN
Single-sided IN OUT

Voltage Test Points (W01524)

Test Point Voltage
E1 +170 VDC
E2 +170 VDC return
E3 +24 VAC
E4 +24 VAC return

Page 6-138 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Display Boards

W02107 Screened Image Main Display

MPD®-3, MPD Pro Blender™ and MPD Precision Blender™ models with SID displays use
this board. It displays the current transaction (PPU, dollar and volume amount) and mounts in
the bezel. This board does not use jumpers.
P801

P804

P805

P803
Master
reset

P806

S0000448

E5 – E1

P802

G-Levels Used (W02107)

This G-Level Used For
-G1 Initial board revision
-G2 Replaces -G1 with adapter cable. Use kit K93390 (includes cable and board).

Voltage Test Points (W02107)

Test Point Voltage
Pin 1, P802 (E1) +175VDC
Pin 2, P802 (E2) Ground
Pin 3, P802 (E3) +24VAC
Pin 4, P802 (E4) +24VAC Return

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-139
Electronic Components PCBs • Display Boards

Q12041 Liquid Crystal Display Module

MPD Pro Blender™ models use this module. It displays the current PPU/grade. You must set
jumpers on each module for PPU/Grade hose position to display the correct prices.

P122

A B C D

PPU/Grade ID Assignment (Q12041)

Side A Side B
Module Position JPA JPB JPC JPD JPA JPB JPC JPD
Grade 1 IN OUT OUT OUT IN IN IN OUT
Grade 2 OUT IN OUT OUT OUT OUT OUT IN
Grade 3 IN IN OUT OUT IN OUT OUT IN
Grade 4 OUT OUT IN OUT OUT IN OUT IN
Grade 5 IN OUT IN OUT IN IN OUT IN
Straight product OUT IN IN OUT OUT OUT IN IN

Voltage Test Points (Q12041)

Test Point Voltage
Pin 1, P122 12VAC
Pin 2, P122 12VAC Return

Page 6-140 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Display Boards

LCD Back Light Assemblies

Each LCD board display assembly uses a backlight assembly for illumination of displays
(volume, cash and PPU). These assemblies consist of a small PCB with incandescent lamps
and a reflector.
Filters

Backlight
assemblies

Display board

Voltage Test Point (T17622)

4.7VAC Pin 1, J122

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-141
Electronic Components PCBs • Display Boards

T17543 and T17962 Liquid Crystal Main Display Board

Early models of The Advantage® series use the T17543 board. The T17962 is used on later
models of The Advantage, Dimension® and MPD®-3 models with LCDs. It displays the
current transaction (PPU, dollar and volume amount). You must set jumpers for side
designation. This board uses color filters for displays (yellow, white, green or orange).

Note: T17962 and T17543 are interchangeable on The Advantage series. Do not use T17543
on MPD-3 models.

JP1 – Master Reset

A B
On newer boards, “A” is labeled “SEL” and
JP1 “B” is labeled “CLR”.

JP2
JP1 JP3 JP1

S0000451

T17962 T17543
P801 P804 P801 P804

Jumper Settings (T17543/T17962)

Function JP1-A JP1-B JP2-A JP2-B JP3-A JP3-B
A side IN OUT
B side OUT OUT
Master reset OUT IN
Standard cash comma/decimal position (factory set) IN OUT IN OUT

Voltage Test Points (T17543/T17962)

Test Point Voltage
Pin 18, P804 +5V
Pin 20, P804 ground

Page 6-142 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Display Boards

T17701 Liquid Crystal Main Display Boards

Highline™, Legacy®, and Performer™ models with LCDs use this board. It displays the
current transaction (PPU, dollar and volume amount). You must set jumpers for side
designation. This board uses color filters for displays (yellow, white, green or orange).

JP1 JP2 JP3

Jump Jack Settings (T17701)

B1 B2 Function JP1-A JP1-B JP2-A JP2-B JP3-A JP3-B
Position A1 and B1 IN OUT
Position A2 and B2 OUT OUT
Master reset OUT IN
A1 A2
Standard cash comma/decimal position (factory set) IN OUT IN OUT

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-143
Electronic Components PCBs • Display Boards

T18705/T18699/T17539 Liquid Crystal PPU Display Boards

All The Advantage® and Dimension® series use these boards. The T18699 board is also used
on MPD-3 models with LCD displays. PPU boards display the price per unit (cash or credit)
for each hose/grade position. You must set jumpers on each board for hose position to display
the correct prices.
Note: Current production uses T18705 and T18699. T18705 and T18699 can spare T17539.

Board G-Level
Board G-Level Used For
T18705-G1, -G2 Dual-level PPU (-G1 and -G2 are interchangeable)
T18699-G1, -G2 Single-level PPU (-G1 and -G2 are interchangeable)
T17539-G2 Dual-level PPU
T17539-G3 Single-level PPU

JP3

S0000454
T17539

P121 P121 P121

JP3

JP3

T18699 T18705
S0000455

S0000456

Continued

Page 6-144 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Display Boards

PPU/Hose ID Assignments (T18705/T18699/T17539)

The Advantage® MPD® 3-Grade, 4-Grade, Fixed Blender, Dual and Quad use these settings.
Board Position JP-3A JP-3B JP-3C JP-3D
Position F1 IN OUT OUT OUT
Position F2 OUT IN OUT OUT
Position F3 IN IN OUT OUT
Position F4 OUT OUT IN OUT
Position R1 IN OUT IN OUT
Position R2 OUT IN IN OUT
Position R3 IN IN IN OUT
Position R4 OUT OUT OUT IN

Hose
Side B (rear) R1 R2 R3 R4 R1 R2 R3 R2 R1

The Advantage® The Advantage® MPD Single-hose right

MPD 3- and 4-Grade Dual and Quad (with soda buttons)

Side A (front) F1 F2 F3 F4 F1 F2 F1 F2 F3

Hose
Hose Hose
Side B (rear)
R3 R2 R1 R1 R2 R3 R1

MPD Single-hose right MPD Single-hose right The Advantage®

(with membrane switches) (with soda buttons) Super-Hi

Side A (front) F1 F2 F3 F1 F2 F3 F2

Hose Hose

Side B (rear) R4 R3 R2 R1

Dimension

Hydraulics
Side A (front) F4 F3 F2 F1

The Advantage Blenders use these settings.

Side B (rear)
Board Position JP-3A JP-3B JP-3C JP-3D
R5 R4 R3 R2 R1 R6 Position F1 IN OUT OUT OUT
Position F2 OUT IN OUT OUT
F1 F2 F3 F4 F5 F6 Position F3 IN IN OUT OUT
Blend Straight Position F4 OUT OUT IN OUT
Hose Hose
Position F5 IN OUT IN OUT
Side A (front) Position F6 OUT IN IN OUT
Position R1 IN IN IN OUT
Position R2 OUT OUT OUT IN
Position R3 IN OUT OUT IN
Position R4 OUT IN OUT IN
Position R5 IN IN OUT IN
Position R6 OUT OUT IN IN

Continued

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-145
Electronic Components PCBs • Display Boards

PPU/Hose ID Assignments, continued (T18705/T18699/T17539)

PPU/Hose ID Assignment for The Advantage® Blender Single-Hose
Side B (rear) Board Position JP-3A JP-3B JP-3C JP-3D
Position F1 IN OUT OUT OUT
R3 R2 R1
Position F2 IN IN OUT OUT
The Advantage® Position F3 IN OUT IN OUT
Blender, Single-Hose
Position R1 IN IN IN OUT
F1 F2 F3 Position R2 IN OUT OUT IN

Side A (front) Position R3 IN IN OUT IN

For MPD®-3 with LCDs, 3-Grade models.

Cash (Level 1) Credit (Level 2)
Side B (rear)
Board Position JP-3A JP-3B JP-3C JP-3D JP-3A JP-3B JP-3C JP-3D
5 6 7 8 Position 1 IN OUT OUT OUT OUT OUT IN OUT

MPD-3 with LCDs Position 2 OUT IN OUT OUT IN OUT IN OUT

3- and 4-grade models Position 3 IN IN OUT OUT OUT IN IN OUT
Position 4 IN IN IN OUT OUT IN OUT IN
1 2 3 4
Position 5 OUT OUT OUT IN IN IN OUT IN
Side A (front)
Position 6 IN OUT OUT IN OUT OUT IN IN

For MPD®-3 with LCDs, 4-Grade models.

Cash (Level 1) Credit (Level 2)
Board Position JP-3A JP-3B JP-3C JP-3D JP-3A JP-3B JP-3C JP-3D
Position 1 IN OUT OUT OUT IN OUT IN OUT
Position 2 OUT IN OUT OUT OUT IN IN OUT
Position 3 IN IN OUT OUT IN IN IN OUT
Position 4 OUT OUT IN OUT OUT OUT OUT IN
Position 5 IN OUT OUT IN IN OUT IN IN
Position 6 OUT IN OUT IN OUT IN IN IN
Position 7 IN IN OUT IN IN IN IN IN
Position 8 OUT OUT IN IN OUT OUT OUT OUT

Page 6-146 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Display Boards

T18981 Main LCD Backlit Display Board

This board is used in the LCD Retrofit kit K94061-xx for Modular Electronic units
except MPD-3.

JP-1 through JP-6

Jump Jack Settings

Function JP-1A JP-1B JP-2A JP-2B JP-3A JP-3B JP-4A JP-4B JP-5A JP-6B
Side A IN OUT
Master Reset OUT IN
No comma IN OUT
Money XXX,XXX OUT IN
XXXX.XX IN OUT
XXX.XXX OUT IN
Volume XXX.XX preset OUT IN
Volume XX.XXX normal IN OUT
Six digits OUT IN
Commas IN OUT

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-147
Electronic Components PCBs • Display Boards

T19077 Display Interface Boards

This board is used in the LCD retrofit kit for pre-modular units. It mounts on the front panel
between display boards. This board drives the LCD display board.
S1 (Two-wire switch) JP3 JP4

TP1

TP2

CR1 CR2

Jump Jack Settings (T19077)

Function JP3A JP3B JP3C JP3D JP3E JP4A JP4B JP4C JP4D JP4E
Cash decimal X.XXXX IN
Cash decimal XX.XXX IN
Cash decimal XXX.XX IN
Cash decimal XXXX.X IN
Cash decimal XXXXX IN
PPU decimal .XXXX IN
PPU decimal X.XXX IN
PPU decimal XX.XX IN
PPU decimal XXX.X IN
PPU decimal XXXX. IN

Voltage Test Points (T19077) LED Indicators (T19077)

Voltage Location LED Indicates
Ground TP1 CR1 ON = Low battery
+5 VDC display logic TP2 CR2 ON = Logic indicator

Page 6-148 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Display Boards

T19108 Main LCD Retrofit Display Board

This board is used in the LCD Retrofit kit K94061-XX for Modular Electronic MPD-3 units.

To
keypad

S0000459

From
logic
JP-1 board
JP1 Jump Jack Settings (T19108)
Position JP-1 A Side B Side
Volume Decimal 1–2 OUT OUT
Select Sides 3–4 OUT * OUT
Master Reset 4–5 OUT OUT

* For units without manager keypad, place JP-1, 3–4 IN.

T19111 PPU LCD Display Board

This board is used in the LCD Retrofit kit K94061-XX for Modular Electronic units.

JP-1A–E
P121

P122
S0000460

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-149
Electronic Components PCBs • Display Boards

T19111 (Continued) • Jump Jack Settings

6-Hose MPD-1/3, Precision and Fixed Blenders

G1 G2 G3 G1 G2 G3
Side B ABC D AD BD ABC ABD D CD AD

Single-Level Dual-Level

Side A A B AB A C B AC AB BC

G1 G2 G3 G1 G2 G3

8-Hose MPD-1/3
G1 G2 G3 G4 G1 G2 G3 G4
Side B AD BD ABD CD ACD AD BCD BD ABCD ABD None CD

Single-Level Dual-Level

Side A A B AB C A AC B BC AB ABC C D

G1 G2 G3 G4 G1 G2 G3 G4

Salesmaker ProBlender and MPD ProBlender

G5 G4 G3 G2 G1 G5 G4 G3 G2 G1 G6
Side B ABD BD AD D ABC ABD BD AD B ABC CD

Salesmaker ProBlender MPD ProBlender

Side A A B AB C AC A B AB C AC BC
G1 G2 G3 G4 G5 G1 G2 G3 G4 G5 G6

Salesmaker 4A and 2H
G1 G2 G1

Side B BD ABC ABD D BD ABC

Salesmaker 4A, Salesmaker 2H,

Single or Dual Level Single or Dual Level

Side A A C B AC A C

G1 G2 G1

Page 6-150 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Display Boards

T19993-GX Main LCD Display Board

This board is used in Optimum™ units. The -G1 is used in single-grade units, the -G2 in
two-grade units, and the -G3 in three-grade units.
JP1A - 5B

P801

Jump Jack Settings (T19993)

Position JP1-A JP1-B JP2-A JP2-B JP3-A JP3-B JP4-A JP4-B JP5-A JP5-B
A Side Select IN OUT
B Side Select OUT OUT
Master Reset OUT IN*
Money Decimal Point IN OUT
Normal
Money Decimal Point OUT IN
XXX.XXX
Money Comma IN OUT
Normal
Money Comma OUT IN
XXX,XXX
Volume Decimal Point IN OUT
XXX.XXX
Volume Decimal Point OUT IN
XXXX.XX
Volume Comma IN OUT
XXX.XXX
Volume Comma OUT IN
XXX,XXX
*Use this jump jack setting for master reset only.

Voltage Test Points (T19993)

Voltage Location
5 VDC Pin 18, P801
Ground Pin 20, P801

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-151
Electronic Components PCBs • Driver Boards

PCBs • Driver Boards

T16023 STP Driver Board

MPD®-1 and MPD-3 four grade models use this board. It controls the fourth grade STP control
relay and interfaces valve signals to the pump controller board. It mounts to the back of the
modular electronics card cage.

T17299 Valve Driver Power Supply

The Salesmaker Pro Blender™ uses this power supply. It does the following:
• Provides 35VDC for proportional flow control valves.
• Provides 110VAC for the fan.
Voltage Inputs Voltage Outputs
Voltage Location Voltage Location
AC Hot P705, Pin 1 35VDC Feed P706, Pin 1
AC Neutral P705, Pin 2 35VDC Return P706, Pins 3 & 6
Ground P705, Pin 3

Fuses (T17299)
Fuse Rating
F3 4 amp VAC time delay

T17713 or T17597 STP/Lamp/Grade Relay Driver Board

The Advantage® and Dimension® series units use these boards and it mounts on the back of the
modular electronics card cage. It does the following:
• Controls the fourth grade STP control relay (four grade models only)
• Interfaces valve signals to the pump controller board (four grade models only)
• Interfaces signals from cash/credit membrane switches to pump controller board
• Interfaces signals from grade select switches to pump controller board (single-hose
blenders or MPDs with membrane switches or soda buttons)
• Drives LEDs on cash/credit membrane switches

The T17713 replaced and can spare T17597.

P139 P707
S0000462

P132 P134 P709

Page 6-152 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Driver Boards

T17461 or T16598 Valve Driver Board

The T17461-G1 is used on blenders prior to The Advantage® Series; and T17461-G2 is on The
Advantage® Series blenders. Only Blender models use these boards. They mount in the card
cage on The Advantage® Blenders, MPD Pro Blender™, and MPD Precision Blender™
models. On Salesmaker Pro Blender it mounts on a bracket to the right of the card cage.

The boards control the proportional control valves and STPs. Four LEDs on the board monitor
signals from the proportional control valves.

The T16598 has been replaced by the T17461. Refer to the obsolete/supersede list for spare
parts information.

P705 P704 P701

T17461

CR19 CR20 CR21 CR22 P703 P702

T17461 LEDs T16598 LEDs

LED Indicates LED Indicates
CR19 “A” side high product valve CR32 “A” side high product valve
CR20 “A” side low product valve CR33 “A” side low product valve
CR21 “B” side high product valve CR34 “B” side high product valve
CR22 “B” side low product valve CR35 “B” side low product valve

These LEDs are on if the STP is enabled and signals are present. The valve driver board turns
on the 35 VDC to the valves.

Continued

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-153
Electronic Components PCBs • Driver Boards

Relay Functions (T17461 or T16598)

Valve and STP Control T17461 T16598
Slowdown valve A2 K3 K1
Slowdown valve B2 K1 K5
Shutoff valve A2 K4 K3
Shutoff valve B2 K2 K4
Steering valve A1 K13
Steering valve A2 K12
Steering valve A3 K11
Steering valve B1 K10
Steering valve B2 K9
Steering valve B3 K8
Spare K8
STP #1 K7 K7
STP #2 K6 K6
STP #3 K5 K2

Page 6-154 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Driver Boards

T20284 Steering Valve Driver Board

This board is used on the Optimum and on The Advantage® 6-Hose Blender with Optimized
Electronics. DC power is supplied to the board by T20076-G1 Regulator/Interface Board.
Board accepts 0 to 14 VDC levels that control solid state relays to turn steering valves on and
off.

P203-A P320

P309C P309D

T20284 Power Requirements

Connector/Pin # Voltage Current (Maximum)
P203A-5 14 VDC +/- 0.50 VDC 70 ma
P320-1 with respect to P320-2 115 VAC +/- 5% 600 ma

T20284 Input Requirements

P203A Pin # Signal Name On Off
5 +14V
2 SV A1 10 ma of current flow 0.5 ma or less of current flow
3 SV A2
4 SV A3
8 SV B1
9 SV B2
10 SV B3

T20284 Output Requirements

P309C Pin # Signal Name On Off P309D Pin # Signal Name On Off
1 SV A1 Current No current 1 SV B1 Current No current
flow 1 flow 2 flow 1 flow 2
2 2
3 Neutral 3 Neutral
4 SV A2 Current No current 4 SV B2 Current No current
flow 1 flow 2 flow 1 flow 2
5 5
6 Neutral 6 Neutral
7 SV A3 Current No current 7 SV B3 Current No current
flow 1 flow 2 flow 1 flow 2
8 8
9 Neutral 9 Neutral
1: Requires 300 ma load to appropriate neutral connection. Should be current flow through load and no
more than 1.4 volt (peak) drop between P320-1 and appropriate output.
2: There should be 100 ua or less of current flow through load.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-154.A
Electronic Components PCBs • Driver Boards

Page 6-154.B MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Hydraulic Interface Boards

PCBs • Hydraulic Interface Boards

Contents
This section contains information on the following hydraulic interface boards.
Board Description Models Where Board Is Used Page
T15849 or T18024 Modular units page 6-156
Hydraulic Interface board (Except blenders and Legacy® units)
T16589 Modular units page 6-158
Blender Hydraulic Interface board Blenders
T18156 Modular units (Replaces T16589) page 6-159
Blender Hydraulic Interface board Blenders and VaporVac® units
T18994-G1 Pump Interface board Simplified electronic units page 6-160
Highline™, Legacy® and Performer™
T20076-G1 Pump Interface board The Advantage w Opimized Electronics and page 6-84A
Optimum™ units

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-155
Electronic Components PCBs • Hydraulic Interface Boards

T15849 or T18024 Hydraulic Interface Board

All modular electronic models except blender, Legacy®, Performer™, and The Advantage® 4x4
and Optimized Electronics models use these boards. They translate hydraulics and two-wire
communication data for the pump controller board. Relays on the boards provide isolated control of
AC power to slowdown valves, shutoff valves, and STP relays. These boards also interface signals
from pulsers, pump handle switches (+14.5VDC) and buzzers (+5VDC). Hydraulic Interface
boards mount in the card cage.
Note: The T18024 adds a connector that provides pulser and pump authorization data to the
VaporVac® Multiplex Interface board. The T18024 replaces and can spare T15849. All
VaporVac equipped models (except blenders) must use T18024.
CR20 REV CR23 TX CR24 RX P103

S0000464
T15849

P104 P101 P102 P103

T18024

CR21 TX

CR20 RX

CR19 REV

S0000465

P104 P101 P102 P105

LED Indicator (T15849/T18024)
LED (T15849) LED (T18024) Indicates
CR20 CR19 ON = Two-wire loop data wires reversed
CR23 CR21 BLINKING = Data transmitted to console/CRIND (A side)

CR24 CR20 BLINKING = Data received from console/CRIND

Page 6-156 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Hydraulic Interface Boards

Solid State Relay Functions (T18024)

Relays Used
Valve and STP Control T15849 T18024
Slowdown valve A1 K12 K2
Slowdown valve A2 K11 K4
Slowdown valve A3 K10 K6
Slowdown valve B1 K1 K8
Slowdown valve B2 K2 K10
Slowdown valve B3 K3 K12
Main valve A1 K9 K1
Main valve A2 K8 K3
Main valve A3 K7 K5
Main valve B1 K4 K7
Main valve B2 K5 K9
Main valve B3 K6 K11
Main valve B4 K14 K13
STP #1/Slowdown valve A4 K15 K15
STP #2/Main valve A4 K16 K16
STP #3/Slowdown valve B4 K13 K14

JP2 – VaporVac Grade Disable Jumper (Jump Jack Settings T18024)

JP2 Settings
For These Models Position 1 Position 4
The Advantage® 8-Hose (G4 diesel); CV0002 OUT IN

The Advantage 8-Hose (G1 diesel): CV0002 IN OUT

The Advantage one, two, or three-grade models; No diesel:
OUT OUT
CV0010-2X and CV0020-3X

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-157
Electronic Components PCBs • Hydraulic Interface Boards

T16589 Blender Hydraulic Interface Board

All modular electronic blender models including The Advantage® series use this board. It
translates hydraulics and two-wire communication data for the pump controller board and the
valve driver board. The board sends control signals from each proportional flow control valve to
the valve driver board. This board also interfaces signals from pulsers, pump handle switches
(+14.5VDC), and buzzers (+5VDC). Hydraulic Interface boards mount in the card cage.

Note: T16589 has been replaced by T18156-G1 Blender Hydraulic Interface Board; this new
board must be used in all blender VaporVac® units. See wiring diagrams and index for
further information.

CR31 CR32 CR34 CR4

U7
Software

S0000466

P101 P102 P103

LED Indicators (T16589)

LED Indicates
CR4 Monitors CPU. ON=processor is running
CR31 Two-wire loop connection. ON=data wires are reversed
CR32 Data transmit to console/CRIND. BLINK=data is transmitted
CR34 Data receive from console/CRIND. BLINK=data is received

Page 6-158 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Hydraulic Interface Boards

T18156 Blender Hydraulic Interface Board

All modular electronic blender models including The Advantage® series use this board. It
translates hydraulics and two-wire communication data for the pump controller board and the
valve driver board. The board sends control signals from each proportional flow control valve to
the valve driver board. This board also interfaces signals from pulsers, pump handle switches
(+14.5VDC), and buzzers (+5VDC). Hydraulic Interface boards mount in the card cage.

Note: T18156-G1 Blender Hydraulic Interface Board replaces T16589. This new board must
be used in all blender VaporVac® units.

CR21 CR22 CR20 U5

JP1

CR19

P105
S0000467

P101 P102 P103

JP1 Jump Jack Settings (T18156)

Function JP1
Engages -G6 position (gas) IN
Disengages -G6 position (diesel) OUT

LED Indicators (T18156)

LED Indicates
CR19 Monitors CPU. ON=processor is running
CR20 Two-wire loop connection. ON=data wires are reversed
CR21 Data transmit to console/CRIND. BLINK=data is transmitted
CR22 Data receive from console/CRIND. BLINK=data is received

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-159
Electronic Components PCBs • Hydraulic Interface Boards

T18994-G1 Pump Interface Board

The Highline™ Simplified Electronics series, Legacy® Electronic series, The Advantage® 4x4
and Performer™ series units use this board. It receives data from the pump controller board to
drive STPs, valves, pulsers, pump handle switches (+14.5 VDC), and buzzers (+5 VDC). This
board receives 24 VAC and creates 14 VDC.

Before servicing this unit, isolate from STPs. Gilbarco recommends using STP Isolation Relay
box PA028700000.

P306 P307 P406 P405

S0000468

P309 P308 P305

Voltage Test Points (T18994)

Test Point Voltage/Function
P305 Pump handle and pulser data to logic board
P306 14.5 VDC and logic ground to logic board
P307 Totalizer, main and slowdown valve control signals from logic board
P308 +24VAC input from main power supply
P309 115VAC switched outputs to valves
115/230 VAC switched outputs to STP relays
P405 150 VDC and logic ground to pulsers, pulser data from pulsers, pump handle feeds and
returns and motor control lines to motor relays
P406 Output to electro-mechanical totalizers, switching 14.5VDC

Relay Functions (T18994)

Relay Output Function
K1 P309-11 STP2
K2 P309-9 STP1
K3 P309-5 Main valve (B side)
K4 P309-4 Slowdown valve (B side)
K5 P309-3 Main valve (A side)
K6 P309-2 Slowdown valve (A side)

Page 6-160 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Hydraulic Interface Boards

T20076-G1 Pump Interface Board

The Advantage® Series with Optimized Electronics and Optimum™ units use this board. It
receives data from the pump controller board to drive STPs, valves, buzzers and interfaces to
pulsers. This board receives 24 VAC and creates 14 VDC.
Note: Before servicing this unit, isolate from STPs. Gilbarco recommends using STP Isolation
Relay box PA028700000.

P108 PB1 - 3 P310 P309B

K7 - 12

K13 - 15

CR9

CR10 K1 - 6

P101 P105 PA1 - 3 P309A

Z2, Z3

Voltage Test Points T20076 Voltage/Function

CR9 bottom (-) Ground
CR10 top (+) +14V

Relay Functions (T20076)

Relay Output Function Relay Output Function
K1 P309A-7 SV-A1 K9 P309B-4 SV-B2
K2 P309A-8 MV-A1 K10 P309B-5 MV-B2
K3 P309A-4 SV-A2 K11 P309B-7 SV-B3
K4 P309A-5 MV-A2 K12 P309B-8 MV-B3
K5 P309A-1 SV-A3 K13 P307-5 STP3
K6 P309A-2 MV-A3 K14 P307-3 STP2
K7 P309B-1 SV-B1 K15 P307-1 STP1
K8 P309B-2 MV-B1

SV = Slowdown valve
MV = Main valve
A1 = Side A, grade 1

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-161
Electronic Components PCBs • Regulator Boards

PCBs • Regulator Boards

T17723 or T15857 Main Regulator Board

All modular electronics models including The Advantage® and Dimension® series use these
boards. They mount in the modular electronics card cage and perform the following functions:
• Receive unregulated voltages from the power supply (60VAC)
• Send regulated DC voltages to these system components:
+75 VDC to display power supply board (SIDs only)
+150 VDC to pulsers
+14.5 VDC to pump handle switches and all LEDs
+5 VDC to all PC boards
+13.8 VDC to display power supply board (SIDs only)
• Provides battery charging
• Monitors AC input high and low voltage levels
• Provides power fail signal to the controller board

Note: T17723-G1 replaced and can spare T15857 and T17723-G2. Do not use T17723-G2 in
units with SIDs.
Do not use the T15857 to spare T17723 in units without batteries.
+13.8VDC +14.5VDC +14.5VDC

+5VDC +5VDC
P501
P501
CR15 CR15

CR13 CR13

+75VDC +75VDC

P502 P502

60VAC 60VAC

CR24 CR24
P504 P504

+75VDC +75VDC

+150VDC
CR20

CR20 +150VDC

P503 P503
S0000470 S0000471

T17723 T15857

Page 6-162 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Regulator Boards

LED Indicators (T17723/T15857)

LED Indicates
CR13 14VDC for display power supply, pump handles, hydraulic interface, and pump controller.
ON = normal operation, OFF = one or more faulty voltages
CR15 5VDC for pump controller, hydraulic interface, and display boards.
ON=normal operation, OFF=faulty voltage
CR20 150VDC for pulsers.
ON=normal operation, OFF=faulty voltage
CR24 12VDC for battery.
OFF=normal operation, ON=standby, BLINK=power-up/power-down or power fail

Voltage Test Points (T17723/T15857)

Test Points Voltage
CR9, CR3 or CR4 +75VDC
C36 +150VDC
C25 +14.5VDC
C30 +5VDC
C11 +13.8VDC
P502, Pins 1 & 2 60VAC

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-163
Electronic Components PCBs • Regulator Boards

T18708 LCD (AC) Backlight Regulator Board

The Advantage® series models with LCDs use this power supply board. The board provides
AC voltage to backlights.

This board must be used with T17772 power supply (contains transformer). See “T17772
Power Supply (LCD-AC Backlight)” on page 6-104 for more information.

This board was obsoleted and replaced by K94126.

Voltage Inputs (T18708) Voltage Outputs (T18708)

Voltage Location Voltage Location
60 VAC feed P305, pin 1 5 VAC P302A, pins 1-4
P302B, pins 1-4
60 VAC return P305, pin 2
5 VAC return P302A, pins 5, 7-9
P302B, pins 5, 7-9

Fuses (T18708)
Fuse Rating
F1 21/2 amp

P302B P302A

F1 P305

Page 6-164 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Regulator/Interface Boards

PCBs • Regulator/Interface Boards

Pre-modular electronic models use a regulator board with hydraulic interface circuitry. The
regulator/interface boards perform the following functions:
• Receives unregulated voltages from the power supply
• Sends regulated DC voltages to these system components.
Component Voltage
Displays +170 VDC
Pulsers +200 VDC
Pump handle switches +14 VDC
PC boards +5 VDC to all
Indicator lamps (customer option) +6.3 VDC

• Charges battery
• Monitors AC input high and low voltage levels (power fail)
• Provides power fail signal to the logic board
• Interfaces two-wire, pump handle switch and pulser information with the logic board
• Switches 110 VAC to valves and STP relays

Contents
This section contains information on the following regulator and interface boards.
Models Where Board Is Used Board Description Page
pre-modular units Highline W01511 Regulator/interface board page 6-166
Highline (Replaces W01511) W01513 Regulator/interface board page 6-166
modular units Highline W01854 Regulator/interface board page 6-167
MPD-A3 W01517 Regulator/interface board page 6-168
Salesmaker-4 and MPD-1 W02097 and W01815 Regulator/ page 6-169
interface board
MPD-2/C T13363 Regulator and T13360 page 6-170
Interface board

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-165
Electronic Components PCBs • Regulator/Interface Boards

W01513 or W01511 Regulator/Interface Board

Earliest Pre Modular Highline™ models with a W01520 or T12472 Logic Board use these
boards. It mounts on the regulator chassis in the electronics module.

W01513 replaced W01511. W01511 uses a piggy back board to supply battery charge
and power fail voltages. A second piggy back board (mounted at the C3 capacitor) provides
pulser power.

P32 F4 F3 P17 Logic board GND

(IN-OUT) +12V
DISP
LOGIC
+170V

-5V
PWR
FAIL
+5V

P20
S0000473

P10 Operating F5 J12 P4 Relay controls

voltages (IN) +17V (OUT) (OUT)

Jump Jack Settings (W01513)

Function JPA-1 JPA-2
With keylock option IN IN
Without keylock option OUT OUT

Voltage Test Points (W01513)

Test Point Function
+170VDC Displays and pulser voltages
-5VDC Logic board voltage
+5VDC Logic and display board voltages
+12VDC Logic and display board voltages
DISP LOGIC Should read approximately 4.6VDC with power on, 6.0VDC with power off (battery on)
PWR FAIL Should read +5VDC with power on

Fuses (W01513)
Fuse Rating Function
F3 1/
2 amp, 125 VAC 12VDC
F4 1 1/
2 amp, 32 VAC 5VDC
F5 1/
4 amp, 125 VAC 170VDC

Page 6-166 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Regulator/Interface Boards

W01854 Regulator/Interface Board

Highline™ models with a W02061 Logic Board use this board. It mounts on the regulator
chassis in the electronics module.

J361 J351

P32 F3 P17 P21

GND
+12V
DISP
LOGIC
+170V

-5V

PWR
FAIL
+5V

P20
S0000474

F1 P10 J12 P4

Jump Jack Settings (W01854)

Function JP3 JP4 JP5 JP6 JP7 JP8
Self-contained pump IN OUT IN OUT
Dispenser OUT IN OUT IN
With key control OUT OUT
Without key control IN IN

Voltage Test Points (W01854)

Test Point Function
+170VDC Displays and pulser voltages
-5VDC Logic board voltage
+5VDC Logic and display board voltages
+12VDC Logic and display board voltages
DISP LOGIC Should read approximately 4.6VDC with power on, 6.0VDC with power off (battery on)
PWR FAIL Should read +5VDC with power on

Fuses (W01854)
Fuse Rating
F3 1/2 amp, 125 VAC
F4 1-1/2 amp, 32 VAC
F5 1/4 amp, 125 VAC

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-167
Electronic Components PCBs • Regulator/Interface Boards

W01517 Regulator/Interface Board

MPD®-A3 models use this board. It mounts on the regulator chassis in the electronics module.
There are no jumper settings.

SERIAL NO ASSY W01517 G REV E7 -17

1.5 AMP TP4 TP1 -5V

F4 +5V
F4 DISP LOG
PWR FAIL
+12V
+ Q7 -5V
GND
F4 R5 TP3 TP2
F3

P102
F3
P108

Q3
P51

F5

P107

F5 P105 P103 P101

S0000475

Voltage Test Points (W01517)

Test Point Function
+170VDC Displays and pulser voltages
-5VDC Logic board voltage
+5VDC Logic and display board voltages
+12VDC Logic and display board voltages
DISP LOGIC Should read approximately 4.6VDC with power on, 6.0VDC with power off (battery on)
PWR FAIL Should read +5VDC with power on

Fuses (W01517)
Fuse Rating
F3 1/2 amp, 125 VAC
F4 1-1/2 amp, 32 VAC
F5 1/4 amp, 125 VAC

Page 6-168 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Regulator/Interface Boards

W02097 or W01815 Regulator/Interface Board

Salesmaker™-4 and MPD®-1 models use these boards. They mount on the regulator chassis in
the electronics module. There are no jumper settings. The W02097 replaced the W01815.
W02097 can spare W01815. You must use W02097 on all 4-Grade models.
P102 P113 PWR FAIL -5V +170V
F4 Disp
Logic

+12V
W02097 GND

P108

P104
S0000476

F5 P105 P103 P101 P107A P107

P102 P113 PWR FAIL -5V +170V

F4 Disp
Logic

+12V

W01815 GND

P108

P104

F5 P105 P103 P101 P107

Voltage Test Points (W02097/W01815)

Voltage Location
+170VDC Displays and pulser voltages
-5VDC Logic board voltage
+5VDC Logic and display board voltages
+12VDC Logic and display board voltages
DISP LOGIC Should read approximately 4.6VDC with power on, 6.0VDC with power off (battery on)
PWR FAIL Should read +5VDC with power on

Fuses (W02097/W01815)
Fuse Rating
F3 1/2 amp, 125 VAC
F4 1-1/2 amp, 32 VAC
F5 1/4 amp, 125 VAC

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-169
Electronic Components PCBs • Regulator/Interface Boards

T13363 Regulator Board and T13360 Interface Board

MPD®-2/C models use these boards. The T13363 Regulator Board is used with the T13360
Interface Board. They mount in the electronics slide tray in positions three and four, respectively.

+170V DISP PWR +5V

LOGIC FAIL

S0000478
S0000479

F2 J102 F1 J103
T13363 T13360

Voltage Test Points (T13363)

Test Point Function
+170VDC Displays and pulser voltages
+5VDC Logic and display board voltages
DISP LOGIC Should read approximately 4.6VDC with power on, 6.0VDC with power off (battery on)
PWR FAIL Should read +5VDC with power on

Fuses (T13363)
Fuse Rating
F1 3 amp 32VAC
F2 1/2 amp, 125 VAC

Page 6-170 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Relay Boards

PCBs • Relay Boards

R17238 STP Relay Board

Highline™ Pre-Modular models use this board for STP control. It mounts on the logic panel
and replaces the mechanical relay assembly.

T14390, T13390, and T12897 Relay Boards

MPD®-A3, MPD-1 and Salesmaker™-4 models use these boards for STP and valve control.
They mount on back of the logic panel inside the electronics module. The T14390 replaced and
can spare T13390 and T12897.

G Levels Used
Use This G Level For This Product
T14390-G1 MPD-A3
T14390-G3 Salesmaker-4
T14390-G5 MPD-1

T14781 or T13369 Relay Board

MPD-2/C models use these boards. They mount in the second slot of the card tray assembly.
The T14781 replaced and can spare T13369.

The relay board provides a reed relay/triac combination to switch AC hot to the STP controller
and to the main and slowdown valves for each hose. JP1, 2 are for the ARDAC™ option. JP2
is for normal operation.

For More Information ...

See “Relay Assemblies” on page 6-175 for more information.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-171
Electronic Components PCBs • Miscellaneous Boards

PCBs • Miscellaneous Boards

Contents
This section contains information on the following printed circuit boards.
• R16918 STP/Pump Handle Control board
• T13354 Motherboard
• T19301 I.S. Barrier board
• T18595 I.S. Barrier Board

R16918 STP/Pump Handle Control Board

Pre-modular MPD-2/C models use this board. Its purpose, with the T14871 board, is to turn on
the STPs immediately when the pump handle is raised. The board mounts on a bracket on the
power supply chassis.

T13354 Motherboard
The motherboard is located under, and connects to, all power supplies, logic boards, and
options boards for MPD-2/C models. All system power, functions, and communications pass
through this board.

Page 6-172 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Miscellaneous Boards

T19301 I.S. Barrier Board

All Legacy® units use the T19301 board. It provides power to the pulsers and sends pulser data
to the interface board. It is the electrical interface between the pump interface board and the
pump handles.
S0000480 F5

F6

F1

P113

P111A
P115

F3

F2 F4

Fuses (T19301)
These fuses are not field replaceable. If F1 opens, check for circuit ground or DC voltage
shorted to unit chassis.
Fuse Description/Rating
F1 Pulser feed: 150V to both pulsers
F2 Pulser return: 150V return
F3 Pulser A data
F4 Pulser A [data]
F5 Pulser B data
F6 Pulser B [data]

Voltage Test Points (T19301)

Test Point Function
Between F1 & F2 Pulser power (feed), 150 VDC
Between P111A, pins 7 and 2 Pulser A power, 90 VDC (with pulser), 150 VDC (without pulser)
Between P111A, pins 1 and 8 Pulser B power, 90 VDC (with pulser), 150 VDC (without pulser)
Between P113, pins 3 and 4 Pump handle A feed, 0 VDC (handle up), 14 VDC (handle down)
Between P113, pins 1 and 2 Pump handle B feed, 0 VDC (handle up), 14 VDC (handle down)

Resistance Measurements (T19301)

Remove J113 to measure the following resistances.
Test Point Function
Between P113, pins 3 and 4 Pump handle A feed, 0ohm (short) (handle up), open (handle down)
Between P113, pins 1 and 2 Pump handle B feed, 0ohm (short) (handle up), open (handle down)

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-173
Electronic Components PCBs • Miscellaneous Boards

T18595 I.S. Barrier Board

Used on Dimension units the T18595 board provides power to the pulsers and sends pulser
data to the interface board. It is the electrical interface between the pump interface board and
the pump handles.

There are no fuses or voltage test points on the board. Testing is done by resistance
measurement only (without pulsers).

P150

P151
P152

S0000481

T18595 Dimension I.S. Barrier Board Resistance Test Points

Measure from "Pump Handle IN" to "Pump Handle OUT" without pulser attached. Reading
should be approximately 68.1K.
Pump Handle IN Description Pump Handle OUT
P150-1 A1 Feed P151-1
P150-4 A1 Return P151-2
P150-5 B1 Feed P151-6
P150-8 B1 Return P151-7
P150-9 A2 Feed P152-1
P150-12 A2 Return P152-2
P150-13 B2 Feed P152-6
P150-14 B2 Return P152-7

Page 6-173.A MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Miscellaneous Boards

T20275 Grade Select and PPP Board

Board is used on The Advantage® with Optimized Electronics and Optimum™ units for 4,5
and 6 grades. Board receives signals from T19370-13 Payment Select Membrane Switches
through T19731-G3 cable and receives data from PPP Keypad though R20599-G1 cable.
Board communicates with T20011-G1 Pump Controller PCB through R20595-G1 cable.

P139C
P239A

P239B

P135

P139C Pin Functions and Voltages

Connects to P139A and B on T20011-G1 Pump Controller Board through R20595-G1 cable.
Pin # Function Max Low Max High
1 KA0 - PPP Keypad Feed 0.10 VDC @ 20 ua 4.50 VDC @ 20 ua
2 KA1 - PPP Keypad Feed 0.10 VDC @ 20 ua 4.50 VDC @ 20 ua
3 KA2 - PPP Keypad Feed 0.10 VDC @ 20 ua 4.50 VDC @ 20 ua
4 KA3 - PPP Keypad Feed 0.10 VDC @ 20 ua 4.50 VDC @ 20 ua
5 KD4 - PPP Keypad Return 1.00 VDC 3.50 VDC
6 KD5 - PPP Keypad Return 1.00 VDC 3.50 VDC
7 KD6 - PPP Keypad Return 1.00 VDC 3.50 VDC
8 KD7 - PPP Keypad Return 1.00 VDC 3.50 VDC
9 KD0 - PPP Keypad Return 1.00 VDC 3.50 VDC
10 KD1 - PPP Keypad Return 1.00 VDC 3.50 VDC
11 KD2 - PPP Keypad Return 1.00 VDC 3.50 VDC
12 KD3 - PPP Keypad Return 1.00 VDC 3.50 VDC
13 KA4 - PPP Keypad Feed 0.10 VDC @ 20 ua 4.50 VDC @ 20 ua
14 KA5 - PPP Keypad Feed 0.10 VDC @ 20 ua 4.50 VDC @ 20 ua
15 KA6 - PPP Keypad Feed 0.10 VDC @ 20 ua 4.50 VDC @ 20 ua
16 KA7 - PPP Keypad Feed 0.10 VDC @ 20 ua 4.50 VDC @ 20 ua

P239A/B
Connects to A and B side PPP Keypads through R20599-G1 cables.
P239A Pin # Function P239B Pin # Function
1 KA0 1 KD0

2 KA1 2 KD1

3 KA2 3 KD2

4 KA3 4 KD3

5 KD4 5 KA4

6 KD5 6 KA5

7 KD6 7 KA6

8 KD7 8 KA7

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-173.B
Electronic Components PCBs • Miscellaneous Boards

P135 Pin Functions

P135 connects to T19370-13 Grade Select Membrane Switches at P136 through T19731-G3
cable.
Pin # Function
1 KD4 Grade 4A Return
2 KA7 Grade 4A Feed
3 KD5 Grade 5A Return
4 KA4 GRade 5A Feed
5 KD5 Grade 6A Return
6 KA5 Grade 6A Feed
7 KD6 Grade 4B Return
8 KA7 Grade 4B Feed
9 KD7 Grade 5B Returen
10 KA4 Grade 5B Feed
11 KD7 Grade 6B Return
12 KA5 Grasde 6B Feed

Page 6-173.C MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components PCBs • Miscellaneous Boards

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-173.D
Electronic Components Push-To-Start Option

Push-To-Start Option
The Push-To-Start option is only available for The Advantage® Series. This option requires the
customer to press a membrane switch or soda button before dispensing fuel. The following
components are used for this option.
Components Description
Push-To-Start Membrane Switch The membrane switch is next to each PPU display.
Push-To-Start Nozzle Boot The nozzle boot has an added nozzle flap/magnet assembly.
When the customer removes the nozzle from the boot, this
assembly causes the membrane switch to blink, signaling the
customer to Push-To-Start fuel flow.
Pump Handle Switch The switch location is different from lever-on models.

Flap/Magnet
Assembly

Membrane Switch

Pump Handle
Switch

Push-to-Start Push-to-Start Push-to-Start

Membrane Switch Nozzle Boot Handle Switch

Due to NFPA and UL mandates, it is illegal to install flapper activated pump handles without
installing the push-to-start jumpers. To meet NFPA and UL requirements when retrofitting
existing units with Push-To-Start:
• Blenders with Push-To-Start must have N23169-G1 plug assembly installed in P411.
• Non-blenders with Push-to-Start or CRIND Push-to-Start must have R15634-G79 (for
units manufactured before 08/96) or N23737-G1 (for units manufactured after 08/96) wire
assembly installed in positions 5 and 39 of J101.

See MDE-2634 and MDE-2938 for more information.

Inspecting
Periodically check nozzle flap assembly for wear. Replace assembly if cracked or damaged.

Page 6-174 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Relay Assemblies

Relay Assemblies
The following boards and assemblies contain relays for valve, STP and pump motor control.
They receive inputs from the hydraulic interface board on modular electronic units and from
the regulator/interface board on pre-modular units.

Relays, Solid State and Mechanical

Before replacing any solid state relays, ensure that the input and output ratings of the new relay
match the old relay. Relays are identified by input voltage: 90-280VAC (for Q11008-04)
or 3-32VDC (for Q11008-01).

For Single Phase Only

Q11008-04 (Solid State, AC Input): The Advantage®, Dimension®, Legacy®, and Performer™
S0000482
series self-contained pumps use relays located in the junction box for pump motor control. To
check relays, be sure that an input signal to the relay generates an output signal.

Q11008-01 (Solid State, DC Input): Pre-modular and modular self-contained pumps use
relays located in the CD module.

These two relays look nearly identical. This similarity can cause the wrong relay to be installed
in a unit, which in some cases can destroy the new relay. Use the following guidelines to help
identify these relays:
CRYDOM Relay Input Terminals
Relay Part Number #3 and #4 Markings
Q11008-04 D2440 Shows a 3-32v DC symbol
(indicates DC voltage) Terminal #3 is marked “+”
Q11008-01 A2440 Shows a 90-280v AC symbol
(indicates AC voltage) Terminal #3 is not marked

For Three Phase – R19406-03 (Mechanical)

The Advantage®, Dimension®, Legacy®, and Performer™ series self-contained pumps use
magnetic contactors located in bottom of the CD housing.

For Blender Power Supply – W02453

The blender power supply (W02453) uses relays (Q11008-01) with input voltages 3-32VDC.

T16172-G1 Relay Assembly

Highline™ and Salesmaker™-4/4A self-contained pumps use this assembly. It contains one or
two solid state relays for pump motor control. The assembly mounts in the electronics module.

Note: Highline models with LCDs do not use this assembly. They use relays mounted on the
T17772 LCD power supply.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-175
Electronic Components Relay Assemblies • Mechanical

Relay Assemblies • Mechanical

Pre-Modular units use mechanical relay assemblies. They control STP motor activation for
dispensers or pump motor activation for self-contained pumps. Relay assemblies mount in the
electronics module.

Note: Drawings of the following assemblies are not shown. Please see respective parts
manual for assembly view.
For This Unit Use This Assembly
Pre-Modular Highline T12633 Logic Chassis/Relay Assembly
Pre-Modular Salesmaker-4 Self- T15236 Pump Relay Assembly
Contained Pumps
Pre-Modular Salesmaker-4 Dispensers T15244 STP Relay Assembly
Pre-Modular MPD-A3 and MPD-1 T12849 STP Relay Assembly
Dispensers

Mechanical relays can cause electrical noise problems that affect the operation of the electronics.

Page 6-176 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Resets for Mechanical Series

Resets for Mechanical Series

WARNING
You are performing inspections and
maintenance in a potential dangerous
environment of flammable fuels/vapors
and high voltage.

Fire, explosion or electrical shock

G
A
S
could result in severe injury or death if
you do not follow safe procedures.
OFF
Read and follow all safety precautions
as outlined in the Safety Information
section pages 1through 10.

Manual Resets
This assembly resets the mechanical computer, turns on valves and the electric motor.

Light Switch

Computer Linkage

Internal Linkage

Power Switch and S0000483

Bracket

Read and follow all safety precautions as outlined in the “Read This First” section at the start
of this section.

Troubleshooting
WARNING Problem Recommended Solution
Motors or valves do not operate Check switches, linkage and levers.
ON/OFF properly.
Unit does not reset. Check drive linkage to computer.
Do not operate reset with cover
removed. Handle does not stay in ON/OFF position. Check linkage and springs
Electrical shock, fire, and
explosion could result in severe
injury or death.

Remove power to unit and STP

before opening reset cover.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-177
Electronic Components Resets for Mechanical Series

Electric Resets
This assembly resets the mechanical computer and sends a call signal to a console (if used). It
also turns on valves and the electric motor. Some electric resets have a light switch for lighted
units. Some electric resets are key operated.

Operation
See wiring diagrams below.

1 Customer lifts handle, which closes call switch and loop to reset motor. Attendant authorizes
unit from console, which starts the reset motor.

On key-reset models, attendant turns ON (closes) key switch that starts the reset motor. Switch
stays closed until reset completes.

2 As reset motor starts, computer resets to zero, the main pump switch turns ON (closes), which
starts the pump motor or STP.

3 Customer delivers fuel.

4 After delivery, customer turns operating handle OFF that opens the pump and reset switches.
To Veeder
To Light Ballast Key Switch Root Pulser* To Ballast

Wire B Call/Reset
Reset Switch
Switch
Main Pump
Switch
Wire A Reset Reset
Motor Motor

Relay

Light
Switch
Pump
Switch
A9 or B9 / B 18 AWG
A3 or B3 / B 14 AWG
A7 or B7 / B 18 AWG
A4 or B4 / B 18 AWG

A5 or B5 / B 18 AWG
A6 or B6 / B 14 AWG
A8 or B8 / B 18 AWG
A15 or B15 / R 18 AWG
A14 or B14 / R 18 AWG

A13 or B13 / B 18 AWG

A11 or B11 / B 18 AWG
A2 / B 18 AWG
A1 / W 18 AWG
White 18 AWG
White

White
Black

Black

Red
Red

1 2 3 4 13 5 6
{
{

Light Power Power Power

(Optional) Supply Output

S0000485 PA0219 Electric Reset *Used with Veeder Root Pulser only.
Key Operated Reset

To Light Ballast S0000484

Light To Ballast
Switch

Call/Reset
Reset Switch
Call/Reset Switch Motor
Reset
R 18 AWG

Motor

Light
Switch
Pump
Pump
Switch Switch
A4 or B4 / W/B 14 AWG
A3 or B3 / B 14 AWG
A7 or B7 / B 14 AWG
A9 or B9 / B 14 AWG

A13 or B13 / W 18 AWG

A5 or B5 / R 14 AWG
A6 or B6 / R 14 AWG
A8 or B8 / R 14 AWG
A2 / B 18 AWG
A1 / W 18 AWG
8 BU 18 AWG

13 W 18 AWG
4 W 18 AWG

6 R 14 AWG
9 R 18 AWG

7 B 18 AWG
2 B 18 AWG

3 B 14 AWG

Light Power Power Supply Power Output

(Optional)
PA0061 Electric Reset (for three phase pumps)
PA0216 Electric Reset

Page 6-178 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Resets for Mechanical Series

Troubleshooting
Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10 and at the start of this section. Refer to drawing below.
Problem Recommended Solutions
Pump motor will not start or a valve will • Check switch (9) and relays.
not turn ON, but unit resets. • Check lever (3) and springs.
• Check valve and/or pump motor.

Unit does not reset. • Check switch (9), levers (12) and reset motor.
• Check gear box for binding.

Reset motor operates but computer • Check reset motor gear train (1) for binding and alignment.
does not return to zero and pump motor • Check pins in coupling link to computer (15).
does not start. • Check adapter (10) for binding.

Reset cycles continuously. • Check for broken or bent springs (2 or 3), lever (4).
• Check for improper reset motor alignment (1).
• Check for shorted key switch or bad relay (14).
• Check actuator reset lever (13, 16).
• Operating handle will not stay in ON/OFF position.
• Check for broken spring (5) and spring anchor (6).
• Check leaf spring (8).

Non Computer resets but valves do Check power switch (9).

not engage/disengage.
Pump or STP motor will not stop. Check switch (9) and adjustment switch.
Reset does not cycle when you • If reset cycles with cover removed, check adapter
connect computer drive linkage. alignment (10).
• Check end play of operating shaft (11) by moving operating
handle (12) in and out. Normal play is about 1/8".
• Check reset motor power. Watch switch (13) for lever contact
when operating handle is ON. Adjust switch as needed.

Light does not work. Check switch (15) after checking lamp and ballast.
B
Adjustments Adjust lock assembly on key operated electric reset. See left.
A

S0000488 45°+15°

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-179
Electronic Components Simplified Highline™ Electronics

Simplified Highline™ Electronics

T18904 Pump Controller Board

See “T18904-GX Pump Controller Board” on page 6-111 for more information. This
controller board is in H111B and Legacy® series production units as of 11/01/93. The board
mounts in the electronics card cage.

The DLT is accomplished by a super capacitor. During a power failure the DLT will last at
least 15 minutes.

Totals and pump programming are retained in a non-volatile RAM chip.

The functions on this board replace the Regulator Board T17723 and Controller Board T15841
functions on the earlier units. This board is not backwards compatible due to cable differences.

Reference T19016 Highline Cable Block Diagram for cable numbers and connections.

T18994 Pump Interface Board

See “T18994-G1 Pump Interface Board” on page 6-160 for more information. The Interface
board is in production units as of 11/01/93. This board mounts in the electronics card cage.

The circuits located on this board are:

• IS Pulser and pump handle
• Ultra-Hi™ totalized interface
• Solenoid valve and STP/Motor solid state relays
• 24VAC to 14VDC converter for pump handle feed
• 24VAC to 150VDC converter for fail safe pulsers

The functions on this board, replace the Regulator Board T17723 and Controller Board
T15841 functions. This board is not backwards compatible due to cable differences.

Reference T19016 Highline Cable Block Diagram for cable numbers and connections.

T19301 I.S. Barrier Board

See “T19301 I.S. Barrier Board” on page 6-173 for more information.

Page 6-180 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Speakers

Speakers
All high hose models can have a speaker installed to allow the station attendant
communication with the customer. The speaker mounts in the upper housing bottom cover
assembly. A wiring conduit runs from the speaker, down the side column and into the
foundation stub-up conduit which runs into the kiosk.

A Call Button option kit (K94114-XX) allows customers to communicate with the station
attendant. See MDE-2999 for details.

Service Tips
Always check wiring continuity before replacing speaker. Some speakers are polarity
sensitive. Check for markings (+,-) when testing.

Read and follow all safety precautions as outlined in the “Read This First” section pages 1-3
through 1-10.

Replacing Speakers
1 Remove upper housing bottom cover.

2 Disconnect wires. The speaker attaches to a bracket with two nuts.

3 Remove nuts and speaker assembly.

4 Reverse steps for replacement.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-181
Electronic Components Ticket Printers (Veeder-Root)

Ticket Printers (Veeder-Root)

Ticket Printers are only available for Commercial models to print a record of transactions.
Gilbarco uses internal mounted Veeder-Root ticket printers. See Veeder-Root Technical
Manual 8-012 for detailed service instructions.

Page 6-182 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Totalizers

Totalizers
Most totalizers fail because of totalizer-to-pulser cable problems or binding gears. Cables fail
because they misalign, corrode, rub against other parts or do not bend smoothly.

The Advantage® series do not use totalizer cables. The totalizer mounts on a gear plate that
attaches directly to the pulser shaft.
C-clip
Gear
Retaining ring
Gears Gear
Pulser drive gear
Bearing
Cover plate
Totalizer

00000000
Totalizer spacing plate
(Used with N23229-01/2 only)
Totalizer Cable Totalizer

S0000332 S0000333

Highline™ and MPD® Series The Advantage® Series (N23229-01/2/3/4) and

Dimension® (N23229-03/4)

S0000334
S0000335
S0000336

Legacy® Electronic Series Legacy® Mechanical Series Electro-Magnetic Totalizer

R20254 T19552 Q10939-04 (Legacy Ultra-Hi)
Q10939-05 (Legacy Standard
and Performer)

Service Tips
Read and follow all safety precautions as outlined in the “Read This First” section at the front
of this manual.
• Inspect for excessive wear or fraying of cables, especially near ends of cable, where
bushings are.
• Check for proper installation of bushings used around flexible shaft. Replace if necessary.
• Make sure cables bend as smoothly as possible.
• Check input/output flexible cable end alignment.
• Grease cables periodically to insure long life and prevent corrosion. Do not over grease.
• Always use correct size cables.
• For squeaky totalizers on The Advantage units, put a few drops of a light oil on the shaft,
above the bearing.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-183
Electronic Components Transmitters

Transmitters
Some mechanical units have a transmitter assembly that interfaces with a Gilbarco pulser and a
console. See field wiring diagrams in the Installation Addenda (MDE-2530-XX) for specific
wiring details.

T12665-G1 Legacy Mechanical and Trimline

S0000337

Page 6-184 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Electronic Components Transmitters

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-184.A
Electronic Components Varistor

Varistor
All modular electronic units have a varistor assembly located in the junction box. This
assembly is a surge suppression device which clamps any transient voltage spikes and protects
the electronics. Transient voltage spikes may occur during electrical storms or when external
motors/compressors start-up or shut-down. Please see specific field wiring diagrams in the
Installation Addenda (MDE-2530-XX) for wiring details.

R15654

T17448

S0000363

Before applying power to the unit, ensure that the correct varistor (115VAC or 220VAC)
is installed.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 6-185
Electronic Components Varistor

Page 6-186 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Troubleshooting

How To Use This Section

Example
A customer calls and says, “I don’t have any displays on one side of the pump.”

1 Write down the following information when talking to the customer.

Request This Information Example
Store number and location Store number 1234; 211 Any Street
Pump type The Advantage ® MPD 3-Grade
Model number B15
Serial number DC123456
The options on the unit VaporVac™, CRIND™, speaker, etc.
The symptoms found No displays on one side of unit
Any history information No history of other problems on this unit

2 At the site, verify the above information.

3 Identify the symptoms. You can see there is no display on one side of the pump, you can hear
the valves open and the fuel being delivered, etc.

4 See “Which Troubleshooting Tables to Use” on page 7-2. The list will help you determine
what category or group your problem or symptom falls in. For this example, see “Displays” on
Table 3, since the display not working.

5 List your symptoms on a Troubleshooting Form. (A sample is shown on page 7-2.) List the
symptoms in order of priorities. See “Priority Codes” on page 7-2.

See the example below.

Troubleshooting Table Troubleshooting Form

Table 3, Displays and Electronic Resets Troubleshooting Table # Used: 3

Cable-Cable Connections

Category: Displays
Coll, Solenoid Valve

Priority
Symptom Code Cause/Solution Number and Description
Bulb, Backlight

No displays (Some A 7 Cable/cable connections

boards)

A 20 Display boards

Displays 5 7 9

No display (some boards) A

6 If you need further assistance, contact Technical Support at 1-800-743-7501. You will need the
following information:
• Your technician number
• Equipment model and serial numbers
• Site area code and phone number
• Site name
• All symptoms
• History of problem

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 7-1
Which Troubleshooting Tables To Use
Gilbarco recommends that you make a copy of this page for your reference and use it for all
service calls.
For Problems With... Use This Troubleshooting Table
Communication (two-wire communication) Table 1
CRIND components Table 1
Delivery (improper product flow) Table 2
Displays (improper display operation) Table 3
Electric reset components Table 3
Electronics error codes Tables 4, 5, and/or 6
Handle responses (pump handle circuit) Table 7
Leaks (hydraulic system components) Table 7
Noises (STP relay, meters, and pumping units) Table 7
Presets (missed presets, overruns, and underruns) Table 7
Reoccurring chronic symptoms Table 8
STP operation Table 8
Unit resets (mechanical resets) Table 8
VaporVac operation Table 9

Sample Troubleshooting Form

Troubleshooting Table # Used:
Category:
Priority
Symptom Code Cause/Solution Number and Description

Priority Codes
Priority Code Likeliness
A Highly likely, easy to check
B Likely
C Possible, some locations only
D Not likely
E Remote

Page 7-2 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
 Paper jam
One unit
Communications

Keypad inoperable

Printer, partial print

Paper low message

Speaker not audible

Printer, garbled print
Door open message

No display (one side)

CRIND Card Reader
False calls at console

No display (both sides)

Card reader inoperable

Dim/intermittent display
Multiple units, modular

TOP SENSOR DET message

Multiple units, pre-modular

Paper cutter (Hecon) not cutting

Character (s) missing on display
No communication with controller

PAPER LOOPED BACK message

Printer will not print/print too light or garbled

3
A

Cable Connection Wet

A
B

A
A
A

A
B
A
B
A
B

A
A
B
C
C
C
C

Cable-Cable Connections, Disconnected

B
Card Reader, CRIND
A
A
A
C

Controller/Console
B
B
C

Controller/Logic Board
E
E
E

Customer/Cashier Error
C
C
C

Data Wire Length/Distribution Box Type

D
D
D

Data Wires

B
B
B
Display Board, CRIND
D
D
D

Distribution Box
B
B
B

Distribution Box Switch Settings

C

Distribution Box Wrong for Application

4 305 5 201 7 502 8 301 501 503 504 9

E
E

Firmware

A
A
Gilbarco Supplied Parts Necessary

B
Heater, CRIND
A
E
B

Hydraulic Interface Board

Table 1, Communications and CRIND™ Card Reader

I.S. Barrier

B
Jump Jack Settings
Troubleshooting • Table 1, Communications and CRIND™ Card Reader

Keypad, CRIND
E

D
C
C
D
C
D
C
C
C
D
D

C
Logic Board, CRIND
A

Low Paper Switch, CRIND

E
E

Master Reset Required

B
B
A
A
A

Paper/Paper Path, CRIND

29 306 204 11 12 307 302 308 904 309

Power Supply, CRIND

D
D

Power Supply, Main

C
C

Power to Pump, Missing

C
C
D
D

Printer Controller Board, CRIND

A
A

Printer Door, CRIND

B

Printer Paper Chute

B

Printer Paper Roller, CRIND

D
D
C
D

Printer/Printer Alignment, CRIND

D
D
D

Programming, Console
D
D
D

Programming, Unit
C

Regulator Board
A
E
E

C
C
D
C
C

Regulator Board, CRIND

A
A
B

Regulator Interface Board

A

Speaker, CRIND
A

Switch/Power, Pump Handle

A
A

Blend Ratios Mismatched

 Pulsating flow
Delivery, Product

Slow flow (one hose)

Improper nozzle shut-off
Meter calibration (electronic)
Meter calibration (mechanical)

Product delivered with handle off

Slow flow (all hoses, same grade)

No flow, no display reset (all hoses)
No flow, no display reset (one hose)
Product delivered, but not registered
No flow with display reset (all hoses)

No flow with display reset (one hose)

Flow registered with nozzle closed (at turn-on)
Troubleshooting • Table 2, Product Delivery

Flow registered with nozzle closed (continuous)

No flow with display reset (all hoses, same grade)

2

B
B
C

C
C
Alcohol MTBE % Too High

C
Battery
Table 2, Product Delivery

A
A
A
A
A

D
C

D
Cable-Cable Connection
9

B
A
Coil, Solenoid Valve/VV Steering valve

B
B
B

C
C
C

D
Contactor/Reset Relay/Relay Board

B
B
B
B
E

C
C

C
C

C
Controller/Logic Board

B
B
Filter (Water Alert) Tripped

A
B
Filter/Strainer/Check Valve Clogged

D
Firmware

D
Firmware, Check Version
B
C

Fuel contaminated
A

Hose (Coaxial) O-Ring

A

Hose (Coaxial), Fuel In

A

Hydraulic Interface Board

B
A

hose, Venturi

B
B
B

B
B
B
B
E

C
Hydraulic Interface Board
B
C

I.S. Barrier
A

Leak Detector Tripped

D

Leak in Unit (Hydraulic)

B

Linkage, Mechanical Computer

A

Master Reset Required

B

B
A
A

D
C

Meter Locked/Frozen/Bad
E
C
D

Misalignment/Binding
B
D
D
D

Motors/Belts/Pulleys
B
A

Nozzle (Contaminated, Damaged)

E
E
E

C
C

Piping (Inlet) Conditions

D

Power (External) Grounding

E
C

Power Supply, Blender Valve

D

Power Supply, Main

E
E

D
C
C

Programming, Unit
A

Pulser
E
B
D
D
D

Pumping Unit
B
B
B
A
B
C
C

Regulator Interface Board

A

Relay, STP
A
C

Service Procedure (Poor)

A

STP
B
A

Switch/Power, Pump Handle

A

Tank Out of Product

C
C

Temperature Low (Diesel)

B
B
C
C

Valve (Blender) Drive Board

B
A
A
B
B

Valve (Primary) Diaphragm

B
A
A
B

Valve (Solenoid) Hydraulics

B
B

Valve, Blender/Meter Check

A

Valve, Shear
B

C
D

Valve, STP/Dispenser/Line Check

C

Vapor Line Back Pressure

D
D

Vibration/Bad Mounting
10 14 26 27 28 29 31 34 35 36 37 39 40 44 45 46 50 51 52 55 58 61 62 64 66 77 78 79 83 84 90 93 97 98 100 104 105 106 107 110 111 112 113
 Troubleshooting • Table 3, Displays and Electric Reset

Table 3, Displays and Electric Reset

Contactor/Reset Relay/Relay Board

Switch/Power, Pump Handle

Regulator Board, Backlight

Valve (Primary) Diaphragm

Regulator Interface Board
Power Supply, Backlight
Cable-Cable Connection

Power to Pump Missing

Display Interface Board

Leak in Unit (Hydraulic)

Controller/Logic Board

Master Reset Required

Reset Motor/Gear Box

Misalignment/Binding

Reset Levers/Springs
Motors/Belts/Pulleys
Coil, Solenoid Valve

Jump Jack Settings

Power Supply, Main

Programming, Unit
Controller/Console

Temperature Low
Regulator Board
Display board

Transmitter
I.S. Barrier
Firmware

Pulser
Displays 5 7 9 10 13 14 20 28 22 40 41 46 50 52 55 63 66 68 77 78 80 81 83 85 86 96 98 101 105
Displays Don’t Come On Immediately A
Error Codes See Error Code Section
Flashing 8s (Pre-Mod) B A C B C B
Flashing PPUs (Both Sides, Pre-Mod) B D A
Flashing PPUs (One Side, Pre-Mod) B C C A B
Flickering Displays (All boards.) A B B C B B C
Flickering displays (one board) A A B
Incorrect digit(s), garbled display A B A C D
Incorrect prices on display boards B C C A A
No backlight (LCD only), all boards B A C C A
No backlight (LCD only), some boards A A
No display (all boards) B D E D B B A A C
No display (some boards) A D A B

Electric Reset 5 7 9 10 13 14 20 28 22 40 41 46 50 52 55 63 66 68 77 78 80 81 83 85 86 96 89 101 105

Handle won’t stay on/off A

No reset C A B B B

Reset motor runs, no return to zero A B B

Reset OK, valves/motor not on C B B C D A B C

Resets continually B A C
 Troubleshooting • Table 4, Error Codes 10-32

Table 4, Error Codes 10-32

Hydraulic (Blender) Controller Blender

Controller Board, Prog. Pump Preset

Filter/Strainer/Check Valve Clogged

Air Trapped In Underground Piping

Normal Operation as Programmed

Jump Jack Settings/Switches
Firmware, Prog. Pump Preset

Motor Drive Board, VaporVac

Power Supply, Blender Valve

Switch/power, Pump Handle

Valve (Blender) Drive Board

Valve (Solenoid) Hydraulics

Valve, Blender/Meter Check

Controller Board, VaporVac

Multiplex Board, VApor Vac

Valve (Primary) Diaphragm

Regulator Interface Board
Hydraulic Interface Board

Meter Locked/Frozen/Bad

Valve, Proportional Blend

Service Procedure (Poor)
Run Another Transaction
Firmware, Check Version

Power Supply, VaporVac

Piping (Inlet) Conditions
Cable/Cable Connection

Customer/Cashier Error
Controller/Logic Board

Master Reset Required

Leak Detector Tripped

Power Supply, Main

Programming, Unit

Switch, Calibration

Temperature Low
Motor, Vapor Vac

Regulator Board
Power, Cycle

Shear Valve
Tank Empty
I.S. Barrier
Firmware
Battery

Pulser

STP
No. Equipment Description 1 4 7 11 12 14 16 27 28 29 30 38 39 40 41 44 50 51 53 54 57 61 64 66 67 69 77 78 80 83 88 90 93 96 97 98 99 102 104 105 106 107 109 110
10 Programmable pump preset ROM or RAM error A B C
11 Programmable pump preset Communication loss error A B C
12 Programmable pump preset No communication with dispenser A B C
All Pulser fail for single grade B C B A A
20
All Pulser fail for all grades B A B C B
21 All Non-existent memory B C A A
The Advantage series Not available
22 MPD/Highline, modular Volume/memory buffer failure A B
Pre-modular electronics Money/volume disagree B A C
Modular electronics Grade assignment changed B A A
23
Pre-modular electronics Grade assignment changed B A
Modular electronics Conversion factor changed C B A
24
Pre-modular electronics Unit of measure changed B A
Modular electronics Two-wire/standalone mode changed B A
25
Pre-modular electronics Console to standalone B C A
Modular electronics No conversion factor table B A A
26
Pre-modular electronics Unit sides changed B A
Modular electronics Side A, two-wire ID changed B A
27
Pre-modular electronics Side A, two-wire ID changed B A
Modular electronics Side B, two-wire ID changed B A
28
Pre-modular electronics Side B, two-wire ID changed B A
29 Modular electronics Pump timeout error A B
Salesmaker-4 (Pre-modular) Invalid grade B A
The Advantage series Vapor sense * C B
MPD/Highilne Vapor sense * C B
30 H111B (Pre-modular) Grade assignment changed B A
The Advantage series
VaporVac failure on both sides A A B B
(with Vapor Vac)
31 All Totals data error C A B
32 All Pulser count error B C B A

* Vapor sense available in Canada, only.

Troubleshooting • Table 5, Error Codes 33-4318

Table 5, Error Codes 33-4318

Hydraulic (Blender) Controller Blender

Controller Board, Prog. Pump Preset

Filter/Strainer/Check Valve Clogged

Air Trapped In Underground Piping

Normal Operation as Programmed

Jump Jack Settings/Switches
Firmware, Prog. Pump Preset

Motor Drive Board, VaporVac

Power Supply, Blender Valve

Switch/power, Pump Handle

Valve (Blender) Drive Board

Valve (Solenoid) Hydraulics

Valve, Blender/Meter Check

Controller Board, VaporVac

Multiplex Board, VApor Vac

Valve (Primary) Diaphragm

Regulator Interface Board
Hydraulic Interface Board

Meter Locked/Frozen/Bad

Valve, Proportional Blend

Service Procedure (Poor)
Run Another Transaction
Firmware, Check Version

Power Supply, VaporVac

Piping (Inlet) Conditions
Cable/Cable Connection

Customer/Cashier Error
Controller/Logic Board

Master Reset Required

Leak Detector Tripped

Power Supply, Main

Programming, Unit

Switch, Calibration

Temperature Low
Motor, Vapor Vac

Regulator Board
Display Board

Power, Cycle

Shear Valve
Tank Empty
I.S. Barrier
Firmware
Battery

Pulser

STP
No. Equipment Description 1 4 7 11 12 14 16 20 27 28 29 30 38 39 40 41 44 50 51 53 54 56 57 61 64 66 67 69 77 78 80 83 88 90 93 96 97 98 99 104 105 106 107 109 110
The Advantage series Push-to-stop button activated B C B B A B B
MPD/Highline Heaters on at power up B C B A A
33
The Advantage series
VaporVac fails on one side A C C D B B B D
with VaporVac
34 All Battery charge low A A A C B
35 All Configuration data error A A
36 All Unit type code changed B A A
37 All PIN code 1 changed C A B
38 All PIN code 2 changed C A B
39 All Cash/credit option changed C A B
The Advantage series Master rest jump jack in place A A
40
MPD/Highline Keylock option changed B A A
41 All Side exists option changed B A A
42 All PPU options changed C B A A
44 All Pump handle on at power up C B A
4301 All blenders Communications timeout A B B D A B C
4302 All blenders Blend controller busy A C B A
4303 All blenders Communication limit A B B A
4304 All blenders Communication limit A B B A
4305 All blenders Received data error A B B A
4306 All blenders Received block error A B B A
4307 All blenders Blends unprogrammed A
4308 All blenders No blend table A
4311 All blenders Lo Product low flow A B C D A A B
4312 All blenders Hi Product low flow A B C D A A B
4313 All blenders Lo Product no flow C B C D A A A B B A
4314 All blenders Hi Product no flow C B C D A A A B B A
4315 All blenders Hi Product contaminated by Lo Product B A C A
4316 All blenders Lo Product contaminated by Hi Product B A C A
4317 All blenders Lo Product surge A A B C A C A B B
4318 All blenders Hi Product surge A A B C A C A B B
 Troubleshooting • Table 6, Error Codes 4319-4360

Table 6, Error Codes 4319-4360

Hydraulic (Blender) Controller Blender

Controller Board, Prog. Pump Preset

Filter/Strainer/Check Valve Clogged

Air Trapped In Underground Piping

Normal Operation as Programmed

Jump Jack Settings/Switches
Firmware, Prog. Pump Preset

Motor Drive Board, VaporVac

Power Supply, Blender Valve

Switch/power, Pump Handle

Valve (Blender) Drive Board

Valve (Solenoid) Hydraulics

Valve, Blender/Meter Check

Controller Board, VaporVac

Multiplex Board, Vapor Vac

Valve (Primary) Diaphragm

Regulator Interface Board
Hydraulic Interface Board

Meter Locked/Frozen/Bad

Valve, Proportional Blend

Service Procedure (Poor)
Run Another Transaction
Firmware, Check Version

Power Supply, VaporVac

Piping (Inlet) Conditions
Cable/Cable Connection

Customer/Cashier Error
Controller/Logic Board

Master Reset Required

Leak Detector Tripped

Upgrade Kit Needed

Power Supply, Main

Programming, Unit

Switch, Calibration

Temperature Low
Motor, Vapor Vac

Regulator Board
Power, Cycle

Shear Valve
Tank Empty
I.S. Barrier
Firmware
Battery

Pulser

STP
No. Equipment Description 1 4 7 11 12 14 16 27 28 29 30 38 39 40 41 44 50 51 53 54 56 57 61 64 66 67 69 77 78 80 83 88 90 93 96 97 98 99 102 104 105 106 107 109 110
4319 All blenders Undefined surge A A B C A C A B B
4320 All blenders No power to Hi Product valve A C D A B B
4321 All blenders No power to Lo Product valve A C D A B B
4322 All blenders No power to valves A C B A B
4323 All blenders Pulser fail A C C B B A
4324 All blenders Invalid command or incompatible software A B A
4325 All blenders Maximum pulse log exceeded B B A
4326 All blenders Lost communication A B B A
4327 All blenders Software stack error B B A
4328 All blenders Pump controller too slow in removing pulses B B A
4329 All blenders Leaky valve C C A B
4351 MPD Single-hose 2-stage or check valve leak - Grade 1 A A B C B
4352 MPD Single-hose 2-stage or check valve leak - Grade 2 A A B C B
4353 MPD Single-hose 2-stage or check valve leak - Grade 3 A A B C B
4354 MPD Single-hose 2-stage or check valve leak - Grade 4 A A B C B
4355 MPD Single-hose 2-stage or check valve leaks - Grades 1 and 2 A A B C B
4356 MPD Single-hose 2-stage or check valve leaks - Grades 1 and 3 A A B C B
4357 MPD Single-hose 2-stage or check valve leaks - Grades 1 and 4 A A B C B
4358 MPD Single-hose 2-stage or check valve leaks - Grades 2 and 3 A A B C B
4359 MPD Single-hose 2-stage or check valve leaks - Grades 2 and 4 A A B C B
4360 MPD Single-hose 2-stage or check valve leaks - Grades 3 and 4 A A B C B
4361 MPD Single-hose 2-stage or check valve leaks - Multigrade A A B C B
Troubleshooting • Table 7, Handle Responses, Leaks, Noise, and Presets

Table 7, Handle Responses, Leaks, Noise, and Presets

Defective, Damaged, or Contaminated

Contactor/Reset Relay/Relay Board

VAlve, Inlet Pressure Regulatory

Vapor Return Line, Blockage

Programmable Preset Board

Valve, (Blender) Drive Board

Switch/Power, Pump Handle
Power (External)/Grounding
Dispensers (No. Of) On STP

Valve (Solenoid) Hydraulics

VAlve (Primary) Diaphragm
Sealing Compounds/Seals
Regulator Interface Board
Alcohol MTBE % too High

Hydraulic Interface Board

Meter Locked/Frozen/Bad

Service Procedure (Poor)

Firmware, Check Version

Piping (Inlet) Conditions

Cable/Cable Connection

Customer/Cashier Error

Power to Pump Missing

Vibration/Bad Mounting
Controller/Logic Board

Master Reset Required

Misalignment/Binding

Motors/Belts/Pulleys

Upgrade Kit Needed

Coil, Solenoid Valve

Jump Jack Settings

Power Supply, Main

Programming, Unit

Regulator Board

Sump Defective
Pumping Unit

Vapor Pump
Relay, STP
I.S. Barrier
Firmware

Keypad
Battery

Torque
Nozzle
Handle Responses 2 4 7 9 10 14 16 19 28 29 39 40 41 42 50 51 52 55 58 61 62 66 68 75 77 79 80 83 84 89 90 94 97 101 103 104 105 106 108 113 115 116
No response, displays OK (all hoses) C C B D D B A D D C A A

No response, displays OK (one hose) A C B B A

No response, flashing or garbled displays C C B D D A D D A A

No response, flashing PPUs – see Displays, Table 3

No response, no displays D B B D E B E C A B B

Leaks 2 4 7 9 10 14 16 19 28 29 39 40 41 42 50 51 52 55 58 61 62 66 68 75 77 79 80 83 84 89 90 94 97 101 103 104 105 106 108 113 115 116
Meter B C A C B

Piping (General) B A B

Sump overflow A A B

Noise (Audible) 2 4 7 9 10 14 16 19 28 29 39 40 41 42 50 51 52 55 58 61 62 66 68 75 77 79 80 83 84 89 90 94 97 101 103 104 105 106 108 113 115 116
Chattering STP relay B A D D B C

Noisy meter A B C

Noisy pumping unit C A B C A

Buzzer on continuously C B B A

Excessive vapor pump noise A A

Presets 2 4 7 9 10 14 16 19 28 29 39 40 41 42 50 51 52 55 58 61 62 66 68 75 77 79 80 83 84 89 90 94 97 101 103 104 105 106 108 113 115 116
Missed presets C B C B A B C C C B B

Small overrun B D C A C B C C C C A A

Small underrun C D C A C C C C C A A
 Troubleshooting • Table 8, Repeated Problems, STPs, and Unit Reset

Table 8, Repeated Problems, STPs, and Unit Reset

Connector/Reset Relay/Relay Board

Air Trapped in Underground Piping

Gilbarco Supplied Parts Necessary

Valve, STP/Dispenser/Line Check

Valve, Inlet Pressure Regulator
Crossphasing/Isolation Circuit

Reset, Electrical/Mechanical

Switch/power, Pump Handle

Power (External)/Grounding

Regulator INterface Board

Hydraulic Interface Board

Temperature Low (Diesel)

Service Procedure (Poor)
Firmware, Check Version
Alcohol/MTBE (First use)

Water Intrusion Possible

Cable/Cable Connection

Vibration/Bad Mounting
Programming, Console
Controller/Logic Board
Cable Connection Wet

Misalignment/Binding

Sump, Check Version

Leak (Underground)

Shelf Life Exceeded

Power Supply, Main

Programming, Unit
Controller/Console

Fuel Contaminated

Regulator Board

Transmitter
Lubrication

Relay, STP
I.S. Barrier

STP
Repeated Problems 1 3 6 7 10 13 14 15 29 31 32 39 40 43 49 52 62 66 76 77 80 83 84 87 90 91 93 95 97 100 102 108 111 113 114
Battery replacement D B A A A B

CRIND printer A
Displays A A

Filter replacement/clogged B A C

Filter replacement/cracked A A

Hydraulic interface/regulator interface

A A D B
board replacement
Indicator lamps A C

Leak detector tripping B A A

Locks A B

Same board replacement B C A C

Sump overflow B A

Totalizer/cable replacement B A

STPs 1 3 6 7 10 13 14 15 29 31 32 39 40 43 49 52 62 66 76 77 80 83 84 87 90 91 93 95 97 100 102 108 111 113 114

STP not activated (multiple units) B A A

STP not activated (one hose) B B C A B A B

STP not activated (one units) B B A B B B A

STP stays on (multiple units) B B B B C A

STP stays on (one hose) B B B A C A

STP stays on (one unit) B A B B B

Wrong STP turns on A A A

Unit Reset 1 3 6 7 10 13 14 15 29 31 32 39 40 43 49 52 62 66 76 77 80 83 84 87 90 91 93 95 97 100 102 108 111 113 114

No lamp test (electronic)
See “Product Delivery” and “No Unit Response”
No reset (mechanical) C A B
 All valves

All hoses, one side

Any hose, any side

All hoses, both sides
Low Vacuum or A/L
Zero Vacuum or A/L

High Vacuum or A/L

One or more valves

One or more random hoses

Vapor pump does not operate

Vapor pump operates, valves click

Vapor pump operates, but valves do not click
Troubleshooting • Table 9, VaporVac Faults

A
See “VaporVac LEDs” on page 7-22

A
Valve Driver Board, Jump Jack Settings
Table 9, VaporVac Faults

A
A
Vapor Valve Cable Assembly

C
C
Bad Vapor Valve(s) stuck open or closed

B
C

C
Clogged or Contaminated Vapor Valve(s)

B Bad Valve Driver Board

B
Vapor Pump/Motor Cables Swapped
B

Vapor Pump/Motor Cables Disconnected

A
D

D
Calibrate Vapor Pump/Motor

E
Bad VaporVac Pump Motors

A
B

B
D

Hanging Hardware (Nozzles, Hoses, etc.)

A
Loose Piping Connection (Pump Inlet Side)

A
C

Blockage or Fuel Trap in Vapor Path

A

Check for Error Code 30 or 33.

C

Hydraulic Interface Board, Jump Jack Setting

 Symptoms and Solutions

Symptoms and Solutions

The Advantage® Fixed Blender - Six Hose
Preset Problems
Symptom Probable Causes Possible Solutions
Preset under runs of 1 to 25 cents 1. Temperature changes to valve coil 1. Upgrade to V77.3.5 and V10.6.3
Unit stalls when reaching slowdown due to high ambient temperature
point or continuous usage
Preset over runs of 1 to 2 cents 2. Mechanical changes to the valve 2. Upgrade to V77.3.5 and V10.6.3
3. Hysteresis of the valve 3. Upgrade to V77.3.5 and V10.6.3
4. Leaky check valve 4. Replace check valve
5. Valve Driver Board defects 5. Replace Valve Driver Board
6. Defective valve 6. Replace valve
7. Defective Coil 7. Replace coil
Preset over runs of more than 2 1. Leaky check valve or defective 1. Replace check valve with 49 psi
cents O-ring version and authorized O Ring
2. Valve Driver Board defects 2. Replace Valve Driver Board

Check Valve Problems

Symptom Probable Causes Possible Solutions
Error Codes 4315, 4316 or 4329 1. Check valve missing 1. Add check valve and O Ring
2. O Ring missing 2. Add O Ring
3. Foreign matter keeping check 3. Clean strainer and replace filter
valve open and valve
4. Check valve relief pressure too 4. Replace check valve with 49 psi
low version
5. High line pressures 5. Replace check valve with 49 psi
version

Computer Jump Problems

Symptom Probable Causes Possible Solutions
Display jumps 1 to 2 cents before 1. Soft wall hoses 1. Replace with hard wall hoses
nozzle is opened. Usually happens 2. Longer than recommended hoses 2. Replace with 10.5 foot hoses
on first transaction in the morning 3. Product contraction when the 3. Upgrade to v77.3.5 and v10.6.5
during cold weather or when the hose is idle for an extended period and activate Hose Pressurization
hose sits idle for an extended period of time. in CC10 FC 24
of time. 4. Make sure functional element is
keeping line pressure.
Display jumps 1 to 25 cents through- 1. Soft wall hoses 1. Replace with hard wall hoses
out the day. Especially on units that 2. Longer than recommended hoses 2. Replace with 10.5 foot hoses
do preset transactions and in cold 3. Leaky nozzle 3. Replace nozzle
weather. 4. Leaky VaporVac Hose 4. Replace hose
5. Product contraction 5. Upgrade to V77.3.5 and V10.6.3
and activate Hose Pressurization
in CC10 FC 24
6. Leaky meter check valve 6. Replace check valve with 49 psi
version
7. Check valve O Ring malfunction 7. Replace O Ring with authorized
replacement
8. Leaky STP check valve or seal 8. Replace STP check valve or seal

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Page 7-13
Symptoms and Solutions

The Advantage® Selectable Blender - Single Hose

Preset Problems
Symptoms Possible Causes Possible Solutions
• Preset under runs of 1 to 25 cents 1. Temperature changes to valve coil 1. Upgrade to V75.4.5 and V10.6.3
• Unit stalls when reaching slowdown due to high ambient temperature or
point continuous usage
• Preset over runs of 1 to 2 cents 2. Mechanical changes to the valve 2. Upgrade to V75.4.5 and V10.6.3
3. Hysteresis of the valve 3. Upgrade to V75.4.5 and V10.6.3
4. Leaky check valve 4. Replace Valve Driver Board
5. Valve Driver Board defects 5. Replace valve
6. Defective valve 6. Replace coil
7. Defective Coil
• Preset over runs of more than 2 1. Leaky check valve or defective O 1. Replace check valve with 49 psi
cents Ring version and authorized O Ring
2. Valve Driver Board defects 2. Replace Valve Driver Board

Check Valve Problems

Symptoms Possible Causes Possible Solutions
• Error Codes 4315, 4316 or 4329 1. Check valve missing 1. Add check valve and O Ring
2. O Ring missing 2. Add O Ring
3. Foreign matter keeping check valve 3. Clean strainer and replace filter and
open valve
4. Check valve relief pressure too low 4. Replace check valve with 49 psi
5. High line pressures version
5. Replace check valve with 49 psi
version

Computer Jump Problems

Symptoms Possible Causes Possible Solutions
• Display jumps 1 to 2 cents before 1. Soft wall hoses 1. Replace with hard wall hoses
nozzle is opened. Usually happens 2. Longer than recommended hoses 2. Replace with 10.5 foot hoses
on first transaction in the morning 3. Leaky nozzle 3. Upgrade to V77.3.5 and V10.6.3
during cold weather or when the 4. Product contraction when the hose and activate Hose Pressurization in
hose sits idle for an extended is idle for an extended period of time. CC10 FC 24
period of time.
• Display jumps 1 to 25 cents 1. Soft wall hoses 1. Replace with hard wall hoses
throughout the day. 2. Longer than recommended hoses 2. Replace with 10.5 foot hoses
3. Leaky nozzle 3. Replace nozzle
4. Leaky Vvac hose 4. Replace hose
5. Product contraction 5. Upgrade to V75.4.5 and V10.6.3
and activate Hose Pressurization in
CC10 FC 24
6. Leaky or missing meter check valve 6. Replace check valve with 49 psi
version
7. Check valve O-ring missing or 7. Replace O-ring with authorized
malfunctioning replacement
8. Leaky STP check valve or seal. 8. Replace STP check valve or seal

Page 7-14 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98
 Symptoms and Solutions

The Advantage® MPD - Single Hose

Preset Problems
Symptoms Possible Causes Possible Solutions
• Preset over runs of 1 to 2 cents 1. Slowdown point set too low and unit 1. Increase slowdown point in
does not go into slowdown. CC10 FC13
2. Defective valve 2. Replace valve
• Preset over runs of more than 2 1. Leaky check valve or defective 1. Replace check valve with 49 psi
cents O-ring version and authorized O-ring
2. Hydraulic Interface Board defect 2. Replace Hydraulic Interface Board

Check Valve Problems

Symptoms Possible Causes Possible Solutions
• Error Codes 4351 through 4361 1. Check valve missing 1. Add check valve and O-ring
2. O Ring missing 2. Add O-ring
3. Foreign matter keeping check valve 3. Clean strainer and replace filter and
open valve
4. Check valve relief pressure too low 4. Replace check valve with 49 psi
5. High line pressures version
5. Replace check valve with 49 psi
version
6. Replace Two-stage valve

Computer Jump Problems

Symptoms Possible Causes Possible Solutions
• Display jumps 1 to 2 cents before 1. Soft wall hoses 1. Replace with hard wall hoses
nozzle is opened. Usually happens 2. Longer than recommended hoses 2. Replace with 10.5 foot hoses
on first transaction in the morning 3. Leaky nozzle 3. Upgrade to V77.3.5 and V10.6.3
during cold weather or when the 4. Product contraction when the hose and activate Hose Pressurization in
hose sits idle for an extended is idle for an extended period of time. CC10 FC 24
period of time.
• Display jumps 1 to 25 cents 1. Soft wall hoses 1. Replace with hard wall hoses
throughout the day. 2. Longer than recommended hoses 2. Replace with 10.5 foot hoses
3. Leaky nozzle 3. Replace nozzle
4. Leaky Vvac hose 4. Replace hose
5. Product contraction 5. Replace check valve with 49 psi
6. Leaky or missing meter check valve version
7. Check valve O-ring missing or 6. Replace O-ring with authorized
malfunctioning replacement
8. Leaky STP check valve or seal. 7. Replace STP check valve or seal
8. Upgrade to V72.1.4 and activate
Hose Pressurization in CC10 FC 24

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Page 7-15
Symptoms and Solutions

The Advantage® MPD/Dual/Quad

Preset Problems
Symptoms Possible Causes Possible Solutions
• Preset over runs of 1 to 2 cents 1. Slowdown point set too low and unit 1. Increase slowdown point in CC10
does not go into slowdown. FC13
2. Defective valve 2. Replace valve
• Preset over runs of more than 2 1. Leaky check valve or defective 1. Replace check valve with 49 psi
cents O-ring (Canada) version and authorized O-ring
2. Hydraulic Interface Board defect 2. Replace Hydraulic Interface Board

Check Valve Problems (Canada)

Symptoms Possible Causes Possible Solutions
• Computer jump in cold weather 1. Check valve missing 1. Add check valve and O Ring
2. O Ring missing 2. Add O Ring
3. Foreign matter keeping check valve 3. Clean strainer and replace filter and
open valve
4. Check valve relief pressure too low 4. Replace check valve with 49 psi
5. High line pressures version
5. Replace check valve with 49 psi
version

Computer Jump Problems

Symptoms Possible Causes Possible Solutions
• Display jumps 1 to 2 cents before 1. Soft wall hoses 1. Replace with hard wall hoses
nozzle is opened. Usually happens 2. Longer than recommended hoses 2. Replace with 10.5 foot hoses
on first transaction in the morning 3. Leaky nozzle 3. Replace nozzle
during cold weather or when the 4. Product contraction when the hose 4. Upgrade to V70.7.4 and activate
hose sits idle for an extended is idle for an extended period of Hose Pressurization in CC10 FC 24
period of time. time.
• Display jumps 1 to 25 cents 1. Soft wall hoses 1. Replace with hard wall hoses
throughout the day. 2. Longer than recommended hoses 2. Replace with 10.5 foot hoses
3. Leaky nozzle 3. Replace nozzle
4. Leaky Vvac hose 4. Replace hose
5. Product contraction 5. Replace check valve with 49 psi
6. Leaky or missing meter check valve version
(Canada) 6. Replace O-ring with authorized
7. Check valve O-ring missing or replacement
malfunctioning (Canada) 7. Replace STP check valve or seal
8. Leaky STP check valve or seal. 8. Upgrade to V70.7.4 and activate
Hose Pressurization in CC10 FC 24

Page 7-16 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98
 Symptoms and Solutions

Soda Button Switch Problems

Use this section to troubleshoot intermittent operation and/or mechanical problems with soda buttons.
Loose terminal crimps on W02501-G4 Grade select cable assembly (See “T17401 The Advantage 48"
Frame • Cable Block Diagram” on page 8-191.) and/or shorted/stuck buttons can cause a soda button not
to work properly when pressed.

See PSB 1995-48 for additional informaiton.

Pump Software Troubleshooting Assistance

Some pump controller software versions have a diagnostic counter for each grade switch that tracks the
number of times the switch sticks or shorts for more than two seconds. This information may be helpful
when troubleshooting soda button switch problems. The following software versions track button failures.
Model Software Version
The Advantage Selectable Blender 75.4.9 (and higher)
The Advantage MPD Single-Hose 72.1.9 (and higher)

For these software versions, the PPU above a stuck or shorted switch will flash on and off. If no PPUs
are flashing, but you suspect a stuck or shorted switch. Press ENTER, twice on the manager’s keypad.
Each PPU will display number of occurrences button below has stuck or shorted.

Checking for Mechanical Problems

The buttons and switches in poor mechanical condition may not operate correctly. The following items
may cause button switch failures.
• Loose hardware, especially the switch bracket
• Burrs on gasket, graphic or button material which may restrict movement of button
• Cracked button(s)

Testing for Loose Crimps

Units with right angle (90°) female faston terminals may become loose and cause poor connections. Each
of the six terminals used on W02501-G4 (rev. C) cable must connect firmly to COM terminal on each
switch. Loose connections will cause button switch failures.
Note: Earlier production units with straight terminals do not appear to have this problem.

Use the following procedure to test the terminals, if soda buttons are not working properly.

1 Remove power to the unit.

2 Open main access door on side with button problem.

3 Disconnect J140 from P140 on main access door. (Start with switch closest to hinge.)

4 Measure the resistance on W02501-G4 cable between J140 pin 22 and pin 26. (Use the lowest range on
digital multimeter.) If resistance is greater than 0.3 ohms, recrimp all six faston terminals.

5 Re-measure resistance. If resistance is still greater than 0.3 ohms, replace the W02501-G4 cable.

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Page 7-16.A
Symptoms and Solutions

Testing for stuck or shorted soda button switches

Some switches may “short” or stick, causing button switch failures. Use the following procedure to tech
for stuck or shorted switches.

1 Remove power to the unit.

2 Open main access door on side with button problem.

3 Disconnect J140 from P140 on main access door. (Start with switch closest to hinge.)

4 Measure the resistance on W02501-G4 cable between COM and NO terminals of each switch. The meter
should read infinite resistance.

If resistance is 0 – 5,000 ohms, check the following:

• Test the plunger and rocker arm. If the plastic button pops out when the button is pressed and released…
…but the rocker arm does not pop back, then replace the switch.
…and plunger and rocker arm do pop back then the switch is shorted internally. Replace the switch.
• Check for loose hardware (especially the switch bracket).
• Inspect the side and bottom edges of the button for obstructions. Metal burrs, gasket material, and
rough edges from the graphic panel may interfere with the button movement.
• Inspect the button for cracks. Cracked buttons may cause sticking. Replace any damaged buttons.

Page 7-16.B MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98
 Symptoms and Solutions

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Page 7-16.C
 Automatic Temperature Compensation (ATC) Troubleshooting

Automatic Temperature Compensation (ATC)

Troubleshooting
Note: The ATC option is available in Canada only.

Eliminating Common Problems

Check the following items. If the items listed are working properly, continue to troubleshoot
using the following tables.
Ask These Questions Action Event
Is power on to ATC Controller? Look on ATC controller board CR44 On
Is T-Meter communicating? Look on ATC controller board CR43 blinking
Fuel type will display in volume
Are all fuel types programmed Enter 302 on manager
position on main display. (1-gas, 2-
correctly? keypad and scan each meter
diesel)
Is temperature actively updated? Select 303 and 600 modes Temperature should change slightly
Is the correct software version Software version displays in the
Select 500 mode
loaded? money position of the main display.
Has ATC reset and/or When installing new system 100 displays in the PPU position of
Are fuel types correctly set? or new software. the main display.
Are ATC Controller and T-Meter During power-up of a 104 displays in the money position
properly synchronizing? programmed system. of the main display.

Troubleshooting ATC Errors

All 100 Error codes are displayed in the PPU position all other error codes display in the
money position.
With This
For This Problem Error Code Try These Solutions
Error code 100 flashes on the Set programming switch ON and program in
display during or before programming 100 all required fuel types. Set programming
fuel types. switch OFF and press F1 or F2.
Pulser failure occurs. Enter ATC “300”
Set programming switch ON and program all
audit mode. Error code 100 flashes on Pulser failure
required fuel types. Set programming switch
display along with corresponding meter and 100
OFF and press F1 or F2.
number.
Error code 101 flashes on the display 1. Replace U2 (K94160-01) on ATC controller.
101
at powerup. 2. Replace ATC controller.
Error code 102 flashes on the display 1. Replace U2 (K94160-01) on ATC controller.
102
at powerup. 2. Replace ATC controller.
1. Make sure J307 is securely plugged into
P307 on ATC controller.
2. Verify connections of spares 3 and 4 in
main conduit and in junction box.
3. Verify connection of I.S. Barrier connector
Error code 103 flashes on the display.
PI.S. to 10 position cable from T-Meter
Small LED (CR43) on ATC controller is 103
module.
not flashing.
4. Remove T-Meter module lid and verify
connection of P201 on T-Meter board.
5. Replace ATC I.S. Barrier assembly.
6. Replace T-Meter Module.
7. Replace ATC controller board.
Normally occurs at powerup, should last for
Error code 104 flashes on the display. 104 10-15 seconds only. If error persists, replace
T-Meter board.

Continued

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 7-17
Automatic Temperature Compensation (ATC) Troubleshooting

With This
For This Problem Error Code Try These Solutions
Multiple products have been sensed during
200 mode. Only a pure (0% or 100%) product
Error Code 105 flashes on the can be dispensed at a time. Error code may
display during use of ATC “200” 105 sometimes occur due to meter jerk or air in
inspection mode. the hydraulics. It is good practice to run about
20 liters on each hose to purge the system
before inspection mode is used.
Pulser failure occurs. Enter ATC “300” 1. On indicated probe, verify that probe
audit mode. Error Code 107 flashes Pulser Failure connector is securely plugged in.
on display along with corresponding and 107 2. Replace indicated probe.
meter number. 3. Replace T-Meter Board.
Pulser failure occurs. Enter ATC “300” 1. On indicated probe, verify that probe
Audit Mode. Error Code 108 flashes Pulser Failure connector is securely plugged in.
on display along with corresponding and 108 2. Replace indicated probe.
meter number. 3. Replace T-Meter board.
Enter ATC “300” Audit Mode. Error Check fuel type programming. If meter
code 109 flashes on display along with 109 locations are programmed which have no
corresponding meter number. meter or probe, this error will occur.
Pulser failure occurs. Enter ATC “300” 1. Replace pulser which corresponds to
Audit mode. Error code 109 flashes Pulser Failure indicated meter number.
on display along with corresponding and 109 2. Replace T19438 pulser interface cable.
meter number. 3. Replace ATC controller board.
1. Check proper connection of T19438 Pulser
Interface cable.
2. Replace T19438 Pulser Interface cable.
Pulser failure occurs. Enter ATC “300”
3. Replace ATC controller board.
Audit Mode and no error code is Pulser Failure
4. Replace pulser.
displayed.
5. Replace Hydraulic Interface board.
6. Replace Pump Controller board.
7. Replace Main Regulator board.
1. Check proper connection of T19438 Pulser
“Pump handle up” error occurs at Interface cable. J101A and J101B may be
Pump Handle Up
powerup and no pump handles are up. reversed.
2. Replace T19438 Pulser Interface cable.
1. Verify that Grade Select cable, R19665-G1
Transaction occurs, but data is not
is plugged into P105 of Hydraulic Interface
reflected in “300” Audit Mode.
and P305 of ATC controller.
Note: Conversion is still taking place.
2. Replace R19665-G1.
1. Verify that Grade Select cable, R19665-G1
Transaction occurs, but no data is shown
is plugged into P105 of Hydraulic Interface
in “200” Audit Mode.
and P305 of ATC controller.
Note: Conversion is still taking place.
2. Replace R19665-G1.
1. Verify proper connections to P203A and
P303 of ATC controller.
2. Replace R20146-G1 cable.
Modular keypad is not recognized. 3. Replace R19023 Keypad cable.
4. Replace Modular keypad.
5. Replace ATC Controller board.
6. Replace Pump Controller board.
1. Verify proper connections to P304 and
P204A of ATC Controller.
2. Check +5V on Main Regulator. If not
Main displays are blank.
present, replace Main Regulator Board.
3. Replace ATC Controller Board.
4. Replace Pump Controller Board.

Continued

Page 7-18 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
 Automatic Temperature Compensation (ATC) Troubleshooting

With This
For This Problem Error Code Try These Solutions
1. Verify proper seating of ATC EPROM (U2)
in socket.
2. Verify proper connection to P301 on ATC
Main display comes up with garbage on
controller.
the display and the Modular keypad is
3. Replace ATC software, K94160-01.
not recognized.
4. Replace Regulator/Logic cable, R17995-G6.
5. Replace ATC Controller board.
6. Replace Pump Controller board.
Unit appears to power up okay but no
ATC codes are seen flashing. Unit can Verify that ATC EPROM (U2) has been
be authorized to begin pumping but plugged into ATC controller.
nothing happens.
Replace Pulser Interface cable, T19483.
Two-wire is shut down at the station only
Make sure that proper version of this cable,
after ATC is connected.
blender or non-blender, is being used.

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 7-19
Troubleshooting VaporVac® Troubleshooting

VaporVac® Troubleshooting
Use the following procedure to troubleshoot the VaporVac® system.

1 Use the dispenser and duplicate the error condition. Try to dispense 3 to 5 gallons of fuel.

2 If the error condition does not reoccur, attempt 4 additional transactions.

3 If the error condition does occur, access the VaporVac electronics and attempt 4 additional transactions
while monitoring the LED’s on the VaporVac boards. See “VaporVac LEDs” on page 7-22 to determine
what type of error condition the system has detected.

VaporVac Problem Descriptions

Symptom Possible Causes Possible Solutions

Velocity (A or B) and error (A or B) 1. The vapor pump is running too fast. 1. Check the dispenser/site flow rate.
LEDs are ON while the dispenser is 2. Air is being purged through the The maximum allowable flow rate is
delivering fuel. Error Code 33 may dispenser. 10 gpm. (Suspect if Error Code 33
display 3. The controller board is bad. appears at more than one fueling
position.)
2. Was air being purged through the
dispenser? Purge air at the shear
valve.
3. Lower the pump speed by adjusting
the “slope” pots on the controller
board.
4. Replace the controller board.
Current (A or B) and error (A or B) 1. The vapor pump is drawing too 1. Check the dispenser/site flow rate.
LEDs are ON while the dispenser much current. The maximum allowable flow rate is
is delivering fuel. The LEDs turn 2. Air is being purged through the 10 gpm.
OFF when the dispenser stops dispenser. 2. Was air being purged through the
delivering fuel. Error Code 33 may dispenser? Purge air at the shear
3. The vapor pump is full of fuel
valve.
display. 4. The vapor pump is running too fast. 3. Attempt two additional transactions
5. The controller board is bad. to purge the any fuel from the pump.
6. The vapor pump may be bad. 4. Lower the pump speed by adjusting
the “slope” pots on the controller
board.
5. Run transactions at slow flow. If
motor stalls at slow flow, then
replace controller board.
6. Replace the pump.
Error (A or B) LEDs are ON and The vapor pump failed to start 1. The motor drive board may be bad.
Current or Velocity LEDs are OFF. Replace the board.
2. The controller board may be bad.
Replace the board.
3. The vapor pump may be bad.
Replace the vapor pump.
Error (A or B) LED only illuminates The vapor pump failed to start. 1. The motor drive board may be bad.
while the dispenser is delivering fuel. Replace the board.
The LED turns OFF when the 2. The controller board may be bad.
dispenser stops delivering fuel. Replace the board.
3. The vapor pump may be bad.
Replace the vapor pump.
Error (A or B) LED illuminates The vapor pump motor cable is 1. Reconnect cable.
before the transaction is attempted disconnected or swapped. 2. Swap cabling between P1003 and
and/or Error Code 33 displays P1004.
3. Replace motor drive cable
See “Advantage Firmware Problems
for VaporVac” on page 7-21, problem
2, for more information.

Continued

Page 7-20 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Troubleshooting VaporVac® Troubleshooting

Symptom Possible Causes Possible Solutions

The DC OK LED is OFF and the No power to Motor Drive board. 1. Check the fuse on power supply
dispenser does not deliver fuel and/or board.
displays Error Code 30. 2. Check the cable connections
between VaporVac® power supply
and P1001 on motor driver board.
3. Check the junction box connections
on retrofit kits and 115V at J1038 on
power supply board.
4. Check supply voltages to motor
drive board. Possible problem with
VaporVac power supply if not all
voltages are present.
5. Replace the power supply.
See “Advantage Firmware Problems
for VaporVac” on page 7-21, problem
1, for more information.
The status LED on the multiplex board The upper and lower multiplex boards Check the status of the LED on the
is blinking (a series of quick flashes) have lost communication multiplex board. Ensure the board is
and/or an Error Code 30 displays. (on retrofit kits) flashing – not ON or OFF.
# Flashes Meaning
2 Communication lost
between multiplex boards
(Check boards and cabling)
3 Lower multiplex board error
4 Lower multiplex board error
5 Loop open, error code 30.
(Check cabling to/from
boards, and DC OK LED on
motor drive boards.)
6 Error code 33 for side A
7 Error code 33 for side B
8 Error code 33 for sides A & B
See “Advantage Firmware Problems
for VaporVac,” problem 1, (below) for
more information.
The transmit or receive LED on the The communication wires are 1. Check the connectors on the boards.
multiplex board is ON and the status reversed. 2. Check the wiring in the junction box.
LED blinking two quick flashes and/or See “Advantage Firmware Problems
Error Code 30 displays. for VaporVac,” problem 1, (below) for
more information.
All LEDs are in normal condition and One of the controller board cables is Check all controller board cables.
the dispenser does not deliver fuel disconnected. Ensure they are firmly attached.

VaporVac nozzle “spitting” fuel Faulty nozzle Replace the nozzle with (in
during delivery recommended order):
1. Emco Wheaton A4500
2. Husky V3
3. OPW 11VAI

Advantage Firmware Problems for VaporVac

1 Advantage dispensers with firmware 70.3, 75.2, 77.1 or earlier must have the “vapor sense” option
programmed ON. See “Command Code 10, Function Code 7” on page 5-16 for more information. If the
vapor sense option is OFF, the VaporVac system will not be able to shut down the dispenser when the
following error code 30 conditions are detected: power supply failures, disconnected VaporVac controller
board cables and loss of communication between the multiplex boards on retrofit kits. The LEDs will
illuminate as shown in the table, but the dispenser will deliver fuel with the VaporVac system disabled.

2 Advantage dispensers with firmware 70.7.3, 75.4.8, 77.3.8 or earlier versions will not be able to shut
down the dispenser when the vapor pump motor cables are disconnected or swapped. The LEDs will
illuminate as shown in the table, but the dispenser will deliver fuel with the VaporVac system disabled.
Advantage dispensers with VaporVac retrofit kits can correct this problem by installing the jump jack at
position JP1 on the lower T18159 multiplex board. See page 6-64 for more information. The Advantage
dispensers with factory installed VaporVac should have the firmware upgraded to 70.7.4, 75.4.9, 77.3.9
or later versions.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 7-21
Troubleshooting VaporVac® Troubleshooting

VaporVac LEDs
Use the following table to interpret the LEDs on the VaporVac boards. See “VaporVac® (Factory
Installed)” on page 6-77 for more information.

T18018 T18159
T18021/T19401 Motor Drive Multiplex T18180
Controller Board Board Board Super Multiplex Board

TXD (Transmit) - CR37

TXD (Transmit) - CR3
RXD (Receive) - CR2

RXD (Receive) CR36

Velocity “B” - CR 43
Current “A” - CR 40
Enabled "A" - CR12

Enabled "B" - CR15

Velocity "A" - CR42

Current "B" - CR41

Handle “A” - CR31

Handle “B” - CR33
Pulser “A” - CR32
Pulser “B” - CR33
Active "A" - CR13

Active "B" - CR16

Error “B” - CR17
Error "A" - CR14

Fault “A” CR12

Fault “B” CR15

Status - CR35
DC OK - CR 5

Status - CR1
Normal Condition
Idle/Handles Down ON ON ON B D D B D D
Handle Up/Not Dispensing ON ON ON B D D ON B D D
Handle Up/Flow Started ON P ON ON B D D ON ON B D D
Handle Up Steady Dispensing ON ON ON ON B D D ON ON B D D
Note: All LED’s “OFF” unless otherwise noted.

Error Condition
33 Handle up/steady state
ON ON
flow, side A (over speed)
33 Handle up/steady state
ON ON
flow, side A (over current)
33 Handle up/steady state
ON
flow, side A (failure to run)
33 Idle, handle down, side A
ON
(pump cable)
30 Dispenser will not deliver OFF
fuel (power supply)
30 Dispenser will not deliver
Q
fuel (loss of communication)

30 Dispenser will not deliver Q ON ON Q ON ON

fuel (reversed wires)

LED Activity
P Pulse
B Blink (steady ON/OFF)
D Dimly lit
Q Quick

Page 7-22 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Troubleshooting Distribution Box Troubleshooting

Distribution Box Troubleshooting

Use the following table to interpret pump status at the distribution box, when troubleshooting two-wire
loop. See the distribution box service manual for more information.
This Measured Voltage
Modular Voltage Pre-Modular Voltage Indicates This Pump Status
1.8 to 2.3 VDC: Pulsating 1.3 to 1.8 VDC: Pulsating Normal operation (Idle – No transaction in progress)
1.8 to 2.3 VDC: Steady 1.4 to 1.8 VDC: Steady Pump not communicating with console (Standalone,
Programming mode, Programmed off at console,
Incorrect two-wire ID, etc.)
2.5 VDC: Steady 0.5 to 0.7 VDC: Steady Data wires reversed (between distribution box
and dispenser)
40 VDC: Across Open 40 VDC: Across Open Open loop (For PA0133 distribution box)
12 to 20 VDC: Across Open 12 to 20 VDC: Across Open Open loop (For universal/two-wire distribution box)
(Field wiring LED ON) (Field wiring LED ON)
0.0 to 1.0 VDC 0.0 to 1.0 VDC Short
2.8 to 3.5 VDC: Pulsating 2.5 to 3.5 VDC or higher Faulty optical coupler
(If 5VDC or more check at (8 – 9 VDC has been
dispenser indicating problem, recorded on some pre-modular
change board, etc.) regulator boards).
If 5VDC or more check at
dispenser indicating problem,
change board, etc.

MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 7-23
Troubleshooting Distribution Box Troubleshooting

Page 7-24 MDE-2531C • Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Cables – Where Used

Using The Tables

Find the desired cable on the cable block diagrams or on the following “where used” table.
• Pin-to-pin tables are listed in alphabetical order.
• The cable block diagrams are grouped historically, by model.
• The cables are listed in alphanumeric order.

Contents
Series Model/Product Description Page Cable Diagram
Premodular with Gas Discharge Displays 8-99 N/A
Premodular with SIDs 8-102 T15110
Highline™ Modular with LCDs 8-113 T17770
Modular with SIDs 8-114/8-102 T16253/T15110
Simplified Electronics 8-123 T19016
Premodular -4 8-125 FE-94
Salesmaker™ Modular Pro-Blender 8-136 T16700
Modular -2H and -4A 8-144 T17100
Premodular MPD-A3 8-151 FE-2
Premodular MPD-1 8-156 FE-66
Modular MPD®-1, 6 hose 8-159 T16251
Modular MPD® 8 hose 8-161 T16252
MPD-2/C 8-163 FE-12
MPD™
MPD-3 with SIDs 8-166 T17671
MPD-3 with CRIND and SIDs 8-171 T17672
MPD-3 with CRIND and LCDs 8-173 T17963
MPD ProBlender 8-175 T17284
MPD Precision Blender 8-182 T17463
4x4 8-190.A T19601
with Optimized Electronics 8-190.N T20307
MPD (48") 8-191 T17401
MPD (36"), Dual and Quad 8-194 T18687
The Advantage® Selectable Blender 5+0 (36") and 5+1 (48") 8-196 T17613
CRIND/Monochrome/Infoscreen 8-204.C T19503
VaporVac® (production and retrofit kits) 8-205 T18166
Production units after 05/96 8-208.A R20343
Optimum 8-208 Optimum Cable Block
Legacy® Legacy Series 8-209.B T19372
Performer™ Performer series 8-225 T19700
Dimension® Dimension series 8-237 T18001

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-1
 Cable Block Diagram

Salesmaker™

Pre-modular
Dimension®

Performer®
Legacy®

Modular
Highline™ MPD® The Advantage® Series

Optimum
T16251/

T17963/

R20343

K94061

K94061
T16253

T17770

T19016

T16700

T17100

T16252
T17671

T17284

T17463

T17401

T17613

T18166

T18687

T19503

T19601

T20307

T18001

T19372

T19700
T15110

Cable
N21120-G1 thru • • • • •
-G10
N23730-G1 •
R17994-G1 • • • • • • •
R17994-G2 •
R17995-G1 • • • • • • • • •
R17995-G2 • •
R17995-G3/4/5 •
R17995-G7 •
R17996-G1 • • • • • • • •
R18136-G1 • • •
R18136-G2 • •
R18136-G3 •
R18163-G1 • • • •
R18165-G2 • •
R18355-G1 • • •
R18355-G2 • •
R18376-G1/2 • • • •
R18393-G2 • •
R18410-G1 •
R18410-G2 •
R18461-G1 • • • •
R18494-G2 •
R18549-G1/2 •
R18652-G2 • •
R18652-G4 • •
R18655-G1/2 • •
R18656-G1 • •
R18665-G1 •
R18673-G1 •
Page 8-2 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
 Cable Block Diagram

Salesmaker™

Pre-modular
Dimension®

Performer®
Legacy®

Modular
Highline™ MPD® The Advantage® Series

Optimum
T16251/

T17963/

R20343

K94061

K94061
T16253

T17770

T19016

T16700

T17100

T16252
T17671

T17284

T17463

T17401

T17613

T18166

T18687

T19503

T19601

T20307

T18001

T19372

T19700
T15110

Cable
R18674-G1/2 • •
R18695-G1 •
R18696-G1 •
R18820-G1 •
R18824-G1 •
R18824-G2 •
R18840-G1 •
R18843-G1 •
R18856-G1 •
R18856-G2 • •
R18944-G1 •
R18953-G1 •
R18996-G1 •
R19015-G2 •
R19023-G2 • • •
R19035-G1 • • •
R19036-G1 • • •
R19111-G1 • • •
R19117-G2 • •
R19118-G2 • •
R19119-G2 • •
R19120-G1/2 •
R19121-G1 • •
R19122-G1 • • •
R19123-G2 • •
R19124-G2 • •
R19125-G1 • • •
R19126-G1 • •
R19130-G1 •
R19130-G2 • •

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-3
 Cable Block Diagram

Salesmaker™

Pre-modular
Dimension®

Performer®
Legacy®

Modular
Highline™ MPD® The Advantage® Series

Optimum
T16251/

T17963/

R20343

K94061

K94061
T16253

T17770

T19016

T16700

T17100

T16252
T17671

T17284

T17463

T17401

T17613

T18166

T18687

T19503

T19601

T20307

T18001

T19372

T19700
T15110

Cable
R19135-G1 • •
R19135-G2 •
R19144-G1 •
R19145-G1 • •
R19146-G1 •
R19147-G2 •
R19149-G1 •
R19152-G2 •
R19188 • •
R19203-G1 • •
R19203-G2 •
R19206-G1 •
R19206-G2 • •
R19248-G1 • • •
R19255-G1 •
R19281-G1 • • • • •
R19527-G1 • • • •
R19542-G1 •
R19665-G1/2 • •
R19665-G4 •
R19666-G1/2 •
R19667-G1/2 • •
R19672-G1 •
R19674-G1 •
R19675-G1 •
R19679-G1 •
R19699-G1 •
R19708-G1 •
R19826-G1/2/3/4 •
R19936-G1 •

Page 8-4 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
 Cable Block Diagram

Salesmaker™

Pre-modular
Dimension®

Performer®
Legacy®

Modular
Highline™ MPD® The Advantage® Series

Optimum
T16251/

T17963/

R20343

K94061

K94061
T16253

T17770

T19016

T16700

T17100

T16252
T17671

T17284

T17463

T17401

T17613

T18166

T18687

T19503

T19601

T20307

T18001

T19372

T19700
T15110

Cable
R19939-G1 •
R19949-G1 •
R19951-G1 •
R19952-G1 •
R19956-G1 •
R20128-G1 •
R20146-G1 •
R20210-G1 •
R20311-G1 •
R20384-G1-4x4 •
R20394-G1 • •
R20412-G1 •
R20421-G1 •
R20433-G1 • •
R20433-G2/3 •
R20456-G1 •
R20457-G1 • •
R20460-G1

R20462-G2 •
R20593-G1 •
R20594-G1 •
R20595-G1 •
R20599-G1 •
R20613-G1 •
T16180-G3 •
T16259-G2 •
T16349-G1 • •
T16350-G1 • •
T16351-G1 • • •
T16353-G1 • •

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-5
 Cable Block Diagram

Salesmaker™

Pre-modular
Dimension®

Performer®
Legacy®

Modular
Highline™ MPD® The Advantage® Series

Optimum
T16251/

T17963/

R20343

K94061

K94061
T16253

T17770

T19016

T16700

T17100

T16252
T17671

T17284

T17463

T17401

T17613

T18166

T18687

T19503

T19601

T20307

T18001

T19372

T19700
T15110

Cable
T16403-G3 •
T16412-G1 • •
T16503-G1 •
T16504-G1 • •
T16504-G2 •
T16542-G1 •
T16585-G1 •
T16586-G1 •
T16707-G001 •
T16707-G002 • • • • •
T16779-G1 •
T16780-G1 •
T16908-G2 •
T16908-G3 •
T17094-G2 •
T17103-G1 •
T17125-G1 •
T17126-G1 •
T17179-G1 •
T17280-G3 •
T17281-G1 •
T17291-G1 •
T17292-G1 •
T17293-G1 •
T17346-G1 •
T17346-G3 •
T17347-G1 •
T17347-G2 •
T17348-G1 •
T17387-G1 •

Page 8-6 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
 Cable Block Diagram

Salesmaker™

Pre-modular
Dimension®

Performer®
Legacy®

Modular
Highline™ MPD® The Advantage® Series

Optimum
T16251/

T17963/

R20343

K94061

K94061
T16253

T17770

T19016

T16700

T17100

T16252
T17671

T17284

T17463

T17401

T17613

T18166

T18687

T19503

T19601

T20307

T18001

T19372

T19700
T15110

Cable
T17394-G1 •
T17471-G1 •
T17519-G1 • •
T17519-G2 •
T17520-G1 •
T17521-G2 • • •
T17528-G1 • • • •
T17536-G1 • •
T17536-G1/2 •
T17536-G4 •
T17546-G3 • • •
T17550-G2 • •
T17557-G3 • •
T17557-G4 •
T17557-G5 •
T17603-G1 • •
T17687-G2 •
T17696-G1 • •
T17737-G1 •
T17742-G1 • •
T17742-G2 •
T17743-G1 •
T17743-G2 •
T17766-G1 •
T17766-G2 • • •
T17768-G1 •
T17795-G1 •
T17928-G1 •
T17931-G1 •
T17931-G2 •

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-7
 Cable Block Diagram

Salesmaker™

Pre-modular
Dimension®

Performer®
Legacy®

Modular
Highline™ MPD® The Advantage® Series

Optimum
T16251/

T17963/

R20343

K94061

K94061
T16253

T17770

T19016

T16700

T17100

T16252
T17671

T17284

T17463

T17401

T17613

T18166

T18687

T19503

T19601

T20307

T18001

T19372

T19700
T15110

Cable
T17931-G3 •
T17931-G4 •
T17932-G2 •
T17933-G2 •
T17934-G2 • •
T17935-G1 •
T17936-G1 •
T17937-G1 •
T17938-G2 •
T17938-G3 •
T17939-G1 •
T17943-G1 •
T17950-G1 •
T17979-G1 •
T18186-G1 • •
T18189-G1 •
T18228-G1 •
T18229-G1 • •
T18230-G1 •
T18549-G2 • •
T18660-G1 •
T18685-G1 •
T18686-G1 •
T18688-G1 •
T18689-G1 •
T18690-G1 • •
T19019-G1 • •
T19019-G2

T19048-G1 •
T19058-G1 • •

Page 8-8 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
 Cable Block Diagram

Salesmaker™

Pre-modular
Dimension®

Performer®
Legacy®

Modular
Highline™ MPD® The Advantage® Series

Optimum
T16251/

T17963/

R20343

K94061

K94061
T16253

T17770

T19016

T16700

T17100

T16252
T17671

T17284

T17463

T17401

T17613

T18166

T18687

T19503

T19601

T20307

T18001

T19372

T19700
T15110

Cable
T19059-G1 •
T19060-G1 • •
T19380-G2 •
T19612-G2 • • •
T19731-G1 •
T19731-G2 •
T19731-G3 •
T19790-G1 • •
T19790-G2 •
T19790-G3 • •
T19790-G4 •
T19793-G1 • •
T19793-G2 •
T19793-G3 • •
T19983-G1 •
T19996-G1 •
T19996-G2 •
T20288-G1 •
W02405-G2 •
W02423-G1 •
W02455-G1 •
W02468-G1 • •
W02468-G2 •
W02468-G3 • •
W02469-G1 •
W02469-G4 •
W02469-G5 •
W02469-G6 • •
W02469-G4/6 • •
W02477-G1/2/3 •

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-9
 Cable Block Diagram

Salesmaker™

Pre-modular
Dimension®

Performer®
Legacy®

Modular
Highline™ MPD® The Advantage® Series

Optimum
T16251/

T17963/

R20343

K94061

K94061
T16253

T17770

T19016

T16700

T17100

T16252
T17671

T17284

T17463

T17401

T17613

T18166

T18687

T19503

T19601

T20307

T18001

T19372

T19700
T15110

Cable
W02477-G4 •
W02479-G1/2 •
W02479-G3 •
W02501-G1/3 •
W02501-G4 • •
W02851-G1/2 •
W02852-G1/2 •
W02853-G1/2 •
W02854-G2 •
W02867-G1/2 • •
W03261-G1 •
W03275-G1 • •
W03275-G2/3 • •
W03275-G4 •
W03275-G5 •
W03490-G1/2 •
W03491-G1-G5 •
W03520-G3 •
W03601-G1-G3 •
W03602-G1 •
W03715-G1 •
W03715-G2 •

Page 8-10 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
Pin-To-Pin Tables
Note: Negative logic is represented by […].

N21120 Dedicated Cable (Voltage Select Plug)

-G1 (115VAC)
P1 P1
Function Pin # Pin Comments
1 5 Jumped
3 2, 6 Not jumped

-G2 (220VAC)
P1 P1
Function Pin # Pin Comments
2 5
3 4

-G3 (230VAC)
P1 P1
Function Pin # Pin Comments
3 4
6 2, 8

-G4 (240VAC)
P1 P1
Function Pin # Pin Comments
2 7
3 4

-G5 (110VAC)
P1 P1
Function Pin # Pin Comments
1 4

-G6 (115VAC)
P1 P1
Function Pin # Pin Comments
1 5

-G7 (208VAC)
P1 P1
Function Pin # Pin Comments
1 6

Continued

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-11
N21120 Dedicated Cable (Voltage Select Plug), continued
-G8 (220VAC)
P1 P1
Function Pin # Pin Comments
1 7 Jumped

-G9 (230VAC)
P1 P1
Function Pin # Pin Comments
1 8 Jumped

-G10 (240VAC)
P1 P1
Function Pin # Pin Comments
1 9 Jumped

N23730 Ribbon Cable (Pump Handle)

-G1 (use one cable per pump handle switch)
P911 J913
Function Pin # Pin Comments
Pump Handle Return 1 1
Pump Handle Feed (+42V) 2 2

Page 8-11.A MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
R17994-G1, -G2 Ribbon Cable (Regulator Power)
J503 J301
Function Pin # Pin Comments
Ground 1-6 1-6 3” Long
+13.8V 7-12 7-12
+75VDC 13-16 13-16

R17995 Ribbon Cable (Regulator/Logic)

-G1 (uses J201 and J501)
-G2 (uses J201 and J501 and J1104)
-G3 (uses J201 and J501 and P501A)
J201 J501 J1104
Function Pin # Pin # Pin # Comments
Time-out 1 1 1
[Batt Disc] 7 7 7
Ground 8 8 8
[Batt Check] 9 9 9
Ground 10 10 10
Power Fail 11 11 11
Ground 12 12 12
Batt Cond. 13 13 13
Ground 14 14 14
+5V 15 15 15
+5V 16 16 16
Ground 17 17 17
Ground 18 18 18
+14.5V Light Supply 19 19 19
Vb+ (Memory) 20 20 20

R17995-G4 Ribbon Cable (Regulator/Logic)

J1104 J1304
Function Pin # Pin # Comments
Stop All 2 2
Ground 8 8
Ground 10 10
Ground 12 12
Ground 14 14
+5V 15 15
+5V 16 16
Ground 17 17
Ground 18 18

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-11.B
R17996-G1 Ribbon Cable
J205 J102
Function Pin # Pin # Comments
Main Valve B4 1 1 6” Long
Solwdown Valve A1 2 2
Main Valve B3 3 3
Slowdown Valve A2 4 4
Main Valve B2 5 5
Slowdown Valve A3 6 6
Main Valve B1 7 7
Slowdown Valve A4 8 8
Slowdown Valve B4 9 9
Main Valve A1 10 10
Slowdown Valve B3 11 11
Main Valve A2 12 12
Slowdown Valve B2 13 13
Main Valve A3 14 14
Slowdown Valve B1 15 15
Main Valve A4 16 16
Pump Handle B4 17 17
Pulser Input [Data] A4 18 18
Pump Handle B3 19 19
Pulser Input Data A4 20 20
Pump Handle B2 21 21
Pulser Input [Data] A3 22 22
Pump Handle B1 23 23
Pulser Input Data A3 24 24
Pump Handle A4 25 25
Pulser Input [Data] A2 26 26
Pump Handle A3 27 27
Pulser Input Data A2 28 28
Pump Handle A2 29 29
Pulser Input [Data] A1 30 30
Pump Handle A1 31 31
Pulser Input Data A1 32 32
TXDB 34 34
Pulser Input Data B2 35 35
RXDB 36 36
Pulser Input [Data] B2 37 37
Light Supply (+12V) 38 38
Ground 40 40
[RXDA] 41 41
+5V 42 42
[TXDA] 43 43
Pulser Input [Data] B4 44 44
Spare 45 45
Pulser Input Data B4 46 46
Pulser Input Data B1 47 47
Pulser Input [Data] B3 48 48

Continued

Page 8-11.C MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
 J205 J102
Function Pin # Pin # Comments
Pulser Input [Data] B1 49 49
Pulser Input Data B3 50 50
STP 1 Control 51 51
STP 2 Control 52 52
STP 3 Control 53 53
STP 4 Control 54 54
Buzzer A 55 55
Spare 56 56
Spare 57 57
Spare 58 58

R18136-G1 Ribbon Cable (Operator Keypad to Main Display)

J805 J901
Function Pin # Pin # Comments
Ground 1 1
KA3 2 2
KD0 3 3
KA2 4 4
KD1 5 5
KA0 6 6
KD2 7 7
KA1 8 8
KD3 9 9
Power On (Ground) 10 10

R18136-G2 and G3 Ribbon Cable

J203 P902 J901
Function Pin # Pin # Pin # Comments
Ground 1 1 1
Data 2-9 2-9 2-9
Power On Ground 10 10 10

R18163-G1 Ribbon Cable (Operator Keypad to Main Display)

J806/
J901 J203
Function Pin # Pin # Comments
Select (Ground) 1 1
KA3 2 2
KD0 3 3
KA2 4 4
KD1 5 5
KA0 6 6
KD2 7 7
KA1 8 8
KD3 9 9
Reset/Power On (Gnd) 10 10

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-11.D
R18165-G2 Cable (Main Display Power)
P802 J809
Function Pin # Pin # Comments
+39VDC/+175VDC 1 2
Ground 2 1
3.2VAC/24VAC Feed 3 5
3.2VAC/24VAC Return 4 3
24VAC 5 4

R18355-G1 Ribbon Cable

P800 J801
Function Pin # Pin # Comments
Main Data 1-16 1-16 11” Long
Strobe 17 17
+5V 18 18
Strobe 19 19
Ground 20 20
Strobe 21 21
[Cash PPU St] (Output) 22 22
Strobe 23 23
[Credit PPU St] (Output) 24 24
Money Decimal Point 25 25
[Master Reset] (Input) 26 26
Volume Decimal Point 27 27
[RAM Reset] (Input) 28 28
PPU Decimal Point 29 29
[Heater Left Front] (Input) 30 30
Main Enable 31 31
[Heater Left Rear] (Input) 32 32
[Heater Right Rear] (Input) 33 33
[Heater Right Front] (Input) 34 34

R18355-G2 Ribbon Cable

P800 J801
Function Pin # Pin # Comments
Main Data 1-8 1-8 11” Long
Main Data 9-16 9-16 11” Long
Strobe 17 17
+5V 18 18
Strobe 19 19
Ground 20 20
Strobe 21 21
[Cash PPU St] (Output) 22 22
Strobe 23 23
[Credit PPU St] (Output) 24 24
Money Decimal Point 25 25
[Master Reset] (Input) 26 26
Volume Decimal Point 27 27
[RAM Reset] (Input) 28 28
PPU Decimal Point 29 29
[Heather Left Front] (Input) 30 30
Main Enable 31 31
[Heater Left Rear] (Input) 32 32
[Heater Right Rear] (Input) 33 33
[Heater Right Front] (Input) 34 34

Page 8-12 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
R18376 Ribbon Cable (Cash/Credit)
-G1 (used on MPD-2/C)
-G2 (P130C used on T16253 Highline™ with SIDs only)
P202 P130A P130B P130C
Function Pin # Pin # Pin # Pin # Comments
Light Return A6 1 1 - - 32-1/2” Long
Column 7 (KA7) 2 2 2 -
Light Return A5 3 3 - -
Column 6 (KA6) 4 4 4 -
Light Return A4 5 5 - -
Column 5 (KA5) 6 6 6 -
Light Return A3 7 7 - -
Column 4 (KA4) 8 8 8 -
Light Return A2 9 9 - -
KA8 10 10 10 -
Light Return A1 11 11 - 11
Key 12 12 12 -
Light Return A0 13 13 - 13
Ground 14 14 14 -
Light Return B0 15 - 15 -
Ground 16 16 16 -
Light Return B1 17 - 17 -
+14.5V Light Supply 18 18 18 18
Light Return B2 19 - 19 -
+14.5V Light Supply 20 20 20 20
Light Return B3 21 - 21 -
Row 4 (KD4) 22 22 - -
Light Return B4 23 - 23 -
Row 5 (KD5) 24 24 - -
Light Return B6 25 - 25 -
Row 6 (KD6) 26 - 26 -
Light Return B5 27 - 27 -
Row 7 (KD7) 28 - 28 -
Spare 29 29 29 -
+5V 34 34 34 -

R18393-G2 Cable (PPU Display)

P122 J124
Function Pin # Pin # Comments
+175VDC 1 1
+17VDC 2 3
24VAC 3 4
24VAC Return 4 5
Key - 2

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-13
R18410-G1 Cash/Credit Cable (used on Highline™ with SIDs)
J130 J134
Function Pin # Pin # Comments
Column 5 6 3
Column 4 8 7
Light Return (A1/B1) 11,17 1
Light Return (A0/B0) 13,15 9
+14VAC 18 4
Row 4/6 22,26 5

R18410-G2 Cash/Credit Cable (used on Salesmaker™-2H and -4A with SIDs)

J130 J134
Function Pin # Pin # Comments
Column 5 6 3
Column 4 8 7
Light Return (A6/B6) 1,25 1
Light Return (A5/B5) 3,27 9
+14VAC 18 4
Row 4/6 22,26 5

R18461-G1 Cable (Pump Preset)

J130 J131
Function Pin # Pin # Comments
Light Return A6/B6 1, 25 5
Column 7 2 12
Light Return A5/B5 3, 27 4
Column 6 4 9
Light Return A4/B4 5, 23 3
Column 5 6 9
Light Return A3/B3 7, 21 2
Column 4 8 10
Light Return A2/B2 9, 19 1
Not Used 10-17 -
+14VAC 18 6
Not Used 20 -
Row 4/6 22, 26 8
Row 5/7 24, 28 7
Not Used 29- 34 -

Page 8-14 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
R18494-G2 Ribbon Cable
J120 J804
Function Pin # Pin # Comments
Data D2 1-2 1-2
DS 2 3 3
Data D2 4 4
DS 2 5 5
Data D2 6 6
Key 7 7
(PPU Comma) 8 8
(PPU Decimal Point) 9 9
Data C2 10-13 10-13
+5VAC 14 14
PPU ST 15 15
(A5) 16 16
(A4) 17 17
(A3) 18 18
Ground 19 19
(A2) 20 20

R18549-G1 Cable
P706
Function Pin # To Wire To Wire Comments
+35VAC-1 Feed 1 C2+ -
+35VAC-2 Feed 2 706-1 -
+35VAC Return 3 C2- -
SSR- 4 K1-4 -
SSR+ 5 K1-5 -
+35VAC Return 6 706-3 -
Ground - CR1+ C2+
Ground - CR1- C2-

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-15
R18643-G2 Cable
P134 J130
Function Pin # Pin # Comments
Column 5 1 1
Row 5/7 2 2
Column 4 3 3
Column 6 4 4
Row 4/6 5 5
Column 5 6 6
Strobe 7 7
Column 4 8 8
Ground 9 9
Column 7 10 10

R18652 Ribbon Cable (Logic to Card Reader, CRIND)

-G2 (40" long)
-G4 (20" long)
J1 J254
Function Pin # Pin # Comments
+5V 1 1
Data 1 2 2
Clock 1 3 3
Data 2 4 4
Clock 2 5 5
Card Press 6 6
Ground 7 7
Key 8 8

R18655 Cable (Regulator to Display A Side, CRIND)

-G1 (39" long)
-G2 (56" long)
J557 J852
Function Pin # Pin # Comments
+7.3VAC 1 1
+7.3VAC 2 2

R18656 Cable-G1 (Regulator to Display B Side, CRIND)

J558 J852
Function Pin # Pin # Comments
7.3VAC 1 1
7.3VAC 3 2
Key 4 3

R18665-G1 Cable
Function J604 T1-1/7 FL1-4 Comments
115/120VAC (HOT) X - -
Ground - X X

Page 8-16 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
R18673-G1 Cable (Expansion Board CRIND)
J264A J264B
Function Pin # Pin # Comments
CRIND TX- 1 1
CRIND TX+ 2 2
Ground 3 3
CRIND RX+ 4 4
CRIND RX- 5 5
Key 6 6

R18674 Cable (Expansion Board CRIND)

-G1 (25" long)
-G2 (40" long)
J411 J262
Function Pin # Pin # Comments
Pump Data In 1 1
Pump Data Out 2 2
Key - 3

R18695-G1 Ribbon Cable (CRIND)

J801 P801
Function Pin # Pin # Comments
Data 1-16 1-16
+5V 18 18
Ground 20 20
Cash PPU (output) 22 22
Credit PPU (output) 24 24
Money Decimal Point 25 25
Master Reset (input) 26 26
Volume Decimal Point 27 27
RAM Reset (input) 28 28
PPU Decimal Point 29 29
Heater Left Front (input) 30 30
Main Enable 31 31
Heater L. Rear (input) 32 32
Heater R. Rear (input) 33 33
Heater R. Front (input) 34 34

R18696-G1 Cable
J702A J404
Function Pin # Pin # Comments
AC(H) 1 1 1 20” Long
STP/Motor 1 2 2
Ground 5 - E2
STP/Motor 2 8 3
AC(H) 2 9 4

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-17
R18820-G1 Cable (LCD Power Supply)
Function J709 F4-1 E6 Comments
115/120VAC (HOT) 1 X -
Ground 2 - X
Not Used 3 - -

R18824-G1, -G2 Ribbon Cable

J123 J125
Function Pin # Pin # Comments
Display Data 1-6 1-6
Key 7 7
Display Data 8-11 8-11
+5V 12 12
Ground 15 15

R18840-G1 Cable (Grade Select Switches to Customer Interface)

J134 J126
Function Pin # Pin # Comments
Common (Switch 1-3) 5 5
Common (Switch 4-6) 2 2
Switch 1 & 4 3 3
Switch 2 & 5 1 1
Switch 3 & 6 4 4

R18843-G1 Ribbon Cable (Main Display to Customer Interface)

J120 J804
Function Pin # Pin # Comments
Display Data 1-6 1-6
Display I.D. 7 7
[PPU Comma] 8 8
[PPU Decimal Point] 9 9
Display Data 10-13 10-13
+5V 14 14
Display Data 15-18 15-18
Ground 19 19
Display Data 20 20

Page 8-18 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
R18856 Ribbon Cable (Display to Logic CRIND)
-G1 (12" long)
-G2 (38" long)
J851 J252
Function Pin # Pin # Comments
Display Segment Data 1-28 1-28
Comma 29 29
Decimal Point 31 31
Display Segment Data 32-40 32-40

R18944 Ribbon Cable

-G1 (22-1/2" long)
-G2 (32-1/2" long)
-G3 (48-1/2" long)
J412/ J612/
Function J413 J613 Comments
Data 1-34 1-34 (with the following exceptions)
AC 14 14
A4.8Khz 23 23
Ground 26 26
+5V 28 28

R18953-G1 Cable
P135 J137
Function Pin # Pin # Comments
Front/Rear Lamp Return 1 1 1
Front/Rear Lamp Return 2 2 2
Front/Rear Lamp Return 3 3 3
Front/Rear Lamp Return 4 4 4
Front/Rear Lamp Return 5 5 5
14VAC 6 6

R18996-G1 Cable (Adapter Valve Driver to Grade Select)

P124 P124B
Function Pin # Pin # Comments
12VAC Return 2 2
12VAC Feed 1 1

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-19
R19015-G2 Cable (Totalizer Switch and Cable)
S1 J802
Function Pin # Pin # Comments
Calibrate No 1 30
Ground 2 20
Calibrate NC 3 32

R19023-G2 Ribbon Cable (Logic to Manager Keypad)

J203 J901
Function Pin # Pin # Comments
Power 1-10 1-10

R19035-G1 Cable (AC Power CRIND)

J410 J560
Function Pin # Pin # Comments
AC Neutral 1 1
AC Hot 2 2
Ground 3 3

R19036-G1 Cable (Two-Wire CRIND)

P411 J556
Function Pin # Pin # Comments
Data In 1 1
Data Out 2 4
Key - 3

R19111-G1 Cable (AC Power CRIND)

P560 To
Function Pin # Wire Comments
AC Neutral 1 FL1-3
AC Hot 2 FL1-1
Ground 3 E1

R19117-G2 Cable (Regulator to Cutter B Side, CRIND)

J563 J721
Function Pin # Pin # Comments
+24V 3 3
Ground 4 4

Page 8-20 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
R19118 Dedicated Cable (Regulator/Cutter A Side, CRIND)
-G1 (25" long) (obsolete)
-G2 (34" long) (obsolete)
J566 J721
Function Pin # Pin # Comments
1 1
3 2
4 3
5 4

R19119-G2 Cable (Regulator to Printer A Side, CRIND)

J571 J722 J723 J724 J725
Function Pin # Pin # Pin # Pin # Pin # Comments
+5V 1 - 1 - -
Paper Jam 2 - 2 - -
Ground 3 - 3 - -
Door Shut 4 - - - 2
Ground 5 - - - 1
Paper Feedback 6 2 - - -
+5V 9 1 - - -
Paper Low 10 - - 2 -
Ground 11 - - 1 -

R19120-G1, -G2 Cable (Regulator to Printer B Side, CRIND)

J572 J722 J723 J724 J725
Function Pin # Pin # Pin # Pin # Pin # Comments
+5V 1 - 1 - -
Paper Jam 2 - 2 - -
Ground 3 - 3 - -
Door Shut 4 - - - 2
Ground 5 - - - 1
Paper Feedback 6 2 - - -
+5V 9 1 - - -
Paper Low 10 - - 2 -
Ground 11 - - 1 -

R19121-G1 Cable (Regulator to Logic A Side, CRIND)

J266A J569
Function Pin # Pin # Comments
Paper Low 8 8
Paper Jam 7 7
Cutter Fail 6 6
Door Jam 5 5
Paper Feedback Jam 4 4
Ground 3 3
Key 2 2
Temperature Sense 1 1

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-21
R19122-G1 Ribbon Cable (Printer Controller to Printer CRIND)
J1 CN7
Function Pin # Pin # Comments
Printer Data 1-26 1-26

R19123 Cable (Regulator to Printer Controller A Side, CRIND)

-G1 (12" long)
-G2 (23" long)
J561 J562 CN3 CN4
Function Pin # Pin # Pin # Pin # Comments
+24V - 1-4 - 1-4
Ground - 5-8 - 5-8
Key 6 10 - -

+5V 1 - 1 -

Ground 2 - 2 -

+24V 4 - 4 -

R19124-G1, -G2 Cable (Regulator to Printer B Side, CRIND)

-G1 (34" long)
-G2 (15" long)
J564 J565 CN3 CN4
Function Pin # Pin # Pin # Pin # Comments
+24V - 1-4 - 1-4
Ground - 5-8 - 5-8
Key 6 10 - -

+5V 1 - 1 -

Ground 2 - 2 -

+24V 4 - 4 -

R19125-G1 Ribbon Cable (Logic to Printer Controller CRIND)

J257 CN6
Function Pin # Pin # Comments
Logic Data 1-8 2-17 2-17 All even number pins are ground
[DTSB] 1 1
[ACK] 19 19
[Busy] 21 21
PE 23 23
Vcc 25 25
[INPRM] 26 26
Key 27 27
[Fault] 28 28
Feed 29 29

Page 8-22 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
R19126-G1 Cable (Regulator to Logic B Side, CRIND)
J266B J570
Function Pin # Pin # Comments
Paper Low 8 8
Paper Jam 7 7
Cutter Fail 6 6
Door Jam 5 5
Paper Feedback Jam 4 4
Ground 3 3
Key 2 2
Temperature Sense 1 1

R19130 Cable (Regulator to Printer Heater A Side, CRIND)

-G1 (17" long)
-G2 (27" long)
J276 To
Function Pin # Wire Comments
Power 1 TB3-1
Power 2 TB3-3

R19135-G1, -G2 Cable (Keypad to Logic CRIND)

J253 J902
Function Pin # Pin # Comments
Key Return 0 1 1 G1=42” G2=14-1/2”
Key Return 1 2 2
Key Return 2 3 3
Key Return 3 4 4
Key 5 5
Key Scan 0 6 6
Key Scan 1 7 7
Key Scan 2 8 8
Key Scan 3 9 9
Key Scan 4 10 10

R19144-G1 Cable (Two-Wire Data, used on the CRIND™ Option)

J556 J402A P402A J262
Function Pin # Pin # Pin # Pin # Comments
Data In 1 1 - -

Key 3 - - 3
Data Out 4 2 - -
- - 1 1
- - 2 2

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-23
R19145-G1 Cable (Regulator to Logic A Side, CRIND)
J251A J553
Function Pin # Pin # Comments
+5V 1 1
Ground 3 3
Transmit 6 6
Receive 7 7
VB 8 8
+5V Unregulated 9 9
Cut 10 10
+59V Return 11 11
+59V 12 12
Key 5 5

R19146-G1 Cable (Regulator to Logic B Side, CRIND)

J251B J552
Function Pin # Pin # Comments
+5V 1 1
Ground 3 3
Transmit 6 6
Receive 7 7
VB 8 8
+5V Unregulated 9 9
Cut 10 10
+59V Return 11 11
+59V 12 12
Key 5 5

R19147-G2 Cable
J558 J852
Function Pin # Pin # Comments
7.3VAC 1 1
7.3VAC 3 2

R19149-G1 Cable (Display Power, CRIND)

J851 J252
Function Pin # Pin # Comments
Display segments 1-40 1-40

Page 8-24 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
R19203-G1 Cable (Cash/Credit)
A side
J130 J136
Function Pin # Pin # Comments
Column 5 (KA5) 6 1 25” Long
Column 4 (KA4) 8 4
Light Return A1 11 5
Light Return A0 13 7
+14.5 Light Supply 18 6
+14.5 Light Supply 20 6
Row 4 (KD4) 22 3

B side
J130 J136
Function Pin # Pin # Comments
Column 5 (KA5) 6 1 25” Long
Column 4 (KA4) 8 4
Light Return B1 15 7
Light Return B0 17 5
+14.5 Light Supply 18 6
+14.5 Light Supply 20 6
Row 6 (KD6) 26 3

R19206 Ribbon Cable (Programmable Preset)

-G1 (used on The Advantage® series)
J412/
J612 J413
Function Pin # Pin # Comments
K-4 Return 1 1 72” Long
K-3 Return 2 2
K-2 Return 3 3
K-1 Return 4 4
K-4 Feed 5 5
K-3 Feed 6 6
K-2 Feed 7 7
K-1 Feed 8 8
Strobe D5 9 9
Strobe D4 10 10
Strobe D3 11 11
Strobe D2 12 12
Strobe D1 13 13
C-V 14 14
Beeper 15 15
Data 3 16 16
Data 2 17 17
Data 1 18 18
Data 0 19 19
DP3 20 20
DP2 21 21
DP1 22 22
4.8KHZ 23 23
Ground 26 26
VCC 28 28

Continued

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-25
R19206 Ribbon Cable (Programmable Preset), continued
-G2 (used on MPD® series)
J412/
J413 J612
Function Pin # Pin # Comments
K4 Return 1 1 72” Long
K3 Return 2 2
K2 Return 3 3
K1 Return 4 4
K4 Feed 5 5
K3 Feed 6 6
K2 Feed 7 7
K1 Feed 8 8
Strobe D5 9 9
Strobe D4 10 10
Strobe D3 11 11
Strobe D2 12 12
Strobe D1 13 13
C-V 14 14
Beeper 15 15
Data 3 16 16
Data 2 17 17
Data 1 18 18
Data 0 19 19
DP 3 20 20
DP 2 21 21
DP 1 22 22
3.84 KH 23 23
Ground 26 26
VCC 28 28

R19248 Ribbon Cable (CRIND Adapter)

-G1 (used on CRIND™ option)
J402B P402B P402C P405
Function Pin # Pin # Pin # Pin # Comments
Data in 1 1 - - Two-wire
Data out 2 2 - - Two-wire
Data in 3 - 1 - Generic four-wire
Data out 4 - 2 - Generic four-wire
Sensor + 5 - - 1 Vapor sense
Sensor - 6 - - 2 Vapor sense

R19255 Cable (Key Control)

-G1 (obsolete)
P131 J141
Function Pin # Pin # Comments
Ground 1 20 24” Long
Authorize A 3 33
Authorize B 3 34

Page 8-26 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
R19281 Ribbon Cable
-G1 (used on T17401 and T17613 – blenders only)
J205 J102 J411
Function Pin # Pin # Pin # Comments
MOD Output Spare 1 1 1 -

Control Data Out D0 2 2 -

MOD Output Spare 2 3 3 -

Control Data Out D1 4 4 -

MOD Output Spare 3 5 5 -

Control Data Out D2 6 6 -

MOD Output Spare 4 7 7 -

Control Data Out D3 8 8 -

MOD Output Spare 5 9 9 -

Control Data Out D4 10 10 -

B Side Enable 11 11 -

Control Data Out D5 12 12 -

MOD Output Spare 6 13 13 -

Control Data Out D6 14 14 -

A Side Enable 15 15 -

Control Data Out D7 16 16 -

Pump Handle Out Spare 3 17 17 -

Hyd. Data Out D7 18 18 -

Pump Handle Out Spare 4 19 19 -

Hyd. Data Out D6 20 20 -

Pump Handle B2 21 21 -

Hyd. Data Out D5 22 22 -

Pump Handle B1 23 23 -

Hyd. Data Out D4 24 24 -

Pump Handle Out Spare 2 25 25 -

Hyd. Data Out D3 26 26 -

Pump Handle Out Spare 1 27 27 1

Hyd. Data Out D2 28 28 2
Pump Handle Out A2 29 29 3
Hyd. Data Out D1 30 30 4
Pump Handle Out A1 31 31 5
Hyd. Data Out D0 32 32 6
N.C. 33 33 7
TXDB 34 34 8
Pulser input data B2 35 35 9
RXDB 36 36 10
Pulser input [data] B2 37 37 11
Light Supply (+14.5V) 38 38 12
NC 39 39 13

Continued

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-27
R19281 Ribbon Cable (continued)
J205 J102 J411
Function Pin # Pin # Pin # Comments
Ground 40 40 14
Two-Wire [RXDA] 41 41 15
+5V 42 42 16
Two-Wire [TXDA] 43 43 17
Pulser Input [Data] B4 44 44 18
Spare 45 45 19
Pulser input data B4 46 46 20
Hyd. Data Ready (STB) 47 47 21
Pulser input [data] B3 48 48 22
Control Data (ACK) 49 49 23
Pulser input data B3 50 50 24
STP 1 Control 51 51 25
STP 2 Control 52 52 26
STP 3 Control 53 53 27
STP Control Spare 54 54 28
Buzzer 55 55 29
Spare 56 56 30
Control Data Ready (STB) 57 57 31
Hyd. Data (ACK) 58 58 32
N.C. 59 59 33
N.C. 60 60 34

-G1 (used on T17401 and T18687–non blenders)

J205 J102 J411
Function Pin # Pin # Pin # Comments
Main Valve B4 1 1 -
Slowdown Valve A1 2 2 -
Main Valve B3 3 3 -
Slowdown Valve A2 4 4 -
Main Valve B2 5 5 -
Slowdown Valve A3 6 6 -
Main Valve B1 7 7 -
Slowdown Valve A4 8 8 -
Slowdown Valve B4 9 9 -
Main Valve A1 10 10 -
Slowdown Valve B3 11 11 -
Main Valve A2 12 12 -
Slowdown Valve B2 13 13 -
Main Valve A3 14 14 -
Slowdown Valve B1 15 15 -
Main Valve A4 16 16 -
Pump Handle B4 17 17 -

Continued

Page 8-28 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
R19281 Ribbon Cable (continued)
J205 J102 J411
Function Pin # Pin # Pin # Comments
Pulser Input [Data] A4 18 18 -
Pump Handle B3 19 19 -
Pulser Input Data A4 20 20 -
Pump Handle B2 21 21 -
Pulser Input [Data] A3 22 22 -
Pump Handle B1 23 23 -
Pulser Input Data A3 24 24 -
Pump Handle A4 25 25 -
Pulser Input [Data] A2 26 26 -
Pump Handle A3 27 27 1
Pulser Input Data A2 28 28 2
Pump Handle A2 29 29 3
Pulser Input [Data] A1 30 30 4
Pump Handle A1 31 31 5
Pulser Input Data A1 32 32 6
NC 33 33 7
Two-Wire TXDB 34 34 8
Pulser Input Data B2 35 35 9
Two-Wire RXDB 36 36 10
Pulser Input [Data] B2 37 37 11
Light Supply (+14.5V) 38 38 12
NC 39 39 13
Ground 40 40 14
Two-Wire [RXDA] 41 41 15
+5V 42 42 16
Two-Wire [TXDA] 43 43 17
Pulser Input [Data] B4 44 44 18
Spare 45 45 19
Pulser Input Data B4 46 46 20
Pulser Input Data B1 47 47 21
Pulser Input [Data] B3 48 48 22
Pulser Input [Data] B1 49 49 23
Pulser Input Data B3 50 50 24
STP 1 Control 51 51 25
STP 2 Control 52 52 26
STP 3 Control 53 53 27
STP 4 Control 54 54 28
Buzzer 55 55 29
Spare 56 56 30
Spare 57 57 31
Spare 58 58 32
NC 59 59 33
NC 60 60 34

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-29
R19527 Ribbon Cable (Calibration Switch)
-G1 (used on Salesmaker™ series with LCDs)
J204 P204A P802
Function Pin # Pin # Pin # Comments
Main Data 1-8 1-8 1-8
Comma Control 11 11 11
Debit Strobe 12 12 12
Credit Strobe 13 13 13
Cash Strobe 14 14 14
DS1 15 15 15
DS0 16 16 16
Strobe 17 17 17
+5V 18 18 18
Strobe 19 19 19
Ground 20 20 20
Strobe 21 21 21
Stop B 22 22 22
Strobe 23 23 23
Stop A 24 24 24
Money Decimal Point 25 25 25
RAM Clear 26 26 26
Volume Decimal Point 27 27 27
PPU Decimal Point 29 29 29
Main Enable 31 31 31
Keylock A 33 33 33
Keylock B 34 34 34

R19542 Cable (Pump Stop/Call Button)

-G1 (used on pump stop button option)
-G2 (used on pump stop button, right options door)
-G3 (used on pump call button option)
J141 S1-C S1-NO
Function Pin # Pin # Pin # Comments
Ground 20 X -

Stop B 22 - X
Stop A 24 - X

Page 8-30 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
R19665 Ribbon Cable
-G1 (used on Vapor Recovery option)
-G2 (used on Vapor Recovery Retrofit option)
J105 J1X03
Function Pin # Pin # Comments
Pulser B1 1 1
Pulser B2 2 2
Loop 3 3
Loop 4 4
Tach A 5 5
Tach B 6 6
Pulser A2 7 7
Pulser A1 8 8
Valve B4 9 9
Valve B3 10 10
Valve B2 11 11
Valve B1 12 12
Valve A2 13 13
Valve A3 14 14
Valve A4 15 15
Valve A1 16 16

R19666 Ribbon Cable

-G1 (used on Vapor Recovery option)
-G2 (used on Vapor Recovery Retrofit option - Gas & Oil Resistant)
J105 J1X03
Function Pin # Pin # Comments
SSR DC PWR 1 1
SSR DC PWR 2 2
SSR DC PWR 3 3
SSR DC PWR 4 4
Loop In 5 5
Loop Out 6 6
Enable A 7 7
Valve A1 8 8
Valve A2 9 9
Valve A3 10 10
Valve A4 11 11
Enable B 12 12
Valve B1 13 13
Valve B2 14 14
Valve B3 15 15
Valve B4 16 16
Ground 17 17
Ground 18 18
Ground 19 19
Ground 20 20

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-31
R19667 Ribbon Cable
-G1 (Used on Vapor Recovery Option)
-G2 (Used on Vapor Recovery Retrofit Option)
J1102 J1002
Function Pin # Pin # Comments
+12V 26-28 26-28
Ground 29-31 29-31
-12V 32-34 32-34

R19672 Cable (Multiplex Power)

-G1 (used on vapor recovery option)
J1005 J1305
Function Pin # Pin # Comments
+12V Unregulated 1 1
Ground 2 2

R19674 Cable (VaporVac Power)

-G1 (used on VaporVac® retrofit)
P404 J1038
Function Pin # Pin # Comments
115VAC (H) 1 1
115VAC (N) 2 2
Ground - 3

R19675 Cable
-G1 (used on vapor recovery option)
J1307 J1037
Function Pin # Pin # Comments
From Hyd. Conduit 1 1
From Hyd. Conduit 2 2

R19679 Cable
-G1 (used on The Advantage® series VaporVac retrofit)
J1307 J1037
Function Pin # Pin # Comments
From Hyd. Conduit 1 1
From Hyd. Conduit 2 2

R19699 Cable
-G1 (used on vapor recovery retrofit kit)
J1306 J1106
Function Pin # Pin # Comments
NC 1 1
Ground 2 2
Stop B 3 3
Stop A 3 4

Page 8-32 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
R19708 Cable (Cash Acceptor-Splitter)
-G1 (used on cash acceptor option)
P150 FL1-4 FL1-5
Function Pin # Pin # Pin # Comments
AC hot 1 X -
AC neutral 2 2 X
AC hot 3 X -
AC neutral 4 4 X

R19826 Cable (Coil Adapter)

-G1 (used for two-stage coil, dedicated wire)
P1 P2
Function Pin # Pin # Comments
Slowdown valve 1 1
Main valve 2 2
AC neutral 3 3

-G2 (used for blender coil, dedicated wire)

P1 P2
Function Pin # Pin # Comments
Slowdown valve 1 1
Main valve 2 2

-G3 (used for two-stage coil, ribbon cable)

P1 J2
Function Pin # Pin # Comments
Slowdown valve 1 1
Main valve 2 2
AC neutral 3 3

-G4 (used for blender coil, ribbon cable)

P1 J2
Function Pin # Pin # Comments
Slowdown valve 1 1
Main valve 2 2

R19936-G1 Cable (Controller to PPP)

J411 J201
Function Pin # Pin # Comments
TXDB 8 3
RXDB 10 4
Ground 14 10
+5V 16 6
[SYS Reset] 33 2

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-33
R19939-G1 Cable (Controller to Interface)
J206 J306
Function Pin # Pin # Comments
+14.5V 1 1
+14.5V 2 2
Ground 3 3
Ground 5 5

R19949 Dedicated Cable (Display Controller Power)

Used on H111B LCD Retrofit kit (K94061-xx)
-G1 P13, 9 position connector
-G2 P13, 9 position locking connector
P13 J803
Function Pin # Pin # Comments
6 2
- 4 P1
7 5
8 - J1
9 6

R19951-G1 Cable
Controller to Operator Keypad
J203 J901
Function Pin # Pin # Comments
Ground 1 1 Controller to keypad
Switch transmit signal 3 2 2 Controller to keypad
Switch receive signal 0 3 3 Controller to keypad
Switch transmit signal 2 4 4 Controller to keypad
Switch receive signal 1 5 5 Controller to keypad
Switch transmit signal 0 6 6 Controller to keypad
Switch receive signal 2 7 7 Controller to keypad
Switch transmit signal 1 8 8 Controller to keypad
Switch receive signal 3 9 9 Controller to keypad

Controller to Interface
J207 J307
Function Pin # Pin # Comments
Slowdown valve A1 1 1 Controller to interface
Main valve A1 2 2 Controller to interface
Slowdown valve B1 3 3 Controller to interface
Main valve B1 4 4 Controller to interface
STP 1 5 5 Controller to interface
STP 2 6 6 Controller to interface
14.5V 9 9 Controller to interface
Ground 10 10 Controller to interface

Page 8-33.A MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
R19952-G1 Cable (Controller to Interface)
J205 J305
Function Pin # Pin # Comments
Buzzer A 1 1
Data A1 2 2
[Data A1] 3 3
Data B1 4 4
[Data B1] 5 5
Pump handle A1 6 6
Pump handle B 7 7
5V 8 8
5V 9 9
5V 10 10
5V 11 11
Key 12 12
Ground 13 13
Ground 14 14
Ground 15 15
14.5V 16 16

R19956 Dedicated Cable (Totalizer)

-G1 (used on Salesmaker SM-HG)
J406 J922A/B
Function Pin # Pin # Comments
1 A-1
2 B-1
4 A-2
5 B-2

R20210 Ribbon Cable

-G1 (30" long)
J606 J308A/B
Function Pin # Pin # Comments
3 A-1/B-1
4 A-2/B-2

-G2 (26" long)

J606 J502
Function Pin # Pin # Comments
1 1
3 2

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-33.B
R20311-G1 Ribbon Cable (Grade Select Interface)
J202 J202A
Function Pin # Pin # Comments
Light return A6 1 1
Column 7 (KA7) 2 2
Light return A5 3 3
Column 6 (KA6) 4 4
Light return A4 5 5
Column 6 (KA5) 6 6
Light return A3 7 7
Column 6 (KA4) 8 8
Light return A2 9 9
Column 6 (KA8) 10 10
Light return A1 (Tot. 2) 11 11
Key 12 12
Light return A1 (Tot. 1) 13 13
Ground 14 14
Light return A1 (Tot. 3) 15 15
Ground 16 16
Light return A1 (Tot. 4) 17 17
+14.5 light supply 18 18
Light return B2 19 19
+14.5 light supply 20 20
Light return B3 21 21
Row 4 (KD4) 22 22
Light return B4 23 23
Row 4 (KD5) 24 24
Light return B6 25 25
Row 4 (KD6) 26 26
Light return B5 27 27
Row 4 (KD7) 28 28
Spare 29 29
N/C 30-33 30-33
+5V 34 34

R20384 Dedicated Cable

-G1 (used on The Advantage® 4x4)
J308 J308A J308B
Function Pin # Pin # Pin # Comments
24 VAC Feed 1 1 1
24 VAC Return 2 2 2

Page 8-33.C MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
R20412 Dedicated Cable (Two-wire)
-G1 (used on Legacy®)
J208 P402
Function Pin # Pin # Comments
Data Out 1 2
Data In 3 3

R20421 Dedicated Cable (Backlight Adapter)

-G1 (used on The Advantage® 4x4)
J302 P302A
Function Pin # Pin # Comments
5 VAC Feed 1 1, 4
5 VAC Return 2 3, 6

R20433 Dedicated Cable (Valve Coil)

-G1 (used on Optimum™ units)
Function P309 A/B Comment
SVA_3 A-1 A3-1
MVA_3 A-2 A3-2
Neutral A-3 A3-3
SV_A2 A-4 A2-1
MVA_2 A-5 A2-2
Neutral A-6 A2-3
SV_A1 A-7 A1-1
MVA_1 A-8 A1-2
Neutral A-9 A1-3
SVA_1 B-1 B1-1
MVB_1 B-2 B1-2
Neutral B-3 B1-3
SVA_2 B-4 B2-1
MVB_2 B-5 B2-2
Neutral B-6 B2-3
SVA_3 B-7 B3-1
MVB_3 B-8 B3-2
Neutral B-9 B3-3

R20456 Dedicated Cable (Power)

-G1 (used on Optimum™ units)
Function J310 P604 Comments
STP Feed 4 1
Neutral 2 2 LMP-N
Hot 1 4 LMP-H

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-33.D
R20457 Dedicated Cable (STP)
-G1 (used on Optimum™ units)
Function P307 P403 Comments
STP 1 1 1
STP 2 3 2
STP 3 5 3

R20460-G1 Dedicated Cable (Power Supply Interface)

Used with K94441-01, Combined Power Supply Replacement kit.
P601 J601 P604 J604
Function Pin # Pin # Pin # Pin # Comments
1 3 - -
2 2 - -
3 1 - -
4 - 2 -
5 - 4 -
- - 1 x

Page 8-33.E MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-33.F
T16180-G3 Cable
P601 T1 B1 R1 E1 FL1 F1 F2
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Pin #
Ground 1 - - - X - - -
115VAC Neutral 2 - - - - 1 - -
115VAC Hot 3 - - - - - X -
115VAC Neutral 4 - - - - - - -
115VAC Hot 5 6 - - - 4 - -
115VAC Feed 6 3 - - - - - -
115VAC Feed 7 - - - - - - -
115VAC Return 8 4 - - - - - -
115VAC Return 9 4 - - - - - -
60VAC Feed 10 3 - - - - - -
60VAC Return 11 5 - - - - - -
Battery + 12 - - - - - - 1
Load + 13 - - 1 - - - -
Load Ground 14 - - 2 - - - -
Battery Ground 15 - X - - - - -

Page 8-34 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
T16259-G2 Cable
P401 J101 J702 P101 J103
Function Pin # Pin # Pin # Pin # E1 WT-1 WT-2 Pin #
AC Hot 115/230VAC 1 - - 3 - - - -
AC Neutral 115/230VAC 2 - - 2 - - - -
Ground 3 - - - X - - -
AC Hot 115/230VAC 4 - - - - X - -
AC Neutral 115/230VAC 5 - - - - - X -
Main Valve A4 7 - - - - - - 36
STP 1 8 - 14 - - - - -
Slowdown Valve A4 9 - - - - - - 33
STP 2 10 - 7 - - - - -
STP 3 12 - 3 - - - - -
Pump Handle Return A1 13 8 - - - - - -
Pump Handle Return A2 14 10 - - - - - -
Pump Handle Return A3 15 7 - - - - - -
Pump Handle Return B1 16 12 - - - - - -
Pump Handle Return B2 17 11 - - - - - -
Pump Handle Return B3 18 9 - - - - - -
Data In 19 23 - - - - - -
Data Out 20 24 - - - - - -
Pulser Data A1 22 33 - - - - - -
Pulser Data A2 23 29 - - - - - -
Pulser Data A3 24 25 - - - - - -
Pulser Data B1 25 28 - - - - - -
Pulser Data B2 26 30 - - - - - -
Pulser Data B3 27 36 - - - - - -
(Pulser Data A1) 29 35 - - - - - -
(Pulser Data A2) 30 31 - - - - - -
(Pulser Data A3) 31 27 - - - - - -
(Pulser Data B1) 32 34 - - - - - -
(Pulser Data B2) 33 32 - - - - - -
(Pulser Data B3) 34 26 - - - - - -
STP 4 36 - 2 - - - - -

Continued

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-35
T16259-G2 Cable (continued)
P402 J103 J504 J101
Function Pin # Pin # Pin # Pin # Comments
Slowdown Valve A1 1 28 - -
Main Valve A1 2 21 - -
Slowdown Valve A2 3 25 - -
Main Valve A2 4 20 - -
Slowdown Valve A3 5 24 - -
Main Valve A3 6 17 - -
Slowdown Valve B1 7 16 - -
Main Valve B1 8 9 - -
Slowdown Valve B2 9 13 - -
Main Valve B2 10 8 - -
Slowdown Valve B3 11 12 - -
Main Valve B3 12 3 - -
Pulser Feed A1 +150VAC 15 - 1 -
Pulser Feed A2 +150VAC 16 - 3 -
Pulser Feed A3 +150VAC 17 - 5 -
Pulser Feed B2 +150VAC 19 - 4 -
Pulser Feed B3 +150VAC 20 - 6 -
Pulser Feed B1 +150VAC 21 - 2 -
Pulser Feed A1 Ground 22 - 17 -
Pulser Feed A2 Ground 23 - 19 -
Pulser Feed A3 Ground 24 - 21 -
Pulser Feed B2 Ground 26 - 20 -
Pulser Feed B3 Ground 27 - 22 -
Pulser Feed B1 Ground 28 - 18 -
+12VAC Pump Handle A1 29 - - 13
+12VAC Pump Handle B1 30 - - 14
+12VAC Pump Handle A2 31 - - 15
+12VAC Pump Handle A3 33 - - 17
+12VAC Pump Handle B3 34 - - 18
+12VAC Pump Handle B2 35 - - 16
Slowdown Valve B4 36 29 - -
Main Valve B4 37 32 - -

Continued

Page 8-36 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
T16259-G2 Cable (continued)
P403 J601 J602 J103 J104 J504 J502
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Comments
Pulser Data A4 10 - - - 9 - -
(Pulser Data A4) 11 - - - 10 - -
Pulser Data B4 12 - - - 7 - -
(Pulser Data B4) 13 - - - 6 - -
Pulser Feed A4 +150VAC 14 - - - - 7 -
Pulser Feed B4 +150VAC 15 - - - - 6 -
Pulser Feed A4 Ground 16 - - - - 23 -
Pulser Feed B4 Ground 17 - - - - 24 -
+12V Pump Handle Feed B4 18 - - - 2 - -
Pump Handle Feed Return A4 19 - - - 6 - -
Pump Handle Feed Return B4 20 - - - 5 - -
+12V Pump Handle Feed A4 21 - - - 1 - -
+115VAC Hot - 5 - 1 - - -
+24VAC Feed - 6 4 - - - -
+24VAC Feed - 7 8 - - - -
+24VAC Return - 8 3 - - - -
+24VAC Return - 9 5 - - - -
+60VAC Feed - 10 - - - - 1
+60VAC Return - 11 - - - - 2
Battery+ - 12 - - - - 5
Load+ - 13 - - - - 4
Load Ground - 14 - - - - 7
Battery Ground - 15 - - - - 6
+24VAC Return - - 1,3 - - - -
+24VAC Feed - - 2,4 - - - -
+24VAC Return - - 5,6 - - - -
+24VAC Feed - - 6,7 - - - -

T16259-G2 (continued)
J701 J101 J103 J702 J601 J604
Function Pin # Pin # Pin # Pin # Pin # Pin # Comments
STP 1 1 2 - - - -
+12VAC 2 6 - - - -
STP 2 3 4 - - - -
STP 3 5 1 - - - -
STP 4 6 3 - - - -
+115VAC - - 40 - - 7
+115/230VAC Hot - - - 11 - 1

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-37
T16349-G1 Cable (Display Power)
J302 P132A P132B P602 J304 Pin
Function Pin # Pin # Pin # Pin # # Comments
+39VDC/+175VDC 1 - 7 - -
Ground 3 - 9 - -
3.2VAC Feed 5 - - 4 -
3.2VAC/24VAC Return 7 - - 3 -
+39VDC/+175VDC 2 7 - - -
Ground 4 9 - - -
3.2VAC Feed 6 - - 2 -
3.2VAC/24VAC Return 8 - - 1 -
3.2VAC/24VAC Return - 1 - 1 -
3.2VAC Feed - 2 - - 8
3.2VAC Feed - 4 - 2 -
3.2VAC/24VAC Return - 6 - 5 -
+39VDC/+175VDC - 8 - - 2
Ground - 10 - - 4
Ground - 14 - - - E2
3.2VAC/24VAC Return - - 1 3 -
3.2VAC Feed - - 2 - 7
3.2VAC Feed - - 4 4 -
3.2VAC/24VAC Return - - 6 6 -
+39VDC/+175VDC - - 8 - 1
Ground - - 10 - 3
Ground - - 14 - - E2
3.2VAC/24VAC Return - - - 5 10
3.2VAC/24VAC Return - - - 6 9

T16350-G1 Cable (Display Power)

J802 P132A/B J122A-F
Function Pin # Pin # Pin # Notes
+39VDC/+175VDC 1 7 - 30” Long
Ground 2 9 -
3.2VAC Feed/24VAC Feed 3 4 -
3.2VAC Return/24VAC Return 4 1 -
3.2VAC Feed/24VAC (Switched) 5 - 3
3.2VAC Feed/24VAC (Switched) - 2 3
3.2VAC/24VAC Return - 6 4
+39VDC/+175VDC - 8 1
Ground - 10 2
Ground - 14 - E3

Page 8-38 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
T16351-G1 Ribbon Cable
J204 J801A/B
Function Pin # Pin # Comments
Main Data 1-16 1-16 70” Long
Strobe 17 17
+5V 18 18
Strobe 19 19
Ground 20 20
Strobe 21 21
[Cash PPU St.] (Output) 22 22
Strobe 23 23
[Credit PPU St.] (Output) 24 24
Money Decimal Point 25 25
[Master Reset] (Input) 26 26
Volume Decimal Point 27 27
[RAM Reset] (Input) 28 28
PPU Decimal Point 29 29
[Heater Left Front] (Input) 30 30
Main Enable 31 31
[Heater Left Rear] (Input) 32 32
[Heater Right Rear] (Input) 33 33
[Heater Right Front] (Input) 34 34

T16353-G1 Ribbon Cable

J804 J121
Function Pin # Pin # Comments
Data 1-6 1-6 55” Long
Display ID 7 7
[PPU Comma] 8 8
[PPU Decimal Point] 9 9
Data 10-13 10-13
+5V 14 14
PPU ST 15 15
[A5] 16 16
[A4] 17 17
[A3] 18 18
Ground 19 19
[A2] 20 20

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-39
T16403 Cable (Display Power)
-G3 (used on Highline™ with SIDs)
J802 J802 J802 J802
J302 A2 B2 A1 B1 P602
Function Pin # Pin # Pin # Pin # Pin # Pin # Comments
+39/+175VAC 1 - 1 - 1 -
+39/+175VAC 2 1 - 1 - -
Ground 3 - 2 - 2 -
Ground 4 2 - 2 - -
3.2VAC/24VAC Feed 5 - 3 - 3 4
3.2VAC/24VAC Feed 6 3 - 3 - 8
3.2VAC/24VAC Return 7 - 4 - 4 3
3.2VAC/24VAC Return 8 4 - 4 - 5

T16412-G1 Ribbon Cable

P204 J800A J800B J801
Function Pin # Pin # Pin # Pin # Comments
Main Data 1-16 1-16 1-16 1-16
Strobe 17 17 17 17
+5VAC 18 18 18 18
Strobe 19 19 19 19
Ground 20 20 20 20
Strobe 21 21 21 21
(Cash PPU ST Output) 22 22 22 22
Strobe 23 23 23 23
(Credit PPU ST Output) 24 24 24 24
Money Decimal Point 25 25 25 25
(Master Reset Input) 26 26 26 26
Volume Decimal Point 27 27 27 27
(RAM Reset Input) 28 28 28 28
PPU Decimal Point 29 29 29 29
(Heater Left Front Input) 30 30 30 30
Main Enable 31 31 31 31
(Heater Left Rear Input) 32 32 32 32
(Heater Right Rear Input) 33 33 33 33
(Heater Right Front Input) 34 34 34 34

Page 8-40 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
T16503-G1 Cable (Main Display Power)
J133A J133B J802A J802B J304 J302 P602
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Comments
24VAC Return - 4 - - - - 6
24VAC Return 4 - - - - - 1
24VAC Feed - 3 - 5 - - -
24VAC Return - - - 4 - - 3
24VAC Feed - - - 3 - - 4
24VAC Feed 3 - 5 - - - -
24VAC Return - - 4 - - - 5
24VAC Feed - - 3 - - - 8
24VAC Return 4 - - - 10 - -
24VAC Return - 4 - - 9 - -
24VAC Feed 3 - - - 8 - -
24VAC Feed - 3 - - 7 - -
Ground 2 - - - 4 - -
Ground - 2 - - 3 - -
+175VAC 1 - - - 2 - -
+175VAC - 1 - - 1 - -
24VAC Return - - - - - 8 3
24VAC Return - - - - - 7 5
24VAC Feed - - - - - 6 4
24VAC Feed - - - - - 5 8
Ground - - - 2 - 4 -
Ground - - 2 - - 3 -
+175VAC - - - 1 - 2 -
+175VAC - - 1 - - 1 -

T16504 Cable (PPU Power)

-G1 (used on MPD®-1, three-grade)
-G2 (used on MPD®-1, four grade)
P133 J122-1 J122-2 J122-3 J122-4
Function Pin # Pin # Pin # Pin # Pin # Comments
+39VAC/+175VAC 1 1 1 1 1
Ground 2 2 2 2 2
24VAC Feed 3 3 3 3 3
24VAC Returned 4 4 4 4 4

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-41
T16542 Cable (Cash/Credit & Pump Preset Option)
-G1 (used on Highline™ with SIDs)
J131 J134 J130
Function Pin # Pin # Pin # Comments
Light Return A2/B2 1 - 9,19
Light Return A3/B3 2 - 7,21
Light Return A4/B4 3 - 5,23
Light Return A5/B5 4 - 3,27
Light Return A6/B6 5 - 1,25
+14VAC 6 - 18
Row 5/7 7 - 24,28
Row 4/6 8 5 22,26
Column 6 9 - 4
Column 4 10 7 8
Column 5 11 3 6
Column 7 12 - 2
Light Return A1/B1 - 1 5
+14VAC - 4 20
Light Return A0/B0 - 9 15

T16585 Ribbon Cable (PPU)

-G1 (used on MPD®-1)
P120 J121-1 J121-2 J121-3
Function Pin # Pin # Pin # Pin # Comments
Data D2 1-2 1-2 1-2 1-2
DS 2 3 3 3 3
Data D2 4 4 4 4
DS 2 5 5 5 5
Data D2 6 6 6 6
Key 7 7 7 7
(PPU Comma) 8 8 8 8
(PPU Decimal Point) 9 9 9 9
Data C2 10-13 10-13 10-13 10-13
+5VAC 14 14 14 14
PPU ST 15 15 15 15
A5 16 16 16 16
A4 17 17 17 17
A3 18 18 18 18
Ground 19 19 19 19
A2 20 20 20 20

Page 8-42 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
T16586 Ribbon Cable (PPU)
-G1 (used on MPD®-1, four-grade)
P120 J121-1 J121-2 J121-3 J121-4
Function Pin # Pin # Pin # Pin # Pin # Comments
Data D2 1-2 1-2 1-2 1-2 1-2
DS 2 3 3 3 3 3
Data D2 4 4 4 4 4
DS 2 5 5 5 5 5
Data D2 6 6 6 6 6
Key 7 7 7 7 7
(PPU Comma) 8 8 8 8 8
(PPU Decimal Point) 9 9 9 9 9
Data C2 10-13 10-13 10-13 10-13 10-13
+5VAC 14 14 14 14 14
PPU ST 15 15 15 15 15
(A5) 16 16 16 16 16
(A4) 17 17 17 17 17
(A3) 18 18 18 18 18
Ground 19 19 19 19 19
(A2) 20 20 20 20 20

T16707-G001, -G002 Ribbon Cable

J103 J702
Function Pin # Pin # Comments
B Side Enable 7 7
A Side Enable 8 8
STP 1 9 9
STP 2 10 10
STP 3 11 11
Valve A1 LO 1 13 13
Valve A1 HI 1 15 15
Valve B1 LO 1 17 17
Valve B1 HI 1 19 19
Main Valve A2 21 21
Slowdown Valve A2 22 22
Main Valve B2 23 23
Slowdown Valve B2 24 24
+5V 29 29
+14.5V 30 30
Ground 32 32
Current Limits A1 LO 1 33 33
Current Limits A1 HI 1 35 35
Current Limits B1 LO 1 37 37
Current Limits B1 HI 1 39 39

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-43
T16779-G1 Cable (PPU Display Power)
P133 J122-1 J122-2 J122-3 J122-4 J122-5
Function Pin # Pin # Pin # Pin # Pin # Pin # Comments
+39VAC/+175VAC 1 1 1 1 1 1
Ground 2 2 2 2 2 2
24VAC Switched 3 3 3 3 3 3
24VAC Returned 4 4 4 4 4 4

T16780-G1 Ribbon Cable (PPU Display)

P120 J121-1 J121-2 J121-3 J121-4 J121-5
Function Pin # Pin # Pin # Pin # Pin # Pin # Comments
Data D2 1-2 1-2 1-2 1-2 1-2 1-2
DS 2 3 3 3 3 3 3
Data D2 4 4 4 4 4 4
DS 2 5 5 5 5 5 5
Data D2 6 6 6 6 6 6
Key 7 7 7 7 7 7
(PPU Comma) 8 8 8 8 8 8
(PPU Decimal Point) 9 9 9 9 9 9
Data C2 10-13 10-13 10-13 10-13 10-13 10-13
+5VAC 14 14 14 14 14 14
PPU ST 15 15 15 15 15 15
A5 16 16 16 16 16 16
A4 17 17 17 17 17 17
A3 18 18 18 18 18 18
Ground 19 19 19 19 19 19
A2 20 20 20 20 20 20

T16908 Cable
-G2 (main cable assembly used for Highline™ with SIDs)
-G3 (main cable assembly used for Highline with LCDs)
P1 A P1 B P2 P3 J504 J101 J601 J103
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Pin #
Pulser Return A1 GND 1 - - - 17 - - -
Pulser Feed A1 150VAC 2 - - - 1 - - -
Pulser Data A1 3 - - - - 33 - -
Pulser Data A1 4 - - - - 35 - -
Pulser Return B1 GND - 1 - - 18 - - -
Pulser Feed B1 150VAC - 2 - - 2 - - -
Pulser Data B1 - 3 - - - 28 - -
Pulser Data B1 - 4 - - - 34 - -
115/230VAC Hot - - 2 - - - 3 -
115/230VAC Neutral - - 3 - - - 2 -
Pump Handle Return A1 - - 8 - - 8 - -
12VAC Pump Handle A1 - - 9 - - 13 - -
Slowdown Valve A1 - - 10 - - - - 28
Data In - - 11 - - 23 - -
Data Out - - 12 - - 24 - -
Pump Handle Return B1 - - - 1 - 12 - -
Slowdown Valve B1 - - - 2 - - - 16

Page 8-44 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
T16908 Cable (continued)
-G2 (main cable assembly used for Highline™ with SIDs)
-G3 (main cable assembly used for Highline with LCDs)
P7 P8 J101 J103 J702 P701 P707 J601
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Pin #
Main Valve A1 1 - - 21 - - - -
STP/Motor 1 2 - - - 2 - - -
AC Hot 1 4 - - - 1 - - -
Main Valve B1 - 1 - 9 - - - -
STP/Motor 2 - 2 - - 8 - - -
AC Hot 2 - 4 - - 9 - - -
STP 1 - - 2 - - 3 - -
STP 2 - - 4 - - - 4 -
+12VAC - - 6 - - 6 - -
STP/Motor 1 - - - 33 2 - - -
STP/Motor 2 - - - 36 - 8 - -
+115VAC Hot - - - 40 - - - 5

T16908 Cable (Continued)

-G2 (main cable assembly used for Highline™ with SIDs)
-G3 (main cable assembly used for Highline with LCDs)
J103 P604 J502 J601 J602 J305 *
Function Pin # Pin # Pin # Pin # Pin # Pin # Comments
+115/230VAC Hot 1 1 - - - -
+60VAC Feed - - 1 10 - -
+60VAC Return - - 2 11 - -
+60VAC Feed - - - 10 - 1
+60VAC Return - - - 11 - 2
Load+ - - 3 13 - -
Battery+ - - 5 12 - -
Battery- - - 6 15 - -
Load- - - 7 14 - -
+24VAC Feed - - - 6 4 -
+24VAC Feed - - - 7 8 -
+24VAC Return - - - 8 3 -
+24VAC Return - - - 9 5 -

* For -G3 only.

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-45
T17094 Cable
P401 J702 J601 J101 J103
Function Pin # Pin # Pin # Pin # Pin # To Wire
AC H (115/230V) 1 - 3 - - -
AC N (115/230V) 2 - 2 - - -
AC Ground 3 - 1 - - E1
AC H (115/230V) 4 - - - - WT1
AC N (115/230V) 5 - - - - WT2
STP/MTR 1 8 2 - - - -
STP/MTR 2 10 8 - - - -
Slowdown Valve B4 (STP3) 12 - - - 29 -
Pump Handle Rtn A1 13 - - 8 - -
Pump Handle Rtn A2 14 - - 10 - -
Pump Handle Rtn A3 15 - - 7 - -
Pump Handle Rtn B1 16 - - 12 - -
Pump Handle Rtn B2 17 - - 11 - -
Pump Handle Rtn B3 18 - - 9 - -
Data In (2-Wire 1) 19 - - 23 - -
Data Out (2-Wire 1) 20 - - 24 - -
Pulser Data A1 22 - - 33 - -
Pulser Data A2 23 - - 29 - -
Pulser Data A3 24 - - 25 - -
Pulser Data B1 25 - - 28 - -
Pulser Data B2 26 - - 30 - -
Pulser Data B3 27 - - 36 - -
Pulser [Data] A1 29 - - 35 - -
Pulser [Data] A2 30 - - 31 - -
Pulser [Data] A3 31 - - 27 - -
Pulser [Data] B1 32 - - 34 - -
Pulser [Data] B2 33 - - 32 - -
Pulser [Data] B3 34 - - 26 - -
Ground - 5 - - - E2
115VAC (H) - - 4 - - WT-7
115VAC (N) - - 5 - - WT-5

Continued

Page 8-46 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
T17094 Cable (continued)
J601 J101 J103 J602 J502 P701 P402 P604
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Pin #
24VAC Feed 6 - - 2,4 - - - -
24VAC Feed 7 - - 8 - - - -
24VAC Feed 8 - - 1,3 - - - -
24VAC Feed 9 - - 5,6,7 - - - -
60VAC Feed 10 - - - 1 - - -
60VAC Rtn 11 - - - 2 - - -
VB+ 12 - - - 5 - - -
Load+ 13 - - - 4 - - -
Load- (Ground) 14 - - - 7 - - -
VB- (Ground) 15 - - - 6 - - -
STP 3 - 1 - - - 7 - -
STP 1 - 2 - - - 3 - -
STP 2 - 4 - - - 4 - -
+14.5V Feed to SSR - 6 - - - 6 - -
+14.5V Pump Handle Fd A1 - 13 - - - - 29 -
+14.5V Pump Handle Fd B1 - 14 - - - - 30 -
+14.5V Pump Handle Fd A2 - 15 - - - - 31 -
+14.5V Pump Handle Fd B1 - 16 - - - - 35 -
+14.5V Pump Handle Fd A3 - 17 - - - - 33 -
+14.5V Pump Handle Fd B1 - 18 - - - - 34 -
115/230VAC (H) - - 1 - - - - 1
Main Valve B3 - - 5 - - - 12 -
Main Valve B2 - - 8 - - - 10 -
Main Valve B1 - - 9 - - - 8 -
Slowdown Valve B3 - - 12 - - - 11 -
Slowdown Valve B2 - - 13 - - - 9 -
Slowdown Valve B1 - - 16 - - - 7 -
Main Valve A3 - - 17 - - - 6 -
Main Valve A2 - - 20 - - - 4 -
Main Valve A1 - - 21 - - - 2 -
Slowdown Valve A3 - - 24 - - - 5 -
Slowdown Valve A2 - - 25 - - - 3 -
Slowdown Valve A1 - - 28 - - - 1 -
STP/MTR 1 - - 33 - - 2 - -
STP/MTR 2 - - 36 - - 8 - -

Continued

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-47
T17094 Cable (continued)
P402 J504
Function Pin # Pin # Comments
Pulser Feed A1 (+150VDC) 15 1
Pulser Feed A2 (+150VDC) 16 3
Pulser Feed A3 (+150VDC) 17 5
Key 18 -
Pulser Feed B2 (+150VDC) 19 4
Pulser Feed B3 (+150VDC) 20 6
Pulser Feed B1 (+150VDC) 21 2
Pulser Rtn A1 (Ground) 22 17
Pulser Rtn A2 (Ground) 23 19
Pulser Rtn A3 (Ground) 24 21
Key 25 -
Pulser Rtn B2 (Ground) 26 20
Pulser Rtn B3 (Ground) 27 22
Pulser Rtn B1 (Ground) 28 18
Key 32 -
To Buzzer A - 25
Spare - 26

Page 8-48 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
T17103-G1 Cable (Main/PPU Display Power)
J302 J802A J802B P602 J304 J133A J133B
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin #
+175VDC 1 1 - - - - -
+175VDC 2 - 1 - - - -
Ground 3 2 - - - - -
Ground 4 - 2 - - - -
+24VAC Feed 5 - - 8 - - -
+24VAC Feed 6 - - 4 - - -
+24VAC Return 7 - - 5 - - -
+24VAC Return 8 - - 3 - - -
+24VAC Feed - 3 - 8 - - -
+24VAC Return - 4 - 5 - - -
+24VAC Feed (Switched) - 5 - - 8 3 -
+24VAC Feed - - 3 4 - - -
+24VAC Return - - 4 3 - - -
+24VAC Feed (Switched) - - 5 - 7 - 3
+24VAC Return - - - 1 10 4 -
+24VAC Return - - - 6 9 - 4
+175VDC - - - - 1 - 1
+175VDC - - - - 2 1 -
Ground - - - - 3 - 2
Ground - - - - 4 2 -

T17125-G1 Cable (LCD Data)

P125 P121A P121B P121C P121D P121E
Function Pin # Pin # Pin # Pin # Pin # Pin # Comments
Data 1-6 1-6 1-6 1-6 1-6 1-6
Key 7-11 7-11 7-11 7-11 7-11 7-11
+5VAC 12 12 12 12 12 12
Data 13-14 13-14 13-14 13-14 13-14 13-14
Ground 15 15 15 15 15 15
Data 16 16 16 16 16 16

T17126-G1 Cable (LCD Power)

P124 J122A J122B J122C J122D J122E
Function Pin # Pin # Pin # Pin # Pin # Pin # Comments
+12VAC 1 1 1 1 1 1
Ground 2 2 2 2 2 2

T17179-G1 Cable
P705 P1 J707 E5 F3-1 R2-1
Function Pin # Pin # Pin # Pin # Pin # Pin # Comments
Contact Pin - X X - - -
115VAC Neutral 1 - - - - X
115VAC Hot 2 - - - X -
Ground 3 - - X - -
115VAC Neutral 4 - X - - -

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-49
T17280-G3 Ribbon Cable (PPU)
P125 J121
Function Pin # Pin # Comments
Display Data 1-6 1-6
Key 7 7
Display Data 8-11 8-11
+5V 12 12
Ground 15 15

T17281 Cable (Grade Select, Used on MPD ProBlender™)

P126 To To To
Function Pin # Wire Wire Wire Comments
Data (COL 5) 1 S2-3 S5-3 -

Common (Row 5/7) 2 S4-1 S5-1 S6-1

Data (COL 4) 3 S1-3 S4-3 -

Data (COL 6) 4 S3-3 S6-3 -

Common (Row 4/6) 5 S1-1 S2-1 S3-1

T17291-G1 Cable (LCD Backlight, Used on MPD ProBlender™)

P124 J122A J122B J122C J122D J122E J122F
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin #
12VAC Feed 1 1 1 1 1 1 1
12VAC Return 2 2 2 2 2 2 2

T17292-G1 Cable (Display Power, Used on MPD ProBlender™)

J809 J802
Function Pin # Pin # Comments
Ground 1 2
+39VDC/+175VDC 2 1
3.2VAC/24VAC Return 3 4
3.2VAC/24VAC Feed 5 3

T17293-G1 Cable (Display Power Distribution, Used on MPD ProBlender™)

P809A P809B J602 J302
Function Pin # Pin # Pin # Pin # Comments
+24VAC - 1 3 -
+24VAC Return - 4 4 -
+24VAC Return 1 - 5 -
+24VAC 4 - 8 -
+39VDC/+175VDC - 7 - 1
+39VDC/+175VDC 7 - - 2
Ground - 9 - 3
Ground 9 - - 4

Page 8-50 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
T17346-G1, -G3 Cable (Main Cable Harness, MPD®-3, three- and four-grade)
P401 J601 J103 J702 J101 To
Function Pin # Pin # Pin # Pin # Pin # Wire Comments
AC H (115/230V) 1 3 - - - -

AC N (115/230V) 2 2 - - - -

AC Ground 3 - - - - E1

AC H (115/230V) 4 - - - - WT1

AC N (115/230V) 5 - - - - WT2

Main Valve A4 7 - 36 - - -

STP/MTR 1 8 - - 14 - -

Slowdown Valve A4 9 - 33 - - -

STP/MTR 2 10 - - 7 - -

STP/MTR 3 12 - - 3 - -

Pump Handle Rtn. A1 13 - - - 8 -

Pump Handle Rtn. A2 14 - - - 10 -

Pump Handle Rtn. A3 15 - - - 7 -

Pump Handle Rtn. B1 16 - - - 12 -

Pump Handle Rtn. B2 17 - - - 11 -

Pump Handle Rtn. B3 18 - - - 9 -

Data In (2-Wire 1) 19 - - - 23 -

Data Out (2-Wire 1) 20 - - - 24 -

Pulser Data A1 22 - - - 33 -

Pulser Data A2 23 - - - 29 -

Pulser Data A3 24 - - - 25 -

Pulser Data B1 25 - - - 28 -

Pulser Data B2 26 - - - 30 -

Pulser Data B3 27 - - - 36 -

Pulser [Data] A1 29 - - - 35 -

Pulser [Data] A2 30 - - - 31 -

Pulser [Data] A3 31 - - - 27 -

Pulser [Data] B1 32 - - - 34 -

Pulser [Data] B2 33 - - - 32 -

Pulser [Data] B3 34 - - - 26 -

STP/MTR 4 36 - - 2 - -

Continued

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Page 8-51
T17346-G1, -G2 Cable (continued)
P402 J103 J504 J101
Function Pin # Pin # Pin # Pin # Comments
Slowdown Valve A1 1 28 - -
Main Valve A1 2 21 - -
Slowdown Valve A2 3 25 - -
Main Valve A2 4 20 - -
Slowdown Valve A3 5 24 - -
Main Valve A3 6 17 - -
Slowdown Valve B1 7 16 - -
Main Valve B1 8 9 - -
Slowdown Valve B2 9 13 - -
Main Valve B2 10 8 - -
Slowdown Valve B3 11 12 - -
Main Valve B3 12 5 - -
Pulser Fd. A1 (+150VDC) 15 - 1 -
Pulser Fd. A2 (+150VDC) 16 - 3 -
Pulser Fd. A3 (+150VDC) 17 - 5 -
Pulser Fd. B2 (+150VDC) 19 - 4 -
Pulser Fd. B3 (+150VDC) 20 - 6 -
Pulser Fd. B1 (+150VDC) 21 - 2 -
Pulser Rtn. A1 (Ground) 22 - 17 -
Pulser Rtn. A2 (Ground) 23 - 19 -
Pulser Rtn. A3 (Ground) 24 - 21 -
Pulser Rtn. B2 (Ground) 26 - 20 -
Pulser Rtn. B3 (Ground) 27 - 22 -
Pulser Rtn. B1 (Ground) 28 - 18 -
+14.5V Pump Handle Feed A1 29 - - 13
+14.5V Pump Handle Feed B1 30 - - 14
+14.5V Pump Handle Feed A2 31 - - 15
+14.5V Pump Handle Feed A3 33 - - 17
+14.5V Pump Handle Feed B3 34 - - 18
+14.5V Pump Handle Feed B2 35 - - 16
Slowdown Valve B4 36 29 - -
Main Valve B4 37 32 - -

Continued

Page 8-52 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98
T17346-G1, -G2 Cable (continued)
P403 J104 J504 J601 J602 J502 To
Function Pin # Pin # Pin # Pin # Pin # Pin # Wire
Pulser Data B4 12 7 - - - - -
Pulser Data A4 10 9 - - - - -
Pulser [Data] A4 11 10 - - - - -
Pulser [Data] B4 13 8 - - - - -
Pulser Feed A4 (+150VDC) 14 - 7 - - - -
Pulser Feed B4 (+150VDC) 15 - 8 - - - -
Pulser Return A4 (Ground) 16 - 23 - - - -
Pulser Return B4 (Ground) 17 - 24 - - - -
+12V Pump Handle Feed B4 18 2 - - - - -
Pump Handle Return A4 19 6 - - - - -
Pump Handle Return B4 20 5 - - - - -
+12V Pump Handle Feed A4 21 1 - - - - -
AC Ground - - - 1 - - E1
115VAC H - - - 5 - - WT5
24VAC Feed - - - 6 4 - -
24VAC Feed - - - 7 8 - -
24VAC Return - - - 8 3 - -
24VAC Return - - - 9 5 - -
VB+ - - - 12 - 5 -
Load+ - - - 13 - 4 -
Load- (Ground) - - - 14 - 7 -
VB- (Ground) - - - 15 - 6 -
115VAC N - - - 4 - - WT7

T17346-G1, -G2 Cable (continued)

J504 J701 J702 J101 J103 P604 J601 To
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Wire
Ground 25 - - - - - - BuzA-
STP 1 - 1 - 2 - - - -
+14.5V Feed To SSR - 2 - 6 - - - -
STP 2 - 3 - 4 - - - -
STP 3 - 5 - 1 - - - -
STP 4 - 6 - 3 - - - -
+5V - - - 37 - - - BuzA+
- - - 38 - - - BuzAC
+115VAC H - - - - 40 - 5 -
+115VAC H - - 11 - - 1 - -
115/230VAC H - - - - 1 - - WT-5

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Page 8-53
T17347-G1, -G2 Cable (Display Power, MPD®-3)
P132A-B J122A-F J802 To
Function Pin # Pin # Pin # Wire Comments
Ground 10 2 - -
+175VDC 8 1 - -
24VAC Return 6 4 - -
24VAC Switched 2 3 5 -
24VAC Return 1 - 4 -
24VAC Feed 4 - 3 -
Ground 9 - 2 -
+175VDC 7 - 1 -

T17348-G1 Ribbon Cable (Display PPU, MPD®-3, four-grade)

P804 J121X
Function Pin # Pin # Comments
Display Data 1-6 1-6
Display ID 7 7
PPU Comma 8 8
PPU Decimal Point 9 9
Display Data 10-13 10-13
+5V 14 14
PPU ST 15 15
[A5] 16 16
[A4] 17 17
[A3] 18 18
Ground 19 19
[A2] 20 20

Page 8-54 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98
T17387-G1 Cable
J302 J124A J124B
Function Pin # Pin # Pin # Comments
+39VAC/+175VAC 1-2 1 2
Ground 3-4 3 4
No Connection 5-9 - -

T17394-G1 Cable
P124 J122A J122B J122C J122D J122E
Function Pin # Pin # Pin # Pin # Pin # Pin # Comments
Front/Rear Lamp Return 1 1 - - - - X
Front/Rear Lamp Return 2 2 - - - X -
Front/Rear Lamp Return 3 3 - - X - -
Front/Rear Lamp Return 4 4 - X - - -
Front/Rear Lamp Return 5 5 X - - - -
14VAC 6 X - - - -

T17471-G1 Cable (Display Power)

J302 J304 J132A J132B P602
Function Pin # Pin # Pin # Pin # Pin # Comments
+39VDC/+175VDC 1 - - 7 -
+39VDC/+175VDC 2 - 7 - -
Ground 3 - 9 - -
Ground 4 - - 9 -
Key 9,10 5,6 - - -
+39VDC/+175VDC - 1 - 8 -
+39VDC/+175VDC - 2 - 8 -
Ground - 3 - 10 -
Ground - 4 - 10 -
24VAC Return - - - 1,6 3
24VAC Return - - - 4 4
24VAC Return - - - 1,6 5
24VAC Feed - - 4 - 8
Ground - - 14 14 9

T17519-G1 Cable (120V Lighting)

P900A
Function Pin # Comments
Blue 1 WT-7
Blue 2 WT-8
Yellow 3 WT-9
Yellow 4 WT-4

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Page 8-55
T17519-G2 Cable (120V Lighting)
P900B
Function Pin # Comments
Red 1 WT-6
Red 2 WT-5
Yellow 3 WT-4
Yellow 4 WT-9

T17520-G1 Cable (Main Regulator to LCD Display Power Supply)

J503 J303
Function Pin # Pin # Comments
Ground 1-4 1-4
+75VDC 13-16 13-16

T17521-G2 Ribbon Cable (Cash/Credit)

J202 J132
Function Pin # Pin # Comments
Light Return A6 1 1 14” Long
Column 7 (KA7) 2 2
Light Return A5 3 3
Column 6 (KA6) 4 4
Light Return A4 5 5
Column 5 (KA5) 6 6
Light Return A3 7 7
Column 4 (KA4) 8 8
Light Return A2 9 9
Column 8 (KA8) 10 10
Light Return A1 (Totalizer 2) 11 11
Key 12 12
Light Return A0 (Totalizer 1) 13 13
Ground 14 14
Light Return B0 (Totalizer 3) 15 15
Ground 16 16
Light Return B1 (Totalizer 4) 17 17
+14.5 Light Supply 18 18
Light Return B2 19 19
+14.5 Light Supply 20 20
Light Return B3 21 21
Row 4 (KD4) 22 22
Light Return B4 23 23
Row 5 (KD5) 24 24
Light Return B6 25 25
Row 6 (KD6) 26 26
Light Return B5 27 27
Row 7 (KD7) 28 28
+5V 34 34

Page 8-56 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98
T17528-G1 Ribbon Cable (Logic/Main Display)
J204 J801A J801B
Function Pin # Pin # Pin # Comments
Main Data 1-8 1-8 1-8 194” Long
Comma Control 11 11 11
Debit Strobe 12 12 12
Credit Strobe 13 13 13
Cash Strobe 14 14 14
DS1 15 15 15
DS0 16 16 16
Strobe 17 17 17
+5V 18 18 18
Strobe 19 19 19
Ground 20 20 20
Strobe 21 21 21
Stop B 22 22 22
Strobe 23 23 23
Money Decimal Point 25 25 25
[Master Reset] 26 26 26
Volume Decimal Point 27 27 27
Stop A 28 28 28
PPU Decimal Point 29 29 29
Main Enable 31 31 31
Keylock A 33 33 33
Keylock B 34 34 34

T17536 Ribbon Cable (PPU Data)

-G1 (used on The Advantage®, three-grade, 68" long)
-G2 (used on The Advantage, four-grade, 73" long)
-G4 (used on blender, 42" long)
-G5 (used on Dimension, three-grade)
-G6 (used on The Advantage, 48")
-G7 (used on The Advantage, 36")
J804 J121X
Function Pin # Pin # Comments
D0 1 1
D1 2 2
DS1 3 3
D2 5 5
D3 6 6
Credit Strobe 7 7
A2 8 8
A0 9 9
A1 10 10
A3 11 11
VCC 12 12
Cash Strobe 13 13
PCOM3 14 14
Ground 15 15
PCCM4 16 16
PDP4 17 17
PDP3 18 18
PDP2 19 19
PBP 20 20

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Page 8-57
T17546-G3 Cable (Main Cable—Splice CRIND)

P401A J401A J411C

Function Pin # Pin # Pin # Comments
AC Hot 1 1 -
AC Neutral 2 2 -
AC Ground 3 3 -
AC Hot 4 4 -
AC Neutral 5 5 -
STP/Motor 1 8 8 -
STP/Motor 2 10 10 -
Slowdown Valve B4 12 12 -
Pump Handle Return A1 13 13 -
Pump Handle Return A2 14 14 -
Pump Handle Return A3 15 15 -
Pump Handle Return B1 16 16 -
Pump Handle Return B2 17 17 -
Pump Handle Return B3 18 18 -
Data In (2-wire) 19 - 1
Data Out (2-wire) 20 - 2
Pulser Data A1 22 22 -
Pulser Data A2 23 23 -
Pulser Data A3 24 24 -
Pulser Data B1 25 25 -
Pulser Data B2 26 26 -
Pulser Data B3 27 27 -
Pulser [Data] A1 29 29 -
Pulser [Data] A2 30 30 -
Pulser [Data] A3 31 31 -
Pulser [Data] B1 32 32 -
Pulser [Data] B2 33 33 -
Pulser [Data] B3 34 34 -

Page 8-58 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98
T18546-G3 Cable (Continued)
P401A J401A P401 J411B P411A P411B P411C To
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Wire
35 - - 1 - - - -
37 - - 2 - - - -
- 7 - - 1 - - -
- 9 - - 2 - - -
Pump Data In - 19 - - - - 1 -
Pump Data Out - 20 - - - - 2 -
- 35 - - - 1 - -
- 37 - - - 2 - -
AC Hot 1 - 1 - - - - WT1
AC Neutral 2 - 2 - - - - WT2
AC Ground - - 3 - - - - E1

T17550-G2, -G3 Cable (Bezel Backlight)

J802 P133
A/B/C A/B
Function Pin # Pin # Comments
5.6VDC 1 1
NC 2 -
Ground 3 2

T17557 Cable (Cash/Credit, PPU Backlight)

-G3 (used on one-, two-, and three-grade units)
-G4 (used on four-grade units)
-G5 (used on blender units)
P124
A/B J122X
Function Pin # Pin # Comments
5.6VDC 1 1
Ground 2 3

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Page 8-59
T17603-G1 Ribbon Cable (Cash/Credit)
P140A P140B PJ139
Function Pin # Pin # Pin # Comments
G6L1A 1 - 1 117” Long
G2L1A 2 - 3
G3L1A 3 - 3
G4L1A 4 - 4
G5L1A 5 - 5
KA5B 6 6 6
G6L2B - 7 7
KA4B 8 8 8
G2L2A 9 - 9
G3L2A 10 - 10
G4L2A 11 - 11
G5L2A 12 - 12
G6L2A 13 - 13
Ground 14 14 14
G1L1A 15 - 15
Ground 16 16 16
G5L2B - 17 17
G4L2B - 18 18
G3L2B - 19 19
G2L2B - 20 20
G1L2B - 21 21
KD4 22 - 22
G6L1B - 23 23
G5L1B - 24 24
G4L1B - 25 25
KD6 - 26 26
G2L1B - 27 27
G1L1B - 28 28
G3L1B - 29 29
G1L2A 30 - 30
14VB 31 31 31
14VB 32 32 32
14VB 33 33 33
14VA 34 34 34

Page 8-60 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98
T17687 Cable (CRIND Access)
-G1 (3-1/4' long)
-G2 (5' long)
J253 J902 J254 J1
Function Pin # Pin # Pin # Pin # Comments
Key Return 0 1 1 - -
Key Return 1 2 2 - -
Key Return 2 3 3 - -
Key Return 3 4 4 - -
Key 5 - -
Key Scan 0 6 6 - -
Key Scan 1 7 7 - -
Key Scan 2 8 8 - -
Key Scan 3 9 9 - -
Key Scan 4 10 10 - -
+5V - - 1 1
[Data 1] - - 2 3
[Clk 1] - - 3 3
[Data 2] - - 4 4
[Clk 2] - - 5 5
[Card Pres] - - 6 6
Ground - - 7 7
Key - - 8 -

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Page 8-61
T17696 Ribbon Cable (Cash/Credit)
-G1 (used on three-grade, single-hose units))
P140A P140B J139
Function Pin # Pin # Pin # Comments
G6L1A 1 - 1 117” Long
G2L1A 2 - 3
G3L1A 3 - 3
G4L1A 4 - 4
G5L1A 5 - 5
KA5B 6 6 6
G6L2B - 7 7
KA4B 8 8 8
G2L2A 9 - 9
G3L2A 10 - 10
G4L2A 11 - 11
G5L2A 12 - 12
G6L2A 13 - 13
Ground 14 14 14
G1L1A 15 - 15
Ground 16 16 16
G5L2B - 17 17
G4L2B - 18 18
G3L2B - 19 19
G2L2B - 20 20
G1L2B - 21 21
KD4 22 - 22
G6L1B - 23 23
G5L1B - 24 24
G4L1B - 25 25
KD6 - 26 26
G2L1B - 27 27
G1L1B - 28 28
G3L1B - 29 29
G1l2A 30 - 30
14VB 31 31 31
14VB 32 32 32
14VB 33 33 33
14VA 34 34 34
KA9 35 35 35
KA8 36 36 36
KD5 37 - 37
KA6 38 38 38
KA7 39 39 39
KD7 - 40 40

Page 8-62 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98
T17737-G1 Cable (CRIND Printer)
See
P727 P727 Comments
Function Pin # Pin # Pin # Comments (Connector numbers)
+24V 1 - 1 CN4
+24V 2 - 3 CN4
Therm Com Return 3 - 5 CN4
Therm Com Return 4 - 7 CN4
+5V 5 - 1 CN3
Ground 6 - 3 CN3
+5V 7 - 1 J723
Ground 8 - 3 J723
+5V 9 - 1 J722
Ground (Com) 10 - 1 J724
Paper Low (N.O.) 11 - 2 j724
Cut A 12 - 1 J721
+24V 13 - 2 J721
N/A 14-17 - -
Return 18 19 2 J726
Return 19 18 2 J726
+24V 20 - 2 CN4
+24V 21 - 4 CN4
Therm Com Return 22 - 6 CN4
Therm Com Return 23 - 8 CN4
Ground 24 - 2 CN3
+24V 25 - 4 CN4
Paper Jam A 26 - 2 J723
Paper Feedback A 27 - 2 J722
+5 Return 28 - 3 J722
Ground 29 - 1 J725
Door Shut A 30 - 2 J725
Ground 31 - 3 J721
+24V Switched 32 - 4 J721
N/A 33-35 - -
Copper 36 37 1 J726
Copper 37 36 1 J726

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Page 8-63
T17742-G2 Cable (CRIND Printer)
J727A J561 J562 J566 J571 J553 J569
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Comments
+24V 1 - 1 - - - -
+24V 2 - 3 - - - -
Therm Com Return 3 - 5 - - - -
Therm Com Return 4 - 7 - - - -
+5V 5 1 - - - - -
Ground 6 7 - - - - -
+5V 7 - - - 1 - -
Ground 8 - - - 3 - -
+5V 9 - - - 9 - -
Ground (Com) 10 - - - 11 - -
Paper Low (N.O.) 11 - - - 10 - -
Cut A 12 - - 1 - - -
+24V 13 - - 3 - - -
N/A 14-17 - - - - - -
Return 18 - - - - - - S3-2
Return 19 - - - - - - S3-2
+24V 20 - 2 - - - -
+24V 21 - 4 - - - -
Therm Com Return 22 - 6 - - - -
Therm Com Return 23 - 8 - - - -
Ground 24 2 - - - - -
+24V 25 4 - - - - -
Paper Jam A 26 - - - 2 - -
Paper Feedback A 27 - - - 6 - -
+5 Return 28 - - - 8 - -
Ground 29 - - - 5 - -
Door Shut A 30 - - - 4 - -
Ground 31 - - 4 - - -
+24V Switched 32 - - 5 - - -
N/A 33-35 - - - - - -
Copper 36 - - - - - - S3-1
Copper 37 - - - - - - S3-1

Continued

Page 8-64 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98
T17742-G2 Cable (continued)
J727A J266 J521 J561 J562 J566 J571 J553 J569
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Pin # Pin #
J521
+5V 1 - - - - - - 1 -
Ground 3 - - - - - - 3 -
Key 5 - - - - - - - -
[TXDA B] 6 - - - - - - 6 -
[RXDA B] 7 - - - - - - 7 -
Vb 8 - - - - - - 8 -
+5V Unregulated 9 - - - - - - 9 -
[CUT A] 10 - - - - - - 10 -
+59V Return 11 - - - - - - 11 -
+59V 12 - - - - - - 12 -
J266
Temperature Sense 1 - - - - - - - 1
Key 2 - - - - - - - -
Ground 3 - - - - - - - 3
Paper Feedback 4 - - - - - - - 4
Door Shut 5 - - - - - - - 5
Cut Fail 6 - - - - - - - 6
Paper Jam 7 - - - - - - - 7
Low Paper 8 - - - - - - - 8

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Page 8-65
T17743 Cable (CRIND Printer)
-G1 (obsolete)
-G2 (used on CRIND™ option, side B)
J727B J563 J564A J565 J570 J572 J552
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Comments
+24V 1 - - 1 - - -
+24V 2 - - 3 - - -
Therm Com Return 3 - - 5 - - -
Therm Com Return 4 - - 7 - - -
+5V 5 - 1 - - - -
Ground 6 - 7 - - - -
+5V 7 - - - - 1 -
Ground 8 - - - - 3 -
+5V 9 - - - - 9 -
Ground (Com) 10 - - - - 11 -
Paper Low (N.O.) 11 - - - - 10 -
Cut A 12 1 - - - - -
+24V 13 3 - - - - -
N/A 0 - - - - - -
Return 18 - - - - - - S3-2
Return 19 - - - - - - S3-2
+24V 20 - - 2 - - -
+24V 21 - - 4 - - -
Therm Com Return 22 - - 6 - - -
Therm Com Return 23 - - 8 - - -
Ground 24 - 2 - - - -
+24V 25 - 4 - - - -
Paper Jam A 26 - - - - 2 -
Paper Feedback A 27 - - - - 6 -
+5 Return 28 - - - - 8 -
Ground 29 - - - - 5 -
Door Shut A 30 - - - - 4 -
Ground 31 - - - - - -
+24V Switched 32 - - - - - -
N/A 33-35 - - - - - -
Copper 36 - - - - - - S3-1
Copper 37 - - - - - - S3-1
J264B
+5V 1 - 4 - - - -
Ground 2 - 5 - - - -
Key 3 - 3 - - - -
[TXDA B] 4 - 1 - - - -
[RXDA B] 5 - 2 - - - -

Continued

Page 8-66 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98
T17743 Cable (continued)
-G1 (obsolete)
-G2 (used on CRIND™ option, side B)
J727B J563 J564A J565 J570 J572 J552
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Comments
J251
Temperature Sense 1 - - - - - 1
Key 2 - - - - - 2
Ground 3 - - - - - 3
Paper Feedback 4 - - - - - 4
Door Shut 5 - - - - - 5
Cut Fail 6 - - - - - 6
Paper Jam 7 - - - - - 7
Low Paper 8 - - - - - 8
J266
Temperature Sense 1 - - - - - 1
Key 2 - - - - - 2
Ground 3 - - - - - 3
Paper Feedback 4 - - - - - 4
Door Shut 5 - - - - - 5
Cut Fail 6 - - - - - 6
Paper Jam 7 - - - - - 7
Low Paper 8 - - - - - 8

T17766-G1 Cable (Backlight, used for Highline™ with LCDs)

Thru Thru
J302B J802 J802 J802
Function Pin # Pin # Pin # Pin # Comments
+5 VAC input 1 B2-3-1 B2-2-1 B2-2-1
+5 VAC input 2 B1-3-1 B1-2-1 B1-1-1
+5 VAC input 3 A2-3-1 A2-2-1 A2-2-1
+5 VAC input 4 A1-3-1 A1-2-1 A1-1-1
+5 VAC return 5 B2-3-3 B2-2-3 B2-1-3
+5 VAC return 7 B1-3-3 B1-2-3 B1-1-3
+5 VAC return 8 A2-3-3 A2-2-3 A2-1-3
+5 VAC return 9 A1-2-3 A1-2-3 A1-1-3

Continued

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Page 8-67
T17766-G2 Cable (Backlight, used for LCDs)
Thru Thru
WT J802 J802 J802
Function Pin # Pin # Pin # Pin # Comments
+5 VAC input 1 A-3-1 A-2-1 A-1-1
+5 VAC input 1 B-3-1 B-2-1 B-1-1
+5 VAC input 1 C-3-1 C-2-1 C-1-1
+5 VAC input 1 D-3-1 D-2-1 D-1-1
+5 VAC input 1 - - - P302-1
+5 VAC return 2 A-3-3 A-2-3 A-1-3
+5 VAC return 2 B-3-3 B-2-3 B-1-3
+5 VAC return 2 C-3-3 C-2-3 C-1-3
+5 VAC return 2 D-3-3 D-2-3 D-1-3
+5 VAC return 2 - - - P302-2
+5 VAC input 1 - - - J133A-1
+5 VAC input 1 - - - J133B-1
+5 VAC return 2 - - - J133A-2
+5 VAC return 2 - - - J133B-2

T17766-G3 Cable (Backlight, used for Legacy® with LCDs)

Thru Thru
WT J802 J802 J802
Function Pin # Pin # Pin # Pin # Comments
+5 VAC input 1 A-3-1 A-2-1 A-1-1
+5 VAC input 1 B-3-1 B-2-1 B-1-1
+5 VAC input 1 C-3-1 C-2-1 C-1-1
+5 VAC input 1 D-3-1 D-2-1 D-1-1
+5 VAC input 1 - - - P302-1
+5 VAC return 2 A-3-3 A-2-3 A-1-3
+5 VAC return 2 B-3-3 B-2-3 B-1-3
+5 VAC return 2 C-3-3 C-2-3 C-1-3
+5 VAC return 2 D-3-3 D-2-3 D-1-3
+5 VAC return 2 - - - P302-2

Page 8-68 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98
T17768-G1 Cable
J204 J801
Function Pin # Pin # Comments
Main Data A3 1 1
Main Data A2 2 2
Main Data A1 3 3
Main Data A0 4 4
Main Data B3 5 5
Main Data B2 6 6
Main Data B1 7 7
Main Data B0 8 8
Com Cont 11 11
ST3 17 17
VCC 18 18
ST2 19 19
Ground 20 20
ST1 21 21
ST0 23 23
Cash DP 25 25
Master RAM Clear 26 26
Volume DP 27 27
PPU DP 29 29
Main Enable 31 31

T17795-G1 Ribbon Cable (PPU Data)

J804 P121A
Function Pin # Pin # Comments
Data 1-6 1-6 21” Long
Credit Strobe 7 7
Data 8-11 8-11
VCC 12 12
Cash Strobe 13 13
PPU Comma 3 14 14
Ground 15 15
PPU Comma 4 16 16
PPU Decimal Point 4 17 17
PPU Decimal Point 3 18 18
PPU Decimal Point 2 19 19
PBP 20 20

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Page 8-69
T17928 Ribbon Cable (Steering Valve)
-G1 (used on VaporVac® option)
P1203 J1030 E2
Function Pin # Pin # Pin # Comments
Valve A1 1 4 - 28” Long
Valve A2 2 5 -
Valve A3 3 6 -
Valve B1 5 1 -
Valve B2 6 2 -
Valve B3 7 3 -
AC (N) 11 7 -
Ground - 8 X

T17931 Ribbon Cable (Motor Control Relay, used on VaporVac® option)

-G1, 25" Long
-G2, 25" Long
-G3, 50" Long
-G4, 40" Long
J1031 J1003 J1032 J1004
Function Pin # Pin # Pin # Pin # Comments
C. Hall. A/B 1 1 1 1
B. Hall. A/B 2 2 2 2
A. Hall. A/B 3 3 3 3
Hall. Power A/B 4 4 4 4
Hall. Ground A/B 5 5 5 5
A. Wye. A/B 6 6 6 6
Ground A/B 7 7 7 7
- 8 8 8
[Overtemp. A]/B 9 9 9 9
10 10 10 10
B. Wye. A/B 11 11 11 11
C. Wye. A/B 12 12 12 12

Page 8-70 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98
T17932, T17933, and T17934 Cables (LCD Backlight)
T17932-G2 (used on MPD®-3, three-grade, single-level)
T17933-G2 (used on MPD®-3, three-grade, dual-level)
T17934-G2 (used on MPD®-3, four-grade, dual-level)
P132 J802A-C J122-D J122E-H
Function Pin # Pin # Pin # Pin # Comments
5.2VAC 1 1 - -

5.2VAC Return 3 3 - -

5.2VAC Feed 2 - 1 -

5.2VAC Return 4 - 3 -

5.2VAC Feed 2 - - 1
5.2VAC Return 4 - - 3

T17935, T19936, and T17937 Ribbon Cable (Display PPU)

T17935-G1 (used on MPD®-3 with LCDs, three-grade, single-level)
T17936-G1 (used on MPD®-3 with LCDs, three-grade, dual-level)
T17937-G1 (used on MPD®-3 with LCDs, four-grade, dual-level)
P804 J121X
Function Pin # Pin # Comments
Display Data 1-6 1-6
Credit Strobe 7 7
Display Data 8-11 8-11
Vcc 12 12
Cash Strobe 13 13
PPU Comma 3 14 14
Ground 15 15
PPU Comma 4 16 16
PPU Decimal Point 4 17 17
PPU Decimal Point 3 18 18
PPU Decimal Point 2 19 19
PBP 20 20

T17938 Cable (Backlight to Regulator)

-G1 (used on MPD®-3 CRIND™)
J302 J132A/B
Function Pin # Pin # Comments
+5 VAC 1 1, 2 WT 1
Neutral 2 3, 4

-G2
P302 P132A
Function Pin# Pin# Comments
Hot 1– 4 1, 2
Neutral 5, 7 – 9 3, 4
Key 6 -

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-71
T17939-G1 Ribbon Cable (MPD-3 CRIND with LCDs)
J204 J801A J801B
Function Pin # Pin # Pin # Comments
Display Data 1-16 1-16 1-16
+5V 18 18 18
Ground 20 20 20
Cash PPU Output 22 22 22
Credit PPU Output 24 24 24
Money Decimal Point 25 25 25
Master Reset Input 26 26 26
Volume Decimal Point 27 27 27
RAM Reset Input 28 28 28
PPU Decimal Point 29 29 29
Heater L Front Input 30 30 30
Main Enable 31 31 31
Heater L Rear Input 32 32 32
Heater R Rear Input 33 33 33
Heater R Front Input 34 34 34

T17943 Cable
-G1 (used on VaporVac® option)
J1034 J1003 J1032 J1004
Function Pin # Pin # Pin # Pin # Comments
C. Hall. A/B 1 1 1 1
B. Hall. A/B 2 2 2 2
A. Hall. A/B 3 3 3 3
Hall. Power A/B 4 4 4 4
Hall. Ground A/B 5 5 5 5
A. Wye. A/B 6 6 6 6
Ground A/B 7 7 7 7
- 8 8 8
[Overtemp. A]/B 9 9 9 9
10 10 10 10
B. Wye. A/B 11 11 11 11
C. Wye. A/B 12 12 12 12

Page 8-72 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
T17950 Cable (Steering Valve)
-G1 (used on VaporVac® option)
J1203 JA1 JA2 JA3 JB1 JB2 JB3
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Comments
Valve A1 1 1 - - - - -
Valve A2 2 - 1 - - - -
Valve A3 3 - - 1 - - -
Valve A4 4 - - - - - -
Valve B1 5 - - - 1 - -
Valve B2 6 - - - - 1 -
Valve B3 7 - - - - - 1
Valve B4 8 - - - - - -
Key 10 - - - - - -
AC (N) 11 2 2 2 - - -
AC (N) 12 - - - 2 2 2
Ground - 3 3 3 - - - E1
Ground - - - - 3 3 3 E1

T17979 Cable (Bezel Light)

-G1 (used on blender option)
J900A XDS-A XDS-B J900B XDS-A XDS-B
Function Pin # Pin # Pin # Pin # Pin # Pin # Comments
1 Blue - - - -
2 Blue - - - -
Lamp 1
3 - Yellow - - -
4 - Yellow - - -
- - - 1 Red -
- - - 2 Red -
Lamp 2
- - - 3 - Yellow
- - - 4 - Yellow

T18186 Cable
-G1 (used on VaporVac® option)
J1106
J802 J1306
Function Pin # Pin # Comments
Ground 20 2
Stop B 22 4
Stop A 24 3

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-73
T18189 Cable (CRIND Printer)
-G1 (obsolete)
P727 J726 J727 J724 J722 J725 J723 To
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Wire
Heater 37 1 36 - - - - -
Heater 19 2 18 - - - - -
Ground 10 - - 1 - - - -
Paper Low 11 - - 2 - - - -
+5V 9 - - - 1 - - -
Paper Feedback 27 - - - 2 - - -
Ground 29 - - - - 1 - -
Door Shut 30 - - - - 2 - -
Ground 8 - - - - - 3 -
Paper Jam 26 - - - - - 2 -
+5V 7 - - - - - 1 -
Ground 23 - - - - - - CN4-8
Ground 4 - - - - - - CN4-7
Ground 22 - - - - - - CN4-6
Ground 3 - - - - - - CN4-5
+24V 21 - - - - - - CN4-4
+24V 2 - - - - - - CN4-3
+24V 20 - - - - - - CN4-2
+24V 1 - - - - - - CN4-1
Ground 6 - - - - - - CN3-3
+24V 25 - - - - - - CN3-4
Ground 24 - - - - - - CN3-2
+5V 5 - - - - - - CN3-1

T18228 Cable (Power Distribution)

-G1 (used on cash acceptor option)
J150 P137 P137
Function Pin # Pin # Pin # Comments
115 VAC Neutral 4 - 3,6
115 VAC Hot 3 - 2,4
115 VAC Neutral 2 3,6 -
115 VAC Hot 1 2,4 -

T18229 Cable (Access Door Alarm)

-G1 (used on cash acceptor option)
J153 J268 J152
Function Pin # Pin # Pin # Comments
The Advantage Door Open Switch 1 - 2 Ground
Ground 2 14 -

[The Advantage Door Open] Switch - 6 1 The Advantage® Door Open Switch

Page 8-74 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
T18230 Cable (Data)
-G1 (used on cash acceptor option)
J269 J151 J138
Function Pin # Pin # Pin # Comments
Ground 10 2 -
6 1 -
Data Out 5 - 16 Data In
Ground 3 - 4 Ground
[Data In] 2 - 11 Data Out

T18549 Dedicated Cable (Grade Adaptor)

-G2 (used on The Advantage® series units)
J139A J202
Function Pin # Pin # Comments
1 33
2 7
3 11
4 31
5 6
6 25
16 9
20 13
34 27
36 29

T18660 Cable (Cash/Credit-Pump Preset)

-G1 (used on MPD®-3 with PMI bezel)
J130 J136
Function Pin # Pin # Comments
+14V 18 26
+14V 20 4

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-75
T18685-G1 Ribbon Cable (Pump Stop)
P204 P204A J141A J141B
Function Pin # Pin # Pin # Pin # Comments
Main Data 1-8 1-8
Comma Control 11 11 - -
Debit Strobe 12 12 - -
Credit Strobe 13 13 - -
Cash Strobe 14 14 - -
DS1 15 15 - -
DS0 16 16 - -
Strobe 17 17 - -
+5V 18 18 - -
Strobe 19 19 - -
Ground 20 20 20 20
Strobe 21 21 - -
Stop B 22 22 - -
Strobe 23 23 - -
Stop A 24 - - -
Money Decimal Point 25 25 - -
RAM Clear 26 26* - - [Master Reset]
Volume Decimal Point 27 27 - -
Stop A - 28 - -
PPU Decimal Point 29 29 - -
Main Enable 31 31 - -
Keylock A 33 33 33 33
Keylock B 34 34 34 34

T18686 Cable (Power)

-G1 (used on CRIND™ and cash acceptor option)
J550 F4 FL1
Function Pin # Pin # Pin # Comments
Ground 1 - - E2
AC Neutral 2 - 3
AC Hot 3 1 -
- 2 1
Ground - - 2 E2

Page 8-76 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
T18688-G1 Cable (Pump Handle)
J913 J913 J913 J913
P911 A1 A2 B1 B2
Function Pin # Pin # Pin # Pin # Pin # Comments
Pump Handle Return 1,5 1 - 1 -

Pump Handle Feed +14V 2,6 2 - 2 -

Pump Handle Return 3 - 1 - 1 Not used on 3-grade/1-hose

Pump Handle Feed +14V 4 - 2 - 2 Not used on 3-grade/1-hose

T18689-G1 Cable (Ballast)

P900 To
Function Pin # Wire Comments
Lights 1 WT-1 64” Long
Lights 2 WT-2
Ground 3 E2

T18690 Cable (Lights)

-G1 (used on one-, two-, and three-grade units)
-G2 (used on four-grade units)
J903
J900 A-D
Function Pin # Pin # Comments
Lights 1 1
Lights 2 2
Lights 3 3

T19019 Dedicated Cable (Ballast and Bezel Lights)

-G1 (used on Advantage, A side)
XDS WT
Function Pin # Pin # Comments
A-1 5 Red
A-2 6 Red
B-3 9 Yellow
B-4 4 Yellow
Ground A-5 E1

-G2 (used on Advantage, B side)

XDS WT
Function Pin # Pin # Comments
A-1 7 Blue
A-2 8 Blue
B-3 9 Yellow
B-4 4 Yellow
Ground A-5 E1

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-76.A
T19048 Cable (Controller to Preset)
-G1 (used on Highline™ units)
J202 P130A P130B
Function Pin # Pin # Pin # Comments
Switch receive signal 4 1 11 -

Switch receive signal 5 2 12 -

Switch receive signal 6 3 - 13

Switch receive signal 7 4 - 14
Switch transmit signal 4A 5 4 -

Switch transmit signal 4B 6 - 4

Switch transmit signal 5A 7 3 -

Switch transmit signal 5B 8 - 3

Switch transmit signal 6A 9 2 -

Switch transmit signal 6B 10 - 2

Switch transmit signal 7A 11 1 -

Switch transmit signal 7B 12 - 1

T19058 Dedicated Cable (24VAC Adaptor)

-G1 (used on MPD®-3 units)
P602A J602A
Function Pin # Pin # Pin # Comments
1 1 -
2 2 -
3 3 WT-2
4 4 -
5 5 -
6 6 -
8 8 WT-1

Page 8-76.B MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
T19059 Ribbon Cable
-G1 (used on LCD retrofit units)
J801/J802 J801A J801B
Function Pin # Pin # Pin # Comments
1 1 1
2 2 2
3 3 3
4 4 4
5 5 5
6 6 6
7 7 7
8 8 8
9 9 9
10 10 10
11 11 11
12 12 12
13 13 13
14 14 14
15 15 15
16 16 16
17 17 17
18 18 18
19 19 19
20 20 20
21 21 21
22 22 22
23 23 23
24 24 24
25 25 25
26 26 26
27 27 27
28 28 28
29 29 29
30 30 30
31 31 31
32 32 32
33 33 33
34 34 34

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-76.C
T19060 Dedicated Cable (Cash/Credit PPU Backlight)
-G1 (used on PPU box)
P133 J122
Function Pin # Pin # Comments
1 A-1
B-1
C-1
D-1
E-1
2 A-3
B-3
C-3
D-3
E-3

T19380-G2 Dedicated Cable (Power/Two-Wire)

J550 P550 J412 J402A P402 J556 J262
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Comments
1 3 - - - - - Earth Ground
2 2 - - - - - FL1-3
3 1 - - - - - F4-1
- - 1 1 - 1 -
- - 2 2 - 4 -
- - 3 - 1 - 1
- - 4 - 2 - 2
- - - - - - - FL1-2 to Earth
Ground
- - - - - - - FL1-1 to F4-2

T19612 Dedicated Cable (AC Adaptor)

-G2 (used on The Advantage® Series and Optimum units)
Hyd. PS VV PS CRIND INFSRN VD PS
P401 J601 J404 J550 J551 J708
Function Pin # Pin # Pin # Pin # Pin # Pin # Comments
AC Hot (120VAC) 1 1 1 1 1 1
AC Neutral 2 2 2 2 2 2
Earth Ground 3 3 3 3 3 3

Notes:
HYD = hydraulics
PS = power supply
VV PS = VaporVac® power supply
INFSRN = InfoScreen®
VD PS = valve driver power supply

Page 8-76.D MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
T19731 Ribbon Cable (Grade Select Distribution)
-G1 (90" long with one (1) five-position connector for J136 – use on units with membrane switches)
J139 J136A J136B J136C J136D J136E J136F
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin #
Credit Switch 1 1 - - - - -
Common 2 3 - - - - -
Cash Switch 3 4 - - - - -
Credit Switch 4 - 1 - - - -
Common 5 - 3 - - - -
Cash Switch 6 - 4 - - - -
Credit Switch 7 - - 1 - - -
Common 8 - - 3 - - -
Cash Switch 9 - - 4 - - -
Credit Switch 10 - - - 1 - -
Common 11 - - - 3 - -
Cash Switch 12 - - - 4 - -
Credit Switch 13 - - - - 1 -
Common 14 - - - - 3 -
Cash Switch 15 - - - - 4 -
Credit Switch 16 - - - - - 1
Common 17 - - - - - 3
Cash Switch 18 - - - - - 4

-G2 (90" long with three (3) 90° faston connectors for J136 – use on units with soda buttons)
J139 S1 - S6
Function Pin # Pin # Comments
Common 2 C
Cash Switch 3 NO
Common 5 C
Cash Switch 6 NO
Common 8 C
Cash Switch 9 NO
Common 11 C
Cash Switch 12 NO
Common 14 C
Cash Switch 15 NO
Common 17 C
Cash Switch 18 NO

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-76.E
T19790 Ribbon Cable (Backlight Display)
-G1 (The Advantage® MPD 4-Grade, Single-Hose, Blender X+0, and Blender X+1;
uses J122A-G)
-G2 (The Advantage® Dual/Quad; uses J122A-B)
-G3 (The Advantage® MPD 1-, 2-, and 3-Grade, and Six-Hose Blender; uses J122A-C)
P124 J122A-x
Function Pin # Pin # Comments
4.7 Return 1 1
N/C 2 2
4.7 Va 3 3

T19793 Ribbon Cable (PPU Data)

-G1 (The Advantage® MPD 4-Grade, Single-Hose, Blender X+0, and Blender X+1; uses
seven
-J121 connectors)
-G2 (The Advantage® MPD Dual/Quad; uses two -J121 connectors)
-G3 (The Advantage® MPD 1-, 2-, and 3-Grade, and Six-Hose Blender; uses three -J121
connectors)
J804 J121
Function Pin # Pin # Comments
D0 1 1
D1 2 2
DS1 3 3
D2 4 4
DS0 5 5
D3 6 6
Credit Strobe 7 7
A2 8 8
A0 9 9
A1 10 10
A3 11 11
VCC 12 12
Cash Strobe 13 13
PCOM3 14 14
Ground 15 15
PCOM4 16 16
PDP4 17 17
PDP3 18 18
PDP2 19 19
PBP 20 20

Page 8-76.F MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
T19983 Dedicated Cable (AC Main)
-G1 (used for Legacy® units)
P401 J309 J601 P604
Function Pin # Pin # Pin # Pin # Comments
AC Hot 1 - 1 -

AC Neutral 2 - 2 -

AC Ground 3 - 3 - E1
VAC Hot - 7 - 1
115 VAC - 1 - 4
Main valve A1 4 3 - -

Slowdown valve A1 5 2 - -

Main valve B1 6 5 - -

Slowdown valve B1 7 4 - -

STP1 8 9 - -

STP2 9 11 - -

T19996 Dedicated Cable (Conduit)

-G1 (used for Legacy® dispensers)
J401 J402
Function Pin # Pin # Comments
AC Hot 1 - A2
AC Neutral 2 - A13
Earth Ground 3 - A10
Main Valve A1 4 - A8
Slowdown A1 5 - A14
Main Valve B1 6 - B8
Slowdown B1 7 - B14
STP 1 8 - A6
STP 2 9 - B6
Data OUT - 2 A9
Data IN - 3 A19
Ballast Hot - - A1 to A1
Ballast Neutral - - A11 to A11
Spare wires - - SP-1 through SP-4 to SP-1 through SP-4

Continued

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-76.G
T19996 Dedicated Cable (Conduit), continued
-G2 (used for Legacy® pumps)
J401 J402 P409
Function Pin # Pin # Pin # Comments
AC Hot 1 - - A2
AC Neutral 2 - - A13
Earth Ground 3 - - A10
Main Valve A1 4 - - A8
Slowdown A1 5 - - A14
Main Valve B1 6 - - B8
Slowdown B1 7 - - B14
Motor 1 8 - - K1
Motor 2 9 - - K2
Data OUT - 2 - A9
Data IN - 3 - A19
Ballast Hot - - - A1 to A1
Ballast Neutral - - - A11 to A11
Relay Neutral - - - A12 to A12
Spare wires - - - SP-1/SP-2 to SP-1/SP-2
Motor Relay A - - 6A L1-A
Motor Relay A - - 5A L2-A
Motor Relay A - - 4A L3-A
Motor Relay B - - 6B L1-B
Motor Relay B - - 5B L2-B
Motor Relay B - - 4B L3-B
Motor Relay A - - 1A T1-A
Motor Relay A - - 2A T2-A
Motor Relay A - - 3A T3-A
Motor Relay B - - 1B T1-B
Motor Relay B - - 2B T2-B
Motor Relay B - - 3B T3-B

Page 8-76.H MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
W02405 Cable (CA-1)
-G2 (used on Salesmaker™ ProBlender)
P401 J601 J704 J101
Function Pin # Pin # Pin # Pin # WT-1 WT-2 Comments
AC Hot 1 3 - - - -

AC Neutral 2 2 - - - -

AC Ground 3 1 - - - -

AC Hot 4 - - - X -

AC Neutral 5 - - - - X
Not used 6-7 - - - - -

STP 1 Out 8 - 1 - - -

Not used 9 - - - - -

STP 2 Out 10 - 2 - - -

Not used 11-12 - - - - -

Pump Handle 13 - - 11 - -

Not used 14-15 - - - - -

Pump Handle 16 - - 13 - -

Not used 17-18 - - - - -

Data In 19 - - 37 - -

Data Out 20 - - 40 - -

Not used 21 - - - - -

Data B High Product 22 - - 25 - -

Data A High Product 23 - - 21 - -

Not used 24 - - - - -

Data B Low Product 25 - - 23 - -

Data A Low Product 26 - - 19 - -

Not used 27-28 - - - - -

Data B High Product 29 - - 26 - -

Data A High Product 30 - - 22 - -

Not used 31 - - - - -

Data B Low Product 32 - - 24 - -

Data A Low Product 33 - - 20 - -

Not used 34-37 - - - - -

Continued

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-77
W02405 Cable (continued)
-G2 (used on Salesmaker™ ProBlender)
P402 J703 J706 J504 J101
Function Pin # Pin # Pin # Pin # Pin # Comments
Valve at A1 Low 1 1 - - -
Valve at A1 High 2 3 - - -
Not used 3-6 - - - -
Valve at B1 Low 7 6 - - -
Valve at B1 High 8 8 - - -
Not used 9-12 - - - -
+35VAC 13 - 1 - -
+35VAC 14 - 2 - -
A Feed Low Product +150VAC 15 - - 1 -
A Feed High Product +150VAC 16 - - 3 -
Not used 17-18 - - - -
B Feed High Product +150VAC 19 - - 4 -
Not used 20 - - -
B Feed Low Product +150VAC 21 - - 2 -
A Return Low Product Ground 22 - - 17 -
A Return High Product Ground 23 - - 19 -
Not used 24 - - - -
Test Loop 25,32 - - - -
B Return High Product Ground 26 - - 20 -
Not used 27 - - - -
B Return Low Product Ground 28 - - 18 -
Pump Handle A1 14.9VAC 29 - - - 7
Pump Handle B1 14.9VAC 30 - - - 9
Not used 31 - - - -
Not used 33-37 - - - -

-G2 (used on Salesmaker™ ProBlender)

J601 J701 J802 J504 J133
Function Pin # Pin # Pin # Pin # Pin # Comments
Ground 1 - - - -

115VAC Neutral 2 - - - -

115VAC Hot 3 - - - -

115VAC Neutral 4 - - - -

115VAC Hot 5 7 - - -

115VAC Feed 6-7 - 3 - -

115VAC Return 8-9 - - - 4

60VAC Feed 10 - - 1 -

60VAC Return 11 - - 2 -

Battery+ 12 - - 4 -

Load+ 13 - - 5 -

Load Ground 14 - - 6 -

Battery Ground 15 - - 7 -

Continued

Page 8-78 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
W02405 Cable (continued)
-G2 (used on Salesmaker™ ProBlender)
J701 J706 J101 J504 Buz J304 J602
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Comments
+35VAC 1 1 - - - - -

+35VAC Return 2 3 - - - - -

SSR- 4 4 - - - - -

SSR+ 5 5 - - - - -

+5VAC - - 3-4 X X - -

Buzzer - - 5-6 X X - -

Ground - - - 25,26 X - -

+39VAC/+175VAC - - - - - 1-2 1
Ground - - - - - 3-4 2
Not used - - - - - 5-10 -

-G2 (used on Salesmaker™ ProBlender)

J302 J133 J709 J705 J802 J133
Function Pin # Pin # Pin # Pin # Pin # Pin # Comments
+39VAC/+175VAC 1-2 1 - - - -

Ground 3-4 2 - - - -

Not used 5-10 - - - - -

115VAC Neutral - - 1 4 - -

115VAC Hot - - 2 2 - -

115VAC Ground - - 3 3 - -

24VAC Return - - - - 4 4
25VAC Switched - - - - 5 5

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-79
W02423-G1 Cable (Main Power Cable for MPD Blender)
J101 P401 P402 J504 J601 J703 J704 J708
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Pin # Comments
AC Hot 115/1230 VAC - 1 - - 3 - - -
AC Neutral - 2 - - 2 - - -
AC Ground - 3 - - - - - - E1
STP 1 - 8 - - - - 1 -
STP 2 - 10 - - - - 2 -
AC Hot 120 VAC - 11 - - - - - 11
STP 3 - 12 - - - - 6 -
Pump Handle RTN A1 11 13 - - - - - -
Pump Handle RTN A2 12 14 - - - - - -
Pump Handle RTN B1 13 16 - - - - - -
Pump Handle RTN B2 14 17 - - - - - -
2-Wire Data In + 37 19 - - - - - -
2-Wire Data Out - 40 20 - - - - - -
Pulser Data B High Product 25 22 - - - - - -
Pulser Data A High Product 21 23 - - - - - -
Pulser Data A2 27 24 - - - - - -
Pulser Data B Low Product 23 25 - - - - - -
Pulser Data A Low Product 19 26 - - - - - -
Pulser Data B2 29 27 - - - - - -
Pulser [Data] B High Product 26 29 - - - - - -
Pulser [Data] A High Product 32 30 - - - - - -
Pulser [Data] A2 28 31 - - - - - -
Pulser [Data] B Low Product 24 32 - - - - - -
Pulser [Data] A Low Product 20 33 - - - - - -
Pulser [Data] B2 30 34 - - - - - -
AC Neutral 120 VAC - 37 - - - - - 12

Continued

Page 8-80 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
W02423-G1 Cable (continued)
J101 P401 P402 J504 J601 J703 J704 J708
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Pin # Comments
Valve A1 Low - - 1 - - 1 - -
Valve A1 High - - 2 - - 3 - -
SV A2 Out - - 3 - - 7 - -
MV A2 Out - - 4 - - 5 - -
Valve B1 Low - - 7 - - 6 - -
Valve B1 High - - 8 - - 8 - -
SV B2 Out - - 9 - - 3 - -
MV B2 Out - - 10 - - 4 - -
+35 VDC - - 13 - - - - 1
+35 VDC - - 14 - - - - 2
Pulser Feed A Low Product - - 15 1 - - - - +150VDC
Pulser Feed A High Product - - 16 3 - - - -
Pulser Feed A2 - - 17 5 - - - -
MFG. Test Loop - - 18 - - - - - P402-32
Pulser Feed B High Product - - 19 4 - - - -
Pulser Feed B2 - - 20 6 - - - -
Pulser Feed B Low Product - - 21 2 - - - -
Pulser RTN A Low Product - - 22 17 - - - - Ground
Pulser RTN A High Product - - 23 19 - - - -
Pulser RTN A2 - - 24 21 - - - -
Pulser RTN B High Product - - 26 20 - - - -
Pulser RTN B2 - - 27 22 - - - -
Pulser RTN B Low Product - - 28 18 - - - -
Pump Handle Feed A1 7 - 29 - - - - - +14.5 VDC
Pump Handle Feed B1 9 - 30 - - - - - +14.5 VDC
Pump Handle Feed A2 10 - 31 - - - - - +14.5 VDC
MFG. Test Loop - - 32 - - - - - P402-18
Pump Handle Feed B2 6 - 35 - - - - - +14.5 VDC

Continued

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-81
W02423-G1 Cable (continued)
J101 J124 P401 P502 J504 J601 J602 J701 J708
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Pin # Pin # Comments
Buzzer A +5 V 3 - - - - - - - - Buzzer A+
Buzzer B +5 V 4 - - - - - - - - Buzzer B+
Buzzer A (C) 5 - - - - - - - - Buzzer A-C
Buzzer B (C) 6 - - - - - - - - Buzzer B-C
Buzzer A - - - - - 25 - - - - Buzzer A-
Buzzer B - - - - - 26 - - - - Buzzer B-
VAC Ground - - - - - 1 - - - E1
VAC 115 VAC Neutral - - 2 - - 2 - - 14,15
VAC 115 VAC Hot - - 1 - - 3 - - 13
VAC Neutral - - - - - 4 - - - WT7
115VAC Hot (Fused) - - - - - 5 - 7 - WT5
+24 VAC Feed - - - - - 6 4 - -
+24 VAC Feed - - - - - 7 8 - -
+24 VAC RTN - - - - - 8 3 - -
+24 VAC RTN - - - - - 9 5 - -
+60 VAC Feed - - - 1 - 10 - - -
+60 VAC RTN - - - 2 - 11 - - -
Battery + - - - 5 - 12 - - -
Load + - - - 4 - 13 - - -
Load - Ground - - - 7 - 14 - - -
Battery - Ground - - - 6 - 15 - - -
+ 35 VDC - - - - - - - 1 1
+ 35 VDC RTN - - - - - - - 2 3
+ 35 VDC RTN - - - - - - - 3 6
SSR - - - - - - - - 4 4
SSR + - - - - - - - 5 5
+12VAC Feed - A-1 - - - - - - 7
+12VAC RTN - A-2 - - - - - - 8
+12VAC Feed - B-1 - - - - - - 9
+12VAC RTN - B-2 - - - - - - 10
AC Ground - - - - - 1 - - 15

Page 8-82 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
W02455 Cable (Main Power CA-1)
-G1 (used on fixed blender)
P401 J101 J601 J704 J708 J705 P402
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Comments
AC Hot 4 - - - - - -

AC Hot 11 - - - 11 - -

AC Hot 3 - 1 - - - -

AC Neutral 5 - - - - - -

AC Neutral 37 - - - 12 - -

AC Neutral 2 - 2 - - - -

AC Ground 3 - 1 - - - -

Pump Handle Return A1 13 11 - - - - -

Pump Handle Return B1 16 13 - - - - -

Pump Handle Return A2 14 12 - - - - -

Pump Handle Return B2 17 14 - - - - -

Pump Handle Return A3 15 15 - - - - -

Pump Handle Return B3 18 18 - - - - -

Pulser Data A Lo Product 26,33 19-20 - - - - -

Pulser Data A Hi Product 23,30 21-22 - - - - -

Pulser Data B Lo Product 25,32 23-24 - - - - -

Pulser Data B Hi Product 22,29 25-26 - - - - -

2-Wire Data In (+) 19 37 - - - - -

2-Wire Data Out (-) 20 40 - - - - -

STP-1 8 - - 1 - - -

STP-2 10 - - 2 - - -

STP-3 12 - - 6 - - -

Valve B1 6 - - - - 3 -

Valve B2 28 - - - - 2 -

Valve B3 35 - - - - 1 -

Valve A1 - - - - - 8 5
Valve A2 - - - - - 7 6
Valve A3 - - - - - 6 11

Continued

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-83
W02455 (Main Power CA-1), continued
-G1 (used on fixed blender)
P402 J101 P403 J708 J504 J704
Function Pin # Pin # Pin # Pin # Pin # Pin # Comments
Pump Handle Feed A2 (14.5VDC) 31 10 21 - - -

Pump Handle Feed B2 (14.5VDC) 35 8 18 - - -

Pump Handle Feed A1 (14.5VDC) 29,33 7 - - - -

Pump Handle Feed B1 (14.5VDC) 30,34 9 - - - -

+35VDC 13 - - 1 - -

+35VDC 14 - - 2 - -

Pulser Feed A1 (+150VDC) 15 - - - 1 -

Pulser Return A1 (Ground) 22 - - - 17 -

Pulser Feed B1 (+150VDC) 21 - - - 2 -

Pulser Return B1 (Ground) 28 - - - 18 -

Pulser Feed A2 (+150VDC) 16 - - - 3 -

Pulser Return A2 (Ground) 23 - - - 19 -

Pulser Feed B2 (+150VDC) 19 - - - 4 -

Pulser Return B2 (Ground) 26 - - - 20 -

Main Valve B2 Out 10 - - - - 4

Slowdown Valve B2 Out 9 - - - - 3
Main Valve A2 Out 4 - - - - 5
Slowdown Valve A2 Out 3 - - - - 7
Valve B Lo 7 - - - - - 6
Valve B Hi 8 - - - - - 8
Valve A Lo 1 - - - - - 1
Valve A Hi 2 - - - - - 3
Key - - - - - - 4
BUZ A (-) - - - - 25 -

BUZ (+) - 3 - - - -

BUZ A (Common) - 5 - - - -

BUZ B (-) - - - - 26 -

BUZ B (+) - 4 - - - -

BUZ B (Common) - 6 - - - -

Continued

Page 8-84 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
W02455 (Main Power CA-1) (continued)
-G1 (used on fixed blender)
P403 J101 J601 J602 J502 J701 J708
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Comments
Pulser Data A2 27,28 10,11 - - - - -

Pulser Data B2 29,30 12,13 - - - - -

24VAC Feed - - 6-7 4,8 - - -

24VAC Return - - 8-9 3,5 - - -

115VAC Hot - - 5 - - 7 -

115VAC Neutral - - 4 - - - -

60VAC Feed - - 10 - 1 - -

60VAC Return - - 11 - 2 - -

Load+ - - 13 - 4 - -

VB+ - - 12 - 5 - -

VB- (Ground) - - 15 - 6 - -

Load- (Ground) - - 14 - 7 - -

+35VDC - - - - - 1 1
+35VDC Return - - - - - 2 3
+35VDC Return - - - - - 3 6
Key - - - - - 6 -

SSR+ - - - - - 5 5
SSR- - - - - - 4 4

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-85
W02468 Cable (Main AC)
-G1 (used on three-grade)
-G2 (used on four-grade)
J305 J502 J103 J920 J601 P604 J401 P550
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Pin #
60VAC Return 2 2 - - 11 - - -

60VAC Feed 1 1 - - 10 - - -

Ground (Load-) - 7 - - 14 - - -

Ground (Vb-) - 6 - - 15 - - -

Vb+ - 5 - - 12 - - -

Load+ - 4 - - 13 - - -

AC Neutral - - - A1-3, 4 - - -
B1-3,
A2-3
- - - B2-3, 4 - - -
A3-3,
B3-3
- - - A4-3, 4 - - -
B4-3
Slowdown Valve B3 - - 12 B3-1 - - - -

Main Valve B3 - - 5 B3-2 - - - -

Slowdown Valve A3 - - 24 A3-1 - - - -

Main Valve A3 - - 17 A3-2 - - - -

Slowdown Valve B2 - - 13 B2-1 - - - -

Main Valve B2 - - 8 B2-2 - - - -

Slowdown Valve A2 - - 25 A2-1 - - - -

Main Valve A2 - - 20 A2-2 - - - -

Slowdown Valve B1 - - 16 B1-1 - - - -

Main Valve B1 - - 9 B1-2 - - - -

Slowdown Valve A1 - - 28 A1-1 - - - -

Main Valve A1 - - 21 A1-2 - - - -

115/230VAC Neutral - - - - 2 - 4 2
115/230VAC Hot - - - - 3 - 3 3

-G1 (used on three-grade only)

J103 J601 P604 J401
Function Pin # Pin # Pin # Pin # Comments
115VAC Hot 40 5 - -

115VAC Hot 1 - 1 -

STP/MTR 3 29 - - 14
STP/MTR 2 36 - - 13
STP/MTR 1 33 - - 12

Continued

Page 8-86 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
W02468 Cable (Main AC) (continued)
-G2 (used on four-grade units only)
P604 J401 J103 J920 J709 J601
Function Pin # Pin # Pin # Pin # Pin # Pin # Comments
1 - - - 1 -

AC Neutral - - - A4-3, - 4
B4-3
Slow Valve B4/STP 3 - - 29 B4-1 - -

Main Valve B4 - - 32 B4-2 - -

STP/MTR 1/Slow Valve A4 - - 33 A4-1 - -

- - 36 A4-2 - -

STP/MTR 4 - 15 - - 9 -

STP/MTR 3 - 14 - - 7 -

STP/MTR 2 - 13 - - 5 -

STP/MTR 1 - 12 - - 3 -

-G3 (used on 5+1 blender and six-hose blender units)

J305 J708 J920 J924 J502 J601
Function Pin # Pin # Pin # Pin # Pin # Pin # Comments
60VAC Return 2 - - - 2 11
60VAC Feed 1 - - - 1 10
Ground (Load-) - - - - 7 14
Ground (Vb-) - - - - 6 15
Vb+ - - - - 5 12
Load+ - - - - 4 13
+35VDC - 2 - LA-1, - -
HA-1
+35VDC - 1 - LB-1, - -
HB-1

-G3 (used on 5+1 blender and six-hose blender units)

J704 J703 J920 J924 J401
Function Pin # Pin # Pin # Pin # Pin # Comments
SD Valve A2 Out 7 - A2-1 - -
STP 3 Out 6 - - - 14
Main Valve A2 Out 5 - A2-2 - -
Main Valve B2 Out 4 - B2-2 - -
SD Valve B2 Out 3 - B2-1 - -
STP 2 Out 2 - - - 13
STP 1 Out 1 - - - 12
Valve B1 Hi 1 Out - 8 - HB-2 -
Valve B1 Lo 1 Out - 6 - JB-2 -
Valve A1 Hi 1 Out - 3 - HA-2 -
Valve A1 Lo 1 Out - 1 - LA-2 -

Continued

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-87
W02468 Cable (Main AC) (continued)
-G6 (used on 5+1 blender and six-hose blender units)
J701 J708 J401 J601 P550
Function Pin # Pin # Pin # Pin # Pin # Comments
115VAC 7 - - 5 -
SSR+ 5 5 - - -
SSR- 4 4 - - -
+35VDC Return 3 6 - - -
+35VDC Return 2 3 - - -
+35VDC 1 1 - - -
120VAC Neutral - 12 7 - -
120VAC Hot - 11 6 - -
AC Neutral - - 4 2 2
AC Hot - - 3 3 3

W02469 Cable (Main DC)

-G4 (used on one-, two-, and three-grade units)
-G5 (used on four-grade units)
J504 J921 J101
Function Pin # Pin # Pin # Comments
Ground 22 B3-2 -

Ground 21 A3-2 -

Ground 20 B2-2 -

Ground 19 A2-2 -

Ground 18 B1-2 -

Ground 17 A1-2 -

150V 6 B3-1 -

150V 5 A3-1 -

150V 4 B2-1 -

150V 3 A2-1 -

150V 2 B1-1 -

150V 1 A1-1 -

Buzzer - - 38 Buzz C

Buzzer - - 37 Buzz +
Buzzer 25 - - Buzz –

Continued

Page 8-88 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
W02469 Cable (Main DC) (continued)
-G4 (used on one-, two-, and three-grade units)
-G5 (used on four-grade units)
J101 J504 J921 J911 J402
Function Pin # Pin # Pin # Pin # Pin # Comments
Pulser [Data] B3 26 - B3-4 - -

Pulser Data B3 36 - B3-3 - -

Pulser Data A3 25 - A3-3 - -

Pulser [Data] A3 27 - A3-4 - -

Pulser Data B2 30 - B2-3 - -

Pulser [Data] B2 32 - B2-4 - -

Pulser Data A2 29 - A2-3 - -

Pulser [Data] A2 31 - A2-4 - -

Pulser Data B1 28 - B1-3 - -

Pulser [Data] B1 34 - B1-4 - -

Pulser Data A1 33 - A1-3 - -

Pulser [Data] A1 35 - A1-4 - -

Data Out (2-Wire 1) 24 - - - 2

Data In (2-Wire 1) 23 - - - 1
Pump Handle Feed B3 (+14V) 18 - - B-2 - -G4 only
Pump Handle Return B3 9 - - B-1 - -G4 only
Pump Handle Feed B2 (+14V) 16 - - B-4 - -G4 only
Pump Handle Return B2 11 - - B-3 - -G4 only
Pump Handle Feed B1 (+14V) 14 - - B-6 - -G4 only
Pump Handle Return B1 12 - - B-5 - -G4 only
Pump Handle Feed A3 (+14V) 17 - - A-6 - -G4 only
Pump Handle Return A3 7 - - A-5 - -G4 only
Pump Handle Feed A2 (+14V) 15 - - A-4 - -G4 only
Pump Handle Return A2 10 - - A-3 - -G4 only
Pump Handle Feed A1 (+14V) 13 - - A-2 - -G4 only
Pump Handle Return A1 8 - - A-1 - -G4 only

-G4 (used on one-, two-, and three-grade units only)

J101 J407
Function Pin # Pin # Comments
+14V 6 1
STP 2 CONT 4 3
STP 1 CONT 2 2
STP 3 CONT 1 4

Continued

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-89
W02469 Cable (Main DC) (continued)
-G5 (used for four-grade units only)
J101 J707 J104 J921 J911 J504
Function Pin # Pin # Pin # Pin # Pin # Pin # Comments
+14V 6 1 - - - -
STP 2 CONT 4 4 - - - -
STP 4 CONT 3 6 - - - -
STP 1 CONT 2 3 - - - -
STP 3 CONT 1 5 - - - -
Pulser Data A4 - - 10 A4-4 - -
Pulser [Data] A4 - - 9 A4-3 - -
Pulser Data B4 - - 8 B4-4 - -
Pulser [Data] B4 - - 7 B4-3 - -
Pump Handle Return A4 - - 6 - A-7 -
Pump Handle Return B4 - - 5 - B-1 -
Pump Handle Feed B4 (+14V) - - 2 - B-2 -

Pump Handle Feed A4 (+14V) - - 1 - A-8 -

Pump Handle Feed B 18 - - - B4 -

Pump Handle Return B3 9 - - - B3 -
+14.5VDC 16 - - - B6 -
Pump Handle Return B2 11 - - - B5 -
+14.5VDC 14 - - - B8 -
Pump Handle Return B1 12 - - - B7 -
Pump Handle Return B4 - - - B4-2 - 24
Pump Handle Return A4 - - - A4-2 - 23
Pump Handle Feed B4 - - - B4-2 - 8
Pump Handle Feed A4 - - - A4-1 - 7

-G6 (used for 5+1 blender and six-hose blender units)

J504 J921
Function Pin # Pin # Comments
Pulser Return B3 Ground 22 B2-2
Pulser Return A3 Ground 21 A2-2
Pulser Return B2 Ground 20 HB-2
Pulser Return A2 Ground 19 HA-2
Pulser Return B1 Ground 18 LB-2
Pulser Return A1 Ground 17 LA-2
Pulser Feed B3 150V 6 B2-1
Pulser Feed A3 150V 5 A2-1
Pulser Feed B2 150V 4 HB-1
Pulser Feed A2 150V 3 HA-1
Pulser Feed B1 150V 2 LB-1
Pulser Feed A1 150V 1 LA-1
Buzzer 25 - Buzz –

Continued

Page 8-90 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
W02469 Cable (Main DC) (continued)
-G6 (used for 5+1 blender and six-hose blender)
J101 J921 J911 J402
Function Pin # Pin # Pin # Pin # Comments
Pulser Data B2 29 B2-3 - -
Pulser [Data] B2 30 B2-4 - -
Pulser Data A2 27 A2-3 - -
Pulser [Data] A2 28 A2-4 - -
Pulser Data B1 Hi 25 HB-3 - -
Pulser [Data] B1 Hi 26 HB-4 - -
Pulser Data A1 Hi 21 HA-3 - -
Pulser [Data] A1 Hi 22 HA-4 - -
Pulser Data B1 Lo 23 LB-3 - -
Pulser [Data] B1 Lo 24 LB-4 - -
Pulser Data A1 Lo 19 LA-3 - -
Pulser [Data] A1 Lo 20 LA-4 - -

Two-Wire Data+ 40 - - 2

Two-Wire Data- 37 - - 1
Pump Handle In Spare 4 18 - B-1 -
Pump Handle Feed 8 - B-4 -
Pump Handle In B2 14 - B-3 -

Pump Handle Feed 9 - B-6, B2 -

Pump Handle In B1 13 - B-5 -

Pump Handle In Spare 1 15 - A-5 -
Pump Handle Feed 10 - A-4 -
Pump Handle In A2 12 - A-3 -
Pump Handle Feed 7 - A-2, A6 -
Pump Handle In A1 11 - A-1 -

Buzzer 5 - - - Buzz C

Buzzer 3 - - - Buzz +

W02477 Cable (Pump Handle)

-G1 (used for three-grade units), use A, B, C
-G2 (used for four-grade units), use A, B, C, D
-G3 (used for three-grade, single-hose units), use A, B
P911 J913
Function Pin # Pin # Comments
Pump Handle Return A1/B4 1 A-1 Single-Hose is Pump Handle Return A3
Pump Handle Feed A1/B4 14V 2 A-2 Single-Hose is Pump Handle Feed A3
Pump Handle Return A2/B3 3 B-1 Single-Hose is Pump Handle Return B3
Pump Handle Feed A2/B3 14V 4 B-2 Single-Hose is Pump Handle Feed B3
Pump Handle Return A3/B2 5 C-1
Pump Handle Feed A3/B2 14V 6 C-2
Pump Handle Return A4/B1 7 D-1
Pump Handle Feed A4/B1 14V 8 D-2

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-91
W02479 Cable (Cash/Credit, Grade Select)
-G1 (used on three-grade units)
J140 J136A J136B J136C
Function Pin # Pin # Pin # Pin # Comments
G3 L2 A 10 - - 5
G3 L1 A 3 - - 7
G2 L2 A 9 - 5 -
G2 L1 A 2 - 7 -
G1 L2 A 30 5 - -
G1 L1 A 15 7 - -
+14V 33 6 6 6
COL 5 6 1 1 1
COL 4 8 4 4 4
ROW 4 22 3 3 3
ROW 6 26 3 3 3
G1 L2 B 21 - - 5
G1 L1 B 28 - - 7
G2 L2 B 20 - - 5
G2 L1 B 27 - - 7
G3 L2 B 19 - 5 -
G3 L1 B 29 - 7 -
+14V 32 6 6 6

-G2 (used on four-grade units)

J140 J136A J136B J136C J136D
Function Pin # Pin # Pin # Pin # Pin # Comments
G4 L2 A 11 - - - 5
G4 L1 A 4 - - - 7
G3 L2 A 10 - - 5 -
G3 L1 A 3 - - 7 -
G2 L2 A 9 - 5 - -
G2 L1 A 2 - 7 - -
G1 L2 A 30 5 - - -
G1 L1 A 15 7 - - -
+14V 33 6 6 6 6
COL 5 6 1 1 1 1
COL 4 8 4 4 4 4
ROW 4 22 3 3 3 3
ROW 6 26 3 3 3 3
G1 L2 B 21 - - - 5
G1 L1 B 28 - - - 7
G2 L2 B 20 - - 5 -
G2 L1 B 27 - - 7 -
G3 L2 B 19 - 5 - -
G3 L1 B 29 - 7 - -
G4 L2 B 18 5 - - -
G4 L1 B 25 7 - - -
+14V 32 6 6 6 6

Continued

Page 8-92 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
W02479 Cable (Cash/Credit, Grade Select), continued
-G3 (used on one- and two-grade units)
J140 J136A J136B J136C
Function Pin # Pin # Pin # Pin # Comments
G2 L2 A 9 - 5 -
G2 L1 A 2 - 7 -
G1 L2 A 30 5 - -
G1 L1 A 15 7 - -
+14V 33 6 6 6
COL 5 6 1 1 1
COL 4 8 4 4 4
ROW 4 22 3 3 3

W02501 Dedicated Cable (Cash/Credit, Grade Select)

-G1 (used on The Advantage Series, 2- and 3-grade units)
J140 J136A J136B J136C
Function Pin # Pin # Pin # Pin # Comments
G3 L2 A 10 - - 5
G3 L1 A 3 - - 7
G2 L2 A 9 - 5 -
G2 L1 A 2 - 7 -
G1 L2 A 30 5 - -
G1 L1 A 15 7 - -
+14V 33 6 6 6
COL 5 6 1 1 1
COL 4 8 4 4 4
ROW 4 22 3 3 3
ROW 6 26 3 3 3
G1 L2 B 21 - - 5
G1 L1 B 28 - - 7
G2 L2 B 20 - - 5
G2 L1 B 27 - - 7
G3 L2 B 19 - 5 -
G3 L1 B 29 - 7 -
+14V 32 6 6 6

Continued

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-93
W02501 Dedicated Cable (Cash/Credit, Grade Select), continued
-G2 (used on The Advantage Series, 4-grade units)
J140 J136A J136B J136C J136D
Function Pin # Pin # Pin # Pin # Pin # Comments
G4 L2 A 11 - - - 5
G4 L1 A 4 - - - 7
G3 L2 A 10 - - 5 -
G3 L1 A 3 - - 7 -
G2 L2 A 9 - 5 - -
G2 L1 A 2 - 7 - -
G1 L2 A 30 5 - - -
G1 L1 A 15 7 - - -
+14V 33 6 6 6 6
COL 5 6 1 1 1 1
COL 4 8 4 4 4 4
ROW 4 22 3 3 3 3
ROW 6 26 3 3 3 3
G1 L2 B 21 - - - 5
G1 L1 B 28 - - - 7
G2 L2 B 20 - - 5 -
G2 L1 B 27 - - 7 -
G3 L2 B 19 - 5 - -
G3 L1 B 29 - 7 - -
G4 L2 B 18 5 - - -
G4 L1 B 25 7 - - -
+14V 32 6 6 6 6

-G3 (used on The Advantage Series MPD® single-hose units)

J140 J136B3 J136A J136B J136B1 J136C
Function Pin # Pin # Pin # Pin # Pin # Pin # Comments
KD5 37/40 1 1 1 1 -
KD4 22/26 4 4 4 4 -
+14V 33/32 6 6 6 6 -
KA 6 38 3 - - - 3
KA 5 6 - - 3 - -
KA 4 8 - 3 - 3 -
G3 L2 A 10/19 5 - - - 5
G3 L1 A 3/29 7 - - - 7
G2 L2 A 9/20 - - 5 - -
G2 L1 A 2/27 - - 7 - -
G1 L2 A 30/21 - 5 - 5 -
G1 L1 A 15/28 - 7 - 7 -

Continued

Page 8-94 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
W02501 Dedicated Cable (Cash/Credit, Grade Select), continued
-G4 (used on The Advantage Series, blenders with soda buttons)
J140
Function Pin # To Wire Comments
KA5 6 S2NO
KA4 8 S1NO
KD4 22/26 S1C thru S6C
KA9 35 S6NO
KA8 36 S5NO
KA6 38 S3NO
KA7 39 S4NO

-G5 (used on The Advantage Series, 36" units)

J140 J140 J136A J136B
Function Pin # Pin # Pin # Pin # Comments
2 28 - 7
6 - 1 1
1-1
8 - 4 4
1-4
9 21 - 5
15 27 7 -
1-7
22 26 3 3
1-3
30 20 5 -
1-5
33 32 6 6
1-6

-G6 (used on The Advantage Series, blender cash/credit units)

J140 J136A J136B
Function Pin # Pin # Pin # Comments
6 1-5 1-7
8 1-4 1-8
22 1-1 -
2-1
26 - 1-1
2-1
5-1
35 2-4 2-4
36 1-8 1-8
5-4
37 1-2 -
2-2
38 1-6 1-6
5-6
39 1-7 1-7
5-5
40 - 1-2
2-2
5-2

Continued

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-94.A
W02501 Dedicated Cable (Cash/Credit, Grade Select), continued
-G7 (used on The Advantage Series, 4-grade, single-hose + 1 units)
J140 J136A J136B J136C J136D
Function Pin # Pin # Pin # Pin # Pin # Comments
2 - 7 - -
27
3 - - 7 (1) -
29 7 (2)
4 - - - 7
25
6 - 3 - -
8 3 (1) - - -
3 (2)
9 - 5 - -
20
10 - - 5 (1) -
19 5 (2)
11 - - - 5
18
15 7 (1) - - -
28 7 (2)
21 5 (1) - - -
30 5 (2)
22 4 (1) 4 4 (1) 4
26 4 (2) 4 (2)
32 6 (1) 6 6 (1) 6
33 6 (2) 6 (2)
37 1 (1) 1 1 (1) 1
40 1 (2) 1 (2)
38 - - 3 (1) -
3 (2)
39 - - - 3

-G9 (used on blender 3 + 0, 3 + 1 cash/credit units)

J140 J136A J136B
Function Pin # Pin # Pin # Comments
8 1-4 1-6
5-8
22 1-1 -
2-1
26 - 1-1
2-1
35 2-4 2-4
36 1-6 1-8
5-6
37 1-2 2-2
38 1-5 1-7
5-7
40 - 1-2
2-2
5-2

Page 8-94.B MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
W02851, W02852, W02853, and W02854 Dedicated Cables
(CRIND Printer Left/Right, A & B Sides)
W02851 W02853
-G1 Left A side -G1 Obsolete
-G2 Left A side -G2 Right A side

W02852 W02854
-G1 Obsolete -G1 Obsolete
-G2 Left A side -G2 Right B side

J552/ J563/ J564/ J565/

J251 J553 J566 J727A/B J561/ J562 To
Function Pin # Pin # Pin # Pin # Pin # Pin # Wire
+5V 1 1 - - - - -
Ground 3 3 - - - - -
[TXD] 6 6 - - - - -
[RXD] 7 7 - - - - -
VB 8 8 - - - - -
+5V Unreg. 9 9 - - - - -
[CUT] 10 10 - - - - -
+59V Return 11 11 - - - - -
+59V 12 12 - - - - -
Ground - - 4 31 - - -
+24V - - 3 13 - - -
Heater - - - 18,19 - - S3-2
Heater - - - 36,37 - - S3-1
Ground - - - 6 7 - -
+24V - - - 25 4 - -
Ground - - - 24 2 - -
+5V - - - 5 1 - -
Ground - - - 23 - 8 -
Ground - - - 4 - 7 -
Ground - - - 22 - 6 -
Ground - - - 3 - 5 -
+24V - - - 21 - 4 -
+24V - - - 2 - 3 -
+24V - - - 20 - 2 -
+24V - - - 1 - 1 -

Continued

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-95
W02851, W02852, W02853, and W02854 Dedicated Cables
(CRIND Printer Left/Right, A & B Sides), continued
W02851 W02853
-G1 Obsolete -G1 Obsolete
-G2 Left A side -G2 Right A side

W02852 W02854
-G1 Obsolete -G1 Obsolete
-G2 Left B side -G2 Right B side

J727 J571/ J569/ J266

A/B J572 J570 A/B
Function Pin # Pin # Pin # Pin # Comments
Ground 10 11 - -
Paper Low 11 10 - -
+5V 9 9 - -
Paper Feedback 27 6 - -
Ground 29 5 - -
Door Shut 30 4 - -
Ground 8 3 - -
Paper Jam 26 2 - -
+5V 7 1 - -
Temperature Sense - - 1 1
Paper Feedback - - 4 4
Door Shut - - 5 5
Cut Fail - - 6 6
Paper Jam - - 7 7
Paper Low - - 8 8

Page 8-96 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
W02867-G1 Dedicated Cable (AC Display Backlight)
J302 J124 J133
Function Pin # Pin # Pin # Comments
Ground A-1 - A1-2
Ground A-2 A1-2 -
Ground A-3 A2-2 -
Ground A-4 - A2-2
5.6VDC A-5 - A1-1
5.6VDC A-7 A1-1 -
5.6VDC A-8 A2-1 -
5.6VDC A-9 - A2-1
Ground B-1 - B1-2
Ground B-2 B1-2 -
Ground B-3 B2-2 -
Ground B-4 - B2-2
5.6VDC B-5 - B1-1
5.6VDC B-7 B1-1 -
5.6VDC B-8 B2-1 -
5.6VDC B-9 - B2-1

W02867-G2 Dedicated Cable (AC Display Backlight)

Used on The Advantage® 4x4
P302 J124 J133
Function Pin # Pin # Pin # Comments
5 VAC Feed 1 A1-1 A1-1 WT-1
A2-1 A2-1
B1-1 B1-1
B2-1 B2-1
5 VAC Return 2 A1-2 A1-2 WT-2
A2-2 A2-2
B1-2 B1-2
B2-2 B2-2

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-97
W03261-G1 Dedicated Cable (Main AC)
J405 P1 P2 P3 P701
Function Pin # Pin # Pin # Pin # Pin # Comments
+150VDC 1 A-2 - - -
+150VDC 2 B-2 - - -
Ground 5 A-1 - - -
Ground 6 B-1 - - -
Ground 7 - - - Buzzer A-
Pulser A1 8 A-5 - - -
[Pulser A1] 9 A-4 - - -
Pulser B1 10 B-5 - - -
[Pulser B1] 11 B-4 - - -
+14.5V 12 - - - 6
Pump Handle Feed 14 - 9 - -
Pump Handle A 15 - 8 - -
Pump Handle B 16 - - 1 -
Motor A 17 - - - 3
Motor B 18 - - - 4
+5V 19 - - - - Buzzer AC
Beeper 20 - - - - Buzzer A+

-G1 (connector numbers continued)

J309 J601 P701 P702 J208
Function Pin # Pin # Pin # Pin # Pin # Comments
AC Ground - 1 - - - E-1
AC Neutral In - 2 - - - P2-3
AC Hot In - 3 - - - P2-2
24VAC Feed - 7 - - - J308-1
24VAC Return - 8 - - - J308-2
115VAC Valve Feed 1 5 - - -
Slowdown Valve A 2 - - - - P2-10
Main Valve A 3 - - - - P7-1
Slowdown Valve B 4 - - - - P3-2
Main Valve B 5 - - - - P8-1
STP Feed 115/230V 7 - - - - P604-1
Motor Feed A - - - 1 - P7-4
STP/Motor A - - - 2 - P7-2
Ground - - - 5 - E2
STP/Motor B - - - 8 - P8-2
Motor Feed B - - - 9 - P8-4
STP 1 9 - 2 - -
STP 2 11 - 8 - -
Two-wire Data Out - - - - 1 P2-12
Two-wire Data In - - - - 3 P2-11

Page 8-97.A MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
W03275 Dedicated Cable (Valve/STP)
-G1 (used on The Advantage® Selectable Blenders)
J703 P710 P403 J704 P920 P924 J711 P604
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Pin #
Valve A1 LOW 1 OUT 1 - - - - LA-2 - -
Valve A1 HI 1 OUT 3 - - - - HA-2 - -
Valve B1 LOW 1 OUT 6 - - - - LB-2 - -
Valve B1 HI 1 OUT 8 - - - - HB-2 - -
- 1 - - - LA-1/ - -
HA-1
- 2 - - - LB-1/ - -
HB-1
STP 1 OUT - - 1 1 - - - -
STP 2 OUT - - 2 2 - - - -
STP 3 OUT - - 3 6 - - - -
Main Valve A2 - - - 5 A2-2 - - -
Main Valve B2 - - - 4 B2-2 - - -
Slowdown Valve A2 - - - 7 A2-1 - - -
Slowdown Valve B2 - - - 3 B2-1 - - -
- - - - A2-3/ - - 2
B2-3
- - - - - - 1 4

-G2 (used on The Advantage® Fixed Blenders)

J703 P710 J704 P604 J705 P923 P403 J711
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Pin #
Valve A1 LOW 1 OUT 1 - - - - - - -
Valve A1 HI 1 OUT 3 - - - - - - -
Valve B1 LOW 1 OUT 6 - - - - - - -
Valve B1 HI 1 OUT 8 - - - - - - -
- 1 - - - - - -
- 2 - - - - - -
STP 1 OUT - - 1 - - - 1 -
STP 2 OUT - - 2 - - - 2 -
STP 3 OUT - - 6 - - - 3 -
- - - 2 - A1-3, B1-3 -
A2-3, B2-3
A3-3, B3-3
- - - 4 - - - 1

Continued

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-97.B
W03275 Dedicated Cable (Valve/STP), continued
-G3 (used on The Advantage® MPD three-grade)
J103 P920 P403 P604
Function Pin # Pin # Pin # Pin # Comments
AC HOT (115/230 VAC) 1 - - 1
Main Valve B3 5 B3-2 - -
Main Valve B2 8 B2-2 - -
Main Valve B1 9 B1-2 - -
Slowdown Valve B3 12 B3-1 - -
Slowdown Valve B2 13 B2-1 - -
Slowdown Valve B1 16 B1-1 - -
Main Valve A3 17 A3-2 - -
Main Valve A2 20 A2-2 - -
Main Valve A1 21 A1-2 - -
Slowdown Valve A3 24 A3-1 - -
Slowdown Valve A2 25 A2-1 - -
Slowdown Valve A1 28 A1-1 - -
STP/Motor 4/ Slowdown Valve B4 29 - 4 -
STP/Motor 3/ Main Valve B4 32 B4-2 3 -
STP/Motor 2/ Slowdown Valve A4 33 - 2 -
STP/Motor 1/ Main Valve A4 36 - 1 -
Neutral (115 VAC) 40 - - 4
Neutral (115VAC) - A1-3, - 2
B1-3
A2-3,
B2-3
A3-3,
B3-3

Continued

Page 8-97.C MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
W03275 Dedicated Cable (Valve/STP), continued
-G4 (used on The Advantage® MPD four-grade and single hose)
J103 P920 P403 P604
Function Pin # Pin # Pin # Pin # Comments
AC HOT (115/230 VAC) 1 - - 3
Main Valve B3 5 B3-2 - -
Main Valve B2 8 B2-2 - -
Main Valve B1 9 B1-2 - -
Slowdown Valve B3 12 B3-1 - -
Slowdown Valve B2 13 B2-1 - -
Slowdown Valve B1 16 B1-1 - -
Main Valve A3 17 A3-2 - -
Main Valve A2 20 A2-2 - -
Main Valve A1 21 A1-2 - -
Slowdown Valve A3 24 A3-1 - -
Slowdown Valve A2 25 A2-1 - -
Slowdown Valve A1 28 A1-1 - -
Slowdown Valve B4 29 B4-1 - -
Main Valve B4 32 B4-2 - -
Slowdown Valve A4 33 A4-1 - -
Main Valve A4 36 A4-2 - -
Neutral (115 VAC) 40 - - 4
STP/Motor 1 29 - 1 -
STP/Motor 2 32 - 2 -
STP/Motor 3 33 - 3 -
STP/Motor 4 36 - 4 -
AC Neutral - A1-3, B1-3 2
A2-3, B2-3
A3-3, B3-3
A4-3, B4-3

-G5 (used on The Advantage® 4x4)

P920 P403 P604 J309
Function Pin # Pin # Pin # Pin # Comments
Slowdown valve A A1/B1-1 - - A/B-2
Main valve A A1/B1-2 - - A/B-3
Slowdown valve B A2/B2-1 - - A/B-4
Main valve B A2/B2-2 - - A/B-5
AC Hot - - 1 A/B-7
STP/Motor 1 - 1 - A/B-9
STP/Motor 2 - 2 - A/B-11
AC Neutral A1-3, B1-3 2 -
A2-3, B2-3
115 VAC 4 A/B-1

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-97.D
W03490 Dedicated Cable (Cash/Credit, Grade Select Main)
-G1 (used on The Advantage® MPD and fixed blender units)
J202 J1A J1B
Function Pin # Pin # Pin # Comments
9 - 3
13 3 -
Light Return B5 27 1 1
KA9 29 2 2

-G2 (used on The Advantage® selectable blender units)

Gists J202 J1 P1
Function Pin # Pin # Pin # Pin # Comments
- 6 - 6
Light Return A0 G1A-1 13 - -
G2A-1
G3A-1
G4A-1
G5A-1
G6A-1
Light Return A1 G1A-2 11 - -
G2A-2
G3A-2
G4A-2
G5A-2
G6A-2
Light Return A2 G1B-1 9 - -
G2B-1
G3B-1
G4B-1
G5B-1
G6B-1
Light Return A3 G1B-2 7 - -
G2B-2
G3B-2
G4B-2
G5B-2
G6B-2
G1A-3 - 1 -
G1B-3
G2A-3 - 2 -
G2B-3
G3A-3 - 3 -
G3B-3
G4A-3 - 4 -
G4B-3
G5A-3 - 5 -
G5B-3
Common 6, KA5 G6A-3 - 6 -
G6B-3
- 27 - 1
- 29 - 2
N/C - 31 - 3
N/C - 33 - 4
Light Return, B6 - 25 - 5

Page 8-97.E MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
W03491 Dedicated Cable (Cash/Credit, Grade Select Bezel)
-G1 (used on The Advantage® MPD® 2-, 3-, and 6-hose units)
P1 J136
Function Pin # Pin # Comments
1 A,B,C-4
2 A,B,C-1
3 A,B,C-3

-G2 (used on The Advantage® MPD® 4- and 8-hose units)

P1 J136
Function Pin # Pin # Comments
1 A,B,C,D-4
2 A,B,C,D-1
3 A,B,C,D-3

-G3 (used on The Advantage® single-hose units)

Px J136
Function Pin # Pin # Comments
Row 1 P1-1 A,B,C,D-4
Row 2 P1-2 A,B,C,D-1
Column 1 P1-3 A-3
Column 2 P2-3 B-3
Column 3 P3-3 C-3
Column 4 P4-3 D-3

Continued

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-97.F
W03491 Dedicated Cable (Cash/Credit, Grade Select Bezel), continued
-G4 (used on The Advantage® single-hose and selectable blender units)
Px Sx
Function Pin # Pin # Comments
Row 1 P1-1 S1-C
S1-C, S2-C
S2-C, S3-C
S3-C, S4-C
S5-C, S6-C
Column 1 (Side A) P1-3 S1 - NO
Column 2 P2-3 S2 - NO
Column 3 P3-3 S3 - NO
Column 4 P4-3 S4 - NO
Column 5 P5-3 S5 - NO
Column 1 (Side B) P6-3 S6 - NO

-G5 (used on The Advantage® Selectable Blender with Cash/Credit membrane switches)
Px J136
Function Pin # Pin # Comments
Row 1 P1-1 A/B-1
Row 2 P1-2 A/B-2
Column 1 (Side A) P1-3 A-4
Column 2 P2-3 A/B-5
Column 3 P3-3 A/B-6
Column 4 P4-3 A/B-7
Column 5 P5-3 A/B-8
Column 1 (Side B) P6-3 B-4

Page 8-97.G MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
W03520-G3, -G4 Dedicated Cable (Conduit)

J401 J402 J403 J412 J-BOX

Function Pin # Pin # Pin # Pin # Pin # Pin # Comments
HOT CD Module 1 - - - A2
Neutral CD Module 2 - - - A13
Ground Earth 3 - - - A10
OUT Data - 1 - - A19
IN Data - 2 - - A9
STP/MOTOR 1 - - 1 - STP/
MOTOR
1
STP/MOTOR 2 - - 2 - STP/
MOTOR
2
STP/MOTOR 3 - - 3 - STP/
MOTOR
3
STP/MOTOR 4 - - 4 - STP/
MOTOR
4
IN CRIND Two- - - - 1 B19
wire
OUT CRIND Two- - - - 2 B9
wire
IN CRIND/Pump - - - 3 B20
OUT CRIND/Pump - - - 4 B21
HOT Heater - - - - - HTR-H HTR-H
Neutral Heater - - - - - HTR-N HTR-N
Spare 1 - - - - - SP1 SP1
Spare 2 - - - - - SP2 SP2
Spare 3 - - - - - SP3 SP3
IN VaporVac - - - - - VV+ VV+
OUT VaporVac - - - - - VV- VV-
IN Infoscreen - - - - - FS+ FS+
OUT Infoscreen - - - - - FS- FS-
IN ATC - - - - - ATC+ ATC+
OUT ATC - - - - - ATC- ATC-

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-97.H
 W03601 Dedicated Cable (Pulser)
-G1 (used on The Advantage® 36” and 48” units)
J101 J504 J407 J909 P402 J921 J101J
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Comments
STP 3 Cont. 1 - 4 - - - -
STP 1 Cont. 2 - 2 - - - -
STP 2 Cont. 4 - 3 - - - -
N/C 5 - - - - - 1
+14V 6 - 1 - - - -
Pump Handle Return A3 7 - - 6 - - -
Pump Handle Return A1 8 - - 2 - - -
Pump Handle Return B3 9 - - 14 - - -
Pump Handle Return A2 10 - - 4 - - -
Pump Handle Return B2 11 - - 12 - - -
Pump Handle Return B1 12 - - 10 - - -
Pump Feed +14V 13 - - 15 - - -
Pump Data IN (2-wire 1) 23 - - - 1 - -
Pump Data OUT (2-wire 1) 24 - - - 2 - -
Pulser Data A3 25 - - - - A3-3 -
Pulser [Data] B3 26 - - - - A3-4 -
Pulser [Data] A3 27 - - - - A3-4 -
Pulser Data B1 28 - - - - B1-3 -
Pulser Data A2 29 - - - - A2-3 -
Pulser Data B2 30 - - - - B2-3 -
Pulser [Data] A2 31 - - - - A2-4 -
Pulser [Data] B2 32 - - - - B2-4 -
Pulser Data A1 33 - - - - A1-3 -
Pulser [Data] B1 34 - - - - B1-4 -
Pulser [Data] A1 35 - - - - A1-4 -
Pulser Data B3 36 - - - - B3-3 -
Buzzer +5V 37 - - - - - - Buzzer +
Buzzer C 38 - - - - - - Buzzer C
N/C 39 - - - - - 2
Pulser Feed A1 - 1 - - - A1-1 -
Pulser Feed B1 - 2 - - - B1-1 -
Pulser Feed A2 - 3 - - - A2-1 -
Pulser Feed B2 - 4 - - - B2-1 -
Pulser Feed A3 - 5 - - - A3-1 -
Pulser Feed B3 - 6 - - - B3-1 -
Pulser Return A1 - 17 - - - A1-2 -
Pulser Return B1 - 18 - - - B1-2 -
Pulser Return A2 - 19 - - - A2-2 -
Pulser Return B2 - 20 - - - B2-2 -
Pulser Return A3 - 21 - - - A3-2 -
Pulser Return B3 - 22 - - - B3-2 -
Buzzer Ground - 25 - - - - - Buzzer -

Continued

Page 8-98 MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
W03601 Dedicated Cable (Pulser), continued
-G2 (used on The Advantage® 36" and 48" blender units)
J101 J504 J407 J909 P402 J921 J101J
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Comments
Buzzer Feed Vcc 3 - - - - - - Buzzer +
Buzzer A 5 - - - - - - Buzzer -
Pump Handle Feed +14V 7 - - 15 - - -
Pump Handle Return A1 11 - - 2 - - -
Pump Handle Return A2 12 - - 4 - - -
Pump Handle Return B1 13 - - 10 - - -
Pump Handle Return B2 14 - - 12 - - -
Pump Handle Return A3 15 - - 6 - - -
N/C 16 - - 8 - - -
N/C 17 - - 16 - - -
Pump Handle Return B3 18 - - 14 - - -
Pulser Low Data A1 19 - - - - LA-3 -
Pulser [Low Data] A1 20 - - - - LA-4 -
Pulser High Data A1 21 - - - - HA-3 -
Pulser [High Data] A1 22 - - - - HA-4 -
Pulser Low Data B1 23 - - - - LB-3 -
Pulser [Low Data] B1 24 - - - - LB-4 -
Pulser High Data B1 25 - - - - HB-3 -
Pulser [High Data] B1 26 - - - - HB-4 -
Pulser Data A2 27 - - - - A2-3 -
Pulser [Data] A2 28 - - - - A2-4 -
Pulser Data B2 29 - - - - B2-3 -
Pulser [Data] B2 30 - - - - B2-4 -
Two-wire Data + 37 - - - 1 - -
Two-wire Data - 40 - - - 2 - -
Pulser Feed A1 - 1 - - - LA-1 -
Pulser Feed B1 - 2 - - - LB-1 -
Pulser Feed A2 - 3 - - - HA-1 -
Pulser Feed B2 - 4 - - - HB-1 -
Pulser Feed A3 - 5 - - - A2-1 -
Pulser Feed B3 - 6 - - - B2-1 -
Pulser Return A1 - 17 - - - LA-2 -
Pulser Return B1 - 18 - - - LB-2 -
Pulser Return A2 - 19 - - - HB-2 -
Pulser Return B2 - 20 - - - B2-2 -
Pulser Return A3 - 21 - - - A2-2 -
Pulser Return B3 - 22 - - - B2-2 -
Buzzer Ground - 25 - - - - - Buzzer -

Continued

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-98.A
W03601 Dedicated Cable (Pulser), continued
-G3 (used on The Advantage® 48", eight-hose units)
J101 J504 J407 J909 P402 J921 J101J
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Comments
STP 3 Cont. 1 - - - - - - J707-5
STP 1 Cont. 2 - - - - - - J707-3
STP 4 Cont. 3 - - - - - - J707-6
STP 2 Cont. 4 - - - - - - J707-4
N/C 5 - - - - - 1
+14V 6 - - - - - - J707-1
Pump Handle Return A3 7 - - 6 - - -
Pump Handle Return A1 8 - - 2 - - -
Pump Handle Return B3 9 - - 14 - - -
Pump Handle Return A2 10 - - 4 - - -
Pump Handle Return B2 11 - - 12 - - -
Pump Handle Return B1 12 - - 10 - - -
Pump Handle Feed +14V 13 - - 1, 3, 5, - - -
7, 9, 11,
13, 15
Data IN (2-wire 1) 23 - - - 1 - -
Data OUT (2-wire 1) 24 - - - 2 - -
Pulser Data A3 25 - - - - A3-3 -
Pulser [Data] B3 26 - - - - A3-4 -
Pulser [Data] A3 27 - - - - A3-4 -
Pulser Data B1 28 - - - - B1-3 -
Pulser Data A2 29 - - - - A2-3 -
Pulser Data B2 30 - - - - B2-3 -
Pulser [Data] A2 31 - - - - A2-4 -
Pulser [Data] B2 32 - - - - B2-4 -
Pulser Data A1 33 - - - - A1-3 -
Pulser [Data] B1 34 - - - - B1-4 -
Pulser [Data] A1 35 - - - - A1-4 -
Pulser Data B3 36 - - - - B3-3 -
Buzzer +5V 37 - - - - - - Buzzer +
Buzzer C 38 - - - - - - Buzzer C
N/C 39 - - - - - 2
Pulser Feed A1 - 1 - - - A1-1 -
Pulser Feed B1 - 2 - - - B1-1 -
Pulser Feed A2 - 3 - - - A2-1 -
Pulser Feed B2 - 4 - - - B2-1 -
Pulser Feed A3 - 5 - - - A3-1 -
Pulser Feed B3 - 6 - - - B3-1 -
Pulser Feed A4 - 7 - - - A4-1 -
Pulser Feed B4 - 8 - - - B4-1 -

Continued

Page 8-98.B MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
W03601 Dedicated Cable (Pulser), continued
-G3 (used on The Advantage® 48", eight-hose units)
J101 J504 J407 J909 P402 J921 J101J
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Comments
Pulser Return A1 - 17 - - - A1-2 -
Pulser Return B1 - 18 - - - B1-2 -
Pulser Return A2 - 19 - - - A2-2 -
Pulser Return B2 - 20 - - - B2-2 -
Pulser Return A3 - 21 - - - A3-2 -
Pulser Return B3 - 22 - - - B3-2 -
Pulser Return A4 - 23 - - - A4-2 -
Pulser Return B4 - 24 - - - B4-2 -
Buzzer Ground - 25 - - - - - Buzzer -
Pump Handle Return B4 - - - 16 - - - J104-5
Pump Handle Return A4 - - - 8 - - - J104-6
Pulser [Data] B4 - - - - - B4-3 - J104-7
Pulser Data B4 - - - - - B4-4 - J104-8
Pulser [Data] A4 - - - - - A4-3 - J104-9
Pulser Data A4 - - - - - A4-4 - J104-10

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-98.C
W03602-G1 Ribbon Cable (Main Interface)
J802
P302A J203 J204 J124 J801 A/B/C J909
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Comments
4.7 VAC Main Display Backlights 1 - - - - 1 -
4.7 RTN Main Display Backlights 3 - - - - 3 -
4.7 VAC PPU Backlights 4 - - B-3 - - -
4.7 RTN PPU Backlights 6 - - B-1 - - -
4.7 VAC PPU Backlights 7 - - A-3 - - -
4.7 RTN PPU Backlights 9 - - A-1 - - -
Ground - 1 - - - - - J901-1
KA3 - 2 - - - - - J901-2
KD0 - 3 - - - - - J901-3
KA2 - 4 - - - - - J901-4
KD1 - 5 - - - - - J901-5
KA0 - 6 - - - - - J901-6
KD2 - 7 - - - - - J901-7
KA1 - 8 - - - - - J901-8
KD3 - 9 - - - - - J901-9
Power ON (Ground) - 10 - - - - - J901-10
Main Data A3 - - 1 - 1 - -
Main Data A2 - - 2 - 2 - -
Main Data A1 - - 3 - 3 - -
Main Data A0 - - 4 - 4 - -
Main Data B3 - - 5 - 5 - -
Main Data B2 - - 6 - 6 - -
Main Data B1 - - 7 - 7 - -
Main Data B0 - - 8 - 8 - -
N/C - - 9 - 9 - -
N/C - - 10 - 10 - -
Comma Control - - 11 - 11 - -
Debit Strobe - - 12 - 12 - -
Credit Strobe - - 13 - 13 - -
Cash Strobe - - 14 - 14 - -
DS1 - - 15 - 15 - -
DS0 - - 16 - 16 - -
Strobe 23 - - 17 - 17 - -
+5V - - 18 - 18 - -
Strobe 22 - - 19 - 19 - -
Ground - - 20 - 20 - -
Strobe 21 - - 21 - 21 - -
Stop B - - 22 - 22 - -
Strobe 20 - - 23 - 23 - -
N/C - - 24 - 24 - -

Continued

Page 8-98.D MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
W03602 Ribbon Cable (Main Interface), continued
J124 J802
P302A J203 J204 A/B J801 A/B/C J909
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Comments
Money Decimal Point - - 25 - 25 - - -
[Master Reset] - - 26 - 26 - - -
Volume Decimal Point - - 27 - 27 - - -
Stop A - - 28 - 28 - - -
PPU Decimal Point - - 29 - 29 - - -
N/C - - 30 - 30 - - -
Main Enable - - 31 - 31 - - -
N/C - - 32 - 32 - - -
Keylock B - - 33 - 33 - - -
Keylock A - - 34 - 34 - - -
J911 P909
Pin # Pin #
Pump Handle Feed +14V - - - - - A1-2 1 -
Pump Handle Return A1 - - - - - A1-1 2 -
Pump Handle Feed +14V - - - - - A2-2 3 -
Pump Handle Return A2 - - - - - A2-1 4 -
Pump Handle Feed +14V - - - - - A3-2 5 -
Pump Handle Return A3 - - - - - A3-1 6 -
Pump Handle Feed +14V - - - - - A4-2 7 -
Pump Handle Return A4 - - - - - A4-1 8 -
Pump Handle Feed +14V - - - - - B1-2 9 -
Pump Handle Return B1 - - - - - B1-1 10 -
Pump Handle Feed +14V - - - - - B2-2 11 -
Pump Handle Return B2 - - - - - B2-1 12 -
Pump Handle Feed +14V - - - - - B3-2 13 -
Pump Handle Return B3 - - - - - B3-1 14 -
Pump Handle Feed +14V - - - - - B4-2 15 -
Pump Handle Return B4 - - - - - B4-1 16 -

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-98.E
W03715 Ribbon Cable (PPP)
-G1 (Used on Optimum™ units)
-G2 (Used on The Advantage® with Optimized Electronics
J135A J135B J901 J203
Function Pin # A Side Pin # B Side Pin # Pin # Comments
Pump Handle A1 1 PH1
5 Volt 2 5V
Pump Handle A2 3 PH2
5 Volt 4 5V
Pump Handle A3 5 PH3
5 Volt 6 5V
Grade Select 1A Return 7 GR1 Pin #2*
Grade Select 1A Feed 8 GR1 Pin #3*
Grade Select 2A Return 9 GR2 Pin #2*
Grade Select 2A Feed 10 GR2 Pin #3*
Grade Select 3A Return 11 GR3 Pin #2*
Grade Select 3A Feed 12 GR3 Pin #3*
Pump Handle B1 1 PH1
5 Volt 2 5V
Pump Handle B2 3 PH2
5 Volt 4 5V
Pump Handle B3 5 PH3
5 Volt 6 5V
Grade Select 1B Return 7 GR1 Pin #2*
Grade Select 1B Feed 8 GR1 Pin #3*
Grade Select 2B Return 9 GR2 Pin #2*
Grade Select 2B Feed 10 GR2 Pin #3*
Grade Select 3B Return 11 GR3 Pin #2*
Grade Select 3B Feed 12 GR3 Pin #3*
N/C - - 1 1
KA3 (Manager Keypad) - - 2 2
KD0 (Manager Keypad) - - 3 3
KA2 (Manager Keypad) - - 4 4
KD1 (Manager Keypad) - - 5 5
KA0 (Manager Keypad) - - 6 6
KD2 (Manager Keypad) - - 7 7
KA1 (Manager Keypad) - - 8 8
KD3 (Manager Keypad) - - 9 9
N/C - - 10 10

Note: * Pin #s only on -G2 cables. -G1 cables have two-wire only Faston connectors for
Grade Select.

Continued

Page 8-98.F MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
W03715 Ribbon Cable (PPP), continued
-G1 and -G2 (continued)
J204 J801A/B
Function Pin # Pin #
A4 Data 1 1
A3 Data 2 2
A2 Data 3 3
A1 Data 4 4
B3 Data 5 5
B2 Data 6 6
B1 Data 7 7
B0 Data 8 8
N/C 9-10 9-10
Comma Control 11 11
N/C 12-13 12-13
Cash Strobe 14 14
Data Select 1 15 15
Data Select 0 16 16
Data Store D 17 17
Display +5V 18 18
Data Strobe C 19 19
Ground 20 20
Data Strobe B 21 21
Push To Stop B 22 22
Data Strobe A 23 23
Push To Stop A 24 24
Money DP 25 25
Master Reset 26 26
Volume DP 27 27
N/C 28 28
PPU DP 29 29
Calibrate NO 30 30
Main Enable 31 31
Calibrate NC 32 32
Help A 33 33
Help B 34 34

-G2 Cable only for backlight.

J802 J802 J802 J802 J802 J802 J124 J124 J124 J124
J302 A2 B2 C2 A1 B1 C1 A2 A1 B2 B1
Function Pin # Pin # Pin # Pin # Pin # Pin # Pin # Pin # Pin # Pin # Pin #
4.7 Volt feed 1 1 1 1 1 1
return 2 3 3 3 3 3

MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package Page 8-98.G
Page 8-98.H MDE-2531C Pump and Dispenser Start-Up/Service • Gilbarco Inc. © 12/98 Revision Package
© 1998 Gilbarco Inc.
7300 West Friendly Avenue • Post Office Box 22087
Greensboro, North Carolina 27420
Phone (336) 547-5000 • http://www.gilbarco.com • Printed in the U.S.A.
MDE-2531C Gilbarco Pump and Dispenser Start-Up and Service · December 1998