I515-E1-3 3G3HV User Manual

Cat. No.
I515-E1-3
USERS MANUAL
SYSDRIVE 3G3HV
High-capacity General-purpose Inverter
Thank you for choosing this SYSDRIVE 3G3HV-series product. Proper use and handling of the product will ensure proper product performance, will length product life, and may prevent possible accidents. Please read this manual thoroughly and handle and operate the product with care.
NOTICE
1. This manual describes the functions of the product and relations with other products. You should assume that anything not described in this manual is not possible. 2. Although care has been given in documenting the product, please contact your OMRON representative if you have any suggestions on improving this manual. 3. The product contains potentially dangerous parts under the cover. Do not attempt to open the cover under any circumstances. Doing so may result in injury or death and may damage the product. Never attempt to repair or disassemble the product. 4. We recommend that you add the following precautions to any instruction manuals you prepare for the system into which the product is being installed. S Precautions on the dangers of high-voltage equipment. S Precautions on touching the terminals of the product even after power has been turned off. (These terminals are live even with the power turned off.) 5. Specifications and functions may be changed without notice in order to improve product performance.
Items to Check Before Unpacking

1. Check the following items before removing the product from the package: S Has the correct product been delivered (i.e., the correct model number and specifications)? S Has the product been damaged in shipping? S Are any screws or bolts loose?
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual. The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.
!
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or property damage.
WARNING
! Caution
OMRON Product References

All OMRON products are capitalized in this manual. The word Unit is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product. The abbreviation Ch, which appears in some displays and on some OMRON products, often means word and is abbreviated Wd in documentation in this sense. The abbreviation PC means Programmable Controller and is not used as an abbreviation for anything else.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of information. Note Indicates information of particular interest for efficient and convenient operation of the product.
OMRON, 1996
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
General Precautions
Observe the following precautions when using the SYSDRIVE Inverters and peripheral devices. This manual may include illustrations of the product with protective covers removed in order to describe the components of the product in detail. Make sure that these protective covers are on the product before use. Consult your OMRON representative when using the product after a long period of storage.
! !
WARNING WARNING
Do not touch the inside of the Inverter. Doing so may result in electrical shock. Operation, maintenance, or inspection must be performed after turning OFF the power supply, confirming that the CHARGE indicator (or status indicators) are OFF, and after waiting for the time specified on the front cover. Not doing so may result in electrical shock. Do not damage, pull on, apply stress to, place heavy objects on, or pinch the cables. Doing so may result in electrical shock. Do not touch the rotating parts of the motor under operation. Doing so may result in injury. Do not modify the product. Doing so may result in injury or damage to the product. Do not store, install, or operate the product in the following places. Doing so may result in electrical shock, fire or damage to the product. S Locations subject to direct sunlight. S Locations subject to temperatures or humidity outside the range specified in the specifications. S Locations subject to condensation as the result of severe changes in temperature. S Locations subject to corrosive or flammable gases. S Locations subject to exposure to combustibles. S Locations subject to dust (especially iron dust) or salts. S Locations subject to exposure to water, oil, or chemicals. S Locations subject to shock or vibration.
WARNING WARNING WARNING
! Caution
! Caution
Do not touch the Inverter radiator, regenerative resistor, or Servomotor while the power is being supplied or soon after the power is turned OFF. Doing so may result in a skin burn due to the hot surface. Do not conduct a dielectric strength test on any part of the Inverter. Doing so may result in damage to the product or malfunction. Take appropriate and sufficient countermeasures when installing systems in the following locations. Not doing so may result in equipment damage. S Locations subject to static electricity or other forms of noise. S Locations subject to strong electromagnetic fields and magnetic fields. S Locations subject to possible exposure to radioactivity. S Locations close to power supplies.
! Caution
! Caution
Transportation Precautions
! Caution
Do not hold by front cover or panel , instead, hold by the radiation fin (heat sink) while transporting the product. Doing so may result in injury. Do not pull on the cables. Doing so may result in damage to the product or malfunction. Use the eye-bolts only for transporting the Inverter. Using them for transporting the machinery may result in injury or malfunction.
! Caution
! Caution
Installation Precautions
!
WARNING
Provide an appropriate stopping device on the machine side to secure safety. (A holding brake is not a stopping device for securing safety.) Not doing so may result in injury. Provide an external emergency stopping device that allows an instantaneous stop of operation and power interruption. Not doing so may result in injury. Be sure to install the product in the correct direction and provide specified clearances between the Inverter and control panel or with other devices. Not doing so may result in fire or malfunction. Do not allow foreign objects to enter inside the product. Doing so may result in fire or malfunction. Do not apply any strong impact. Doing so may result in damage to the product or malfunction.
WARNING
! Caution
! Caution
! Caution
Wiring Precautions
!
WARNING
Wiring must be performed only after confirming that the power supply has been turned OFF. Not doing so may result in electrical shock. Wiring must be performed by authorized personnel. Not doing so may result in electrical shock or fire. Be sure to confirm operation only after wiring the emergency stop circuit. Not doing so may result in injury. Always connect the ground terminals to a ground of 100 or less for the 200-V AC class, or 10 or less for the 400-V AC class. Not connecting to a proper ground may result in electrical shock.
WARNING
WARNING
WARNING
! Caution
Install external breakers and take other safety measures against short-circuiting in external wiring. Not doing so may result in fire. Confirm that the rated input voltage of the Inverter is the same as the AC power supply voltage. An incorrect power supply may result in fire, injury, or malfunction. Connect the Braking Resistor and Braking Resistor Unit as specified in the manual. Not doing so may result in fire. Be sure to wire correctly and securely. Not doing so may result in injury or damage to the product. Be sure to firmly tighten the screws on the terminal block. Not doing so may result in fire, injury, or damage to the product. Do not connect an AC power to the U, V, or W output. Doing so may result in damage to the product or malfunction.
! Caution
! Caution
! Caution
! Caution
! Caution
Operation and Adjustment Precautions

!
WARNING
Turn ON the input power supply only after mounting the front cover, terminal covers, bottom cover, Operator, and optional items. Not doing so may result in electrical shock. Do not remove the front cover, terminal covers, bottom cover, Operator, or optional items while the power is being supplied. Not doing so may result in electrical shock or damage to the product. Do not operate the Operator or switches with wet hands. Doing so may result in electrical shock. Do not touch the inside of the Inverter. Doing so may result in electrical shock. Do not come close to the machine when using the error retry function because the machine may abruptly start when stopped by an alarm. Doing so may result in injury. Do not come close to the machine immediately after resetting momentary power interruption to avoid an unexpected restart (if operation is set to be continued in the processing selection function after momentary power interruption is reset). Doing so may result in injury. Provide a separate emergency stop switch because the STOP Key on the Operator is valid only when function settings are performed. Not doing so may result in injury.
WARNING
WARNING
WARNING WARNING
WARNING
WARNING
WARNING
Be sure confirm that the RUN signal is turned OFF before turning ON the power supply, resetting the alarm, or switching the LOCAL/REMOTE selector. Doing so while the RUN signal is turned ON may result in injury.
! Caution
Be sure to confirm permissible ranges of motors and machines before operation because the Inverter speed can be easily changed from low to high. Not doing so may result in damage to the product.
! Caution
Provide a separate holding brake when necessary. Not doing so may result in injury.
! Caution
Do not perform a signal check during operation. Doing so may result in injury or damage to the product.
! Caution
Do not carelessly change settings. Doing so may result in injury or damage to the product.
Maintenance and Inspection Precautions

!
WARNING
Do not touch the Inverter terminals while the power is being supplied.
WARNING
Maintenance or inspection must be performed only after turning OFF the power supply, confirming that the CHARGE indicator (or status indicators) is turned OFF, and after waiting for the time specified on the front cover. Not doing so may result in electrical shock.
WARNING
Maintenance, inspection, or parts replacement must be performed by authorized personnel. Not doing so may result in electrical shock or injury.
WARNING
Do not attempt to take the Unit apart or repair. Doing either of these may result in electrical shock or injury.
! Caution
Carefully handle the Inverter because it uses semiconductor elements. Careless handling may result in malfunction.
! Caution
Do not change wiring, disconnect connectors, the Operator, or optional items, or replace fans while power is being supplied. Doing so may result in injury, damage to the product, or malfunction.
Warning Labels
Warning labels are pasted on the product as shown in the following illustration. Be sure to follow the instructions given there.
H Warning Labels
Warning label
H Contents of Warning
Checking Before Unpacking

H Checking the Product
On delivery, always check that the delivered product is the SYSDRIVE 3G3HV Inverter that you ordered. Should you find any problems with the product, immediately contact your nearest local sales representative.
D Checking the Nameplate

Inverter model Input specifications Output specifications
D Checking the Model 3G3HV-A2037-CUE

Applicable standards Maximum applicable motor capacity Voltage class Enclosure rating Series name: 3G3HV Series
Specification
(non) -E -CE -CUE Japanese models English models Conforms to EN standards Conforms to EN and UL/cUL standards
Maximum Applicable Motor Capacity

037 055 075 110 150 185 220 300 370 450 550 750 11K 16K 18K 22K 30K 3.7 kW 5.5 kW 7.5 kW 11 kW 15 kW 18.5 kW 22 kW 30 kW 37 kW 45 kW 55 kW 75 kW 110 kW 160 kW 185 kW 220 kW 300 kW
Voltage Class
2 4 Three-phase 200-V AC input (200-V class) Three-phase 400-V AC input (400-V class)
Enclosure Rating
A B Panel-mounting (IP10 min.) or closed wall-mounting model Panel-mounting (IP00)
D Checking for Damage

Check the overall appearance and check for damage or scratches resulting from transportation. Check that parts connected by screws are securely fastened.
H Checking the Accessories

Note that this manual is the only accessory provided with the 3G3HV. Set screws and other necessary parts must be provided by the user.
About this Manual

This manual is divided into the chapters described in the following table. Information is organized by application area to enable you to use the manual more efficiently.
Chapter
Chapter 1 Introduction Chapter 2 Installation Chapter 3 Preparing for Operation
Contents
Describes functions and nomenclature. Provides dimensions, installation methods, and wiring methods. Describes procedures required for preparing the Inverter and Digital Operator for operation. It is divided into the following areas: Preparation Procedure Outlines the procedures required to use the Inverter from purchase right up to actual operation. Using the Digital Operator Describes the nomenclature, operating methods, such as Digital Operator key operations, and monitor functions. Test Run Describes how to perform a test run using the Digital Operator to confirm operation for the Inverter and the system in which it is to be used. Basic Operation Describes the functions used for the basic control. The functions described here are the minimum required for running a motor with an Inverter. Applied Operation Describes all the applied functions that are available with the Inverter. This includes explanations for functions that can be used to improve the responsiveness (torque characteristic) and the speed accuracy, as well as additional functions such as PID control and overtorque detection. Provides information related to Inverter maintenance. This includes possible causes and countermeasures for errors, as well as inspection procedures. Provides Inverter specifications, as well as the specifications and dimensions of peripheral devices. Provides notes on using the Inverter on a motor and gives a list of standard models. It also provides ordered lists of parameters for easy reference. The parameter lists include page references.
Chapter 4 Operation
Chapter 5 Specifications Chapter 6 Appendix
Table of Contents
Chapter 1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Additional Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1-5 1-7
Chapter 2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2-1 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1-1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1-2 Installation Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-1 Removing and Mounting the Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-2 Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-3 Standard Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-4 Wiring Around the Main Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-5 Wiring Control Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-2 2-7 2-10 2-11 2-13 2-16 2-18 2-34
Chapter 3. Preparing for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3-1 Preparation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Using the Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2-2 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Applied Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5-1 Energy-saving Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5-2 PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5-3 List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5-4 Parameters in Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 3-4 3-4 3-5 3-10 3-13 3-25 3-25 3-31 3-40 3-54
Chapter 4. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4-1 Protective and Diagnostic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 4-2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 4-3 Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Chapter 5. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-1 Specifications of Inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Specifications of Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2-1 Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2-2 3G3HV-PCMA2 Voltage/Current Conversion Card . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2-3 K3TJ-V11j Scaling Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2-4 3G3IV-PJVOP96j Analog Operator (Standard Model with Steel Casing) . . . . . . . . 5-2-5 3G3IV-PJVOP95j Analog Operator (Miniature Model with Plastic Casing) . . . . . . 5-2-6 3G3IV-PCDBRjB Braking Unit (Yaskawa Electric) . . . . . . . . . . . . . . . . . . . . . . . . . 5-2-7 3G3IV-PLKEBj Braking Resistor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2-8 3G3HV-PUZDABjAjMH DC Reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2-9 3G3IV-PUZBABjAjMH AC Reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2-10 Simple Input Noise Filter and Input Noise Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2-11 3G3IV-PLFj Output Noise Filter (Tokin Corp.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5-5 5-5 5-6 5-7 5-8 5-9 5-10 5-10 5-12 5-14 5-17 5-21
Table of Contents
Chapter 6. Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 Notes on Using the Inverter for a Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6-5
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
R-1
1
Chapter 1 Introduction
1-1 1-2 1-3 Function Nomenclature Additional Functions
Introduction 1-1 Function
Chapter 1
The 3G3HV High-capacity General-purpose Inverter is an easy-to-use inverter that has advanced features, such as PID control and energy-saving operations.
H SYSDRIVE 3G3HV Inverter Models

The following 200- and 400-V class 3G3HV Inverter models are available. A total of 21 types of Inverter are available for maximum applicable motor capacities of 0.4 to 300 kW.
Voltage class 200-V Class (3-phase) Protective structure NEMA1 type Maximum applied motor capacity 3.7 kW 5.5 kW 7.5 kW 11 kW 15 kW 18.5 kW 22 kW 30 kW 37 kW 45 kW 55 kW 75 kW 3.7 kW 5.5 kW 7.5 kW 11 kW 15 kW 18.5 kW 22 kW 30 kW 37 kW 45 kW 55 kW 75 kW 110 kW 160 kW 185 kW 220 kW 300 kW Model 3G3HV-A2037-E 3G3HV-A2055-E 3G3HV-A2075-E 3G3HV-A2110-E 3G3HV-A2150-E 3G3HV-B2185-E 3G3HV-B2220-E 3G3HV-B2300-E 3G3HV-B2370-E 3G3HV-B2450-E 3G3HV-B2550-E 3G3HV-B2750-E 3G3HV-A4037-E 3G3HV-A4055-E 3G3HV-A4075-E 3G3HV-A4110-E 3G3HV-A4150-E 3G3HV-B4185-E 3G3HV-B4220-E 3G3HV-B4300-E 3G3HV-B4370-E 3G3HV-B4450-E 3G3HV-B4550-E 3G3HV-B4750-E 3G3HV-B411K-E 3G3HV-B416K-E 3G3HV-B418K-E 3G3HV-B422K-E 3G3HV-B430K-E
Open chassis type
400-V Class (3-phase)
NEMA1 type
Open chassis type
1-2
Introduction
H Energy-saving Operation
Chapter 1
The rotation speed of a three-phase induction motor does not decrease when the supply voltage drops if the motor has a light load. The 3G3HV Inverter in energy-saving operation automatically detects the current consumption of the motor connected to the Inverter, estimates its load, and drops the output voltage, thus saving the power consumption of the motor efficiently. Use the auto-tuning function of the Inverter in energy-saving mode to reduce the power consumption of the motor most efficiently if the ratings of the motor are unknown. The Inverter in energy-saving mode is ideal for the following applications. S Rotation control of fans and blowers S Flow control of pumps S Control of machines with variable loads, such as metal-working machines, wood-working machines, and food-processing machines S Control of machines that mainly operate with light loads
H PID Control
The Inverter has a PID control function, thus performing follow-up control with ease. Follow-up control is a control method in which the Inverter uses a sensor and senses the rotation speed of the motor and changes the output frequency to control the rotation speed of the motor. Follow-up control can be applied to a variety of control operations. PID control is ideal for the following applications. S Speed control: With a speed sensor, such as a tachometric generator, the Inverter regulates the rotation speed of the motor regardless of the load of the motor or synchronizes the rotation speed of the motor with that of another motor. With a pressure sensor, the Inverter performs constant pressure control. With a current sensor, the Inverter performs precise current control.
S Pressure control: S Current control:
S Temperature control: With a temperature sensor and fan, the Inverter performs temperature control.
H Frequency Reference
The following three types of frequency references are possible to control the output frequency of the Inverter. S Numeric input from the Digital Operator of the Inverter S Voltage input within a range from 0 to 10 V S Current input within a range from 4 to 20 mA The Inverter can use one of the above if it is designated with parameters. A maximum of four frequency references can be registered with the Inverter. With remote multi-step input, the Inverter can be in multi-step speed operation with a maximum of four speed steps.
H Frequency Jump
The frequency jump function prevents the Inverter from generating any frequency that causes the machine to resonate.
1-3
Introduction
H Acceleration/Deceleration Time Settings
Chapter 1
The acceleration time and deceleration time of the Inverter can be set independently within a range of 0.0 to 3,600 s. Two acceleration times and two deceleration times can be set with the Inverter, any of which can be selected with remote output.
H V/f Settings
Select a V/f pattern out of the 15 V/f patterns preset with the Inverter according to the application. An optional V/f pattern can be set with the Inverter.
H Monitor Function
The following items can be monitored with the Digital Operator. Frequency reference, output frequency, output current, output voltage, DC voltage, output power, status of input terminals, inverter status, power interruption error, PROM number, total operating time, and PID feedback value
H Low Noise (3.7- to 160-kW Models)
The output transistor of the Inverter is an IGBT (insulated gate bipolar transistor). Using a sine-wave PWM method with a high-frequency carrier, the motor does not generate metallic noise.
H High Torque at Low Output Frequency Range H Automatic Torque Boost
A torque rate of 150% can be achieved even in a low speed range where output frequency is only 3 Hz.
The Inverter automatically adjusts the output according to the required torque of the motor that is rotating at constant or accelerative speed, thus ensuring the powerful rotation of the motor.
H Harmonic Countermeasures (3.7- to 160-kW Models)

DC reactors (optional) can be connected to 3.7- to 15-kW models. Models of 18.5- to 160-kW have a built-in DC reactor and also employ 12-pulse rectification, which suppresses harmonics better than a reactor.
1-4
Introduction 1-2 Nomenclature
Chapter 1
H Panel
Protection cover (top and bottom) Mounting hole
Heat sink
Digital Operator
Front cover Terminals
1-5
Introduction
D Terminals (with Front Cover Removed) Example: 200-V Class Inverter with 3.7-kW Output
Chapter 1
Control circuit terminals
Main circuit terminals Power input

Braking Resistor
Motor output
H Digital Operator
REMOTE SEQ REF
Operation Mode Indicators External Operation: Lit when operating references from external terminals are in effect. Analog Input: Lit when high-frequency references from external analog terminals are in effect. Data Display Displays frequency reference, output frequency, output current, constant set values, Inverter status, etc. Enter Key Enters set value when pressed after constant has been set. Increment Key Increments numbers when pressed during setting of constant number and constant data. Decrement Key Decrements numbers when pressed during setting of constant number and constant data.
Fref F/R
Fout Montr V/F PID
Iout Accel Fgain kWsav
kWout Decel Fbias PRGM
Easy-setting indicators Displays basic parameter constants and monitor items.
Vmtr FLA
DIGITAL OPERATOR PJVOP131E
Mode Key Switches basic parameter constant and monitor items.
Operation Mode Selection Key Switches between operation by the Digital Operator and operation specified in the operation mode selection parameter (n002). Run Key Starts the Inverter.
LOCAL REMOTE STOP RUN RESET
Stop/Reset Key Stops the Inverter. Also resets after alarm has been generated. (See note.)
Note For safety reasons, the reset function cannot be used while the run command (forward/reverse) is being input. Turn the run command OFF before using the reset function.
1-6
Introduction 1-3 Additional Functions
Chapter 1
New functions have been added to the following versions, for which production was started in April 1997. 3.7 to 15-kW models: Software version S2011 (VSP102011) or later 18.5 to 55-kW models: Software version S3012 (VSP103012) or later Note: The software version can be confirmed by viewing the 4-digit PROM number with the monitor function. This number is set to the number of the software version. The functions that have been added with these versions and outlines of these functions are given below. For details of the functions, refer to Section 4 Operation.
H Independent Initialization for Motor Rotation Direction

Although the functionality of the forward/reverse rotation selection parameter (n005) itself has not been changed, with new models it will not be initialized when the parameter write prohibit selection/parameter initialization parameter (n001) is set to 6 or 7.
H V/f Default Settings Changed (Inverters of 55 kW or More)

The default settings for V/f patterns have been changed for the Inverters of 55 kW or more as shown below.
Model 3G3HV-A2550 3G3HV-A4550 Intermediate output frequency voltage (n016) 12.0 V 24.0 V Minimum output frequency voltage (n018) 6.0 V 12.0 V
H Output Frequency Upper Limit Changed

The upper limit of the setting range for the output frequency upper limit parameter (n030) has been changed. The addition of a slip compensation function means that frequencies greater than the maximum frequency (n012) may occur (because the frequency reference is added to the compensation value). For this reason, the upper limit of the setting range of the output frequency upper limit parameter (n030) has been increased from 100% to 109%.
H PID Input Characteristic Selection Function (n039)

A PID input characteristic selection input (set value: 27) function has been added to the multi-function input 5 parameter (n039) that determines the function of terminal S6.
H Carrier Frequency Settings Increased (n050)

The setting 7.0 Hz (set value: 10) has been added to the available carrier frequency settings.
H Minimum Baseblock Time Setting Range Increased (n053)

The setting range for the minimum baseblock time has been increased from the range 0.5 to 5.0 s to the range 0.5 to10.0 s for increased motor responsiveness.
1-7
Introduction
H Slip Compensation Function (n109 to n111)
Chapter 1
A function that compensates for motor slip, a characteristic of induction motors, has been added. Using this function, the amount of slip is estimated from the output current of the Inverter, and the output frequency is compensated accordingly. By using the slip compensation function, speed fluctuations of the load can be reduced more effectively than with previous models.
H Changing Parameters while Inverter is Running

It is now possible to change some parameters and, related to this, monitor and set the items in the bottom two lines of easy-setting indicators while the Inverter is running. Using this feature, set values for some parameters can be adjusted while monitoring operation. For details of which parameters can be changed while the Inverter is running, refer to the parameter lists.
H Operation Selection at Digital Operator Interruption Function (n112)

A function that detects communications errors between the Digital Operator and the Inverter itself, and interrupts Inverter outputs has been added.
H Settable Detection Width (n113)

The detection width of the optional frequency agreement and the optical frequency detection can be set with parameters. With previous models this setting was fixed.
H Operation Selection at Operation Mode Switching (Local/Remote Switching) (n114)

Using the Operation Mode Selection Key on the Digital Operator or operation mode selection input set using the multi-function input parameters (set value: 5), it is possible to switch between operation from the Digital Operator and operation according to the setting of the operation mode selection parameter (n002). A function that selects whether run signals input while the operation mode is switching are enabled or disabled after the mode has changed, has been added. Note If this setting is set to enable run commands, when the operation mode changes the Inverter will start running immediately. Take steps to ensure safety for such operation.
1-8
2
Chapter 2 Installation
2-1 2-2 Mounting Wiring
Installation 2-1 Mounting
Chapter 2
2-1-1 Dimensions
H 3G3HV-A2037/-A4037
D External Dimensions
Two, 5.5-dia.
D Mounting Dimensions
Four, M5
H 3G3HV-A2055/-A2075/-A4055/-A4075
Two, 7-dia.
Four, M5
2-2
Installation
H 3G3HV-A2110/-A2150/-A4110/-A4150
Two, 7-dia.
Chapter 2
Four, M5
Note *The dashed lines apply only to the A2150.
H 3G3HV-B2185/-B2220/-B4185/-B4220/-B4300/-B4450
Four, M5
Voltage class 200-V 400-V
Model 3G3HVH B2185/B2220 B4185/B4220 B4300/B4370/B4450 450 450 526
Dimensions (mm) H1 435 435 610
D1 174.5 174.5 175
2-3
Installation
H 3G3HV-B2300/-B2370/-B2450/-B2550/-B4550/-B4750
Two, 12-dia.
Chapter 2
Four, M10
Model 3G3HVW B2300/B2370 B2450/B2550 B4550/B4750 425 475 455 675 800 820
Dimensions (mm) H W1 320 370 350
H1 650 775 795
2-4
Installation
H 3G3HV-B2750/-B411K/-B416K
Two, 14 dia.
Chapter 2
Four, M12
Model 3G3HVD B2750 B411K B416K 400 max. 375 max. 400 max.
Dimensions (mm) D2 158 130 158
W2 695 695 695
2-5
Installation
H 3G3HV-B418K/-B422K
Six, 14 dia.
Chapter 2
Six, M12
H 3G3HV-B430K
Six, 14 dia.
Six, M12
2-6
Installation
D Digital Operator Installation
4 Two, 4 dia. Panel face Panel cutout (for cables)
Chapter 2
39 125 8 8 16
Front side of panel 4 30 min.
Back side of panel 18.8
27
2-1-2 Installation Conditions

H Cautions and Warnings
!
WARNING
Provide an appropriate stopping device on the machine side to secure safety. (A holding brake is not a stopping device for securing safety.) Not doing so may result in injury.
WARNING
Provide an external emergency stopping device that allows an instantaneous stop of operation and power interruption. Not doing so may result in injury.
! Caution
Be sure to install the product in the correct direction and provide specified clearances between the Inverter and control panel or with other devices. Not doing so may result in fire or malfunction.
! Caution
Do not allow foreign objects to enter inside the product. Doing so may result in fire or malfunction.
! Caution
Do not apply any strong impact. Doing so may result in damage to the product or malfunction.
2-7
Installation
H Direction and Space
Chapter 2
Install the Inverter on a vertical surface so that the characters on the nameplate are oriented upward. When installing the Inverter, always provide the following installation space to allow normal heat dissipation from the Inverter.
W = 30 mm min.
120 mm min.
Air
Inverter
Inverter
Inverter
Side
120 mm min.
Air
H Installation Site
NEMA1 Type
Install the Inverter under the following conditions.
Ambient temperature for operation: 10 to 40C Humidity: 90% RH or less (no condensation)
Open Chassis Type

Ambient temperature for operation: 10 to 45C Humidity: 90% RH or less (no condensation) Note A protection cover is attached to the top and bottom of the Inverter. Be sure to remove the protection covers before installing the 200- or 400-V Class Inverter that has an output of 15 kW or less to a panel. Install the Inverter in a clean location free from oil mist and dust. Alternatively, install it in a totally enclosed panel that is completely shielded from floating dust. When installing or operating the Inverter, always take special care so that metal powder, oil, water, or other foreign matter does not get into the Inverter. Do not install the Inverter on inflammable material such as wood.
H Ambient Temperature Control
To enhance operation reliability, the Inverter should be installed in an environment free from extreme temperature rises. If the Inverter is installed in an enclosed environment such as a box, use a cooling fan or air conditioner to maintain the internal air temperature below 45C.
2-8
Installation
H Protecting Inverter from Foreign Matter during Installation
Chapter 2
Place a cover over the Inverter during installation to shield it from metal power produced by drilling. Upon completion of installation, always remove the cover from the Inverter. Otherwise, ventilation will be affected, causing the Inverter to overheat.
2-9
Installation 2-2
!
Chapter 2
Wiring
Wiring must be performed only after confirming that the power supply has been turned OFF. Not doing so may result in electrical shock. Wiring must be performed by authorized personnel. Not doing so may result in electrical shock or fire. Be sure to confirm operation only after wiring the emergency stop circuit. Not doing so may result in injury. Always connect the ground terminals to a ground of 100 or less for the 200-V AC class, or 10 or less for the 400-V AC class. Not connecting to a proper ground may result in electrical shock. Install external breakers and take other safety measures against short-circuiting in external wiring. Not doing so may result in fire. Confirm that the rated input voltage of the Inverter is the same as the AC power supply voltage. An incorrect power supply may result in fire, injury, or malfunction. Connect the Braking Resistor and Braking Resistor Unit as specified in the manual. Not doing so may result in fire. Be sure to wire correctly and securely. Not doing so may result in injury or damage to the product. Be sure to firmly tighten the screws on the terminal block. Not doing so may result in fire, injury, or damage to the product. Do not connect an AC power to the U, V, or W output. Doing so may result in damage to the product or malfunction.
WARNING
WARNING
WARNING
WARNING
! Caution
! Caution
! Caution
! Caution
! Caution
! Caution
2-10
Installation 2-2-1 Removing and Mounting the Front Cover
Chapter 2
Remove the front cover to wire the terminals. Remove the Digital Operator from the front cover before removing the front cover. Do not remove or mount the front cover without first removing the Digital Operator, otherwise Digital Operator may malfunction due to imperfect contact.
H Removing the Digital Operator

Press the lever on the side of the Digital Operator in the arrow 1 direction to unlock the Digital Operator and lift the Digital Operator in the arrow 2 direction to remove the Digital Operator as shown in the following illustration.
H Removing the Front Cover

Press the left and right sides of the front cover in the arrow 1 directions and lift the bottom of the cover in the arrow 2 direction to remove the front cover as shown in the following illustration.
2-11
Installation
H Mounting the Front Cover
Chapter 2
Mount the front cover to the Inverter by taking in reverse order to the steps to remove the front cover after wiring the terminals. Do not mount the front cover with the Digital Operator attached to the front cover, otherwise Digital Operator may malfunction due to imperfect contact. Insert the tab of the upper part of the front cover into the groove of the Inverter and press the lower part of the front cover onto the Inverter until the front cover snaps shut.
H Attaching the Digital Operator

Hook the Digital Operator on clicks A of the front cover in the arrow 1 direction as shown in the following illustration. Press the Digital Operator in the arrow 2 direction until it snaps shut with clicks B.
Clicks A
Clicks B
Note Do not remove or attach the Digital Operator or mount or remove the front cover using methods other than those mentioned above, otherwise the Inverter may malfunction due to imperfect contact or break.
H Removing the Front Cover of the Inverter with 18.5-kW Output or More
The front cover can be removed without removing the Digital Operator from the Inverter provided that the Inverter is a model with an output of 18.5 kW or more. Loosen the four screws of the front cover and move the front cover slightly upwards to remove the front cover.
2-12
Installation 2-2-2 Terminals
Chapter 2
H Terminal Block Configuration (200-V Class with 3.7-kW Output)

Braking Resistor
Motor output
H Main Circuit Terminals

D 200-V Class
Model 3G3HVMaximum applied motor capacity
A2037 to A2075 3.7 to 7.5 kW
A2110 to A2150 11 to 15 kW
B2185 to B2750 18.5 to 75 kW Power supply input terminals, 3-phase, 200 to 230 VAC, 50/60 Hz
L1 (R) L2 (S) L3 (T) L11 (R1) L21 (S1) L31 (T1) T1 (U) T2 (V) T3 (W) B1 B2 + 1 + 2 + 3
Power supply input terminals, 3-phase, 200 to 230 VAC, 50/60 Hz ---
Motor output terminals, 3-phase, 200 to 230 VAC (correspond to input voltage)
Braking Resistor Unit connection terminals DC reactor connection terminal ( + 1- + 2) DC power supply input terminal ( + 1- ) ---
--DC reactor connection terminal ( + 1- + 2) DC power supply input terminal ( + 1- ) Braking Unit connection terminal ( + 3- ) ---
Ground the terminal at a resistance of less than 100 .
2-13
Installation
D 400-V Class
Model 3G3HVMaximum applied motor capacity
Chapter 2
A4037 to A4150 3.7 to 15 kW B4185 to B416K 18.5 to 160 kW Power supply input terminals, 3-phase, 380 to 460 VAC, 50/60 Hz B418K to B430K 185 to 300 kW Power supply input terminals, 3-phase, 380 to 460 VAC, 50/60 Hz ---
L1 (R) L2 (S) L3 (T) L11 (R1) L21 (S1) L31 (T1) T1 (U) T2 (V) T3 (W) B1 B2 + 1 + 2 + 3
Power supply input terminals, 3-phase, 380 to 460 VAC, 50/60 Hz ---
Motor output terminals, 3-phase, 380 to 460 VAC (correspond to input voltage)
Braking Resistor Unit connection terminals DC reactor connection terminal ( + 1- + 2) DC power supply input terminal ( + 1- ) ---
----DC power supply input terminal ( + 1- ) --Braking Unit connection terminal ( + 3- )
Ground the terminal at a resistance of less than 10 .
2-14
Installation
H Control Circuit Terminals for All 3G3HV Models
Symbol Input S1 S2 S3 S4 S5 S6 SC FS FV Name Forward run/Stop Multi-function input 1 (S2) Multi-function input 2 (S3) Multi-function input 3 (S4) Multi-function input 4 (S5) Multi-function input 5 (S6) Sequence input common Frequency reference power supply Frequency reference input (voltage) Function Stops at OFF. Set by constant n035 (reverse run/stop). Set by constant n036 (external error a). Set by constant n037 (error reset). Set by constant n038 (multi-step speed reference 1). Set by constant n039 (multi-step speed reference 2). Common for S1 to S6. DC power supply for frequency reference. Voltage input terminal for frequency reference. Current input terminal for frequency reference. Common for FV, F1. Shielded terminal for sequence and frequency reference inputs. (see note 2) Set by constant n040 (error)
Chapter 2
Signal level Photocoupler 24 VDC, 8 mA
15 VDC, 20 mA 0 to 10 VDC (Input impedance: 20 k) 4 to 20 mA (Input impedance: 250 k) ----Contact output 30 VDC, 1 A max. 250 VAC, 1 A max.
FI
Frequency reference input (current)
Output
FC E (G) MA MB MC M1 M2 AM AC
Frequency reference input common Shielded wire connection ground Multi-function contact output 1 (normally open) Multi-function contact output 1 (normally closed) Multi-function contact output 1 common Multi-function contact output 2 (normally open) Multi-function contact output 2 common Multi-function analog output Multi-function analog output common
Common for MA, MB Set by constant n041 (running) Common for M1 Set by constant n048 (output frequency) Common for AM
0 to 10 VDC, 2 mA
Note 1. Parameter settings can be used to select various functions for multi-function inputs 1 to 5 and the multi-function contact output. The functions in parentheses are the default settings. Note 2. Do not connect a grounding wire to the E (G) terminal. Connect the grounding wire to the ground terminal of the main circuit terminals.
2-15
Installation 2-2-3 Standard Connection Diagram

D For Inverter Models of 200- to 400-V Class with 3.7- to 15-kW Output
DC reactor (External connection possible) Three-phase, 200 (400) VAC Braking Resistor Unit (see note) (optional)
Chapter 2
L1 (R) L2 (S) L3 (T)
T1 (U) T2 (V) T3 (W)
Three-phase induction motor
Forward rotation/Stop
Multi-function input 1 Multi-function input 2 Multi-function input 3 Multi-function input 4 Multi-function input 5
Multi-function contact output 1 (Normally open contact) (Normally closed contact) Common Multi-function contact output 2 Common Multi-function analog output
Common
Common Shielded wire Variable resistor for frequency reference (voltage input) (2 k, 1/4 W min.)
Frequency reference (current input)
Voltmeter
Note:
These terminals of the 3G3HV-A2110 and 3G3HV-A2150 connect to the Braking Unit and Braking Resistor Unit.
D Example of Wiring for 3-wire Sequential Operation

Stop switch Operation switch (NO) (NC) Run command (Operates when the operation switch is closed) Stop command (Stops when the stop switch is open) Forward/Reverse rotation command
2-16
Installation
D For Inverter Models of 200- to 400-V Class with 18.5- to 300-kW Output
Three-phase, 200 (400) VAC
Chapter 2
L1 (R) L2 (S) L3 (T) L11 (R1) L21 (S1) See note 3 L31 (T1) Multi-function input 1 Multi-function input 2 Multi-function input 3 Multi-function input 4 Multi-function input 5 T1 (U) T2 (V) T3 (W)
Forward rotation/Stop
Multi-function contact output 1 (Normally open contact) (Normally closed contact) Common Multi-function contact output 2 Common Multi-function analog output
Common
Common Shielded wire Variable resistor for frequency reference (voltage input)
Frequency reference (current input)
Voltmeter
Note 1. The Braking Unit or Braking Resistor Unit cannot be connected to the Inverter (18.5 kW to 160 kW). However, 185-kW to 300-kW models can be connected. Note 2. Make sure that terminals R and R1, S and S1, and T and T1 are short-circuited. These terminals are short-circuited with short bars before shipping. Be sure to remove the short bars, however, when using 12-pulse rectification. Note 3. Terminals L11 (R1), L21 (S1), and L31 (T1) are not available on the 185- to 300-kW Inverters. Note 4. The 185- to 300-kW Inverters do not have built-in DC reactors, nor can DC reactors be externally connected.
D Example of Wiring for 3-wire Sequential Operation

2-17
Installation 2-2-4 Wiring Around the Main Circuit
Chapter 2
System reliability and noise resistance are affected by the wiring method used. Therefore, always follow the instructions given below when connecting the Inverter to peripheral devices and other parts.
H Wire Size and Round Solderless Terminal

For the main circuit and ground, always use 600-V polyvinyl chloride (PVC) cables. If the cable is long and may cause voltage drops, increase the wire size according to the cable length.
D Wire Sizes
Voltage class Model Terminal Terminal screw M4 M5 M5 M6 M8 M6 M8 M8 M10 M8 M10 M8 M10 M8 M10 M8 M12 M8 Wire thickness (mm2) 5.5 8 5.5 to 8 8 5.5 to 8 22 8 30 8 30 14 38 14 100 22 60 x 2P 22 60 x 2P 22 60 x 2P 30 100 x 2P 50
200-V Class
3G3HV-A2037 3G3HV-A2055 3G3HV-A2075 3G3HV-A2110 3G3HV-A2150 3G3HV-B2185 3G3HV-B2220 3G3HV-B2300 3G3HV-B2370 3G3HV-B2450 3G3HV-B2550 3G3HV-B2750
L1, L2, L3, (), (+)1, (+)2, B1, B2, T1, T2, T3 L1, L2, L3, (), (+)1, (+)2, B1, B2, T1, T2, T3 L1, L2, L3, (), (+)1, (+)2, B1, B2, T1, T2, T3 L1, L2, L3, (), (+)1, (+)2, (+)3, T1, T2, T3 L1, L2, L3, (), (+)1, (+)2, (+)3, T1, T2, T3 L1, L2, L3, L11, L21, L31, T1, T2, T3 L1, L2, L3, L11, L21, L31, T1, T2, T3 L1, L2, L3, L11, L21, L31, T1, T2, T3 L1, L2, L3, L11, L21, L31, T1, T2, T3 L1, L2, L3, L11, L21, L31, T1, T2, T3 L1, L2, L3, L11, L21, L31, T1, T2, T3 L1, L2, L3, L11, L21, L31, T1, T2, T3
2-18
Installation
Voltage class Model Terminal
Chapter 2
Terminal screw Wire thickness (mm2) 2 to 5.5 3.5 to 5.5 3.5 to 5.5 5.5 8 to 14 8 8 to 14 8 14 8 22 8 22 8 30 14 50 14 100 22 60 x 2P 22 60 x 2P 30 100 x 2P 50 325 x 2P 50 325 x 2P 60 325 x 2P 60
400-V Class
3G3HV-A4037 3G3HV-A4055 3G3HV-A4075 3G3HV-A4110 3G3HV-A4150 3G3HV-B4185
L1, L2, L3, (), (+)1, (+)2, B1, B2, T1, T2, T3 L1, L2, L3, (), (+)1, (+)2, B1, B2, T1, T2, T3 L1, L2, L3, (), (+)1, (+)2, B1, B2, T1, T2, T3 L1, L2, L3, (), (+)1, (+)2, B1, B2, T1, T2, T3 L1, L2, L3, (), (+)1, (+)2, B1, B2, T1, T2, T3 L1, L2, L3, L11, L21, L31, T1, T2, T3
M4 M4 M4 M5 M6 M5 M6 M6 M8 M6 M8 M8 M8 M8 M10 M8 M10 M8 M10 M8 M12 M8 M16 M8 M16 M8 M16 M8
400-V Class
3G3HV-B4220 3G3HV-B4300 3G3HV-B4370 3G3HV-B4450 3G3HV-B4550 3G3HV-B4750 3G3HV-B411K 3G3HV-B416K 3G3HV-B418K 3G3HV-B422K 3G3HV-B430K
L1, L2, L3, L11, L21, L31, T1, T2, T3 L1, L2, L3, L11, L21, L31, T1, T2, T3 L1, L2, L3, L11, L21, L31, T1, T2, T3 L1, L2, L3, L11, L21, L31, T1, T2, T3 L1, L2, L3, L11, L21, L31, T1, T2, T3 L1, L2, L3, L11, L21, L31, T1, T2, T3 L1, L2, L3, L11, L21, L31, T1, T2, T3 L1, L2, L3, L11, L21, L31, T1, T2, T3 L1, L2, L3, (), (+)1, (+)3, T1, T2, T3 L1, L2, L3, (), (+)1, (+)3, T1, T2, T3 L1, L2, L3, (), (+)1, (+)3, T1, T2, T3
Note The wire thickness is set for copper wires at 75C.
2-19
Installation
D Round Solderless Terminals and Tightening Torque
Wire thickness (mm2) 0.5 0.75 1.25 2 Terminal screw M4 M4 M4 M4 M5 M6 M8 M4 M5 M6 M8 M5 M6 M8 M6 M8 M6 M8 M8 M8 M10 M10 M12 Size 1.25 4 1.25 4 1.25 4 24 25 26 28 5.5 4 5.5 5 5.5 6 5.5 8 85 86 88 14 6 14 8 22 6 22 8 38 8 60 8 60 10 80 10 100 10 100 12 150 12 200 12 325 12 325 16 Tightening torque (NSm) 1.2 1.2 1.2 1.2 2.0 2.5 6.0 1.2 2.0 2.5 6.0 2.0 2.5 6.0 2.5 6.0 2.5 6.0 6.0 6.0 10.0 10.0 10.0 14.0 14.0 14.0 14.0 25.0
Chapter 2
3.5/5.5
14 22 30/38 50/60 80 100 100 150 200 325
M12 x 2 M16
Note Determining Wire Size Determine the wire size for the main circuit so that line voltage drop is within 2% of the rated voltage. Line voltage drop is calculated as follows: Line voltage drop (V) = 3 x wire resistance (/km) x wire length (m) x current (A) x 103
2-20
Installation
H Wiring on the Input Side of the Main Circuit
D Installing a Molded-case Circuit Breaker
Chapter 2
Always connect the power input terminals (R/L1, S/L2, and T/L3) and power supply via a molded case circuit breaker (MCCB) suitable to the Inverter. Install one wiring circuit breaker per Inverter. Choose an MCCB with a capacity of 1.5 to 2 times the Inverters rated current. For the MCCBs time characteristics, be sure to consider the Inverters overload protection (one minute at 150% of the rated output current). If the MCCB is to be used in common among multiple Inverters, or other devices, set up a sequence such that the power supply will be turned OFF by a fault output, as shown in the following diagram.
Inverter 3-phase/ Single-phase 200 V AC 3-phase 400 V AC Power supply
(See note.) Fault output (NC)
Note Use a 400/200 V transformer for a 400-V model.
D Installing a Ground Fault Interrupter

Inverter outputs use high-speed switching, so high-frequency leakage current is generated. In general, a leakage current of approximately 100 mA will occur for each Inverter (when the power cable is 1 m) and approximately 5 mA for each additional meter of power cable. Therefore, at the power supply input area, use a special-purpose breaker for Inverters, which detects only the leakage current in the frequency range that is hazardous to humans and excludes high-frequency leakage current. For the special-purpose breaker for Inverters, choose a ground fault interrupter with a sensitivity amperage of at least 10 mA per Inverter. When using a general leakage breaker, choose a ground fault interrupter with a sensitivity amperage of 200 mA or more per Inverter and with an operating time of 0.1 s or more.
2-21
Installation
D Installing a Magnetic Contactor
Chapter 2
If the power supply of the main circuit is to be shut off because of the sequence, a magnetic contactor can be used instead of a molded-case circuit breaker. When a magnetic contactor is installed on the primary side of the main circuit to stop a load forcibly, however, the regenerative braking does not work and the load coasts to a stop. A load can be started and stopped by opening and closing the magnetic contactor on the primary side. Frequently opening and closing the magnetic contactor, however, may cause the Inverter to break down. To maintain the service life of the Inverters internal relays and electrolytic capacitors, it is recommended that this operation be performed no more than once every 30 minutes. When the Inverter is operated with the Digital Operator, automatic operation cannot be performed after recovery from a power interruption. When using the Braking Resistor Unit, be sure to arrange a sequence in which the thermal relay of the Unit turns the magnetic contactor OFF.
D Connecting Input Power Supply to the Terminal Block

Input power supply can be connected to any terminal on the terminal block because the phase sequence of input power supply is irrelevant to the phase sequence (R/L1, S/L2, and T/L3).
D Installing an AC Reactor
If the Inverter is connected to a large-capacity power transformer (660 kW or more) or the phase advance capacitor is switched, an excessive peak current may flow through the input power circuit, causing the converter unit to break down. To prevent this, install an optional AC reactor on the input side of the Inverter. This also improves the power factor on the power supply side.
D Installing a Surge Absorber

Always use a surge absorber or diode for the inductive loads near the Inverter. These inductive loads include magnetic contactors, electromagnetic relays, solenoid valves, solenoid, and magnetic brakes.
2-22
Installation
D Installing a Noise Filter on the Power Supply Side
Chapter 2
The Inverters outputs utilize high-speed switching, so noise may be transmitted from the Inverter to the power line and adversely affect other devices in the vicinity. It is recommended that a Noise Filter be installed at the Power Supply to minimize this noise transmission. Conversely, noise can also be reduced from the power line to the Inverter.
Wiring Example 1
Input Noise Filters Simple Input Noise Filter: 3G3EV-PLNFDj Input Noise Filter: 3G3IV-PFNj EMC-conforming Input Noise Filter: 3G3FV-PFSj Power supply Noise Filter
3G3HV SYSDRIVE
SYSMAC or other control device
Note Use a noise filter designed for Inverters. A general-purpose noise filter will be less effective and may not reduce noise.
D Calculating the Inverters Input Power Supply Capacity

The power supply capacity for the Inverter can be calculated in the way shown below. The value obtained should only be as a reference; allow for some degree of variation. Input power supply capacity (kVA) = Motor output (kW)/(Motor efficiency Inverter efficiency Inverter input power factor) Motor efficiency = 0.8 (typ.) Inverter efficiency = 0.9 (typ.) Inverter input power factor = 0.65 to 0.9 Note The Inverters input power factor varies with the impedance. If an AC reactor is used, take the value to be 0.9, and if an AC reactor is not used, take the value to be 0.65. To calculate the input current, divide the input power supply capacity obtained above by the input voltage. The Inverter has an overload capacity of 150%, and so set to a value 1.5 times the result of this calculation. Example: 3-phase 200-V: 1.5 Input power supply capacity/(3 200 V) Single-phase 200-V: 1.5 Input power supply capacity/200 V
D Setting the Power Supply Voltage Short Pin (400-V Class Inverters of 18.5 kW or More)
Set the power supply voltage short pin for 400-V Class Inverters with a capacity of 18.5 kW or more.
Short Pin Setting Procedure

1. Turn OFF the power supply and wait for at least one minute (three minutes for Inverters of 30 kW or more) before removing the front panel.
2-23
Installation
Chapter 2
2. Insert the short pin mounted on the board into the voltage connector nearest to the actual power supply voltage. The default setting is 440 V. The following example shows board of a 400-V Class Inverter of 18.5 to 45 kW.
380 V
400/415 V
440 V
460 V
3. Put the front panel to its original position.
H Wiring on the Output Side of Main Circuit

D Connecting the Terminal Block to the Load
Connect output terminals T1 (U), T2 (V), and T3 (W) to motor lead wires T1 (U), T2 (V), and T3 (W), respectively. Check that the motor rotates forward with the forward command. Switch over any two of the output terminals to each other and reconnect if the motor rotates in reverse with the forward command.
D Never Connect a Power Supply to Output Terminals

Never connect a power supply to output terminals T1 (U), T2 (V), and T3 (W). If voltage is applied to the output terminals, the internal circuit of the Inverter will be damaged.
D Never Short or Ground Output Terminals

If the output terminals are touched with bare hands or the output wires come into contact with the Inverter casing, an electric shock or grounding will occur. This is extremely hazardous. Also, be careful not to short the output wires.
D Do Not Use a Phase Advancing Capacitor or Noise Filter

Never to connect a phase advance capacitor or LC/RC noise filter to the output circuit. Doing so may result in damage to the Inverter or cause other parts to burn.
D Do Not Use an Electromagnetic Switch or Magnetic Contactor

Do not connect an electromagnetic switch or magnetic contactor to the output circuit. If a load is connected to the Inverter during running, an inrush current will actuate the overcurrent protective circuit in the Inverter.
2-24
Installation
D Installing a Thermal Relay
Chapter 2
This Inverter has an electronic thermal protection function to protect the motor from overheating. If, however, more than one motor is operated with one Inverter or multi-polar motor is used, always install a thermal relay (THR) between the Inverter and the motor and set n033 to 0 (no thermal protection). In this case, program the sequence so that the magnetic contactor on the input side of the main circuit is turned off by the contact of the thermal relay.
D Installing a Noise Filter on Output Side

Connect a noise filter to the output side of the Inverter to reduce radio noise and induction noise.
Power supply 3G3HV Noise filter
Signal line
Induction noise Controller
Radio noise AM radio
Induction Noise: Electromagnetic induction generates noise on the signal line, causing the controller to malfunction. Radio Noise: Electromagnetic waves from the Inverter and cables cause the broadcasting radio receiver to make noise.
D Countermeasures Against Induction Noise

As described previously, a noise filter can be used to prevent induction noise from being generated on the output side. Alternatively, cables can be routed through a grounded metal pipe to prevent induction noise. Keeping the metal pipe at least 30 cm away from the signal line considerably reduces induction noise.
Power supply 3G3HV Metal pipe
30 cm min. Signal line Controller
2-25
Installation
D Countermeasures Against Radio Interference
Chapter 2
Radio noise is generated from the Inverter as well as the input and output lines. To reduce radio noise, install noise filters on both input and output sides, and also install the Inverter in a totally enclosed steel box. The cable between the Inverter and the motor should be as short as possible.
Steel box Power supply Noise filter 3G3HV Noise filter Metal pipe
D Cable Length between Inverter and Motor

As the cable length between the Inverter and the motor is increased, the floating capacity between the Inverter outputs and the ground is increased proportionally. The increase in floating capacity at the Inverter outputs causes the high-frequency leakage current to increase, and this may adversely affect peripheral devices and the current detector in the Inverters output section. To prevent this from occurring, use a cable of no more than 100 meters between the Inverter and the motor. If the cable must be longer than 100 meters, take measures to reduce the floating capacity by not wiring in metallic ducts, by using a separate cable for each phase, and so on. Also adjust the carrier frequency according to the cable length between the Inverter and the motor, as shown in the table below.
Cable length Carrier frequency (n050) 50 m max. 15 kHz max (6 max.) 100 m max. 10 kHz max. (4 max.) More than 100 m 5 kHz max. (2 max.)
Note The carrier frequency setting range varies depending on the Inverter capacity. 200-V class, 22 kW max.; 400-V class, 22 kW max.: 0.4 to 15.0 kHz 200-V class, 30 to 75 kW; 400-V class, 30 to 160 kW: 0.4 to 10.0 kHz 400-V class, 185 to 300 kW: 0.4 to 2.5 kHz
D Single-phase Motors Cannot Be Used

The Inverter is not suited for the variable speed control of single-phase motors. Single-phase motors are either capacitor start motors or split-phase start motors. (The method for determining rotation direction at startup is different.) If a capacitor start motor is used, the capacitor may be damaged by a sudden electric discharge caused by Inverter output. If a split-phase start motor is used, the starting coil may burn because the centrifugal switch does not operate.
2-26
Installation
H Ground Wiring
Chapter 2
Always use the ground terminal of the 200-V Inverter with a ground resistance of less than 100 and that of the 400-V Inverter with a ground resistance of less than 10 . Do not share the ground wire with other devices such as welding machines or power tools. Always use a ground wire that complies with technical standards on electrical equipment and minimize the length of the ground wire. Leakage current flows through the Inverter. Therefore, if the distance between the ground electrode and the ground terminal is too long, potential on the ground terminal of the Inverter will become unstable. When using more than one Inverter, be careful not to loop the ground wire.
2-27
Installation
H Countermeasures against Harmonics
Chapter 2
With the continuing development of electronics, the generation of harmonics from industrial machines has been causing problems recently. Refer to the following for the definition of harmonics (i.e., harmonic currents with voltages) and countermeasures against the generation of harmonics from the Inverter.
D Harmonics (Harmonic Currents with Voltages)
Definition Harmonics consist of electric power produced from AC power and alternating at frequencies that are integral multiples of the frequency of the AC power. The following are the harmonic frequencies of a 60- or 50-Hz commercial power supply. Second harmonic: 120 (100) Hz Third harmonic: 180 (150) Hz
Second harmonic (120 Hz) Basic frequency (60 Hz)
Third harmonic (180 Hz)
Problems Caused by the Harmonics Generation The waveform of commercial power supply will be distorted if the commercial power supply contains excessive harmonic currents. Machines with such a commercial power supply will malfunction or generate excessive heat.
Basic frequency (60 Hz) Third harmonic (180 Hz)
Distorted current waveform
D Causes of Harmonics Generation
Usually, electric machines have built-in circuitry that converts commercial AC power supply into DC power. Such AC power, however, contains harmonics due to the difference in current flow between AC and DC. Obtaining DC from AC using Rectifiers and Capacitors DC voltage is obtained by converting AC voltage into a pulsating one-side voltage with rectifiers and smoothing the pulsating one-side voltage with capacitors. Such AC, however, contains harmonics.
2-28
Installation
Chapter 2
Inverter The Inverter as well as normal electric machines has an output current containing harmonics because the Inverter converts AC into DC. The output current of the Inverter is comparatively high. Therefore, the ratio of harmonics in the output current of the Inverter is higher than that of any other electric machine.
Voltage
Time
Rectified Voltage
Time Smoothed Voltage
Time Current A current flows into the capacitors. The current is different from the voltage in waveform.
Time
D Countermeasures with Reactors against Harmonics Generation

DC/AC Reactors The DC reactor and AC reactor suppress harmonics and currents that change suddenly and greatly. The DC reactor suppresses harmonics better than the AC reactor. The DC reactor used with the AC reactor suppresses harmonics more effectively. The input power factor of the Inverter is improved by suppressing the harmonics in the input current of the Inverter. Note 18.5- to 160-kW Inverters have a built-in DC reactor. 185- to 300-kW Inverters cannot use a DC reactor. Connection Connect the DC reactor to the internal DC power supply of the Inverter after shutting off the power supply to the Inverter and making sure that the charge indicator of the Inverter turns off.
!
WARNING
Do not touch the internal circuitry of the Inverter in operation, otherwise an electric shock or a burn injury may occur.
2-29
Installation
Wiring Method With DC Reactor
DC reactor (optional) 200 VAC (400 V) L1 (R) L2 (S) L3 (T) T1 (U) T2 (V) T3 (W)
Chapter 2
3G3HV
Note Be sure to remove the short bar on terminals +1 and +2 before connecting the DC reactor. With DC and AC Reactors
DC reactor (optional) 200 VAC (400 V) L1 (R) L2 (S) L3 (T) AC reactor (optional) T1 (U) T2 (V) T3 (W)
3G3HV
Note Be sure to remove the short bar on terminals +1 and +2 before connecting the DC reactor. Reactor Effects Harmonics are effectively suppressed when the DC reactor is used with the AC reactor as shown in the following table.
Harmonic suppression method No reactor AC reactor DC reactor DC and AC reactors Harmonic generation rate (%)
5th harmonic 7th harmonic 11th harmonic 13th harmonic 17th harmonic 19th harmonic 23th harmonic 25th harmonic
65 38 30 28
41 14.5 13 9.1
8.5 7.4 8.4 7.2
7.7 3.4 5 4.1
4.3 3.2 4.7 3.2
3.1 1.9 3.2 2.4
2.6 1.7 3.0 1.6
1.8 1.3 2.2 1.4
2-30
Installation
Chapter 2
D Countermeasures with 12-pulse Rectification against Harmonics Generation
12-pulse Rectification The 3G3HV-series Inverter with an output of 18.5 to 160 kW can employ 12-pulse rectification, which suppresses harmonics better than reactors. The 3G3HV-series Inverter with an output of 15 kW or less and 185 kW or more cannot employ 12-pulse rectification. Wiring Method 1. Terminals L1 (R) and L11 (R1), L2 (S) and L21 (S1), and L3 (T) and L31 (T1) are short-circuited with short bars before shipping. Be sure to remove the short bars when employing 12-pulse rectification, otherwise the Inverter will break down. 2. Do not ground the secondary winding side of the transformer, otherwise the Inverter may break down. With Input Transformer for 12-pulse Rectification
Input transformer for 12-pulse rectification 3G3HV L1 (R) 200 VAC (400 V) L2 (S) L3 (T) L11 (R1) L21 (S1) L31 (T1) T1 (U) T2 (V) T3 (W)
With Standard Transformers for 12-pulse Rectification

3G3HV L1 (R) 200 VAC (400 V) L2 (S) L3 (T) L11 (R1) L21 (S1) L31 (T1) Star-delta insulating transformer T1 (U) T2 (V) T3 (W)
Star-star insulating transformer
Note Use insulating transformers.
2-31
Installation
Chapter 2
Input Transformers for 12-pulse Rectification Refer to the following table to select the input transformer for 12-pulse rectification. Refer to the minimum currents on the secondary winding side in the table when selecting two standard transformers used in combination for 12-pulse rectification.
Inverter model 3G3HVB2185 B2220 B2300 B2370 B2450 B2550 B2750 B4185 B4220 B4300 B4370 B4450 B4550 B4750 B411K B416K Input voltage (V) Minimum current on the primary winding side (A) 100 120 164 200 230 280 380 52 66 82 100 120 180 206 280 380 Minimum current on the secondary winding side (A) 50 60 82 100 115 140 190 26 33 41 50 60 80 103 140 190
I/O voltage ratio: 1:1 200 to 230 V 10%/ 200 to 230 V 10% at 50/60 Hz
I/O voltage ratio: 1:1 380 to 460 V 10%/ 380 to 460 V10% at 50/60 Hz
12-pulse Rectification Effect Harmonics are suppressed effectively with 12-pulse rectification as shown in the following table.
Harmonic suppression method Harmonic generation rate (%)
5th harmonic 7th harmonic 11th harmonic 13th harmonic 17th harmonic 19th harmonic 23th harmonic 25th harmonic
No reactor 65 12-pulse rectification 5.43
41 5.28
8.5 5.40
7.7 5.96
4.3 0.69
3.1 0.19
2.6 1.49
1.8 1.18
H Braking Resistor Unit and Braking Unit
Connect the Braking Resistor Unit and Braking Unit to the Inverter as shown in the following. Set n079 to 0 (i.e., no overheating protection of the Braking Resistor Unit) and n070 to 0 (i.e., no decelerating stall prevention) before using the Inverter with the Braking Resistor Unit connected. Note 1. Set n079 to 0 before operating the Inverter with the Braking Resistor Unit without thermal relay trip contacts. Note 2. The Braking Resistor Unit cannot be used and the deceleration time cannot be shortened by the Inverter if n070 is set to 1 (i.e., decelerating stall prevention). To prevent the Unit from overheating, make a power supply sequence as shown below or connect the thermal relay trip output of the Unit to the remote error input terminal of the Inverter to interrupt the operation of the Inverter. The Braking Resistor Unit or Braking Unit cannot be connected to the Inverter with an output of 18.5 kW to 160 kW.
2-32
Installation
Chapter 2
D 200-V Class with 3.7- to 7.5-kW Output and 400-V Class with 3.7- to 15-kW Output
Braking Resistor Unit
Inverter
Thermal relay trip contact
D 200-V Class with 11- to 15-kW Output and 400-V Class with 185- to 300-kW Output
Control Unit Braking Resistor Unit
Inverter
D Connecting Braking Units in Parallel

When connecting two or more Braking Units in parallel, use the wiring and connectors shown in the following diagram. There are connectors for selecting whether each Braking Unit is to be a Master or Slave. Select Master for the first Braking Unit only; select Slave for all other Braking Units (i.e., from the second Unit onwards).
Thermal relay trip contact Braking Resistor Unit Inverter Braking Unit #1 Braking Unit #2
Thermal relay trip contact Braking Resistor Unit Braking Unit #3
Thermal relay trip contact Braking Resistor Unit
2-33
Installation
D Power Supply Sequence
200-V class: 400-V class: Three-phase, 200 to 230 VAC (50/60 Hz) Three-phase, 380 to 460 VAC (50/60 Hz)
Chapter 2
Power supply
(See note)
Inverter
Note Use a transformer with 200- and 400-V outputs for the power supply of the 400-V Inverter.
2-2-5 Wiring Control Circuit Terminals

A control signal line must be 50 m maximum and separated from power lines. The frequency reference must be input to the Inverter through twisted-pair wires.
H Wire Size and Solderless Terminals

Use thick wires to prevent voltage drops if the wires are long.
D Wires for All Inverter Models

Terminal S1, S2, S3, S4, S5, S6, SC, FV, FI, FS, FC, AM, AC, M1, M2, MA, MB, MC E (G) Terminal screw --Wire thickness (mm2) Stranded wire: 0.5 to 1.25 Single wire: 0.5 to 1.25 0.5 to 2 Type Shielded, twisted-pair wire Shielded, polyethylene-covered, vinyl sheath cable
M3.5
D Solderless Terminals for Control Circuit Terminals

The use of solderless terminals for the control circuit terminals is recommended because solderless terminals are easy to connect securely.
d1 dia.
Wire thickness 0.5 mm2 0.75 mm2 1 mm2 1.5 mm2
Model A1 0.5-8WH A1 0.75-8GY A1 1-8RD A1 1.5-8BK
d1 1.00 1.20 1.40 1.70
d2 2.60 2.80 3.00 3.50
Manufacturer Phoenix Contact
d2 dia.
2-34
Installation
Chapter 2
Note Do not solder wires with the control circuit terminals if wires are used instead of solderless terminals. Wires may not contact well with the control circuit terminals or the wires may be disconnected from the control circuit terminals due to vibration if the wires are soldered.
D Round Solderless Terminals for Ground Terminal

Wire thickness (mm2) 0.5 0.75 1.25 2 Terminal screw M3.5 Size 1.25 to 3.5 1.25 to 3.5 1.25 to 3.5 2 to 3.5
H Wiring Control Circuit Terminals

D Wiring Method
1. Loosen the terminal screws with a thin-slotted screwdriver. 2. Insert the wires from underneath the terminal block. 3. Tighten the terminal screws firmly. Note 1. Always separate the control signal line from the main circuit cables and other power cables. Note 2. Do not solder the wires to the control circuit terminals. The wires may not contact well with the control circuit terminals if the wires are soldered. Note 3. The end of each wire connected to the control circuit terminals must be stripped for approximately 7 mm. Note 4. Use a shielded wire for the ground terminal. Note 5. Insulate the shield with tape so that the shield will not touch any signal line or device.
Thin-slotted screwdriver Blade of screwdriver Control circuit terminal block
Strip the end for 7 mm if no solderless terminal is used. Wires
Solderless terminal or wire without soldering
3.5 mm max. Blade thickness: 0.6 mm max.
Note Tighten screws to a torque between 0.5 and 0.6 NSm. Tightening to a torque greater than this may cause the terminal block to be damaged. Tightening to a torque less than this may result in malfunction or short-circuiting.
2-35
3
Chapter 3 Preparing for Operation
3-1 3-2 3-3 3-4 3-5 Preparation Procedure Using the Digital Operator Test Run Basic Operation Applied Operation
Preparing for Operation

H Cautions and Warnings
!
Chapter 3
WARNING
Turn ON the input power supply only after mounting the front cover, terminal covers, bottom cover, Operator, and optional items. Not doing so may result in electrical shock.
WARNING
Do not remove the front cover, terminal covers, bottom cover, Operator, or optional items while the power is being supplied. Not doing so may result in electrical shock or damage to the product.
WARNING
Do not operate the Operator or switches with wet hands. Doing so may result in electrical shock.
WARNING WARNING
Do not touch the inside of the Inverter. Doing so may result in electrical shock.
Do not come close to the machine when using the error retry function because the machine may abruptly start when stopped by an alarm. Doing so may result in injury.
WARNING
Do not come close to the machine immediately after resetting momentary power interruption to avoid an unexpected restart (if operation is set to be continued in the processing selection function after momentary power interruption is reset). Doing so may result in injury.
WARNING
Provide a separate emergency stop switch because the STOP Key on the Operator is valid only when function settings are performed. Not doing so may result in injury.
WARNING
Be sure confirm that the RUN signal is turned OFF before turning ON the power supply, resetting the alarm, or switching the LOCAL/REMOTE selector. Doing so while the RUN signal is turned ON may result in injury. Be sure to confirm permissible ranges of motors and machines before operation because the Inverter speed can be easily changed from low to high. Not doing so may result in damage to the product. Provide a separate holding brake when necessary. Not doing so may result in injury. Do not perform a signal check during operation. Doing so may result in injury or damage to the product. Do not carelessly change settings. Doing so may result in injury or damage to the product.
! Caution
! Caution
! Caution
! Caution
3-2
Preparing for Operation 3-1 Preparation Procedure
Chapter 3
1. Installation Install the Inverter according to installation conditions. Refer to page 2-7. S Check that all the installation conditions are met. 2. Wiring Connect the power supply and peripheral devices. Refer to page 2-10. S Select peripheral devices that meet the specifications, and wire them correctly. 3. Turning the Power ON Check the necessary items, then turn the power ON. S Check that the power voltage is correct and the power input terminals (L1 (R), L2 (S), and L3 (T)) are wired correctly. Supply three-phase, 200 to 230 VAC (50/60 Hz) to the 200-V Inverter and three-phase 380 to 460 VAC (50/60 Hz) to the 400-V Inverter. S Check that the motor output terminals (T1 (U), T2 (V), and T3 (W)) and motor are connected correctly. S Check that the control circuit terminals and controller are connected correctly. 4. Checking the Display Status Check the Inverter for errors. S If everything is normal, the data display will show the data selected with a monitor item indicator. S If the Inverter is error, the data display will show data indicating that the Inverter is error. Refer to Section 4 Operation for details. 5. Setting the Parameters Use the Digital Operator to set parameters required for operation. Refer to page 3-4. S Set each parameter as described in this manual. 6. Test RUN Use the Digital Operator to rotate the motor. Refer to page 3-10. S Check that the motor is rotating normally. 7. Operation Basic operation (The Inverter operates with basic settings). Refer to page 3-13. Applied operation (The Inverter performs energy-saving control, PID control, or other applied control). Refer to page 3-25. S Refer to 3-4 Basic Operation for operation with basic parameters only. S Refer to 3-4 Basic Operation and 3-5 Applied Operation for energy-saving control, PID control, frequency jumping, error retrying, or S-shaped acceleration and deceleration. S Refer to 3-5 Applied Operation for parameters in detail.
3-3
Preparing for Operation 3-2 Using the Digital Operator
Chapter 3
3-2-1 Nomenclature
REMOTE SEQ REF
Operation Mode Indicators External Operation: Lit when operating references from external terminals are in effect. Analog Input: Lit when high-frequency references from external analog terminals are in effect. Data Display Displays frequency reference, output frequency, output current, constant set values, Inverter status, etc. Enter Key Enters set value when pressed after constant has been set. Increment Key Increments numbers when pressed during setting of constant number and constant data. Decrement Key Decrements numbers when pressed during setting of constant number and constant data.
Fref F/R
Fout Montr V/F PID
Iout Accel Fgain kWsav
kWout Decel Fbias PRGM
Easy-setting indicators Displays basic parameter constants and monitor items. (See note 1.)
Vmtr FLA
DIGITAL OPERATOR PJVOP131E
Mode Key Switches basic parameter constant and monitor items.
Operation Mode Selection Key Switches between operation by the Digital Operator and operation specified in the operation mode selection parameter (n002).
LOCAL REMOTE STOP RUN RESET
Stop/Reset Key Stops the Inverter. Also resets after alarm has been generated. (See note 2.)
Run Key Starts the Inverter.
Note 1. The Inverter does not start while any indicator on the bottom two lines is lit. To start the Inverter, press the Mode Key to light up an indicator on the top two lines and press the RUN Key. Note 2. For safety reasons, the reset function cannot be used while the run command (forward/reverse) is being input. Turn the run command OFF before using the reset function.
3-4
Preparing for Operation 3-2-2 Summary

H Data Display
Chapter 3
Press the Mode Key to select the item displayed on the data display. The items on the first two lines of the monitor item indicators can be set or monitored while the Inverter is running. All the items of the monitor item indicators can be set or monitored while the Inverter is not running.
Power supply ON
Fref
Speed setting/Monitor
Fout
Output frequency monitor
Iout
Output current monitor
kWout
Output power monitor
F/R
Operator forward/ reverse selection
Montr
Monitor selection
Accel
Acceleration time setting
Decel
Deceleration time setting
Vmtr
Motor rated voltage setting
V/F
V/f pattern selection
Fgain
Frequency reference gain
Fbias
Frequency reference bias
FLA
Motor rated current setting
PID
PID control selection
kWsav
Energy-saving control selection
PRGM
Constant setting mode
Note The following items can be set or monitored with the monitor item indicators.
3-5

Indicator Fref Fout Iout kWout F/R Item Speed setting/Monitor Output frequency monitor Output current monitor Output power monitor Operator forward/reverse selection Monitor selection Acceleration time setting
Chapter 3
Function The frequency reference can be set or monitored. The unit to be used can be set with n024. The output frequency can be monitored. The setting unit can be set with n024. The output current can be monitored in 0.1-A units. The output power can be monitored in 0.1-kW units. The forward or reverse rotation of the motor can be set or checked. This item can be set with the Digital Operator only. Thirteen items can be monitored. Acceleration time 1 can be set or checked with n019 in 1-s units if acceleration time 1 is set to 1,000 or a larger value and 0.1-s units if acceleration time 1 is set to a value less than 1,000. Deceleration time 1 can be set or checked with n020 in 1-s units if the deceleration time is set to 1,000 or a larger value and 0.1-s units if the deceleration time is set to a value less than 1,000. The rated input voltage of the motor can be set with n011 while the Inverter is not running. The V/f pattern can be set with n010 while the Inverter is not running. The frequency reference gain can be set with n046 while the Inverter is not running. The frequency reference bias can be set with n047 while the Inverter is not running. The rated input current of the motor can be set with n032 while the Inverter is not running. The PID control function can be selected with n084 while the Inverter is not running. The energy-saving control function can be selected with n095 while the Inverter is not running. All parameters can be set or checked.
Montr Accel
Decel
Deceleration time setting
Vmtr V/F Fgain Fbias FLA PID kWsav PRGM
Motor rated voltage setting V/f pattern selection Frequency reference gain Frequency reference bias Motor rated current setting PID control selection Energy-saving control selection Constant setting mode
3-6

H Parameters
Chapter 3
Parameters can be set with the monitor item indicators or by designating the corresponding parameter numbers. Basic parameters can be set with the monitor item indicators. Parameter settings with the monitor item indicators are different in method from parameter settings by designating the corresponding parameter constants.
D Setting Parameter Constants with the Indicators

Example: Changing Acceleration Time From 10 s to 50 s
Accel Acceleration time: 10 s Change data
Accel Data flashes during change Enter data
Accel Acceleration time: 50 s To another setting
D Setting Parameter Constants by Specifying Parameter Constant Number

Example: Setting Constant No. 025 (Frequency Reference 1)
PRGM Display constant Change constant number
PRGM Display constant no. 25
PRGM Return to constant number display To another constant setting
PRGM Display contents of Change constant no. 25 data
PRGM Data flashes during change Enter data
PRGM Displayed for approx. 1 s
PRGM
Note There are some parameters that cannot be changed while the Inverter is running. To change these parameter, stop the Inverter first.
H Checking Monitor Contents

Example: Checking Output Voltage (Monitor Item No. U-04)
Montr Display monitor Change monitor item
Montr Display U-04 Check monitor contents
Montr Monitor output voltage To another monitor
3-7

D Monitor Display Table
Monitor No. U-01 Monitor item Frequency reference Output frequency
Chapter 3
Description The frequency reference can be monitored. The display unit can be set with n024. The frequency reference can be monitored with the FREF indicator as well. The output frequency can be monitored. The display unit can be set with n024. The output frequency can be monitored with the FREQUENCY indicator as well. The output current can be monitored in 0.1-A units. The output current can be monitored with 0.1-A units with the IOUT indicator as well. The output voltage can be monitored in 1-V units. The DC voltage can be monitored in 1-V units. The output power can be monitored in 0.1-kW units. The output power can be monitored in 0.1-kW units with the POWER indicator as well. The statuses of input terminals S1 to S6 can be monitored.
U-02
U-03 U-04 U-05 U-06 U-07
Output current Output voltage DC voltage Output power Input terminal status
Lit when S1 is ON. Lit when S2 is ON. Lit when S3 is ON. Lit when S4 is ON. Lit when S5 is ON. Lit when S6 is ON. Not used (Not lit).
U-08
Inverter status
The status of the Inverter can be monitored.
Lit while the Inverter is running. Lit when the reverse rotation command is given. Lit when the Inverter is ready to operate. Lit when the Inverter is error. Not used (Not lit). Lit when MA, MB, and MC outputs are ON. Lit when outputs M1 and M2 are ON.
U-09 U-10 U-11
U-12
U-13
Error before power interruption PROM number Total operating time (rightmost 4 digits) Total operating time (leftmost 2 digits) PID feedback value
The four most-recent errors before the power supplied to the Inverter is turned OFF can be checked. For the manufacturers use. The accumulated operating time can be monitored with 1-h units. The maximum value is 279,620 h. Accumulated operating time (h) = U-12 value x 10,000 + U-11 value
The PID feedback can be monitored in 0.1-Hz units.
H Operation Mode Selection Key/Operation Mode Selection Input

The operation mode of the Inverter can be changed using the Operation Mode Selection Key on the Digital Operator. Using this key, it is possible to switch between the two operation modes shown below.
3-8
Chapter 3
The same kind of switching is also possible with control circuit terminals set using the multi-function input parameters 1 to 5 (set value: 5).
Operation mode Remote Description Inverter operates according to control signals from a higher level control system. Inverter operates alone in order to check operation directly related to the Inverter. Contents Run commands and frequency references determined by the setting of the operation mode selection parameter (n002). Run commands: RUN and STOP/RESET Keys. Frequency reference: Value set with the Digital Operator. Note Performs operation for a operation mode selection parameter value (n002) of 0.
Local
Note 1. The operation mode will always be Remote mode when power is supplied. Therefore, to start operation immediately after power is supplied, set n002 to the required settings in advance. Note 2. If n002 is set to 0, there is no difference in the two modes. Note 3. Frequencies set from the Digital Operator using the speed setting will be entered in frequency reference parameters 1 to 4 (n025 to n028) or the inching frequency reference parameter (n029) regardless of whether the mode is Remote mode or Local mode. Note 4. Multi-function inputs 1 to 5 will be enabled regardless of whether the mode is Remote mode or Local mode. The following settings, however, will be disabled in Local mode. S Reverse rotation/stop (2-wire sequence selection); Set value: 0 S Stop command (3-wire sequence selection); Set value: 1 Note 5. For safety reasons, run signals input while changing from Local mode to Remote mode are usually ignored. Input the run signal again after the mode has changed. It is possible, however, to stop such run signals being ignored by setting the Operation Selection at Operation Mode switching (Local/Remote switching) parameter (n114) to 1. If this setting is made, when the mode changes from Local mode to Remote mode, the Inverter will start running immediately. Take steps to ensure the safety of the system for such operation.
3-9
Preparing for Operation 3-3 Test Run
Chapter 3
After wiring is complete, perform a test run of the Inverter. First, start the motor through the Digital Operator without connecting the motor to the mechanical system. Next, connect the motor to the mechanical system and perform a test run. Finally, operate the controller to make sure that the sequence of operations is correct. Refer to the following to perform a test run of the Inverter. 1. Wiring S Check that power is connected to power input terminals L1 (R), L2 (S), and L3 (T). Supply three-phase, 200 to 230 VAC (50/60 Hz) to the 200-V Inverter and three-phase 380 to 460 VAC (50/50 Hz) to the 400-V Inverter. S Check that terminals T1 (U), T2 (V), and T3 (W) are correctly connected to the motor power cables. S Do not load the motor with a mechanical system. Check that the motor has no load. S Check that the forward/stop and reverse/stop inputs are OFF before connecting signal lines to the control circuit terminals. 2. Turning Power ON and Checking Indicator Display S Supply power to the Inverter. S Check that the data display is not showing any error. 3. Parameter Initialization S Set n001 to 6 to initialize all parameters.
Key Mode Key Enter Key Indicator PRGM PRGM Data example Explanation n001 Press the Mode Key until the PRGM indicator is lit. 1 Check that n001 is displayed and press the Enter Key so that the data of n001 will be displayed. If n001 is not displayed, press the Increment Key or Decrement Key so that n001 will be displayed. Then press the Enter Key. 6 Press the Increment Key or Decrement Key so that (Flashing) 6 will be displayed, in which case the data display will flash. end Press the Enter Key. End will appear for approximately 1 s. 1 After End appears, n001 will be initialized and 1 will be displayed. n001 Press the Mode Key so that n001 will be displayed.
Up/Down Key
PRGM
Enter Key
PRGM PRGM
Mode Key
PRGM
4. Rated Input Voltage of Motor S Set the rated input voltage of the motor with the Digital Operator. S The 200-V Inverter is set to 200.0 V and the 400-V Inverter is set to 400.0 V as rated input voltages of motors before shipping.
3-10

Example: Motor with Rated Input Voltage of 180 V
Key Mode Key Down Key Enter Key Indicator Vmtr Vmtr Vmtr
Chapter 3
S Check the rated input voltage of the motor and set the rated input voltage of the motor.
Data example Explanation 200.0 Press the Mode Key until the MOTOR VOLTAGE indicator is lit. 180.0 Press the Increment Key so that 180.0 will be (Flashing) displayed, in which case the data display will flash. 180.0 Press the Enter Key.
5. Rated Input Current of Motor S Set the rated input current of the motor with the Digital Operator. S The default-set value varies with the Inverter model. S Check the rated input current of the motor and set the rated input current. Example: Motor with Rated Input Current of 8.5 A
Key Mode Key Down Key Enter Key Indicator FLA FLA FLA Data example Explanation 14.1 Press the Mode Key until the MOTOR CURRENT indicator is lit. 8.5 Press the Increment Key so that 8.5 will be (Flashing) displayed, in which case the data display will flash. 8.5 Press the Enter Key.
6. Frequency Reference S Set the frequency according to the rotation speed of the motor. S Press the Mode Key until the FREF indicator is lit, press the Increment Key or Decrement Key to set the frequency, and press the Enter Key. 7. Operation With No Load S Press the Operation Mode Selection Key. S Check that the operation mode indicators (i.e., the remote RUN indicator and analog input indicator) are not lit. S Press the RUN Key to start the motor. S To change the rotation direction of the motor, press the Mode Key until the F/R indicator is lit, press the Increment Key or Decrement Key to set the rotation direction, and press the Enter Key.
Indicator F/R Data example Explanation f%r Forward rotation command reU Reverse rotation command
S Check that the motor is rotating without error vibration or noise after the frequency reference or rotation direction is changed. S To stop the motor, press the STOP/RESET Key. 8. Mechanical System S Load the motor with the mechanical system after making sure that the motor rotates normally. S Before loading the motor with the mechanical system, check that the output of the Inverter is interrupted and the motor stops by pressing the STOP/RESET Key. 9. V/f Pattern S Set the V/f pattern according to the characteristics of the mechanical system.
3-11

S Press the Mode Key until the V/F indicator is lit. S The following two methods are available to set the V/f pattern.
Chapter 3
S Select one of the fixed 15 V/f patterns preset with the Inverter, in which case set the V/f pattern to 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, A, b, C, d, or E. S Set the V/f pattern to F for an optional V/f pattern. S The following are the fixed V/f patterns preset with the Inverter. Refer to 3-4 Basic Operation for details.
Characteristic General purpose Use These V/f patterns are mainly used for general purposes, such as the control of straight conveyor lines. Apply these V/f patterns to the motor if the rotation speed of the motor must change in almost direct proportion to the load factor of the motor. Set value 0 50 Hz 1 2 3 4 5 6 7 8 9 A B C D E 60 Hz 60 Hz. Voltage saturation at 50 Hz. 72 Hz. Voltage saturation at 60 Hz. 50 Hz with cube reduction. 50 Hz with square reduction. 60 Hz with cube reduction. 60 Hz with square reduction. 50 Hz with low starting torque. 50 Hz with high starting torque. 60 Hz with low starting torque. 60 Hz with high starting torque. 90 Hz. Voltage saturation at 60 Hz. 120 Hz. Voltage saturation at 60 Hz. 180 Hz. Voltage saturation at 60 Hz. Specification
Reduced torque
These V/f patterns are mainly used for fan pumps. Apply these V/f patterns to the motor if the rotation speed of the motor must change in square or cube proportion to the load factor of the motor. High starting These V/f patterns are usually torque unnecessary because the Inverter has a full automatic torque boost function to supply enough power to meet the starting torque of the motor. Constant power These V/f patterns are used to rotate operation the motor with an output at 60 Hz or more. Apply these V/f patterns to the motor to impose a constant voltage at 60 Hz min. on the motor.
S Select a V/f pattern suited to the mechanical system from the above V/f patterns. S Set the V/f pattern to F for an optional V/f pattern to be determined with n012 to n018. The optional V/f pattern set with the Inverter before shipping is the same as the V/f pattern obtained with the set value 1. 10. Operation with Actual Load S Be ready to press the STOP/RESET Key for any error operation of the Inverter or the load. S Use the Digital Operator to operate the Inverter in the same way as the operation of the Inverter with no load. S Set the frequency reference so that the motor will rotate at an approximately 10% of the rotation speed of the motor in actual operation. S Set the frequency reference according to the actual rotation speed of the motor after making sure that the mechanical system operates correctly and smoothly. S Change the frequency reference and the rotation direction of the motor and check that the mechanical system operates without error vibration or noise.
3-12
Preparing for Operation 3-4 Basic Operation
Chapter 3
Refer to the following for the basic settings required to start and stop operating the Inverter. Only these settings are required for the Inverter in basic operation. These settings as well as other settings are required by the Inverter for any applied operation, such as energy-saving control or PID control.
H Parameter Write Prohibit Selection (n001)
S The parameters used by the Inverter are classified into the following three groups. Group 1: n001 to n034 Group 2: n035 to n049 Group 3: n050 to n108 (Up to n102 can be used.) S The Inverter is default-set so that only parameters of group 1 can be set and checked and the parameters of groups 2 and 3 can only be checked. S The Inverter in basic operation uses the parameters of groups 1 and 2. Therefore, set n001 to 2 or 3 so that these parameters can be checked and set.
n001
Setting range
Parameter Write Prohibit Selection/Parameter Initialization

0, 1, 2, 3, 6, and Unit 7 --Default setting 1
Set Values
Set value Description 0 The parameters n001 can be set and checked and the parameters n002 to n108 can be only checked. 1 The parameters of group 1 (i.e., n001 to n034) can be set and checked and the parameters of groups 2 and 3 (i.e., n035 to n049 and n050 to n108) can be only checked. 2 The parameters of groups 1 and 2 can be set and checked and the parameters of group 3 can only be checked. 3 The parameters of groups 1, 2, and 3 can be set and checked. 6 All parameters will be set to default-set values. 7 All parameters will be initialized with a three-wire sequence.
Note Do not set n001 to any value other than the above.
H Operation Mode Selection (n002) n002

Setting range
S The Inverter has four operation modes. Select one of the modes with n002.
Operation Mode Selection

0 to 3 Unit --Default setting 3
Set Values
Set value 0 1 2 3 Run command Digital Operator (RUN/STOP Key) Control circuit terminals (Forward/reverse/stop input) Digital Operator (RUN/STOP Key) Control circuit terminals (Forward/reverse/stop input) Frequency reference Digital Operator (Frequency reference 1) Digital Operator (Frequency reference 1) Control circuit terminals (Analog input) Control circuit terminals (Analog input)
3-13

Note 1. Do not set n002 to any value other than the above.
Chapter 3
Note 2. The frequency reference input according to the operation mode selection setting will be used as frequency reference 1 in multi-step speed operation. If the frequency reference is determined by control circuit terminals, the frequency reference input using the control circuit terminals analog input will be enabled and the frequency reference 1 parameter setting (n025) will be ignored. (If, however, the mode is changed to Local mode using the Digital Operator, then the value set in n025 will be enabled.) Note 3. Frequency references 2 to 4 (n026 to n028) and the inching frequency reference (n029) used in multi-step speed operation will be determined by the parameter settings, regardless of the operation mode selection setting.
H Frequency Reference Type Selection (n042, n046, and n047) through Control Circuit Terminal
S Select the FV terminal to input the frequency reference within a voltage range from 0 to 10 VDC or the FI terminal to input the frequency reference within a current range from 4 to 20 mA with n042.
n042
Setting range
Analog Frequency Reference Voltage/Current Selection

0, 1 Unit --Default setting 0
Set Values
Set value Description 0 The FV terminal can be used for the analog frequency reference within a voltage range from 0 to 10 VDC. 1 The FI terminal can be used for the analog frequency reference. Set the input level with n043.
Note 1. The FI terminal is a current input terminal for 4 to 20 mA. The FI terminal can be a voltage input terminal by changing the FI input level with n043 and cutting jumper wire of the PCB. Do not, however, change the FI terminal to a voltage input terminal unless the Inverter is used for PID control. Note 2. Set n042 according to the type of frequency reference. S Set the frequency reference gain with n046 and the frequency reference bias with n047.
n046
Setting range
Frequency Reference Gain

0 to 200 Unit % Default setting 100
n047
Setting range
Frequency Reference Bias

Set Values
S n046: The frequency for 10-V or 20-mA input can be set in 1% units based on the maximum frequency set with n012 as 100%.
3-14
Chapter 3
S n047: The frequency for 0-V or 4-mA input can be set in 1% units based on the maximum frequency set with n012 as 100%.
Frequency reference
Maximum frequency x frequency reference gain/100
Maximum frequency x frequency reference bias/100 0V (4 mA) 10 V (20 mA)
Items in parentheses apply when the frequency reference is input with current.
Note The frequency reference gain and frequency reference bias can be set with the GAIN indicator and BIAS indicator.
H Frequency Reference Selection (n024 to n029) through Digital Operator

S Frequency references can be input through the Digital Operator by setting the unit of the frequency references with n024 and the values of the frequency references with n025 to n028. The inching frequency reference must be set with n029 if an inching frequency is required.
n024
Setting range
Unit of Frequency Reference

0 to 3,999 Unit --Default setting 0
Set Values
Set value Description 0 0.1-Hz units 1 0.1% units based on the maximum frequency as 100%. 2 to 39 r/min (r/min = 120 x frequency/n024 Set n024 to the number of poles of the motor. 40 to Determine the display method of the maximum frequency set with n012. A frequency less 3,999 than the maximum frequency will be displayed proportionally. Example: Set n024 to 1100 so that 10.0 will be displayed at the maximum frequency. 10.0 1100 Value with no decimal point. Decimal point position
S Set frequency references 1 to 4 with n025 to n028. The multi-step speed command must be selected to use frequency references 2 to 4. Refer to page 3-17, Multi-function Input Selection (n035 to n039) for details.
n025
Setting range
Frequency Reference 1
0 to maximum frequency Unit Set with n024 Default setting 6.0
n026
Setting range
3-15

n027
Setting range
Chapter 3
n028
Setting range
S The inching frequency reference must be set with n029 if an inching frequency is required. The inching command must be selected to use the inching frequency reference. Refer to page 3-17, Multi-function Input Selection (n035 to n039) for details.
n029
Setting range
Inching Frequency Reference

H Acceleration/Deceleration Time Selection (n019 to n022)

S Acceleration time and deceleration time can be set with n019 to n022. S The acceleration/deceleration time switching command must be selected to use acceleration time 2 and deceleration time 2. Refer to page 3-17, Multi-function Input Selection (n035 to n039) for details.
n019
Setting range
Acceleration Time 1
0.0 to 3,600 Unit s Default setting 10.0
n020
Setting range
Deceleration Time 1
n021
Setting range
Acceleration Time 2
n022
Setting range
Deceleration Time 2
Set Values
S Acceleration time: The time required for the output frequency to be 100% from 0% of the maximum frequency. S Deceleration time: The time required for the output frequency to be 0% from 100% of the maximum frequency. S Acceleration time 2 and deceleration time 2 is available if the acceleration/deceleration time switching command is set.
H Motor Rotation Direction Selection (n005 and n006)
S Set the rotation direction of the motor with n005 so that the motor will rotate in the set direction when the forward rotation command is input.
3-16
Chapter 3
S Set the rotation direction of the motor with n006 so that the motor will rotate in the set direction when the reverse rotation command is input or set n006 so that the reverse rotation command will be ignored.
n005
Setting range
Forward/Reverse Rotation Selection

Set Values
Set value Description 0 The motor seen from the load side rotates counterclockwise. 1 The motor seen from the load side rotates clockwise.
Note The forward/reverse rotation selection setting (n005) is not initialized when the parameter initialization is performed by setting the parameter write prohibit selection/parameter initialization parameter (n001) to 6 or 7. To change this setting, change the value of the parameter directly.
n006
Setting range
Reverse Rotation-inhibit Selection

Set Values
Set value 0 The motor can rotate reversely. 1 The motor cannot rotate reversely. Description
H Multi-function Input Selection (n035 to n039)

S Set n035 to n039 so that the Inverter can use multi-function input terminals 2 to 6 to perform the following. Three-wire sequential operation Multi-step operation Inching operation Operation using acceleration time 2 and deceleration time 2 S Refer to 3-5-3 List of Parameters for details.
n035
Setting range
Multi-function Input 1 (S2)

n036
Setting range

n037
Setting range

n038
Setting range

3-17

n039
Setting range
Chapter 3

Set Values
Set value Description 0 Reverse rotation/Stop (2-wire sequence) 1 Stop command (3-wire sequence). S3 will be used for the forward/reverse rotation command and the value set with n036 will be ignored. 9 Multi-step speed command 1 10 Multi-step speed command 2 11 Inching command 12 Acceleration/Deceleration time switching command
D Example of Wiring for 2-wire Sequential Operation (Set Value: 0)

Forward rotation/Stop Reverse rotation/Stop
D Example of Wiring for 3-wire Sequential Operation (Set Value: 1)

D Example of Multi-step Operation (Set Values: 9 and 10)

Select multi-step speed command 1 for the Inverter in two-step speed operation and multi-step speed commands 1 and 2 for the Inverter in four-step speed operation.
Frequency reference Frequency reference 2 Frequency reference 3 Frequency reference 4
Frequency reference 1
Forward rotation/Stop Multi-step speed command 1 Multi-step speed command 2
3-18

D Example of Inching Operation (Set Value: 11)
Frequency reference Frequency reference 1
Chapter 3
Inching operation
reference
Inching operation
reference
Forward rotation/Stop Inching command
D Example of Acceleration/Deceleration Time Switching (Set Value 12)

Frequency reference Acceleration Deceleration time 1 time 1 Acceleration time 2 Deceleration time 2
Maximum frequency (n012) Forward rotation/Stop
Acceleration/ Deceleration time switching
Note The acceleration time and deceleration time of the Inverter will be switched the moment the acceleration/deceleration time switching command is input while the Inverter is accelerating or decelerating the motor.
H V/f Pattern Selection (n010 to n018)
S Set the V/f pattern according to the characteristics of the mechanical system. S Set the rated input voltage of the motor with n011 according to the rated input voltage of the motor before setting the V/f pattern. This set value will be used to calculate the voltage axis of the V/f pattern.
n011
Setting range
Motor Rated Voltage

150.0 to 255.0 (510.0) Unit V Default setting 200.0 (400.0)
Note The figures in the parentheses apply to the 400-V Inverter. S Set the V/f pattern.
n010
Setting range
V/f Pattern Selection

0 to F Unit --Default setting 1
Set Values
S The following two methods are available to set the V/f pattern.
3-19
Chapter 3
S Select one of the 15 V/f patterns preset with the Inverter, in which case set n010 to 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, A, b, C, d, or E. S Set n010 to F for an optional V/f pattern. S The following are the V/f patterns preset with the Inverter.
Characteristic General purpose Use These V/f patterns are mainly used for general purposes, such as the control of straight conveyor lines. Apply these V/f patterns to the motor if the rotation speed of the motor must change in almost direct proportion to the load factor of the motor. These V/f patterns are mainly used for fan pumps. Apply these V/f patterns to the motor if the rotation speed of the motor must change in square or cube proportion to the load factor of the motor. These V/f patterns are usually unnecessary because the Inverter has a full automatic torque boost function to supply enough power to meet the starting torque of the motor. These V/f patterns are used to rotate the motor with output at 60 Hz or more. Apply these V/f patterns to the motor to impose a constant voltage at 60 Hz minimum on the motor. Set value 0 1 2 3 4 5 6 7 8 9 A B C D E Specification 50 Hz 60 Hz 60 Hz. Voltage saturation at 50 Hz. 72 Hz. Voltage saturation at 60 Hz. 50 Hz with cube reduction. 50 Hz with square reduction. 60 Hz with cube reduction. 60 Hz with square reduction. 50 Hz with low starting torque. 50 Hz with high starting torque. 60 Hz with low starting torque. 60 Hz with high starting torque. 90 Hz. Voltage saturation at 60 Hz. 120 Hz. Voltage saturation at 60 Hz. 180 Hz. Voltage saturation at 60 Hz.
Reduced torque
High starting torque
Constant power operation
Note 1. Set n010 so that the Inverter will produce high starting torque only in the following cases. S The wiring distance between the Inverter and the motor is approximately 150 m or more. S The motor requires high starting torque. The motor requires high starting torque if the motor is connected a vertical-axis load. S Power is input to or output from the Inverter through an AC or DC reactor. Note 2. The set values of n012 to n018 will change automatically if any of the patterns listed in the above table is selected. Note 3. Refer to the following graphs for the characteristics of the V/f patterns. The maximum voltage shown in each of the graphs is 200 V. The actual voltage, however, corresponds to the set value of n011 (i.e., the rated input voltage of the motor). All voltage values will change in proportion to the set value of n011. For example, the default-set value of n011 of the 400-V Inverter is 400 (V). Therefore, double all the voltage values when using the 400-V Inverter.
3-20

Characteristics of V/f Patterns
D General Characteristics (Set Value: 0 to 3)
Set value 0 Set value 1 Set value 2 Set value 3
Chapter 3
(12) (6)
(12) (6)
(12) (6)
(12) (6)
D Reduced Torque Characteristics (Set Value: 4 to 7)

(5)
(6)
(5)
(6)
D High Starting Torque Characteristics (Set Value: 8 to b)

Set value 8 Set value 9 Set value A Set value b
(20) (15) (9) (7) (7) (15)
(20) (11)
D Constant Power Operation Characteristics (Set Value: C to E)

Set value C Set value d Set value E
(12) (6)
(12) (6)
(12) (6)
Note Figures in parentheses apply to 55-kW or higher Inverters.
3-21
Chapter 3
S An optional V/f pattern is available and n012 to n018 can be set if the V/f pattern is set to F.
n012
Setting range
Maximum Frequency (FMAX)

50.0 to 400.0 Unit Hz Default setting 60.0
n013
Setting range
Maximum Voltage (VMAX)

n014
Setting range
Maximum Voltage Frequency (FA)

n015
Setting range
Intermediate Output Frequency (FB)

n016
Setting range
Intermediate Output Frequency Voltage (VC)

0.1 to 255.0 (510.0) Unit V Default setting 15.0 (30.0) (See note 2.)
n017
Setting range
Minimum Output Frequency (FMIN)

n018
Setting range
Minimum Output Frequency Voltage (VMIN)

Note 1. Figures in parentheses apply to the 400-V Inverter. Note 2. The default settings for 55-kW or higher Inverters are as follows: 200-V 55-kW or higher Inverters: n016 = 12.0 V, n018 = 6.0 V 400-V 55-kW or higher Inverters: n016 = 24.0 V, n018 = 12.0 V
Optional V/f Pattern in Detail

Voltage
Frequency (Hz)
3-22
Chapter 3
Note The V/f pattern is a straight line if there is no difference between n015 and n017 in set value, in which case the set value of n016 will be ignored.
H Interruption Mode and Protective Function Selection (n003, n004, n008, n032, and n033)
S Set the input voltage of the Inverter to determine the voltage protective level of the Inverter.
n003
Setting range
Input Voltage Selection

S Set the stop mode of the Inverter with n004.
n004
Setting range
Interruption Mode Selection

Set Values
Set value 0 1 2 3 Description Deceleration stop (See notes 1 and 2.) Free running stop (See note 3.) Free running stop 1 with timer. The run command during acceleration time 1 or 2 will be ignored. Free running stop 2 with timer. The constant run command is valid. The motor will start running after deceleration time 1 or 2 passes.
Note 1. If multi-function inputs 1 to 5 (n035 to n039) are not set to acceleration/deceleration time switching command (set value: 12), the motor will decelerate to a stop according to the setting of deceleration time 1 (n020). If any one of the multi-function inputs is set to acceleration/deceleration time switching command, then the motor will decelerate according to the deceleration time selected at the time the stop signal is input. Note 2. If a run signal is input while the motor is decelerating, deceleration will stop and the motor will accelerate at the same rate. Note 3. During free running stop, do not input the run signal if the speed at which the motor is rotating has not dropped sufficiently. If the run signal is input in this state, the motor will be decelerated to a low frequency very rapidly, and an overvoltage and overcurrent will be detected. In this case, use free running stop (1 or 2) with timer, and set deceleration times that will ensure that the speed of the motor has reduced sufficiently. (In either case, the motor will not start running before the deceleration time has passed.) To start running during free running stop, turn ON speed search for one of the multi-function inputs 1 to 5 (n035 to n039). Speed search will detect when the motor has reached an appropriate speed to start running. S Set n008 so that the STOP/RESET Key will function properly.
n008
Setting range
Stop Key Function Selection

Set Values
Set value Description 0 The STOP/RESET Key will function only when the Inverter is running with the run command through the Digital Operator. 1 The STOP/RESET Key will be available anytime.
3-23
Chapter 3
S Set the rated input current of the motor with n032 and the electronic thermal protective function with n033 to determine the motor protective characteristics.
n032
Setting range
Motor Rated Current

See note 1 Unit --Default setting 1
Note 1. The set value range is from 10% to 200% of the rated output current. Note 2. The default-set value varies with the Inverter model. Note 3. Be sure to set n032 after checking the rated input current of the motor.
n033
Setting range
Electronic Thermal Protection Function Selection

Set Values
Set value 0 1 2 3 4 Description No protection. For standard motors with standard ratings (with a time constant of 8 min). For standard motors with short-time ratings (with a time constant of 5 min). For dedicated motors with standard ratings (with a time constant of 8 min). For dedicated motors with short-time ratings (with a time constant of 5 min).
3-24
Preparing for Operation 3-5 Applied Operation
Chapter 3
3-5-1 Energy-saving Mode

The Inverter in energy-saving mode will automatically save unnecessary power supply to the motor if the load is light and the motor is a standard motor or dedicated motor for inverters. The Inverter in energy-saving mode will estimate the load factor of the motor from the current consumption of the motor and controls the output voltage to supply only necessary power if the load is light. Energy-saving mode is appropriate for loads with little fluctuation. It is not appropriate for control that requires a response time of less than 50 ms. The longer the energy-saving time of the Inverter is, the more effectively the power supplied to the load is saved. The power supplied to the load will be hardly saved if the load exceeds 70% of the rated output torque of the motor. The Inverter in energy-saving mode cannot save unnecessary power supply to special motors, such as spindle motors and submersible motor. Refer to the following for the settings of the Inverter enabling it to perform energy-saving control.
H Energy-saving Control
The following are the energy-saving control steps of the Inverter. 1. The Inverter starts accelerating the motor normally. The Inverter does not perform energy-saving control while the Inverter is accelerating the motor. 2. The Inverter will perform energy-saving control when the output frequency corresponds to the frequency specified by the frequency reference. 3. The Inverter calculates the ideal output voltage from the running condition of the Inverter and the energy-saving coefficient K2 set with n096. 4. The output voltage is changed to the ideal output voltage. 5. The Inverter uses the auto-tuning function (search operation) to find the minimum output power that the Inverter supplies to the motor. Auto-tuning function (search operation): Finds the minimum output power that the Inverter supplies to the motor by changing the output voltage with the auto-tuning voltage steps set with n101 and n102. 6. The Inverter starts decelerating the motor normally. The Inverter does not perform energy-saving control while the Inverter is decelerating the motor.
3-25
Chapter 3
The most efficient input voltage imposed on the motor varies with the load factor of the motor. The Inverter in energy-saving mode calculates the ideal output voltage and adjusts the ideal output voltage so that the actual power supplied to the motor can be minimized.
Power consumption
Load factor: 100%
Load factor: 50%
Motor voltage
H Energy-saving Control Settings n095

Setting range
Energy-saving Control Selection

Set Values
Set value Description 0 Inhibits the Inverter from performing energy-saving control. 1 Permits the Inverter to perform energy-saving control.
Note Set n095 to 1 so that the Inverter will perform energy-saving control.
n096
Setting range
Energy-saving Coefficient K2
0.00 to 655.0 Unit --Default setting See note
Note The default-set value of n096 varies with the Inverter model.
Set Values
S Set the K2 value according to the capacity of the motor. S The K2 value of each Inverter model is set to the following before shipping according to the maximum capacity of the motor that can be connected to the Inverter model.
3-26

200-V class Capacity of motor (kW) Energy-saving coefficient K2 (n096) 0.4 288.2 0.75 223.7 1.5 169.4 2.2 156.8 3.7 122.9 5.5 94.75 7.5 72.69 11 70.44 15 63.13 18 57.87 22 51.79 30 46.27 37 38.16 45 35.78 55 31.35 75 23.10 -----
Chapter 3
400-V class Capacity of motor (kW) Energy-saving coefficient K2 (n096) 0.4 576.4 0.75 447.4 1.5 338.8 2.2 313.6 3.7 245.8 5.5 189.5 7.5 145.4 11 140.9 15 126.3 18 115.7 22 103.6 30 92.54 37 76.32 45 71.56 55 67.20 75 46.20 110 36.23 160 30.13 185 30.57 220 27.13 300 21.76
Note 1. The above K2 values are for standard motors and dedicated motors for inverters. The Inverter in energy-saving mode cannot save unnecessary power supply to high-speed motors (e.g., spindle motors) or any other motor that has an efficiency curve with more than one peak (e.g., any double squirrel-cage motor). Note 2. The Inverter performs energy-saving control at 15 to 120 Hz. The Inverter does not perform energy-saving control at a frequency exceeding 120 Hz.
n100
Setting range
Search Control Voltage Limit

0 to 100 Unit % (Rated input voltage ratio of motor) Default setting 0
Set Values
S Set the range of the variable voltage of the Inverter in search operation mode with 1% units based on the rated input voltage of the motor set with n011 as 100%. S The value of n100 is usually set to a range from 0 to 20%. Usually n100 is set to 10%. S The search operation will not be available if n100 is set to 0.
n097
Setting range
Energy-saving Voltage Lower Limit for 60 Hz

3-27

n098
Setting range
Chapter 3
Energy-saving Voltage Lower Limit for 6 Hz

Set Values
S Set the lower output voltage limits of the Inverter in energy-saving mode. S It is usually unnecessary to change the default-set values of n097 and n098. S The parameters n097 and n098 set the lower output voltage limits of the Inverter to prevent the motor from stalling. S Set n097 and n098 to values 5% to 10% larger than the default-set values if the motor stalls.
Output voltage lower limit (%)
n099
Setting range
Mean Power Time

1 to 200 Unit x 25 ms Default setting 1
Set Values
S Set time to calculate the mean output power of the Inverter in energy-saving mode. S It is usually not necessary to change the default-set value of n099. S The Inverter calculates its mean output power during the time set with n099 for the energy-saving control of the motor. S The time set with n099 is used as a search operation period, in which the output voltage of the Inverter in search operation mode changes. S Set n099 to a value larger than the default-set value if the load factor of the motor changes greatly or the friction factor of the load is large and the motor vibrates.
n101
Setting range
Search Operation Control Voltage Step when 100%

0.1 to 10.0 Unit % (Rated input voltage ratio of motor) Default setting 0.5
n102
Setting range
Search Operation Control Voltage Step when 5%

0.1 to 10.0 Unit % (Rated input voltage ratio of motor) Default setting 0.2
Set Values
S The values set with n101 and n102 are used as voltage change rates, at which the output voltage of the Inverter in search operation mode changes. S It is usually not necessary to change the default-set values of n101 and n102.
3-28
Chapter 3
S A voltage change rate can be set according to the output voltage of the Inverter. S Set n101 and n102 to values smaller than the default-set values if it is necessary to minimize the speed ripples of the motor.
Auto-tuning voltage step (%)
Inverter voltage output
H Effective Energy-saving Control

Take the following steps to check whether the Inverter in energy-saving mode is saving unnecessary power supply to the motor. 1. Output Power Press the ENERGY SAVE Key and POWER Key to check whether the output power of the Inverter in energy-saving mode is lower than that of the Inverter not in energy-saving mode. 2. Motor Check that the motor does not stall or vibrate error when the Inverter performs energy-saving control.
H Troubleshooting of Energy-saving Control Problems

If the Inverter in energy-saving mode stalls the motor, vibrates the motor, or does not save unnecessary power supply to the motor, refer to the following table to check the probable cause of the trouble and take countermeasures against the trouble. Running conditions of the motor may inhibit the Inverter from performing effective energy-saving control.
Problem Output power does not change Probable cause Inverter is running at a frequency exceeding 120 Hz Remarks The Inverter does not save unnecessary power supply to the motor while the Inverter is running at a frequency exceeding 120 Hz.
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Problem Probable cause Inverter does not perform Load factor of the motor is too effective energy-saving control large
Chapter 3
Remarks The Inverter does not perform effective energy-saving control if the load factor of the motor is too large. Reference: Energy-saving control of motor with 7.5-kW output
Energy saved (W)
Output frequency: 60 Hz
Load factor (%)
Constantly rotating motor drops its rotation speed for a moment
Value of the energy-saving coefficient K2 is too small and the ideal output voltage calculated by the Inverter is low Mechanical system is resonating with the Inverter Output voltage is too small
Set K2 with n096 according to the capacity of the motor. Reset K2 to the value for the capacity of a motor one rank lower than the motor in use if the same trouble occurs after K2 is set according to the capacity of the motor. Set the mean power time with n099 to a larger value. Set the lower output voltage limits with n097 and n098 to larger values. Set the energy-saving coefficient K2 with n096 to a larger value. Reset K2 to the value for the capacity of a motor one rank lower than the motor in use if the same trouble occurs after K2 is set according to the capacity of the motor. Set the values of n101 and n102 to smaller values. Set the search operation voltage limit with n100 to 0 so that the search operation function will not work. Set the search operation voltage limit with n100 to a smaller value. Set the search operation voltage limit with n100 to 0 so that the search operation function will not work.
Motor vibrates or does not rotate smoothly when the load is light Motor stalls
Motor changes its rotation Speed ripples are generated speed periodically in by the search operation synchronization with the mean voltage change rates power time Motor is overloaded only when Search operation function is the Inverter performs not working and the output energy-saving control voltage is high although the weight of the load is the same as or less than the rated output torque of the motor
3-30
Preparing for Operation 3-5-2 PID Control
Chapter 3
PID (proportional, integral, and derivative) control is a method to control a mechanical system by making the feedback values obtained from the mechanical system agree with the set point that has been preset. This method makes it possible to control a mechanical system that has dead time. The Inverter is not suitable for PID control that requires a response time of 50 ms or less. Refer to the following for examples of PID control that can be performed by the Inverter as well as the operation of PID control in detail and the settings and adjustments of the parameters.
H Examples of PID Control

Refer to the following for examples of PID control that can be performed by the Inverter.
Application Speed control Control The Inverter uses the feedback of speed data of the mechanical system and makes the operation speed of the mechanical system agree with the set point. Required sensor Tachometric generator
The Inverter controls the mechanical system in synchronization with another mechanical system that inputs its speed data as the set point to the Inverter. Pressure control The Inverter performs constant pressure control with the feedback of pressure data. Flow control The Inverter performs flow control with the feedback of flow data. Temperature control The Inverter performs temperature control using fans with the feedback of temperature data.
Pressure sensor Flow sensor Thermocouple Thermistor
H PID Control Operation

The following graph shows control output (output frequency) changes with a constant deviation (i.e., the difference between the set point and feedback is constant).
Deviation Time
Control output Derivative control
PID control Integral control
Proportional control Time
D Proportional Control Control output in proportion to the deviation is obtained through proportional control. Proportional control alone cannot make the deviation zero.
3-31
Chapter 3
D Integral Control The integrated deviation is obtained as control output from integral control. Integral control makes the feedback agree with the set point effectively. Integral control, however, cannot keep up with rapid feedback changes. D Derivative Control The differentiated deviation is obtained as control output from derivative control. Derivative control can keep up with rapid feedback changes. D PID Control PID control makes use of the merits of proportional control, integral control, and derivative control to perform ideal control.
H Types of PID Control

The Inverter performs two types of PID control (i.e., derivative data PID control and basic PID control). The Inverter usually performs derivative data PID control. D Derivative Data PID Control Derivative data PID control is a type of PID control which differentiates the feedback of values and keeps up with set point changes and control object changes.
Set point
Control object
Feedback
D Basic PID Control Basic PID control may cause overshooting or undershooting when the set point changes if the response of derivative control is adjusted to keep up with object changes.
Set point
Control object
Feedback
3-32

H PID Control Function
Refer to the following block diagram for the PID control performed by the Inverter.
FV terminal
Chapter 3
Set point
Proportional gain Upper limit of integral (I)
Internal limit 109% 1/Integral time Derivative time
Multi-function input/PID input selection
FI terminal Feedback
Feedback adjustment gain
PID offset adjustment
PID primary delay time constant
100%: Feedback value corresponding to the maximum frequency (N012)
Derivative time
PID control selection
Inside the Inverter
Inverter frequency reference
H PID Control Settings n084

Setting range
PID Control Function Selection

0, 1, and 2 Unit --Default setting 0
Set Values
Set value 0 1 2 3 Description No PID control. PID control with deviation derivative control. PID control with feedback derivative control. PID control with negative feedback characteristic control.
Note 1. Set n084 to 1, 2, or 3 to permit the Inverter to perform PID control. Note 2. Usually set n084 to 2 to change set points. Note 3. Set n084 to 3 to perform PID control using the negative characteristic of the characteristic of the feedback value input from the sensor. Using the negative characteristic means that [100% feedback value] is used as the PID feedback value. This is effective for negative characteristic control (control where the feedback value drops when the Inverters output frequency rises).
3-33
Chapter 3
If n084 is set to 1 or 2, the method to input the set point will be determined by the operation mode set with n002 and the FI terminal will be used for feedback input. Set the FI input level with n043 to select current feedback input or voltage feedback input to the Inverter.
Input terminal Operation mode selection (n002) 0 or 1 (Frequency reference: Digital Operator) Frequency reference: n025 to n029 2 or 3 (Frequency reference: Control circuit terminals) FV terminal: Voltage frequency reference input FI terminal: Frequency reference input (default-set to current frequency reference input)
Set point input Feedback input
n043
Setting range
FI Input Level Selection

Set Values
Set value Description 0 Voltage input within a range from 0 to 10 V. Be sure to cut jumper wire J1. 1 Current input within a range from 4 to 20 mA.
Note Do not impose voltage on the Inverter without cutting jumper wire J1 if n043 is set to 0, otherwise the input resistor of the Inverter will burn out.
D 200 V, 3.7 kW
Jumper wire

Braking Resistor
Motor output
n085
Setting range
Feedback Adjustment Gain

0.00 to 10.00 Unit Times Default setting 1.00
3-34

Set Values
Set the feedback adjustment gain with n085.
Chapter 3
The feedback of the FI terminal multiplied by the feedback adjustment gain will be the feedback adjustment gain data of the Inverter.
n086
Setting range
Proportional Gain (P)

n087
Setting range
Integral Time (I)

0.0 to 100.0 Unit s Default setting 10.0
n088
Setting range
Derivative Time (D)

Set Values
The parameters n086, n087, n088 adjust PID control response. Set n086, n087, and n088 to optimum values by operating the mechanical system. Refer to page 3-36, PID Adjustments for details. Proportional control or integral control will not be performed if n086 or n087 is set to 0.0 and derivative control will not be performed if n088 is set to 0.00.
n089
Setting range
PID Offset Adjustment

109 to 109 Unit % (Maximum frequency ratio) Default setting 100
Set Values
The parameter n089 adjusts the PID control offset of the Inverter. The Inverter adjusts the offset of the voltage used to determine the set point and the offset of analog input to the FI terminal according to the value set with n089. Set n089 so that the output frequency of the Inverter will be 0 Hz when the set point and feedback are both zero.
n090
Setting range
Integral Upper Limit

Set Values
The upper limit of integral control quotients is set with n090. It is usually unnecessary to change the default-set value of n090. Set n090 to a small value if the response of the Inverter may damage the load or allow the motor to go out of control when the load factor of the motor varies greatly. The feedback will not agree with set point if n090 is set to a value that is too small.
n091
Setting range
PID Primary Delay Constant

3-35

Set Values
The parameter n091 works as a low-pass filter for the PID control output. It is usually not necessary to change the default-set value of n091.
Chapter 3
If the friction factor of the mechanical system is large and the mechanical system resonates, set n091 to a value larger than the resonance frequency, in which case, however, the PID response of the Inverter will be low.
n092
Setting range
Feedback Loss Detection Selection

Set Values
Set value 0 Feedback loss is detected. 1 Feedback loss is not detected. Description
By setting n092 to 1, the Inverter determines that the feedback line is disconnected if the Inverter receives a feedback value that is too low. The Inverter will have PID feedback loss output as multi-function output if the Inverter detects feedback loss. Therefore, program a sequence to interrupt the operation of the Inverter.
n093
Setting range
Feedback Loss Detection Level

n094
Setting range
Feedback Loss Detection Time

Set Values
Set feedback loss detection conditions with n093 and n094. Feedback loss will be detected if the Inverter receives feedback values lower than the feedback loss detection level set with n093 for the time set with n094. Set n093 to a value based on the maximum frequency set with n012 as 100%.
H PID Adjustments
D Step Response
The parameter values used by the Inverter to perform PID control can be adjusted according to the step response of the control object. 1. Step Response Waveform Take the following steps to measure the step response waveform of the control object. a) Connect the load in the same way as the connection of the load to the Inverter in normal operation. b) Set n084 to 0 so that the Inverter will not perform PID control. c) Minimize the acceleration time and input step frequency reference. d) Measure the response waveform of the feedback.
3-36
Chapter 3
Note Measure the response waveform so that the timing of the step input will be known. 2. Calculation of PID Parameters S Draw a tangent line contacting with the steepest inclining point of the response waveform. S Measurement of R Measure the gradient of the tangent line provided that the set point is 1. S Measurement of L Measure the required time (seconds) between the origin and the point of intersection of the tangent line and time axis. S Measurement of T Measure the required time (seconds) between the point of intersection of the tangent line and time axis and the point of intersection of the tangent line and set point line. S PID Parameters The following can be calculated from the R, L, and T values as rules of thumb.
Proportional gain (P) Integral time (I) (n086) (n087) Proportional control 0.3/RL --Proportional/Integral 0.35/RL 1.2T control PID control 0.6/RL T Control Derivative time (D) (n088) ----0.5L
Note 1. Obtain PID parameter values from the above method, set the PID parameters, and tune in the PID parameter values exactly. Note 2. PID parameter values obtained from the above method may not be optimum values if the friction factor of the mechanical system is large.
Response
Set point
Time
D Manual Adjustments
Take the following steps to adjust the PID parameter values of the Inverter performing PID control by measuring the response waveform. 1. Set n084 to 2 or 1 so that the Inverter will perform PID control.
3-37

2. Increase the proportional gain with n086 within a range causing no vibration. 3. Increase the integral time with n087 within a range causing no vibration. 4. Increase the derivative time with n088 within a range causing no vibration.
Chapter 3
H PID Fine Tuning

Refer to the following to tune in PID parameters exactly.
D Suppression of Overshooting
Set the derivative time to a smaller value and the integral time to a larger value if overshooting results.
Response Before fine tuning
After fine tuning
Time
D Prompt Control
Set the integral time to a smaller value and the derivative time to a large value for the prompt control of overshooting.
Response After fine tuning
Before fine tuning
Time
D Suppression of Long-cycle Vibration

Vibration with a wavelength longer than the integral time results from excessive integral control. The vibration can be suppressed by setting the integral time to a larger value.
Response Before fine tuning
After fine tuning
Time
3-38

D Suppression of Short-cycle Vibration
Chapter 3
Vibration with a wavelength almost as long as the derivative time results from excessive derivative control. The vibration can be suppressed by setting the derivative time to a smaller value. Set the proportional gain to a smaller value or the PID primary delay constant to a larger value if the vibration cannot be suppressed after the derivative time is set to 0.00.
Response Before fine-tuning
After fine-tuning
Time
3-39
Preparing for Operation 3-5-3 List of Parameters

Values in brackets [ ] are default-set values.
Chapter 3
Note Parameters that can be changed while the Inverter is running are indicated in bold type.
H Group 1: n001 to n034

Function Parameter group selection No. n001 Name Parameter write prohibit selection/Parameter initialization Description Setting range
Reference page
Parameter initialization
0: The parameters n001 can be set and 0 to 7 checked and the parameters n002 to [1] n108 can be only checked. The speed and direction of the Digital Operator can be set.) 1: The parameters of group 1 (i.e., n001 to n034) can be set and checked and the parameters of groups 2 and 3 (i.e., n035 to n049 and n050 to n108) can be only checked. 2: The parameters of groups 1 and 2 can be set and checked and the parameters of group 3 can only be checked. 3: The parameters of groups 1, 2, and 3 can be set and checked. 6: All parameters will be set to default-set values. 7: All parameters will be initialized with a three-wire sequence. Note When parameter initialization is performed by setting to 6 or 7, the Forward/Reverse rotation selection (n005) is not initialized. (It is only initialized when a CPF4 error is detected.) Selects method to input run command and frequency reference.
Run command 0: Digital Operator 1: Control circuit terminals 2: Digital Operator 3: Control circuit terminals Frequency reference Digital Operator Digital Operator Control circuit terminals Control circuit terminals
3-13
Operation mode selection
n002
0 to 3 [3]
3-13
Input voltage selection
n003
Input voltage selection (see note) Interruption mode selection
Set Inverter input voltage in 1-V units.
Interruption mode selection
n004
0: Deceleration stop 1: Free running stop 2: Free running stop 1 with timer. The run command during deceleration time 1 or 2 will be ignored. 3: Free running stop 2 with timer. The constant run command is valid. The motor will start running after deceleration time 1 or 2 passes.
150.0 to 255.0 [200.0] 0 to 3 [0]
3-23
3-23
Note With 400-V Inverters, the setting range upper limits and default settings are double those shown in the table.
3-40

Function Motor rotation direction selection No. n005 Name Forward/Reverse rotation selection Description
Chapter 3
Setting range
Reference page
n006
Reverse rotation-inhibit selection
0: When the forward rotation command is 0, 1 [0] input, the motor seen from the load side rotates counterclockwise. 1: When the forward rotation command is input, the motor seen from the load side rotates clockwise. Note This parameter is not initialized when parameter initialization is performed by setting n001 to 6 or 7. (It is only initialized when a CPF4 error is detected.) 0: The motor can rotate in reverse. 0, 1 [0] 1: The motor cannot rotate in reverse.
3-17
3-17
3-41

Function Digital Operator function selection No. n007 Name Description
Chapter 3
Setting range 0, 1 [1]
Reference page
n008
n009
n010
n011
n012
n013
n014
n015
n016
n017
n018
Operation 0: Inhibits Operation Mode Selection Key direction from functioning. selection key 1: Permits Operation Mode Selection Key permit/inhibit to function. Stop Key func- 0: The STOP/RESET Key will function tion selection only when the Inverter is running with the run command through the Digital Operator. 1: The STOP/RESET Key will function anytime. Frequency ref- 0: Permits frequency reference set with erence setting the Digital Operator to be valid without selection Enter Key input. 1: Permits frequency reference set with the Digital Operator to be valid with Enter Key input. V/f pattern 0to E: Selects from 15 fixed V/f patterns. selection F: Selects optional V/f pattern with n012 to n018 settings. Rated input Set rated input voltage of motor with 1 V voltage of mo- units. tor (see note) Voltage Maximum fre(V) quency (FMAX) Maximum voltage (VMAX) (see note) Frequency Maximum volt(Hz) age frequency The V/f pattern will be a straight line if (FA) there is no difference between n015 and Intermediate n017 in set value, in which case the set output frevalue of n016 will be ignored. quency (FB) Intermediate output frequency voltage (VC) (see note) Minimum output frequency (FMIN) Minimum output frequency voltage (VMIN) (see note)
3-57
0, 1 [1]
3-58
0, 1 [1]
3-58
0 to F [1]
3-58
150.0 to 255.0 [200.0] 50.0 to 400.0 [60.0] 0.1 to 255.0 [200.0] (See note 1.) 0.2 to 400.0 [60.0] 0.1 to 399.9 [3.0] 0.1 to 255.0 [15.0] (See note 1, 2.)
3-60
3-60
3-60
3-61
3-61
3-61
0.1 to 10.0 [1.5] 0.1 to 50.0 [10.0] (See note 1, 2.)
3-61
3-61
Note 1. With 400-V Inverters, the setting range upper limits and default settings are double those shown in the table. Note 2. The default settings for Inverters of 55 kW or more are as follows: n016 = 12.0/24.0, n018 = 6.0/12.0
3-42

Function Acceleration/ Deceleration time selection No. n019 Name Acceleration time 1 Deceleration time 1 Acceleration time 2 Deceleration time 2 S-shaped characteristic time selection Description The time required for the output frequency to be 100% from 0% of the maximum frequency. The time required for the output frequency to be 0% from 100% of the maximum frequency. Valid if acceleration/deceleration time switching command is selected for multifunction input. Valid if acceleration/deceleration time switching command is selected for multifunction input. 0: No s-shaped characteristic time 1: 0.2 s 2: 0.5 s 3: 1.0 s
Chapter 3
Setting range 0.0 to 3,600 [10.0] 0.0 to 3,600 [10.0] 0.0 to 3,600 [10.0] 0.0 to 3,600 [10.0] 0 to 3 [1]
Reference page
3-61
n020
3-61
n021
3-61
n022
3-62
S-shaped characteristic time selection Frequency reference selection
n023
3-62
n024
Frequency reference selection
n025
Unit of frequen- 0: 0.1-Hz units cy reference 1: 0.1% units 2to 39: r/min (r/min = 120 x frequency/n024 Set n024 to the number of poles of the motor.) 40 to 3,999: Determine the display method of the maximum frequency set with n012. Example: Set n024 to 1100 so that 10.0 will be displayed at the maximum frequency. Frequency ref- Set frequency reference using the unit set erence 1 with n024.
0 to 3,999 [0]
3-62
n026 n027 n028 n029
Output frequency limit selection
n030
n031
0 to maximum frequency [6.0] Frequency ref- Frequency reference with multi-step speed 0 to maxierence 2 command 1 turned ON. Frequency ref- Frequency reference with multi-step speed mum freerence 3 command 2 turned ON. quency Frequency ref- Frequency reference with multi-step speed [0.0] erence 4 command 1 and 2 turned ON. Inching freFrequency reference with inching com0 to quency refermand turned ON. maxience mum frequency [6.0] Output frequen- Set output frequency upper limit with 1% 0 to cy upper limit units based on max. frequency set with 109 n012 as 100%. [100] Output frequen- Set output frequency lower limit with 1% 0 to cy lower limit units based on max. frequency set with 100 [0] n012 as 100%.
3-63
3-63 3-63 3-63 3-63
3-63
3-63
3-43

Function Electronic thermal protection function selection No. n032 Name Motor rated current Description
Chapter 3
Setting range See note 1, 2 0 to 4 [1]
Reference page
n033
Overheating stop mode selection
n034
Set rated input current of motor with 1-A units as motor basic current for electronic thermal protection. Electronic ther- 0: No protection. mal protection 1: For standard motors with standard ratfunction selecings (with a time constant of 8 min). tion 2: For standard motors with short-time ratings (with a time constant of 5 min). 3: For Inverter-dedicated motors with standard ratings (with a time constant of 8 min). 4: For Inverter-dedicated motors with short-time ratings (with a time constant of 5 min). Selection of 0: Deceleration stop in deceleration time 1 stop method for set with n020 when radiation 1: Free running stop fin overheats 2: Deceleration stop in deceleration time 2 set with n022 3: Continuous operation with warning
3-64
3-65
0 to 3 [3]
3-65
Note 1. Default settings vary with the Inverter model. Note 2. The motors rated current setting range is 10% to 200% of the Inverters rated current.
3-44

Function Sequential input function selection No. n035 Name Multi-function input 1 (S2) 0: 1: Description
Chapter 3
Setting range
Reference page
n036 n037 n038
Multi-function input 2 (S3) Multi-function input 3 (S4) Multi-function input 4 (S5)
Reverse rotation/Stop 0 to 24 Stop command (3-wire sequence [0] selection) S3 will be used for forward/reverse rotation command and value set with n036 will be ignored. 2: External error (NO contact: ON) 3: External error (NC contact: ON) 4: Error reset (ON: Valid) 5: Operation mode selection (ON: Digital Operator; OFF: n002) 6: Not used 7: Emergency stop 8: Analog input selection (ON: Current input through FI terminal; OFF: FV terminal) 9: Multi-step speed command 1 10: Multi-step speed command 2 11: Inching command 12: Acceleration/Deceleration time switching command 13: External baseblock command (ON: Valid) 14: External baseblock command (OFF: Valid) 15: Speed search command from max. frequency 16: Speed search command from set frequency 17: Parameter set-inhibit (ON: Invalid) 18: Integral value of PID control reset command 19: PID control invalidating command (Set point used as frequency reference) 20: Timer function input (Set with n077 and n078) 21: Inverter overheat warning (ON: OH3 will be displayed) 22: Analog frequency sample hold 23: Power OFF stop input (NO contact) 24: Power OFF stop input (NC contact) Same as n035 2 to 24 [2] Same as n035 2 to 24 [4] Same as n035 2 to 24 [9]
3-17
3-17 3-17 3-17
3-45

Function Sequential input function selection No. n039 Name Multi-function input 5 (S6) Description 0to 22: Same as n035 25: Up/Down command S5 will be used for the up command, S6 will be used for the down command, and value set with n038 will be ignored. 26: Not used. (Do not set.) 27: PID input characteristic selection (ON: Deviation multiplied by 1) 0: Error (ON: Error) 1: Running 2: Frequency agreement 3: Optional frequency agreement 4: Optional frequency detection (ON: Output frequency x n073) 5: Optional frequency detection (ON: Output frequency x n073) 6: Overtorque (ON: Detected) 7: Overtorque (OFF: Detected) 8: Baseblock 9: Operation mode (ON: Digital Operator/Frequency reference) 10: Inverter ready 11: Timer function output (Set with n077 and n078) 12: Error retrying 13: Inverter/Motor overload warning 14: Frequency reference loss (ON: Frequency reference has dropped by 90% or more within 0.4 s) 15: Not used 16: PID feedback loss (Detecting method can be set with n093 and n094) 17: Heating heat sink (ON: OH1) Same as n040
Chapter 3
Setting range 2 to 27 [10]
Reference page
3-18
Sequential output function selection
n040
Multi-function contact output 1 (MA-MB-MC)
0 to 17 [0]
3-74
n041
Multi-function contact output 2 (M1-M2)
0 to 17 [1]
3-74
3-46

Function Frequency reference function selection No. n042 Name Analog frequency reference voltage/ current selection Description
Chapter 3
Reference page
n043
n044
n045
n046
n047
Analog monitor function selection
n048
n049
0: The FV terminal can be used for the analog frequency reference within a voltage range from 0 to 10 VDC. 1: The FI terminal can be used for the analog frequency reference. Set the input level with n043. FI input level 0: Voltage input within a range from 0 to selection 10 V. Be sure to cut jumper wire J1. 1: Current input within a range from 4 to 20 mA. Analog fre0: Frequency reference on hold is saved quency referby n025 ence sample 1: Frequency reference on hold is not hold selection saved. Processing 0: Inhibits Inverter from processing analog selection when frequency reference loss. analog frequen- 1: Permits Inverter to process analog frecy reference is quency reference loss. lost Frequency ref- Set analog frequency reference input gain. erence gain Set input frequency at 10 V or 20 mA with 1% units based on max. frequency set with n012 as 100%. Frequency ref- Set analog frequency reference input bias. erence bias Set input frequency at 0 V or 4 mA with 1% units based on max. frequency set with n012 as 100%. Multi-function 0: Output frequency (10 V: Max. frequenanalog output cy n012) selection 1: Output current (10 V: Rated inverter current) 2: Output power (10 V: Rated inverter output capacity) 3: Main circuit DC voltage (10 V: 200-V class: 400 V; 400-V class: 800V) Multi-function Set voltage level gain of multi-function analog output analog output. gain Set n049 to result obtained from dividing voltage of full analog output by 10 V.
3-77
0, 1 [0]
3-78
0, 1 [0]
3-78
0, 1 [0]
3-78
0 to 200 [100]
3-79
100 to 3-79 100 [0]
0 to 3 [0]
3-79
0.01 to 2.00 [1.00]
3-80
3-47

Function No. Name Description
Chapter 3
Setting range 1 to 10 (See note 2)
Reference page
Carrier frequen- n050 cy adjustment
Carrier frequency (See note 1)
Instantaneous power failure processing and speed search control
n051
Selection of running after restoration following a momentary stop
n052
Speed search control level Minimum baseblock time
n053
1: 2.5 kHz 2: 5.0 kHz 3: 8.0 kHz 4: 10.0 kHz 5: 12.5 kHz 6: 15.0 kHz 7, 8, and 9: Varies in proportion to output frequency up to 2.5 kHz. 10:7.0 kHz 0: Inverter will discontinue running. 1: Inverter will continue running if power is supplied again within instantaneous power failure compensation time set with n055. 2: Inverter will always continue running without detecting UV1 or UV3. Set current level enabling speed search in 1% units based on rated output current of Inverter as 100%. Set time to start speed search after RUN input is ON and instantaneous power failure processing starts. Set percentage of V/f characteristics for speed search.
3-80
0 to 2 [0]
3-81
n054
V/f characteristics during speed search Stop compensation time
n055
Set instantaneous power failure compensation time in 1-s units.
0 to 200 [110] 0.5 to 10.0 (See note) 0 to 100 (See note) 0.0 to 2.0 (See note) 0 to 10 [0] 0, 1 [0]
3-82
3-82
3-82
3-82
Error retry
n056 n057
Number of error retries Selection of error output during error retry Jump frequency 1 Jump frequency 2 Jump frequency range
Set number of error retries. 0: Turns ON error output while error retry is performed. 1: Turns OFF error output while error retry is performed. Set center value of jumping frequency in 1-Hz units. Frequency jump function will be invalid if value is set to 0.0. Set jump range of jumping frequency in 1-Hz units.
3-83 3-83
Frequency jump
n058 n059 n060
0.0 to 400.0 [0.0] 0.0 to 25.5 [1.0]
3-83 3-84 3-84
Note 1. For a 400-V Inverter, if the carrier frequency is set to a value higher than the default setting, the Inverter overload OL2 detection value will decrease in consideration of an increase in the heat that will be generated by the change in the carrier frequency. Note 2. Default settings vary with the Inverter model.
3-48

Function No. Name Total operating time function selection Total operating time 1 (rightmost 4 digits) Total operating time 2 (leftmost 2 digits) DC braking current Stopped DC braking time Startup DC braking time Automatic torque boost gain Motor winding resistance Motor iron loss Decelerating stall prevention selection Accelerating stall prevention operation level Operating stall prevention operation level Frequency detection level Description 0: Accumulates power-on time. 1: Accumulates running time
Chapter 3
Reference page
Accumulated n061 operation time n062
3-84
n063
Set accumulation start time in 1-h units. 0 to 9,999 Permits accumulated operation time moni- [0] tor to function. (Same as U-11 and U-12) Accumulated operation time (h) = n063 x 10,000 + n062 0 to 27 [0] Max. value: 279,620 (h) (Returns to 0 when accumulated operation time exceeds 279,620 h) Set DC control current in 1% units based on rated output current of Inverter as 100%. Set stop DC control time and start DC control time in 1-s units. DC control will be invalid if value is set to 0.0. Set automatic torque boost gain. Setting is usually not necessary. Set motor constant for automatic torque boost operation. Setting is usually not necessary. 0 to 100 [50] 0.0 to 10.0 [0.5] 0.0 to 10.0 [0.0] 0.0 to 3.0 [1.0]
3-84
3-84
DC braking
n064
3-85
n065 n066 Torque compensation n067
3-85 3-85 3-85
n068
n069
Stall prevention
n070
n071
0: Inhibits deceleration stall prevention from functioning. 1: Permits deceleration stall prevention to function. Set current level enabling acceleration stall 30 to 200 prevention in 1% units based on rated out- [170] (See put current of Inverter as 100%. note 2) Set current level enabling operation stall prevention in 1% units based on rated output current of Inverter as 100%. Set detecting output frequency in 1-Hz units. Valid if multi-function contact output is set to optional frequency agreement or optional frequency detection. 30 to 200 [160] (See note 2)
0.000 to 3-85 65.53 (See note 1) 0 to 9,999 3-85 (See note 1) 0, 1 [1] 3-86
3-86
n072
3-86
Optional fren073 quency detection
0.0 to 400.0 [0.0]
3-87
Note 1. Default settings vary with the Inverter model. Note 2. The default setting for 18.5-kW or higher Inverters is 120%.
3-49

Function Overtorque detection No. Name Description
Chapter 3
Reference page
n074
Overtorque detection function selection
n075
Overtorque detection level Overtorque detection time
n076
0: Inhibits Inverter from detecting overtorque. 1: Inverter will detect overtorque only during speed agreement and continue running with warning after detection. 2: Running Inverter will detect overtorque and continue running with warning after detection. 3: Inverter will detect overtorque only during speed agreement and turn OFF output for safety when overtorque is detected. 4: Running Inverter will always detect overtorque and turn OFF output for safety when overtorque is detected. Set overtorque detection current in 1% units based on rated output current of Inverter as 100%. Set overtorque detection time in 1-s units. Overtorque will be detected if current larger than value set with n075 flows for the set time or more.
3-87
30 to 200 [160] 0.1 to 10.0 [0.1] 0.0 to 25.5 [0.0]
3-87
3-87
Timer function
n077
Timer function ON delay time
n078
Braking Resistor Unit overheating protection I/O phase loss detection
n079
Set time lag between moment timer function input turns ON and moment timer function output turns ON. Valid if multi-function input and multi-function contact output are set to timer function. Timer function Set time lag between the moment the timOFF delay time er function input turns OFF and the moment the timer function output turns OFF. Valid if multi-function input and multi-function contact output are set to timer function. Braking resistor 0: Inhibits overheating protection from overheating functioning. protection 1: Permits overheating protection to funcselection tion. Input openphase detection level Input openphase detection time Set input phase loss detection level to percentage of main circuit DC voltage. 200-V class: 200 VDC as 100% 400-V class: 800 VDC as 100% Set input phase loss detection time. Detection time = 1.28 x n n081 Inverter will detect input phase loss if voltage as large as or larger than value set with n080 is imposed continuously for period exceeding set time. Set output phase loss detection level in 1% units based on rated output current of Inverter as 100%. Output phase loss detection will be invalid if value is set to 0.
3-88
0.0 to 25.5 [0.0]
3-88
0, 1 [0]
3-88
n080
1 to 100 [7]
3-89
n081
2 to 255 [8]
3-89
n082
Output openphase detection level
0 to 100 [0]
3-89
3-50

Function I/O phase loss detection No. n083 Name Output openphase detection time Description Set output phase loss detection time in 1-s units. Inverter will detect output phase loss if current as large as or less than value set with n082 flows continuously for period exceeding set time. 0: No PID control. 1: PID control with deviation derivative control. 2: PID control with feedback derivative control. 3: PID control with negative feedback characteristic control. Fine tuning gain for PID feedback value.
Chapter 3
Setting range 0.0 to 2.0 [0.2]
Reference page
3-89
PID control
n084
PID control function selection
0 to 3 [0]
3-33
n085
Feedback adjustment gain Proportional gain (P)
n086
n087
n088
n089 n090
n091
n092
n093 n094
Set proportional gain for proportional control. Proportional control will be invalid if value set to 0.0. Integral time (I) Set integral time with 1 s units for integral control. Integral control will be invalid if value is set to 0.0. Derivative time Set derivative time with 1 s units for deriv(D) ative control. Derivative control will be invalid if value is set to 0.0. PID offset adSet PID offset with 1% units based on justment max. frequency set with n012 as 100%. Integral (I) upSet upper limit of output with 1% units after per limit integral control is performed based on max. frequency set with n012 as 100%. PID primary Set PID primary-delay time constant with delay constant 1 s units for frequency reference after PID control is performed. Feedback loss 0: Feedback loss is detected. detection selec- 1: Feedback loss is not detected. tion Feedback loss Set feedback loss detection level with 1% detection level units. Feedback loss Set feedback loss detection time with 1 s detection time units.
0.00 to 10.00 [1.00] 0.0 to 10.0 [1.0] 0.0 to 100.0 [0.00] 0.00 to 1.00 [0.00] 109 to 109 [0] 0 to 109 [100] 0.0 to 2.5 [0.0] 0, 1 [0]
3-34
3-35
3-35
3-35
3-35 3-35
3-35
3-36
0 to 100 [0] 0.0 to 25.5 [1.0]
3-36 3-36
3-51

Function Energy-saving control No. n095 Name Energy-saving control selection Energy-saving coefficient K2 Description
Chapter 3
Setting range
Reference page
n096
n097
Energy-saving voltage lower limit for 60 Hz Energy-saving voltage lower limit for 6 Hz Mean power time Search control voltage limit
n098
0: Inhibits the Inverter from performing en- 0, 1 [0] ergy-saving control. 1: Permits the Inverter to perform energysaving control. Set coefficient so that maximum motor effi- 0.00 to ciency will be obtained. 655.0 (See note) Set lower limits of energy-saving control 0 to output voltage in 1% units at 6 Hz and 120 60 Hz based on motor rated voltage set [50] with n011 as 100%, in which case, lower limit of energy-saving control output voltage will be on a straight line linking values 0 to 25 [12] set with n097 and n098 if energy-saving control output frequency is between 6 and 60 Hz. Set time to calculate mean output power of Inverter performing energy-saving control. Time (ms) = 25 x n099 Set range of variable voltage in 1% units to be used by Inverter in search control mode based on rated motor input voltage as 100%. Search operation function will be invalid if n101 is set to 0. Set range of variable voltage in 1% units to be used by Inverter in search control mode with 100% search operation start voltage based on rated motor input voltage as 100%. Set range of variable voltage in 1% units to be used by Inverter in search control mode with 5% search operation start voltage based on rated motor input voltage as 100%. Do not change setting. Do not change setting. Do not change setting. Do not change setting. Do not change setting. Do not change setting. 1 to 200 [1] 0 to 100 [0]
3-26
3-26
3-27
3-28
n099
3-28
n100
3-27
n101
Search control voltage step when 100%
0.1 to 10.0 [0.5]
3-28
n102
0.1 to 10.0 [0.2]
3-28
Not used
n103 n104 n105 n106 n107 n108
Not used Not used Not used Not used Not used Not used
1 [1] 1 [1] 0 [0] 0 [0] 2 [2] 1 [1]
-------------
Note Default settings vary with the Inverter model.
3-52

Function Slip compensation No. n109 Name Description
Chapter 3
Reference page
Slip compensa- Slip compensation gain is set as a pertion gain centage of the maximum output frequency (n014). Use the following equations to set a value that corresponds to the motor rated slip. n109 =100 (Synchronization speed rated motor speed) synchronization speed Synchronization speed = 120f/P P: No. of polls f: Rated frequency Set n014 to the motors rated frequency. Note The rated motor speed can be confirmed from the motors nameplate. Note If n109 = 0.0, the slip compensation function is disabled.
3-90
n110
Motor no-load current
Note If n032 = 0.0, the slip compensation function is disabled. Set the motor no-load current as a per0 to 99 centage of the motor rated current (n032). [30] Note This setting is used as a parameter of the slip compensation function.
3-90
n111
Operation n112 selection at Digital Operator interruption Frequency detection width n113
Note Set after confirming the motor noload current with the manufacturer. Alternatively, calculate the value from the current when there is no load and when running at the rated frequency. Slip compensa- Slip compensation primary delay time is tion primary set in s units. delay time Note Usually setting is not necessary. Adjust when slip compensation responsiveness is low or when speed has not stabilized. When responsiveness is low, decrease the set value. When speed has not stabilized, increase the set value. Operation Set whether an error is detected when the selection at Digital Operator is disconnected. Digital Operator 0: Error not detected interruption 1: Error detected Frequency detection width Sets the width of frequency agreement (n040, n041) and frequency detection (n073) in Hz units.
0.0 to 25.5 [2.0]
3-90
0, 1 [0]
3-91
0.0 to 25.5 [2.0]
3-91
3-53

Function No. Name Operation selection at operation mode switching (local/remote switching) Description Select whether or not to ignore run signals input while the operation mode is switched using the Operation Mode Selection Key on the Digital Operator or with operation mode selection input from the multi-function inputs. 0: Run signals that are input during mode switching are ignored. (Input run signals after switching the mode.) 1: Run signals become effective immediately after mode.
Chapter 3
Reference page
Operation n114 selection at operation mode switching (local/ remote switching)
3-91
(Manufacturers n115, use) n116
Note If n114 is set to 1, when the operation mode changes the Inverter may start running immediately. Take steps to ensure safety for such operation. For the manufacturers use. (Do not set.) See note
---
Note Setting ranges and default settings vary with the Inverter model.
3-5-4 Parameters in Detail

Refer to the following for the functions of the parameters used with the Inverter not in energy-saving or PID control operation.
n001
Setting range
Parameter Write Prohibit Selection/Parameter Initialization

0, 1, 2, 3, 6, and Unit 7 --Default setting 1
The parameters used by the Inverter are classified into the following three groups. Group 1: Group 2: Group 3: n001 to n034 n035 to n049 n050 to n108 (Up to n102 can be used.)
The Inverter is default-set so that only parameters of group 1 can be set and checked and the parameters of groups 2 and 3 can only be checked.
Set Values
Set value Description 0 The parameters n001 can be set and checked and the parameters n002 to n108 can be only checked. 1 The parameters of group 1 (i.e., n001 to n034) can be set and checked and the parameters of groups 2 and 3 (i.e., n035 to n049 and n050 to n108) can be only checked. 2 The parameters of groups 1 and 2 can be set and checked and the parameters of group 3 can be only checked. 3 The parameters of groups 1, 2, and 3 can be set and checked. 6 All parameters will be set to default-set values. 7 All parameters will be initialized with a three-wire sequence. (see note 2)
3-54

Note 1. Do not set n001 to any value other than the above. Note 2. Refer to n035 on page 3-66 for the 3-wire sequence.
Chapter 3
n002
Setting range
Operation Mode Selection

The Inverter has four operation modes. Refer to the following table and select one of the modes with n002.
Set Values
Set value 0 1 Run command Frequency reference Operation mode indicator of Digital Operator Remote operation Analog input Not lit Not lit Lit Not lit
Digital Operator (RUN/STOP Key) Control circuit terminals (Forward/reverse/stop input) Digital Operator (RUN/STOP Key) Control circuit terminals (Forward/reverse/stop input)
Digital Operator (Frequency reference 1) Digital Operator (Frequency reference 1) Control circuit terminals (Analog input) (see note 2) Control circuit terminals (Analog input) (see note 2)
Not lit
Lit
Lit
Lit
Note 1. Do not set n002 to any value other than the above. Note 2. The frequency reference input according to the operation mode selection setting will be used as frequency reference 1 in multi-step step speed operation. If the frequency reference is determined by control circuit terminals, the frequency reference input using the control circuit terminals analog input will be enabled and the frequency reference 1 parameter setting (n025) will be ignored. (If, however, the mode is changed to Local mode using the Digital Operator, then the value set in n025 will be enabled.) Note 3. Frequency references 2 to 4 (n026 to n028) and the inching frequency reference (n029) used in multi-step speed operation will be determined by the parameter settings, regardless of the operation mode selection setting.
n003
Setting range
Input Voltage Selection

150.0 to 255.0 (510.0) Unit --Default setting 200.0 (400.0)
Note The figures in the parentheses apply to the 400-V Inverter. Set the input voltage of the Inverter to determine the voltage protection level of the Inverter.
n004
Setting range
Interruption Mode Selection

3-55
Chapter 3
Set n004 to the stop mode to be invoked when the STOP/RESET Key is pressed or when the run command is OFF. To inhibit the Inverter from performing the next operation until the motor stops, set n004 to 2 or 3.
Set Values
Set value 0 1 2 3 Description Deceleration stop Free running stop Free running stop 1 with timer. The run command during acceleration time 1 or 2 will be ignored. Free running stop 2 with timer. The constant run command is valid. The motor will start running after acceleration time 1 or 2 passes.
D Deceleration Stop (n004 = 0)

Output frequency Deceleration rate determined by deceleration time 1 set with n020 or deceleration time 2 set with n022. Minimum output frequency (n017) Stop DC control time (n065) Run command
D Free Running Stop (n004 = 1)

Output frequency Motor free running
Run command
D Free Running Stop 1 with Timer (n004 = 2)

Deceleration rate determined by deceleration time 1 set with n020 or deceleration time 2 set with n022. Set the deceleration time to a period longer than the time required by the motor to coast to stop.
Output frequency
Run command ignored.
Run command
Note The run command will not be accepted during the minimum baseblock time set with n053 if the time required by the motor to coast to stop is shorter than the minimum baseblock time.
3-56

D Free Running Stop 2 with Timer (n004 = 3)
Deceleration rate determined by deceleration time 1 set with n020 or deceleration time 2 set with n022. Output frequency
Chapter 3
Set the deceleration time to a period longer than the time required by the motor to coast to stop.
Run command
Note The run command will not be accepted during the minimum baseblock time set with n053 if the time required by the motor to coast to stop is shorter than the minimum baseblock time.
n005
Setting range
Forward/Reverse Rotation Selection

Set the rotation direction of the motor so that the motor will rotate in the set direction when the forward rotation command is input.
Set Values
Set value Description 0 The motor seen from the load side rotates counterclockwise. 1 The motor seen from the load side rotates clockwise.
Note If parameter initialization is performed by setting n001 to 6 or 7, n005 will not be initialized. (It will be initialized, however, if a CPF4 error is generated.) The motor is deemed to be rotating forward if the motor seen from the load side is rotating counterclockwise unless the forward rotation direction of the motor defined by the manufacturer is opposite.
n006
Setting range
Reverse Rotation-inhibit Selection

Select whether reverse rotation will be available or not.
Set Values
Set value 0 The motor can rotate in reverse. 1 The motor cannot rotate in reverse. Description
n007
Setting range
Operation Direction Selection Key Permit/Inhibit

Select with n007 to permit the Operation Mode Selection Key to function or inhibit the Operation Mode Selection Key from functioning.
Set Values
Set value Description 0 Operation direction selection key inhibit 1 Operation direction selection key permit
3-57
Chapter 3
Note Press the Operation Mode Selection Key to control the Inverter from the Digital Operator with the run command and frequency reference if n007 is set to 1. The operation mode selected with n002 will be valid if the Operation Mode Selection Key is pressed again.
n008
Setting range
Stop Key Function Selection

Set n008 so that the STOP/RESET Key will function properly.
Set Values
Set value Description 0 The STOP/RESET Key will function only when the Inverter is running with the run command through the Digital Operator. 1 The STOP/RESET Key will function anytime.
n009
Setting range
Frequency Reference Setting Selection

Select with n009 a method to set a frequency reference with the Digital Operator.
Set Values
Set value Description 0 Permits the frequency reference set with the Digital Operator to be valid without the Enter Key. 1 Permits the frequency reference set with the Digital Operator to be valid with the Enter Key.
Note A frequency reference will be valid the moment the frequency reference is set with the Digital Operator if n009 is set to 0.
n010
Setting range
V/f Pattern Selection

0 to F Unit --Default setting 1
Set Values
The following two methods are available to set the V/f pattern. S Select one of the 15 V/f patterns preset with the Inverter, in which case set n010 to 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, A, b, C, d, or E. S Set n010 to F for an optional V/f pattern.
3-58

The following are the V/f patterns preset with the Inverter.
Characteristic General purpose Use These V/f patterns are mainly used for general purposes, such as the control of straight conveyor lines. Apply these V/f patterns to the motor if the rotation speed of the motor must change in almost direct proportion to the load factor of the motor. These V/f patterns are mainly used for fan pumps. Apply these V/f patterns to the motor if the rotation speed of the motor must change in square or cube proportion to the load factor of the motor. These V/f patterns are usually unnecessary because the Inverter has a full automatic torque boost function to supply enough power to meet the starting torque of the motor. These V/f patterns are used to rotate the motor with output at 60 Hz or more. Apply these V/f patterns to the motor to impose a constant voltage at 60 Hz minimum on the motor. Set value 0 1 2 3 4 5 6 7 8 9 A B C D E
Chapter 3
Specification 50 Hz 60 Hz 60 Hz. Voltage saturation at 50 Hz. 72 Hz. Voltage saturation at 60 Hz. 50 Hz with cube reduction. 50 Hz with square reduction. 60 Hz with cube reduction. 60 Hz with square reduction. 50 Hz with low starting torque. 50 Hz with high starting torque. 60 Hz with low starting torque. 60 Hz with high starting torque. 90 Hz. Voltage saturation at 60 Hz. 120 Hz. Voltage saturation at 60 Hz. 180 Hz. Voltage saturation at 60 Hz.
Reduced torque
High starting torque
Constant power operation
Note 1. Set n010 so that the Inverter will produce high starting torque only in the following cases. S The wiring distance between the Inverter and the motor is approximately 150 m or more. S The motor requires high starting torque. The motor requires high starting torque if the motor is connected a vertical-axis load. S Power is input to or output from the Inverter through an AC or DC reactor. Note 2. The set values of n012 to n018 will change automatically if any of the patterns listed in the above table is selected. Note 3. Refer to the following graphs for the characteristics of the V/f patterns. The maximum voltage shown in each of the graphs is 200 V. The actual voltage, however, corresponds to the set value of n011 (i.e., the rated input voltage of the motor). All voltage values will change in proportion to the set value of n011. For example, the default-set value of n011 of the 400-V Inverter is 400 (V). Therefore, double all the voltage values when using the 400-V Inverter.
Characteristics of V/f Patterns

D General Characteristics (Set Value: 0 to 3)
(12) (6)
(12) (6)
(12) (6)
(12) (6)
3-59

D Reduced Torque Characteristics (Set Value: 4 to 7)
Chapter 3
(5)
(6)
(5)
(6)
D High Starting Torque Characteristics (Set Value: 8 to b)

Set value 8 Set value 9 Set value A Set value b
(20) (15) (9) (7) (7) (15)
(20) (11)
D Constant Power Operation Characteristics (Set Value: C to E)

Set value C Set value d Set value E
(12) (6)
(12) (6)
(12) (6)
Note Figures in parentheses apply to 55-kW or higher Inverters.
n011
Setting range
Rated Input Voltage of Motor

Set the rated input voltage of the motor according to the rated input voltage of the motor before setting the V/f pattern. This set value will be used to calculate the voltage axis of the V/f pattern.
n012
Setting range
Maximum Frequency (FMAX)

n013
Setting range
Maximum Voltage (VMAX)

3-60

n014
Setting range
Chapter 3
Maximum Voltage Frequency (FA)

n015
Setting range
Intermediate Output Frequency (FB)

n016
Setting range
Intermediate Output Frequency Voltage (VC)

n017
Setting range
Minimum Output Frequency (FMIN)

n018
Setting range
Minimum Output Frequency Voltage (VMIN)

Note 1. Figures in parentheses apply to the 400-V Inverter. Note 2. The default settings for 55-kW or higher Inverters are as follows: 200-V 55-kW or higher Inverters: n016 = 12.0 V, n018 = 6.0 V 400-V 55-kW or higher Inverters: n016 = 24.0 V, n018 = 12.0 V An optional V/f pattern will be available and n012 to n018 can be set if the V/f pattern is set to F.
Optional V/f Pattern in Detail

Voltage
Frequency (Hz)
Note The V/f pattern will be a straight line if there is no difference between n015 and n017 in set value, in which case the set value of n016 will be ignored.
n019
Setting range
Acceleration Time 1
n020
Setting range
Deceleration Time 1
n021
Setting range
Acceleration Time 2
3-61

n022
Setting range
Chapter 3
Deceleration Time 2
Acceleration time and deceleration time can be set with n019 to n022. The acceleration/deceleration time switching command must be selected to use acceleration time 2 and deceleration time 2. Refer to page 3-66, Multi-function Inputs (n035 to n039) for details.
Set Values
Acceleration time: The time required for the output frequency to be 100% from 0% of the maximum frequency. Deceleration time: The time required for the output frequency to be 0% from 100% of the maximum frequency. Acceleration time 2 and deceleration time 2 will be available if the acceleration/deceleration time switching command is set.
n023
Setting range
S-shaped Characteristic Time Selection

0, 1, 2, and 3 Unit --Default setting 1
The shock of the mechanical system resulting the moment the mechanical system starts or stops can be reduced with the S-shaped acceleration and deceleration.
Set Values
Set value 0 1 2 3 Description No s-shaped characteristic time S-shaped characteristic time: 0.2 s S-shaped characteristic time: 0.5 s S-shaped characteristic time: 1.0 s
Note The acceleration time and deceleration time of the Inverter will increase by the S-shaped characteristic time set with n023.
Output frequency With no S-shaped characteristic S: S-shaped characteristic time
Time
n024
Setting range
Unit of Frequency Reference

0 to 3,999 Unit --Default setting 0
3-62

Set the unit of the frequency references set or checked with the Digital Operator.
Chapter 3
Set Values
Set value Description 0 0.1-Hz units 1 0.1% units based on the maximum frequency as 100%. 2 to 39 r/min (r/min = 120 x frequency/n024 Set n024 to the number of poles of the motor. 40 to Determine the display method of the maximum frequency set with n012. A frequency less 3,999 than the maximum frequency will be displayed proportionally. Example: Set n024 to 1100 so that 10.0 will be displayed at the maximum frequency. 10.0 1100 Value with no decimal point. Decimal point position
n025
Setting range
n026
Setting range
n027
Setting range
n028
Setting range
Set frequency references 1 to 4. The multi-step speed command must be selected to use frequency references 2 to 4.
n029
Setting range
Inching Frequency Reference

The inching frequency reference must be set with n029 if an inching frequency is required. The inching command must be selected to use the inching frequency reference.
n030
Setting range
Output Frequency Upper Limit

n031
Setting range
Output Frequency Lower Limit

3-63
Chapter 3
Set the upper limit and lower limit of the output frequency in 1% units based on the maximum frequency set with n012 as 100%. The Inverter will operate at the lower limit of the output frequency set with n031 if the frequency reference used by the Inverter is set to 0. The Inverter will not, however, operate if n031 is set to a value smaller than the minimum output frequency set with n017.
Internal frequency reference Output frequency upper limit (n030)
Output frequency lower limit (n031)
Set frequency reference
n032
Setting range
Motor Rated Current

10% to 200% of rated output current of Inverter Unit A Default setting See note
Note The default-set value varies with the Inverter model. Refer to the following table.
Set Values
Set the rated input current of the motor to determine electronic thermal protection characteristics for the motor. The parameter n032 is set to the rated input current of the maximum applicable motor before shipping.
3-64

Model 3G3HV200-V class Max. motor capacity 0.4 kW 0.75 kW 1.5 kW 2.2 kW 3.7 kW 5.5 kW 7.5 kW 11 kW 15 kW 18.5 kW 22 kW 30 kW 37 kW 45 kW 55 kW 75 kW ----------Rated current (A) (Default-set) 1.9 3.3 6.2 8.5 14.0 19.6 26.6 39.7 53.0 65.8 77.2 105.0 131.0 156.0 190.0 260.0 ----------Model 3G3HV400-V class Max. motor capacity 0.4 kW 0.75 kW 1.5 kW 2.2 kW 3.7 kW 5.5 kW 7.5 kW 11 kW 15 kW 18.5 kW 22 kW 30 kW 37 kW 45 kW 55 kW 75 kW 110 kW 160 kW 185 kW 220 kW 300 kW
Chapter 3
Rated current (A) (Default-set) 1.0 1.6 3.1 4.2 7.0 9.8 13.3 19.9 36.5 32.9 38.6 52.3 65.6 79.7 95.0 130.0 190.0 270.0 310.0 370.0 500.0
--------A2037 A2055 A2075 A2110 A2150 B2185 B2220 B2300 B2370 B2450 B2550 B2750 -----------
--------A4037 A4055 A4075 A4110 A4150 B4185 B4220 B4300 B4370 B4450 B4550 B4750 B411K B416K B418K B422K B430K
n033
Setting range
Electronic Thermal Protection Function Selection

0, 1, 2, 3, and 4 Unit --Default setting 1
Set Values
Set value 0 1 2 3 4 Description No protection. For standard motors with standard ratings (with a time constant of 8 min). For standard motors with short-time ratings (with a time constant of 5 min). For dedicated motors with standard ratings (with a time constant of 8 min). For dedicated motors with short-time ratings (with a time constant of 5 min).
Note If more than one motor is operated with a single Inverter, install a thermal relay between the Inverter and the motor and set n033 to 0.
n034
Setting range
Selection of Stop Method for when Radiation Fin Overheats

The Inverter will detect the heat sink overheat warning OH1 when the temperature of the heat sink reaches approximately 90C. Select a method to interrupt the operation of the Inverter with n034.
3-65

Set Values
Set value 0 1 2 3 Description Deceleration stop in deceleration time 1 set with n020 Free running stop Deceleration stop in deceleration time 2 set with n022 Continuous operation with warning
Chapter 3
Note If n034 is set to 3, the Inverter will display OH1 when the temperature of the heat sink reaches approximately 90C and the Inverter will continue running. If OH1 is displayed, use a cooling fan or air conditioner to cool the Inverter. The Inverter will detect the heat sink overheat warning OH2 if the temperature further rises after OH1 is displayed. The Inverter will stop running immediately after OH2 is detected to protect its power module from damage so that the motor will coast to stop.
n035
Setting range

n036
Setting range

n037
Setting range

n038
Setting range

n039
Setting range

The parameters n035 to n039 can be set to the following. Each of the set values of n035 to n039 must be unique.
3-66

Set Values
Chapter 3
Set value Description 0 Reverse rotation/Stop (2-wire sequence selection) (Only n035 can be set to 0) 1 Stop command (3-wire sequence selection) (Only n035 can be set to 1) S1 will be used for the run command and S3 will be used for forward/reverse rotation instruction and the value set with n036 will be ignored. 2 External error (NO contact: ON) 3 External error (NC contact: ON) 4 Error reset (ON: Valid) Error reset will be ignored if the Inverter is running normally. 5 Operation mode selection (ON: Digital Operator; OFF: n002) 6 Not used 7 Emergency stop (ON: The Inverter will decelerate to stop the motor according to acceleration time 2 set with n022) 8 To restart the Inverter, turn the run command OFF and ON. Analog input selection (ON: Current input through FI terminal; OFF: FV terminal) Current input through the FI terminal will be valid if the FI terminal is selected with n042 (i.e., analog frequency reference voltage/current selection) set to 1 and no voltage input from the FV terminal will be valid in any case. Multi-step speed command 1 Multi-step speed command 2 Inching command (ON: Inching command) This command takes precedence over the frequency reference.) Acceleration/Deceleration time switching command (ON: Acceleration/Deceleration time 2 will be used; OFF: Acceleration/Deceleration time 1 will be used) External baseblock command (ON: Valid) External baseblock command (OFF: Valid) Speed search command from max. frequency (ON: Speed search) Speed search command from set frequency (ON: Speed search) Parameter set-inhibit (ON: Invalid) No parameter settings other than frequency reference settings with the FREF indicator will be available if parameter set-inhibit is valid. Integral value of PID control reset command (ON: Integral value reset) PID control invalidating command (ON: The target value from the FV terminal becomes the frequency reference.) Timer function input (Set with n077 and n078) Inverter overheat warning (ON: OH3 will be displayed and the Inverter will continue running) Analog frequency sample and hold (ON: Sampling and holding) Power OFF stop input (NO contact: Valid when NO contact is ON) Power OFF stop input (NC contact: Valid when NC contact is OFF) Up/Down command (Only n039 can be set to 25) S5 will be used for up command and S6 will be used for down command and the value set with n038 will be ignored. Not used. PID input characteristic selection (NO contact: Deviation multiplied by 1 when NO contact is ON)
9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
26 27
3-67

D 2-wire Sequence (n035 = 0) Wiring Example
Forward rotation/Stop Reverse rotation/Stop
Chapter 3
Operation Example
Forward rotation
Motor operation
Reverse rotation Forward rotation/Stop (S1) Reverse rotation/Stop (S2) (Forward and reverse rotation commands input simultaneously)
EF detection
D 3-wire Sequence (n035 = 1) Wiring Example

3-68

Operation Example
Forward rotation
Chapter 3
Motor operation
Reverse rotation Run command (S1) Stop command (S2) Forward/Reverse rotation command (S3)
D Multi-step Speed Command (Set Value = 9 or 10) Operation Example

Output frequency Frequency reference 1 Frequency Frequency reference 3 reference 2 Frequency reference 4
Forward rotation/Stop (S1) Multi-step speed command 1 Multi-step speed command 2
D Inching Frequency Reference (Set Value = 11) Operation Example

Output frequency Frequency reference 1
Inching frequency
reference
Inching frequency
reference
Forward rotation/Stop (S1) Inching command
3-69

D Acceleration/Deceleration Time Switching Command (Set Value = 12) Operation Example
Output frequency
Deceleration time1 Acceleration time 1 Deceleration time2 Acceleration time2
Chapter 3
Forward rotation/ Stop (S1) Acceleration/Deceleration time switching reference
D External Baseblock Command (Set Value = 13 or 14)

The baseblock command can be input remotely to the Inverter by setting n035 to 13 (i.e., the NO contact is ON) or to 14 (i.e., the NC contact is OFF). The baseblock is the status of the Inverter with output turned OFF. The motor will coast to a stop if the baseblock command is input to the Inverter. The Inverter, however, will hold the output frequency and if the baseblock command is released, a speed search will be carried out from the frequency held by the Inverter, and the motor will be restarted. To clear the held frequency, turn OFF the run command. When the run command is turned OFF, the held frequency will change to zero.
D Speed Search Command (Set Value = 15 or 16)

The Inverter in speed search operation restarts the motor without stopping the motor while the motor is coasting. The Inverter in speed search operation makes it possible to smoothly switch over power supply to the motor from commercial power supply to the output power of the Inverter. Program a sequence to input the run command and speed search command simultaneously or the run command after the speed search command. The speed search command will be ignored if the run command is input earlier than the speed search command.
Operation Example
Output frequency Maximum frequency or set frequency
Minimum baseblock time (n053) Forward rotation/Stop (S1) 5 ms min. Speed search command
Speed search operation
Minimum baseblock time (n053) or more
3-70
Chapter 3
Note 1. The Inverter in speed search operation will work according to the speed search V/f characteristics set with n054 and when the output current becomes less than the speed search operation level set with n052, the Inverter will have normal acceleration output. Note 2. The speed search command must be ON for at least the minimum baseblock time set with n053 after the run command is input, otherwise the speed search operation is not available. Note 3. Adjust the minimum baseblock time set with n053 for the most suitable timing to start the speed search operation. Note 4. It is usually not necessary to change the default-set values of n052 and n054. Set n052 to a smaller value if the motor does not restart after the speed search operation completes. Note 5. Input the run command in 5 ms or more after the speed search command is input to permit the Inverter to be in reliable speed search operation.
D Integral Value of PID Control Reset Command/PID Control Invalidating Command (Set Value = 18 or 19)
Integral Value Reset (Set Value = 18) If the integral value reset command is input, the integral value used for PID control will be reset and the integral operation output will be zero. The integral operation output will remain zero while this command is input. Input this command to stop the integral operation to temporarily prevent rapid changes of the output of the Inverter. PID Control Invalidating Command (Set Value = 19) Use this command to change the type of control performed by the Inverter from PID control, such as JOG control, to the usual control, such as constant speed control with a frequency reference, and vice versa. The Inverter will stop performing PID control if this command is input and the Inverter will use input to the FV terminal as a frequency reference. If n002 is set to 0 or 1, however, the Inverter will use frequency references 1 to 4.
D PID Input Characteristic Selection (Set Value: 27)

Note This can only be set in n039. It is possible to switch the input characteristic for PID control. The PID control deviation can be multiplied by 1 to control sensors with negative characteristics. Negative characteristic refers to operation where the feedback value decreases when the Inverters output frequency increases. This function is useful for control that alternates between positive and negative characteristics because of the changing direction of the motor. Control that has a constantly negative characteristic can be achieved by setting PID control function selection (n084) to 3.
D Timer Function Input (Set Value = 20)

Timer function input is a standard sequential input. By setting appropriate delay time values with n077 and n078, the Inverter can prevent the sensor from chattering. The Inverter will turn ON timer function output if timer function input to the Inverter is ON for a period longer than the timer function ON-delay time set with n077. The Inverter will turn OFF timer function output if timer function input to the Inverter is OFF for a period longer than the timer function OFF-delay time set with n078.
3-71

Operation Example
Timer function input Timer function output
Chapter 3
D Inverter Overheat Warning (Set Value = 21)

If this signal is input, OH3 will be displayed by the Inverter. This signal can be used to detect the overheating of the Braking Resistor Unit, Control Unit, and motor.
D Analog Frequency Sample and Hold (Set Value = 22)

If this signal is ON for 0.1 s or more, the Inverter will sample and hold the analog frequency reference being used. The Inverter will continue to keep the frequency on hold. The Inverter will save the frequency on hold as frequency reference 1 value of n025 so that the value will not be lost after the Inverter is turned OFF if n044 is set to 1.
Operation Example
Output frequency
Frequency reference (Analog input)
Analog input
Frequency reference
Analog frequency sample and hold Forward rotation/Stop (S1) Power supply
Note The frequency on hold will be lost when the Inverter is turned OFF if n044 is set to 0.
D Power OFF Stop Input (Set Value = 23 or 24)

Power OFF stop input shortens the deceleration time of the motor when power supply to the Inverter is OFF.
3-72
Chapter 3
If this signal is ON, the Inverter will decelerate the motor to stop according to deceleration time 2 set with n022 when the Inverter detects a voltage drop of power supply to the Inverter.
D Up/Down Command (Set Value = 25)

The up/down command controls the output frequency according to input to S5 and S6. S5 (multi-function input 4) will be used for the up command, S6 (multi-function input 5) will be used for the down command, and value set with n038 will be ignored if n039 is set to 25.
Multi-function input 4 (S5): Up command Multi-function input 5 (S6): Down command Operation status ON OFF ON OFF ON ON Acceleration Acceleration Hold OFF OFF Hold
Note 1. The up/down command is valid only if n002 (i.e., operation mode selection) is set to 1 or 3. Note 2. The Inverter will accelerate or decelerate the motor according to the acceleration time or deceleration time set with n019 to n022 if the up/down command is input. Note 3. The following are the upper and lower limits of the output frequency when the Inverter accelerates or decelerates the motor with the up/down command. Upper limit: Lower limit: Maximum frequency (n012) x output frequency upper limit (n030)/100 Maximum frequency (n012) x output frequency lower limit (n031)/100
If an analog frequency reference is input through the FV or FI terminal and the value of the analog frequency reference is larger the above lower limit, the lower limit of the output frequency will be determined by the analog frequency reference. Note 4. The initial output frequency is 0.0 Hz if n039 is set to 25. The output frequency will reach the lower limit when the up/down command is input. Note 5. Turn ON input to S5 or S6 while the run command is OFF to set the frequency reference used by the Inverter to zero. Note 6. The multi-step speed command is invalid if n039 is set to 25.
3-73

Operation Example
Output frequency Upper limit
Output frequency will reach lower limit with input to S5 or S6.
Chapter 3
Same frequency Lower limit
Forward rotation/Stop (S1) Up command (S5)

Frequency reference reset
Down command (S6) Frequency agreement signal

Power supply Note:
The frequency synchronization signal is ON when the run command is ON while the Inverter is not in acceleration or deceleration mode.
n040
Setting range
Multi-function Contact Output 1 (MA-MB-MC)

n041
Setting range
Multi-function Contact Output 2 (M1-M2)

The functions of multi-function contact output 1 (MA, MB, and MC) and multi-function contact output 2 (M1 and M2) can be selected from the following.
3-74

Set Values
Set value 0 1 2 3 4 5 6 Description Error (ON: Error) Running (ON: Running) (See note.) Frequency agreement (ON: Frequency agreement) Optional frequency agreement (ON: Optional frequency agreement) Optional frequency detection (ON: Output frequency x n073) (See note.) Optional frequency detection (ON: Output frequency y n073) (See note.)
Chapter 3
8 9 10 11 12 13
14
15 16
17
Overtorque (ON: Detected) Set the detection method with n074, the detection level with n075, and the detection time with n076. Overtorque (OFF: Detected) Set the detection method with n074, the detection level with n075, and the detection time with n076. Baseblock (ON: Subject to the baseblock.) Operation mode (ON: Digital Operator/Frequency reference) Inverter ready (ON: Ready) Ready: The Inverter is turned ON and ready to operate normally. Timer function output (Set with n077 and n078) Error retrying (Valid if the error retry function is set with n056) Inverter/Motor overload warning (ON: Warning) Inverter overload warning: ON when the output of the Inverter is 150% of the rated output continuously for 48 s. Motor overload warning: ON when the motor is overloaded for a period as long as 80% of the motor overload protective time. Frequency reference loss (ON: Loss) Set n045 (i.e., analog frequency reference loss processing) to 1 (i.e., valid). Frequency reference loss is a phenomenon resulting in a value drop of a frequency reference by 90% or more within 0.4 s. If the Inverter detects frequency reference loss, the Inverter will continue running at a frequency 20% lower than the previous frequency. Not used PID feedback loss (ON: Loss) The Inverter will detect PID feedback loss if n092 (i.e., feedback loss selection) is set to 1. Set the feedback loss detection level with n093 and the feedback loss detection time with n094. Heating heat sink (ON: OH1 will be detected)
Note Set values 1, 4, and 5 can be used as timing signals for braking.
3-75

D Frequency Agreement (Set Value = 2) Operation Example
Output frequency Sensing width 2 Hz
Chapter 3
Releasing width 4 Hz Frequency reference
Frequency agreement signal
D Optional Frequency Agreement (Set Value = 3) Operation Example

Output frequency Sensing width 2 Hz Releasing width 4 Hz Optional frequency detection level (n073)
Optional frequency agreement signal
D Optional Frequency Detection: Output Frequency x Frequency Detection Level (Set Value = 4) Operation Example
Output frequency
Releasing width 2 Hz
Optional frequency detection level (n073)
Frequency Detection signal
3-76
Chapter 3
D Optional Frequency Detection: Output Frequency y Frequency Detection Level (Set Value = 5) Operation Example
Output frequency Optional Frequency Detection Level (n073)
Releasing width 2 Hz
Frequency Detection signal
Note The detection widths and release widths for frequency agreement, optional frequency agreement, and optional frequency detection can be changed with the settings for the frequency detection width parameter (n113). Frequency agreement, optional frequency agreement: Detection width = Value set for n113 Release width = Twice value set for n113 Optional frequency detection: Release width = Value set for n113
D Overtorque Detection (Set Value = 6 and 7)

The Inverter will detect an increase in the output current resulted from the motor with an excessive load and output an alarm signal as multi-function contact output if n074 (i.e., overtorque detection function selection) is set to 1, 2, 3, or 4.
Operation Example
Motor current (See note) n075 (See note)
Overtorque detection signal (with value set to 6)

Note:
The release width of overtorque detection is approximately 5% of the rated output current.
D Timer Function Output (Set Value = 11)

Refer to page 3-71, Timer Function Input (Set Value = 20).
n042
Setting range
Analog Frequency Reference Voltage/Current Selection

3-77
Chapter 3
Select the FV terminal to input the frequency reference within a voltage range from 0 to 10 VDC or the FI terminal to input the frequency reference within a current range from 4 to 20 mA with n042.
Set Values
Set value Description 0 The FV terminal can be used for the analog frequency reference within a voltage range from 0 to 10 VDC. 1 The FI terminal can be used for the analog frequency reference. Set the input level with n043.
Note 1. The FI terminal is a current input terminal for 4 to 20 mA. The FI terminal can be a voltage input terminal by changing the FI input level with n043 and cutting the jumper wire of the PCB. Do not, however, change the FI terminal to a voltage input terminal unless the Inverter is used for PID control. Note 2. Set n042 according to the type of frequency reference.
n043
Setting range
FI Input Level Selection

Set the FI input level with n043 so that the FI terminal will become a current or voltage input.
Set Values
Set value Description 0 Voltage input within a range from 0 to 10 V. Be sure to cut jumper wire J1. 1 Current input within a range from 4 to 20 mA.
Note Do not impose voltage on the Inverter without cutting jumper wire J1 if n043 is set to 0, otherwise the input resistor of the Inverter will burn out. Refer to page 3-34 for the position of the jumper wire.
n044
Setting range
Analog Frequency Reference Sample Hold Selection

Set n044 when using the analog frequency sample and hold as multi-function input.
Set Values
Set value Description 0 Frequency reference on hold is saved by n025 1 Frequency reference on hold is not saved.
n045
Setting range
Processing Selection when Analog Frequency Reference is Lost

Set n045 to 0 or 1 to determine the operation of the Inverter when the frequency reference input to the FV or FI terminal drops sharply.
Set Values
Set value Description 0 Inhibits Inverter from processing analog frequency reference loss. 1 Permits Inverter to process analog frequency reference loss.
3-78
Chapter 3
Note 1. Frequency reference loss is a phenomenon resulting in a value drop of a frequency reference by 90% or more within 0.4 s. If the Inverter detects frequency reference loss, the Inverter will continue running at a frequency 20% lower than the previous frequency. Note 2. To permit the Inverter to output a signal indicating that the Inverter is processing frequency reference loss, set n040 (i.e., multi-function contact output 1) or n041 (i.e., multi-function contact output 2) to 14.
n046
Setting range
Frequency Reference Gain

n047
Setting range
Frequency Reference Bias

Set the frequency reference gain with n046 and the frequency reference bias with n047.
Set Values
n046: The frequency for 10 V or 20 mA input can be set in 1% units based on the maximum frequency set with n012 as 100%. n047: The frequency for 0 V or 4 mA input can be set in 1% units based on the maximum frequency set with n012 as 100%.
Frequency reference
Maximum frequency x frequency reference gain/100
Maximum frequency x frequency reference bias/100 0V (4 mA) Values in parentheses apply 10 V when the frequency refer(20 mA) ence is input with current.
n048
Setting range
Multi-function Analog Output Selection

Set the n048 so that the type of signal of multi-function analog output terminals AM and AC will be determined.
Set Values (n048)

Set value 0 1 2 3 Description Output frequency (10 V: Max. frequency n012) Output current (10 V: Rated inverter current) Output power (10 V: Rated inverter output capacity) Main circuit DC voltage (10 V: 200-V class: 400 V; 400-V class: 800V)
3-79

n049
Setting range
Chapter 3
Multi-function Analog Output Gain

The parameter n049 is used to adjust the analog output gain.
Set Values
Set n049 to the result obtained from dividing the voltage of the full analog output by 10 V. For example, set n048 to 0 and n049 to 0.30 when connecting multi-function analog output terminals AM and AC to a frequency meter that operates at 3 V maximum. Refer to the following diagram.
Analog Output 10 V Default set
Frequency meter (FS: 1 mA at 3 V)
3V
Maximum frequency
n050
Setting range
Carrier Frequency
1 to 9 Unit --Default setting See note
Note The default-set value of n050 varies with the Inverter model. Set the switching frequency (carrier frequency) of the output transistor of the Inverter with n050. The noise generation and current leakage of the Inverter will be low if the carrier frequency is set low, in which case, the motor will generate a more metallic noise.
Set Values
Set value 1 2 3 4 5 6 7 to 9 10 Description 2.5 kHz 5.0 kHz 8.0 kHz 10.0 kHz 12.5 kHz 15.0 kHz Varies in proportion to output frequency up to 2.5 kHz. (Refer to the following graphs) 7.0 kHz
Note 1. The carrier frequency setting range varies depending on the Inverter capacity. 200-V class and 400-V class, 22 kW max.: 0.4 to 15.0 kHz max. 200-V class, 30 to 75 kW; 400-V class, 30 to 160 kW: 0.4 to 10.0 kHz max. 400-V class, 185 to 300 kW: 0.4 to 2.5 kHz max. Note 2. For a 400-V Inverter, if the carrier frequency is set to a value higher than the default setting, the Inverters rated output current will decrease as shown in the following table. If the Inverter overload OL2 is detected prior to the motor overload OL1, decrease the carrier frequency setting.
3-80

English Models (Japanese Models) 3G3HV-Aj-E(-Aj) Default Drop in Drop in setting rating at rating at 10 kHz 15 kHz 0.4 to 2.2 kW ------3.7 to 5.5 kW 6 (15.0 kHz) 100% 100% 7.5 kW 5 (12.5 kHz) 100% 90% 11 kW 5 (12.5 kHz) 100% 90% 15/18.5 kW 5 (12.5 kHz) 100% 90% 22 kW 4 (10.0 kHz) 100% 80% 30 kW 3 (8.0 kHz) 85% --37 kW 3 (8.0 kHz) 85% --45 kW 10 (7.0 kHz) 75% --55 to 160 kW 2 (5.0 kHz) 60% --185 to 300 kW 9 (2.5 kHz ----max.) 400-V Inverter capacity n050 = 7
Carrier frequency (fc) 2.5 kHz
Chapter 3
Models conforming to EN standards 3G3HV-Aj-CUE/-CE Default Drop in Drop in setting rating at rating at 10 kHz 15 kHz 6 (15.0 kHz) 100% 95% 6 (15.0 kHz) 100% 95% 4 (10.0 kHz) 100% 80% 5 (12.5 kHz) 100% 95% 4 (10.0 kHz) 100% 80% 4 (10.0 kHz) 85% 50% 3 (8.0 kHz) 85% --2 (5.0 kHz) 60% --2 (5.0 kHz) 60% --2 (5.0 kHz) 60% ---
n050 = 8
1.0 kHz Output frequency (fout)
83.3 Hz
208.3 Hz
41.6 Hz
104.1 Hz
n050 = 9
27.7 Hz
69.4 Hz
n051
Setting range
Selection of Running After Restoration Following a Momentary Stop

0, 1, and 2 Unit --Default setting 0
3-81

Select with n051 a method to process instantaneous power failure.
Chapter 3
Set Values
Set value Description 0 Inverter will discontinue running. 1 Inverter will continue running if power is supplied again within instantaneous power failure compensation time set with n055. (see note 1) 2 Inverter will always continue running without detecting UV1 or UV3. (see notes 1 and 2)
Note 1. Keep the run command ON to permit the Inverter to restart operation automatically when power is supplied to the Inverter after the operation of the Inverter is interrupted due to an instantaneous power failure. Note 2. If n051 is set to 2, the Inverter will restart running after supply voltage to the Inverter returns to normal and the Inverter will not detect error output signals.
n052
Setting range
Speed Search Control Level

0 to 200 Unit % (Rated output Default setting current ratio) 110
Set with n052 a current level in 1% units based on the rated output current as 100% which enables the Inverter to determine the completion of the speed search control. It is usually not necessary to change the default-set value. To permit the Inverter to use the speed search function, set the multi-function input parameter used by the Inverter to 15 or 16 so that the speed search command will be input to the Inverter. When the output current becomes less than the value set with n054, the Inverter in speed search control will detect the synchronous speed and the Inverter will be in acceleration mode.
n053
Setting range
Minimum Baseblock Time

0.5 to 10.0 Unit s Default setting See note
Note The default-set value varies with the Inverter model. Set with n053 time in 1-s units to start the speed search control after RUN input is ON and instantaneous power failure processing starts. Refer to page 3-70, Speed Search Command.
n054
Setting range
V/f Characteristics During Speed Search

0 to 100 Unit % (Usual V/f characteristics ratio) Default setting See note
Note The default-set value varies with the Inverter model. Set percentage of V/f characteristics for speed search. It is usually not necessary to change the default-set value.
n055
Setting range
Stop Compensation Time

0.0 to 2.0 Unit s Default setting See note
Note The default-set value varies with the Inverter model.
3-82

Set instantaneous power failure compensation time in 1-s units. It is usually not necessary to change the default-set value.
Chapter 3
n056
Setting range ! Caution ! Caution
Number of Error Retries

0 to 10 Unit Times Default setting 0
The Inverter may be damaged if the error retry function is used. Given that the Inverter may be damaged if the error retry function is used, connect a no-fuse breaker to the Inverter and program a sequence to interrupt the operation of peripheral devices when the Inverter is error.
The error retry function permits the Inverter to restart operation automatically, even if the Inverter is error. Use the error retry function only in case the interruption of the operation of the mechanical system is not desired, even if the Inverter may be damaged. The error retry function is valid for the following errors. A protection function of the Inverter will work if the Inverter has any other error. OC (Overcurrent) OV (Main circuit overvoltage) UV1 (Main circuit undervoltage) GF (Ground fault) RR (Control transistor overheat) The number of error retries counted will be cleared in the following cases. When the Inverter is in normal operation for 10 minutes after an error retry. When the Inverter receives error reset input after the Inverter detects an error with a protection function. When the Inverter is turned OFF and ON. To permit the Inverter to output an error retry signal, set the multi-function contact output parameter used by the Inverter to 12.
n057
Setting range
Selection of Error Output during Error Retry

Select with n057 whether to permit the Inverter to turn ON error output while the Inverter is in error retry operation. To permit the Inverter to turn ON error output while the Inverter is in error retry operation, set the multifunction contact output parameter used by the Inverter to 0.
Set Values
Set value Description 0 Turns ON error output while error retry is performed. 1 Turns OFF error output while error retry is performed.
n058
Setting range
Jump Frequency 1
3-83

n059
Setting range
Chapter 3
Jump Frequency 2
n060
Setting range
Jump Frequency Range

The frequency jump prevents the Inverter from generating frequencies that make the mechanical system resonate. The frequency jump can be used effectively to make dead bands for frequency references. Set with n058 and n059 the center values of jumping frequencies. The value set with n059 must be as large as or larger than the value set with n059, otherwise OPE6 (improper parameter setting) will result. Set with n060 a jump frequency width.
Output frequency
Frequency reference
n061
Setting range
Total Operating Time Function Selection

n062
Setting range
Total Operating Time 1 (Rightmost 4 Digits)

0 to 9,999 Unit h Default setting 0
n063
Setting range
Total Operating Time 2 (Leftmost 2 Digits)

0 to 27 Unit x 10,000 h Default setting 0
Select with n061 whether to permit the Inverter to accumulate the power-ON time or operation time of the Inverter.
Set Values (n061)

Set value 0 Accumulates power-ON time 1 Accumulates operation time Description
Set with n062 and n063 the initial operation time of the Inverter. The accumulated operation time of the Inverter can be obtained from the following. Accumulated operation time (h) = n063 x 10,000 + n062 The parameters n062 and n063 can be used to monitor the accumulated operation time of the Inverter. The maximum value of the accumulated operation time set with n062 and n063 is 279620 (h). When the value of the accumulated operation time exceeds 279620, n062 and n063 will be set to 0.
3-84

n064
Setting range
Chapter 3
DC Braking Current
Set DC control current with 1% units based on rated output current of Inverter as 100%.
n065
Setting range
Stopped DC Braking Time

Set with n065 DC control time in 1-s units to stop the motor. The Inverter will not perform DC control to stop the motor if n065 is set to 0.0. The DC control time set with n065 is valid if n004 (i.e., stop mode selection) is set to 0 (i.e., deceleration stop mode). The Inverter will not perform DC control if a free running stop mode is selected with n004.
n066
Setting range
Startup DC Braking Time

The parameter n066 is used to stop the motor that is coasting and restart the motor. Set with n065 DC control time in 1-s units to start the motor. The Inverter will not perform DC control to start the motor if n066 is set to 0.0.
Stop DC Control
Output frequency
Start DC Control
Output frequency
Minimum output frequency Time
Minimum output frequency Time Startup DC braking time (n066)
Stopped DC braking time (n065)
n067
Setting range
Automatic Torque Boost Gain

n068
Setting range
Motor Winding Resistance

0.000 to 65.53 Unit Default setting See note
n069
Setting range
Motor Iron Loss

0 to 9,999 Unit W Default setting See note
Note The default-set values of n068 and n069 vary with the Inverter model.
3-85

The parameters n067, n068, and n069 are used for torque compensation. It is usually not necessary to change the default-set values.
Chapter 3
Set n067 to a larger value if the wiring distance between the Inverter and motor is long and a smaller value if the motor vibrates. Set with n068 the coil resistance of the motor and n069 the core loss of the motor if the coil resistance and core loss are known. The parameters n068 and n069 will probably make the torque boost function more effective.
n070
Setting range
Decelerating Stall Prevention Selection

Select with n070 a method to process the overvoltage error of the Inverter decelerating the motor.
Set Values
Set value Description 0 Inhibits deceleration stall prevention from functioning. 1 Permits deceleration stall prevention to function.
Note 1. Be sure to set n070 to 0 if the Braking Resistor Unit is connected to the Inverter, otherwise the Braking Resistor Unit will not work. Note 2. The Inverter will automatically extend time to decelerate the motor so that no overvoltage error will result if n070 is set to 1.
Operation Example
Output frequency
Deceleration time is controlled so that no overvoltage error will result.
Deceleration time (Set value)
n071
Setting range
Accelerating Stall Prevention Operation Level

30 to 200 Unit % (Rated output Default setting current ratio) 170 (See note.)
n072
Setting range
Operating Stall Prevention Operation Level

30 to 200 Unit % (Rated output Default setting current ratio) 160 (See note.)
Note The default setting for 18.5-kW or higher Inverters is 120.
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Chapter 3
The parameters n071 and n072 are used to lower the output frequency to levels to enable the Inverter to continue operating the motor without stalling. Set with n071 and n072 current levels in 1% units based on the rated output current as 100% to enable the acceleration and operation stall prevention functions to work.
Acceleration Stall Prevention
Operation Stall Prevention

Time Output frequency Output frequency
Time
The output frequency is controlled to a level to enable the Inverter to continue operating the motor without stalling. Time
The output frequency is controlled to a level to enable the Inverter to continue operating the motor without stalling. Time
n073
Setting range
Frequency Detection Level

The parameter n073 is used to detect the output frequency. The Inverter will output a signal as a multi-function contact output while the output frequency is higher than, lower than, or the same as the frequency set with n073. Set n040 and n041 (i.e., multi-function contact output selection): To 3 to permit the Inverter to output a signal while the output frequency is the same as the frequency set with n073. To 4 to permit the Inverter to output a signal while the output frequency is the same as or lower than the frequency set with n073. To 5 to permit the Inverter to output a signal while the output frequency is the same as or higher than the frequency set with n073. Refer to page 3-76.
n074
Setting range
Overtorque Detection Function Selection

n075
Setting range
Overtorque Detection Level

n076
Setting range
Overtorque Detection Time

3-87
Chapter 3
The parameters n074, n075, and n076 are used to set the overtorque detection function. Select with n074 whether to permit the Inverter to detect overtorque and a method to process the overtorque. The Inverter will detect overtorque if the output current as large as or larger than the detection level set with n075 flows for a period as long as or longer than the detection time set with n076. Set with n075 an overtorque detection current level in 1% units based on the rated output current as 100%. Set with n076 overtorque detection time in 1-s units. Refer to page 3-77 to permit the Inverter to output an overtorque detection signal as multi-function contact output.
Set Values (n074)

Set value Description 0 Inhibits Inverter from detecting overtorque. 1 Inverter will detect overtorque only during speed agreement and continue running with a warning after detection. 2 Running Inverter will detect overtorque and continue running with a warning after detection. 3 Inverter will detect overtorque only during speed agreement and turn OFF output for safety when overtorque is detected. 4 Running Inverter will always detect overtorque and turn OFF output for safety when overtorque is detected.
n077
Setting range
Timer Function ON Delay Time

n078
Setting range
Timer Function OFF Delay Time

The parameters n077 and n078 are used to set the timer function. To permit the Inverter to use the timer function, set the multi-function input parameter used by the Inverter to 20 for timer function input and the multi-function contact output parameter used by the Inverter to 11 for timer function output. Set with n077 delay time in1-s units to permit the Inverter to turn ON timer function output after timer function input is ON. Set with n078 delay time in 1-s units to permit the Inverter to turn OFF timer function output after timer function input is OFF. Refer to page 3-71, Timer Function Input (Set Value = 20) for the timer function in detail.
n079
Setting range
Braking Resistor Overheating Protection Selection

3-88
Chapter 3
Select with n079 whether to permit the Inverter to protect the Braking Resistor Unit connected to the Inverter from overheating. The Inverter will display an error and turn OFF the output power when the Inverter detects the overheating of the Braking Resistor Unit with the RH signal if n079 is set to 1.
Set Values
Set value Description 0 Inhibits overheating protection from functioning. 1 Permits overheating protection to function.
n080
Setting range
Input Open-phase Detection Level

1 to 100 Unit (400/800 VDC as 100%) Default setting 7
n081
Setting range
Input Open-phase Detection Time

2 to 255 Unit x 1.28 s Default setting 8
The parameters n080 and n081 are used to set the input phase loss detection function. It is usually not necessary to change the default-set values. The Inverter will not detect input phase loss if n080 is set to 100. Set n080 of the 200-V Inverter based on 400 VDC as 100% and that of the Inverter of 400-V class based on 800 VDC as 100%. The input phase loss detection function is used to detect the voltage ripples that will be generated from the main circuit DC power supply when input phase loss results. The Inverter will detect input phase loss if the voltage width of the voltage ripples of the main circuit DC power supply exceeds the range set with n080 for a period exceeding the time set with n081. If the power supplied to the Inverter has ripples, set n080 or n081 to a large value so that the Inverter will not detect input phase loss.
n082
Setting range
Output Open-phase Detection Level

n083
Setting range
Output Open-phase Detection Time

The parameters n082 and n083 are used to set the output phase loss detection function. The Inverter will not detect output phase loss if n082 is set to 0. The default-set value of n082 is 0. When an output phase loss occurs, the Inverter will detect a decrease in the output current of the phase. To use the output phase loss detection function, refer to the following procedure and set with n082 an appropriate output phase loss detection level. 1. Start the motor with no load. 2. Use the Digital Operator and monitor the amperage of the output current.
3-89

4. Set n082 to half the number calculated.
Chapter 3
3. Calculate the percentage of the output current based on the rated output current as 100%.
n109
Setting range
Slip Compensation Gain

0.0 to 9.9 Unit % (Motor rated frequency) Default setting 0.0
n110
Setting range
Motor No-load Current

0 to 99 Unit % (Motor rated current n032) Default setting 30
n111
Setting range
Slip Compensation Primary Delay Time

The slip compensation function keeps the rotating speed of the motor constant if the load is heavy. Without this function, the motor will slip and the rotating speed of the motor will decrease if the load is heavy. If the output current of the Inverter is equal to the electronic thermal reference current (i.e., the rated current of the motor), add the compensation frequency equivalent to the rated slippage value of the motor to the output frequency. Refer to the following formulas to obtain the constants to be set in n109 and n110. n109 = (Synchronization speed rated motor revolution)/synchronization speed 100 Synchronization speed = 120f/P P: No. of polls f: Rated frequency n110 = (Output current with no load/rated current of the motor) 100 The compensation frequency (fc) can be obtained from the following. If the output frequency is lower than the constant set in n26 for the maximum voltage frequency, use the following formula to obtain the compensation frequency (fc). fc = n014 n109 [output current (n032 n110/100)]/[n032 (n032 n110/100)] If the output frequency is equal to or higher than the constant set in n26 for the maximum voltage frequency, use the following formula to obtain the compensation frequency (fc). fc = output frequency n109 [output current (n032 n110/100)]/[n31 (n032 n110/100)] n014: Maximum voltage frequency (Hz) n032: Motor rated current (A) Slip compensation primary delay time is set in s units. Usually setting is not necessary. Adjust when slip compensation responsiveness is low, or speed has not stabilized. S When responsiveness is low, decrease the set value. S When speed has not stabilized, increase the set value. Note 1. The slip compensation function does not work if the output frequency is lower than the constant set in n017 for the minimum output frequency. Note 2. The slip compensation function does not work if the Inverter is in regenerative operation. Note 3. The slip compensation function does not work if 0.0 is set for the Motor Rated Current.
3-90

Note 4. If n109 is set to 0.0, the slip compensation function will be disabled. Note 5. Set the motors rated frequency in n014.
Chapter 3
n112
Setting range
Operation Selection at Digital Operator interruption

Set Values
Set value Description 0 Digital Operator disconnection detection disabled 1 Digital Operator disconnection detection enabled
This function can be used to detect a disconnection with the Digital Operator. When n112 is set to 1, if a disconnection with the Digital Operator is detected while the Inverter is running, an %pr error will be displayed and the motor will coast to a stop.
n113
Setting range
Frequency detection width

Set the detection widths for frequency agreement (set value: 2), optional frequency agreement (set value: 3), and optional frequency detection (set values: 4, 5) for multi-function inputs 1 to 5 (n035 to n039). Frequency agreement, optional frequency agreement: Detection width = Value set for n113 Release width = Twice value set for n113 Optional frequency detection: Release width = Value set for n113
n114
Setting range
Operation Selection at Operation Mode Switching (local/remote switching)

Set Values
Set value Description 0 Run signals that are input during mode switching are ignored. (Input run signals after switching the mode.) 1 Run signals become effective immediately after switching to the Remote mode. (Operation after the mode has switched will be determined by the status of the run signal at that time.)
Select whether or not to ignore run signals input while the operation mode is switched using the Operation Mode
Selection Key on the Digital Operator or with operation mode selection input from the multi-function inputs.
Note If n114 is set to 1, when the operation mode changes the Inverter may start running immediately. Take steps
to ensure safety for such operation.
3-91
4
Chapter 4 Operation
4-1 4-2 4-3 Protective and Diagnostic Functions Troubleshooting Maintenance and Inspection
Operation 4-1 Protective and Diagnostic Functions
Chapter 4
H Errors Interrupting Inverter Output

If the Inverter detects an error, the Inverter will have an error contact output and decelerate the motor to a stop, make the motor coast to a stop, or let the motor continue rotating according to the error processing mode selected while the Digital Operator displays the status of the error. If an error results, refer to the following and take the necessary action. Before restarting the Inverter, take one of the following actions to reset the Inverter. If the run signal is ON, turn it OFF. The reset signal will be ignored if the run signal is ON. Turn ON an error reset signal by setting the multi-function input parameter used by the Inverter to 4. Press the STOP/RESET Key. Turn the main circuit power supply OFF and ON.
D Errors and Actions Taken

Data Description display %c Overcurrent (OC) The Inverter output current instantaneously exceeded the overcurrent detection level. Cause and action The output side of the Inverter is shorted or grounded due to motor coil burnout, poor motor coil insulation, or cable damage. The load is excessive. The acceleration and deceleration time settings are too short. A special motor or a motor with a capacity exceeding the maximum output capacity of the Inverter is used. The magnetic contactor on the output side of the Inverter was opened and closed. Determine the cause of the error, take the necessary action, and reset the system. The output side of the Inverter is grounded due to the motor coil burnout, poor motor coil insulation, or cable damage. Determine the cause of the error, take the necessary action, and reset the system.
gf Ground fault (GF) A ground fault current exceeding 50% of the rated Inverter output current flowed from the output side of the Inverter. puf Fuse pre-arcing (PUF) The fuse of the main circuit blew out.
The output transistor is broken, in which case replace the Inverter. The output transistor will break if the B1 or negative terminal is shorted with the T1 (U), T2 (V), or T3 (W) terminal. The output side of the Inverter is shorted or grounded. Determine the cause of the error, take the necessary action, and reset the system. The output side of the Inverter is shorted or grounded due to motor coil burnout, poor motor coil insulation, or cable damage. Determine the cause of the error, take the necessary action, and reset the system.
sc Load short-circuit (SC) The Inverter output or load is shorted.
4-2
Operation
Data Description display %U Main circuit overvoltage (OV) Cause and action
Chapter 4
The deceleration time setting is too short and regenerative energy from the motor is excessive. Increase the deceleration time or connect the Braking Resistor The DC voltage of the main Unit. circuit exceeded the overvoltage detection level A surge is imposed when the phase advance capacitor is (approx. 400 V for 200-V class switched. models and approx. 800 V for Insert an AC reactor into the power input side of the Inverter. 400-V class models). The voltage of power supply to the Inverter is too high. Lower the voltage within the rated power supply voltage. Power supply to the Inverter has phase loss. uU1 Main circuit undervoltage (UV1) An instantaneous power interruption occurred. The DC voltage of the main circuit dropped to or below the undervoltage detection level (approx. 190 V for 200-V class models and approx. 380 V for 400-V class models). uU2 Control power supply fault (UV2) A voltage fault occurred in control output power supply. uU3 Inrush current preventive circuit fault (UV3) The inrush current preventive circuit is malfunctioning. Short-phase input (SPI) The DC voltage of the main circuit fluctuates excessively while the Inverter is not affected by regenerative energy. (The input phase loss detection level and time are set with n080 and n081.) Power input terminal screws are loose. The voltage fluctuation of power supply to the Inverter is excessive. Determine the cause of the error, take the necessary action, and reset the system. Turn power supply to the Inverter OFF and ON. If this problem persists, replace the Inverter. Turn power supply to the Inverter OFF and ON. If this problem persists, replace the Inverter.
Power supply to the Inverter has phase loss. An instantaneous power interruption occurred. Power input terminal screws are loose. The voltage fluctuation of power supply to the Inverter is excessive. The voltages of the phases of power supply to the Inverter are uneven. Determine the cause of the error, take the necessary action, and reset the system. The output cable is broken. A motor coil is broken. Motor output terminal screws are loose. Determine the cause of the error, take the necessary action, and reset the system. The ambient temperature is too high. Install a cooling fan or air conditioner. A heat generating object exists near the Inverter. Remove the object. The cooling fan of the Inverter is not operating. The cooling fan must be replaced, in which case contact your OMRON representative. High carrier frequency. (400V-class models) Decrease the set value of n050.
sp% Short-phase output (SPO) The Inverter output has phase loss. (The output phase loss detection level and time are set with n082 and n083.) %h1* Heat sink overheat (OH1) The temperature of the heat sink exceeded approx. 90C. %h2 Heat sink overheat (OH2) The temperature of the heat sink exceeded approx. 100C.
4-3
Operation
Data Description display rh Braking resistor overheat (RH) Cause and action Regenerative energy from the motor is excessive.
Chapter 4
Increase the deceleration time, connect a small load, or The braking resistor protection connect the Braking Resistor Unit to the Inverter. function set with n079 worked. The voltage of power supply to the Inverter is too high. Lower the voltage within the rated power supply voltage. Regenerative energy from the motor is excessive. Increase the deceleration time, connect a small load, or use replace the Inverter with a model that has a capacity one rank or two ranks higher. The voltage of power supply to the Inverter is too high. Lower the voltage within the rated power supply voltage. The load is excessive or the acceleration time, deceleration time, and cycle time are too short. Review the load size, acceleration time, deceleration time, and cycle time. The voltage of the V/f characteristics is excessive. Review the V/f characteristics. The rated input current of the motor set with n032 is improper. Set n032 properly. The load size is excessive or the acceleration time, deceleration time, and cycle time are too short. Review the load size, acceleration time, deceleration time, and cycle time. The voltage of the V/f characteristics is excessive. Review the V/f characteristics. The capacity of the Inverter is too small. Replace the Inverter with a model that has a larger capacity. High carrier frequency. (400V-class models) Decrease the set value of n050. Check whether the n075 and n076 settings are appropriate. Check the machine use status and eliminate the cause of the problem. An external error is input. Remove the cause of the external error.
rr Control transistor overheat (RR) The control transistor protection function worked.
%l1 Motor overload (OL1) The electronic thermal relay actuated the motor overload protection function.
%l2 Inverter overload (OL2) The electronic thermal relay actuated the Inverter overload protection function.
%l3* Overtorque (OL3) A current exceeding the value set with n075 flowed for more than the time set with n076. External error (Terminal S2) External error (Terminal S3) External error (Terminal S4) External error (Terminal S5) External error (Terminal S6)
ef2 ef3 ef4 ef5 ef6
4-4
Operation
Data Description display %pr Digital Operator connection error Cause and action The connecting cable is broken.
Chapter 4
There is a fault in one of the connectors on the Inverter or the The Digital Operator became Digital Operator. disconnected while the Re-insert or clean the connectors before turning ON the power Inverter was running. Detected supply again. when n112 = 1. Parameter incorrectly set. Set n112 to 0. If this problem persists, replace the cable or the Inverter. The Digital Operator is not connected to the Inverter properly. Reconnect the Digital Operator to the Inverter. The CPU of the Inverter is broken. Replace the Inverter.
cpf0 Digital Operator transmission error (CPF0) The Inverter could not communicate with the Digital Operator within 5 s after power is supplied to the Inverter. cpf1 Digital Operator transmission error (CPF1) A transmission error lasting longer than 2 s occurred after transmission with the Digital Operator started. cpf4 EEPROM fault (CPF4) cpf5 A/D converter fault (OPF5)
The Digital Operator is not connected to the Inverter properly. Reconnect the Digital Operator to the Inverter. The CPU of the Inverter is broken. Replace the Inverter. Turn power supply to the Inverter OFF and ON. If this problem persists, replace the Inverter. Turn power supply to the Inverter OFF and ON. If this problem persists, replace the Inverter.
Note Stopping methods can be selected for the errors with asterisk marks.
H Warnings
When a warning status arises, the Inverter will not generate an error contact output. Eliminating the cause will recover the system automatically. If a warning status arises, refer to the following and take the necessary action.
D Warnings and Actions Taken

Data Description display ef Forward and reverse flashing rotation commands input simultaneously The forward and reverse rotation commands were input simultaneously for 0.5 s or more. Cause and action Review the sequence used for the forward and reverse rotation commands.
4-5
Operation
Data Description display uU Main circuit undervoltage flashing (UV) The DC voltage of the main circuit dropped to or below the undervoltage detection level. Cause and action
Chapter 4
Check whether the voltage of power supply to the Inverter is proper. If not, impose the proper voltage. Check whether the power input line to the Inverter is broken or disconnected. If the power input line is broken or disconnected, replace the power input line or connect the power input line properly. Check the terminal block screws for looseness. If they are loose, tighten them securely.
%U Main circuit overvoltage flashing (OV) The DC voltage of the main circuit exceeded the overvoltage detection level while the Inverter had no output. %h1 Heat sink overheat (OH1) flashing The temperature of the heat sink exceeded approximately 90C and n034 was set to 3 for the continuous operation of the Inverter. %h3 Inverter overheat warning flashing (OH3) Inverter overheat warning as multi-function input was received by the Inverter. %l3 Overtorque (OL3) flashing A current exceeding the value set with n075 flowed for more than the time set with n076. bb Remote baseblock (bb) flashing The remote baseblock command input as multi-function input was received by the Inverter. call Operation mode error flashing (CALL) The setting of n002 was improper. %pe3 Multi-function input setting error The multi-function input settings of n035 to n039 were improper. %pe5 V/f data setting error Optional V/f pattern settings were improper.
Check whether the voltage of power supply to the Inverter is proper. If not, impose proper voltage.
The ambient temperature is too high. Install a cooling fan or air conditioner. A heat generating object exists near the Inverter. Remove the object. Turn OFF inverter overheat warning.
Check whether the n075 and n076 settings are appropriate. Check the machine use status and eliminate the cause of the problem. Turn OFF the remote baseblock command input.
The parameter n002 was set to a value other than 0 to 3. Reset n002.
Make sure that the values of n035 to n039 are different from one another. Make sure that a single search mode is selected with n035 to n039 set to 15 or 16. Make sure that both set values 22 and 25 are selected with n035 to n039. Reset the optional V/f pattern to satisfy the following condition. n017 x n015 x n014 x n012
4-6
Operation
Data Description display %pe6 Parameter setting error Parameter settings other than the ones used for multi-function input and V/f pattern settings were improper. Cause and action
Chapter 4
Check whether the rated input current of the motor set with n032 satisfies the following condition. If not, check the rated current of the motor and reset n032. Rated input current of Inverter x 0.1 x n032 x rated input current of Inverter x 2 Jumping frequency 1 set with n058 is higher than jumping frequency 2 set with n059. Reset jumping frequencies 1 and 2 to satisfy the following condition. n058 x n059 The upper limit of the output frequency set with n030 is lower than the lower limit of the output frequency set with n031. Reset the upper and lower limits of the output frequency to satisfy the following condition. n030 y n031
4-7
Operation 4-2 Troubleshooting
Chapter 4
If the Inverter or motor does not operate properly when the system is started, parameter settings or wiring may be incorrect. In this case, take the appropriate action as described below. If an error code is displayed, refer to 4-1 Protective and Diagnostic Functions.
H Parameters Fail to Set

D Display Does Not Change when Increment or Decrement Key is Pressed
n001 (parameter write-inhibit selection) is set to write-inhibit. It is possible to designate the parameters to be set with n001. All parameters can be written if n001 is set to 3.
D OPE3, OPE5, or OPE6 is Displayed

Parameter settings are improper. Refer to page 4-5, Warnings and set the parameters properly.
D CPF0 or CPF5 is Displayed

The Inverter is not properly communicating with the Digital Operator. The Digital Operator is not properly connected to the Inverter. Reconnect the Digital Operator to the Inverter.
H Motor Fails to Operate

D Motor Does Not Operate when RUN Key is Pressed
The operation mode is improper. The motor will not operate when the RUN Key on the Digital Operator is pressed if n002 is set to 1 or 3. Press the Operation Mode Selection Key to enable the Digital Operator or set n002 to 0 or 2. Note The Operation Mode Selection Key can be enabled or disabled with n007. Any of the bottom two lines of the monitor item indicators is lit. The Inverter does not start while any indicator on the bottom two lines is lit. To start the Inverter, press the Mode Key to light an indicator on the top two lines and press the RUN Key. The reference frequency is too low. When the reference frequency is less than the minimum output frequency set with n017, the Inverter cannot operate. Change the reference frequency to the minimum output frequency or more. The emergency stop signal is input to the Inverter. The motor does not operate if the emergency stop signal is input to the Inverter. Turn OFF the emergency stop signal and press the RUN Key.
4-8
Operation
D Motor Does Not Operate when Run Command is Input
Chapter 4
The operation mode is improper. The motor will not operate when the run command is input to the Inverter if n002 is set to 0 or 2 or the Inverter is operated with the Digital Operator. Set n002 to 1 or 3 or press the Operation Mode Selection Key to enable the Inverter to operate with control input. The Inverter is in 3-wire sequential operation. Even if the Inverter is ready to accept remote run input, the motor will not operate when the forward/ stop or reverse/stop rotation command is input to the Inverter in 3-wire sequential operation because the meanings of the run signals input to the Inverter in 2-wire sequential operation are different from the meanings of the run signals input to the Inverter in 3-wire sequential operation. Set with n035 multi-function input selection 1 to 0 when the Inverter is in 2-wire sequential operation. Any of the bottom two lines of the monitor item indicators is lit. The Inverter does not start while any indicator on the bottom two lines is lit. To start the Inverter, press the Mode Key to light an indicator on the top two lines and input the run command. The reference frequency is too low. When the reference frequency is less than the minimum output frequency set with n017, the Inverter cannot operate. Change the reference frequency to the minimum output frequency or more. The emergency stop signal is input to the Inverter. The motor does not operate if the emergency stop signal is input to the Inverter. Turn OFF the emergency stop signal and input the run command.
D Motor Stops During Acceleration or When Load is Connected

The load is excessive. The Inverter has a stall preventive function and full automatic torque boost function. If the acceleration of the motor is too high or the load excessive, however, the motor response limit will be exceeded. To prevent this, increase the acceleration time, reduce the load, or increase the motor capacity.
D Motor Accelerated and Rotating Stalls to Stop When Motor Rotation Speed Reaches a Certain Level
The energy-saving control settings of the Inverter are improper. The output voltage is too small because the lower output voltage limits set with n097 and n098 are too small. Set the lower output voltage limits at 60 Hz and 6 Hz with n097 and n098 to larger values so that the motor will not stall to a stop.
D Motor Rotation Direction Cannot Be Changed

The reverse rotation of the motor is inhibited. The Inverter will not accept the reverse rotation command in n006 because reverse rotation inhibit selection is set to 1. Set n006 to 0.
H Motor Rotates in Wrong Direction

The motor output line is connected incorrectly. If terminals T1 (U), T2 (V), and T3 (W) of the Inverter are correctly connected to terminals T1 (U), T2 (V), and T3 (W) of the motor, the motor rotates in the forward direction when the forward rotation command is input. Since the forward direction of rotation depends on the motor manufacturer and model, check the motor specifications. To reverse the direction of rotation, switch the wires of two phases of T1 (U), T2 (V), and T3 (W) or set n005 for motor rotation direction selection to 1.
4-9
Operation
H Motor Deceleration Is Too Slow
Chapter 4
D Deceleration Time is Too Long Even if Braking Resistor Unit is Connected
Stall prevention during deceleration is selected with n070. When the Braking Resistor Unit is connected, always set n070 to 0 (i.e., no stall prevention during deceleration). If n070 is set to 1, the Braking Resistor Unit will not be used. The parameter n070 is set to 1 before shipping. The deceleration time set with n020 or n022 is too long. Check the deceleration time setting. The motor torque is insufficient. If the parameter settings are normal and overvoltage does not occur, the motor capacity is insufficient. The motor capacity should be increased.
H Vertical-axis Load Drops When Brakes are Applied
The sequence is incorrect. The Inverter is default-set to remain in DC braking status for 0.5 s after deceleration is complete. To make sure that the brake holds, use the frequency detection function and apply the brake only when the detected frequency drops to 3 to 5 Hz or lower. Also at startup, use the frequency detection function, and release the brake only when the detected frequency is 3 to 5 Hz or higher. The DC control current is insufficient. If the DC control current is insufficient, set a higher DC control current with n064. Inappropriate brakes are used. The holding brake is designed only for holding, not for braking. If the holding brake is used for braking, the brake pad will wear out much faster than designed. Use an appropriate brake for braking.
H Motor Burns
The load is excessive. The motor will burn out if the load is excessive and the effective torque of the motor exceeds the rated torque of the motor. The motor may have permissible torque for a limited period, such as an eight-hour rated torque. The motor will burn out if motor is operated with the eight-hour rated torque continuously for more than eight hours. Reduce the load or the acceleration and deceleration time of the motor or increase the motor capacity if the load is excessive. The ambient temperature is too high. The motor will burn out if the motor is operated with its rated torque continuously if the ambient temperature is higher than the permissible ambient temperature of the motor. Always use the motor within the permissible ambient temperature. The dielectric strength of each phase of the motor is insufficient. Surge occurs between the switching circuit of the Inverter and the coils of the motor if the output of the Inverter is connected to the motor. Normally, the maximum surge voltage is approximately three times the power voltage imposed on the Inverter (i.e., 600 V for the 200-V Inverter and 1,200 V for the 400-V Inverter). Therefore, the dielectric strength of each phase the motor to be used must be higher than the maximum surge voltage. Be sure to connect a dedicated motor to the 400-V Inverter.
4-10
Operation
H Controller Receives Noise When Inverter is Started
Noise derives from Inverter switching. Take the following actions to prevent noise.
Chapter 4
S Reduce the carrier frequency of the Inverter set with n050. The number of internal switching times is reduced, so noise can be reduced to some extent. S Install an output noise filter. Install the 3G3IV-PHF Input Noise Filter on the power input side of the Inverter. S Install an output noise filter. Install the 3G3IV-PLF Output Noise Filter on the output side of the Inverter. S Use a metal box and pipes. Metal can block off radio waves. Therefore, enclose the Inverter with a metal (steel) box to prevent radio waves from being emitted from the Inverter.
H Ground Fault Interrupter is Actuated When Inverter is Started.

Leakage current flows through the Inverter. Because switching is performed inside the Inverter, a leakage current flows through the Inverter. This leakage current may actuate the ground fault interrupter, shutting the power OFF. Use a ground fault interrupter with a high leakage-current detection value (sensitivity amperage of 200 mA min., operating time of 0.1 s min.) or one with high-frequency countermeasures for inverters. Reducing the carrier frequency value set with n050 is also effective. A leakage current increases in proportion to the cable length. Normally, an approximately leakage current of 5 mA is generated per meter (cable length).
H Machine Vibrates
D Mechanical System Makes Noise
The carrier frequency and the natural frequency of the mechanical system are resonating. If the mechanical system is making high-pitch noise while the motor is operating normally, the carrier frequency and the natural frequency of the mechanical system are resonating, in which case, change the carrier frequency with n050 so that the mechanical system will not resonate.
4-11
Operation
D Motor Response Speed Waveform Resonates
Chapter 4
The output frequency of the Inverter and the natural frequency of the mechanical system are resonating. Use the frequency jump function with n058 to n060 so that the mechanical system will not resonate or install the motor on a rubber vibration insulator. PID parameters are improper. Adjust the PID parameters if the response speed waveform of the motor vibrates while the Inverter is performing PID control. Set n087 to a longer integral time if the cycle of the vibration is long and set n088 to a shorter derivative time if the cycle of the vibration is short. Refer to page 3-36 for PID adjustments. Energy-saving parameters are improper. If the response speed waveform of the motor vibrates while the Inverter is in energy-saving mode, measure the cycle of the vibration. If the cycle of the vibration coincides with the mean power time set with n099, the search operation function is not working properly. Set the search operation voltage limit with n100 to 0 to invalidate the search operation mode or set the 100% and 5% search operation voltage steps with n101 and n102 to smaller values so that the output voltage range of the Inverter performing search operation will be narrow.
D Rotating Motor Drops Rotation Speed for an Instant after Rotation Speed of Motor Is Accelerated.
Energy-saving parameters are improper. The value of the energy-saving coefficient K2 set with n092 is improper if the motor drops its rotation speed for an instant after the rotation speed of the motor is accelerated by the Inverter in energy-saving mode. Reset K2 to the value for the capacity of a motor one rank lower than the motor in use. Refer to page 3-26.
H Motor Continues to Rotate After Inverter Output is Shut OFF

The DC control current is insufficient to stop the motor. Take the following actions to adjust the DC control current. S Set the DC control current with n064 to a higher current. S Set the DC braking time with n065 to a longer time.
H OV is Detected or Fan Stalls When Operated

The DC control current is insufficient to start the fan. OV will be detected or the fan will stall if the fan is operated while the fan is rotating. To prevent this, reduce the rotation speed of the fan with a sufficient DC control current set with n066.
4-12
Operation
H Output Frequency Does Not Reach Reference Frequency
Chapter 4
The reference frequency is within the jumping frequency ranges. The output frequency will not change within the jumping frequency ranges if the frequency jump function is used. Check whether jumping frequency 1 and 2 set with n058 and n059 and the jumping frequency width set with n060 are proper. The reference frequency exceeds the output frequency upper limit. The output frequency upper limit is obtained from the following. Maximum frequency (n021) x output frequency upper limit (n 030)/100 Check whether the values set with n012 and n030 are proper.
H Inverter Overload OL2 is Detected

For a 400-V Inverter, if the carrier frequency n050 is set to a value higher than the default setting, the Inverter overload OL2 detection value will decrease in consideration of an increase in the heat that will be generated by the change in the carrier frequency. Since the detection value is set to decrease by approximately 15% for every change to a rank higher than the default setting , the Inverter overload OL2 may be detected prior to the motor overload OL1 depending on the set value. Set the carrier frequency to a lower level by one rank.
H EF (Forward and Reverse Rotation Commands Input Simultaneously) is Detected and the Inverter does not Operate
D Incorrect Operation Sequence
If the forward and reverse commands are input simultaneously for more than 0.5 s, an EF error will be detected. Change the operation sequence.
D Malfunction due to Unwanted Current Path

Inverter inputs may remain ON due to an unwanted current path for the controller outputs. With the wiring shown in the following table, if the controller output power supply is less than 24 V DC or if the power is OFF, the current indicated by the arrow will flow and the Inverter inputs will operate. If that occurs, insert a diode as shown in the diagram at point A.
A Control device Inverter (control input)
S1 to 6
4-13
Operation 4-3 Maintenance and Inspection
Chapter 4
D Cautions and Warnings

!
WARNING WARNING
Do not touch the Inverter terminals while the power is being supplied. Maintenance or inspection must be performed only after turning OFF the power supply, confirming that the CHARGE indicator (or status indicators) is turned OFF, and after waiting for the time specified on the front cover. Not doing so may result in electrical shock. Maintenance, inspection, or parts replacement must be performed by authorized personnel. Not doing so may result in electrical shock or injury. Do not attempt to take the Unit apart or repair. Doing either of these may result in electrical shock or injury. Carefully handle the Inverter because it uses semiconductor elements. Careless handling may result in malfunction. Do not change wiring, disconnect connectors, the Operator, or optional items, or replace fans while power is being supplied. Doing so may result in injury, damage to the product, or malfunction.
WARNING
WARNING
! Caution
! Caution
D Daily Inspection
While the system is operating, check the following items. S Check the motor for noise. S Check for error heating. S Check if the ambient temperature is too high. S Check if the output current monitor display indicates a higher value than usual. S Check if the cooling fan mounted to the bottom part of the Inverter is operating normally.
D Regular Maintenance
Check the items below during regular maintenance. Before starting inspection, always turn the power OFF, then wait at least one minute after all indicators on the front panel go OFF. Touching a terminal immediately after turning the power OFF may result in an electric shock. S Check the terminal block screws for looseness. S Check if electrically conductive dust or oil mist adheres to the terminal block or interior of the Inverter. S Check the Inverter mounting screws for looseness.
4-14
Operation
S Check if dust or dirt is accumulated on the heat sink. S Check if dust is accumulated in the air vents. S Check if the appearance is normal.
Chapter 4
S Check if the cooling fan for the control panel operates normally. Check for noise or error vibration, and also check if the total hours of operation have exceeded the value shown in the parentheses.
D Regular Parts Maintenance

The Inverter consists of many different parts. Full performance is possible only when these parts operate normally. Some electronic parts require maintenance depending on the service conditions. To allow the Inverter to operate normally over an extended period of time, always perform regular inspection and parts replacement according to the service life of each part. Regular inspection intervals vary according to the Inverter installation environment and service conditions. The maintenance intervals for this Inverter are shown below. Use this information as a guide to regular maintenance. The standard intervals for regular maintenance are as follows: S Cooling fan: S Fuse: 2 to 3 years 10 years S Electrolytic capacitor: 5 years As for service conditions, it is assumed that the ambient temperature of the Inverter is 40C, and the Inverter is used at a load factor of 80% for eight hours a day and is installed as specified in the Operation Manual. To extend maintenance intervals, ambient temperatures should be lowered and power-ON time should be minimized. Note Contact your OMRON representative for the maintenance procedure.
4-15
5
Chapter 5 Specifications
5-1 5-2 Specifications of Inverters Specifications of Peripheral Devices
Specifications 5-1 Specifications of Inverters
Chapter 5
General Specifications for 200-V Inverter

Model 3G3HV- A2037 A2055 A2075 A2110 Maximum applicable motor 3.7 5.5 7.5 11 capacity (kW) Rated output ca- 6.7 9.5 13 19 Output charac- pacity (kVA) teristics Rated output 17.5 25 33 49 current (A) Maximum output voltage (V) Maximum output frequency (Hz) Power supply characteristics Rated voltage (V) Rated frequency (Hz) Allowable voltage fluctuation Allowable frequency fluctuation Heat generated (kW) Weight (kg) A2150 B2185 B2220 B2300 B2370 B2450 B2550 B2750 15 18.5 22 30 37 45 55 75 24 64 30 80 37 96 50 130 61 160 70 183 85 224 110 300
3-phase, 200 to 230 VAC (Corresponds to input voltage.) 400 Hz (Set by parameter constant.) 3-phase, 200 to 230 VAC, 50/60 Hz
15% to 10% 5%
0.22
Approx. 4.5
0.30
Approx. 5.5
0.35
Approx. 6.0
0.59
Approx. 11
0.73
Approx. 11
0.89
Approx. 28
1.2
Approx. 28
1.4
Approx. 61
1.8
Approx. 62
2.1
Approx. 80
2.7
Approx. 80
3.3
Approx. 135
Control Characteristics
Model 3G3HVPower supply harmonic countermeasures Control method Carrier frequency Frequency control range Frequency precision (temperature characteristics) Frequency setting resolution Output frequency resolution Overload capacity Frequency setting signal Acceleration/Deceleration time Braking torque Voltage/frequency characteristics A2037 A2055 A2075 A2110 DC reactor connection possible. B2185 B2220 B2300 B2370 B2450 B2550 DC reactor built in. 12-pulse rectification input Sine wave PWM (high-carrier frequency control) 2.5 to 15 kHz (Step setting) 2.5 to 10 kHz (Step setting) 0.1 to 400 Hz Digital commands: 0.01% (10 to 40C) Analog commands: 0.1% (2510C) Digital commands: 0.1 Hz Analog commands: 0.6 Hz/60 Hz (1/1,000 or equivalent) 0.1 Hz 150% of rated current for one minute 120% of rated current for one minute 0- to 10-VDC (20 k) voltage input or 4- to 20-mA (250 ) current input 0.0 to 3,600 s (acceleration and deceleration set separately) Approx. 20% (Up to 125% possible with Approx. 20% (External braking resistor cannot be attached.) external braking resistor.) Select from 15 types of fixed V/f patterns or set any V/f pattern. A2150 B2750
5-2
Specifications
Protective Functions
Chapter 5
B2750
Model 3G3HV- A2037 A2055 A2075 A2110 A2150 B2185 B2220 B2300 B2370 B2450 B2550 Motor protection Protection by electronic thermal. Instantaneous overcurrent Stops at approx. 200% of rated output cur- Stops at approx. 180% of rated output current. protection rent. Overload protection Overvoltage protection Undervoltage protection Momentary power interruption compensation (selection) Cooling fin overheating Grounding protection Charge indicator (internal LED)
Stops in one minute at approx. 150% of Stops in one minute at approx. 120% of rated output current. rated output current. Stops when main-circuit DC voltage is approx. 410 V. Stops when main-circuit DC voltage is approx. 190 V. Stops at 15 ms or more. By means of an operating mode selection, operation can be continued if recovery occurs within 2 seconds. Protection by thermistor. Protection by electronic circuits. Lit when rated DC voltage is approx. 50 V or more.
Environment
Model 3G3HV- A2037 A2055 A2075 A2110 A2150 B2185 B2220 B2300 B2370 Location Indoors (no corrosive gas, oil spray, metallic dust, etc.) Ambient operating tempera- 10 to 45C (NEMA1 type: 10 to 40C) 10 to 45C (Open chassis type) ture Ambient operating humidity Storage temperature Altitude Insulation resistance Vibration withstand Protective structure B2450 B2550 B2750
90% RH (with no condensation) 20 to 60C 1,000 m max. 5 M min. (Do not carry out the insulation resistance test or withstand voltage test.) Vibration frequency less than 20 Hz, 9.8 m/s2, 1G max.; 20 to 50 Hz, 2 m/s2, 0.2G max Both enclosed NEMA1 type and panel Open chassis type: IP00 open chassis type: IP10
General Specifications for 400-V Inverter

Model 3G3HVA4037 A4055 A4075 A4110 A4150 B4185 B4220 B4300 B4370 B4450 B4550 B4750 B411K B416K B418K B422K B430K
Maximum applicable motor capacity (kW) Output Rated output capacity char(kVA) acteristics Rated output current (A) Maximum output voltage (V) Maximum output frequency (Hz) Power supply characteristics Rated voltage (V) Rated frequency (Hz) Allowable voltage fluctuation
3.7 6.1
5.5 11
7.5 14
11 21
15 26
18.5 31
22 40
30 50
37 61
45 73
55 98
75 130
110 170
160 230
185 260
220 340
300 460
14
18
27
34
41
52
65
80
96
128
165
224
302
340
450
605
3-phase, 380 to 460 VAC (Corresponds to input voltage.)
400 Hz (Set by parameter constant.)
3-phase, 380 to 460 VAC, 50/60 Hz
15 to 10%
Allowable fre- 5% quency fluctuation Heat generated (kW) 0.15 0.22 0.36 0.46 0.57 0.66 0.88 1.1 1.3 1.4 1.9 2.4 3.1 4.2 5.0 6.9 9.8 Approx. Approx. Approx. Approx. Approx. Approx. Approx. Approx. Approx. Approx. Approx. Approx. Approx. Approx. Approx. Approx. Approx. Weight (kg) 4.5 6.0 6.0 11 11 27 27 44 44 44 79 80 135 145 360 360 420
5-3
Specifications
Control Characteristics
Model 3G3HV-
Chapter 5
A4037 A4055 A4075 A4110 A4150 B4185 B4220 B4300 B4370 B4450 B4550 B4750 B411K B416K B418K B422K B430K
Power supply harmonic countermeasures Control method Carrier frequency Frequency control range Frequency precision (temperature characteristics) Frequency setting resolution Output frequency resolution Overload capacity Frequency setting signal Acceleration/Deceleration time Braking torque
DC reactor connection possible.
DC reactor built-in 12-pulse rectification input
No item
Sine wave PWM (high-carrier frequency control) 2.5 to 15 kHz (Step setting) 2.5 to 10 kHz (Step setting) 0.1 to 400 Hz Digital commands: 0.01% (10 to 40C) Analog commands: 0.1% (2510C) Digital commands: 0.1 Hz Analog commands: 0.6 Hz/60 Hz (1/1,000 or equivalent) 0.1 Hz 150% of rated current for one minute 120% of rated current for one minute 0- to 10-VDC (20 k) voltage input or 4- to 20-mA (250 ) current input 0.0 to 3,600 s (acceleration and deceleration set separately) Approx. 20% (Up to 125% possible with external braking resistor.) Approx. 20% (External braking resistor cannot be attached.)
2.5 kHz max.
Approx. 20% (Up to 100% possible with external braking resistor.)
Voltage/frequency characteristics
Select from 15 types of fixed V/f patterns or set any V/f pattern.
Protective Functions
Motor protection Instantaneous overcurrent protection Overload protection
Protection by electronic thermal. Stops at approx. 200% of Stops at approx. 180% of rated output current. rated output current. Stops in one minute at Stops in one minute at approx. 120% of rated output current. approx. 150% of rated output current. Stops when main-circuit DC voltage is approx. 820 V. Stops when main-circuit DC voltage is approx. 380 V. Stops at 15 ms or more. By means of an operating mode selection, operation can be continued if recovery occurs within 2 seconds. Protection by thermistor. Protection by electronic circuits. Lit when rated DC voltage is approx. 50 V or more.
Overvoltage protection Undervoltage protection Momentary power interruption compensation (selection) Cooling fin overheating Grounding protection Charge indicator (internal LED)
Environment
Location Ambient operating temperature Ambient operating humidity Storage temperature Altitude Insulation resistance Vibration withstand Protective structure
Indoors (no corrosive gas, oil spray, metallic dust, etc.) 10 to 45C (NEMA1 type: 10 to 45C (Open chassis type) 10 to 40C) 90% RH (with no condensation) 20 to 60C 1,000 m max. 5 M min. (Do not carry out the insulation resistance test or withstand voltage test.) Vibration frequency less than 20 Hz, 9.8 m/s2, 1G max.; 20 to 50 Hz, 2 m/s2, 0.2G max Both enclosed NEMA1 type Open chassis type: IP00 and panel open chassis type: IP10
5-4
Specifications 5-2 Specifications of Peripheral Devices
Chapter 5
5-2-1 Peripheral Devices

Independent Peripheral Devices Dedicated Peripheral Devices
K3TJ-V11j Scaling Meter 3G3IV-PJVOP96j Ana-
3G3IV-PJVOP95j Analog Operator log Operator (Standard (Miniature Model Model with Steel Casing) with Plastic Casing)
3G3IVPCDBRj Braking Unit
3G3IV-PLKEBj Braking Resistor Unit
3G3HVPUZDABj DC Reactor
Extension Cable for Digital Operator Option Card
3G3HV-PCMA2 Voltage/Current Conversion Card
3G3FV-PCN125 (1 m) 3G3FV-PCN325 (3 m)
3G3HV Inverter Independent Peripheral Devices (Recommended) Independent Peripheral Devices (Recommended)
3G3IV-PUZBABj 3G3EV-PLNFDj AC Reactor Simple Input Noise Filter
3G3IV-PFNj Input Noise Filter
3G3IV-PLFj Output Noise Filter
Power Supply 3-phase, 200 VAC for 200-V class 3-phase, 400 VAC for 400-V class
5-5
Specifications
Chapter 5
5-2-2 3G3HV-PCMA2 Voltage/Current Conversion Card

The 3G3HV-PCMA2 is a dedicated optional device mounted to the control circuit board of the 3G3HVseries Inverter to convert the 0- to 10-VDC multi-function analog outputs of the Inverter to 4- to 20-mA outputs.
D Standard Models
Model 3G3HV-PCMA2 Specification Dedicated device for the 3G3HV-series Inverter to convert the 0- to 10-VDC outputs of the Inverter to 4- to 20-mA outputs.
D Wiring Example
Three-phase, 200 (400) VAC
Voltage/Current Conversion Card
Measuring instrument 250
D Mounting Method
Front View Side View
3G3HV-PCMA2 Voltage/Current Conversion Card
Supporting bracket
2CN (Connector for 3G3HVPCMA2) Control circuit board Ground terminal for shielded wire Control circuit terminals
AM (Multi-function analog output)
3G3HV-PCMA2
5-6
Specifications 5-2-3 K3TJ-V11j Scaling Meter
Chapter 5
Connect the multi-function analog output of the Inverter to the Scaling Meter so that the number of rotations of the motor and the speed of the mechanical system can be monitored in actual units.
D Models
Model K3TJ-V111R K3TJ-V111G K3TJ-V116R K3TJ-V116G Control power supply 100 to 200 VAC 24 VDC with insulation (see note) Display Red indicators Green indicators Red indicators Green indicators
Note The power supply circuit and input circuit are insulated from each other.
D Standard Specifications
Sampling cycle Display refresh cycle Measured value averaging method No. of averaging times Maximum no. of display digits Display Decimal point display Scaling method Scaling range Zero limit range Over range Zero suppress External control Enclosure ratings (conforming to IEC) 2 times/s 2 times/s Simple/Moving average 1, 2, 4, or 8 times 4 (1999 to 9999) 14.2-mm-high 7-segment LEDs Function selector or Up and Down Keys Function selector or Up and Down Keys 1999 to 9999 0 to 99 digits Flashing Possible PV hold (with rear terminals shorted) Front panel: IP51 (see note) Casing: IP20 Terminals: IP00 Non-volatile memory
Memory protection
Note IP51 is ensured if the K32-L49SC Drip-proof Cover is attached to the front panel, otherwise IP50 is ensured.
5-7
Specifications
D Wiring Example
Power distribution panel Power supply three-phase
Internal circuit
Chapter 5
Analog monitor
Analog output 0 to +10 VDC
75 min.
Recommended mounting dimensions

14.2 mm 7.8 mm
120 min.
Weight: 200 g
Display LED size
5-2-4 3G3IV-PJVOP96j Analog Operator (Standard Model with Steel Casing)

The 3G3IV-PJVOP96j Analog Operator makes it possible to control the operation of the Inverter, including the output frequency, with analog commands at a maximum distance of 50 m.
Frequency meter adjustor Frequency selector Power indicator Operation indicator Error indicator Front panel
Frequency meter Frequency reference selector Error reset Forward/Stop/Reverse selector Casing
D Standard Models
Model Frequency meter specification 3G3IV-PJVOP961 DCF-6A: 75 Hz, 1 mA, 3 V 3G3IV-PJVOP962 DCF-6A: 150 Hz, 1 mA, 3 V 3G3IV-PJVOP963 DCF-6A: 220 Hz, 1 mA, 3 V
5-8
Specifications
Space for front panel
Chapter 5
Panel mounting
Four, 7 dia. mounting hole
Two, 4 dia.
mounting tap
Two, 23 dia. Rubber bushing
Weight: 1.8 k g
Mounting dimensions
5-2-5 3G3IV-PJVOP95j Analog Operator (Miniature Model with Plastic Casing)

The 3G3IV-PJVOP95j Analog Operator makes it possible to control the operation of the Inverter, including the output frequency, with analog commands at a maximum distance of 50 m.
Frequency meter Frequency meter adjustor Power indicator Operation indicator Error indicator
Frequency selector Frequency reference selector Forward/Stop/Reverse selector Error reset
D Standard Models
Model Frequency meter specification 3G3IV-PJVOP951 TRM-45: 3 V, 1 mA, 60/120 Hz 3G3IV-PJVOP952 TRM-45: 3 V, 1 mA, 90/180 Hz
Space for front panel Panel mounting
Three, 3 dia. tap
Weight: 0.8 kg
Mounting dimensions
5-9
Specifications
Chapter 5
5-2-6 3G3IV-PCDBRjB Braking Unit (Yaskawa Electric)

Connect the 3G3IV-PCDBRjB Braking Unit and Braking Resistor Unit to the Inverter to reduce the time required to decelerate the motor. It is not necessary to connect the 3G3IV-PCDBRj Braking Unit to any 200-V Inverter that has an output of 7.5 W or less or 400-V Inverter that has an output of 15 kW or less.
D Standard Models
Voltage class 200-V class 400-V class Inverter Maximum motor capacity (kW) 11 15 185 220 300 Braking Unit Model No. of Units 3G3IV-PCDBR2015B 1 3G3IV-PCDBR2015B 1 3G3IV-PCDBR4045B 4 3G3IV-PCDBR4045B 5 3G3IV-PCDBR4045B 6
Four, M4 mounting holes
30 min
30 min
Three lead wire inlets (22 dia. rubber bushing)
5-2-7 3G3IV-PLKEBj Braking Resistor Unit

The 3G3IV-PLKEBj Braking Resistor Unit consumes the regenerative energy of the motor and reduces the deceleration time required by the motor.
5-10
100 min.
100 min.
Specifications
Chapter 5
Note In the following table, 10% ED indicates that 10% of the time required for one cycle can be used for braking (deceleration).
D Standard Models
Inverter VoltMaxiModel age mum 3G3IVclass motor PLKEBj capacity (kW) 200-V 3.7 class 5.5 7.5 11 15 400-V 3.7 class 5.5 7.5 11 15 185 220 300 23P7 25P5 27P5 2011 2015 43P7 45P5 47P5 4011 4015 4045 4045 4045 Braking Resistor Unit Resistor speciUnits fication (per No. of Maximum Unit) Units number of Units connected (see note) 390 W, 40 1 2 520 W, 30 1 3 780 W, 20 1 2 2,400 W, 13.6 1 1 3,000 W, 10 1 1 390 W, 150 1 4 520 W, 100 1 3 780 W, 75 1 2 1,400 W, 50 1 2 1,560 W, 40 1 2 9,600 W 13.6 4 1 9,600 W 13.6 5 1 9,600 W 13.6 6 1 Approximate braking torque (10% ED) Minimum connection resistance ()
125 115 125 125 125 135 135 130 135 125 120 125 110
9.6 9.6 9.6 9.6 9.6 32 32 32 20 20 3.2 3.2 3.2
Note 1. The maximum numbers of Braking Resistor Units connecting to a single Inverter or Braking Unit are indicated. Note 2. Do not use a resistance less than the minimum connection resistance shown in the table. Doing so may result in damage to the Inverter or the Braking Resistor Unit. (The values for minimum connection resistance given in the above table are for one Inverter or one Braking Resistor Unit.)
5-11
Specifications
Voltage class 200-V class 3G3IV-PLKEBj Braking Resistor Unit 23P7 25P5 27P5 2011 2015 43P7 45P5 47P5 4011 4015 4045 Appearance 1 1 1 2 2 1 1 1 2 2 2 Dimensions A 130 250 250 266 356 130 250 250 350 350 446 B 350 350 350 543 543 350 350 350 412 412 956 C 75 200 200 246 336 75 200 200 330 330 426 D 335 335 335 340 340 335 335 335 325 325 740 Mounting screw M5 x 4 M6 x 4 M6 x 4 M8 x 4 M8 x 4 M5 x 4 M6 x 4 M6 x 4 M6 x 4 M6 x 4 M8 x 4
Chapter 5
Weight (kg)
400-V class
5.0 7.5 8.5 10 15 5.0 7.5 8.5 16 18 33
Appearance 1
Mounting screw
150 min. 30 min. 30 min.
Appearance 2
Mounting screw
200 min. 200 min.
30 min.
30 min.
5-2-8 3G3HV-PUZDABjAjMH DC Reactor

The DC Reactor suppresses the harmonics in the output current of the Inverter. The DC Reactor suppresses harmonics better than the AC Reactor. The DC Reactor can also be used with the AC Reactor to suppress harmonics more effectively.
5-12
150 min.
Specifications
Chapter 5
Use the DC Reactor with the Inverter with an output of 15 kW max. The Inverter with an output of 18.5 kW or more has a built-in DC Reactor.
D Standard Models
Inverter Voltage Maximum class motor capacity (kW) 200-V class 3.7 5.5/7.5 11/15 400-V class 3.7 5.5/7.5 11/15 Model Rated volt3G3HV-PUZage (V) DABj 800 VDC 18A3MH 36A1MH 72A0.5MH 12A6.3MH 23A3.6MH 33A1.9MH DC Reactor Rated current (A) 18 36 72 12 23 33 Inductance (mH) 3 1 0.5 6.3 3.6 1.9 Loss (W)
18 22 29 16 27 26
Model 3G3HVH PUZDAB18A3MH PUZDAB36A1MH PUZDAB72A0.5MH PUZDAB12A6.3MH PUZDAB23A3.6MH PUZDAB33A1.9MH Appearance
Two, 2 dia. screws
Dimensions 76 93 93 76 93 93 W 86 105 105 86 105 105 W1 60 64 64 60 64 64 D 72 92 112 72 92 102 D1 55 80 100 55 80 90 D2 80 90 105 80 90 95 t 1.2 1.6 1.6 1.2 1.6 1.6 d1 M4 M6 M6 M4 M6 M6 d2 M5 M6 M8 M5 M5 M6
Weight (kg) 2.0 3.2 4.9 2.0 3.2 4.0
Four, 1 dia. mounting screws
5-13
Specifications 5-2-9 3G3IV-PUZBABjAjMH AC Reactor
Chapter 5
Connect the 3G3IV-PUZBABjAjMH AC Reactor to the power input side of the Inverter to improve the input power factor of the power supply connected to the Inverter or if the power supply capacity is much larger than the Inverter capacity. Select the AC Reactor model according to the motor capacity from the following tables.
D Connection Example
Power distribution panel AC Reactor Motor
D Applicable Range
Power supply capacity AC Reactor required.
AC Reactor not required.
Inverter capacity (kVA)
5-14
Specifications
D Standard Specifications and External Dimensions 200-V Class
Maximum motor capacity (kW) 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 Model 3G3IVPUZBABj 20 A, 0.53 MH 30 A, 0.35 MH 40 A, 0.265 MH 60 A, 0.18 MH 80 A, 0.13 MH 90 A, 0.12 MH 120 A, 0.09 MH 160 A, 0.07 MH 200 A, 0.05 MH 240 A, 0.044 MH 280 A, 0.038 MH Amperage (A) 20 30 40 60 80 90 120 160 200 240 280 Inductance (mH) 0.53 0.35 0.265 0.18 0.13 0.12 0.09 0.07 0.05 0.044 0.038 Dimensions E F 65 130 70 130 75 130 85 160 80 180 80 180 80 180 80 205 95 205 110 240 110 240 Loss (W)
Chapter 5
Weight (kg)
Appearance
35 45 50 65 75 90 90 100 110 125 130
3 3 4 6 8 8 8 12 15 23 23
A 130 130 130 160 180 180 180 210 210 240 240
B 88 88 98 105 100 100 100 100 115 126 126
B1 114 119 139 147.5 155 150 155 170 182.8 218 218
C 105 105 105 130 150 150 150 175 175 2155 2155
D 50 50 50 75 75 75 75 75 75 150 150
H 22 22 22 25 25 25 25 25 25 25 25
J M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M8
K 11.5 9 11.5 10 10 10 10 10 10 8 8
L 7 7 7 7 7 7 7 7 7 7 10
M M5 M5 M6 M6 M8 M8 M10 M10 M10 M10 M12
5-15
Specifications
400-V Class
Maximum motor capacity (kW) 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 Model 3G3IVPUZBABj 10 A, 2.2 MH 15 A, 1.42 MH 20 A, 1.06 MH 30 A, 0.7 MH 40 A, 0.53 MH 50 A, 0.42 MH 60 A, 0.36 MH 80 A, 0.26 MH 90 A, 0.24 MH 120 A, 0.18 MH 150 A, 0.15 MH Amperage (A) 10 15 20 30 40 50 60 80 90 120 150 Inductance (mH) 2.2 1.42 1.06 0.7 0.53 0.42 0.36 0.26 0.24 0.18 0.15 Dimensions E F 65 130 75 130 70 160 85 160 80 180 80 180 75 180 80 205 95 205 110 240 110 240 Loss (W)
Chapter 5
Weight (kg) Appearance
43 50 50 65 90 90 90 95 110 130 150
3 4 5 6 8 8 8.5 12 15 23 23
1 2
A 130 130 160 160 180 180 180 210 210 240 240
B 88 98 90 105 100 100 100 100 115 126 126
B1 ----115 132.5 140 145 150 150 177.5 193 198
C 130 130 130 130 150 150 150 175 175 2055 2055
D 50 50 75 75 75 75 75 75 75 150 150
H 22 22 25 25 25 25 25 25 25 25 25
J M6 M6 M6 M6 M6 M6 M6 M6 M6 M8 M8
K 11.5 11.5 10 10 10 10 10 10 10 8 8
L 7 7 7 7 7 7 7 7 7 10 10
M M4 M4 M5 M5 M6 M6 M6 M8 M8 M10 M10
Appearance 1
M: Terminal Nameplate
Mounting hole
4-J: Mounting bolts
5-16
Specifications
Appearance 2
M: Terminal Nameplate
Chapter 5
Mounting hole 4-J: Mounting bolts
5-2-10 Simple Input Noise Filter and Input Noise Filter

H 3G3EV-PLNFDj (Yaskawa Electric)/3G3IV-PFNj (Schaffner)
The Simple Input Noise Filter is connected to the power input side to eliminate the noise in the power line connected to the Inverter and suppress noise leaking from the Inverter to the power line.
Simple Input Noise Filter
Input Noise Filter
5-17
Specifications
H Applicable Models
Maximum motor capacity (kW) 0.1 to 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5/22 30 37/45 55 75 200-V class New model Rated current (A) 10 15 20 30 42 55 75 100 130 180 250 300 500 Maximum motor capacity (kW) 0.2 to 0.75 1.5/2.2 3.7 5.5 7.5 11 15/18.5 22 30 37/45 55 75/110 160/185 220 300 400-V class New model
Chapter 5
Rated current (A) 5 10 15 20 30 42 55 75 100 130 180 300 500 600 900
3G3EV-PLNFD2103DY 3G3EV-PLNFD2153DY 3G3EV-PLNFD2203DY 3G3EV-PLNFD2303DY 3G3IV-PFN258L4207 3G3IV-PFN258L5507 3G3IV-PFN258L7534 3G3IV-PFN258L10035 3G3IV-PFN258L13035 3G3IV-PFN258L18007 3G3IV-PFN359P25099 3G3IV-PFN359P30099 3G3IV-PFN359P25099 x 2P
3G3EV-PLNFD4053DY 3G3EV-PLNFD4103DY 3G3EV-PLNFD4153DY 3G3EV-PLNFD4203DY 3G3EV-PLNFD4303DY 3G3IV-PFN258L4207 3G3IV-PFN258L5507 3G3IV-PFN258L7534 3G3IV-PFN258L10035 3G3IV-PFN258L13035 3G3IV-PFN258L18007 3G3IV-PFN359P30099 3G3IV-PFN359P25099 x 2P 3G3IV-PFN359P30099 x 2P 3G3IV-PFN359P30099 x 2P
H Connection Example
3-phase input Noise filter
5-18
Specifications
H Dimensions
Dimensions 1 (Three-phase Input) Dimensions 2 (Three-phase Input)
Chapter 5
Model 3G3EV-
Figure (above)
Dimension (mm) W 120 120 170 170 170 170 170 200 200 D 80 80 90 110 130 130 130 145 145 H max. 55 55 70 70 75 95 95 100 100 A 108 108 158 ------------------79 79 79 79 94 94 A B 68 68 78 98 118 118 118 133 133 Mounting screw M4 4, 20 mm M4 4, 20 mm M4 4, 20 mm M4 6, 20 mm M4 6, 30 mm M4 6, 30 mm M4 6, 30 mm M4 6, 30 mm M4 6, 30 mm
PLNFD2103DY 1 PLNFD2153DY PLNFD2203DY PLNFD2303DY 2 PLNFD4053DY PLNFD4103DY PLNFD4153DY PLNFD4203DY PLNFD4303DY
5-19
Specifications
External Figure 1 A B E G J (Mounting screw) External Figure 2 A B
Chapter 5
J (Mounting screw)
E G
F D F F
H H External Figure 3 A B External Figure 4 42 J (Mounting screw) 8 210 210 42
C 12.5 Six, 9 dia.
5040 60 60 M12 30 47 510 516 47 F M6 M6 M6 M10 M10 M10 ----G 45 55 55 65 80 80 ----H 314 314 314 364 414 413 ----J 4-M5 4-M5 4-M5 4-M5 4-M5 4-M5 ----Weight (kg) 2.8 3.1 4 5.5 7.5 11 16 16 M12
E G
H Model 3G3IVPFN258L4207 PFN258L5507 PFN258L7534 PFN258L10035 PFN258L13035 PFN258L18007 PFN359P25099 PFN359P30099 Figure (above) 1 2
Dimensions (mm) A 329 329 329 379 439 438 ----B 300 300 300 350 400 400 ----C 325 353 377 436 486 480 ----D 185 185 220 220 240 240 ----E 70 80 80 90 110 110 -----
3 4
5-20
160 64
300 275
Specifications 5-2-11 3G3IV-PLFj Output Noise Filter (Tokin Corp.)
Chapter 5
Connect the 3G3IV-PLFj Output Noise Filter to the motor output side of the Inverter to prevent the noise generated by the Inverter from flowing to the motor.
D Standard Specifications and External Dimensions

Maximum motor capacity (kW) 200-V class 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 110 160 185 220 300 Inverter capacity (kVA) 6.7 9.5 13 19 24 30 37 50 61 70 85 110 6.1 11 14 21 26 31 37 50 61 73 98 130 170 230 260 340 460 Output Noise Filter Model 3G3IVPLF320KA PLF350KA PLF350KA PLF350KA x 2P PLF350KA x 2P PLF350KA x 2P PLF350KA x 3P PLF350KA x 3P PLF3110KB x 2P PLF3110KB x 2P PLF3110KB x 3P PLF3110KB x 4P PLF310KB PLF320KB PLF320KB PLF335KB PLF335KB PLF345KB PLF375KB PLF375KB PLF3110KB PLF3110KB PLF375KB x 2P PLF3110KB x 2P PLF3110KB x 3P PLF3110KB x 4P PLF3110KB x 4P PLF3110KB x 5P PLF3110KB x 6P Rated current (A) 20 50 50 100 100 100 150 150 220 220 330 440 10 20 20 35 35 45 75 75 110 110 150 220 330 440 440 550 660
400-V class
5-21
Specifications
Model 3G3IVPLF320KA PLF350KA PLF310KA PLF320KB PLF335KB PLF345KB PLF375KB PLF3110KB Terminals TE-K5.5 M4 TE-K22 M6 TE-K5.5 M4 TE-K5.5 M4 TE-K5.5 M4 TE-K22 M6 TE-K22 M6 TE-K60 M8 Dimensions A 140 260 140 140 140 260 540 540 B 100 180 100 100 100 180 320 340 C 100 180 100 100 100 180 480 480 D 90 160 90 90 90 160 300 300 70 120 70 70 70 120 340 340 E 45 65 45 45 45 65 240 240 F G 7 x 4.5 dia. 7 x 4.5 dia. 7 x 4.5 dia. 7 x 4.5 dia. 7 x 4.5 dia. 7 x 4.5 dia. 9 x 6.5 dia. 9 x 6.5 dia.
Chapter 5
Weight (kg) 0.6 2.0 0.5 0.6 0.8 2.0 12.0 19.5
H 4.5 dia. 4.5 dia. 4.5 dia. 4.5 dia. 4.5 dia. 4.5 dia. 6.5 dia. 6.5 dia.
Appearance
5-22
6
Chapter 6 Appendix
6-1 6-2 Notes on Using the Inverter for a Motor List of Parameters
Appendix 6-1 Notes on Using the Inverter for a Motor
Chapter 6
H Using the Inverter for an Existing Standard Motor

When a standard motor is operated with the Inverter, power loss is slightly higher than when operated with a commercial power supply. In addition, cooling effects also diminish in the low-speed range, resulting in an increase in the motor temperature. Therefore, the motor torque should be reduced in the low speed range. The following graph shows the allowable load characteristics of a standard motor. If 100% torque is continuously required in the low-speed range, use a special motor for use with inverters.
Allowable Load Characteristics of Standard Motor

24% ED (or 15 minutes) 24% ED (or 15 minutes) 24% ED (or 15 minutes)
Torque (%) Continuous
Frequency (Hz)
D High-speed Operation
When using the motor at a high speed (60 Hz or more), problems may arise in dynamic balance and bearing durability.
D Torque Characteristics
The motor may require more acceleration torque when the motor is operated with the Inverter than when operated with a commercial power supply. Check the load torque characteristics of the machine to be used with the motor to set a proper V/f pattern
D Vibration
The 3G3HV Series uses a high carrier PWM to reduce motor vibration. When the motor is operated with the Inverter, motor vibration is almost the same as when operated with a commercial power supply. Motor vibration may, however, become greater in the following cases. Resonance with the natural frequency of the mechanical system Take special care when a machine that has been operated at a constant speed is to be operated in variable speed mode. If resonance occurs, install vibration-proof rubber on the motor base or use the frequency jump function to skip any frequency resonating the machine. Imbalanced rotor Take special care when the motor is operated at a higher speed (60 Hz or more).
6-2
Appendix
D Noise
Chapter 6
Noise is almost the same as when the motor is operated with a commercial power supply. Motor noise, however, becomes louder when the motor is operated at a speed higher than the rated speed (60 Hz).
H Using the Inverter for Special Motors

D Pole-changing Motor
The rated input current of pole-changing motors differs from that of standard motors. Select, therefore, an appropriate Inverter according to the maximum input current of the motor to be used. Before changing the number of poles, always make sure that the motor has stopped. Otherwise, the overvoltage protective or overcurrent protective mechanism will be actuated, resulting in an error.
D Submersible Motor
The rated input current of submersible motors is higher than that of standard motors. Therefore, always select an Inverter by checking its rated output current. When the distance between the motor and Inverter is long, use a cable thick enough to connect the motor and Inverter to prevent motor torque reduction.
D Explosion-proof Motor
When an explosion-proof motor or increased safety-type motor is to be used, it must be subject to an explosion-proof test in conjunction with the Inverter. This is also applicable when an existing explosionproof motor is to be operated with the Inverter. Since the Inverter itself is, however, not explosion-proof, always install it in a safe place.
D Gearmotor
The speed range for continuous operation differs according to the lubrication method and motor manufacturer. In particular, continuous operation of an oil-lubricated motor in the low speed range may result in burning. If the motor is to be operated at a speed higher than 60 Hz, consult with the manufacturer.
D Synchronous Motor
A synchronous motor is not suitable for Inverter control. If a group of synchronous motors is individually turned ON and OFF, synchronism may be lost.
D Single-phase Motor
Do not use an inverter for a single-phase motor. The motor should be replaced with a 3-phase motor.
H Power Transmission Mechanism (Speed Reducers, Belts, and Chains)

If an oil-lubricated gearbox or speed reducer is used in the power transmission mechanism, oil lubrication will be affected when the motor operates only in the low speed range. The power transmission mechanism will make noise and experience problems with service life and durability if the motor is operated at a speed higher than 60 Hz.
6-3
Appendix
Chapter 6
H Motor Burnout Due to Insufficient Dielectric Strength of Each Phase of the Motor
Surge occurs among the phases of the motor when the output voltage is switched. If the dielectric strength of each phase of the motor is insufficient, the motor may burn out. The dielectric strength of each phase of the motor must be higher than the maximum surge voltage. Normally, the maximum surge voltage is approximately three times the power voltage imposed on the Inverter. Be sure to connect a dedicated motor to the 400-V Inverter. A standard motor may burn out if it is connected to the Inverter due to the insufficient dielectric strength of each phase of the standard motor.
6-4
Appendix 6-2 List of Parameters
Chapter 6
Values in brackets [ ] are default-set values.

Note Parameters that can be changed while the Inverter is running are indicated in bold type.

Function Parameter group selection No. n001 Name Description Setting range
Reference page
Parameter initialization
Parameter 0: The parameters n001 can be set and 0 to 7 write prohibit checked and the parameters n002 to [1] selection/Pan108 can be only checked. rameter initialThe speed and direction of the Digital ization Operator can be set.) 1: The parameters of group 1 (i.e., n001 to n034) can be set and checked and the parameters of groups 2 and 3 (i.e., n035 to n049 and n050 to n108) can be only checked. 2: The parameters of groups 1 and 2 can be set and checked and the parameters of group 3 can only be checked. 3: The parameters of groups 1, 2, and 3 can be set and checked. 6: All parameters will be set to default-set values. 7: All parameters will be initialized with a three-wire sequence. Note When parameter initialization is performed by setting to 6 or 7, the Forward/Reverse rotation selection (n005) is not initialized. (It is only initialized when a CPF4 error is detected.) Operation mode selection Selects method to input run command and frequency reference.
Run command 0: Digital Operator 1: Control circuit terminals 2: Digital Operator 3: Control circuit terminals Frequency reference Digital Operator Digital Operator Control circuit terminals Control circuit terminals
3-13
n002
0 to 3 [3]
3-13
Input voltage selection Interruption mode selection
n003
n004
Input voltage selection (see note) Interruption mode selection
Set Inverter input voltage in 1-V units.
0: Deceleration stop 1: Free running stop 2: Free running stop 1 with timer. The run command during deceleration time 1 or 2 will be ignored. 3: Free running stop 2 with timer. The constant run command is valid. The motor will start running after deceleration time 1 or 2 passes.
150.0 to 255.0 [200.0] 0 to 3 [0]
3-23
3-23
Note With 400-V Inverters, the setting range upper limits and default settings are double those shown in the table.
6-5
Appendix
Function Motor rotation direction selection No. n005 Name Forward/Reverse rotation selection Description 0: When the forward rotation command is input, the motor seen from the load side rotates counterclockwise. 1: When the forward rotation command is input, the motor seen from the load side rotates clockwise. Note This parameter is not initialized when parameter initialization is performed by setting n001 to 6 or 7. (It is only initialized when a CPF4 error is detected.) 0: The motor can rotate in reverse. 1: The motor cannot rotate in reverse.
Chapter 6
Reference page
3-17
n006
Reverse rotation-inhibit selection
0, 1 [0]
3-17
6-6
Appendix
Function No. Name Operation direction selection key permit/ inhibit Stop Key function selection Description 0: Inhibits Operation Mode Selection Key from functioning. 1: Permits Operation Mode Selection Key to function. 0: The STOP/RESET Key will function only when the Inverter is running with the run command through the Digital Operator. 1: The STOP/RESET Key will function anytime. 0: Permits frequency reference set with the Digital Operator to be valid without Enter Key input. 1: Permits frequency reference set with the Digital Operator to be valid with Enter Key input. 0to E: Selects from 15 fixed V/f patterns. F: Selects optional V/f pattern with n012 to n018 settings. Set rated input voltage of motor with 1 V units.
Chapter 6
Reference page
Digital Op- n007 erator function selection n008
3-57
0, 1 [1]
3-58
n009
Frequency reference setting selection
0, 1 [1]
3-58
n010
V/f pattern selection Rated input voltage of motor (see note) Maximum frequency (FMAX) Maximum voltage (VMAX) (see note) Maximum voltage frequency (FA) Intermediate output frequency (FB) Intermediate output frequency voltage (VC) (see note) Minimum output frequency (FMIN) Minimum output frequency voltage (VMIN) (see note)
0 to F [1] 150.0 to 255.0 [200.0]
3-58
n011
3-60
n012
Voltage (V)
n013
Frequency (Hz)
n014
n015
The V/f pattern will be a straight line if there is no difference between n015 and n017 in set value, in which case the set value of n016 will be ignored.
50.0 to 3-60 400.0 [60.0] 0.1 to 255.0 3-60 [200.0] (See note 1.) 0.2 to 400.0 3-61 [60.0] 0.1 to 399.9 3-61 [3.0] 0.1 to 255.0 3-61 [15.0] (See note 1, 2.) 0.1 to 10.0 [1.5] 0.1 to 50.0 [10.0] (See note 1, 2.) 3-61
n016
n017
n018
3-61
Note 1. With 400-V Inverters, the setting range upper limits and default settings are double those shown in the table. Note 2. The default settings for Inverters of 55 kW or more are as follows: n016 = 12.0/24.0, n018 = 6.0/12.0
6-7
Appendix
Function Acceleration/ Deceleration time selection No. n019 Name Acceleration time 1 Deceleration time 1 Acceleration time 2 Deceleration time 2 S-shaped characteristic time selection Unit of frequency reference Description The time required for the output frequency to be 100% from 0% of the maximum frequency. The time required for the output frequency to be 0% from 100% of the maximum frequency. Valid if acceleration/deceleration time switching command is selected for multifunction input. Valid if acceleration/deceleration time switching command is selected for multifunction input. 0: No s-shaped characteristic time 1: 0.2 s 2: 0.5 s 3: 1.0 s 0: 0.1-Hz units 1: 0.1% units 2to 39: r/min (r/min = 120 x frequency/n024 Set n024 to the number of poles of the motor.) 40 to 3,999: Determine the display method of the maximum frequency set with n012. Example: Set n024 to 1100 so that 10.0 will be displayed at the maximum frequency. Set frequency reference using the unit set with n024.
Chapter 6
Setting range 0.0 to 3,600 [10.0] 0.0 to 3,600 [10.0] 0.0 to 3,600 [10.0] 0.0 to 3,600 [10.0] 0 to 3 [1]
Reference page
3-61
n020
3-61
n021
3-61
n022
3-62
S-shaped characteristic time selection Frequency reference selection
n023
3-62
n024
0 to 3,999 [0]
3-62
Frequency reference selection
n025
Frequency reference 1
n026 n027 n028 n029
Frequency reference 2 Frequency reference 3 Frequency reference 4 Inching frequency reference Output frequency upper limit Output frequency lower limit
0 to maximum frequency [6.0] Frequency reference with multi-step speed 0 to maximum frecommand 1 turned ON. Frequency reference with multi-step speed quency [0.0] command 2 turned ON. Frequency reference with multi-step speed command 1 and 2 turned ON. Frequency reference with inching com0 to maximand turned ON. mum frequency [6.0] Set output frequency upper limit with 1% 0 to 109 units based on max. frequency set with [100] n012 as 100%. Set output frequency lower limit with 1% 0 to 100 units based on max. frequency set with [0] n012 as 100%.
3-63
3-63 3-63 3-63 3-63
Output frequency limit selection
n030
3-63
n031
3-63
6-8
Appendix
Function Electronic thermal protection function selection No. n032 Name Motor rated current Description
Chapter 6
Setting range See note 1, 2. 0 to 4 [1]
Reference page
n033
Overheating stop mode selection
n034
Set rated input current of motor with 1-A units as motor basic current for electronic thermal protection. Electronic ther- 0: No protection. mal protection 1: For standard motors with standard ratfunction selecings (with a time constant of 8 min). tion 2: For standard motors with short-time ratings (with a time constant of 5 min). 3: For Inverter-dedicated motors with standard ratings (with a time constant of 8 min). 4: For Inverter-dedicated motors with short-time ratings (with a time constant of 5 min). Selection of 0: Deceleration stop in deceleration time 1 stop method for set with n020 when radiation 1: Free running stop fin overheats 2: Deceleration stop in deceleration time 2 set with n022 3: Continuous operation with warning
3-64
3-65
0 to 3 [3]
3-65
Note 1. Default settings vary with the Inverter model. Note 2. The motors rated current setting range is 10% to 200% of the Inverters rated current.
6-9
Appendix
Function Sequential input function selection No. n035 Name Multi-function input 1 (S2) 0: 1: Description
Chapter 6
Setting range
Reference page
n036 n037 n038
Multi-function input 2 (S3) Multi-function input 3 (S4) Multi-function input 4 (S5)
Reverse rotation/Stop 0 to 24 Stop command (3-wire sequence [0] selection) S3 will be used for forward/reverse rotation command and value set with n036 will be ignored. 2: External error (NO contact: ON) 3: External error (NC contact: ON) 4: Error reset (ON: Valid) 5: Operation mode selection (ON: Digital Operator; OFF: n002) 6: Not used 7: Emergency stop 8: Analog input selection (ON: Current input through FI terminal; OFF: FV terminal) 9: Multi-step speed command 1 10: Multi-step speed command 2 11: Inching command 12: Acceleration/Deceleration time switching command 13: External baseblock command (ON: Valid) 14: External baseblock command (OFF: Valid) 15: Speed search command from max. frequency 16: Speed search command from set frequency 17: Parameter set-inhibit (ON: Invalid) 18: Integral value of PID control reset command 19: PID control invalidating command (Set point used as frequency reference) 20: Timer function input (Set with n077 and n078) 21: Inverter overheat warning (ON: OH3 will be displayed) 22: Analog frequency sample hold 23: Power OFF stop input (NO contact) 24: Power OFF stop input (NC contact) Same as n035 2 to 24 [2] Same as n035 2 to 24 [4] Same as n035 2 to 24 [9]
3-17
3-17 3-17 3-17
6-10
Appendix
Function Sequential input function selection No. n039 Name Multi-function input 5 (S6) Description 0to 22: Same as n035 25: Up/Down command S5 will be used for the up command, S6 will be used for the down command, and value set with n038 will be ignored. 26: Not used. (Do not set.) 27: PID input characteristic selection (ON: Deviation multiplied by 1) 0: Error (ON: Error) 1: Running 2: Frequency agreement 3: Optional frequency agreement 4: Optional frequency detection (ON: Output frequency x n073) 5: Optional frequency detection (ON: Output frequency x n073) 6: Overtorque (ON: Detected) 7: Overtorque (OFF: Detected) 8: Baseblock 9: Operation mode (ON: Digital Operator/Frequency reference) 10: Inverter ready 11: Timer function output (Set with n077 and n078) 12: Error retrying 13: Inverter/Motor overload warning 14: Frequency reference loss (ON: Frequency reference has dropped by 90% or more within 0.4 s) 15: Not used 16: PID feedback loss (Detecting method can be set with n093 and n094) 17: Heating heat sink (ON: OH1) Same as n040
Chapter 6
Reference page
3-18
Sequential output function selection
n040
Multi-function contact output 1 (MA-MB-MC)
0 to 17 [0]
3-74
n041
Multi-function contact output 2 (M1-M2)
0 to 17 [1]
3-74
6-11
Appendix
Function Frequency reference function selection No. n042 Name Analog frequency reference voltage/ current selection Description
Chapter 6
Reference page
n043
n044
n045
n046
n047
Analog monitor function selection
n048
n049
0: The FV terminal can be used for the analog frequency reference within a voltage range from 0 to 10 VDC. 1: The FI terminal can be used for the analog frequency reference. Set the input level with n043. FI input level 0: Voltage input within a range from 0 to selection 10 V. Be sure to cut jumper wire J1. 1: Current input within a range from 4 to 20 mA. Analog fre0: Frequency reference on hold is saved quency referby n025 ence sample 1: Frequency reference on hold is not hold selection saved. Processing 0: Inhibits Inverter from processing analog selection when frequency reference loss. analog frequen- 1: Permits Inverter to process analog frecy reference is quency reference loss. lost Frequency ref- Set analog frequency reference input gain. erence gain Set input frequency at 10 V or 20 mA with 1% units based on max. frequency set with n012 as 100%. Frequency ref- Set analog frequency reference input bias. erence bias Set input frequency at 0 V or 4 mA with 1% units based on max. frequency set with n012 as 100%. Multi-function 0: Output frequency (10 V: Max. frequenanalog output cy n012) selection 1: Output current (10 V: Rated inverter current) 2: Output power (10 V: Rated inverter output capacity) 3: Main circuit DC voltage (10 V: 200-V class: 400 V; 400-V class: 800V) Multi-function Set voltage level gain of multi-function analog output analog output. gain Set n049 to result obtained from dividing voltage of full analog output by 10 V.
3-77
0, 1 [1]
3-78
0, 1 [0]
3-78
0, 1 [0]
3-78
0 to 200 [100]
3-79
100 to 3-79 100 [0] 0 to 3 [0] 3-79
0.01 to 2.00 [1.00]
3-80
6-12
Appendix
Function No. Name Carrier frequency (See note 1) Description 1: 2.5 kHz 2: 5.0 kHz 3: 8.0 kHz 4: 10.0 kHz 5: 12.5 kHz 6: 15.0 kHz 7, 8, and 9: Varies in proportion to output frequency up to 2.5 kHz. 10:7.0 kHz 0: Inverter will discontinue running. 1: Inverter will continue running if power is supplied again within instantaneous power failure compensation time set with n055. 2: Inverter will always continue running without detecting UV1 or UV3. Set current level enabling speed search in 1% units based on rated output current of Inverter as 100%. Set time to start speed search after RUN input is ON and instantaneous power failure processing starts. Set percentage of V/f characteristics for speed search.
Chapter 6
Setting range 1 to 10 See note 2
Reference page
Carrier frequen- n050 cy adjustment
3-80
Instantaneous power failure processing and speed search control
n051
Selection of running after restoration following a momentary stop
0 to 2 [0]
3-81
n052
Speed search control level Minimum baseblock time
n053
n054
V/f characteristics during speed search Stop compensation time
n055
Set instantaneous power failure compensation time in 1-s units.
Error retry
n056 n057
Number of error retries Selection of error output during error retry
Set number of error retries. 0: Turns ON error output while error retry is performed. 1: Turns OFF error output while error retry is performed.
0 to 200 [110] 0.5 to 10.0 (See note) 0 to 100 (See note) 0.0 to 2.0 (See note) 0 to 10 [0] 0, 1 [0]
3-82
3-82
3-82
3-82
3-83 3-83
Note 1. For a 400-V Inverter, if the carrier frequency is set to a value higher than the default setting, the Inverter overload OL2 detection value will decrease in consideration of an increase in the heat that will be generated by the change in the carrier frequency. Note 2. Default settings vary with the Inverter model.
6-13
Appendix
Function Frequency jump No. n058 n059 n060 Accumulated operation time n061 Name Jump frequency 1 Jump frequency 2 Jump frequency range Total operating time function selection Total operating time 1 (rightmost 4 digits) Total operating time 2 (leftmost 2 digits) DC braking current Stopped DC braking time Startup DC braking time Automatic torque boost gain Motor winding resistance Motor iron loss Decelerating stall prevention selection Description Set center value of jumping frequency in 1-Hz units. Frequency jump function will be invalid if value is set to 0.0. Set jump range of jumping frequency in 1-Hz units. 0: Accumulates power-on time. 1: Accumulates running time Set accumulation start time in 1-h units. Permits accumulated operation time monitor to function. (Same as U-11 and U-12) Accumulated operation time (h) = n063 x 10,000 + n062 Max. value: 279,620 (h) (Returns to 0 when accumulated operation time exceeds 279,620 h) Set DC control current in 1% units based on rated output current of Inverter as 100%. Set stop DC control time and start DC control time in 1-s units. DC control will be invalid if value is set to 0.0. Set automatic torque boost gain. Setting is usually not necessary. Set motor constant for automatic torque boost operation. Setting is usually not necessary.
Chapter 6
Reference page
3-83 3-84
0.0 to 25.5 [1.0] 0, 1 [1] 0 to 9,999 [0]
3-84 3-84
n062
3-84
n063
0 to 27 [0]
3-84
DC braking
n064
0 to 100 [50] 0.0 to 10.0 [0.5] 0.0 to 10.0 [0.0] 0.0 to 3.0 [1.0]
3-85
n065 n066 Torque compensation n067
3-85 3-85 3-85
n068
n069 Stall preven- n070 tion
n071
n072
Optional frequency detection
n073
0: Inhibits deceleration stall prevention from functioning. 1: Permits deceleration stall prevention to function. Accelerating Set current level enabling acceleration stall 30 to 200 stall prevenprevention in 1% units based on rated out- [170] (See tion operation put current of Inverter as 100%. note 2) level Operating Set current level enabling operation stall 30 to 200 stall prevenprevention in 1% units based on rated out- [160] (See tion operation put current of Inverter as 100%. note 2) level Frequency Set detecting output frequency in 1-Hz 0.0 to 400.0 detection lev- units. [0.0] el Valid if multi-function contact output is set to optional frequency agreement or optional frequency detection.
0.000 to 3-85 65.53 (See note 1) 0 to 9,999 3-85 (See note 1) 0, 1 [1] 3-86
3-86
3-86
3-87
Note 1. Default settings vary with the Inverter model. Note 2. The default setting for 18.5-kW or higher Inverters is 120%.
6-14
Appendix
Function Overtorque detection No. Name Description
Chapter 6
Reference page
n074
Overtorque detection function selection
n075
Overtorque detection level Overtorque detection time
n076
0: Inhibits Inverter from detecting overtorque. 1: Inverter will detect overtorque only during speed agreement and continue running with warning after detection. 2: Running Inverter will detect overtorque and continue running with warning after detection. 3: Inverter will detect overtorque only during speed agreement and turn OFF output for safety when overtorque is detected. 4: Running Inverter will always detect overtorque and turn OFF output for safety when overtorque is detected. Set overtorque detection current in 1% units based on rated output current of Inverter as 100%. Set overtorque detection time in 1-s units. Overtorque will be detected if current larger than value set with n075 flows for the set time or more.
3-87
30 to 200 [160] 0.1 to 10.0 [0.1] 0.0 to 25.5 [0.0]
3-87
3-87
Timer function
n077
Timer function ON delay time
n078
Braking Resistor Unit overheating protection I/O phase loss detection
n079
Set time lag between moment timer function input turns ON and moment timer function output turns ON. Valid if multi-function input and multi-function contact output are set to timer function. Timer function Set time lag between the moment the timOFF delay time er function input turns OFF and the moment the timer function output turns OFF. Valid if multi-function input and multi-function contact output are set to timer function. Braking resistor 0: Inhibits overheating protection from overheating functioning. protection 1: Permits overheating protection to funcselection tion. Input openphase detection level Input openphase detection time Set input phase loss detection level to percentage of main circuit DC voltage. 200-V class: 200 VDC as 100% 400-V class: 800 VDC as 100% Set input phase loss detection time. Detection time = 1.28 x n n081 Inverter will detect input phase loss if voltage as large as or larger than value set with n080 is imposed continuously for period exceeding set time. Set output phase loss detection level in 1% units based on rated output current of Inverter as 100%. Output phase loss detection will be invalid if value is set to 0.
3-88
0.0 to 25.5 [0.0]
3-88
0, 1 [0]
3-88
n080
1 to 100 [7] 2 to 255 [8]
3-89
n081
3-89
n082
Output openphase detection level
0 to 100 [0]
3-89
6-15
Appendix
Function I/O phase loss detection No. n083 Name Output openphase detection time Description Set output phase loss detection time in 1-s units. Inverter will detect output phase loss if current as large as or less than value set with n082 flows continuously for period exceeding set time. 0: No PID control. 1: PID control with deviation derivative control. 2: PID control with feedback derivative control. 3: PID control with negative feedback characteristic control. Fine tuning gain for PID feedback value.
Chapter 6
Reference page
3-89
PID control
n084
PID control function selection
0 to 3 [0]
3-33
n085
Feedback adjustment gain Proportional gain (P)
n086
n087
Integral time (I)
n088
Derivative time (D)
n089
PID offset adjustment
n090
n091
n092
n093
n094
109 to 109 [0] Integral (I) upSet upper limit of output with 1% units after 0 to per limit integral control is performed based on 109 max. frequency set with n012 as 100%. [100] PID primary Set PID primary-delay time constant with 0.0 to delay constant 1 s units for frequency reference after PID 2.5 control is performed. [0.0] Feedback loss 0: Feedback loss is detected. 0, 1 detection selec- 1: Feedback loss is not detected. [0] tion Feedback loss Set feedback loss detection level with 1% 0 to detection level units. 100 [0] Feedback loss Set feedback loss detection time with 1 s 0.0 to detection time units. 25.5 [1.0]
Set proportional gain for proportional control. Proportional control will be invalid if value set to 0.0. Set integral time with 1 s units for integral control. Integral control will be invalid if value is set to 0.0. Set derivative time with 1 s units for derivative control. Derivative control will be invalid if value is set to 0.0. Set PID offset with 1% units based on max. frequency set with n012 as 100%.
0.00 to 10.00 [1.00] 0.0 to 10.0 [1.0] 0.0 to 100.0 [0.00] 0.00 to 1.00 [0.00]
3-34
3-35
3-35
3-35
3-35
3-35
3-35
3-36
3-36
3-36
6-16
Appendix
Function Energy-saving control No. n095 Name Energy-saving control selection Energy-saving coefficient K2 Description 0: Inhibits the Inverter from performing energy-saving control. 1: Permits the Inverter to perform energysaving control. Set coefficient so that maximum motor efficiency will be obtained.
Chapter 6
Reference page
3-26
n096
n097
Energy-saving voltage lower limit for 60 Hz Energy-saving voltage lower limit for 6 Hz Mean power time Search control voltage limit
n098
Set lower limits of energy-saving control output voltage in 1% units at 6 Hz and 60 Hz based on motor rated voltage set with n011 as 100%, in which case, lower limit of energy-saving control output voltage will be on a straight line linking values set with n097 and n098 if energy-saving control output frequency is between 6 and 60 Hz. Set time to calculate mean output power of Inverter performing energy-saving control. Time (ms) = 25 x n099 Set range of variable voltage in 1% units to be used by Inverter in search control mode based on rated motor input voltage as 100%. Search operation function will be invalid if n101 is set to 0. Set range of variable voltage in 1% units to be used by Inverter in search control mode with 100% search operation start voltage based on rated motor input voltage as 100%. Set range of variable voltage in 1% units to be used by Inverter in search control mode with 5% search operation start voltage based on rated motor input voltage as 100%. Do not change setting. Do not change setting. Do not change setting. Do not change setting. Do not change setting. Do not change setting.
0.00 to 655.0 (See note) 0 to 120 [50] 0 to 25 [12]
3-26
3-27
3-28
n099
n100
1 to 200 [1] 0 to 100 [0]
3-28
3-27
n101
0.1 to 10.0 [0.5]
3-28
n102
0.1 to 10.0 [0.2]
3-28
Not used
n103 n104 n105 n106 n107 n108
Not used Not used Not used Not used Not used Not used
1 [1] 1 [1] 0 [0] 0 [0] 2 [2] 1 [1]
-------------
Note Default settings vary with the Inverter model.
6-17
Appendix
Function Slip compensation No. n109 Name Description
Chapter 6
Reference page
Slip compensa- Slip compensation gain is set as a pertion gain centage of the maximum output frequency (n014). Use the following equations to set a value that corresponds to the motor rated slip. n109 =100 (Synchronization speed rated motor speed) synchronization speed Synchronization speed = 120f/P P: No. of polls f: Rated frequency Set n014 to the motors rated frequency. Note The rated motor speed can be confirmed from the motors nameplate. Note If n109 = 0.0, the slip compensation function is disabled.
3-90
n110
Motor no-load current
Note If n032 = 0.0, the slip compensation function is disabled. Set the motor no-load current as a per0 to 99 centage of the motor rated current (n032). [30] Note This setting is used as a parameter of the slip compensation function.
3-90
n111
Operation n112 selection at Digital Operator interruption Frequency detection width n113
Note Set after confirming the motor noload current with the manufacturer. Alternatively, calculate the value from the current when there is no load and when running at the rated frequency. Slip compensa- Slip compensation primary delay time is tion primary set in s units. delay time Note Usually setting is not necessary. Adjust when slip compensation responsiveness is low or when speed has not stabilized. When responsiveness is low, decrease the set value. When speed has not stabilized, increase the set value. Operation Set whether an error is detected when the selection at Digital Operator is disconnected. Digital Operator 0: Error not detected interruption 1: Error detected Frequency detection width Sets the width of frequency agreement (n040, n041) and frequency detection (n073) in Hz units.
0.0 to 25.5 [2.0]
3-90
0, 1 [0]
3-91
0.0 to 25.5 [2.0]
3-91
6-18
Appendix
Function No. Name Operation selection at operation mode switching (local/remote switching) Description Select whether or not to ignore run signals input while the operation mode is switched using the Operation Mode Selection Key on the Digital Operator or with operation mode selection input from the multi-function inputs. 0: Run signals that are input during mode switching are ignored. (Input run signals after switching the mode.) 1: Run signals become effective immediately after mode.
Chapter 6
Reference page
Operation n114 selection at operation mode switching (local/ remote switching)
3-91
(Manufacturers n115, use) n116
Note If n114 is set to 1, when the operation mode changes the Inverter may start running immediately. Take steps to ensure safety for such operation. For the manufacturers use. (Do not set.) See note
---
Note Setting ranges and default settings vary with the Inverter model.
6-19
Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.
Cat. No. I515-E1-3

Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.
Revision code 1 2 Date August 1996 April 1997 Revised content
Original production Page 1-2: Inverter model list updated. Enclosed wallmounted type replaced with NEMA1 type. Page 1-4: Low noise and harmonic countermeasure information clarified. Page 2-4: Dimensions added for the new models. Page 2-5: Enclosed Wall-mounted Type replaced with NEMA1 Type. Page 2-7: Terminals U, V, and W replaced with T1 (U), T2 (V), and T3 (W) respectively. Pages 2-10, 2-11: Terminals and connections changed for the 200-V Class and 400-V Class tables. New models reflected. Page 2-12: Names for the three-phase terminals changed. Page 2-13: Names for the three-phase terminals changed. Notes added. New models reflected. Pages 2-14, 2-15: Terminal names changed and new models added. New wire sizes and tightening torque added. Pages 2-16 to 2-20: Information for Wiring on the Input Side of Main Circuit and Wiring on the Output Side of Main Circuit changed. Page 2-22: Second harmonic frequency corrected. Information in Causes of Harmonics Generation corrected at the bottom of the page. Page 2-23: Last sentence of DC/AC Reactors corrected. Note added. Pages 2-24, 2-25: Terminal names changed. New model information reflected. Page 2-26: Inverter models added to the input transformer table. Page 2-27: New model information reflected. Information on connecting Braking Units in parallel added. Information removed from Wire Size and Solderless Terminals at the bottom of the page. Pages 3-3, 3-9: Terminal names changed. Page 3-44: Note added. Page 3-58: New model information reflected in the table. Page 3-72: Notes added. Pages 4-2, 4-8: Terminal names changed. Pages 4-3, 4-4: Cause and action for the heat sink overheat and Inverter overload added to. Page 4-12: Inverter overload information added. Pages 5-2, 5-3: Specifications completely updated. Pages 5-5, 5-9, 5-10: Control Unit corrected to Braking Unit. Pages 5-9, 5-10: New models added. Pages 5-15, 5-18: Noise Filter models added. Page 6-5: New models added. Page 6-13: Note added.
June 2000
Preliminary pages: Order changed and safety information added. Pages 1-6, 2-33, 3-2, 3-5, 3-7, 3-16, 3-20, 3-21, 3-22, 3-38 to 3-50, 3-52, 3-56, 3-69, 3-71, 3-74, 3-80, 3-84, 5-11: Notes changed or added. Page 1-6, 3-2: Explanation for Operation Mode Selection Key changed. Page 1-7: Information on new functions added. Pages 2-6, 2-15, 3-20, 3-31, 3-55, 5-5: Graphics changed or added. Pages 2-7, 3-2, 4-13: Cautions and Warnings information changed. Page 2-9: Information on wiring changed. Pages 2-14, 3-5, 3-13, 3-21, 3-31, 3-38 to 3-50, 3-56, 3-62, 3-72, 3-74, 5-11, 5-13, 6-5 to 6-8: Changes made to tables. Pages 2-20 to 2-22, 5-17 to 5-19: Major changes. Page 2-24: Changes made to information on cable length. Information on single-phase motors added. Page 3-8: Information on operation modes added after table. Page 3-23, 4-2: Information added to introduction. Page 3-58: Setting range for n030 changed. Page 3-61: Setting range for n039 changed. Page 3-65: Information for external baseblock command changed. Page 3-66: Information on PID control added. Page 3-75: Default setting for n052 changed. Page 3-76: Setting range for n053 changed. Page 3-83: Motor Rated Slip changed to Slip Compensation Gain. Page 3-84: Information for n112, n113, and n114 changed. Page 4-4: Information on connection error added. Page 4-12: Information added. Pages 5-3, 5-4: IP00 changed to IP10. Index: Index removed.
R-1

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Cat. No.

Items to Check Before Unpacking

OMRON Product References

WARNING WARNING WARNING

Operation and Adjustment Precautions

Maintenance and Inspection Precautions

Checking Before Unpacking

D Checking the Nameplate

D Checking the Model 3G3HV-A2037-CUE

Maximum Applicable Motor Capacity

D Checking for Damage

H Checking the Accessories

About this Manual

Chapter 5 Specifications Chapter 6 Appendix

Chapter 2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Chapter 3. Preparing for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Chapter 4. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Chapter 5. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Introduction 1-1 Function

H SYSDRIVE 3G3HV Inverter Models

Open chassis type

400-V Class (3-phase)

Open chassis type

S Pressure control: S Current control:

H Low Noise (3.7- to 160-kW Models)

H High Torque at Low Output Frequency Range H Automatic Torque Boost

H Harmonic Countermeasures (3.7- to 160-kW Models)

Introduction 1-2 Nomenclature

Front cover Terminals

Control circuit terminals

Main circuit terminals Power input

Fout Montr V/F PID

Iout Accel Fgain kWsav

kWout Decel Fbias PRGM

Easy-setting indicators Displays basic parameter constants and monitor items.

DIGITAL OPERATOR PJVOP131E

Mode Key Switches basic parameter constant and monitor items.

LOCAL REMOTE STOP RUN RESET

Introduction 1-3 Additional Functions

H Independent Initialization for Motor Rotation Direction

H V/f Default Settings Changed (Inverters of 55 kW or More)

H Output Frequency Upper Limit Changed

H PID Input Characteristic Selection Function (n039)

H Carrier Frequency Settings Increased (n050)

H Minimum Baseblock Time Setting Range Increased (n053)

H Changing Parameters while Inverter is Running

H Operation Selection at Digital Operator Interruption Function (n112)

H Settable Detection Width (n113)

H Operation Selection at Operation Mode Switching (Local/Remote Switching) (n114)

Installation 2-1 Mounting

Note *The dashed lines apply only to the A2150.

Voltage class 200-V 400-V

Model 3G3HVH B2185/B2220 B4185/B4220 B4300/B4370/B4450 450 450 526

Dimensions (mm) H1 435 435 610

D1 174.5 174.5 175

Voltage class 200-V 400-V

Dimensions (mm) H W1 320 370 350

H1 650 775 795

Voltage class 200-V 400-V

Dimensions (mm) D2 158 130 158