SU500
SU500
SU500
Thank you for purchasing the SU500 series high performance vector and torque control frequency
inverter
SU500 series is high performance frequency inverter with advanced functions, such as high
performance vector control of induction motor, user-programmable function and backstage monitoring
software, variable communication and supporting multiple PG cards etc. It is applicable to textile,
papermaking, tension control, wire drawing fans and pumps, machine tools, packaging, food and all
kinds of automatic production equipment.Its excellent performance is equivalent and competitive to most
of international brand AC drives
This manual introduces functional characteristics and usage of SU500 series inverter, includes product
model selection, parameter settings, running and debugging, maintenance, checking, and so on. Please
be sure to read this manual carefully before operation. For equipment matching manufacturers, please
send this manual to your end user together with your devices, in order to facilitate the usage.
PRECAUTIONS
To describe the product details, the illustrations in the manual sometimes are under the state of
removing the outer housing or security covering. While using the product, please be sure to
mount the housing or covering as required, and operate in accordance with the contents of
manual.
The illustrations in this manual is only for explanation, may be different from the products you
ordered.
committed to constantly improving the products and features will continue to upgrade, the
information provided is subject to change without notice.
Please contact with the regional agent or client service center directly of factory if there is any
questions during usage.
EDIT: V2.3
TIME: 2018-10
Contents
Chapter 1 Safety Information and Precautions ................................................................................................. 1
1.1 Safety Precautions………………………………………………………………………………………………………………………….1
1.2 Precaution………………………………………………………………………………………………………………………………………2
Chapter 2 Product Information ..................................................................................................................... ….4
2.1 Designation Rules……………………………………………………………………………………………………………………………4
2.2product series instruction………………………………………………………………………………………………………………..4
2.3Technical Specifications…………………………………………………………………………………………………………………..5
Chapter 3 Product appearance and Installation Dimension……………………………………………………………….7
3.1 Product appearance and installation……………………………………………………………………………………..….…..7
3.1.1Product appearance .................................................................................................................. 7
3.1.2Appearance and Mounting Hole Dimension ............................................................................. 7
3.1.3Removal and installation of cover and inlet plate ................................................................... 10
3.2Wiring…………………………………………………………………………………………...............................................…..12
3.2.1 Standard wiring diagram ........................................................................................................ 12
3.2.2Main Circuit Terminals............................................................................................................. 13
3.2.3 Terminal screws and wiring specifications ............................................................................. 14
3.2.4 Cautions for Main Circuit Wiring ............................................................................................ 14
3.2.4Control Circuit Terminal........................................................................................................... 15
3.3EMCquestion and solution………………………………………………………………………........................................21
Chapter 4 Operation and display..................................................................................................................... 23
4.1 LED Instruction of operation and display…………………………………………………………………………………...23
4.2 Display hierarchy and menu mode…………………………………………………………………………………………….24
4.3 Digital tube display……………………………………………………………………………………………………………………25
4.4 Test run………………………………………………………………………………………………………………………..………………26
Chapter 5 Function Code Table.................................................................................................................. 27
Chapter6 Fault Diagnosis and Solution .................................................................................................... 90
Chapter7 Selection Guide of inverter Accessory ..................................................................................... 95
7.1 Selection Guide of braking component………………………………………………………….95
7.2 PG card type………………………………………………………………………………………96
7.3 IO Extension card………………………………………………..………………………………...98
Chapter8 Daily maintenance of frequency inverters ............................................................................. 100
8.1 Daily maintenance……………………………………………………………………………….100
8.1.1 Daily maintenance ............................................................................................................ 100
8.1.2 Regular inspection ............................................................................................................ 100
8.2 Wearing parts replacement……………………………………………………………………..100
8.3Warranty Items……………………………………………………………………………………101
Appendix A Modbus communication protocol ..................................................................................... 102
Chapter 1 Safety information and precautions
indicates that failure to comply with the notice will result in serous injury or even death
indicates that failure to comply with the notice will result in moderate or minor injury andequipment
damage
Read this manual carefully so that you have a thorough understanding. Installation, commissioning or
maintenance may be performed in conjunction with this chapter. will assume no liability or responsibility
for any injury or loss caused by improper operation.
Please install the flame retardant objects such as metal, away from
combustibles, or may cause a fire!
DANGER
During Do not allow lead wires or screws to fall into the drive, otherwise the
drive may be damaged!
Installation Install the drive in a place where there is less vibration and direct
sunlight.
WARNING Drive placed in airtight cabinet or confined space, please note the
installation of space to ensure the cooling effect.
You must follow the guidance of this manual and be used by qualified
electrical engineers. Otherwise, unexpected danger may occur!
There must be a circuit breaker between the drive and the power
supply, otherwise a fire may occur!
Make sure the power supply is in zero-energy state before wiring,
DANGER otherwise there is danger of electric shock!
Please follow the standard to the drive properly grounded, otherwise
there is the risk of electric shock!
Wiring Never connect input power to the drive's output terminals (U, V, W).
Note that the terminal markings, do not take the wrong line! Otherwise
it will cause damage to the drive!
Never connect the braking resistor directly to the DC bus +, - terminals.
Otherwise it will cause a fire!
Refer to the manual's recommendations for the wire diameter used.
WARNING
Otherwise it may happen accident!
Do not disassemble the connecting cable inside the driver. Otherwise,
the internal of the servo driver may be damaged.
Make sure the voltage level of the input power is the same as the rated
Before voltage of the driver. Check if the wiring position of the power input
Power-on terminals (R, S, T) and output terminals (U, V, W) is correct; Of the
DANGER external circuit is short-circuited, the connection is tightened, or cause
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Chapter1 Safety information and precaution
WARNING in this manual, and be properly wired in accordance with this manual.
Otherwise it may cause accident!
Do not open the cover after power on, otherwise there is danger of
electric shock!
If the indicator light does not light after power on, the keyboard does
not display the situation, immediately disconnect the power switch, do
After DANGER
not touch any input and output terminals of the drive, otherwise there is
Power-on the risk of electric shock!
If parameter identification is required, preclude the possibility of injury
when rotating the motor!
Do not arbitrarily change the drive manufacturer parameters, or it may
WARNING cause damage to the device!
Do not touch the cooling fan, radiator and discharge resistance to test
the temperature, otherwise it may cause burns!
Non-professional technicians Do not detect the signal during
1.2 Precaution
Contactor using
If the contactor is installed on the power input side of the inverter, do not make the contactor frequent on-off
operation. The interval between ON and OFF of the contactor should not be less than one hour. Frequent
charging and discharging will reduce the use of capacitors in the inverter life.
If a contactor is installed between the inverter output terminals (U, V, W) and the motor, make sure that the
inverter is turned on and off when there is no output. Otherwise, the inverter may be damaged.
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Chapter 1 Safety information and precautions
Power input
The inverter power input should not exceed the operating voltage range specified in this manual. If necessary,
use a step-up or step-down device to change the power supply to the specified voltage range.
Do not change the three-phase inverter to two-phase input, otherwise it will cause malfunction or inverter
damage.
Output filtering
When the cable length between the inverter and the motor exceeds 100 meters, it is suggested to use the
output AC reactor to avoid inverter over-current caused by excessive distributed capacitance. Output filter
according to the needs of the field matching.
Inverter output is PWM wave, please do not install the capacitor on the output side to improve the power factor
or lightning varistor, etc., otherwise it may easily lead to inverter instantaneous overcurrent or even damage the
inverter.
Disposal
Electrolytic capacitors on the main circuit and electrolytic capacitors on the printed circuit board may explode
when incinerated, and poisonous gases are generated when plastic parts are burned. Please dispose as
industrial waste.
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Chapter 2 Product information
SU500
2-2model instruction
-4-
Chapter 2 production information
2.3Technical Specifications
Item Specifiation
1phase/3phase 220V:200V~240V
Inuput Voltage
3 phase 380V-480V:380V~480V
Input Allowed Voltage
-15%~10%
fluctuation range
Input frequency 50Hz / 60Hz,fluctuation less than 5%
Output Voltage 3phase:0~input voltage
Output General purpose application:60S for 150% of the rated current
Overload capacity
Light load application:60S for 120% of the rated current
V/f control
Control mode Sensorless flux vector control without PG card(SVC)
Sensor speed flux vector control with PG card (VC)
Operating mode Speed control、Torque control(SVC and VC)
1:100 (V/f)
Speed range 1:200( SVC)
1:1000 (VC)
±0.5% (V/f)
Speed control
±0.2% (SVC)
accuracy
±0.02% (VC)
5Hz(V/f)
Speed response 20Hz(SVC)
50Hz(VC)
0.00~600.00Hz(V/f)
frequency range 0.00~200.00Hz(SVC)
Control 0.00~400.00Hz(VC)
Input frequency Digital setting: 0.01 Hz
resolution Analog setting: maximum frequency x 0.1%
150%/0.5Hz(V/f)
Startup torque 180%/0.25Hz(SVC)
200%/0Hz(VC)
Torque control SVC:within 5Hz10%,above 5Hz5%
accuracy VC:3.0%
V / f curve type: straight line, multipoint, power function, V / f separation;
V/f curve Torque boost support: Automatic torque boost (factory setting), manual
torque boost
Support linear and S curve acceleration and deceleration;
Frequency giving
4 groups of acceleration and deceleration time, setting range 0.00s ~
ramp
60000s
DC bus voltage Overvoltage stall control: limit the power generation of the motor by
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Chapter 2 Product information
control adjusting the output frequency to avoid skipping the voltage fault;
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Chapter 3 Product appearance and wiring
3.1.1Product appearance
Fan cover
fan
cover
Back cover
Name plate
Line board
Control terminal
The dimensions of the SU500 series keypad are shown in Figure 3-1. When installing the keypad on the outside of
the control cabinet, use the two screws on the back of the keypad to fix it (right side of Figure 3-1).
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Chapter 3 product appearance and wiring
If you want to install the keypad on the inside of the control cabinet (to prevent the keypad from protruding toward
the outside of the control cabinet), use a keypad Bracket. The dimensions of the keypadbracket are shown in Figure
3-2. The dimensions of the installation diagram and control cabinet are shown in Figure 3-3.
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Chapter 3 Product appearance and wiring
Figure 3-4 Keypad support installation diagram and control cabinet processing dimensions
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Chapter 3 product appearance and wiring
Removal steps
installation steps
- 10 -
Chapter 3 Product appearance and wiring
○
2 ○
1
○
1
○
2
○
1 ○
2
① Unscrew the two screws at the bottom of the ① Close the cover vertically
bottom cover ② Tighten the two screws on the bottom of the cover
② Remove the cover vertically
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Chapter 3 product appearance and wiring
3.2Wiring
- 12 -
Chapter 3 Product appearance and wiring
+ PB - R S T U V W
DC-LINK POWER MOTOR
Figure 3-10 SIZE E (LEFT) SIZE F~G (RIGHT) Main Circuit Terminal Blocks
Table 3-2 Function description of the main circuit terminal of the inverter
Safety capacitor and varistor grounding selection screw (SIZE A~SIZE C EMC
EMC、VDR
screw on the left side of the fuselage)
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Chapter 3 product appearance and wiring
SU500-5R5G/7R5PT4B M4 2 6 M4 2 6
SU500-7R5G/011PT4B M4 2 6 M4 2 6
SU500-011G/015PT4B M5 4 10 M5 4 10
SU500-015G/018PT4B M5 4 10 M5 4 10
SU500-018G/022PT4B M6 4 10 M6 4 10
SU500-022G/030PT4B M6 4 16 M6 4 16
SU500-030G/037PT4 M8 10 16 M6 5 10
SU500-037G/045PT4 M8 10 16 M6 5 10
SU500-045G/055PT4 M8 10 35 M8 8 16
SU500-055G/075PT4 M8 10 50 M8 8 25
◆ In order to provide input side overcurrent protection and power outage overhaul convenience, the inverter should
be connected to the power supply through circuit breakers and contactors.
◆ Please confirm the power phase, the voltage is consistent with the product nameplate, do not match may result
in damage to the inverter.
(2)DC wiring
◆ Do not connect the braking resistor directly to +, -, which may cause the inverter to be damaged or
even fire.
◆ When using the external brake unit, pay attention to +, - can not be reversed, otherwise it will cause
damage to the inverter and brake unit or even cause a fire.
(3)Motor Wiring
◆It is forbidden to short circuit or ground the inverter output terminal, otherwise the internal components
of the inverter will be damaged.
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Chapter 3 Product appearance and wiring
◆Avoid short circuit the output cables or with the inverter enclosure, otherwise there exists the danger of
electric shock.
◆It is forbidden to connect the output terminal of the inverter to the capacitor or LC/RC noise filter with
phase lead, otherwise, the internal components of the inverter may be damaged.
◆When contactor is installed between the inverter and the motor, it is forbidden to switch on/off the
contactor during the running of the inverter, otherwise, there will be large current flowing into the
inverter, triggering the inverter protection action.
◆Length of cable between the inverter and motor
If the cable between the inverter and the motor is too long, the higher harmonic leakage current of the
output end will produce by adverse impact on the inverter and the peripheral devices. It is suggested
that when the motor cable is longer than 100m, output AC reactor be installed. Refer to the following
table for the carrier frequency setting.
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Chapter 3 product appearance and wiring
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Chapter 3 Product appearance and wiring
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Chapter 3 product appearance and wiring
SU500
The AO1 and AO2 terminals support the voltage output (0~10V) and the current output (0~20mA). They are selected
by jumpers “AO1” and “AO2” on the IO board. The connection method is as shown in the figure below:
SU500
SU500
SU500
SU500
SU500
SU500
A:By internal 24V with NPN modeB:By internal 24V with PNP mode
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Chapter 3 Product appearance and wiring
SU500
SU500
C:NPN mode uses external +24V power supply D:PNP mode uses external +24V power supply
Note:
When using an external power supply, the shorting tab between +24V and PLC must be removed, otherwise the
product will be damaged!
When using an external power supply, connect the negative terminal of the external power supply to COM when
using HDI, otherwise HDI is invalid!
SU500
SU500
Note:
The multi-function terminal output is an open collector output with a maximum allowable current of 50mA. When
using the internal power supply, if the inductive load is driven, an absorption circuit such as an RC snubber circuit or
a freewheeling diode should be installed. When adding a freewheeling diode, be sure to confirm the polarity of the
diode, otherwise the product will be damaged. For external power supply, connect the negative terminal of the
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Chapter 3 product appearance and wiring
SU500
- 20 -
Chapter 3 Product appearance and wiring
The working principle of the inverter determines that it will certainly produce electromagnetic interference,
affecting and interfering with other equipment. In the meantime, the frequency converter usually works under the
industrial environment with very strong noise,its internal weak signal is also easily disturbed. For safe and
trouble-free operation of the frequency converter, as well as the normal and orderly operation of other equipment,
install the equipment according to the following rules.。
Install the input noise filter,the filter to the inverter input power supply side of the wiring should be as short
as possible.
Filter shell and the installation of the cabinet should be a large area of reliable connection, in order to
reduce the noise current loop impedance.
The wiring distance between inverter and motor should be as short as possible. The motor cable adopts
4-core cable. One end of the ground wire is grounded at the inverter side and the other end is connected
with the motor case. The motor cable is sheathed into the metal pipe.
Input power line and output motor line should be far away from each other.
Easily affected equipment and signal lines should be installed away from the inverter.
The key signal cable should use shielded cable. It is suggested that the shielded cable layer should be
grounded by 360 degree grounding method and set in the metal pipe. As far as possible from the inverter
input power cable and output motor cable, if the signal cable must cross the input power cable or output
motor cable, the two should be orthogonal.
When using the analog voltage and current signals for remote frequency setting, double-stranded,
shielded and shielded cables should be used, and the shield should be connected to the grounding
terminal PE of the inverter. The longest signal cable should not exceed 50 meters.
The control circuit terminals T1A / T1B / T1C, T2A / T2B / T2C and other control circuit terminals should be
separated wiring.
It is forbidden to short-circuit the shield with other signal lines and equipment.
When connecting the inductive load device (magnetic contactor, relay, solenoid valve, etc.) to the inverter,
be sure to use the surge suppressor on the load device coil.
Correct and reliable grounding is safe and reliable operation of the foundation:
(1) Inverter will generate leakage current, the greater the carrier frequency, the greater the leakage current.
Inverter leakage current greater than 3.5mA, the size of the leakage current by the conditions of use, in order to
ensure safety, inverter and motor must be grounded;
(2) Grounding resistance should be less than 10 ohms. Grounding cable diameter requirement, refer to the
same type of input and output cables half of the cross-sectional area selection;
(3) Do not share the ground wire with welding machines and other power equipment;
(4) When using more than two inverters, do not make the ground wire loop.。
Correctincorrect
3-6 Ground wire connection diagram
Frequency converter to motor cable length and carrier frequency to maintain the appropriate
relationship
When the cable between the inverter and the motor is long, due to the influence of distributed capacitance, it is easy
to produce electrical resonance, thus generating a large current so that the inverter over-current protection. It is
recommended to install the AC output reactor when the motor cable length exceeds 100 meters. Refer to the
following table for carrier frequency setting
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Chapter 3 product appearance and wiring
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Chapter 4 Operation and display
LED keyboard consists of 5 digital tubes, 7 lights, 8 keys and a potentiometer; can be used to set
the parameters, status monitoring and operation control, LED keyboard shape as shown in Figure 4-1:
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Chapter 4 Operation and display
9 Indicator light:Hz
·Indicate the digital display unit, all three lights off menas other
10 Indicator light:A
units
11 Indicator light:V
SU500 digital keyboard display is divided into four layers, from top to bottom are: monitoring status, menu
mode selection status, function code selection status, parameter editing / viewing status, as shown in Figure 4-2. In
the menu mode selection status, press 【UP】 or 【DOWN】 key to select menu mode, press 【ENTER】 to enter
the selected menu mode, the following describes several menu modes:
MENU UP UP UP UP
CHOOSE “-bSC-
ESC
STATE ”
Standard mode DOWN DOWN DOWN DOWN
User-difined mode Check mode Wizard mode
ESC ENTER ESC ENTER ESC ENTER ESC ENTER
COMMAND
CODE
【UP、DOWN、SHIFT】 【UP、DOWN】 【UP、DOWN】 【UP、DOWN】
PARAMETER
EDIT/VIEW
STATUS
【UP、DOWN、SHIFT】 【UP、DOWN、SHIFT】 【UP、DOWN、SHIFT】 【UP、DOWN、SHIFT】
Standard mode(-bSC-)
If visiting access (P00.01) is standard, all the function codes mentioned in this manual are accessible.
If visiting access (P00.01) is the end user (in the state of user password lock), then only some function code can be
accessed.
User-difined mode(-USr-)
In this menu mode, only 20 user-defined parameters defined are displayed.
- 24 -
Chapter 4 Operation and display
Verify mode(-vrF-)
In this menu mode, only parameters that differ from the factory settings are displayed。
Guide mode(-GdE-)
When users first use the inverter, can guide the user to complete a simple trial run。
Dot1 is used to distinguish between the left and right screens. On indicates the left panel (upper 5 digits) and turns
off the right screen (lower 5 digits). When the left screen is displayed, Dot5 is used to indicate the sign digit. On
indicates that the value is negative, off indicates the value is Positive.
The display range of 32-bit unsigned numbers is 0 to 4294967295 (excluding decimal point), and the displayed
range of signed numbers is -2147483648 to 2147483647 (excluding the decimal point).
The leftmost digital tube is used to distinguish the left and right screens: the top digit segment lights up for the left
panel and the bottom segment segment lights for the right panel.
Remove the leftmost digital tube, from right to left, followed by Bit0 ~ Bit15. The upper segment is lit to indicate 1, the
Specific symbol
In some cases, the digital tube will display a specific symbol. The meaning of specific symbols is shown in the
following table:Table4-2 Digital tube display symbol and meaning
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Chapter 4 Operation and display
Symbol Meaning
tUnE Motor parameter self-learning
bUSY Processing parameter read and write requests
• Indicates that the parameters have been changed
End and saved to the EEPROM
• The mission has been completed
• Fault code, "XXX" is the fault type, see Chapter 6 for
Er.xxx
details
- 26 -
Chapter5 Functioncode table
"☆" meansthat the setting value ofthisparameter can bechangedwhen the inverter is stopped or running.
"★" meansthat the setting value ofthisparameter can not be changedwhen the inverteris running.
"●"<indicatesthatthe value of this parameter is the actual test recordvalue, which can not be changed
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Chapter 5 functioncodetable
- 28 -
Chapter5 Functioncode table
r00.22 SN 2 - - ●
- 29-
Chapter5 Functioncode table
- 30-
Chapter 5 functioncodetable
- 31 –
Chapter 5 functioncodetable
- 30 -
Chapter5 Functioncode table
Unit’digit:0phasereference source
set by
Multi-step speed
P02.19 0-multi-step speed(P01.21) 00 ★
reference source
1-preset frequency#(P00.07)
2:AI1
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Chapter 5 functioncodetable
- 32 -
Chapter5 Functioncode table
- 33-
Chapter 5 functioncodetable
This function ismostly used in textile and chemical industry#andsomeapplication suchas traversing andwindingso it
isusedfor balancing theworkload allocationwhen multiple motorsare used todrive thesame load. Theoutput
frequency of the frequency#inverters decreases as the load increases.:Youcan reduce the workloadof themotor
under load by decreasing the output frequency#for this motor, implementingworkload balancing among multiple
motors.P01.448or P01.46=0,This function disable
Chapter 5 Function code table
Tacc Tdec
t
TS1 TS 2 TS 3 TS 4
2: S curve method B
The time of this S-curve is defined as in the method A except that in the acceleration / deceleration process, if the target
frequency suddenly approaches or the acceleration / deceleration time changes, the S-curve is re-planned. In addition, when
the target frequency changes, the S Curves avoid "overshoot" as much as possible.
Setting value depend on P03.16
P03.16 = 2, 0.00~600.00s; Depend
P03.01 Acceleration time 1 ☆
P03.16 = 1, 0.0s~6000.0s; on model
P03.16 = 0, 0s~60000s
Setting value depend on P03.16
P03.16 = 2, 0.00~600.00s; Depend
P03.02 Deceleration time 1 ☆
P03.16 = 1, 0.0s~6000.0s; on model
P03.16 = 0, 0s~60000s
Depend
P03.03 Accelerationtime2 0.01~60000s same as P03.01 ☆
on model
Depend
P03.04 Deceleration time2 0.01~60000s same as P03.02 ☆
on model
Depend
P03.05 Acceleration time3 0.01~60000s same as P03.01 ☆
on model
P03.06 Deceleration time3 0.01~60000s same as P03.02 Depend ☆
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Chapter 5 function code table
t
Other ways to select acceleration / deceleration time can be found in the description of relevant parameters。
Jog Acceleration
P03.09 Time Setting same as P03.01 6.00s ☆
time
Jog Deceleration
P03.10 Time Setting same as P03.02 10.00s ☆
time
Setting value depend on P03.16
S-curve
P03.16 = 2, 0.01~30.00s;
P03.11 Acceleration 0.50s ☆
P03.16 = 1, 0.1s~300.0s;
begin time
P03.16 = 0, 1s~3000s
S-curve
P03.12 Acceleration arrival SAME AS P03.11 0.50s ☆
time
S-curve
P03.13 Deceleration SAME AS P03.11 0.50s ☆
begin time
- 38 -
Chapter 5 Function code table
- 39-
Chapter 5 function code table
- 40 -
Chapter 5 Function code table
- 41-
Chapter 5 function code table
- 42 -
Chapter 5 Function code table
The output error of AO1 can be corrected by P05.07 and P05.08, or the mapping relationship between signal
source and actual output can be changed. The formula is:
AO.c = P05.07 + P05.08 × AO.pAO.c: the actual output of AO1;
AO.p: AO1 Value before correction
AO.c, AO.p, 100.0% of P05.07 corresponds to 10V or 20mA.
- 43-
Chapter 5 function code table
0:no function
1:run terminal
P06.01 DI1 Numeric input function 1 ★
2:reverse/Forward and reverse switchover
3:three wire control
4:forward jog command
5:reverse jog command
6:Terminal UP
P06.02 DI2 Numeric input function 7:Terminal DOWN 2 ★
- 44 -
Chapter 5 Function code table
- 45-
Chapter 5 function code table
0:no protection
Terminal protection When command is terminal ,power on and
P06.31 0 ★
function terminal effective,inverter will run
1:protection
- 46 -
Chapter 5 Function code table
0:no function
1:READY
2:RUN
DO1 Output terminal
P07.01 3:Error1(stop fault) 0 ☆
function group
4:Error2(same as Error1 except undervoltage)
5:warning output(fault but in running)
6:swing frequency limit
7:torque limit
8:reverse running
9: upper limit frequency arrival
- 47-
Chapter 5 function code table
- 48 -
Chapter 5 Function code table
- 49-
Chapter 5 function code table
- 50 -
Chapter 5 Function code table
For example:if motor rotating speed is 1500RPM and encoder speed 1000RPM,set P10.07=1500,
P10.08=1000。
Encoder offline detection
P10.09 0.0(not detecting)~10.0s 2.0 ★
time
P10.11 Encoder rotation filter time 0~32 speed loop control cycle 1 ★
Current rotating speed by measuing, unit:
0.01Hz/1Rpm
encoder feedback rotating unit set by P21.17。
r10.12 - ●
speed no symbolic number,Function code
r27.02:Bit5 for direction;keypad indicator
【REV】indicate direction
0 ~ 4*encoder pulse number -1
encoder current position refer Z pulse as zero
r10.13 Encoder current position - ●
point,motor forward running and one cyle to Z
pulse ,then postion to zero
0 ~ 4*encoder pulse number-1
r10.14 Z pulse marking value (it is used to monitor encoder slipping and AB - ●
being disturbed )
- 51-
Chapter 5 function code table
- 52 -
Chapter 5 Function code table
- 53-
Chapter 5 function code table
Multi-point VF Frequency
P12.01 0.00Hz~multi-point VF curve F1(P12.03) 0.00Hz ☆
1(F0)
P12.02 Multi-point VF Voltage 0(V0) 0.0%~100.0% 0.0% ☆
Multi-point VF Frequency multi-point VF curve F0(P12.01)~multi-point
P12.03 50.00Hz ☆
1(F1) VF curve F2(P12.05)
P12.04 Multi-point VF Voltage 1(V1) 0.0%~100.0% 100.0% ☆
P12.05 Multi-point VF Frequency multi-point VF curve F1(P12.03)~multi-point 50.00Hz ☆
- 54 -
Chapter 5 Function code table
- 55-
Chapter 5 function code table
- 56 -
Chapter 5 Function code table
- 57-
Chapter 5 function code table
and the power loss can be reduced when the load is light.For example,
the fan and pump is light oaded, most of the inverters do not have this
- 58 -
Chapter 5 Function code table
- 59-
Chapter 5 function code table
The rules for running the monitoring interface are the same as the shutdown monitoring interface, and will
not be repeated
- 60 -
Chapter 5 Function code table
- 61-
Chapter 5 function code table
- 62 -
Chapter 5 Function code table
- 63-
Chapter 5 function code table
over-voltage faults
on the DC side.
220V Level:160V~300V
Undervoltage trip
P23.05 380V Level:350V~520V Depend ★
threshold
480V Level:400V~650V
Undervoltage fault
P23.06 0.0s~30.0s 1.0s ☆
detecting time
0:disabled
P23.07 Rapidcurrent limit 1 ★
1:enabled
Over-speed detection
P23.10 0.0%~120.0% maximum frequency 120.0% ☆
value
0.0s~30.0s
P23.11 Over-speed detection time 1.0s ☆
0.:shielding
- 64 -
Chapter 5 Function code table
- 65-
Chapter 5 function code table
1: fast stop
2: stop as per stop mode
3: continue to run
Hundred’s unit: PG card fault(reserved)
0: coast to stop
1: fast stop
2: stop as per stop mode
3: continue to run
Thousand’s unit: off load fault
0: coast to stop
1: fast stop
2: stop as per stop mode
3: continue to run
Define as per bit:
bit0-undervoltage;bit1- inverter overload
P23.24 fault reset bit2-inverter overheat ;bit3-motor overload 0 ☆
bit4-motor overheat;bit5-user’fault 1
bit6- user’fault 2; bit7~15 reserved
Define as per bit:
bit0-overcurrent during
acceleration;bit1-overcurrent during deceleration
bit2-overcurrent during constant speed;bit3-over
voltage during acceleration
bit4-overvoltage during
P23.25 Fault source for auto reset 0 ☆
deceleratoin;bit5-overvoltage during
bit6-inverter undervoltage;bit7-input phase loss
bit8-inverter overload;bit9-inverter overheat
bit10-motor overload;bit11-motor overheat
bit12-user’fault 1;bit13-user’fault 2
bit14-Reserved;bit15-Reserved
- 66 -
Chapter 5 Function code table
Left: Motor overload protection starting current Right: Motor Overload Protection Curve with Different
Overload Protection Gains
Motor overload Overload protection of motor 2 only when P24.04 bits equals one or overload protection of
motor 1 or P24.08 bits equals one. P24.00 is used to adjust the overload inverse time curve time, as shown in
the right figure above, the minimum motor overload time is 5.0s.
Note: Users need to correctly set the three parameters of P24.00, P24.01 and P24.02 according to the actual
overload capacity of the motor. If set unreasonable, prone to motor overheating damage and the inverter is not
timely warning of the danger of protection.
Unit’digit:motor protection selection
0:No
Motor 1 protection
P24.04 1:overload protection(motor 1) 01 ☆
option
2:PTC1000
3:PTC100
- 67-
Chapter 5 function code table
Motor 1 overheat
P24.05 0.0℃~200.0℃ 120.0℃ ☆
protection threshold
Motor 1 overheat warning
P24.06 50%~100% 80% ☆
threshold
Motor 1 temperature read
r24.07 Unit 0.1℃ - ●
data
Unit’digit:motor protection selectoin
0:no
1:overload protection(motor 2)
Motor 2 protection 2:PTC1000
P24.08 01 ☆
option 3:PTC100
Ten’unit: temperature detecting channel
0:AI3(IO Card)
1:AI4(IO Card )
Motor 2 overheat
P24.09 0.0℃~200.0℃ 120.0℃ ☆
protection threshold
Motor 2 overheat warning
P24.10 50%~100% 80% ☆
threshold
Motor 2 temperature read
r24.11 Unit 0.1℃ - ●
data
Motor can be protected from overload or overheat by setting P24.04 and P24.08 via motor1/2 protection
- 68 -
Chapter 5 Function code table
- 69-
Chapter 5 function code table
fault
Running mode
r26.04 - ●
status 1at fault See Parameter r27.10
Input terminal Bit0~Bit6 corresponds to DI1~DI7
r26.05 - ●
status at fault Bit12~Bit15 corresponds to VDI1~VDI4
working time at
r26.06 - ●
fault Unit:0.01S
Accumulated
r26.07 working time at - ●
fault Unit:hour
Last fault 2 trip
r26.08 - ●
type
Output
r26.09 frequency at - ●
fault
Output current at
r26.10 - ●
fault
Bus voltage at
r26.11 - ●
fault
Running mode
r26.12 - ●
status 1at fault
Input terminal Same as last fault description
r26.13 - ●
status at fault -
working time at -
r26.14 - ●
fault -
Accumulated -
r26.15 working time at - - ●
fault -
Last fault 3 trip
r26.16 - ●
type
Output
r26.17 frequency at - ●
fault
Output current at
r26.18 - ●
faul
Bus voltage at
r26.19 - ●
fault
Running mode Same as last fault description
r26.20 - ●
status 1at fault
Input terminal
r26.21 - ●
status at fault -
working time at
r26.22 - ●
fault -
Accumulated -
r26.23 working time at - ●
fault -
- 70 -
Chapter 5 Function code table
- 71-
Chapter 5 function code table
Bit6~7:current running
mode:0-speed;1-torque;2-position
Accumulated
r27.14 Unit:hour - ●
power on time
Accumulated
r27.15 Unit:hour - ●
running time
Heat sink
r27.18 Unit:0.1 ℃ - ●
temperature
- 72 -
Chapter 5 Function code table
- 73-
Chapter 5 function code table
Kp
Kp 1
1 Ti s
Kp Td s
- 74 -
Chapter 5 Function code table
When PID reference source is digital setting, PID digital setting 0~3 depends on DI terminal function 43 (preset PID
terminal I ) and 44 ( preset PID terminal 2):
preset PID terminal1 preset PID terminal 2 PID Digital setting value(0.1%)
0 0 P40.06 * 100.0% / P40.05
1 0 P40.07 * 100.0% / P40.05
0 1 P40.08 * 100.0% / P40.05
1 1 P40.09 * 100.0% / P40.05
For example: When AI1 is used as PID feedback, if the full range corresponds to 16.0Kg pressure and require PID
control to be 8.0Kg; then set P40.05 PID feedback range to 16.00, PID digital reference terminal select to P40.06,
Set P40.06 (PID preset setting 0) to be 8.00
0:ref1
1:ref1+ref2
2:ref1-ref2
3:ref1*ref2
4:ref1/ref2
5:Min(ref1,ref2)
6:Max(ref1,ref2)
PID setting source
P40.10 7(ref1+ref2)/2 0 ☆
selection
8:sqrt(ref1)
9:sqrt(ref1-ref2)
10:sqrt(ref1+ref2)
11:sqrt(ref1)+sqrt(ref2)
12:ref1 and ref2 conversion
Sqrtmeans square root
calculation,eg:sqrt(50.0%)=70.7%
Unit’s digit 0:PID feedback source1(fdb1)
0:AI1
1:AI2
2:AI3(option card)
3:AI4(option card)
4: PLUSE(HDI)
PID feedback
P40.11 5: Communication 00 ☆
source1
6: Motor rated output current
7: Motor rated output frequency
8: Motor rated output torque
9: Motor rated output frequency
Ten’s digit : PID feedback source2 (fdb2)
Same as Unit’s digit
0:fdb1
1:fdb1+fdb2
2:fdb1-fdb2
PID feedback 3:fdb1*fdb2
P40.13 0 ☆
function selection 4:fdb1/fdb2
5:Min(fdb1,fdb2)Take fdb1.fdb2 smaller
value
6:Max(fdb1,fdb2) Take fdb1.fdb2 bigger
- 75-
Chapter 5 function code table
value
7: (ref1+ref2)/2
8:sqrt(fdb1)
9:sqrt(fdb1-fdb2)
10:sqrt(fdb1+fdb2)
11:sqrt(fdb1)+sqrt(fdb2)
12:fdb1and fdb2 switchover
Sqrt means square root
calculation,eg:sqrt(50.0%)=70.7%
0-positive
P40.14 PID output feature 0 ☆
1-negative
The PID output characteristic is determined by P40.14 and Di terminal 42 function PID
positive/negative switching:
P40.14 = 0 and PID positive/negative switching terminal (DI function No. 42) is invalid: PID output characteristic is
positive
P40.14 = 0 and PID positive/negative switching terminal (DI function No. 42) is valid: PID output characteristic is
negative
P40.14 = 1 and PID positive/negative switching terminal (DI function No. 42) is invalid: PID output characteristic is
negative
P40.14 = 1 and PID positive/negative switching terminal (DI function No. 42) is valid: PID output characteristic is
positive
Upper limit of
P40.15 -100.0%~100.0% 100.0% ☆
PID output
lower limit of PID
P40.16 -100.0%~100.0% 0.0% ☆
output
Proportaional
P40.17 0.0~200.0% 5.0% ☆
gain KP1
0.00s
(no any integral effect )~20.00s
P40.18 Integral time TI1 1.00s ☆
Differential time
P40.19 0.000s~0.100s 0.000s ☆
TD1
Proportaional
P40.20 0.00~200.0%. 5.0% ☆
gain KP2
0.00s
P40.21 Integral time TI2 (no any integral effect )~20.00s 1.00s ☆
Differential time
P40.22 0.000s~0.100s 0.000s ☆
TD2
0:no switchover
Do not switch, use KP1, TI1, TD1
PID parameter
1:switchover via DI
P40.23 switchover 0 ☆
Switch by DI terminal
condition
KP1, TI1, TD1 are used when DI terminal No.
41 function is invalid; KP2, TI2, TD2 are used
- 76 -
Chapter 5 Function code table
when valid
2:automatic switchover based on deviation
The absolute value of PID command and
feedback deviation is less than P40.24, using
KP1, TI1, TD1; the absolute value of
deviation is greater than P40.25, using KP2,
TI2, TD2 parameters; the absolute value of
deviation is between P40.24~P40.25, The
two sets of parameters are linearly
transitioned.
PID parameter
P40.24 switchover 0.0%~P40-25 20.0% ☆
devation 1
PID parameter
P40.25 switchover P40-24~100.0% 80.0% ☆
devation 2
PID integral
P40.26 separation 0.0%~100.0% 100.0% ☆
threshold
PID feedback
P40.33 0.000~30.000s 0.010s ☆
filter time
PID output filter
P40.34 0.000~30.000s 0.010s ☆
time
Detection value
P40.35 of PID feedback 0.0%(no detection )~100.0% 0.0% ☆
loss ( lower limit)
Detection time of
P40.36 PID feedback 0.000s~30.000s 0.000s ☆
loss
Detection value
P40.37 of PID feedback 0.0%~100.0%(no detection) 100.0% ☆
loss( upper limit)
Upper Detection
P40.38 time of PID 0.000s~30.000s 0.000s ☆
feedback loss
- 77-
Chapter 5 function code table
- 78 -
Chapter 5 Function code table
Sleep setting
0.00Hz~600HZ,It will sleep if value is less
P41.01 value by 0.00Hz ☆
than this value
frequency
Wake up
0.00hz~600.00hz, ,It will wake up if value is
P41.02 threshold by 0.00Hz ☆
bigger than this value
frequency
When selecting frequency sleep and frequency wake-up, it must be set by P41.01 < P41.02. When the frequency
source is PID setting, and the frequency wake-up must be set to PID shutdown operation: P40.39 = 1.
Sleep setting
P41.03 value by 0~100.0% 0.0% ☆
pressure
Wake up
P41.04 threshold by 0.~100.0% 0.0% ☆
pressure
Wake up delay
P41.06 0.0s~6000.0s 0.0s ☆
up
0.00(coast to stop)~60000s
Setting value decide by P03.16
Sleep P03.16 = 2, 0.00~600.00s;
P41.07 decelerating P03.16 = 1, 0.0s~6000.0s; 0.00s ☆
time P03.16 = 0, 0s~60000s
P41.07 set to 0,sleeping stop mode to free
coast。
- 79-
Chapter 5 function code table
PLC running
P42.04 1~60000 1 ☆
times
0.0~6553.5 unit depend on P42.21
PLC step 1 Notice:Running time do not conclude
P42.05 0.0 ☆
running time acceleration and deceleration time,same as
following
PLC step 2
P42.06 0.0~6553.5 unit depend on P42.21 0.0 ☆
running time
PLC step 3
P42.07 0.0~6553.5 unit depend on P42.21 0.0 ☆
running time
PLC step 4
P42.08 0.0~6553.5 unit depend on P42.21 0.0 ☆
running time
PLC step 5
P42.09 0.0~6553.5 unit depend on P42.21 0.0 ☆
running time
PLC step 6
P42.10 0.0~6553.5 unit depend on P42.21 0.0 ☆
running time
PLC step 7
P42.11 0.0~6553.5 unit depend on P42.21 0.0 ☆
running time
PLC step 8
P42.12 0.0~6553.5 unit depend on P42.21 0.0 ☆
running time
PLC step 9
P42.13 0.0~6553.5 unit depend on P42.21 0.0 ☆
running time
PLC step 10
P42.14 0.0~6553.5 unit depend on P42.21 0.0 ☆
running time
PLC step 11
P42.15 0.0~6553.5 unit depend on P42.21 0.0 ☆
running time
PLC step 12
P42.16 0.0~6553.5 unit depend on P42.21 0.0 ☆
running time
PLC step 13
P42.17 0.0~6553.5 unit depend on P42.21 0.0 ☆
running time
PLC step 14
P42.18 0.0~6553.5 unit depend on P42.21 0.0 ☆
running time
PLC step 15
P42.19 0.0~6553.5 unit depend on P42.21 0.0 ☆
running time
PLC step 16
P42.20 0.0~6553.5 unit depend on P42.21 0.0 ☆
running time
PLC running
P42.21 0:S;1:minute;2:hour 0 ☆
time unit
Unit’digit:step 1 ACCEL/DECEL time selector
ten’digit: step 2 ACCEL/DECEL time selector
Hundred’s: step 3 ACCEL/DECEL time
PLC step 1-4
selector
P42.22 ACCEL/DECEL 0000 ☆
Thousand’unit:step 4 ACCEL/DECEL time
time selector
selector
0- ACCEL/DECEL time 1
1- ACCEL/DECEL time 2
- 80 -
Chapter 5 Function code table
2- ACCEL/DECEL time 3
3- ACCEL/DECEL time 4
Unit’digit: ACCEL/DECEL time 5
Ten’digit: ACCEL/DECEL time 6
Hundred’digit: ACCEL/DECEL time 7
PLC step 5-8
Thousand’digit: ACCEL/DECEL time 8
P42.23 ACCEL/DECEL 0000 ☆
0- ACCEL/DECEL time 1
time selector
1- ACCEL/DECEL time 2
2- ACCEL/DECEL time 3
3- ACCEL/DECEL time 4
Unit’digit: ACCEL/DECEL time 9
ten’digit: ACCEL/DECEL time 10
Hundred’digit: ACCEL/DECEL time 11
PLC step 9-12 Thousand’digit: ACCEL/DECEL time 12
P42.24 ACCEL/DECEL 0- ACCEL/DECEL time 1 0000 ☆
time selector 1- ACCEL/DECEL time 2
2- ACCEL/DECEL time 3
3- ACCEL/DECEL time 4
SU500 inverter built-in 6 delay unit. The delay unit can collect the status of 0 ~ 15 bits of all parameters that can be
viewed in the function code table, and finally output the delay unit status after delay processing and logic selection.
Can be used for Di / Do, comparator / logic unit output delay and other functions, but also as a virtual relay.
- 81-
Chapter 5 function code table
- 82 -
Chapter 5 Function code table
delay time
Delay unit 4
P43.14 input parameter 00.00-98.99(function code index) 0.0s ☆
selection
Delay unit 4
P43.15 input bit 0-15 0.0s ☆
selection
Delay relay 4 on
P43.16 0.0s~3000.0s 00.00 ☆
delay time
Delay unit4 off
P43.17 0.0s~3000.0s 0.0s ☆
delay time
Delay unit 5
P43.18 input parameter 00.00-98.99(function code index) 00.00 ☆
selection
Delay unit 5
P43.19 input bit 0-15 0 ☆
selection
Delay unit5 on
P43.20 0.0s~3000.0s 0.0s ☆
delay time
Delay unit5 off
P43.21 0.0s~3000.0s 0.0s ☆
delay time
Delay unit 6
P43.22 input parameter 00.00-98.99(function code index) 00.00 ☆
selection
Delay unit 6
P43.23 input bit 0-15 0 ☆
selection
Delay unit6 on
P43.24 0.0s~3000.0s 0.0s ☆
delay time
Delay unit6 off
P43.25 0.0s~3000.0s 0.0s ☆
delay time
Variable selector
P44.05 0~65535 0 ☆
1 hysteresis
- 83-
Chapter 5 function code table
width
SU500 inbuilt 4 group variable selector,this function can be used for any two function code parameters,by selecting
the comparison relationship, and output will be 1 if it meet conditions or it will be 0.Variable selector output can act
as DI,VDI,virtual relay input and DO,relay.etc output.Users can easily and flexibily get logic function ,variable
selector 1 frame as follows
- 84 -
Chapter 5 Function code table
Variable selector
P44.17 4 hysteresis 0~65535 0 ☆
width
Logic block 1
P44.18 threshold 00.00-98.99(function code index) 00.00 ☆
parameter 1
Logic block 1
P44.19 threshold 00.00-98.99(function code index) 00.00 ☆
parameter2
Unit’digit:parameter 1 bit selection
0-F (Represent 0-15),PP44.18 corresponds
Logic block 1 to 0-15 bit
P44.20 0
input source Ten’digit:parameter 2 bit selection
0-F (Represent 0-15),PP44.19 corresponds
to 0-15 bit
0:no function;1:and;2:or;3:not and;4:not
or;5:Xor
6:Ref=1 effective;Ref2=1 ineffective
Logic bock 1 7:Ref1 up effective,Ref2 up ineffective
P44.21 0 ☆
function 8:Ref1 up and signal reverse
9:Ref1 up and output 200ms pulse width
10:Ref2=0 ineffective always;Ref2=1,Ref1 up
effective
SU500 built-in 4 logical units. The logic unit can perform any one of 0-15 bits of any parameter 1 and any one of 0-15
bits of any parameter 2 for logic processing. The condition is true output 1, otherwise 0 is output. Logic unit output
can be used as DI, VDI, delay unit and other inputs, DO, relays and other output, the user can more flexible access
to the required logic. The schematic block diagram of the logic unit 1 is as follows.
Logic block 2
P44.22 threshold 00.00-98.99(function code index) 00.00 ☆
parameter 1
Logic block 2
threshold
P44.23 00.00-98.99(function code index) 00.00 ☆
parameter2
- 85-
Chapter 5 function code table
- 86 -
Chapter 5 Function code table
effective
Constant setting
P44.34 0~65535 0 ☆
1
Constant setting
P44.35 0~65535 0 ☆
2
Constant setting
P44.36 0~65535 0 ☆
3
Constant setting
P44.37 -9999~9999 0 ☆
4
Constant setting
P44.38 1 as per bit 0~65535(define as bit) 0 ☆
definition
Constant setting
P44.39 2 as per bit 0~65535(define as bit) 0 ☆
definition
Constant setting
P44.40 3 as per bit 0~65535(define as bit) 0 ☆
definition
Constant setting
P44.41 4 as per bit 0~65535(define as bit) 0 ☆
definition
Counter 1 (32bit)
set value
P45.04 1~4294967295(32 bit) 1000 ☆
(after Electronic
gear)
Counter 1(32bit)
max value 429496729
P45.06 1~4294967295(32 bit) ☆
(after Electronic 5
gear)
Counter 1
P45.08 Electronic gear 1~65535 1 ☆
numerator
Counter 1
P45.09 Electronic gear 1~65535 1 ☆
denominator
- 87-
Chapter 5 function code table
SU500 has two inbuilt counters:counter 1 is for 32 bit multifunctional counter with electronic gear;Counter 2 is a
common counter with 16 bit without electronic gear.following is counter 1 function and use.
Counter 1 get input pulse signal via DI function 50 (counter 1 Input),when counter 1 comes to setting value
(P45.04) via electronic gear,it can come to signal via DO function (21) and counter will continue to count
When counter arrive maximum value,it will decide to overflow as per P45.13
Set Di(51) terminal to Count1 reset ,when terminal effective,counter 1 will reset
For example: P45.04=3, P45.08=3, P45.09=1,Count 1 functoin as following picture
Count 1/2 overflow action:when counter higher than maximum value as following chart
Upper limit
P60.01 Same as P01.07 0 ★
frequency
Upper limit
Lower limit (P01.09)~ maximum
P60.02 frequency digital 50.00Hz ☆
frequency(P01.06)
setting
0:same as motor 1
Accel and Decel 1:Accel and Decel time 3
P60.04 0 ★
time option When choose 1,Motor 2 can convert
betweens accel and decal time 3 and 4 by DI
- 88 -
Chapter 5 Function code table
- 89-
Chapter 6 Fault diagnosis and solutions
- 90 -
Chapter 6 Fault diagnosis and solutions
1:AdjustThevoltagetonormal
1: The input voltage is too high.
Range.
2: An external force drives the motor
Overvoltage 2: Cancel theexternal forceor
during deceleration.
during Er.OU2 install thebraking resistor.
3: The deceleration time is too short.
deceleration 3: Increasethe decelerationtime.
4: The braking unit and braking
4: Install thebraking unit
resistor are not installed. Andbraking resistor
- 91-
Chapter 6 Fault diagnosis and solutions
- 92 -
Chapter 6 Fault diagnosis and solutions
- 93-
Chapter 6 Fault diagnosis and solutions
- 94 -
Chapter 7 Selection guide of inverter Accessory
The braking resistor is used to consume the energy fed back by the motor to the inverter during braking or
generating operation, so as to achieve quick braking or prevent the inverter from reporting the main circuit
overvoltage fault. Braking resistor selection has two parameters: resistance and power, under normal circumstances,
the greater the system inertia, the need for deceleration time is shorter, the more frequent braking, the braking
resistor selection should be greater power , The smaller the resistance.
When braking, almost all the renewable energy of motor is consumed on the braking resistor.
R=
Formula:
U --- The braking voltage when the system brakes stably (different system is different, for the 380VAC
system generally take 700V)
R - Braking resistor
Pb – Braking Power
- 95-
Chapter 7 Selection guide of inverter Accessory
SU500-110G/132PT4~
As per actual load and braking power external
SU500-560G/630PT4
The optional PG card and supported encoders for the SU500 are shown in the table below.
(1)INCREMENTAL PG
- 96 -
Chapter 7 Selection guide of inverter Accessory
Encoder
13 /W
W-signal
Note:UVW is
Encoder
14 W used to the
W+signal
synchronous
Encoder
15 /V motor
V-signal
incremental
Encoder
16 V encoder, no
V+signal
need wiring
Encoder
17 /U when it is not
U-signal
used.
Encoder
18 U
U+signal
Select the encoder power supply through SW3 on the PG card, SW1 and SW2 to the OC side, as
shown below::
12V OC OC
5V TP TP
Chart 7-1 Collector open type, push-pull output type encoder DIP switch selection
When wiring, the /A, /B, /Z terminals of the PG card are not wired, and the signal output of the
encoder is connected to the A, B, and Z terminals of the PG card, as shown in the figure below.:
Chart 7-2 Collector open type, push-pull output type encoder wiring diagram
Select the encoder power supply through SW3 on the PG card, SW1 and SW2 to the TP side,
as shown below:
- 97-
Chapter 7 Selection guide of inverter Accessory
The wiring of the PG card and the encoder are connected one by one according to the
silkscreen.
(2)Resolver PG card
The SU500-IOEX1 expansion card is a multi-function IO expansion card for SU500 series inverters. It can expand 4
channels of DI, 2 channels of AI, and 4 channels of DO. Among them, AI4 can be used as ordinary voltage type input
analog quantity, and can also be used as PT100. Type or PT1000 type temperature detection input.
The terminal definitions of the SU500-IOEX1 expansion card are shown in Table 7-5.
Terminal distribution SN Terminal Terminal function description
name
1 10V Analog input reference voltage
Analog input 3
2 AI3
Input 0~10V: input impedance 22KΩ
3、10 GND Analog ground, internally isolated from COM
4 DI6 Digital input 6 Input frequency :
5 DI7 Digital input 7 0~200Hz
6 DI8 Digital input 8 Voltage range:
7 DI9 Digital input 9 0~30V
+24V, PLC and digital input and output common
8、9、16 COM
terminal
Analog 4
11 AI4
input:0~10V
- 98 -
Chapter 7 Selection guide of inverter Accessory
PT1000 temperature
detection input.
- 99-
Chapter 8 Maintenance
Due to the influence of temperature, humidity, dust and vibration, it will lead to poor heat dissipation and
component aging of frequency inverter, and results in potential failure or reducing the service life of
frequency inverter. Therefore, it is necessary to do daily and regular maintenance of the frequency
inverter.
Due to the influence of temperature, humidity, dust and vibration, it will lead to poor heat dissipation and
component aging of frequency inverter, and results in potential failure or reducing the service life of
frequency inverter. Therefore, it is necessary to do daily and regular maintenance of the frequency
inverter.
Daily check items:
1) Check if the sound is normal during the running of the motor;
2) Check if there is a vibration during the running of the motor;
3) check whether the installation environment of frequency inverter has changed;
4) Check if the cooling fan of frequency inverter is working correctly, the cooling air duct is clear;
5) Check if the frequency inverter is overheating;
6) Make sure that the frequency inverter should always be kept in a clean state;
7) Clear up effectively the dust on the surface of frequency inverter, prevent the dust from entering into
the inside of frequency inverter, especially for the metal dust;
8) Clear up effectively the oil and dust on the cooling fan of frequency inverter.
Please regularly check the frequency inverter, especially for the difficult checking place of running.
Regular inspection items:
1) Check the air duct and clear up regularly;
2) Check if there are any loose screws;
3) Check if the inverter has been corroded;
4) Check whether the wiring terminals show signs of arcing;
5) Main circuit insulation test.
Note: When using the megger(please use the DC 500V meg ohm meter) to measure the insulation
resistance, you shall disconnect the main circuit with the frequency inverter. Do not use the
insulation resistance meter to test the control circuit. It don’t have to do the high voltage test (It has
been done when the frequency inverter produced in factory.)
The wearing parts of frequency inverter include the cooling fan and filter electrolytic capacitor, its service
life is closely related to the using environment and maintenance status. The general service life is shown
as follows:
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Chapter 8 Maintenance
8.3Warranty Items
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Appendix A Modbus communication protocol
RS485 terminal default data format: 1-8-N-1 (1 start bit, 8 data bits, no parity, 1 stop bit), the default baud
rate: 9600bps. See parameter group set 30.
The SU500 series inverter Modbus message includes the start sign, the RTU message, and the end
sign。
空闲 目标站 CRC校验和 空闲
命令码 数据
(起始) 地址 L……H (结束)
PDU
RTU报文
The RTU message includes the address code, the PDU (Protocol Data Uint, the protocol data unit),
and the CRC check. PDU includes the function code and the data section.
RTU frame format:
Frame start (START) More than the 3.5 byte transmission time
Target station address
Communication address:1 to 247(0: broadcastaddress)
(ADR)
Command Description
code
Command code 0x03 Read multiple registers of the AC drive
(CMD) 0x06 Write a single register to the AC drive.
0x10 Write Multiple registers to the AC drive.
0x08 Diagnostic command code
Number of function Including the register address (2Byte), the number of registers n(2Byte)
code and the register content (2nByte), etc.see A3 in detail
CRC CHK low level It indicates the replying data or the data waiting to
write-in. CRC 16 check value,During the transmission, high bit is put in
CRC CHK high level
frontand low bit is at the back.see detail in A.5 Chapter
FRAME END More than 3.5 byte transmission time
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Appendix A Modbus communication protocol
Request PDU
Command code 1byte 0x03
initial address 2byte 0x0000~0xFFFF(high 8
bit in front)
Number of registers 2byte 0x0001-0x0010 (1~
16,high 8 bit in front)
Response PDU
Command code 1byte 0x03
Initial address 1byte 2n(n means Number of
registers)
Number of registers 2* nbyte Register value high 8 bit
in front,first send initial
address’register value
Wrong PDU
Command code 1byte 0x83
Abnormal code 1byte See A.4Abnormal
response information
Currently Modbus protocol 0x03 command code does not support cross-group read multiple function
codes, it will be wrongif more than the current group of function code number
A.3.2 Command code 0x06 write single registers or status word command codes
Request PDU
Command code 1byte 0x06
Initial address 2byte 0x0000~0xFFFF(high 8
bit in front)
Register value 2byte 0x0000~
0xFFFF(register value
high 8 bit in front)
Respond PDU
Command code 1byte 0x06
Register address 2byte 0x0000~0xFFFF
Register value 2byte 0x0000~0xFFFF
Wrong PDU
Command code 1byte 0x86
Abnormal code 1byte See A4 Abnormal
response information
A.3.3 Command 0x10write multiple registers or status word command codes
Request PDU
Command code 1byte 0x10
Initial address 2byte 0x0000~0xFFFF(high 8
bit in front)
Number of Register 2byte 0x0001~0x0010(1~16,
high 8 bit in front)
Number of Byte 1byte 2n (n is number of
Register)
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Appendix A Modbus communication protocol
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Appendix A Modbus communication protocol
request (such as the register address does not exist, etc.), the slave station will return an
abnormal response to inform the master of the actual situation.
Abnormal response command code = normal response command code + 0x80,
Abnormal code value and meaning as shown in the following table
Error Name Description
code
0x01 Invalid command code/error The function code received by the slave is outside the
function code configured range
0x02 Error data address/Illegal Slave station receives the data address is not allowed
register address address
the number of registers being Read and write is out of
range
When writing multiple registers, the number of bytes in
the PDU is not equal to the number of registers
0x03 wrong frame format Length of frame is not correct
CRC verifying not passed
0x04 Data is out of range The data received by the slave exceeds the
corresponding register minimum to maximum range
0x05 Reading request refuse Operate to read-only register wirte
Operate to read-only register write in running status
The register address of SU500 is 16-bit data, the upper 8 bits represent the function code group
number, the lower 8 bits represent the group number, the upper 8 bits are sent before. The 32-bit register
occupies two adjacent addresses, the even address stores the lower 16 bits, and the next address (odd
address) of the even address stores the upper 16 bits.
In the register write operation, in order to avoid frequent damage caused by memory EEPROM write,
using the highest bit of the register address indicates whether it save as EEPROM, the highest bit to be 1
indicates to save in EEPROM, 0 means save only in RAM. In other words, if you want to write the
register value which is saved after power-off, you should add 0x8000 to the original register address.
SU500 register address as follows:
Adress space Descriptoin
High 8 bit means group number (0-99), low 8 bit means within
group serial number (0-99),illustrated by hexadecimal for Example:
Example 1: Function code 06.19, with address is 0x0613 (0x06=6,
0x0000 ~ 0x6363
0x13=19).Example 2: Function code 27.06, with address is 0x1B06
(0x1B=27, 0x06=6).
Example 3: Function code 40.15, with address is 0x280F
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Appendix A Modbus communication protocol
(0x28=40, 0x0F=15).
Communication command.The values and functions are as
follows:
0x0000:disable command ;
0x0001:forward running;
0x0002:reverse running;
0x7000 0x0003:forward jog;
0x0004:reverse jog;
0x0005:free stop;
0x0006:decelerating stop;
0x0007:immediate stop;
0x0008:fault reset;
Communication speed given. The unit of this register can be set by
P30.14。
0x7001 0.01%(-100.00% ~ 100.00%)
Communicatoin
0.01Hz(0 ~ 600.00Hz)
special address
1Rpm(0 ~ 65535Rpm)
0x7002 CommunicationTorque given.0.01%(-300.00% ~ 300.00%)
Communication upper frequency given. The unit of this register
0x7003 can be set by P30.14.
Different units range same as 0x7001.
Torque mode speed limit. The unit of this register can be set by
0x7004 P30.14.
Different units range same as 0x7001.
0x7005 Electric torque limit 0.1%(0~300.0%)
0x7006 Power generation torque limit 0.1%(0~300.0%)
0x7007 PID setting source.0.01%(-100.00% ~ 100.00%)
0x7008 PID feedback source 0.01%(-100.00% ~ 100.00%)
0x7009 VF separation voltage given.0.1%(0~ 100.0%)
0x700A External fault setting
SU500 can be used as a Modbus master station, it currently only supports broadcast network.
When P30.09 is set as 1, master mode can be enabled. The sending frame as master station is as
follows:
Instruction:
2. Val means the data sent, Val = (ValH << 8) + ValL, the function code P30.11 is to select the
contents of the data sent.
3. The idle time between frame and frame is set by function code P30.12.
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