Instructions - Parts List

50:1 Fire-Ball®
425 Pumps 306674ZAB
EN

For pumping non-corrosive and non-abrasive greases and lubricants only. For
professional use only.
Model 205394, Series E
Model 205395, Series N
7500 psi (51.7 MPa, 517 bar) Maximum Working
Pressure
150 psi (1.0 MPa, 10 bar) Maximum Air Input Pressure

Important Safety Instructions

Read all warnings and instructions in this
manual. Save these instructions.

This pump is designed to be used only in pumping

non-corrosive and non-abrasive oils and lubricants.
Any other use of the pump can cause unsafe
operating conditions and component rupture, which
can result in fluid injection or other serious injury or
fire or explosion.
Warnings

Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-spe-
cific hazard symbols and warnings not covered in this section may appear throughout the body of this manual
where applicable.

WARNING
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gaso-
line.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area.
• Use only grounded hoses.
• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking,
or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.

2 306674ZAB
 Warnings

WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and cre-
ate safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equip-
ment, follow the Pressure Relief Procedure and disconnect all power sources.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is
not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer

306674ZAB 3
Installation

Installation

Grounding To ground the pump: Remove the ground screw (Z)

and insert through the eye of the ring terminal at end of
ground wire (Y). Fasten the ground screw back onto the
pump and tighten securely. Connect the other end of
the ground wire to a true earth ground. See FIG. 1. To
The equipment must be grounded to reduce the risk order a ground and wire clamp, order Part No. 222011.
of static sparking and electric shock. Electric or
static sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock. Mounting the Pump
Grounding provides an escape wire for the electric
current.

Pump: Use a ground wire and clamp as shown in FIG.

Mount the pump securely so that it cannot move
1.
around during operation. Failure to do so could
result in personal injury or equipment damage.

• Select a convenient location for the equipment to

ensure easy operator access to the pump air con-
trols, sufficient room to change supply containers,
Z and a secure mounting platform
Y
• If the pump is being directly mounted on the supply
tank, position the pump so its intake valve is no
more than 1 inch (25 mm) from the bottom of the
container. Mount the pump to the cover or other
suitable mounting device

FIG. 1
Typical Installation
Air and fluid hoses: Use only electrically conductive
hoses. Mount the pump to suit the type of installation planned.
Very heavy lubricant may require an inductor plate. See
Air compressor: Follow manufacturer’s recommenda- page 16 for the mounting hole layout and dimensions.
tions.
Install the airline accessories in the approximate order
Dispense valve: Ground through connection to a prop- shown in FIG. 2. Install a bleed-type master air valve (B)
erly grounded fluid hose and pump. within easy reach of the pump, upstream from the air
regulator. Install an air filter (C) to remove harmful dirt
Object being dispensed: follow local code. and moisture from the compressed air supply. For
automatic air motor lubrication, install an air line oiler
Solvent pails used when flushing: Follow local code. (D) close to the pump air inlet. Install an air regulator (E)
Use only conductive metal pails, placed on a grounded to control pump speed.
surface. Do not place the pail on a nonconductive sur-
face, such as paper or cardboard, which interrupts
grounding continuity.

To maintain grounding continuity when flushing or

relieving pressure: hold metal part of the spray
gun/dispense valve firmly to the side of a grounded
metal pail, then trigger the gun/valve.

4 306674ZAB
 Installation

Be sure the air hose is properly sized to deliver an ade-

quate supply of air to the motor. Refer to the Technical
Data on page 16.
A bleed-type master air valve (B) is required to shut
off an relieve air pressure that may be trapped in the Connect a dispensing hose to the 3/8 npt(f) pump out-
air motor. Trapped air could cause the pump to let. Install an appropriate gun or dispense valve to the
cycle unexpectedly and cause serious bodily injury, hose.
including amputation.
Ground the pump as explained on page 4.

A C D

B E
G

FIG. 2: Typical Installation

Key:
A Grounded air line
B Bleed-type master air valve
C Air filter
D Air line oiler
E Air regulator
F Grounded dispensing hose
G Dispensing valve
H Elevator assembly with inductors
J Ground wire

306674ZAB 5
Operation

Operation

Pressure Relief Procedure Startup and Adjustment

Follow the Pressure Relief Procedure whenever
you see this symbol.

Open the bleed-type air master valve (B). Open the dis-
pensing valve (G), and slowly open the air regulator (E)
until the pump is running smoothly. After all the air is
This equipment stays pressurized until pressure is purged, close the dispensing valve. The pump will start
manually relieved. To help prevent serious injury and stop as the valve is opened and closed.
from pressurized fluid, such as skin injection,
splashing fluid and moving parts, follow the
Pressure Relief Procedure when you stop spraying NOTICE
and before cleaning, checking, or servicing the Never allow the pump to run dry of the fluid being
equipment. pumped. A dry pump quickly accelerates to a high
sped and may damage itself. If your pump acceler-
1. Close the air regulators (E). ates quickly or is running too fast, stop it immedi-
ately and check the fluid supply. If the supply
2. Close the supply pump’s bleed-type air master container is empty and air has been pumped into the
valve (B, required in system). lines, prime the pump and the lines with fluid, or flush
the pump and leave it filled with a compatible sol-
3. Open the dispensing valve (G) until pressure is fully
vent. be sure to eliminate all air from the fluid system.
relieved.

NOTE: If it appears that the dispensing valve, exten- Use the air regulator (E) to control the pump speed and
sion, or grease fitting coupler is clogged, or that pres- fluid pressure. See FIG. 2. Always use the lowest pres-
sure has not been fully relieved after following the steps sure necessary to obtain the desired results.
above, VERY SLOWLY loosen the coupler or hose end
coupling and relieve pressure gradually, then loosen NOTE: When finished using the pump for the day
completely and clear the clog. always follow the Pressure Relief Procedure.

Maintenance
The accessory air line oiler (D) provides automatic air
motor lubrication. Four daily manual lubrication, dis-
connect the air hose, place about 15 drops of light
machine oil in the air inlet, reconnect the hose, and turn
on the air supply to blow oil into the motor.

6 306674ZAB
 Troubleshooting

Troubleshooting
1. Follow Pressure Relief Procedure, page 6, before
checking or repairing gun.

2. Check all possible problems and causes before

disassembling gun.

Problem Cause Solution

Inadequate air supply pressure or

Increase air supply; clear
restricted air lines.
Closed or clogged valves Open; clean
Pump fails to operate Clogged fluid lines, hoses, valve,
Clear*
etc.
Damaged air motor Service air motor
Exhausted fluid supply Refill and reprime, or flush
Worn or damaged air motor gasket,
Continuous air exhaust Service air motor
packing, seal, etc.
Exhausted fluid supply Refill and reprime, or flush
Erratic pump operation Held open or worn intake valve or
Clear; service
piston packings
Pump operates, but output low on Held open or worn piston or pack-
Clear; service
upstroke ings
Pump operates, but output low on
Held open or worn intake valve Clear; service
downstroke
Inadequate air supply or restricted
Increase air supply; clear
air lines
Closed or clogged valves Open; clean
Exhausted fluid supply Refill and reprime, or flush
Pump operates, but output low on
both strokes Clogged fluid lines, hoses, valves,
Clear*
etc.
Packing nut too tight Loosen
Loose packing nut or worn pack-
Tighten; replace
ings

* Follow the Pressure Relief Procedure (see page 6), and disconnect the fluid line. If the pump starts when the air is
turned back on, the fluid line, hose, valve, etc. was clogged.

306674ZAB 7
Service

Service
77

Ref. 63 (copper gasket) and

Ref. 60 (cotter pin),
64 15
see Parts Drawing on page 16.

80

68 59
62

65

74 66 1

59
61
62 68

67

72

79 2
69
75
73 1
76
70

1/4” ROD

72
78

71

FIG. 3

8 306674ZAB
 Service

Displacement Pump 1/4 in (6 mm) diameter rod through the holes in the
tube. Handle the tube carefully to avoid marring the
surface. Remove the ball, seat, and gasket.

7. Unscrew the intake valve housing (67) from the pis-

ton valve housing (64). Remove the ball and pack-
Before starting: ings.

• To reduce down time, be sure all necessary repair 8. Clean all parts thoroughly. Grease all parts except
parts are available. Recommended spare parts are threads when reassembling.
listed in the parts list on page 15
Reassembly
• The balls (59) in the intake and piston valves cannot
be reseated on the hardened seats (68) 1. One at a time, place the female gland (74), five
leather v-packings (66) with the lips of the packings
• Repair Kit 239320 is available. Use all the new parts facing up, and the male gland (65) on the intake
for the best results housing (67). Place the gasket (62), seat (68), and
ball (59) on the housing (67).
• Whenever replacing packings, also replace the
glands and bearing 2. If the pins (80) were removed from the piston valve
housing (64), replace them. Hold the piston valve
• When cleaning parts, use a compatible solvent. housing with a wrench and screw in the intake
Inspect parts for wear or damage and replace as valve housing.
necessary. Scoring or irregular surfaces on the
priming tube (72) or polished inner wall of the riser 3. Place a gasket (62), seat (68), and ball (59) on the
tube (79) causes premature packing wear and leak- priming tube (72). Holding the piston valve housing
ing. Check these parts by rubbing a finger on the (67) with a wrench, screw the priming tube into it.
surface and by holding the parts up to the light at a using a 1/4 in. diameter rod through the tube for
slight angle leverage.

4. Guide the riser tube (79) over the priming tube and
• Use light, waterproof grease whenever grease is
screw it into the motor base, making sure the gas-
mentioned
ket (63) is in place. Torque to 50 to 70 ft-lb (68 to 95
N.m).
Disassembly
5. One at a time, place the female gland (76), five
1. Flush the pump if possible. Follow the Pressure
leather packings (73) with lips of packings facing
Relief Procedure on page 6. Disconnect all air and
up, a male gland (75), and a bearing (69) in the
fluid hoses.
packing housing (70). Screw the housing firmly into
2. Clamp the motor base in a vise. Unscrew the prim- the riser tube.
ing cylinder (78).
6. Screw the priming piston (71) firmly onto the prim-
3. Hold the priming tube (72) with a 1/4 in (6 mm) ing tube (72). Screw the intake cylinder (78) firmly
diameter rod through the holes in the tube. Grip the onto the riser tube.
flats of the priming position (71) with a wrench and
7. Reconnect the ground wire if it was disconnected
unscrew the piston.
during repair.
4. Loosen the packing housing (70). Unscrew the riser
tube (79) from the air motor.

5. Remove the packing housing (70) from the riser

tube (79), and remove the packings from the hous-
ing.

6. Hold the intake valve housing (67) with a wrench,

and unscrew the priming tube (72) by inserting a

306674ZAB 9
Service

Air Motor and Throat Service NOTICE

Before starting: Do not damage the plated surface of the trip rod.
Damaging the surface of the trip rod can result in
• Be sure to have all necessary parts on hand. Air erratic air motor operation. Use the special padded
Motor Repair kit, 207385, includes repair parts for pliers, 207579, to grasp the rod.
the motor. Pump Repair Kit, 239320, includes
repair parts for the pump and the air motor throat 4. Remove the eight screws (7) holding the cylinder
area. Use all the parts in the kits for the best results (32) to the base (56). Carefully pull the cylinder
straight up off the piston. (FIG. 4)
• Two accessory tools should be used. Padded Pli-
ers, 207579, is used to grip the trip rod without 5. Use a screw driver to push down on the trip rod
damaging its surface. Gauge, 171818, is used to yoke (14) and snap the toggle assemblies (k) down.
ensure the proper clearance between the poppets Remove the lockwires (28) from the adjusting nuts
and seat of the transfer valve (27) of the transfer valves (M). Screw the top adjust-
ing nuts (27) off. Screw the valve stems (30) out of
Disassembly the grommets (18) and lower adjusting nuts (27).
Take the valve poppets (37) off the stems and
squeeze them firmly to check for cracks. (FIG. 5)

6. Grip the toggle rockers (16) with a pliers. Compress

the springs (17) and swing the toggle assembly (K)
1. Flush the pump. Follow the Pressure Relief Proce- up and away from the piston lugs (L), and remove
dure, page 6. the parts. Check that the valve actuator (13) is sup-
ported by the spring clips (4), but slides easily into
2. Disconnect the air hose from the motor. If neces-
them. (FIG. 5)
sary, disconnect the motor from the pump. Clamp
the air motor base in a vise. 7. Remove the trip rod yoke (14), valve actuator (13)
and trip rod (1). Check the exhaust valve poppets
3. Manually push on the piston rod to move the piston
(38) for cracks.
assembly to the top of its stroke. Unscrew the cyl-
inder cap nut (31) from the cylinder (32). Pull up on NOTE: To remove the exhaust valve poppets (38),
the cap nut. Grip the trip rod (1) with a padded pli- stretch them out and cut with a sharp knife.
ers, 207579, and screw the cap nut off the trip rod.
(FIG. 4) 8. Pull the piston (5) up and out of the base (56) and
inspect the piston o-ring (20) and the o-ring base
31 casting.
1
Hold trip rod with
padded pliers
207579, to prevent
damage to rod
32

56

36

FIG. 4

10 306674ZAB
 Service

Push toggles (K) in

and then up. 1 14 28* Cut off tops of
poppets (x) as
17 Turn wires up.
indicated by dotted
K 27* lines
16 1
L 38*
30* 4
30*
13 27*
18*
27*
18*

27*
M 20*

0.125 in.
(3.18 mm)

5
37*

56 5

CUTAWAY VIEW

FIG. 5
4 13 38* 37*

Reassembly 7. Before installing the lockwires (28) in the adjusting

nuts (27), use the special gauge, 171818, to adjust
1. Clean all the parts carefully in a compatible solvent the transfer valve (M) so there is 0.125 in (3.68 mm)
and inspect for wear or damage. Use all the repair clearance between the poppets (37) and the piston
kit parts during reassembly and replace other parts (5) when the toggle assemblies are in the down
as necessary. position. (FIG. 5)
2. Check the polished surfaces of the piston, piston 8. Snap the toggle assemblies (K) to the up position.
rod and cylinder wall for scratches or wear. A Reinstall the cylinder (32) and cap nut (31). Reas-
scored rod will cause premature packing wear and semble the air motor to the displacement pump.
leaking.
9. Before remounting the pump, connect an air hose
3. Lubricate all parts with a light, waterproof grease. and run the pump slowly, at about 40 psi (0.28 MPa,
2.8 bar) to ensure that it operates smoothly.
4. Be sure the o-rings are in place. Slide the piston rod
down through the throat bearing and lower the pis- 10. Reconnect the ground wire before regular opera-
ton (5) into the air motor base (56). tion.
5. Pull the exhaust valve poppets (38) into the valve
actuator (13) and clip off the top part shown with Throat Packing
dotted lines. (FIG. 5)

6. Install the transfer valve poppets (37) onto the valve

stems (30), then reassemble the valve stems (30),
bottom adjusting nuts (27), grommets (18), and top See FIG. 6 and the parts drawing and list on pages 14
adjusting nuts (27) on the piston (5). Assemble the and 15 for further information.
trip rod (1), valve actuator (13), trip rod yoke (14) and
toggle assemblies (K) on the piston. (FIG. 5) 1. Clamp the pump in a vise and unscrew the riser
tube (80) from the air motor base (56). Pull the riser
tube away from the air motor until the cotter pin (60)
which secures the displacement pump connecting
rod to the air motor piston rod (52) is visible.

306674ZAB 11
Service

2. Remove the cotter pin (60) and unscrew the pump NOTE: Make sure the packing (25) lips face down and
connecting rod (79) from the air motor piston rod make sure the wiper (22) lips face up.
(52). Remove the cylinder (32) from the air motor
base (56) as described under Disassembly on page 8. Insert the bearing (46) and the washer (44) into the
10. base. Assemble the female gland (48), v-packings
(49), and the male gland (47) into the packing nut
3. Remove one louvered air exhaust plate (36) and (45).
unscrew the throat packing nut (45), using a span-
ner wrench or a 0.22 in (5.6 mm) diameter rod. 9. Reinstall the spacer and packing in the base and
packing nut (45). Screw the packing nut into the
4. Remove the packing nut (45), male and female base and tighten it securely. Carefully slide the pis-
glands (47, 48), v-packings (49), washer (44), bear- ton rod (52) down through the throat packing and
ing (46), retainer (24), wiper (22), o-ring (23), u-cup lower the piston into the base. Reinstall the plate
(25), and washer (26) from the base. (36) and cylinder (32). Reassemble the air motor to
the displacement pump.
5. Clean the throat packing area in the base and the
packing nut. Clean and inspect all parts and 10. Torque the outlet adapter (42) to 45 to 55 ft-lb (61
replace as necessary. to 75 N.m).

6. Lubricate the packings, piston rod, and piston NOTE: When reinstalling the cotter pin (60), always
flange with a light, waterproof grease. spread and flatten the pin (both the head and prongs)
around the rod to within 1 inch (25 mm) total diameter.
7. Install the washer (26) into the base. Assemble the see Detail A of FIG. 6.
packing (25) and the wiper (22) into the retainer (24).
Install the o-ring (23) onto the retainer, and insert
the retainer assembly into the base.

32

DETAIL A
56

45 52

60
79

1 in.
(25 mm)
SEE DETAIL A

36

80
FIG. 6

12 306674ZAB
 Notes

Notes

306674ZAB 13
Parts

Parts

14 306674ZAB
 Parts

Model 205394, Series E, 120 lb. (55 kg) drum length

Model 205395, Series N, 400 lb. (180 kg) drum length
Qty Qty
Ref. Part Description . Ref. Part Description .
1 207150 TRIP ROD 1 53 116343 SCREW, grounding 1
2 207391 PISTON, includes items 3 to 5 (also 1 56 165362 BASE, motor, air 1
includes repair kit 207385 when 58▲ 177843 PLATE, warning 1
ordered as a replacement part) 59‡ 100170 BALL, steel, 3/8” dia. 2
3 102975 SCREW, rd hd mach, 6-32 x 1/4 in. 2 60‡ 100579 PIN, cotter, 7/64” dia., 1” long 1
4❖ 158361 CLIP, spring 2 61❖ 108513 PIN, roll, 0.135” dia. 7/8” long 1
5 BARE PISTON (not sold separately) 1 62‡ 150451 GASKET, copper 2
6 100078 SCREW, hex head, 8-32 x 3/8 in. 20 63 158314 GASKET, copper 1
7 101578 SCREW, hex head Nylock, 8-32 x 8 64 162555 HOUSING, piston valve 1
3/8 in. 65‡ 162556 GLAND, male 1
8 150647 GASKET, copper 1 66‡ 162557 V-PACKING, 5
9❖ 156698 O-RING, buna-N 1 67 162558 HOUSING, intake valve 1
13 158359 ACTUATOR, valve 1 68 162559 SEAT, valve 2
14 158360 YOKE, rod, trip 1 69‡ 162560 BEARING, brass 1
15 158362 PIN, toggle 2 70 162561 HOUSING, packing 1
16 158364 ROCKER, toggle 2 71 162562 PISTON, priming 1
17 167585 SPRING, helical compression 2 72 162564 TUBE, priming 1
18* 158367 GROMMET, rubber 2 73‡ 162566 V-PACKING, leather 5
19 158377 SEAL, flat ring, nitrile rubber 1 74‡ 162568 GLAND, female 1
20* 158378 SEAL, o-ring, nitrile rubber 1 75‡ 162602 GLAND, male 1
21* 158379 SEAL, o-ring, nitrile rubber 1 76‡ 162603 GLAND, female 1
22† 113935 WIPER, rod 1 77 164234 ROD, connecting, 12.47” (317 mm) 1
23† 113944 PACKING, o-ring 1 long, model 205394
24† 192172 RETAINER, packing 1 164231 ROD, connecting, 19-13/32” (493 1
25† 113936 PACKING, u-cup 1 mm) long, model 205395
26† 192173 WASHER, packing 1 78 164233 CYLINDER, intake primer 1
27* 160261 NUT, adjusting 4 79 165381 TUBE, rise, 21.31” (541 mm) long, 1
28* 160618 LOCKWIRE, transfer valve 2 model 205394
29 160623 ARM, toggle 2 165382 TUBE, riser, 28-1/4” (817 mm) 1
30* 160896 STEM, valve 2 long, model 205395
31 161435 NUT, cylinder cap 1 80 102180 PIN, spring, 0.135” dia. 1” long 2
32 15E954 CYLINDER, motor, air 1
33 178270 PLATE, muffler 2 ▲ Replacement Danger and Warning labels, tags, and
36 15E555 PLATE, identification 1 cards are available at no cost.
37* 170708 POPPET, valve, urethane 2
38* 170709 POPPET, valve, urethane 2 * Parts included in Kit 207385 (purchase separately).
40 150461 GASKET, copper 1 Parts included in Kit 239320 (purchase separately),
42 158409 ADAPTER, outlet 1 includes parts to service the air motor throat area
44† 158697 WASHER, thrust 1
and the power lower.
45† 159047 NUT, packing 1
46† 159048 BEARING, brass 1 † Parts for the air motor throat area.
47† 159306 GLAND, male 1
48† 159307 GLAND, female 1 ‡ Parts for the power lower.
49† 159308 V-PACKING, nitrile rubber 4 ❖ Recommended spare parts. Keep on hand to reduce
52 162553 ROD, piston 1
down time.

306674ZAB 15
Technical Data

Technical Data
50:1 Fire-Ball 425 Pumps
US Metric
Fluid pressure ratio 50:1
Air pressure operating range 40 to 150 psi 0.3 to 1.0 MPa, 3 to 10 bar
Maximum fluid working pressure 7500 psi 51.7 MPa, 517 bar
Maximum output 1.9 lpm
0.5 gpm
Cycles per gallon (per liter) 110 28
Maximum recommended pump speed 60 cycles per minute
Air motor effective diameter 4.25 in. 108 mm
Stroke 4 in. 102 mm
Air consumption approximately 19 cfm at 1 approximately 0.53 m3/min at
gpm at 70 psi 3.8 lpm at 0.48 MPa, 4.8 bar
Wetted parts Steel, brass, aluminum, leather
Weight
Model 205394 34 lb 15 kg
Model 205395
37 lb 17 kg

California Proposition 65
CALIFORNIA RESIDENTS
WARNING: Cancer and reproductive harm – www.P65warnings.ca.gov.

16 306674ZAB
 Dimensions

Dimensions

3/8 npt
3/8 npt Fluid
Fluid Outlet
Outlet
14–9/16” 14–9/16”
(369.9 mm) (369.9 mm)

6–1/2” 6–1/2”
(165.1 mm) (165.1 mm)
Diameter Diameter
41–1/4”
1/2 npt(f) (1048 mm)
1/2 npt(f) 48–3/16”
Air Inlet Air Inlet (1224 mm)

26–11/16” 33–5/8”
(678 mm) (854.1 mm)

Priming Piston Priming Piston

Model 205394, Series E Model 205395, Series N

Weight 36 lb (16 kg) Weight 36 lb (16 kg)

Mounting Holes

306674ZAB 17
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification
of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be
returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or
workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental
or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder,
or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered
into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu
que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés,
à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590

All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.

Original instructions. This manual contains English. MM 306674

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2002, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision ZAB, August, 2022