LCS2000 Service Manual 6802945C70-O

GTX/LCS 2000™
Mobile Radio
Service Manual
*6802945C70* Motorola Inc.

8000 West Sunrise Boulevard
Fort Lauderdale, Florida 33322-9934
68P02945C70-O
Foreword REPLACEMENT PARTS ORDERING
The information contained in this manual relates to all GTX/LCS 2000™ radios, unless otherwise specified. ORDERING INFORMATION
Safety Information When ordering replacement parts or equipment information, the complete identification number should be
included. This applies to all components, kits, and chassis. If the component part number is not known, the
Airbag Warning Statement order should include the number of the chassis or kit of which it is a part, and sufficient description of the
desired component to identify it.
! WARNING
VEHICLES EQUIPPED WITH AIR BAGS Crystal and channel element orders should specify the crystal or channel element type number, crystal and car-
An air bag inflates with great force. DO NOT place objects, including communication equipment, in the area rier frequency, and the model number in which the part is used.
over the air bag or in the air bag deployment area. If the communication equipment is improperly installed and
the air bag inflates, this could cause serious injury. Orders for active filters, Vibrasender and Vibrasponder resonant reeds should specify type number and fre-
• Installation of vehicle communication equipment should be performed by a quency, should identify the owner/operator of the communications system in which these items are to be used,
professional installer/technician qualified in the requirements for such installations. An air bag’s size, shape and should include any serial numbers stamped on the components being replaced.
and deployment area can vary by vehicle make, model and front
compartment configuration (e.g., bench seat vs. bucket seats). MAIL ORDERS
• Contact the vehicle manufacturer’s corporate headquarters, if necessary, for specific air bag information for
Send written orders to the following addresses:
the vehicle make, model and front compartment configuration involved in your communication equipment
installation. Replacement Parts/ Federal Government Orders: International Orders:
FCC Safety Information Test Equipment/Manuals
The Federal Communications Commission (FCC), with its action in General Docket 79-144, March 13, 1985, has Motorola Inc. Motorola Inc.
adopted a safety standard for human exposure to radio frequency (RF) electromagnetic energy emitted by FCC- Crystal Service Items: Americas Parts Division Americas Parts Division
regulated equipment. Motorola subscribes to the same safety standard for the use of its products. Proper opera-
Motorola Inc. Attention: Order Processing Attention: International
tion of this radio will result in user exposure substantially below FCC recommended limits.
Americas Parts Division 7230 Parkway Drive Order Processing
• DO NOT hold the radio with the antenna very close to, or touching, exposed parts of the body, especially
the face, ears, or eyes, while transmitting. Hold the radio in a vertical position with the microphone two to Attention: Order Processing Landover, MD 21076 1313 E. Algonquin Road
three inches away from the lips. 1313 E. Algonquin Road Schaumburg, IL 60196
• DO NOT hold the transmit switch (PTT) on when not actually desiring to transmit. Schaumburg, IL 60196
• DO NOT allow children to play with any radio equipment containing a transmitter.
• DO NOT operate this equipment near electrical blasting caps or in an explosive atmosphere. Under certain TELEPHONE ORDERS
conditions, radios can interfere with blasting operations. When you are in the vicinity of construction work,
look for, and observe, signs cautioning against radio transmissions. If radio transmission is prohibited, you Americas Parts Division:
must not transmit until out of the area. Furthermore, you must turn off your radio to prevent any accidental 1-800-826-1913 (For Federal Government Orders)
transmission. Call: 847-576-8012
• DO NOT replace or charge batteries in a hazardous atmosphere. Contact sparking may occur while installing 1-847-538-8023 (International Orders)
or removing batteries and cause an explosion.
• Turn the radio off when removing or installing a battery. TELEX/FAX ORDERS
Anyone intending to use a radio in a hazardous area is advised to become familiar with the subject of intrinsic
safety and with Section 70 of the National Fire Code, which is commonly referred to as Article 500 of the Americas Parts Division:FAX:847-538-8198 Federal Government Orders:
National Electric Code. Use of anything but factory supplied components may affect the approval and safety of (Domestic) FAX: 410-712-4991
the radio. Likewise, it is advised that servicing should be performed only by qualified personnel who adhere to 847-576-3023 (International)
the following Factory Mutual (FM) required warning: Parts ID: 847-538-8194
WARNING Telex: 280127 (Domestic)
! 403305 (International)
Modification of FM approved intrinsically safe radios will negate Factory Mutual
Research Corporation (FMRC) approval.
Manual Revisions PARTS CUSTOMER SERVICE PRODUCT CUSTOMER SERVICE

Changes which occur after this manual is printed are described in “FMRs.” These FMRs provide complete infor-
mation on changes including pertinent parts listing data.
Americas Parts Division: Customer Response Center
Call: 1-800-422-4210 (Sales and Service Assistance):
Computer Software Copyrights
The Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories
or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer pro- Parts Identification: Call: 1-800-247-2346
grams, including the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Call: 847-538-0021 FAX: 1-800-232-9272
Motorola computer programs contained in the Motorola products described in this manual may not be copied or reproduced in any manner
without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either
directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the
normal non-exclusive royalty free license to use that arises by operation of law in the sale of a product.
Foreword REPLACEMENT PARTS ORDERING
The information contained in this manual relates to all GTX/LCS 2000™ radios, unless otherwise specified. ORDERING INFORMATION
Safety Information When ordering replacement parts or equipment information, the complete identification number should be
included. This applies to all components, kits, and chassis. If the component part number is not known, the
Airbag Warning Statement order should include the number of the chassis or kit of which it is a part, and sufficient description of the
desired component to identify it.
! WARNING
VEHICLES EQUIPPED WITH AIR BAGS Crystal and channel element orders should specify the crystal or channel element type number, crystal and car-
An air bag inflates with great force. DO NOT place objects, including communication equipment, in the area rier frequency, and the model number in which the part is used.
over the air bag or in the air bag deployment area. If the communication equipment is improperly installed and
the air bag inflates, this could cause serious injury. Orders for active filters, Vibrasender and Vibrasponder resonant reeds should specify type number and fre-
• Installation of vehicle communication equipment should be performed by a quency, should identify the owner/operator of the communications system in which these items are to be used,
professional installer/technician qualified in the requirements for such installations. An air bag’s size, shape and should include any serial numbers stamped on the components being replaced.
and deployment area can vary by vehicle make, model and front
compartment configuration (e.g., bench seat vs. bucket seats). MAIL ORDERS
• Contact the vehicle manufacturer’s corporate headquarters, if necessary, for specific air bag information for
Send written orders to the following addresses:
the vehicle make, model and front compartment configuration involved in your communication equipment
installation. Replacement Parts/ Federal Government Orders: International Orders:
FCC Safety Information Test Equipment/Manuals
The Federal Communications Commission (FCC), with its action in General Docket 79-144, March 13, 1985, has Motorola Inc. Motorola Inc.
adopted a safety standard for human exposure to radio frequency (RF) electromagnetic energy emitted by FCC- Crystal Service Items: Americas Parts Division Americas Parts Division
regulated equipment. Motorola subscribes to the same safety standard for the use of its products. Proper opera-
Motorola Inc. Attention: Order Processing Attention: International
tion of this radio will result in user exposure substantially below FCC recommended limits.
Americas Parts Division 7230 Parkway Drive Order Processing
• DO NOT hold the radio with the antenna very close to, or touching, exposed parts of the body, especially
the face, ears, or eyes, while transmitting. Hold the radio in a vertical position with the microphone two to Attention: Order Processing Landover, MD 21076 1313 E. Algonquin Road
three inches away from the lips. 1313 E. Algonquin Road Schaumburg, IL 60196
• DO NOT hold the transmit switch (PTT) on when not actually desiring to transmit. Schaumburg, IL 60196
• DO NOT allow children to play with any radio equipment containing a transmitter.
• DO NOT operate this equipment near electrical blasting caps or in an explosive atmosphere. Under certain TELEPHONE ORDERS
conditions, radios can interfere with blasting operations. When you are in the vicinity of construction work,
look for, and observe, signs cautioning against radio transmissions. If radio transmission is prohibited, you Americas Parts Division:
must not transmit until out of the area. Furthermore, you must turn off your radio to prevent any accidental 1-800-826-1913 (For Federal Government Orders)
transmission. Call: 847-576-8012
• DO NOT replace or charge batteries in a hazardous atmosphere. Contact sparking may occur while installing 1-847-538-8023 (International Orders)
or removing batteries and cause an explosion.
• Turn the radio off when removing or installing a battery. TELEX/FAX ORDERS
Anyone intending to use a radio in a hazardous area is advised to become familiar with the subject of intrinsic
safety and with Section 70 of the National Fire Code, which is commonly referred to as Article 500 of the Americas Parts Division:FAX:847-538-8198 Federal Government Orders:
National Electric Code. Use of anything but factory supplied components may affect the approval and safety of (Domestic) FAX: 410-712-4991
the radio. Likewise, it is advised that servicing should be performed only by qualified personnel who adhere to 847-576-3023 (International)
the following Factory Mutual (FM) required warning: Parts ID: 847-538-8194
WARNING Telex: 280127 (Domestic)
! 403305 (International)
Modification of FM approved intrinsically safe radios will negate Factory Mutual
Research Corporation (FMRC) approval.
Manual Revisions PARTS CUSTOMER SERVICE PRODUCT CUSTOMER SERVICE

Changes which occur after this manual is printed are described in “FMRs.” These FMRs provide complete infor-
mation on changes including pertinent parts listing data.
Americas Parts Division: Customer Response Center
Call: 1-800-422-4210 (Sales and Service Assistance):
Computer Software Copyrights
The Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories
or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer pro- Parts Identification: Call: 1-800-247-2346
grams, including the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Call: 847-538-0021 FAX: 1-800-232-9272
Motorola computer programs contained in the Motorola products described in this manual may not be copied or reproduced in any manner
without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either
directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the
normal non-exclusive royalty free license to use that arises by operation of law in the sale of a product.
Table of Contents
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Front Cover

GTX Mobile Radio Model Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
GTX Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
GTX Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
LCS 2000 Mobile Radio Model Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
LCS 2000 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
LCS 2000 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
Maintenance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Radio Model Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
Section 1
Introduction
Notational Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Scope of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Air Bag Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
LP Gas Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Section 2
Basic Maintenance
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Plastic Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Circuit Boards and Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safe Handling of CMOS Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Repair Procedures and Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Parts Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Rigid Circuit Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Chip Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Chip Component Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Chip Component Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Over-Molded Pad-Array Carrier (OMPAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
OMPAC Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
OMPAC Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Shields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Shield Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Shield Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
©Motorola Inc., 1996

All Rights Reserved 68P02945C70-O i
Section 3
Test Equipment, Service Aids, and Tools
Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Field Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Service Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Section 4
Test Mode and Error Codes
Front Panel Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Test Mode/Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Test Mode/Channel Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Test Mode/Tx Modulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Fail Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Exiting Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Section 5
Disassembly & Reassembly
Disassemble the Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Remove the Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Remove the Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Remove the Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Disassemble the Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Assemble the Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Assemble the Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Replace the Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Replace the Top Cover and Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Section 6
Radio Tuning Procedure
Radio Tuning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Tuning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Starting the Tuning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Reference Crystal Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Tx Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Reference Oscillator Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Transmitter Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Transmit Deviation Balance (Compensation)
& Deviation Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Transmit Deviation Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Squelch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Ending the Tuning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Section 7
Theory of Operation
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Receiver Detailed Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Transmitter Detailed Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Power Control Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Power Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Current Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
ii Table of Contents
Thermal Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Synthesizer Detailed Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Controller Detailed Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Voltage Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Electronic On/Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Emergency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Mechanical On/Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Microprocessor Clock Synthesizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Serial Peripheral Interface (SPI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
SBEP Serial Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Microprocessor (Open Controller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
One-Time Programmable (OTP) Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Electrically Erasable Programmable Memory (EEPROM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Static Random Access Memory (SRAM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Control Head Model P+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Controller Audio & Signaling Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Audio Signalling Filter IC (ASFIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Audio Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Transmit Audio Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Mic Input Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
External Mic Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
PTT Sensing and TX Audio Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
Transmit Signalling Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Sub-audible Data (PL/DPL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
High Speed Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Dual Tone Multiple Frequency (DTMF) Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Receive Audio Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Squelch Detect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Audio Processing and Digital Volume Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Audio Amplification Speaker (+) Speaker (-) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Handset Audio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Filtered Audio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Discriminator Audio (Unfiltered) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Receive Signalling Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
Sub-audible Data (PL/DPL) and High Speed Data Decoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
Alert Tone Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
Section 8
Troubleshooting
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Troubleshooting Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Synthesizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Power Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Table of Contents iii

Schematic Diagrams, Circuit Board Details, & Parts Lists
Schematic Diagram for FLF5582A Main Board, Receiver Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Schematic Diagram for FLF5582A Main Board, Synthesizer Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Schematic Diagram for FLF5582A Main Board, Power Amplifier Section, Power Amplifier Sub-section . . . . . . 4
Schematic Diagram for FLF5582A Main Board, Power Amplifier Section, Power Control Sub-section . . . . . . . . 5
Schematic Diagram for FLF5582A Main Board, Controller Section Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Schematic Diagram for FLF5582A Main Board, Controller Section, Logic Sub-section . . . . . . . . . . . . . . . . . . . . 7
Schematic Diagram for FLF5582A Main Board, Controller Section, Audio I/O & Regulator Sub-sections . . . . . 8
Circuit Board Details for FLF5582A Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Parts List for FLF5582A Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Schematic Diagram for FLN8530A Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Circuit Board Details & Parts List for FLN8530A Control Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
GTX Exploded View & Mechanical Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
LCS 2000 Exploded View & Mechanical Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Miscellaneous Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
, and Motorola are trademarks of Motorola, Inc.

IBM is a registered trademark, and PC DOS, PC XT/AT/Convertible are trademarks of International Business Machine
Corporation.
MS-DOS is a trademark of Microsoft Corp.
iv Table of Contents
GTX Mobile Radio Model Chart
15 W GTX Mobile Radio, M11UGD6CB1AN
FUF1140 Mobile Radio

GKN6270 DC Power Cable
GLN7317 Installation Kit
HMN3413 Microphone
FLN8752 Manuals
GKN6271 Ignition Cable
KIT BREAKDOWN
FBN5767 Bulk Packing

FCN1629 Control Head
FHN5875 Accessory Kit
FUF1290 15 W Unified Chassis
FLN8530 Control Head

FLN8531 Control Head Hardware
FLF5582 Main Board

FLN8529 Main Board Hardware
GTX Options
Delete Options
B90 All Accessories (except microphone)
B71 Standard Mic (HMN3413 Compact Mic)
B161 Standard Power Cable, 10-A Fuse (GKN6270)
B65 Standard Non-Locking Mounting Bracket (GLN7317)
Service Options
G24 2-Year Express Service Plan
G397 2-Year Express Service Plan plus Preferred Plan
Model Charts & Maintenance Specifications v

GTX Accessories
Microphones
HMN3413 Compact Microphone
HMN1035 Heavy Duty Palm Microphone
HMN3013 DTMF Non-Backlit Microphone with Hang-Up Clip
Speaker
FSN5510 7.5 W External Speaker
Installation
GLN7317 Trunnion
Cables
GKN6270 15 W Power cable
GKN6271 Ignition Switch Cable
GKN6272 External Alarm Relay and Cable
Antennas
RRA4914 3 dB Gain Roof Mount
RRA4983 3 dB Gain Roof Mount with Teflon Cable
HAF4002 1/4 Wave Roof Mount
Accessory Connectors
HLN5282 Mini-U Connector
HKN9557 Mini-U Antenna Adapter Cable
HLN8027 Mini-U to BNC Adapter
Documentation Kits
User Guides (Operator Manuals)
68P02946C85 Quick Start

68P02946C75 User’s Manual
Installation and Accessory Manuals
68P02945C80 Installation Manual

68P02945C70 Service Manual
vi Model Charts & Maintenance Specifications

LCS 2000 Mobile Radio Model Chart
15 W LCS Mobile Radio, M10UGD6DC5AN/F2484
GKN6270 DC Power Cable
GLN7317 Installation Kit
HMN3220 Microphone
FLN8753 Manuals
GKN6271 Ignition Cable
KIT BREAKDOWN

FBN5767 Bulk Packing
FHN5875 Accessory Kit

FLN8530 Control Head
FLN8544 Control Head Hardware

FLF5582 Main Board
FLN8529 Main Board Hardware
LCS 2000 Options

Microphones
B382 ALT: Full Size Mic
B20 ALT: Full Size DTMF, Non-Backlit, Touch Code Mic
Speaker
B18 7.5 W External Speaker
Alarms
B221 ADD: External Alarm Relay and Cable
B668 ADD: Emergency Pushbutton Alarm and Cable
B674 ADD: Emergency Footswitch Alarm and Cable
Delete Options
B90 All Accessories (except microphone)
B71 Standard Mic
B161 Standard Power Cable, 10-A Fuse
B65 Standard Non-Locking Mounting Bracket (GLN7317)
Service Option
G24 2-Year Express Service Plan
Model Charts & Maintenance Specifications vii

LCS 2000 Accessories
Mics
HMN3220 Compact Mic with Hang-Up Clip
HMN1035 Full Size Palm Mic
HMN3013 Full Size Mic, Non-Backlit
TDN8310 DTMF Full Size Mic, Backlit
Speakers
FSN5510 7.5 W External Speaker
Installation
GLN7317 Non-Locking Trunnion
Cables
GKN6270 Mobile Power Cable
GKN6271 Ignition Switch Cable
Alarms
GKN6272 External Alarm & Relay Cable
HLN9329 Emergency Pushbutton
GLN7323 Emergency Footswitch
Antennas
RRA4914 3 dB Gain Roof Mount SS Antenna
RRA4990 3 dB Gain Roof Mount BC Antenna
RRA4983 3 dB Gain Roof Mount LL/SS Antenna
RRA4986 3 dB Gain Roof Mount LL/BC Antenna
HAF4002 1/4 Wave Roof Mount
Accessory Connectors
HLN5282 Mini-U Connector
HKN9557 Mini-U Antenna Adapter Cable
HLN8027 Mini-U to BNC Adapter
Documentation Kits
User Guides (Operator Manuals)
68P02945C95 Quick Start

68P02945C90 User’s Manual
Installation and Service Manuals
68P02945C80 Installation Manual

68P02945C70 Service Manual
viii Model Charts & Maintenance Specifications

Maintenance Specifications
GENERAL RECEIVER TRANSMITTER

FCC Designation: Frequency Range: Frequency range:
GTX: AZ492FT5778 GTX & LCS 2000: 851-866 MHz GTX: 806-821MHz
LCS 2000: AZ492FT5779 851-866MHz
LCS 2000: 851-870 MHz
LCS 2000: 806-825MHz
851-870MHz
Temperature Range: Max. Frequency Max. Freq. Separation:

Operating: -30+60˚C Separation: GTX: 60 MHz
Storage: -40+85˚C GTX: 15 MHz LCS 2000: 64 MHz
LCS 2000: 19 MHz
Sensitivity 0.35µV max. RF Power:

(12dB SINAD): GTX (LCS 2000): 15W
806-821 (825) MHz)
10W
851-866 (870) MHz
Power Supply: Adj. Channel -65 dB Deviation, Max.:

Nominal: 13.6 V Selectivity: GTX:
Operating: 10.8 to 16.3 V @ 806-821 & 851-866 ±5 kHz
Current Drain, MHz
maximum values: LCS 2000: ±4 kHz
Stand-by: 0.45 A @821-825 & 866-870 MHz
Receive: 1.7 A with 7.5 W
Transmit (15 W): 6.5 A
Off: 30 mA
Number of Systems: 10 Spurious & Image -65dB Spurious & Harmonics: -56 dBc
Talkgroups: 8 Rejection:
Conventional: 10
Channel Spacing: 25 kHz Intermodulation: -65dB Audio Response: 6 dB/octave

+1/-3 dB at
300-3000 Hz
Mode of Operation: Semi-Duplex Selectivity -65dB Distortion: 5% @ 60% of

(25kHz Adjacent maximum deviation
Channel):
Modulation: FM
Antenna Impedance: 50 Ω Conducted per FCC part 90

Spurious Emission:
Frequency Stability: Audio Output: 4W

GTX & LCS 2000: 806-821 MHz (internal, 16 Ω)
& 851-866 MHz, 7.5 W
±2.5 ppm (external, 8 Ω)
LCS 2000: 821-824 MHz

& 866-869 MHz,
±1.5 ppm
Dimensions: Audio Response: 6 dB/octave

(H X WX D) 44x168x169 mm; +1/-3 dB at
1.73x6.61x6.67” 300-3000 Hz
Weight: 1.21 kg (2.67 lbs)
Distortion: 5% @ 7.5 W
All specifications subject to change without notice.
Model Charts & Maintenance Specifications ix

Radio Model Numbering System
The model number, serial number, and Motorola FCC designation number are all on a label attached to the back of your
radio.
All GTX/LCS 2000 radio models are synthesized, 8-channel units that come standard with Tone Private-Line (TPL)/Dig-
ital Private-Line (DPL) coded squelch or carrier squelch, which may be enabled/disabled on a per channel basis. Program-
ming changes can be made by your local dealer.
GTX
Model Number: M 1 1 U G D 6 C B 1 A N
Position: 1 2 3 4 5 6 7 8 9 10 11 12
Position 12 -
Position 1 - Type of Unit Unique Model Variations
M = Mobile Standard Package
Position 2 & 3 - Model Series Position 11- Version

Version Letter (Alpha) - Major Change
Position 4 - Frequency Band Position 10 - Feature Level
806-870 MHz Basic
Position 5 - Power Level Position 9 - Primary System Type

10-25 W Privacy Plus®
Position 6 - Physical Package Position 8 - Primary Operation
Standard Control with Display Trunked Twin Type
Position 7 - Channel Spacing

20/25 kHz
LCS 2000
Model Number: M 1 0 U G D 6 D C 5 A N
Position: 1 2 3 4 5 6 7 8 9 10 11 12
Position 12 -
Position 1 - Type of Unit Unique Model Variation
M = Mobile Standard Package
Position 2 & 3 - Model Series Position 11- Version

Version Letter (Alpha) - Major Change
Position 4 - Frequency Band Position 10 - Feature Level
806-870 MHz Standard Package
Position 5 - Power Level Position 9 - Primary System Type

10-25 W Clear SMARTNET™
Position 6 - Physical Package Position 8 - Primary Operation
Standard Control with Display Dual Mode Trunked
Position 7 - Channel Spacing

20/25 kHz
x Model Charts & Maintenance Specifications

Introduction 11
1
Notational Conventions Throughout the text in this publication, you will notice the use of warnings,
cautions, and notes. These notations are used to emphasize that safety hazards
exist, and care must be taken and observed.
Warning
WARNING
! Indicates a potentially hazardous situation which, if not
avoided, COULD result in death or serious injury.
Caution
CAUTION
! Indicates a potentially hazardous situation which, if not
avoided, MAY result in minor or moderate injury.
CAUTION may also be used to alert against unsafe
practices and property-damage-only accident hazards.
Note An operational procedure, practice, or condition, etc., which it is essential to

emphasize.
Scope of this Manual This manual includes model/kit information, specifications, disassembly/
reassembly procedures, maintenance, alignment, troubleshooting, and all theory,
schematic diagrams, printed circuit board details and parts lists for all parts in the
equipment described.
CAUTION
! This manual is intended for use by experienced
technicians who are familiar with similar types of
equipment.
Safety information Every radio, when transmitting, radiates energy into the atmosphere which may,
under certain conditions, causes the generation of a spark.
All users of vehicles fitted with radios should be aware of the following warnings:
WARNING
! • Do not operate the radio near flammable liquids or
in the vicinity of explosive devices.
• During normal use, the radio will subject you to
radio energy substantially below the level where any
kind of harm is reported.
Introduction 1-1
To ensure personal safety, please observe the following simple rules:
WARNING
! • Do not transmit when the antenna is very close to, or
touching, exposed parts of the body, especially the
face and eyes.
• Do not hold the transmit (PTT) key in when not
desiring to transmit.
• Check the laws and regulations on the use of two-
way mobile radios in the areas where you drive.
Always obey them. Also, when using your radio while
driving, please:
give full attention to driving,
use hands-free operation, if available, and
pull off the road and park before making or answering

a call if driving conditions so require.
Air Bag Warning
WARNING
! Vehicles equipped with air bags.
An air bag inflates with great force. Do not place
objects, including communication equipment, in the area
over the air bag or in the air bag deployment area. If the
communication equipment is improperly installed and
the air bag inflates, this could cause serious injury.
Installation of vehicle equipment should be performed by a professional installer/

technician qualified in the requirements for such installations.
An air bag’s size, shape and deployment area can vary by vehicle make, model and
front compartment configuration (e.g., bench seat vs. bucket seats). Contact the
vehicle manufacturer’s corporate headquarters, if necessary, for specific air bag
information for the vehicle make, model and front compartment configuration
involved in your communication equipment installation.
LP Gas Warning
WARNING
! It is mandatory that radios installed in vehicles fueled by
liquefied petroleum gas conform to the National Fire
Protection Association standard NFPA 58, which applies
to vehicles with a liquid propane (LP) gas container in
the trunk or other sealed off space within the interior of
the vehicle. The NFPA 58 requires the following:
• Any space containing radio equipment shall be
isolated by a seal from the space in which the LP gas
container and its fittings are located.
• Removable (outside) filling connections shall be
used.
• The container space shall be vented to the outside.
1-2 Introduction
Basic Maintenance 22
Introduction This section of the manual describes preventive maintenance, safe handling of
CMOS devices, and repair procedures and techniques. Each of these topics
provides information vital to the successful operation and maintenance of your
radio.
Preventive The radios do not require a scheduled preventive maintenance program; however,
Maintenance periodic visual inspection and cleaning is recommended.
Inspection Check that the external surfaces of the radios are clean, and that all external
controls and switches are functional. A detailed inspection of the interior
electronic circuitry is not needed or desired.
Cleaning
CAUTION
! The effects of certain chemical and their vapors can have
harmful results on certain plastics. Aerosol sprays, tuner
cleaners, and other chemicals should be avoided.
The following procedures describe the recommended cleaning agents and the
methods to be used when cleaning the external and internal surfaces of the radio.
External surfaces include the front cover, housing and assembly. These surfaces
should be cleaned whenever a visual inspection reveals the presence of smudges,
grease, and/or grime. Internal surfaces should be cleaned only when the radio is
disassembled for servicing or repair.
The only recommended agent for cleaning the external radio surfaces is a
0.5%solution of mild dishwashing detergent in water. the only factory
recommended liquid for cleaning the printed circuits boards and their components
is isopropyl alcohol (70% by volume).
Plastic Surfaces The detergent solution should be applied sparingly with a stiff non-metallic, short-
bristled brush to work all loose dirt away from the radio. A soft, absorbent, lint-
free cloth or tissue should be used to remove the solution and dry the radio. Make
sure that no water remains entrapped near the connectors, cracks, or crevices.
Circuit Boards and Isopropyl alcohol may be applied with a stiff, non-metallic, short-bristled brush to
Components dislodge embedded or caked material located in hard-to-reach areas. The brush
stroke should direct the dislodged material out and away from the inside of the
radio.
CAUTION
! Alcohol is a high-wetting liquid and can carry
contamination into unwanted places if an excessive
quantity is used.
Basic Maintenance 2-1

Make sure that controls or tunable components are not soaked with the liquid. Do
not use high-pressure air to hasten the drying process. This could cause the liquid
to puddle and collect in unwanted places. Upon completion of the cleaning
process, use a soft, absorbent, lint-free cloth to dry the area. Do not brush or apply
any isopropyl alcohol to the frame, front cover, or back cover.
Note: Always use a fresh supply of isopropyl alcohol and a clean

container to prevent contamination by dissolved material
from previous usage.
Safe Handling of Complementary metal-oxide semiconductor (CMOS) devices are used in this
CMOS Devices family of radios. While the attributes of CMOS are many, their characteristics
make them susceptible to damage by electrostatic or high voltage charges.
Damage can be latent, resulting in failures occurring weeks or months later.
Therefore, special precautions must be taken to prevent device damage during
disassembly, troubleshooting, and repair. Handling precautions are mandatory for
CMOS circuits and are especially important in low humidity conditions.
CAUTION
! Do not attempt to disassemble the radio without
observing the following handling precautions.
Precautions 1. Eliminate static generators (plastics, stryofoam, etc. in the work area.
2. Remove nylon or double-knit polyester jackets, roll up long sleeves, and
remove or tie back loose hanging neckties.
3. Store and transport all static-sensitive devices in ESD-protective containers.
4. If at all possible, handle CMOS devices by the package and not by the leads.
Prior to touching the unit, touch an electrical ground to remove any static
charge that you may have accumulated. The package and substrate may be
electrically common. If so, the reaction of a discharge to the case would cause
the same dame as touching the leads.
5. Disconnect all power from the unit before ESD-sensitive components are
removed or inserted unless otherwise noted.
6. Use a static safeguarded workstation, which can be accomplished through the
use of an anti-static kit (Motorola part number 0180386A82). This kit
includes a writ strap, two ground cords, a static-control table mat and a static-
control floor mat. For additional information, refer to Service and Repair
Note SRN F1052, “Static Control Equipment for Servicing ESD Sensitive
Products”, available form Motorola Literature Distribution 2290 Hammond
Drive Schaumburg, IL 60173 (708) 576-2826.
When these items are not readily available, observing the following
techniques will minimize chance of damage.
- If a static-sensitive device is to be temporarily set down, use a

conductive surface for placement of the device.
- Make skin contact with a conductive work surface first and maintain
this contact when the device is set down or picked up.
2-2 Basic Maintenance

7. Always wear a conductive strip when servicing this equipment. the Motorola
part number for a replacement wrist strap that connects to the table mat is 42-
80385A59.
8. When straightening CMOS pins, provide ground straps for apparatus used.
9. When soldering, use a grounded soldering iron.
Repair Procedures and The radio support center is at the following address:
Techniques Motorola Radio Support Center
3651 South Central Avenue
Rockford, Ill, 61102
Telephone: (800) 227-6772
(815) 874-1400
Refer to the Disassembly and Reassembly section of the manual for pertinent
information prior to replacing and substituting parts.
Parts Replacement Special care should be taken to be as certain as possible that a suspected
component is actually the one at fault. This special care will eliminate unnecessary
unsoldering and removal of parts, which could damage or weaken other
components or the printed circuit board itself.
When damaged parts are replaced, identical parts should be used. If the identical
replacement component is not locally available, check the parts list for the proper
Motorola part number and order the component from the nearest Motorola
Communications Parts office.
Rigid Circuit Boards This family of radios uses bonded, multi-layer, printed circuit boards.
Since the inner layers are not accessible, some special considerations are
required when soldering and unsoldering components. The printed-
through holes may interconnect multiple layers of the printed circuit.
CAUTION
! Therefore, care should be exercised to avoid pulling the
plated circuit out of the hole.
When soldering near the 16 or 18-pin connector, use care to avoid

accidentally getting solder in the connector.
CAUTION
! Be careful not to form solder bridges between the
connector pins. Closely examine your work for shorts due
to solder bridges.
Chip Components Use either the RLN4062 Hot-Air Repair Station or the Motorola 0180381B45
Repair Station for chip component replacement. When using the 0180381B45
Repair Station, select the TJ-65 mini-thermojet hand piece. On either unit, adjust
the temperature control to 700˚ F (370˚ C), and adjust the airflow to a minimum
setting. Airflow can vary due to component density.
Chip Component Removal To remove a chip component, select a hot-air hand piece and position the nozzle
of the hand piece approximately 1/8” above the component to be removed. Begin
applying the hot air. Once the solder reflows, remove the component using a pair
of tweezers. Using solder wick and a soldering iron or a power desoldering station,
remove the excess solder from the pads.

Chip Component To replace a chip component using a soldering iron, select the appropriate
Replacement micro-tipped soldering iron and apply fresh solder to one of the solder pads. Using
a pair of tweezers, position the new chip component in place while heating the
fresh solder. Once solder wicks onto the new component, remove the heat from
the solder. Heat the remaining pad with the soldering iron and apply solder until it
wicks to the component. If necessary, touch up the first side. All solder joints
should be smooth and shiny.
To replace a chip component using hot air, select the hot-air hand piece and
reflow the solder on the solder pads to smooth it. Apply a drop of solder paste flux
to each pad. Using a pair of tweezers, position the new component in place.
Position the hot- air hand piece approximately 1/8” above the component and
begin applying heat. Once the solder wicks to the component, remove the heat and
inspect the repair. All joints should be smooth and shiny.
Over-Molded Pad-Array ASFIC U0201 is an OMPAC. It must be kept in a sealed bag with dessicant in the
Carrier (OMPAC) bag (in a “dry box” as supplied by the Motorola Parts Department prior to use. If
the OMPAC is ambient for an unknown amount of time or for more than 96 hours,
then it must be baked for at least eight hours at 260 ˚ F (185˚ C).
If neighboring OMPAC components are heated above 365˚ F (185˚ C), they will
suffer die-bond delamination and possible “popcorn” failure.
During all repair procedures, heating neighboring components can be minimized

by:
• Using upper heat only. using the correct size heat-focus head, approximately
the same size as the carrier being replaced.
• Keeping the heat-focus head approximately 1/8” (0.3cm) above the printed
circuit board when removing or replacing the device.
OMPAC Removal To remove the OMPAC, select the R-1070A Air-Flow Station and the
appropriate heat- focus head (approximately the same size as the OMPAC. Attach
the heat-focus head to the chimney heater. Adjust the temperature control to
approximately 415˚ F (215˚ C) 445˚ F (230˚ C) maximum. Adjust the airflow
slightly above the minimum setting. Apply the solder paste flux around the edge
of the OMPAC. Place the circuit board in the R-1070A's circuit board holder, and
position the OMPAC under the heat-focus head. Lower the vacuum tip and attach
it to the OMPAC by turning on the vacuum pump. Lower the heat-focus head until
it is approximately 1/8” (0.3cm) above the carrier. Turn on the heater and wait
until the OMPAC lifts off the circuit board. Once the part is off, grab it with a pair
of tweezers and turn off the vacuum pump. Remove the circuit board from the R-
1070A's circuit board holder.
OMPAC Replacement To replace the OMPAC, the solder pads on the board must first be cleaned of all
solder to ensure alignment of the new chip carrier. Prepare the sight by using
solder wick and a soldering iron to remove all solder from the solder pads on the
circuit board. If a power desoldering tool is available, it can be used instead of the
solder wick. Clean the solder pads with alcohol and a small brush. Dry and
inspect. Ensure that all solder is removed.
Once the preparation is complete, place the circuit board back in the R-1070A's
circuit board holder. Add solder paste flux in the trench of the flux block and
spread it using a one-inch putty knife. Flux the OMPAC by placing it in the trench
of the flux block. Once the flux is applied, place the OMPAC on the circuit board,
making certain that it is oriented correctly on the board. Position the heat-focus

head over the OMPAC and lower it to approximately 1/8” (0.3cm) over the carrier.
Using the same heat and airflow setting used to remove the OMPAC, turn on the
heater and wait for the carrier to reflow (heating and reflow should take longer
than 60 seconds).
Once the carrier reflows, raise the heat-focus head and wait approximately one
minute for the part to cool. Remove the circuit board and inspect the repair. No
cleaning should be necessary.
Shields Removing and replacing the shields will be done with the R-1070A, using the
same heat and airflow profile used to remove and replace OMPAC components.
Shield Removal Place the circuit board in the R-1070A's holder. Select the proper heat focus head
and attach it to the heater chimney. Add solder paste flux around the base of the
shield. Position the shield under the heat-focus head. Lower the vacuum tip and
attach it to the shield by turning on the vacuum pump. Lower the focus head until
it is approximately 1/8”(0.3cm) above the shield. Turn on the heater and wait until
the shield lifts off the circuit board. Once the shield is off, turn off the heat, grab
the part with a pair of tweezers, and turn off the vacuum pump. Remove the circuit
board from the R-1070A's circuit board holder.
Shield Replacement To replace the shield, add solder to the shield if necessary, using a micro-tipped
soldering iron. Next, rub the soldering iron tip along the edge of the shield to
smooth out any excess solder. Use solder wick and a soldering iron to remove
excess solder from the solder pads on the circuit board. Place the circuit board
back in the R-1070A's circuit board holder. Place the shield on the circuit board
using a pair of tweezers. Position the heat-focus head over the shield and lower it
to approximately 1/8” above the shield. Turn on the heater and wait for the solder
to reflow.
Once complete, turn off the heat, raise the heatfocus head, and wait approximately
one minute for the part to cool. Remove the circuit board and inspect the repair.
No cleaning should be necessary.

This Page is Intentionally Left Blank

3
Test Equipment,
Service Aids, and Tools 3
Test Equipment The list in Table 3-1 includes all standard test equipment required for servicing
two-way mobile radios. Battery-operated test equipment is recommended when
available. The “Characteristics” column is included so that equivalent equipment
may be substituted; however, when no information is provided in this column, the
specific Motorola model listed is either a unique item or no substitution is
recommended.
Table 3-1 Recommended Test Equipment
Model No. Description Characteristics Application
R2000 Series Communications Frequency/deviation meter and signal

with trunking option System Analyzer generator for wide-range troubleshoot-
ing and alignment
R1053 Dual Trace 200 MHz bandwidth, For waveform measurements

Oscilloscope 5 mV/cm -20 Mv/cm
FLUKE 8012 Digital Multimeter AC/DC voltage and current meter
T1013A Load resistor 0-1000MHz, 300 W For use with wattmeter
S1339A RF Millivolt Meter 100V to 3V rf RF level measurements

10kHz to 1.2 GHz
R1011B DC Power Supply 0-40Vdc, 30 Amps Bench supply for 13.8Vdc current lim-
ited
Test Equipment, Service Aids, and Tools 3-1

Field Programming The radio can be aligned and programmed in the field. This requires specific
equipment and special instructions. refer to the Radio Service Software User’s
Manual for complete field programming information.
Table 3-2 Service Aids
PART No. DESCRIPTION APPLICATION
RLN4008B Radio Interface Box Enables communications between the radio and the compu-
ter’s serial communications adapter.
EPN4040A Power Supply Used to supply power to the RIB (240 VAC).
0180358A56 Power Supply Used to supply power to the RIB (220 VAC).
0180357A57 110V AC-to-DC Adapter Used to supply power to the RIB (110 VAC).
3080070N01 Combined Interface Cable Connects radio to RLN4008B RIB.
GKN6270A DC Power Cable for radio Interconnects radio to power supply.
3080369B72 Computer Interface Cable Connects the computer’s serial communications adapter
(9 pin) to the RIB.
3080369B71 Computer Interface Cable Connects the computer’s serial communications adapter
(25 pin) to the RIB.
RLN4438A Adapter 25 pin (F) to 9 pin (M) adapter, for use with 3080369B72 for
AT applications.
RVN4150 Radio Service Software (RSS) For GTX radio programming.
RVN4156 Radio Service Software (RSS) For LCS 2000 radio programming.
68P02945C70 Service Manual, 800MHz Provides detailed technical information for the radio.
68P02946C20 RSS User’s Guide Provides detailed instruction on RSS use.
RLN4460A Test Fixture For radio testing
3008566C12 Test Cable For connecting between the radio and RLN4460A.
3-2 Test Equipment, Service Aids, and Tools

Service Tools The following table lists the tools recommended for working on the radio; these
are also available from Motorola. Note that the R-1070A workstation requires the
use of a specific “heat focus head” for each of the components on which this item
is used. Each of these heat focus heads must be ordered separately.
Table 3-3 Service Tools
PART No. DESCRIPTION APPLICATION
0180381B45 110 VAC MBT250 Surface-mount/ Temperature-controlled, self-contained soldering/

or through-hole repair desoldering repair station for installation and
0180300E06 220 VAC station removal of surface-mounted devices.
8180369E97 Flux holder/applicator Allows for the proper amount of flux to be applied
to pad grid arrays for repair.
1105139W02 30cc plastic syringe and flux For use with flux holder/applicator 8180369E97.
paste
0180386A81 Miniature digital read-out

soldering station (includes
1/64” micropoint tip)
0180386A78 Illuminated magnifying

glass with lens attachment
0180386A82 Anti-static grounding kit Used during all radio assembly and disassembly
procedures
6684253C72 Straight prober
6680384A98 Brush
1010041A86 Solder (RMA type),

63/37, 0.020” diameter, 1 lb.
spool
R-1070A Shields and surface- Removal of surface-mounted integrated circuits

(superseded by R1319A) mounted component - IC
removal/rework station
R1319A Surface-Mounted Device Removal of surface-mounted integrated circuits

(supersedes R-1070A) Rework Station For IC removal (approximate size 0.8 in. x 0.8 in.)
6680332E82 R1319A Reflow Nozzle For IC removal (approximate size 0.6 in. x 0.6 in.)
6680332E83 R1319A Reflow Nozzle For IC removal (approximate size 0.5 in. x 0.5 in.)
6680332E84 R1319A Reflow Nozzle For removal of RF PA
6680333E28 R1319A Reflow Nozzle
Test Equipment, Service Aids, and Tools 3-3

This Page is Intentionally Left Blank
3-4 Test Equipment, Service Aids, and Tools

Test Mode
and Error Codes 4 4
Front Panel Test Mode The functions of the radio controls for the Front Panel Test Mode are as follows:
Test Mode/Entry Test Mode allows radio checks to be performed in the field. To provide a level of
protection to the Test Mode entry, proceed according to the following sequence:
1. Place radio in TRUNKING operation mode and wait for 6 seconds. (See
Quick Start card for instructions on how to enter that mode.)
2. Turn radio off.
3. Verify that RIB is off.
4. Turn radio power supply (13.6 V DC) on .
5. Turn radio on.
The radio enters Test Mode operation:
• Speaker unmutes.
• One beep is heard to indicate operation on the first test frequency
(default).
• Display shows "4 1" .
CHANNEL
MODE (4 IS INITIAL MODE)
Test Mode/Channel Use the PTT switch for channel selection. A short press and de-press on the PTT
Selection switch (button-like push) will advance the radio to the next channel (cyclical) .
Seven channels are available during test mode, as shown in the table below.
Table 4-1 Test Mode/Channel Selection

Channel Number Rx Frequency Tx Frequency Display
1 851.0125 MHz 806.0125 MHz “M 1” (2)
2 869.9875 MHz 824.9875 MHz “M 2” (2)
3 860.5125 MHz 815.5125 MHz “M 3” (2)
4 CC1 (1) CC1-45 MHz “M 4” (2)
5 CC2 (1) CC2-45 MHz “M 5” (2)
6 CC3 (1) CC3-45 MHz “M 6” (2)
7 CC4 (1) CC4-45 MHz “M 7” (2)
(1). CC1-CC4 are control channels programmed in association with

the selected trunking system.
(2). M stands for modulation type (0-3). See Table 4-2.
Test Mode and Error Codes 4-1

Test Mode/Tx Modulation Use PTT switch for modulation type selection. A continuous press will advance
the radio to the next modulation test (cyclic scroll ) and perform Tx test until PTT
is released. The modulation selection is described in the table below.
Table 4-2 Test Mode/Tx Modulation
Modulation Type Internal Speaker Audio Signaling Internal Microphone Status Display
CSQ None On “0 C” (1)
Low Speed Busy Channel On “1 C” (1)
High Speed Call Back Off “2 C” (1)
DTMF “#” DTMF “#” Off “3 C” (1)
(1). C stands for the selected channel (1-7). See Table 4-1.
Fail Mode The radio will enter Fail Mode upon detecting one of the following errors:
• Application startup self check error

• Codeplug information check error
There are two categories of errors: critical and non-critical. Critical errors will
stop radio normal operation.
Table 4-3 Fail Mode

Error number Failure Description Display Critical Tone Sound
1 Internal RAM F 01 Yes Illegal tone
2 External RAM F 02 Yes Illegal tone
5 OTP checksum F 05 Yes Illegal tone

6 Codeplug checksum E 06 Yes Illegal tone
7 (1) Codeplug personality E 06 No Illegal Tone (when selected
personality has checksum error)
8 Codeplug tuning error E 06 Yes Ilegal tone
(1). For error no. 7, personality (system) change is allowed although

the illegal tone is heard. For error no. 8 the temporary illegal tone
is heard. (See the Quick Start card for instructions on how to
change personality.) To exit fail mode, power radio off.
Non-critical errors will be temporarily indicated as described in
the table above.
Exiting Test Mode To exit Test Mode, proceed as follows:
• Turn radio off.

• Turn RIB on.
• Turn radio on.
4-2 Test Mode and Error Codes

Disassembly & Reassembly 55
This chapter explains, step by step, how to disassemble and assemble the radio, to
board level.
Disassemble the Radio

Remove the Control Head 1. Turn the radio upside down.
2. Insert a small flat blade screw driver, or similar, in the recess
between the control head and the main board.
3. Press until the side of the control head releases.
4. Pull the control head away from the main board.
5. Remove the flat cable from the socket on the radio side.
CONTROL HEAD
RECESS (not visible)
Figure 5-1 Control Head Removal
Figure 5-2 Flat Cable Removal
Disassembly & Reassembly 5-1

Remove the Top Cover 1. Insert a small flat blade screw driver in the side recess of the
radio chassis. Repeat the operation on the opposite side of the
radio.
2. Lift the top cover over the chassis.
SIDE RECESS
Figure 5-3 Top Cover Removal
Remove the Main Board 1. Remove the power and antenna connector retaining clips by
inserting a small flat blade screw driver between the clip and the
top of the chassis wall and gently prying the clip upwards.
2. Remove the 3 screws of the PA shield using a T8 TORX driver.
Remove the PA shield by gently prying up each corner of the
shield.
3. Remove the 8 screws securing the main board to the radio
chassis.
4. Carefully remove the main board by rotating it out of the chassis.
5. Slowly lift the board on the front edge, the side with the
connector that mates with the control head, and pull gently
toward the front of the radio.
CAUTION
! The thermal grease can act as an adhesive and
cause the leads of the heat dissipating devices to
be over stressed if the board is lifted too quickly.
5-2 Disassembly & Reassembly

SHIELD
CLIPS
Figure 5-4 Main Board Removal
Disassemble the Control

Head
HOUSING
PART OF LCD FRAME
GASKET
SPEAKER
VOLUME KNOB
LCD FRAME TAB
ZEBRA CONNECTOR
KEYPAD
FLAT CABLE POTENTIOMETER
Figure 5-5 Control Head Removal

1. To pull out the printed circuit board from the control head hous-
ing, insert a small blade screw driver in the side groove near the
four protruding tabs. Remove the board from the control head
housing.
2. Disconnect the board from the speaker by removing it from the
socket.
3. Remove the keypad from the control head housing by lifting it
up from the board. Care should be taken not to touch or get other
contaminates on the conductive pads on the under side of the
keypad or conductive contacts on the printed circuit board.
4. Take the LCD frame out of the control head.
Disassembly & Reassembly 5-3

Assemble the Radio
Assemble the Control Head 1. Insert the LCD frame with LCD and Zebra connectors into its
place.
2. Place the keypad onto the board assembly, making sure the
keypad is flush with the board.
3. Rotate the potentiometer counterclockwise. Rotate the volume
knob counterclockwise. This will allow you to insert the
potentiometer smoothly into its place in the volume knob.
4. Make sure the speaker including the gasket is well positioned.
5. Connect the printed circuit board to the speaker.
6. During the installation of the printed circuit board, ensure the
four protruding tabs snap into the recesses.
Replace the Main Board 1. Inspect and if necessary, reapply thermal grease to the heatsink-
ing pads in the chassis.
2. Install the 8 screws with 0.4 -07 NM (4-6 in lbs) of torque using
a T8 TORX driver.
3. Before installing the connector retaining clips, ensure that the
board is sitting flush on the chassis mounting surface.
4. Install the PA shield and secure it with 3 screws.
Replace the Top Cover and 1. Position the top cover over the chassis and replace. Ensure that
Control Head the crosses snap into the recesses.
2. Connect the control head to the radio by the flex.
3. Press the control head onto the radio chassis until the protruding
taps on the chassis snap into the recesses inside the control
housing.
5-4 Disassembly & Reassembly

Radio Tuning Procedure 66
Radio Tuning
Procedure
General An IBM PC (personal computer) and RSS (Radio Service Software) are required
to align the radio. Refer to the applicable RSS Manual for installation and setup
procedures for the software.
To perform the alignment procedures, the radio must be connected to the PC, RIB
(Radio Interface Box), and Test Set as shown in Figure 6-6.
SERVICE MONITOR
30 dB PAD or COUNTER
TRANSMIT
30 dB PAD WATTMETER
BNC
RF GENERATOR
SMA-BNC
58-80348B33 RECEIVE
AUDIO IN TX
TEST SET AUDIO GENERATOR
MIC IN RADIO
RLN4460A
RX
SINAD METER
TEST CABLE
3008566C12
AC VOLTMETER
Note: Battery can be used in RIB

making power supply optional.
PROGRAM or 25-PIN 15-PIN COMPUTER

TEST CABLE
3080070N01 RIB DATA
RLN4008B GND
COMPUTER INTERFACE CABLE

30-80369B72 (IBM AT, 9-PIN ONLY)
30-80369B71 (IBM XT, 25-PIN ONLY)
RIB POWER SUPPLY
0180357A57, 110 V, USA
0180358A56, 110 V, USA
Figure 6-6 Radio Alignment Test Setup
Radio Tuning Procedure 6-1

Service
Menu
F2 F6
Board
Alignment
Replacement
Menu
Menu
F2 Logic or RF Board Replacement
F3 Tx Power
F3 Deviation Adjustment F4 Warp Reference Frequency
F5 Reference Oscillator Warp F5 Tx Power Calibration
F7 Transmitter Power F6 Tx Deviation Calibration
F8 Squelch Adjustment F9 Squelch Adjustment
Figure 6-7 Service Menu Structure
All SERVICE screens read and program the radio codeplug directly; you do NOT
have to use the RSS GET/SAVE functions to program new tuning values.
CAUTION
! Do NOT switch radios in the middle of any SERVICE
procedure. Always use the EXIT key to return to the
MAIN menu screen before disconnecting the radio.
Improper exits from the SERVICE screens may leave
the radio in an improperly configured state and result in
seriously degraded radio or system performance.
The SERVICE screens use the concept of the “Softpot”, an analog SOFTware
controlled POTentiometer used for adjusting all transceiver alignment controls.
Each SERVICE screen provides the capability to increase or decrease the ‘softpot’
value with the keyboard UP/DOWN arrow keys respectively. A graphical scale is
displayed indicating the minimum, maximum, and proposed value of the softpot,
as shown in Figure 6-8.
0 15
Min. Max.
Value Value
MAEPF-22858-O
Figure 6-8 Softpot Concept
6-2 Radio Tuning Procedure

Tuning Procedure
Starting the Tuning 1. From the SERVICE menu, press F6 to select BOARD REPLACEMENT.
Procedure 2. Press F2 for LOGIC OR RF BOARD replacement.
Note: Perform the following procedures in the sequence indicated.
Reference Crystal Data 1. Press F2 to select REFERENCE CRYSTAL DATA.

2. Press F8 for PROGRAM VALUE.
Tx Power 1. Press F3 to select Tx POWER.

2. Press F6 to key the radio. The screen will indicate that the radio is
transmitting.
3. Adjust the transmit power value with the UP/DOWN arrow keys.
4. Press F6 again to dekey the radio, and then press F8 to program the softpot
value.
Reference Oscillator Adjustment of the reference oscillator is critical for proper radio operation.
Alignment Improper adjustment will not only result in poor operation, but also a misaligned
radio that will interfere with other users operating on adjacent channels. For this
reason, the reference oscillator should be checked every time the radio is serviced.
The frequency counter used for this procedure must have a stability of 0.1 ppm (or
better).
1. Press F4 to select the REFERENCE OSCILLATOR softpot.
2. Press F6 to key the radio. The screen will indicate that the radio is
transmitting.
3. Measure the transmit frequency that appears on the screen of your
frequency counter.
4. Use the UP/DOWN arrow keys to adjust the reference oscillator.
5. Press F6 again to dekey the radio and then press F8 to program the softpot
value.
Transmitter Power 1. Press F5 to select the Tx POWER calibration softpot. The screen will
indicate the transmit test frequencies to be used.
2. Press F6 to key the radio.
3. Use the UP/DOWN arrow keys to adjust the transmit power value.
4. Press ENTER to select next softpot frequency.
5. Repeat steps 3 and 4 for the remaining test frequencies.
6. Press F6 to dekey the radio.
7. Press F8 to program the value.
Radio Tuning Procedure 6-3

Transmit Deviation Compensation alignment balances the modulation sensitivity of the VCO and
Balance (Compensation) reference modulation (synthesizer low frequency port) lines. Compensation
algorithm is critical to the operation of signaling schemes that have very low
& Deviation Limit frequency components (e.g. DPL) and could result in distorted waveforms if
improperly adjusted.
1. Press F6 to select TX DEVIATION CALIBRATION. The screen will

indicate the transmit test frequencies to be used.
2. Begin with the lowest test frequency shown on the screen.
3. Press F6 to key the radio. Record this measurement.
4. Press F4 to select 2.5 kHz.
5. Use the UP/DOWN arrow keys to adjust the deviation to within 0.5 dB of
the value recorded in step 3.
6. Press ENTER to move to next softpot value.
7. Repeat steps 5 and 6 for the remaining frequencies.
8. Press F8 to program the softpot value.
Transmit Deviation Limit The transmit deviation limit softpot sets the maximum deviation of the carrier.
Tuning is performed for 25 kHz channel spacing.
1. Begin with the lowest test frequency shown on the screen.

2. Press F6 to key the radio.
3. With Test Box 4460A: inject a 1 kHz tone, 2000 mVrms.
4. Use the UP/DOWN arrow keys to adjust the deviation to between 4.4 kHz
and 4.8 kHz.
5. Press ENTER to move to the next softpot value.
6. Repeat steps 4 and 5 for the remaining frequencies shown on the screen.
7. Press F6 to dekey the radio.
8. Press F8 to program the softpot value.
Squelch The squelch softpots set the signal to noise ratio at which the squelch opens.
1. Press F9 to select SQUELCH Adjustment.

2. Adjust the UP/DOWN arrow key to the minimum squelch value.
3. Set the RF test generator to the test frequency plus +500 Hz offset.
4. Adjust the UP/DOWN arrow key until the squelch just closes.
5. Monitor for squelch chatter; if chatter is present, continue to adjust the UP/
DOWN arrow. Wait 500 msec and repeat step 4.
6. When no chatter is detected, press F8 to program this value.
Ending the Tuning 1. Press F2 to continue.

Procedure 2. Press F10, F10 to return to the Service menu.
6-4 Radio Tuning Procedure

Theory of Operation 77
This chapter provides theory of operation information for the radio. It starts with
a block diagram level functional description of the entire radio. This is followed
by a detailed functional description for each of the four major functions that make
up the radio.
Introduction
Overview This section provides a detailed theory of operation for the radio and its
components.
The main radio is a single board design, consisting of the transmitter, receiver, and
controller circuits.
The control head is mounted directly on the front of the radio. The control head
contains a speaker, LED indicators, a microphone connector, buttons which
provide the user with interface control over the various features of the radio and a
display.
In addition to the power cable and antenna cable, an accessory cable can be
attached to a connector on the rear of the radio. The accessory cable provides the
necessary connections for items such as external speaker, emergency switch, foot
operated PTT, ignition sensing, etc.
Theory of Operation 7-1

AUDIO & LOGIC
AUDIO
PA
RECEIVER
MIXER
3-POLE CERAMIC RF 3-POLE CERAMIC ASFIC
2-POLE IF BACK-END
PRE-SELECTOR AMP PRE-SELECTOR
MOD
LO SIGNAL 2.1 MHZ
CPU CLOCK
SPI
CPU
MEMORY
KEYBOARD
T/R
DISPLAY
SWITCH
PENDULUM
16.8 MHZ
PA
HARMONIC
FILTER
FRAC N
SYNTHESIZER IC
RX_TX
DIRECTIONAL VCO
PA MOD
COUPLER LOOP
LINEUP SYNTHESIZER
LINEUP FILTER
TA
VCO
POWER
CONTROL
Figure 7-1 800-MHz Radio Functional Block Diagram
Receiver Detailed The receiver is composed of four sections: receiver front end, receiver IF, receiver
Functional Description back end and the audio signal filter IC (ASFIC) that is part of the controller
section.
The radio signal from the antenna switch in the PA section enters the first bandpass
filter (FL5203). The first bandpass filter has three poles, a 860-MHz center
frequency, a 20-MHz wide passband and a 40-dB rejection for image frequencies
(761 to 780 MHz).
After the first bandpass filter, the signal passes to a pair of hot-carrier limiting
diodes (D5303) placed in front of RF preamplifier Q5301. The hot-carrier diodes
limit strong signals to prevent them from overdriving the RF preamplifier and
damaging it.
The front end amplifier is a low noise amplifier that consists of Q5301. Its main
purpose is to set the noise figure of the receiver. The front end amplifier as well as
the IF amplifiers are shut off during transmit by K9.1 line via switch Q5230, to
provide isolation in talk-around mode.
7-2 Theory of Operation

BPF 455 KHz BPF 455 KHz
N=4 N=4
BW = 10 KHz BW = 9 KHz
GAIN = 21 dB
GAIN = 16 dB LO_INJ NF = 3.3 dB
NF = 1.8 dB IIP3 = 3 dBm
DET_AUDIO
PRE-SELECTOR PRE-SELECTOR IF BPF IF BPF
RF IF CRYSTAL BBR
3 ELEMENTS 3 ELEMENTS CRYSTAL RSSI
AMP 2-POLE AMP 2-POLE
CERAMIC FILTER CERAMIC FILTER
C. LOSS = 7 dB LOSS = 2 dB LOSS = 2 dB

LOSS = 1.5 dB LOSS = 1.5 dB NF = 7 dB REJ = 15 dB @ 25 KHz REJ = 15 dB @ 25 KHz
REJ = -43 dB @ IMAGE REJ = -43 dB @ IMAGE IIP3 = 11 dBm IIP3 = 10 dBm IIP3 = 10 dBm
2ND LO
44.654 MHZ
K9.1
SW 5 V
5V_REG
9V3
ADAPT
Figure 7-2 Receiver Functional Block Diagram
After the amplifier, the signal enters a second bandpass filter (FL5204), which is
identical to FL5203. The bandpass filter is fixed tuned from 851 to 870 MHz.
After the second bandpass filter, mixer U5211 down-converts the signal to the IF
frequency.
The mixer is a passive double-balance mixer that gets a local oscillator signal in
the range of 805.9 to 824.9 MHz from the synthesizer and works on 4-dBm power.
The IF frequency is 45.1 MHz. A diplexer matches the mixer IF port to 50 Ohm
out of the IF frequency band.
The diplexer consists of R5401, C5404, L5402.
The IF signal is fed to first crystal filter Y5201 through matching network L5401,
C5200.
Crystal filter Y5201 has two poles. The crystal filter is followed by matching
elements, that match the filter output impedance to the input impedance of IF
amplifier Q5201.
Following the IF amplifier is a matching network that matches the IF amplifier

output impedance to the input impedance of a second 45.1-MHz crystal filter
(Y5202). The second crystal filter is followed by matching elements that match
the output of the second crystal filter to the input of the receiver back end circuits.
After the matching circuit, the signal passes a pair of hot-carrier limiting diodes
(D5201) placed in front of the back end circuit.
The receiver back end consists of BBR IC (U5201) that contains the following
functions:
• Preamplifier & mixer to convert the signal to a second IF frequency of

455 kHz.
• Second LO circuit

• Second IF amplifiers
• FM Demodulator
• Audio amplifier
In addition to BBR IC, the back end contains the following components:
• Second LO resonator for 44.645 MHz (Y5211)

• Crystal filters for 455 kHz (FL5201, FL5202)
• Demodulator filter (C5224)
The IF signal routed to BBR IC is amplified, converted to 455 kHz, filtered,

limited and demodulated.
Demodulated audio comes out of BBR IC at pin 28 and is fed to the ASFIC, which
is part of the radio controller section.
In addition to the audio output signal, the receiver section provides an RSSI
(Receiver Signal Strength Indicator) at pin 11. The RSSI signal is fed to the
controller.
ADAPT signal in pin 22 controls the BBR IC. The normally low (0 V) ADAPT
signal is high (5 V) during change of radio channels or at turn-on. The ADAPT
signal is used to control precharge of capacitor C5231 at DEMOD_OUT. This is
done in order to eliminate the transient during a change in the frequency or when
the radio goes from transmit to receive mode.
Transmitter Detailed The 15-W PA is a three-stage amplifier used to amplify the output from the
Functional Description injection string to the radio transmit level. It consists of driver stage Q6501,
followed by two-stage Class C Power Module U6501.
The two stages of the power module operate from the A+ supply voltage. The
module is switched on/off by the K9.1 line through switch U6502 (which connects
the A+ line to pin 2 of U6501 when transmit is enabled).The RF drive, which is
routed into transistor Q6501, is controlled from Q6506 via the PA control line. The
rising control voltage on the PA control line causes a rising collector voltage on
Q6501. This causes more power out of the stage. Conversely, a decreasing control
line voltage decreases the power delivered into the next stage. By controlling the
drive power to U6501 and the following stages in the power amplifier lineup, ALC
loop is able to regulate the output power of the transmitter.
The antenna switch is switched synchronously with the keyed 9.1 voltage. In the
transmit mode, this 9.1 voltage is high—turning on diodes CR6502, CR6503 and
CR6504. When CR6502 is turned on, it forms a low impedance to the RF transmit
path and allows the signal to pass through. Diodes CR6503 and CR6504 short the
ends of quarter wavelength lines to ground, presenting a high impedance towards
the receiver. In this way no power is delivered into the receiver, the transmit path
remains undisturbed, and the receiver is protected during transmission.
In the receive mode, all these diodes are off. The off capacitance of CR6502 is
tuned by L6508 to form a high impedance looking into the transmitter. Therefore,
energy coming in the receive mode is channeled to the RX port. Harmonics of the
transmitter are attenuated by the harmonic filter. The harmonic filter is formed by
inductors L6513 and L6518 as well as capacitors C6540-C6542, C6551-C6553.

This network forms a low-pass filter to attenuate harmonic energy of the
transmitter to specifications level.
A forward-power detector follows the harmonic filter. This forward-power

detector is a microstrip printed circuit, which couples a small amount of the
forward energy and sends it to diode CR6506 where it is rectified. This rectified
signal (VFORWARD) forms the forward voltage which the power control circuit
holds constant. Holding this voltage constant (which is proportional to the RF
rectified energy appearing across the diode) ensures the forward-power out of the
radio is held to a constant value.
In the PA section, 50k thermistor R6519 senses temperature in the area of the
power module. This signal is fed back into the power control circuit to protect the
power amplifier against over-temperature conditions. Resistor R6520, in series
with the A+ line supply, feeds voltage to the power module. The voltage across
R6520 is monitored and these two inputs are channeled to the power control
circuit. The power control circuit monitors the voltage drop across this resistor,
which is determined by the magnitude of the drain current in U6501. It uses this
as a limiting mechanism whereby the power control circuit limits the magnitude
of current that can be drawn by U6501. This protects the device from over
dissipation.
Bias voltage reverse polarity protection for the transmitter is provided by diode
CR6508. Under reverse polarity conditions to the radio, this diode conducts and
protects the radio from damage. This diode also provides transient over-voltage
protection by breaking down when the supply voltage to the radio exceeds 24 V.
Power Control Circuitry The power control circuitry consists of three mechanisms.
Power Set The control loop compares the power output level to the pre-set value. The
VFORWARD voltage from the forward power detector is amplified by U0701
(pins 5 and 7) and compared to D/A U0702, outputs 2 and 4. Should a difference
be detected, an error current is generated into the loop integrator (U0702, pins 8
and 10) until equilibrium is obtained. The use of 2 D/A outputs for power set (pins
2 and 4) enables fine tuning where pin 2 is the coarse tune through resistor R0703
(10 kΩ) and pin 4 is fine tune through resistor R0706 (100 kΩ).
Current Limit The current to the power module is monitored using R6520 and compared to a pre-
set limit (D/A pin 11, and U0701 pins 1-3). When the limit is exceeded, an error
current is generated through diode CR0721 (pins 1 and 3) to the loop integrator,
which lessens the PA_CNTRL line and reduces the power amplifier output.
Thermal Protection When the power module overheats, the resistance of thermistor R 6519 drops.
Because of the voltage divider formed by R0725, R0721, and R6519, this
resistance drop is sensed and amplified through U0701 pins 12-14. This causes a
current error through diode CR0721 pins 2 and 3 to flow into the loop integrator
and reduce transmitted output power.
The PA_ENABLE line is for emergency shut down of transmission. When the line
is driven high, transistor Q0731 is driven into saturation, causing the power
control line to be driven to ground voltage. The K9.1_ENABLE line generates the
K9.1 voltage when high enabling transmission.

Synthesizer Detailed The complete synthesizer subsystem consists of a reference oscillator (U5700), a
Functional Description Fractional-N Synthesizer IC (U5702), two on-board voltage controlled oscillators,
a buffer stage (U5701), and two line-up amplifiers (Q5707, Q5705).
Reference oscillator U5700 contains a temperature compensated crystal with an

oscillation frequency of 16.8 MHz. The output of the oscillator (pin 10 of U5700)
is then applied to pin 14 (XTAL1) of U5702 via C5733 and R5715.
There are two VCOs which are varactor tuned. The oscillator frequency is
controlled by the voltage applied via L5702 and L5701. This control voltage
ranges from about 2.5 to 10.5 V DC. A small control voltage produces a lower
frequency and a large control voltage produces a high frequency respectively.
The RX/TX VCO (806 - 825 MHz frequency range) provides the first LO
injection frequency which is 45.1 MHz below the carrier frequency and the TX
injection in the conventional mode. The RX/TX VCO is selected by pulling pin 1
(AUX 3) low on U5702.
The TA (Talk-Around) VCO (851 - 870 MHz frequency range) provides the
transmit frequency in talk-around mode. The TA VCO is selected by pulling pin
1 high on U5702.
The buffer stage (U5701) and the feedback amplifier (Q5703) provide the
necessary gain and isolation for the synthesizer loop.
Fractional-N Synthesizer IC U5702 consists of:

• Prescaler
• Programmable loop divider
• Control divider logic
• Phase detector
• Charge pump
• A/D Converter for low frequency digital modulation
• Balance attenuator to balance the high and low frequency analog modulation
• 13-V positive voltage multiplier,
• Serial interface for control,
• Super filter for the regulated 9.3 V
C5712 is used as a super filter capacitor. The output voltage of the super filter (pin
18) drops from 9.3 V to about 8.5 V. This filtered 8.5 VDC supplies the voltage
for the VCOs, the VCO switching units (U5704 & U5705), feedback amplifier
(Q5703), and synthesizer charge pump resistor network (R5707- R5709).
The synthesizer supply voltage is provided by the 5 V regulator (U5703). The

2.1 MHz reference signal (pin 11 of U5702) is generated by dividing down the
signal of reference oscillator U5700 after it is applied to pin 14 of U5702.
In order to generate a high voltage that supplies the charge pump output stage at
pin VCP (pin 32 of U5702), 13 V is generated at pin 3 of CR5700 by the positive
voltage multiplier circuitry (CR5700). This voltage multiplier is basically a diode
capacitor network driven by two 1.05 MHz, 180-degree out-of-phase signals (pin
9 and 10 of U5702).

The serial interface (SPI_DATA) is connected to the microprocessor via the data
line (pin 5 of U5702), clock line (pin 6 of U5702), and chip enable line (pin 5 of
U5702). Proper enabling of these lines should allow the microprocessor to load
the synthesizer IC.
The output of the VCO is fed into the buffer input port (pin 1) of U5701. The
output of the buffer, pin 5 of U5701, is applied to the input of the feedback
amplifier (Q5703) through an attenuator network (R5735, R5733, R5732). To
close the synthesizer loop, the output of Q5703 is connected to the PREIN port
(pin 20) of synthesizer U5702. The buffer output (pin 5 of U5701) also provides
signal for the receiver LO injection and transmit injection string circuit. The
charge pump current is present at pin 31 of U5702.
The loop filter (which consists of R5716, R5717, R5734, C5750, C5744, C5745,
C5736, C5746, C5747, C5794, C5795, C5796, C5797, C5798, C5799) will then
transform this current into a voltage that will, in turn, be applied to Vcontrol of the
VCOs and alter the output frequency.
In order to modulate the PLL, the two-point modulation method is utilized. The
audio signal is applied to both the A/D converter (low frequency path) as well as
the balance attenuator (high frequency path) via pin 8 on U5702.
The A/D converter will convert the low-frequency, analog modulating signal into
a digital code that will in turn be applied to the loop divider. This will cause the
carrier to deviate. The balance attenuator is used to adjust the VCO deviation
sensitivity to high frequency modulating signals. The output of the balance
attenuator is present at the MODOUT port (pin 28 of U5702).
The transmit injection string consists of two amplifier stages (Q5707 & Q5705)
whose main purpose is to maintain a constant output to drive the RFPA and
provide isolation. The Q5705 stage is actively biased through Q5701, and Q5707
has passive bias. The TX injection string is on, only during the transmit mode (K
9.1V line is at 9.1 V).
There are two VCOs, one for the 806-825 band that is used as LO INJ. during
receive and TX INJ. at conventional mode. The second VCO is used as TX INJ.
in the talk-around mode.
The VCOs get their control voltage through L5702 and L5701. Q5704 and Q5706
are the oscillation transistors. C5793, C5792 and C5785, C5784 are the oscillator
feedback capacitors. U5707 and U5706 are micro strip resonators. CR5702 and
CR5701 are the varactors. C5790 and C5782 determine the KV. C5703 and C5704
determine the VCO operation frequency.
C5791 and C5783 are the coupling capacitors between the tank and the oscillation
transistor.
The two VCOs are coupled to the buffer (Q5702) through C5789 and C5786. The
stage output signal is fed to U5701 input (pin 1) through C5770 & R5736.

Controller Detailed
Functional Description
General The radio controller consists of four main subsections:
• Digital Control
• Audio Processing
• Power Control
• Voltage Regulation
The digital section consists of a microprocessor, memory ICs, glue logic circuitry,
signal MUX ICs, On/Off circuit, and general purpose Input/Output circuitry.
The controller is based on the Motorola 68HC11K1 microprocessor (U0101), 8-

Kbyte SRAM (U0103), 128 Kbyte-OTP memory (U0102), and 4 Kbyte EEPROM
(U0104).
Note: From this point on, the 68HC11K1 microprocessor will be

referred to as K1µP or µP.
References to a Control Head will be to type P+ (Display
radio).
Voltage Regulators Voltage regulation for the controller is provided by 3 separate devices; U0631
(LP2951CM) +5V, U0601 (LM2941T) +9.3V, and UNSW 5V (R0621 and
VR0621). An additional regulator is located in the RF section.
5-V voltage regulation for the digital circuitry is provided by U0631. Input and
output capacitors (C0631/0632 and C0633-0635) are used to reduce high-
frequency noise and provide proper operation during short battery transients. This
regulator provides a reset output (pin 5) that drops to 0 V while the regulator
output goes out of regulation. This is used to reset the controller in order to prevent
improper operation. Diode D0631 prevents discharge of C0632 by negative spikes
on the 9V3 voltage.
Regulator U0601 is used to generate the 9.3 V required by some audio circuits, the
RF circuitry and power control circuitry. Input and output capacitors (C0601-0603
and C0604/0605) are used to reduce high-frequency noise. R0602/R0603 set the
regulator output voltage. If the voltage at pin 1 is greater than 1.3 volts the
regulator output decreases and if the voltage is less than 1.3 V, the regulator output
increases. This regulator output is electronically disabled by a 0 V signal on pin 2.
Q0601 and associated circuitry (R0601/0604/0605) are used to disable the
regulator when the radio is turned off.
UNSW 5V is only used by a few circuits which draw low current and require 5 V
while the radio is off.
UNSW 5V CL is used to save the internal RAM data. C0622 allows the battery
voltage to be disconnected for a couple of minutes without losing RAM
parameters. Diode D0621 prevents radio circuitry from discharging this capacitor.
The SW +B voltage is monitored by the µP through voltage divider R0641/R0642.

Diode VR0641 limits the divided voltage to 5.1 V in order to protect the µP.

Diode D5601 located on the PA section acts as protection against transients and
wrong polarity of the supply voltage.
Electronic On/Off The radio has circuitry which allows radio software and/or external triggers to turn
the radio on or off without direct user action.
Some examples of where this is useful are: 1) automatic turn on when emergency
switch is engaged; 2) automatic turn on when ignition is sensed and off when
ignition is off.
Q0611 is used to provide SW B+ to the various radio circuits. Q0611 acts as an

electronic on/off switch controlled by Q0612 (the switch is on while Q0612 is on).
When the radio is turned on, the voltage at the base of Q0612 is high (about 0.6
V). Q0612 switches on (saturation) and pulls down the voltage at Q0611-base.
This turns on Q0611 and supplies SWB+ to the radio. The on resistance of Q0611
is very low (less than 1 Ω), so the voltage level at SWB+ is quite the same as A+.
The electronic on/off circuitry can be enabled by the microprocessor (through

ASFIC, line B+ CONTROL), the emergency switch (line EMERGENCY
CONTROL), the mechanical On/Off button on the control head (line ON OFF
CONTROL), or the ignition sense circuitry (line IGNITION CONTROL). If one
of the 4 paths cause a low at the collector of Q0612, the electronic ON process is
engaged.
Emergency The emergency switch, when pressed, grounds the base of Q0441 and pulls the
line EMERGENCY CONTROL to low. EMER IGN SENSE is pulled high by
R0441. When the emergency switch is released, the base of Q0441 is pulled high
by R0442. This causes the collector of transistor Q0441 to drop down (0.2 V),
thereby setting the EMER IGN SENSE line to low.
While EMERGENCY CONTROL is low, Q0611 is turned on, SW B+ is enabled,

the microprocessor starts execution, reads the voltage level of EMER IGN SENSE
line, and sets the B+ CONTROL output of the ASFIC to a logic high. This high
level keeps Q0611 switched on through Q0612. This operation allows powering
on the radio by a momentary press of the emergency switch. When the
microprocessor has finished processing the emergency press, it sets the B+
CONTROL line to a logic 0. This cuts off Q0611 and the radio turns off. Notice
that the microprocessor is alerted to the emergency condition via line EMER IGN
SENSE. If the radio was already on when emergency was triggered, then B+
CONTROL would have already been at a high level.
Mechanical On/Off This refers to the typical on/off button which is located on the control head and
turns the radio on and off. While the on/off button is turned on, line ON OFF
CONTROL goes high during the short pulse generated by the ON_OFF “one-
shot” circuitry in the control head. This switches the radio on. The microprocessor
is alerted through line ANALOG 3 which is pulled to low by Q0925 (Control
Head P+) while the on/off button is turned on. If the software detects a low state,
it asserts B+ CONTROL via ASFIC-GCB2, which keeps Q0612 and Q0611on,
and in turn the radio is switched on.
While the on/off button is turned off, the software detects the line ANALOG 3
changing to low and switches the radio off by setting B+ CONTROL to low.
Ignition Ignition sense is used to prevent the radio from draining the vehicle’s battery while
the engine is not running.

When the IGNITION input goes above 6 V, Q0450, Q0612 and Q0611 turn on,
supplying SW B+ to the radio and enabling U0601 and U0631 to supply the
regulated voltage (+5 V and 9.3 V) to all the circuitry. The µP starts to run the
software, reads the line EMER IGN SENSE, determines from the level
(Emergency has a different level) that the IGNITION input is active and sets the
B+ CONTROL (via the ASFIC-GCB2) to high and latches SW B+ to on.
While the IGNITION line drops below 6 V, Q0450 switches off and R0441 pulls
line EMER IGN SENSE high. The software is alerted by line EMER IGN SENSE
to switch off the radio by setting B+ CONTROL line to low. Whenever the
IGNITION line goes above 6 V, the above process will be repeated—depending
if the radio was previously on or off.
Hook The HOOK line is used to inform the µP when the Microphone´s hang-up switch
is engaged. Depending on the radio model, the µP turns the audio PA on or off.
The signal is routed from J0101-3 and J0400-14 through transistor Q0101 to the
K1µP U0101-PH1 (pin 23). The voltage range of HOOK in normal operating
mode is 0-5 V.
Microprocessor Clock The clock source for the controller’s microprocessor system is generated by the
Synthesizer ASFIC (U0201). Upon power-up the synthesizer (U5701) generates a 2.1 MHz
waveform that is routed from the RF section (via C0202) to the ASFIC (on U0201
XTAL_IN). For the main board controller, the ASFIC uses 2.1 MHz as a reference
input clock signal for its internal synthesizer. The ASFIC, in addition to audio
circuitry, has a programmable synthesizer which can generate a synthesized signal
ranging from 1200 Hz to 32.769 MHz with steps of 1200 Hz.
While the radio is turned on, the ASFIC generates a default 3.6864 MHz CMOS
square wave µP CLK (on U0201-UPCLK) which is routed to the µP (U0101-
EXTAL). After the µP starts operation, it reprograms the ASFIC synthesizer clock
to a higher µP CLK frequency (usually 7.3728 or 14.7456 MHz) and continues
operation.
The ASFIC synthesizer clock is controlled by the software, and may slightly be
changed while harmonics of this clock source interfere with the specific radio
receive frequency.
The ASFIC synthesizer loop components (C0228, C0229 and R0222) set the
switching time and jitter of the clock output. If the synthesizer cannot generate the
required clock frequency it will switch back to its default 3.6864 MHz frequency.
Serial Peripheral Interface The µP communicates with the other programmable ICs through its SPI port. This
(SPI) port consists of SPI TRANSMIT DATA (MOSI) (K1µP: U0101-1), SPI
RECEIVE DATA (MISO) (K1µP: U0101-80), SPI CLK (K1µP: U0101-2) and
chip select lines going to the various programmable ICs. This BUS is a
synchronous bus (the timing clock signal CLK is sent with SPI TRANSMIT
DATA or SPI RECEIVE DATA).
In the controller section, there are three ICs on the SPI BUS: ASFIC (U0201-E3),
EEPROM (U0104) and D/A (U0731-6). In the RF sections, there are 2 ICs on the
SPI BUS: Pendulum (Reference Oscillator U5702-24) and Synthesizer (U5701-
7). The SPI TRANSMIT DATA and CLK lines going to the RF section are filtered
with L0131/L0132 to minimize noise. The chip select lines for the ICs are
decoded by the address decoder U0105.

SPI BUS is also used for the control head. U0106 buffers the SPI TRANSMIT
DATA and CLK lines to the control head. U0106 serves also to switch off the CLK
signal for the LCD display while it is not selected via LCD CE signal.
When the µP needs to program any of these ICs, it drops down the chip select line
of the specific IC to a logic 0 and then sends the proper data and clock signals. The
data sent to the various ICs are different. For example the ASFIC receives 21 bytes
(168 bits) while the DAC needs 3 bytes (24 bits). After the data has been sent the
chip select line is returned to a logic 1.
SBEP Serial Interface The SBEP serial interface line allows the radio to communicate with the Dealer
Programming Software (DPS). This interface connects to the Microphone
connector (J0902) via Control Head connector (J0101) and comprises BUS+
(J0101-15). The line is bi-directional, meaning that either the radio or the DPS can
drive the line.
The connection from the Control Head is made through the BUS+ line, via L421
(SCI_RSS line) and diode CR151 to the K1µP-TxD and K1µP-RxD ports.
Microprocessor (Open For this radio, the K1µP is configured to operate in the expanded or bootstrap
Controller) modes. In expanded mode the K1µP uses external memory ICs, whereas in
bootstrap mode it uses only its internal memory. In normal radio operation, the
K1µP is operating in the expanded mode.
In the radio expanded mode, the K1µP (U0101) has access to three external
memory ICs: U0102 (OTP memory), U0103 (SRAM), U0104 (EEPROM). Also,
within the K1µP there are 768 bytes of internal RAM and 640 bytes of internal
EEPROM, as well as glue logic circuitry to select external memory ICs.
The external EEPROM (U0104) as well as the K1µP’s own internal EEPROM
contain the radio information which is customer specific, referred to as the
codeplug. This information consists of items such as: 1) frequency operating band,
2) channel frequencies, and 3) general tuning information. General tuning
information and other more frequently accessed items are stored in the internal
EEPROM (within the 68HC11K1), while the remaining data is stored in the
external EEPROM. (See the particular IC subsection for more details.)
The external SRAM (U0103) as well as the K1µP’s own internal RAM are used
for temporary calculations required by the software during normal radio
operation. All of the data stored in both of these locations is lost when the radio is
powered off. (See the particular IC subsection for more details.)
The OTP memroy contains the actual Radio Operating Software. This software is
common to all radios for the same model type. For example Securenet radios may
have a different version of software in the OTP memory than a non-secure radio.
(See the particular IC subsection for more details.)
The K1µP has an address bus of 16 address lines (A0-A15), a data bus of 8 data
lines (D0-D7). and three control lines; CSPROG (U0101-29) to select U0102-30
(OTP memory), CSGP2 (U0101-28) to select U0103-20 (SRAM) and PG7_R_W
for read and write. All other chips (ASFIC/PENDULLUM/DAC/FRACN/LCD/
LED/EEPROM) are selected by 3 lines of the K1µP using chip select decoder
U0105. While the K1µP is functioning normally, the address and data lines should
be within CMOS logic levels.
The low-order address lines (A0-A7) and the data lines (D0-D7) should change.

On the K1µP the lines XIRQ (U0101-30), MODA LIR (U0101-77), MODB
VSTPY (U0101-76) and RESET (U0101-75) should be logic high during all
normal K1µP operation. Whenever a data or an address line becomes unloaded or
shorted to an adjacent line, a common symptom is that short negative pulses occur
on the RESET line, with a period of 20 msec. When two lines are short-circuited,
mid logic level (around 2.5 V) may be observed, while these lines are opposite
driven by two different ICs.
The MODA LIR (U0101-77) and MODB VSTPY (U0101-76) inputs to the K1µP
must be at a logic 1 level for proper operation. After the K1µP starts execution, it
will periodically pulse these lines to determine the desired operating mode. While
the Central Processing Unit (CPU) is running a new instruction, MODA LIR (as
an open-drain CMOS output) drops low.
However, since it is an open-drain output, the signal waveform rise has an

exponential shape, like an RC circuit.
The µP has eight analog-to-digital converter ports (A/D): PE0 to PE7. These lines
may measure voltage levels in the range of 0 to 5 V and convert that level to a
number ranging from 0 to 255 which can be read by the software to take
appropriate action.
For example, U0101-46 is the battery voltage detect line. R0641 and R0642 form
a resistor divider on SWB+. With 30K and 10K and a voltage range of 11 V to 17
V, that A/D port would see 2.74 V to 4.24 V which would then be converted to
digital values of ~140 to 217 respectively.
U0101-51 is the high reference voltage for the A/D ports on the K1µP. Resistor
R0106 and capacitor C0106 filter the +5 V reference. If this voltage is lower than
+5 V the A/D readings will be incorrect. Likewise U0101-50 is the low reference
for the A/D ports. This line is normally tied to ground. If this line is not connected
to ground, the A/D readings will be incorrect.
Capacitors C0104, C0105 serve to filter out any AC noise which may ride on +5V
at U0101.
Input IRQ (U101-61) generates an interrupt, if either HOOK (J0101-3) is higher

than 6V (SBEP communication) or a low at the option interrupt pin (J0103-8)
turns Q0124 off and Q0125 on. The K1µP determines the interrupt source by
reading the collector of Q0104 via U0101-6 and the collector Q0124 via U0101-7.
One-Time Programmable The 128-KByte OTP memory (U0102) contains the radio’s operating software.
(OTP) Memory
This memory is read-only. The memory access signals (CE, OE and WE) are
generated by the µP.
The OTP memory is factory-programmed once only.
Capacitor C0131 serves to filter out any AC noise which may ride on +5V at
U0101, and C0132 filters out any AC noise on Vpp.
Electrically Erasable EEPROM (U0104) contains the radio’s operating parameters such as operating
Programmable Memory frequency and signalling features, commonly known as the codeplug. It is also
used to store radio operating state parameters such as current mode and volume.
(EEPROM) U0104 is a 4 Kbyte device. This memory can be written to in excess of 100,000
times and will retain the data when power is removed from the radio. The memory

access signals (SI, SO and SCK) are generated by the K1µP and chip select (CS)
is generated by address decoder U0105.
Additional EEPROM is contained in the K1µP (U0101). This EEPROM is used

to store radio tuning and alignment data. Like the external EEPROM this memory
can be programmed multiple times and will retain the data when power is removed
from the radio.
Note: The external EEPROM plus the 640 bytes of internal EEP-
ROM in the 68HC11K1 comprise the complete codeplug.
Static Random Access The SRAM (U0103) contains temporary radio calculations or parameters that can
Memory (SRAM) change very frequently, and which are generated and stored by the software during
its normal operation. The information is lost when the radio is turned off. The
device allows an unlimited number of write cycles. SRAM accesses are indicated
by the CS signal U103-20 (which comes from U101-CSGP2) going low. U0103
is commonly referred to as the external RAM as opposed to the internal RAM
which is the 768 bytes of RAM which is part of the 68HC11K1. Both RAM spaces
serve the purpose. However, the internal RAM is used for the calculated values
which are accessed most often. Capacitor C0133 serves to filter out any AC noise
which may ride on +5V at U0103.
Control Head Model P+ Control Head Model P+ is available for user interface. The Control Head contains
the internal speaker, the microphone connector, several buttons to operate the
radio and several indicator LEDs to inform the user about the radio status.
Additionally Control Head P+ uses a 3 digit LCD display for the channel number.
When turned on, the On/Off switch switches the voltage regulators on by pulling
ON OFF CONTROL to high and connects the base of Q0925(P), Q0825(K) to
FLT A+. This transistor pulls the line ANALOG 3 to low to inform the µP that the
On/Off button is pressed. If the radio is switched off, the µP will switch it on and
vice versa. All other buttons work the same way. If a button is pressed, it will
connect one of the 3 lines ANALOG 1,2,3 to a resistive voltage divider connected
to +5V. The voltages of the lines are A/D converted inside the µP and specify the
pressed button.
All the back light and indicator LEDs are driven by current sources and controlled
by the µP via SERIAL PERIPHERAL INTERFACE (SPI) interface. The LED
status is stored in shift register U0941(P). Line LED CE enables the serial write
process via Q0941(P), while line LED CLCK BUF shifts the data of line SPI
DATA BUF into the shift register.
In addition Control Head P contains the LCD display H0931, the display driver
U0932 and a transistor (U0931) to switch the display driver on and off in
emergency condition. Q0931 is controlled by the µP via shift register U0941, The
display data of line SPI DATA BUF is shifted into the display driver by clock
signal LCD CLCK BUF.

Controller Audio &
Signaling Circuits
General
Audio Signalling Filter IC The ASFIC (U0201) used in the controller has four functions;
(ASFIC)
• RX/TX audio shaping, i.e. filtering, amplification, attenuation
• RX/TX signalling, PL/DPL/HST/MDC/MPT
• Squelch detection
• Microprocessor clock signal generation (see Microprocessor Clock
Synthesizer Description Block).
The ASFIC is programmable through the SPI BUS (U0201-E3/F1/F2), normally

receiving 21 bytes. This programming sets up various paths within the ASFIC to
route audio and/or signalling signals through the appropriate filtering, gain and
attenuator blocks. The ASFIC also has 6 General Control Bits GCB0-5 which are
CMOS level outputs and used for AUDIO PA ENABLE (GCB0) to switch the
audio PA on and off, EXTERNAL ALARM (GCB1) and B+ CONTROL (GCB2)
to switch the voltage regulators (and the radio) on and off. GCB3 controls output
GPI/O (accessory connector J0400-12), HIGH LOW BAND (GCB4) can be used
to switch between band splits and GCB5 is available on the option board
connector J0102-5.
Audio Ground VAG is the dc bias used as an audio ground for the op-amps that are external to
the Audio Signalling Filter IC (ASFIC). U0251 forms this bias by dividing 9.3V
with resistors R0251, R0252, and buffering the 4.65V result with a voltage
follower. VAG emerges at pin 1 of U0251. C0235 is a bypass capacitor for VAG.
The ASFIC generates its own 2.5V bias for its internal circuitry. C0221 is the
bypass for the ASFIC’s audio ground dc bias.
Note: While there are ASFIC VAG, and BOARD VAG (U0201-1),
each of these are separated. They are not connected together.
Transmit Audio Circuits Refer to the following sections.
Mic Input Path The radio supports two distinct microphone paths known as internal and external
mic and an auxiliary path (FLAT TX AUDIO). The microphones used for the
radio require a DC biasing voltage provided by a resistive network.
These two microphone audio input paths enter the ASFIC at U0201-A7 (external
mic) and U0201-B8 (internal mic). Following the internal mic path; the
microphone is plugged into the radio control head and is connected to the
controller board via J101-16.
From here the signal is routed to R0206. R0204 and R0205 provide the 9.3VDC
bias and R0206 provides input protection for the CMOS amplifier input. R0205
and C0209 provide a 1kohm AC path to ground that sets the input impedance for
the microphone and determines the gain based on the emitter resistor in the
microphone’s amplifier circuit.

A6 C7
J0101
MIC AMP OUT TX IN
16
MIC
MIC IN
CONTROL HEAD
CONNECTOR B8
FILTERS &
PREEMPHASIS
MIC
EXT IN ASFIC U0201

MIC IN
2 A7 LS SUMMER
EXT MIC
J0400
FLAT TX 5 D7 SPLATTER
AUDIO FILTER
AUX TX IN
VCO
ACCESSORY ATN H8
CONNECTOR HS SUMMER MOD IN
LIMITER TO RF
ATTENUATOR SECTION
(SYNTHESIZER)
PRE EMP OUT LIM IN
C8 E8
Figure 7-3 Transmit Audio Paths
Filter capacitor C0210 provides low-pass filtering to eliminate frequency

components above 3 kHz, and C0211 serves as a DC blocking capacitor. The
audio signal at U0201-B8 should be approximately 80mV for 3kHz of deviation
with 25 kHz channel spacing.
The FLAT TX AUDIO signal from accessory connector J0400-5 is buffered by

op-amp U0202-1 and fed to the ASFIC U0201-D7 through C0205.
External Mic Path The external microphone signal enters the radio on accessory connector J0400 pin
2 and connects to the standard microphone input through R0413. The signal is
routed to the ASFIC (U0201-A7) through resistor R0414 and capacitors C0413
and C0414, with DC bias provided by R0415 / R0416.
PTT Sensing and TX Audio Mic PTT is sensed by the µP. An external PTT can be generated by grounding pin
Processing 3 on the radio accessory connector. When microphone PTT is sensed, the µP will
always configure the ASFIC for the “internal” mic audio path, and external PTT
will result in the external mic audio path being selected for models with separated
MIC and EXT MIC signals.
Inside the ASFIC, the mic audio is filtered to eliminate components outside the
300-3000Hz voice band, pre-emphasized if pre-emphasis is enabled. The
capacitor between ASFIC pre-emphasis out U0201-C8 and ASFIC limiter in
U0201-E8 AC couples the signal between ASFIC blocks and prevents the DC bias
at the ASFIC output U0201-H8 from shifting when the ASFIC transmit circuits
are powered up. The signal is then limited to prevent the transmitter from over
deviating. The limited mic audio is then routed through a summer which, is used
to add in signalling data, and then to a splatter filter to eliminate high frequency
spectral components that could be generated by the limiter. The audio is then

routed to two attenuators, which are tuned in the factory or the field to set the
proper amount of FM deviation. The TX audio emerges from the ASFIC at
U0201-H8 MOD IN, and is routed to the RF section.
Transmit Signalling See Figure 7-4 for reference for the following sections. From a hardware point of
Circuits view, there are three types of signalling:
• Sub-audible data (PL / DPL / Connect Tone) that gets summed with transmit
voice or signalling,
• DTMF data for telephone communication in trunked and conventional
systems, and
• Audible signalling including Select 5, MPT-1327, MDC, High speed
Trunking.
Note: The hardware supports all three types while the radio soft-
ware determines which signalling type is available.
HS
SUMMER
5 G1 HIGH SPEED 5-3-2 STATE

CLOCK IN ENCODER
SPLATTER
FILTER
7 G2 DTMF DTMF
CLOCK ENCODER
MICRO
CONTROLLER ASFIC U0201
U0101
6 C3 LOW SPEED PL LS
ENCODER SUMMER
CLOCK
H8
ATTENUATOR
MOD IN
TO RF SECTION
(SYNTHESIZER)
Figure 7-4 Transmit Signalling Paths
Sub-audible Data (PL/DPL) Sub-audible data implies signalling whose bandwidth is below 300Hz. PL and
DPL waveforms are used for conventional operation and connect tones for
trunked voice channel operation. The trunking connect tone is simply a PL tone at
a higher deviation level than PL in a conventional system. Although it is referred
to as “sub-audible data,” the actual frequency spectrum of these waveforms may
be as high as 250 Hz, which is audible to the human ear. However, the radio
receiver filters out any audio below 300Hz, so these tones are never heard in the
actual system.
Only one type of sub-audible data can be generated by U0201 (ASFIC) at any one
time. The process is as follows, using the SPI BUS, the µP programs the ASFIC
to set up the proper low-speed data deviation and select the PL or DPL filters. The
µP then generates a square wave which strobes the ASFIC PL / DPL encode input
PL CLK U0201-C3 at twelve times the desired data rate. For example, for a PL
frequency of 103 Hz, the frequency of the square wave would be 1236 Hz.

This drives a tone generator inside U0201 which generates a staircase
approximation to a PL sine wave or DPL data pattern. This internal waveform is
then low-pass filtered and summed with voice or data. The resulting summed
waveform then appears on U0201-H8 (MOD IN), where it is sent to the RF board
as previously described for transmit audio. A trunking connect tone would be
generated in the same manner as a PL tone.
High Speed Data High speed data refers to the 3600 baud data waveforms, known as Inbound
Signalling Words (ISWs) used in a trunking system for high speed communication
between the central controller and the radio. To generate an ISW, the µP first
programs the ASFIC (U0201) to the proper filter and gain settings. It then begins
strobing U0201-G1 (TRK CLK IN) with a pulse when the data is supposed to
change states. U0201’s 5-3-2 State Encoder (which is in a 2-state mode) is then
fed to the post-limiter summer block and then the splatter filter.
From that point it is routed through the modulation attenuators and then out of the
ASFIC to the RF board. MPT 1327 and MDC are generated in much the same way
as Trunking ISW. However, in some cases these signals may also pass through a
data pre-emphasis block in the ASFIC. Also these signalling schemes are based
on sending a combination of 1200 Hz and 1800 Hz tones only. Microphone audio
is muted during High Speed Data signalling.
Dual Tone Multiple Frequency DTMF data is a dual tone waveform used during phone interconnect operation. It
(DTMF) Data is the same type of tones which are heard when using a “Touch Tone” telephone.
There are seven frequencies, with four in the low group (697, 770, 852, 941Hz)
and three in the high group (1209, 1336, 1477Hz).
The high-group tone is generated by the µP (U0101-5) strobing U0201-G1 at six

times the tone frequency for tones less than 1440Hz or twice the frequency for
tones greater than 1440Hz. The low group tone is generated by the µP (U0101-7)
strobing U0201-G2 (DTMF CLCK) at six times the tone frequency. Inside U0201
the low-group and high-group tones are summed (with the amplitude of the high
group tone being approximately 2 dB greater than that of the low group tone) and
then pre-emphasized before being routed to the summer and splatter filter. The
DTMF waveform then follows the same path as was described for high-speed
data.

Receive Audio Circuits Refer to the following sections.
ACCESSORY CONNECTOR
11
FLAT RX AUDIO
1 J0400
AUDIO 4 SPKR+ 16
PA SPKR- 1 EXTERNAL
U0401 6 SPEAKER
9
INT INT
SPKR+ SPKR-
CONTROL HEAD CONNECTOR
ATTEN. 2
INTERNAL
1
J0101 SPEAKER
14 HANDSET
AUDIO
B2 J4
UNIV IO RX AUD OUT
H5 UNAT RX OUT
VOLUME
ASFIC U0201
J5 EXP AUDIO IN ATTEN.
H6 RX IN
FILTER &
DEEMPHASIS
J6 AUX RX IN PL
J7 PL IN PL FILTER LIM A4
LIMITER
LIMITER, RECTIFIER SQUELCH

FILTER, COMPARATOR CIRCUIT
FROM SQ IN CH ACT SQ DET
RF SECTION
(IFIC) H7 H2 H1
25 68
DET AUDIO
(DISCRIMINATOR AUDIO)
MICRO 10
CONTROLLER
U0101
Figure 7-5 Receive Audio Paths
Squelch Detect The radio’s RF circuits are constantly producing an output at the discriminator
(U5201-28). This signal (DET AUDIO) is routed to the ASFIC’s squelch detect
circuitry input SQ IN (U0201-H7). All of the squelch detect circuitry is contained
within the ASFIC. Therefore from a user’s point of view, DET AUDIO enters the
ASFIC, and the ASFIC produces two CMOS logic outputs based on the result.
They are CH ACT (U0201-H2) and SQ DET (U0201-H1).
The squelch signal entering the ASFIC is amplified, filtered, attenuated, and
rectified. It is then sent to a comparator to produce an active high signal on CH
ACT. A squelch tail circuit is used to produce SQ DET (U0201-H1) from CH

ACT. The state of CH ACT and SQ DET is high (logic 1) when carrier is detected,
otherwise low (logic 0).
CH ACT is routed to the µP pin 25 while SQ DET adds up with LOCK DET,
weighted by resistors R0113, R0114, and is routed to one of the µP´s ADC input
U0101-43. From the voltage weighted by the resistors the µP determines whether
SQ DET, LOCK DET or both are active.
SQ DET is used to determine all audio mute / unmute decisions except for
Conventional Scan. In this case CH ACT is a pre-indicator as it occurs slightly
faster than SQ DET.
Audio Processing and Digital The receiver audio signal enters the controller section from the IF IC (U5201-28)
Volume Control on DET AUDIO and passes through RC filter R0203 and C0208 which filters out
IF noise. The signal is AC coupled by C0207 and enters the ASFIC via the PL IN
pin U0201-J7.
Inside the ASFIC, the signal goes through two paths in parallel, the audio path and
the PL/DPL path.
The audio path has a programmable amplifier, whose setting is based on the
channel bandwidth being received, then a LPF filter to remove any frequency
components above 3000Hz and then an HPF to strip off any sub-audible data
below 300Hz. Next, the recovered audio passes through a de-emphasis filter if it
is enabled (to compensate for Pre-emphasis which is used to reduce the effects of
FM noise). The IC then passes the audio through the 8-bit programmable
attenuator whose level is set depending on the value of the volume control. Finally
the filtered audio signal passes through an output buffer within the ASFIC. The
audio signal exits the ASFIC at RX AUDIO (U0201-J4).
The µP programs the attenuator, using the SPI BUS, based on the volume setting.
The minimum /maximum settings of the attenuator are set by codeplug
parameters.
Since sub-audible signalling is summed with voice information on transmit, it

must be separated from the voice information before processing. Any sub-audible
signalling enters the ASFIC from the IF IC at PL IN U0201-J7. Once inside it goes
through the PL/DPL path.
The signal first passes through one of 2 low pass filters, either PL low pass filter
or DPL/LST low pass filter. Either signal is then filtered and goes through a limiter
and exits the ASFIC at PL LIM (U0201-A4). At this point the signal will appear
as a square wave version of the sub-audible signal which the radio received. The
microprocessor (U0101-10) will decode the signal directly to determine if it is the
tone / code which is currently active on that mode.
Audio Amplification Speaker The ASFIC’s received audio signal output, U0201-J4, is routed through a voltage
(+) Speaker (-) divider formed by R0401 and R0402 to set the correct input level to the audio PA
(U0401). This is necessary because the gain of the audio PA is 46 dB, and the
ASFIC output is capable of overdriving the PA unless the maximum volume is
limited.
The audio then passes through C0401 which provides AC coupling and low
frequency roll-off. C0402 provides high frequency roll-off as the audio signal is
routed to pins 1 and 9 of the audio power amplifier U0401.

The outputs of the Audio PA (EXT-SPKR+, INT/EXT SPKR-) are routed to the
external speaker through the accessory connector. The INT/EXT SPKR- is
directly connected to the INT-SPKR(-).
The EXT-SPKR+ can be connected to the internal speaker(+) in two ways: 1)

internal connection via R456 (0 Ohm); 2) Externally, via a jumper between pin 16
and pin 13 of the accessory connector.
The audio power amplifier has one inverted and one non-inverted output that
produces the differential audio output SPK+ / SPK- (U0401-4/6). The inputs for
each of these amplifiers are pins 1 and 9 respectively; these inputs are both tied to
the received audio. The audio PA’s DC biases are not activated until the audio PA
is enabled at pin 8.
The audio PA is enabled via AUDIO PA ENABLE signal from the ASFIC
(U0201-B5). When the base of Q0401 is low, the transistor is off and U0401-8 is
high, using pull up resistor R0406, and the Audio PA is ON. The U0401-8 must
be above 8.5VDC to properly enable the device. If the voltage is between 3.3 and
6.4V, the device will be active but has its input (U0401-1/9) off. This is a mute
condition which is not employed in this radio design. R0404 ensures that the base
of Q0401 is high on power up. Otherwise there may be an audio pop due to R0406
pulling U0401-8 high before the software can switch on Q0401.
The SPK+ and SPK- outputs of the audio PA have a DC bias which varies
proportionately with FLT A+ (U0401-7). FLT A+ of 11V yields DC offset of 5V,
and FLT A+ of 17V yields a DC offset of 8.5V. If either of these lines is shorted
to ground, it is possible that the audio PA will be damaged. SPK+ and SPK- are
routed to the accessory connector (J400-16 and 1) and to the control head
(connector J0101-1 and 2).
Handset Audio Certain hand-held accessories have a speaker within them which require a
different voltage level than that provided by U0401. For those devices HANDSET
AUDIO is available at J0101-14.
The received audio from the output of the ASFIC’s digital volume attenuator is
also routed to U0202-4 pin 9 where it is amplified 15 dB; this is set by the 10k/68k
combination of R0233 and R0232. This signal is routed from the output of the op
amp U202-4 pin 8 to J0101-14. The control head sends this signal directly out to
the microphone jack. The maximum value of this output is 6.6Vp-p.
Filtered Audio The ASFIC has an audio whose output at U0201-B2 has been filtered and de-
emphasized, but has not gone through the digital volume attenuator. From ASFIC
U0201-B2 the signal is AC coupled to U0202-2 by capacitor C0230. R0224 and
R0225 being equal value set up the op-amp as a unity gain device, i.e. a buffer.
Note: Any volume adjustment of the signal on this path must be

done by the accessory.
Discriminator Audio Note: Discriminator audio DET AUDIO from the IF IC U5201, in
(Unfiltered) addition to being routed to the ASFIC, is also routed to the
option connector J0103-5. (See Secure Rx description
blocks for further information.)

Receive Signalling Circuits Refer to the following sections.
G1 C3
HIGH SPEED LOW SPEED 6 5
CLOCK CLOCK
DATA FILTER G4 11
& DEEMPHASIS LIMITER
RX MICRO
J7 PL LIM CONTROLLER
OUT
DET AUDIO IN ASFIC U0201 U0101
DISCRIMINATOR AUDIO
FROM RF SECTION A4 10
FILTER LIMITER
(IFIC) PL
LIM
LOW SPEED RX LIM

LIM CAP CAP
C5 J3
Figure 7-6 Receive Signalling Path.
Sub-audible Data (PL/DPL) The ASFIC (U0201) is used to filter and limit all received data. The data enters
and High Speed Data Decoder the ASFIC at U0201-J7. Inside U0201 the data is filtered according to data type
(HS or LS), then it is limited to a 0-5V digital level. The MDC and trunking high
speed data appear at U0201-G4, where it connects to the µP U0101-11.
The low speed limited data output (PL, DPL, and trunking LS) appears at U0201-
A4, where it connects to the µP U0101-10. While receiving low speed data, the
µP may output a sampling waveform depending on the sampling technique to
U0201-C3 between 1 and 2 kHz.
The low speed data is read by the µP at twice the frequency of the sampling
waveform; a latch configuration in the ASFIC stores one bit every clock cycle.
The external capacitors C0226, C0225, and C0223 set the low frequency pole for
a zero crossings detector in the limiters for PL and HS data. The hysteresis of these
limiters is programmed based on the type of received data.
Note: During HS data, the µP may generate a sampling waveform

seen at U0201-G1.
Alert Tone Circuits When the software determines that it needs to give the operator an audible
feedback (for a good key press, or for a bad key press), or radio status (trunked
system busy, phone call, circuit failures), it sends an alert tone to the speaker.
It does so by sending SPI BUS data to U0201 which sets up the audio path to the
speaker for alert tones. The alert tone itself can be generated in one of two ways:
internally by the ASFIC, or externally using the µP and the ASFIC.

The allowable internal alert tones are 304, 608, 911, and 1823Hz. In this case a
code contained within the SPI BUS load to the ASFIC sets up the path and
determines the tone frequency, and at what volume level to generate the tone. (It
does not have to be related to the voice volume setting).
For external alert tones, the µP can generate any tone within the 100-3000Hz
audio band. This is accomplished by the µP generating a square wave which enters
the ASFIC at U0201-C3.
Inside the ASFIC, this signal is routed to the alert tone generator; the output of the
generator is summed into the audio chain just after the RX audio de-emphasis
block. Inside U0201 the tone is amplified and filtered, then passed through the 8-
bit digital volume attenuator, which is typically loaded with a special value for
alert tone audio. The tone exits at U0201-J4 and is routed to the audio PA like
receive audio.

Troubleshooting 8
Overview This section contains three troubleshooting tables for the following GTX/
LCS 2000 components:
• Receiver
• Synthesizer
• Power Amplifier
• Controller
• Control Head
Troubleshooting Charts Refer to following pages.
Troubleshooting 8-1
Start
Yes Is AUDIO_DET No
AC level
0.2Vrms,
1KHz?
Check Is
controller RF_REG_5V No
circuit. Check
present at DC circuit.
Q5320 E-2?
Yes
Is K9.1 at No Check
TP10 at 0V? logic circuit.
Yes
<-50dBm Check
Check RX_INJ
NOTE: level. Rx/Tx switch.
RF input level is -47dBm.
All the levels indicated have
a tolerance of ±10%. >-50dBm
<0dBm Check
Check LO_INJ synthesizer
level. Circuit.
>0dBm
>-35dBm Check IF <-35dBm

level
on L5401.
Yes Is <-35dBm
Check present on
Y5201. Y5201-3?
No
Yes Is <-20dBm
Check prsent on
Q5201. Y5202-1? No Is <-38dBm Yes
present at
No C5312?
Yes Is <-48dBm, No Yes Is DC No

Yes Is <-22dBm 45.1MHz, present at R5302
Check present on at U5211-5? O.K.?
Y5202.
Y5202-3?
No
Replace End Replace Replace

B U5211. Q5301. R5302.
Troubleshooting Flow Chart

for Receiver
8-2 Troubleshooting
B
Start
>-18DBM >-18DBM
Check RF level
at C5208.
Check RF &
IF circuit. <9V Check DC
Check DC at
circuit.
TP14.
9.3V
Check DC at <4.7V Check

C5251. DC circuit.
5V
>1V Check
Check ADAPT
at TP13. control circuit.
OV
-3dBm 2dB Is RF level No Check Y5211

DIFFERENCE on Y5211 at
44.645MHz? circuit.
BETWEEN
IN & OUT
Yes
-13dBm 2dB Is RF level No Check FL5201

DIFFERENCE on FL5201 IN & OUT
BETWEEN at 455KHz? circuit.
IN & OUT
Yes
-3dBm 2dB
DIFFERENCE Is RF level No Check FL5202
on FL5202 IN & OUT circuit.
BETWEEN at 455KHz?
IN & OUT
Yes
Check
U5201.
for Receiver (cont.)
Troubleshooting 8-3
SYNTHESIZER DEVIATION
Start
No No
Is AUDIO MOD
Controller Replace U5702.
present
at C5700?
Yes
Is there
212mV on
C5750?
Yes
Check synthesizer
loop filter.
SYNTHESIZER PENDULUM
Start
Is 2.1 MHz Yes

present Replace R5731.
at R5731?
No
Is 16.8 MHz Yes Is 16.8MHz No

present Check C5733
present and R5715.
at U5700-10? at U5700-10?
No Yes
Replace U5702.
Yes Is 5V present
Replace U5700. at U5700-13?
No
Is 5V present Yes
at L5700? Replace L5700.
No
Is 5V present Yes
Check L5704.
at U5703-2?
No
No Is 9.3V Yes
Check C5738, C5724, C5713 present
L5709. Replace U5703.
at U5703-1?

for Synthesizer
8-4 Troubleshooting
NO Tx INJECTION
Start
Is 5V present Check Q5707

at Q5707-C? DC circuit.
Is 2.1 MHz Check Q5701 and

present Q5705 DC circuits.
at R5731?
Check RF path
line-up.

for Synthesizer (cont.)
Troubleshooting 8-5
START
Yes No
Is Red light on?
No Go to
Is control head control head
OK? troubleshooting.
Yes
Yes No Is there No
5V at Go to controller
Is K9.1 OK? troubleshooting.
K9.1 ENB?
Yes
Is there
No Replace
9.3V at Q0741
or Q0742? Q0741 and Q0742.
No Yes
Is PA control
at ~0V? Yes
Go to
Go to synthesizer No Is synt out Is there 5V at Yes Go to controller synthesizer
troubleshooting. >2dBm? PA_ENABLE? troubleshooting. troubleshooting.
Yes No
PA RF SECTION FAULT PA LOGIC SECTION FAULT
Is
No Is RF at there ~2V No
Check CR6501, Q6506, at U0702-2 Faulty power setting DAC
Q6501, L6503, L6502. U6501
~2dBm? (PA_PWR_SET) or software
?
Yes Yes
Check U6502, R6520, No No Faulty coupler.

Are voltages Is there ~ OV at Check CR6509, R6515,
L6519, L6504 ,L6505,
at U6501* U0701-7? CR6506, R6514, L6516,
L6506,VR6501.
OK? R6512.
Yes Yes
No Is RF Is Check R6519, U0701,

at U6501 U0701-14 No
Replace U6501. output ~24dBm? L6515, R0725, R0721,
at <4.5V? R0722, R0723.
Yes Yes
Check CR6502, CR6503, No Is Faulty current sense

Is RF after No mechanism. Check
CR6504, R6538, R6539, Tx switch U0701-1
R6537. at ~24dBm? at <4.5V? R6520, U0701 DAC
(U0702-11).
Yes Yes
No Is RF after Is Faulty REF voltage.

Check L6513, L6513, U0701-10 No
Harmonic Filter Check R0251, R0252,
C6543. at ~23dBm? ~4.6V? U0251.
Yes
Yes
Replace Antenna Faulty integrator.
connector. Replace U0701.
Levels were measured with an

RF probe in series with 0.5pF
capacitor.
*U6501 DC voltages:
Pins 3 and 4: A+-0.1V
Pin 2: 9.1V (during Tx only)

for Power Amplifier
8-6 Troubleshooting
Start
Apply power to radio and

turn on.
No/Don’t Are alert tones

know enabled with RSS? Was good or bad power-on
beep present?
Yes
Yes
Use RSS to enable tones.

No Reprogram radio with
Was good power-on beep
RSS. Apply power to
present?
radio and turn on.
Yes Are alert tones

enabled with RSS? Yes
End
No
No
Check radio con- Was good power-
nection to RIB and on beep present?
computer.
Yes
Done
Main radio board must be
replaced.
No RIB/radio
connections OK?
Done
Yes
No
With power connected to radio and the radio turned
on, check the following:
1) 5 V at pin 1 of U631 and pin 71,12,31,41 of U0101. Are tones present
2) Check for 14.7456 MHz at pin 73 of U0101. on power up at
3) Check DC at pin 75 of U0101. If < 4.5V DC check U0202, pin 8
TP0200 for 2.1 MHz signal. (RX AUDIO)?
4) Check for typical voltages of U0101 and U0201.
Yes
Audio problem. Trouble-

shoot audio circuitry. Done

for Controller
Troubleshooting 8-7
Start
No Is SPI Yes Check LCD, U0932,

Is the display communication Q0953, and ZEBRA
on? OK? connectors.
Yes No
Check controller.
No Check U0941,
Do the LEDs Q0942-4,
light? D0942-4.
Yes
No
Check U0941, Q0951,
Q0952,D0951-D0970. Is backlight OK?
Yes
No
Is volume OK? Check U0942, and U0970.
Yes
No
Check R915-922, Is keypad
R955, and R958. OK?
Yes
End

for Control Head
8-8 Troubleshooting
SCHEMATIC DIAGRAMS,
CIRCUIT BOARD
DETAILS, & PARTS LISTS
May 1996 68P02945C70-O 1

RF_REG_5V
TP1
IF_IN1
K9.1
LO_INJ
R5230
47k
Q5230
3906L
TP2 TP14 5R
IF_IN1 TSTP 9V3
FL5201 FL5202
R5311 C5321 C5326 R5302
9V3 R5325 455KHz 3 455KHz 3
13k 39pF .01uF 220 1 1
390 5R IN OUT IN OUT
GND GND
TP3
IF_IN1 RF_REG_5V 2 3
RF_REG_5V TP10
R5322
TSTP TP6
12
R5240 IF_IN1
C5323 R5312 L5321 L5302 R5306 C5310 C5311
TP4 100
.01uF 13k 4.2nH 6.8nH 150 39pF .01uF C5224
IF_IN1 K9.1 R5324 K9.1 PA_K9.1
390 TP11 TP7
TSTP IF_IN1
L5322 1500pF
K9.1 C5231
68nH DET_AUDIO
TP12 TP8
C5312
TSTP IF_IN1
3pF 0.47uF
TP5
C5325 LO
U5211 RSSI
IF_IN1 MIXER_MOT91 TP13 TP9
IF_AMP_OUT 36
35
DEMODE_FILT 33
32
DEMOD_OUT 31
29
C5308 .01uF 1
MIXER_OUT 4
3
FL5203 FL5204 TSTP IF_IN1
7pF
IF_AMP_IN
DEMOD_FILT
AUDIO_IN
LIM_IN
LO R5241
860MHz Q5301 860MHz
4 5 ADAPT
RX_IN IN OUT IN OUT RF IF
2E_MRF9411L RF IF
CASE CASE 0
GND1GND2GND3 6 28
PREAMP_IN AUDIO_OUT
2 3 6 5
PREAMP_OUT
C5223 11
RSSI_OUT
8 25
MIXER_IN RSSI_BYP
7
LO_IN
U5201
D5303 0.1uF IFIC 23
SQ_LIM_OUT
MMBD353LT 10 20
R5327 9 OSC_OUT SQ_RECT_IN
22
0 OSC_FB ADAPT
R5321 C5322 C5324 R5323 15
300 RF_REG_5V27 SQ_OUT
220 39pF .01uF 18
T_R CHAN_DET
RIPPLE_FILT
13
SQ_TAIL_TC
30
SQ_LIM_IN
C5214 B+ SQ_NOISE
2.5V_REG
ICO_TUNE
14
5V_REG1
5V_REG2
5V_REG3
DRIVE
5V_REG
3.9pF 9V3
GND
C5235 C5239 C5234
R5223
21
12
17
34
19
16
26
24
7.5k
1
39pF 39pF 0.1uF
L5401
0.47M
C5213 R5212
36pF 5.6k
R5401 C5227 R5224 C5229 C5236 C5233 C5237 C5228

C5204 51 13k
C5200 4.7uF 39pF 39pF 39pF 39pF 0.1uF
0.1uF R5204
22pF
100
5R C5212
13pF
C5404 L5402
R5205 27pF 0.47M
2k
R5202
33k
R5211 Y5211
820 44.645MHz C5226 R5221 C5225 73D02947C28-O
C5203 .039uF 130k 3.3uF
R5203 R5231
0.1uF
6.8k NU
C5205
20pF RF_REG_5V
C5202 C5208
15pF 0.1uF C5211
Y5201 Q5201 Y5202 R5207
16pF C5251 C5252
MMBR941
1 3 NPN 1 3 10uF 0.1uF
0
L5201 L5203 D5201

C5201 R5201 C5206 L5202 C5207
1.0uH MMBD353LT
2 1200nH 3pF 13k NU NU 2 NU L5211
1200nH SH5202 SH5203
SH5201 SHIELD SHIELD
SHIELD
Schematic Diagram for FLF5582A Main Board,

Receiver Section
2 68P02945C70-O June 1996

IF5_4 IF6_9 C5727 C5764
0.1uF 39pF
DET_AUDIO DET_AUDIO
U5704 SW_RX SW_RX
3 RHOM_FMC_2
IF5_5 IF6_10 5V_REG
+V
RSSI RSSI AUX_OUT 2
IF5_7 IF6_11 4
AUX_IN 1
NC
C5741 C5765
ADAPT ADAPT C5709 C5701 C5705
GND 22nF 39pF 8V5 L5705
TP5700 C5763 5 100pF 0.1uF 39pF
IF6_7 TSTP 150nH
39pF
SYNT_LOCK
IF6_3
SPI_CLK R5739 8V5
5V_REG
IF6_2 51
SPI_DATA C5760 C5726 C5715
TP5703 L5707 R5702
IF6_5 L5706 39pF 4.7uF
TSTP 1.0uH 0 NOT USED 0.1uF
SYNT_SEL R5747 150nH
IF6_6 6.8k C5708
MOD_IN 39pF
C5791 L5703
C5743 C5728 C5767 C5788
22nF 0.1uF 39pF C5716
1pF Q5706 100pF 1.0uH U5701
C5729 R5711 U5705 SW_TX 4.7uF R5705 8 UPC1678G
0.1uF 4.7k 3 RHOM_FMC_2 10k VCC
C5700 +V C5770
22nF AUX_OUT 2 U5707 R5736
1 5
Q5700 4 C5790 1 M_LIN C5793
51
NPN-1 AUX_IN 1 3.9pF 2.7pF C5789 GND GND
OUT NC L5702 IN 39pF
R5746 2.4pF GND GND GND
5V_REG 1.0uH
C5766 GND C5742 C5768 3 10k 23 4 6 7
GND Q5702
IN 39pF 5 22nF 39pF C5703
5V_REG
2.4pF
CR5702 OUT R5745
CR5700 C5762 1SV229 C5792
39pF 2.7pF 180
GND
L5700 TRIPLE_DIODE
C5759
1.0uH 12-13.5V DC
39pF
C5754 C5756
39pF 39pF R5703 R5706
C5755 10k 510 C5711
C5722 39pF C5723 C5757 C5737 100pF
C5718
0.1uF 0.1uF 39pF 22nF
4.7uF
3
4
2
1
8
7
6
5
SW_TX R5737
30
31
32
GND4
LOCK
DATA
AUX3
MODIN
CEX
DC5V3
CLK
1
2
3
4
22
C5802 C5803 C5761
0.1uF 0.1uF R5738 39pF
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
22 IF5_2
29 N.C. N.C. 5 9 32
5V SQ WAVE (1.05MHz) 10 VMULT2 VCP 31 LO_INJ
28 N.C. N.C. 6 R5717
VMULT1 IADAPT
27 N.C.
26 YSSD|YSSA
C_EXT 7
8
11
12
FREFOUT U5702 GND2
30
29
2K C5710
100pF
C5702
0.1uF
C5707
39pF
DET
IF6_4
25 S1 U5700 DE 9
R5715
C5733 5V_REG
13
DC5VQFP_FRACTIONAL_N IOUT
GND MODOUT
28
TP5701
TSTP IF7_1
24 SS F_OUT 10 14 27
PEND_SEL PENDULLUM 15 XTAL1 CPB|AS1 C5795 C5794 R5748 K9.1
23 CE V_REG 11 26 R5740
2.2k XTAL2 CPB|AS2 100pF 39pF
22 SCK V_OPT 12 22nF 16 25 51 22
IF7_7 WARP TEST2 IF5_1
19 SUPFOUT
18 SUPFCAP
21 13 C5804 C5745 C5746 C5747 C5744
PEND_SENS S0 VDD R5716 K9.1
VDD
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
10nF 10nF 10nF
23 DC5V1
24 DC5V2
TEST1
20 SUPIN
21 PREIN
0.1uF 2k 10nF
22 GND1
R5701
R5708 R5709 0 NOT USED
C5734 C5752 C5753 C5751 C5735
20
19
18
17
16
15
14
22nF 39pF 39pF 33nF 22nF 9.3V 200k 200k R5742
17
6.8k C5775 R5719 R5720 R5721 R5722 R5723 R5724 R5725 R5726 R5727
39pF
510 510 510 510 510 510 510 510 510
R5729 NU NU NU NU NU
5V_REG 150
C5749 C5783 C5787 C5719 R5712
8V5
1.200N 1pF 100pF 4.7uF 4.7k
5V_REG R5700 NU Q5704
C5721 R5734 C5736
2.2k
0.1uF 51 22NnF C5730 C5774
TP5702 NU 0.1uF 39pF
TSTP R5731
C5750 U5706 C5786
IF6_8 C5712 2.4pF
C5717 R5707 1.200N C5782 1 M_LIN C5785 R5754 R5752 L5708
2.1MHZ 10uF C5720 4.3pF 2.7pF 330
4.7uF 3.3k L5701 IN 330 150nH
100 C5805 C5806 C5732 0.1uF R5743
1.0uH Q5701
0.1uF 0.1uF 22nF C5796 C5797 C5798 C5799 10k
C5769 3 R5741 3906L
0.1uF 0.1uF 0.1uF 0.1uF GND C5748
39pF C5704 10
3pF .01uF
CR5701 8V5 IF7_2
OUT C5784 R5744
1SV229 180 TX_INJ
2.7pF
IF5_3 C5778 R5713
RF_REG_5V 39pF 4.7k R5714
C5810 2.7k
R5704 39pF Q5705
330 NE85634
R5728 C5771
330 39pF
C5814 C5779
9.3V 5V_REG R5750 R5755 73D02947C29-O
C5772 C5706 39pF 39pF
L5709
U5703 L5704
39pF R5710 39pF
2.7k 22
78M05 10k
560nH 1.0uH
IF6_1 1 I
9V3 O 2
GND E5700 E5703 E5702 E5701 E5704 C5773
Q5703 R5735 Q5707
SHIELD SHIELD SHIELD SHIELD SHIELD 39pF
3 51
C5738 C5724 C5713 C5725 C5739 C5714 C5740 C5758 C5776 C5731
IF5_6 22nF 10uF 0.1uF 4.7uF 39pF MIMIC LINE UP SWITCH VCO FRAC_N 39pF 0.1uF
0.1uF 22nF 22nF
R5751 R5756 R5757
R5718 R5732 R5733 2.7k 270 270
1.5k 100 100 C5813 R5753
39pF 33

Synthesizer Section
June 1996 68P02945C70-O 3
This document was created with FrameMaker 4.0.3

CR6509
R87151
C6549 IF25
IF21 0.1uF
TSTP
TSTP L6517 R6515 L6516
68nH Q6506 68nH
3.3k
PZT2222AT1
PA_CNTRL L6503 VFORWARD
68nH
C6533 C6550 C6535
39pF 0.1uF U6501 C6529 R6514 39pF 0.3 - 1V
+24dBm XHW2821 3.3k
C6505 C6507 C6501 1
0.1uF 0.1uF RF_INPUT C6526
39pF 5 39pF
RF_OUTPUT
L6502 3
7.66nH +DC|SUP.
R6506 4 2
C6506 +DC|SUPP. +DC|BIAS
10pF
39pF GND GND1
22
6 7
R6502
IF81
C C R6504 R6505 CR6506
TSTP R6526 22 510 1k R87151
10 Q6501
B
TX_INJ MRF8372
B C6508 C6509 C6510

+18dBm E E E E
R6527 C6502
300 5.6pF J6502
POWER CONNECTOR R6531
.01uF .01uF .01uF
100
1 (+) R6512
L6501
100
MR2540 2 (-)
68nH C6513
C6511 C6512 CR6508
L6519 C6551 C6553 C6552

R6532 J6501
CR6502 100
0.1uF 0.1uF 0.1uF MA4P1250 1.8V @ Tx 1.8pF 3.3pF 1.8pF ANTENNA CONNECTOR COAX_BNC
L6518 1
R6523 1V @ Tx L6513 7.66nH
L6520
7.66nH C6543 RF_OUT 2 GND
C6514 C6515 C6516 39pF 82nH
1.5k
IF26 C6542 C6540 C6541
L6507 1.8pF 3.3pF 1.8pF
TSTP R6503
1uF 1uF 1uF A+_CURRENT_SENSE+ 82nH
R6524 10
K9.1
1.5k
L6508
C6532 C6503 C6519 R6538 R6539 23.75nH
39pF CR6501 39pF L6504 L6505 L6506 39pF TSTP TSTP 47 47
R6525 IF11 IF22 C6525
MMBD6100L
R6520
1.5k C6517 SHUNT
1000pF
39pF
IF23
VR6501 TSTP
MMBZ5244L R6555
CURRENT_SENSE_
GND 220
C6518 C6537
U6502 39pF 39pF
3 RHOM_FMC_2
IF24
+V TSTP
2 AUX_OUT
L6515
4 1V @ Tx 68nH
1 AUX_IN C6523
C6524 NC PA_TEMP
C6538 C6544
GND 0.1uF
39pF R6519
MA4P1250 C6534
5 18pF CR6503 47k 39pF
L6514 L6511
68nH 68nH
IF41
R6537 TSTP
47
C6527
RX_IN
39pF
CR6504 IF42
TSTP
SMBV1032LTI
L6509
PA_K9.1
68nH
C6520 C6545 C6546
39pF 0.1uF 2.6V @ Tx
12pF
Schematic Diagram for FLF5582A Main Board, 73D02947C26-O

Power Amplifier Section, Power Amplifier Sub-section SHEET 1 OF 2
4 68P02945C70-O June 1996

IF3_6
IF_SS1
R0711
VAG
22k
C0714P
39pF
R0702
22k
R0712
C0703
R0705 39pF 2.2k
C0702
3.3k
39pF U0701 C0711
22nF
IF2_5 R0704 IF2_1
IF_IN1
MC3303
10k U0701 R0713
510
R0750
IF_IN2
MC3303 510
VFORWARD PA_CNTRL
C0701
R0710 R0751 C0712
39pF 510
510 0.1uF
IF3_1
C0727
IF_IN1
0.1uF
SW_B+
R0706 R0703
IF3_7 IF2_3
IF_IN1 100k 10k
R0726 R0728 R0729 R0717 R0719 IF_IN2
TEMP 100k 100k 10.0k 1k
10k CURRENT_SENSE_
C0724 R0727 C0726 C0723
0.1uF 100k 39pF 39pF
U0701
MC3303 R0718
R0714
10.0k
C0713
IF3_2 CR0721 100 39pF IF2_2
TSTP MMBD6100L R0716 R0715 IF_IN1
VAG 10.0k 1k
9V3 A+_CURRENT_SENSE+
9V3
R0720
R0725 R0721 10.0k
10K 5.6K R0724 R0730
C0722 3.3k 100k
IF2_4 39pF
U0701
IF_IN2 R0722 MC3303
22k
PA_TEMP R0731
9V3
100k
C0725
R0723
39pF
C0731
100k 0.1uF U0702
MC144111
IF3_3 16
IF_IN1 VDD IF7_4
2 PA_PWR_SET
Q1-OUT IF_SS1
1
SPI_DATA_SRC DIN Q2-OUT 4
Q3-OUT 11
Q4-OUT 13 ANA_FREQ_CONT
IF3_5 6
ENABLE_
IF_IN1 3
10 R1-OUT 5 R0732 R0733 R0734 R0735
DAC_CE_7 CLOCK R2-OUT 12 4.7k 4.7k 4.7k 4.7k
R3-OUT 14
IF3_4 R4-OUT
8
IF_IN1 NC1
9 15
NC2 DOUT
SPI_CLCK_SRC
VSS
7
IF3_8
IF_IN1 R0736
4.7k Q0731
PA_ENABLE 3904L
NPN
R0737
4.7k
IF7_100 IF2_6
9V3
IF_IN1 IF_IN1
Q0742
K9.1
R0743 C0741
R0741 39pF
1.5k 1k
IF3_9
IF_IN1 Q0741
DTC144EK OUT
R0742
K9.1_ENABLE 1.5k
IN
GND Schematic Diagram for FLF5582A Main Board,

Power Amplifier Section, Power Control Sub-section
June 1996 68P02945C70-O 5

AUDIO_&_DIGITAL
SPI_DATA_SRC SPI_DATA_SRC_5
K9V1_ENABLE K9V1_ENABLE_5
SPI_DATA_5 SPI_DATA SPI_CLCK_SRC SPI_CLCK_SRC_5
LOCK_DET_5 LOCK_DET PA_ENABLE PA_ENABLE_5
PEND_CE_5 PEND_CE TEMP TEMP
ADAPT_5 ADAPT VAG VAG_5
MOD_IN_5 MOD_IN DAC_CE DAC_CE_5
SPI_CLK_5 SPI_CLK AUDIO_PA_&_I/O

2_1MHZ_5 2_1MHZ FAST_OFF_IGN FAST_OFF_IGN
HIGH_LOW_BAND_5 HIGH_LOW_BAND VPP VPP
DET_AUDIO_5 DET_AUDIO GPO1 GPO1
RSSI_5 RSSI SCI_TX SCI_TX
FRACN_CE_5 FRACN_CE INT_SPKR+ INT_SPKR+
INT_SPKR- INT_SPKR-
EXTERNAL_ALARM EXTERNAL_ALARM
BUS+ BUS+
GPI1 GPI1
REAR_PTT REAR_PTT
MIC MIC
FLT_A+ FLAT_TX_AUDIO FLAT_TX_AUDIO

9V3_8
FLT_RX_AUDIO
ON_OFF_CONTROL FLT_RX_AUDIO B+_CONTROL
B+_CONTROL HOOK_RSS HOOK_RSS 9V3 9V3_1_8
RESET EXT_MIC EXT_MIC +5V
BATTERY_VOLTAGE RSSI_BUF RSSI_BUF FLT_A+ FLT_A+_8
+5V RX_AUDIO RX_AUDIO SW_B+ SW_B+_8

EMERGENCY_CONTROL
USW_+5V_CLAUDIO_PA_ENABLE AUDIO_PA_ENABLE
IGNITION_CONTROL
9V3 EMER_IGN_SENSE EMER_IGN_SENSE
73D02947C31-O
SUPPLY_VOLTAGE
USW_+5V_CL
+5V
BATTERY_VOLTAGE FLT_A+
RESET IGNITION_CONTROL
B+_CONTROL 9V3
ON_OFF_CONTROL SW_B+
EMERGENCY_CONTROL
USW_+5V
Controller Section Wiring
6 68P02945C70-O June 1996

TP0102
C650
39pF TP0101 AN(0:7)
TP0103 C651
J0101 39pF K9V1_ENABLE
FLT_A+ +5V
9 L418 +5V
+5V +5V
17 L419 FLT_A+ R0109
FLT_A+ +5V 270 C0106 PA_ENABLE
ON_OFF_CONTROL 18 L420 TP0133
ON_OFF_CONTROL C0104 .01uF R0106 0.1uF D0102
BUS+ 15 L421 D(0:7)
SCI_RSS R0100 R0101 R0102 R0103 10k
PTT 4 L422 VAG
16 L423 4.7k 200k 200k 200k C0113 .01uF
MIC MIC R0132 +5V 9V3
HANDSET_AUDIO 14 L424 22k
HANDSET_AUDIO 0 R0110 C0114 .01uF R0104 VPP VAG
ANALOG_1 10 L425 C0109
11 1 270 47k C0132
ANALOG_2 L426 470pF
13 L427 2 C0110 C0105 3.3uF C0111 VAG
ANALOG_3 1uF
12 L428 470pF .01uF C0131 R0251 U0251
LED_CE LED_CE 47.5k +5V
TP0100 0.1uF MC33072
L429 R0122
INT_SPKR+
1
INT_SPKR+ U0106 47k C0101 C0102 C0103 R0133 +5V
74AC08 100k MC33072D +5V
L430 0.1uF 0.1uF 0.1uF
2 9 C0133
INT_SPKR- INT_SPKR- AN_3_OFF 0.1uF 9V3
8
5 74AC08 10 TP0104
R0105 4.7k R0252 C0252 C0253
SPI_CLCK_BUF 47.5k 9V3
L431 R0147 270 10uF 1uF
8
IN
IN
IN
IN
IN
IN
IN
L432 4 TP0108 +5V
6
PH5_CSGP1 28 IN
6 VCC
SPI_DATA_BUF
VDD 31
AVDD 51
74
XTAL 73
EXTAL 34
12
VDD 71
41
VRH 50
22
PH0_PW1 23
PH1_PW2 24
PH2_PW3 25
26
27
PH6_CSGP2 29
C652 74AC08 5 0 20
1
PD3_MOSI 2
+5V A0
39pF C0147 1 19 28
PH3_PW4
PH4_CSIO
PH7_CSPROG
PG6
PD4_SCK
VDD
VRL
R0108 72 18 A1
C646
39pF
C648 C647
39pF 39pF
C649
39pF
C644 U0106 RESET
R0107
2.2k 10k E 62 0
24pF
3
2
17 A2 U0102 0 11 10 0
C645 39pF 14 74AC08 PC0_DATA0 A3 I|O0
12 3 IRQ_UP 61 63 1 4 16 28F020 21 0 1 12 9 1
39pF VCC PC1_DATA1 D0 I|O2
11 BATTERY_VOLTAGE 4 30 IRQ 64 2 5 15 A4 E28F020 22 1 2 13 8 2 +5V
74AC08 13 R0113 TEMP 5 75 XIRQ PC2_DATA2 65 3 6 14 A5 D1
23 2 3 15
I|O3 7 3
GND 33k D2
U0106 RSSI 6 3 RESET U0101 PC3_DATA3 66 4 7 13 A6
25 3 4 16
I|O4 6 4
TP0109 TP0110 TP0111
D3 I|O5
C643 74AC08 7 LOCK_DET 7 33 PD5_SS PC4_DATA4 67 5 8 3 A7
D4 26 4 5 17 5 5
R0114 PC5_DATA5 A8 I|O6
8 L433 39pF
EMER_IGN_SENSE C0108 77 PG7_R_W 68HC11K1_QFP 68 6 9 2
D5 27 5 6 18 4 6
LCD_CE_BUF SQDET MODA_LIR 68HC11K4_TAU PC6_DATA6 69 31 A9 6 7 I|O7 3 7
C0151 .001uF 7 10 D6 28 19
3 +5V C0100 68k 60 PC7_DATA7 1 A10 7 I|O8 25 8
L434 0.1uF 0 11 29
HOOK_RSS 39pF Q0101
+5V
1 59 PF0_ADDR0
PF1_ADDR1
49 0 12 12 A11 D7
U0103 24 9 +5V U0104
7 58 PE0_AN0 48 1 R0117 4 A12 MB84256A 21 10 8 EEPROM_X25040 X25320SI R0136
GND OUT 2 PF2_ADDR2 PE1_AN1 100 13 C0134
R0111 3 57 47 2 14 5 A13 27 MB84256_FTR 23 11 IN 5 VCC EEPROM_X25320 10k
C642 PE2_AN2 NU 0.1uF
39pF 4.7k HOOK_RSS C0107 TP0107 4 56 PF3_ADDR3 46 3 15 11 A14 22 WE 2 12 IN 2 SI HOLD_ 7 OUT
IN .01uF TP0106 R0112 5 55 PF4_ADDR4 PE3_AN3 45 4 16 10 A15 20 OE 26 13 IN
SO
1 CS_
+5V 54 PF5_ADDR5 PE4_AN4 44 5 6 A16 CS 1 14
4.7k 6 17 R0131 IN 6 3 OUT
53 PF6_ADDR6 PE5_AN5 43 6 U0106 30 A17 SCK WP_
7 PF7_ADDR7 4.7k
21 PE6_AN6 42 7 74AC08 32 CE R0134
GND 8 PB0_ADDR8 OE VSS
R0115 20 PE7_AN7 7 0
HOOK_RSS 9 PB1_ADDR9 WE 14 NU 4
Q0102 10k 10 19 40 3 9
PB2_ADDR10 PG0_XA13 VPP
18 39
PA6_OC2_OC1
PA5_OC3_OC1
PA4_OC4_OC1
11 14 GND
PA7_PA1_OC1
MODB_VSTBY
PA3_IC4_OC5
D0101 PB3_ADDR11 PG1_XA14
74AC08
OUT Q0103 12 17 38 15
+5V PB4_ADDR12 PG2_XA15 24
PD2_MISO
VR0101 16 37
PD0_RxD
13 16
80 PD1_TxD
PB5_ADDR13
PA2_IC1
PA1_IC2
PA0_IC3
15 PG3_XA16 36
OUT 17
70 AVSS
VPP PB6_ADDR14 PG4_XA17 35
14
32 VSS
52 VSS
VSS
IN PB7_ADDR15 PG5_XA18 1 2 +5V C0135
10V R0143 0.1uF
R0116 SPI_CLCK_SRC
13
6
7
10
11
78
79
MMBZ5240BL 10k
76
9
IN
VR0102 GND 10k U0105
MC74HC138A SPI_DATA_SRC
5.1V L0131
NU GND 74HC138A 16 270nH
VCC SPI_DATA
1 15 L0132
+5V R0145 10k
R0121 2 A0 Y0 14 270nH SPI_CLK
USW_+5V_CL 3 A1 Y1 13
+5V +5V 4.7k A(0:17) A2 Y2
+5V 12
R0124 R0137 NU 0 R0135 6 Y3 11 DAC_CE
R0127 TP0121 CS1 Y4
R0120 REAR_PTT 4 10
4.7k 10k CS2 Y5
47k 4.7k 7 5 9 FRACN_CE
R0119 Q0106 J0102 R0138 NU CS3 Y6 LED_CE
OUT IRQ_UP 3 0 7
10k J0102 GPI1 GND Y7 PEND_CE
Q0105 R0139 0 1 8
Q0104 J0102
OUT IN 2 J0102
BUS+ Q0121 SCI_TX TP0122 C2
R0130 6 J0102 C0136 C0137
10k B1 4 39pF 39pF
VDD
R153 +5V MDCREFOUT D1 J0102 +5V
GND 33k 5
IN OUT UPCLK J0102 +5V 9V3 FAST OFF CIRCUIT: POT DETECTOR
R0118 C0112 +5V 8 J0102
.01uF R0123 E2 R0146 C0254
47k XTALOUT 270 R0231 0.1uF
GND
R0125 IN 10k U0201 PLLIM
A4
G4 C0146
C0234
0.1uF R0233
C0233 33pF
Q150
TP0200 35U41 R0142
F1 RXLIMOUT J4 24pF 10K 0 R150 NPN-1DTC144EK
10k GND
Q0123 R0126
C3 CLK 35U41 RXAUDOUT
H5 R0140
R0232
47k U0251 B+_CONTROL
10k
OUT 10k C0202 PLCLK UNATRXOUT 68k MC33072
470pF A6 0 MC33072D
Q0122
2_1MHZ E1 MICAMPOUT C6 RX_AUDIO NEG U0202 VCC R152 OUT Q0141
OUT
G1 XTALIN VOXO F7 C0231 NU VAG MC3303 2k
OUT IN TRKCLKIN DACO 4
G7 .01uF 1 J0103 POS AN_3_OFF
CR151 REFATN OUT HANDSET_AUDIO IN
G2 C8 R0141 7 J0103 C0232 R151
C0201 VEE IN
MIC MMBD6100L GND 39pF F2 DTMFCLK PREMP D8 0
J0103
47uF 200k
IN PGMENAB VAGOUT NU
H8 GND
SCI_RSS E3 VCOATN GND
GND H4 DATA B5
C0212
R0207 0.1uF J5 EXTVOLIN GCB0 A3 AUDIO_PA_ENABLE CR150
30k H6 EXPAUDIO GCB1 B4 EXTERNAL_ALARM FAST_OFF_IGN
RXIN GCB2 MMBD6100L
C0211 J6 B3 B+_CONTROL
9V3 0.1uF A7 AUXRXIN GCB3 A2 GPO1 ADAPT
R0204 R0205 R0206 EXT_MIC C7 EXTMICIN GCB4 C4 MOD_IN
D7 TXIN GCB5
J2
100 1k 470 AUXTXIN RESET
NEG
U0202 C0205 J0103 2 H7
SQIN H2
RESET
9V3
HIGH_LOW_BAND
C0209 C0210 MC3303 5 C0206 0.1uF J7
OUT J0103 B8 PLIN CHACT H1 L0200 R0200 D0200
10uF .022uF 3 C0241 C0242 C0243
VAG POS J0103 E8 MICIN SQDET C1 SQDET 10K
8 C0207 0.22uF 33000nH 39pF 39pF 39pF
J0103 G8 LIMIN LOOPCAP B2 +5V
0.22uF J0103 6
R0201 R0203 RSSI UNIVIO H3 R0222 C0228 Q0200
10k C0208 TIMINGCAP
47k R0202 J3 47k 0.1uF
FLAT_TX_AUDIO 47k RXLIMCAP A5
+5V LCAP
330pF C5
DET_AUDIO LOWSPCAP B6 C0200
R0144 DCAP C0229
D6 .01uF 0.1uF
RSSI 4.7k R0129 BUFFDISC E7 C0224 R0225 FLT_RX_AUDIO
C0222
C0251 9V3 10k VAGCAP F8 1uF 4.7uF 10k
+5V BIASRES C0230
C0226 R0224
GND10
GND11
GND12
GND13
Q0124 C0225
U0202 OUT
GNDD
GNDA
GND1
GND2
GND3
GND4
GND5
GND6
GND7
GND8
GND9
R0128
C0203 C0204
MC3303 Q0125 IRQ_UP
.01uF 0.1uF
10k NEG
U0202
39pF 39pF 0.1uF 10k OUT R0221 C0221 C0223 10uF VAG
MC3303 73D02947C27-O
33000pF R0223 OUT
G6
0.1uF SHEET 1 0F 3
D2
D3
F3
G3
D4
E4
F4
D5
E5
F5
G5
E6
F6
B7
IN 0 47.5K POS
C0121 IN
R0210 R0208 .01uF C0227
GND
1k 10k 47UF Schematic Diagram for FLF5582A Main Board,
RSSI_BUF R0209
10K
GND
Controller Section, Logic Sub-section
June 1996 68P02945C70-O 7

+5V J0400
FLT_A+
R0441
4.7K
IGNITION ONE SHOT FLT_A+ R460
R463 200k
EMER_IGN_SENSE
1M R0442
R0440 10k
68K 470pF
C460 C0441
2.2uF CAP Q0441
(PE7)
OUT L414
U460 9
R465 EMERGENCY_SWITCH
4.7k MC33072D VCC BLM21A05
IGNITION_CONTROL EMERGENCY_CONTROL
R461 IN D0441 VR0441 C0442
VEE 33V 39pF
R466 47k FAST OFF CIRCUIT: IGN DETECTOR +5V U460 GND
Q460 FLT_A+
4.7k R462 MC33072D
200k NPN-1
B+_CONTROL
Q461 R468
R464 R467 R0452
OUT NPN-1 10k OUT
470k 10k 10k
DTC144EK DTC144EK L403
10
IGNITION
IN IN BLM21A05
VPP
+5V
GND GND
+5V R0421 L404
8
FAST_OFF_IGN SCI_TX SCI_DATA_OUT
R0433 BLM21A05
4.7k 560
R0432
4.7k R0451 VR0421
R0450 C0421
4.7k 39pF 14V
R0431 4.7k
10k Q0450
Q0431 OUT C0451 VR0451
GPI1
OUT 39pF 5.1V
C0432 IN L405
R0422 6
.01uF IN R0449 BUS+ SCI_DATA_IN
33k BLM21A05
EMER_IGN_SENSE 270
GND
GND C0422 VR0422
39pF 14V 7
GROUND
FLT_A+
Q0432
R0435 14V
GPO1 C0431 VR0431
10k 39PF 14V L406
R0412 12
39PF
4.7K GPI/O
C0433 BLM21A05
.01uF L413
4
EXTERNAL_ALARM
Q0411 BLM21A05
33V L407
C0412 15
R0411 VR0412 RSSI_BUF
RSSI_BUF
EXTERNAL_ALARM 39PF 33V BLM21A05
10k 39pF L415 BEAD 16
C0410 VR0410 EXT_SPKR+
C0411 39pF 14V
.01uF INTERNAL
L416 BEAD 1
FLT_A+
C0401 EXT_SPKR-
R0401 SPEAKER
RX_AUDIO L408 2
4.7k
JUMPER
EXTERNAL_MIC_AUDIO
0.1uF BLM21A05
R0402 C0402 C0409 L409
1k .0033uF 0.1uF 14
SW_B+ HOOK
+5V BLM21A05
R0423 L410
7 3
VP EXTERNAL_PTT
+5V BLM21A05
C0405 C0407 VR0401 4.7k
R0406 L411
22k 1 NINV U0401
OUT1 4
.001uF .01uF 14V
R0424
5
FLAT_TX_AUDIO
9 TDA1519A
INV OUT2 6 REAR_PTT BLM21A05 L412
3 TDA1519AS5 8 11
RR M|SS 560 FLAT_RX_AUDIO
VR0425 BLM21A05
R0404 C0404 GND1 GND2 C0425 SW_B+
5.1V R455 L435
10k 47uF 2 5 39pF INT_SPKR+ 13
Q0401 INT_SPK+/GND/SW_B+
R0405 MODEL 0
C0423 BEAD
10k VR0402 R0425
C0406 C0408 39pF
C0403 .001uF R456 14V C0418 0
.01uF FLAT_TX_AUDIO
0.1uF 0
0.47uF L417
BLM21A05
VR0426 R0417 C0426
14V 39pF
100k
INT_SPKR-
R0426 FLT_A+
VR0480 FLT_A+
0
INT_SPKR+ 14V
R0413 SW_B+ SW_B+
C0419
MIC R0418
47uF
0 C0413 9V3 FLT_RX_AUDIO 51 9V3
9V3
R0414 R0415 R0416
C0415 VR0415
EXT_MIC 14V +5V +5V
470 1k 100 39pF
0.1uF VR0427 R0419 C0427 73D02947C27-O
C0414 C0417 14V 100k 39pF
.0022uF 10uF
SHEET 2 0F 3
C0416 VR0416
39pF 14V
Schematic Diagram for FLF5582A Main Board, HOOK_RSS

Controller Section, Audio I/O & Regulator Sub-sections
8 68P02945C70-O June 1996

CR6509
R6515
C6529
R6514
C6526
R6537
CR6506
C6525
L6511
C6523
CR6503
C6520
CR6504
L6509
C6546 C6545 C6527
SH5201
C5322
R5321
C5312
R5323
C5308
L5302
R5311 R5312
C5311 C5310
R5306 Q5301 L5321

C5324
C5325
C5323
L5322
R5231
R5207
L5203
C5200 D5201
L5401
C5207
L5402
C5208
L5211
R5401
R5327
C5404
R5328 C5211 R5211

R5326
C5228
R5212
SH5202
12 5
U5211
U5201
C5252
C5236
C5239
R5324
R5325
R5322
+ C5227
23 30
C5233
C5237
C5229
R5224
R5223
C5234
R5241
Circuit Board Details
for FLF5582A Main Board
6 68P02945C70-O 9
parts list REFERENCE MOTOROLA DESCRIPTION REFERENCE MOTOROLA DESCRIPTION REFERENCE MOTOROLA DESCRIPTION REFERENCE MOTOROLA DESCRIPTION REFERENCE MOTOROLA DESCRIPTION
SYMBOL PART NO. SYMBOL PART NO. SYMBOL PART NO. SYMBOL PART NO. SYMBOL PART NO.
FLF5582A Main Board
C418 2311049A05 tantalum 0.47 10% 25V C5709-5711 2113740F51 100 CR6506 4805218N57 dual Q200,401 4813824A10 NPN 40V 0.2A general purpose
REFERENCE MOTOROLA DESCRIPTION C419 2311049J44 tantalum 47 20% 10V C5712-5713 2311049J26 tantalum 10 20% 16V CR6508 4880222R01 reverse polarity Q411 4880052M01 NPN Darlington MXTA27 R221 0662057B47 0 +-.050
SYMBOL PART NO. C421-423, 2113740F41 39 C5714-5717 2311049J12 tantalum 4.7 20% 16V CR6509 4805218N57 dual Q431 4880048M01 NPN DIG 47K/47K R222 0662057A89 47K
capacitors: pF, ±5% 50V, unless otherwise C425-427,431 C5718 2311049A14 tantalum 4.7 10% 20V Q432 4813824A10 NPN 40V 0.2A general purpose R223 0662057R92 47.5K 0.1W 1%
specified C432-433 2113741F49 10000 C5719 2311049J12 tantalum 4.7 20% 16V spark gaps: Q441,450 4880048M01 NPN DIG 47K/47K R224-225 0662057A73 10K
C100 2113740F41 39 C441 2113741F17 470 C5720-5731 2113743K15 ceramic 0.100µF E5700 2602660J01 shield, harmonic filter, UHF Q601 4813824A10 NPN 40V 0.2A general purpose R231 0662057B47 0 +-.050
C101-103 2113743K15 ceramic 0.100µF C442,451 2113740F41 39 C5732-5743 2113743E07 ceramic .022µF E5701 2604668E02 VCO fence Q611 4805128M27 SOT89 BSR33 LH R232 0662057A93 68K
C104 2113741F49 10000 C460 2311049A09 tantalum 2.2 10% 20V C5744-5747 2109720D01 ceramic low DIST .01 µF E5702-5703 2602660J01 shield, harmonic filter, UHF Q612,731 4813824A10 NPN 40V 0.2A general purpose R233 0662057A73 10K
C105 2311049A42 tantalum 3.3 10% 6V C601 2113740F41 39 C5748 2113741F49 10000 E5704 2604043K01 shield Q741 4880048M01 NPN DIG 47K/47K R251-252 0662057R92 47.5K 0.1W 1%
C106 2113743K15 ceramic 0.100µF C602 2109720D14 ceramic low DIST 0.1µF C5750 2105248W02 low DIST Q742 4805128M27 SOT89 BSR33 LH R401 0662057A65 4700
C107 2113741F49 10000 C603 2380090M24 10 20% 50V SMT C5751 2113741A57 33000 Q5201 4813827A07 NPN SML SIG MMBR941LT1 R402 0662057A49 1000
filters:
C108 2113741F25 1000 C604 2311049J40 tantalum 33 20% 16V C5752-5776, 2113740F41 39 Q5230 4813824A17 PNP40V 0.2A general purpose R404-405 0662057A73 10K
FL5201 9180098D06 filter ceramic 3 WR
C109-110 2113740F41 39 C605 2109720D14 ceramic low DIST 0.1 µF C5778-5779 Q5301 4813827A18 NPN SML SIG MRF9411LT1 R406 0662057A81 22K
FL5202 9180098D05 filter ceramic 3 WR
C111-114,121 2113741F49 10000 C611 2311049C05 tantalum 47µF 10% 16V C5782 2113740F14 3.0 Q5700 4880048M01 NPN DIG 47K/47K R411 0662057A73 10K
FL5203-5204 9102603S24 860MHz filter
C131 2113743K15 ceramic 0.100µF C612 2113743K15 ceramic 0.100µF C5783 2113740F03 1.0 Q5701 4813824A17 PNP 40V 0.2A general purpose R412 0662057A65 4700
C132 2311049A07 tantalum 1 10% 16 V C613,621 2113740F41 39 C5784-5785 2113740F13 2.7 Q5702-5704, 4809527E01 NPN RF R414 0662057A41 470
connectors, receptacle:
C133-135 2113743K15 ceramic 0.100µF C622 2311049J44 tantalum 47 20% 10V C5786 2113740F12 2.4 Q5705 4804188K01 NPN RF NE85634 R415 0662057A49 1000
J400 2804503J01 accessory, 16-pin
C136-137 2113740F41 39 C631 2109720D14 ceramic low DIST 0.1 µF C5787-5788 2113740F51 100,side entry Q5706-5707 4809527E01 NPN RF R416 0662057A25 100
J101 0902636Y01 connector, flexible cable, side entry
C147 2113740F36 24 C632 2311049J40 tantalum 33 20% 16V C5789 2113740F12 2.4 Q6501 4813827A26 NPN SML SIG MRF8372 83 R417 0662057A97 100K
J6501 0980322L01 antenna
C151,200 2113743K15 ceramic 0.100µF C634 2311049J44 tantalum 47 20% 10V C5790 2113740F16 3.9 Q6506 4813824B01 NPN 40V gen. purpose 2222AT R418 0662057A18 51
J6502 0905902V01 connector power
C201 2113740F41 39 C635 2109720D14 ceramic low DIST 0.1 µF C5791 2113740F03 1.0 R419 0662057A97 100K
C202 2113741F17 470 C642-652, 2113740F41 39 C5792-5793 2113740F13 2.7 R421 0662057A43 560
C203-204 2113740F41 39 C701-703 C5794 2113740F41 39 resistors: Ω, 5%, 1/8 W unless otherwise R422-423 0662057A65 4700
C205 2113743F08 ceramic 0.220µF C711 2113743E07 ceramic .022µF C5795 2113740F51 100 coils: stated R424 0662057A43 560
C206 2113743K15 ceramic 0.100µF C712 2113743K15 ceramic 0.100µF C5796-5799, 2109720D14 ceramic low DIST 0.1 µF L131-132 2462587Q40 270nH 10% R100 0662057A65 4700 R431 0662057A73 10K
C207 2113743F08 ceramic 0.220µF C713-714, 2113740F41 39 C5802-5803 L200 2462587K26 33000nH 10% R101-103 0662057B05 200K R432-433 0662057A65 4700
C208 2113741F13 330 C722-723,725-726 C5804-5806 2113743K15 ceramic 0.100µF L404-414 2402601S05 ferrite BLM21A121SP R104 0662057A89 47K R435 0662057A73 10K
C209 2311049J26 tantalum 10 20% 16V C727,731 2113743K15 ceramic 0.100µF C5810, 2113740F41 39 L415-416 2484657R01 bead R105 0662057A65 4700 R440 0662057A93 68K
C210 2113741M53 22000 10% C741 2113740F41 39 C5813-5814 L417-428 2402601S05 ferrite BLM21A121SP R106 0662057A73 10K R441 0662057A65 4700
C211 2113743A19 0.100µF 10% C5200 2113740F35 22 C6501 2113743K15 ceramic 0.100µF L429-430 2484657R01 bead R107 0662057A57 2200 R442 0662057A73 10K
C212,221 2113743K15 ceramic 0.100µF C5201 2113740F14 3.0 C6502 2113740F21 5.6 L431-434 2402601S05 ferrite BLM21A121SP R108 0662057A73 10K R449 0662057A85 33K
C222 2311049A07 tantalum 1 10%16V C5202 2113740F31 15 C6503, 2113740F41 39 L435 2484657R01 bead chip R109-110 0662057A35 270 R450-451 0662057A65 4700
C223 2113741A57 33000 C5203-5204 2113743K15 ceramic 0.100µF C6505-6506 L5202 2462587M19 1200nH 5% R111-112 0662057A65 4700 R452 0662057A73 10K
C224 2311049J11 tantalum 4.7 10%16V C5207 2113740F34 20 C6507 2113743K15 ceramic 0.100µF L5203 2462587T30 1000nH 5% low PRO R113 0662057A85 33K R456 0662057C01 0 +.050
C226 2113743K15 ceramic 0.100µF C5208 2113743K15 ceramic 0.100µF C6508-6510 2113741F49 10000 L5211 2483411T74 shielded R114 0662057A93 68K R460 0662057B05 200K
C228 2311049A01 tantalum 0.1 10% 35V C5211 2113740F32 16 C6511-6513 2311049A01 tantalum 0.1 10% 35V L5302 2413926E09 6.8nH 5% R115-116 0662057A73 10K R461 0662057A89 47K
C229 2113741F49 10000 C5212 2113740F30 13 C6514-6516 2311049A08 tantalum 1 10% 35V L5321 2460591A01 air wound 4.22 R118 0662057A89 47K R462 0662057B05 200K
C230 2311049J23 tantalum 10 10% 7V C5213 2113740F40 36 C6517-6519 2113740F41 39 L5322 2462587T13 68nH 5% low PRO R119 0662057A73 10K R463 0662057B22 1.0M
C231 2113741F49 10000 C5214 2113740F17 3.9 C6520 2113740F29 12 L5401-5402 2483411T69 shield R120 0662057A89 47K R464 0662057B14 470K
C232 2311049J44 tantalum 47 20% 10V C5223 2113743K15 ceramic 0.100µF C6523 2113740F33 18 L5700-5704 2462587T30 1000nH 5% low PRO R121 0662057A65 4700 R465-466 0662057A65 4700
C233 2113740F39 33 C5224 2113741F29 1500 C6524 2113743E07 ceramic .022µF L5705-5706 2462587T17 150nH 5% low PRO R122 0662057A89 47K R601 0662057A73 10K
C234 2113743K15 ceramic 0.100µF C5225 2311049A11 tantalum 3.3 10% 16V C6525 2113741F25 1000 L5707 2462587T30 1000nH 5% low PRO R123 0662057A73 10K R602 0662057R55 7500 0.1W 1%
C241-243 2113740F41 39 C5226 2113743K05 ceramic .039µF C6526 2113740F27 10 L5708 2462587T17 150nH 5% low PRO R124 0662057A65 4700 R603 0662057R31 1210 0.1W 1%
C251 2113743K15 ceramic 0.100µF C5227 2311049J11 tantalum 4.7 10% 16V C6527,6529, 2113740F41 39 L5709 2462587Q44 560nH 10% R125-126 0662057A73 10K R604 0662057A69 6800
C252 2311049J23 tantalum 10 10% 7V C5228 2113743K15 ceramic 0.100µF C6532-6535,6537-6538 L6501 2462587T13 68nH 5% low PRO R127 0662057A65 4700 R605 0662057A81 22K
C253 2311049A07 tantalum 1 10% 16V C5229 2113740F41 39 C6540 2111078A17 RF 3.3 0.25 NPO 100V L6502 2460591A11 air wound 7.66 R128-130 0662057A73 10K R611 0662057A51 1200
C254,401 2113743K15 ceramic 0.100µF C5231 2311049A05 tantalum 0.47 10% 25V C6541-6542 2111078A09 RF 1.8 0.25 NPO 100V L6503 2462587T13 68nH 5% low PRO R131 0662057A65 4700 R612-613 0662057C87 3300
C402 2113741F37 3300 C5233 2113740F41 39 C6543 2113742B29 ceramic 39.0 5% L6504-6506 2484657R01 bead R132 0662057A81 22K R614 0662057A49 1000
C403 2113743K15 ceramic 0.100µF C5234 2113743K15 ceramic 0.100µF C6544 2113743K15 ceramic 0.100µF L6507 2460591R53 air wound 81.86 R134 0662057B47 0 +-.050 R615-616 0662057A73 10K
C404 2311049J44 tantalum 47 20% 10V C5235-5237, 2113740F41 39 C6545 2113740F41 39 L6508 2460591E24 air wound 23.75 R135-136, 0662057A73 10K R617 0662057C87 3300
C405-406 2113741F25 1000 C5239 C6546, 2113743K15 ceramic 0.100µF L6509,6511 2462587T13 68nH 5% low PRO R142-143 R621 0662057A57 2200
C407-408 2113741F49 10000 C5252 2113743K15 ceramic 0.100µF C6549-6550 L6513 2460591A11 air wound 7.66 R144 0662057A65 4700 R631-632 0662057A01 10
C409 2109720D14 ceramic low DIST 0.1 µF C5308 2103689A10 7.0 ±0.5 pF C6551-6552 2111078A09 RF 1.8 0.25 NPO 100V L6514-6517 2462587T13 68nH 5% low PRO R145 0662057A73 10K R641 0662057A84 30K
C410 2113740F41 39 C5310 2113740F41 39 C6553 2111078A17 RF 3.3 0.25 NPO 100V L6518 2460591A11 air wound 7.66 R146-147 0662057A35 270 R642 0662057A73 10K
C411 2113741F49 10000 C5311 2113741F49 10000 L6519 2484657R01 bead R150 0662057A89 47K R702 0662057A81 22K
C412 2113740F41 39 C5312 2103689A09 3.0 ±0.25 pF L6520 2460591R53 air wound 81.86 R151 0662057B05 200K R703-704 0662057A73 10K
C413 2113743K15 ceramic 0.100µF C5321-5322 2113740F41 39 diodes: (See Note 1) R153 0662057A85 33K R705 0662057A61 3300
C415-416 2113740F41 39 C5323-5326 2113741F49 10000 CR150-151,600, 4813833C02 dual 70V common cathode R200 0662057A73 10K R706 0662057A97 100K
C417 2311049A57 tantalum 10µF 10% 1V C5404 2113740F37 27 CR721 R201-202 0662057A69 6800 R711 0662057A81 22K
C5700 2113743E07 ceramic .022µF CR5700 4802233J09 triple SOT143-RH transistors: (See Note 1) R203 0662057A73 10K R712 0662057A57 2200
C5701-5702 2113743K15 ceramic 0.100µF CR5701-5702 4862824C01 varactor Q101-104 4880048M01 NPN DIG 47K/47K R205 0662057A49 1000 R714 0662057A25 100
C5703 2113740F12 2.4 CR6501 4813833C02 dual 70V common cathode Q105 4813824A10 NPN 40V 0.2A general purpose R207 0662057A84 30K R715 0662057R30 1000 0.1W 1%
C5704 2113740F14 3.0 CR6502-6503 4802482J02 pin diode SMD Q106,121-125, 4880048M01 NPN DIG 47K/47K R208-209 0662057A73 10K R716-718 0662057R60 10K 0.1W 1%
C5705-5708 2113740F41 39 CR6504 4805129M96 dual Q141 R210 0662057A49 1000 R719 0662057R30 1000 0.1W 1%
Parts List for FLF5582A Main Board
10 68P02945C70-O May 1996

REFERENCE MOTOROLA DESCRIPTION REFERENCE MOTOROLA DESCRIPTION
SYMBOL PART NO. SYMBOL PART NO.
R720 0662057R60 10K 0.1W 1% R5752 0662057A37 330

R721 0662057A67 5600 R5753 0662057A13 33
R722 0662057A81 22K R5754 0662057A37 330
R723 0662057A97 100K R5755 0662057A09 22
R724 0662057A61 3300 R5756-5757 0662057A35 270
R725-726 0662057A73 10K R6502 0662057A09 22
R727 0662057A97 100K R6503 0662057A01 10
R728-731 0662057G13 100 K 1% R6504 0662057A42 510
R732-737 0662057A65 4700 R6506 0662057A09 22
R741-742 0662057A53 1500 R6512 0662057A25 100
R743 0662057A49 1000 R6514-6515 0662057A61 3300
R5201 0662057A76 13K R6519 0680361L01 thermistor 47K
R5202 0662057A85 33K R6520 1705603W01 SMT shunt
R5203 0662057A69 6800 R6523-6525 0662057A53 1500
R5204 0662057A25 100 R6526 0662057A01 10
R5205 0662057A56 2000 R6527 0662057A36 300
R5207 0662057B47 0 +-.050 R6531-6532 0662057A25 100
R5211 0662057A47 820 R6537-6539 0662057A17 47
R5212 0662057A67 5600 R6555 0662057A33 220
R5221 0662057B01 130K
R5223 0662057A70 7500 shields:
R5224 0662057A76 13K SH5201 2605261V01 shield Z1F
R5230 0662057A89 47K SH5202-5203 2605417V01 crystal shield
R5240 0683962T49 100 5-1
R5241 0662057B47 0 +-.050 integrated circuits: (See Note 1)
R5302 0662057A33 220 U1 5105835U41 CC contact 91W58 DIE
R5306 0662057A29 150 U2 5105191W42 CC flat PK contact 5625U29
R5311-5312 0662057A76 13K U101 5102463J20 68HC11K1
R5321 0662057A33 220 U103 5105662U54 hybrid 32K X 8 SRAM tested
R5323 0662057A36 300 U104 5108444S49 4KX8 EEPROM
R5324 0662057A39 390 U105 5113805A30 1 of 8 DCDR/demux 74HC138
R5327 0662057A03 12 U106 5113808A07 AND quad 2 INP MC74AC08D
R5328 0662057A39 390 U202 5113819A04 QD op amp gen. purpose MC3303
R5401 0662057A18 51 U251 5113818A03 high performance single supply
R5700 0662057A57 2200 U401 5105457W10 CC audio PA
R5701-5702 0662057B47 0 +-.050 U460 5113818A03 high performance single supply
R5703 0662057A73 10K U601 5105625U25 9.3V regulator 2941
R5704 0662057A37 330 U631 5105469E65 voltage regulator LP2951C
R5705 0662057A73 10K U701 5113819A04 QD op amp gen. purpose MC3303
R5707 0662057A61 3300 U702 5113811G02 D/A converter 6-bit 4-channel with
R5708-5709 0662057B05 200K
SPI
R5710 0662057A73 10K U5201 5180207R01 IF IC
R5711-5713 0662057A65 4700 U5211 0108106L10 mixer DBL balanced
R5714 0662057A59 2700 U5700 5105279V31 16.8MHz ref. oscillator mode
R5715 0662057A57 2200 U5701 5105625U27 MIMIC
R5716-5717 0662057A56 2000 U5702 5105191W42 CC flat PK contact 5625U29
R5718 0662057A53 1500 U5703 5113816A07 regulator 5V 500mA
R5719-5727 0662057A42 510 MC78M05BDT
R5728 0662057A37 330 U5704-5705 4805921T02 transistor FMC2 RH
R5729 0662057A29 150 U5706-5707 4804122K04 microstrip line resonator
R5731-5733 0662057A25 100 U6501 5113829D22 806-870MHz, 20W,12.5V
R5734-5736 0662057A18 51 U6502 4805921T02 transistor FMC2 RH
R5737-5738 0662057A09 22
R5739-5740 0662057A18 51
Zener diodes: (See Note 1)
R5741 0662057A01 10
VR101 4813830A23 10V 5% 225mW MMBZ5240B
R5742 0662057A69 6800
VR401 4813830A27 14V 5% 225mW MMBZ5244B
R5743 0662057A73 10K
VR412 4813830A40 33V 5% 225mW MMBZ5257B
R5744-5745 0662057A31 180
VR416,421-422 4813830A27 14V 5% 225mW MMBZ5244B
R5746 0662057A73 10K
VR425 4813830A14 5.1V 5% 225mW MMBZ5231
R5747 0662057A69 6800
VR426-427,431 4813830A27 14V 5% 225mW MMBZ5244B
R5748 0662057A09 22
VR441 4813830A40 33V 5% 225mW MMBZ5257B
R5750-5751 0662057A59 2700
May 1996 68P02945C70-O 11

REFERENCE MOTOROLA DESCRIPTION
SYMBOL PART NO.
VR451 4813830A14 5.1V 5% 225mW MMBZ5231

VR480 4813830A27 14V 5% 225mW MMBZ5244B
VR621,641 4813830A14 5.1V 5% 225mW MMBZ5231
VR6501 4813830A27 14V 5% 225mW MMBZ5244B
crystals: (See Note 2)

Y5201 9180112R05 45.1MHz crystal filter
Y5211 4880008K02 resonator 44.645MHz
Qty non-referenced items:

D101-102,200, 4813833C02 dual 70V common cathode
D441,611,621,
D631
D5201,5303 4880154K03 dual Schottky mixer
1 8408029Y34 PCB
1 8408029Y01 PCB
Notes
1 For optimum performance, diodes, transistors and integrated circuits
must be ordered by MOTOROLA part numbers.
2. When ordering quartz crystal units or ceramic resonators, specify car-
rier frequency, crystal (or resonator) frequency, and crystal (or resona-
tor) type number.
12 68P02945C70-O May 1996

J0101 J0901
J0902 R980
+5V NU
1 18 1
INT_SPKR+ INT_SPKR+
0
2 17 2
INT_SPKR- INT_SPKR- Q953 R981
200k
R0901 NU
270
J0903
PNP_3906L
15 BUS+
4 7
BUS+ U0932
R0931 MC145453
4 15 6 22
PTT PTT 4.7k DISPLAY UNCATALOGED !!!
VDD
3 16 3
HOOK HOOK 20 A1
R0933 21 OUTPUT_B-1
16 3 5 19 A7
MIC MIC_HI OSC-IN OUTPUT_B-2
17 I1 15
100k
14 HANDSET_AUDIO
5 8
HANDSET_AUDIO
R0932
OUTPUT_B-3
OUTPUT_B-4
16 I2 16 H0931
10k C0934 15 I3 17
C0935 OUTPUT_B-5
FLT_A+ TP0901 1 0.1uF .01uF 14 I4 18
N.C. OUTPUT_B-6
13 T1 19
R0902 OUTPUT_B-7
VR0901 VR0902 VR0903 VR0904 VR0905 TP0902 2 12 A6 20 1
N.C. OUTPUT_B-8
9 +5V
10
+5V
5.1V 5.1V 14V 14V 14V 1k OUTPUT_B-9
11 A5 21 2
NU 4 10 A4 22 3
C0901 C0902 GND OUTPUT_B-10
17 2 FLT_A+ 24 9 B6 23 4
FLT_A+ 470pF 470pF CLOCK-IN OUTPUT_B-11
8 T2 24 5
OUTPUT_B-12
7 12 25 7 B5 25 6
GND DATA-IN OUTPUT_B-13
6 B4 26 7
OUTPUT_B-14
28 5 C6 27 8
OUTPUT_B-15
4 C5 28 9
OUTPUT_B-16
6 13 23 3 C4 29 10
SPI_DATA_BUF OUTPUT_B-17
44 T3 30 11
OUTPUT_B-18
5 14 18 43 I8 31 12
SPI_CLCK_BUF OUTPUT_B-19
42 I7 32 13
OUTPUT_B-20
8 11 1 41 I6 33 14
LCD_CE OUTPUT_B-21
40 I5 34
OUTPUT_B-22
12 7 39 NC
LED_CE OUTPUT_B-23
38 C3
OUTPUT_B-24
37 C2
C0903 C0904 C972 C973 OUTPUT_B-25
36 C1
470pF 470pF 470pF 470pF VR0906 VR0907 VR908 VR909 OUTPUT_B-26
35 C7
NU NU NU NU 5.1V 5.1V 5.1V 5.1V OUTPUT_B-27
34 B3
NU OUTPUT_B-28
27 33 B2
BACKPLANE-IN OUTPUT_B-29
26 32 B1
BACKPLANE-OUT OUTPUT_B-30
31 B7
OUTPUT_B-31
30 A3
OUTPUT_B-32
OUTPUT_B-33 29
FLEX VSS A2
9 ANALOG_1 +5V 2
10 ANALOG_1
FLT_A+
U942
POT_SWITCH
FLT_A+
1 COM
C0911 R974 R973 VOLUME UP
FLT_A+
CONTROLLER
470pF
NU 1M 200k
2
C970
2.2uF
3 VOLUME DOWN
U970
CR925 MC33072D 2 4 D0951 D0955
U970 D0959 D0963 D0967
MMBD6100L R0925 MC33072D VCC 8 6 1 GREEN GREEN GREEN GREEN GREEN
2 4.7k 7 R970 3
47k ON/OFF FLT_A+
ON_OFF_CONTROL 5
1 R982
3 VEE 5
11 ON_OFF_CONTROL R0926 4 R971
1 200k 2.2k
4.7k D0952 D0956 D0960 D0964 ON OFF
C971 R956
R972 +5V GREEN GREEN GREEN GREEN
470pF 47k VR0993 LED
NU 14V (POT)
470k MMBZ5244L
Q0925 D0941
3 YELLOW
DTC144EK D0953 D0957 D0961 D0965 D0969
OUT GREEN GREEN GREEN GREEN GREEN
R0919 R0920 R0921 R0922
1 4.7k 4.7k 4.7k 4.7k
D0942 D0943 D0944
IN YELLOW RED GREEN
R957 R955 KEY KEY KEY KEY
24k PB0915 PB0916 PB0917 PB0918
4.7k D0954 D0958 D0962 D0966 D0970
2 GND 2 1 2 1 2 1 2 1 GREEN GREEN GREEN GREEN GREEN
TOUCH_SW
TOUCH_SW
TOUCH_SW
TOUCH_SW
Q0942 Q0943 Q0944
3904L 3904L 3904L
4 3 4 3 4 3 4 3 +5V
6 5 6 5 6 5 6 5
+5V Q0951
R0941 3904L
6 ANALOG_3 GOLD_SW_6P GOLD_SW_6P GOLD_SW_6P GOLD_SW_6P 10k R0951
R0948
13 ANALOG_3 C0941 20k
270 Q0952
PHONE SCAN CALL MENU
3 0.1uF MJD200T4
Q0941 R0943 R0944 R0946
OUT
DTC144EK 47k 270 270
C0925 R958 R0915 R0916 R0917 R0918 1 R0942 U0941 R0952
470pF 4.7k 4.7k 4.7k 4.7k 4.7k 47k 16
NU IN R0945 R0947 20k
VDD 47k 47k
KEY KEY MC14094BD 4 R0954
KEY KEY KEY R0953
PB0925 PB0913 PB0914 PB0921 PB0922 GND 2 Q1 5 10
10k
1 2 2 1 2 1 2 1 2 1 1 Q2 6
TOUCH_SW
TOUCH_SW
Strobe
TOUCH_SW
TOUCH_SW
TOUCH_SW
Q3 7
3 4 4 3 4 3 4 3 4 3 15 Q4 14
OE Q5 13
5 6 6 5 6 5 6 5 6 5 3 Q6 12
Clock Q7 11
2 Q8
GOLD_SW_6P GOLD_SW_6P GOLD_SW_6P GOLD_SW_6P_SHORT GOLD_SW_6P_SHORT Data
8 ANALOG_2 10
18 ANALOG_2 QS_
9
MON Hm Sel MC14094B QS
C0942 VSS
C0915 10uF 8
470pF
NU
Schematic Diagram
for FLN8530A Control Head
June 1996 68P02945C70-O 13

VIEWED FROM SIDE 1 parts lists U942 1805642V01 volume potentiometer ON/OFF
FLN8530A Control Head Board REFERENCE MOTOROLA DESCRIPTION

SYMBOL PART NO.
PB0922 REFERENCE MOTOROLA DESCRIPTION
SYMBOL PART NO. U970 5113818A03 high performance single supply
1 D0943
D0956
Zener diodes: (See Note)
D0953
D0957
D0961
D0965
D0969
D0964 capacitors: µF, ±5% 50V, unless other- VR901-904, 4813830A27 14V 5% 225mW MMBZ5244B
U942 wise specified VR906-907
PB0913 C901-902 2113741F17 470
D0942
D0941
VR908 4813830A14 5.1V 5% 225mW MMBZ5231
C934 2113743K15 ceramic 0.100 VR993 4813830A27 14V 5% 225mW MMBZ5244B
PB0921 C935 2113741F49 10000pF
C941 2113743K15 ceramic 0 .100 Qty non-referenced items:
D0954
D0958
D0962
D0966
D0970
C942 2311049J23 tantalum 10 10% 7V D941-942 4805729G73 LED SMT YEL
D0952
D0944 C970 2311049A09 tantalum 2.2 10% 20V D943 4805729G74 LED SMT RED
D0960
1 D944, 951-967, 4805729G75 LED SMT GREEN
H0931 PB0914 diodes: (See Note 1) D969-970
CR925 4813833C02 dual 70V common cathode 1 8408057Y33 PCB
1 8408057Y01 PCB
connectors, receptacle:
Notes
U0903 J901 0902636Y01 connector, flex. cable,side entry
1 For optimum performance, diodes, transistors and integrated circuits
J902 2809926G01 SMT header
must be ordered by MOTOROLA part numbers.
J903 2805924V01 MIC connector
2. When ordering quartz crystal units or ceramic resonators, specify car-
D0951
D0955
D0959
D0963
D0967
rier frequency, crystal (or resonator) frequency, and crystal (or resona-
transistors: (See Note) tor) type number.
PB0925 PB0915 PB0916 PB0917 PB0918 Q925, 941 4880048M01 NPN DIG 47K/47K
Q942-944, 951 4813824A10 NPN 40V 0.2A general purpose
Q952 4813822A20 NPN 25V 5A
Q953 4813824A17 PNP 40V 0.2A general purpose
resistors: Ω, 5%, 1/8 W unless other-

VIEWED FROM SIDE 2 wise stated
R901 0662057C61 270
R902 0662057A49 1000
R915-922, 0662057A65 4700
R925-926, 931
R932 0662057A73 10K
R933 0662057A97 100K
C791
CR925 R941 0662057A73 10K
1 R0925 C0901 R942-943 0662057A89 47K
R0926 VR909 R0918 R0917 R0945
39 29 VR0993 R944 0662057C61 270
C0925 Q0925
R956
VR908 R945 0662057A89 47K
R0946 Q0943
R958
C0903 40 28 VR0901
Q953 R982 R946 0662057C61 270
R981
R980
R957
R0944
C0915
R0915 C0934 R0943 R947 0662057A89 47K
C0911 R0931 C0941 VR0903 VR0904
R948 0662057C61 270
C0904 R0941 R0901
R0916 R0933 Q0941 Q0942 R951-952 0662057A80 20K
J0901 R0932 R0947
1 R953 0662057A73 10K
VR906 U0932 + C0942 R970 TP0901
R954 0680194M01 10 1W
C0935
R0942
1 16
R0948
Q0952
R0951 Q0944 4 1 R955 0662057A65 4700
C792 C793
R0902 R973
VR907 R0952 Q0951 R956 0662057A89 47K
U970 TP0902
6 18
U0941 R0953 C0902 R957 0662057A82 24K
J0902 R958 0662057A65 4700
7 17 R0954 5 8 R970 0662057A89 47K
VR0902 VR0905 R971 0662057B05 200K
R971
8 9 R972 R974
18 R955 R972 0662057B14 470K
R0922 R0921 R0920
R0919
C0970 + R973 0662057B05 200K
R974 0662057B22 1.0M
R981 0662057B05 200K
R982 0662057A57 2200
integrated circuits: (See Note)

U932 5105625U61 LCD driver
U941 5113806A35 regulator, 8-stage shift/store
Circuit Board Details & Parts List for

FLN8530A Control Head
14 68P02945C70-O June 1996

parts list
GTX Mechanical Parts List

SYMBOL PART NO.
1 1580356K01 housing
2 3605422W02 exterior volume knob
3 3608147K01 inferior volume knob
4 3280511 L01 LCD frame gasket
5 3205932V01 speaker gasket
6 7580358K01 keypad
7 5002236P05 speaker
B FLN8530 control head board
9 5480643K01 logo label
10 3280494K01 speaker pad
11 8402618Y01 flexible circuit
12 3202620Y01 control head gasket
13 7202631Y01 LCD display
14 2802638Y01 connector
16 0780360K01 LCD frame
17 2780354K01 chassis
18* ----------- FCC label
19 FLF5582 main board
20 2680519K01 PA shield
21 0310907A20 mechanical screw, M3x0.5x10
22 4205938V01 clip spring
23 2680439K01 cover shield
24 3202619Y01 pad
25 1580355K01 cover assembly
26 FHN5875 accessory kit
27 3202606Y01 accessory connector gasket
29, 30 GLN7317 trunnion kit
* Not field replaceable
GTX Exploded View &

Mechanical Parts List
May 1996 68P02945C70-O 15

parts list
LCS 2000 Mechanical Parts List
SYMBOL PART NO.
2 3605422W02 exterior volume knob
3 5480493K01 interior volume knob
4 3280511 L01 LCD frame gasket
6 7580359K01 keypad
8 FLN8530 control head board
16 0780360K01 LCD frame
17 2780354K01 chassis
18* -------- FCC label
19 FLF5582 main board
20 2680519K01 PA shield
21 0310907A20 mechanical screw, M3x0.5x10
22 4205938V01 clip spring
24 3202619Y01 pad
25 1580355K01 cover assembly
26 FHN5875 accessory kit
29, 30 GLN7317 trunnion kit
* Not field replaceable
LCS 2000 Exploded View &

Mechanical Parts List
16 68P02945C70-O May 1996

miscellaneous parts lists FLN8752A Manuals (GTX)

FLN8544A Control Head (LCS 2000) SYMBOL PART NO.
REFERENCE MOTOROLA DESCRIPTION Qty non-referenced items:

SYMBOL PART NO. 1 6802946C75 User’s Manual
1 6802946C85 Quick Start
1 0780360K01 LCD frame
1 1580357K01 housing FLN8753A Manuals (LCS 2000)
1 2802638Y01 elastomeric plug
1 2802638Y02 elastomeric plug REFERENCE MOTOROLA DESCRIPTION
1 3202630Y01 LCD frame gasket SYMBOL PART NO.
1 3205932V01 spekaer gasket
1 3680515K01 knob assembly
1 6802945C90 User’s manual
1 6802945C95 Quick Start
1 7580359K01 keypad
FLN8529A Main Board Hardware

SYMBOL PART NO.

11 0310907A20 mechanical screw M3X0.5X10"
1 1580650K01 assembly cover
1 2680519K01 PA section shield
1 2780354K01 chassis
2 4205938V01 spring clip
FLN8531A Control Head Hardware

SYMBOL PART NO.

1 8402618Y01 flexible cable
1 0780360K01 LCD frame
1 2802638Y01 elastomeric
1 2802638Y02 elastomeric
1 3202630Y01 LCD frame gasket
1 3680515K01 knob assembly
1 7580358K01 keypad
May 1996 68P02945C70-O -17

SERVICE MANUAL QUESTIONNAIRE
We believe that reports from users provide valuable information for producing quality manuals.
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By taking a few moments to answer the following questions as they relate to this specific man-
ual, you can take an active role in the continuing effort to ensure that our manuals contain the
most accurate and complete information of benefit to you. Thank you for your cooperation.
In reference to Manual Number: 68P02945C70-O
GTX/LCS 2000™ Mobile Radio

1. Please check all the appropriate boxes:
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Exploded
Views
Schematic
Diagrams
Circuit Board
Details
Electrical Parts
Lists
Exploded View
Parts List
2. How would you rate the overall organization of this manual?

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3. Did this Service manual provide you with the information necessary to service and maintain
the specific equipment?
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5. We would appreciate any corrections or recommendations for improving this manual. Please
include the specific page number(s) of the diagram or procedure in question.
a. Disassembly Procedures:(Page No. __________)
b. Alignment Procedures:(Page No. __________)
c. Exploded Views:(Page No. __________)
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(Continued)
Please specify the page number along with any corrections or recommendations for improvement.
d. Schematic Diagrams: (Page No. __________)
e. Component Location Details: (Page No. __________)
f. Electrical Parts List: (Page No. __________)
g. Exploded View Parts List: (Page No. __________)
6. General comments/suggestions:
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GTX/LCS 2000™

*6802945C70* Motorola Inc.

Manual Revisions PARTS CUSTOMER SERVICE PRODUCT CUSTOMER SERVICE

Manual Revisions PARTS CUSTOMER SERVICE PRODUCT CUSTOMER SERVICE

Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Front Cover

©Motorola Inc., 1996

Table of Contents iii

, and Motorola are trademarks of Motorola, Inc.

15 W GTX Mobile Radio, M11UGD6CB1AN

FUF1140 Mobile Radio

FUF1140 Mobile Radio

FBN5767 Bulk Packing

FCN1629 Control Head

FLN8530 Control Head

FUF1290 15 W Unified Chassis

FLF5582 Main Board

Model Charts & Maintenance Specifications v

User Guides (Operator Manuals)

68P02946C85 Quick Start

Installation and Accessory Manuals

68P02945C80 Installation Manual

vi Model Charts & Maintenance Specifications

FUF1142 Mobile Radio

FCN1630 Control Head

FUF1290 15 W Unified Chassis

LCS 2000 Options

Model Charts & Maintenance Specifications vii

68P02945C95 Quick Start

Installation and Service Manuals

68P02945C80 Installation Manual

viii Model Charts & Maintenance Specifications

GENERAL RECEIVER TRANSMITTER

Temperature Range: Max. Frequency Max. Freq. Separation:

Sensitivity 0.35µV max. RF Power:

Power Supply: Adj. Channel -65 dB Deviation, Max.:

Channel Spacing: 25 kHz Intermodulation: -65dB Audio Response: 6 dB/octave

Mode of Operation: Semi-Duplex Selectivity -65dB Distortion: 5% @ 60% of

Antenna Impedance: 50 Ω Conducted per FCC part 90

Frequency Stability: Audio Output: 4W

LCS 2000: 821-824 MHz

Dimensions: Audio Response: 6 dB/octave

Weight: 1.21 kg (2.67 lbs)

All specifications subject to change without notice.

Model Charts & Maintenance Specifications ix

Position 2 & 3 - Model Series Position 11- Version

Position 5 - Power Level Position 9 - Primary System Type

Position 7 - Channel Spacing

Position 2 & 3 - Model Series Position 11- Version

Position 5 - Power Level Position 9 - Primary System Type

Position 7 - Channel Spacing

x Model Charts & Maintenance Specifications

Note An operational procedure, practice, or condition, etc., which it is essential to

give full attention to driving,

use hands-free operation, if available, and

pull off the road and park before making or answering

Air Bag Warning

Installation of vehicle equipment should be performed by a professional installer/

Basic Maintenance 2-1

Note: Always use a fresh supply of isopropyl alcohol and a clean

6802945C70 Motorola Inc.