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Computer Integrated Manufacturing

The document outlines a course on Computer Integrated Manufacturing which covers topics such as automation, CAD/CAM, flexible manufacturing systems, CNC machining, robotics, additive manufacturing, and Industry 4.0; the course aims to impart knowledge of CIM concepts and applications through 5 modules addressing different aspects of automated manufacturing and future trends; students will learn about mathematical models of production systems, computer applications in design and manufacturing, line balancing techniques, and modern technologies like 3D printing and the Internet of Things.

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0% found this document useful (0 votes)
508 views3 pages

Computer Integrated Manufacturing

The document outlines a course on Computer Integrated Manufacturing which covers topics such as automation, CAD/CAM, flexible manufacturing systems, CNC machining, robotics, additive manufacturing, and Industry 4.0; the course aims to impart knowledge of CIM concepts and applications through 5 modules addressing different aspects of automated manufacturing and future trends; students will learn about mathematical models of production systems, computer applications in design and manufacturing, line balancing techniques, and modern technologies like 3D printing and the Internet of Things.

Uploaded by

satheesh
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Computer Integrated Manufacturing

Course Code Credits L-T-P Assessment Exam


Duration
Computer 15ME62 04 3-2-0 SEE CIA 3 Hrs
Integrated
Manufacturin
g

Course Objective;

CLO1 To impart knowledge of CIM and Automation and different concepts of


automation by developing mathematical models.
CLO2 To make students to understand the Computer Applications in Design and
Manufacturing [CAD / CAM) leading to Computer integrated systems. Enable
them to perform various transformations of entities on display devices.
CLO3 To expose students to automated flow lines, assembly lines, Line Balancing
Techniques, and Flexible Manufacturing Systems
CLO4 To expose students to computer aided process planning, material requirement
planning, capacity planning etc.
CLO5 To expose the students to CNC Machine Tools, CNC part programming, and
industrial robots.
CLO6 To introduce the students to concepts of Additive Manufacturing, Internet of
Things, and Industry 4.0leading to Smart Factory.

Module – 1

1. Introduction to CIM and Automation: Automation in Production Systems, automated manufacturing


systems- types of automation, reasons for automating, Computer Integrated Manufacturing,
computerized elements of a CIM system, CAD/CAM and CIM. Mathematical models and matrices:
production rate, production capacity, utilization and availability, manufacturing lead time, work-in
process, numerical problems. 5 Hours

2. Automated Production Lines and Assembly Systems: Fundamentals, system configurations,


applications, automated flow lines, buffer storage, control of production line, analysis of transfer lines,
analysis of flow lines without storage, partial automation, analysis of automated flow lines with storage
buffer, fundamentals of automated assembly systems, numerical problems. 5 Hours

Module – 2

3. CAD and Computer Graphics Software:The design process, applications of computers in design,
software configuration, functions of graphics package, constructing the geometry. Transformations: 2D
transformations, translation, rotation and scaling, homogeneous transformation matrix, concatenation,
numerical problems on transformations. 5 Hours
4. Computerized Manufacture Planning and Control System: Computer Aided Process Planning, Retrieval
and Generative Systems, benefits of CAPP, Production Planning and Control Systems, typical activities of
PPC System,computer integrated production management system, Material Requirement Planning,
inputs to MRP system, working of MRP, outputs and benefits, Capacity Planning, Computer Aided
Quality Control, Shop floor control. 5 Hours

Module- 3

5. Flexible Manufacturing Systems: Fundamentalsof Group Technology and Flexible Manufacturing


Systems, types of FMS, FMS components, Material handling and storage system, applications, benefits,
computer control systems, FMS planning and design issues, Automated Storage and Retrieval Systems,
AS/RSand Automatic parts identification systems and data capture. 5 Hours

6. Line Balancing: Linebalancing algorithms,methods of line balancing, numerical problems on largest


candidate rule, Kilbridge and Wester method, and Ranked Positional Weights method, Mixed Model line
balancing, computerizedline balancing methods. 5 Hours

Module-4.

7. Computer Numerical Control: Introduction,components of CNC, CNC programming, manual part


programming, G Codes, M Codes, programming of simple components inturning,drilling and milling
systems, programming with canned cycles.Cutter radius compensations. 5 Hours

8. Robot Technology: Robot anatomy, joints and links, common robot configurations, robot control
systems, accuracy and repeatability, end effectors, sensors in robotics. Robot programming methods:
on-line and off-line methods. Robot industrial applications:material handling, processing and assembly
and inspection. 5 Hours

Module – 5

9. Additive Manufacturing Systems: Basic principles of additive manufacturing, slicing CAD models for
AM, advantages and limitations of AM technologies, Additive manufacturing processes:Photo
polymerization, material jetting, binder jetting, materialextrusion, Powder bed sintering techniques,
sheet lamination, directenergy deposition techniques, applications of AM. Recent trends in
manufacturing, Hybrid manufacturing. 5 Hours

10. Future of Automated Factory:Industry 4.0, functions, applications and benefits. Components of
Industry 4.0, Internet of Things (IOT), IOT applications in manufacturing,Big-Data and Cloud Computing
for IOT, IOT for smart manufacturing, influence of IOT on predictive maintenance, industrial automation,
supply chain optimization, supply-chain & logistics, cyber-physical manufacturing systems. 5 Hours
Course Outcomes

After studying this course, students will be able to:

CO1 Able to define Automation, CIM, CAD, CAM and explain the differences between
these concepts. Solve simple problems of transformations of entities on computer
screen
CO2 Explain the basics of automated manufacturing industries through mathematical
models and analyze different types of automated flow lines.
CO3 Analyze the automated flow linesto reduce down time and enhance productivity.
CO4 Explain the use of different computer applications in manufacturing, and able to
prepare part programs for simple jobs on CNC machine tools and robot
programming.
CO5 Visualize and appreciate the modern trends in Manufacturing like additive
manufacturing, Industry 4.0 and applications of Internet of Things leading to
Smart Manufacturing.
Text Books

1. Automation, Production Systems and Computer-Integrated Manufacturing, by Mikell P Groover,


4th Edition,2015, Pearson Learning
2. CAD / CAM Principles and Applications by P N Rao, 3rd Edition, 2015, Tata McGraw-Hill.
3. CAD/CAM/CIM, Dr. P. Radhakrishnan, 3rd edition, New Age International Publishers, New Delhi

Reference Books:
1. “CAD/CAM” by Ibrahim Zeid, Tata McGraw Hill.
2. “Principles of Computer Integrated Manufacturing”, S.Kant Vajpayee, 1999, Prentice Hall of
India, New Delhi.
3. “Work Systems And The Methods, Measurement And Management of Work”, Groover M.
P.,Pearson/Prentice Hall, Upper Saddle River, NJ, 2007
4. “Computer Automation in Manufacturing”, Boucher, T. O., Chapman & Hall, London, UK, 1996.
5. “Introduction to Robotics: Mechanics And Control”, Craig, J. J., 2nd Ed., Addison-Wesley
Publishing Company, Readong, MA, 1989.
6. Internet of Things (IoT): Digitize or Die: Transform your organization. Embrace the digital
evolution. Rise above the competition,by Nicolas Windpassinger, Amazon.
7. "Internet of Things: A Hands-on Approach", by ArshdeepBahga and Vijay Madisetti (Universities
Press)
8. Additive Manufacturing Technologies: Rapid Prototyping to Direct Digital Manufacturing, 2nd
Ed. (2015), Ian Gibson, David W. Rosen, Brent Stucker
9. “Understanding Additive Manufacturing”, Andreas Gebhardt, Hanser Publishers, 2011
10. Industry 4.0: The Industrial Internet of Things, Apress, 2017, by Alasdair Gilchrist

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