Byg Mining-En

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ONE SOURCE

FOR YOUR
MINING
NEEDS

www.byg.com
FACTORY
DIRECT
SOLUTIONS
TO MINE SITES

ONE SOURCE
FOR YOUR
MINING
NEEDS
PRODUCT OVERVIEW
COMPATIBLE COMPATIBLE COMPATIBLE COMPATIBLE DIRECT REPLACEMENT
WITH ESCO WITH ESCO WITH ESCO WITH HENSLEY PARTS FOR
POSILOK® SUPERV® SV2® XS® CATERPILLAR

5 12 14 15 16
BUCKET MINING BUCKETS CHROME WHITE ARM HARD-FACING BIMETALLIC PLATES
PROTEC- IRON PARTS SERVICES
TION
PARTS

23

18 19 20 21 22
FUTURA FABRICATED CAST BIMETALLIC RIPPER
BLADES STEEL LIPS BLADES BLADES SHANKS

24 26 27 28 29
OTHER PRODUCTS

31 32 32 33 34
Other manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only. 3
4
UP TO 800 T MACHINES

COMPATIBLE
WITH ESCO®
POSILOK®
NOSE TALLA KOMATSU MACHINE
SIZE DIENTE HITACHI TEREX CATERPILLAR KOMATSU DEMAG LIEBHERR WEIGHT
QUICK SELECTION GUIDE

EX2500 RH120C PC3000 H185S R925


275 275 EX2500BE RH120E 5230ME PC3000-6 H241 R994L <300T
EX3500
EX3500-3 5230 PC4000 H285 R935L
285 285 EX3600 RH170
5230B PC4000-6 H385S R994BL
300-350T
EX3600-BE
EX3600-6
5230ME
EX3500 PC3000 R994
95 95 EX3500-3
RH120E 3560B
PC3000-6
H285
R9250
>350T
6030
6040 R9250
110 92 EX3600 RH170 6050B PC4000 H285S R9400 350-500T
5230B R9350
R994B
PC4000
EX5500 RH340
130 112 EX5600 RH360 6060FS PC5500 H485S R995 500-750T
PC5500-6

145 122 EX8000 RH400 6090FS PC8000 H48JS R9800 750-1000T


R996

Posilok®, Posilok® Plus and Sidewinder® are registered trademark of Esco Corporation. Manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only. 5
UP TO 800 T MACHINES
COMPATIBLE WITH
ESCO POSILOK ®
FUTURA MINER 95 COULD BE LOCKED
WITH BOTH: ESCO® SIDEWINDER® OR
FUTURA PINS

FM950 TEETH DRP ESCO POSILOK®


RC RCX I VX

Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size
104 229 FM950 RC fits S95SD 95 129 284 FM950 RCX fits S95RMX 95 104 229 FM950 I fits S95RS 95 101 222 FM950 VX fits S95VX 95

FM950 TEETH DRP BRADKEN®


RC RCX I VX

Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size
Kg Lb Part# Cross Ref Size
PPS9BHAXH
129 284 FM950 RCX4 PPS9DHAXH 95 104 229 FM950 I4 95 101 222 FM950 VX4 PPS9BHPL 95
104 PPS9BHP
229 FM950 RC4 PPS9DHP 95 PPS9DHPL

30º

CLH CENTRAL CRH


PIN
10
º

L ø Kg Part# Cross R. Size


280 61 5,2 FM950 PNK2 95
FM950 PNK S95RPN
11 2 11

WEAR CAPS

Kg Lb Part# Cross Ref Size


197 433 140 5,5" FM950 6828-S95

Kg Lb Part# Cross Ref Size 411 904 140 5,5" 90 3,5" FM950 CLH PWL-S95 95
FM950
6
22 48 FM950 WC WC99 95 411 904 140 5,5" 90 3,5" FM950 CRH PWR-S95
ADAPTERS
UP TO 800 T MACHINES
COMPATIBLE WITH
ESCO POSILOK ®

SIZES 110 TO 145


EXTFM
PIN EXTRACTOR FOR
STANDARD
PINS FM920 PN,
FM1120 PN
AND FM1220 PN

MINER ASSEMBLY
SIZES 110, 130 AND 145
STANDARD PIN HAMMERLESS PIN
LOCKS TEETH INTO POSILOK® AND LOCKS TEETH INTO POSILOK®
POSILOK® PLUS INTERMEDIATE ADAPTERS PLUS INTERMEDIATE ADAPTERS

PN HLK
2 PIN OPTIONS: STAN-
DARD OR HAMMERLESS
L mm in ø in Kg Lb Part# Cross Ref Tooth Size Maximum compatibility L mm in ø in Kg Lb Part# Cross Ref Tooth Size
147 5,8 38 1,5 1,2 2,6 FM920 PN DRP PN92K 92 110 One tooth covers two systems: 147 5,8 38 1,5 1,5 3,4 FM920 HLK 92TK PN 92 110
158 6,2 44 1,7 1,6 3,5 FM1120 PN DRP PN112KC 112 130 HAMMERLESS and NON-HAMMERLESS. 158 6,2 44 1,7 1,8 4,0 FM1120 HLK 112TKPN-B 112 130
189 7,4 50 2,0 2,3 5,0 FM1220 PN DRP PN122KC 122 145 Fits onto Posilok® STANDARD and 180 7,1 43 1,7 3,8 8,3 FM1220 HLK 122TKPN 122 145
Posilok® PLUS intermediate adapters.

MINER TEETH WILL FIT ONTO


AN ESCO® STANDARD POSILOK®
AS WELL AS A POSILOK® PLUS
INTERM. ADAPTER.

MINER INT. ADAPTERS WILL FIT


ONTO ESCO® POSILOK®,
HENSLEY®, CATERPILLAR® OR
BRADKEN® ADAPTERS.
ESCO® POSILOK® AND POSILOK®
PLUS TEETH WILL FIT ONTO
FUTURA MINER INTERMEDIATE
ADAPTERS.

Posilok®, Posilok® Plus and Sidewinder® are registered trademark of Esco Corporation. Manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only. 7
UP TO 800 T MACHINES
SOLID TEETH RC RC2 PIAK
RANGE
SIZES
110 TO 145
SOLID TEETH ARE
Kg Lb Part# Size Kg Lb Part# Size L in Kg Lb Part# Cross R. Size
ASSEMBLED DIRECTLY
ON THE ADAPTER 197 433,4 FM1100 RC 110 197 433,4 FM1100 RC 110 327 12,9 5 12 FM1100 PIAK S110PN 110
WITHOUT INTERMEDI- 284 624,8 FM1300 RC2 130 284 624,8 FM1300 RC2 130 378 14,9 8 18 FM1300 PIAK S130PNA 130
TE ADAPTERS. FM1450 RC2 145 FM1450 RC2 145 443 17,41532 FM1450 PIAK S145PNA 145
160

TEETH SIZES 92, RC WT TL


112 AND 122
TEETH CAN BE ASSEM-
LED WITH STANDARD
OR HAMMERLESS PINS

Kg Lb Part# Cross Size Kg Lb Part# Cross Size Kg Lb Part# Cross Size


FM920 RC DRP 92KHA, 92 FM920 WTDRP 112KTVL, 92 92
61 133 92TKHA 110 112TKTL 110 FM920 TL DRP 92TKAT 110
DRP 112KH, 112 112 112
76 167 FM1120 RC 130 76 167 FM1120 WT DRP 112KTVL,
130 65 143 FM1120 TL DRP 112TKAT
112TKH 112TKTL 130
DRP 122KH, 122 DRP 122KTV, 122 DPR 112TKAT, 122
105 231 FM1220 RC 145 94 207 FM1220 WT 145 87 191 FM1220 TL
122TKH 112TKTV 112TKAT 145

RCXL RCX Kg Lb Part#


DRP
Cross Size

92
77 169 FM920 RCXL 92KHRML 110
92TKHRML
DRP 112
99 218 FM1120 RCXL 112KHRML 130
112TKHRML
DRP 122
134 295 FM1220 RCXL 122KHM 145
122TKRXL

Kg Lb Part# Cross Size


DRP 92

RCX & RCXL TEETH WITH


64 141 FM920 RCX 92KHMA 110
REINFORCED 92TKHMA
DRP
WALLS 82 180 FM1120 RCX 112KHMA
112
130

EXTRA WEAR MATERIAL


ON RCX 112TKHMA
DRP 122
& RCXL 119 262 FM1220 RCX 122KHM 145
122TKHM
DESIGNS

NEW! EXTRA WEAR MATERIAL ON RCX & RCXL


TEETH COMPARED TO STANDARD TEETH

EXTRA WEAR MATERIAL ON


RCX AND RCXL TEETH
COMPARED TO STANDARD
TEETH

Posilok®, Posilok® Plus and Sidewinder® are registered trademark of Esco Corporation. Manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only.
8
UP TO 800 T MACHINES
WELD-ON ADAPTERS CLH CRH
AND CORNERS SIZE 110

Kg Lb Nº Bº Part# OEM Size


297 653 10 30 140 5,5" - FM1100-140 5874-S110
297 653 10 30 160 6,3" - FM1100-160 5875-S110
110
725 1.595 10 30 160 6,3" 115 4,5" FM1100 CLH
725 1.595 10 30 160 6,3" 115 4,5" FM1100 CRH

INTERMEDIATE ADAPTERS WC OPTIONAL WEAR CAPS FOR FUTURA


INTERMEDIATE ADAPTERS WC DIRECT REPLACEMENT WEAR
CAPS FOR POSILOK
INTERMEDIATE ADAPTERS

IA INTERMEDIATE
ADAPTER

TWO
LOCKING
OPTIONS
ESCO®
SIDEWINDER®
OR FUTURA
PIN

Kg Lb Part# DRP Posilok Posilok Plus Hensley Caterpillar Size Kg Lb Part# IA Size Kg Lb Part# Cross Ref IA Size
134 295 FM1100-920 IA S110H92K S110H92TK 390TS922 110 28 61 FM1100-920 WC FM1100-920 IA 110
39 85 FM940 WC WC94A S110WA92K 110
192 422 FM1300-1120 IA S130H112K S130H112TK 640TS1122 345-9667 40 87 FM1300-1120 WC FM1300-1120 IA
130 130
238 524 FM1300-1220 IA S130H122K S130H122TK 39 85 FM1300-1220 WC FM1300-1220 IA
56 123 FM970 WC WC97 S130W112K 130
288 634 FM1450-1220 IA S145H122K S145H122TK 800TS1222 145 55 120 FM1450-1220 WC FM1450-1220 IA 145

ADAPTER CAPS WILL FIT ONTO


ESCO® ADAPTERS. WC
WEAR CAPS USE FUTURA WC1100 PN
HAMMERLESS PIN
FOR ASSEMBLY
PIN

WC
WELD-ON BASE

Kg Lb Part# Cross Ref PIN Size Kg Lb Part# Cross Ref Base Pin Tool Size
80 176 FWR57B KLR57MB FWB01B FWL01B 130
26 58 FM1100 WC WC95 WC1100 PN 110 FWT01
83 183 FWR61B KLR61MB KLB01MB KLL01MB 145

PIAK
INTERMEDIATE
ADAPTER PIN

L mm in ø in Kg Lb Part# Cross Ref Size

327 12,9 62 2,4 5,3 11,7 FM1100 PIAK S110PN 110

FM1300 PIAK
378 14,9 61 2,4 8,0 17,6 FM1300 PIAK2 S130PNA 130

443 17,4 93 3,7 14,5 31,9 FM1450 PIAK S145PNA 145


160

9
LIP AND WING SHROUDS
LS LEFT CENTRAL RIGHT


EXCAVATOR LIP SHROUDS


TB Kg
35,0
Lb
77 70 2,8" 30
Bº LS PART# Cross Ref
F70X240 LS TAC70X240-1B
Kg
40,0
Lb
88
Sº LSLH PART# Cross Ref
14 F70X240 LSLH TAC70X240-2L
LSRH PART# Cross Ref
F70X240 LSRH TAC70X240-2R
Base Pin

OPTIONAL
44,5 98 90 3,5" 30 F90X245 LS TAC90X245-1A 44,5 98 22 F90X245 LSLH TAC90X245-2LA F90X245 LSRH TAC90X245-2RA
THRUST
BLOCKS 75,8 167 90 3,5" 30 F90X320 LS TAC90X320-5 78,7 173 14 F90X320 LSLH TAC90X320-6L F90X320 LSRH TAC90X320-6R FAB FAP
90 3,5" 30 85,0 187 14 F90X360 LSLH TAC90X360-2L F90X360 LSRH TAC90X360-2R
Kg Lb Part# Lip Shroud 90 3,5" 30 88,4 194 14 F90X390 LSLH TAC90X390-1L F90X390 LSRH TAC90X390-1R
11 25 TB140 F140X575 RH/LH 84,5 186 100 3,9" 30 F100X290 LS TBC100X290-3 85,0 187 22 F100X290 LSLH TBC100X290-4L F100X290 LSRH TBC100X290-4R
11 24 TB160140 F140X420 LS/RH/LH
F160X450 LS/RH/LH
98,0 216 100 3,9" 30 F100X320 LS TBC100X320-1B 99,5 219 10 F100X320 LSLH TBC100x320-2LA F100X320 LSRH TBC100x320-2RA
109,7 241 100 3,9" 30 F100X375 LS TBC100X375-2 113,7 250 22 F100X375 LSLH TBC100X375-1L F100X375 LSRH TBC100X375-1R
22 48 TB230 F230X430 LS
123,0 271 100 3,9" 30 F100X410 LS TBC100X410-3 126,2 278 10 F100X410 LSLH TBC100X410-4L F100X410 LSRH TBC100X410-4R
130,0 286 100 3,9" 30 F100X430 LS TBC100X430-1 133,0 293 22 F100X430 LSLH TBC100X430-2L F100X430 LSRH TBC100X430-2R
BODY PIN 118,0 260 120 4,72" 30 F120X330 LS TBC120X330-1A 120,0 264 22 F120X330 LSLH TBC120x330-2LA F120X330 LSRH TBC120x330-2RA
141,0 310 120 4,72" 30 F120X375 LS special design 140,0 308 14 F120X375 LSLH special design F120X375 LSRH special design
150,5 331 120 4,72" 30 F120X410 LS TBC120X410-4 153,5 338 14 F120X410 LSLH TBC120X410-3L F120X410 LSRH TBC120X410-3R
FBB FBP
127,0 279 120 4,72" 30 F120X440 LS TBC120X440-1B 127,0 279 11,5 F120X440 LSLH TBC120X440-2LB F120X440 LSRH TBC120X440-2RB
162,5 358 120 4,72" 30 F120X535 LS TBC120X535-3 166,5 366 11,5 F120X535 LSLH TBC120X535-4L F120X535 LSRH TBC120X535-4R
BASE 178,0 392 140 5,5" 30 F140X420 LS TBC140X420-1A 173,0 381 11,5 F140X420 LSLH TBC140X420-2LA F140X420 LSRH TBC140X420-2RA
227,0 499 140 5,5" 30 F140X465 LS TBC140X465-3A 221,0 486 11,5 F140X465 LSLH TBC140X465-1RB F140X465 LSRH TBC140X465-1RB
230,0 506 140 5,5" 30 F140X490 LS TBC140X490-1B 230,0 506 11,5 F140X490 LSLH TBC140X490-2LB F140X490 LSRH TBC140X490-2RB
ASSEMBLY
140 5,5" 30 227,0 499 11,5 F140X575 LSLH TBC140X575LA F140X575 LSRH TBC140X575RA
231,0 508 160 6,3" 30 F160X450 LS TBC160X450-1 235,0 517 14 F160X450 LSLH TBC160X450-2L F160X450 LSRH TBC160X450-2R
160 6,3" 30 354,0 779 14 F160X570 LSLHTBC160X570-1L F160X570 LSRH TBC160X570-1R
387,0 851 230 9,0" 30 F230X430 LS TCCF130-28
455,0 1.001 230 9,0" 30 F230X600 LS TCCF130-16A

BASE PIN
TCC130-25C
TCCF145-4
346,0 761 245 9,6" 30 F245X410 LS TCCF145-5 FCB FCP
TCCF145-1B
Kg Lb Part# Cross Kg Lb Part#Cross TCCF145-3
0,8 1,8 FAB TAB 0,9 2,0 FAP TAP 472,0 1.038 245 9,6" 30 F245X570 LS TCCF145-6
TCCF145-8
1,9 4,1 FBB TBB 2,2 4,8 FBP TBP TCCF145-2B
3,9 8,5 FCB TCB 7,6 16,7 FCP TC`P

LDSLH LDSRH LOADER LIP SHROUDS


Kg Lb Bº LDS PART# Cross Ref Kg Lb Sº LDSLH PART# Cross Ref LDSRH PART# Cross Ref Base
Pin
72 158 50 2" 30 F50X345 LDS TAC50X345-3 72 158 13 F50X345 LDSLH TAC50X345-4L F50X345 LDSRH TAC50X345-4R

100 220 70 2,8" 30 F70X415 LDS TAC70X415-1 105 231 13 F70X415 LDSLH TAC70X415-3L F70X415 LDSRH TAC70X415-3R FAB
 FAP
153 337 75 3" 30 F75X430 LDS TAC75X430-1 154 339 13 F75X430 LDSLH TAC75X430-2L TAC75X430-2L TAC75X430-2R

159 350 90 3,5" 30 F90X435 LDS TBC90X435-1C 163 359 10 F90X435 LDSLH TBC90X435-2LC F90X435 LDSRH TBC90X435-2RC

PIN
EXTRACTOR EXTFLS 130 286 100 3,9" 30 F100X410 LDS TBC100X410-1B 135 297 10 F100X410 LDSLH TBC100X410-2LB F100X410 LDSRH

211 464 100 3,9" 22 F100X410B22 LDS TBC100X410-5A 215 473 10 F100X410B22 LDSLH TBC100X410-6LA F100X410B22 LDSRH TBC100X410-6RA
FBB
TBC100X410-2RB FBP

LS 450HB LIP SHROUD


WELD-
ON TYPE
FE F121 LS Bº Sº Kg. Lb Part#
13,3 29 F50 LSQR
Size

22 15 14,1 31 F50 LSQR RH 50 2" 460


15 14,3 31 F50 LSQR LH
Sº 37,6 83 F60 LSQR
Kg Lb Bº Sº Part# Size 22 15 41,2 91 F60 LSQR RH 60 2,4" 550

6 14 F50 LS Bº 15 41,7 92 F60 LSQR LH
40 1,6" 460
7 15 22 15 F50 LSLH 50 2" 40,7 90 F70 LSQR
70 2,8" 600
7 15 15 F50 LSRH 22 15 43,3 95 F70 LSQR RH 75
3"
19 42 F60 LS 15 43,3 95 F70 LSQR LH
20 44 22 15 F60 LSLH 60 2,4" 550 70,6 155 F90 LSQR
20 44 15 F60 LSRH Kg. Lb Bº Sº Part# Cross Ref 35 15 73,8 162 F90 LSQR RH 90 3,5" 700
21 46 F70 LS 35 76 FEB90 B90 15 73,8 162 F90 LSQR LH
70 2,8" 600 36 80 30 15 FEB90 L 80 3,1" B90L 97,2 214 F100 LSQR
22 48 22 15 F70 LSLH 75 3" 100 3,9"
22 48 15 F70 LSRH 36 79 15 FEB90 R B90R 30 15 105,7 233F100 LSQR RH 100 3,9" 700
36 79 F90 LS 42 92 F120 LS CESA 24 26-2A 15 104,2 229F100 LSQR LH
80 3,1" 700 42 92 30 15 F120 LSRH 120 4,7" CESA 24 26-2A/RA 98,0 216 F120 LSQR

LSQR 500HB
37 81 35 15 F90 LSLH 100 3,9"
37 81 15 F90 LSRH 42 92 15 F120 LSLH CESA 24 26-2A/LA 30 15 102,0 224F120 LSQR RH 120 4,7" 800
87 191 30 F121 LS 120 4,7" 87 191 30 F121 LS 120 4,7" WS141 LL 15 102,0 224F120 LSQR LH

10 Toplok® is a registered trademark of Esco Corporation. Manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only.
LIP AND WING SHROUDS
Kg Lb

27 59 440 17,3
L in Part# Cross Ref
F40X440 UWS TAW40X440-1A
53 117 600 23,6 40 1,6" F40X560 UWS TAW40X560-1
34 74 600 23,6 F40X600 UWS TAW40X600-1
Base Pin

FAB FAP
Thrust Block Cross Ref

FDD33095 TB PDD33095#1

FDE51413 TB PDE51413#3
WING SHROUDS
50 110 505 19,9 F50X505 UWS TAW50X505-2 FDD32816 TB PDD32816#1
31 68 505 19,9 F50X505B UWS TAW50X505-1A FDD32816 TB PDD32816#1
49 109 630 24,8 50 2,0" F50X630 UWS TAW50X630-1A FAB FAP
87 190 655 25,8 F50X655 UWS TBW50X655-1
74 163 800 31,5 F50X800 UWS TAW50X800-1A
52 114 545 21,5 F75X545 UWS TBW75X545-1A FDE1987 TBLH PDE51987#2L
75 3,0" FBB FBP FDE1987 TBRH PDE51987#2R
99 218 655 25,8 F75X655 UWS TBW75X655-1 THRUST

UWS
BLOCK
67 147 495 19,5 F90X495 UWS TBW90X495-1
90 3,5" FBB FBP
235 517 855 33,7 F90X855 UWS TBW90X855-1A FDD32678 TB PDD32678#1
159 349 965 38,0 100 3,9" F100X965 UWS TBW100X965-1 FBB FBP
166 365 760 29,9 120 4,7" F120X760 UWS TAW120X760-1 FAB FAP FDD33024 TB PDD33024#1
239 526 800 31,5 140 5,5" F140X800 UWS TBW140X800-1 FBB FBP FDD33366 TB PDD33366#1
TOP WING SHROUD
LOWER WING SHROUD
Kg
69
76
Lb
152 50 2,0
167 65 2,6
Part#
F50 LWS
F65 LWS
Cross Ref
TAW50-1
TAW65-1
Base
FAB
FAB
Pin
FAP
FAP
Thrust Block

FDD33808 TB
Cross Ref

PDD33808
LWS
82 179 75 3,0 F75 LWS TAW75-1 FAB FAP FDD33808 TB PDD33808
85 187 90 3,5 F90 LWS TAW90-1 FAB FAP FDD33808 TB PDD33808
91 200 115 4,5 F115 LWS TAW115-1 FAB FAP FDD33312 TB PDD33312#1
113 249 135 5,3 F135 LWS TAW135-1 FAB FAP FDD33312 TB PDD33312#1
F165 LWS-RH TBW165-1R
194 427 165 6,5 FBB FBP FDD33367 TB PDD33367#1
F165 LWS-LH TBW165-1L

WING SHROUDS WITH 2 ASSEMBLY OPTIONS:


STANDARD OR HAMMERLESS
STANDARD
75KLKSR
E7-4411-4A
STANDARD
120KLKSR
PDB31183-3
WS 450HB
HAMMERLESS
FAP (PIN)
FAB (BASE)

HAMMERLESS L mm in Kg. Lb
Part# Cross Ref

SC 500HB
FAP (PIN)
FAB (BASE) 150 5,9" 1,6 F150 WS 14,5 0,6"
4
16
200 7,9" 3,4 7 F200 WS 20 0,8"
280 11,0" 5,0 11 F280 WS 28 1,1" WP72S

FES FPDE
FDE52445 TB
THRUST L mm Kg. Lb Part# Cross Ref
BLOCKS TAW38X440
483
F3050 SC 30 1,2"
28 62 TAW40X440
19" 50 2"
L mm in Kg Lb Part# Cross Ref L mm in Kg Lb Part# Cross Ref TAW50X505

796 31,3 50 2,0 59,1 130FES4410 ES4410 884 34,8 80 3,1 132 290FPDE52445 PDE52445
603
23,7" 59 129 F6080 SC 60 2,4" TBW75X545
80 3,1" TBW75X655

Toplok® is a registered trademark of Esco Corporation. Manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only. 11
COMPATIBLE UP TO 400 T
WITH ESCO MACHINES
SUPERV®

GUIDE TO PART SIZES


BY MAXIMUM MACHINE WEIGHT
610 690 710(TONS)
810
STANDARD 144,1 248,4 345,1
HD 103,7 136,4 211,3
ST/HD 119,9 188,0 270,5 402,2
EXTRA HD 88,8 129,9 188,0 275,2
ST/HD 110,0 161,1 218,5 334,5
EXTRA HD 82,9 120,4 161,1 231,9

KEY TO PART NUMBERS


FUTURA TWISTER teeth fit TWISTER adapters are suit- FUTURA TWISTER adapt-
on your current SuperV® able to be used with Esco ers, noses, tooth and pins F T 61 0 V T L
adapters. TWISTER is a com- SuperV® teeth. Variety of are fully compatible with

VECTOR
TIGER
LONG
MARCA
TIPO

TALLA

plete system featuring designs to suit common & other HELIX style products VERSION
teeth, adapters and pins  HD applications  in the market 

TWISTER TEETH EXTFT


S RPHD WTL EXTRACTION
TOOLS
EXTFT-3961
SIZE 610
EXTFT-6981
SIZES 690 TO 810

PIN
Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size
31,5 69 FT610 S V61SYL 610 46,6 103 FT610 RPHD V61ARL 610
34,7 76 FT610 WTL V61TVP 610
HOT SLAG

40,7 90 FT690 S V69SYL 690 89,2 196 FT710 RPHD V71ARL 710

PN
VTL RC I HPN A B
Kg Lb Part# Cross Ref F Size
0,47 1,0 FT610 PN V61PN A
610
0,50 1,1 FT610 HPN V61HPN B
0,76 1,7 FT690 PN V69PN A 690
0,85 1,9 FT6971 HPN V69HPNA B 690
710
0,81 1,8 FT710 PN V71PN A 710
Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size
1,21 2,7 FT810 PN V81PN A 810
V61VX,
27,8 61 FT610 VTL SD12 PE 610 32,5 72 FT610 RC V61SD, V61SDX,
SD12 PR 610 28,1 62 FT610 I V61RY 610
44,1 97 FT690 I V69RYL 690
40,3 89 FT690 VTL V69VX 690 46,5 102 FT690 RC V69SD 690 PINS COULD BE RE-USED SEVERAL
50,7 112 FT710 VTL V71VX 710 56,4 124 FT710 RC V71SD 710 54,2 119 FT710 I V71RXL, V71RYL 710 TIMES  FULLY COMPATIBLE
80,0 176 FT810 VTL V81VX 810 90,3 199 FT810 RC V81SD 810 87,0 191 FT810 I V81RXL, V81RYL 810 WITH OTHER PRODUCTS 
12 SuperV® is a registered trademark of Esco Corporation. Manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only.
TWISTER NOSES, ADAPTERS, WEAR CAPS AND CORNER UNIVERSAL WEAR CAPS
X EXCAVATOR
ADAPTER LD LOADER
ADAPTER
Futura Wear Caps add extra wear resistance
to any FUTURA adapter.
Versatile protection. Stock savings.

WC

Kg Lb Nº Bº Part# Cross Ref Size Kg Lb Nº Bº βº Part# Cross Ref Size Kg Lb Part# Top Btm Size
60 132 10 30 80 3,1" FT610 5898-V61 610 58 127 17 30 2,8" FT610 LD
58 127 17 30 10 70 FT610 LDLH 610 2,7 6 F6061 WC 2 2 610
74 162 10 30 80 3,1" FT690 5898-V69
690 58 127 17 30 10 FT610 LDRH
75 164 10 30 90 3,5" FT690-90 6803-V69 89 196 17 30 FT690 LD
122 267 10 30 90 3,5" FT710 2837-V71 89 196 17 30 10 90 3,5" FT690 LDLH 690 3,7 8 F7069 WC 2 2 690
710 89 196 17 30 10 FT690 LDRH
118 260 10 30 100 3,9" FT710-100 5897-V71
119 262 17 30 FT710 LD 5896-V71
177 390 10 30 120 4,7" FT810 3869B-V81
810 119 262 17 30 10 100 3,9" FT710 LDLH 5894L-V71 710 5,4 12 F8071 WC 2 2 710
200 440 10 30 140 5,5" FT810-140 6806-V81 119 262 17 30 10 FT710 LDRH 5894R-V71

WN TWISTER
WELD-ON NOSE C CST
The easiest & quickest CORNER STRADDLE
way to convert any CORNER
adapter into
the TWISTER 30º
system 
10º

Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size
RC-V61 R/L 87 191 80 3,1" 50 2,0" FT610 CST 6822-V61 610
23,5 51,7 FT610 WN WN-V61 610 152 334 90 3,5" 90 3,5" FT610 C CR-V61 LA/ 610
114 251 90 3,5" 70 2,8" FT690 CST 6824-V69 690
33,8 74,4 FT690 WN WN-V69 690 179 394 90 3,5" 80 3,1" FT690 C RS-V69 690 147 322 100 3,9" 80 3,1" FT710-100 CST 5899-V71 710
R-V69 L/R
47,5 104,5 FT710 WN WN-V71 710 RS-V71 210 462 120 4,7" 90 3,5" 5895L-V81
FT810 CST
282 620 100 3,9" 80 3,1" FT710 C R-V71 L/R 710 5895R-V81
810
84,2 185,2 FT810 WN WN-V81 810 431 948 140 5,5" 100 3,9" FT810 C 6807-V81 810 218 479 140 5,5" 90 3,5" FT810-140 CST 6808L-V81
R-V81 R1/L1 6808R-V81

HAMMERLESS
FULLY COMPATIBLE WITH
PN-HL SUPERV® ADAPTERS
EXCEPTIONAL
EXTFT5985 FITMENT
Kg LbLmm L in Part# Size
0,6 1 107 4,2" FT590 PN-HL 590
0,8 2 117 4,6" FT6165 PN-HL 610
1,0 2 121 4,8" FT690 PN-HL 690
1,4 3 156 6,1" FT710 PN-HL 710
2,0 4 186 7,3" FT810 PN-HL 810

RPHD-HL RX-HL RC-HL I-HL

Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size

V69ARL 54,0 119 FT690 RX-HL V69RXL 690 26,4 58 FT590 RC-HL V59SD 590 26,2 58 FT590 I-HL V59RYL 590
64,0 141 FT690 RPHD-HL 690 32,5 72 FT610 RC-HL V61SD 610 28,3 62 FT610 I-HL V61RY 610
VTH69
70,0 154 FT710 RX-HL V71RXL 710 46,7 103 FT690 RC-HL V69SD 690 44,5 98 FT690 I-HL V69RYL 690
V71ARL 58,7 129 FT710 RC-HL V71SD 710 55,0 121 FT710 I-HL V71RYL 710
89,5 197 FT710 RPHD-HL 710
VTH71 102,0 224 FT810 RX-HL V81RXL 810 90,8 200 FT810 RC-HL V81SD 810 87,7 193 FT810 I-HL V81RYL 810

SuperV® is a registered trademark of Esco Corporation. Manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only. 13
UP TO 400 TONS MACHINES
COMPATIBLE
WITH ESCO
SV2®

RC RCXL RX RXL
EXCAVATOR EXCAVATOR ROPE SHOVEL ROPE SHOVEL

Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size
35,0 77 FT265 RC 65SV2SD 265 34 75 FT265 RX 65SV2RXL 65SV2RX 265
51,0 112 FT270 RC 70SV2SD 270 54 118 FT270 RX 70SV2RXL 70SV2RX 270
101,5 223 FT285 RCXL 85V2CHD 285 117,0 257 FT285 RXL 85V2RXL 285
66,0 145 FT275 RC 75SV2SD 275 80 175 FT275 RX 75SV2RXL 75SV2RX 275
90,0 198 FT285 RC 85SV2SD 285 100 221 FT285 RX 85SV2RXL 85SV2RX 285

WC X VX RPHD
LOADER LOADER

Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size
8,7 19 FT265 WC WC265 265 74,0 163 FT265 65SV2 265 31 68 FT265 VX 65SV2VX 265 Kg Lb Part# Cross Ref Size
12,7 28 FT270 WC WC270 270 85,0 187 FT270 70SV2 270 45 99 FT270 VX 70SV2VX 270 55,0 121 FT265 RPHD 65SV2ADHL 265
17,0 37 FT275 WC WC275 275 130,0 286 FT275 75SV2 275 60 132 FT275 VX 75SV2VX 275 80,5 177 FT270 RPHD 70SV2ADHL 270
21,0 46 FT285 WC WC285 285 188,0 414 FT285 85SV2 285 87 191 FT285 VX 85SV2VX 285 107,0 235 FT275 RPHD 75SV2ADB 275

WC EXTFT5985
DRP WEAR
CAPS FOR
WHISLER
ASSEMBLY
ADAPTERS
HAMMERLESS
PIN

PN-HL
Kg Lb Lmm L in Part# Size
0,8 2 117 4,6" FT6165 PN-HL 265
Kg Lb Part# Cross Ref Size 1,2 3 131 5,2" FT270 PN-HL 270
34,3 75 FWH750 WC WC175 175 1,2 3 147 5,8" FT275 PN-HL 275
44,8 99 FWH850 WC WC185 185 1,8 4 157 6,2" FT285 PN-HL 285 
14 SV2® & Whisler® are registered trademarks of Esco Corporation. Manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only.
UP TO 400 TONS MACHINES
COMPATIBLE
WITH HENSLEY XS®
AND KOMATSU
KMAX®

TL RC RPHD

Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size


38,5 85 FK1150 TL XS115TL 1150 28,6 63 FK850 RC XS85 RC 850
51,5 113 FK1450 TL XS145TL 1450 48,4 106 FK1150 RC XS115RC 1150
62,0 136 FK1450 RC XS145 RC 1450 Kg Lb Part# Cross Ref Size
80,0 176 FK2500 RC XS250 RC 2500 71,2 157 FK1150 RPHD XS115RPHD 1150
117,9 259 FK3400 RC XS340RC 3400 107,6 237 FK1450 RPHD XS145RPHD 1450

RPHD EXTFT5985 PN HAMMERLESS

DESIGN
PIN
Kg Lb Part# Cross Ref Size
2,0 4 FK850 PN XS85PX, XS85PC 850
2,5 6 FK1150 PN XS115PX, XS115PC 1150
3,8 8 FK1450 PN XS145PX, XS145PC 1450
5,0 11 FK2500 PN XS250PC, XS250PC 2500
5,5 12 FK3400 PN XS340PX 3400

LATERAL RIBS
Extra wear material on
lateral ribs contribute to WC WEAR
CAP X EXCAVATOR
ADAPTER
self-sharpening effect

UNDERSIDE POCKET
Maintains bit sharpness
without comprising point
integrity

REINFORCED TOOTH BOX


Protects pin and
tooth pocket Kg Lb Part# Cross Ref Size
46,2 102 FK850-75 1275XS85 850
Kg Lb Part# Cross Ref Size 62,8 138 FK1150-90 350XS115 1150
12,7 28 FK1450WC WC1450 1450 105,0 231 FK1450-120 443XS145 1450

RC DESIGN
14,5 32 FK2500WC WC2500 2500 133,0 293 FK2500-140 255XS250 2500
17,0 37 FK3440WC WC3440 3440 162,5 358 FK3400 140XS340 3400

XS® and KMAX® are registered trademarks of Hensley®. Manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only. 15
UP TO 250 TONS MACHINES
UNIVERSAL HAMMERLESS SOLU- HL2 HAMMER-
LESS
ASSEMBLY
WITH

TION HEX KEY

With the design of a quick and easy replace-


ment assembly, FUTURA fastening solutions
contribute to reduce machine's downtime.
Hammering is avoided and parts remain per-
fectly locked in place. 100% Compatible with
OEM adapters.
ASSEMBLY
The FUTURA HL2 system works only WITH SOCKET HEX KEY
with FUTURA teeth but is fully
compatible with Direct Part# OEM pins OEM retainers Size
Replacement Parts FC600HL2 6I-6608, 113-9608 6I-6609, 113-9609 60
C t ill id i FC700HL2 4T-4708, 113-4708 4T-4707, 113-4709 70
FC800HL2 134-1808, 102-0101 101-2874, 134-1809 80

1 2 3 Clack!


FUTURA DRP: UNIVERSAL HAMMERLESS SIDE PIN SOLU-


TION 100% COMPATIBLE WITH CATERPILLAR SIDE PIN
ADAPTERS
VTL RPL L SYL

Kg Lb Part# Cross Ref Size


Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size
34,0 75 FC600 VTL 107-8609 60
45,0 99 FC700 VTL 4T-4702 70 38,8 85 FC600 RPL 7Y-0602 60 31,0 68 FC600 L 6I-6602 60 40,6 89 FC600 SYL 159-0607 60

RP RPHD WTL TL

Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size
51,7 114 FC600 RP 6I-6603 RP 60 60,5 133 FC600 RPHD 135-9600 60 6I-6602 WTL 6I-6602 TL
39,9 88 FC600 WTL 135-9608 60 30,3 67 FC600 TL 107-8609 60
65,2 143 FC700 RP 4T-4703 RP 70 74,1 163 FC700 RPHD 135-9700 70
100,2 220 FC800 RP 6I-8803 80 120,5 265 FC800 RPHD 135-9800 80 54,2 119 FC700 WTL 4T-4702 WTL 70 44,0 97 FC700 TL 4T-4702 TL 70

P RC BEST COMBINATION
OF RC+RE TOOTH
INTO ONE NEW DESIGN
Kg Lb Part# Cross Ref Size Kg Lb Part# Cross Ref Size
27,3 60 FC600 P 7I-7609 60 6I-6602 RC
42,8 94 FC600 RC 119-9609 60
37,4 82 FC700 P 4T-4709 70 53,0 117 FC700 RC 4T-4702 RC 70
54,8 121 FC800 P 117-6809 80 82,5 182 FC800 RC - 80

16 Other manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only.
UP TO 250 TONS MACHINES
DRP CATERPILLAR EXCAVATOR AND LOADER ADAPTERS WEAR CAP
X EXCAVATOR
ADAPTER S LOADER
ADAPTER WC OPTIONAL
WEAR CAP

Kg Lb Bº Part# OEM Kg Lb Bº Part# OEM Kg Lb Part# Adapt Top Bot. Size


64,4 142 FC600 6I-6604 FC600 S Futura Wear Caps add extra wear
65,4 144 FC600 LH 6I-6605 77,0 169 22 FC600 S 119-8604 FC600 S LHS 2 3 resistance to any FUTURA adapter.
22 70 2,8" FC600 RH 6I-6606 FC600 S RHS
65,4 144 Versatile protection.
75 3"
62,4 137 FC600 LHS FC600
62,4 137 FC600 RHS
78,2 172 22 70 2,8" FC600 S LHS 119-8606 2,7 6 F6061 WC FC600 LH 60 Stock savings.
FC600 RH 2
64,4 142 FC600-80 113-9604 FC600-80
61,2 135 22 80 3,1" FC600-80 LH 113-9606 78,2 172 22 FC600 S RHS 119-8605 FC600-80 LH
61,2 135 FC600-80 RH 113-9605 FC600-80 RH
87,3 192 FC700 222-7700 FC700 S
82,0 180 35 90 3,5" FC700 LH 77,8 171 22 FC700 S 133-0704 FC700 S LHS 2 3
86,3 190 FC700 RH FC700 S RHS
89,5 197 FC700 LHS 70 2,8" FC700
80,4 177 22 75 3" FC700 S LHS 133-0706 3,7 8 F7069 WC FC700 LH 70
89,5 197 FC700 RHS
FC700 RH 2
87,1 192 35 95 3,7" FC700-95 FC700-95
82,4 181 FC700-95 LH 78,7 173 22 FC700 S RHS 133-0705 FC700-95 LH
82,4 181 FC700-95 RH FC700-95 RH
122,0 268 FC800 6I-8804 FC800 S 2 3
117,9 259 30 100 3,9" FC800 LH 123,7272 22 100 3,9" FC800 S 6I-8804 5,4 12 F8071 WC FC800 80
FC800 LH 2
117,9 259 FC800 RH FC800 RH

LHS LHS RHS RHS


15º RH 15º

SIDE CUTTERS WELD-ON CONVERTION NOSES


SC 500HB A in B in Kg Lb

483 19 106 4 28 62 30 1,2"


Part#
TAW38X440
OEM
WN Kg
26,0
Lb Part#
57 WN-600 60
Size

50 2" F3050 SC TAW50X505


TAW40X440
31,2 69 WN-700 70
44,3 97 WN-800 80
603 24 373 15 59 129 60 2,4" F6080 SC TBW75X545
80 3,1" TBW75X655

Weld On Noses are the easiest and quick-


est way to convert any proprietary adapter
B A into the FUTURA Hammerless system

WELD-ON LIP SHROUDS MECHANICALLY ATTACHED LIP SHROUDS 500HB


LS 450HB LSQR 500HB
A

α
C
mm A in α Kg. Lb Part# Size
40,7 90 F70 LSQR B
2,8"
251 9,9" 22 43,3 95 F70 LSQR RH 70 600
75 3"
α
15º 43,3 95 F70 LSQR LH
A 70,6 155 F90 LSQR
284 11,2" 35 73,8 162 F90 LSQR RH 90 3,5" 700 Check other
mm A in α Kg. Lb Part# Size lip shrouds
73,8 162 F90 LSQR LH
21,0 46 F70 LS
97,2 214 F100 LSQR on page 5
70 2,8" 600
250 9,8" 22 21,9 48 F70 LSRH 327 12,9" 30 105,7 233 F100 LSQR RH 100 3,9" 700
75 3"
21,9 48 F70 LSLH 104,2 229 F100 LSQR LH
35,7 79 F90 LS 98,0 216 F120 LSQR
80 3,1" 700
362 14,3" 35 36,7 81 F90 LSRH 327 12,9" 30 102,0 224 F120 LSQR RH 120 4,7" 800
100 3,9"
36,7 81 F90 LSLH 102,0 224 F120 LSQR LH

Other manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only. 17
UNIVERSAL BUCKET PROTECTION PARTS
COMPLETE RANGE
OF BUCKET
PROTECTION

HS 450HB WELD-ON
HEEL SHROUDS HSQR 500HB HEEL
SHROUDS WR 500HB WEAR
RUNNERS

A HAMMERLESS
PIN
WELD-ON
BASE

mm A in B Kg. Lb Part# Cross Ref Kg. Lb Amm Ain Part# Cross Ref Base Pin Tool Kg Lb A Part# Cross Ref Base Pin Tool
189 7,4" 38 1,5" 10,0 22 F10 HS ES6697-4 13 28 206 8,1" FWR314C ES6697-4 6 14 206 FWR01C KLR01MC
ES6697-4HX FWB31C FWL01C
16 34 206 8,1" FWR313C ES6697-3 FWB01C FWL01C
ES6697-3 KLL01MC 9 20 8,11" FWR02C KLR02MC
189 7,4" 43 1,7" 12,2 27 F12 HS ES6697-3HX KLB01MC KLL01MC
27 58 206 8,1" FWR312C ES6697-2 218
ES6697-2 19 42 8,58" FWR19C KLR19MC
189 7,4" 64 2,5" 23,8 52 F24 HS ES6697-2HX 42 91 256 10,1" FWR315B ES6697-5 FWB31B FWL01B FWT01
KLL01MB KLT01 15 32 256 FWR01B KLR01MB FWB01B FWL01B FWT01
CWS50X190-1 KLT01
ES6697-5 24 52 10,08" FWR02B KLR02MB KLB01MB KLL01MB
253 10,0" 64 2,5" 40,1 88 F40 HS ES6697-5HX 88 194 278 10,9" FWR317A ES6697-7 FWB31A
CWS60X250-1 FWL01A 37 81 307 FWR01A KLR01MA FWB01A FWL01
KLL01MA A
ES6697-7 117 257 278 10,9" FWR318A PDE56250 FWB318A
250 9,8" 115 4,5" 87,5 193 F90 HS CWS100X250-1 55 121 12,09" FWR02A KLR02MA KLB01MA KLL01MA

B RUNNER FWT01 REAR VIEW

PTV 450HB
C

ø
A UNIVERSAL WELD-ON
WEAR PAD
mm A in B C ø Kg. Lb Part#
158 6,2" 275 10,8" 16 0,6" 50 2,0" 2,0 4 PTV-01 PIN WELD-ON BASE

18 Other manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only.
MINING BUCKETS

MINING
BUCKETS FOR
BUCYRUS CATERPILLAR HITACHI HYUNDAI KOMATSU LIEBHERR TEREX VOLVO
RH 120 5230 ME EX 800 R 800 PC 750 R 974 RH120E EC 700
3560B ZX 850 PC 1250 R 984 RH170
6030 ZX 870 PC 1600 R 994 RH340
6040 EX 1200-6 PC 1800 R 9250 RH360
6050B EX 1900 PC 2000 R 9350 RH400
5230B EX 2600 PC 3000 R 9400
6060FS EX 3500 PC 4000 R 994B
6090FS EX 3600 PC 5500 R 995
PC 5090 EX 5500 PC 8000 R 9800
PC 5130 EX 5600 R 996
EX 5800

FABRICATED MINING BUCKETS

Other manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only. 19
CHROME WHITE IRON PARTS
RB 700HB CB 700HB WB 700HB
ROLL BAR 700HB CHOCKY BARS 700HB WEAR BUTTONS 700HB
19mm
0,7'
9,5mm
0,4'
12mm 0,5'
B
B
B A
ø
A 240mm 9,4'

mm A inc B ø Kg. Lb Part# Cross Ref mm B inch Kg. Lb Part# Cross Ref mm A inc B ø Kg. Lb Part# Cross Ref
25 1,0" 1,0 2 F25 CB D25CB 9,5 0,4" 21 0,8" 60 2,4" 0,6 1 F60 WB D50BN WB60
229 9" 40 1,6" 35 1,4" 1,9 4 F35 RB 280-4096
40 1,6" 1,6 4 F40 CB D38CB, CB40N, 1086NA
9,5 0,4" 28 1,1" 75 3,0" 1,1 2 F75 WB D75BN WB75
50 2,0" 2,1 5 F50 CB D51CB, CB50N
305 12" 54 2,1" 55 2,2" 5,7 12 F55 RB 280-4097 9,5 0,4" 34 1,3" 90 3,5" 1,4 3 F90 WB D90BN WB90
65 2,6" 2,8 6 F65 CB D64CB, CB65N, 1088NA
D100CB, CB100N 13 0,5" 35 1,4" 115 4,5" 3,3 7 F115 WB D114BN
100 3,9" 4,3 9 F100 CB
305 12" 71 2,8" 80 3,1" 10,8 24 F80 RB 280-4098
150 5,9" 5,7 13 F130 CB D130CB, CB130N, 090NA 16 0,6" 45 1,8" 150 5,9" 7,2 16 F150 WB D150BN WB150

FUTURA WEAR BUTTONS & BARS ARE


MANUFACTURED WITH 20% MORE WEAR EXTREMELY HARD
MATERIAL IN THE WEAR AREA AND THE
WELDING PLATE THAN OTHER STANDARD Available in different sizes and shapes, the
BUTTONS AND BARS FUTURA Chrome white iron part is extremely
hard, laminated bi-metallic, wear resistant
700HB 250HB composite with chrome-molly white iron
being bonded onto a mild steel backing
plate. The bonding shear strength is over
210 Mpa and will not separate

CONSISTENT PROPERTIES
Post bonding heat treatment is conducted to
ensure the FUTURA parts have finely dis-
persed microstructure and more consistent
properties compared to most brands in the
market.

HARDNESS 700HB
The hardness of alloy, 700 brinell or HRC 63
minimum, provides maximum abrasion resis-
tance, while the steel backing plate acts as a
means of absorbing high impacts and allows
easy fitting and use. The ideal working tem-
perature for FUTURA Bucket parts is no
Designed for severe higher than 300ºC.
applications and
abrasive conditions APPLICATIONS
Typical applications include buckets (excava-
tor, loader, dragline, face shovel), crusher
spider arm guards, discharge chutes, rock
boxes, grizzly bars or feederes, shredder and
grinding mills, sugar cane knife edges, adap-
tor / attachment protection, dredging equip-
ment, screen feed distribution and feed hop-
per wear areas.

20 Other manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only.
ARM HARDFACING SERVICE
WHAT IS A TUNGSTEN COATING? ECONOMY Wear parts: standard vs.tungsten coated

A tungsten coating is made of extremely Tungsten coating protects components from


hard Tungsten particles (Tungsten is wear in critical areas. Compared with non-
harder than Quartz and Topaz). coated components, protected parts can last
STANDARD
up to 3-5 times longer in high abrasion/low
This coating forms a protective shield over
to moderate impact conditions. This repre- TUNGSTEN COATING
key wearing surfaces. The Tungsten coating
is bondable to practically any tip, blade or sents a substantial saving on total operating 0h 1000h 2000h 3000h
wear part manufactured. costs. The tungsten coating delivers dramati- Duration, working hours
cally lower costs per hour in appropriate

ARM APPLICATIONS applications.

Tungsten coating is recommended for appli-


Tungsten coating enhanced wear patterns
ON DEMAND:
improve penetration and help your machines
cations where sand, gravel and other
do more work each hour, which increases ARM HARDFACING SERVICE OFFERED
abrasive materials severely diminish wear
parts life.
productivity and therefore profitability. Long FOR ANY LISTED PART. PLEASE CONSULT
wear life means you'll spend less time replac-
ARM hardfacing is a great way to extend life in ing wear parts, which help reduce total oper-
areas with high wear but low impact condi- ating costs.
tions.
The use of the ARM coating is recommended
on the following applications: Mining, mineral
processing, dredging, etc and on the following
parts: tips, adapters, shrouds, cuttings, edges,
blades, wear caps, etc...
Tungsten Coating cutting edges work best in
high abrasion/low to moderate impact appli-
cations.
Please do ask us for advise on the use of
tungsten components on your work area.

TUNGSTEN PROTECTS COMPONENTS FROM WEAR IN CRITICAL AREAS

TUNGSTEN
COATED
RIPPER
TOOTH

NEW SERVICE!

ARM hardfacing is a great way to


extend life in areas with high wear
but low impact conditions.

Other manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only. 21
FASTENERS FOR MINING EQUIPMENT
FORGED HEAD FASTENERS QUALITY 12.9
Provides a correct flow of the steel fibre BYG standard fasteners meet or exceed the
reducing the fatigue points ensuring major requirements ISO 12.9:
resistance to bumps and an even distribution Pretensile strength 120.000 lb/pulg2
HIGHER HEAD of the weight. The edges do not round off Elastic load limit 150.000lb/pulg2
Heads 20% higher than American Standard and the bolts can be reused. The washer sits Hardness (hexagonal fasteners):
B 18.2.1. Higher heads mean longer wear perfectly below the head. 33 to 39 Rockwell C
life and maximum holding for the nut
LAMINATED THREAD Hardness (plow and track bolts)
37 to 42 Rockwell C
Laminated with the maximum precision BYG
bolts and nuts provide a strong hold elimi-
nating the risk of breakage.

FINE GRADE STEEL


SAE GRADE MARKS The fine grade steel provides an even micro-
Radial marks indicate the grade of SAE structure improving resistance and with a
strength. Six marks on the head guarantee lower percentage of breakage.
the quality grade 12.9 / 35-38 Rockwell
(113/124 Kg/mm2) COMPLETE FASTENING SYSTEM
For better assurance and to get the maxi-
mum resistance and duration use BYG HD
nuts and washers in combination with BYG
fasteners.

BLADES AND EDGES

550 HB CARBON 250 HB 500 HB 63-67 RC


600 HB BORON 500 HB
FUTURA PREMIUM FABRICATED CAST BIMETALLIC BLADES
BLADES STEEL LIPS BLADES AND EDGES

WORLDWIDE WITH OVER MODERN CONSTANT


LEADER 50 YEARS MANUFACTURING RESEARCH BY
MANUFACTURER EXPERIENCE FACILITIES ENGINEERING TEAM
22
BIMETALLIC PLATES
OVERLAY WEAR PLATE
Bimetallic plates are welded by chromium
carbide overlay on a mild steel backing plate.
Manufactured by our own design's welding
machine with exclusive technique. The
OVERLAY-PLATE has excellent performance
in abrasion resistant.

CHEMICAL COMPOSITION
C Cr Mn P S Ni Mo B Fe
Min 4,1 29 2 0,55 0,015 0,015 0,015 0,5 rest
Max 5,1 35 3 1,1 0,035 0,035 0,035 1,25 rest
APPLICATIONS
Ash liners, blast furnace bell & burden,
elbow, sinner plant, bucket & lips, drag lin-
BASE PLATE SPECIFICATIONS ers, duct, chute & hopper liners, classifier,
fan blades & housings, mine car liners,
TYPES OF BASE STEEL cyclones, ore chutes, discharge funnels, slag
S235JR / SS400 or equivalent chutes, dredge pump side plates, extension
DIMENSIONS OF BASE PLATE ring, drizzly bars, vibrator pan feeder liner,
1500 X 3000 mm (59"x 118") sinter breaker bar, conveyor casings, green
1250 X 2500 mm (49"x 98") walt crushers, steel plant, etc...
1000 X 2000 mm (39"x 79")
THICKNESS OF BASE PLATE
3 - 4 - 5 - 6 - 8 - 10 - 12- 15 - 20 mm
CLADDING SPECIFICATIONS
APPLICATIONS
Chrome, Boron, Manganese
WELDING PRODEDURE
Submerged Open Arc (SAW) Bucket
section
DEPOSIT SPECIFICATIONS
STANDARD PLATE DIMENSIONS
1400 X 2900 mm (55"x 114")
1150 X 2400 mm (45"x 95")
900 X 1950 mm (35"x 77")
THICKNESS Bulldozer blade
3 - 4 - 5 -6 - 7 - 8 - 9 - 10 mm section
Any thickness until max. of 35 mm.
WEAR RESISTANT
Abrasion, Erosion
HARDNESS
Rockwell 60-64HRc
Brinell 590-625
Vickers 700-800
BENDING
Bend carefully in little steps with low pressure
Grader
Dragline blade
CUTTING PROCEDURES section
section
Plasma, water jet and laser

Wear
bars
COMPLETE WEAR PLATES OR CUTOUTS

BIMETALLIC PLATES
CUT TO ANY SHAPE
AVAILABLE WIDTHS FROM 3MM (0,12") Wear
TO 20MM (0,8") patches

23 Other manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only. 23
FUTURA 550 BLADES
FUTURA 550: +60% WEAR LIFE COMPARED
TO OTHER 500 BRINELL BORON STEEL

+60%
Mechanical Properties
Thickness Hardness Resilience FUTURA 550 is an abrasion resistant steel
mm HBW CVL with a nominal hardness of 550 HBW. Typi-
cal applications are components with abra-
8,0 - 65,0 525 - 575 30J / -40º sion resistance.

Chemical composition (heat analysis)


C Si Mn P S Cr Ni Mo B
Max% Max% Max% Max% Max% Max% Max% Max% Max%

0,37 0,50 1,30 0,020 0,010 1,40 1,40 0,60 0,004

BULLDOZER
550
SCRAPER

GRADER

BASE AND BOLT ON EDGES


24 Other manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only.
FUTURA 600 BLADES

FUTURA 600 BRINELL PRODUCTS CAN BE


A SUBSTITUTE FOR CARBIDE OVERLAY
CUTTING EDGES AT A VERY AFFORDABLE COST
Mechanical Properties
FUTURA 600 is an abrasion resistant steel
mm HBW CVL with a nominal hardness of 600 HBW. Typi-
cal applications are components with abra-
6,0 - 51,0
Thickness 570 - 640
Hardness 20J / -40º
Resilience sion resistance.

51,1 - 65,0 550 - 640 20J / -40º

Chemical composition (heat analysis)


C Si Mn P S Cr Ni Mo B
Max% Max% Max% Max% Max% Max% Max% Max% Max%

0,47 0,70 1,00 0,015 0,010 1,20 2,50 0,70 0,005

600

Other manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only. 25
FABRICATED STEEL LIPS AND EDGES
EDGES FOR BULLDOZER, ROLLED STEEL BLADES
LOADER, SCRAPER AND GRADER Standard bulldozer blades for general use
made out of rolled steel. Rolled steel blades
are available in different thicknesses to suit
work being done.

BLADES FOR BULLDOZER


Cutting edges of different sections for ease of in-
stallation, maintenance, handling and storage. Sec-
tions can be replaced or rotated individually so that
each can be utilized to the maximum amount of
wear. Made of rolled steel with a high resistance to
breakage. Deep Hardened to increase wear resistance.
Deep-drawn for better protection of the lag screws.

MACHINE
FINISHED
END BITS

D11-11U CATERPILLAR ASSEMBLY

D9N -9SU CATERPILLAR ASSEMBLY

WIDE INVENTORY
OF OEM PART NUMBERS
MADE TO MEASURE
BLADES UNDER REQUEST

26 Other manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only.
CAST BLADES
CAST BLADES CAST BLADES
Special cast blade for use in high abrasion and
or high impact conditions. They are notably re-
inforced and provide greater resistance to
FOR BULLDOZER AND GRADERS
breakage compared to rolled blades.

MACHINE
FINISHED CAST
END BITS

D11-11U CATERPILLAR ASSEMBLY

D9N -9SU CATERPILLAR ASSEMBLY

Special cast blade for use in high abra-


sion and or high impact conditions. CAST EDGES FOR GRADERS
They are notably reinforced and provide
greater resistance to breakage com-
pared to rolled blades.

Other manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only. 27
BIMETALLIC BLADES AND EDGES
BULLDOZER HARDNESS
ROCKWELL 60-64HRC
BIMETALLIC BRINELL 590-625
VICKERS 700-800
BLADES AND
END BITS
FOR BULLDOZER

LOADER
LOADER BOLT-ON EDGE

BUCKET PROTECTION

GRADER

LOADER SEGMENT LOADER END BIT


28 Other manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only.
RIPPER SHANKS

MANUFACTURED ONE-PIECE MACHINE


ONE-PIECE FINISHED RIPPER SHANKS WITHOUT ANY
WELDING AVOIDING THE RISK OF BREAKA-
MACHINE FIN- GE ON WELDED AREAS

ISHED HIGH TOUGHNESS


Ripper toughness is very high even under the

RIPPER SHANKS
most difficult ripping conditions, such as low tem-
perature / extreme ripping conditions, because we
use the highest quality steel available.

HIGH STRENGTH
Due to its high strength, our shanks have better
dimensional stability because they maintain the
same thickness along the shank and thus sustain a
smaller amount of permanent deformation.

OUR ONE-PIECE RIPPER SHANKS


ARE CUT TO LENGTH, FORMED
AND FULLY MACHINED
Made of tough abrasion resistant
alloy steel and thru-hardened
MACHINE FINISHED
for strength and maximun
wear life. We offer a RIPPER SHANKS
MANUFACTURED
complete range of shanks
for main O.E.M. brands on the

IN ONE PIECE
market, covering from the
smallest ripper shank up to the
largest 110 mm thick, for the
biggest dozers on the market. FOR SUPERIOR STRENGTH
IMPROVED ADAPTER PROFILE
Improved adapter profile by

RIPPERS
making the gap between the
adapter and the protector to
the minimum.
HARDNESS, Brinell HB 350 HBW

IMPROVED DESIGN THICKNESSES 40-120mm.

Reinforced adapter box TYPICAL VALUES of...


keeps ripper teeth
Impact Strength Charpy V notch
movement to the minimum longitudinal test piece at -40ºC
as well as protecting the
rear area of the tip. for <70mm. thick plate 95J

BETTER DIMENSIONAL for >70mm. thick plate 70J

STABILITY Tensile Strength


for <70mm. thick plate 980 MPa
with same thickness
of material along for >70mm. thick plate 900 MPa
the shank.
Other manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only. 29
RIPPER COMPONENTS
FUTURA HP HAMMERLESS INCREASED SAFETY 1
Increased pin retention: HL2 pins

SYSTEM IS 100% COMPATIBLE


are securely locked in place. Rub-
ber inster under locking tab
allows the locking tab (fig 3) to
2
WITH YOUR CURRENT
compress, rotate and lock. Easy
to install and remove with a hex
wrench.

CATERPILLAR RIPPER PARTS HAMMERLESS HEX KEY SOCKET HEX

SOLUTION 3 
RPT System compatible with your
Caterpillar style ripper shank.
All FUTURA CLACK teeth can be
NEW HAMMERLESS
RIPPER PROTECTOR used with the FUTURA HAM- Clack!
IMPROVED MERLESS SYSTEM as well as with

HP
DESIGN FOR the standard Caterpillar pin and HAMMERLESS
EXTRA SHANK washers. PIN
AND TOOTH
PROTECTION

R1 R2
SHORT MEDIUM

SOCKET HEX HEX KEY

Kg Lb Part# OEM Kg Lb Part# OEM Size Kg Lb Part# OEM Size L mm Lin ø in. Kg Lb Part# Size
6J-8814 4T-4302 92 3,6 20,5 0,8 0,3 0,6 FCR300HP R300
51 111 75 3,0" FC75 RPT 9W-2451 6,3 14 FC300 R2 R300
132-4716 19,3 42 FC450 R1 R450 6Y-0309
4T-5451 120 4,7 20,5 0,8 0,4 0,8 FCR350HP R350
9W-8365 6Y-0352
106 233 90 3,5" FC90 RPT 14,6 32 FC350 R2 6Y-0359 R350
132-1014 4T-4501 135 5,3 26,0 1,0 0,7 1,5 FCR450HP R450
6Y-8960 32,0 70 FC500 R1 R500 9W-2452
109 239 100 3,9" FC100 RPT 4T-5501 20,8 46 FC450 R2 4T-5452 R450
132-1015 153 6,0 33,0 1,3 1,2 2,7 FCR500HP R500
9N-4621 30,0 66 FC500 R2 4T-5502 R500
147 322 110 4,3" FC110 RPT 51,1 112 FC550 R1 9W-4551 R550 170 6,7 37,5 1,5 1,7 3,8 FCR550HP R550
132-1016 55,4 122 FC550 R2 6Y-3552 R550

R2ST
MEDIUM
R2S
MEDIUM
R3
LONG
R3ST
LONG
STAR CENTERLINE STAR

Kg Lb Part# OEM Size Kg Lb Part# OEM Size Kg Lb Part# OEM Size Kg Lb Part# OEM Size
14,3 31 FC350 R2ST 6Y-0352ST R350 36,3 80 FC500 R2S 4T-4502 R500 22,9 50 FC450 R3 114-0453 R450
19,8 44 FC450 R2ST 9W2452ST R450 36,6 81 FC500 R3ST 4T-5503
37,9 83 FC500 R3
4T-5503 4T-4503 R500
32,7 72 FC500 R2ST 4T-5502ST R500 57,0 125 FC550 R2S 9W-4552 R550 4T-4503 R500

ARM ESCO KOMATSU


TUNGSTEN DIRECT DIRECT
COATED REPLACEMENT REPLACEMENT
RIPPER TEETH PARTS FOR PARTS FOR
AVAILABLE
ON DEMAND
R2
MEDIUM
R2S RPT
RIPPER
R2
MEDIUM
MEDIUM
STAR PROTECTOR

Kg Lb Part# OEM Size


175-78-31230
Kg Lb Part# OEM Size 16,8 37 FK155 R2 175-78-31232 155
4,1 9 FE22 R2 22-R10 22 195-78-21331
21,0 46 FK355 R2 195-78-21333 355
6,2 14 FE25 R2 25-R12 25
14,5 32 FE35 R235-RH14A 35 195-78-71320 375
30,9 68 FK375 R2 195-78-71330
39-R17E Kg Lb Part# OEM Size Kg Lb Part# OEM Size
26,0 57 FE39 R2 39-RH17E 39 198-78-21420 475
14,2 31 FE35 R2S 35-R14 35 44 96 90 3,5"FE39 RPT 39RHSL 39 38,2 84 FK475 R2 198-78-21380
39-RH18A

30 Other manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only.
CRAWLER SYSTEMS
CAT – KOMATSU – HITACHI – TEREX – O&K – BUCYRUS
IDLER GROUPS AND IDLER SHELLS
Idler Wheels & Idlers Complete & Slide Bars and other inner parts to assemble the idler

SPROCKETS & DRIVE TUMBLERS

ROLLERS (TRACK ROLLERS & CARRYING ROLLERS)

TRACK PADS ASSEMBLED INCLUDING PINS,


NUTS AND BOLTS ACCORDING TO YOUR REQUEST

PC5500
Other manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only. 27
UNDERCARRIAGE AND COMPONENTS

TYRE PROTECTION CHAINS


Multiplied tyre life significant reduction These chains provide an optimum solution
in tyre costs Predictable service life of for all users who require traction (and suffi-
chains and tyres means accurate budgeting cient protection) on ice, snow and any other
at lower costs slippery or muddy terrain. BYG stocks a wide
range of high-quality mining vehicle chains.
Minimised downtime due to tire failure
means maximum equipment availability
Improved stability, increased traction and
better penetration for digging and break-out
increased productivity in tonnage per hour
Optimum tire protection reduced tire
maintenance
Our tyre protection chains can be used on
mining applications such as open pit min-
ing, underground mining and tunneling,
quarrying, slag, and scrap and traction.
The BYG professional series is aimed at all
customers using XS-XXL equipment (up to
BYG protection chains offer safety, reliability,
savings and productivity. Our lower direct LeTourneau 1850, WA 1200 or CAT 994) in
hourly operating costs allow the following soft to hard rock, steel plants and on any
benefits: really tough applications.

28 Other manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only.
CARBIDE CUTTING TOOLS
BYG offers carbide tools for Roadhea-
ders and mining equipment.
BYG has invested in this line to com-
plete the product range offered to a
growing number of clients. CARBIDE TIPS
BYG carbide tools are manufactured
Hardened for opti-
for both domestic and export markets.
mized pick life
All BYG cutting tools are presented
with a practical packaging for trans- SHANK
portation. Quenched and tem-
pered for constant
tensioning force,
even during long
duty periods

SLEEVE
Pre-tensioned for
quick and easy pick
assembly

HOLDER
Special wear plate for
low toothholder
wear & optimum
pick rotation

PARTS & TOOLS FOR HYDRAULIC BREAKERS


All BYG tools are manufactured from
top quality alloy steels, machined and
heat treated ensuring that each tool
has the consistent impact strength,
hardness and toughness required for
demolition, trenching, quarrying and
mining applications.
The BYG tool range includes not only
standard tools, always available in
stock, such as pyramid and chisel, but
special tools such as blunt, wide chisel,
asphalt cutter, big blunt or driving tool,
depending on the application.
BYG is a supplier for hydraulic breaker
parts. BYG provides spare parts for
almost all major companies and brands
of Hydraulic breakers. The line of spare
parts for hydraulic breakers includes
pistons, bushings, side bolts, seal kits,
retainers, diaphragms and other parts.

Other manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only. 29
OEM AND AFTERMARKET PARTS
BYG offers a complete line of quality re- We have long-established, positive rela-
pair parts at competitive prices. BYG also tionships with Original Equipment Manufac-
offers comprehensive resources for dea- turers (OEM) and Aftermarket Accessory
lers, including the following benefits: We Brands. Our sales team and customer service
stock high-quality OEM brands, as well as representatives are unparalleled. Due to their
great aftermarket brands and access to an extensive knowledge, responses are quick
extensive amount of major OEM product and timely. With our extensive product offe-
lines. ring, we have the sales history and data to
decipher which parts sell the most, and offer
correlating line options for our customers.

Specialist in aftermarket
parts for: FILTRATION SOLUTIONS
• Caterpillar
• Komatsu
• Cummins
• Detroit Diesel
• Volvo

30 Other manufacturer's names, descriptions, pictures and part numbers are used for reference purposes only.
FACTORY
DIRECT
SOLUTIONS
TO MINE SITES
CP-510-EN 03/2018

BYG S.A.
Spare parts for earthmoving and mining equipment
El Pla 45, Polígono El Pla, 08750 Molins de Rei, Barcelona, SPAIN
tel +34 936 804 901 | enquiries@byg.com | www.byg.com

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