Endress Modular Thermometer TR66 TC66
Endress Modular Thermometer TR66 TC66
Endress Modular Thermometer TR66 TC66
Technical Information
TR66, TC66
Modular thermometer, explosion-protected,
barstock thermowell, with thread or flange
Applications
• Heavy duty applications
• Oil & Gas processing industry
• Measuring range:
• Resistance insert (RTD):–200 to 600 °C (–328 to 1 112 °F)
• Thermocouple (TC):–40 to 1 100 °C (–40 to 2 012 °F)
• Static pressure range up to100 bar (1 450 psi)
• Degree of protection up to IP68
Head transmitter
All Endress+Hauser transmitters are available with enhanced accuracy and reliability
compared to directly wired sensors. Easy customizing by choosing one of the
following outputs and communication protocols:
• Analog output 4 to 20 mA
• HART®
• PROFIBUS® PA
• FOUNDATION Fieldbus™
Your benefits
• High degree of flexibility thanks to modular design with standard terminal heads
as per DIN EN 50446 and customer-specific immersion lengths
• High degree of insert compatibility and design as per DIN 43772
• Extension neck, nipple union version, to protect the head transmitter from
overheating
• Types of protection for use in hazardous locations:
• Intrinsic Safety (Ex ia)
• Flameproof (Ex d)
• Non-sparking (Ex nA)
• Dust ignition proof (protection by enclosure)
TR66, TC66
Thermocouples (TC)
Thermocouples are comparatively simple, robust temperature sensors which use the Seebeck effect
for temperature measurement: if two electrical conductors made of different materials are connected
at a point, a weak electrical voltage can be measured between the two open conductor ends if the
conductors are subjected to a thermal gradient. This voltage is called thermoelectric voltage or
electromotive force (emf.). Its magnitude depends on the type of conducting materials and the
temperature difference between the "measuring point" (the junction of the two conductors) and the
"cold junction" (the open conductor ends). Accordingly, thermocouples primarily only measure
differences in temperature. The absolute temperature at the measuring point can be determined
from these if the associated temperature at the cold junction is known or is measured separately and
compensated for. The material combinations and associated thermoelectric voltage/temperature
characteristics of the most common types of thermocouple are standardized in the IEC 60584 and
ASTM E230/ANSI MC96.1 standards.
2 Endress+Hauser
TR66, TC66
Measuring system
24V DC / 30 mA B
A °C
( C
20-250V DC/AC 4...20 mA
L
50/60 Hz
A0010191
1 Application example
A The RN221N active barrier (24 V DC, 30 mA) has a galvanically isolated output for powering 2-wire
transmitters. The universal power supply works with an input supply voltage of 20 to 250 V DC/AC, 50/60
Hz, which means that it can be used in all international power grids. More information on this can be found
in the Technical Information (see "Documentation").
B RIA16 field display unit - The display unit records the analog measuring signal from the head transmitter and
shows this on the display. The LC display shows the current measured value in digital form and as a bar graph
indicating a limit value violation. The display unit is looped into the 4 to 20 mA circuit and gets the required
energy from there. More information on this can be found in the Technical Information (see "Documentation").
C Mounted thermometer with head transmitter installed.
Modular design
0 Non-Ex
Ex ia, Ex nA
0 Ex d
1 3 2
4
N
IL
IL
5
T
A
6
U
A0010220
2 Thermometer design
1 Insert with mounted head transmitter (example)
2 Insert with mounted ceramic terminal block (example)
3 Terminal head
4 Extension neck
5 Threaded or flanged process connection
6 Thermowell from round barstock material
N Extension neck length
T Thermowell lagging
U Immersion length
A Thermowell length
IL Insertion length
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TR66, TC66
The terminal head is used as a connection module for the extension neck and for the mechanical and
electrical connection of the insert. The primary sensor is, mechanically protected, positioned inside
of the insert.. The insert can be replaced or calibrated without interrupting the process. The insert
can be assembled with a ceramic terminal block or a transmitter. If required, the thermowell can be
supplied with a flanged or threaded process connection.
Input
Measured variable Temperature (temperature-linear transmission behavior)
Output
Output signal Generally, the measured value can be transmitted in one of two ways:
• Directly-wired sensors - sensor measured values forwarded without a transmitter.
• Via all common protocols by selecting an appropriate Endress+Hauser iTEMP temperature
transmitter. All the transmitters listed below are mounted directly in the terminal head and wired
with the sensory mechanism.
Family of temperature Thermometers fitted with iTEMP transmitters are an installation-ready complete solution to
transmitters improve temperature measurement by significantly increasing accuracy and reliability, when
compared to direct wired sensors, as well as reducing both wiring and maintenance costs.
4 to 20 mA head transmitters
They offer a high degree of flexibility, thereby supporting universal application with low inventory
storage. The iTEMP transmitters can be configured quickly and easily at a PC. Endress+Hauser offers
free configuration software which can be downloaded from the Endress+Hauser Website. More
information can be found in the Technical Information.
HART® head transmitters
The transmitter is a 2-wire device with one or two measuring inputs and one analog output. The
device not only transfers converted signals from resistance thermometers and thermocouples, it also
transfers resistance and voltage signals using HART® communication. Swift and easy operation,
visualization and maintenance using universal device configuration tools like FieldCare, DeviceCare
or FieldCommunicator 375/475. Integrated Bluetooth® interface for the wireless display of
measured values and configuration via E+H SmartBlue (app), optional. For more information, see the
Technical Information.
PROFIBUS® PA head transmitters
Universally programmable head transmitter with PROFIBUS® PA communication. Conversion of
various input signals into digital output signals. High accuracy over the complete ambient
temperature range. The configuration of PROFIBUS PA functions and of device-specific parameters is
performed via fieldbus communication. For more information, see the Technical Information.
FOUNDATION Fieldbus™ head transmitters
Universally programmable head transmitter with FOUNDATION Fieldbus™ communication.
Conversion of various input signals into digital output signals. High accuracy over the complete
4 Endress+Hauser
TR66, TC66
ambient temperature range. All transmitters are released for use in all important process control
systems. The integration tests are performed in Endress+Hauser's "System World". For more
information, see the Technical Information.
Advantages of the iTEMP transmitters:
• Dual or single sensor input (optionally for certain transmitters)
• Pluggable display (optionally for certain transmitters)
• Unsurpassed reliability, accuracy and long-term stability in critical processes
• Mathematical functions
• Monitoring of the thermometer drift, sensor backup functionality, sensor diagnostic functions
• Sensor-transmitter matching for dual sensor input transmitters, based on Callendar/Van Dusen
coefficients
Power supply
Wiring diagram for RTD Type of sensor connection
Power supply
head transmitter and
analog output 4 to 20 mA,
or bus connection
2
mA
1
3-wire 4-wire
RTD RTD
6 (red) 6 (red)
5 (red) 5 (red)
4 (white)
3 (white) 3 (white)
A0016433-EN
Sensor input
RTD, Ω: 4-, 3- and 2-wire 6
red 6
1+
5 +
red 5
+ Supply
voltage/
4 - bus connection
white 4
-
3 3 2-
white
Display connection/
CDI interface
A0038190-EN
Endress+Hauser 5
TR66, TC66
red 7
(black)
red red 6
(black) 7
6
1
red 5 +
5
1
+
2
white 4 4
-
-2
white white 3 3
(yellow)
Display connection
A0008848-EN
red black
• Type J: black (+), white (-) • Type J: white (+), red (-)
• Type K: green (+), white (-) • Type K: yellow (+), red (-)
6 Endress+Hauser
TR66, TC66
Head mounted transmitter TMT18x (single Head mounted transmitter TMT8x (dual input)
input)
4 1 + -2
4 4
2 - -
3 3
2
4 -
4
- 2-
3 3
Display connection/
CDI interface
A0038191-EN
1 x TC 2 x TC
-
+
-
+ +
A0012700
Overvoltage protection To protect against overvoltage in the power supply and signal/communication cables for the
thermometer electronics, Endress+Hauser offers the HAW562 surge arrester for DIN rail mounting
and the HAW569 for field housing installation.
For more information see the Technical Information "HAW562 Surge arrester" TI01012K and
"HAW569 Surge arrester" TI01013K.
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TR66, TC66
Performance characteristics
Accuracy Permissible deviation limits of thermoelectric voltages from the standard characteristic for
thermocouples as per IEC 60584 or ASTM E230/ANSI MC96.1:
K (NiCr- ±2,2 K oder ±0,02 |t| 1) (–200 to 0 °C) ±1,1 K or ±0,004 |t| 1)
NiAl) ±2,2 K or ±0,0075 |t| 1) (0 to 1 260 °C) (0 to 1 260 °C)
B
1.5
1.0
A
0.5 AA
AA
- 0.5
A
- 1.0
- 1.5 B
- 2.0
- 2.5
A0008588-EN
8 Endress+Hauser
TR66, TC66
In order to obtain the maximum tolerances in °F, the results in °C must be multiplied by a factor
of 1.8.
Self heating RTD elements are passive resistances that are measured using an external current. This
measurement current causes a self-heating effect in the RTD element itself which in turn creates an
additional measurement error. In addition to the measurement current, the size of the measurement
error is also affected by the temperature conductivity and flow velocity of the process. This self-
heating error is negligible when an Endress+Hauser iTEMP temperature transmitter (very small
measurement current) is connected.
Response time Calculated according to IEC 60751 at an ambient temperature of approx. 23 °C by immersing in
running water (0.4 m/s flow rate, 10 K excess temperature):
Installation
Orientation No restrictions.
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TR66, TC66
Installation instructions
1 2
L
d 3
h
d h
U
U
!D
A0010222
3 Installation examples
1 - 2 In pipes with a small cross-section, the sensor tip should reach or extend slightly past the center axis of the
pipe (=U).
3 - 4 Slanted orientation.
The immersion length of the thermometer influences the accuracy. If the immersion length is too
small, errors in the measurement are caused by heat conduction via the process connection and the
container wall. Therefore, if installing in a pipe the immersion length should be at least half the pipe
diameter. Installation at an angle (see item 3 and 4) could be another solution. When determining
the immersion length or installation depth all the parameters of the thermometer and of the process
to be measured must be taken into account (e.g. flow velocity, process pressure).
For the best installation, apply the following rule: h ~ d; U > D/2 +h. As far as corrosion is concerned,
the base material for parts in contact with the fluid is able to withstand the most common corrosive
media up to the high temperature range. For further information on specific applications, please
contact the Endress+Hauser sales organization.
The counterparts for process connections and seals are not supplied with the thermometer and must
be ordered separately if needed.
Environment
Ambient temperature range Terminal head Temperature in °C (°F)
Depends on the terminal head used and the cable gland or fieldbus
Without mounted head transmitter
connector, see 'Terminal heads' section → 16
10 Endress+Hauser
TR66, TC66
Shock and vibration The Endress+Hauser inserts exceed the requirements of IEC 60751 with regard to shock and
resistance vibration resistance of 3g in a range from 10 to 500 Hz. The vibration resistance of the measuring
point depends on the sensor type and design. See the following table:
Electromagnetic Depends on the head transmitter used. For details see the Technical Information. → 21
compatibility (EMC)
Process
Process temperature range Depends on the sensor type and the material of the thermowell used, max.
–200 to +1 100 °C (–328 to +2 012 °F)
Flange ASME B16.5 Depending on flange pressure rating 150, 300 or 600 lb
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TR66, TC66
210 210
195 60 195 60
180 180
165 50 165 50
150 150
135 40 135 40
120 120
105 105
30 30
90 90
A B
75 75
20 20
60 60
45 45
30 10 30 10
15 15
0 0 0 0
0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 250 300 350 400 450 500
U (mm) U (mm)
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
U (in) U (in)
A0010219
Mechanical construction
Design, dimensions All dimensions in mm (in).
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TR66, TC66
1 2
90 " 1x Pt100
!42 (1.65)
" 2x Pt100
180 (7.1)
!33 (1.3)
(3.54)
41 (1.61)
40 (1.6)
M4x1 !33 (1.3)
!42 (1.65)
!8
(0.31)
!D1
T
IL
A
U
!Q1
!Df
!ID
!Q2
A0010230
In the process, the thermowell is the component of the thermometer that is exposed to the highest
mechanical stress. It is made from round barstock and can be supplied in different materials and
dimensions to fit the different chemical/physical properties of the process: corrosion, temperature,
pressure and flow velocity.
The thermowell consists of three parts:
• The cylindrical thermowell lagging (with a standard diameter of 30 or 35 mm (1.18 or 1.38 in)
and lengths of 70/100 mm (2.76/3.94 in)) constitutes the outer part of the thermowell and is
connected to the terminal head via an extension neck (nipple, type N or nipple-union-nipple, type
NUN).
• The conical or cylindrical part (U) that is in contact with the medium (wetted part) is located below
the process connection. The standard diameter (⌀ Q1) below the process connection is 20 or 25
mm (0.79 or 0.98 in).
• The threaded or flanged process connection is the part between the thermowell extension and the
wetted part. It is the interface to the plant and guarantees the sealing between the thermometer
and the environment.
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TR66, TC66
The surface of the wetted part of the thermowell is available with a standard surface roughness
rating of Ra = 1.6 µm (other surface versions available on request).
The maximum total length A of the thermowell (maximum drilling length) is
1 200 mm (47.3 in). Lengths of more than 1 200 mm (47.3 in) are only available on request.
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TR66, TC66
Alloy400 NiCu30Fe 500 °C (932 °F) • A nickel/copper alloy with good resistance to
hydrofluoric acid, non-oxidizing diluted acids,
bases, saline solutions and organic acids.
• Largely immune to stress corrosion cracking.
• Particularly reliable in flowing sea water,
suitable for chemical processes and gas and
water tanks.
1) Can be used to a limited extent up to 800 °C (1472 °F) for low compressive loads and in non-corrosive
media. Please contact your Endress+Hauser sales team for further information.
Process connections The standard process connections are threaded or flanged connections. When the process
connection is threaded, the connection material used is the same as that of the thermowell. Standard
flange material: SS 316/1.4401 or ASTM A105.
Other materials, surface finishes and connections can be supplied on request.
Type and dimensions of the process connections (ASME B16.5, ANSI B1.20.1). All dimensions in
mm (in).
Type ⌀ ⌀D ⌀L No. of f b ⌀ D1 A A1
drillings
1” ANSI 6.4 - - -
D1 600 RF (0.25)
SO
A
A1
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TR66, TC66
Type ⌀ ⌀D ⌀L No. of f b ⌀ D1 A A1
drillings
1) RF SO: "Raised Face Slip On" flange (flat flange with sealing face).
Terminal heads All terminal heads have an internal shape and size in accordance with DIN EN 50446, flat face and a
thermometer connection with a M24x1.5, G½" or ½" NPT thread. All dimensions in mm (in). The
cable glands in the diagrams correspond to M20x1.5 connections. Specifications without head
transmitter installed. For ambient temperatures with head transmitter installed, see "Operating
conditions" section.
TA30A Specification
gland
• Material: aluminum, polyester powder coated
Seals: silicone
• Cable entry thread: G ½", ½" NPT and M20x1.5;
• Protective fitting connection: M24x1.5
28 • Color of head: blue, RAL 5012
(1.1) • Color of cap: gray, RAL 7035
78 (3.1) • Weight: 330 g (11.64 oz)
A0009820 • Ground terminal, internal and external
• Available with sensors with 3-A® symbol
Seals: silicone
• Cable entry thread: G ½", ½" NPT and M20x1.5
• Protective fitting connection: M24x1.5
• Color of head: blue, RAL 5012
Color of cap: gray, RAL 7035
28 • Weight: 420 g (14.81 oz)
(1.1)78 (3.1) • With TID10 display
• Ground terminal, internal and external
A0009821 • Available with sensors with 3-A® symbol
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TR66, TC66
TA30H Specification
89.5 (3.52)
• Temperature: –50 to +150 °C (–58 to +302 °F) for rubber seal
20.5 (0.8)
without cable gland (observe max. permitted temperature of
cable gland!)
• Material:
• Aluminum; polyester powder coated
• Stainless steel 316L without coating
• Thread: ½" NPT, ¾" NPT, M20x1.5, G½"
28 • Extension neck/thermowell connection: ½" NPT
(1.1) • Color of aluminum head: blue, RAL 5012
78 (3.01) • Color of aluminum cap: gray, RAL 7035
A0009832 • Weight:
• Aluminum: approx.640 g (22.6 oz)
• Stainless steel: approx. 2 400 g (84.7 oz)
• Material:
• Aluminum; polyester powder coated
• Stainless steel 316L without coating
• Thread: ½" NPT, ¾" NPT, M20x1.5, G½"
• Extension neck/thermowell connection: ½" NPT
• Color of aluminum head: blue, RAL 5012
28 • Color of aluminum cap: gray, RAL 7035
(1.1) • Weight:
78 (3.01) • Aluminum approx. 860 g (30.33 oz)
• Stainless steel approx. 2 900 g (102.3 oz)
• Head transmitter optionally available with TID10 display
A0009831
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TR66, TC66
Extension neck The extension neck is the part between the process connection and the terminal head. The use of a
union (see NUN) allows the terminal head to be aligned. The standard extension neck comprises a
composite tube with appropriate connections (nipples or joints) to adapt the sensor to the various
thermowells.
N NUN 69 mm
(2.72 in)
N
109 mm
(4.3 in)
N
C
AISI 316
½" NPT M 8 mm (0.31 in)
or A105
N
148 mm
NUN
(5.83 in)
C
A0010216
As illustrated in the following diagram, the extension neck length influences the temperature in the
terminal head. This temperature must remain within defined limits .
∆T in K
140
120
Heating
100
80
60 Process temperature
0
75 100 125 150 175 200 225 250 mm
3 4 5 6 7 8 9 10 in
Extension neck length
A0010513-EN
6 Heating of the terminal head as a function of the process temperature. Temperature in terminal head =
ambient temperature 20 °C (68 °F)+ ∆T
Spare parts • The thermowells (TA550, TA555, TA557) and the iTHERM ModuLine TT151 thermowell are
available as spare parts → 21
• The RTD insert is available as spare part TS111 → 21
• The TC insert is available as spare part TPC100/TPC300 → 21
The inserts are made from mineral insulated cable (MgO) with a sheath of AISI316/1.4401 or
Alloy600. An insertion length (IL) within the standard range of 50 to 1 000 mm (1.97 to 39.4 in)
can be selected for the insert. Inserts with an insertion length > 1 000 mm (39.4 in) can be supplied
after an Endress+Hauser sales office has conducted a technical analysis of the specific application.
18 Endress+Hauser
TR66, TC66
If the insert is being replaced, it is necessary to refer to the following table to obtain the correct
insertion length (IL), (only applies to thermowells with a standard bottom thickness). The insertion
length of the replacement insert (IL) is calculated from the total thermowell length (immersion
length U + extension T) up to the extension neck used (N).
Hazardous area approvals For further details on the available Ex versions (ATEX, CSA, FM etc.), please contact your nearest
Endress+Hauser sales organization. All relevant data for hazardous areas can be found in separate
Ex documentation.
Other standards and • IEC 60529: Degrees of protection provided by enclosures (IP code)
guidelines • IEC/EN 61010-1: Safety requirements for electrical equipment for measurement, control and
laboratory use
• IEC 60751: Industrial platinum resistance thermometers
• IEC 60584 and ASTM E230/ANSI MC96.1: Thermocouples
• DIN 43772: Thermowells
• DIN EN 50446: Terminal heads
Schiffbauzulassung Information on the Type Approval Certificates currently available (DNVGL, BV, etc.) can be obtained
from the sales organization.
Test on thermowell Thermowell pressure tests are carried out in accordance with the specifications in DIN 43772. With
regard to thermowells with tapered or reduced tips that do not comply with this standard, these are
tested using the pressure of corresponding straight thermowells. Sensors for use in hazardous areas
are also always subjected to a comparative pressure during the tests. Tests according to other
specifications can be carried out on request. The liquid penetration test verifies that there are no
cracks in the welded seams of the thermowell.
Test report and calibration The "Factory calibration" is carried out according to an internal procedure in a laboratory of Endress
+Hauser accredited by the European Accreditation Organization (EA) to ISO/IEC 17025. A
calibration which is performed according to EA guidelines (SIT/Accredia) or (DKD/DAkkS) may be
requested separately. The calibration is performed on the replaceable insert of the thermometer. In
the case of thermometers without a replaceable insert, the entire thermometer - from the process
connection to the tip of the thermometer - is calibrated.
Examination certificate In compliance with WELMEC 8.8: "Guide on the General and Administrative Aspects of the Voluntary
System of Modular Evaluation of Measuring Instruments."
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TR66, TC66
Calibration according to Russian Metrology Test, +100/+300/+500/+700 °C + transmitter factory calibration, 6 points
GOST (fixed)
Ordering information
Detailed ordering information is available for your nearest sales organization
www.addresses.endress.com or in the Product Configurator under www.endress.com :
1. Click Corporate
2. Select the country
3. Click Products
4. Select the product using the filters and search field
5. Open the product page
The Configuration button to the right of the product image opens the Product Configurator.
Accessories
Various accessories, which can be ordered with the device or subsequently from Endress+Hauser, are
available for the device. Detailed information on the order code in question is available from your
local Endress+Hauser sales center or on the product page of the Endress+Hauser website:
www.endress.com.
DeviceCare SFE100 Configuration tool for devices via fieldbus protocols and Endress+Hauser service
protocols.
DeviceCare is the tool developed by Endress+Hauser for the configuration of
Endress+Hauser devices. All smart devices in a plant can be configured via a point-
to-point or point-to-bus connection. The user-friendly menus enable transparent
and intuitive access to the field devices.
20 Endress+Hauser
TR66, TC66
Accessories Description
Supplementary documentation
Technical Information:
• Temperature head transmitter iTEMP:
• TMT180, PC-programmable, single-channel, Pt100 (TI00088R/09/en)
• PCP TMT181, PC-programmable, single-channel, RTD, TC, Ω, mV (TI00070R/09/en)
• HART® TMT182, single-channel, RTD, TC, Ω, mV (TI078R/09/en)
• HART® TMT82, two-channel, RTD, TC, Ω, mV (TI01010T/09/en)
• PROFIBUS® PA TMT84, two-channel, RTD, TC, Ω, mV (TI00138R/09/en)
• FOUNDATION FieldbusTM TMT85, two-channel, RTD, TC, Ω, mV (TI00134R/09/en)
• Inserts:
• RTD assembly insert iTHERM TS111 (TI01014T/09)
• Thermocouple insert TPC100 (TI278t/02/en)
• Application example:
• RN221N active barrier, for supplying loop-powered transmitters (TI073R/09/en)
• RIA16 field display unit, loop-powered (TI00144R/09/en)
• Industrial protecting tube - Heavy duty - General purpose - From round bar stock:
• TA550: diameter 30 mm (TI0153T/02/)
• TA555: diameter 34 mm (TI0154T/02/)
• TA557: diameter 35 mm (TI0156T/02/)
• iTHERM ModuLine TT151 (TI01481T/09)
Endress+Hauser 21
www.addresses.endress.com