Food Processing Module 1
Food Processing Module 1
PROCESSING
MODULE 1
WEEK 2-4
LESSON 1 – Introduction
LESSON 2 – Food Safety and Sanitation
LESSON 3 – Good Manufacturing and Enviromental Practice and Procedures
Prepared by:
Prof. Arlyn J. Omboy, MAHE
Lesson
1
Introduction
OBJECTIVES
INTRODUCTION
- Is anything which taken into the body that supplies heat and energy, builds and
repair tissue, and regulating body processes.
Nutrition
- Is the science of food and nutrients as related to health
- Refers to the condition of the body
- Furnishing the body with adequate nourishment for growth, maintenance and
repair of body cells and tissues.
Fat
- is called high calories food while green vegetables are said to be low in calorie.
- Body needs food enough to provide a certain number of calories each day for
energy and heat to keep you warm.
- If food you eat contains more calories that you need, your body changes the food
to fat and stores it gain weight.
- If you eat fewer calories than your body needs, your body uses stored fats and
you lose weight.
CAFFEIN IN FOODS
CARBONATED BEVERAGES CAFFEINE CONTENT (mg/12 fl. Oz)
Coca-cola 61
Sprite and 7-up 0
Mountain Dew 51
Diet Coke 46
Pepsi Cola 41
Diet Pepsi 34
Chocolate Milk 15
FOODS CONTENT
Brain 2,000
Egg yolk (fresh) 1,500
Liver 300
Butter 250
Oyster and lobster 200
Crab meat and Shrimp 125
Heart 15
Beef (uncooked) 70
Fish fillet 70
Pork 70
Chicken (flesh only) 65
Ice cream 45
Nuts 0
Egg white 0
1. Beat. Make the mixture smooth and light by fitting it over and over.
2. Blend. Mix to or more ingredient until one ingredient cannot be distinguished from
the other.
3. Break. Divides into pieces.
4. Chop. Cut into small, uneven pieces.
5. Cream. Rub, mask or work shortening against the side of the bowl with the back of
the spoon until it is smooth and creamy.
6. Cut-in. combine shortening and dry ingredients when making biscuits or pastry.
7. Cube. Cut into pieces of uniform size and shapes, first, lengthwise then crosswise to
make cubes.
8. Dice. Cut into small pieces of uniform size and shapes, first, lengthwise then
crosswise to make cubes.
9. Dredge. coat solid food with a dry ingredient such as flour, bread crumbs or sugar by
sparkling, dipping or rolling it in one of these ingredients.
10. Flake. Separate fish into small pieces.
11. Fold. Add beaten egg whites or whipped cream to a mixture without losing what has
been beaten into them.
12. Grate. Cut into fine pieces by rubbing against a grater in circular or back and forth
motion.
13. Julienne. cut into then, match-like strips.
14. Marinate. Let food stand in French dressing or an oil acid mixture to add flavor.
15. Mash. Press food from small pieces into a pulp with and down beating action of a
fork.
16. Mince. Cut or chop into tiny pieces.
17. Pare. Cut off the outer skin or rind with a knife.
18. Peel. Pull of the outer skin or rind.
19. Puree. Rub food through a sieve to make a smooth semiliquid mixture for use in
soups or sauces or as food for babies.
20. Scrape. Remove the skin by rubbing it with the sharp edge of the knife.
21. Slice. Cut into flat pieces.
22. Soften. Cream butter, margarine, or shortening until it is smooth and creamy or to
let it stand at room temperature until it soft.
23. Stir. Mix the ingredients in a bowl by circular movement of the spoon.
24. Sprinkle. Scatter sugar or flour, and salt over food.
25. Toss. Mix lightly by lifting the ingredients for salad with a spoon and forks to avoid
brasing the ingredients.
26. Wedge. Cut into shape of a wedge, each piece thick at one and thin at the other
hand.
27. Whip. Beat rapidly with a whisk beater to incorporate air and increase the volume of
egg.
COOKING TERMS
HEATING
Nearly all types of food can be preserved for a considerable period of time by
cooking. When raw foods deteriorate, it is through the action of the enzymes they contain
and action of bacteria with which they become contaminated. Heating or cooking destroys
or inactivates these enzymes thus preventing this types of deterioration. Cooking also
destroys certain types of microorganisms that cause spoilage. In the home, cooking is used
as a preservation method as well as a method to make more food more palatable. However,
ordinary cooking does not destroys all bacteria.
PASTEURAZIATION
In this method of preservation named after Louis Pasteur, foods are subjected to
sufficient heat to kill most of the bacteria without markedly altering flavor or other
characteristics. The food is heated in a close system, rapidly cooked, and then place in
covered or sealed container to prevent recontamination. This method is generally used for
liquid such as milk, fruit and vegetable juices and beers.
CANNING
Canning is a method of preserving food which combines the techniques of heating to
kill spoilage microorganisms and inactive enzymes by sealing in an air tight container to
prevent subsequent contamination.
BAKING
Baking has two folds purposes: developing a different type of food product from
grains, then preserving it for future use. Grains for bread and ground into flour, then made
into dough by fermentation with yeast to develop desirable flavors and textures. The dough
is subjected to heat. This coagulates the bread, reduce the moisture and kills the micro
organism that would otherwise cause spoilage. Cakes and other items owe their oven
structures to chemical leavening agents such as baking powder or natural gas such as
beaten egg whites. Unless the heat is sufficient to kill yeast, molds and spoilage bacteria,
the products have a short shelf-life. However, in hermetically sealed container they keep
very well.
REFRIGERATION
The rate of deterioration by naturally occurring enzymes and the rate of growth of
microorganisms are progressively retarded by low temperature. In supermarkets, fresh
meat is displayed in a chilling case, and fresh poultry in crushed ice to maintain quality and
retard deterioration. Fresh fruits and vegetables are held in a refrigerated warehouse
regulated to obtain maximum storage according to product requirements. To extend
storage life, products such as butter, cheese, dehydrated eggs, and canned goods are stored
in cooled warehouse.
VACUUM DRYING
With product are deteriorate from heat or oxidation, a vacuum drying process may
be employed in batch or continuous flow. A high vacuum plus heat causes the product to
dry rapidly by evaporation. Raising the temperature increases the rate of evaporation but
this must be regulated according to product requirements. This method lends itself to the
drying of certain fruit juices.
FREEZE DEHYDRATION
Certain product requires a porous structure to facilitate dehydration otherwise they
may suffer heat or oxidization damage during drying even at room temperature. Product
such as raw or cooked meat, fish and certain fruit and vegetables are frozen place in a
chamber, and subjected to a high vacuum. This cause the ice crystals to sublime of
evaporate leaving a small cavities. The spongy material takes up the water, rapidly during
dehydration. To facilitate evaporation, heat is applied through the shelves upon which is
frozen food seats.
FERMENTATION
Wines and beers are produced by adding yeast to ferment the natural sugar because
fruits and juices spoil through the action of many types of microorganism, this is placed in a
container to seal out air. Yeast can utilize sugar when even without oxygen and produce
alcohol, which acts as a preservative. When the container is opened, acetic acid bacteria will
oxidize the alcohol within the beverage, producing vinegar.
IRRIDIATION
Energy imparted by atomic radiations can kill cells and is used as preservation
method. This has been referred to as cold sterilization method since it does not employ
heat.
CHEMICALS
Chemical preservatives can contribute substantially in the preservation of food. High
temperature and humidifies favor microbial attack and increase the rate of development of
oxidative rancidity which can be controlled by the use of chemicals.
FOOD ADDITIVES
RUBRICS
Originality …………………………………….50%
Content…………………………………………25%
Neatness……………………………………….25%
100%
OBJECTIVES
INTRODUCTION
The concern of hygiene and sanitation starts from the time of designing a premise
for food service. There are many inter-related aspects of preparation and service to be
considered in the design stages so as to protect the establishment from hazards. The
following table gives considerations in designing stage for hygiene and sanitation.
Providing safe food begins during hiring process. Many cases of food borne illness
can be linked directly to lack of attention to personal hygiene, cleanliness, and food handling
procedures. The lists of infectious and communicable diseases are transmitted through food
contaminated by infected food handlers. Some of the pathogens that can cause disease
after an infected persons handles that food include:
1. Hepatitis B
2. Norwalk and Norwalk-like viruses
3. Salmonella typhus
4. Staphylococcus aurous
5. Streptococcus pyogenes
PROPER ATTIRE
The single most important practice is preventing the spread of food borne illness is
proper and frequent hand washing. This technique is referred to as the double washing
technique recommended under the following circumstances.
1. Food service personnel should be keep their fingernails trimmed and clean.
2. Hands should be kept away from face, hair and mouth.
3. Disposable gloves should be encouraged for direct food contact and are required
by laws in some areas of the country.
4. Smoking should be permitted in designing areas only and away from food
preparation and service areas.
5. Only authorized personnel should be allowed in production area.
PERSONAL PROTECTIVE EQUIPMENT IN THE COOKERY
Personal protective equipment is used to keep people safe from harm that may
come in their way during work. Almost all workplaces have health hazards that can harm
staff who work there and that is why they have to wear protective clothing to prevent this
from happening. Also, protective
clothing is worn to avoid the
environment clean and safe.
Therefore, as an employer, you have the responsibility to ensure that you all staff in
your cookery all wear protective clothing. Employees also have a personal responsibility
over their own safety and should wear the clothes at all times.
Cookery has many types of protective equipment that can are specifically made for
this purpose. In the list below, we evaluate a number of the basic ones:
APRON
This is a cloth that provides an extra layer on one’s clothing to protect one from
spillages that may come from hot foods. It also works as a uniform for kitchen workers so
that they have a good presentation.
OVEN GLOVES
These is special clothing worn on the hands to protect one when handling hot
equipment such as picking cakes from the oven. They ensure that your hands do not burn.
These are special gloves worn on the hands to protect one from being cut by sharp
objects such as knives, peelers and carrot grates as they cook.
FOOTWEAR
These are special shoes that are worn to protect people in the kitchen from falling or
sliding off and causing them injury. These shoes have a no-slip feature which enables them
to have stability for the wearer.
SAFETY GOGGLES
These protect the eyes from being contaminated by cleaning fluids and have
chemicals that might damage the eyes.
RUBBER GLOVES
These protect the skin from coming into contact with cleaning materials used for
kitchen wear that may irritate the skin.
EVALUATION
1.
In a long bond paper. Answer the following:
OBJECTIVES
INTRODUCTION
Food safety hazards are caused by safety biological, chemical or physical agents.
These agents can cause injury or illness, if not controlled. This method also has other
benefits of maintaining food quality and managing food cost. HACCP works on Critical
Control Points (CCPs), which if controlled can eliminate health risks. Each control point has
stated critical limits, which area acceptable tolerance parameters within which operation
must run. Most food establishment has ten critical control point as given below.
All members of management and the staff of food establishment are responsible.
The owners and corporate management must include food safety as part of their
philosophy supported by appropriate policies. They would drive the setting of food safety
standards and ensuring regularly compliance within those standards. They would also set
aside budgets for training and certifications.
The operational managers and supervisors must lead by demonstrating their
commitment to food safety and standards. They act as his pivot of feedback on how to
improve performance at each critical point.
The staff members are the key performers of the HACCP program as they ensure
that safety standards are met. Each member would have been trained as part of their
orientation and is encouraged to give feedback on how to improve safety performance.
The HACCP process consists of seven principles given below. Each principle is
explained through a series of slides. Each slide is self-explanatory.
HACCP TERMINOLOGY
7 HACCP PRINCIPLES
FOOD SAFETY
Providing a safe workplace for the workers could be achieved first through a well-
design facility. Since accidents can happen anytime especially when they are least expected.
Managers and workers should cooperate and work on a safety program to prevent injuries
possible losses and expenses repairing or replacing damaged equipment.
2. Wear safe and appropriate clothes for the type of work performed.
3. Wear comfortable shoes with good soles. Avoid wearing high heeled shoes.
4. Keep floors clean and dry. Pick up any object dropped on the floor.
5. Avoid overloading service trays, it can be dangerous.
6. Dispose all broken glasses and china wares immediately. Never use a cracked or
chipped glass or china for serving.
7. Serve guests properly. Avoid hurrying.
8. Check for loose, or splintered tables and chairs. Remove them from service
immediately to prevent possible injuries.
9. Be careful on walking in hallways, stairs or work areas.
10. Keep passage ways and stairways clean and free from obstruction.
11. Wash hands before and after.
EVALUATION
12.
MODULE SUMMARY
REFERENCES:
De Leon, S.Y. (2006). Food Technology and Globalization. Manila: Merriam and
Webster Bookstore, Inc.
Gatchalian, M.M. and De Leon, S.Y. (2000). Introduction to Food Technology,
Manila: Meriam Bookstore, Inc.
Omboy, A.J. (2016). Laboratory Manual in Food Processing. DSSC Instructional
Material.
Soraino, N.N.A, (2016). Guide to Food Selection, Preservation and Preparation,
Manila: Rex Bookstore, Inc.