Srs Airbag: Section

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RESTRAINTS

SECTION SR
SRS AIRBAG
B

E
CONTENTS
PRECAUTION ............................................... 3 PASSENGER AIR BAG MODULE ................... 19 F
Exploded View .........................................................19
PRECAUTIONS ................................................... 3 Removal and Installation .........................................19
Precautions for Removing Battery Terminal ............. 3 G
Precaution for Supplemental Restraint System CURTAIN AIR BAG MODULE .......................... 21
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Exploded View .........................................................21
SIONER" ................................................................... 4 Removal and Installation .........................................21
SR
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ..................................... 4 SIDE AIR BAG MODULE .................................. 23
Service ...................................................................... 5 Removal and Installation .........................................23
Precaution for Work .................................................. 5 I
CRASH ZONE SENSOR ................................... 24
PREPARATION ............................................ 6 Exploded View .........................................................24
Removal and Installation .........................................24
PREPARATION ................................................... 6 J
Special Service Tool ................................................. 6
SATELLITE SENSOR ....................................... 26
Exploded View .........................................................26
Commercial Service Tools ........................................ 6
Removal and Installation .........................................26 K
BASIC INSPECTION .................................... 7
DIAGNOSIS SENSOR UNIT ............................. 28
COLLISION DIAGNOSIS .................................... 7 Exploded View .........................................................28
Removal and Installation .........................................28 L
FOR FRONTAL COLLISION ....................................... 7
FOR FRONTAL COLLISION : When SRS is acti- SEAT BELT PRE-TENSIONER ........................ 30
vated in a collision ..................................................... 7 Exploded View .........................................................30
M
FOR FRONTAL COLLISION : When SRS is not Removal and Installation .........................................30
activated in a collision ............................................... 8
DISPOSAL OF AIR BAG MODULE .................. 31
FOR SIDE AND ROLLOVER COLLISION .................. 9 N
DRIVER AIR BAG MODULE .....................................31
FOR SIDE AND ROLLOVER COLLISION : When
DRIVER AIR BAG MODULE : Deployment .............31
SRS is activated in a collision ................................... 9
DRIVER AIR BAG MODULE : Disposal ..................32
FOR SIDE AND ROLLOVER COLLISION : When O
SRS is not activated in a collision ........................... 10 PASSENGER AIR BAG MODULE ............................32
PASSENGER AIR BAG MODULE : Deployment ....32
REMOVAL AND INSTALLATION ............... 14 PASSENGER AIR BAG MODULE : Disposal .........34 P
DRIVER AIR BAG MODULE ..............................14 SIDE AIR BAG MODULE ..........................................34
Exploded View ........................................................ 14 SIDE AIR BAG MODULE : Deployment ..................34
Removal and Installation ......................................... 14 SIDE AIR BAG MODULE : Disposal .......................36
SPIRAL CABLE .................................................17 CURTAIN AIR BAG MODULE ...................................36
Exploded View ........................................................ 17 CURTAIN AIR BAG MODULE : Deployment ..........36
Removal and Installation ......................................... 17

SR-1
CURTAIN AIR BAG MODULE : Disposal ............... 38 SEAT BELT PRE-TENSIONER : Deployment ........ 38
SEAT BELT PRE-TENSIONER : Disposal ............. 39
SEAT BELT PRE-TENSIONER ................................ 38

SR-2
PRECAUTIONS
< PRECAUTION >
PRECAUTION A
PRECAUTIONS
Precautions for Removing Battery Terminal INFOID:0000000010505181
B
• With the adoption of Auto ACC function, ACC power is automatically supplied by operating the intelligent key
or remote keyless entry or by opening/closing the driver side door. In addition, ACC power is supplied even
after the ignition switch is turned to the OFF position, i.e. ACC power is supplied for a certain fixed time. C
• When disconnecting the 12V battery terminal, turn off the ACC
power before disconnecting the 12V battery terminal, observing
“How to disconnect 12V battery terminal” described below. D
NOTE:
Some ECUs operate for a certain fixed time even after ignition
switch is turned OFF and ignition power supply is stopped. If the
battery terminal is disconnected before ECU stops, accidental DTC E
detection or ECU data damage may occur.
• For vehicles with the 2-batteries, be sure to connect the main bat-
tery and the sub battery before turning ON the ignition switch. F
NOTE:
SEF289H
If the ignition switch is turned ON with any one of the terminals of
main battery and sub battery disconnected, then DTC may be detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC. G
NOTE:
The removal of 12V battery may cause a DTC detection error.
SR
HOW TO DISCONNECT 12V BATTERY TERMINAL
Disconnect 12V battery terminal according to Instruction 1 or Instruction 2 described below.
For vehicles parked by ignition switch OFF, refer to Instruction 2.
I
INSTRUCTION 1
1. Open the hood.
2. Turn key switch to the OFF position with the driver side door opened. J
3. Get out of the vehicle and close the driver side door.
4. Wait at least 3 minutes. For vehicle with the engine listed below, remove the battery terminal after a lapse
of the specified time. K

D4D engine : 20 minutes


HRA2DDT : 12 minutes L
K9K engine : 4 minutes
M9R engine : 4 minutes
R9M engine : 4 minutes M
V9X engine : 4 minutes
CAUTION:
While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of N
this caution results in the activation of ACC power supply according to the Auto ACC function.
5. Remove 12V battery terminal.
CAUTION: O
After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.
INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)
1. Unlock the door with intelligent key or remote keyless entry. P
NOTE:
At this moment, ACC power is supplied.
2. Open the driver side door.
3. Open the hood.
4. Close the driver side door.
5. Wait at least 3 minutes.

SR-3
PRECAUTIONS
< PRECAUTION >
CAUTION:
While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.
6. Remove 12V battery terminal.
CAUTION:
After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000010497463

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000010505172

CAUTION:
Comply with the following cautions to prevent any error and malfunction.
• Before removing and installing any control units, first turn the ignition power source and accessory
power source to the OFF, then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect
both battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing
work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Open driver door.
3. Turn the ignition switch to the ON position.
(At this time, the steering lock will be released.)
4. Turn the ignition switch to OFF position with driver door open.

SR-4
PRECAUTIONS
< PRECAUTION >
5. Wait for 3 minutes or longer with driver door open.
NOTE: A
• Do not close driver door because the steering wheel locks when driver door is closed.
• The auto acc function is adapted to this vehicle. For this reason, even when the ignition switch is turned
to OFF position, the accessory power source does not turned OFF and continues to be supplied for a
B
certain amount of time.
6. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
C
7. Perform the necessary repair operation.
8. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the ignition switch from OFF position to ON position, then to LOCK position. (The steering wheel will lock
when the ignition switch is turned to LOCK position.) D
9. Perform self-diagnosis check of all control units using CONSULT.
Service INFOID:0000000010478310 E

• Do not use electrical test equipment to check SRS circuits unless instructed to in this Service Manual.
• Before servicing the SRS, turn ignition switch OFF, disconnect battery negative terminal and wait at least
three minutes. F
For approximately three minutes after the cables are removed, it is still possible for the air bag and seat belt
pre-tensioner to deploy. Therefore, do not work on any SRS connectors or wires until at least three minutes
have elapsed. G
• Diagnosis sensor unit must always be installed with their arrow marks “⇐” pointing towards the front of the
vehicle for proper operation. Also check diagnosis sensor unit for cracks, deformities or rust before installa-
tion and replace as required.
SR
• The spiral cable must be aligned in the neutral position since its rotations are limited. Do not turn steering
wheel and column after removal of steering gear.
• Handle air bag module carefully. Always place driver and front passenger air bag modules with the pad side
facing upward and seat mounted front side air bag module standing with the stud bolt side facing down. I
• Conduct self-diagnosis to check entire SRS for proper functioning after replacing any components.
• After air bag inflates, the front instrument panel assembly should be replaced if damaged.
• Always replace instrument panel pad following front passenger air bag deployment. J
Precaution for Work INFOID:0000000010478311

• When removing or disassembling each component, be careful not to damage or deform it. If a component K
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component
with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a shop cloth and prevent them from being dropped. L
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusable part, always replace it with a new one.
• Be sure to tighten bolts and nuts securely to the specified torque. M
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt:
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area. N
• Then rub with a soft, dry cloth.
- Oily dirt:
• Dip a soft cloth into lukewarm water with mild detergent (concentration: within 2 to 3%) and wipe the dirty O
area.
• Then dip a cloth into fresh water, wring the water out of the cloth and wipe the detergent off.
• Then rub with a soft, dry cloth.
- Do not use organic solvent such as thinner, benzene, alcohol or gasoline. P
- For genuine leather seats, use a genuine leather seat cleaner.

SR-5
PREPARATION
< PREPARATION >
PREPARATION
PREPARATION
Special Service Tool INFOID:0000000010499434

Tool number
Description
Tool name

KV99105300
Anchors air bag module
Air bag module bracket

S-NT354

KV99106400 Disposes of air bag module, seat belt pre-ten-


Deployment tool sioner, and lap pre-tensioner

S-NT357

KV99110500
Deployment tool adapter • Connects the deployment tool and driver air
• Deployment tool adapter for driver bag module
air bag module • Connects the deployment tool and passen-
• Deployment tool adapter for pas- ger air bag module
senger air bag module • Connects between the deployment tool and
• Deployment tool adapter for curtain curtain air bag module
air bag module • Connects the deployment tool and seat belt
• Deployment tool adapter for seat pre-tensioner
belt pre-tensioner PHIA0184E
• Connects the deployment tool and lap pre-
• Deployment tool adapter for lap pre- tensioner
tensioner

KV99109000
Deployment tool adapter Connects between the deployment tool and
Deployment tool adapter for side air side air bag module
bag module

ZZA1190D

Commercial Service Tools INFOID:0000000010499435

Tool name Description

Remover tool Removes clips, pawls, and metal clips

JMKIA3050ZZ

SR-6
COLLISION DIAGNOSIS
< BASIC INSPECTION >
BASIC INSPECTION A
COLLISION DIAGNOSIS
FOR FRONTAL COLLISION
B
FOR FRONTAL COLLISION : When SRS is activated in a collision INFOID:0000000010497465

CAUTION: C
Due to varying models and option levels, not all parts listed in the chart below apply to all vehicles.
WORK PROCEDURE
1. Before performing any of the following steps, ensure that all vehicle body and structural repairs have been D
completed.
2. Replace the diagnosis sensor unit.
3. Remove the front air bag modules, crash zone sensor, bracket and seat belt pre-tensioner assemblies. E
4. Check the SRS components using the table below:
Replace any SRS components showing visible signs of damage. (dents, cracks and deformation, etc.)
5. Install new front air bag modules, crash zone sensor assembly, bracket and seat belt pre-tensioner F
assemblies.
6. Perform self-diagnosis using CONSULT or air bag warning lamp. Refer to SRC-14, "System Description"
for details. Ensure entire SRS operates properly. G
7. After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRC-14, "System Description".
SR
SRS INSPECTION (FOR FRONTAL COLLISION)

Part Inspection
I
If the driver air bag has deployed:
Driver air bag module REPLACE
Install with new fasteners.
If the passenger air bag has deployed:
J
Passenger air bag module (if
REPLACE
equipped)
Install with new fasteners.
If any of the front air bags or seat belt pre-tensioners* have been activated: K
Crash zone sensor REPLACE the crash zone sensor and bracket with new fasteners.
*: Confirm seat belt pre-tensioner activation using CONSULT only.
Seat belt pre-tensioner assem- L
If either the driver or passenger seat belt pre-tensioner* has been activated:
blies
REPLACE all seat belt pre-tensioner assemblies with new fasteners.
(All applicable locations: buckle,
*: Confirm seat belt pre-tensioner activation using CONSULT only.
retractor, lap outer)
M
If any of the SRS components have been activated:
Diagnosis sensor unit REPLACE the diagnosis sensor unit.
Install with new fasteners.
1. Visually check steering wheel for deformities. N
2. Check harness (built into steering wheel) and connectors for damage, and terminals for defor-
mities.
Steering wheel 3. Install driver air bag module into the steering wheel to check fit and alignment with the wheel.
4. Check steering wheel for excessive free play. O
5. If no damage is found, reinstall.
6. If damaged − REPLACE.
If the driver front air bag has deployed: P
Spiral cable
REPLACE the spiral cable.
1. Remove passenger seat assembly.
2. Check control unit case for dents, cracks of deformities.
Occupant classification system 3. Check connectors and pressure sensor tube for damage, and terminals for deformities.
(Passenger seat) 4. Check seat frame and cushion pan for dents or deformities.
5. If no damage is found, reinstall seat with new fasteners.
6. If damaged − REPLACE seat cushion assembly with new fasteners.

SR-7
COLLISION DIAGNOSIS
< BASIC INSPECTION >
Part Inspection
1. Check connectors for poor connection, damage, and terminals for deformities.
2. Check harness for binding, chafing, cuts, or deformities.
Harness and connectors 3. If no damage is found, reinstall the harness and connectors.
4. If damaged − REPLACE the damaged harness. Do not attempt to repair, splice or modify any
SRS harness.
If the front passenger air bag has deployed:
Instrument panel assembly
REPLACE the instrument panel assembly. (integrated type)

FOR FRONTAL COLLISION : When SRS is not activated in a collision INFOID:0000000010497466

CAUTION:
Due to varying models and option levels, not all parts listed in the chart below apply to all vehicles.
WORK PROCEDURE
1. Before performing any of the following steps, ensure that all vehicle body and structural repairs have been
completed.
2. Check the SRS components using the table below:
Replace any SRS components showing visible signs of damage. (dents, cracks and deformation, etc.)
3. Perform self-diagnosis using CONSULT or air bag warning lamp. Refer to SRC-18, "CONSULT Function"
for details. Ensure entire SRS operates properly.
4. After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRC-18, "CONSULT Function".
SRS INSPECTION (FOR FRONTAL COLLISION)

Part Inspection
If the driver air bag has NOT been deployed:
1. Remove driver air bag module. Check harness cover and connectors for damage, terminals for
deformities, and harness for binding.
2. Install driver air bag module into the steering wheel to check fit and alignment with the wheel.
Driver air bag module
3. If no damage is found, reinstall with new fasteners.
4. If damaged − REPLACE. Install driver air bag module with new fasteners.
CAUTION:
Before disposing of such systems, deploy the systems.
If the passenger air bag has NOT been deployed:
1. Remove passenger air bag module. Check harness cover and connectors for damage, termi-
nals for deformities, and harness for binding.
Passenger air bag module (if 2. Install passenger air bag module into the instrument panel to check fit with the instrument panel.
equipped) 3. If no damage is found, reinstall with new fasteners.
4. If damaged − REPLACE. Install passenger air bag modules with new fasteners.
CAUTION:
Before disposing of such systems, deploy the systems.
If the front air bags or seat belt pre-tensioners have NOT been activated:
1. Remove the crash zone sensor. Check harness connectors for damage, terminals for deformi-
ties, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation, etc.) of the crash zone sensor
Crash zone sensor
and bracket.
3. Install the crash zone sensor to check fit.
4. If no damage is found, reinstall with new fasteners.
5. If damaged − REPLACE the crash zone sensor and bracket with new fasteners.

SR-8
COLLISION DIAGNOSIS
< BASIC INSPECTION >
Part Inspection
A
If the pre-tensioners have NOT been activated:
1. Remove seat belt pre-tensioners.
Check harness cover and connectors for damage, terminals for deformities, and harness for
binding. B
2. Check belts for damage and anchors for loose mounting.
Seat belt pre-tensioner assem-
3. Check retractor for smooth operation.
blies
4. Check seat belt adjuster for damage.
(All applicable locations: buckle,
retractor, lap outer)
5. Check for deformities of the center pillar inner. C
6. If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner assembly.
7. If no damage is found, reinstall seat belt pre-tensioner assembly.
8. If damaged − REPLACE. Install the seat belt pre-tensioners with new fasteners.
CAUTION: D
Before disposing of such systems, deploy the systems.
If none of the SRS components have been activated:
1. Check case for dents, cracks or deformities. E
Diagnosis sensor unit 2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall with new fasteners.
4. If damaged − REPLACE. Install diagnosis sensor unit with new fasteners.
F
1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for defor-
mities.
Steering wheel 3. Install driver air bag module into the steering wheel to check fit and alignment with the wheel. G
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall.
6. If damaged − REPLACE.
If the driver front air bag has not deployed:
SR
1. Visually check spiral cable and combination switch for damage.
2. Check connectors and protective tape for damage.
Spiral cable
3. Check steering wheel for noise, binding or heavy operation. I
4. If no damage is found, reinstall.
5. If damaged − REPLACE.
1. Remove passenger seat assembly.
2. Check control unit case for dents, cracks of deformities. J
Occupant classification system 3. Check connectors and pressure sensor tube for damage, and terminals for deformities.
(Passenger seat) 4. Check seat frame and cushion pan for dents or deformities.
5. If no damage is found, reinstall seat with new fasteners.
K
6. If damaged − REPLACE seat cushion assembly with new fasteners.
1. Check connectors for poor connection, damage, and terminals for deformities.
2. Check harness for binding, chafing, cuts, or deformities.
Harness and connectors 3. If no damage is found, reinstall the harness and connectors. L
4. If damaged − REPLACE the damaged harness. Do not attempt to repair, splice or modify any
SRS harness.
If the passenger air bag has NOT deployed: M
1. Visually check instrument panel assembly for damage.
Instrument panel assembly
2. If no damage is found, reinstall the instrument panel assembly.
3. If damaged − REPLACE the instrument panel assembly.
N
FOR SIDE AND ROLLOVER COLLISION
FOR SIDE AND ROLLOVER COLLISION : When SRS is activated in a collision
INFOID:0000000010497467
O

CAUTION:
Due to varying models and option levels, not all parts listed in the chart below apply to all vehicles.
P
WORK PROCEDURE
1. Before performing any of the following steps, ensure that all vehicle body and structural repairs have been
completed.
2. Replace the following components:
• Front seat back assembly (on the side on which side air bag is activated)
• Door finisher (on the side on which door-mounted curtain air bag is activated)
• Pop-up roll bar assemblies and pop-up roll bar covers
SR-9
COLLISION DIAGNOSIS
< BASIC INSPECTION >
• Satellite sensor LH/RH (on the side on which side air bag is activated)
• Diagnosis sensor unit
• Seat belt pre-tensioner assemblies
3. Check the SRS components and the related parts using the following table.
Replace any SRS components and the related parts showing visible signs of damage. (dents, cracks,
deformation, etc.)
4. Perform self-diagnosis using CONSULT and “AIR BAG” warning lamp. Refer to SRC-18, "CONSULT
Function" for details. Make sure entire SRS operates properly.
5. After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRC-18, "CONSULT Function".
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)

Part Inspection
If the curtain air bag LH has deployed:
Curtain air bag module LH REPLACE the curtain air bag module LH.
Install with new fasteners.
If the curtain air bag RH has deployed:
Curtain air bag module RH REPLACE the curtain air bag module RH.
Install with new fasteners.
If the side air bag LH has deployed:
Side air bag module LH
REPLACE front seatback assembly LH.
If the side air bag RH has deployed:
Side air bag module RH
REPLACE front seatback assembly RH.
If any of the SRS components have deployed:
Satellite sensor (LH or RH)
REPLACE the satellite sensor on the collision side with new fasteners.
If any of the SRS components have deployed:
Diagnosis sensor unit
REPLACE the diagnosis sensor unit with new fasteners.
Seat belt pre-tensioner assem-
If either the driver or passenger seat belt pre-tensioner* has been activated:
blies
REPLACE all seat belt pre-tensioner assemblies with new fasteners.
(All applicable locations: buckle,
*: Confirm seat belt pre-tensioner activation using CONSULT only.
retractor, lap outer)
1. Check the center inner pillar on the collision side for damage (dents, cracks, deformation, etc.).
Center inner pillar
2. If damaged − REPAIR the center inner pillar.
1. Check for visible signs of damage (dents, cracks, deformation, etc.) of the interior trim on the
Trim/headlining collision side.
2. If damaged − REPLACE the damaged trim parts.
If the door-mounted curtain air bag module LH has deployed:
Door-mounted curtain air bag
REPLACE the door finisher LH and door-mounted curtain air bag module.
module LH
Install with new fasteners.
If the door-mounted curtain air bag module RH has deployed:
Door-mounted curtain air bag
REPLACE the door finisher RH and door-mounted curtain air bag module.
module RH
Install with new fasteners.
If the pop-up roll bar has deployed:
Pop-up roll bar assemblies REPLACE pop-up roll bar assemblies and pop-up roll bar covers.
Install with new fasteners.

FOR SIDE AND ROLLOVER COLLISION : When SRS is not activated in a collision
INFOID:0000000010497468

CAUTION:
Due to varying models and option levels, not all parts listed in the chart below apply to all vehicles.
WORK PROCEDURE
1. Before performing any of the following steps, ensure that all vehicle body and structural repairs have been
completed.
2. Check the SRS components and the related parts using the following table.
• If the front seat back assembly is damaged, the front seat back assembly must be replaced.

SR-10
COLLISION DIAGNOSIS
< BASIC INSPECTION >
• If the door finisher assembly is damaged, the door finisher assembly and door-mounted curtain air bag
module must be replaced. A
3. Perform self-diagnosis using CONSULT and “AIR BAG” warning lamp. Refer to SRC-18, "CONSULT
Function" for details. Make sure entire SRS operates properly.
4. After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to B
SRC-18, "CONSULT Function".
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)
C
Part Inspection
If the curtain air bag LH has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the center pillar on the col- D
lision side.
2. If damaged − Remove the curtain air bag module LH.
3. Check for visible signs of damage (tears etc.) of the curtain air bag module LH.
Curtain air bag module LH E
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damage is found, reinstall the curtain air bag module LH with new fasteners.
6. If damaged − REPLACE the curtain air bag module LH with new fasteners.
CAUTION:
F
Before disposing of such systems, deploy the systems.
If the curtain air bag RH has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the center pillar on the col-
lision side. G
2. If damaged − Remove the curtain air bag module RH.
3. Check for visible signs of damage (tears etc.) of the curtain air bag module RH.
Curtain air bag module RH
4. Check harness and connectors for damage, and terminals for deformities.
SR
5. If no damage is found, reinstall the curtain air bag module RH with new fasteners.
6. If damaged − REPLACE the curtain air bag module RH with new fasteners.
CAUTION:
Before disposing of such systems, deploy the systems. I
If the side air bag LH has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the seat back on the col-
lision side.
Side air bag module LH 2. Check harness and connectors for damage, and terminals for deformities. J
3. If damaged − REPLACE the front seatback assembly LH.
CAUTION:
Before disposing of such systems, deploy the systems.
K
If the side air bag RH has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the seat back on the col-
lision side.
Side air bag module RH 2. Check harness and connectors for damage, and terminals for deformities. L
3. If damaged − REPLACE the front seatback assembly RH.
CAUTION:
Before disposing of such systems, deploy the systems.
M
If none of the SRS components have been activated:
1. Remove the satellite sensor (LH or RH) on the collision side. Check harness connectors for
damage, terminals for deformities, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation, etc.) of the satellite sensor (LH N
Satellite sensor (LH or RH)
or RH).
3. Install the satellite sensor (LH or RH) to check fit.
4. If no damage is found, reinstall the satellite sensor (LH or RH) with new fasteners.
5. If damaged − REPLACE the satellite sensor (LH or RH) with new fasteners. O
If none of the SRS components have been activated:
1. Check case and bracket for dents, cracks or deformities.
Diagnosis sensor unit 2. Check connectors for damage, and terminals for deformities. P
3. If no damage is found, reinstall the diagnosis sensor unit with new fasteners.
4. If damaged − REPLACE the diagnosis sensor unit with new fasteners.

SR-11
COLLISION DIAGNOSIS
< BASIC INSPECTION >
Part Inspection
If the pre-tensioners have NOT been activated:
1. Remove seat belt pre-tensioners.
Check harness cover and connectors for damage, terminals for deformities, and harness for
binding.
2. Check belts for damage and anchors for loose mounting.
Seat belt pre-tensioner assem-
3. Check retractor for smooth operation.
blies
4. Check seat belt adjuster for damage.
(All applicable locations: buckle,
5. Check for deformities of the center pillar inner.
retractor, lap outer)
6. If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner assembly.
7. If no damage is found, reinstall seat belt pre-tensioner assembly.
8. If damaged − REPLACE. Install the seat belt pre-tensioners with new fasteners.
CAUTION:
Before disposing of such systems, deploy the systems.
If the front LH or front RH side air bag modules have NOT deployed:
1. Visually check the seat on the collision side.
2. Remove the seat on the collision side and check the following for damage and deformities.
- Harness, connectors and terminals
Seat (with side air bag)
- Frame and recliner (for front and rear seat), and also adjuster and slides (for front seat)
3. If no damage is found, reinstall the seat.
4. If damaged − REPLACE the damaged seat parts using new fasteners. If the front seat back is
damaged, the front seat back assembly must be replaced.
1. Check the center inner pillar on the collision side for damage (dents, cracks, deformation, etc.).
Center inner pillar
2. If damaged − REPAIR the center inner pillar.
1. Check for visible signs of damage (dents, cracks, deformation, etc.) of the interior trim on the
Trim/headlining collision side.
2. If damaged − REPLACE the damaged trim parts.
If the door-mounted curtain air bag LH has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the door finisher on the
collision side.
2. If damaged − REPLACE the door finisher LH with new fasteners.
3. Check for visible signs of damaged (tears etc.) of the door-mounted curtain air bag module LH.
4. Check harness and connectors for damage, and terminals for deformities.
Door-mounted curtain air bag 5. If no damage is found, reinstall door finisher.
module LH CAUTION:
When removing door-mounted curtain air bag module from door finisher, never reuse
door finisher.
6. If damaged − REPLACE the door finisher LH and door-mounted curtain air bag module LH with
new fasteners.
CAUTION:
Before disposing of such systems, deploy the systems.

SR-12
COLLISION DIAGNOSIS
< BASIC INSPECTION >
Part Inspection
A
If the door-mounted curtain air bag RH has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the door finisher on the
collision side.
2. If damaged − REPLACE the door finisher RH with new fasteners. B
3. Check for visible signs of damage (tears etc.) of the door-mounted curtain air bag module RH.
4. Check harness and connectors for damage, and terminals for deformities.
Door-mounted curtain air bag 5. If no damage is found, reinstall door finisher.
module RH CAUTION: C
When removing door-mounted curtain air bag module from door finisher, never reuse
door finisher.
6. If damaged − REPLACE the door finisher RH and door-mounted curtain air bag module RH with
new fasteners. D
CAUTION:
Before disposing of such systems, deploy the systems.
If the pop-up roll bar has NOT deployed: E
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the pop-up roll bar.
2. If damaged − REPLACE the pop-up roll bar with new fasteners.
3. Check harness and connectors for damage, and terminals for deformities.
4. If no damage is found, reinstall the pop-up roll bar with new fasteners. F
Pop-up roll bar
5. Check for visible signs of damage (dents, cracks, deformation, etc.) of the seatback support
brace assembly.
6. If damaged − REPAIR the seatback support brace assembly.
CAUTION: G
Before disposing of such systems, deploy the systems.

SR

SR-13
DRIVER AIR BAG MODULE
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION
DRIVER AIR BAG MODULE
Exploded View INFOID:0000000010478317

ALHIA0342ZZ

1. Steering wheel 2. Driver air bag module

Removal and Installation INFOID:0000000010478318

WARNING:
• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes
or more.
• Always work from the side of driver air bag module. Never work in front of it.
• Never use the air tools or electric tools for servicing.
REMOVAL
1. Release driver air bag module hooks.
a. Locate the access hole on RH side of steering wheel rear fin-
isher (1) and insert a 5.0 mm (0.20 in) diameter suitable tool (A).
b. Push suitable tool (A) inward and make sure the tool contacts
the spring (2) as shown. Push on the upper right of the driver air
bag module while pressing on the spring to release the driver air
bag module hook (RH). Repeat procedure for driver air bag
module hook (LH).

AWHIA0361ZZ

SR-14
DRIVER AIR BAG MODULE
< REMOVAL AND INSTALLATION >
2. Pull out the driver air bag module assembly as shown.
A

AWHIA0632ZZ

D
3. Disconnect the driver air bag module harness connector.
CAUTION:
• For installing/removing the driver air bag module harness
E
connector, insert thin screwdriver wrapped in tape into
notch, lift lock and remove the connector.
• Install the connector with lock raised, and push lock into
the connector. F
• After installing the connector, check that the lock is
pushed securely into it.
G
PHIA0953J

4. Remove the driver air bag module.


SR
CAUTION:
• Always place the driver air bag module with pad side fac-
ing upward.
: Upward I

K
AWHIA0633ZZ

L
• Never impact the driver air bag module.
• Replace the driver air bag module if it has been dropped
or sustained an impact.
M

O
JMHIA0009ZZ

• Never insert any foreign objects (screwdriver, etc.) into the driver air bag module.
P
• Never disassemble the driver air bag module.
• Never expose the driver air bag module to temperatures exceeding 90°C (194°F).
• Never allow oil, grease, detergent, or water to come in contact with the driver air bag module.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Never damage the harness while installing.

SR-15
DRIVER AIR BAG MODULE
< REMOVAL AND INSTALLATION >
• Tighten the TORX bolts after completely adjusting the centers of fixing bolts on the driver air bag
module side and the steering wheel side. If the holes are misaligned, the bolt threads are damaged
and the module is not installed securely.
• If malfunction is detected by the air bag warning lamp after repair or replacement of the malfunction-
ing parts, reset the memory using self-diagnosis or CONSULT. Refer to SRC-18, "CONSULT Func-
tion"
• After the work is completed, check that no system malfunction is detected by air bag warning lamp.

SR-16
SPIRAL CABLE
< REMOVAL AND INSTALLATION >
SPIRAL CABLE
A
Exploded View INFOID:0000000010478319

ALHIA0359ZZ

G
1. Combination switch 2. Steering angle sensor 3. Spiral cable

Removal and Installation INFOID:0000000010478320


SR
WARNING:
• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes
or more. I
• Never use the air tools or electric tools for servicing.
REMOVAL
J
1. Remove the steering wheel. Refer to ST-8, "Removal and Installation".
2. Remove the steering column upper and lower cover. Refer to IP-12, "Exploded View".
3. Disconnect harness connectors (A).
K

ALHIA0351ZZ
N
4. Remove screws (A) and then remove spiral cable (1).

ALHIA0350ZZ

CAUTION:

SR-17
SPIRAL CABLE
< REMOVAL AND INSTALLATION >
• Never impact the spiral cable.
• Replace the spiral cable if it has been dropped or sus-
tained an impact.
• Never disassemble the spiral cable.
• Never apply lubricant to the spiral cable.
• Never allow oil, grease, detergent, or water to come in
contact with the spiral cable.

JMHIA0009ZZ

INSTALLATION
Installation is in the reverse order of removal.
• The turn signal lever must be in the neutral position for spiral cable installation.
• Set the spiral cable neutral position by carefully turning the spiral
cable clockwise to the end position. Turn the spiral cable counter-
clockwise 2.5 turns stopping when the locating pin (B) is at the top
most position and confirm that a yellow indicator with a vertical
black line will be shown in the window (A).
NOTE:
If a new service part is installed, the neutral position is already set
with a stopper clip in place and should not be adjusted after the
stopper clip is removed. Make sure the stopper is removed before
installing the steering wheel.
• During steering wheel installation, make sure the locating pin hole
ALHIA0385ZZ
is aligned with the locating pin (B) of the spiral cable.
• Adjust the neutral position of the steering angle sensor. Refer to BRC-64, "Work Procedure".

CAUTION:
• The spiral cable may snap during steering operation if the spiral cable is installed in an improper
position.
• Never over turn the spiral cable or go beyond the maximum number of turns required. (This will
cause the cable to snap.)
• The turn signal lever must be in the neutral position for spiral cable installation.
• Never apply lubricant to the spiral cable.
• Never allow oil, grease, detergent or water to come in contact with the spiral cable.
• After the work is completed, check that no system malfunction is detected by air bag warning lamp.
• If a malfunction is detected by the air bag warning lamp, after repair or replacement of the malfunc-
tioning parts, reset the memory using self-diagnosis or CONSULT. Refer to SRC-18, "CONSULT
Function".

SR-18
PASSENGER AIR BAG MODULE
< REMOVAL AND INSTALLATION >
PASSENGER AIR BAG MODULE
A
Exploded View INFOID:0000000010478321

SR

E1HIA0039GB
I
1. Front passenger air bag module 2. Steering member
A. To instrument panel
Refer to GI-4, "Components" for symbols in the figure. J

Removal and Installation INFOID:0000000010478322

K
WARNING:
• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes
or more.
L
• Always work from the side of air bag module. Never work in front of it.
• Never use air tools or electric tools for servicing.
REMOVAL M
1. Remove the Instrument panel assembly. Refer to IP-13, "Removal and Installation".
2. Remove front passenger air bag module screws.
3. Release the pawls by removing the front passenger air bag module. N

CAUTION:
• Always place the front passenger air bag module with pad O
side facing upward as shown.
: Upward
P

ALHIA0387ZZ

SR-19
PASSENGER AIR BAG MODULE
< REMOVAL AND INSTALLATION >

• Replace the front passenger air bag module if it has been


dropped or sustained an impact.
• Never impact the front passenger air bag module.

JMHIA0009ZZ

• Never insert any foreign objects (screwdriver, etc.) into the passenger air bag module.
• Never disassemble the passenger air bag module.
• Never expose the passenger air bag module to temperatures exceeding 90°C (194°F).
• Never allow oil, grease, detergent, or water to come in contact with the front passenger air bag mod-
ule.
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
• Never use the old fixing bolts after removal, replace with the new bolts.
• Never damage the harness while installing.
• After the work is completed, check that no system malfunction is detected by air bag warning lamp.
• If a malfunction is indicated by the air bag warning lamp, after repair or replacement of the malfunc-
tioning parts, reset the memory using self-diagnosis or CONSULT. Refer to SRC-18, "CONSULT
Function".

SR-20
CURTAIN AIR BAG MODULE
< REMOVAL AND INSTALLATION >
CURTAIN AIR BAG MODULE
A
Exploded View INFOID:0000000010478323

SR

E1HIA0040GB
I
1. Side curtain air bag module 2. Mounting clip 3. Front pillar
4. Trim clip A. No curtain airbag variant
Refer to GI-4, "Components" for symbols in the figure. J

Removal and Installation INFOID:0000000010478324

K
WARNING:
• Before servicing, turn ignition switch OFF, disconnect battery negative terminals and wait 3 minutes
or more.
L
• Always work from the side of air bag module. Never work in front of it.
• Never use air tools or electric tools for servicing.
REMOVAL M
1. Remove the headlining. Refer to INT-25, "Removal and Installation".
2. Disconnect the harness connector from the curtain air bag mod-
ule. N
CAUTION:
• For removing/installing the curtain air bag module har-
ness connector, insert thin screwdriver wrapped in tape
into notch, lift lock and remove the connector. O
• Install the connector with lock raised, and push lock into
the connector.
• After installing the connector, check that the lock is P
pushed in securely into it.
PHIA0953J

3. Remove bolts, and curtain air bag module.


CAUTION:
• Replace the curtain air bag module if it has been dropped or sustained an impact.
• Never impact the curtain air bag module.

SR-21
CURTAIN AIR BAG MODULE
< REMOVAL AND INSTALLATION >
• Never insert any foreign objects (screwdriver, etc.) into the curtain air bag module.
• Never disassemble the curtain air bag module.
• Never expose the curtain air bag module to temperatures exceeding 90 °C (194 °F).
• Never allow oil, grease, detergent or water to come in contact with the curtain air bag module.
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
• Never damage the harness while installing.
• Make sure that the curtain air bag module bracket supporting hooks are securely seated into the
body slots before releasing the curtain air bag module during installation to avoid damaging the cur-
tain air bag module.
• Check perforation of curtain air bag module to check that curtain air bag module is not twisted.
• If a malfunction is detected by the air bag warning lamp, after repair or replacement of the malfunc-
tioning parts, reset the memory using self-diagnosis or CONSULT. Refer to SRC-18, "CONSULT
Function".
• After the work is completed, check that no system malfunction is detected by air bag warning lamp.

SR-22
SIDE AIR BAG MODULE
< REMOVAL AND INSTALLATION >
SIDE AIR BAG MODULE
A
Removal and Installation INFOID:0000000010478325

WARNING: B
• Before servicing, turn ignition swith OFF, disconnect battery negative terminal and wait 3 minutes or
more.
• Always work from the rear of air bag module.
C
• Never use the air tools or electric tools for servicing.

The front side air bag module is part of the front seatback. For removal and installation of the front seatback,
refer to SE-29, "SEATBACK : Disassembly and Assembly". D

SR

SR-23
CRASH ZONE SENSOR
< REMOVAL AND INSTALLATION >
CRASH ZONE SENSOR
Exploded View INFOID:0000000010478326

E1HIA0041GB

1. Upper center rad core support 2. Crash zone sensor harness 3. Crash zone sensor
assembly connector
4. Bracket
Refer to GI-4, "Components" for symbols in the figure.

Removal and Installation INFOID:0000000010478327

WARNING:
• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes
or more.
• Never use air tools or electric tools for servicing.
REMOVAL
1. Remove front grille. Refer to EXT-25, "Removal and Installation".
2. Remove crash zone sensor nut.
CAUTION:
Never reuse the crash zone sensor nut.
3. Disconnect crash zone sensor harness connector, and remove crash zone sensor and bracket.
CAUTION:
• Replace the crash zone sensor if it has been dropped or sustained an impact.
• Never impact the crash zone sensor.
• Replace the crash zone sensor of deployed SRS driver air bag and deployed SRS front passenger air
bag.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Never reuse the crash zone sensor nut.
• Never damage the harness while installing.
• After the work is completed, check that no system malfunction is detected by air bag warning lamp.

SR-24
CRASH ZONE SENSOR
< REMOVAL AND INSTALLATION >
• If a malfunction is detected by the air bag warning lamp, after repair or replacement of the malfunc-
tioning parts, reset the memory using self-diagnosis or CONSULT. Refer to SRC-18, "CONSULT A
Function".

SR

SR-25
SATELLITE SENSOR
< REMOVAL AND INSTALLATION >
SATELLITE SENSOR
Exploded View INFOID:0000000010478328

E1HIA0042GB

1. Center pillar 2. Satellite sensor


Refer to GI-4, "Components" for symbols in the figure.

Removal and Installation INFOID:0000000010478329

WARNING:
• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes
or more.
• Never use air tools or electric tools for servicing.
SATELLITE SENSOR
Removal
1. Remove center pillar lower garnish. Refer to INT-18, "Removal and Installation".
2. Remove the satellite sensor nut.
CAUTION:
Never reuse the satellite sensor nut.
3. Disconnect the harness connector from the satellite sensor.
4. Remove satellite sensor.
CAUTION:
• Replace the satellite sensor if it has been dropped or sustained an impact.
• Never impact the satellite sensor.
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
• Never reuse the satellite sensor nut.
• Never damage the harness while installing.

SR-26
SATELLITE SENSOR
< REMOVAL AND INSTALLATION >
• Never install normally aligning to the cutout hole, because performance of the satellite sensor
excessively fluctuates according to the installation position. A
• After the work is completed, check that no system malfunction is detected by air bag warning lamp.
• If a malfunction is detected by the air bag warning lamp, after repair or replacement of the malfunc-
tioning parts, reset the memory using self-diagnosis or CONSULT. Refer to SRC-18, "CONSULT
B
Function".

SR

SR-27
DIAGNOSIS SENSOR UNIT
< REMOVAL AND INSTALLATION >
DIAGNOSIS SENSOR UNIT
Exploded View INFOID:0000000010478330

AWHIA0599ZZ

1. Diagnosis sensor unit


Refer to GI-4, "Components" for symbols in the figure.

Removal and Installation INFOID:0000000010478331

WARNING:
• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes
or more.
• Before disconnecting the air bag diagnosis sensor unit harness connectors, be sure to disconnect
each harness connector of the air bag module and pre-tensioner seat belt to prevent air bag deploy-
ment by static electricity and pre-temsioner seat belt operation.
• Never use the air tools or electric tools for servicing.
• When replacing the air bag diagnosis sensor unit, always check with the parts department for the lat-
est parts information. Installing an incorrect air bag diagnosis sensor unit may or may not cause the
air bag warning lamp to illuminate and may cause incorrect deployment of the supplemental air bags
and seat belt pre-tensioners in a collision resulting in serious personal injury or death.
REMOVAL
1. Always check the air bag diagnosis sensor unit ECU discriminated number (identification number) using
CONSULT.
2. Remove center console assembly. Refer to IP-19, "Removal and Installation".
3. Disconnect the harness connectors for the following SRS components: SR-21, "Removal and Installation"
(curtain air bag modules), SR-30, "Removal and Installation" (front seat belt pre-tensioner) and SR-23,
"Removal and Installation" (front side air bag module).
4. Disconnect the harness connectors from the diagnosis sensor unit.
5. Remove bolt and nuts, then remove the air bag diagnosis sensor unit.
CAUTION:
• Never reuse the air bag diagnosis sensor unit bolts.
• Replace the air bag diagnosis sensor unit of deployed SRS air bag and deployed SRS front seat
belt pre-tensioner.

SR-28
DIAGNOSIS SENSOR UNIT
< REMOVAL AND INSTALLATION >
• Replace the air bag diagnosis sensor unit if it has been
dropped or sustained an impact. A
• Never impatc the air bag diagnosis sensor unit.

SGI787

D
INSTALLATION
Install air bag diagnosis sensor unit in the reverse order of removal.
CAUTION: E
• Never reuse the air bag diagnosis sensor unit bolts.
• The air bag diagnosis sensor unit must always be installed with the label arrow mark " " pointing
toward the front of the vehicle for proper operation. F
• Never damage the harness while installing.
• After the work is completed, check that no system malfunction is detected by air bag warning lamp.
• If a malfunction is detected by the air bag warning lamp, after repair or replacement of the malfunc-
tioning parts, reset the memory using self-diagnosis or CONSULT. Refer to SRC-18, "CONSULT G
Function".
• After replacing the air bag diagnosis sensor unit, confirm using CONSULT that the ECU discrimi-
nated number (identification number) of the new replacement air bag diagnosis sensor unit matches SR
the ECU discriminated number (identification number) of the replaced (old) air bag diagnosis sensor
unit.
NOTE:
If the ECU discriminated number of the new replacement air bag diagnosis sensor unit differs from the ECU I
discriminated number of the replaced air bag diagnosis sensor unit, reconfirm the parts information and verify
that the correct air bag diagnosis sensor unit was installed.
J

SR-29
SEAT BELT PRE-TENSIONER
< REMOVAL AND INSTALLATION >
SEAT BELT PRE-TENSIONER
Exploded View INFOID:0000000010499319

Refer to SB-6, "Exploded View".


Removal and Installation INFOID:0000000010478332

For removal and installation procedures, refer to SB-7, "SEAT BELT RETRACTOR : Removal and Installa-
tion".

SR-30
DISPOSAL OF AIR BAG MODULE
< REMOVAL AND INSTALLATION >
DISPOSAL OF AIR BAG MODULE
A
DRIVER AIR BAG MODULE
DRIVER AIR BAG MODULE : Deployment INFOID:0000000010499321
B
CHECKING DEPLOYMENT TOOL
Connecting to Battery C
CAUTION:
The battery must show voltage of 9.6 V or more.
Remove the battery from the vehicle and place it on dry wood blocks
approximately 5.0 m (16.4 ft) away from the vehicle. D
• Wait 3 minutes after the vehicle battery is disconnected before pro-
ceeding.
• Connect red clip of deployment tool (A) to battery positive terminal E
and black clip to negative terminal.
Check that the polarity is correct. The right side lamp in the
tool, marked “deployment tool power”, should illuminate with a
green light. If the right side lamp illuminates red, reverse the F
connections to the battery.
JMHIA0204ZZ

Deployment Tool Check G


Press the deployment tool switch (C) to the ON position. The left
side lamp in the tool, marked “air bag connector voltage” should illu-
minate (B). If it does not illuminate, replace the deployment tool (A).
SR

J
JMHIA0205ZZ

Air Bag Deployment Tool Lamp Illumination Chart (Battery Connected)


K
Left side lamp, green* Right side lamp, green*
Switch operation
“AIR BAG CONNECTOR VOLTAGE” “DEPLOYMENT TOOL POWER”
L
OFF OFF ON
ON ON ON
*: If this lamp illuminates red, the tool is connected to the battery incorrectly. Reverse the connections and check that the lamp illumi- M
nates green.

DEPLOYMENT OF DRIVER AIR BAG MODULE (OUTSIDE OF VEHICLE)


N
1. Unless the vehicle is being scrapped, deploying the air bag in
the vehicle is not recommended. This may cause damage to the
vehicle interior.
Anchor air bag module bracket (SST: KV99105300) (A) in a vice O
secured to a firm foundation deployment.

JMHIA0208ZZ

SR-31
DISPOSAL OF AIR BAG MODULE
< REMOVAL AND INSTALLATION >
2. Using wire (D), secure driver air bag module (1) to air bag mod-
ule bracket (SST: KV99105300) (A) at two places.
CAUTION:
Use wire of at least 1.0 mm (0.039 in) diameter.
3. Firmly secure air bag module bracket (SST: KV99105300) with
driver air bag module attached, in a vise.
4. Connect deployment tool adapter (SST: KV99110500) yellow
connector (C) to driver air bag module and deployment tool con-
nector (SST: KV99106400) (B).

JMHIA0630ZZ

5. Connect red clip of deployment tool (A) to battery positive termi-


nal and black clip to negative terminal (B).
6. The lamp on the right side of the tool, marked “deployment tool
power”, should illuminate green, not red.
7. Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, illuminates and the
air bag module (1) deploys.
CAUTION:
When deploying the driver air bag module, stand at least 5.0
m (16.4 ft) away from the air bag module.
JMHIA0209ZZ

DRIVER AIR BAG MODULE : Disposal INFOID:0000000010499322

DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER


Deployed air bag module, seat belt pre-tensioner, and lap pre-tensioner are very hot. Before disposing of air
bag module and seat belt pre-tensioner, wait at least 30 minutes, and 10 minutes, respectively. Seal them in a
plastic bag before disposal.
CAUTION:
• Never apply water to a deployed air bag module or seat belt
pre-tensioner or lap pre-tensioner.
• Wear gloves when handling a deployed air bag module or seat
belt pre-tensioner or lap pre-tensioner.
• No poisonous gas is produced upon air bag module deploy-
ment. However, be careful not to inhale gas since it irritates
the throat and can cause choking.
• Never disassemble air bag module, seat belt pre-tensioner
and lap pre-tensioner.
• Air bag module, seat belt pre-tensioner and lap pre-tensioner
cannot be reused.
SBF276H
• Wash your hands clean after the work is complete.
PASSENGER AIR BAG MODULE
PASSENGER AIR BAG MODULE : Deployment INFOID:0000000010499323

CHECKING DEPLOYMENT TOOL


Connecting to Battery
CAUTION:

SR-32
DISPOSAL OF AIR BAG MODULE
< REMOVAL AND INSTALLATION >
The battery must show voltage of 9.6 V or more.
Remove the battery from the vehicle and place it on dry wood blocks A
approximately 5.0 m (16.4 ft) away from the vehicle.
• Wait 3 minutes after the vehicle battery is disconnected before pro-
ceeding.
B
• Connect red clip of deployment tool (A) to battery positive terminal
and black clip to negative terminal.
Check that the polarity is correct. The right side lamp in the
tool, marked “deployment tool power”, should illuminate with a C
green light. If the right side lamp illuminates red, reverse the
connections to the battery.
JMHIA0204ZZ

D
Deployment Tool Check
Press the deployment tool switch (C) to the ON position. The left
side lamp in the tool, marked “air bag connector voltage” should illu-
minate (B). If it does not illuminate, replace the deployment tool (A). E

G
JMHIA0205ZZ

Air Bag Deployment Tool Lamp Illumination Chart (Battery Connected) SR

Left side lamp, green* Right side lamp, green*


Switch operation
“AIR BAG CONNECTOR VOLTAGE” “DEPLOYMENT TOOL POWER” I
OFF OFF ON
ON ON ON
J
*: If this lamp illuminates red, the tool is connected to the battery incorrectly. Reverse the connections and check that the lamp illumi-
nates green.

DEPLOYMENT OF PASSENGER AIR BAG MODULE (OUTSIDE OF VEHICLE) K


1. Remove the passenger air bag module from lid with remover tool.
2. Make 8.5 mm (0.335 in) diameter hole (B) in air bag module
bracket (SST: KV99105300) (A) at the position shown in figure. L

JMHIA0225ZZ
O

SR-33
DISPOSAL OF AIR BAG MODULE
< REMOVAL AND INSTALLATION >
3. Firmly secure air bag module bracket (SST: KV99105300) (A) in
a vise.
4. Insert bolt (D) through air bag module bracket and passenger air
bag module (1) lower side holes, and fix then with two nuts.
5. Connect deployment tool (SST: KV99106400) (B) and deploy-
ment tool adapter (SST: KV99110500) orange connector (C) to
passenger air bag module.

JMHIA0799ZZ

6. Connect red clip of deployment tool (A) to battery positive termi-


nal and black clip to negative terminal (B).
7. The lamp on the right side of the tool, marked “deployment tool
power”, should illuminate green, not red.
8. Press the button on the deployment tool (A). The left side lamp
on the tool, marked “air bag connector voltage”, illuminates and
the passenger air bag module (1) deploys.
CAUTION:
• When deploying the passenger air bag module, never
stand on the deploying side.
• Stand at least 5.0 m (16.4 ft) away from the passenger air JMHIA0209ZZ

bag module.

PASSENGER AIR BAG MODULE : Disposal INFOID:0000000010499324

DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER


Deployed air bag module, seat belt pre-tensioner, and lap pre-tensioner are very hot. Before disposing of air
bag module and seat belt pre-tensioner, wait at least 30 minutes, and 10 minutes, respectively. Seal them in a
plastic bag before disposal.
CAUTION:
• Never apply water to a deployed air bag module or seat belt
pre-tensioner or lap pre-tensioner.
• Wear gloves when handling a deployed air bag module or seat
belt pre-tensioner or lap pre-tensioner.
• No poisonous gas is produced upon air bag module deploy-
ment. However, be careful not to inhale gas since it irritates
the throat and can cause choking.
• Never disassemble air bag module, seat belt pre-tensioner
and lap pre-tensioner.
• Air bag module, seat belt pre-tensioner and lap pre-tensioner
cannot be reused.
SBF276H
• Wash your hands clean after the work is complete.
SIDE AIR BAG MODULE
SIDE AIR BAG MODULE : Deployment INFOID:0000000010499325

CHECKING DEPLOYMENT TOOL


Connecting to Battery
CAUTION:

SR-34
DISPOSAL OF AIR BAG MODULE
< REMOVAL AND INSTALLATION >
The battery must show voltage of 9.6 V or more.
Remove the battery from the vehicle and place it on dry wood blocks A
approximately 5.0 m (16.4 ft) away from the vehicle.
• Wait 3 minutes after the vehicle battery is disconnected before pro-
ceeding.
B
• Connect red clip of deployment tool (A) to battery positive terminal
and black clip to negative terminal.
Check that the polarity is correct. The right side lamp in the
tool, marked “deployment tool power”, should illuminate with a C
green light. If the right side lamp illuminates red, reverse the
connections to the battery.
JMHIA0204ZZ

D
Deployment Tool Check
Press the deployment tool switch (C) to the ON position. The left
side lamp in the tool, marked “air bag connector voltage” should illu-
minate (B). If it does not illuminate, replace the deployment tool (A). E

G
JMHIA0205ZZ

Air Bag Deployment Tool Lamp Illumination Chart (Battery Connected) SR

Left side lamp, green* Right side lamp, green*


Switch operation
“AIR BAG CONNECTOR VOLTAGE” “DEPLOYMENT TOOL POWER” I
OFF OFF ON
ON ON ON
J
*: If this lamp illuminates red, the tool is connected to the battery incorrectly. Reverse the connections and check that the lamp illumi-
nates green.

DEPLOYMENT OF SIDE AIR BAG MODULE (OUTSIDE OF VEHICLE) K


1. Make 6.5 mm (0.256 in) diameter hole (B) in air bag module
bracket (SST: KV99105300) (A) at the position shown in figure.
L

N
JMHIA0225ZZ

2. Firmly secure air bag module bracket (SST: KV99105300) in a O


vise.
3. Insert two bolts through air bag module bracket and side air bag
module (1) upper side holes, and fix them with two nuts (C). P
4. Connect deployment tool (SST: KV99106400) (A) and deploy-
ment tool adapter (SST: KV99109000) (B) to side air bag mod-
ule connector.

JMHIA0284ZZ

SR-35
DISPOSAL OF AIR BAG MODULE
< REMOVAL AND INSTALLATION >
5. Connect red clip of deployment tool (SST: KV99106400) (A) to
battery positive terminal and black clip to negative terminal (B).
6. The lamp on the right side of the tool, marked “deployment tool
power”, should illuminate green, not red.
7. Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, illuminates and the
air bag module (1) deploys.
CAUTION:
When deploying the side air bag module, stand at least 5.0
m (16.4 ft) away from the side air bag module.
JMHIA0285ZZ

SIDE AIR BAG MODULE : Disposal INFOID:0000000010499326

DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER


Deployed air bag module, seat belt pre-tensioner, and lap pre-tensioner are very hot. Before disposing of air
bag module and seat belt pre-tensioner, wait at least 30 minutes, and 10 minutes, respectively. Seal them in a
plastic bag before disposal.
CAUTION:
• Never apply water to a deployed air bag module or seat belt
pre-tensioner or lap pre-tensioner.
• Wear gloves when handling a deployed air bag module or seat
belt pre-tensioner or lap pre-tensioner.
• No poisonous gas is produced upon air bag module deploy-
ment. However, be careful not to inhale gas since it irritates
the throat and can cause choking.
• Never disassemble air bag module, seat belt pre-tensioner
and lap pre-tensioner.
• Air bag module, seat belt pre-tensioner and lap pre-tensioner
cannot be reused.
SBF276H
• Wash your hands clean after the work is complete.
CURTAIN AIR BAG MODULE
CURTAIN AIR BAG MODULE : Deployment INFOID:0000000010499327

CHECKING DEPLOYMENT TOOL


Connecting to Battery
CAUTION:
The battery must show voltage of 9.6 V or more.
Remove the battery from the vehicle and place it on dry wood blocks
approximately 5.0 m (16.4 ft) away from the vehicle.
• Wait 3 minutes after the vehicle battery is disconnected before pro-
ceeding.
• Connect red clip of deployment tool (A) to battery positive terminal
and black clip to negative terminal.
Check that the polarity is correct. The right side lamp in the
tool, marked “deployment tool power”, should illuminate with a
green light. If the right side lamp illuminates red, reverse the
connections to the battery.
JMHIA0204ZZ

Deployment Tool Check

SR-36
DISPOSAL OF AIR BAG MODULE
< REMOVAL AND INSTALLATION >
Press the deployment tool switch (C) to the ON position. The left
side lamp in the tool, marked “air bag connector voltage” should illu- A
minate (B). If it does not illuminate, replace the deployment tool (A).

JMHIA0205ZZ

D
Air Bag Deployment Tool Lamp Illumination Chart (Battery Connected)

Left side lamp, green* Right side lamp, green* E


Switch operation
“AIR BAG CONNECTOR VOLTAGE” “DEPLOYMENT TOOL POWER”
OFF OFF ON
ON ON ON F

*: If this lamp illuminates red, the tool is connected to the battery incorrectly. Reverse the connections and check that the lamp illumi-
nates green.
G
DEPLOYMENT OF CURTAIN AIR BAG MODULE (OUTSIDE OF VEHICLE)
1. Cut the inflator (1) from curtain air bag module (2).
SR

JMHIA1456ZZ

K
2. Connect deployment tool (SST: KV99110500) (A) and deploy-
ment tool adapter (SST: KV99110500) yellow connector (B) to
the inflator (1).
L

N
JMJIA1460ZZ

3. Put the inflator (1) connected with the deployment tool (A) (SST:
O
KV99106400) and deployment tool adapter yellow connector (B)
(SST: KV99110500) into a tire without a wheel (C).

JMHIA0066ZZ

SR-37
DISPOSAL OF AIR BAG MODULE
< REMOVAL AND INSTALLATION >
4. Put the tire with the inflator (1) onto another tire without a wheel.
Add an additional tire without a wheel and then a tire mounted
on a wheel on top.
CAUTION:
Tie all tires together with a strap in order keep them stand-
ing.
5. Connect red clip of deployment tool (A) to battery positive termi-
nal and black clip to negative terminal.
6. The lamp on the right side of the tool, marked “deployment tool
power”, should illuminate green, not red.
7. Press the button on the deployment tool. The left side lamp on PHIA1173E

the tool, marked “air bag connector voltage”, illuminates and the
air bag module inflator deploys.
CAUTION:
When deploying the curtain air bag module, stand at least 5.0 m (16.4 ft) away from the curtain air
bag module.

CURTAIN AIR BAG MODULE : Disposal INFOID:0000000010499328

DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER


Deployed air bag module, seat belt pre-tensioner, and lap pre-tensioner are very hot. Before disposing of air
bag module and seat belt pre-tensioner, wait at least 30 minutes, and 10 minutes, respectively. Seal them in a
plastic bag before disposal.
CAUTION:
• Never apply water to a deployed air bag module or seat belt
pre-tensioner or lap pre-tensioner.
• Wear gloves when handling a deployed air bag module or seat
belt pre-tensioner or lap pre-tensioner.
• No poisonous gas is produced upon air bag module deploy-
ment. However, be careful not to inhale gas since it irritates
the throat and can cause choking.
• Never disassemble air bag module, seat belt pre-tensioner
and lap pre-tensioner.
• Air bag module, seat belt pre-tensioner and lap pre-tensioner
cannot be reused.
SBF276H
• Wash your hands clean after the work is complete.
SEAT BELT PRE-TENSIONER
SEAT BELT PRE-TENSIONER : Deployment INFOID:0000000010499329

CHECKING DEPLOYMENT TOOL


Connecting to Battery
CAUTION:
The battery must show voltage of 9.6 V or more.
Remove the battery from the vehicle and place it on dry wood blocks
approximately 5.0 m (16.4 ft) away from the vehicle.
• Wait 3 minutes after the vehicle battery is disconnected before pro-
ceeding.
• Connect red clip of deployment tool (A) to battery positive terminal
and black clip to negative terminal.
Check that the polarity is correct. The right side lamp in the
tool, marked “deployment tool power”, should illuminate with a
green light. If the right side lamp illuminates red, reverse the
connections to the battery.
JMHIA0204ZZ

Deployment Tool Check

SR-38
DISPOSAL OF AIR BAG MODULE
< REMOVAL AND INSTALLATION >
Press the deployment tool switch (C) to the ON position. The left
side lamp in the tool, marked “air bag connector voltage” should illu- A
minate (B). If it does not illuminate, replace the deployment tool (A).

JMHIA0205ZZ

D
Air Bag Deployment Tool Lamp Illumination Chart (Battery Connected)

Left side lamp, green* Right side lamp, green* E


Switch operation
“AIR BAG CONNECTOR VOLTAGE” “DEPLOYMENT TOOL POWER”
OFF OFF ON
ON ON ON F

*: If this lamp illuminates red, the tool is connected to the battery incorrectly. Reverse the connections and check that the lamp illumi-
nates green.
G
DEPLOYMENT OF SEAT BELT PRE-TENSIONER (OUTSIDE OF VEHICLE)
1. Firmly grip pre-tensioner (1) in a vise (A) and cut off the web-
bing. SR

JMHIA1688ZZ

K
2. Connect deployment tool (SST: KV99106400) (A) and deploy-
ment tool adapter (SST: KV99110500) (B) yellow connector to
seat belt pre-tensioner (1).
L
3. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal (C).
4. The lamp on the right side of the tool, marked “deployment tool
M
power”, should illuminate green, not red.
5. Press the button on the deployment tool. The left side lamp on
the tool, marked “seat belt pre-tensioner connector voltage”, illu-
minates and the seat belt pre-tensioner deploys. N
CAUTION: JMHIA0214ZZ

When deploying the seat belt pre-tensioner, stand at least


5.0 m(16.4 ft) away from the seat belt pre-tensioner. O

SEAT BELT PRE-TENSIONER : Disposal INFOID:0000000010499330

P
DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
Deployed air bag module, seat belt pre-tensioner, and lap pre-tensioner are very hot. Before disposing of air
bag module and seat belt pre-tensioner, wait at least 30 minutes, and 10 minutes, respectively. Seal them in a
plastic bag before disposal.
CAUTION:

SR-39
DISPOSAL OF AIR BAG MODULE
< REMOVAL AND INSTALLATION >
• Never apply water to a deployed air bag module or seat belt
pre-tensioner or lap pre-tensioner.
• Wear gloves when handling a deployed air bag module or seat
belt pre-tensioner or lap pre-tensioner.
• No poisonous gas is produced upon air bag module deploy-
ment. However, be careful not to inhale gas since it irritates
the throat and can cause choking.
• Never disassemble air bag module, seat belt pre-tensioner
and lap pre-tensioner.
• Air bag module, seat belt pre-tensioner and lap pre-tensioner
cannot be reused.
SBF276H
• Wash your hands clean after the work is complete.

SR-40

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