公司资质

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 Operation and Maintenance Manual and Service Manual
of WP12C Series Marine Diesel Engine

Explanation for Starting Date of Engine Guarantee

1ǃAfter the product equipped with Weichai diesel engine sold, the
sales contract information should be input to Weichai CRM system by the
dealer ˄or agent˅in time according to the requirements of Weichai, the
date of sale is the date of regulating finished for the diesel engine. If the
guarantee service of the engine is needed, the starting date of guarantee
should be according to the sales time stated in sales contract.
2ǃIf failure to input to sales contract, the purchase invoice should be
provided by user and the starting date of guarantee is the date stated in
invoices.
3ǃIf failure to input to sales contract and the purchase invoice can not
be provided by user, the starting date of guarantee should be as follows:
For the marine ˄generating˅ engine set or single engine, the
guarantee starts from 1 month after they have been delivered from
Weichai warehouse.
4ǃSo as the loss which been caused by the dealer ˄or agent˅who
failed to input the sale contract in time according to the requirements of
Weichai, the dealer ˄or agent˅should bear the loss of users and related
responsibility.

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 Operation and Maintenance Manual and Service Manual
of WP12C Series Marine Diesel Engine

Special Attention

● In order to protect your legitimate right and interest, it is strictly forbidden

to remove the lead sealing of pump privately.
● Once the lead sealing of fuel injection pump is removed or adjusted, the
guarantee of our company becomes invalid.
● The fuel injection pump and fuel injector are precision units which can
not be disassembled by user, or the guarantee becomes invalid.
● The supercharger rotor shaft is precision high speed rotating unitˈit is
strictly forbidden to disassembling and collisionˈor the guarantee
becomes invalid.
● There are strict requirements on torque and turned angle for main
bearing bolt and connecting rod bolt of diesel engineˈloosening and
dismantling by user is forbidden, or the guarantee becomes invalid
● Each time before starting the diesel engine, check to see whether the
coolant is full and whether the engine oil is enough.
●Connecting rod bolt can be used only once and is not allowed to be
reused.

Before operating this diesel engine, the operator must

read carefully this operation manual.

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 Operation and Maintenance Manual and Service Manual
of WP12C Series Marine Diesel Engine

Points for Attention

1. This diesel engine has been tested strictly in accordance with the test
stipulations before delivery from our company, and the throttle has been
limited by lead seal, it is not allowed to dismantle the lead seal for increas-
ing the diesel engine power at will. Or our company will not be responsible
for guarantee of repair, replacement and refund. Please pay your attention
to it.
2. The diesel engine operator must read carefully the operation and
maintenance manual, and strictly obey the operation and maintenance
procedures stipulated in the manual.
3. Before using a new engine, 50-hour test running should be done.
4. After the engine is started from cold state, the speed should be
increased slowly. It is forbidden to run the engine at high speed suddenly
and at idling for a long time. After running at high load, do not stop the
engine immediately, and run the engine at low speed and with no load for
5~10 min, and then stop the engine.
5. After the engine is stopped, if the environmental temperature is possible
to belower than 0? and no anti-freeze additive is used, the water in water
tank and in diesel engine should be drained off.
6. It is forbidden that the engine operates without air filter, so as to prevent
unfiltered air from entering into the cylinder.
7. The fuel and oil filled into the engine must be of specified brand and
filtered by strainer, and special clean containers should be used. The fuel
should be deposited for more than 72 hours.
8. Inspection and maintenance for electric system must be done by the
workers of mastering electric knowledge.
9. Preservation is conducted by WEICHAI POWER before ex-work for
prevention of rust and corrosion. Usually the preservation period of diesel
engine is one year. When the preservation period exceeds one year,
conduct inspection and adopt necessary supplementary measures.

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 Operation and Maintenance Manual and Service Manual
of WP12C Series Marine Diesel Engine

Table of Contents
Outline drawing of WP12C marine diesel engine//////////////////2
Table 1 Main technical parameters of WP12C
marine diesel engine//////////////////////////////////////////2
1.1 Table for main technical parameters of WP12C marine diesel
engine/////////////////////////////////////////////////////2
1.2 The characteristics of Weichai special oil //////////////////////3
1.3 The difference between Weichai special oil and regular
engine oil///////////////////////////////////////////////////4
1.4. Some commonly used special oil products of Weichai Power///4
1.5. Weichai special oil for different engine models////////////////5
1.6 How to choose appropriate viscosity/////////////////////////5
CHAPTER 2 PRECAUTIONS FOR INSTALLATION OF WP12C
SERIES MARINE DIESEL ENGINE/////////////////////////////6
2.1 Installation of Diesel Engine/////////////////////////////////6
2.2 Installation of Air Inlet System///////////////////////////////6
2.3 Installation of Exhaust System //////////////////////////////6
2.4 Installation of Cooling System///////////////////////////////6
2.5 Precautions for Installation of Diesel Engine Front
End Output//////////////////////////////////////////!///////7

CHAPTER 3 MAINTENANCE AND SERVICE FOR WP12C SERIES

MARINE DIESEL ENGINE/////////////////////////////////////8
3.1 Maintenance Period of WP12C Series Marine Diesel Engine////8
3.2 Main Work to Be Done When Inspection and Maintenance of
Diesel Engine////////////////////////////////////////////////8
3.3 Routine Maintenance of Diesel Engine///////////////////////9
3.4. Maintenance and Service of Diesel Engine during
Long-term Storage////////////////////////////////////////////9
3.5 Tightening Torque and Method for Main Bolts and Nuts
of Diesel Engine//////////////////////////////////////////////:
3.6 Operation Requirements of Diesel Engine////////////////////21

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 Operation and Maintenance Manual and Service Manual Operation and Maintenance Manual
of WP12C Series Marine Diesel Engine of WP12C Series Marine Diesel Engine

ChapterưService Manual Outline drawing of WP12C marine diesel engine

Weichai Power warranty Card(for user) .....................................................15
Warranty Explanation ................................................................................16 1 Table for Main Technical Parameters of
Weichai Power Regulations on Quality Assurace for Diesel Engine used in WP12C series Marine Diesel Engine
Marine Electric Machinery..............................................................................18
1.1 Main technical parameters of WP12C
Overseas Service Center of weichai power Company Limited ..................19
marine diesel engine
Maintenance Record Table ( Filled by service member) ......................20
Nbdijof!
Weichai Power Product Warranty Card(for company) ...............................22
Tfsjbm!
Jufn Voju!
User Satisfaction Degree Examination Table ...........................................23 ovncfs! XQ23D561 XQ23D511 XQ23D461

2 Bjs!benjttjpo!xbz Uvscp.dibshfe!dpme!

3 Ovncfs!pg!dzmjoefst 7

4 Dzmjoefs!cpez!+!usbwfmjoh!tdifevmf! nn 237ġ266

5 Qjtupo!upubm!ejtqmbdfnfou! M 22/6:7

6 Sbufe!qpxfs! lX 441 3:6 367

7 Fydftt!mpbe!qpxfs! lX 474 436 393

8 Sbufe!tqffe s0njo 3211 2911 2611

9 Fydftt!mpbe!spubujpobm!tqffe! s0njo 3278 2969 2659

: Mpxftu!gvfm!pjm!dpotvnqujpo!sbuf! h0)lX/i* 2:5

21 Sbufe!dpoejujpo!gvfm!pjm h0)lX/i* ļ331 ļ321 ļ316

!dpotvnqujpo!sbuf!
22 Nbdijof!pjm!gvfm!pjm & ļ1/4
!dpotvnqujpo!sbujp!
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Mpxftu!xpsl!tubcmf
25 !spubujpobm!tqffe! s0njo :56 921 786

26 Psefs!pg!gjsf! 2.6.4.7.3.5

27 Dppmbou!dpoejujpot! Tfb-!gsfti!xbufs!evbm!dzdmf!

28 Tubsujoh!npef Fmfdusjdbm!Tubsujoh

29 Pomz!rvbmjuz! Lh 2311Ġ61

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 Operation and Maintenance Manual Operation and Maintenance Manual
of WP12C Series Marine Diesel Engine of WP12C Series Marine Diesel Engine

1.2 The characteristics of Weichai special oil 1.3 The difference between Weichai special oil and regular engine oil
1)Good ingredients are the guarantee of high-quality oil
Imported hydrocracking base oil and compound additives are favorable Ufsn! Tqfdjbm!pjm! Sfhvmbs!fohjof!pjm!

to guarantee the good quality of lubricating oil. cbtf!pjm! jnqpsufe!dmbtt!JJJ!izespdsbdljoh!cbtf!pjm! epnftujd!dmbtt!J!cbtf!pjm!boe!

b!mjuumf!dmbtt!JJ!cbtf!pjm
2)Under normal use, oil drain interval can be extended by 3500-7000 beejujwf! jnqpsufe!ijhi.rvbmjuz!dpnqpvoe!beejujwft! epnftujd!beejujwft!
kilometers (CH-4 can be extended by 10000 kilometers) qspgfttjpobm! gpsnvmb! xjui! tuspoh! qpjoutLjhppe!
mvcsjdbujpoLjdmfboLjmpx! gvfm! dpotvnqujpoDŽgvfm! hfofsbm!mvcsjdbujoh!qfsgpsnbodf!
Outstanding high-temperature oxidation resistance and good Total qfsgpsnbodf! dpotvnqujpo! dbo! cf! sfevdfe! cz! 49&DžLjboe!
qspgfttjpobm! qspufdujpo! gps! fohjoft! voefs! qpps!
Base Number˄TBN˅retention can extend oil drain interval. xpsljoh!dpoejujpot
pjm!esbjo! Voefs! opsnbm! vtf-! pjm! esbjo! joufswbm! dbo! cf!
3)Professional protection can extend the engine life joufswbm! fyufoefe! cz! 4611.8111! ljmpnfufst! )DI.5! dbo!
cf!fyufoefe!cz!21111!ljmpnfufst*
opsnbm!wbmvf!

Professional lubricating oil for high-power and high-load engines, which

can extend the engine life (special oil can be extended the engine life by 1.4. Some commonly used special oil products of Weichai Power
30~40%), has been developed based on a great deal of engine perfor-
Uzqf ! Dmbtt! Tqfdjgjdbujpo ! Qbdlbhjoh!
mance and endurance tests.
dbqbdjuz!
4Better performance requirements
26X051! 5M Lj29M Lj311M
The engine performance can be improved in terms of abrasion
ejftfm!fohjof!pjm ! XQ.F2DŽDEDž 31X061!
resistance, TBN retention, oxidation resistance, soot dispersion capacity, 21X041!
fuel control as well as shear stability and the precipitate in turbocharger 26X051! 5M Lj29M Lj311M
can be reduced. XQ.F3DŽDG.5Dž 31X061!
5)Saving energy 21X041!
6X0 41 5M Lj29M Lj311M
The energy-saving formula “low viscosity+ multi-polarity+ friction XQ.F4DŽDI.5Dž
26X051!
modifier” is the guarantee of high-viscosity index and good film strength 31X061!
and flexibility of Weichai special oil, which can ensure smooth operation, 21X041!
low operation resistance and low fuel consumption of engines (fuel XQ.F5DŽDJ.5Dž 26X051! 5M Lj29M !
consumption reduced by 3~8%). ibvupnpcjmft 96X0:1! 5M Lj29M !
HM.6
6)Protecting environment: low ash, low sulphur and low phosphorous ! 91X0:1!
fohjof!dppmbou!)boujgsff{f*! .36 ! 5LH Lj29LH !
The ash content is controlled within 1.0% in order to extend the life of
.46
Diesel Particulate Filter <DPF>; the sulphur content is within 0.4% to
prevent the deactivation of oxidation catalystLJDOCLjand reduce particu-
lates; the phosphorus content is within 0.12% to prevent the deactivation
of oxidation catalystLJDOCLjand NOX control system; and volatility can
be controlled within13%DŽ

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 Operation and Maintenance Manual Operation and Maintenance Manual
of WP12C Series Marine Diesel Engine of WP12C Series Marine Diesel Engine

1.5. Weichai special oil for different engine models 2.Precautions for Installation of WP12C
Uzqf Tuboebse!Op/
Nbkps!bqqmjfe!fohjof!npefmt!
Series Marine Diesel Engine
pg!tqfdjbm!pjm

2.1 Installation of Diesel Engine

! XQ.F2 nfejvn.tqffe!fohjof!tfut
ijhi. DŽDEDž
tqffe!
fohjoft- XQ.F3
Fvsp!J!boe!Fvsp!JJ!fohjoftǗdpotusvdujpo!nbdijofsz!tvdi!bt!61Ă41! WP12C Series marine diesel engine can be used in matching with
mpbefstǗXE729!tfsjft!fohjoftĂXE726!tfsjft!fohjoftǗ337C!boe!
ijhi. DŽDG.5Dž! nfejvn.tqffe!fohjoftǗ!Ifbwz.evuz!usvdlt!xjui!b!mpbe!dbqbdjuz! SAE I flywheel housing marine gear caseˈwhen installing, ensure the
qpxfs! pg!bcpwf!26!upooft
boe!
Fvsp!JJJ!fohjoftǗMboeljoh!fohjoftǗifbwz.evuz!usvdlt!xjui!tvqfs!mbshf! coaxiality of diesel engine crankshaft with gear case input shaft. The
nfej. XQ.F4 ! upoobhfǗdpbdiftǗXQ5ĂXQ7DŽ291!!351IQDžĂ
vn.. DŽDI.5Dž XQ21DŽ351!!471IQDžĂXQ23!DŽ511!!591IQDž!ĂXE21ĂXE23/ elastic coupling is used to connecte the diesel engine with gear caseˈ
tqffe!
fohjoft XQ.F5 Obujpobm!JW!fohjoftDŽjodmvejoh!ifbwz.evuz!usvdlt!xjui!tvqfs!mbshf!upoobhfDž and after coupling is butt-joinedˈno axial force is allowed to act on the
DŽDJ.5Dž
diesel engine crankshaftˈotherwise it will damage the thrust washer of
dpnqsfttfe!obuvsbm!hbt!fohjoftǗdpbdift!boe!hfotfut!frvjqqfe!xjui!
hbt!fohjoft! DOH
dpnqsfttfe!obuvsbm!hbt!fohjoft! diesel engine.
2.2 Installation of Air Inlet System
1.6 How to choose appropriate viscosity The diesel engine air inlet should be arranged at the outside of the
engine compartment so as to ensure the fresh air is provided for diesel
! TBF !wjtdptjuz!mfwfm
! Bqqmjdbcmf!ufnqfsbuvsf DŽņDž!
engine. It is required to reduce elbow quantities of diesel engine intake
! 6X041! .41!!46!
mvcsjdbujoh! 21X041! .36!!46! pipe as much as possible, and use large arc transition. The air inlet filter
pjm! 26X051! . 3151 ! should be provided with an additional protective cover to prevent the
31X061! . 2661 ! water and dirty things from getting into diesel engine.
! 96X0:1! . 265: ! 2.3 Installation of Exhaust System
hfbs!pjm! 91X0:1! . 365: !
The external exhaust pipe should be made of steel, excessive elbows
96X0251)bcpwf!96X0:1Dž
! . 265: !
should be avoidedˈthe external exhaust pipe should be firmly fixed on
the ship hullˈand it is not allowable to have vibrationˈand its weight
should not be exerted on diesel engine expansion pipes.
After completion of the exhaust system installation, it is required the
exhaust pipe back pressure of diesel engine should not be greater than
6KPaˈotherwise it will affect the diesel engine performance. As the
exhaust pipe surface temperature is relatively high during operation of
diesel engineˈso it should be avoided to install exhaust pipe near
flammable objects. In order to prevent any accidents of injuring working
personnel, it is required to add heat insulation device on the external
exhaust pipe surface.
2.4 Installation of Cooling System

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 Operation and Maintenance Manual Operation and Maintenance Manual
of WP12C Series Marine Diesel Engine of WP12C Series Marine Diesel Engine

The internal cooling pipeline of diesel engine is already connected 3.Maintenance and Service for WP12C Series
properly before delivery of diesel engine from factoryˈso no installation Marine Diesel Engine
is required. Use anti-corrosion material for the cooling water pipelineˈ
reduce the elbows and length of the pipeline as much as possible. The
inner diameter of water pipe should not be less than that of connecting The correct maintenance and service is an important link to ensure proper

component interface, so as to reduce the resistance of water pipelineˈ and reliable operation of diesel engineˈand to prolong the service life of

and enhance the efficiency of sea water pump. diesel engine. The user should conduct the periodic maintenance and

2.5 Precautions for Installation of Diesel Engine Front service for the diesel engine according to the technical maintenance of this

End Output chapter.

The front end output pulley of diesel engine can be used to drive 3.1 Maintenance Period of WP12C Series Marine Diesel

small-sized machinery, such as water pump, generator, etc.ˈit should Engine

be symmetrically arranged on two sides of the diesel engineˈand to First inspection (P) Diesel engine running for 30̚50 hours

avoid the diesel engine crankshaft from being subjected to unidirectional Level-1 maintenance (WD1) Diesel engine running for every 250 hours

pull force. If it is necessary to drive large-sized machinery such as net- Level-2 maintenance (WD2) Diesel engine running for every 500 hours
Level-3 maintenance (WD3) Diesel engine running for every 1000 hours
hauling machineˈan elastic coupling must be used for connectionˈand
Level-4 maintenance (WD4) Diesel engine running for every 4000 hours
the installation should be conducted according to the requirements for
Note: The above maintenance period is calculated as the diesel engine running for
aligning accuracy of different couplings, and in service, its coaxial
1500 hours per yearˈand if operating time of a diesel engine is less than 500 hours per
accuracy should be periodically checked to ensure the alignment of
yearˈthen its maintenance period shall be 0.5 time as much as the above maintenance
couplingˈotherwise it will damage parts and components of diesel
periodˈif the operating time of a diesel engine is more than 1500 hoursˈthen its
engine.
maintenance period shall be l.5 time as much as the above maintenance period.
3.2 Main Work to Be Done When Inspection and Maintenance
of Diesel Engine
Table 3 Work to be done at time when performing maintenance of engine

Item Gjstu! P WD1 WD2 WD3 WD4

jotqfdujpo
Replace engine oil

Check water pump for leakage

Replace oil filter Every time when engine oilis replaced

Check, adjust air valve clearance

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 Operation and Maintenance Manual Operation and Maintenance Manual
of WP12C Series Marine Diesel Engine of WP12C Series Marine Diesel Engine

Replace fuel filter diesel to runˈand use a high pressure gun with inlet and exhaust pipe
Clean coarse filter of fuel pump preservation oil to spray the preservation oil to supercharger air inletˈuntil
Check coolant quantity, add to full exhaust pipe or supercharger exhaust discharges oil mist for 15S. Remove
Tighten pipe clamp of cooling pipeline the preservation oil pipelineˈuse plastic caps to close all the exposed pipe
Tighten intake pipeline and hose openings. Apply anti-corrosion oil to all the unpainted surface of diesel
Clean air filter element engine (except for diesel engine monitor instrument, rubber hose and diesel
Check fastening V-belt engine warning plate). Wrap diesel engine with plastic bags, and place the
Check fuel injection pump in special workshop
engine in a ventilated and dry room.
Adjust idle speed
3.4.2 Preservation oil used for diesel engine
Note˖▲Mark indicates maintenance required Table 4 Diesel engine preservation oil
3.3 Routine Maintenance of Diesel Engine
˯/N Description Specifiations. (code)
3.3.1 When diesel engine is in operation, pay attention to oil temperature, oil
pressure, diesel engine outlet water temperatureˈcheck the oil, water, air 1 Preservation oil of fuel system Spindle oil
for leakageˈif any abnormal case occurˈfind out the causes immediately 2 Preservation oil of inlet and exhaust pipe Spindle oil
and remedy failures timely.
3.5 Tightening Torque and Method for Main Bolts and Nuts of Diesel Engine
3.3.2 After diesel engine shutdown, check the quantity of fuel, fresh water
Table 3 Tightening torque and method for main bolts and nuts of diesel engine
coolant, oilˈif it is insufficient , fill it to a specified quantity. !
Allowable times
Descriptions Specifications Requirements Length (mm)
3.3.3 Drain water out from the fuel filter of the first stage. to be used

3.3.4 Check the tension of drive beltˈif necessary, conduct the adjustment. Main bearing bolt M18-10.9 140˪.̉+210° 169 2

3.3.5 If the environmental temperature is lower than 0? and no anti-freeze Crankcase secondary bolt M8-8.8 8˪.̉+30 25,210 2

additive is used in coolant, it is necessary to completely drain the cooling Cylinder head main bolt M14-10.9 60˪.̉+2×120° 185 3
20+10˪.̉ 195ˈMin.175mm
water to prevent damage to engine due to freezing. Cylinder head secondary bolt M12×1.5-8.8 Seal with Loctite protrude from 3
262 sealant the cylinder block
3.4. Maintenance and Service of Diesel Engine during Long-
Cylinder head secondary nut 25˪.̉+2×120° 3
term Storage
Crankshaft pulley bolt M12×1.5-10.9 45˪.̉+135° 75 2
3.4.1 Preservation method
Bolt for tensional
Fill the lubrication system anti-corrosive agent into lubricating oilˈ vibration damper
M10-8.8 15N.mˇ30° 30 2

conduct pre-start preparation according to the normal running of diesel Flywheel bolt M16×1.5-10.9 105˪.̉+270° 120 2
engineˈstart and run the engine for 5̚10min and then stop the engineˈ Manual tightening

put the fuel system preservation oil into a clean containerˈdisconnect the M14×1.5-10.9
115˪.̉+90°
Connecting rod bolt 67.5
existing fuel inlet pipe of diesel engine and insert it into the containerˈ Automatic tightening
80˪.̉+153°
remove the air from the fuel systemˈstart and run the diesel engine for
Idler gear bolt pin M12×1.5-10.9 105˪.̉ 90
continuous operateion at 2ˋ3 rated speed for 15min and then stop the
Injector clamping bolt M8-8.88 8˪.̉+90 50 3
engineˈuse the starter motor to drive the

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 Operation and Maintenance Manual Operation and Maintenance Manual
of WP12C Series Marine Diesel Engine of WP12C Series Marine Diesel Engine

Camshaft gear bolt M8-8.8 8˪.̉+120° 30 2 is demineralized fresh water or coolant with anti freeze additive. It is forbidden
Piston cooling injector bolt M10 30˪.̉ 25 to add sea water into cooling system.
Exhaust manifold bolt M10 15˪.̉+60° 65 2 3.6.2 Check and Preparation Prior to Starting
Standard M6 bolt 8.8 8˪.̉ 10.9 13˪.̉
(1) Check the coolant level
Standard M8 bolt 8.8 22˪.̉ 10.9 31˪.̉
Standard M10 bolt 8.8 39˪.̉ 10.9 58˪.̉
The cooling level can be seen through glass inspection hole on the expansion
Standard M12 bolt 8.8 70˪.̉ 10.9 100˪.m water tankˈif the coolant is not enoughˈopen the coolant filler cap to fill the
coolant. It is forbidden to add a large quantity of coolant while engine is in hot
Note˖ķ Angle value is the angle to be tightened after the specified torque
state, because a great thermal change will damage the parts. If in an emergency
is obtained.
case there is no coolantˈit is allowed to slowly to add cold water with tempera-
ĸ There are corresponding requirements for strength rating of all bolts and nuts
ture not too low from the coolant fillerˈuntil the coolant is over-flown.
used on this engine. The bolts and nut with the same specifications but with
(2) Check the fuel level
different strength rating are not allowed to misfit and exchange.. It is not allowed to
(3) Check the engine oil level
exceed the limit of reusing timesˈotherwise it will cause serious consequence.
Oil level should be at between the upper scale mark and lower scale marks of
3.6 Operation Requirements of Diesel Engine
the oil dipstickˈif necessary, add engine oil from the oil filler on the engine body.
3.6.1 Depreservation work of new diesel engine
(4) Check whether the connection of diesel engine accessories is reliableˈand
After the diesel engine container is unpackedˈthe user first should check
eliminate the abnormal phenomenon. Check whether the circuit wiring of start
diesel engine and accessories according to packing list provided in deliveryˈ
system is normalˈand battery is adequately charged. Then open the valve of fuel
check the exterior of diesel engine for damageˈconnection parts for
tankˈuse the hand pump on the delivery pump to expel air out of the fuel system.
loosenessˈthen carry out the work as follows˖
3.6.3 Starting Diesel Engine
(1) Wipe off the antirust coat of exposed parts and anti-corrosion agent, etc.
Turn on the instrument power switchˈset the throttle lever to a large fuel
(2) Drain the preservation oil from the inside of fuel filter and fuel system compo-
quantity positionˈpush the starting buttonˈand if the engine is not started in 5
nents (it is also allowed to start engine without draining the preserving oil from fuel
̚10 sec., repeat the above starting procedure about 1 min later. However, if
systemˈbut to run engine with load is allowed only when the preserving oil in fuel
engine fails to start successively for three timesˈstop the startingˈfind out the
system is consumed and the normal diesel fuel is delivered.)
causes and eliminate the failure, and then make another attempt for the starting.
However, the preservation period of diesel engine is one year. When the
With the engine startedˈrelease the button immediately, and at the same
preservation period exceeds one year, conduct inspection and adopt neces-
time, pay attention to readings of various instruments, the oil pressure gauge
sary supplementary measures.
should indicate pressure at once. Do not let the cold engine run at high speedˈ
(3) Turn the flywheel and inject the solvent into intake pipe, until the
it is required to run the engine at idle speed for a period of time, but the running
preservation oil inside cylinder is completely expelled.
at idle speed should not be too long.
(4) Inject the solvent into supercharger inlet and exhaust ports, until
3.6.4 Stopping Diesel Engine
the preservation oil inside is completely expelled.
Before stopping engineˈfirst remove the loadˈthen reduce the engine speed
(5) Add oil to diesel engine oil sump as specified.
to 600̚1000rpmˈand wait a few minutes later, move the stop control handle to
(6) Fill the diesel engine cooling system with coolantˈthe coolant
shutdown the engine. After stopping, turn off the power of instrument.

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 Operation and Maintenance Manual Operation and Maintenance Manual
of WP12C Series Marine Diesel Engine of WP12C Series Marine Diesel Engine

3.6.5 Precaution for Operation In case of emergency shutdown, it is not only to quickly move the fuel cutoff
(1) With diesel engine startedˈfirst let engine run at idling for a few minutes, handle to the stop positionˈbut can also rapidly cut off the fuel injection pump
then increase the engine speed to 1000̚1200 rpmˈapply a partial loadˈ delivery pipe or to block the air inlet of air filter to stop the engine.
and only when the outlet water temperature is higher than 60ćˈoil tempera- 3.6.6 Operation of Diesel Engine in Winter
ture is higher than50ć, it is allowed to operate at full load condition. (1) Fuel: Select and use the diesel fuel of different brands according to the
Increased the load and speed graduallyˈand try as much as possible to outdoor temperature in winter
avoid a sudden application and removal of load. (2) Oil: Select the oil with different viscosities according the different seasons
(2) When diesel engine is within 60h running-in period, it is suitable to operate (3) Coolant˖ˈSelect and use different brands of anti-freeze additive and
the engine with medium load and below.
with different quantities to add into the cooling system according to the
(3) It is not advisable to run engine at idling speed for a long timeˈbecause
outdoor temperature
at this time, failures such as oil leaks.
(4) Starting: In winter, auxiliary starter may be used in winter, if required.
(4) In the normal operation of diesel engine, it is allowed to operate continu-
High-speed running with load applied can only be conducted when the oil
ously at rated power and rated rpmˈand however, if engine operates with
pressure and water temperature are normal after engine starting
103ˁ of rated rpm and 110ˁ of rated powerˈit is only allowed to run 1 hour
(5) Battery: Before beginning of winter season, check the electrolyte level,
for every 12 hours. With load removed from diesel engine, the engine can be
viscosity and cell voltage. If the diesel engine is not used at very low tempera-
stopped only after idle running for 1-2 minutes.
ture for a long time, remove the battery, and store it in a warm room.
(5) During operation, always pay attention to the parameters values and checking areas˖
(6) Engine shutdown: When stopping the engine under cold weather, first
Oil pressure of main oil passage is 350̚500KPa.
remove load, then run the engine at idling speed for 1~2 min, stop engine only
Oil temperature of oil sump <110ņ
Coolant outlet temperature 80+5ćˈit should not exceed 95ņ after all temperatures drop down, and pay attention to that it is not allowed to

Post turbine exhaust gas temperature <550ņ/ drain the coolant with anti-freeze additive after engine shutdown, and if the

Air inlet temperature after intercooler is 55±5ņ/ coolant is not added with the anti-freeze additive, than it is necessary to open
Check the color of exhaust gas, through which, identify the work quality water drainage valve or water plug on the engine body and on the cover of oil
and operation load condition of injector, if any serious color change is found, cooler so as to completely drain the coolant to prevent damage to engine by
stop the engine for check freezing.
Pay attention to checking the diesel engine for water leakage, air leakage, oil or
fuel leakageˈstop engine if any leakage is found, remove the trouble.
(6) Diesel engine operators should know the following characteristics of engine ˖
A) The fuel economy is the optimist with the engine medium speed ranging
from 60ˁ to 90ˁ of rated speed.
B) The engine power is increased with increase of the speedˈthe rated
power reaches at rated speed.
C) Carry out the inspection and maintenance according to periodic inspection
and technical service period of diesel engine (see Section 9 of this Chapter).

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 Service Manual
of WP12C Series Marine Diesel Engines

Chapter II Service Manual

Dear customers:
Welcome to use the products of Weichai Power, and thank you for
your great support to our products.
In order to guide you to operate the engine correctly, please read
the Operation and Maintenance Manual carefully and abide by the operations
rules in the manual. If the engine was failed, please contact Weichai
Maintenance and Service Center or Weichai User Service Center as soon
as possible. We will offer effective service to you timely.

“Maintenance Record Table” should be filled by Maintenance and

Service Centre in repair and preserved by user.

Weichai Power Warranty Card (for user)

Item Content Item Content
User Name User Postcode

User Phone User Mobile Phone

User Address

Distributor Distributor Tel.

Distributor Address

Engine Model Engine Order No.

Engine ID No. Purchased Date

Construction machinery Construction machinery

manufacturer Model

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 Service Manual Service Manual
of WP12C Series Marine Diesel Engines of WP12C Series Marine Diesel Engines

Warranty Explanation 3. The principle and stipulation of warranty service

● The principle of warranty Service
1. Service promises
The engine purchased by users or fitted on other machinery, in case of
In the service region of Weichai Maintenance and Service Centre, using and maintaining normally within the guarantee period, the damage or
after received information from users and verifying that service is ne trouble caused by manufacture and assembly etc. should be paid by our
eded, our maintenance team shall get to the place within 24 hours in company.
which the service centre is located, within 48 hours for city areas, and within ● Time limit of warranty service (shown in appendixtable)
72 hours for remote areas.
(1) For the end product of our company, the starting date of warranty
( remote areas or force majeure factors excluded)
period is in accordance with the date on our sales invoice, warranty card or
2. Special attention the formal invoice of the distributor (It should be within the 12-month oil seal
● The engine operator must read the Operation and Maintenance period of the engine).
Manual carefully and abide by the operation rules in the Manual, and (2) For the matching products, the starting date of guarantee period is in
pay attention to the warning directions and marks. accordance with the date on sales invoice or warranty card of the matched
● The engine has been tested strictly in accordance with the test stip product ( It should be within the 12-month oil seal period of the engine).
ulations before delivery. The throttle has been sealed. It is forbidden to di 4.Following conditions are excluded by warranty
smantle the seal optionally and to enlarge the throttle. Otherwise, Weichai ● Early wear and trouble arising from improper operation and mainten -
will not be responsible for free repair. ance, e.g.: damages from careless load and unload during transportation
● Some bolts of the engine are strictly specified for torque req the engine by users, operation conditions beyond the specified range in
uirement and times of use. It is forbidden to loosen main bearing bolts and the operation manual, over-speed or over-load operation; run-in, inspection,
connecting rod bolts. See Operation and Maintenance Manual for detail. adjustment and tightening not abiding by the operation manual, improper
● Before using a new engine, a 50-hour commissioning should be match, usage of incorrect fuel, oil or antifreeze etc.
performed. ● Troubles arising from refitting, adjusting and disassembling the posi -
● After the engine is started from a cold state, do not increase the tions and parts that are not allowed to adjust and disassemble casually
engine speed suddenly, and do not run at idle speed for a long time. according to the product specification.
● After the engine is stopped, if the ambient temperature was lower than ● Oil, antifreeze, filter element, hose and belt etc. for normal operation
0°C and no antifreeze is used, the water in water tank and in diesel en and maintenance are not in the range of warranty service
gine should be drained off. ● No warranty card or valid invoice, or no evidence that proves the pr -
● It is forbidden to operate the engine without a air cleaner and try to pr oduct is in warranty period.
event unfiltered air from entering into the cylinder. In severe working ● The specification and model of product in the guarantee card or inv -
conditions, clean or replace the air filter element more frequently, so oice differs from that of the requested product for three guarantees, or the
as to prevent early abrasion of engine. card and invoice was altered.
● Applied fuel and lubricating oil must be in accordance with specified ● Instead of maintaining the original damaged situation after trouble
grades and filtered by strainer, and a special clean container should be used. occurs, user treats the trouble presumptuously and the reason or
The fuel should be settled for more than 72 hours. trouble can not be verified.

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 Service Manual Service Manual
of WP12C Series Marine Diesel Engines of WP12C Series Marine Diesel Engines

Weichai Power Regulations on Quality Assurance

for Diesel Engine used in Marine Electric Machinery
Serial number Product models Quality assurance period Notes

11:9.32.33455241
Overseas Service Center of weichai power Company Limited

11:9.:23325788:

11:2.:8:189:249

!1138.898225457
119912822653765

!11:74:::713662
11:87.:::221:8
1135::3397964:
1135:294344957

11355:35882386

11324663:612:5

11365833578724

11:82613938947

11:77641794292
1176.:7345912
Ufm/
,Whole diesel engine

118:378631299

1195:15426219

118818224123:

1177941971979
116483715742

24626516229
Diesel engine used in vessels, diesel
1 generator and other power facilities. 12 months or 1500 hours

,,Diesel engine components

Base 2 years or 3000 hours (only

com- Engine body, crankshaft, engine seat, connecting limited to defects in
1 production process, such as
po- rod. sand oil). Subject to
nents the date

mj!lpohkjboh!!xboh!zvif
when they

Mjv!Yjujoh!![ipoh!Mfj
Cylinder head, flywheel, flywheel housing, timing are actually
gear chamber, connecting rod bolt, piston, piston purchased,

Tubggfs
ring, piston pin, main spindle bush, camshaft bush,

tpoh!yjbohnjoh
which shall

xboh!yjboxfj
camshaft, cylinder liner, valve, valve spring, valve

difo!xfjdibp
{iboh!zvokjbo
ebj!mjbodifoh

{ipv!kjohxfj
nb!ujbomjboh
xboh!{jnbp

ivbohkjohhvj
be evidenced

yjb!kjboojoh
seat, valve guide, valve shroud, tappet, lifter,

mjv!xfjkvo
{iboh!zbo

mjv!ojohzv
yvf!zvivj
rocker arm and rocker arm shaft, WEVB system, by the sales

tvo!kjkvo
dbp!mfj
various gears, gear shaft, tension wheel, gear ring, invoice,

ibokjf
oil pump, intake/exhaust pipe, front/rear support
!
warranty
bracket, belt pulley, flange, water tank, high- card, or
pressure fuel pump, fuel injection valve, oil pump
bracket, coupler, air-compressor, various covering reading on
and backing plates, water pump, oil cooler, fan the meter.
bracket, silicon oil clutch, pressure limiting valve, According to the above
Impor- vibration damper, crankshaft balancing
!

tant quality assurance

2 mechanism, rear oil seal, various oil and water
com- pipes and joints, power steering pump, thermostat, period for the whole
po- oil-gas separator, cylinder cushion, ECU, diesel engine.
common-rail pipe, high-pressure fuel pipe, air filter Subject to
nents quality
body, oil filter body, muffler, thrust plate, suction
filter, idle speed boost, oil dip rod tube, cooling oil assurance
!

nozzle, front and various other oil seals, period or the

turbocharger, intake pipe gasket, exhaust pipe specified
gasket, turbocharger gasket, valve gasket, rubber number of
hose, oil injector’s return pipe, fuel supply pump,
kilometers
oil level gauge, fan, waterproof and oil proof rubber

Tbvej!Bsbcjb
tpvui!bgsjdb
rings, bowl-shaped plug, starter, power generator, (or hours),
tjohbqpsf

npohpmjb
whichever
Dpvousz

lb{ltubo

meters and instruments, various sensors,

wjfuobn

uibjmboe

Ojhfsjb
bmhfsjb
bohpmb

cfohbm

lfozb
svttjb
tvebo

accelerator pedal, wire harness, electro-magnetic expires early. joejb

tzsjb

dvcb
VBF
Jsbo

valve, flame preheating device

Vulner-
Belt, fan shroud, oil nozzle, plunger coupled parts, other
able
!

gaskets, various weaved hose, hoop.

3 com- 1 month
po-
nents
!

Notes:
!

1. If the timing meter for marine diesel engine is damaged, the quality assurance period shall be calculated at
15 hours/day.
Op/

2. The warranty period may be calculated form the date when the diesel engine is readjusted and tested, but
22

23
24
25
26
27
28
29

2:
21
2

4
5

6
7
8
9
:

under no circumstances shall such date go beyond half a year after purchasing such engine.

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 Service Manual Service Manual
of WP12C Series Marine Diesel Engines of WP12C Series Marine Diesel Engines

Maintenance Record Table ( Filled by service member) Service Date warranty Parts Quantity Signed Signed
Centre Item Changed by by User
Service
Item Content Item Content Member

User Name User Postcode

User Phone User Mobile Phone

User Address
Distributor Distributor Telephone
Distributor Address
Engine Model Engine Order No.
Engine ID No. Purchased Date
Construction machinery Construction machinery
manufacturer Model

Service Date warranty Parts Quantity Signed Signed

Centre Item Changed by by User
Service
Member

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 Please fill in this card carefully, and mail to User Service Centre of Weichai Power Company Limited.
Our company will regards users as the first, and respect and adopt users’ valuable suggestions.

Weichai Power Product warranty Card ˄for company˅

Service Manual
!!Item Content I te m Content

User User Postcode

User Phone User Mobile Phone

User Address

Distributor Distributor Telephone

of WP12C Series Marine Diesel Engines

Distributor Address

Engine Model Engine Order No.

Downloaded from www.Manualslib.com manuals search engine

Engine ID No. Purchased Date

Construction machinery Construction machinery

manufacturer Model

User Satisfaction Degree Examination Table

Project Item Very satisfying satisfying Acceptable Dissatisfying Disappointing
Appearance
Quality of object Performance
Reliability
Completeness of entire engine
Attached spare parts and tools
Quality of delivery
Attached documents
Time of delivery
Timeliness of service
Quality of service Service quality
Service attitude
Service Manual

Customer interruption
Returns goods
Others
Extra transportation
Other suggestions from users
Signed by customer
Date:
Maintenance and Service Centre of Weichai Power Company Limited
Address: No.26 Minsheng East Street, Weifang, Shandong, China
of WP12C Series Marine Diesel Engines

Tel: 0086-5368197520
Fax: 0086-5362297520
Note: Column for comments by customer to be clicked by the mark “√”