ITEM #0048365

80 GALLON
STATIONARY AIR
COMPRESSOR
MODEL #TQ312602
Français p. 31
KOBALT® and the K Design® are registered
trademarks of LF, LLC. All Rights Reserved. Español p. 61

ATTACH YOUR RECEIPT HERE

Serial Number Purchase Date

Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-888-3KOBALT (1-888-356-2258), 8 a.m. - 8 p.m., EST,
Monday - Friday.

AB16190 kobalttools.com

1 IN635903AV 3/16
TABLE OF CONTENTS

Safety Guidelines .......................................................................................................................... 3

Safety Information ......................................................................................................................... 3

Package Contents ......................................................................................................................... 6

Preparation .................................................................................................................................... 7

Installation Instructions .................................................................................................................. 8

Assembly Instructions.................................................................................................................... 12

Operating Instructions ................................................................................................................... 14

Care and Maintenance .................................................................................................................. 16

Troubleshooting ............................................................................................................................. 18

Warranty ........................................................................................................................................ 22

Replacement Parts List ................................................................................................................. 24

PRODUCT SPECIFICATIONS

COMPONENT SPECIFICATIONS COMPONENT SPECIFICATIONS

Model TQ312602 Oil Capacity 40 oz.
HP 5 Tank Outlet Size 3/4 NPT
Number of Cylinders 4 Length 31 in.
Air Delivery @ 90 PSI 16 CFM Width 42 in.
Voltage 230 Volts / 19 Amps Height 80 in.
Max Pressure 155 PSI Weight 410 lbs.

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 SAFETY GUIDELINES

Please read and understand this entire manual before attempting to assemble, operate or install
the product. If you have any questions regarding the product, please call customer service at
1-888-3KOBALT (1-888-356-2258), 8:00 am - 8:00 pm, EST, Monday - Friday.

This manual contains information that is very important to know and understand. This information
is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this
information, observe the following symbols.

DANGER WARNING
Danger indicates an imminently hazardous Warning indicates a potentially hazardous
situation which, if not avoided, WILL result in situation which, if not avoided, COULD result
death or serious injury. in death or serious injury.

CAUTION NOTICE
Caution indicates a potentially hazardous Notice indicates important information,
situation which, if not avoided, MAY result in that if not followed, may cause damage to
minor or moderate injury. equipment.

SAFETY INFORMATION

CALIFORNIA PROPOSITION 65

WARNING WARNING
Handle with Care. This product or its power Wear Eye and Mask Protection.
cord may contain chemicals known to the You can create dust when you cut,
State of California to cause cancer and birth sand, drill or grind materials such
defects or other reproductive harm. Wash as wood, paint, metal, concrete,
hands after handling. cement, or other masonry. This
dust often contains chemicals
known to cause cancer, birth
defects, or other reproductive
harm. Wear protective gear.

GENERAL SAFETY
Since the air compressor and other components (material pump, spray guns, filters, lubricators,
hoses, etc.) used, make up a high pressure pumping system, the following safety precautions must be
observed at all times:
1. Read all manuals included with this product carefully. Be thoroughly familiar with the controls
and the proper use of the equipment.
2. Follow all local electrical and safety codes as well as in the United States, the National Electrical
Codes (NEC) and Occupational Safety and Health Act (OSHA).
3. Only persons well acquainted with these rules of safe operation should be allowed to use the
compressor.
4. Keep visitors away and NEVER allow children in the work area.
5. Wear safety glasses and use hearing protection when operating the unit.
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 SAFETY INFORMATION

GENERAL SAFETY (Continued)

6. Do not stand on or use the unit as a handhold.
7. Before each use, inspect compressed air system and electrical components for signs of damage,
deterioration, weakness or leakage. Repair or replace defective items before using.
8. Check all fasteners at frequent intervals for proper tightness.
9. Do not wear loose clothing or jewelry that will get caught in the moving parts of the unit.
10. Keep fingers away from a running compressor; fast moving and hot parts will cause injury and/or
burns.
11. If the equipment should start to vibrate abnormally, STOP the motor and check immediately for
the cause. Vibration is generally a warning of trouble.
12. To reduce fire hazard, keep motor exterior free of oil, solvent, or excessive grease.
13. Never attempt to adjust ASME safety valve. Keep safety valve free from paint and other
accumulations.
14. Tanks rust from moisture build-up, which weakens the tank. Make sure to drain tank daily and
inspect periodically for unsafe conditions such as rust formation and corrosion.
15. Fast moving air will stir up dust and debris which may be harmful. Release air slowly when
draining moisture or depressurizing the compressor system.

DANGER DANGER
Risk of Personal Injury. This compressor/ Risk of Explosion. Never attempt
pump is NOT equipped and should NOT be to repair or modify a tank! Welding,
used “as is” to supply breathing quality air. For drilling or any other modification
any application of air for human consumption, will weaken the tank resulting in
you must fit the air compressor/pump with damage from rupture or explosion.
suitable in-line safety and alarm equipment. Always replace worn, cracked or
This additional equipment is necessary damaged tanks.
to properly filter and purify the air to meet
minimal specifications for Grade D breathing
as described in Compressed Gas Association WARNING
Commodity Specification G 7.1, OSHA 29 Risk of Fire. Motors, electrical
CFR 1910. 134, and/or Canadian Standards equipment and controls can cause
Associations (CSA). electrical arcs that will ignite a
flammable gas or vapor. Never
DISCLAIMER OF WARRANTIES operate or repair in or near a
In the event the compressor is used for the flammable gas or vapor. Never
purpose of breathing air application and store flammable liquids or gases in
proper in-line safety and alarm equipment is the vicinity of the compressor.
not simultaneously used, existing warranties
are void, and the Manufacturer disclaims any
liability whatsoever for any loss, personal injury
or damage.
WARNING
Risk of Explosion. Never use plastic (PVC)
pipe for compressed air. Serious injury or
WARNING death could result.

Risk of Personal Injury and/or Equipment

Damage. Never install a shut-off valve
between the compressor pump and the tank.
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 SAFETY INFORMATION

GENERAL SAFETY (Continued)

WARNING WARNING
Risk of Personal Injury. Never Risk of Explosion. An ASME code safety
operate compressor without a relief valve with a setting no higher than
beltguard. This unit can start the maximum allowable working pressure
automatically without warning. (MAWP) MUST be installed in the tank for
Personal injury or property this compressor. The ASME safety valve must
damage could occur from contact have sufficient flow and pressure ratings to
with moving parts. protect the pressurized components from
bursting.

WARNING CAUTION
Risk of Personal Injury. This Do Not Overpressure. See compressor
compressor is extremely top specification decal for maximum operating
heavy. The unit must be bolted to pressure. Do not operate with pressure switch
the floor with isolation pads before or pilot valves set higher than the maximum
operating to prevent equipment operating pressure.
damage, injury or death.

CAUTION NOTICE
Risk of Personal Injury. Unit Care and Maintenance. Drain liquid from
Compressor parts may be hot tank daily.
even if the unit is stopped.

SPRAYING PRECAUTIONS
1. Do not smoke when spraying paint, insecticides, or other flammable substances.
2. Use a face mask/respirator when spraying and spray in a well-ventilated area to prevent health
and fire hazards.
3. Do not direct paint or other sprayed material at the compressor. Locate compressor as far away
from the spraying area as possible to minimize overspray accumulation on the compressor.
4. When spraying or cleaning with solvents or toxic chemicals, follow the instructions provided by
the chemical manufacturer.

WARNING
Risk of Fire. Do not spray
flammable materials in vicinity
of open flame or near ignition
sources including the compressor
unit.

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PACKAGE CONTENTS

E H

E C
H

PART DESCRIPTION QTY.

A Pressure Switch - AUTO/OFF Switch - In the AUTO position, the compressor 1
shuts off automatically when tank pressure reaches the maximum preset pressure.
After air is used from the tank and drops to a preset low level, the pressure switch
automatically turns the motor back on. In the OFF position, the compressor will not
operate. This switch should be in the OFF position when connecting or disconnecting
the power from the unit.

When the pressure switch turns the motor off you will hear air leaking out of the
pressure switch unloader valve for a short time. This releases the air pressure from
the discharge tube and allows the compressor to restart easier.
B ASME Safety Valve - This valve automatically releases air if the tank pressure 1
exceeds the preset maximum.
C Discharge Tube - This tube carries compressed air from the pump to the check 1
valve. This tube becomes very hot during use. To avoid the risk of severe burns,
never touch the discharge tube.

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PACKAGE CONTENTS

PART DESCRIPTION QTY.

D Check Valve - One-way valve that allows air to enter the tank, but prevents air in the 1
tank from flowing back into the compressor pump.
E Belt Guard - Covers the belt, motor pulley and flywheel. 1
F Bottom Drain Valve - Use this valve to drain moisture from the tank daily to reduce 1
the risk of corrosion.
G Tank Pressure Gauge - Indicates amount of air pressure stored in tank. 1
H Air Filter - Keeps large particulates out of the air flowing into the compressor. 2

PREPARATION

Before beginning installation and/or assembly of product, make sure all parts are present. Compare
parts with package contents list. If any part is missing or damaged, do not attempt to assemble or use
the product.

WARNING
Risk of Personal Injury. Do not operate unit
if damaged during shipping, handling or use.
Damage may result in bursting and cause
injury or property damage.

Estimated Installation and Assembly Time: 120 minutes

Tools Required for Installation and Assembly (not included): Safety Glasses; Work Gloves; 9/16 in.
Socket and Ratchet; Tape measure; Hammer Drill and Masonry Bit; Hammer; Phillips Screwdriver;
Flathead Screwdriver; Pipe Wrench; Two Adjustable Wrenches; 1/4 in. Nut Driver, Socket or Wrench;
240 Volt, 30 Amp Double Pole Circuit Breaker; Voltage Meter; Vibration Pads; 3/8 in. x 5 in. Wedge
Anchors (for concrete installation)

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INSTALLATION INSTRUCTIONS

UNIT INSTALLATION

WARNING NOTICE
Risk of Personal Injury. Do not lift or move Unit Care and Maintenance. This compressor
unit without appropriately rated equipment. is not intended for outdoor installation.
Be sure the unit is securely attached to lifting
device used. Do not lift unit by holding onto
tubes or coolers. Do not use unit to lift other
attached equipment.

It is extremely important to install the compressor in a clean, well-ventilated area where the
surrounding air temperature will not be more than 100°F. Do not locate the compressor air inlet near
steam, paint spray, sandblast areas or any other source of contamination.

1. Unbolt the unit from the shipping skid. Use a ratchet

with a 9/16 in. socket. Remove the unit from the 1
skid. This requires at least two people - one person
to walk the unit off the skid and one to help maintain
balance so the unit does not topple. Place the unit
where you plan to install it (at least 18 in. from any
wall or surface).

18 in.

18 in.

2. Place pre-drilled vibration pads (sold separately)

under each foot to avoid unnecessary vibration which 2
could damage the unit.

Using the mounting holes and the holes of the

vibration pads as a guide, drill holes into concrete
using a 3/8 in. masonry bit. Holes drilled must be at
least 5 in. into the concrete.

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INSTALLATION INSTRUCTIONS

3. Insert mounting bolts. Use 3/8 in. x 5 in. wedge

3 Concrete
anchors (not included) to secure the unit. Place
Anchor
nut and washer on bolt. Thread nut onto bolt until
tops are flush. Strike bolt with hammer until nut and 1/16 in.
washer are setting on top of the compressor foot. (1.6 mm)
Metal
Tighten nut using ratchet with a 9/16 in. socket until Plate
anchor is set (using installation torque specifications
of bolt being used). Loosen nut to leave a 1/16 in.
(1.6 mm) gap for stress relief during unit operation.

Rubber
Pad

ELECTRICAL INSTALLATION

DANGER WARNING
Risk of Shock. Improperly Risk of Personal Injury or Damage to
grounded motors are shock Personal Property. Overheating, short
hazards. Make sure all the circuiting and fire damage will result from
equipment is properly grounded. inadequate wiring.

WARNING WARNING
Risk of Shock. All wiring and Risk of Explosion. Disconnect,
electrical connections must be tag and lock out power source,
performed by a qualified electrician then release all pressure from the
familiar with industrial motor system before attempting to install,
controls. Installations must be in service, relocate or perform any
accordance with local and national maintenance.
codes.

NOTICE
Unit Care and Maintenance. Damage to the
motor from improper electrical voltage or
connection will void the warranty.

GROUNDING
This product must be grounded. Install permanent wiring from the electrical source to the pressure
switch with a ground conductor connected to the grounding screw on the pressure switch. A properly
sized cord with a ground conductor and plug may also be installed by the user.

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INSTALLATION INSTRUCTIONS

WIRING
Local electrical wiring codes differ from area to area.
Source wiring and protector must be rated for at least the
amperage and voltage indicated on the motor nameplate
and meet all electrical codes for this minimum. Use a
slow blow fuse type T or a 240 Volt double pole circuit
breaker.

MINIMUM WIRE SIZES

(must meet all codes)

Up to 75 ft. long 10 AWG

1. Inspect the source

wiring before 1
Line Wire
continuing with Volt Meter -
installation. Confirm 120 Volts
voltage with volt Line Wire
meter line-to-ground
(see Figure 1). Ground Wire
Volt meter should
read 120 Volts.

Confirm voltage with

volt meter line-to-line 2
Volt meter should Volt Meter -
read 230 / 240 Volts 230 / 240 Volts
(see Figure 2). Line Wire

Line Wire

Ground Wire

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INSTALLATION INSTRUCTIONS

2. Remove the pressure switch cover by loosening the

screw (see Figure 1). Use a Phillips screwdriver (not 2 Screw
included). Pressure switch styles may vary.

WARNING
Risk of Shock. All wiring and
electrical connections must be
performed by a qualified electrician
familiar with industrial motor
controls. Installations must be in
accordance with local and national
codes.

3. Familiarize yourself with the pressure switch once cover is removed.

3 Motor Terminal

Motor Power
Cord

Motor Cord Strain

Relief
Tank Pressure
Gauge ASME Safety Line Ground
Valve Terminal Screw

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INSTALLATION INSTRUCTIONS
4. Remove ground screw. Install strain relief on pressure switch. DO NOT tighten strain relief on
power cord until wiring is complete. Insert the bare wires (black, white, bare/green) through the
strain relief.

Attach bare/green ground wire first to ground screw on pressure switch body.
Look for the “Line” markings on pressure switch. Install Line wires and tighten terminal screws.

4 Terminal Screw White Line Wire

Bare/green
Ground Wire

Black Line
Wire

Power Cord
Strain Relief

5. Tighten strain relief nut. Place a flathead screwdriver (not included) into raised notch and tap
screwdriver with hammer (not included) until tight.

Tighten strain relief screws to hold power cord securely. Replace the pressure switch cover (knob
must be in the same position as when removed to sit correctly in place). Tighten the pressure
switch screw with Phillips screwdriver. Check that switch is in the OFF position. Follow break-in
procedure starting on page 15.

Strain Relief Nut

Strain Relief Screw

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INSTALLATION INSTRUCTIONS

FILTER
1
Install air filters (I) on pump. Filter styles may
vary.

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INSTALLATION INSTRUCTIONS

LUBRICATION
2
CAUTION
Inspect Before Use. Check for proper oil level
before operating!
Breather
Remove cap on pump. Check oil level; some
models are shipped with oil in the pump. See
specification label on compressor pump for the
proper oil capacity and oil type.
Sight
OIL INFORMATION Glass Oil Fill
Oil Drain Plug
Kobalt Air Compressor Oil SKU 221008 Plug
Kobalt Synthetic Blend Oil SKU 221009
Mobil 1® synthetic 10W30 3
Oil Capacity 40 ounces

Do not use regular automotive oil. Additives in

regular motor oil can cause valve deposits and
Full
reduce pump life.

For maximum pump life, drain and replace oil Low

after fifty (50) hours of run time and then follow
the regular maintenance schedule outlined later
in the manual.
Sight Glass
This pump has an oil sight glass as shown
in Figure 2. Oil level can be monitored and
maintained as shown in Figure 3.

PIPING

WARNING
Risk of Personal Injury. Never use plastic
(PVC) pipe for compressed air. Serious injury
or death could result.

Any tube, pipe, or hose used must have a pressure rating higher then 175 PSI. Minimum
recommended pipe size is 3/4 in. Larger diameter pipe is always better.

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ASSEMBLY INSTRUCTIONS

START-UP / BREAK-IN PROCEDURE

WARNING WARNING
Risk of Personal Injury. Do not attach air Risk of Personal Injury. Never disconnect
tools to open end of the hose until start-up is threaded joints with pressure in tank!
completed and the unit checks okay.

1. Return power to unit from main.

2. Check oil level per the Lubrication Section of this 1
manual.
3. Open the bottom drain valve (G) (see Figure 1).
Turn outlet valve to open air flow.

4. Move pressure switch to the AUTO position to run the

unit (see Figure 2). 2
5. Run the unit for thirty (30) minutes at zero (0) PSI
(under no load) to break in pump parts.
6. Move the pressure switch lever or knob to OFF
and turn tank drain valve to shut off air flow. The
compressor is now ready for use.
7. Change oil after first fifty (50) hours of operation.
Perform oil changes every three (3) months or two
hundred (200) hours of run time, whichever comes
first.

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OPERATING INSTRUCTIONS

ON/OFF CYCLING OF COMPRESSOR

WARNING NOTICE
Risk of Bursting. Drain tank every day to Unit Care and Maintenance. Drain liquid from
prevent corrosion and possible injury due to tank daily.
tank damage. For optimal performance of tank
drain, tank pressure should be between 10 -
40 PSI. Do not operate drain with more than
40 PSI in tank or drain valve may be damaged.
Drain tank of moisture daily using the drain
valve at the bottom of the tank.

In the AUTO position, the compressor pumps air into

the tank. When a shut-off (preset “cut-out”) pressure is
reached, the compressor automatically shuts off.

If the compressor is left in the AUTO position and air is

depleted from the tank by use of a tire chuck, tool, etc.,
the compressor will restart automatically at its preset
“cut-in” pressure. When a tool is being used continuously,
the compressor will cycle on and off automatically.

In the OFF position, the compressor will not operate.

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OPERATING INSTRUCTIONS

WARNING NOTICE
Risk of Explosion. Disconnect, Unit Care and Maintenance. Drain liquid from
tag and lock out power source, tank daily.
then release all pressure from the
system before attempting to install,
service, relocate or perform any
maintenance.
All repairs should be performed by an authorized service representative.

For efficient operation, perform the following maintenance.

1. Disconnect, tag and lock out power source; clean
debris from motor, flywheel, tank, air lines and pump 1
cooling fins.
2. Maintain proper oil level. Refer to Lubrication section
for details.
3. Change oil.
a. Allow compressor to run and warm up oil.
Disconnect, tag and lock out power source.
b. Position a pan under pump.
c. Remove oil drain plug (See Figure 1). Allow oil to
collect in pan.
d. Replace drain plug, fill pump to full level (See
Figure 1). See Lubrication section of this manual. Oil Drain
4. Drain Tank. Disconnect, tag and lock out power Plug Oil Fill Plug
source; release pressure. Drain moisture from tank
by opening drain valve underneath tank once tank
pressure is less than 40 psi. (See Figure 2).

2
MOISTURE IN COMPRESSED AIR
Moisture in compressed air will form into droplets
as it comes from an air compressor pump. When
humidity is high or when a compressor is in
continuous use for an extended period of time, this
moisture will collect in the tank. When using a paint
spray or sandblast gun, this water will be carried
from the tank through the hose, and out of the gun
as droplets mixed with the spray material.

IMPORTANT: This condensation will cause water

spots in a paint job, especially when spraying other
than water based paints. If sandblasting, it will cause
the sand to cake and clog the gun, rendering it
ineffective. A filter in the air line, located as near to
the gun as possible, will help eliminate this moisture.

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CARE AND MAINTENANCE

5. Check air filter to be sure it is clean. Replace filter if

filter is dirty. 3
6. Check the safety valve by performing the following
steps:
a. Restore power to unit; turn pressure switch to the
AUTO position. Run until unit reaches 90 PSI.
Turn pressure switch to OFF position.
b. Wearing safety glasses and hearing protection,
pull the ring on the safety valve to release
pressure from compressor tank. Protect yourself
from fast-moving air being released; do not allow
fast-moving air to be directed toward your face
(See Figure 3).
c. The safety valve should automatically close at
approximately 40-50 PSI. If the safety valve does
not allow air to be released when you pull on the
ring, or if it does not close automatically, it MUST
be replaced.
7. Check belt for signs of excessive wear. If belt shows
signs of wear, replace it. Check belt for proper
tension /alignment.

TECHNICAL SERVICE

For information regarding the operation or repair of this product, please call 1-888-3KOBALT
(1-888-356-2258).

MAINTENANCE SCHEDULE
OPERATION DAILY WEEKLY MONTHLY 3 MONTHS
CHECK OIL LEVEL ●
DRAIN TANK ●
CHECK AIR FILTER ●
CHECK SAFETY VALVE ●
CLEAN UNIT ●
CHECK BELT TIGHTNESS ●
CHANGE OIL* ●
* Change oil after first fifty (50) hours of operation then perform oil changes every three (3)
months or two hundred (200) hours of run time whichever comes first.

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TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Low discharge 1. Air demand exceeds 1. Reduce air demand or use a compressor with
pressure pump capacity more capacity.
2. Restricted air intake 2. Clean or replace the air filter element.
3. Air leaks (fittings, 3. Listen for escaping air. Apply soap solution to
tubing on compressor, all fittings and connections. Bubbles will appear
or plumbing outside of at points of leakage. Tighten or replace leaking
system) fittings or connections. Use pipe thread sealant.
4. Blown gaskets 4. Replace any gaskets proven faulty on
inspection.
5. Leaking or damaged 5. Remove head and inspect for valve breakage,
valves misaligned valves, damaged valve seats, etc.
Replace defective parts and reassemble.

CAUTION
Unit Care and Maintenance. Install a new
head gasket each time the head is removed.

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TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Excessive noise 1. Loose motor pulley or 1. Tighten pulley / flywheel clamp bolts and set-
(knocking) flywheel screws.
2. Loose fasteners on pump 2. Tighten fasteners.
or motor
3. Lack of oil in crankcase 3. Check for proper oil level; if low, check for
possible damage to bearings. Dirty oil can cause
excessive wear.
4. Worn connecting rod 4. Replace connecting rod. Maintain oil level and
change oil more frequently.
5. Worn piston pin bores 5. Remove piston assemblies from the compressor
and inspect for excess wear. Replace
excessively worn piston pin or pistons, as
required. Maintain oil level and change oil more
frequently.
6. Piston hitting the valve 6. Remove the compressor head and valve plate
plate and inspect for carbon deposits or other foreign
matter on top of piston. Replace head and valve
plate using new gasket. See Lubrication section
for recommended oil.
7. Noisy check valve in 7. Replace check valve.
compressor system
DANGER
Risk of Explosion. Do not
disassemble check valve with air
pressure in tank.

Large quantity of 1. Worn piston rings 1. Replace with new rings. Maintain oil level and
oil in the discharge change oil more frequently.
air 2. Compressor air intake 2. Clean or replace filter. Check for other
NOTE: In an restricted restrictions in the intake system.
oil lubricated 3. Excessive oil in 3. Drain down to full level.
compressor there compressor
will always be a 4. Wrong oil viscosity 4. Use Mobil 1® 10W-30 or full synthetic.
small amount of oil
in the air stream.
Water in discharge Normal operation. The 1. Drain tank more often. At least daily.
air / tank amount of water increases 2. Add a filter to reduce the amount of water in the
with humid weather air line.

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TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Motor hums and 1. Low voltage 1. Check incoming voltage. It should be
runs slowly or not approximately 230 volts. Motor will not run
at all properly on 208 volts. Low voltage could be due
to wires (from electrical source to compressor)
being too small in diameter and / or too long.
Have a qualified electrician check these
conditions and make repairs as needed.
2. Too many devices on 2. Limit the circuit to the use of compressor only.
same circuit
3. Loose electrical 3. Check all electrical connections.
connections
4. Malfunctioning pressure 4. Replace pressure switch.
switch - contacts will not
close
5. Malfunctioning check 5. Replace check valve.
valve
DANGER
Risk of Explosion. Do not
disassemble check valve with air
pressure in tank.

6. Defective unloader valve 6. Replace unloader valve.

on pressure switch
7. Defective motor 7. Replace capacitor(s).
capacitor(s)
8. Defective motor 8. Replace motor.

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TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Reset mechanism 1. Lack of proper 1. Move compressor to well-ventilated area.
cuts out ventilation / room
repeatedly or temperature too high
circuit breaker 2. Too many devices on 2. Limit the circuit to the use of only the air
trips repeatedly same circuit compressor.
3. Restricted air intake 3. Clean or replace filter element.
4. Loose electrical 4. Check all electrical connections.
connection
5. Pressure switch shut-off 5. Replace pressure switch.
pressure set too high
6. Malfunctioning check 6. Replace check valve.
valve
DANGER
Risk of Explosion. Do not
disassemble check valve with air
pressure in tank.

7. Defective unloader valve 7. Replace unloader valve.

on pressure switch
8. Defective motor 8.Replace capacitor(s).
capacitor(s)
9. Malfunctioning motor 9. Replace motor.
Tank does not 1. Air leaks (fittings, tubing 1. Check all connections with soap and water
hold pressure on compressor, or solution. Tighten; or remove and apply sealant
when compressor plumbing outside system) to threads, then reassemble.
is off and the shut 2. Worn check valve 2. Replace check valve.
off valve is closed
DANGER
Risk of Explosion. Do not
disassemble check valve with air
pressure in tank.

3. Check tank for cracks or 3. Replace tank. Never repair a damaged tank.
pin holes

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TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Pressure switch Malfunctioning check valve Replace the check valve if the unloader valve on
continuously the pressure switch bleeds off constantly when
blows air out the unit shuts off.
unloader valve
DANGER
Risk of Explosion. Do not
disassemble check valve with air
pressure in tank.

Pressure switch Malfunctioning unloader Replace the unloader valve if it does not release
does not release valve on pressure switch the pressure for a short period of time when the
air when the unit unit shuts off.
shuts off
DANGER
Risk of Explosion. Do not
disassemble unloader valve with
air pressure in tank.

Excessive 1. Loose fasteners on pump 1. Tighten fasteners.

vibration or motor
2. Belt needs replaced 2. Replace with correct size.
3. Belt alignment 3. Align flywheel and pulley.

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WARRANTY

1. DURATION: From the date of purchase by the original purchaser as follows: Three Years.
2. WHO GIVES THIS WARRANTY: Campbell Hausfeld a Marmon/Berkshire Hathaway Company,
100 Production Drive, Harrison, Ohio, 45030.
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for
purposes of resale) of the compressor.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This air compressor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Parts and Labor to remedy substantial
defects due to material and workmanship during the first year of ownership with the exceptions
noted below. Parts only to remedy substantial defects due to material and workmanship during
remaining term of coverage with exceptions noted below.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR
PURPOSE ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN
THE DURATION. Some States do not allow limitations on how long an implied warranty
lasts, so the above limitations may not apply to you
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE
THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE
CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitations of
incidental or consequential damages, so the above limitation or exclusion may not apply to
you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate
products in accordance with instructions provided in the owner’s manual(s) supplied with
compressor.
D. Pre-delivery service, e.g. assembly, oil or lubricants, and adjustment.
E. Items or service that is normally required to maintain the product, i.e. lubricants, filters and
gaskets, etc.
F. Additional items not covered under this warranty:
1. Excluded items pertaining to All Compressors
a. Any component damaged in shipment or any failure caused by installing or operating
unit under conditions not in accordance with installation and operation guidelines or
damaged by contact with tools or surroundings.
b. Pump or valve failure caused by rain, excessive humidity, corrosive environments or
other contaminants.
c. Cosmetic defects that do not interfere with compressor functionality.
d. Rusted tanks, including but not limited to rust due to improper drainage or corrosive
environments.
e. The following components are considered normal wear items and are not covered
after the first year of ownership. Electric motor, check valve, pressure switch, regulator,
pressure gauges, hose, tubing, pipe, fittings and couplers, screws, nuts, hardware
items, belts, pulleys, flywheel, air filter and housing, gaskets, seals, oil leaks, air leaks,
oil consumption or usage, piston rings.
f. Tank drain valves.
g. Damage due to incorrect voltage or improper wiring.
h. Other items not listed but considered general wear parts.
i. Pressure switches, air governors, load/unload devices, throttle control devices and
safety valves modified from factory settings.
j. Damage from inadequate filter maintenance.
k. Induction motors operated with electricity produced by a generator.

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WARRANTY

2. Excluded items specific to Lubricated Compressors:

a. Pump wear or valve damage caused by using oil not specified.
b. Pump wear or damage caused by any oil contamination.
c. Pump wear or damage caused by failure to follow proper oil maintenance guidelines,
operation below proper oil level or operation without oil.
G. Labor, service call, or transportation charges after the first year of ownership of stationary
compressors. Stationary compressors are defined as not including a handle or wheels.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at
Warrantor’s option, compressor or component which is defective, has malfunctioned and/or
failed to conform within the duration of the specific warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Call customer service at 1-888-3KOBALT (1-888-356-2258) to obtain your warranty service
options. Freight costs must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the
owner’s manual(s).
D. Repairs requiring overtime, weekend rates, or anything beyond the standard manufacturer
warranty repair labor reimbursement rate.
E. Time required for any security checks, safety training, or similar for service personnel to gain
access to facility.
F. Location of unit must have adequate clearance for service personnel to perform repairs and
be easily accessible.
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS
WARRANTY: Repair or replacement will be scheduled and serviced according to the normal
work flow at the servicing location, and depending on the availability of replacement parts.
This Limited Warranty applies in the U.S., Canada and Mexico only and gives you specific legal
rights. You may also have other rights which vary from state to state or country to country.

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REPLACEMENT PARTS LIST

10

10

23
8 7
9
9 8 9
8 29
3 34 5
30

38 4

1 6
37
20
19 16
18
22
28 21
17
27 15 32

31

24

13
26
35 8
25 2 11 36
3 12
14

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REPLACEMENT PARTS LIST

For replacement parts, call our customer service department at 1-888-3KOBALT (1-888-356-2258),
8:00 am - 8:00 pm, EST, Monday - Friday.

PART DESCRIPTION PART NUMBER QTY.

1 Tank, 80 Gallons AR232401CG 1
2 Compressor Pump TQ3010 1
3 Spinlock Nut, 5/16"-18 - 8
4 Motor Pulley PU017001AV 1
5 Motor Key KE001600AV 1
6 Belt, A56 BT013101AV 1
7 Belt Guard Back BG307400AV ■ 1
8 Washer, 5/16" ■ 7
9 Self Tapping Screw, 5/16"-12 ST016500AV ■ 3
10 Plastic Retaining Clip ST199700AV ■ 4
11 Check Valve CV223300SJ ● 1
12 Quick Connect Fitting, 1/4" Tube x 1/8" NPT ● 1
13 Compression Nut, 1/2" ST033001AV ● 1
14 Draincock, 3/8" ST127700AV 1
15 Hex Pipe Nipple, 1/4" NPT HF002401AV 1
16 Pressure Switch CW209300AV 1
17 ASME Safety Valve, 175PSI V-215109AV 1
18 Pressure Gauge, 300PSI GA031900AV 1
19 Plug, 1/4" NPT ST022500AV 1
20 PTFE Tube, 1/4" x 13" ST117802AV ● 1
21 Pressure Switch Cord Grip CW209700AV 1
22 Strain Relief Screw ST209800AV 1
23 Belt Guard Front BG307500AV ■ 1
24 Exhaust Tube , 1/2" TQ901600AP ● 1
25 Hex Head Bolt, 5/16"-18 x 1.5" - 4
26 Hex Head Bolt, 5/16"-18 x 0.75" - 4
27 Washer, 1/4" ST070910AV 1
28 Self Tapping Screw, 1/4"-20 x 0.5" TF004801AV 1
29 Flywheel Bolt, M6-1.5 6H LH TQ901400AV 1
30 Flywheel Washer, M6 TQ005500AV 1
31 Motor, 5HP 230V 1PH MC035700IP 1
32 Hex Head Self Tappin Screw. #8 x 3/8" ST074407AV 2
33 Wire Nut, 18-10 AWG (Not Shown) ST073005AV 2
34 Set Screw, 1/4"-20 x 1/2" ST012200AV 1
35 Brass Ferrule, 1/2" Tube ST032900AV ● 1
36 Motor Power Cord EC014800AV 1
37 Pump Flywheel PU017100AV 1
Kits
● Unloader Tube Kit CE410151AV
■ Belt Guard Kit CE410152AV

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REPLACEMENT PARTS LIST

17

15

20 14
19 16

21

18 13
5
11
4
12
25
28 30
9
3

26 7 23
27
10
22
29 8

23
1 8

8 8
2

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REPLACEMENT PARTS LIST

For replacement parts, call our customer service department at 1-888-3KOBALT (1-888-356-2258),
8:00 am - 8:00 pm, EST, Monday - Friday.

PART DESCRIPTION PART NUMBER QTY.

1 Crankcase -- 1
2 Oil Seal ST120000AV 1
3 Bearing Cap TQ010201AV 1
4 O-Ring ■ 1
5 Hex Head Cap Screw M8 x 25 mm ❋ 2
6 Crankshaft and Bearing Assembly -- 1
7 Crankcase Gasket ■ 2
8 Connecting Rod / Piston Assembly Kit TQ901500AV 4
9 Piston Ring Sets (two sets) VT911200AV 2
10 Wrist Pin Kit [includes retaining rings] TQ901800AV 4
11 Cylinder VT040915AV 2
12 Cylinder Gasket ■ 2
13 Molded O-Ring ■ 2
14 Valve Plate Kit VT491100AV 2
15 Cylinder Head ▲ 2
16 Hex Head Cap Screw M8 x 150 mm ▲ 8
17 Flange Head Screw ▲ 4
18 Exhaust Tee Fitting TQ901100AV 1
19 Exhaust Elbow Fitting TQ901200AV 1
20 Exhaust Tube TQ901300AV 1
21 Breather VH901100AV 1
22 Oil Fill Plug VH900800AV 1
23 Air Filter with Element VH901700AV 2
24 Air Filter Element only (▲) VH901800AV 2
25 Sight Glass VH901000AV 1
26 Pipe Plug 1/4 in. NPT ST022500AV 1
27 Belt Guard Bracket -- 1
28 Brass Washer ST070925AV 2
29 Connecting Rod TQ010901AJ 4
30 Piston with Rings Kit TQ901700AV 4
REPLACEMENT PARTS KITS
▲ Cylinder Head and Fasteners Kit TQ900800AJ
■ Gasket Kit TQ901001AJ
▲ Not shown
❋ Standard hardware item
-- Not available

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NOTES

KOBALT® and the K Design® are registered

trademarks of LF, LLC. All Rights Reserved. Printed in U.S.A.
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