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303-01A Engine - 1.5L EcoBoost (118kW/160PS) 2013 - 2014 Fusion

Removal Procedure revision date: 03/14/2014

Engine

Special Tool(s) / General Equipment

300-OTC1585AE
Powertrain Lift

300-OTC1819E
2,200# Floor Crane, Fold Away

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303-1502
Lifting Device Engine
TKIT-2012A-FL
TKIT-2012A-ROW

307-569
Disconnect Tool TOC Line (1/2)
TKIT-2006U-F/FM
TKIT-2006U-FLM/LM
TKIT-2006U-ROW1
TKIT-2006U-ROW2
Strap Wrench
Adjustable Mounting Arm
Oil Drain Equipment
Hose Clamp Remover/Installer
Wooden Block
All vehicles

1. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).

2. Refer to: Fuel System Pressure Release (310-00A Fuel System - General Information - 1.5L EcoBoost
(118kW/160PS), General Procedures).

3. Install.
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4. Torque: 18 lb.ft (25 Nm)

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5.
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6. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging (412-00 Climate Control
System - General Information, General Procedures).

7. Refer to: Cooling System Draining and Vacuum Filling (303-03A Engine Cooling - 1.5L EcoBoost
(118kW/160PS), General Procedures).

8. Remove the following items:

1. Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost
(118kW/160PS), Removal and Installation).
Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost
(118kW/160PS), Removal and Installation).
2. Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).

9. NOTE: Always wrap the fuel line connection with a towel before disconnecting it.

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10.
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11. Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 1.5L EcoBoost
(118kW/160PS), General Procedures).

12.
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13.

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14.
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15.

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16.

17. Use the General Equipment: Hose Clamp Remover/Installer

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18.

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19. Use Special Service Tool: 307-569 Disconnect Tool TOC Line (1/2).
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20. Use the General Equipment: Hose Clamp Remover/Installer

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21. NOTE: If equipped with block heater.

22.
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23. NOTE: Note the position of the coolant hoses for installation.

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Use the General Equipment: Hose Clamp Remover/Installer

24. Use the General Equipment: Hose Clamp Remover/Installer

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25.

26.
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27. Use the General Equipment: Hose Clamp Remover/Installer

28. Support the cooling module. cardiagn.com

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29. Remove the RH and LH front wheels and tires.

Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).

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30.

31.
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32. NOTE: LF inner fender well removed for clarity.

33.
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34. Use the General Equipment: Hose Clamp Remover/Installer

35. Use the General Equipment: Hose Clamp Remover/Installer

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36.

37. NOTE: Discard the O-ring seals and gasket seals.

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38. Use the General Equipment: Oil Drain Equipment
Torque: 21 lb.ft (28 Nm)

39. Use the General Equipment: Strap Wrench

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40.

41.
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42.

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43.
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44.

45.
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46. NOTE: One of these bolts will be used to mount the Adjustable Mounting Arm to the powertrain.

47.
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48.

49.
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50.

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52. Position a 2 x 8 board, 40 in (1016 mm) in length, a 2 x 6 board 28 in (711.2 mm) in length, a 1 x 6 board
28 in (711.2 mm) in length and two 2 x 4 boards 24 in (304.8 mm) in length onto the Powertrain Lift 300-
OTC1585AE.

53. Install Special Service Tool: 300-OTC1585AE Powertrain Lift.

Use the General Equipment: Wooden Block
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54. Install.
Use the General Equipment: Adjustable Mounting Arm
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55. Refer to: Brake Disc (206-03 Front Disc Brake) .

56.
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57.

58.
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59.

60.
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61.

62. Using the powertrain lift, lower the powertrain and subframe as an assembly.
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63.

64.
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65. 72

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66.
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67.

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68.

Vehicles with automatic start-stop

69. Use the General Equipment: Hose Clamp Remover/Installer

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All vehicles

70.

71.
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72.

73.
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74.

75. NOTE: Only rotate the crankshaft in a clockwise direction.

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76. Use the General Equipment: Hose Clamp Remover/Installer

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78.

79.
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80.

81. Install Special Service Tool: 303-1502 Lifting Device Engine.

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82. Install Special Service Tool: 300-OTC1819E 2,200# Floor Crane, Fold Away.

83. Remove.
Use the General Equipment: Adjustable Mounting Arm
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84.
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85.

86.
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