Me352 E1 Fa2009 Sol
Me352 E1 Fa2009 Sol
Me352 E1 Fa2009 Sol
EXAM 1. OPEN BOOK AND CLOSED NOTES. Wednesday, September 30th, 2009
Please use the blank paper provided for your solutions. Write on one side of the paper only.
Where necessary, you can use the figures that are provided on the exam to show vectors and
instantaneous centers of velocity. Any work that cannot be followed will assume to be wrong.
Problem 1 (25 Points).
Part I. (13 Points).
(i) Clearly number each link and label the lower pairs and the higher pairs on the mechanism shown in
Figure 1(a). Then determine the mobility of this mechanism.
(ii) Define vectors that are suitable for a complete kinematic analysis of the mechanism. Label and show
the direction of each vector on Figure 1(a).
(iii) Write the vector loop equation(s) for the mechanism and clearly identify:
(a) suitable input(s) for the mechanism; and
(b) the known variables, the unknown variables, and any constraints.
(c) If you identified constraints in part (b) then write the constraint equation(s).
Problem 1 (continued).
Part II. (12 Points). Consider the four-bar linkage in the position shown in Figure 1(b). The angle of
the input link 2 is θ2 = 60o , measured counterclockwise from the ground link which is coincident with
the fixed X-axis. The lengths of the four links are R1 = O2O4 = 7 cm, R 2 = O2 A = 8 cm,
R 3 = AB = 5 cm, and R 4 = O4 B = 10 cm.
Use Freudenstein's equation to determine the angular position of the output link θ4 .
Problem 2 (25 Points). For the mechanism in the position shown in Figure 2, the input link 2 is rotating
counterclockwise with a constant angular velocity ω2 = 30 rad / s. Also for this position, the coupler
link 3 is horizontal and is sliding along the vertical output link 4. The known link lengths are
O2O4 = 30 cm, O2 A = 15 cm, and AB = 22.5 cm.
(i) Write a vector loop equation that would be suitable for a complete kinematic analysis of this
mechanism. Indicate the input, the known variables, the unknown variables, and any constraints. Draw
your vectors clearly on Figure 2.
(ii) Determine the first-order kinematic coefficients for the mechanism from your vector loop equation.
(iii) Determine the angular velocities of links 3 and 4. Give the magnitudes and the directions.
(iv) Determine the velocity of point B fixed in link 3 relative to the velocity of the coincident point B
fixed in link 4. Give the magnitude and the direction of this vector.
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ME 352 - Machine Design I Name___________________________________
Fall Semester 2009 Lab. Div.________________________________
Problem 3 (25 points). For the mechanism in the position shown in Figure 3, the input link 2 is rotating
clockwise with a constant angular velocity ω2 = 15 rad / s . Link 2 is in contact with link 3 at point C
and link 4 is in contact with the slot in link 3 at point E. The figure is drawn full scale, i.e., 1 in = 1 in.
(i) List the primary instant centers and the secondary instant centers for the mechanism.
(ii) Using the Kennedy circle, show the location of all the instant centers on Figure 3.
Using the location of the instant centers, determine:
(iii) The first-order kinematic coefficients of links 3 and 4.
(iv) The magnitudes and directions of the angular velocities of links 3 and 4.
(v) The magnitude and direction of the velocity of point B, and the magnitude and direction of the
slipping velocity at point E.
Kennedy Circle.
Problem 4 (25 points). For the gear mechanism in the position shown in Figure 4, the input link 2 is
rotating with an angular velocity ω2 = 50 rad / s clockwise and an angular acceleration α 2 = 15 rad / s2
clockwise. Link 2 is pinned to the ground at O1 and is pinned to the center of gear 3 at point A. The
center of gear 4 is also pinned to the ground at O1 and gear 5 is pinned to the ground at O5 . Gears 3, 4
and 5 are all in rolling contact at point B. The radii of the fixed gear 1 and the moving gears 3, 4 and 5,
are ρ1 = 10 cm, ρ3 = 10 cm, ρ 4 = 30 cm, and ρ5 = 50 cm, respectively. Determine:
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Solution to Problem 1.
Part I. (i) 4 points. There are five links in this mechanism and the joint types connecting these five
links are as shown in Figure 1(a).
For this mechanism, the number of links, number of lower pairs (or J1 joints), and number of higher
pairs (or J 2 joints), respectively, are
n = 5, J1 = 5, and J2 = 1 (1)
Substituting Equation (1) into Equation (2), the mobility of the mechanism is
M = 3(5 − 1) − 2(5) − 1 = 1 (3)
This is the correct answer for this mechanism, that is, for a single input there is a unique output.
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(ii) 5 points. Suitable vectors for a kinematic analysis of the mechanism are shown in Figure 1(b).
Loop 1:
Ι√
R2 + √R13C + R?√23 − √R33C − √?
R3 = 0 (4a)
Loop 2:
√?
R3 + √C
R333 + √R4? + √√
R7 − R9 − R1 = 0
?√ √√
(4b)
(a) Since the input link is the slider, that is, link 2, then the input variable is the length R2 .
(b) The four unknown variables in Equations (4) are the angular displacements θ3 , θ 4 , and the linear
distances R23 and R9 .
(c) There are four constraint equations, namely:
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θ333 = θ3 − 90° (5c)
Note that the angular displacement of the wheel θ5 is constrained to the linear distance R9 by rolling
contact. The rolling contact equation between link 5 and the ground link 1 can be written as
Note that this equation can also be written in terms of the first-order kinematic coefficients as
The correct sign in Equations (6) is positive because for a positive rotation of the wheel (that is,
counterclockwise) the length of the vector R9 is increasing or for a negative rotation of the wheel (that
is, clockwise) the length of the vector R9 is decreasing.
Part II. 13 points. The vectors for the four-bar linkage are shown in Figure 1(b).
√I √? √? √√
R 2 + R 3 − R 4 − R1 = 0 (1a)
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and
R2 sin θ 2 + R3 sin θ3 − R4 sin θ 4 − R1 sin θ1 = 0 (2b)
(A + C) Z2 − (2 B) Z + (C − A) = 0 (8)
+ B ± B2 − (A + C)(C − A)
Z= (9)
A+C
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The two roots to this quadratic equation are
Z1 = + 0.90620 and Z2 = + 2.94269 (10b)
Therefore, the two possible answers for the angular position of link 4 are
θ4 = 84.37D and θ4 = 142.46D (13)
The answer for the angular position of link 4, for the given open configuration shown in Figure 1(b), is
θ4 = 84.37D
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Solution to Problem 2.
(i) 8 Points. A suitable set of vectors for a kinematic analysis of the mechanism are shown in Fig. 2(a).
√I √? ?C √√
R 2 + R 3 − R 34 − R1 = 0 (1a)
(ii) 7 Points. Differentiating Equations (2) with respect to the input position θ2 gives
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Substituting the known data into Equation (4) gives
Using Cramer’s rule, then from Eq. (5a), the first-order kinematic coefficient for link 3 is
− 12.99 cm
θ′3 = = + 1 cm / cm (6a)
− 12.99 cm
The positive sign indicates that link 3 is rotating in the same direction as the input link, i.e.,
counterclockwise. Also this answer indicates that link 3 is rotating with same angular velocity as the
input link; i.e., by definition
θ′3 = θ′2 = 1rad / rad (6b)
Also, using Cramer’s rule, the first-order kinematic coefficient for links 3 and 4 is
(+ 12.99 cm) (− 7.5 cm) − (+ 22.5 cm)(+ 12.99 cm)
R ′34 = = + 30 cm 2 / cm (7a)
− 12.99 cm
The positive sign indicates that the vector R 34 is increasing in length for a positive input, that is, point
B on link 3 is moving away from the ground pivot of link 4.
(iii) 7 Points. The angular velocity of link 4 can be written as
ω4 = θ′4 ω2 (8)
Substituting Eq. (9) and the input angular velocity into Eq. (8), the angular velocity of link 4 is
The positive sign means that link 4 is, indeed, rotating counterclockwise.
(iv) 5 Points. The velocity of point B fixed in link 3 relative to the velocity of point B fixed in link 4
can be written as
R B = R ′34 ω2 (11)
Substituting Equation (7a) and the input angular velocity into Equation (11), the velocity is
The magnitude and the direction of the velocity of point B fixed in link 3 relative to the velocity of point
B fixed in link 4 is
VB = + R B j = + 900 j cm / s (13)
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The velocity of point B fixed in link 3 relative to the velocity of point B fixed in link 4 is directed
vertically upwards. This can be verified by finding the instantaneous centers of velocity, see Figure 2(c).
Using instant centers, the magnitude of the velocity of point B fixed in link 3 can be written as
The distance I13B is measured as I13B = 32.692 cm . Therefore, the velocity of point B fixed in link 3 is
Using instant centers, the velocity of point B fixed in link 4 can be written as
The distance I14 B is measured as I14 B = 12.990 cm . Therefore, the velocity of point B fixed in link 4 is
Substituting Eqs. (15b) and (16b) into Eq. (14), the velocity of point B fixed in link 3 relative to the
velocity of the coincident point B fixed in link 4 is
The direction of this vector is indeed vertically upward as shown in Figure 2(c).
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Solution to Problem 3.
(i) 10 Points. The number of links in the mechanism is four, therefore, the total number of instant centers
for this mechanism is six; i.e.,
n ( n − 1) 4 x 3
N= = =6 (1)
2 2
There are three primary instant centers; namely, I12, I13, and I14. The three secondary instant centers;
namely, I23, I24, and I34 can be obtained as follows:
(i) It is important to note that the secondary instant center I23 is not located at point C because there is
slip between links 2 and 3. However, the instant center I23 must lie on the line that is perpendicular to
the line BC through the point of contact C. The point of intersection of this line with the line connecting
the instant centers I12I13 is the instant center I23.
(ii) The point of intersection of the line through I13I14 and the perpendicular to the slot in link 3 that
passes through point E is the instant center I34.
(iii) The point of intersection of the line through I12I14 and the line through I23I34 is the instant center I24.
The procedure to locate the three secondary instant centers are marked on the Kennedy circle.
The distance I12 I 23 is measured as I12 I 23 = 1.875 in and the distance I13 I 23 is measured as
I13 I 23 = 3.125 in. Therefore, the first-order kinematic coefficient of link 3 is
1.875 in
θ 3′ = = 0.6 in/in (4b)
3.125 in
Note that the correct sign is negative because the relative instant center I 23 lies between the absolute instant
centers, that is
θ 3′ = − 0.6 rad/rad (4c)
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The distance I12 I 24 is measured as I12 I 24 = 2.785 in and the distance I14 I 24 is measured as
I14 I 24 = 2.307 in. Therefore, the first-order kinematic coefficient of link 4 is
2.785 in
θ 4′ = = 1.207 in / in (5b)
2.307 in
Note that the correct sign is negative because the relative instant center I 24 lies between the absolute instant
The positive sign indicates that the direction of the angular velocity of link 3 is counterclockwise, as
shown in Figure 3(c).
The magnitude of the angular velocity of link 4 can be written as
The positive sign indicates that the direction of the angular velocity of link 4 is counterclockwise, as shown
in Figure 3(c).
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Figure 3(c). Angular velocities of links 3 and 4.
(iv) 5 Points. The velocity of point B can be written as
VB = ( I13 B ) ω3 (8a)
The distance I13 B is measured as I13 B = 4.940 in, therefore, the velocity of point B is
The direction of the velocity of point B is perpendicular to the line connecting the instant center I13 to
point B as shown in Figure 3(d). The velocity of point B is directed 52 degrees below the X-axis.
The slipping velocity at point E can be written as
VSlip = ( I 34 E )ω43 = ( I 34 E )(ω4 − ω3 ) (9)
The direction of the slipping velocity. The angular velocity of link 4 is counterclockwise and the angular
velocity of link 3 is counterclockwise. Since the angular velocity of link 4 is greater than the angular
velocity of link 3 then the angular velocity of link 4 relative to the angular velocity of link 3 is
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counterclockwise about the instant center I34. This means that the slipping velocity of point E along the
slot is pointed downward as shown in Figure 3(d).
The distance I 34 E is measured as
I 34 E = 1.510 in (11)
Substituting Eqwuation (11) into Equation (10), the slipping velocity at point E is
VSlip = ( I 34 E ) ω43 = 1.510 × (18.105 − 9 ) = 13.75 in sec (12)
Since the angular velocity of link 3 relative to the angular velocity of link 4 is clockwise about the
instant center I34. This means that the slipping velocity of point E along the slot (based on this
definition) is pointed upward as shown in Figure 3(d).
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Solution to Problem 4.
(i) 6 Points. The rolling contact equation for gear 3 rolling on the ground link 1 can be written as
ρ1 ⎛ θ3′ − θ 2′ ⎞
± =⎜ ⎟ (1a)
ρ3 ⎝ θ1′ − θ 2′ ⎠
The correct sign on the left hand side is negative since there is external contact, that is
ρ1 ⎛ θ3′ − 1 ⎞
− =⎜ ⎟ (1b)
ρ3 ⎝ 0 − 1 ⎠
and
ρ1 ⎛ θ3′′ − 0 ⎞
− =⎜ ⎟ (1c)
ρ3 ⎝ 0 − 0 ⎠
The rolling contact equation between gear 3 and gear 4 can be written as
ρ3 ⎛ θ 4′ − θ 2′ ⎞
± =⎜ ⎟ (2a)
ρ 4 ⎝ θ3′ − θ 2′ ⎠
The correct sign on the left hand side is positive since there is internal contact, that is
ρ3 ⎛ θ 4′ − 1 ⎞
+ =⎜ ⎟ (2b)
ρ 4 ⎝ θ3′ − 1 ⎠
and
ρ3 ⎛ θ 4′′ − 0 ⎞
+ =⎜ ⎟ (2c)
ρ 4 ⎝ θ3′′ − 0 ⎠
The rolling contact equation between gear 4 and gear 5 can be written as
ρ 4 ⎛ θ5′ − θ1′ ⎞
± =⎜ ⎟ (3a)
ρ5 ⎝ θ 4′ − θ1′ ⎠
The correct sign on the left hand side is positive since there is internal contact, that is
ρ 4 ⎛ θ5′ − 0 ⎞
+ =⎜ ⎟ (3b)
ρ5 ⎝ θ 4′ − 0 ⎠
and
ρ 4 ⎛ θ5′′ − 0 ⎞
+ =⎜ ⎟ (3c)
ρ5 ⎝ θ 4′′ − 0 ⎠
(ii) 7 Points. Substituting the known radius for gear 1 and the radius of gear 3into Equation (1b), and
rearranging, gives
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+ = θ3′ − 1 (4a)
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Therefore, the first-order kinematic coefficient for gear 3 is
θ3′ = + 2 rad/rad (4b)
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Equation (1a) can also be written as
± ρ1 (θ1′ − θ 2′ ) = ρ3 (θ3′ − θ 2′ ) (5a)
or as
± ρ1 (θ1′′− θ 2′′) = ρ3 (θ3′′ − θ 2′′) (5b)
Substituting the known second-order kinematic coefficients into Equation (5b) gives
± ρ1 (0 − 0) = ρ3 (θ3′′ − 0) (6a)
Substituting the known radius for gears 3 and 4 into Equation (2b) gives
10 ⎛ θ 4′ − 1 ⎞
+ =⎜ ⎟ (7a)
30 ⎝ θ3′ − 1 ⎠
Substituting the known radius for gears 3 and 4 into Equation (2c) the second-order kinematic
coefficient for gear 4 is
θ 4′′ = + 0 rad/rad 2 (8c)
Substituting the known radius for gears 5 and 4 into Equation (3b) gives
30 θ5′
+ = (9a)
50 θ 4′
Substituting Equation (6b) into this equation gives
⎛ 30 ⎞ ⎛ 40 ⎞ 40
θ5′ = ⎜ + ⎟⎜ + ⎟=+ rad/rad (9b)
⎝ 50 ⎠ ⎝ 30 ⎠ 50
Therefore, the first-order kinematic coefficient for gear 5 is
θ5′ = + 0.8 rad/rad (10a)
Substituting the known radius for gears 5 and 4 into Equation (3c), the second-order kinematic
coefficient for gear 5 is
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θ5′′ = + 0 rad/rad 2 (10b)
Substituting Equation (4a) into Equation (11a), the angular velocity of gear 3 is
ω3 = (+ 2)(− 50) = − 100 rad/s (11b)
Substituting Equation (6b) into Equation (10a), the angular velocity of gear 4 is
ω4 = (+ 1.333)(− 50) = − 66.67 rad/s (12b)
Substituting Equation (8a) into Equation (11a), the angular velocity of gear 5 is
ω5 = (+ 0.8)(− 50) = − 40 rad/s (13b)
Substituting Equation (4c) into Equation (14a), the angular acceleration of gear 3 is
α 3 = (+ 2)(− 15) + (0)(− 50) 2 = − 30 rad/s 2 (14b)
Substituting Equation (6c) into Equation (15a), the angular acceleration of gear 4 is
α 4 = (+ 1.333)(− 15) + (0)(−50)2 = − 20 rad/s 2 (15b)
Substituting Equation (8b) into Equation (16a), the angular acceleration of gear 5 is
α 5 = (+ 0.8)(− 15) + (0)(− 50) 2 = − 12 rad/s 2 (16b)
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The negative sign indicates that gear 5 is accelerating clockwise.
(iv) 5 Points. The velocity of point B fixed in gear 3 can be written as
VB = VB = ( I14 B ) ω4 (17a)
3 4
Since point B is coincident with the instant center I 34 . Substituting the values into Equation (17a) gives
⎛ 200 ⎞
VB = VB = ⎜ ⎟ 30 = 2000 cm/s (17b)
3 4 ⎝ 3 ⎠
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