Mab Diverter Valves: For Pneumatic Conveying Applications

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MAB DIVERTER VALVES

FOR PNEUMATIC CONVEYING APPLICATIONS

MAB diverter valves have been designed and manufactured by MAB in order to distribute
powdered and granular solid materials from a single pneumatic conveying pipeline to multiple
hoppers or silos.

These valves offer the following advantages:


– NO DAMAGE to the conveyed products. – NO DEPOSIT OF CONVEYED PRODUCT.
MAB diverter valves do not have any internal Due to careful design there are no “dead”
sharp edges, which could, with plastic pellets, regions when the valve is installed in either
produce unwanted powder or “streamers”, horizontal or vertical direction.
thereby decreasing the quality and value of – MINIMUM PRESSURE DROP because
the final product. the cross section of the flow channel in the
– EASY ACTUATION without blocking or rotor is the same as that of the conveying
jamming. This is due to the special pipe.
design of the rotor and mating body. – QUICK STRIP DOWN for fast internal
– COMPLETE SEALING is achieved irres- cleaning and easy maintenance.
pective of flow path. As a consequence – ROBUST CONSTRUCTION AND WEATHER-
MAB diverter valves may also be used PROOF with limit switches and the
for high pressure conveying systems. actuation mechanism mounted inside the
body.

MAB
MAB SA - CH-6852 Genestrerio – Switzerland
Phone: int. +41-(0)91-641.60.50 - Fax: int. +41-(0)91-641.60.60
e-mail : info@mab-switzerland.ch - www.mab-switzerland.ch
MAB DIVERTER VALVES
FOR PNEUMATIC CONVEYING APPLICATIONS

PRINCIPLE OF OPERATION
MAB diverter valves have been designed so that the cross-section of the internal flow channel is
round and equal to the bore of the conveying pipeline. This guarantees that conveying pipelines
have no internal steps along their length, which could promote particle degradation with friable
products or the production of unwanted powder or streamers (angel hair) when handling soft
polymer products. Also, these valves do not contain any restriction in the cross-section of the flow
channel or any changes in geometry (for example round to square): With poorly designed valves
either of these features can cause localized disturbances to the flow of materials, both of which
can also lead to product damage.

▲ MAB Diverter valve positioned for straight flow ▲ MAB Diverter valve positioned to divert flow

MAB diverter valves basically consist in a movable plug (3) that can rotate in a fixed body (2),
which is rigidly connected to the pneumatic conveying pipelines. The movable plug (3) and the
body (2) are manufactured with high precision. Special gaskets (1) effect perfect sealing so that
no leakage of gas or product is possible from the selected routing either internally or to the
surrounding atmosphere.

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MAB DIVERTER VALVES
FOR PNEUMATIC CONVEYING APPLICATIONS


MAB diverter valve size 150
installed in a pipeline conveying
PTA powder with Nitrogen.

A double acting cylinder actuates the rotor. This actuation mechanism is completely enclosed in
the body of the valve, thereby affording good weather protection. This is an important feature
since diverter valves are frequently installed in unprotected locations.

Through their perfect sealing the DVR series diverter valves are recommended for use in
CLOSED LOOP systems operating with NITROGEN. Also, the excellent sealing capabilities
mean that these valves can be used in high pressure, dense phase conveying systems as well
as low-pressure systems.


MAB diverter valve, special execution,
with winterization for ambient temperatures
down to (-)35°C.

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MAB DIVERTER VALVES
FOR PNEUMATIC CONVEYING APPLICATIONS

TECHNICAL DATA
– Standard design pressure............................... 6 bar g
– Sealing pressure of one flow channel with
respect to the other......................................... 4 bar
– Design temperature range .............................. -35 .. +170 °C
– Available sizes ................................................ DN50 … DN 250
Larger sizes are available on request
– Actuation systems........................................... - double acting air cylinder
- manual, with hand wheel
- electric
– Housing .......................................................... cast light AL-Si, having high inherent
strength
– Internal components ....................................... stainless steel 304 L / 316 L
– Sealing system .............................................. VITON gaskets
– Pressure of actuation air................................. at least 4 bar g (special applications are
available with larger cylinder sizes, requiring
air supply pressures of less than 4 bar g)
– Flanges according to established codes......... DIN, ANSI/ASA, UNI, JIS, etc.
– Mounting position............................................ horizontal or vertical
– Switch-over time ............................................. about 2 seconds

STANDARD ACCESSORIES
– 2 proximity switches (at choice protection
class IP 65, Ex-d, …)
– 1 solenoid valve with 2 bobbins, voltage
available 24… 240 V, 50/60 Hz, AC/DC
– 1 junction box provided for all wiring of
solenoid and proximity switches
– 1 instrument air pressure reducer-filter unit
(only available on demand)


Inductive limit switches.

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MAB DIVERTER VALVES
FOR PNEUMATIC CONVEYING APPLICATIONS

DIMENSIONS for sizes 50… 200

The table below shows the main dimensions of MAB diverter valves.
DIN ANSI
Size ØA ØB D ØC ØB D E F G H K L N O P X° AA BB CC DD
50 50 125 4xØ18 165 120,6 4xØ19 16 205 618 170 268 112 12,5 M10x20 170 33,5 89 268 35,0 177
65 65 145 4xØ18 185 139,7 4xØ19 16 215 678 180 291 117 12,5 M10x20 190 36,7 87 275 42,5 205
80 80 160 8xØ18 200 152,4 4xØ19 18 255 768 195 327 127 15 M10x20 205 36,6 108 322 48,5 240
100 100 180 8xØ18 228 190,5 8xØ19 18 270 813 225 361 130 15 M10x20 230 35,0 88 370 57,5 260
125 125 210 8xØ18 250 215,9 8xØ22,2 20 335 991 265 433 149 17,5 M12x24 255 35,5 116 451 70,0 322
150 150 240 8xØ22 285 241,3 8xØ22,2 20 375 1061 295 480 166 20 M12x24 292 35,8 120 511 82,5 369
200 211 295 8xØ22 343 298,4 8xØ22,2 25 500 1296 380 618 199 25 M12x20 350 34,8 133 712 115,0 495

SPECIAL APPLICATIONS / EXECUTIONS


MAB designs and supplies diverter valves for special applications, in order to solve the wide
variety of problems presented by pneumatic conveying systems operating at special conditions
and/or with difficult products. Such applications include:
– Abrasive products
– High temperature systems
– Flame-proof installations
– Choice of inflatable seals for all sizes
– Winterization

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MAB DIVERTER VALVES
FOR PNEUMATIC CONVEYING APPLICATIONS

DIMENSIONS for sizes 150… 400

The table below shows the main dimensions of MAB diverter valves.
DIN 2501, PN 10 ANSI 150 LBS WEIGHT
Size A B C D E F G H J ØK
(KG)
ØL M N ØL M N
150 200 200 80 80 M16 192 365 270 540 162,3 240 M20 8 241,3 M20 8 120
175 235 245 80 80 M16 225 400 315 630 187,7 270 M20 8 - - - 175
200 235 245 80 80 M16 225 400 315 630 213,1 295 M20 8 298,5 M20 8 185
250 285 290 100 100 M16 255 460 380 760 267,0 350 M20 12 362,0 M24 12 260
300 325 330 100 100 M16 296 500 380 760 317,9 400 M20 12 431,8 M24 12 320
350 380 380 100 100 M16 325 610 430 860 349,6 460 M20 16 476,3 M27 12 350
400 440 440 100 100 M16 355 640 430 860 400,4 515 M24 16 539,8 M27 16 380
Technical modifications are possible, dimensions in mm

► Universal application
► For diverging and converging
► Sizes from DN 150 up to DN 400 (6" to 16" )
► Pressure up to 3,5 bar g
► Maximum product temperature 120 ºC
► Static or dynamic sealing
► No moving parts on the outside

MAB
MAB SA - CH-6852 Genestrerio – Switzerland 6/6
Phone: int. +41-(0)91-641.60.50 - Fax: int. +41-(0)91-641.60.60
e-mail : info@mab-switzerland.ch - www.mab-switzerland.ch

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