Kappa One

1 CHANNEL POWER AMPLIFIER

SERVICE MANUAL

Infinity Systems Incorporated

250 Crossways Park Dr.
Woodbury, New York 11797
Rev0 11/2008
Released 2008
Discontinued XXXX
KAPPA ONE

- CONTENTS -

SPECIFICATIONS ………………………………………..1
PACKING……………………………………………..…....2
CONTROL/INSTALLATION INSTRUCTIONS….……....3
CONTROL/INSTALLATION DRAWINGS……….………4
BASIC TROUBLESHOOTING……………………………5
DISASSEMBLY INSTRUCTIONS………………………..6
EXPLODED VIEW/PARTS LIST…….….….…………....7
AMPLIFIER BLOCK DIAGRAM…………………….……8
ELECTRICAL PARTS LIST ..……….……….…….…….9
P.C.B. DRAWINGS….………………………..…….……14
IC/TRANSISTOR PINOUTS..………………..….….…..20
SCHEMATICS……………..……………….………..…...23

Kappa One Specifications

Output Power: 500W RMS x 1 channels @ 4 ohms; ≤1% THD + N

(14.4V supply) 800W RMS x 1 channels @ 2 ohms; ≤1% THD + N
Total Peak Power 1600W
Signal-to-noise ratio: 85dBA (reference 1W into 4 ohms)
109dBA (reference rated power into 4 ohms)
Frequency response: 20Hz – 320Hz (–3dB)
THD+N 1KHz LPF=22KHz ≤0.05% (rated power @ 4 ohms)
Input Impedance >20K ohms
Maximum input signal: 6.0V
Maximum sensitivity: 200mV
Bass Boost @ 20-100Hz 0-12dB
DC Offset <30mV
Idle Current @ 4 ohms 1.6A
Max Current Draw 76A
Remote Operating Voltages OFF 4V
Circuit Protection Temperature (80C), Short circuit, over/under voltage
Operating voltage range (8-16V)
Dimensions: 13 x 7 x 1 ¾” (329 x 179 x 44mm)
Fuses: (3) x 40A

Infinity Systems continually strives to update and improve existing products, as well as create new ones. The specifications and
details in this and related JBL publications are therefore subject to change without notice.

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Installation Warnings and Tips 3 DBO: Variable Subsonic High-Pass

• Disconnect the negative (–) lead from your vehicle’s battery. Filter With Variable Boost (Q)
• At the installation sites, locate and make a note of all fuel • For woofers in tuned (vented) enclosures, set the
ENGLISH lines, hydraulic brake lines, vacuum lines and electrical frequency control to a value 10Hz below the enclo-
wiring. Use extreme caution when cutting or drilling in and sure’s resonance (tuned) frequency.
around these areas. • For woofers in sealed boxes, set the control to any
• Choose a safe mounting location away from moisture. value you prefer between 30Hz and 50Hz.
• Make sure there is sufficient air circulation at the mount- • Set the Boost control according to your preference,
ing location for the amplifier to cool itself. being careful not to apply enough boost to damage
• Mount the amplifier, using the supplied hardware. your woofer(s).
A DBO Boost control provides up to 12dB of boost,

Specifications slightly above the high-pass filter’s frequency.

•  See above for appropriate settings.
B DBO High-Pass Filter Frequency control, variable
between 10Hz and 80Hz. See above for appropri-
ate settings.
4 Crossover-Frequency Control
• 12dB/octave crossover, variable from 32Hz to 320Hz.
See B for the adjustment procedure.
5 Input Level Control
• Used to match the input level of the amplifier to
the output level of the source unit. See A for the
CEA-2006A-compliant adjustment procedure.
6 Input Connectors
0 Speaker Output Connectors • Connect to front outputs from the source unit or
• Connect the speakers to these terminals, observing signal processor.
proper polarity. Gold screws indicate +, and silver 7 Aux Output Connectors
screws indicate – . • Nonfiltered pass-through output. Connect to the
• Minimum speaker impedance is 2 ohms. input of an additional subwoofer amplifier.
1 Fuses 8 Protect LED
• Replace only with the same type and rating. • Illuminated under any of the following fault
2 Power Input Connectors conditions: battery over/under voltage; short
• +12V: Connect to the positive terminal of the vehicle’s circuit in speaker wires; amplifier is too hot;
battery. Install an appropriate fuse holder and fuse amplifier’s output circuit has failed (DC voltage
(120A minimum) within 18” (457mm) of the battery. present in the amplifier’s output).
Make sure the wire is not damaged or pinched during 9 Power On LEDs
installation. Install protective grommets when routing • Illuminated when the amplifier is on.
wires through the firewall or other sheet metal. A Setting Input Level
• GND: Connect to the vehicle’s chassis. Refer to the A Turn Input Level control counterclockwise to 6V.
illustration below. B With a dynamic music track playing, turn the head
Factory Bolt Ring Connector unit’s volume control to the 3/4 position.
Ground Wire C Turn Input Level control clockwise until the bass
output is proportionate to the output of the high-
frequency speakers, according to your preference.
D Input level is now adjusted correctly.
B Setting the Crossover
A Crossover setting for subwoofers.
Note: Acceptable frequency ranges indicated in gray.
Note: Remove any paint Star Washer
below ring connector.
• REM: Connect to the “Remote Out” lead from the
source unit or to a source of switched +12V (ACC).
3a 4 AWG Adapter
• For power wire longer than 4’ (1.2m), 4 AWG wire is
recommended. Use the adapter to make the connection
according to the illustration below.

0058CSK - Infinity Kappa One OM Cover HIGH.indd 5 29/09/08 15:49:10

 KAPPA ONE

4x 3x 1x

1x

3a

� � � � ¡

� � � �

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A B
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A B C D A

0058CSK - Infinity Kappa One OM Cover HIGH.indd 4 29/09/08 15:49:10

KAPPA ONE

Amplifier Troubleshooting Guide

1. Status LED on Amplifier not Lit - Head Unit (Source) Turned ON

Verify:
A. Remote turn-on wire from source to amplifier has proper voltage
B. Power (B+) connections at amplifier, terminal blocks, and battery are secure
C. Ground (GND) connections at amplifier and vehicle chassis are secure
D. Battery B+ fuse (if used) is OK
E. Amplifier fuse is OK
F. B+ at battery and B+ at amplifier has proper voltage

2. Status LED’s Lit, No Output from Speakers in Normal Operating Condition

Verify:
A. RCA cables from amplifier to source are securely connected
B. Volume adjustment on amplifier is correctly adjusted
C. Source is ON and playing

3. Engine Noise From Speaker(s)

Turn source OFF, Disconnect RCA cables at amplifier. If noise stops, check equipment & cables leading
to amplifier.
Verify:
A. RCA cables are of good quality with no breakage to internal shields
B. RCA cables from source to amplifier are not run alongside any power cables

4. Amplifier Output Distorted Music

Verify:
A. Source output music to amplifier is not distorted
B. Source output sensitivity is correctly adjusted

5. Amplifier Shuts Down, Green LED’s are Lit - Amplifier is in Thermal Protection Mode
Verify:
A. Amplifier is mounted with adequate air circulation around heatsinks or vents
B. Amplifier is not mounted under carpet or sealed enclosure
C. Speakers meet correct impedance for application (mono or stereo hookup)

6. Amplifier Does Not Turn ON, and Red LED is Lit Amplifier (and not Connected to a Shorted Speaker)
Verify:
A. Speaker crossover (if used) is not defective

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KAPPA ONE

KAPPA ONE DISASSEMBLY INSTRUCTIONS

For examination:

1) Remove the two screws at opposite ends on the bottom of the heatsink.
2) Remove the end panel on the Input side only, three Phillips screws.
3) Slide both pieces of silver trim off the heatsink.
4) Remove the top cover; it will be attached with a cable so unplug at Molex connector CN1

For any component repair, the entire PCB must be removed from the heatsink

5) Remove the Output end panel, four Phillips screws.

6) Remove the single remaining Phillips screw on the bottom of the heatsink
7) Remove all Phillips screws holding the Aluminum transistor clamps on
8) Slide the complete PCB out of the heatsink channel.

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KAPPA ONE
RJ45

D 8 D
7
OP
6
5
4
3
OP
2
1

OP

C C

MODEL FREQ MODEL FREQ BASS BOOST

SPEAKER
VARIABLE LP VARIABLE HP VARIABLE MAIN AMP
2ohm/4ohm
11HZ--320HZ/12dB 10HZ--80HZ/12dB 0dB--12dB FRONTL
L

GAIN CONTROL
11 25 320 10 25 80 11 50 320
OP OP OP AMP

AUX OUT L
B B
OP

AUX OUT R

OP +15V
+5V
+
+VCC
Battery POWER SUPPLY
-VCC
-
-5V
A A
-15V

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1 2 3 4
KAPPA ONE

KAPPA ONE Electrical Parts List

Part Number Description Qty Reference Designator

Main PCB

Resistors

0702-0106-03 Resistor 0.1Ω ±1% Ф1.5 10.5MM H16.5MM 4 7R R127 R126 R124
0701-A123-02 Resistor SMD 1W 12KΩ ±5% 2512 6 1R 2R 4R 3R R177 R176
0702-3103-02 Resistor 1/2W 10KΩ ±5%12.5MM 1 R69
0701-54R7-02 Resistor SMD 4.7Ω 1/2W ±5% 2512 1 R119
0705-5470-04 Resistor 5W 47Ω ±5% 13.5*9*23MM 1 R142
0701-2100-03 Resistor SMD 10Ω 1/8W ±1% 0805 6 R112 R111 R110 R109 R108 R107
0712-64R7-02 Resistor 2W 4.7Ω ±5% 10MM 1 R139
0701-A220-02 Resistor SMD 22Ω 1W ±5% 2512 3 R168 R167 R169
0704-6221-02 Resistor 2W 220Ω ±5% 1 R136
0701-3220-02 Resistor SMD 22Ω 1/4W ±5% 1206 2 6R 5R
0702-3331-02 Resistor 1/2W 330Ω ±5%12.5MM 2 R67 R66
R188 R187 R166 R165 R164 R162 R161 R160
0701-2101-03 Resistor SMD 100Ω 1/8W ±1% 0805 19 R47 R190 R189 R144 R128 R90 R89 R86 R74
R125 R101
0703-3222-03 Resistor 1/2W 2.2KΩ ±1% 1 R131
0701-3101-02 Resistor SMD 100Ω 1/4W ±5% 1206 2 R179 R178
0706-A222-02 Resistor 2.2KΩ 10W 22.5*13*13MM ±5% 1 R130
0701-2221-03 Resistor SMD 220Ω 1/8W ±1% 0805 2 R3 R60
0701-2821-02 Resistor SMD 820Ω 1/8W ±5% 0805 1 R50
0701-2221-03 Resistor SMD 220Ω 1/8W ±1% 0805 1 R2
0701-2102-03 Resistor SMD 1KΩ 1/8W ±1% 0805 7 R41 R42 R158 R157 R18 R54 R53
0701-2182-02 Resistor SMD 1.8KΩ 1/8W ±5% 0805 1 R19
0701-2222-02 Resistor SMD 2.2KΩ 1/8W ±5% 0805 4 R37 R135 R185 R140
0701-2302-03 Resistor SMD 3KΩ 1/8W ±1% 0805 1 R29
0701-2472-03 Resistor SMD 4.7KΩ 1/8W ±1% 0805 1 RX
0701-2512-02 Resistor SMD 5.1KΩ 1/8W ±5% 0805 3 R38 R81 R82
0701-2432-03 Resistor SMD 4.3KΩ 1/8W ±1% 0805 1 R27
0701-2103-03 Resistor SMD 10K 1/8W ±1% 0805 9 R61 R87 R22 R21 R28 R17 R33 R34 R197
0701-2333-03 Resistor SMD 33KΩ 1/8W ±1% 0805 3 R31 R30 R184
0701-2223-03 Resistor SMD 22KΩ 1/8W ±1% 0805 4 R36 R20 R4 R1
07012487YK03 Resistor SMD 48.7KΩ 1/8W ±1% 0805 1 R80
R5 R25 R24 R194 R181 R77 R26 R14 R11 R8 R7
0701-2473-03 Resistor SMD 47KΩ 1/8W ±1% 0805 22 R10 R180 R59 R196 R195 R75 R68 R23 R13 R9
R6
0701-2183-03 Resistor SMD 18KΩ 1/8W ±1% 0805 1 R12
0701-2104-03 Resistor SMD 100KΩ 1/8W ±1% 0805 4 R83 R63 R62 R16
0701-2622-03 Resistor SMD 6.2KΩ 1/8W ±1% 0805 1 R35
0701-2332-03 Resistor SMD 3.3KΩ 1/8W ±1% 0805 1 R134
0701-2511-02 Resistor SMD R0805 510Ω 1/8W ±5% 1 R39
0701-2133-02 Resistor SMD 1/8W 13KΩ ±5% 0805 1 R15
0701-2164-03 Resistor SMD 160K 1/8W ±1% 0805 1 R40
0704-4123-02 Resistor 1W 12K ±5% 15MM 1 R120
0701-2682-03 Resistor SMD 6.8KΩ 1/8W ±1% 0805 1 R32
1204-2040-01 VR, HP FREQ B200K/B2K L=15 ±10% B200K,B2K 1 VR3
1204-2030-01 VR, LEVEL B20K L=15 ±10% ＜2.5dB 1 VR1
1204-5031-30 VR, LP FREQ B50K ±10% :R0971G KQ 1 VR2
1204-5011-01 VR, BOOST B500Ω KQ L=15 ±15% 1 VR4

Capacitors

3.3UF/100V ±10% MAX：24*18.5*10.5MM

06D1C3357700 Capacitor 1 C105
20MM CBB21
06D2C335C701 Capacitor 3.3UF/250V ±20% 105℃ 27mm CBB21 1 C96
06D2C1067001 Capacitor 10UF/100V±20% 20MM 10.5MM 5 C141 C106 C101 11C 12C
06D212266010 Capacitor 22uF/50V ±20% 5*11 105℃5.0MM 11 C9 C6 C5 C11 C41 C31 C10 C8 C7 C4 C3
06D102266000 Capacitor 22UF/50V ±10% Φ6.3*11 85℃ NP 1 C119
06D214765000 Capacitor 47UF/35V ±20% 5*11 105℃5MM 3 C50 C49 C35
06D211073116 Capacitor 100UF/16V ±20% 5*11 105℃5MM 3 C131 C130 C129
06D214775101 Capacitor 470UF/35V ±20% Ф8*20MM 105℃ 3 C134 C133 C127

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Part Number Description Qty Reference Designator

Main PCB

2200UF/35V 16*26MM ±20% 105℃ 7.5MM

06D212285001 Capacitor 4 C112 C111 C110 C109
　SUSCON
06D213387002 Capacitor 3300UF/100V 35MM*25MM ±20% 105℃ 4 C148 C147 C146 C145
06D231047000 Capacitor 0.1uF/100V ±20%5MM 1 C122
06D3C104C701 Capacitor 104/250V ±5% 5mm 3 C139 C86 C65
06D942247401 Capacitor 224/100V ±2% 7.2*8.5*3.5MM 5MM 2 C103 C102
06D184717400 Capacitor 471/100V X7R ±10% 1 C124
06D1C4747701 Capacitor 474/100V ±10% 7.5mm 4 C99 C98 C152 C135
06D342749400 Capacitor 274/63V ±5% 5MM 1 C2
06D344737400 Capacitor 473/100V ±5% 1 C47
06S15101F000 Capacitor SMD 101/1KV ±10% X7R 1206 1 CX100
06D941247401 Capacitor 124/100V ±2% 7.2*6.5*3.0MM 5MM 1 C46
06S15222F000 Capacitor SMD 222/1KV ±10% X7R 1206 1 C97
06D322227200 Capacitor 222/100V ±5% 5MM 4 15C CX1 C24 C23
06S321006000 Capacitor SMD 10pF/50V 0805 NPO ±5% 3 C14 C12 C13
06S322206000 Capacitor SMD 22pF/50V 0805 NPO ±5% 2 C33 C32
C40 C22 C36 C15 C44 C38 C37 C17 C16 14C
06S321016000 Capacitor SMD 100pF/50V 0805 NPO ±5% 13
13C 3C 4C

C121 C120 C138 C137 C118 C76 C51 C48 C21

06S121046000 Capacitor SMD 0.1uF/50V 0805 X7R ±10% 28 C20 C19 C18 C108 C90 C115 C128 C116 C29
C28 C27 C26 JP428 JP426 7C 5C 8C 2C 1C
06S321026000 Capacitor SMD 1000pF/50V 0805 NPO ±5% 4 C42 9C 6C C25
06S121244000 Capacitor SMD 0.12UF/25V 0805 X7R ±10% 1 C123
06S124716000 Capacitor SMD 470pF/50V 0805 X7R ±10% 4 C30 C150 C149 CX2
06S131037000 Capacitor SMD 103/100V X7R ±10% 1206 2 C126 C125
06D201066200 Capacitor 10UF/50V ±20% 5*11 85℃ 5mm 2 C34 C39
06D2410644CB Capacitor SMD 10uF/25V CASE-D ±20% 2 C76 C136
06D212256301 Capacitor 2.2UF/50V ±20% 5*11 105℃ 5mm 1 C43
06D348249400 Capacitor 824/63V ±5% 1 C1

Semiconductors

04ZL-6A10-00 Diode 6A10 1000V 1 D17

04ZL-4007-03 Diode 1N4007 DO-41 1 D16
04GS-R104-00 Diode FR104 1A 400V 52MM 4 D29 D28 D27 D26
03D1-TP50-24 MOSFET TP50N20P TO-220 6 Q14 Q13 Q12 Q11 Q10 Q9
01FA-7812-04 Regulator KA7812E TO-220 FAIRCHILD +12v 2 U13 U15
01FA-7912-04 Regulator KA7912 TO-220 FAIRCHILD -12v 1 U14
D51 D1 DX1 D2 D14 D13 D12 D11 D10 D9 D6 D3
04PT-4148-01 Diode SMD 1N4148 DO-213AA 13
D4
04ZL-2512-00 Diode SMD MUR120 1A 2512 2 D35 D34
2202-1602-05 Bridge UF1602CT AKA 16/200V TO-220 2 D31 D30
03N1-5551-04 Transistor SMD MMBT5551LT1 NPN SOT-23 1 Q3
MUR1620RG KAK 16A/200V TO-220 ON
2202-20RG-05 Bridge 2 D33 D32
SEMI
03N1-2222-04 Transistor SMD BT2222 SOT-23 NPN 1 Q29
04WY-51AV101 Diode SMD 5.1V DO-213AA 0.5W 2 DZ3 DZ2
04ZL-4007-02 Diode SMD FM4007 DO-214AC 3 D25 D24 D23
0100-M833-08 Dual Op-amp SMD LM833 SOP-8 7 U6 U3 U7 U1 U5 U4 U2
04GS-RS1G-02 Diode SMD RS1G 400V 1A DO-214AC 5 D22 D21 D20 D7 D5
03T1-3205-02 MOSFET IRF3205 110A 50V TO-220 6 Q28 Q27 Q26 Q24 Q23 Q22
03T1-K30A-01 FET 2SK30A TO-92 1 Q1
01TI-L072-09 Dual Op-amp SMD TL072 SO-8 1 1U1
04WY-12BV101 Diode SMD 12V DO-213AA 0.5W 1 DZ1
0100-78M1-07 Regulator SMD 78M12 TO-252 +12v 1 U8

Miscellaneous

1404-0020-04 RCA QUAD AV4-8.4-38 JACKS 1 J1

1601-403G-01 Fuse 40A/32V UL Littelfuse 6 F1
1401-0001-03 Fuse holder 3PIN :BXS3-09 1 for F1
1380-0214-00 Temperature switch 90℃±5℃ TO-220 PCS 1 SW1
1003-1002-08 Inductor SMD 10UH CPL-0805 20MA ±20% 2 L1 DX2

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KAPPA ONE
Part Number Description Qty Reference Designator

Main PCB

4:24:6:7 F1=F2=φ1.0*8*4TS
3000-MONE-01 HF transformer S1=S2=φ0.8*5*24TS S3=S4=φ0.8*1*6TS 1 L8
S5=S6=φ0.8*1*7TS
2901-224C-00 Relay YL-224-C DC12V 30A 1 RL1
1004-3003-10 Inductor 90 30UH φ12φ5 2 L12 L11
ф32 1.8MH L1=L2 ф1.0*12 4TS 38*22MM
1001-1820-10 Inductor 1 L6
42MM
1001-4000-10 Inductor 40UH 40A ETD-49 φ0.1*80*14TS 1 L4
1501-0300-04 Terminal JS23A-25A 3PIN POWER 1 CN3
1501-0400-02 Terminal JS24A-23A 4PIN 2个2个 SPEAKER 1 CN2
1501-0404-00 Socket Pitch 2.0MM 4PIN 1 CN1
24D1-0070190 Grounding UL1015#18AWG L=70MM 2 JK1 JK2
1001-3501-10 Inductor 35UH Φ33Φ0.3*18*2 29MM 1 L5
2102-0052-04 FFC 4P 1430.26L=80MM一5MM一2.0105℃ 1 connect to the LED board
1501-0300-05 Terminal 3P JSZ3-83 180 1 Accessory
1400-0001-16 RJ45 socket 16PIN RJ45 10P16C 1 RJ1

PWM PCB

Resistors

0701-2221-03 Resistor SMD 220Ω 1/8W ±1% 0805 1 2R65

0701-2102-03 Resistor SMD 1KΩ 1/8W ±1% 0805 5 2R156 2R155 2R5 R8 R9
0701-2202-02 Resistor SMD R0805 2KΩ 1/8W ±5% 2 2R33 2R138
0701-2222-02 Resistor SMD 2.2KΩ 1/8W ±5% 0805 2 2R200 2R132
0701-2472-03 Resistor SMD 4.7KΩ 1/8W ±1% 0805 2 2R147 2R46
0701-2682-03 Resistor SMD 6.8KΩ 1/8W ±1% 0805 1 2R102
0701-2103-03 Resistor SMD 10K 1/8W ±1% 0805 5 2R99 2R137 2R78 2R34 2R146
0701-2113-03 Resistor SMD 11KΩ 1/8W ±1% 0805 1 2R171
0701-2123-03 Resistor SMD 12KΩ 1/8W ±1% 0805 2 2R35 2R149
0701-2183-03 Resistor SMD 18KΩ 1/8W ±1% 0805 1 2R1
0701-2203-03 Resistor SMD 20KΩ 1/8W ±1% 0805 1 2R104
0701-2303-02 Resistor SMD 30KΩ 1/8W ±5% 0805 1 2R175
0701-2333-03 Resistor SMD 33KΩ 1/8W ±1% 0805 1 2R98
0701-2473-03 Resistor SMD 47KΩ 1/8W ±1% 0805 7 2R3 2R44 2R97 2R4 2R20 2R145 2R19
0701-2753-03 Resistor SMD 75KΩ 1/8W ±1% 0805 1 2R103
0701-2104-03 Resistor SMD 100KΩ 1/8W ±1% 0805 3 2R2 2R148 2R154

Capacitors

06S321026000 Capacitor SMD 1000pF/50V 0805 NPO ±5% 1 2C143

2C1 2C132 2C84 2C81 2C22 2C79 2C117 2C82
06S121047000 Capacitor SMD 104/100V 0805 X7R ±10% 12
2C34 2C80 2C89 2C151
06D252274000 Capacitor 220UF/25V 8*9 ±20% 105℃ 2 2C88 2C87
06D211074101 Capacitor 100UF/25V 6.3*7mm 5mm ±20% 105℃ 1 2C2

Semiconductors

2D1 2D42 2D46 2D47 2D45 2D43 2D2 2D5 2D18

04PT-4148-01 Diode SMD 1N4148 DO-213AA 10
2D19
2Q38 2Q8 2Q7 2Q5 2Q6 2Q37 2Q2 2Q33 2Q3
03N1-5551-04 Transistor SMD MMBT5551LT1 NPN SOT-23 10
2Q4
03P1-5401-04 Transistor SMD MMBT5401LT1 PNP SOT-23 1 2Q32
01TI-L494-09 PWM SMD TL494C SO-16 1 2U18
04WY-39AV101 Diode SMD 3.9V DO-213AA 0.5W 1 2D15
03P1-1023-01 Transistor A1023 TO-92 PNP 2 2Q20 2Q19
03P1-B649-07 Transistor 2SB649A 1.5A 180V 20W PNP TO-126 1 2Q17

Miscellaneous

1506-0805-00 Pin 8PIN 902.5MM 2.75MM 2 2CN1 2CN2

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KAPPA ONE
Part Number Description Qty Reference Designator

PROCESSOR PCB

Resistors

0701-2104-03 Resistor SMD 100KΩ 1/8W ±1% 0805 1 R64

0701-2103-03 Resistor SMD 10K 1/8W ±1% 0805 5 R33 R30 R31 R3 R2
0701-2100-03 Resistor SMD 10Ω 1/8W ±1% 0805 4 R117 R193 R198 R118
0701-2102-03 Resistor SMD 1KΩ 1/8W ±1% 0805 2 R55 R58
0701-2222-02 Resistor SMD 2.2KΩ 1/8W ±5% 0805 2 R105 R106
0701-2472-03 Resistor SMD 4.7KΩ 1/8W ±1% 0805 4 R44 R41 R42 R43
0701-2622-03 Resistor SMD 6.2KΩ 1/8W ±1% 0805 1 R40
0701-2681-02 Resistor SMD 680Ω 1/8W ±5% 0805 3 R45 R116 R199
0701-2152-02 Resistor SMD 1.5KΩ 1/8W ±5% 0805 1 R56
0701-2101-03 Resistor SMD 100Ω 1/8W ±1% 0805 3 R191 R192 R49
0701-2303-03 Resistor SMD 30K 1/8W ±1% 0805 1 R29
0701-2221-03 Resistor SMD 220Ω 1/8W ±1% 0805 1 R113
0701-2331-02 Resistor SMD 330Ω 1/8W ±5% 0805 1 R48
0701-2473-03 Resistor SMD 47KΩ 1/8W ±1% 0805 1 R57

Capacitors

06S321026000 Capacitor SMD 1000pF/50V 0805 NPO ±5% 1 C100

06S321016000 Capacitor SMD 100pF/50V 0805 NPO ±5% 2 C62 C61
06S121046000 Capacitor SMD 0.1uF/50V 0805 X7R ±10% 8 C57 C59 C75 C77 C60 C63 C91 C92
06S132253000 Capacitor SMD 2.2uF/16V 1206 X7R ±10% 2 C104 E1
06S123326000 Capacitor SMD 332/50V ±10% X7R 0805 1 C64
06S2410724CC Capacitor SMD 100UF/10V CASE-C ±20% 1 C58
06S124727000 Capacitor SMD 472/100V 0805 X7R ±10% 2 C55 C56
06S2447634CC Capacitor SMD 47uF/16V CASE-C ±20% 1 C43
06S2447644CD Capacitor SMD 47uF/25V CASE-D ±20% 2 C93 C94

Semiconductors

01JR-4560-08 Dual Op-amp SMD 4560 SOP-8 JRC 1 U8

2601-4N35-00 photocoupler 4N35 6 1 U17
01LM-M555-08 Timer SMD LM555 SOP-8 1 U7
0100-2010-00 Hi/Lo Side Driver IR2010S SOL-16 1 U10
03P1-5401-04 Transistor SMD MMBT5401LT1 PNP SOT-23 1 Q30
01TC-WH04-00 Triple Inverter TC7WH04F 1 U9
0100-74AH-00 Inverter 74AHC1G04 SOT-235 1 U16
04ZL-2512-00 Diode SMD MUR120 1A 2512 1 D8
01LM-M311-08 Comparator SMD LM311 SOP-8 1 U11
04PT-4148-01 Diode SMD 1N4148 DO-213AA 5 D3 D7 D4 D2 D49
04WY-51AV101 Diode SMD 5.1V DO-213AA 0.5W 1 DZ1

Miscellaneous

1505-1009-04 Pin PITCH 2.54mm 10PIN 912.75MM 2 CN6 CN5

LED PCB

2009-0001-00 LED SMD White with blue light, 3.2*2.4*2.4 2 LED1 LED3
200A-0001-00 LED SMD White with red light, 3.2*2.4*2.4 1 LED2
06S121046000 Capacitor SMD 0.1uF/50V 0805 X7R ±10% 2 C1 C2

MECHANICAL

SR-APPA-0124 Heatsink Alum.6063-T5,290*177.7*37.5MM Black

SG-0011-0501 Top plate Alum. alloy ADC-12,290*154.8*9.7MM black painting
ZS-A00010133 Side bar Alum. 6063-T5,19*290.2MM Plating
Clear PC,262.2*70MM black painitng with
CP-A00020002 Top plastic
"INFINITY"LOGO holofoil
Alum. alloy ADC-12,178.9*19.6*39.9MM
SG-0001-0133 Side panel
plating
MK-0127-0507 Front plate 171.8*37.1*1.2MM black painting + silkscreen
HG-0037-0507 Rear plate 171.8*37.1*1.2MM black painting + silkscreen

12
KAPPA ONE
Part Number Description Qty Reference Designator

MECHANICAL

PL-A0060-000 Layer Alum. Two holes, 43*13*5.6MM,16.5MM

Alum. Three holes, 64*14*7MM ф4.5MM
PL-A0005-000 Layer
16.5MM
XN-10500-012 Knob ABS-757 Black Ф10.5*9MM white arrow
3M two sided,UL94V-1, temperature durable
PL-V0001-160 gummed paper
for 110-180 degree
JY428413003X Insulated mat Red UL94V-1,284*130*0.3MM One side under the PCB
LS1JM0401401 Screw BM4*14 black Zinc plating Screw the layer
LS1BJ0402501 Screw 4*25MM Accessory
LS1JT0301001 Screw BT3*10 black Zinc plating Screw, RCA
Screw the front/rear plate to the side panel and
LS1FY0300501 Screw KM3*5 1.2,
heatsink
LS1FM0300501 Screw KM3*5
DQC270055080 aseismatic mat SBR 270*5.5*0.5MM,
JY217A12A10A ceramic plate 17*12*1.0mm 白色
DQ5066040102 Spring mat Φ6.6*Φ4MM*1.0MM With BM4*14 screw
JY218420A01X Mica 184*20.9*0.1MM
SR-KAPP-0225 2010IC Heatsink Dia-casting ADC-12 alum. Alloy
LS1FM0300801 Screw KM3*8MM Black Zinc plating
JY443A12A301 Insulated mat 43*12*0.3MM
LP-A001-KAPP User manual 216*280MM multi-language
BZB35023006Y PE + seal bag 350*230*0.06MM

13
KAPPA ONE

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KAPPA ONE

15
KAPPA ONE

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KAPPA ONE

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KAPPA ONE

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KAPPA ONE

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KAPPA ONE

Data Sheet No. PD60195-D

IR2010(S) & (PbF)

Features HIGH AND LOW SIDE DRIVER
• Floating channel designed for bootstrap operation Product Summary
Fully operational to 200V
Tolerant to negative transient voltage, dV/dt immune VOFFSET 200V max.
• Gate drive supply range from 10 to 20V
• Undervoltage lockout for both channels
• 3.3V logic compatible IO+/- 3.0A / 3.0A typ.
Separate logic supply range from 3.3V to 20V
Logic and power ground ±5V offset VOUT 10 - 20V
• CMOS Schmitt-triggered inputs with pull-down
• Shut down input turns off both channels
ton/off 95 & 65 ns typ.
• Matched propagation delay for both channels
• Outputs in phase with inputs
• Also available LEAD-FREE
Delay Matching 15 ns max.

Applications Packages
• Audio Class D amplifiers
• High power DC-DC SMPS converters
• Other high frequency applications
Description
The IR2010 is a high power, high voltage, high speed power MOSFET and IGBT
drivers with independent high and low side referenced output channels, ideal for Audio 14-Lead PDIP
Class D and DC-DC converter applications. Logic inputs are compatible with standard
CMOS or LSTTL output, down to 3.0V logic. The output drivers feature a high pulse
current buffer stage designed for minimum driver cross-conduction. Propagation de-
lays are matched to simplify use in high frequency applications. The floating channel
can be used to drive an N-channel power MOSFET or IGBT in the high side configura-
tion which operates up to 200 volts. Proprietary HVIC and latch immune CMOS tech-
16-Lead SOIC
nologies enable ruggedized monolithic construction.

Typical Connection 


  


 

  


  
  
 

(Refer to Lead Assignments for correct configuration). This/These diagram(s) show electrical connections only.
Please refer to our Application Notes and DesignTips for proper circuit board layout.

www.irf.com 1

20
KAPPA ONE

IR2010(S) & (PbF)

Functional Block Diagram



 
  



   

 

 





 
  





 

Lead Definitions
Symbol Description
VDD Logic supply
HIN Logic input for high side gate driver output (HO), in phase
SD Logic input for shutdown
LIN Logic input for low side gate driver output (LO), in phase
VSS Logic ground
VB High side floating supply
HO High side gate drive output
VS High side floating supply return
VCC Low side supply
LO Low side gate drive output
COM Low side return

Lead Assignments

14 Lead PDIP 16 Lead SOIC (Wide Body)

IR2010 IR2010S
Part Number

4 www.irf.com

21
KAPPA ONE

22
 1 2 3 4 5 6 7 8 9 10 11 12

KAPPA ONE

HO D9 R108 D13
IN4148 10R IN4148

R107 D11 R109

10R IN4148 10R C99
474/100V
R120
+VIN +VCC RELOU D16 RL
D 12K/1W D
R23 C32

4.7R R119
47K 22p 4007
C15 100P
C3 R9 R25 CN5

3.3U/250V CBB21
22U/50V 47K 47K 20 Q9 Q11 Q13 RL1
R13 47K C30 19 TP50N20 TP50N20 TP50N20 D35
471 C7 18 MUR120 1 2
ROU
2 22U/50V 17 R185

C96
R38 R180 1 SD
R1 16 2.2K
13C C12 3 +12V.BIAS

IMSOU
47K 15 L4 40UH DCPR L5 35UH +SP
101 22K C5 10P 2 5.1K R47 U3A R53 1k 14 C103 C106 C141 11C 4 5 10U/100V
22U/50V 1 2 100R LM833 R62 3C 13
1 3 1

3
1 100K 101 12 OU R130
2

R21 3 11 2.2K/10W C101 C102 3

RCA IN

MUR120
5 C97 C105

D34
R5 U1A 10K C31 10 Q10 Q12 Q14 PWM 12C
5 C65
SPEAKER OUT

6
47K R6 C36 LM833 R37 U2A 2 9 3.3U/100V

10U/100V

10U/100V

10U/100V
RADIO TP50N20 TP50N20 TP50N20 R131 R142 104
2

OUTPUT 4N35 PWM

10U/100V
3

8
47K 100P 2.2K LM833 VR1A 8

224
J1A 3 222 2.2K 12V/30A 47R/5W CN2
+12V.D

224
4

J1B C9 B20K 22U/50V 7

6
RCA-4CH RCA-4CH 22U/50V 7 J1C +5V R139 1
7 6 R136 C124

8
C33 RCA-4CH -5V 4.7R/2W 2
5 220 471 CX1
4

1
R50 22p PWM 3
R181 J1D 4 COM 222
820R R26 4
47K RCA-4CH 3 C23
47K 2 222 CN4
LOU C98

R112 10R
R124 0.1

R127 0.1

R126 0.1

0.1
C90 1 D14 D10

4
SIG D12 474/100V
C4 R11 C16 100P -12V C8 R140 IN4148 IN4148 IN4148
104 R125
22U/50V 47K 6 22U/50V 20PIN 2.2K R110 R111
100R 7

7R
R14 47K 10R 10R
R24 -VCC
47K 5
C18
R74 R54 1k
R4 104 -12V
100R R63 4C LO
4

14C

8
22K C13 R22 U3B 100K 101
101
10P 6 10K R101 C108 LM833
7 100R 104
5
U1B D20
C6 R10 FR104 D23
LM833 +12V
8

C11 22U/50V 47K R7 C37

47K 100P C150
22U/50V
471 D21 4004
C19 R86 +12V FR104 U13 L7812 +12V.BIAS
F1C 1 3

GND
104 100R Vin Vout
40A C128
F1B R178 104 R134 R135
40A 100R C76 3K3 2.2K
L6 C127

10UF/25V
CN3 F1A P+12V C116 SD

2
4.5MH/60A W2200/35VW2200/35V W2200/35V 470/35V
1 40A C129
+12V 1 100/16V
104
C115 R187 D22 D6

W2200/35V
104 100R 2 D17 6A10 FR104 IN4148
REM 2 C136
-12V C46 3 104 10U/25V
PGND
C38 LPF FREQ 124
3
C152 C122 C109 C110 C111 C112
Q29
100P POWER 474 R184
1R1 R29 R18 R80 C24 COM D24 33K MMBT2222
4

PTC MZ6 -101RT70 3K 1K 49K RX R81 VR2A VR2B R82 2 222 4004
6 4K7 5K1 B50K B50K 5K1 1 D26 C27
U15 L7812
RADIO
7 1 6 3 4 3 AC1 FR104 104 +12V R66 +5V
1 3 330R 1/2W

GND
C 5 U4A DX2 Vin Vout C
U4B LM833 4148 13 C138
LM833 R83 C47 DX1 L8 AC2D27 C134 C29 DZ2 104
FR104 C131 104 C49

5
12 470U/35V 5.1V
8

100K 473 REM 4:25 -VCC 100U/16V 47U/25V

2
R60
4148 11 C149471 C130

22R/ 1/2W
220R C118

2
14 D28 100U/16V C135 DZ3 C50

R167
104 R188
R160 R161 R162 R179 FR104 C133 474 5.1V C137 47U/25V
100R

GND
R59 D51 100R 100R 100R 100R 470U/35V 104
5 1 3
4N35 Vin Vout

IRF3205

IRF3205
47K 4148 R157 C28

IRF3205
+12V 1 C26 -12V R67 -5V
4N35 U14 L7912 104
1K C125 10 104 330R 1/2W
D1 D2 Q22 Q23 Q24 103
1 D29
Q3 R61 C35 4148 4148
2 3 6 FR104 D25
5551 10K 47U/16V
RELOU 3 4004
CN8 P+12V
4 2
CN-9P-180 D30
R28 8C 5
MUR1620C
10K 104 6 Q26 Q27 Q28 7
7 PREM C126 8
POLED
8 103 4 C145 C147

IRF3205
IRF3205

IRF3205
PRLED R158
9 3300U/100V3300U/100V
+12V 1K 1 2
10 +VCC
11 R164 R165 R166 9 L11
DIAG
12 100R 100R 100R R168
RELOU 30UH
13 22R/ 1/2W C139 R176 4R 3R
DCPR
14 Φ49 104/250V

22R/ 1/2W
4N35

12K 1W

12K 1W

12K 1W
15

R169
F1=F2=Φ1.0*8 4TS
+12V.D
16 S1=S2=Φ0.8*5 25TS
D31
S3=S4=Φ0.8*1 7TS
MUR1620C
S3=S4=Φ0.8*1 6TS
+SP
SW1
JUC-31F/90C CX100 MUR1620CT C86
CN1 10K1/2W
CN-4P-90 R69 101/1KV D32 104/250V
R177 2R 1R
R3 1
C120

12K 1W

12K 1W

12K 1W
220R 2 L12
C1 C2 DBO 104
U5A
R190
100R
3
4
POLED
30UH
824 274 U5B R197 1 2
LM833 +12V C119 -VCC
5
8

10K
+ C146 C148
7 3 SIG NP22U/50V
+ 3300U/100V3300U/100V
6 1
- SIG
R2 R12 2 PRLED
-
220R 18K LM833 C41
1

R87 22U/50V
4

10K
VR3A VR3B VR4A
2 B2K5 B200K 2 B500R R16 C123 CX2
100K 124 471
SUB SONIC BAAS D33
BOOSTER R189 C121 MUR1620CT
100R 104
3

R19 D5
1.8K RS1G U8 L7812
-12V R68 C44 100P 1 3
B B

GND
47K AC1 Vin Vout RL
R194

47K C43
2 AC2 2.2UF/25V

2
1 D7
ROU
R196 3 RS1G
47K U6A
LM833
R34 10K C25 5C
102 104
C42 102 9
R89 C48
8
100R 104
RJ1 7
U7A 6 -12V
R33 R42 2
+VCC RJ45 IN 5 R75
10K 1K 1 4
C22 100P
R31 3 47K
3 REM

4
33K R77 47K
2 DIAG
2 1U1A D4 Q1 LM833 6
072 1 R36 R41 1
D3 K30A 7
R30 LOU
3 22K 1K L1 R195 5
+SP
33k 4148 R40 10R/100MHZ 47K U6B
4148 C34 160K LM833

8
R32 R35 10UF/25V DZ1 +12V
10K 6K2
R90 C51
R39 12V 100R 104
510R RJ1
-12 1
C39 10UF/25V 2
C17 100P
3
RJ45 OU 4
R17 10K
5
6 C20
R20 C10 R15 104 R128 -12V
7 100R
22K 22U/50V 13K
8

4
9
C14 6
10P 7
IMSOU
5
U2B R27
LM833 4K3

8
R8 C40
47K 100P
+12V
C21 R144
104 100R

A A

REV DESCRIPTON Place DATA REV DESCRIPTON Place APPROVED DATA DW GNO:

PV3 ADD PTC MZ6 -101RT70 1R1 PART NO:

23 PART NAME:
AMP
PRODUCT MODE:
KAPPA ONE
SCALE:
UNIT:
SIZE:
REV:
1:1
MM
A4
PV2
DRAWN BY:
CHECKED BY:
APPROVED BY:
TAN DATA:
DATA:
DATA:
2008.08.16

1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6

KAPPA ONE
P+12V

D D
2D5
REM
2R1 IN4148

2D15
18K 3V9

2C22
104

2D18
IN4148

2R155 R8
1K 1K
2Q19
2R19
A1023
47K

2R132
2Q20
A1023
2.2K UVP
2Q17 R9
2R156
B649 2Q33 1K
2C1 2R2 1K
5551
2R102 104 100K 2D19 2CN1
6K8 IN4148 QB
1
QA
2
P+12V
3
2C84
+12V.D 4
2C80 104
REM 5
104
SW 6
PRLED
P+12V POLED 7
8
C C

16

15

14

13

12

11

10
+12V 9

9
10
DIAG
11

REF
+

CON

OP2

E2

E1
-

VCC
12
DCPR
13
4N35 14
+12V.D 15
+SP 16
TL494CN 2U18TL494
A 17
B 18
2R149
2C79 12K CN14

GND
FED

OP1
2R20 104

DT

R
+

-
47K 2Q32
1

8
2R138 5401
2K 2R171 2C81 2C151
11K 104 2R35 C104 2C143 DIAG
2R34 12K
102 2C132
10K
2R175 104
2C82 2R46
OVP 104
27K
4.7K 2C117
104
2R154
100K

2D43
4148
+12V.D

2D47 2R146
4148 2Q4 +12V
RELOU
B +12V 10K 5551 B
2R148 2R103 2Q7
+SP 5551
2R200 100K 75K
2K2 2Q5 2C89 2C88 2R145
RELOU 2D2 5551 104 220U/25V 47K
2R33 2R4 2R97
4148
POLED 2K 47K 47K
2Q38 2D1 2Q2
5551 2R137 4148 4N35 2Q6 2R104 5551
10K 5551 20K 2Q8
5551
2D46 PRLED 2C87 2R98
4148 220U/25V 33K
10K 2R99 2R147
4.7K

2D45
4148
2D42
+SP

4148 2R78 2R65

10K 220R 2R44
SW
47K
2Q37
2R3 5551
47K
2C34 2C2 2R5
2Q3 104 100U/25V 1K
5551

A A

REV DESCRIPTON Place DATA REV DESCRIPTON Place APPROVED DATA DW GNO:
PART NO:
PART NAME: SCALE: 1:1 DRAWN BY: DATA:

24
POWER UNIT: MM CHECKED BY: DATA:
PRODUCT MODE: SIZE: A4 APPROVED BY: DATA:
KAPPA ONE REV: PV2

1 2 3 4 5 6
 KAPPA ONE

1 2 3 4 5 6

D D
R199 +12V.BIAS
680R R193 D8
R64 +5V.BLAS DZ1 R116 10R MUR120
100K 5.1V 680R
C60 R117
104 10R HOOU
E1 C63
C59 2.2U/16V 104 R118 R198 R43
C92 CN6
C100 D4 104 10R 10R 4.7K CN-20P-180
102 IN4148 R106 104 HO
2.2K 20
LOOU

47U/25V
19

C93
18
R55 D3 9 8
17
1K 1 8 R105 IN4148 10 7
-VCC 16
U9 2.2K 11 6
SD 15
2 7W04 7 12 5
C104 U10 COM 14
D2 13 4
2.2U/16V 2010 13
3 6 IN4148 14 3 SD
SD 12
15 2
+12V.BIAS 11
4 5 16 1 LO PWM
PWM PWM 10

COM
D7 9
R2 IN4148 R41 C61 C62
C55 8
10K R48 4.7K 100P 100P R42 C91 C94
C R40 7 C
472 330R 4.7K 104 47U/25V SIG
6.2K SIG 6
SIG 5
+12VOU
+12VOU 4
C77
+12V.D 3

COM
+5V 104 R3 COM
Q30 +5V 2
47K
1
5401
R31 -5V
C56 10K
R191 472 R44
1 5 4.7K
U16
-5V 2
AO4G D49
R30 3 4
4

100R IN4148
10K R49
U8 100R
C75 NJM4560 +5V.BLAS R56
104 1.5K

8
R29
30K
3 4
5

VCC
Q R

5
C57
U17
B 6 1 7 2 B
NC DIS TRIG
104 R113
R192 5 2 U11

GND
+12V.D COM
100R 100R 6 5 LM311
THR CVolt
4 3
NC
R33 R57 R58
4N35
+12VOU

U7 10K 47.5K 1K

4
+5V C43 C58 555
47U/10V 100U/10V
R45
680R C64
332

-VCC

A A

REV DESCRIPTON Place DATA REV DESCRIPTON Place APPROVED DATA DWG NO:
EVERVICTORY ELECTRONIC COMPANY LIMITED
PV1 4.7K ohm 0805 R40 08.07.25 PV2 6.2K ohm 0805 R40 08.07.25 PART NO:
PART NAME: SCALE: 1:1 DRAW BY: TAN. DATE: 2008.07.25
PROCESSOR UNIT: MM CHECKED BY: DATE:
PRODUCT MODE: SIZE: A4 APPROVED BY: DATE:
KAPPA ONE REV: PV2 SHEET: 1 OF 3
1 2 3
25 4 5 6