Determining Volume Fraction by Systematic Manual Point Count
Determining Volume Fraction by Systematic Manual Point Count
INTRODUCTION
This test method may be used to determine the volume fraction of constituents in an opaque
specimen using a polished, planar cross section by the manual point count procedure. The same
measurements can be achieved using image analysis per Practice E1245.
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TABLE 2 Guidelines for Grid Size SelectionA
9. Procedure
9.1 Principle:
9.1.1 An array of points formed by a grid of lines or curves
is superimposed upon a magnified image (that is, a field of
view) of a metallographic specimen.
9.1.2 The number of points falling within the microstruc-
tural constituent of interest is counted and averaged for a
selected number of fields.
9.1.3 This average number of points expressed as a percent-
age of the total number of points in the array (PT ) is an
Square Grid
unbiased statistical estimation of the volume percent of the
microstructural constituent of interest.
NOTE 1—The entire 24 points can be used, or the outer 16, or the inner 9.1.4 A condensed step-by-step description of the procedure
8 points. is provided in Annex A1.
FIG. 1 Examples of Possible Grid Configurations That Can Be 9.2 Grid Selection:
Utilized 9.2.1 The grid should consist of equally spaced points
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TABLE 3 Prediction of the Number of Fields (n) to be Observed as a Function of the Desired Relative Accuracy and of the Estimated
Magnitude of the Volume Fraction of the Constituent
33 % Relative Accuracy 20 % Relative Accuracy 10 % Relative Accuracy
Amount of volume Number of fields n for a grid of PT = Number of fields n for a grid of PT = Number of fields n for a grid of PT =
fraction, Vv in percent 16 25 49 100 16 25 49 100 16 25 49 100
points points points points points points points points points points points points
2 110 75 35 20 310 200 105 50 1,250 800 410 200
5 50 30 15 8 125 80 40 20 500 320 165 80
10 25 15 10 4 65 40 20 10 250 160 85 40
20 15 10 5 4 30 20 10 5 125 80 40 20
NOTE 1—The given values in the table above are based on the formula:
n . S 4
E 2 3 PT
· DS
100 2 Vv
VV D
where:
E = 0.01 3 % RA, and
VV = is expressed in %.
only one overlay or eyepiece reticle for all volume percent as a function of PT , the selected relative accuracy (statistical
determinations may save both time and money. precision), and the magnitude of the volume fraction.
9.2.2.2 For constituents present in amount of less than 2%, 9.6 Selection of the Array of Fields:
a 400–point grid may be used. 9.6.1 Use a uniformly spaced array of fields to obtain the
9.2.3 Superimpose the grid, in the form of a transparency, estimated value, Pp , and the estimated standard deviation, s.
upon a ground glass screen on which the section image is 9.6.2 If gradients or inhomogeneities are present, then a
projected. uniform spacing of fields may introduce a bias into the
9.2.4 A grid in the form of an eyepiece reticle may also be estimate. If another method of field selection is used, for
used. example, random, then describe it in the report.
9.2.5 If the constituent areas form a regular or periodic 9.6.3 When the microstructure shows a certain periodicity
pattern on the section image, avoid the use of a grid having a of distribution of the constituent or phase being measured, any
similar pattern. coincidence of the points of the grid and the structure must be
9.3 Magnification Selection: avoided. This can be achieved by using either a circular grid or
9.3.1 Select the magnification so that it is as high as needed a square grid placed at an angle to the microstructural
to clearly resolve the microstructure without causing adjacent periodicity.
grid points to fall over the same constituent feature.
9.7 Grid Positioning Over Fields—Make grid positioning
9.3.2 As a guideline, choose a magnification that gives an
of each field without viewing the microstructure to eliminate
average constituent size that is approximately one half of the
any possibility of operator bias. This can be accomplished by
grid spacing.
moving the x and y stage mechanism a fixed amount while
9.3.3 As the magnification is increased, the field area
shifting to the next field without looking at the microstructure.
decreases, and the field-to-field variability increases, thus
requiring a greater number of fields to obtain the same degree 9.8 Improving Measurement Precision— It is recommended
of measurement precision. that the user attempt to sample more of the microstructure
9.4 Counting: either by multiple specimens or by completely repeating the
9.4.1 Count and record for each field the number of points metallographic preparation on the same sample when the
falling on the constituent of interest. precision for a single set of data is not acceptable (see Section
9.4.2 Count any points falling on the constituent boundary 11).
as one half.
9.4.3 In order to minimize bias, any point that is doubtful as 10. Calculation of the Volume Percentage Estimate and
to whether it is inside or outside of the constituent boundary % Relative Accuracy
should be counted as one half. 10.1 The average percentage of grid points on the features
9.4.4 of interest provides an unbiased statistical estimator for the
Pi 3 100 volume percentage within the three dimensional microstruc-
PP~i! 5 PT (1) ture. The value of the multiplier, t, can be found in Table 1.
Thus, the average, P̄p , the standard deviation estimator, s, and
9.4.5 The values of PP(i) are used to calculate P̄p and
the 95 % confidence interval, 95 % CI, should be calculated
standard deviation, s.
and recorded for each set of fields. The equations for calculat-
9.5 Selection of the Number of Fields:
ing these values are as follows:
9.5.1 The number of fields or images to measure depends on
the desired degree of precision for the measurement. Table 3 1 n
P̄p 5 n ( Pp ~i! (2)
gives a guide to the number of fields or images to be counted i51
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F 1 n
s 5 n 2 1 ( [Pp ~i! 2 P̄p #2
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(3)
12. Report
12.1 Report the following information:
s 12.1.1 Raw data; note when n > 30, the reporting of raw
95 % CI 5 t 3 (4)
=n data is optional, however, the raw data shall be available for
10.2 The volume percentage estimate is given as: review when requested,
12.1.2 Estimated volume % ( P̄ p ) 6 95 % CI,
Vv 5 P̄p 6 95 % CI (5) 12.1.3 Standard deviation,
10.3 An estimate of the % relative accuracy associated with 12.1.4 % relative accuracy (calculated value, not one esti-
the estimate can be obtained as: mated from Table 2),
95 % CI 12.1.5 Number of fields per metallographic section,
% RA 5 3 100 (6) 12.1.6 Number of sections,
P̄p
12.1.7 Sample description and preparation, including
10.3.1 Estimates for the number of fields required to obtain etchant, if used,
a % relative accuracy of 10, 20, or 33 % with different volume 12.1.8 Section orientation,
percentages and grid sizes are provided in Table 3. These 12.1.9 Magnification,
values were calculated under the assumption that the features 12.1.10 Grid description,
have a random distribution upon the metallographic section. 12.1.11 Field array description and spacing, and
10.4 The % relative accuracy reported should always be 12.1.12 List of volume % estimates for each metallographic
calculated from the sample data and should not be taken from section 6 95 % CI.
Table 3.
13. Effort Required
11. Improving the Volume Fraction Estimate
13.1 A reasonable estimate for the time required to perform
11.1 If additional fields are measured to reduce the % the manual point count on 30 fields for a single type of
relative accuracy, then the following rule gives an excellent microstructural feature is 30 min. This time estimate can
guideline: To reduce the % RA by 50 %, then a total of four probably be decreased to 15 min after some experience and
times the original number of fields should be measured. familiarity with the point counting procedure and the micro-
11.2 When additional fields are selected on the same sec- structure analyzed are obtained.
tion, they should not overlap the initial set but may fit between
fields of the initial set, and should also form a systematic 14. Precision and Bias 4
sampling array.
14.1 The systematic point count technique is the most
11.3 As an example, if a 6 by 5 array of fields was used to
efficient manual technique for development of an unbiased
obtain the initial set, then by halving the spacing and measur-
estimate of the volume fraction of an identifiable constituent or
ing the intermediate field positions, a total of four times the
phase.
number of fields can be measured. Hence, 120 total fields
14.2 The presence of periodicity, structural gradients or
would be measured by halving the spacing (in both x and y
inhomogeneities in the section can influence the precision and
directions) and measuring the intermediate positions to form a
accuracy of the volume fraction estimate. Guidelines are given
12 by 10 array. This additional effort should reduce the
in 7.4, 9.2.5, 9.6.2, 9.6.3, 11.5 and 11.6.
confidence interval, and thus the % RA, by approximately
14.3 The quality of the sample preparation can influence
50 %.
precision and accuracy of the volume fraction estimate. Guide-
11.4 Where additional fields are measured on the same
lines are given in Section 8.
section, the average, P̄p , the standard deviation estimate, s, the
14.4 The point density of the grid used to make the volume
95 % confidence interval, 95 % CI, and the % relative accu-
fraction estimate can influence the efficiency, precision and
racy, % RA, should be calculated using the increased total
relative accuracy of the volume fraction estimate. Guidelines
number of fields as a single data set.
are given in 9.2.
11.5 If additional sections are prepared from the same
14.5 The magnification employed in the point count can
sample by completely repeating the sample preparation, or if
influence precision and relative accuracy. Guidelines are given
additional samples are prepared, then the same procedure
in 9.3.
should be used for each section, and the data recorded and
14.6 The counting of grid points at a constituent boundary,
reported separately. A grand average can be calculated by
particularly when doubt exists as to their exact location,
taking the average of the set means in this case. If no sample
presents an opportunity for bias in the estimate of the volume
heterogeneity is indicated (that is, the confidence intervals
fraction. Guidelines are given in 9.4.2, and 9.4.3.
about the mean of each set overlap), then the 95 % CI can be
14.7 The number of fields measured, the method of field
calculated from the standard deviation obtained using the data
selection and their spacing will influence the precision and
from all of the sets (that is, pooling the data and calculating a
relative accuracy of the volume fraction estimate. Guidelines
mean, standard deviation, and 95 % CI).
are given in 9.5, and 9.6.
11.6 Where the 95 % CI do not overlap for the different sets,
then a statistically significant difference between samples or
sections may be present. In this case, more rigorous statistical 4
Supporting data have been filed at ASTM International Headquarters and may
significance tests should be considered. be obtained by requesting Research Report RR:E04-1003.
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14.8 The precision of a given measurement of the volume (10) on each micrograph, the repeatability and reproducibility
fraction is determined by calculation of the standard deviation, standard deviations and 95 % confidence intervals increased
95 % confidence interval, and % relative accuracy as described with increasing P̄p for measurements with the 25 point test grid
in Section 10. but were essentially constant for the 100 point test grid. Note
14.9 If a greater degree of precision and relative accuracy is that the interlaboratory % relative accuracies (which are much
required, follow the guidelines in Section 11. poorer than those for the individual operators) improve as P̄p
14.10 Results from a round-robin interlaboratory program increases and as the grid point density (PT ) increases. The 100
(5), where three micrographs with different constituent volume point grid, with four times the number of grid points, decreased
fractions were point counted using two different grids (25 and the relative accuracies by about 21 to 51 % as P̄ p increased
100 points) by 33 different operators, were analyzed4 in (Micrographs A to C).
accordance with Practice E691 to develop repeatability and
reproducibility standard deviations and 95 % confidence limits
(see Table 4). For the same number of random grid placements
ANNEX
(Mandatory Information)
A1.1 Visually estimate area percent of constituent or A1.7 Determine the number of turns required on the stage
feature of interest on metallographic section. translation knobs to move the stage from one field position to
the next. Do not observe the image while translating to a new
A1.2 Using Table 3, select grid size, PT . field to avoid bias in positioning the grid.
A1.3 Superimpose the grid upon the microscope viewing A1.8 Count and record the number of grid points, Pi ,
screen and select magnification such that the size of the falling within the features of interest.
features of interest are approximately one half of the spacing
between grid points. NOTE A1.2—Any point that falls on the boundary should be counted as
one half. To avoid bias, questionable points should be counted as one half.
A1.4 Select a statistical precision, (% RA) for example, 10,
A1.9 Calculate the average % of points per field, P̄p , and
20, or 33 %, desired for the measurement. Note that the % RA
its standard deviation, s.
is defined as follows:
95 % CI NOTE A1.3—A hand calculator with a ( + key can be used to calculate
% RA 5 3 100 these quantities.
P̄ p
A1.10 The average percentage of points is:
A1.5 Using Table 3, obtain an estimate of the number of
fields, n, required to obtain the desired degree of precision. 1 n 1 n
P̄p 5 n ( Pp ~i! 5 n ( Pi /PT 3 100
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NOTE A1.1—A minimum of 30 fields must be measured in order to
calculate the 95 % confidence interval using the equation given in A1.12.
A1.11 The standard deviation estimate is:
A1.6 Determine the spacing between fields that will form a
systematic (equally spaced) array covering a majority of the F1 n
s 5 n 2 1 ( [Pp ~i! 2 P̄p #2
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REFERENCES
(1) DeHoff, R. T., and Rhines, F. N., eds., Quantitative Microscopy, (4) Hilliard, J. E., and Cahn, J. W., “An Evaluation of Procedures in
McGraw-Hill Book Co., New York, NY, 1968. Quantitative Metallography for Volume-Fraction Analysis,” Transac-
(2) Underwood, E. E., Quantitative Stereology, Addison-Wesley Pub- tions AIME, Vol 221, 1961, pp. 344–352.
lishing Co., Reading, MA, 1970. (5) Abrams, H., “Practical Applications of Quantitative Metallography,”
(3) Howard, R. T., and Cohen, M., “Quantitative Metallography by Stereology and Quantitative Metallography, ASTM STP 504, ASTM,
Point-Counting and Lineal Analysis,” Transactions AIME, Vol 172,
Philadelphia, PA, 1972, pp. 138–182.
1947, pp. 413–426.
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