Model 2790: Sourcemeter Switch System User'S Manual
Model 2790: Sourcemeter Switch System User'S Manual
Model 2790: Sourcemeter Switch System User'S Manual
Switch System
User’s Manual
All Keithley product names are trademarks or registered trademarks of Keithley Instruments, Inc.
Other brand names are trademarks or registered trademarks of their respective holders.
Safety Precautions
The following safety precautions should be observed before using this product and any associated instrumentation. Although
some instruments and accessories would normally be used with non-hazardous voltages, there are situations where hazardous
conditions may be present.
This product is intended for use by qualified personnel who recognize shock hazards and are familiar with the safety precautions
required to avoid possible injury. Read and follow all installation, operation, and maintenance information carefully before using
the product. Refer to the manual for complete product specifications.
If the product is used in a manner not specified, the protection provided by the product may be impaired.
The types of product users are:
Responsible body is the individual or group responsible for the use and maintenance of equipment, for ensuring that the equip-
ment is operated within its specifications and operating limits, and for ensuring that operators are adequately trained.
Operators use the product for its intended function. They must be trained in electrical safety procedures and proper use of the
instrument. They must be protected from electric shock and contact with hazardous live circuits.
Maintenance personnel perform routine procedures on the product to keep it operating properly, for example, setting the line
voltage or replacing consumable materials. Maintenance procedures are described in the manual. The procedures explicitly state
if the operator may perform them. Otherwise, they should be performed only by service personnel.
Service personnel are trained to work on live circuits, and perform safe installations and repairs of products. Only properly
trained service personnel may perform installation and service procedures.
Keithley products are designed for use with electrical signals that are rated Measurement Category I and Measurement Category
II, as described in the International Electrotechnical Commission (IEC) Standard IEC 60664. Most measurement, control, and
data I/O signals are Measurement Category I and must not be directly connected to mains voltage or to voltage sources with
high transient over-voltages. Measurement Category II connections require protection for high transient over-voltages often as-
sociated with local AC mains connections. Assume all measurement, control, and data I/O connections are for connection to
Category I sources unless otherwise marked or described in the Manual.
Exercise extreme caution when a shock hazard is present. Lethal voltage may be present on cable connector jacks or test fixtures.
The American National Standards Institute (ANSI) states that a shock hazard exists when voltage levels greater than 30V RMS,
42.4V peak, or 60VDC are present. A good safety practice is to expect that hazardous voltage is present in any unknown
circuit before measuring.
Operators of this product must be protected from electric shock at all times. The responsible body must ensure that operators
are prevented access and/or insulated from every connection point. In some cases, connections must be exposed to potential
human contact. Product operators in these circumstances must be trained to protect themselves from the risk of electric shock.
If the circuit is capable of operating at or above 1000 volts, no conductive part of the circuit may be exposed.
Do not connect switching cards directly to unlimited power circuits. They are intended to be used with impedance limited sourc-
es. NEVER connect switching cards directly to AC mains. When connecting sources to switching cards, install protective de-
vices to limit fault current and voltage to the card.
Before operating an instrument, make sure the line cord is connected to a properly grounded power receptacle. Inspect the con-
necting cables, test leads, and jumpers for possible wear, cracks, or breaks before each use.
When installing equipment where access to the main power cord is restricted, such as rack mounting, a separate main input pow-
er disconnect device must be provided, in close proximity to the equipment and within easy reach of the operator.
For maximum safety, do not touch the product, test cables, or any other instruments while power is applied to the circuit under
test. ALWAYS remove power from the entire test system and discharge any capacitors before: connecting or disconnecting ca-
5/03
bles or jumpers, installing or removing switching cards, or making internal changes, such as installing or removing jumpers.
Do not touch any object that could provide a current path to the common side of the circuit under test or power line (earth) ground. Al-
ways make measurements with dry hands while standing on a dry, insulated surface capable of withstanding the voltage being measured.
The instrument and accessories must be used in accordance with its specifications and operating instructions or the safety of the
equipment may be impaired.
Do not exceed the maximum signal levels of the instruments and accessories, as defined in the specifications and operating in-
formation, and as shown on the instrument or test fixture panels, or switching card.
When fuses are used in a product, replace with same type and rating for continued protection against fire hazard.
Chassis connections must only be used as shield connections for measuring circuits, NOT as safety earth ground connections.
If you are using a test fixture, keep the lid closed while power is applied to the device under test. Safe operation requires the use
of a lid interlock.
If a screw is present, connect it to safety earth ground using the wire recommended in the user documentation.
The ! symbol on an instrument indicates that the user should refer to the operating instructions located in the manual.
The symbol on an instrument shows that it can source or measure 1000 volts or more, including the combined effect of
normal and common mode voltages. Use standard safety precautions to avoid personal contact with these voltages.
The symbol indicates a connection terminal to the equipment frame.
The WARNING heading in a manual explains dangers that might result in personal injury or death. Always read the associated
information very carefully before performing the indicated procedure.
The CAUTION heading in a manual explains hazards that could damage the instrument. Such damage may invalidate the war-
ranty.
Instrumentation and accessories shall not be connected to humans.
Before performing any maintenance, disconnect the line cord and all test cables.
To maintain protection from electric shock and fire, replacement components in mains circuits, including the power transformer,
test leads, and input jacks, must be purchased from Keithley Instruments. Standard fuses, with applicable national safety ap-
provals, may be used if the rating and type are the same. Other components that are not safety related may be purchased from
other suppliers as long as they are equivalent to the original component. (Note that selected parts should be purchased only
through Keithley Instruments to maintain accuracy and functionality of the product.) If you are unsure about the applicability
of a replacement component, call a Keithley Instruments office for information.
To clean an instrument, use a damp cloth or mild, water based cleaner. Clean the exterior of the instrument only. Do not apply
cleaner directly to the instrument or allow liquids to enter or spill on the instrument. Products that consist of a circuit board with
no case or chassis (e.g., data acquisition board for installation into a computer) should never require cleaning if handled accord-
ing to instructions. If the board becomes contaminated and operation is affected, the board should be returned to the factory for
proper cleaning/servicing.
Table of Contents
1 Test System Overview
Introduction ................................................................................ 1-2
Key features ........................................................................ 1-2
Technical terms ................................................................... 1-3
Model 2790 configurations ........................................................ 1-4
Test system ................................................................................. 1-5
Inflator tests ................................................................................ 1-6
Shunt bar test ....................................................................... 1-6
Bridgewire test .................................................................... 1-8
Insulation resistance (HIPOT) test (7751 and 7753 only) .. 1-9
5 Inflator Testing
Introduction ................................................................................ 5-2
Test procedures .................................................................... 5-2
Closed channels for test circuits .......................................... 5-3
Test system ................................................................................. 5-3
RS-232 interface (PLC or PC) ............................................. 5-4
GPIB (PC only) ................................................................... 5-4
Test signal connections ............................................................... 5-5
Interlock ...................................................................................... 5-9
Shunt bar test ............................................................................ 5-10
Test circuit ......................................................................... 5-11
Test procedure ................................................................... 5-12
I-source readback .............................................................. 5-12
Bridgewire tests ........................................................................ 5-14
Test circuit ......................................................................... 5-14
Test procedure ................................................................... 5-15
I-source readback .............................................................. 5-16
Insulation resistance (HIPOT) tests (7751/7753 only) ............. 5-17
Contact checks .................................................................. 5-18
V-source readback ............................................................. 5-22
Cable discharge ................................................................. 5-23
HIPOT test ........................................................................ 5-24
Test procedure – HIPOT ................................................... 5-26
I-source readback ..................................................................... 5-28
Memory patterns test ................................................................ 5-30
Test circuit ......................................................................... 5-30
Test procedure ................................................................... 5-31
A Specifications
(Models 2790, 7751, 7752, 7753, and 7702) ............................ A-1
Ohms specification calculations (7751/7752/7753) .................. A-8
7751/7752/7753 I-source ................................................... A-8
7751/7753 V-source ........................................................... A-9
List of Illustrations
1 Test System Overview
Figure 1-1 System connections ............................................................... 1-5
Figure 1-2 Shunt bar testing .................................................................... 1-7
Figure 1-3 Bridgewire testing .................................................................. 1-8
Figure 1-4 HIPOT testing (7751/7753) ................................................... 1-9
5 Inflator Testing
Table 5-1 Test procedure – shunt bar ................................................... 5-13
Table 5-2 Test procedure – bridgewire ................................................. 5-15
Table 5-3 Test procedure – contact checks for single stage inflator .... 5-20
Table 5-4 Test procedure – contact checks for dual stage inflator ....... 5-21
Table 5-5 Test procedure – V-source readback .................................... 5-23
Table 5-6 Test procedure – HIPOT ...................................................... 5-26
Table 5-7 Command sequence for memory patterns test example
using scanning ..................................................................... 5-31
Table 5-8 Command sequence for memory patterns test example
using individual memory pattern recall ............................... 5-33
• Introduction — Summarizes the switching modules that are used with the
Model 2790 to test inflators. Covers some key features of the Model 2790 and
defines/explains technical terms associated with airbag inflators.
• Inflator tests — Explains the three basic tests for inflators: shunt bar, bridgewire,
and insulation resistance (HIPOT).
1-2 Model 2790 SourceMeter® Switch System User’s Manual
Introduction
When used with one or two switching modules, the Model 2790 can be used to test inflators.
With a 7751/7752/7753 module, the Model 2790 can safely measure the resistance of
bridgewires and shunt bars. With a Model 7751 or 7753 module, the Model 2790 can use the
high voltage method to measure the insulation resistance of an inflator. The 7702 module can
be used for ohms testing that requires 20/40 channels of 4-wire/2-wire measurements.
Key features
• Programmable I-source — The 7751, 7752, and 7753 modules have a built-in
programmable current source (0 to 50mA). This constant current source is used to
measure the resistance of bridgewires and shunt bars.
The Model 2790 has a low-ohms math function: SxIohms. It calculates (using the
programmed current and measured voltage) and displays the resistance (in ohms)
of the bridgewire or shunt bar. X is the slot number of the module being used.
• Programmable V-source — The 7751 and 7753 modules have a built-in program-
mable voltage source (50 to 500V) and an I/V converter to measure the insulation
resistance of an inflator. Current through the insulator is applied to the I/V con-
verter where it is converted to a voltage that is measured by the Model 2790.
The Model 2790 has a high-ohms math function: SxVohms. It calculates (using the
programmed V-source voltage and measured I/V converter output voltage) and dis-
plays the resistance (in ohms) of the insulation. X is the slot number of the module
being used.
• Safety features — The Model 2790 has built-in safety features to reduce the possi-
bility of inflator ignition and damage to the module due to excessive current.
• Interlock — The interlock feature of a 7751/7752/7753 module disconnects
the sources (I-source and V-source) from the switching matrix. Details on the
interlock are provided in Section 5.
• Fuses — Current limiting fuses for the current source of the Model 2790
DMM and the I-source of the 7751/7752/7753 module.
• I-source current limiting — An active, high-speed current limiting circuitry
for the I-source of the 7751, 7752, and 7753 modules.
• V-source current limiting — An impedance circuit limits current to <1mA.
Model 2790 SourceMeter® Switch System User’s Manual 1-3
Technical terms
The following defines and explains technical terms associated with airbag inflators:
• Initiator — Pyro-technic device used to trigger the main gas charge generation
action. Sometimes referred to in classic military terms as a “squib”. The term
“squib” may be used to refer to the core element of an initiator (explosive coated
bridgewire) or to the entire initiator.
• Airbag inflator — The gas generating assembly, typically made of steel, contain-
ing a stored chemical or pressurized inert gas (or both), and an electrical initiator.
• Hybrid inflator — An inflator that uses both pressurized gas and a chemical reaction
to generate the gas charge for bag inflation.
• Airbag or Airbag module — The fully functional device including initiator, inflator,
textile bag and mounting frame (or enclosure).
• E-check — Industry standard term for electrical testing of airbag inflators and
modules. Consists of two basic resistance measurements:
– Test continuity of the bridgewire (typically 2 to 3 ohms) using a constant current
method (typically 10 to 50mA).
– HIPOT test — Measure the insulation resistance (≥100MΩ) between the
bridgewire and the inflator housing using an applied voltage (typically 500V).
• HIPOT — Used in this manual to describe the high resistance measurements made
using high voltage. The intent is not to break down the insulator, but to measure the
leakage current that flows through the insulator.
• Body check (contact check) — Prior to HIPOT testing, connections to the inflator
housing must be verified. This is necessary because an open connection would
result in a reading that appears to be the resistance of the insulator, but would
instead be a high resistance reading that is the result of an open circuit.
• Shorting clip (shunt bar) — For handling and transport safety against ESD
(electro-static discharge) or other accidental discharge, every inflator module has a
spring loaded clip that shorts the initiator/squib pins together when a connector is
not installed. The connection cables also include shorting clips since many inflator
modules have cables attached when manufactured such that the open end of the
cables also have shorting clips. These clips are pneumatically pushed open during
E-check testing just after the clips resistance (as a short) is measured.
1-4 Model 2790 SourceMeter® Switch System User’s Manual
Test system
A typical test system for airbag inflators includes a Model 2790 that is controlled by a
PLC or PC, and a device handler/test station for the inflator. The Model 2790 has two slots
for switching modules. Modules for testing inflators include the Models 7751, 7752, and
7753. A Model 7702 module can also be used with the Model 2790.
NOTE Only one Model 7753 module can be installed in a Model 2790, and it should be
installed in slot 1. The 7753 can be installed in slot 2, but measurement accuracy
might be adversely affected because cards are always calibrated in slot 1.
Figure 1-1 shows a typical test system using a programmable logic controller (PLC) or a
PC. When using a PLC, communications with Model 2790 are done over the RS-232
interface. When using a PC, communications with the Model 2790 can be provided using
the GPIB or RS-232.
Figure 1-1
System connections
Device Handler Control
Device Handler
PLC Mechanical
or PC Test Signal Connection
(RS-232) RS-232 Keithley 2790 Slot 1 Cabling
Test Station
MATH 7751, 7752, or (with Interlock)
OR 2.790000 Ω 7753 Module
Interlock Inflator Under
PC Slot 2 Test
(GPIB) DIGITAL I/O Test
System Interlock
RS-232
KPCI-488 GPIB Expansion
Interface IEEE-488
1-6 Model 2790 SourceMeter® Switch System User’s Manual
Inflator tests
There are three primary tests for an inflator:
• Shunt bar test
• Bridgewire test
• Insulation resistance (HIPOT) test
NOTE Interlock – The three primary tests can only be performed if the interlock of the
7751/7752/7753 module is enabled. With interlock open (disabled), the I-source
of the 7751/7752/7753 module and the V-source of the 7751/7753 module are
disconnected from the switching module matrix. Details on the interlock are pro-
vided in Section 5.
The following information provides an overview of the three tests that are used
to test an inflator. The actual detailed procedures for these tests are provided in
Section 5.
Figure 1-2
Shunt bar testing
NOTE If required, a more accurate resistance measurement of the shunt bar can be
achieved by disabling the dry circuit and using a test current of 50mA. An even
more accurate resistance measurement can be achieved using the Ω4 function of
the Model 2790. Keep in mind that this is an additional test and does not replace
the test using the dry circuit.
NOTE Use this 2-step process to detect the presence of oxide build-up and more
accurately measure the resistance of the shunt bar:
1. Test the shunt bar using dry circuit ohms (channel 24 closed) and a test
current of 1mA. A resistance >100mΩ indicates the presence of oxide
build-up.
2. Accurately measure shunt bar resistance without dry circuit (channel 24
open) and a test current of 50mA or use the Ω4 function of the Model 2790.
Section 6 explains how to use the Ω4 function of the Model 2790 with the
7702 or 7751/7752/7753 module.
1-8 Model 2790 SourceMeter® Switch System User’s Manual
Bridgewire test
The air bag inflator has two terminals connected to a bridgewire, which is coated with a
primer that ignites when sufficient current passes through the wire. The bridgewire’s resis-
tance is typically from two to three ohms (2Ω being the most common). To avoid unintended
ignition, the level of test current applied is generally 50mA or less.
As shown in Figure 1-3, a fixed current is sourced through the bridgewire. The voltage
across the bridgewire is then measured by the DMM of the Model 2790.
Figure 1-3
Bridgewire testing
With the low ohms math function selected, the RBRID reading can be read directly from
the display of the Model 2790.
I-source readback — Before performing the bridgewire test, you can verify the actual
current flowing in the test circuit by using the I-source readback circuit.
NOTE A more accurate ohms reading can be achieved using the Ω4 function of the
Model 2790 (1mA fixed). See Section 6 for details.
Model 2790 SourceMeter® Switch System User’s Manual 1-9
WARNING The Models 7751 and 7753 are provided with outputs that are poten-
tially hazardous if not connected properly. It is the responsibility of the
customer to operate instruments in a safe manner. Be sure to read and
follow all installation and operating instructions before attempting to
use the 7751/7753 HIPOT function.
The leakage resistance (RHIPOT) between each of the initiators and the housing must be
verified. As shown in Figure 1-4, this is performed by applying a voltage, typically 500V,
between the bridgewire and the housing. The resultant test circuit current is applied to an
I/V amplifier, where it is converted to a voltage. This voltage is then measured by the
DMM of the Model 2790.
NOTE If not using a 7751/7753 module in your test system, resistance up to 120MΩ
can be measured using the Ω2 function of the Model 2790.
Figure 1-4
HIPOT testing (7751/7753)
–
+
RHIPOT
+ VSOURCE
(500V)
I/V Amplifier
(7751/7753) v 2790
DMM
With the high ohms math function (SxVohms) selected, the RHIPOT reading can be read
directly from the display of the Model 2790.
Before measuring RHIPOT, there are a couple of preliminary verification tests that should
be performed first:
• Contact checks — To properly perform the HIPOT test, contact must be made to
the air bag inflator housing. If good contact is not established, the measured high
resistance will not represent the isolation resistance. Contact is checked by per-
forming continuity checks through the V-source test leads and the connection
points. The resistance reading for a contact should be less than 20 ohms (depending
on cabling).
• V-source readback — Before performing the HIPOT test, the output voltage of the
V-source should be verified. The V-source readback circuit allows you to directly
measure the output voltage using the DMM of the Model 2790.
2
Keithley 7751, 7752, and 7753
Switching Modules
• Setting source output levels — Explains how to set the output levels for the
I-source (7751/7752/7753) and V-source (7751/7753).
• Math — Covers the ohms math functions used to calculate low resistance when
using the I-source of the 7751/7752/7753, and high resistance when using the
V-source and I/V amplifier of the 7751/7753 module.
• Opening and closing channels — Explains how to open and close channels for the
7751, 7752, and 7753 modules.
• Open interlock errors — Explains the errors associated with an open interlock.
• Cable discharge circuit (7751 and 7753) — Explains the cable discharge circuit. It
dissipates voltage at the input channels. This unwanted voltage could ignite the
inflator.
• Using memory patterns — Describes the memory patterns feature, which can be
used to simplify repetitive test procedures.
2-2 Model 2790 SourceMeter® Switch System User’s Manual
NOTE Module wiring and installation into the mainframe of the Model 2790 is covered
in Section 4.
Details on using the Keithley 7751, 7752, 7753 modules to test inflators are
provided in Section 5.
The edit keys (left, right, up, and down arrow keys) are used to display menu
items and output levels. With the desired menu item or output level displayed, it
is selected by pressing ENTER.
For remote programming, the <clist> parameter is used as follows:
<clist> = (@SCH)
where: S = Mainframe slot number (1 or 2)
CH = Switching module channel number of source (2 digits)
Examples: (@101) = Slot 1, Channel 1
(@101, 114, 118) = Slot 1, Channels 1, 14, and 18
Card configuration
CAUTION External energy sources should never be applied directly to a 7751,
7752, or 7753 module for any reason. Damage to the module and any
connected devices under test can result due to the application of
improperly selected or performing external energy sources.
The simplified schematic for the 7751, 7752, and 7753 is provided in Figure 2-1.
• Channels 1-12 — Input channels for DUT (inflator).
• Channels 13-19 and 25 — Routes test signals to backplane of Model 2790.
• Channels 20-24, 27, and 28 — Control individual components of the 7751/7752/7753.
Model 2790 SourceMeter® Switch System User’s Manual 2-3
Figure 2-1
Simplified schematic of Keithley 7751, 7752, and 7753 switching modules
Ch. 25
Ch. 13
Source
HI Ch. 1 Ch. 14
Bank 1 Sense
J101
Source
LO Ch. 2 Ch. 15
Sense
A1 HI
Ch. 3 Ch. 16 Ch. 18 Input
B1 LO To Model
2790
HI Backplane
Source Ch. 17 Ch. 19 Sense
HI Ch. 4 LO
Sense
Bank 2
J102
Source Source Enable
LO Ch. 5 Interlock
Sense +5V +5V J106
Interlock
A2 10kΩ
Ch. 6
B2 Guard
Guard
Source Source HI
HI Ch. 7 J105
Sense Source LO
Bank 3
J103 Sense HI
Source Sense LO
LO Ch. 8
Sense
I/V IN
A3 I/V OUT J108
Ch. 9 I/V LO
B3
Vsrc HI
Source
HI Ch. 10 Vsrc LO
Bank 4 Sense Isrc HI J107
J104 Isrc LO
Source
LO Ch. 11 Guard
Sense 10kΩ Guard
A4
Ch. 12
B4 200kΩ (7751)
20kΩ (7753)
Vsource I/V
Ch. 28 + – Current/Voltage
50-500V – Ch. 23 Amplifier
(7751/7753 +
Only) (7751/7753 Only)
Ch. 24 1Ω
Isource 0-50mA
Ch. 27 20mV Cable Discharge
Dry 100kΩ (7751/7753 Only)
Ckt Ch. 22 Ch. 21
Ch. 20
V-source and I/V amplifier (7751/7753 only) – channels 21, 22, 23, 28
The programmable voltage source (50 to 500V) and I/V amplifier are used to measure
high resistance (insulation resistance of an inflator).
• The V-source is designated as channel 28.
• Closing channel 22 selects the V-source.
• Closing channel 21 connects the V-source.
• Closing channel 23 connects the I/V amplifier.
Interlock – J106
A 7751/7752/7753 module has an interlock to disconnect its I-source and V-source from
the rest of the switch matrix. In order to use the module sources, interlock must be
enabled. The interlock switch of a test station is connected to the J106 terminals of the
module. When the interlock switch is open (i.e., safety shield open), the sources cannot be
connected to the switch matrix. Details on interlock are provided in Section 5.
NOTE The Interlock switch does not affect the output of J107. Voltage can still be present
at those terminals even if the interlock is disabled. See “General purpose terminal
blocks – J105, J107, and J108” for additional details.
Safety warnings
WARNING Integrated safety features protect the 7751/7752/7753 module from its
built-in I-source and V-source. However, if an external source (such as
the 12V car bus) is connected to the front panel inputs of the Model 2790
or through a 7702 module, these safety features are compromised, creat-
ing the very real possibility of igniting the airbag. Incorrect channel clo-
sures in the test system could inadvertently apply the external source to
the inflator and ignite it. Damage to the 7751/7752/7753 module may
also occur if an external source is connected to it.
WARNING Since the Model 2790 system is not an intrinsically safe device, it is the
responsibility of the user to ensure that external protection be pro-
vided, either by an inherently safe electrical barrier and/or a safety bar-
rier around the DUT or airbag, to prevent injury in case of detonation.
NOTE When using the V-source as an independent source, limit 7751 output current to
50µA or 7753 output current to 500µA to achieve rated accuracy. Typical short
circuit current is <1mA.
Model 2790 SourceMeter® Switch System User’s Manual 2-7
Figure 2-2
Setting I-source and V-source output levels
Press SHIFT
Press CARD
Select CONFIG
77xx =7751/7752/7753
7751 7751
7752 I-C27:01.00 mA Set I-source I-C27:01.00 mA 7752
7753 output 7753*
Remote programming
As shown in Table 2-1, the amplitude command is used to set the outputs of the sources.
Notice that the channel number of the V-source (28) and I-source (27) must be included in
the command string.
Table 2-1
Commands to set amplitude for V-source and I-source
SOURce:VOLTage[:LEVel][:IMMediate]
[:AMPLitude] <NRf>, <clist> Set V-source output; 50 to 500 (V). 50V
<clist> = (@128) Slot 1
= (@228) Slot 2
[:AMPLitude]? <clist> Query V-source output level.
SOURce:CURRent[:LEVel][:IMMediate]
[:AMPLitude] <NRf>, <clist> Set I-source output; 0 to 50 (mA). 0.001A
<clist> = (@127) Slot 1
= (@227) Slot 2
[:AMPLitude]? <clist> Query I-source output level.
Note: Selecting an ohms calculation enables source tracking. Selecting any other math function disables
source tracking.
Model 2790 SourceMeter® Switch System User’s Manual 2-9
Math
There is a shortcut math function to calculate low resistance when using the I-source of a
7751/7752/7753 module, and one to calculate high resistance when using the V-source and
I/V amplifier of a 7751/7753 module.
NOTE SxIohms cannot be selected if the I-source is set to 0mA. Since “m” = 1 / ISOUR
dividing 1 by 0 would result in an erroneous reading (positive infinity).
When using the low ohms calculation, the highest DCV measurement range that can be
selected is 1V. Attempting to select a higher range will cause error -222 (Parameter out of
range). Attempting to turn Autoranging on generates error -221 “Settings conflict” over
the GPIB or a “NO AUTORANGE” message on the display if done from the front panel
AUTO key.
2-10 Model 2790 SourceMeter® Switch System User’s Manual
NOTE Readings for both the 7751 and 7753 modules will overflow when the I/V output
is greater than -9mV and underflow when the I/V output is less than -12V.
Model 2790 SourceMeter® Switch System User’s Manual 2-11
Figure 2-3
Enabling ohms math function
Press SHIFT
Press MATH
Remote programming
As shown in Table 2-2, the :CALC:FORMat command is used to select an ohms math
function. Notice that the math setting can be global to all qualified channels or set on a
per-channel basis by using the <clist> parameter.
NOTE With an ohms math function selected, the Model 2790 is actually measuring
DCV. Therefore, if you send SENS1:FUNC? to query the selected function, it
will return “VOLT:DC”.
Source tracking
The Model 2790 provides source tracking to ensure that the most recently set source
amplitude is used in the selected ohms calculation. If the source output level changes, the
“m” constant for the calculation will change accordingly.
Source tracking is enabled automatically when the desired ohms function is selected. No
other actions are required by the user.
However, if desired, source tracking can be disabled or the source that is being tracked can
be changed. The :TRACk and :SOURCe commands are listed in Table 2-2.
2-12 Model 2790 SourceMeter® Switch System User’s Manual
Table 2-2
Commands to select ohms calculations
Programming errors
-222 Parameter out of range — Attempted to select a source (:SOURCe command)
with a 7702 card installed.
-241 Hardware missing — Attempted to select a source (:SOURCe command) that is
not installed.
+870 Invalid current error — Attempted to track an I-source that is set to 0mA. For
the low ohms calculation, “m” = 1 / ISOUR. Dividing 1 by 0 would result in an
erroneous reading (positive infinity).
Model 2790 SourceMeter® Switch System User’s Manual 2-13
NOTE Interlock of the 7751/7752/7753 must be enabled in order to close channel 18,
19, or 21 and open channel 20. See “Open interlock errors” for errors associ-
ated with open interlock and see “Interlock” in Section 5 for details on using the
interlock.
NOTE The edit keys (left, right, up, and down arrow keys) are used to display a channel
number. Pressing ENTER opens or closes the channel.
2-14 Model 2790 SourceMeter® Switch System User’s Manual
Figure 2-4
Opening and closing channels
A) Opening one or all channels
Remote programming
The commands to control 7751, 7752, and 7753 channels are listed in Table 2-3.
Table 2-3
Commands to control 7751/7752/7753 module channels
Commands Description
ROUTe:MULTiple:CLOSe <clist> Specify one or more channels to close.
ROUTe:MULTiple:OPEN <clist> Open channels specified in list. Unlisted
channels not affected.
ROUTe:OPEN:ALL Open all channels*.
ROUTe:MULTiple:CLOSe? Returns a <clist> of all closed channels.
ROUTe:MULTiple:CLOSe:STATe? <clist> Query closed channels in specified list;
0 = open, 1 = closed.
* ROUT:OPEN:ALL will open all channels, except channel 20 if interlock is open.
Figure 2-5
Viewing closed channels
Press SHIFT
Press CARD
Select VIEW
NOTE If channel 22 is already open, performing the MULT:OPEN operation will not
close channel 20 to perform cable discharge. However, the OPEN:ALL opera-
tion will perform cable discharge.
When the OPEN:ALL operation is performed, the following sequence of actions
occur:
1) Opens channel 21 to disconnect all sources.
2) Opens channel 22.
3) Closes channel 20 for 5msec to perform cable discharge.
4) Opens all channels.
NOTE In Section 5, the test procedure for HIPOT uses the OPEN:ALL operation to
perform cable discharge (see steps 7 and 11 in Table 5-6).
2-18 Model 2790 SourceMeter® Switch System User’s Manual
Figure 2-6
Cable discharge circuit
Keithley 7751/7753
Source
HI
Sense
Inflator CSO
Under ~1nF CSE
Test ~1nF
Source
LO
Sense
100kΩ
20
100kΩ
Connection log
Make a copy of Table 2-4 and affix it to the cover of the 7751/7752/7753 module. Use it to
record connection information and channel descriptions as needed.
Table 2-4
Connection log Model 7751/7752/7753
Overview
Most Model 7751/7752/7753 tests follow the same basic procedure: select a source and set
its level, configure the Model 2790 measurement, close the necessary relays, and take a read-
ing. Memory Patterns simplify this process, allowing you to store combinations of multiple
closed channels, source settings, and DMM measurement configurations in nonvolatile
memory. Up to 40 such Memory Patterns, designated M1 through M40, can be stored. There
is also memory pattern M0, which is defined as an “all-open” pattern. Recalling M0 opens
all channels and resets all sources to their factory default values. Similar to closing one 7702
channel and taking a reading, you can recall an individual Memory Pattern to close multiple
channels and take a reading. More importantly, you can include Memory Patterns in a scan
list and cause the Model 2790 to automatically scan through the specified memory locations.
As each memory pattern is scanned, the sources and DMM are configured appropriately, the
specified group of channels is closed, and a reading is taken. Reading limits can also be
assigned to each memory pattern so that during a scan the readings will automatically be
inspected for PASS/FAIL conditions. Digital outputs corresponding to these conditions are
also available.
NOTE Memory patterns can be used only with the following functions: DC volts, 2-wire
ohms, and 4-wire ohms.
Command Description
:ROUTe:MEMory[:CHANnels] <n>, <clist> Create channel pattern for memory <n> (1-40).
Note: 7702 channels cannot be included in
<clist>.
:ROUTe:MEMory:SOURce:LEVel <n>, <NRf>, <clist> Assign source values to the channels in <clist>
that will be output when memory pattern <n>
is executed. (Source channels only: 127, 128,
227, or 228.)
:ROUTe:MEMory:DELay <n>, <NRf> Assign a variable delay to memory pattern
<n>. (Time in seconds after closing channels
and setting source values before making
measurements.)
:ROUTe:MEMory:RECall <n> Immediately execute memory pattern <n>.
:ROUTe:MEMory:READ[:STATe] <n>, <b> If set to ON, a reading will be collected after
the memory pattern has executed (applies to
scanning only). *
:ROUTe:MEMory:CLEar <n> Clear out memory pattern <n>, setting all
channels to open and removing all digital and
analog channels from this memory pattern.
:ROUTe:MEMory:CLEar:ALL Clear out all memory patterns.
* You must include at least one measurement channel or a memory pattern that takes a reading (ROUT:MEM:READ:STAT x, ON).
Failure to do so results in the scan list being rejected with Error +702, “No measurement channel in scanlist.”
Table 2-5
Basic memory pattern example
Command Description
:ROUT:MEM:CHAN 1,(@108,115,118) Specify relays to close.
:ROUT:MEM:DEL 1,0 Set memory delay = 0.
:SENS:FUNC 'RES',(@M1) Select 2-wire ohms measurement function.
:SENS:RES:RANG 100,(@M1) Select 100Ω fixed measurement range.
:SENS:RES:NPLC 1,(@M1) Set A/D integration time to 1 power line cycle.
:ROUT:MEM:REC 1 Recall Memory Location 1.
:READ? Initiate a measurement and request the result.
:ROUT:OPEN:ALL Open all relays.
Once various attributes are assigned to memory pattern locations, those functions will be
executed when those memory pattern locations are recalled, either individually or while
scanning.
Table 2-6
Memory pattern log
Memory
location Source level(s) Delay Channels Functions
M1
M2
M3
M4
M5
M6
M7
M8
M9
M10
M11
M12
M13
M14
M15
M16
M17
M18
M19
M20
M21
M22
M23
M24
2-24 Model 2790 SourceMeter® Switch System User’s Manual
Memory
location Source level(s) Delay Channels Functions
M25
M26
M27
M28
M29
M30
M31
M32
M33
M34
M35
M36
M37
M38
M39
M40
3
Keithley 7702 Switching Module
• Using 7751/7753 V-source with 7702 module — Explains how to use the
7751/7753 V-source with the 7702 module. Includes a test circuit diagram to
explain this application.
• Opening and closing 7702 channels — Explains how to open and close channels
for the 7702 module.
NOTE Installation of Keithley switching modules in the mainframe of the Model 2790
is covered in Section 4.
Details on using the Keithley 7702 module are provided in the Model 2790
Reference Manual.
Details on using the ohms functions of the Model 2790 with the 7702 module are
provided in Section 6.
The edit keys (left, right, up, and down arrow keys) are used to display menu
items and output levels. With the desired menu item or output level displayed, it
is selected by pressing ENTER.
For remote programming, the <clist> parameter is used as follows:
<clist> = (@SCH)
where: S = Mainframe slot number (1 or 2)
CH = Switching module channel number of source (2 digits)
Examples: (@201) = Slot 2, Channel 1
(@201, 214, 218) = Slot 2, Channels 1, 14, and 18
(@201:210) = Slot 2, Channels 1 through 10
Safety precautions
In a system to test inflators, a 7702 module may be used with the 7751, 7752, or 7753
module. In a mixed-module configuration like this, the following safety precautions must
be understood and taken:
• External energy sources should never be applied directly to a 7751, 7752, or 7753
module for any reason. Damage to the module and any connected devices under test
can result due to the application of improperly selected or performing external
energy sources.
• Additional precautions should be taken when using the mainframe measurement
functions for the 7751/7752/7753 modules and an external source, connected
through the Model 7702 switch module. In the case of a single hardware or software
configuration error, or in a fault condition, external energy sources can become
directly connected to unintended device under test connections. Where this possibil-
ity exists, it is the system designer/builder’s sole responsibility to ensure, under all
such fault conditions, that no hazardous or damaging situations are created.
Model 2790 SourceMeter® Switch System User’s Manual 3-3
Card configuration
Unlike the 7751, 7752, and 7753 modules, the 7702 module supports system channel
operation. That is, when an input channel is closed, other channels on the module automat-
ically close to connect the input to the backplane (DMM) of the Model 2790.
Figure 3-1 is a simplified schematic diagram of the Model 7702 module. As shown, the
Model 7702 has channels that are grouped into two banks of twenty channels (forty chan-
nels total). Backplane isolation is provided for each bank. The first bank contains channels
1 through 20 while the second bank contains channels 21 through 40. Each channel of the
40-channel multiplexer card is wired with separate inputs for HI/LO providing fully iso-
lated inputs. The Model 7702 also provides two channels of current input, Channels 41
and 42.
Although the Model 7702 relays are the latching type (relays hold their state even after
power has been removed), all relay states are set to open a few seconds after either a power
cycle or a *RST command is issued.
For a 4-wire function or operation (Ω4, RTD TEMP, Ratio, or Channel Average), the chan-
nels are paired as follows:
• CH1 and CH21 • CH6 and CH26 • CH11 and CH31 • CH16 and CH36
• CH2 and CH22 • CH7 and CH27 • CH12 and CH32 • CH17 and CH37
• CH3 and CH23 • CH8 and CH28 • CH13 and CH33 • CH18 and CH38
• CH4 and CH24 • CH9 and CH29 • CH14 and CH34 • CH19 and CH39
• CH5 and CH25 • CH10 and CH30 • CH15 and CH35 • CH20 and CH40
3-4 Model 2790 SourceMeter® Switch System User’s Manual
Figure 3-1
Simplified schematic of Keithley 7702 switching module
HI
Input
LO
HI
Sense
LO
HI
Channel 1
LO
Channel 45
(see Note)
(Channels 2–19) Backplane
Isolation
HI HI
Channel 20 Input
LO LO
Channel 43
2-Pole (Open)
4-Pole (Closed) Channel 44
(see Note) (see Note)
Backplane
Isolation
HI HI To Model
Channel 21 Sense 2790
LO LO Backplane
(Channels 22–39)
HI
Channel 40
LO
AMPS
3A
HI
Channel 41
LO
3A
HI
Channel 42
LO
Note: Channels 43–45 in this schematic refer to the designations used for
control and not actual available channels.
Channels 43, 44, and 45 can be individually controlled using multiple
channel operation (ROUT:MULT commands) if the module is not to
be connected to the internal DMM.
Model 2790 SourceMeter® Switch System User’s Manual 3-5
Typical connections
The following examples show typical 7702 wiring connections for the following types of
measurements:
• Ω2 and thermistor temperature connections, see Figure 3-2.
• Ω4 and RTD temperature connections, see Figure 3-3.
• Current connections (DCI or ACI), see Figure 3-4.
• Voltage connections (DCV or ACV), see Figure 3-5.
Figure 3-2
Ω2 and thermistor TEMP connections
7702
HI
Channel 1
LO
Resistors or
(Channels 2–39) Thermistors
HI
Channel 40
LO
3-6 Model 2790 SourceMeter® Switch System User’s Manual
Figure 3-3
Ω4 and RTD TEMP connections
7702 HI
Channel 1 Resistor or
4-Wire RTD
LO
(Channels 2–19)
HI
Channel 20 Resistor or
4-Wire RTD
LO
HI
Channel 21
LO
(Channels 22–39)
HI
Channel 40
LO
NOTE For details on using the 7702 module to make ohms measurements, see
Section 6, “Model 2790 DMM Ohms Functions.”
Figure 3-4
Current connections (DCI and ACI)
7702
HI
Channel 41
LO
HI
Channel 42
LO
Model 2790 SourceMeter® Switch System User’s Manual 3-7
Figure 3-5
Voltage connections (DCV or ACV)
DC Voltage AC Voltage
7702
HI
+
Channel 1
LO
(Channels 2–39)
HI
Channel 40 +
LO
Connection log
Make a copy of Table 3-1 and affix it to the cover of the Model 7702. Use this to record
connection information and channel descriptions as needed.
3-8 Model 2790 SourceMeter® Switch System User’s Manual
Table 3-1
Connection log Model 7702
Channel Color Description Description Color Channel
INPUT H
L
SENSE H
L
CH21 H H CH1
L L
CH22 H H CH2
L L
CH23 H H CH3
L L
CH24 H H CH4
L L
CH25 H H CH5
L L
CH26 H H CH6
L L
CH27 H H CH7
L L
CH28 H H CH8
L L
CH29 H H CH9
L L
CH30 H H CH10
L L
CH31 H H CH11
L L
CH32 H H CH12
L L
CH33 H H CH13
L L
CH34 H H CH14
L L
CH35 H H CH15
L L
CH36 H H CH16
L L
CH37 H H CH17
L L
CH38 H H CH18
L L
CH39 H H CH19
L L
CH40 H H CH20
L L
AMPS41 H H AMPS42
L L
Model 2790 SourceMeter® Switch System User’s Manual 3-9
NOTE It is not recommended, but multiple channel operation can be used to control a
7702 module. For multiple channel operation, the 7702 module is controlled in
basically the same way that a 7751/7752/7753 module is controlled (see
Section 2), except that multiple channel control (:ROUT:MULT) must be used to
control the 7702 module. More details on multiple channel operation is provided in
Section 2 of the Model 2790 Reference Manual.
The following points summarize system channel operation. Details on system channel
operation for the 7702 module is provided in Section 2 of the Model 2790 Reference
Manual.
• When an input channel is closed for a 2-wire function, a backplane isolation chan-
nel automatically closes to connect the input to the DMM of Model 2790.
Example: With the Ω2 function selected, closing channel 1 also closes channel 45.
• When an input channel is closed for a 4-wire function or operation, the two back-
plane isolation channels and the 2-pole/4-pole relay also close to connect the input
to the DMM.
Example: With the Ω4 function selected, closing channel 1 also closes channel 21
(paired channel), 45 (backplane channels), and 43 (2-pole/4-pole relay).
• While in the normal measurement display state, only the input channel that is
closed is displayed on the Model 2790. For a 4-wire operation, the paired input
channel is not displayed.
• Only one input channel (and its paired input channel for 4-wire) can be closed at
the same time. When you close another input channel, the previous input channel
opens.
Channel assignments
To control the appropriate switching module, the slot number must be included with the
switching module channel number. The channel assignment is formatted as follows:
SCH where: S is the slot number (1 or 2)
CH is the channel number
Examples: 101 = Slot 1, Channel 1
218 = Slot 2, Channel 18
3-10 Model 2790 SourceMeter® Switch System User’s Manual
and keys
These front panel keys (Figure 3-6) can be used to select the next or previous input
channel.
Figure 3-6
and keys
With the first 7702 input channel closed (displayed), pressing the key opens the closed
input channel. With the last 7702 input channel closed (displayed), pressing the key
opens the closed input channel.
CLOSE key
As shown in Figure 3-7, the SINGLE option of the CLOSE key can be used to close an
input channel, while the MULT option can be used to close multiple channels.
Figure 3-7
CLOSE key
A) Closing a single channel B) Closing multiple channels
OPEN CLOSE Press CLOSE key OPEN CLOSE Press CLOSE key
OPEN key
As shown in Figure 3-8, the OPEN:ALL option of the OPEN key opens all channels in the
mainframe (both slots), while OPEN:MULT opens multiple selected channels.
NOTE For a 7751/7752/7753 module, the OPEN:ALL operation will not open channel
20 if the interlock is open.
Figure 3-8
OPEN key
Remote programming
The commands to control 7702 channels are listed in Table 3-2.
Table 3-2
Commands to control 7702 module channels
Commands Description
ROUTe:CLOSe <clist> Specify one input channel to close.
ROUTe:OPEN <clist> Open channel specified in list.
ROUTe:OPEN:ALL Open all channels.
NOTE For remote programming, all closed channels can be identified using
ROUT:MULT:CLOS? and ROUT:MULT:CLOS:STAT? <clist>. (See Table 2-2
in the Model 2790 Reference Manual.)
Figure 3-9
Viewing closed channels
Press SHIFT
Press CARD
Select VIEW
NOTE Although the 7702 module is rated for 300V, it can be used with the 500V output
from the 7751/7753 module, due to the extremely low current available from the
source. No safety or reliability issues will result from using the 7751/7753 out-
put with the 7702 module if the equipment is used according to the instructions
provided.
The V-source of the Model 7751/7753 can be used with the 7702 module. A typical test
system is to use the Model 7702 as a dual multiplexer to bias and measure up to 20 DUTs.
The V-source of 7751/7753 module powers the DUT, while the DMM of the Model 2790
measures the output of the DUT. To prevent overloading of the V-source, each DUT is
powered (and measured) separately.
Figure 3-10 shows the test circuit for this application. The 7751 V-source is connected to the
Sense terminals of the 7702 module. DUTs are connected to channels 1 through 20 of the
7751/7753 module. Channels 21 through 40 are used to connect the V-source to each DUT.
To use the 7702 module as a dual multiplexer, multiple channel operation must be used to
control channels for this application. All channels of the 7751/7753 module are to remain
open.
NOTE Section 2 (“Setting source output levels”) explains how to set the output of the
V-source of the 7751/7753 module.
During the testing process, channels 43 and 45 of the 7702 are to remain closed. To test
DUT 1, input channels 1 and 21 are then closed. To test DUT 2, input channels 2 and 22
are closed. DUT 3 through 20 are tested in a similar manner by closing the appropriate
pair of input channels. Keep in mind that when testing a DUT, only the two appropriate
inputs are closed. All other input channels must be open.
Figure 3-10
Using 7751/7753 V-source with 7702 module (dual multiplexer)
Model 2790
Keithley 7751/7753 Module
Vsrc HI
All 7751/7753
channels open
J107 + VSOURCE
Vsrc LO
Sense
DUT Ch 1 1
1
DUT Ch 2 2
2
DMM
HI
DUT Ch 20 20 45 Input
20
LO
43
Ch 21 21
Ch 22 22
Ch 40 40
= Closed channel
= Open channel Note: Shown are 7702 channels 1, 21, 43, and 45 closed to test DUT #1.
4
Switching Module Wiring
and Installation
WARNING To prevent electric shock that could result in serious injury or death,
adhere to following safety precautions:
NOTE 7702 allows measurement of external sources, but use extreme caution, single
faults hardware/software could detonate airbag.
Screw terminals
Screw terminals on the switching modules are used for connection to DUT and external cir-
cuitry. The Models 7751, 7752, and 7753 use quick-disconnect terminal blocks. A terminal
block can be wired outside the module and then plugged back in.
Figure 4-1 shows how to access the screw terminals on the switching module. Channel
designations for the screw terminals are contained in Figure 4-2 (7751/7752/7753) and
Figure 4-3 (7702).
Model 2790 SourceMeter® Switch System User’s Manual 4-3
CAUTION For the Model 7751/7753, be sure that the thermal pad is not dislodged.
Also be sure to use the correct cover with the integral heat sink to
assure proper voltage source operation. Note that earlier 7751 modules
do not have the pad or heat sink.
Figure 4-1
Screw terminal access
Heat Sink
(Underneath)
LOCK Conductive
Thermal
Pad
BANK 1
K GUARD
SOURCE
HI LO
SENSE
HI LO
SRC SEN SRC SEN
HI HI LO LO
A B
BANK 2
NLOC
HI HI LO LO
SRC SEN SRC SEN A B
BANK 4
GND GND HI LO HI LO I/V IN OUT LO HI HI LO LO
INTERLOCK VSOURCE ISOURCE GUARD I/V SRC SEN SRC SEN A B
BANK 3
Cabling requirements
General requirements — Cable wires should be mechanically durable, preferably
20AWG or larger with a high voltage insulation, such as rubber or silicon, good for at least
1000V.
It is the responsibility of the user to use the size and type of cable wire that best suits your
needs. Keep in mind that Teflon insulated wire performs better in high humidity condi-
tions, but it is not recommended when subjected to mechanical movement, like a device
handler.
Recommended cable wire — Beldon 8899 cable wire, which is stranded 18AWG in
size, with a thick rubber insulation rated for 5000V working voltage. It is very flexible and
mechanically durable.
NOTE The use of an outer protective cable shield is recommended to prevent damage to
the wire insulation. It should preferably have a foil shield tied to earth ground
on one end to provide an extra layer of protection in the event that a wire
conductor becomes exposed. It will also serve to reduce measurement noise
caused by nearby machinery. A recommended cable shield is available from
Zippertubing and covered later in this section.
4-4 Model 2790 SourceMeter® Switch System User’s Manual
Wiring procedure
Use the following procedure to wire a 7751, 7752, 7753, or 7702 module. Make sure to
add supplementary insulation around the harness for voltages above 42V peak (see
Figure 4-4).
NOTE Figure 4-2 and Figure 4-3 show channel identification for the 7751/7752/7753
and 7702 modules. Figure 4-4 shows how to wire a 7751/7752/7753 module.
Wiring for the 7702 module is similar.
WARNING All wiring and supplementary insulation must be rated for the maxi-
mum voltage in the system. For example, if 500V is being used in the
test system, the module wiring (for both slots) must be rated for at least
500V.
CAUTION For the 7751/7753, be sure not to dislodge the thermal pad on the volt-
age source. Also be sure to use only the top cover with the integral heat
sink to assure proper voltage source operation.
Figure 4-2
Model 7751/7752/7753 screw terminal channel designations
J105
SOURCE SENSE
GUARD HI LO HI LO
BANK 1
SOURCE SENSE SRC SEN SRC SEN A1 B1
GUARD HI LO HI LO HI HI LO LO
BANK 2
SRC SEN SRC SEN A2 B2
HI HI LO LO
J106
HI HI LO LO
SRC SEN SRC SEN A4 B4
BANK 4
INT +5V INT HI LO HI LO IN OUT LO HI HI LO LO
INTERLOCK VSOURCE ISOURCE GUARD I/V SRC SEN SRC SEN A3 B3
BANK 3
INT +5V INT
INTERLOCK
J107 J108 J103 (Input channels 7-9) J104 (Input channels 10-12)
Ch 7 Ch 8 Ch 9 Ch 10 Ch 11 Ch 12
HI LO HI LO IN OUT LO HI HI LO LO HI HI LO LO
VSOURCE ISOURCE GUARD I/V SRC SEN SRC SEN A3 B3 SRC SEN SRC SEN A4 B4
BANK 3 BANK 4
4-6 Model 2790 SourceMeter® Switch System User’s Manual
Figure 4-3
Model 7702 screw terminal channel designations
CH4 CH6 CH8 CH10 CH12 CH14 CH16
H L H L H L H L H L H L H L CH18
CH5 CH7 CH9 CH11 CH13 CH15 CH17 H L
CH3 H L H L H L H L H L H L H L
H L CH19
H L
CH2
H L
CH20
H L
CH1
H L
TE122
TE121
H L
CH21
H L
H L CH40
CH22
H L H L
H L CH26 H L H L H L H L
H L CH28 CH30 CH32
H L H L CH39
CH24 CH34 CH36 CH38
CH23 H L H L H L H L H L H L
CH25 H L
CH27 CH29 CH31 CH33 CH35 CH37
INPUT SENSE
H L H L
TE122
TE121
H L H L
CH41 CH42
Model 2790 SourceMeter® Switch System User’s Manual 4-7
Figure 4-4
Wire dressing (7751/7752/7753)
BANK 1
SRC SEN SRC SEN A B
HI HI LO LO
Ch 1 Ch 2 B
SRC SEN SR Cable Tie
HI HI L
B
Supplementary
=
BANK 1 Insulation
SOURCE SENSE SRC SEN SRC SEN A B
GUARD HI LO HI LO HI HI LO LO
BANK 2
SRC SEN SRC SEN A B
HI HI LO LO
Zippertubing® Shield
Ground
Cable Tie Wire
HI HI LO LO
SRC SEN SRC SEN A B
BANK 4
GND GND HI LO HI LO I/V IN OUT LO HI HI LO LO
INTERLOCK VSOURCE ISOURCE GUARD I/V SRC SEN SRC SEN A B
BANK 3
4-8 Model 2790 SourceMeter® Switch System User’s Manual
Zippertubing® shield
A grounded, wrap-around shield for the wiring between the switching module and the test
station should be installed. The shield is a grounded metal foil that surrounds the bundle of
wires. The foil shield prevents damage to the wire insulation. Grounding the shield to a
safety earth ground provides extra protection in case a wire conductor becomes exposed. It
also serves to reduce measurement noise caused by EMI from nearby machinery.
A recommended shield is shown in Figure 4-5. It is a Zippertubing ZTZ-*-SH3 series
shield. As shown, the foil side wraps around the cable wires. The shield is then held in
place by fastener strips that zip together.
The ground wire of the shield is to be connected to a safety earth ground as shown in
Figure 4-6.
Figure 4-5
Zippertubing® shield (ZTZ-*-SH3 series)
Zipper NOTE Drawing proportions are not
scaled to actual length of the
shield and ground wire.
Test Signal Wires Foil Wrapper
To Keithley
Switching To Inflator
Module
Ground Wire
Connect to a known
safety earth ground.
Assembled Cable Bundle
Model 2790 SourceMeter® Switch System User’s Manual 4-9
Figure 4-6
Installed Zippertubing® shield
GUARD
SOURCE
HI LO
SENSE
HI LO HI HI
BANK 1
SRC SEN SRC SEN
LO LO
A B
Test
Station
BANK 2
SRC SEN SRC SEN A B
HI HI LO LO
Keithley
Switching
Module Ground wrapped
cable bundle
HI HI LO LO
SRC SEN SRC SEN A B
BANK 4
GND GND HI LO HI LO I/V IN OUT LO HI HI LO LO
INTERLOCK VSOURCE ISOURCE GUARD I/V SRC SEN SRC SEN A B
BANK 3
Safety Earth
Ground
Keithley 7751, 7752,
7753, or 7702
Guarding
NOTE The typical high ohms measurement applications for the 7751/7753 V-source
does not require guarding. Guarding only needs to be used for the most demand-
ing, noisy situations, or when measuring >1GΩ (which is the maximum resis-
tance specified for the 7751/7753).
A second inner shield can be used for high ohms measurements that use the 7751/7753
V-source and I/V converter. This guarded shield may reduce noise and cable leakage that
could result in measurement errors.
The guard terminals are available at J105 and J107. Guard is connected to a shield that
surrounds the Source Lo and Sense Lo test leads that connect to the housing of the inflator.
In Figure 5-3 (Section 5), use the guard shield to surround the two wires that are con-
nected to Bank 3 (J103) of the 7751 module.
This guard shielded wire pair should be positioned inside the main cable bundle whose
shield is connected to safety earth ground. The guard shield should be insulated with an
outer jacket. A second Zippertubing shield can be used as the guard shield.
WARNING The guard terminals are connected to the floating ground of the
7751/7752/7753 module. Do not connect V-source Hi to earth ground. If
V-source Hi is connected to earth ground, guard could float up to 500V.
NOTE For high ohms measurements (>1GΩ), it is recommended that the DUT be con-
nected between two different banks (for example, Bank 1 and Bank 3 as seen in
test connection figures) to reduce the possibility of measurement error caused by
leakage resistance.
Installation procedure
A Keithley switching module simply slides into one of two slots in the rear panel of the
Model 2790:
1. Turn off the Model 2790 and make sure there is no external power connected to it
or the module. External sources should never be used anywhere in the test system
to take advantage of the 2790 improvements that reduce the risk of airbag
detonation.
2. If a slot cover is installed, remove it and retain for future use.
3. With top cover side up, slide the connector end of the module into the mainframe.
Make sure the front edge of the card is in the track for the slot.
4. Push the module all the way in until it mates with the backplane connector of the
mainframe.
5. Hand-tighten the two screws that secure the module in the mainframe. Tightening
these screws connects the module to chassis ground.
5
Inflator Testing
• Introduction — Summarizes the tests used for airbag inflators and provides notes
that apply to most tests.
• Test signal connections — The four basic system test connection schemes for
inflator testing.
• Interlock — Covers interlock, which is used to disconnect the sources of the 7751,
7752, and 7753 modules from the switch matrix.
• Shunt bar test — Provides the test circuit and procedure to measure the resistance
of a shunt bar.
• Bridgewire tests — Provides the test circuit and procedure to measure bridgewire
resistance of an inflator.
• Insulation resistance (HIPOT) tests (7751/7753 only) — Provides the test cir-
cuits and procedures to measure the insulation resistance of an inflator. Summa-
rizes cable discharge. Includes tests for contact checks for high voltage connections
and V-source readback verification.
• I-source readback — Shows how to use the I-source readback circuit to verify the
actual current flowing in the test circuit for bridgewire and shunt bar tests.
• Memory patterns test — Gives a test example using the memory patterns feature,
which can be used to simplify repetitive tests.
5-2 Model 2790 SourceMeter® Switch System User’s Manual
Introduction
There are three primary tests for an inflator:
• Shunt bar test
• Bridgewire test
• Insulation resistance (HIPOT) test
This section focuses on performing the inflator tests. Details on the tests are provided in
Section 1.
WARNING Since the Model 2790 system is not an intrinsically safe device, it is the
responsibility of the user to ensure that external protection be provided,
either by an inherently safe electrical barrier and/or a safety barrier
around the DUT, or airbag, to prevent injury in case of detonation.
Test procedures
Tables — Test procedures for remote programming and front panel are presented in tables.
All test procedures assume the 7751, 7752, or 7753 module is installed in slot 1 of the
mainframe.
NOTE Only one Model 7753 can be installed in a Model 2790 and it should be installed
in slot 1. A 7753 module can be used in slot 2, but measurement accuracy might be
adversely affected because cards are always calibrated in slot 1.
NOTE A displayed channel number on the Model 2790 is made up of the slot (1 or 2)
and module channel. Examples:
102 = Slot 1, channel 2
218 = Slot 2, channel 18
Key-press sequences — Test procedures for front panel operation are presented as key-press
sequences. For example, the following sequence closes channel 1 for a 7751/7752/7753
installed in slot 1:
Press CLOSE > select MULTI > select 101 > press EXIT
What the sequence means is:
Press CLOSE Press the CLOSE key.
select MULTI Use the edit keys (up or down key) to display the MULTI menu option
and press ENTER.
select 101 Use the edit keys (up, down, left, or right arrow keys) to display chan-
nel 101 and press ENTER.
press EXIT Press the EXIT key to exit the menu.
Model 2790 SourceMeter® Switch System User’s Manual 5-3
NOTE To use the DMM of the Model 2790 to measure a DUT connected to a switching
module, the front panel INPUTS switch must be in the REAR (in) position.
Test system
Figure 5-1 shows a typical test system and connections using a programmable logic con-
troller (PLC) or a PC. Connections for the test signals (and interlock) are covered in “Test
signal connections.”
NOTE Only one Model 7753 can be installed in a Model 2790, and it should be installed
in slot 1. A 7753 module can be used in slot 2, but measurement accuracy might be
adversely affected because cards are always calibrated in slot 1.
Figure 5-1
System connections
DB-9 Cable3
Device Handler
PLC Mechanical
or PC RS-232 Cable Test Signal Connection
(RS-232) (DB-9) 4 Keithley 2790 Slot 1 Cabling
Test Station
Keithley MATH 7751, 7752, or (with Interlock)
OR 7709-5 2.790000 Ω 7753 Module
Interlock Inflator Under
PC Slot 2 Test
(GPIB) DIGITAL I/O Test
System Interlock
RS-2321
KPCI-488 GPIB Cable 2
Expansion
Interface IEEE-488
Cable 7008-3,
7008-6
1. When using a PLC, select and configure the RS-232 interface of the 2790.
2. If using a PC, select the GPIB interface and set the address of the 2790.
3. Use a cable terminated with a female DB-9 connector to mate to the DIGITAL I/O connector of the 2790.
4. Cable must be wired as a straight-through cable (not null modem cable).
5-4 Model 2790 SourceMeter® Switch System User’s Manual
NOTE All the test circuits and procedures in this section assume that the inflator is con-
nected to the 7751/7752/7753 module as shown in Figure 5-2 through
Figure 5-5.
Figure 5-2
Test connections – shunt bar and bridgewire testing – single stage inflator
SRC LO
Ch 2
SEN LO
A1
B1
5-6 Model 2790 SourceMeter® Switch System User’s Manual
Figure 5-3
Test connections – shunt bar, HIPOT, and bridgewire testing – single stage inflator
Single Stage Inflator
Keithley 7751/7753 A) Shunt Bar and B) Bridgewire Testing
HIPOT Testing
Bank 1
J101
SRC HI
Ch 1
SEN HI
SRC LO
Ch 2
SEN LO Shunt
Bar
A1
Ch 3
B1
SRC HI
SEN HI
SRC LO
Ch 8
SEN LO
Model 2790 SourceMeter® Switch System User’s Manual 5-7
Figure 5-4
Test connections – shunt bar and bridgewire bar testing – dual stage inflator
Dual Stage Inflator
A) Shunt Bar Testing B) Bridgewire Testing
Keithley 7751, 7752, or 7753
Bank 1
J101
SRC HI A B Shunt A B
Ch 1 Bars
SEN HI
SRC LO
Ch 2
SEN LO
Bank 2
J102
SRC HI
Ch 4
SEN HI
SRC LO NOTE Some wires are shown in bold
Ch 5 to make it easier to follow the
SEN LO signal paths.
5-8 Model 2790 SourceMeter® Switch System User’s Manual
Figure 5-5
Test connections – shunt bar, HIPOT, and bridgewire testing – dual stage inflator
Dual Stage Inflator
A) Shunt Bar and B) Bridgewire Testing
HIPOT Testing
Keithley 7751/7753
Bank 1
J101
A B Shunt A B
SRC HI Bars
Ch 1
SEN HI
SRC LO
Ch 2
SEN LO
Ch 3
Bank 2
J102
SRC HI
Ch 4
SEN HI
SRC LO
Ch 5
SEN LO
Ch 6
Interlock connections:
Figure 5-6 — When using a test fixture or safety shield that has an interlock switch, con-
nect interlock as shown in Figure 5-6.
Figure 5-6
Interlock connections
Keithley 7751, 7752, or 7753
J106
Test Station
INTERLOCK
+5V
Connect to safety earth
INTERLOCK ground using #18 AWG
wire or larger.
Lid/shield open = switch open = Sources disconnected
Lid/shield closed = switch closed = Sources connected
Interlock
NOTE An enabled interlock allows the I-source and V-source (7751/7753) to be con-
nected to the rest of the switch matrix. An open (disabled) interlock does not dis-
able the sources. The sources are always on and available at the J107 terminals
of the module. Interlock has no effect on the source outputs at J107.
The selected source can also be accessed at J105 (Source Hi and Source Lo)
when interlock is enabled. With interlock open, the sources are disconnected.
The interlock of the 7751/7752/7753 module must be enabled in order to connect the
I-source or V-source (7751/7753) to the rest of the switch matrix. With interlock disabled,
you will not be able to close switches that connect the selected source to the DUT and DMM.
The typical test station has a built-in interlock switch, which is to be connected to
INTERLOCK of the 7751/7752/7753. When the test station lid or safety shield is open,
the switch will open to disconnect the sources of the 7751/7752/7753.
Figure 5-6 shows how to connect the interlock of the 7751, 7752, or 7753 to the test station.
5-10 Model 2790 SourceMeter® Switch System User’s Manual
NOTE As shown in Figure 5-6, only connect a switch to J106. Do not connect any
external sources to it. The internal +5V source for interlock is referenced to
chassis earth ground. If the +5V terminal of J106 comes into contact with earth
ground, a fuse on the module will open. After the fault is cleared, the fuse will
reset automatically.
With interlock open, the following channels will open and cannot be closed:
• Channel 21 — With this channel open, the selected source is isolated from the rest
of the module.
• Channels 18 and 19 — With these channels open, the backplane of the Model 2790
is isolated from the switching module.
When using the dry circuit, test current is automatically limited to slightly more than
1mA, regardless of the programmed level. Therefore, it is recommended that the I-source
output be set to 1mA or less to ensure that a known current is being used for the resistance
measurement.
NOTE The SxIohms math functions use the programmed I-source values for their cal-
culations. If the I-source output is not set to 1mA or less while dry circuit is
enabled (channel 24 closed), these math functions will give incorrect resistance
readings.
NOTE Typically, the shunt bar test is usually the first step in the testing process for an
inflator. The typical test station uses a spring-loaded mechanism that automati-
cally installs or removes the shunt bar.
Test circuit
The circuit for the shunt bar test is shown in Figure 5-7. Note that the 20mV dry circuit
clamp is used for this test.
Figure 5-7
Test circuit – shunt bar
24 Input HI
Shunt Bar
ISOURCE* 20mV
Dry
Under
Test
v 2790 DMM
Ckt Input LO
21 2 or 5* 2 or 5* 17 18
* Ch 22 open = I-source selected NOTE Each channel (except channel 24) is a 2-pole
switch. Therefore, when a 2-pole channel is
= Closed channel switch closed, two switches close. Channel 24 is a
Test assumption: Shunt bar connected to Bank 1 1-pole switch (see schematic in Figure 2-1).
* Channels 4 and 5 used for dual inflator
where each bridgewire has its own shunt bar.
See Figure 5-8.
5-12 Model 2790 SourceMeter® Switch System User’s Manual
Test procedure
Perform the steps in Table 5-1 to test the shunt bar on a single inflator. The test current for
this measurement cannot exceed 1mA due to the dry circuit hardware limit. See Table 5-2
for an example of a test sequence for dual inflator.
I-source readback
The 7751, 7752, and 7753 modules have source readback capabilities. I-source readback
allows you to verify the test current used for the shunt bar test. Details on I-source read-
back are provided in the last topic in this section.
Model 2790 SourceMeter® Switch System User’s Manual 5-13
Table 5-1
Test procedure – shunt bar
Bridgewire tests
NOTE The interlock of the 7751/7752/7753 must be enabled to use the I-source.
Figure 5-6 shows how interlock is enabled.
Test circuit
The circuit for an inflator bridgewire test is shown in Figure 5-8.
Figure 5-8
Test circuit – bridgewire tests
21 1 or 4* 1 or 4* 17 18
1Ω Input HI
Bridgewire
ISOURCE* Under
Test
v 2790 DMM
Input LO
21 2 or 5* 2 or 5* 17 18
* Ch 22 open = I-source selected
= Closed channel switch
* Test assumptions:
To test bridgewire connected to Bank 1, close input channels 1 and 2.
To test bridgewire connected to Bank 2, close input channels 4 and 5.
NOTE Each channel is a 2-pole switch. Therefore, when a channel
is closed, two switches close (see schematic in Figure 2-1).
Model 2790 SourceMeter® Switch System User’s Manual 5-15
Test procedure
Single stage inflator — Perform Test Steps 1 through 7 in Table 5-2.
Dual stage inflator — Perform Test Steps 1 through 11 in Table 5-2.
WARNING To prevent accidental ignition of the inflator, ALWAYS open all chan-
nels in the test system at the beginning and end of each test.
Table 5-2
Test procedure – bridgewire
I-source readback
The 7751, 7752, and 7753 modules have source readback capabilities. I-source readback
allows you to verify the test current used in the bridgewire test. Details on I-source read-
back are provided in the last topic in this section.
Model 2790 SourceMeter® Switch System User’s Manual 5-17
There are three basic tests for insulation resistance. Two preliminary verification tests and
the HIPOT test.
• Contact checks — These checks use the ohmmeter of the Model 2790 to verify that
the V-source test circuit is properly connected to the inflator housing and the
bridgewire.
• V-source readback — This test uses the voltmeter of the Model 2790 to measure
the actual output of the V-source. This test should be done before every HIPOT test
to ensure that the programmed voltage is being used.
• Cable discharge — Summarizes cable discharge which is used to dissipate energy
stored in the test cables and the module by the V-source.
• HIPOT test — This test measures the insulation resistance of the inflator.
Single stage inflator connections to the 7751/7753 module are shown in Figure 5-3, while
dual stage inflator connections are shown in Figure 5-5. These connections accommodate
all three tests for insulation resistance.
NOTE The interlock of the 7751/7753 must be enabled in order to use the
V-source. Figure 5-6 shows how interlock is enabled.
5-18 Model 2790 SourceMeter® Switch System User’s Manual
Contact checks
NOTE Low-resistance, 2-wire ohms measurement accuracy can be reduced by the
resistance of the protective fuses on the 7751/7752/7753 modules, which are in
series with the DMM current source output. See “Fuse resistance consider-
ations,” page 6-2 for more information.
Test circuits
The test circuits to verify contact are shown in Figure 5-9 (single stage inflator) and
Figure 5-10 (dual stage inflator). Contact is checked by performing a continuity check
through the V-source test leads and the connection points.
Single stage inflator — As shown in Figure 5-9, there are three contact connection points
for the V-source test circuit. Contact checks are performed as follows:
• Bank 1 HI contact — Close channels 1, 14, and 18 to check the connection at the
HI terminal of the bridgewire.
• Bank 2 housing contact — Close channels 8, 15, and 18 to check the connection at
the housing of the inflator.
Dual stage inflator — As shown in Figure 5-10, there are four contact connection points
for the V-source test circuits. Contact checks are performed as follows:
• Bank 1 HI contact — Close channels 1, 14, and 18 to check the connection at the
HI terminal of bridgewire A.
• Bank 2 housing contact — Close channels 8, 15, and 18 to check the connection at
the housing of the inflator.
• Bank 3 HI contact — Close channels 4, 14, and 18 to check the connection at the
HI terminal of bridgewire B.
Model 2790 SourceMeter® Switch System User’s Manual 5-19
Figure 5-9
Test circuits – contact check – single stage inflator
Internal 0.062A
fuses not shown Keithley 7751/7753
(see Section 6)
Hi
2790 Contact Point
DMM Ω2 18 14 1 Bank 1
(1 of 2)
Hi
Lo Single Stage
2790 18 15 8 Bank 3
DMM Ω2 Lo
Inflator
Figure 5-10
Test circuits – contact check – dual stage inflator
Internal 0.062A
fuses not shown Keithley 7751/7753
(see Section 6)
Hi Hi
2790
DMM Ω2 18 14 1 Bank 1 Bank 2 4 14 18 Ω2 2790
Hi Hi DMM
Lo Contact Point
2790 15 8 A B (1 of 3)
DMM Ω2 18 Bank 3
Lo Dual Stage
Inflator
= Closed channel switch NOTE Each channel is a 2-pole
Test assumptions: switch. Therefore, when a
Inflator housing connected to Bank 3 channel is closed, two
Bridgewire A connected to Bank 1 switches close (see schematic
Bridgewire B connected to Bank 2 in Figure 2-1).
5-20 Model 2790 SourceMeter® Switch System User’s Manual
Test procedures
Single stage inflator — Perform the Test Steps in Table 5-3.
Dual stage inflator — Perform the Test Steps in Table 5-4.
Table 5-3
Test procedure – contact checks for single stage inflator
Test Step Command Sequence Front Panel Operation
1) Reset 2790 and *RST Press SHIFT > press SETUP > select RESTORE:
open all channels. FACT.
2) Select Ω2. SENS:FUNC ‘RES’ Press Ω2.
3) Close channels to ROUT:MULT:CLOS Press CLOSE > select MULTI > select
test HI contact. (@101,114,118) 101 > select 114 > select 118 > press EXIT.
4) Verify channels ROUT:MULT:CLOS? Press SHIFT > press CARD > select VIEW > select
that are closed SLOT1: 7751 or 7753. Press EXIT when finished.
(optional).
5) Perform READ? Take reading from display.
measurement.
6) Open all channels. ROUT:OPEN:ALL Press OPEN > select ALL.
7) Close channels to ROUT:MULT:CLOS Press CLOSE > select MULTI > select
test housing (@108,115,118) 108 > select 115 > select 118 > press EXIT.
contact.
8) Verify channels ROUT:MULT:CLOS? Press SHIFT > press CARD > select VIEW > select
that are closed SLOT1: 7751, 7752, or 7753. Press EXIT when
(optional). finished.
9) Perform READ? Take reading from display.
measurement.
10) Open all channels. ROUT:OPEN:ALL Press OPEN > select ALL.
Test step notes:
1. Resetting the 2790 opens all channels and selects the DCV function (auto range). For remote programming, *RST places
the 2790 in the one-shot trigger mode. For front panel operation, FACT defaults places the 2790 in the continuous trigger
mode.
2. This step selects the Ω2 measurement function of the Model 2790.
3. This step closes the channels to make the connections for the HI contact test.
4. This step is optional. Use it to verify that the correct channels are closed for the test.
5. For remote programming, READ? triggers and requests a single reading.
6. Always open all channels at the beginning and end of a test.
7. This step closes the channels to make the connections for the housing contact test.
8. This step is optional. Use it to verify that the correct channels are closed for the test.
9. For remote programming, READ? triggers and requests a single reading.
10. Always open all channels at the beginning and end of a test.
Model 2790 SourceMeter® Switch System User’s Manual 5-21
Table 5-4
Test procedure – contact checks for dual stage inflator
Test Step Command Sequence Front Panel Operation
1) Reset 2790 and open all *RST Press SHIFT > press SETUP > select RESTORE:
channels. FACT.
2) Select Ω2. SENS:FUNC ‘RES’ Press Ω2.
3) Close channels to test HI ROUT:MULT:CLOS Press CLOSE > select MULTI > select
contact for bridgewire A. (@101,114,118) 101 > select 114 > select 118 > press EXIT.
4) Verify channels that are ROUT:MULT:CLOS? Press SHIFT > press CARD > select VIEW > select
closed (optional). SLOT1: 7751 or 7753. Press EXIT when finished.
5) Perform measurement. READ? Take reading from display.
6) Open all channels. ROUT:OPEN:ALL Press OPEN > select ALL.
7) Close channels to test HI ROUT:MULT:CLOS Press CLOSE > select MULTI > select
contact for bridgewire B. (@104,114,118) 104 > select 114 > select 118 > press EXIT.
8) Verify channels that are ROUT:MULT:CLOS? Press SHIFT > press CARD > select VIEW > select
closed (optional). SLOT1: 7751 or 7753. Press EXIT when finished.
9) Perform measurement. READ? Take reading from display.
10) Open all channels. ROUT:OPEN:ALL Press OPEN > select ALL.
11) Close channels to test ROUT:MULT:CLOS Press CLOSE > select MULTI > select
housing contact. (@108,115,118) 108> select 115 > select 118 > press EXIT.
12) Verify channels that are ROUT:MULT:CLOS? Press SHIFT > press CARD > select VIEW > select
closed (optional). SLOT1: 7751, 7752, or 7753. Press EXIT when
finished.
13) Perform measurement. READ? Take reading from display. Reading should be 2Ω or
less.
14) Open all channels. ROUT:OPEN:ALL Press OPEN > select ALL.
Test step notes:
1. Resetting the 2790 opens all channels and selects the DCV function (auto range). For remote programming, *RST places the
2790 in the one-shot trigger mode. For front panel operation, FACT defaults places the 2790 in the continuous trigger mode.
2. This step selects the Ω2 measurement function of the Model 2790.
3. This step closes the channels to make the connections for the HI contact test (bridgewire A).
4. This step is optional. Use it to verify that the correct channels are closed for the test.
5. For remote programming, READ? triggers and requests a single reading.
6. Always open all channels at the beginning and end of a test.
7. This step closes the channels to make the connections for the HI contact test (bridgewire B).
8. This step is optional. Use it to verify that the correct channels are closed for the test.
9. For remote programming, READ? triggers and requests a single reading.
10. Always open all channels at the beginning and end of a test.
11. This step closes the channels to make the connections for the housing contact test.
12. This step is optional. Use it to verify that the correct channels are closed for the test.
13. For remote programming, READ? triggers and requests a single reading.
14. Always open all channels at the beginning and end of a test.
5-22 Model 2790 SourceMeter® Switch System User’s Manual
V-source readback
Test circuit
The V-source readback circuit is shown in Figure 5-11. Closing channels 13, 18, 21, 22,
and 23 routes the voltage to the DMM of the Model 2790. The DMM needs to be on the
1000V range to measure the maximum output of the 7751/7753 (500V).
Figure 5-11
V-source readback circuit
Keithley 7751/7753
22 21 1Ω
13 18 Input Hi
Selects
VSOURCE +
V-source
v 2790 DMM
23 13 18 Input Lo
+
I/V
Amplifier
Test procedure
Perform the steps in Table 5-5 to verify the open-circuit output of the V-source.
Table 5-5
Test procedure – V-source readback
Test Step Command Sequence Front Panel Operation
1) Reset 2790 and *RST Press SHIFT > press SETUP > select
open all channels. RESTORE: FACT.
2) Close channels to ROUT:MULT:CLOS (@113,118,121, Press CLOSE > select MULTI > select 113
connect V-source. 122,123) > select 118 > select 121 > select 122 >
select 123 > press EXIT.
3) Verify channels ROUT:MULT:CLOS? Press SHIFT > press CARD > select VIEW
that are closed > select SLOT1: 7751 or 7753. Press EXIT
(optional). when finished.
4) Perform READ? Take reading from display.
measurement.
5) Open all channels. ROUT:OPEN:ALL Press OPEN > select ALL.
Test step notes:
1. Resetting the 2790 opens all channels and selects the DCV function (auto range). For remote programming, *RST places the
2790 in the one-shot trigger mode. For front panel operation, FACT defaults places the 2790 in the continuous trigger mode.
2. This step closes the channels to connect the V-source output to the DMM of the Model 2790.
3. This step is optional. Use it to verify that the correct channels are closed for the test.
4. For remote programming, READ? triggers and requests a single reading.
5. Always open all channels at the beginning and end of a test.
Cable discharge
After using the V-source of the 7751/7753 module, a charge may be stored in the test
cables and module signal paths. The resulting voltage could ignite the inflator if it is con-
nected across a bridgewire. Therefore, a cable discharge circuit is used to safely dissipate
the charge.
In brief, cable discharge is automatically implemented when the OPEN:ALL operation is
performed. As long as the test cables are connected to the module, and the input channels
(i.e., channels 1 and 2) are closed, all stored energy in the circuit will dissipate safely.
NOTE The test procedure for HIPOT uses the OPEN:ALL operation to perform cable
discharge (see steps 7 and 11 in Table 5-6).
NOTE For high ohms measurements (>1GΩ), it is recommended that the DUT be con-
nected between two different banks (for example, Bank 1 and Bank 3 as seen in
test connection figures) to reduce the possibility of measurement errors caused
by leakage resistance.
5-24 Model 2790 SourceMeter® Switch System User’s Manual
HIPOT test
This test is used to measure the leakage resistance between an initiator (bridgewire) and
the housing.
Single stage inflator connections to the 7751/7753 module is shown in Figure 5-3, while
dual stage inflator connections are shown in Figure 5-5.
NOTE The interlock of the 7751/7753 must be enabled in order to use the V-source.
Figure 5-6 shows how interlock is enabled.
Test circuit
The circuit for the HIPOT test is shown in Figure 5-12.
Internal shunts — The HIPOT test is usually performed with the shunt bar installed. This
shorts the bridgewire to prevent accidental ignition of the inflator. However, if the short
bar is not installed or should it become defective, the protection is gone. Therefore, the
7751, 7752, and 7753 provide built-in shunts. They can be used in lieu of, or with the
shunt bars to provide additional safety. As shown in Figure 5-12, closing channel 3 or 6
connects the internal shunt across the bridgewire.
Single stage inflator — Closing input channel 1 connects the first bridgewire.
Dual stage inflator — Closing input channel 4 connects the second bridgewire.
Model 2790 SourceMeter® Switch System User’s Manual 5-25
Figure 5-12
Test circuit – HIPOT
Keithley 7751/7753 Inflator
Inflator
1 or 4* Housing
3 and 6* Shunt
Bridgewire Bar VSOUR
Internal RHIPOT = – x RF
shunts VMEAS
1Ω 500V
Leakage = – x 200kΩ (7751)
Under VMEAS
Test
21 (RHIPOT) 500V
= – x 20kΩ (7753)
VMEAS
22 Selects
V-source 200kΩ (7751), 20kΩ (7753)
VSOURCE + 500V 8 23 – RF 16 18
(7751/
7753) +
Input HI
I/V Amplifier
(7751/7753) v 2790 DMM
16 18 Input LO
NOTE Each channel (except channel 23) is a 2-pole switch. Therefore, when
a 2-pole channel is closed, two switches close. Channel 23 is a 1-pole
switch (see schematic in Figure 2-1).
Open switches not used in the test circuit are not shown.
5-26 Model 2790 SourceMeter® Switch System User’s Manual
NOTE To ensure the reliability of the HIPOT test, it should be performed after verifying
contact (Contact checks) and the output of the V-source (V-source readback).
Single stage inflator — Perform Test Steps 1 through 7 in Table 5-6.
Dual stage inflator — Perform Test Steps 1 through 11 in Table 5-6.
Table 5-6
Test procedure – HIPOT
Test Step Command Sequence Front Panel Operation
1) Reset 2790 and *RST Press SHIFT > press SETUP > select RESTORE:
open all channels. FACT.
2) Set V-source to SOUR:VOLT 500,(@128) Press SHIFT > press CARD > select CONFIG >
500V. (Include a 250msec program delay to select SLOT1: 7751 or 7753 > display V-C28 > set
allow source to settle). to 500.0 V.
3) Select and enable CALC1:FORM S1V Press SHIFT > press MATH > select S1VOHMS.
the high ohms CALC1:STAT ON
calculation.
4) Close channels to ROUT:MULT:CLOS Press CLOSE > select MULTI > select 101 > select
perform HIPOT (@101,103,108,116,118, 103 > select 108 > select 116 > select 118 > select
test. 121,122,123) 121 > select 122 > select 123 > press EXIT.
5) Verify channels ROUT:MULT:CLOS? Press SHIFT > press CARD > select VIEW > select
that are closed SLOT2: 7751 or 7753. Press EXIT when finished.
(optional).
6) Perform READ? Take reading from display.
measurement.
7) Perform cable ROUT:OPEN:ALL Press OPEN > select ALL.
discharge and open
all channels.
The following steps are used to test insulation resistance for the second bridgewire of a dual stage inflator:
8) Close channels to ROUT:MULT:CLOS Press CLOSE > select MULTI > select 104 > select
perform HIPOT (@104,106,108,116,118,121, 106 > select 108 > select 116 > select 118 > select
test for second 122,223) 121 > select 122 > select 123 > press EXIT.
bridgewire.
Model 2790 SourceMeter® Switch System User’s Manual 5-27
I-source readback
This readback circuit measures the actual current that is flowing in the test circuit through
the DUT (bridgewire or shunt bar). It is used to verify that the programmed current level
of the I-source is being used in the tests.
Figure 5-13
I-source readback circuit
A) Test circuit for current source readback (bridgewire)
2790 DMM
Input LO IRB = VMEAS
Input HI
v 1Ω
Keithley 7751, 18 18
7752, or 7753
25 25
21 1Ω 1 or 4*
Bridgewire
ISOURCE* Under
Test
21 2 or 5*
24
Shunt Bar
ISOURCE* Under
20mV
Test
Dry Ckt
21 2 or 5*
* Ch 22 open = I-source selected
Test assumption: Shunt bar connected to Bank 1
= Closed channel switch
* Channels 4 and 5 closed for applications with two shunt bars
5-30 Model 2790 SourceMeter® Switch System User’s Manual
NOTE See Section 2 of the Model 2790 Reference Manual for a more detailed memory
patterns example.
Test circuit
As shown in Figure 5-14, there are four contact connection points for the V-source test cir-
cuits. Contact checks are performed as follows:
• Bank 1 HI contact — Close channels 1, 14, and 18 to check the connection at the
HI terminal of bridgewire A.
• Bank 2 housing contact — Close channels 8, 15, and 18 to check the connection at
the housing of the inflator.
• Bank 3 HI contact — Close channels 4, 14, and 18 to check the connection at the
HI terminal of bridgewire B.
Figure 5-14
Test circuits – memory patterns – dual stage inflator contact test
Keithley 7751/7753
Hi Hi
2790
DMM Ω2 18 14 1 Bank 1 Bank 3 4 14 18 Ω2 2790
Hi Hi DMM
Lo Contact Point
2790 15 8 A B (1 of 3)
DMM Ω2 18 Bank 2
Lo Dual Stage
Inflator
= Closed channel switch NOTE Each channel is a 2-pole
Test assumptions: switch. Therefore, when a
Inflator housing connected to Bank 3 channel is closed, two
Bridgewire A connected to Bank 1 switches close (see
Bridgewire B connected to Bank 2 schematic in Figure 2-1).
Model 2790 SourceMeter® Switch System User’s Manual 5-31
Test procedure
The basic test procedure for using memory patterns to perform contact tests on a dual-state
inflator using scanning is shown in Table 5-7. The same test procedure using individual
memory pattern location recall is shown in Table 5-8.
This procedure sets up three memory locations for the necessary relay closures. Each
memory location is set up as follows:
• Delay: 0s
• Function: 2-wire ohms
• Range: 100
• Integration period: 1 PLC
After setting up memory locations (Table 5-7), the scan is enabled, triggered, and readings
are stored in the buffer for recall once the scan is complete. For the memory pattern loca-
tion recall shown in Table 5-8, memory locations are first set up, and each location is
recalled in succession.
Table 5-7
Command sequence for memory patterns test example using scanning
Command Sequence Description
*RST Restore GPIB defaults.
ROUT:MEM:CLE:ALL Clear all memory pattern locations.
Set up memory location 1:
ROUT:MEM:CHAN 1,(@101,114,118) Set channels 1, 14, and 18 for memory location 1.
ROUT:MEM:DEL 1,0 Set delay to 0.
ROUT:MEM:READ:STAT 1, ON Enable reading.
SENS:FUNC 'RES',(@M1) Select 2-wire ohms.
SENS:RES:RANG 100,(@M1) Select 100Ω range.
SENS:RES:NPLC 1,(@M1) Select 1 PLC.
Set up memory location 2:
ROUT:MEM:CHAN 2,(@104,114,118) Set channels 4, 14, and 18 for memory location 2.
ROUT:MEM:DEL 2,0 Set delay to 0.
ROUT:MEM:READ:STAT 2, ON Enable reading.
SENS:FUNC 'RES',(@M2) Select 2-wire ohms.
SENS:RES:RANG 100,(@M2) Select 100Ω range.
SENS:RES:NPLC 1,(@M2) Select 1 PLC.
5-32 Model 2790 SourceMeter® Switch System User’s Manual
Table 5-8
Command sequence for memory patterns test example using individual memory
pattern recall
Command Sequence Description
*RST Restore GPIB defaults.
ROUT:MEM:CLE:ALL Clear all memory pattern locations.
Set up memory location 1:
ROUT:MEM:CHAN 1,(@101,114,118) Set channels 1, 14, and 18 for memory location 1.
ROUT:MEM:DEL 1,0 Set delay to 0.
ROUT:MEM:READ:STAT 1, ON Enable reading.
SENS:FUNC 'RES',(@M1) Select 2-wire ohms.
SENS:RES:RANG 100,(@M1) Select 100Ω range.
SENS:RES:NPLC 1,(@M1) Select 1 PLC.
Set up memory location 2:
ROUT:MEM:CHAN 2,(@104,114,118) Set channels 4, 14, and 18 for memory location 2.
ROUT:MEM:DEL 2,0 Set delay to 0.
ROUT:MEM:READ:STAT 2, ON Enable reading.
SENS:FUNC 'RES',(@M2) Select 2-wire ohms.
SENS:RES:RANG 100,(@M2) Select 100Ω range.
SENS:RES:NPLC 1,(@M2) Select 1 PLC.
Set up memory location 3:
ROUT:MEM:CHAN 3,(@108,115,118) Set channels 8, 15, and 18 for memory location 3.
ROUT:MEM:DEL 3,0 Set delay to 0.
ROUT:MEM:READ:STAT 3,ON Enable reading.
SENS:FUNC 'RES',(@M3) Select 2-wire ohms.
SENS:RES:RANG 100,(@M3) Select 100Ω range.
SENS:RES:NPLC 1,(@M3) Select 1 PLC.
FORM:ELEM READ Send readings only from buffer.
Recall memory locations, trigger/request readings:
ROUT:MEM:REC 1 Recall memory pattern 1.
READ? Trigger and request reading.
ROUT:MEM:REC 2 Recall memory pattern 2.
READ? Trigger and request reading.
ROUT:MEM:REC 3 Recall memory pattern 3.
READ? Trigger and request reading.
5-34 Model 2790 SourceMeter® Switch System User’s Manual
6
Model 2790 DMM
Ohms Functions
• 4-wire ohms — Explains the benefits of using the 4-wire ohms technique to
measure low resistance.
• Keithley 7702 module — Shows how to use the ohms functions of the
Model 2790 DMM with the 7702 module.
• Keithley 7751, 7752, and 7753 modules — Shows how to use the ohms functions
of the Model 2790 DMM with the 7751/7752/7753 module.
6-2 Model 2790 SourceMeter® Switch System User’s Manual
Introduction
As a general rule for testing inflators, the programmable I-source of the 7751/7752/7753
modules should be used to measure low resistance (bridgwires and shunt bars). The pro-
grammable V-source of the 7751/7753 module should be used to measure insulation resis-
tance. For other resistance measurements (wiring harnesses, fuse blocks, switches/relays,
etc.), an ohms function (Ω2 or Ω4) of the Model 2790 can be used.
NOTE Fuse resistance does not affect 4-wire measurements, which sense around the
lead resistance.
Model 2790 SourceMeter® Switch System User’s Manual 6-3
4-wire ohms
4-wire ohms eliminates the effects of test lead resistance when measuring a low ohms
DUT. Figure 6-1 shows how 2-wire ohms can be adversely affected when measuring a low
ohms DUT.
If the test lead resistance (RLEAD) is relatively large in comparison to the resistance of the
DUT (RDUT), the measured voltage (VMEAS) will include the voltage drops across the two
test leads. Therefore, the measured voltage (which is used to calculate resistance) will not
be the same as the actual voltage (VR) across RDUT.
Figure 6-1
Using Ω2 function to measure resistance
ISOURCE
(1mA)
VMEAS v VMEAS VR RDUT
Input LO RLEAD
Ω2 Function Selected
VMEAS = Voltage measured by 2790 DMM
VR = Voltage across RDUT
VMEAS
RMEAS = = RDUT + (2 x RLEAD)
ISOUR
VR
RDUT =
ISOUR
6-4 Model 2790 SourceMeter® Switch System User’s Manual
The 4-wire (Kelvin) connection method shown in Figure 6-2 should be used for low resis-
tance measurements. With this configuration, the test current is forced through RDUT
through one set of test leads, while the voltage is measured through a second set of test
leads (called sense leads).
Due to the high impedance of the DMM of the Model 2790, negligible current will flow
through the sense leads. Since the voltage across the sense leads will be negligible, the
voltage measured by the DMM (VMEAS) is essentially the same as the voltage across the
DUT (VR).
Figure 6-2
Using Ω4 function to measure resistance
Sense HI RLEAD
ISOURCE
(1mA)
VMEAS v VMEAS VR RDUT
Sense LO RLEAD
Input LO RLEAD
Ω4 Function Selected
NOTE Details on offset compensated ohms are provided in Section 3 of the Model 2790
Reference Manual.
Offset-compensated ohms measurements can be performed on the 100Ω, 1kΩ, and 10kΩ
ranges for the Ω4 function.
Remote programming
The commands to control offset compensated ohms are listed in Table 6-1.
Table 6-1
Commands to set offset compensated ohms
NOTE Details on scanning 7702 channels are provided in Section 7 of the Model 2790
Reference Manual.
Figure 6-3 shows the simplified test circuit for using the Ω4 function of the Model 2790
with the 7702 module to measure low ohm DUT. The DUT is connected to channels 1 and
21 of the 7702. When channel 1 is closed using system channel operation, the DUT con-
nects to the DMM of the Model 2790.
Figure 6-3
Using Model 2790 4-wire ohms with 7702 module (low ohms measurements)
Keithley 2790
Keithley 7702
1
Input HI
Sense HI
DMM Ω4 DUT
Sense LO
Input LO
1
Figure 6-4 shows the simplified test circuit for using the Ω2 function of the Model 2790
with the 7702 module to measure high ohm DUT (i.e., insulation resistance) up to 120MΩ.
The DUT is connected to channel 1 of the 7702. When channel 1 is closed using system
channel operation, the DUT connects to the DMM of the Model 2790.
Figure 6-4
Using Model 2790 2-wire ohms with 7702 module (high ohms measurements)
Keithley 2790
Keithley 7702
1
Input HI
Figure 6-5
Using Model 2790 4-wire ohms with 7751/7752/7753 module
(low ohms measurements)
Keithley 2790
Fuse Keithley 7751/7752/7753
Resistance Input HI 18 13 10
Source HI
Sense HI Ch 10
Sense HI 19 10
DMM Ω4 DUT
11
Sense LO 19 Sense LO
Input LO Source LO Ch 11
18 13 11
Figure 6-6 shows the simplified test circuit for using the Ω2 function of the Model 2790 with
the 7751/7752/7753 module to measure high ohms DUT (i.e., insulation resistance) up to
120MΩ. The DUT is connected to channels 10 and 11 (Bank 4) of the 7751/7752/7753. To
connect the DUT to the DMM of the Model 2790, channels 10, 11, 13, and 18 must be
closed. Note that the voltage across the DUT is sensed through the fuse resistance, so that
measurement accuracy can be affected by fuses when making low ohms measurements.
NOTE When using the 2-wire ohms function of the Model 2790 to measure a resistance
through one of the 775X modules, there will be an offset in the measured value
due the signal path resistance of the 775X module (see “Fuse resistance consid-
erations” on page 6-2). This path resistance is due to safety circuitry (fuses) in
the module. The offset can be corrected for by measuring a zero ohm load (short
circuit) and then using the REL function (see Section 5 of the Model 2790 Refer-
ence Manual) to remove the offset. 4-wire ohms measurements are not affected
by the safety circuitry.
Figure 6-6
Using Model 2790 2-wire ohms with 7751/7752/7753 module
(high ohms measurements)
Keithley 2790
Fuse Keithley 7751/7752/7753
Resistance Input HI 18 13 10
Source Ch 10
HI
Input LO Source Ch 11
11 LO
18 13
HW 11/04/03
Rev. D
2790 SourceMeter Switch System Specifications
7751/7752/7753 SOURCE/SWITCH MODULE SPECIFICATIONS
Ch. 25
Ch. 13
Ch. 14
Source
HI Ch. 1
Sense
Bank 1 Ch. 15
J101
Source
LO Ch. 2
Sense HI
Ch. 16 Ch. 18 Input
A1 LO To Model
Ch. 3 2790
B1 Backplane
HI
Ch. 17 Ch. 19 Sense
LO
Interlock
Source 10K
HI Ch. 4 Guard
Sense
Bank 2
J102 Guard
Source J105
LO Ch. 5 Source HI
Sense
Source LO
A2
Ch. 6 Sense HI
B2
Sense LO
Source
HI Ch. 7 I/V IN
Sense
Bank 3
J103 I/V OUT J108
Source
LO Ch. 8 I/V LO
Sense
Vsrc HI
A3 Vsrc LO
Ch. 9
B3 J107
Isrc HI
Source Isrc LO
HI Ch. 10 10K
Sense Guard
Bank 4
J104
Source Guard
LO Ch. 11
Sense
A4
Ch. 12
B4
200K (7751)
20K (7753)
I/V
Current/Voltage
Ch. 23 + Amplifier
Vsource + (7751/7753 Only)
Ch. 28 50-500V
(7751/7753 Only)
0-50mA 100KW
Ch. 24
Isource 20mV Ch. 20
Ch. 27 1W
Dry
Ckt Ch. 22 Ch. 21 Cable Discharge
(7751/7753 Only)
HW 11/04/03
Rev. D
2790 SourceMeter Switch System Specifications
2790 MAINFRAME FUNCTION SPECIFICATION
MAINFRAME FUNCTION ACCURACY SPECIFICATIONS ARE FOR 1 YEAR, 23°C±5°C
DC MEASUREMENT SPECIFICATIONS1
CONDITIONS: MED (1 PLC)2 or 10 PLC ACCURACY: ±(ppm of reading + ppm of range)
or MED (1 PLC) with Digital Filter of 10 (ppm = parts per million) (e.g., 10ppm = 0.001%)
Input
Resistance or
Test Current (±5%) Open Ckt. 24 Hour4 90 Day 1 Year Temperature Coefficient
Function Range Resolution or Burden Voltage Voltage3 23°C ±1° 23°C ±5° 23°C ±5° 0°-18°C & 28°-40°C
Voltage 100.0000 mV 0.1 µV >10 GΩ 15 + 30 25 + 70 30 + 70 (1 + 5)/°C
1.000000 V 1.0 µV >10 GΩ 15 + 6 25 + 7 30 + 7 (1 + 1)/°C
10.00000 V 10 µV >10 GΩ 10 + 4 20 + 5 30 + 5 (1 + 1)/°C
100.0000 V 100 µV 10 MΩ ±1% 15 + 6 45 + 9 55 + 9 (5 + 1)/°C
1000.000 V5 1 mV 10 ΜΩ ±1% 20 + 6 35 + 9 50 + 9 (5 + 1)/°C
Resistance6, 8 100.0000 Ω 100 µΩ 1 mA 6.6 V 20 + 20 80 + 20 100 + 20 (8 + 1)/°C
1.000000 kΩ 1 mΩ 1 mA 6.6 V 20 + 6 80 + 6 100 + 6 (8 + 1)/°C
10.00000 kΩ 10 mΩ 100 µA 6.6 V 20 + 6 80 + 6 100 + 6 (8 + 1)/°C
100.0000 kΩ 100 mΩ 10 µA 12.8 V 20 + 6 80 + 10 100 + 10 (8 + 1)/°C
1.000000 MΩ 1.0 Ω 10 µA 12.8 V 20 + 6 80 + 10 100 + 10 (8 + 1)/°C
10.00000 MΩ7 10 Ω Note 7 7.0 V 150 + 6 200 + 10 400 + 10 (70 + 1)/°C
100.0000 MΩ7 100 Ω Note 7 7.0 V 800 + 30 3000 + 30 3000 + 30 (385 + 1)/°C
Continuity (2W) 1.000 kΩ 100 mΩ 1 mA 6.6 V 40 + 100 100 + 100 100 + 100 (8 + 1)/°C
Current 20.00000 mA 10 nA <0.2 V 60 + 30 300 + 80 500 + 80 (50 + 5)/°C
100.0000 mA 100 nA <0.05 V 100 + 300 300 + 800 500 + 800 (50 + 50)/°C
1.000000 A 1.0 µA <0.3 V9 200 + 30 500 + 80 800 + 80 (50 + 5)/°C
3.000000 A 10 µA <1.0 V9 1000 + 15 1200 + 40 1200 + 40 (50 + 5)/°C
Channel (Ratio)10 Ratio Accuracy = Accuracy of selected Channel Range + Accuracy of Paired Channel Range
Channel (Average)10 Average Accuracy = Accuracy of selected Channel Range + Accuracy of Paired Channel Range
HW 11/04/03
Rev. D
2790 SourceMeter Switch System Specifications
MAINFRAME FUNCTION SPECIFICATION
HW 11/04/03
Rev. D
2790 SourceMeter Switch System Specifications
MAINFRAME FUNCTION SPECIFICATION
AC MEASUREMENT SPECIFICATIONS1
All Ranges
Accuracy: ±(% of reading + % of range), 23°C ±5 °C
All Ranges 3 Hz- 10 Hz- 20 kHz- 50 kHz- 100 kHz-
Function Range Resolution Calibration Cycle 10 Hz13 20 kHz 50 kHz 100 kHz 300 kHz
Voltage2 100.0000 mV 0.1 µV 90 Days 0.35 + 0.03 0.05 + 0.03 0.11 + 0.05 0.6 + 0.08 4.0 + 0.5
1.000000 V 1.0 µV
10.00000 V 10 µV 1 Year 0.35 + 0.03 0.06 + 0.03 0.12 + 0.05 0.6 + 0.08 4.0 + 0.5
100.0000 V 100 µV
750.000 V 1.0 µV
(Temp. Coeff.)/°C3 0.035 + 0.003 0.005 + 0.003 0.006 + 0.005 0.01 + 0.006 0.03 + 0.01
3 Hz-10 Hz 10 Hz-3 kHz 3 kHz – 5 kHz
Current2 1.000000 A 1.0 µA 90 Day/1 Year 0.30 + 0.04 0.10 + 0.04 0.14 + 0.04
3.0000014 A 10 µA 0.35 + 0.06 0.15 + 0.06 0.18 + 0.06
(Temp. Coeff.)/°C3 0.035 + 0.006 0.015 + 0.006 0.015 + 0.006
(3 Hz-500 kHz) (333 ms-2 µs)
Frequency4 100 mV 0.333 ppm 90 Day/1 Year 80 ppm + 0.333 ppm (SLOW, 1s gate)
and Period to 3.33 ppm 80 ppm + 3.33 ppm (MED, 100ms gate)
750 V 33.3 ppm 80 ppm + 33.3 ppm (FAST, 10ms gate)
HW 11/04/03
Rev. D
2790 SourceMeter Switch System Specifications
MAINFRAME FUNCTION SPECIFICATION
GENERAL SPECIFICATIONS
AC System Speeds7, 11
12 POWER SUPPLY: 100V / 120V / 220V / 240V.
RANGE CHANGES : 4/s (3/s).
LINE FREQUENCY: 50Hz to 60Hz and 400Hz,
FUNCTION CHANGES12: 4/s (3/s). automatically sensed at power-up.
AUTORANGE TIME: < 3s. POWER CONSUMPTION: 28VA.
ASCII READINGS TO RS-232 (19.2k baud): 50/s. OPERATING ENVIRONMENT: Specified for 0°C to
MAX. INTERNAL TRIGGER RATE: 300/s. 50°C. Specified to 80% R.H. at 35°C. Altitude up to 2000
MAX. EXTERNAL TRIGGER RATE: 250/s. meters.
STORAGE ENVIRONMENT: -40°C to 70°C.
BATTERY: Lithium battery-backed memory, 3 years @
AC Notes 23°C.
1
20% overrange except on 750V and 3A. WARRANTY: 1 year.
2
Specifications are for SLOW mode and sine wave inputs >5% of range. EMC: Conforms to European Union Directive 89/336/EEC
SLOW and MED are multi-sample A/D conversions. FAST is EN61326-1.
DETector:BANDwidth 300 with nPLC = 1.0. SAFETY: Conforms to European Union Directive
3
Applies to 0°–18°C and 28°–40°C. 73/23/EEC EN61010-1, CAT I.
4 VIBRATION: MIL-PRF-28800F Class 3, Random.
Specifications are for square wave inputs only. Input signal must be
>10% of ACV range. If input is <20mV on the 100mV range then the WARM-UP: 2 hours to rated accuracy.
frequency must be >10Hz. DIMENSIONS:
5 Rack Mounting: 89mm high × 213mm wide × 370mm
Applies to non-sine waves >5Hz and <500Hz. (Guaranteed by design for
deep (3.5 in. × 8.375 in. × 14.563 in.).
Crest Factors >4.3)
6
Bench Configuration (with handle and feet): 104mm
For 1kΩ unbalance in LO lead. high × 238mm wide × 370mm deep (4.125 in. ×
7
Speeds are for 60Hz (50Hz) operation using factory defaults operating 9.375 in. × 14.563 in.).
conditions (*RST). Autorange off, Display off, Limits off, Trigger SHIPPING WEIGHT: 6.5kg (14 lbs).
delay=0. Includes measurement and binary data transfer out GPIB. DIGITAL I/O: 2 inputs, 1 for triggering and 1 for
8
0.01% of step settling error. Trigger delay = 400ms. hardware interlock. 5 outputs, 4 for Reading Limits and 1
9 for Master Limit. Outputs are TTL compatible or can sink
Trigger delay = 0. 250mA, diode clamped to 33V.
10
Sample count = 1024. EARTH ISOLATION: 500Vpeak, >10GΩ and <150pF
11
DETector:BANDwidth 300 with nPLC = 0.01. any terminal to chassis.
12
Maximum useful limit with trigger delay = 175ms. TRIGGERING AND MEMORY:
13 Window Filter Sensitivity: 0.01%, 0.1%, 1%, 10%, or
Typical uncertainties. Typical represents two sigma or 95% of Full-scale of range (none).
manufactured units measure < 0.35% of reading and three sigma or
Reading Hold Sensitivity: 0.01%, 0.1%, 1%, or 10% of
99.7% < 1.06% of reading.
reading.
14
For signal levels >2.2A, add additional 0.4% to “of reading” uncertainty. Trigger Delay: 0 to 99 hrs (1ms step size).
External Trigger Delay: <2ms.
Internal Scanner Speeds: External Trigger Jitter: <1ms.
Into and Out of Memory to GPIB1 Memory Size: 55,000 readings.
MATH FUNCTIONS: Rel, Min/Max/Average/Std
7702 Scanning DCV: 60/s
Dev/Peak-to-Peak (of stored reading), Limit Test, %, mX
+ b and m(1/X) +b with user defined units displayed.
Internal Scanner Speed Notes: REMOTE INTERFACE:
1
Speeds are 60Hz or 50Hz operation using factory default conditions GPIB (IEEE-488.2) and RS-232C.
(*RST). NPLC = 0.01. Auto Zero off, Auto Range off, and Display off. SCPI (Standard Commands for Programmable
Sample count =1024. Includes measurement and binary data transfer out Instruments)
GPIB. ACCESSORIES SUPPLIED: User Manual and
Reference Manual, Screw Driver.
MODULES SUPPORTED: Models 7751, 7752, and
7702.
HW 11/04/03
Rev. D
A-8 Specifications Model 2790 SourceMeter® Switch System User’s Manual
7751/7752/7753 I-source
Low ohms specifications using the I-source of the 7751/7752/7753 are provided for the
following current output settings: 50mA, 20mA, 10mA, and 1mA (dry circuit ohms). Use
the following formulas for other I-source settings:
NOTE The following formulas are only valid when using 1VDC range of the
Model 2790 DMM. When using the SIxOhms math calculation, the 1V range is
selected automatically.
Ohms accuracy
7751/7753 V-source
High ohms specifications using the V-source of the 7751/7753 are provided for the 500V
and 50V settings. Use the following formulas for other V-source settings:
Ohms accuracy
Ohms accuracy
Ohms accuracy
% of reading = (2 + 510/VSOURCE) %
Ohms offset = 20kΩΩ
where; VSOURCE is the voltage output setting in volts
Example – Determine ohms accuracy for a V-source setting of 100V:
% of reading = (2 + 510/100) %
= (2 + 5.1) %
= 7.1%
Ohms accuracy (100V) = 7.1% + 20kΩ
V
Viewing closed channels
Model 7702 3-12
Model 7751/7752 2-15
V-source
and I/V amplifier 2-4
output levels 2-6
readback 1-10
W
warnings 2-6
Wiring 4-1
Z
Zippertubing® 4-8
Specifications are subject to change without notice.
All Keithley trademarks and trade names are the property of Keithley Instruments, Inc.
All other trademarks and trade names are the property of their respective companies.
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