EPC Contractor Client Independent Engineer

Project :-Rehabilitation and Up-gradation of Six-laning of Chandikhole-Bhadrak section of NH-5

(New NH-16) from km 62.000 to km 136.500 in the State of Odisha to be executed on Hybrid
Annuity Mode under NHDP Phase-V
Client National Highways Authority of India
M/s TPF Getinsa Euroestudios S.L.with Segmental Consulting & Infrastructure
Independent Engineer
Advisory Pvt. Ltd.
PMC M/s Shree Bhawani Consultancy Services Pvt. Ltd.
Concessionaire DBL Chandikhole Bhadrak Highways Pvt. Ltd.
EPC Contractor M/S Dilip Buildcon ltd.
BITUMINOUS CONCRETE GRADE-I
Blending -II
BLENDING OF MATERIAL
Specified Limits As
Average % of passing for each 100% Per MORT&H
fraction 24mm- 13.2mm - 5mm- Filler Table No.500-10
IS Sieve 13.2mm 5mm Down Lime Mid
Size mm Limits
24mm- 13.2mm - 5mm- Filler
13.2mm 5mm Down Lime 30% 26% 42% 2% Total % Lower Upper

26.5 100.00 100.0 100.0 100.0 30.00 26.00 42.00 2.00 100.0 100.0 100 100
19.0 97.23 100.0 100.0 100.0 29.17 26.00 42.00 2.00 99.17 95.0 90 100
13.2 26.93 99.6 100.0 100.0 8.08 25.89 42.00 2.00 77.97 69.0 59 79
9.5 5.21 86.1 100.0 100.0 1.56 22.39 42.00 2.00 67.95 62.0 52 72
4.75 0.53 12.1 98.8 100.0 Theoretical
0.16 3.15 Blending
41.51 2.00 46.82 45.0 35 55
2.36 100.00.11 5.2 77.3 100.0 0.03 1.34 32.45 2.00 35.82 36.0 28 44
1.18 90.00.00 3.9 54.1 100.0 0.00 1.00 22.71 2.00 25.71 27.0 20 34
0.60 0.00 0.0 40.0 100.0 0.00 0.00 16.81 2.00 18.81 21.0 15 27
80.0
0.30 0.00 0.0 24.6 100.00 0.00 0.00 10.32 2.00 12.32 15.0 10 20
70.0
0.150 0.00 0.0 15.3 100.00 0.00 0.00 6.43 2.00 8.43 9.0 5 13
0.075 60.00.00 0.0 7.3 98.10 0.00 0.00 3.07 1.96 5.04 5.0 2 8
50.0

40.0

30.0

20.0

10.0

0.0
0.0 0.1 1.1 11.0 110.0

Column J Column L Column M Column K

Tested By Approved By Checked By

EPC's Contractor Independent Engineer Rep. PMC/Concessionaire Rep.

Rep.
 EPC's Contractor Client Independent Engineer

Project :-Rehabilitation and Up-gradation of Six-laning of Chandikhole-Bhadrak section of NH-5 (New NH-16) from km 62.000 to
km 136.500 in the State of Odisha to be executed on Hybrid Annuity Mode under NHDP Phase-V
Client National Highways Authority of India
M/s TPF Getinsa Euroestudios S.L.with Segmental Consulting & Infrastructure Advisory Pvt.
Independent Engineer
Ltd.
PMC M/s Shree Bhawani Consultancy Services Pvt. Ltd.
Concessionaire DBL Chandikhole Bhadrak Highways Pvt. Ltd.
EPC Contractor M/S Dilip Buildcon ltd.
AVG. SUMMARY OF INDIVIDUAL GRADATION ( HOT BIN AGGREGATE)
Date of Sampling Date of Testing
24 mm-13.2mm Agg. % of passing
IS Sieve Size Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Average
26.5 100
19.0 100.00 100.0 100.0 100.0 100.0 97.23
13.2 65.85 66.02 64.98 63.85 66.50 26.93
9.5 12.02 12.39 12.85 12.90 11.95 5.21
4.75 8.95 8.22 7.98 7.65 8.35 0.53
2.36 6.12 6.05 5.32 5.25 6.08 0.11
1.18 0.00 0.0 0.00 0.00 0.00 0.00
0.60 0.0 0.0 0.0 0.00 0.00 0.00
0.30 0.0 0.0 0.0 0.0 0.0 0.00
0.150 0.0 0.0 0.0 0.0 0.0 0.00
0.075 0.0 0.0 0.0 0.0 0.0 0.00
13.2 mm- 5mm Agg. % of passing
IS Sieve Size Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Average
19.0 100.0 100.0 100.0 100.0 100.0 100.00
13.2 100.0 100.0 100.0 100.0 100.0 99.57
9.5 81.15 80.98 81.65 81.77 81.18 86.11
4.75 32.65 31.65 32.65 30.90 34.25 12.11
2.36 19.65 20.02 21.03 20.87 22.03 5.16
1.18 10.23 10.60 11.03 10.90 11.90 3.85
0.60 7.65 7.58 8.02 6.98 7.85 0.00
0.30 0.00 0.0 0.00 0.0 0.00 0.00
0.150 0.00 0.0 0.0 0.0 0.0 0.00
0.075 0.00 0.0 0.0 0.0 0.0 0.00
5 mm- Below Agg. % of passing
IS Sieve Size Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Average
19.0 100.0 100.0 100.0 100.0 100.0 100.00
13.2 100.0 100.0 100.0 100.0 100.0 100.00
9.5 100.0 100.00 100.0 100.0 100.0 100.00
4.75 98.68 99.03 96.19 93.64 99.66 98.84
2.36 90.36 89.44 88.64 88.04 88.60 78.06
1.18 82.35 81.05 80.97 79.84 79.81 54.06
0.60 65.24 63.86 66.17 64.91 66.02 40.02
0.30 51.66 52.02 50.65 54.02 51.12 24.58
0.150 30.26 29.89 31.03 29.56 30.56 15.32
0.075 8.18 8.01 8.64 7.56 8.11 7.32
Filler (Lime). % of passing
IS Sieve Size Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Average
19.0 100.0 100.0 100.0 100.0 100.0 100.0
13.2 100.0 100.0 100.0 100.0 100.0 100.0
9.5 100.0 100.0 100.0 100.0 100.0 100.0
4.75 100.0 100.0 100.0 100.0 100.0 100.0
2.36 100.0 100.0 100.0 100.0 100.0 100.0
1.18 100.0 100.0 100.0 100.0 100.0 100.0
0.60 100.0 100.0 100.0 100.0 100.0 100.0
0.30 100.00 100.0 100.00 100.00 100.00 100.00
0.150 100.00 100.0 100.00 100.00 100.00 100.00
0.075 94.20 93.80 93.00 93.40 92.60 98.10
Tested by Approved by Checked by

EPC's Contractor Rep. Independent Engineer Rep. PMC/Concessionaire Rep.

 Agg 1 2 3 4 5

20MM 358 357 356 355 354 30%

10MM 310 310 309 308 307 26%

SDUST 501 500 499 497 496 42%

FILLER 24 24 24 24 24 2%

Bitumen 56 59 63 66 69

BITUMEN 4.5 4.75 5 5.25 5.5

 CODE FOR HIGHWAY
SI. NO. CODE Description Remark
1 IRC SP37 2018 Two laning highway
2 IRC SP84 2019 Four laning highway
3 IRC SP87 2019 Four laning highway
4 IRC SP 99 2013 Expressway
5 IS 1498 1970 Soil and classification
6 IRC 36 2010 OGL to SG top testing and limits
7 Morth 5th Sec 200 Site clearance(C&G)
8 Morth 5th Sec 300 EARTH WORK
9 Morth 5th Sec 400 GSB & WMM
10 Morth 5th Sec 500 Bitumen work
11 Morth 5th Sec 600 Rigid pavement
12 Morth 5th Sec 800 Traffic Sign, Road marking
13 IRC 35 2015 Road marking
14 IRC 67 2001 Traffic Sign
15 IRC 38 2018 Design of horizontal curves
16 IRC 8 1980 Design of highway kilometer stones
17 Morth 5th Sec 1700 Structural concrete
18 Morth 5th Sec 2900 Pipe culverts
19 Morth 5th Sec 3100 RE Wall construction
20 Morth 5th Sec 1100 Pile work
21 Morth 5th Sec 811 MBCB
22 Morth 5th Sec 409 KERB & KERB WITH CHANNEL