20HP Riding Mower

SEARS
OWNER'S
MANUAL
MODEL NO.
944.609900
CRRFTSMU
Caution:
20.0 HP
Read and follow ELECTRIC START
all Safety Rules
and Instructions 46" MOWER
Before Operating
This Equipment
AUTOMATIC
GARDEN TRACTOR
• Assembly
• Operation
• Customer Responsibilities
• Service and Adjustments
• Repair Parts
Sears Canada, Inc., Toronto, Ontario M5B 2B8

Safe Operation SAFETY
Practices RULES
for Ride-On Mowers A
IMP_)RTANT: THIS CU']-FING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING
OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS
INJURY OR DEATH.
IlL CHILDREN
I. GENERAL OPERATION
Tragic accidentscan occur if the operator is not alert to the
Read, understand, and follow all instructions in the manual presenceofchildren.Childrenare oftenattracted tothe machine
and on the machine before starting. and the mowingactivity. Neverassumethat childrenwillremain
Only allow responsible adults, who are familiar with the where you lastsaw them.
instructions, to operate the machine.
• Kaspchildranoutofthe mowingarea and underthewatchful
• Clear the area of ob acts such as recks, toys, wire, etc., care of anotherresponsibleadult.
which could be picked up and thrown by the bade.
Be alertand tum machineoft i| childrenenter the area.
• Be sure the areais clear of other people before mowing. Stop
machine if anyone enters the area. Beforeand when backing,lookbehind and downfor small
children.
Never carry passengers.
Never carry children. They may fall off and be seriously
Do not mow in reverse unless absolutely necessary. Always injuredor intederewith safe machineoperation.
look down and behind before and while backing.
• Never allowchildrento operatethe machine.
Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the Use extra care when approachingblind comers, shrubs,
entire grass catcher or the guard in place. trees, or otherobjectsthat may obscurevision.
Slow down before turning. IV. SERVICE
Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys • Usaextracarein handlinggasolineand otherfuels. They are
before dismounting. flammable and vaporsare explosive.
Tum off blades when not mowing. Use onlyan approvedcontainer.
Never remove gas cap or add fuel with the engine
Stop engine before removing grass catcher or unclogging
chute, running. Allowengine to cool beforerefueling. Do not
smoke.
Mow only in daylight or good artificial light. Never refuelthe machineindoors.
Do not operate the machine while under the influence of Neverstore the machineor fuel containerinsidewhere
alcohol or drugs.
there is an openflame, such as a water heater.
Watch for traffic when operating near or crossing roadways. • Never runa machineinsidea closedarea.
• Use extra care when loading or unloading the machine into
a trailer or truck. • Keep nutsand bolts,especiallybladeattachmentbolts,tight
and keepequipmentin goodcondition.
II. SLOPE OPERATION Never tamper with safety devices. Check their proper
operationregularly.
Slopes are a major factor related to loss-of-control and tipover
accidents, which can result in severe injury or death. All slopes Keepmachinefree of grass,leaves,or otherdebrisbuild-up.
require extra caution. If you cannot back up the slope or if youfeel Clean oil or fuel spillage. Allow machine to cool before
uneasy on it, do not mow it. storing.
Stop and inspectthe equipmentif you strike an object.
DO: Repair,if necessary,beforerestarting.
Mow up and down slopes, not across. Nevermake adjustmentsor repairswiththe enginerunning.
Remove obstacles such as recks, tree limbs, etc. • Grasscatchercomponentsaresub ect towear, damage,and
Watch for holes, ruts, or bumps. Uneven terrain could deterioration,which could expose mov ng parts or a ow
overturn the machine. Tall grass can hide obstacles. objectsto be thrown. Frequentlycheck componentsand
• Use slow speed. Choose a low gear so that you will not have replacewithmanufacturer'srecommendedparts,whennec-
to stop or shift while on the slope. essary.
Follow the manufacturer's recommendations for wheel • Mowerbladesare sharpand can cut. Wrap the blade(s)or
weights or counterweights to improve stability. weargloves,and usa extracautionwhen servicingthem.
Usa extra care with grass catchers or other attachments. Check brake operationfrequently. Adjust and service as
These can change the stability of the machine. required.
Keep all movement on the slopes slowand gradual. Do not
I
make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, Look for this symbol to point out impor-
disengage the blades and proceed slowly straight down the tant safety precautions. It means
slope. CAUTIONI!! BECOME ALERT!![ YOUR
DO NOT: SAFETY IS INVOLVED.
Do not turn on slopes unless necessary, end then, turnslowly
and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The CAUTION: Always disconnect spark
A
mower could suddenly turn over if a wheel is over the edge plug wire and place wire where it cannot
of a cliff or ditch, or it an edge caves in.
contact spark plug in order to prevent
Do not mow on wet grass. Reduced traction could cause
accidental starting when setting up,
sliding• transporting, adlusting or making
• Do not try to stabilize the machine by putting your foot on the repairs.
ground.
Do not use grass catcher on steep slopes. 2
CONGRATULATIONS on your purchase of a Sears PRODUCT SPECIFICATIONS
Tractor. It has been designed, engineered and manufac-
HORSEPOWER: 20.0
tured to give you the best possible dependability and
pedormance. GASOLINE CAPACITY 3.5 GALLONS
Should you experience any problem you cannot easily AND TYPE: UNLEADED REGULAR
remedy, please contact your nearest Sears Authorized iOIL TYPE (API-SF/SG/SH): SAE t0W30 (above 32°F'/
Service Centre/Department We have competent, well- SAE 5W-30 (below 32°F)
trained technicians and the proper tools to service or repair
this tractor. OIL CAPACITY: W/FILTER: 4.2 PINTS
W/O FILTER: 3.7 PINTS
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly. SPARK PLUG: CHAMPION RC12YC
Always observe the "SAFETY RULES", 3AP: .030")
MODEL VALVE CLEARANCE: NOT ADJUSTABLE

NUMBER 944.609900 GROUND SPEED (MPH): FORWARD: 0- 5,8
REVERSE: 0-2.1
SERIAL
NUMBER TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
DATEOFPURCHASE
CHARGING SYSTEM: t 5 AMPS @ 3600 RPM
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
BATTERY: AMP/HR: 35
ON A PLATE UNDER THE SEAT.
MIN. CCA: 280
YOU SHOULD RECORD BOTH SERIAL NUMBER AND CASE SIZE: U1R
DATE OF PURCHASE AND KEEP IN A SAFE PLACE BLADE BOLT TORQUE: 27-35 FT. LBS.
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
WARNING: This tractor is equipped with an internal
A Sears Maintenance Agreement is available on this prod- combustion engine and should not be used on or near any
uct. Contact your nearest Sears store for details. unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
CUSTOMER RESPONSIBILITIES with a spark arrester meeting applicable local or state laws
(if any). If a spark arrestar is used, it should be maintained
• Read and observe the safety rules. in effective working order by the operator.
• Follow a regular schedule in maintaining, cadng for and A spark arrester for the muffler is available through your
using your tractor. nearest Sears Authorized Service Centre/Depadment (See
• Follow the instructions under"Customer Responsibili- REPAIR PARTS section of this manual).
ties" and =Storage" sections of this owner's manual.
3
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2 MAINTENANCE SCHEDULE ...................................... 16
PRODUCT SPECIFICATIONS ...................................... 3 SERVICE AND ADJUSTMENTS ............................ 20-26
CUSTOMER RESPONSIBILITIES ..................... 3, 16-19 STORAGE ................................................................... 27
WARRANTY .................................................................. 4 TROUBLESHOOTING ............................................ 28-29
ASSEMBLY .......................................................... ,.... 6-9 REPAIR PARTS - TRACTOR ................................. 32-49
OPERATION ........................................................... 10-15 REPAIR PARTS - ENGINE .................................... 50-57
PARTS ORDERING/SERVICE ................ BACK COVER
LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT)

For two (2) years from date of purchase Sears Canada, Inc. will repair or replace at Sears option free of charge parts which are
defective as a result of matedal or workmanship.
FULL ONE (1) YEAR WARRANTY ON BAI-I'ERY

For one (t) year from date of purchase, if any battery included with this riding equipment proves defective in matedal or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.
COMMERCIAL OR RENTAL USE

Warranty on Riding Equipment used for commercial or rental purposes is limited to ninety (90) days.
This Warranty does NOT cover:

1. Pre-delivery set-up.
2. Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass).
3. Expendable items which become worn dudng normal use, such as blades, spark plug, air cleaners and belts.
4. Repairs necessary because of operator abuse or negligence, including damaged jackshaft or mandrel and the
failure to operate and maintain the equipment according to the instructions contained In the Owner's Manual.
5. In Home service.
Warranty service is available by returning the Craftsman Riding Equipment to the nearest Sears Service Centre/Department in
Canada. This warranty applies only while this product is in use in Canada.
This warranty is in addition to any statutory warranty and does not exclude or limit legal dghts you may have but shall run
concurrently with applicable provincial legislation. Furthermore, some provinces do NOT allow limitation on how long an implied
warranty will last so the above limitations may not apply to you.
SEARS CANADA, INC., TORONTO, ONTARIO M5B 2B8
4
CONTENTS OF HARDWARE PACK
Parts Bag contents Parts packed separately in carton
(1) Shoulder
Bolt 5/16-18
Seat
m
(1) Knob
© Mulcher
Plate
(1) Washer 17/32
1-3/16 x 12 Gauge Steering
Wheel
(2) Screws #10 x 518 (2) Lock Washers #10
Manual Parts Bag

(2)Weld Nuts #10_
(2) Washers 3/16 x 3/4 x 16 Gauge
Parts bag contents not shown full size
_ (2)Washers 3/8
(3) Retainer Springs (2) Shoulder _ x 7/8 x 14 Gauge
Bolts
_J (2) Front Link Assemblies
¢" L_% ii
Steering'-O--((2) Latch Hook
Wheel Assemblies
_ _ J 14) Retainer Springs Gauge Insert
I (single loop) Wheels /-----------3 (2) Center-
,4=
(2) Keys @,ookN
1/4-20 x 3/4 Nuts114-20
_(2) Hex Bolts _(2) Keps
Steering Sleeve
Steering Sleeve
Slope Sheet Extension
5
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensgre safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard _..___F._ INSERT
wrench sizes are listed.
_,._--.--- HEX BOLT
(2) 7/16" wrenches (1) Tire pressure gauge I_1 _/STEEr'NGWHEEL
(1) 9/16" wrench (1) Utility knife _ LOCK WASHER
(1) 1/2" wrench (1) 3/4" socket w/drive ratchet

(1) Pliers (1) PhillipsScrewddver
@_ TEERING
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel). WHEEL
STEERING
TO REMOVE TRACTOR FROM CARTON WHEEL ----.........,,_ JABS
UNPACK CARTON ADAPTER _

STEERING SHAFT
• Remove all accessible loose parts and parts cartons STEERING _- I
from carton (See page 5). SLEEVE
EXTENSION
• Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat. %\*1
• Remove mower and packing materials. STEERING

• Check for any additional loose parts or cartons and SLEEVE
remove.
BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)
• Remove hex bolt, lock washer and large flat washer
from steering shaft. FIG. 1
• Positionfront wheels of the tractor so they are pointing
straight forward.
TO ROLLTRACTOR OFF SKID (See Operation
• Slide the steering sleeve over the steering shaft.
section for location and function of controls)
• Align tabs and press steering sleeve extension into
bottom of steering wheel. • Press lift lever plunger and raise attachment lift lever to
• Position steering wheel so cross bars are horizontal its highest position.
(left to right) and slide onto steering wheel adapter. • Release parking brake by depressing clutch/brake
• Secure steering wheel to steering shaft with hex bolt, pedal.
lock washer and large flat washer previously removed. • Place freewheel control in freewheelingposition to
Tighten securely. disengage transmission (See "TO TRANSPORT" in
• Snap steedng wheel insert into center of steering the Operation section of this manual).
wheel.
Roll tractor forward off skid.
• RemoVe protective materials from tractor hood and
grill.
IMPORTANT: CHECKFORAND REMOVEANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
6
ASSEMBLY
HOW TO SET UP YOUR TRACTOR INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
CONNECT BATTERY (See Fig. 2)
• Remove cardboard packing on seat pan.
CAUTION: Do not short battery termi- • Place seat on seat pan and assemble shoulder bolt.
nals by allowing a wrench or any other Tighten shoulder bolt securely.
object to contact both terminals at the
• Assemble adjustment knob and flat washer Ioossty.
same time. Before connecting battery,
Do not tighten.
remove metal bracelets, wristwatch
bands, rings, etc. • Lower seat into operating position and sit on seat.
• Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
Positive terminal must be connected down.
first to prevent sparking from acciden-
tal grounding. • Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment knob securely.
• Lift hood to raised position.
SEAT
• Open terminal access doors, remove terminal protec-
tive caps and discard. SEATPAN
• If this battery is put into service after month and year
indicated on label (label located between terminals) SHOULDER
charge battery for minimum of one hour at 6-10 amps. BOLT
• First connect RED battery cable to positive (+) battery
terminal with hex bolt and keps nut as shown. Tighten
securely,
• Connect BLACK grounding cable to negative (-) bat-
tery terminal with remaining hex bolt and keps nut.
Tighten securely.
• Close terminal access doors. . FLAT
ADJUSTMENT WASHER
Use terminal access doors for:
KNOB
• Inspection for secure connections (to tighten hard
ware). FIG. 3
• Inspection for corrosion.
• Testing battery. CHECK TIRE PRESSURE
• Jumping (if required). The tires on your tractor were ovefinflated at the factory for
• Periodic charging. shipping purposes. Correct tire pressure is important for
best cutting performance.
DISCARD • Reduce tire pressure to PSI shown in "PRODUCT
TERMINAL SPECIFICATIONS" section of this manual.
PROTECTIVE KEPS HEX BOLT
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
.... _,,:y , o"
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
TERM,N;,i
.:J i manual.
ACCESS
DOOR .: _ _'F_.mm_ posrrlvs
2'_'%"-..., j
. GATIVE
FIG. 2
7
ASSEMBLY
INSTALL MOWER AND DRIVE BELT (See Place the R.H. suspension arm on inward pointing
Figs. 4 and 6) deck pin. If necessary, rock and raise front of mower
to align deck pin with the hole in suspension arm.
Be sure tractor is on level surface and mower suspension Retain with double loop retainer springwith loops down
arms are raised with attachment lift control. Engage park- as shown.
ing brake. • Connect anti-sway bar to chassis bracket under left
• Cut and remove ties securing anti-sway bar and belts. footrest and retain with double loop retainer spring.
Swing anti-sway bar to left side of mower deck. • Turn height adjustment knob clockwise to remove
• Slide mower undertractorwith discharge guard to right slack from mower suspension.
side of tractor.
• Raise mower to highest position.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN
ALL MOWER PULLEY GROOVES. INSTALL BELT INTO • Assemble.gauge wheels (See "TO ADJUST GAUGE
ELECTRIC CLUTCH PULLEY GROOVE. WHEELS in the Operation section of this manual).
• Install one front link in top hole of the R.H. front mower CHECK MOWER LEVELNESS
bracket and R.H. front suspension bracket. Retain with
two single loop retainer springs as shown. For best cutting results, mower should be properly leveled.
See "TO LEVEL MOWER HOUSING" in the Service and
• Install second front linkin L.H. front suspension bracket
Adjustments section of this manual.
only and retain with single loop retainer spring as
shown.
CHECK FOR PROPER POSITION OF ALL
• Turn height adjustment knob counterclockwise until it BELTS
stops.
• Lower mower linkage with attachment liftcontrol. See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
• Place the L.H. suspension arm on inward pointing deck Adjustments section of this manual. Verify that the belts
pin. If necessary, rock and raise front of mower to align are routed correctly.
deck pin with the hole in suspension arm. Retain with
double loop retainer spring with loops down as shown.
FRONT
• Slide left side of mower back and installthe unattached SUSPENSION
front link in top hole of the LH. front mower'bracket. ELECTRIC BRACKETS
Retain with single loop retainer spring as shown. CLUTCH
PULLEY'
SUSPENSION
DOUBLE LOOP ARMS
RETAINER SPRING FRONT
MOWER
CHASSIS (Inward pointing
BRACKET
BRACKET deck plns)
SHOULDER
BOLT
SINGLE
LOOP
RETAINER
GAUGE SPRINGS
WHEEL 3/8-16
CENTER
LOCKNUT
3_WASHER DOUBLELOOP
RETAINER
SPRING ANTI-SWAY
BAR
"USE PLIERS FOR
RETAINER SPRINGS
IDLER
PULLEY DISCHARGE GUARD
FIG. 4
8
ASSEMBLY
INSTALL MULCHER PLATE (See Figs. 5A and DEFLECTOR
SHIELD
5B)
• Install two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
• Tighten hardware securely.
• Raise and hold deflector shield in upright position.
• Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
• Hook front latch into hole on front of mower deck.
• Hook rear latch into hole on back of mower deck.
LATCH
HOOKS
& CAUTION: Do not remove discharge

guard from mower. Raise and hold
guard when. attaching mulcher p.late. FIG. 5B
and allow it to rest on plate while m
operation.
,/CHECKLIST
TO CONVERT TO BAGGING OR BEFORE YOU OPERATE AND ENJOY YOUR NEW
DISCHARGING TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFA CTION FROM
Simply remove mulcher plate and store in a safe place. THIS QUALITY PRODUCT.
Your mower is now ready for discharging or installation of
PLEASE REVIEW THE FOLLOWING CHECKLIST:
optional grass catcher accessory.
NOTE: It is not necessaryto change blades. The mulcher / All assembly instructions have been completed.
blades are designed for discharging and bagging also. / No remaining loose parts in carton.
HOOK POINTS ,,1 Battery is properly prepared and charged. (Minimum

DOWN 1 hour at 6 amps).
WELD NUT
FROM THE TOP ,/ Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were ovednflated at the factory).
LOCK
WASHER / Be sure mower deck is properly leveled side-to-side/
ISCREW front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
,/ Check mower and drive belts. Be sure they are routed
LATCH properly around pulleys and inside all belt keepers.
,/ Check wiring. See that all connections are stillsecure
HOOK and wires are properly clamped.
,/ Before driving tractor, be sure freewheel control is in
drive position.
LOCK WELD
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
WASHER NUT
WASHER EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
WASHER ITEMS:
/ Engine oil is at proper level.
MULCHER '_'_SCREW
PLATE ,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
FIG. 5A / Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
,/ It is important to purge the transmission before operat-
ingyour tractorfor the first time. Follow proper starting
and transmissionpurging instructions(See"TO START
ENGINE' and "PURGE TRANSMISSION" in Opera-
tion section of this manual).
9
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON OVER TEMP

LIGHT
FUEL
CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
! R N H L
_1_ REVERSE NEUTRAL HIGH LOW PARKING BRAKE
MOWER LIFT
ATTACHMENT ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

CLUTCH ENGAGED
CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
FREEWHEEL
DANGER, KEEP HANDS AND FEET AWAY IGNITION
(Automatic Models only)
10
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
AMMETER ATTACHMENT LIGHT SWITCH

CLUTCH SWITCH POSITION
CHOKE CONTROL
LIFT LEVER
PLUNGER
THROI-I'LECONTROL
LIFT LEVER
CLUTCH/BRAKE
PEDAL
HEIGHT
ADJUSTMENT IGNITION SWITCH
KNOB
- PARKING BRAKE
LEVER
MOTION
CONTROL
LEVER
FREEWHEEL
CONTROL
FIG. 6
Our tractors conform to the safety standards of the American National Standards Institute.
A'B'ACHMENT CLUTCH SWITCH - Used toengage mower THROTTLE CONTROL - Used to control engine speed.
blades or other attachments mounted to your tractor.
FREEWHEEL CONTROL - Disengages transmission for
LIFT LEVER - Used to raise and lower mower deck or other pushing or slowly towing the tractor with the engine off.
attachments mounted to your tractor.
IGNITION SWITCH - Used to start and stop the engine.
CLUTCH/BRAKE PEDAL - Used for declutching and
AMMETER - Indicates battery charging (+) or discharging
braking the tractor and starting the engine.
(-).
MOTION CONTROL LEVER - Selects the speed and
direction of tractor. PARKING BRAKE LEVER - Locks clutch/brake pedal into
the brake position.
CHOKE CONTROL - Used when starting a cold engine.
HEIGHT ADJUSTMENT KNOB- Used to adjust the mower
LIGHT SWITCH - Turns the headlights on end off.
height.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position. 11
OPERATION
I
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor
or performing any adjustments or repairs. We recommend a wide vision safety mask over
The operation
spectacles or of any tractor
standard canglasses.
safety result in foreign objects thrown into the eyes, which can result I I
HOW TO USE YOUR TRACTOR • Never use choketo stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
TO SET PARKING BRAKE (See Fig. 7) POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).
Your tractor isequipped with an operator presence sensing
switch. When engine is running, any attempt by the NOTE: Under certain conditions when tractor is standing
operator to leave the seat without first setting the parking idle withthe engine running, hot engine exhaust gases may
brake will shut off the engine. cause =browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
• Depress clutch/brake pedal into full =BRAKE" position
and hold.
&
!
CAUTION: Always stop tractor com- |
I
• Place parking brake lever in =ENGAGED" position and
release press ure from clutch/brake pedal. Pedal should pletely, as described above, before leav-
remain in =BRAKE" position. Make sure parking brake ing the operator's position; to empty
will hold tractor secure, grass catcher, etc.
PUSHINTO ATTACHMENT CLUTCH

THROTrLE "DISENGAGE" SWITCH PULL OUT TO TO USE CHOKE CONTROL (SEE FIG. 7)
CONTROLLEVER "ENGAGE"
Use choke controlwhenever you are starting a cold engine.
\ Do not use to start a warm engine.
• To engage choke control, pull knob out. Slowly push
knob in to disengage.
TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the
battery charging rate.
• Full throttle offers the best bagging and mower perfor-
mance.
CONTROL
PosmoN LEVER
TO MOVE FORWARD AND BACKWARD
(See Fig. 7)
CHOKE BRAKE
CONTROL "ENGAGED" The direction and speed of movement is controlled by the
PosmoN motion control lever.
HEIGHT "DISENGAGED"
ADJUSTMENT POSITION • Start tractor with motion control lever in neutral (N)
KNOB position.
FIG. 7 • Release parking brake and clutch/brake pedal.
STOPPING (See Fig. 7) • Slowly move motion control lever to desired position.
MOWER BLADES - TO ADJUST MOWER CUTTING HEIGHT
• To stop mower blades,move attachment clutch switch (See Rg. 7)
to "DISENGAGED" position. The cuttingheightis controlledbytumingthe heightadjustment
GROUND DRIVE - knobin desireddirection.
• To stop ground drive, depress clutch/brake pedal into • Turn knobclockwise(r'_) to raise cuttingheight.
full =BRAKE" position.. Turn knob counterclockwise(1_) to lower cuttingheight.
• Move motion control lever to neutral (N) position. The cuttingheight range isappro)dmately1-1/2" to 4-1/2". The
IMPORTANT: THE MOTION CONTROL LEVER DOES heights are measuredfrom the ground to the blade tip with
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE engine not running. These heights are approximate and may
CLUTCH/BRAKE PEDAL IS DEPRESSED.
varydepending upon soil conditions, height of grass andtypes of
ENGINE - grass being mowed.
• Move throttle control to slow position. • The average lawn should be cut to approximately2-1/2
NOTE: Failure to move throttle controlto slow position and inchesduringthecoolseasonandtoover3inchesduringhot
months. Forhealthierand betterlookinglawns, mow often
allowing engine to idle before stopping may cause engine
to =backfire". and aftermoderategrowth.
• ForbestcutlJngperformance,grass over 6 inchesin height
• Turn ignition key to =OFF" position and remove key. shouldbemowedtwice. Makethefirstcutrelativelyhigh;the
Always remove key when leaving tractor to prevent secondto desired height.
unauthorized use. 12
OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 8) • Choose the slowest speed before starting up or down
hills.
Gauge wheels are properly adjusted when they are slightly
• Avoid stopping or changing speed on hills.
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck in • If slowing is necessary, move throttle control lever to
proper position to help prevent scalping in most terrain slower position.
conditions. • If stopping is absolutely necessary, push clutch/brake
• Adjust gauge wheels with tractor on a flat level surface. pedal quickly to brake position and engage parking
• Adjust mower to desired cutting height (See =TO AD- brake.
JUST MOWER CUTTING HEIGHT"in the Operation • Move motion control lever to neutral (N) position.
section of this manual). IMPORTANT: THE MOTION CONTROL LEVER DOES
• With mower in desired height of cut position, gauge NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
wheels should be assembled so they are slightlyoff the CLUTCH/BRAKE PEDAL IS DEPRESSED.
ground. Install gauge wheel in appropdate hole with • To restart movement, slowly release parking brake and
shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and clutch/brake pedal.
tighten securely. • Slowly move motion control lever to slowest setting.
• Repeat for opposite side installing gauge wheel in
• Make all turns slowly.
same adjustment hole.
TO TRANSPORT (See Figs. 6 and 10)
When pushing or towing your tractor, be sure to disengage
GAUGE transmission by placing freewheel control in freewheeling
WHEEL position. Free wheel control is located at the roar drewbar
MOUNTING of tractor.
Raise attachment lift to highest position with attach-
ment lift control.
3/8-16
LOCKNU1 • Remove retainer spring from freewheel control rod.
• Push control rod in to disengage transmission and
SHOULDER reinsert retainer spring into control rod hole now on
BOLT back side of the bracket.
Do not push or tow tractor at more than two (2) MPH.
FIG. 8 • To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
TO OPERATE MOWER (See Figs. 6 and 7) your tractor on a truck or a trailer, be sure hood is closed
Yourtractor isequipped with an operator presence sensing and secured to tractor. Use an appropriate means of tying
switch. Any attempt by the operator to leave the seat with hood to tractor (rope, cord, etc.).
the engine running and the attachment clutch engaged will
shut off the engine.
• Select desired height of cut.
• Lower mower with attachment lift control.
• Start mower blades by engaging attachment clutch
control.
• TO STOP MOWER BLADES - disengage attachment
clutch control. :
CAUTION: Do not operate the mower

withouteither the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
GUARD FIG. 10
TOWING CARTS AND OTHER ATrACHMENTS

FIG. 9 Tow only the attachments that are recommended by and
TO OPERATE ON HILLS comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a
load, while on a slope, is dangerous. Tires can lose traction
hills with elopes greater than 15 ° and with the ground and cause you to lose control of your
I & CAUTIQN: Donotdriveupordown I tractor.
do not drive across any slope. 13
OPERATION
BEFORE STARTING THE ENGINE TO START ENGINE (See Fig. 7)
When starting the engine for the first time or if the engine
CHECK ENGINE OIL LEVEL (See Fig. 11) has run out of fuel, it will take extra cranking time to move
• The engine in your tractor has been shipped, from the fuel from the tank to the engine,
factory, already filled with summer weight oil. Be sure freewheel control is in the transmission en-
• Check engine oil with tractor on level ground. gaged position.
• Unthread and remove oil flU cap/dipstick; wipe oil off. • Sit on seat in operating position, depress clutch/brake
Reinsert the dipstick intothe tube end rest oilfill cap on pedal and set parking brake.
the tube. Do not thread the cap onto the tube. Remove • Place motion control lever in neutral (N) position.
and read oil level. If necessary, add oil until "FULL"
mark on dipstick is reached. Do not overfill. • Move attachment clutch to'DISENGAGED" position.
• For cold weather operation you should change oil for • Move throttle control to fast position
easier starting (See "OIL VISCOSITY CHART" in the • Pull choke control out for a cold engine start attempt.
Customer Responsibilities section of this manual). For a warm engine start attempt the choke control may
not be needed.
• To change engine oil, see the Customer Responsibili-
ties section in this manual. NOTE: Before starting, read the warm and cold starting
procedures below.
• Insertkeyinto ignitionand turnkeyclockwise to=START,,
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec-
onds per minute. If the engine does not start after
several attempts, push choke control in, wait a few
minutes and try again. If engine stilldoes not start, pull
the choke control out and retry.
WARM WEATHER STARTING (50 ° F and above)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a
ENGINE OIL FILL few seconds and then continue to push the control in
CAP/DIPSTICK slowly.
• The attachments and ground drive can now be used. If
FIG. 11 the engine does not accept the load, restart the engine
and allow itto warm up for one minute using the choke
as described above.
ADD GASOLINE
COLD WEATHER STARTING (50 ° F and below)
• Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded • When engine starts, slowly push choke control in until
gasoline will increase carbon and lead oxide deposits the engine begins to run smoothly. Continue to push
and reduce valve life). Do not mix oil with gasoline. the choke control in small steps allowing the engine to
Purchase fuel in quantities that can be used within 30 accept small changes in speed and load, until the
days to assure fuel freshness. choke control is fully in. If the engine starts to run
roughly, pull the choke control out slightly for a few
IMPORTANT: WHEN OPERATING IN TEMPERATURES seconds and then continue to push the control in
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE slowly. This may require an engine warm-up period
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING. from several seconds to several minutes, depending
on the temperature.
WARNING: Experience indicates that alcohol blended AUTOMATIC TRANSMISSION WARM UP
fuels (called gasohol or using ethanol or methanol) can
• Before driving the unit in cold weather, the transmis-
attract moisture which leads to separation and formation of
sion should be warmed up as follows:
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine • Be sure the tractor is on level ground.
problems, the fuel system should be emptied before stor- • Place the motion control lever in neutral.
age of 30 days or longer. Drain the gas tank, start the Release the parking brake and let the clutch/brake
engine and let it run until the fuel lines and carburetor are slowly return to operating position.
empty. Use fresh fuel next season. See Storage Instruc- • Allow one minute for transmission to warm up.
tions for additional information. Never use engine or This can be done dudng the engine warm up
carburetor cleaner products in the fuel tank or permanent period.
damage may occur. • The attachments can be used during the engine warm-
up pedod after the transmission has been warmed up
i
and may requirethe choke controlbe pulled out slightly.
I&
filler neck. Do not overfill, Wipe off any
spilled oil or fuel. Do not store, spill or
CAUTION:
use gasoline Fill to bottom
near an open of gas tank
flame. I
I
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
14
OPERATION
PURGE TRANSMISSION • If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
I
I
A CAUTION: Never engage or disengage
freewheel lever while the engine is run-
ning.
[
I
I
pings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
To ensure proper operation and performance, it is recom- dry before mowing.
mended that the transmission be purged before operating Always operate eng.ine at full throttle when mowing to
tractor for the first time. This procedure will remove any assure better mowing performance and proper dis-
trapped air inside the transmission which may have devel- charge of material. Regulate ground speed by select-
oped during shipping of your tractor. ing a low enough gear to give the mower cutting
IMPORTANT: SHOULDYOURTRANSMISSION REQUIRE _ehrformance as well as the quality of cut desired.
REMOVAL FOR SERVICE OR REPLACEMENT, IT en operating attachments, select a ground speed
SHOULD BE PURGED AFTER REINSTALLATION that will suit the terrain and give best performance of
BEFORE OPERATING THE TRACTOR. the attachment bein 9 used.
• Place tractor safely on level surface with engine off and
parking brake set.
Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual).
Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
• Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse FIG. 12
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
MULCHING MOWING TIPS
NOTE: During this procedure there will be no movement of
IMPORTANT: FOR BEST PERFORMANCE, KEEP
drive wheels. The air is being removed from hydraulic drive
MOWER HOUSING FREE OF BUILT-UP GRASS AND
system. TRASH. CLEAN AFTER EACH USE.
• Move motion controlleverto neutral (N) position. Shut- • The special mulching blade will recut the grass clip-
off engine and set parking brake. pings many times and reduce them in size so that as
• Engage transmission by placing freewheel control in they fall onto the lawn they will disperse into the grass
driving position (See "TO TRANSPORT" in this section and not be noticed. Also, the mulched grass will
of manual). biodegrade quickly to provide nutrients for the lawn.
• Sitting in the tractor seat, start engine. Afterthe engine Always mulch with your highest engine (blade) speed
is running, move throttle control to half (1/2) speed. as this will provide the best recutting action of the
With motion control lever in neutral (N) position, slowly blades.
disengage clutch/brake pedal. • Avoid cutting your lawn when it iswet. Wet grass tends
• Slowly move motion control lever forward, after the to form clumps and interferes with the mulching action.
tractor moves approximately five (5) feet, slowly move The best time to mow your lawn is the early afternoon.
motion control lever to reverse position. After the At this time the grass has dried and the newly cut area
tractor moves approximately five(5) feet return the will not be exposed to the direct sun.
motion control lever to the neutral (N) position. Repeat • For best results, adjust the mower cutting height so that
this procedure with the motion control lever three (3) the mower cuts off only the top one-third of the grass
times. blades (See Fig. 13). For extremely heavy muIching,
• Your tractor is now purged and now ready for normal reduce your width of cut on each pass and mow slowly.
operation. • Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
MOWING TIPS pletely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path.
• Tire chains cannot be used when the mower housing is • Change your cutting pattern from week to week. Mow
attached to tractor. northto south one weekthen change to east to west the
• Mower should be properly leveled for best mowing next week. This will help prevent matting and graining
performance. See "TO LEVEL MOWER HOUSING" in of the lawn.
the Service and Adjustments section of this manual.
• The left hand side of mower should be used for trim-
ming.
• Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
tractor. This will result in a more even distribution of
clippings and more uniform cutting.
• When mowinp large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences driveways, etc. After one or two rounds, mow
in the opposite direction making left hand tums unt
finished (See Fig. 12). FIG. 13
:15
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE ,*_ _ _. ,_,_ ,_'_ c,_
AS YOU COMPLETE ,_.'_ _,'_._,'_._O_-_

REGULARSERVICE _'/_/¢_'/_/¢t_//_-//_"_/T/_'-_**'S ERV ICE DATES
cC:::: BTir:; rOsP:ur_:'°

n _
Check Operator Presence and

T Intedock Systems
R Check for Loose Fasteners I_ 1_7

A SharperdReplece Mower Blades II,/'=
ic
R
0
Lu.deat,on
C.a.
Check Battery Level
Clean Battery and Terminals
,/
Check Transaxle Cocting
Adjust Blade Belt(s) Tension tfs
Adjust Motion Drive Belt(s) Tension k/s
Check Engine Oil Level if V'
I Change Engine Oil _,2.3 If
E Clean Air Filter VP2

N Clean Air Screen V'2
Inspect Muffler/Spark Arrester If
N Replace Oil Filter

Clean Engine (If equipped)
Cooling Fins 11_1,;
11_'2
Replace Air
Replace Spark Plug
Filter Paper Cadddge _2 I#1
Replace Fuel Filter ¥1
1 -Chartgemomoftenwhenoperafingunderaheavytoadorinhighambienttemperatures. 5-1fequippedwfihadjustablesyotem.
2 - Service more often when operating in dirty or dusty cor_ifions. 6 - Not required if equipped with maintenance-free battery.
3 - If equipped with oil filter, change oil every 50 hours. 7 - Tighten front Bxle pk_otholt to 35 fi.-Ibs, maximum.
4 - Reptace blades mote often when mowing In sandy soil. Do not overtighlen.
GENERAL RECOMMENDATIONS
The warranty on thistractordoes notcover items that havebeen LUBRICATION CHART
subjected to operatorabuse or negligence. To receive full value
from the warranty,operator must maintain tractor as instructed in (_)TIE ROD BALL JOINTS
this manual. _) SPINDLE ZEI (_
Some adjustmentswillneed tobe made periodicallyto properly

maintainyourtractor.
@ ®
All adjustmentsin the Service and Adjustmentssectionof this BEARING ZERK BEARING ZERK
manualshouldbe checked at leastonce each season..
Once a year you should replacethe spark plug, clean or ® STEERING
replaceairfilter,and checkblades and belts forwear_A new SECTOR GEAR " ENGINE ®
spark plug and dean airfilterassure properair-fuelmixture TEETH
and helpyour engine run betterand lastlonger.
BEFORE EACH USE

• Check engine oillevel.
• Check brake operation.
• Checktire pressure.
• Check operatorpresenceand
interlocksystemsfor properoperation.
• Check for loose fasteners. (_)SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS • (_GENERAL PURPOSE GREASE
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN (_REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY. 16
TRACTOR TRAILING EDGE UP STAR MANDREL
ASSEMBLY
Always observe safety rules when performing any mainte- BLADE
nance.
HOLE
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance FLAT WASHEI_
at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
i LOCK
TIRES WASHER
HEX BOLT
• Maintain proper air pressure in all tires (See =PROD- (GRADE 8)*
UCT SPECIFICATIONS" section of this manual).
*A GRADE 8 HEAT TREATED BOLT CAN BE
• Keep tires free of gasoline, oil, or insect control chemi- IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
cals which can harm rubber.
FIG. 14
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage. TO SHARPEN BLADE (See Fig. 15)
NOTE: To seal tire punctures and prevent flat tires due to NOTE: We do not recommend sharpening blade- but ifyou
slow leaks, tire sealant may be purchased from your local do, be sure the blade is balanced.
parts dealer. Tire sealant also prevents tire dry rot and Care should be taken to keep the blade balanced. An
corrosion. unbalanced blade willcause excessive vibration and even-
tual damage to mower and engine.
OPERATOR PRESENCE SYSTEM
• The blade can be sharpened with a file or on a gdnding
Be sure operator presence and interlock systems are wheel. Do not attempt to sharpen while on the mower.
working properly. If your tractor does not function as • To check blade balance, you will need a 5/8" diameter
described, repair the problem immediately. steel bolt, pin, or acone balancer. (When using acone
• The engine should not start unless the clutch/brake balancer, follow the instructions supplied with bal-
pedal isfully depressed and attachement clutch control ancer).
is in the disengaged position. NOTE: Do not use a nail for balancing blade. The lobes of
• When the engine is running, any attempt bythe opera- the center hole may appear to be centered, but are not.
tor to leave the seat without first setting the parking • Slide blade on to an unthreaded portion of the steel bolt
brake should shut off the engine. or pin and hold the bolt or pin parallel with the ground.
• When the engine is running and the attachment clutch If blade is balanced, it should remain in a horizontal
is engaged, any attempt by the operator to leave the position. If either end of the blade moves downward,
seat should shut off the engine. sharpen the heavy end until the blade is balanced.
• The attachment clutch should never operete unless the
operator is in the seat.
BLADE CARE
For best results mower blades must be kept sharp. Re-
place bent or damaged blades.
BLADE REMOVAL (See Fig. 14)

• Raise mower to highest position to allow access to
blades.
• Remove hex bolt, lock washer and flat washer securing
blade.
• Install new or resharpened blade with trailing edge up FIG. 15
towards deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, BATrERY
CENTER HOLE IN BLADE MUST.ALIGN WITH STAR ON
MANDREL ASSEMBLY. Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
• Reassemble hex bolt, lock washer and flat washer in battery with an automotive charger will extend its life.
exact order as shown.
• Keep battery and terminals clean.
• Tighten bolt securely (27-35 Ft. Lbs. torque).
• Keep battery bolts tight.
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
Keep small vent holes open.
Recharge at 6-10 ampere s for I hour.
17
NOTE: The original equipment battery on your tractor is TO CHANGE ENGINE OIL (See Fig. 16)
maintenance free. Do not attempt to open or remove caps Determine temperature range expected before oil change.
or covers. Adding or checking level of electrolyte is not All oil must meet API service classification SF, SG or SH.
necessary. • Be sure tractor is on level surface.
TO CLEAN BATI'ERY AND TERMINALS • Oil will drain more freely when warm.
Corrosion and dirt on the battery and terminals can cause • Catch oil in a suitable container.
the battery to "leak" power. • Remove oil fill cap/dipstick. Be careful not to allow dirt
• Remove terminal guard. to enter the engine when changing oil.
• Remove drain plug.
• Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor. • After oil has drained completely, replace oil drain plug
and tighten securely.
• Rinse the battery with plain water and dry.
Refill engine with oil through oil fill dipstick tube. Pour
TRANSAXLE COOLING slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" section of this manual.
The fan and cooling fins of transmission should be kept • Use gauge on oil fill cap/dipstick for checking level.
clean to assure proper cooling. Insert dipstick into the tube and rest the oil fill cap on the
Do not attempt to clean fan or transmission while engine is tube. Do not thread the cap onto the tube when taking
running or while the transmission is hot. To prevent reading. Keep oil at "FULL" line on dipstick. Tighten
possible damage to seals, no not use high pressure water cap onto the tube securely when finished.
or steam to clean transaxle.
• Inspect cooling fan to be sure fan blades are intact and AIR SCREEN
clean.
• Inspect cooling fins for dirt, grass clippings and other OIL DRAIN
materials. To prevent damage to seals, do not usa PLUG
compressed air or high pressure sprayer to clean
cooling fins.
TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-
nance is not required for the life of the transaxle. Should ENGINE OIL
the transaxle ever leak or require servicing, contact your FILLER CAP/
nearest authorized service center/department.
V-BELTS FIG. 16
Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary. The belts are not CLEAN AIR SCREEN (See Fig. 16)
adjustable. Replace belts if they begin to slip from wear. Air screen must be kept free of dirt and chaff to prevent
ENGINE engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
LUBRICATION fibers.
Only use high quality detergent oil rated with API service CLEAN AIR INTAKE/COOLING AREAS
classification SF, SG, or SH. Select the oirs SAE viscosity
grade according to your expected operating temperature. To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
SAE VISCOSITY GRADES
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
-20" surfaces as necessary. Make sure the cooling shrouds are
-30" -20" *10" 0_ 10" 20" 30' reinstalled.
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds ra-
Change the oil after every 50 hours of operation or at least
moved will cause engine damage due to overheating.
once ayear ifthetractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.
18
AIR FILTER (See Fig. 17) MUFFLER
Your engine will not run properly using a dirty air filter. Inspect and replace corroded muffler and spark arrester (if
Clean the foam pre-cleaner after every 25 hours of opera- equipped) as it could create a fire hazard and/or damage.
tion or every season. Service paper cartridge every 100
hours of operation or every season, whichever occurs first. SPARK PLUGS
Service air cleaner more often under dusty conditions. Replace spark plugs at the beginning of each mowing
• Loosen knob and remove cover. season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
TO SERVICE PRE-CLEANER "PRODUCT SPECIFICATIONS" section of this manual.
• Slide foam pre-cleaner off cartridge.
ENGINE OIL FILTER
Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth. Allow it to dry. Replace the engine oil filter every season or every other oil
change if the tractor is used more than 100 hours in one
• Saturate it in engine oil. Wrap it in clean, absorbent year.
cloth and squeeze to remove excess oil
TO SERVICE CARTRIDGE IN-LINE FUEL FILTER (See Fig. 18)
Replace a dirty, bent, or damaged cartridge. The fuel filter should be replaced once each season. Iffuel
NOTE; Do not wash the paper cartridge or use pressurized filter becomes clogged, obstructing fuel flow to carburetor,
air, as this will damage the cartridge. replacement is required.
Remove nut and cartridge plate. • With engine cool, remove filter and plug fuel line
sections.
• Reinstall the pre-cleaner (cleaned and oiled) over the
paper cartridge. • Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
• Check rubber seal for damage and proper position
around stud. Replace if necessary. • Be sure there are no fuel line leaks and clamps are
properly positioned.
• Reassemble air cleaner, cartridge plate, and nut.
• Immediately wipe up any spilled gasoline.
• Reinstall air cleaner cover and secure by tightening
knob.
CLAMP
CARTRIDGE
FOAM
PRE-CLEANER
CARTRIDGE CLAMP FUEL RLTER

PLATE
RUBBER
SEAL
FIG. 18
CLEANING
• Clean engine, battery, seat, finish, etc. of all foreign
matter.
• Keep finished surfaces and wheels free of all gasoline,
oil, etc.
FIG. 17 • Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electdcal system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
19
SERVICE AND ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
• Depress clutch/brake pedal fully and set parking brake.
& •
Place
Place attachment clutch
motion control leverinin"DISENGAGED"
Turn ignition key "OFF" and remove key.
position.
neutral (N) position.
Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where It cannot come in contact with
plug.
TO REMOVE MOWER (See Fig. 19) SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)
• Place attachment clutch in =DISENGAGED" position. • Raise mower to its highest position.
• Turn height adjustment knob to lowest setting. • Measure height from bottom of deck curl to ground
• Lower mower to its lowest position. level at front comers of mower. Distance =A" on both
• Remove retainer spdng holding anti-swaybar to chas- sides of mower should be the same.
sis bracket and disengage anti-swaybar from bracket.
• Remove retainer springs from suspension arms at • If adjustment is necessary, make adjustment on one
deck and disengage arms from deck. side of mower only.
• Raise attachment lift to its highest position. • To raise one side of mower, tighten lift link adjustment
• Remove two retainer springs from each front link and nut on that side.
remove links.
• Slide mower forward and remove belt from electric To lower one side of mower, loosen lift link adjustment
nut on that side.
clutch pulley.
• Slide mower out from under right side of tractor. NOTE: Each fullturn of adjustment nut will change mower
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE height about 3/16".
MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS. • Recheck measurements after adjusting.
TO INSTALL MOWER BOTTOM BOTTOM
Follow procedure described in =INSTALL MOWER AND

DRIVE BELT" in the Assembly section of this manual.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or
driveway. Make sure tires are properly inflated (See FIG. 20
=PRODUCT SPECIFICATIONS" section ofthis manual). If
tires are over or undednflated, you will not properly adjust
your mower.
ADJUSTMENT FRONT I
ARMS NUTS SUSPENSION!
LIFT BRACKE
LINKS
BRACKET
CHASSIS
FRONT
SUSPENSION
BRACKET
RETAINER
' SPRINGS
SPRING
FRONT MOWER
BRACKET
ANTI-SWAY
BAR
SPRINGS
FIG. 19
2O
FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22) TO REPLACE MOWER DRIVE BELT
IMPORTANT= DECK MUST BE LEVEL SIDE-TO-SIDE. IF MOWER DRIVE BELT REMOVAL (See Fig. 23)
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
N ECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS • Parktractor on a level surface, Engage parking brake.
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.
• Remove screws from L.H. mandrel cover and remove
To obtain the best cutting results, the mower housing cover,
should be adjusted sothe front isapproximately 118"to 112"
• Roll belt over the top of L.H. mandrel pulley,
lower than the rear when the mower is in its highest
position. • Remove belt from electric clutch pulley,
Check adjustment on dght side of tractor. Measure dis- • Remove belt from idler pulleys.
tance "F" directly in front of and behind the mandrel at • Remove any dirt or grass clippings which may have
bottom edge of mower housing as shown. accumulated around mandrels and entire upper deck
• Before making any necessaryadjustments, checkthat surface.
both front links are equal in length. • Check primary idler arm and two idlers to see that they
• If links are not equal in length, adjust one link to same rotate freely.
length as other link.
Be sure spring is securely hooked to primary idler arm
• To lower front of mower housing, loosen nut "G" on both and bolt in mower housing.
front links an equal number of turns.
• When distance "F" is 1/8" to 1/2" lower at front than MOWER DRIVE BELT INSTALLATION (See Fig. 23)
rear, tighten nut"H" against trunnion on both front links. • Install belt in both idlers. Make sure belt is in both belt
• To raise front of mower housing, loosen nut "H" from keepers at the idlers as shown.
trunnion on both front links. Tighten nut "G" on both Install new belt onto electric clutch pulley.
front links an equal number of turns.
• Roll belt into upper groove of L.H. mandrel pulley.
• When distance "F" is 1/8" to 1/2" lower at front than
rear, tighten nut "H" against trunnion on both front • Carefully check belt routing making sure belt is in the
links. grooves correctly and inside belt keepers.
NOTE: Each full turn of nut =G" will change dim. "F" by • Reassemble L.H. mandrel cover.
approximately 3/8".
• Recheck side-to-side adjustment. I LH. SCREWS IDLER
MANDREL
=COVER PULLEYS
ELECTRIC
%,.,-, ,,,n " 'i Y MANDREL
CLUTCH
PULLEY
,._ -- _-_----_-.
r! ,,
FIG. 21
MOWER
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH DRIVE
BELT
IDLER ARM BELT

KEEPERS
/ _,_l ._ FIG. 23
NUT "H"_
NUT "G"
FRON1.J.._ "_
UNKS TRUNNION
FIG. 22 ot
TO REPLACE MOWER BLADE DRIVE BELT • Make sure attachment clutch and ignition switches are
in "OFF" position.
(See Rg. 24)
• Adjust the three nylon Iocknuts until space between
Park the tractor on level surface. Engage parking brake. clutch plate and rotor measures .012" at all three slot
• Remove mower ddve belt (See "TO REPLACE MOWER locations cut in side of brake plate.
DRIVE BELT" in this section of this manual). NOTE: After installinga new electric clutch, run tractor at
• Remove mower (See"TO REMOVE MOWER" in this full throttle and engage and disengage electric clutch 10
section of this manual). cycles to wear in clutch plate.
• Remove screws from R.H. mandrel cover and remove ROTOR CLUTCH PLATE
cover. Unhook spring from bolt on mower housing.
• Carefully roll belt off R.H. mandrel pulley.
.012"
• Remove belt from center mandrel pulley, idler pulley,
and L.H. mandrel pulley.
Remove any dirt or grass which may have accumu-
lated around mandrels and entire upper deck surface.
Check secondary idler arm and idler to see that they
rotate freely.
NYLON LOCKNUT (3) BRAKE PLATE
• Be sure spring is hooked in secondary idler arm and
sway-bar bracket. FIG. 25
• Install new belt in lower groove of L.H. mandrel pulley,

idler pulley, and center mandrel pulley as shown. TO ADJUST BRAKE (See Fig, 26)
• Roll belt over R.H. mandrel pulley. Make sure belt is in Your tractor is equipped with an adjustable brake system
all grooves properly. which is mounted on the side of the transaxle.
• Reconnect spring to bolt in mower housing and rein- If tractor requires more than six (6) feet stopping distance
stall R.H. mandrel cover. at high speed in highest gear, then brake must be adjusted.
• Reinstall mower to tractor (See "INSTALL MOWER • Depressclutch/brake pedal and engage parking brake.
AND DRIVE BELT" in the Assembly section of this
manual). Measure distance between brake operating arm and
nut "A" on brake rod.
• Reassemble mower drive belt (See "TO REPLACE
MOWER DRIVE BELT" in this section of this manual). If distance is other than 1-1/2", loosen jam nut and turn
nut "A" untildistance becomes 1-1/2". Retightenjam
LH. MOWER nut against nut "A".
MANDREL BLADE CENTER
DRIVE BELT MANDREL Road test tractor for proper stopping distance as stated
IDLER above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest au-
R.H° thorized service center/department.
MANDREL
COVER WITH PARKING BRAKE "ENGAGED"
, NUT "A"
\
IDLERARM
OPERATING
SPRING ARM
SWAY-BAR
BRACKET SCREW
FIG. 24
TO ADJUST A'n'ACHMENT CLUTCH

(See Fig. 25)
The electric clutch should provide years of service. The
clutch has a built-in brake that stops the pulley within 5
seconds. Eventually, the internal brake will wear which
may cause the mower blades to not engage, or, to not stop
as required. Adjustments should be made by your nearest
authorized service center/department.
22
TO REPLACE MOTION DRIVE BELT TO ADJUST MOTION CONTROL LEVER
(See Fig. 27) (See Fig. 28)
Park the tractor on level surface. Engage parking brake. The motion control lever has been preset at the factory and
For ease of service there is a belt installationguide decal on adjustment should not be necessary.
bottom of left footrest.
If for any reason the motion control lever will not hold its
• Remove mower (See "TO REMOVE MOWER" in this
position while at a selected speed, it may be adjusted at the
section of this manual.)
friction pack located on the right side of chassis.
BELT REMOVAL -
• Engage parking brake (creates slack in belt). • Park tractor on level surface. Stop tractor by turning
ignition key to OFF position and engage parking
• Remove belt from clutching and fan idler pulleys. brake.
• Loosen belt keeper above transaxle pulley. • Place motion control lever in neutral (N) position.
• Remove belt from transaxle pulley. • While holding Iocknut, loosen jam nut
• Remove belt from engine pulley and front V-idler pul- • Tighten Iocknut 1/4turn.
ley.
• While holding Iocknut, tighten jam nut securely.
• Pull belt out of all belt keepers and remove from tractor.
BELT INSTALLATION - NOTE: if for any reason the effort to move the motion
control lever becomes too excessive, reverse the above
• Place V part of belt into grooves on engine pulley and
front V-idler, making sure to route belt inside of all belt adjustment procedure by loosening Iocknut 1/4 turn.
keepers. Road test tractor after adjustment and repeat procedure if
• Route belt on right side, coming from V-idler, towards necessary.
back of tractor, above midspan belt keeper and to top
of transaxle pulley. TRANSMISSION REMOVAL/REPLACEMENT
• Route belt on left side, coming from engine pulley, Should your transmission require removal for service or
towards back of tractor and through loop in midspan replacement, it should be purged after reinstallation and
belt keeper. before operating the tractor. See =PURGE TRANSMIS-
Place V part of belt into grooves on transaxle and fan SION" in the Operation section of this manual,
idler pulleys, making sure to route belt inside of all belt
keepers.
Retighten belt keeper above transaxle pulley. JAM
• Place belt around clutching idlers as shown, making
sure to route belt inside of all belt keepers.
Check to be sure belt is positioned correctly and is on
proper side of all belt keepers.
• Reinstall mower.
IMPORTANT= CHECK BRAKE ADJUSTMENT. /
TRACTOR V-BELT DRIVE SCHEMATIC

VIEWED FROM LH. SIDE OF TRACTOR
CLUTCHING TRANSAXLE
BELT PULLEY
KEEPER
ENGINE
FIG. 28
PULLEY
V-IDLER KEEP! TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straightforward, remove steer-
ingwheel and reassemble per instructions in the Assembly
BEL section of this manual.
KEEPER BELT
O TWISTS
BELT FAN FRONT WHEEL TOE-IN ADJUSTMENT
KEEPER IDLER Front wheel toe-in is required for proper steering operation.
Toe-in was set at the factory and adjustment should not be
necessary. If parts in the front axle or steering mechanism
have been replaced or damaged, check toe-in End adjust
if necessary.
TO CHECK TOE-IN (See Fig. 29)
AS VIEWED FROM BOTTOM
• Position front wheels straight ahead.
FIG. 27 • Measure distance between wheels at front and rear of
tires (dimensions "A" and =B").
• Front dimension =A" should be 1/8" to 1/4" less than
rear dimension =B".
23
TO ADJUST TOE-IN (See Figs. 29 and 30)
• Loosen jam nuts at adjustment sleeves on tie rod.
WASHERS
• Adjust tie rod until dimension =A"is 1/8 =to 1/4" less than
dimension "B".
• Tighten jam nuts securely. RETAINING
FRONT WHEEL CAMBER

The front wheel camber is not adjustable on your tractor. If
damage has occurred to affect the front wheel camber,
contact your nearest authodzed service center/depart-
ment.
FIG. 31
TO START ENGINE WITH A WEAK BATTERY

_A _ (See Fig, 32)
FIG. 29
ate explosive gases. Keep sparks, flame
ADJUSTMENT and smoking materials away from bat-
l& teries.
CAUTION:Always wear batteries
Lead-acid eye protection
gener-
when around batteries.
If your battery is too weak to start the engine, it should be

recharged. If =jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
JAM NUTS
TO ATTACH JUMPER CABLES -
• Connect each end of the RED cable to the POSITIVE
FIG. 30 (+) terminal of each battery, taking care not to short
against chassis.
• Connect one end of the BLACK cable to the NEGA-
TIVE (-) terminal of fully charged battery.
• Connect the other end of the BLACK cable to good
TO REMOVE WHEEL FOR REPAIRS
CHASSIS GROUND, away from fuel t6nk and battery.
FRONT WHEEL (See Fig. 31) TO REMOVE CABLES, REVERSE ORDER -
• Block up axle securely. • BLACK cable first from chassis and then from the fully
• Remove axle cover, retaining dng and washers to all0w charged battery.
wheel removal. RED cable last from both batteries.
• Repair tire and reassemble.
• Replace washers and snap retaining ring securely in
axle groove.
,,POSlTIVE_
(,)__ __'NEGATIVE" (-)
• Replace axle cover.
REAR WHEEL -
• Block rear axle securely. r"
• Remove five (5) hub bolts to allow wheel removal.
• Repairtireandreassemble. Replace and tighten hub
bolts securely.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion. FIG. 32
24
TO REPLACE HEADLIGHT BULB
• Raise hood.
• Pull bulb holder out of the hole in the backside of the HEADLIGHT
grill. WIRE
• Replace bulb in holder and push bulb holder securely CONNECTOR
back into the hole in the backside of the grill HOOD
• Close hood.
INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
• Check wiring. See electdcal wiring diagram in the
Repair Parts section.
TO REPLACE FUSE FIG. 34

Replace with 30 amp automotive-type plug-in fuse. The ENGINE
fuse holder is located behind the dash.
Maintenance, repair or replacement of the emission control
TO ADJUST ATTACHMENT LIFT SPRING
devices and systems, which are being done at th custom-
(See Fig. 33) ers expense, may be performed by any non-road engine
• While holding spring bushing with wrench, loosen jam repair establishment or individual. Warranty repairs must
nut. be performed by an authorized manufacuter's service
outlet.
• Turn adjustment bolt clockwise to extend spring and
reduce lift effort for heavier attachments.
TO ADJUST THROI-rLE CONTROL CABLE
• Turn adjustment bolt counterclockwise for lighter at- (See Fig. 35)
tachments.
The throttle control has been preset at the factory and
• Retighten jam nut against spring bushing. adjustment should not be necessary. Check adjustment as
IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING described below before loosening cable, if adjustment is
TENSION WHEN USING LIGHT ATTACHMENTS SUCH necessary, proceed as follows:
AS A MOWER. ADJUST LIFT LEVER SPRING TO AID IN
LIFTING ATTACHMENT. DO NOT OVERPOWER SPRING. • With engine not running, move throttle control lever to
fast position.
WHEN REMOVING ATTACHMENT, ALWAYS ADJUST • Check that speed control lever is against stop screw. If
SPRING TENSION TO ITS LOWEST POSITION.
it is not, loosen casing clamp screw and pull throttle
ADJUSTMENT
cable until lever is against screw. Tighten clamp screw
SPRING BUSHING securely.
BOLT
IDLE FUEL ADJUSTING IDLE SPEED ADJUSTING
SCREW
NEEDLE ....
/ ATFACHMENT
LIFT SPRING
THROTTLE
CONTROL
JAM NUT CABLE
FIG. 33
TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 34)
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at sides, tilttoward
engine and lift off of tractor.
STOP
• To replace, reverse above procedures. SCREW
CLAMP
SCREW CHOKE CONTROL CABLE
FIG. 35
25
TO ADJUST CHOKE CONTROL TO ADJUST CARBURETOR (See Fig. 36)
(See .Figs. 35 and 36) The carburetor has been present at the factory and adjust-
The choke control has been preset at the factory and ment should not be necessary. However, minor adjustment
adjustment should not be necessary, check adjustment as may be required to compensate for differences in fuel,
described below before loosening cable. If adjustment is temperature, altitude or load. If the carburetor does need
necessary, proceed as follows: adjustment, proceed as follows:
• With engine not running, move choke control (located In general, turning the adjusting needles in (clockwise)
on dash panel) to full choke position. decreases the supply of fuel to the engine giving a leaner
fuel/air mixture. Turning the adjusting needles out (coun-
• Remove air cleaner cover, filter and cartddge plate to
terclockwise) increases the supply of fuel to the engine
expose carburetor choke (See "AIR FILTER" in the
Customer Responsibilities section of this manual). giving a richer fuel/air mixture.
IMPORTANT: DAMAGE TO THE NEEDLES AND THE
• Choke should be closed. If it is not, loosen casing SEATS IN CARBURETOR MAY RESULT IF SCREW IS
clamp screw and move choke cable until choke is TURNED IN TOO TIGHT.
completely closed. Tighten casing clamp screw se-
curely. PRELIMINARY SETTING -
• Reassemble air cleaner. Be sure you have a clean air filter, and the throttle
control cable is adjusted properly (see "TO ADJUST
THROTTLE CONTROL CABLE" in the Service and
CLOSED FOR
Adjustments section of this manual).
• With engine off turn idle fuel adjusting needle in (clock-
FULLCHOKE_ wise) closing it finger tight and then turn out (counter-
clockwise) 1 turn.
FINAL SE3-rlNG -
• Start engine and allow to warm for five minutes. Make
final adjustments with engine running and shift/motion
control lever in neutral (N) position.
• The high idle is set at the factory and cannot be
adjusted.
• Idle seeed settino - With throttle control lever in slow
position, engine §hould idle at 1200 RPM. If engine
idles too slow or fast, turn idle speed adjusting screw m
or out until correct idle is attained.
• Idle fuel needle settino - With throttle control lever in
slow position, tum idle fuel adjusting needle in (clock-
wise) until engine speed decreases and then turn out
(counterclockwise)approximately 3/4 tum to obtain the
best low speed performance.
FIG. 36
• Recheck idle speed. Readjust if necessary.
ACCELERATION TEST -
• Move throttle cor_trollever from slow to fast position. If
engine hesitates or dies, tum idle fuel adjusting needle
out (countemlockwise) 1/8 tum. Repeat test and con-
tinue to adjust, i! necessary, until engine accelerates
smoothly.
High speed stop isfactory adjusted. Do not adjust-damage
may result.
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY
ADJUSTMENTS.
26
STORAGE
Immediately prepare your tractor for storage at the end of ENGINE
the season or if the tractor will not be used for 30 days or
more. FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
CAUTION: Never store the tractor with DEPOSITS FROM FORMING IN ESSENTIAL FUEL
gasoline in the tank inside a building SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
where fumes may reach an open flame FUEL HOSE, OR TANK DURING STORAGE. ALSO,
or spark. Allow the engine to cool EXPERIENCE INDICATES THAT ALCOHOL BLENDED
before storing in any enclosure. FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
TRACTOR SYSTEM OF AN ENGINE WHILE IN STORAGE.
Remove mower from tractor for winter storage. When • Drain the fuel tank.
mower is to be stored for a period of time, clean it thor- • Start the engine and let it run until the fuel lines and
oughly, remove all dirt, grease, leaves, etc. Store in a carburetor are empty.
clean, dry area.
• Never use engine or carburetor cleaner products in the
• Clean entire tractor (See =CLEANING" inthe Customer fuel tank or permanent damage may occur.
Responsibilities section of this manual).
• Use fresh fuel next season.
• Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments NOTE: Fuel stabilizer is an acceptable aifemative in
section of this manual). minimizing the formation of fuel gum deposits during stor-
age. Add stabilizer to gasoline in fuel tank or storage
• Lubricate as shown in the Customer Responsibilities
section of this manual. container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
• Be sure that all nuts, bolts and screws are securely stabilizer to allow the stabilizer to reach the carburetor. Do
fastened. Inspect moving parts for damage, breakage not drain the gas tank and carburetor ifusing fuel stabilizer.
and wear. Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand ENGINE OIL
lightly before painting. Drain oil (with engine warm) and replace with clean engine
oil. (See =ENGINE" in the Customer Responsibilities
BA'I-rERY section of this manual).
Fully charge the battery for storage.
After a period of time in storage, battery may require CYLINDER(S)
recharging. • Remove spark plug(s).
To help prevent corrosion and power leakage dudng • Pour one ounce of oil through spark plug hole(s) into
long periods of storage, battery cables should be cylinder(s).
disconnected and batterycleaned thoroughly (see =TO
CLEAN BATTERY AND TERMINALS" in the Cus- • Turn ignitionkeyto"START" position for a few seconds
to distribute oil,
tomer Responsibilities section of this manual).
• Replace with new spark plug(s).
After cleaning, leave cables disconnected and place
: cables where they cannot come in contact with battery
terminals. OTHER
If battery is removed from tractor for storage, do not • Do not store gasoline from one season to another.
store battery directly on concrete or damp surfaces.
• Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
• If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
• Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
27
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Will not start 1. Out offuel, 1. Fillfuel tank.

2. Enginenot=CHOKED"pmpedy, 2. See "TO START ENGINE" in Operationsection.
3. Engineflooded, 3. Wait several minutesbeforeattemptingto start.
4. Bad sparkplug. 4. Replacesparkplug.
5. Dirtyair filter. 5. Clean/replacaair filler.
6. Dirtyfueltilter. 6. Replacefuel tilter.
7. Water in fuel. 7. Drainfuel tankand carburetor,refilltank with fresh
gasolineand replacefuel tilter.
8. Looseor damaged widng. 8. Check all widng.
9. Carburetorout of ad]ustmant. 9. See =ToAdjustCarburetor"in ServiceAdjustments
section.
I0. Enginevalvesoutof adjustment. 10. Contactan authorizedservicecenterldepartment.
Hard to start 1. Dirty air filter. 1. Clean/replaceair tilter.

2. Bad spark plug. 2. Replacesparkplug.
3. Weak or dead battery. 3. Rechargeor replacebattery.
4. Dirty fuel filter. 4. Replacefuelfilter.
5. Stale or dirty fuel. 5. Drainfuettank and refillwith fresh gasoline.
6. Loose or damaged wiring. 6. Check all widng.
7. Carburetor out of adjustmenL 7. See =To AdjustCarburetor"in ServiceAdjustments
section.
8. Enginevalvesoutof adjustment, 8. Contactan authorizedservicecenter/department.
Engine will not turn over 1. Clutch/arakepedal notdepressed. 1. Depressclutch/brakepedal.

2. Attachmentdutch is engaged. 2. Disengageattachmentclutch.
3. Weak or dead bedery. 3. Rechargeor replace battery. '
4. Blownfuse. 4. Replacefuse.
5. Corrodedbatteryterminals. 5. Clean batteryterminals,
6. Looseor damagedwldng. 6, Check all widng.
7. Faultyignitionswitch. 7. Chsck/raptsceignitionswitch.
8. Faultysolenoidor starter. 8. Check/replacesolenoidor starter.
9. Faultyoperatorpresenceswitch(as). 9. Contactan authorized servicecentar/departmant.
Engine cticlesbut will not 1. Weak or dead battery. 1. Rechargeor replace battery.
start 2. Corrodedbatteryterminals. 2. Clean batteryterminals.
3. Looseor damagedwidng. 3. Check all widng.
4. Faultysolenoidor starter. 4. Check/replecesolenoidor starter.
Lees of power 1. Cuttingtoo muchgresaitoofast. 1. Set in =HigherCut" position/reducespeed.

2. Throttle in "CHOKE" position. 2. Adjustthrottle control.
3. BuUd-upof grass, leavesandtrashundermower. 3. Clean undersideof mowerhousing.
4. Dirtyair filter. 4. Cleon/replaceair filter,
5. Low oillevel/dirtyoil. 5. Checkoil level/changeoil.
6. Faultysparkplug. 6. Clean and regapor change sparkplug.
7. Dirtyfuelfilter. 7. Replacefuel filter.
8. Stale or dirtyfuel. 8. Drainfuel tankand refillwith freshgasoline.
9. Water In fuel. 9, Drainfuel tank and carburetor, refilltankwith fresh
gasolineand replacefuel filter.
10. Sparkplug wire loose. 10. Connectand tightensparkplug wire.
11. Dirtyengineair screen/fins. 11. Clean engineair screen/tins.
12. Dirty/cloggedmuffler. 12. Clean/replasemuffler.
13. Looseor damagedwidng. 13. Check all widng.
14. Carburetorout of edjustmenL 14. See =To AdjustCarburetot"in ServiceAdjustments
section.
15. Engine valves out of adjustment. 15. Contactan authorizedservicecentarldepartment.
Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bait.
2. Bent blade mandrel. 2. Replace blade mandrel.
3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.
28
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Engine continues to run 1. Faultyoperator-safetypresencecontrolsystem. 1. Checkwidng,switches andcennections. Ifnot

when operator leaves seat corrected,contactan authorized servicecenter/
with attachment clutch department.
engaged
Pooront-uneven 1. Worn, bent or loose blade. 1. Replaceblade. Tightenblade bolt.

2. Mowerdeck notlevel. 2. Levelmower deck.
3. Buildupof grass,leaves, andtrashundermower. 3, Clean undemldeof mowerhousing,
4. Bentblade mandrel. 4. Replaceblade mandrel.
5. Cloggedmower deckvent holesfrom buildupof 5. Clean aroundmandrelsto open vent holes,
grass,leaves, and trasharoundmandrels.
Mower blapeswltl not 1. Obstruction in clutch mechanism. 1. Remove obstruction.

rotate 2. Worn/damaged mower drive belt. 2. Replace mowerdrive belt.
3. Frozen idler pulley. 3. Replace idlerpulley.
4, Frozen blade mandrel, 4. Replace blade mandrel.
Poor grass discharge 1. Enginespeedtoo slow. 1. Place throttlecontrolin "FAST"position.

2. Travelspeed too fast. 2. Shiftto slowerspeed.
3. Wet grass. 3. Allowgrassto drybeforemowing.
4. Mowerdecknot level. 4. Levelmowerdeck.
5. Low/uneventire air pressure. 5. Checktires for properair pressure.
6. Worn, bentor looseblade. 6. Replace/sharpenblade. Tighten blade bolt.
7. Buildupof grass,leavesand trashundermower. 7. Clean undersideof mower housing.
8. Mower ddvebeltworn. 8. Replace mowerdrivebelt.
9. Bladestmpmpedy installed. 9. Reinstallbladessharpedge down.
10. Improperbladesused. 10. Replacewith bladeslistedin thismanua].
11. Clogged mower deckventholesfrom buildupof t 1. Clean aroundmandrelsto open ventholes.
grass,leaves, andtrasharoundmandrels.
Hosdltght(s) not working 1. Switchis "OFF". 1. Tum switch =ON".

(if so equipped) 2. Bulb(s)bumedout. 2. Replace bulb(s).
3. Faultylightswitch. 3. Check/replace light switch.
4. Looseor damagedwidng. 4, Check widng and connections.
5. Blownfuse. 5. Replace fuse.
Battery will not charge 1. Bad bafterycall_). 1. Replacebattery.

2. Poorcableconnections. 2. Check/cleanall connections.
3. Faul_regulator(ifso equipped). 3. Replaceregulator.
4. Faulty=_mator. 4. Replace alternator.
Loss of drive 1, Freewheel controlin =disengaged"position. 1, Place freewheel control in =engaged" position..
2. Motionddve beltworn,damaged,or broken. 2. Replace motion ddve belt.
3. Air trappedin transmissionduringshipment 3. Purge transmission.
or servicing.
Engine "backfires" Enginethrottlecontrolnotset at "SLOW_ 1. Move throttle control to "SLOW" position and allow
when turning engine positionfor 30 secondsbeforestoppingengine. to Idle for 30 seconds before stopping engine.
"OFF"
29
SERVICE NOTES
30
TRACTOR - - MODEL NUMBER 944.609900
SCHEMATIC
FUEL SHUT-OFF
SOLENOID
REGULATOR
28 VOLTS AC • 3800 RPM (REGULATOR 04SCONNECTED)
POSITION CIRCUIT "

PTO SWITCH
OFF C÷G,B+H
ON C + F, B + E, A + D HEADLIGHTS
GFC
IGNITION SWITCH REMOVABLE NON-REMOVABLE

CONNECTIONS CONNECTIONS H B
ENGINE CONNECTOR TI_A(_T(_I_ t_'_klMl::a'_Tt_l:l

REGULATOR ENGINE ......... _ ..........
(PURPLEWIRE.-_ _SHORTING I.GMN.ITIONSWITCH BATTERY
WIRING INSULATED CLIPS REDWIRE) _ 0NH
0_ ITEWIR E) ORENGINE-'_I_FP.HA ___R_ING
(_
NOTE: IFWIRING INSULATED CARBURETOR _
SHORTING
BLACKWIRB I1_ _II
(RED WIRE)
CLIPS WERE REMOVED FOR SOLENOID I1_11 ( " II _ =-'---' II
(REDWIRE, _ OILSENTRY OILSENTRY II-_L_ 1_311 SWITCHED
SERVICING OF UNIT, THEY BLUEWIRE) __ (GREEN WIRE) OPTION iI_ _1 _ +12V
SHOULD BE REPLACED TO (YELLOWWIRE_T -_ (BLUEWIRE)
PROPERLY SECURE YOUR TO LIGHT PKG.)
WIRING,
31
REPAIR PARTS
ELECTRICAL 22
/
!
I
I
I
I
42
81 _
20 "_._._.,
33
20
/
/
52 ° _ /
/
T
/
I
I
I
/
I
/
8 12
29
-i
I
I
I
I
32
REPAIR PARTS
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 144927 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 7603J Tray, Battery
10 145211 Bolt Btr Frt 1/4-20 X 7.5 zinc
11 150109 Holdown Battery Front Mount
12 145769 Nut Push Nylon 1/4"
16 153664 Switch Interlock Push-In
19 STD551125 Washer, Lock 1/4
20 73350400 Nut, Jam Hex 1/4-20
21 166184 Harness Headlight
22 4152J Bulb Light
24 4014J Cable, Battery
25 146686 Cable, Battery
26 108824X Fuse
27 73510400 Nut Keps Hex 1/4-20 Unc
28 157899 Cable, Ground
29 160784 Switch, Plunger
30 163968 Switch, Ign
33 140403, Key
40 166176 Harness, Ignition
41 17720408 Screw 1/4-20 x 1/2
42 131563 Cover, Terminal Red
43 145673 Solenoid
45 122822X Ammeter
50 154963 Switch, PTO
52 141940 Protection Wire Loop
81 109748X Relay Asm.
83 163996 Socket, Light Bulb
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
REPAIR PARTS
CHASSIS ANDENCLOSURES
149
37
122
95
28
21
I I
I 47
17
19
68
2
102 17
86
34
REPAIR PARTS
TRACTOR - - MODEL NUMBER 944,609900
CHASSIS AND ENCLOSURES
KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 150253 Rail, Frame RH 52 STD541431 Nut, Crownlock 5/16-18
2 140506 Drawbar, Gt 56 154914 Bracket Asm., Susp Chassis Lh
4 73800700 Nut, Lock Hex 7/16 Unc 58 137113 Bracket Asm., Fender
5 163976 Dash 60 17490620 ScrewThdrol 3/8-16 x 1-1/4
6 157882 Dash Asm., Lower 63 19131614 Washer 13/32 x I x 14 Ga.
7 17720408 Screw, Thd Cut 1/4-20 x 1/2 68 17490508 Screw, Thd 5/16-18 x 1/2
8 145166 Support, Battery 70 137159 Guide, Belt Mid Span
14 161023X558 Hood Asm., Pnt 84 142992 Stop, Over Center Mower
15 160568 Lens, Asm Headlight bar 86 74760716 Bolt, Fin Hex 7/16-14 Unc x 1
16 121794X Cover, Access 90 11050600 Washer, Lock External Tooth 3/8
17 17490612 Screw, Thdrol 3/8-16 x 3/4 91 156586 Rail, Frame Lh
18 160564X558 Grille 95 105531X Push Nut, Nylon
19 19131312 Washer 13/32 x 13/16 x 12 Ga. 98 140503 Bracket SkidChassis
20 STD523710 Bolt, Fin Hex 3/8-16 x 1 99 140871 Rod By Pass
21 STD541437 Nut, Crownlock 3/8-16 Unc 100 124236X Cap By Pass Rod
23 17490616 Screw Thdrol 3/8-16 x 1 TY-TT 101 17490628 Screw Thdrol 3/8-16 x 1-3/4
24 145243X558 Footrest, RH 102 STD624003 Retainer, Spring
28 145244X558 Footrest, LH 103 142273 Lock, By Pass
30 145052 Saddle, Hydro 1995 106 138776 Bolt 5/16-18 Type TT
31 161419 Bracket, Supt 1-pc VGT Steering 120 19131616 Washer 13/32 x 1 x 16 Ga.
32 161327 Bracket, Pivot Chassis LH 122 161464 Screw Hex Wshd 8-18 x 718
33 161326 Bracket, Pivot Chassis RH 130 164863 Screw HWHD Hi-Lo #13-16 x 3/4
34 142131 Bracket, Engine Support Rear 138 163975X428 Cupholder YTGT
35 19111116 Washer 11/32 x 11/16 x 16 Ga. 139 161330 Bolt Shoulder 5/16-18 TT
36 74780512 Bolt, Fin Hex 5/16-18 x 3/4 140 163806 Magnet YTGT
37 163982X558 Fender, Pnt. 141 163805 Stricker Plate YTGT
39 136961 Bracket, Axle Front 142 161897 Bracket Dash RH
40 156111 Brecket, Support Axle/Engine 144 161900 Bracket Dash LH
42 STD533710 Bolt, Carriage 3/8-16 x I 147 162967 Fastener Nutpal
43 136939 Bracket, Spnsn Front Lh 148 164655 Extrusion Bumper
44 136940 Bracket, Spnsn Front Rh 149 164769 Pinch Welt Hood
45 154913 Bracket Asm., Susp Chassis Rh 150 161237 Duct Heat Hood
47 17490608 Screw Thdrol 3/8-16 x 1/2
50 152728 Bracket, Chassis Front NOTE: All component dimensions given in U.S. inches
1 inch = 25,4 mm
35
REPAIR PARTS
GROUND DRIVE TRACTOR

" " MODEL NUMBER 944.609900
6 36 58
46
37
38
33 9
I09
/
90
/
107
2
36
REPAIR PARTS
GROUND DRIVE
KEY PART KEY PART

2 7070E Key 114x2.5 71 151179 Plate Console Shift

3 7563R Washer Thrust Axle Harden 72 STD541431 Nut Crownlock 5/16-18
5 STD541437 Nut Crownlock 3/8-16 73 74490548 Bolt Hex FLGHD 5116-18 x 3 Gr. 5
6 STD561210 Pin Cotter 1/8 x 3/4 74 142432 Screw Hex Wsh. Hi-Lo 1/4-1/2
7 140507 Wheel Hub Asm. 76 140481 Bracket Transaxle
9 140080 Bolt Hub 77 74760716 Bolt Fin Hex 7/16-14 x 1
15 19131316 Washer 13/32 x 13/16 x 16 Ga 79 STD533106 Bolt Carriage 5/16-18 x 5/8
17 140921 Spring Rod Brake 80 140484 Bracket Torque RH
20 STD541350 Nut Hex JamToplock 1/2-20 UNF 81 17490612 Screw Thdrol 3/8-16 x 314
22 156103 Shift Arm Asm 82 150586 Bracket Mount Torque/Fan
23 130564 Knob 83 140479 Strap Torque Mid
28 STD541237 Nut 84 140490 Spacer
29 140494 Brake Rod 85 17541020 Screw #10-24 x 1-1/4
30 19131616 Washer 13/32 x 1 x 16 Ga. 86 140462 Fan 7" Hydro
33 12000053 Ring E 87 140491 Adapter Fan
34 124236X Cap Plunger 88 161592 Pulley Idler
35 137648 Rod Parking Brake 89 73680700 Nut Crownlock 7/16-14 UNC
36 149412 Spring Drive Ground 90 140489 Keeper Belt
37 121749X Washer 25/32 x 1-1/4 x 16 Gauge 91 17490644 Screw Thdrol 3/8-16 x 2-3/4
38 150035 Nyliner, Bushing 92 74760520 Bolt Fin Hex 5/16-18 x 1.25
39 STD511010 Screw Fin #10-24x I 93 140502 Link Shift Asm
40 5304J Actuator Interlock Switch 94 133835 Fastner Christmas Tree
41 STD541410 Nut Lock#10-24 96 141103 Washer Nickel Plated
42 8883R Cover Pedal 98 141004 Bracket Shift
46 145170 Retainer Spring 99 17490624 Screw Thdrol 3/8-16 x 1-1/2
47 138228 Clutch Rod 100 126881X Washer Compression
48 72110612 Bolt Carriage 3/8-16 x 1-1/2 Gr 5 101 156106 Washer Bellville
50 131494 Pulley Idler Flat 104 140480 Bracket Idler
51 STD541437 Nut Crownlock 3/8-16 UNC 105 17580408 Screw Tap 1/4-20 x 1/2
52 139123 Pulley Idler Grooved 106 142918 O-Ring Asm. Hydro Ger 70110
53 207J Washer Hartdened 107 154739 Line Fuel Hydro 15" Vgt Serv
54 161590 Arm Asm Idler Clutch 98 108 142917 Cap Asm Vent Hydro Gear 70109
55 105706X Beadng, Idler 109 140929 Spdng Return Brake
56 140218 V-Belt 111 156240 Spacer Shift Leer Vgth
58 74760724 Bolt Fin Hex 7/16-14 x 1-1/2 112 156104 Washer Nylon High Temp
61 140488 Pullery Transaxle 113 73220700 Nut, Hex Asf 7116-14 UNC
64 154752 Shaft Asm Brake Parking Clutch 115 123405X Keeper Belt T/A Grid Or. LR
65 67609 Bolt Shoulder 116 73900500 Nut Lock Hex Flange 5116-18
66 140296 Washer Hardened 117 73900600 Nut Lock Flange 3/8-16 UNC
67 19131312 Washer 13/32 x 13/16 x 12 Ga -- 163198 Transaxle Hydro
68 STD571812 Pin Roll
69 123800X Washer
70 164892X428 Console Hydro Fender NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
REPAIR PARTS
STEERING ASSEMBLY
--i_ 26
1_ 45
21 14
2O
23
22
/ / \
34 / V
I
1313 / I
I
I
32
6
,40" //_' 7
27 (, 14 8
42
19
27 .
///1
/" 6
'\
\
\
'\
\\
38
REPAIR PARTS
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 159944X428 Wheel, Steering

2 137094 Axle Asm., Front
3 6855M Fitting, Grease
4 161849 Spindle Asm, LH
5 161848 Spindle Asm., RH
6 6266H Bearing, Race Thrust Harden
7 121748X Washer 25/32 x 1-5/8 x 16 Ga.
8 12000029 Ring, Klip #T5304-75
9 121232X Cap, Spindle
10 74781044 Bolt, Fin Hex 5/8-11 x 2-3/4
11 136518 Spacer, Brg. Axle Front
12 73901000 Nut, Lock Flange 5/8-11 Unc
13 121749X Washer 25/32 x 1-114 x 16 Ga.
14 STD551137 Washer, Lock Hvy Hlcl Spr 318
15 STD541537 Nut Lock Center 3/8-24 Unf
16 145103 Shaft Asm., Steering
17 137347 Rod Asm., Tie Ball J Ball Vgt (Inc.
Key No. 36-40)
18 137155 Draglink, Ball Joint Solid Vgt
19 156011 Support Asm., Steering Vgt
20 163887 Boot Steering Stealth GTYT
21 159945 Adapter, Wheel Steering
22 155105 Bushing, Strg.
23 152927 Screw
25 STD523710 Bolt, Fin Hex 3/8-16 x 1 Gr. 5
26 t59946X428 Insert Cap Strg WH
27 3366R Bearing, Col. Strg.
28 17490612 Screw thdrol 318-16 x 314 TY-'I-I"
29 104239X Bearing, Flange
30 12000034 Ring, Klip Truarc #5304-75
31 138136 Bushing, Nyliner Snap
32 19111610 Washer 11/32x 1 xl0Ga.
33 STD551131 Washer, Lock Hvy Hlcl Spr 5116
34 STD523107 Bolt, Hex Hd 5/16-18 x 3/4
35 138059 Gear, Sector Steering
36 137156 Tie Rod
37 73360600 Jam Nut RH Thread
38 109850X Joint Asm. Ball RH Thread
39 73700600 Jam Nut LH Thread
40 109851X Joint Asm. Ball LH Thread
41 155246 Bracket Switch Interlock Vgt 97
42 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt
44 160135 Extension Steering
45 19132411 Washer 13/32 x 1-1/2 x 11 Ga.

1 inch = 25.4 mm
39
REPAIR PARTS
ENGINE
25
20
76
_j74
_j s
, ,_._ _ 19
",: 7
11
18 15
33/_//_
s4,
38
28 29
26 37
\
16 27 39
[ SPARK ARRESTER KIT I
4O
REPAIR PARTS
ENGINE
KEY PART
NO. NO. DESCRIPTION
Engine (See Breakdown)

Kohler CV20S°65551
2 161063 Muffler
(Inc. Key No. 34)
5 13200300 Elbow STD 90 Degree 3/8-18 NPT
7 151936 Muffler Assembly Guard 96
8 121361X Pulley V°ldler
9 150828 Keeper Asm Belt Engine Vgt 96
10 105432X Bushing
11 140923 Crutch Etectdo
12 143996 Pulley Engine Grad Ddve
15 151346 Tank Fuel Rear 3.50 YT/GT
16 109227X Pad Spacer
17 106082X Pad Spacer
18 161493 Cap Asm Fuel w/Gauge Vented
19 13290300 Plug Oil Drain
(Order From Engine Manufacturer
20 164067 Control Throttle
21 164863 Screw HWHD Hi-Lo #13-16 x 3/4
22 164415 Control Choke
24 STD551237 Lockwasher Ext Tooth 3/8
25 73920600 Nut Keps 3/8-24 UNF
26 3645J Bushing
27 139277 Stem Tank Fuel
28 7834R Fuel Line
29 132920 Spark Arrester Kit
33 STD541437 Nut Lock Hex W/Ins 3/8-16 UNC
35 10010500 Washer Split
37 123487X Clamp Hose
38 74780624 Bolt Fin Hex 3/8-16 UNC x 1-1/2
39 17490838 Screw 3/8 - 16 x 2-1/4 UNC 37"
40 17490664 Screw 3/8 - 16 x 4 UNC "l-r
41 126197X Washer 1-1/20D X 15_32 ID X .250
42 STD551143 Washer Lock 7/16
43 150280 Bolt Hex 7/16-20 X 4-1/4 Ga 5 1,38
45 128861 Nut Flange 1/4-20 Starter Nut
47 142040 Spacer Engine CV22 Round PM
48 19132007 Washer 13/32 x 1-1/4 x 7 Ga.
51 161231 Manifold Pipe
54 19131414 Washer Flat 13/32 x 718 x 14 Ga.
55 13280336 Nipple Pipe 4-1/2"
64 17490612 Screw Thdrol 3/8-16 x 3/4 TY-TT
65 19131614 Washer 13/32 x 1 x 14 Ga.
69 24-041-02 Gasket
74 162295 Elbow Street Brass
77 19131316 Washer 13/32 x 13/16 x 16 Ga.
80 M73030800 Nut Flange M8-1.25

1 inch = 25.4 mm
41
REPAIR PARTS
SEAT ASSEMBLY
_....-- 16
t2
21
KEY PART KEY PART

1 140124 Seat 15 121249X Spacer, Split
2 140551 Bracket, Pivot Seat 16 123740X Spring, Cprsn.
3 140675 Strap, Fender Asm. 17 123976X Nut, Lock 114 Lg. Fig. Gr. 5
4 127018X Bolt, Shoulder 5/16-18 x .62 18 19171912 Washer 17/32 x 1-3/16 x 12 Ga.
5 145006 Clip, Push-In Hinged 19 166369 Knob, Seat
6 STD541437 Nut, Crownlock 3/8-16 20 124238X Cap, Spring Seat BIk
7 124181X Spring, Seat Cprsn. 21 153236 Bolt 5/16-18
8 150176 Bolt 5116-18 UNC x 3/4 w/Sems 22 STD541431 Nut, Crownlock 5/16-18
10 155925 Pan, Seat
12 121246X Bracket, Mounting Switch
13 121248X Bushing, Snap NOTE: All component dimensions given in U.S. inches
14 72050412 Bolt, Carriage 1/4-20 x 1-1/2 1 inch = 25,4 mm
42
REPAIR PARTS
LIFT ASSEMBLY
34
7
31 8
32 9
10
72
2
6
12
23 \
12 16
13
23
22
12
15
20 19 18
KEY PART KEY PART

1 121006X Rod Asm., Lever 22 127218 Link, Front
2 159187 Shaft Asm., Lift Vgt 23 STD624008 Retainer, Spring
3 159189 Lever Asm., Lift Rh 24 73350800 Nut, Jam Hex 1/2-13 Unc
4 12000022 E-Ring Truarc #5133-87 25 130171 Trunnion
5 19292016 Washer 29132 x 1-1/4 x 16 Ga. 26 73800800 Nut, Lock W/Wsh 1/2-13 Unc
6 STD523715 Bolt, Fin Hex 3/8-16 x 1-112 29 150233 Trunnion Inf. Height
7 125631X Grip, Handle Fluted 30 110807X Nut, Special
8 122365X Button, Plunger 31 19131016 Washer 13/32 x 5/8 x 16 Ga.
9 122364X Plunger, Lever Lift 32 137150 Spring, Compression Inf Hgt
10 2876H Spring 2-118" 33 STD560907 Pin, Cotter 3/32 x 112
11 146704 Link Lift 34 137167 Rod, Adj Lift
12 163552 Retainer, Spring 35 138057 Knob, Inf 3/8-16 Unc
13 139868 Arm, Suspension Vgt 38 155097 Pointer, Height Indicator
14 140302 Bearing, Pvt. Lift Spherical 39 123935X Plug, Hole
15 STD541437 Nut, Crownlock 3/8-16 Unc 40 17490512 Screw Thdrol 5/16-18 x 314
16 674A247 Spring Asm., Assist Lift 41 73540600 Nut, Crownlock 3/8-24
17 STD541237 Nut, Hex Jam 3/8-16 Unc 42 19112410 Washer 11/32 x 1-1/2 x 10 Ga.
18 143363 Bracket, Spring Assist 43 123934X Scale, Indicator Height
19 19131316 Washer 13132 x 13116 x 16 Ga. 70 145212 Nut, Hexflange Lock
20 5328J Bolt, Adjust Spring Assist 72 110452X Nut, Push Phos & Oil
21 STD523710 Bolt, Fin Hex 318-16 x 1
1 inch = 25.4 mm
43
REPAIR PARTS
MOWER DECK
46
I i
45
\
31
116
117
21
21
3
24
._ 25
26
103102
105
18 106 --_,
104 106
101'
._,,,,102
44
REPAIR PARTS
MOWER DECK
KEY PART KEY PART

1 164210 Deck Weldment Mower 46" 97 35 17490628 Screw, Thdroll 3/8-16 x 1-3/4 Tytt
3 138457 Bracket Asm., Sway Bar 36 STD551037 Washer 13/32 x 13/16 x 16 Ga.
5 STD624008 Retainer Spring 37 131494 Pulley, Idler, Flat
6 130832 Arm, Suspension, Rear (Sway Bar) 38 156086 Keeper, Belt, Idler
8 850857 Bolt, Patched 3/8-24 x 1-114 Gr. 8 39 144917 Pulley, Idler, Driven
9 STD551137 Washer, Lock Hvy., Unplated 3/8 40 137273 Spring, Secondary 44/46/50 Vent
10 140296 Washer, Hard Blade, Mower 41 17490620 Screw, ThdroU 3/8-16 x 1-1/4 Tytt
Vented 42 122052X Spacer, Retainer
11 163819 Blade, 46" Mulching (Originally 43 144949 Arm, Idler Secondary
equipped with) 44 133943 Washer, Hardened
(Following Blades are Optional) 45 145059 Cover, Mandrel Deck
157033 Blade Hi-Lift Premium 46" (For 46 137729 Screw, Thdroll. 1/4-20 x 5/8
better bagging, especially in wet 47 144959 V-Belt, Mower, Secondary
conditions) 48 148763 V-Belt, Mower, Pdmary
159705 Blade 46" Hi-lift Bahia (For better 49 STD541437 Nut, Crownlock 3/8-16 UNC
quality of cut in trash, pasture or 50 72110612 Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5
bahia grass) 51 153390 Washer Felt
NOTE: This blade does not work 52 156493 Pulley Idler 46 Pri Drive 97
well in good quality grasses!! 72 19131616 Washer 13/32 x I x 16 Ga.
12 129895 Bearing, Ball, Mandrel #6204 101 145579 Cover, Mulching
13 137553 Shaft Asm. w/Lower Bearing 102 71161010 Screw
(Includes Key No. 12) 103 10071000 Washer, Lock #10
14 137152 Housing, Mandrel 104 19061216 Washer
15 110485X Bearing, Ball, Mandrel 105 160793 Latch Asm. Bagger
16 140329 Stripper, Mower Round 106 2029J Nut, Weld
18 STD533106 Bolt, Carriage 5/16-18 x 518 116 137644 Bolt, Shoulder
19 132827 Bolt, Hex Head, Shoulder 5/16-18 117 133957 Gauge Wheel, Wi_le
20 145055 Baffle, Vortex Mower 46" 118 73930600 Nut, Centerlock 318-16 UNC
21 STD541431 Nut, Crownlock 5/16-18 UNC 119 19121414 Washer 3/8 x 718 x 14 Ga.
22 134753 Stiffiner, Bracket 126 144948 Arm, Idler, Primary Deck 46"
23 131267 Bracket, Deflector 127 146763 Pulley, Idler, V-Groove Dim. 4.25
24 105304X Cap, Sleeve 128 19132203 Washer 13/32 x 1-3/8 x 3 Ga
25 149287 Spring, Torsion, Deflector - - 166222 Deck Complete (Std. Deck-Order
26 110452X Nut, Push separately mulcher plate and gauge
27 157788 Shield, Deflector Mower wheel components Key Nos. 101-
28 19111016 Washer 11/32 x 518 x 16 Ga. 106 and 116-118)
29 131491 Rod, Hinge 143651 Mandrel Asm. 44"/50" service
30 157722 Screw, Thdroll Wsh Hd (Includes Key Nos. 8-10, 12-15, 31
31 129963 Washer, Spacer Mower Vented and 33)
32 153531 Pulley, Mandrel
33 137266 Nut, Fig. Top Lock Cntr. 9/16
34 144945 NOTE: All component dimensions given in U.S. inches
Anchor, Spring Deck 46" 1 inch = 25.4 mm
45
REPAIR PARTS
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 222'3010L
(2)
4B
REPAIR PARTS
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 222-3010L
KEY PART KEY PART

1 164591 Assembly, Housing, LH 72 153767 Locknut, Hex 5/16-18

2 164592 Assembly, Housing, RH 73 142904 Bolt, Hex 5/16-18 x 1-1/2
7 153765 Oil Seal .984 x 1.5 x .25 74 142905 Hex Cap Screw 5/16-18 x 1
16 142876 Brake Shaft Assembly 76 142907 Shoulder Bolt
20 142877 Axle Mounting Horn Assembly 77 142908 Freewheel Actuating Arm
21 142878 Washer 1.0 x 1.63 x .08 78 142909 Oil Seal .625 x 1.0 x .25
22 142879 Washer 1.0 x 2.06 x .09 79 153768 Grease (10 oz. Tube)
33 142929 Brake Yoke Assembly 81 142910 Bolt, Hex 5/16-18 x 1-3/4
35 142880 Brake Arm 82 142911 Bolt 5/16-18 x 4-1/2
36 142882 Puck Plate 89 142912 Filter, Spin On
37 142883 Brake Puck 91 153769 Pump, BDU-10L-122
38 142884 Washer 7/80°D. x 7/16 x .060 95 142914 Plug, Straight Thread
39 142885 Nut, Castle 5/16-24 96 153770 60 ° 7/18 SAE x 5/16 Fitting
40 142886 Cotter Pin 103 142916 Washer
41 142887 Brake Actuating Pin 104 142917 Vent Cap Assembly
42 142888 Hi Pro Key 106 142918 Fitting O-Ring Assembly
43 142889 Spacer 108 142919 Control Arm
45 142890 Brake Disc 109 142920 Set Screw
46 142891 Bolt 1/4-20 x 1-1/2 110 142921 Filter Head
47 142892 Bolt 1/4-20xl 111 150820 Hose 1/2"
49 153766 DifferentialAssembly 112 150823 Fitting, 1/2" Beaded 90 ° 718 SAE
63 142894 Dowel Pin 113 150821 Fitting, 1/2" Beaded 60 ° 9/16
64 150818 Reduction Gear, 117 150822 Fitting, 1/2" Beaded 90 ° 9/16
14 Teeth to 38 Teeth 123 150824 O Ring
65 142897 Final Drive Pinion Assembly 124 150825 Pinch Clamp
67 142898 Jackshaft 129 153771 Spring, Long
68 142899 O-Ring
69 142900 Washer 518 X 1-5/32
70 142901 Washer 7/8 X 1-1/2 NOTE: All component dimensions given in U.S. inches
71 142902 Bolt, Hex 5/16-18 x 3.5 1 inch = 25.4 mm
47
REPAIR PARTS
HYDRO GEAR PUMP - MODEL NUMBER BU-10L-122
KEY PART
KEY PART NO. NO. DESCRIPTION
NO. NO. DESCRIPTION
25 127148X Swashplate, Variable
1 144569 Shaft, Pump
32 142938 Block Assembly
2 122716X Ring, Retaining 37 122786X Pin, Stainless, Headless
3 122745X Bearing, Ball 38 122718X Gasket, Center Section
4 122715X Spacer Check Valve Kit
42 144578
5 122700X Seal, Lip Check Valve Kit
43 144578
6 122699× Ring, Retaining 44 144579 Charge Relief Kit
8 122767X Beadn_lt Cradle 47 122752X Screw, Socket Head, Cap
12 122717X Seal, L=p 53 127153X Bypass Valve Kit
13 122748X Arm, Trunnion
60 142977 Block Spring
14 122749X Guide, Slot
62 144581 O-Ring
15 144571 Housing Kit, Transmission 63 144582 Charge Pump Kit
17 122770X Bearing, Thrust, Ball
Center Section Kit 64 144583 Gerotor Assembly
19 153801
67 144584 Screw, Socket Head, Cap
21 122722X Seal, Lip
22 144573 Shaft, Motor
153769 Pump Assembly, Complete
23 142978 Washer, Block Thrust
48
REPAIR PARTS
DECALS
3 4 12 5 lO
9
15
29
24
16
29
17
14
KEY PART KEY PART

1 164095 Decal, Dash 15 164065 Decal, Ins. WhL Strg.
2 164757 Decal, Engine 16 166887 Decal, Deck Mower EZ3
3 163916 Decal, Hood, Craftsman, RH 17 140837 Decal, Saddle Brake Parking
4 163917 Decal, Hood, Craftsman, LH 19 138047 Decal, Batte_
5 163265 Decal, Dash 23 106202X Reflector, Tadlight
6 137259 Decal, Warning, Multi-Lang 24 149517 Decal, Btry Dngr/Psn
7 164884 Decal, Blower HSNG 27 142042 Decal, Drawbar
9 163204 Decal, Fender, Craftsman 29 163230 Decal, Fender Auto Trans
10 157140 Decal, Danger -- 138311 Decal, Handle Lift (Lift Handle)
11 101892X Decal, Clutch/Brake -- 157199 Pad Footrest
12 146790 Decal, V-Belt Drive Schematic -- 168288 Manual, Owner's (English)
14 160397 Decal, V-Belt Schematic -- 168289 Manual, Owner's (French)
WHEELS & TIRES KEY PART

NO. NO. DESCRIPTION
1 59192 Cap, Valve, Tire
2 65139 Stem, Valve
3 106228X427 Rim Assembly, Front
3 4 8134H Tube, Front (Service Item Only)
5 106230X Tire, Front
4 6 278H Fitting, Grease (Front Wheel Only)
7 10 7 9040H Bearing, Flange (Front Wheel Only)
8 +104757X Cap, Axle (Front Wheel Only)
5 9 105588X
9 Tire, Rear
10 7154J Tube, Rear (Service Item Only)
8
11 106277X427 Rim Assembly, Rear
12 6856M Fitting, Grease
--144334 Sealant, Tire (10 oz. Tube)
1 inch = 25.4 mm
49
REPAIR PARTS
KOHLER ENGINE - MODEL NUMBER CV20S, TYPE NUMBER 65551
1(
28 n 21
i
2g
CRANCASEJ
.,.,j i
€"%i
_,..J L O_20
_...J i
OB8
5O
REPAIR PARTS
HEADNALVE/BREATHER CRANKCASE
KEY PART KEY PART

NO, NO. DESCRIPTION NO. NO. DESCRIPTION
24-033-03 Kit, breather cover w/gasket 1 24-032-01 Seal, oil front

(Includes 2,3) 2 Crankcase
2 24-041-23 Gasket, breather (USE: Miniblock 24 782 05)
3 24-096-15 Cover, breather 3 24-294-13 Fitting
4 M-0645020 Screw, hex. flange M6xl.0x20 (4) 4 12-380-17 Pin, dowel locating (6)
5 X-75-23 Plug, allen hd. 1/8" 5 24-067-13 Connecting Rod (Std.) (2)
6 12-351-02 Lifter, valve (4) 24-067-14 Connecting Rod (.25) (2)
7 24-755-66 Kit, valve train (Includes 8,11,12) 6 24-874-01 Piston wiRing Set (Std.) (2)
8 24-411-05 Rod, push (4) (Includes 7,8)
9 24-041-08 Gasket, cylinder head (2) 24-874-02 Piston w/Ring Set (.25) (2)
10 24-318-12 Head assembly, #2 cylinder 24-874-03 Piston w/Ring Set (.50) (2)
11 25-186-01 Arm, rocker (4) 7. 24-108-01 Ring Set (Std.) (2)
12 24-599-01 Pivot, rocker arm (4) 24-108-02 Ring Set (.25) (2)
13 M-0640034 Screw, hex. flange M6x1.0x34 (4) 24-108-03 Ring Set (.50) (2)
14 12-086-16 Screw, hex. flange M10x1.5x90 (8) 8 24-018-01 Retainer, piston pin (4)
15 24-755-74 Kit, valve cover - plain 9 12-422-09 Shim, camshaft (A.R.)
_ncludes 16,17) 12-422-13 Shim, camshaft (A.R.)
16 24-153-16 -Ring 12-422-07 Shim, camshaft (A.R.)
17 24-086-32 Screw, shoulder (4) 12-422-08 Shim, camshaft (A.R.)
18 24-445-01 Strap, lifting 12-422-10 Shim, camshaft
19 24-016-01 Valve, exhaust (Std.) (2) 12-422-11 Shim, camshaft (A.R.)
24-016-02 Valve, exhaust (.25) (2) 12-422-12 Shim, camshaft (A.R.)
20 24-017-01 Valve, intake (Std.) (2) 10 24-010-03 Camshaft (Includes 11)
24-017-02 Valve, intake (.25) (2) 11 24-089-21 Spring, actuating (ACR)
21 24-032-05 Seal, valve stern (2) 12 52-139-09 Plug, cup
22 235011 Retainer, spring (4) 13 M-0545010 Screw, hex. flange M5x0.8xl0 (2)
23 24-089-02 Spdng, valve (4) 14 24-018-04 Retainer, reed (2)
24 12-173-01 Cap, valve spring (4) 15 24-402-05 Reed, breather (2)
25 12-755-03 Kit, retainer (4) 16 12-153-01 O-Ring, lower oil fill tube
26 24-318-11 Head assembly, #1 cylinder 17 24-126-19 Bracket, oil fill tube
27 24-755-76 Kit, valve cover - breather 18 12-123-04 Tube, oil fill
(Incl. 16,17,26) 19 M-0545016 Screw, hex. flange M5x0.8x16
28 25-313-02 Grommet, rubber 20 12-153-02 O-Ring, upper oil fill tube
29 24-755-57 Kit, breather separator 21 24-038-04 Dipstick assembly (Includes 22,23)
_ncludes 28,30-33) 22 24-755-46 Kit, oil fill cap (Includes 23)
30 M-0545016 crew, hex. flange M5x0.Sx16 (2) 23 12-153-03 O-Ring, dipstick
31 24-445-02 Strap, breather 24 12-380-04 Pin, hitch
32 24-126-44 Bracket, breather separator 25 M-0631005 Washer, plain 6 mm
33 24-112-12 Spacer 26 12-032-01 Seal, governor cross shaft
34 24-294-06 Fitting 27 X-25-102 Washer, plain 1/4"
35 24-326-13 Hose, breather 28 24-144-01 Shaft, govemor cross
36 24-326-14 Hose, breather
37 X-426-9 Clamp, hose (2)
s!
REPAIR PARTS
TRACTOR ' " MODEL NUMBER 944.609900
IGNITIONIELECTRICAL I BLOWER HOUSING AND BAFFLES J
12""L_ J
/
1t'_ J
q_---4
iF--=
6/t)
AIR INTAKE J
6 3
14
11
16 /
t3
52
REPAIR PARTS
KOHLER ENGINE - MODEL NUMBER CV2OS, TYPE NUMBER 65551
IGNITION/CHARGING BLOWER HOUSING & BAFFLES
KEY PART KEY PART

1 54-755-15 Kit, grass screen 1 54-027-95 Housing, blower

(Includes 2-4,and 24 f 13 18) (Incl. M-0545010 & 24 063 36)
2 M-0403025 Screw, hex. cap M4x0.7x25 (4) 2 24-100-02 Nut, plastic (2)
3 X-25-92 Washer, plain 5/16" (4) 3 M-0545020 Screw, hex. flange M5x0.8x20 (2)
4 24-112-04 Spacer, grass screen (4) 4 M-0545016 Screw, hex. flange M5x0.8x16 (5)
5 25-086-47 Bolt, shoulder (4) 5 M-0551016 Screw, hex. flange M5x0.8x16
6 24-157-03 Fan 6 M-0645016 Screw, hex. flange M6xf .0x16 (6)
7 12-086-14 Screw, hex. flange M10x1.5x46 7 24-146-02 Plate, backing - # 2 side
8 12-468-03 Washer, plain 3/8". 8 24-146-08 Plate, backing - # 1 side
9 X-42-15 Key 9 24-063-20 Baffle, cylinder barrel-# 2 side
10 24-025-04 Flywheel 10 24-063-14 Baffle, valley - #2 side
11 25-403-03 Rectifier-regulator 11 24-063-30 Baffle, cylinder barrel-# 1 side
12 X-25-92 Washer, plain 3/16" (2) 12 24-063-23 Baffle, valley - #1 side
13 24-086-18 Screw, phillips hd. 11-16x7/8 (2) 13 M-0545010 Screw, hex. flange M5x0.8xlO (2)
14 236602 Connector (3 contact) NOT ILLUSTRATED
15 54-755-09 Kit, 15 amp stator - - 24-063-36 Baffle, blower housing
_ncludes 24 126 71) - - M-0545010 Screw, hex. flange M5x0.8xl0 (2)
16 12-132-06 park Plug (2) - - N/A Cover, control
17 M-0548025 Screw, hex. cap MSx0.8x25 (2) - - 24-086-06 Screw, phillips hd. 11-16x3/4" (2)
18 235173 Clip, cable
19 48-154-02 Clip, cable
20 X-25-63 Washer, plain 1/4"
21 24-584-01 Module, ignition (2)
22 M-0545020 Screw, hex. flange M5x0.8x20 (4)
NOT ILLUSTRATED AIR INTAKE/FILTRATION
-- 24-126-71 Bracket, stator wire
-- X-22-11 Washer, lock 1/4 = KEY PART
-- 24-176-12 Harness, wiring NO. NO. DESCRIPTION
Lead, black (rect.-reg. 4" - 18 gauge
- - 25-518-28 insulated gdp barrel eyelets) 1 24-154-06 Manifold, intake
- - 24-113-18 Decal, grass screen 2 M-0651055 Screw, hex. flange M6x1.0x55 (4)
- - 12-454-01 Tie, wire 3 24-041-01 Gasket, intake manifold (2)
4 24-041-14 Gasket, air cleaner base
5 24-094-13 Base, air cleaner
6 24-041-13 Gasket, fuel spitback cup
7 24-109-05 Cup, fuel spitback
8 24-083-05 Precleaner, element
9 24-083-03 Element, air cleaner
10 230046 Seal, breather
11 24-096-01 Cover, inner air cleaner
12 12-100-01 Wing Nut
13 24-096-65 Cover, air cleaner
14 54-755-01 Kit, knob with seal
(Includes 15 & 16)
15 24-153-15 O-Ring
16 25-341-03 Knob, cover
53
REPAIR PARTS
;TARTING SYSTEM _ I ENGINE CONTROLS I
<
2 6
f24
I
4/
_.-.$
OIL PAN I LUBRICATION I
o_2
_3
g..-_ 2
_13 4
54
REPAIR PARTS
TRACTOR - -MODEL NUMBER 944.609900
STARTING SYSTEM OIL!PAN/LUBRICATION
KEY PART KEY PART

1 M-0839070 Screw, hex. flange M8x1.25x70 1 M-0645025 Screw, hex. flange M6x1.0:(25 (2)
2 24-096-05 Cover, pinion 2 M-0631005 Washer, plain 6 mm (2)
3 M-0839080 Screw, hex. flange M8x1.25x80 3 24-199-07 Pan, oil assembly
4 12-468-01 Washer, plain 11/32" (3) (Includes 1,2, & 4-10)
5 25-098-05 Starter, (Includes 6-11) 4 24-393-08 Oil pump assembly (Includes 5)
6 12-221-01 Kit, brush 5 24-123-05 Tube, oil pickup
7 12-227-13 Cap 6 24-162-26 Screen, oil
8 12-211-01 Bolt, thru (2) 7 24-043-12 Kit, govemor gear w/pin
9 12-755-54 Kit, drive (Includes 8)
10 12-227-06 Cap, ddve end 8 12-380-01 Pin, governor regulating
11 12-170-05 Armature 9 52-448-02 Tab, locking
10 12-144-02 Shaft, governor gear
11 24-153-08 O-Ring
12 X-75-32 Plug, hex. ctsk. 318"
13 24-136-01 Nipple, oil filter
ENGINE CONTROLS 14 52-050-02 Filter, oil
15 52-032-08 Seal, oil (PTO end)
KEY PART 16 24-086-17 Screw, hex. flange M8x1.25x45
NO. NO. DESCRIPTION 17 24-086-16 Screw, hex. flange M8x1.25x45 (9)
18 X-75-10 Plug, sq. hd. solid 3/8" N.P.T.F.
1 SM-0642025 Screw, hex. flange M6x1.0x25
2 24-090-14 Lever, governor
3 M-0641060 Nut, hex. flange M6xl.0
4 24-089-01 Spdng, linkage
5 25-158-08 Bushing, linkage retaining
6 24-079-04 Linkage, throttle
7 25-158-11 Bushing, throttle linkage
8 M-0547050 NUt, hex. lock M5x0.8
9 24-089-03 Spdng, throttle
10 24-126-56 Bracket, control
12 12-237-01 Clamp, cable (2)
14 24-090-07 Lever, thorttle actuator
15 24-468-01 Washer, plain 5.5 mm (3)
16 24-089-18 Spdng, govemor
17 M-0446030 Nut, hex M4x0.7
18 24-090-13 Lever, throttle control
19 M-0545020 Screw, hex. flange M5x0.8x20
20 24-089-38 Spring, throttle limiter
21 24-090-05 Lever, choke
22 41-468-03 Washer, spring 1/4"
23 M-0403025 Screw, hex. cap M4x0.7x25
24 24-079-05 Linkage, choke
55
REPAIR PARTS
CRANKSHAFT___I EXHAUST [
2 1 1/2
4_
FUEL SYSTEM [ "
2
11
/ \
1
/9
o
7 8
I
to
14
S6
REPAIR PARTS
TRACTOR, - MODEL NUMBER 944.609900
CRANKSHAFT FUEL SYSTEM
KEY PART KEY PART

NO, NO. DESCRIPTION NO. NO. DESCRIPTION
1 24-014-72 Crankshaft (Includes 2) 1 24-853-25 Kit, carburetor w/gaskets

2 52-139-09 Plug, cup (Includes 2-4)
2 24-041-15 Gasket, carburetor
3 -- Carburetor assembly
(For information only not
available separately)
EXHAUST (Includes 24 757 18, 24-053-25,
24-757-19, 24-757-20, 24-757-22)
KEY PART 4 24-041-14 Gasket, air cleaner base
NO. NO. DESCRIPTION 5 M-0629095 Stud, M6x1.0x95 (2)
6 M-0641060 Nut, hex. flange M6xl.0 (2)
1 24-041-02 Gasket, exhaust (2) 7 47-154-01 Clip, cable
2 25-072-04 Stud, M8x1.25x33 (4) 8 24-353-03 Line, fuel 10-518" (2)
NOT ILLUSTRATED 9 X-426-9 Clamp, hose (6)
-- 24-522-16 Short Block 10 24-086-12 Screw, hex. cap. M6x1.7x18 (2)
-- 24-782-05 Miniblock 11 24-393-04 Pump, fuel - pulse
-- 24-755-03 Gasket Set 12 24-100-01 Nut, plastic (2)
13 25-353-03 Line, fuel 13-1/2"
14 24-050-02 Filter, fuel
NOT ILLUSTRATED
-- 24-757-18 Kit, overhaul w/gaskets
-- 24-757-19 Kit, choke repair w/gaskets
-- 24-757-20 Kit, gasket
-- 24-757-22 Kit, solenoid replacement w/gaskets
57
SERVICE NOTES
58
,_o_
m.., 0,_
_1_,1 ,,,_ ,
SEARS [RI:IFTSMI:IN
OWNER'S 20.0 HP
MANUAL ELECTRIC START
46" MOWER
AUTOMATIC
GARDEN TRACTOR
Each tractor has its own model number. Each engine has its own model
number.
MODEL NO. The model number for your tractor will be found on the model plate
located under the seat.
944.609900 The model number for your engine will be found on the blower housing of
the engine.
All parts listed herein may be ordered from any Sears Canada, Inc. Ser-
vice Centre/Department and most Retail Stores.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING
INFORMATION:
• PRODUCT - TRACTOR
• MODEL NUMBER - 944.609900
• ENGINE MODEL NUMBER - CV20S, TYPE NUMBER 65551
• PART NUMBER
• PART DESCRIPTION
HOW TO ORDER Your Sears memhandise has added value when you consider Sears has
REPAIR PARTS service units nationwide staffed with Sears trained technicians.., profes-
sional technicians specitically trained to insure that we meet our pledge to
you, we service what we sell.
NEED A PART?
SEARS HAS ACCESS TO OVER 800,000 PARTS
WHETHER IT'S A SPARK PLUG OR LAWNMOWER BLADE.
SEARS PARTS AND SERVICE CAN SUPPLY YOU WITH
TOP QUALITY REPAIR PARTS FOR ALL YOUR PRODUCTS.
JUST CALL ONE OF THE FOLLOWING NUMBERS TO PLACE YOUR
ORDER. IF CALLING LOCALLY:
Regina - 566-5124 Montreal - 333-5740
Toronto - 744-4900 Halifax - 454-2444
Kitchener - 894-7590 Ottawa - 738-4440
Vancouver - 420-8211
ALL OTHER AREAS CALL 1-800-665-4455
Sears Canada, Inc., Toronto, Ontario M5B 2B8
168288 01.05.99 SV PRINTED IN U.S.A.

20HP Riding Mower

Uploaded by

Copyright:

Available Formats

20HP Riding Mower

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

20HP Riding Mower

Uploaded by

Copyright:

Available Formats

SEARS

Sears Canada, Inc., Toronto, Ontario M5B 2B8

MODEL VALVE CLEARANCE: NOT ADJUSTABLE

LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT)

FULL ONE (1) YEAR WARRANTY ON BAI-I'ERY

COMMERCIAL OR RENTAL USE

This Warranty does NOT cover:

SEARS CANADA, INC., TORONTO, ONTARIO M5B 2B8

(2) Screws #10 x 518 (2) Lock Washers #10

Manual Parts Bag

TOOLS REQUIRED FOR ASSEMBLY

(1) 1/2" wrench (1) 3/4" socket w/drive ratchet

UNPACK CARTON ADAPTER _

• Remove mower and packing materials. STEERING

BEFORE ROLLING TRACTOR OFF SKID

& CAUTION: Do not remove discharge

HOOK POINTS ,,1 Battery is properly prepared and charged. (Minimum

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON OVER TEMP

ATTACHMENT ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

AMMETER ATTACHMENT LIGHT SWITCH

PUSHINTO ATTACHMENT CLUTCH

TO USE THROTTLE CONTROL (See Fig. 7)

CAUTION: Do not operate the mower

TOWING CARTS AND OTHER ATrACHMENTS

AS YOU COMPLETE ,_.'_ _,'_._,'_._O_-_

cC:::: BTir:; rOsP:ur_:'°

Check Operator Presence and

R Check for Loose Fasteners I_ 1_7

Adjust Motion Drive Belt(s) Tension k/s

Check Engine Oil Level if V'

I Change Engine Oil _,2.3 If

E Clean Air Filter VP2

Inspect Muffler/Spark Arrester If

N Replace Oil Filter

Replace Fuel Filter ¥1

Some adjustmentswillneed tobe made periodicallyto properly

BEFORE EACH USE

BLADE REMOVAL (See Fig. 14)

TRANSAXLE PUMP FLUID

Check V-belts for deterioration and wear after 100 hours of

CARTRIDGE CLAMP FUEL RLTER

TO INSTALL MOWER BOTTOM BOTTOM

Follow procedure described in =INSTALL MOWER AND

IDLER ARM BELT

• Install new belt in lower groove of L.H. mandrel pulley,

TO ADJUST A'n'ACHMENT CLUTCH

TRACTOR V-BELT DRIVE SCHEMATIC

FRONT WHEEL CAMBER

TO START ENGINE WITH A WEAK BATTERY

If your battery is too weak to start the engine, it should be

INTERLOCKS AND RELAYS

TO REPLACE FUSE FIG. 34

TO REMOVE HOOD AND GRILL ASSEMBLY

Will not start 1. Out offuel, 1. Fillfuel tank.

Hard to start 1. Dirty air filter. 1. Clean/replaceair tilter.

Engine will not turn over 1. Clutch/arakepedal notdepressed. 1. Depressclutch/brakepedal.

Lees of power 1. Cuttingtoo muchgresaitoofast. 1. Set in =HigherCut" position/reducespeed.

Engine continues to run 1. Faultyoperator-safetypresencecontrolsystem. 1. Checkwidng,switches andcennections. Ifnot