FluidAqua Mobil

FAM 5

Description Technical specifications

The FluidAqua Mobil FAM 5 is
Flow rate at 50 Hz ≈ 5 l/min
designed for dewatering, degassing
Permitted fluids** Fluids compatible with NBR seals:
and filtering hydraulic and lubrication
fluids. • Mineral oils to DIN 51524
• Gear oils to DIN 51517, 51524
It operates on the principle of vacuum Fluids compatible with FKM (FPM,Viton®)
dewatering to eliminate free and seals:
dissolved water as well as free and • Synthetic esters (HEES) DIN 51524/2
dissolved gases. By using HYDAC • Vegetable oils (HETG, HTG)
Dimicron filter technology which has • HFD-R fluids (not for pure phosphate ester
a high contamination retention which require EPDM seals)
capacity and filtration efficiency, the Sealing material NBR or FKM (FPM,Viton®)
FAM 5 is extremely cost effective. see model code "Operating fluid"
Perfect for service work thanks to its Filter size of fluid filter OLF 5
compact and mobile design. In the Filter element for fluid filter N5DMxxx
stationary version it provides perfect (xxx = filtration rating) Filter element must be ordered separately,
continuous protection for applications see table "Filter elements for fluid filters"
where operating fluids require optimal Clogging indicator Differential pressure switch with cut-off
care, in which valuable bio-oils or function when filter is clogged
fire-resistant fluids are used, or where Type of vacuum pump Rotary vane vacuum pump
water frequently gets into the system. Pump type for filling & draining Gear pump
Operating pressure (outlet) 0 to 8 bar / 0 to 116 psi
Permitted pressure at suction port -0.2 to 1 bar / -2.9 to 14.5 psi
Special features (without suction hose)
zzSmall, compact and easy to use unit Permitted 15 to 350 mm²/s – without integrated heater
with Siemens LOGO! controller as well operating viscosity range** 15 to 550 mm²/s – with integrated heater
as control panel for quick use during Permitted viscosity range for particle 15 to 200 mm²/s – with measuring
service calls or emergencies measurement equipment ACS, AC
zzReliable and convenient for fixed Fluid temperature range** 10 to 80 °C / 50 to 176 °F
and permanent use due to extensive Ambient temperature **   0 to 40 °C / 32 to 104 °F
monitoring functions Storage temperature range**   0 to 40 °C / 32 to 104 °F
zzOptional integrated heater to increase Relative ambient humidity ** maximum 90%, non-condensing
dewatering performance, especially for Electrical power consumption ≈ 1 kW /
cold or high viscosity oils (without heater) / required external 16 A for circuit breakers with trip
fuse* characteristics type C
zzOptional integrated water content and
Heating output (optional) max. 2.4 kW (depending on the nominal
particle measurement technology
voltage, see model code)
with continuous display of the
Protection class IP 54
measurements, storage of the values
and control of the unit Length of power cable / plug 10 m / CEE (depending on the nominal
voltage, see model code)
zzVery low residual water content, gas Length of connection hoses 5 m (mobile version only)
content and particle contamination Material of hoses see model code
result in longer oil change intervals,
Hydraulic connections see table "Connection summary"
improved life expectancy of
Weight when empty ≈ 120 kg
components, higher machine
availability and as a result, a reduction Achievable < 100 ppm – hydraulic and lubricating oils
in the Life Cycle Cost (LCC) residual water content <   50 ppm – turbine oils (ISO VG 32/46)
<   10 ppm – transformer oils ***
EN 7.639.3/06.18

* Maximum specifications given, equipment-dependent

** For other fluids, viscosities or temperature ranges, please contact us
*** Units are not suitable for "Online" and "Onload" operation (transformer in operation and connected to grid).

1
 Order details Type of vacuum pump
The vacuum pump used is an
FAM – 5 – M – 2 – A – 05 – R – H – S – ACS – 00 – / -V oil-lubricated rotary vane pump.
Basic model The air discharged by the vacuum
FAM = FluidAqua Mobil pump can, in addition to water,
contain constituent elements of the
Size operating fluid concerned, as well as
5 ≈ 5 l/min any gases it contained.
Therefore, please ensure that the area in
Operating fluid which the FAM is operated is adequately
M = Mineral oil - NBR seals, NBR hoses, tested with mineral oil*
ventilated.
I = Insulating oil - NBR seals, NBR hoses,
tested with insulating oil (e.g. Shell Diala)* / ** Heater
X = HFD-R fluids - FKM (FPM,Viton®) seals, UPE/PE-PA hoses, By using the built-in heater, the
tested with HFD-R fluid (e.g. Fyrquel)* dewatering capacity can be increased,
B = Biodegradable (ester based) - FKM (FPM,Viton®) particularly in the case of high viscosity
seals, NBR hoses, tested with biodegradable oils fluids or fluids at low temperatures.
based on esters*
If the temperature of the fluid is raised
by 10 °C then the dewatering capacity
Mechanical type increases by up to 50 %. The ideal
1 = Stationary (with feet) temperature for dewatering is
2 = Mobile (with castors and connection hoses) ≈ 50 ... 60 °C.
Generally speaking, for operating
Voltage / Frequency / Power supply
viscosities of between 350 … 550 mm2/s
A = 400 V/50 Hz/3Ph+PE the heater option must be selected and
B = 415 V/50 Hz/3Ph+PE the heater must be used.
E = 220 V/60 Hz/3Ph+PE
H = 440 V/60 Hz/3Ph+PE1) Control concept
K = 480 V/60 Hz/3Ph+PE1)
zzSiemens LOGO! controller with
6-line text display (bilingual)
M = 230 V/50 Hz/1Ph+PE
O = 460 V/60 Hz/3Ph+PE1)
P = 230 V/60 Hz/1Ph+PE
S = 380 V/50 Hz/3Ph+PE DURING OPERATION
+13.0 %S +37.4 °C
AD = 220 V/60 Hz/1Ph+PE Dewater until ON
X = other voltage on request Filter until ON
Heat OFF

STOP
Filter size of fine filter
05 = OLF5

Type of vacuum pump

R = Rotary vane vacuum pump
zzAutomatic, state-based and
Heater energy-saving operation through
Z = Without heater control of the power unit via optionally
H = Heater (for 200 ... 359 V = 1 kW, for 360 ... 690 V = 2.4 kW, integrated or external AquaSensor
heater only possible from 200 V) using MIN/MAX values
zzError messages as plain text display
Control concept
S = standard, operating language de/en. Included in scope of delivery zzManual operation for manual activation
on USB memory stick for subsequent installation: fr/en, es/en, pt/en, of components
it/en, nl/en, da/en, fi/en, sv/en, zh/en (other languages on request) zzEthernet connection and web server
for remote monitoring
Measurement equipment
Z = none
A = AquaSensor AS 1000 with control function
Instrumentation
AC = AquaSensor AS 1000 + ContaminationSensor CS 1000, with control function If the water and particle measuring options
ACS = AquaSensor AS 1000 + ContaminationSensor CS 1000 + SensorMonitoring Unit (AquaSensor and ContaminationSensor)
display and storage of values, with control function are included, it is possible to display the
water content relative to the saturation
Modification number point (saturation level, relative humidity),
00 = The latest version is always supplied. as well as the particle contamination and
temperature of the fluid.
Supplementary details The measured data is stored in the
No details = series SensorMonitoring Unit with a date and
V = FKM (FPM, Viton®) seals for fluid “M” and “I” time stamp and can be easily transferred
using a USB memory stick.
1) Supplied without connector
EN 7.639.3/06.18

* Residues of test fluid will remain in the unit after testing

** Units not suitable for "Online" and "Onload" operation (transformer in operation and connected to grid)

2
Preferred models (with shorter delivery times)

404
Part no. Model code
3820052 FAM-5-M-2-A-05-R-H-S-A-2

Measurements

31
4x Ø 12
FAM Stationary
1134

51 454

607 View A

50
128
404
190
466
504

31
4x Ø 12
1134

51 454

outlet
M26x1.5 AquaSensor
EN ISO 8434-1 - L18 AS1000

Inlet

50
M36x2
EN ISO 8434-1 - L28

128
Lance holder
See Accessories 190
466
504

FAM Mobile
1232

1021

50
226

620 190
466 Dimensional tolerance ±10mm
610
Dimensions in mm
EN 7.639.3/06.18
1232

1021

3
50
 Hydraulic circuit
air vent

drain

air bleed
air inlet

drain

alarm

max.

Min.

drain

inlet outlet
drain

Optional components

Item Description
1.0 Drip tray
1.04 "Drip tray full" float switch
3.0 Vacuum column
3.38 Level sensor for vacuum column
3.68 Needle valve to regulate the necessary vacuum in the vacuum column
3.73 Breather filter
3.85 3/2 directional valve
4.0 Motor pump assembly
4.02 Suction screen
4.54 Flow divider
5.0 ContaminationSensor CS1000 (optional)
6.0 Fluid filter for elimination of solid particles, with differential pressure switch for filter monitoring
7.0 Vacuum pump
8.0 Heater (optional)
12.0 AquaSensor AS 1000 (option)

Fluid filter element

Please order the filter element for the fluid filter separately and install it before
commissioning.
You will need one of the following filter elements for the fluid filter:

Type Filtration rating Seals Part number

N5DM002 2 μm FKM 349494
N5DM005 5 μm FKM 3068101
N5DM010 10 μm FKM 3102924
N5DM020 20 μm FKM 3023508
EN 7.639.3/06.18

4
Sizing Connection summary
As a rough guide, the FluidAqua Mobil
can be sized according to the tank
volume of the system.

Tank volume in FAM

litres
2 1
< 2,000 FAM 5
1,000 – 7,000 FAM 10/15 * / 10*
7,000 – 15,000
15,000 – 25,000
FAM 25 **
FAM 45 ** FAM 45E ***
3
25,000 – 35,000 FAM 60 ** 5
35,000 – 45,000 FAM 75 ** / FAM 75E *** 6
> 45,000 FAM 95 **

inlet 4
* see Brochure no. 7.649. FAM 10
** see Brochure no. 7.613. FAM 25/45/60/75/95
*** see Brochure no. 7.654. FAM Economy

zzSelect a larger size for systems 7

with very high and continuous
process-related water entry
8
zzIn contrast, for systems with just a outlet
small amount of moisture entry via
tank breathing, one size smaller can
be selected
Item FAM 5
zzIdeally the water content will be
measured periodically to determine 1 - FAM inlet connector 28L / M36x2 (male thread)*
the water entry per hour/day. Our 2 - adapter (accessory) Adapter G1 A (male thread)**
sales specialists can then determine
the suitable size if they know the 3 - FAM outlet connector 18L / M26x1.5 (male thread)*
oil type, oil temperature, operating 4 - adapter (accessory) Adapter G ½ A (male thread)**
viscosity, system dimensions,
environmental conditions and target 5 - Suction hose connection 28L / M36x2 (female thread)***
water content 6 - adapter (accessory) Adapter G1 A (male thread)**
7 - connection, return hose 18L / M26x1.5 (female thread)***
In general, it must however be noted
that sizing will depend on the application, 8 - adapter (accessory) Adapter G ½ A (male thread)**
the fluid, the temperature of the fluid *) Connection Form D to ISO 8434-1 Series L (corresponds to ISO 12151, Form S, Series L)
and the ambient temperature, the fluid **) Screw-in spigot to ISO 1179-2 (Form E)
*** ) Connection Form N to ISO 8434-4 Series L (corresponds to ISO 12151, Form SWS, Series L)
quantity and the water ingress into the
system. These have a great affect on Items 1 and 3 are supplied with the stationary FAM.
the dewatering efficiency. Therefore Items 1, 3, 5 and 7 are supplied with the mobile FAM.
the specifications can only serve as an
indication.
External interfaces
Dewatering rate
The controller has external interfaces for remote control of the unit:
Water content   zzStart/stop from external (relay)
Fluid   zzDevice ready – no error, unit ready for operation (potential-free contact)
temperature
zzOperating state – unit ON/OFF (potential-free contact)
Detergent   zzFilter contaminated (potential-free contact)
additives
FAM  
flow rate Accessories
Description Material Part number
Lance set for suction and return hose, consisting of: FKM 3685146
For dimensioning and project planning,
please use the FAM checklist, 2x lance Ø18 mm, length = 0.5 m
doc. no.: 10000495854 1x lance holder incl. mounting material
Connection, adapter set, metric/inch comprising: FKM 4337754
Items 2, 4, 6 and 8 (see Connection Overview)
EN 7.639.3/06.18

5
 Items supplied
zzFluidAqua Mobil
zzSuction and return hose (only on mobile version)
zz 1 litre vacuum pump oil for initial filling of vacuum pump
zz Switch cabinet key
zz USB memory stick with additional language versions and SD card for installation
zz Technical documentation:
- Operating and Maintenance Manual
- Electrical wiring diagram
- Test certificate
- CE declaration of conformity

Note
The information in this brochure relates to
the operating conditions and applications
described.
For applications and operating conditions
not described, please contact the relevant
technical department.
Subject to technical modifications.

HYDAC FILTER SYSTEMS GMBH

Industriegebiet
EN 7.639.3/06.18

D-66280 Sulzbach / Saar, Germany

Tel.: +49 (0) 6897/509-01
Fax: +49 (0) 6897/509-9046
Internet: www.hydac.com
E-mail: filtersystems@hydac.com