For HITACHI service

No. station ONLY

Mar. 1, 2001
Hitachi, Ltd.,
Industrial Components & Equipment
Air Compressor Dept.

NEW DSP HC40

  SERVICE MANUAL
ＤＳＰ−３７／５５ＡⅡ
ＤＳＰ−３７／５５ＡＲⅡ
ＤＳＰ−３７／５５ＷⅢ
ＤＳＰ−２２／３７ＡＴⅠ
ＤＳＰ−２２／３７ＡＴＲⅠ
ＤＳＰ−４５／５５ＡＴⅡ
ＤＳＰ−４５／５５ＡＴＲⅡ
ＤＳＰ−４５／５５ＷＴⅡ
ＤＳＰ−４５／５５ＷＴＲⅡ
ＤＳＰ−７５／１００ＷⅡ
ＤＳＰ−７５／１００ＷＲⅡ

「NOTE」
This manual explains how to operate compressor with an electric circuit board “HC40”.
It is an excerpt from the instruction manual.
Please use it with an instruction manual.
 New DSP PCB, HC40
Service Manual

Contents
1. Instrument Panel ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 1
2. Start/Stop Operation ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 2
 2.1 Connecting the Power ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 2
 2.2 Starting and Stopping Locally ‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 2
 2.3 Starting and Stopping Remotely ‥‥‥‥‥‥‥‥‥‥‥‥‥ 2
3． How to Use the Liquid Crystal Display ‥‥‥‥‥‥‥‥‥‥‥ 3
 3.1 How to move between the Various Displays ‥‥‥‥‥‥‥‥ 3
 3.2 Typical Monitoring Displays ‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 4
 3.3 Message Displays ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 5
 3.4 How to Move within a Menu Display and Change a Setting ‥‥ 9
 3.5 [FUNCTION MENU]-Setting Displays ‥‥‥‥‥‥‥‥‥‥ 10
 3.6 [MAINTENANCE DATA MENU] and Its Data Displays ‥ ‥‥ 16
 3.7 [SERVISE MENU]-Setting Displays ‥‥‥‥‥‥‥‥‥‥‥ 19
4. Other Setting ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 23
 4.1 Dip Switch Setting ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 23
 4.2 Brightness Adjustment ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 24
 4.3 Attention in Circuit Board Exchange ‥‥‥‥‥‥‥‥‥‥‥ 24
5．Outside Wiring Connection ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 25
 5.1 Standard Specification ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 25
 5.2 Steproller ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 26
 5.3 Dual Roller ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 26

- 28 -
 Liquid Crystal Display (LCD) MONITOR Button RESET Button SHUTDOWN MODE light RUNNING MODE Light
Displays the operation data, Enables you to Resets the system ON (either glowing or LOAD Light (yellow) :
various settings, shutdowns/ migrate from one or cancels the self- flashing) when a shut- ON (glowing) when the air compressor is loading.
alarms information, etc. display to another. held shutdown/ down/alarm problem has REMOTE Light (green) :
(    page 3) (    page 3) alarm circuit. occurred. (    page 5) ON (glowing) when you press the REMOTE button to activate a remote
(    page 5, 6) operation.
ON (flashing) when you turn on an external remote-operation-activation
switch to activate a remote operation. ( page 2)
AUTO Light (yellow) :
ON (glowing) when you activate an automatic operation (an AUTO
operation, a scheduling operation, or a two-unit alternate operation.)
( page 11,12)
AUTO START Light (green) :
ON (glowing) while the air compressor is in a stop due to an AUTO
operation, two-unit alternate operation, or scheduling operation.
1. Instrument Panel

ON (flashing) while the air compressor is in a stop due to a re-startable

instantaneous power interruption or an air dryer pre-starting. ( page 7)

START Button

-1-
Starts the DSP.
(    page 2)

STOP Button
Stops the DSP.
(    page 2)

FUNCTION Button CHECK Button REMOTE Button SET Button POWER Light (yellow) START Light (red)
Opens the FUNCTION Opens the MAINTenance Activates or deactivates a Opens the display of a ON (glowing) when ON (glowing) when you press
MENU display. It also DATA MENU display that remote start/stop operation selected menu item. you turn on the power. the START button. Also,
acts as an up-arrow key. shows the basic settings and locally or on the DSP It also makes a selected ( page 2) ON (glowing) when the air
( page 3) the operation/shutdowns/load instrument panel. It also new setting effective. compressor is in a (re)startable
rate data. It also acts as a acts as a right-arrow key. stop. (     page 2)
Maintenance reset.
down-arrow key. ( page 2)
( page 8)
Service Manual

( page 3)
New DSP PCB, HC40
 New DSP PCB, HC40
2. Start/Stop Operation Service Manual

2.1 Connecting the Power 2.3 Starting and Stopping Remotely

You can operate(start and stop) the DSP remotely by
①When you connect power, the POWER light turns
using external operation signals. To activate this
ON and the following Hitachi logo display appears
remote operation, use the LCD’s FUNCTION MENU
on the LCD. After 5 seconds, a M1 monitoring
display and select either of the following two activ-
display appears; it shows operation type, discharge
ation methods:
air pressure, total operating hours, etc.
(1) Activating a remote operation by the REMOTE button

① Open the [FUNCTION MENU] - [REMOTE SET-

TING] display, and check the current settings.
ＨＩＴＡＣＨＩ ( page 11 )
② Disconnect the power.
ＤＳＰ
ＨＣ４ 0 −Ｖ１．１．１
③ Remove the starter/control box cover.
④ Wire between a remote starter.control box and the
DSP starter/control box. ( page 25 )
⑤ Replace the starter/control box cover.
⑥ Connect the power.
⑦ Press the REMOTE button on the instrument panel.
5sec ⑧ Verify that the REMOTE light is ON to indicate
Ｍ１ １０：１０＊ that a remote operation has been activated.
ＴＹＰＥ：ＩＮＴＥ −ＴＵ   ⑨ To deactivate a remote operation, press the RE-
ＳＮＧＬ−ＭＡＮＵ−Ｓ
ＤＩＳ．ＰＲＥＳＳ： ０．００ＭＰａ MOTE button again. Verify that the REMOTE light
is OFF to indicate that a remote operation has been
ＩＮＴＳＴＧ．Ｐ： ＊．＊＊ＭＰａ deactivated.
ＯＩＬ ＰＲＥＳＳ： ０．００ＭＰａ
ＣＬＴ．ＰＲＥＳＳ： ０．００ＭＰａ (2) Activating a remote operation by an external remote
ＲＵＮ ＨＲ： ５８０ｈ
operation activation switch
ＬＯＡＤ ＨＲ： ４１０ｈ ① Open the [FUNCTION MENU] - [REMOTE SET-
ＬＯＡＤ ＮＯＳ．： ６１
TING] display, and check the current settings.
( page 11 )
An asterisk mark (*) may flash next to the clock ② Disconnect the power.
field and to the total RUNning HouRs field on the ③ Remove the starter/control box cover.
display. Flashing asterisk mark (*) indicates that a ④ Wire between a remote starter.control box and the
time counting is going on. DSP starter/control box. ( page 25 )
Wire between the external remote-operation-activation
If the power cord is in a phase-reversal or phase-lacking switch and the DSP starter/control box.
connection, the SHUTDOWN MODE light flashes in ⑤ Replace the starter/control box cover.
red and a M4 message display appears. In a phase- ⑥ Connect the power.
reversal connection, the M4 display shows CABLE ⑦ Turn ON the external remote-operation-activation
CONNECTED: REVersal PHASE. Disconnect the switch.
power and change 2 of 3 wires. In a phase-lacking ⑧ Verify that the REMOTE light is ON (flashing) to
connection, the M4 display shows CABLE indicate that a remote operation has been activated.
CONNECTED: LACK PHASE. Check the power ⑨ To deactivate a remote operation, turn OFF the
supply and the power cord. external remote-operation-activation switch again.
For more information on the various displays, see page Verify that the REMOTE light is OFF to indicate
11, 3. How to Use the Liquid Crystal Display (LCD). that a remote operation has been activated.

2.2 Starting and Stopping Locally INPORTANT

INPORTANT
To start and stop the DSP, press the START button and
STOP button respectively. When you press the START Assume that the DSP is operating in a remote operation
button, the START light turns ON and the DSP starts. mode. You can stop it even locally or by pressing the
An asterisk mark * flashes next to the RUNning HouRs STOP button on the DSP instrument panel.
field to count a time.

-2-
 New DSP PCB, HC40
3. How to Use the Liquid Crystal Display (LCD) Service Manual

3.1 How to Move between the Various Displays

■Monitoring Displays ■Menu Display
There are three monitoring displays: M1, M2 and M3. There are two menu displays: FUNCTION MENU and
To move between these displays, press the MONITOR MAINTenance DATA MENU. You can migrate between
button. the monitoring displays and the menu displays. To
migrate, use the FUNCTION, CHECK, or MONITOR button
as shown in the illustration.
■ Monitoring Display ( page 14 ) ■ Function Menu Display ( page 9-15）
M1 Monitoring Display 機能 ［ＦＵＮＣＴＩＯＮ ＭＥＮＵ］
Ｍ１ １０：１０＊
ＴＹＰＥ：ＩＮＴＥ −ＴＵ  FUNCTION
ＳＮＧＬ−ＭＡＮＵ−Ｓ １ ＵＮＬＯＡＤ−ＳＴＯＰ／ＩＰＩ
１．
ＤＩＳ．ＰＲＥＳＳ： ０．６９ＭＰａ ２． ＲＥＭＯＴＥ／ＤＲＹＥＲ
３． ＭＵＬＴＩ−ＵＮＩＴ
４． ＳＣＨＥＤＵＬＥ
ＩＮＴＳＴＧ．Ｐ： ＊．＊＊ＭＰａ モニタ ５． ＰＷＲ．ＳＡＶＥ／Ｄ．ＲＥＣ
ＯＩＬ ＰＲＥＳＳ： ０．１５ＭＰａ ６． ＣＡＰＡＣＩＴＹ ＣＯＮＴＲＯＬ
ＣＬＴ．ＰＲＥＳＳ： ０．２５ＭＰａ
MONITOR
ＲＵＮ ＨＲ： ５８０ｈ＊
ＬＯＡＤ ＨＲ： ４１０ｈ
ＬＯＡＤ ＮＯＳ．： ６１ ＳＥＴ
    ：ＯＰＥＮ ＭＯＮ
  ：ＢＡＣＫ

モニタ 確認 ■ Maintenance Data Menu Display ( page 16-18 )

CHECK ［ＭＡＩＮＴ．ＤＡＴＡ ＭＥＮＵ］
MONITOR
M2 Monitoring Display
Ｍ２ １０：１０＊ １ ＢＡＳＩＣ ＳＥＴＵＰ
１．
ＴＹＰＥ：ＩＮＴＥ −ＴＵ 
ＳＮＧＬ−ＭＡＮＵ−Ｓ モニタ ２． ＳＨＵＴＤＯＷ ＮＨＩＳＴＯＲＹ
３． ＯＰＥＲＡＴＩＯＮ ＤＡＴＡ
ＤＩＳ．ＰＲＥＳＳ： ０．６９ＭＰａ ４． ＬＯＡＤＤＡＴＡ
MONITOR
ＤＩＳ．ＴＥＭＰ．１： ３６０℃
ＤＩＳ．ＴＥＭＰ．２： ＊＊＊℃
ＯＩＬ ＴＥＭＰ： ５２℃
ＣＯＯＬＡＮＴ ＴＥＭＰ：  ４２℃
２ＮＤ ＳＵＣＴ．ＴＥＭＰ： ＊＊＊℃ ＳＥＴ
    ：ＯＰＥＮ ＭＯＮ
  ：ＢＡＣＫ
ＣＵＲＲＥＮＴ： ２００Ａ
設定
■ Control Data Menu Display ( page 19-22 )
モニタ
SET
［ＣＴＬ．ＤＡＴＡ ＭＥＮＵ］

M3 Monitoring Display
MONITOR 確認 + ﾘｾｯﾄ
Ｍ３ １０：１０＊ + １．
１ ＡＬＡＲＭＳ
２． ＳＨＵＴＤＯＷＮＳ
ＴＹＰＥ：ＩＮＴＥ −ＴＵ  CHECK RESET
ＳＮＧＬ−ＭＡＮＵ−Ｓ ３． ＤＡＴＥ ＆ ＴＩＭＥ
ＤＩＳ．ＰＲＥＳＳ： ０．６９ＭＰａ ４． ＳＴＡＲＴＥＲ／ＣＯＯＬＩＮＧ
ＷＡＴＥＲ ＦＬＯＷ

ＤＡＴＥ： １９９９／０６／２２ モニタ

ＨＲ．ＴＯ ＭＡＩＮＴ ３４２０ｈ
ＮＥＸＴ ＭＡＩＮＴ ０．５Ｙｅａｒ
MONITOR
ＬＯＡＤ ＲＡＴＥ ５０％ ＳＥＴ
    ：ＯＰＥＮ ＭＯＮ
  ：ＢＡＣＫ
ＬＯＡＤ ＴＩＭＥ ４０ｓ
ＵＮＬＯＡＤ ＴＩＭＥ ４０ｓ
INPORTANT
INPORTANT

モニタ About the LCD Backlight

(1) In the event that you have not used any button for 10 minutes, the LCD
MONITOR backlight becomes automatically OFF for protecting the display panel.
It becomes ON again if you press any button other than the START
and STOP buttons.
(2) If some event has happened while the LCD backlight is OFF, the
■ Message Display ( page 5-8 ) backlight becomes automatically ON and keeps ON as long as the
event exists.
M4 Monitoring Display
Ｍ４
ＴＹＰＥ：ＩＮＴＥ −ＴＵ 
１０：１０＊
■ Message Display
ＳＮＧＬ−ＭＡＮＵ−Ｓ
ＤＩＳ．ＰＲＥＳＳ： ０．００ＭＰａ
There is only one message display: M4 (the contents, however,
ＳＨＵＴＤＯＷＮ
vary from time to time). It is available only when some event
(air compressor troubles, maintenance notice, etc.) has
ＣＯＯＬＡＮＴ：
ＯＩＬ：
ＯＩＬ ＨＩＧＨ ＴＥＭＰ happened. Once an event happens, however, the M4 message
ＨＩＧＨ ２ＮＤ ＳＵＣＴ．ＴＥＭＰ
ＨＩＧＨ ＤＩＳ．ＴＥＭＰ：
display appears immediately and automatically. While you are
in the M4 display, you can migrate to the M1 monitoring
モニタ ＲＥＳ
Ｐｒｅｓｓ     ａｆｔｅｒ ＣＨＫ． display by pressing the MONITOR button; after about 10
seconds the M1 or any other monitoring disappears
automatically and you are back to the M4 display.
MONITOR

-3-
 New DSP PCB, HC40
Service Manual

3.2 Typical Monitoring Displays

When the DSP is operating normally, typical monitoring displays appear as follows.

(1) Indicates current time. An asterisk flashes.

M1 Monitoring Display (2) Indicates a capacity control type, other control
Ｍ１ １０：１０＊ (1)
settings, and operation modes.
ＴＹＰＥ：ＩＮＴＥ＊−ＴＵ ＳＡＶＥ The upper line ① indicates a capacity control type
(2)
ＳＮＧＬ−ＭＡＮＵ−Ｓ and other control settings while the lower line ②
ＤＩＳ．ＰＲＥＳＳ： ０．６９ＭＰａ (3) indicates operation modes.

ＩＮＴＳＴＧ．Ｐ： ＊．＊＊ＭＰａ ① INTE ＊−TU SAVE

ＯＩＬ ＰＲＥＳＳ： ０．１５ＭＰａ (4)
ＣＬＴ．ＰＲＥＳＳ： ０．２５ＭＰａ SAVE indicates power-save operation
activated. ( page 14)
ＲＵＮ ＨＲ： ５８０ｈ＊ (This field is blank as a standard
ＬＯＡＤ ＨＲ： ４１０ｈ (5) factory setting activated.)
ＬＯＡＤ ＮＯＳ．： ６１ Tu indicates an dryer simultaneous operation
activated. DR indicates an dryer pre-start
activated. ( page 11)
(This field is blank as a standard factory setting.)
An asterisk indicates an automatic motor stop
M2 Monitoring Display delay in an AUTO operation activated.
(This field is blank as a standard factory setting.)
Ｍ２ １０：１０＊ INTE indicates a standard, 0%-or-100%-capacity, 2-step
ＴＹＰＥ：ＩＮＴＥ＊−ＴＵ ＳＡＶＥ capacity control system used.
ＳＮＧＬ−ＭＡＮＵ−Ｓ AUTO indicates an optional, automatic motor stop/restart
ＤＩＳ．ＰＲＥＳＳ： ０．６９ＭＰａ capacity control system used.
EXIT indicates an external capacity control system used.
( page 15,23)
ＤＩＳ．ＴＥＭＰ．１： ３６０℃
ＤＩＳ．ＴＥＭＰ．２： ＊＊＊℃ ② SINGLE−MANU−S   (a standard factory setting)
ＯＩＬ ＴＥＭＰ： ５２℃ (6)
ＣＯＯＬＡＮＴ ＴＥＭＰ：  ４２℃
２ＮＤ ＳＵＣＴ．ＴＥＭＰ： ＊＊＊℃ S and M indicate a slave and master
unit respectively in an optional
ＣＵＲＲＥＮＴ： ２００Ａ multiple-unit operation. ( page 12)
(7) Optional multiple-unit operation.
(This field is S as a standard factory
setting.)
MANU indicates a non-scheduling operation.
AUTO indicates a time-based scheduling operation.
M3 Monitoring Display ( page 13)
RESV indicates a pressure-based scheduling
Ｍ３ １０：１０＊ operation. ( page 15)
ＴＹＰＥ：ＩＮＴＥ＊−ＴＵ ＳＡＶＥ SNGL indicates a standard, single-unit operation.
ＳＮＧＬ−ＭＡＮＵ−Ｓ DUAL, BKUP, and STAR indicate an optional multiple-
ＤＩＳ．ＰＲＥＳＳ： ０．６９ＭＰａ unit operation. ( page 12)

ＤＡＴＥ： １９９９／０６／２２
(3) Indicates a discharge air pressure.
ＨＲ．ＴＯ ＭＡＩＮＴ ３４２０ｈ (8)
(4) Indicates a pressure of oil, coolant, etc.
ＮＥＸＴ ＭＡＩＮＴ ０．５Ｙｅａｒ Asterisks indicate that the item is not applicable.
ＬＯＡＤ ＲＡＴＥ ５０％
(5) Indicates total operating hours, total loading
ＬＯＡＤ ＴＩＭＥ ４０ｓ (9)
hours, and number of total loading times.
ＵＮＬＯＡＤ ＴＩＭＥ ４０ｓ Asterisk indicates that the system is measuring
running hours.
(6) Indicates a temperature of oil, coolant, etc.
Asterisks indicate that the item is not applicable.
(7) Indicates a current of the main motor.
(8) Indicates a current date, operating hours to a next
maintenance servicing, and a next maintenance
item.
(9) Indicates a ratio between loading and unloading
and a ratio
between loading period and unloading period.

Current is an approximate S-phase ampere.

-4-
 New DSP PCB, HC40
Service Manual

3.3 Message Display (M4)

Messages such as Shutdown/Alarm, Automatic Stop/Restart, Maintenance Notice and others messages appear on M4
display, and they have precedence of monitoring displays. Monitoring screen appears if you press MONitor switch, but it
returns to the message screen automatically after 10 seconds.

■ Message of Shutdown Trouble

① When a shutdown trouble has happened, the SHUTDOWN light (a rightist LED of the SHUTDOWN MODE light)
flashes in red. On the M4 display, the item of the trouble also flashes. The DSP is shut down.
The shutdown troubles are divided into three subcategories. Each subcategories appears on the M4 display under the
heading oh SHUTDOWN, POWER, or FAILURE.
故障状況
SHUTDOWN MODE
Ｍ４ １０：１０ ＊ Flash
ＴＹＰＥ：ＩＮＴＥ −ＴＵ  Red
ＳＮＧＬ−ＭＡＮＵ−Ｓ
ＤＩＳ．ＰＲＥＳＳ： ０．００ＭＰａ

故 障
ＳＵＴＤＯＷＮ SHUTDOWN

ＣＯＯＬＡＮＴ：
ＯＩＬ：
ＯＩＬ ＨＩＧＨ ＴＥＭＰ
ＨＩＧＨ ２ＮＤ ＳＵＣＴ．ＴＥＭＰ Example:
ＨＩＧＨ ＤＩＳ．ＴＥＭＰ：
Trouble of too high oil temperature has shut
the DSP down. On the M4 display, OIL is
ＲＥＳ
Ｐｒｅｓｓ     ａｆｔｅｒ ＣＨＫ． flashing and HIGH TEMP appears.

Ｍ４ １０：１０ ＊
ＴＹＰＥ：ＩＮＴＥ −ＴＵ 
ＳＮＧＬ−ＭＡＮＵ−Ｓ
ＤＩＳ．ＰＲＥＳＳ： ０．００ＭＰａ

ＳＨＵＴＤＯＷＮ
ＣＯＮＴＡＣＴＲＯＲ ＥＲＲ：
 ：
ＯＶＥＲＬＯＡＤ ＭＡＩＮ Example:
ＬＯＷ ＷＡＴＥＲ ＦＬＯＷ
ＤＲＹＥＲ ＦＡＩＬＵＲＥ Trouble of overload has shut the DSP down.
ＨＩＧＨ ＩＮＴＳＴＧ．ＰＲＥＳＳ On the M4 display, OVERLOAD is flashing
ＲＥＳ
and MAIN appears.
Ｐｒｅｓｓ     ａｆｔｅｒ ＣＨＫ．

Ｍ４ １０：１０＊
ＴＹＰＥ：ＩＮＴＥ −ＴＵ 
ＳＮＧＬ−ＭＡＮＵ−Ｓ PRESS.SNSR ERR
ＤＩＳ．ＰＲＥＳＳ： ０．００ＭＰａ ＰＳ１∼４
１∼４
ＳＨＵＴＤＯＷＮ
機器故障 TEMP.SNSR ERR
ＴＨ１∼５
１∼５
ＰＣＢ ＥＲＲ：
ＣＴ ＥＲＲ Example:
：
ＰＲＥＳＳ．ＳＥＮＳＯＲ ＥＲＲ： １
ＴＥＭＰ．ＳＮＳＲ ＥＲＲ： Pressure sensor (PS1) is snapped. On the
Ｄｉｓｃｏｎｎｅｃｔ ｐｏｗｅｒ M4 display, PRESS.SNSR ERR is flashing
ａｎｄ ｃｏｎｔａｃｔ． and 1 appears.
ｄｉｓｔｒｉｂｕｔｏｒ．

② Take a corrective remedy, and press the RESET button.

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 New DSP PCB, HC40
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■Message of Alarming Trouble

① When an alarming trouble has happened, the ALARM light (a leftist LED of the SUTDOWN MODE light) flashes in
green. On the M4 display, the item of the trouble also flashes. The DSP is not shut down. The alarming troubles are
divided into two subcategories. Each subcategory appears on the M4 display under the heading of ALARM or
PROBLEM.
故障状況
Ｍ４ １０：１０＊ SHUTDOWN MODE
ＴＹＰＥ：ＩＮＴＥ −ＴＵ  Green
ＳＮＧＬ−ＭＡＮＵ−Ｓ
ＤＩＳ．ＰＲＥＳＳ： ０．６８ＭＰａ

ＡＬＡＲＭ 故 障
SHUTDOWN
ＨＩＧＨＴ ＤＩＳ．ＴＥＭＰ：  Flash
３６０℃
ＨＩＧＨＴ ＯＩＬ ＴＥＭＰ： ６８℃ Example:
ＬＯＷ ＡＭＢ．ＴＥＭＰ： ５２℃ AUTO RESET Trouble of high oil temperature has
ＨＩＧＨＴ ＣＬＴ．ＴＥＭＰ：  ５２℃
ＨＩＧＨＴ ２ＮＤ ＳＵＣＴ．ＴＥＭＰ happened. On the M4 display, HIGH OIL
ＬＯＷ ＷＡＴＥＲ ＦＬＯＷ TEMP is flashing and a current oil
temperature of 68℃ has appeared.

Ｍ４ １０：１０ ＊
ＴＹＰＥ：ＩＮＴＥ −ＴＵ 
ＳＮＧＬ−ＭＡＮＵ−Ｓ
ＤＩＳ．ＰＲＥＳＳ： ０．６８ＭＰａ
Example:
ＡＬＡＲＭ Trouble of low oil pressure has happened.
ＤＲＹＥＲ ＦＡＩＬＵＲＥ
ＬＯＷ ＯＩＬ ＬＥＶＥＬ On the M4 display, LOW OIL PRESS is
ＡＩＲ ＦＩＬＴＥＲ ＣＬＯＧ flashing and a current oil pressure of
ＬＯＷ ＯＩＬ ＰＲＥＳＳ： 0.09MPa has appeared.
０．０９ＭＰａ
ＬＯＷ ＣＬＴ．ＰＲＥＳＳ： AUTO RESET
０．２０ＭＰａ
ＲＥＳ
Ｐｒｅｓｓ     ａｆｔｅｒ ＣＨＫ．

Ｍ４ １０：１０ ＊
ＴＹＰＥ：ＩＮＴＥ −ＴＵ 
ＳＮＧＬ−ＭＡＮＵ−Ｓ
ＤＩＳ．ＰＲＥＳＳ： ０．００ＭＰａ

Example:
ＰＲＯＢＬＥＭ
Battery needs to be exchanged. On the M4
ＭＵＬＴＩ−Ｕ ＳＥＴ ＥＲＲ display, BATTERY OUT is flashing.
ＳＣＨＥＤＵＬＥ ＳＥＴ ＥＲＲ
ＲＳ−４８５ ＣＯＭ．ＥＲＲ
ＲＳ−２３２Ｃ ＣＯＭ．ＥＲＲ
ＢＡＴＴＥＲＹ ＯＵＴ

ＲＥＳ
Ｐｒｅｓｓ     ａｆｔｅｒ ＣＨＫ．

② Take a corrective remedy, and press the RESET button.

(Note) Alarms are canceled automatically, when they get back to the normal state, at troubles of high discharge
temperature, high oil temperature, high coolant temperature, low intercooler performance(two-stage), delay of
water supply(water-cooled), low oil pressure and low coolant pressure.

(Note)
After an alarming trouble has happened, you 故障状況
SHUTDOWN MODE Glow
may continue operating the DSP without taking
a corrective remedy. If this is the case, however,
the LEDs other than a leftist flashing one Red
become ON one by one until a rightist LED is 故 障
Green Yellow SHUTDOWN
ON in red. Because this is not desirable, of
course, take a corrective action as early as
possible.

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 New DSP PCB, HC40
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■Message of Automatic Stop Display and Automatic Restart Display

When the DSP is in an automatic stop, the AUTO START light becomes ON (glows or flashes in green) and an M4
automatic stop display appears under the heading of AUTO STOP.

AUTO STOP
● SCHEDULE STOP (flash) + AUTO START light (glow):
Ｍ４ １０：１０ ＊ optional feature
ＴＹＰＥ：ＩＮＴＥ −ＴＵ  Indicates that the DSP has automatically stopped by an external
ＳＮＧＬ−ＭＡＮＵ−Ｓ
ＤＩＳ．ＰＲＥＳＳ： ０．００ＭＰａ calendar timer.
● DRYER PRESTARTED (flash) + AUTO START light (flash)
ＡＵＴＯ ＳＴＯＰ Indicates that the air dryer has started earlier with an air dryer
ＮＯＷ，ＳＴＯＰＰＥＤ ＢＹ： prestart function, and the DSP is waiting to start.
ＳＨＥＤＵＬＥ ＳＴＯＰ
ＤＲＹＥＲ ＰＲＥＳＴＡＲＴＥＤ ● DUAL/BACKUP MODE (flash) + AUTO START light (glow):
ＤＵＡＬ／ＢＵＣＫＵＰ ＭＯＤＥ optional feature
ＡＵＴＯＭＡＴＩＣ ＳＴＯＰ
ＡＵＴＯＭＡＴＩＣ ＳＴＯＰ
Ｕｎｉｔ ｗｉｌｌ ｒｅｓｔａｒｔ Indicates that the DSP is waiting to start as a slave unit in a two-
ｓｈｏｒｔｌｙ． unit-alternative operation or a backup operation.
● AUTOMATIC STOP (flash) + AUTO START light (glow):
optional feature
Indicates that the DSP is in an AUTO operation and has stopped due
to an air demand as low as less than 30%.

When the DSP is in an automatic restart, the AUTO START light becomes ON (glows or flashes in greena9 and an M4
automatic restart display appears under the heading of RESTART. When the DSP restarts, an M4 automatic restart
display disappears and an M1 monitoring display appears.

AUTO START
● SCHEDULE STOP (flash) + AUTO START light (glow)
Indicates that the DSP has automatically stopped by a scheduling
Ｍ４ １０：１０ ＊
ＴＹＰＥ：ＩＮＴＥ −ＴＵ  operation. The RESTART AT field shows an expected restarting
ＳＮＧＬ−ＭＡＮＵ−Ｓ time.
ＤＩＳ．ＰＲＥＳＳ： ０．００ＭＰａ
● AUTOMATIC STOP (flash) + AUTO START light (flash):
ＲＥＳＴＡＲＴ optional feature
Indicates that the DSP in an AUTO operation has stopped due to an
ＲＥＳＴＡＲＴ ＡＴ： １０：２０ air demand as low as less than 30% and is waiting to restart. The
ＲＥＳＴＡＲＴ ＷＡＩＴ： ０ｓ
ＮＯＷ，ＳＴＯＰＰＥＤ ＢＹ： RESTART WAIT field shows an expected waiting period in second.
ＳＣＨＤＵＬＥ ＳＴＯＰ
ＳＣＨＤＵＬＥ ＳＴＯＰ
ＡＵＴＯＭＡＴＩＣ ＳＴＯＰ ● IPI RESTART (flash) + AUTO START light (flash)
ＩＰＩ ＲＥＳＴＡＲＴ Indicates that the DSP has stopped due to an instantaneous power
interruption (IPI). The RESTART WAIT field shows an expected
waiting period in second.

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■Message of Maintenance Notice

A maintenance date is determined by the total operating hours or a calendar period whichever comes earlier.
When the maintenance date has come, the maintenance notice message appears on the M4 display under the heading of
MAINTenance.

Ｍ４ １０：１０ ＊ Every these calendar periods: Service the DSP according to the schedules:
ＴＹＰＥ：ＩＮＴＥ −ＴＵ  0.5 years, 1.5 years, 2.5 years
Half-Yearly
ＳＮＧＬ−ＭＡＮＵ−Ｓ 3.5 years, 4.5 years, 5.5 years
ＤＩＳ．ＰＲＥＳＳ： ０．６８ＭＰａ 1.0 years, 5.0 years Yearly + Half-Yearly
2.0 years, 4.0 years 2-Yearly + Yearly + Half-Yearly
ＭＡＩＮＴ． 3.0 years 3-Yearly + Yearly + Half-Yearly
6.0 years (for overhauling) 6-Yearly + 3-Yearly + 2-Yearly + Yearly + Half-Yearly
ＭＡＩＮＴ.
ＭＡＩＮＴ．： ２Ｙｅａｒ
A Standard Maintenance Schedule(A) (for yearly 8,000-or-less operating hours)
ＭＡＩＮＴ．ＳＣＨＥＤＵＬＥ： Ａ
B Standard Maintenance Schedule(B) (for yearly 4,000-or-less operating hours)
Ｃａｒｒｙ ｏｕｔ ｓｃｈｅｄｕｌ
-ｅｄ ｍａｉｎｔｅｎａｎｃｅ．

ＳＥＴ
Ｐｒｅｓｓ     ａｆｔｅｒ ＣＨＫ．

If you see the message of a maintenance notice on the M4 display, carefully read it and service the DSP as instructed
by this manual (see page 64). After servicing the DSP, press the SET button and hold it down for more than 7
seconds; the MAINT. COMPLETED. Message appears on the M4 display. After one minute, the M1 display appears
or returns.
NOTES:
1. You may want to finish servicing the DSP earlier than the expected maintenance date. It is allowed once, only if
the remaining operating hours is less than 2,000 hours.
2. On the contrary, you may continue to use the DSP after the maintenance notice message has appeared. If this is the
case, the remaining operating hours is reset to 0 (zero) but a new time counting starts just when the maintenance
notice message has appeared.

■Other Messages
Ｍ４ １０：１０ ＊ ● MAINT.COMPLETED
ＴＹＰＥ：ＩＮＴＥ −ＴＵ  This message flashes when you have finished a specific
ＳＮＧＬ−ＭＡＮＵ−Ｓ
ＤＩＳ．ＰＲＥＳＳ： ０．００ＭＰａ maintenance servicing and reset the system.
● SWITCHED TO LOCAL.
ＭＥＳＳＡＧＥ If you have selected LOCAL in a FUNCTION MENU - REMOTE
SETTING display ( page 10), this message flashes when a
ＭＡＩＮＴ．ＣＯＭＰＬＥＴＥＤ
ＭＡＩＮＴ．ＣＯＭＰＬＥＴＥＤ shutdown trouble occurs. You can handle the DSP locally; that is,
ＳＷＩＴＣＨＥＤ ＴＯ ＬＯＣＡＬ
ＩＮ ＯＶＥＲＲＩＤＥ ＭＯＤＥ you can use the DSP’s instrument panel.
ＩＮ ＵＮＬＯＡＤ ＳＴＯＰ
● IN OVERRIDE MODE.
This message flashes when the DSP is in an override mode.
● IN UNLOAD STOP.
This message flashes when you select UNLOAD in a FUNCTION
MENU - U.STOP SETTING display ( page 10). The DSP will
unload for 5 minutes, and stop.

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3.4 How to Move within a Menu Display and Change a Setting

Explained below are how to move within a [FUNCTION MENU] or [MAINTenance DATA MENU] display and how to
select or change a setting within a setting display. The explanation takes [FUNCTION MENU] display and its setting
displays as an example.

１ How to Move within a [FUNCTION MENU] Display

［ＦＵＮＣＴＩＯＮ ＭＥＮＵ］ ① You can migrate to(or open) the [FUNCTION MENU]

display from the M1, M2, or M3 monitoring display, by
１ ＵＮＬＯＡＤ−ＳＴＯＰ／ＩＰＩ
１．
２． ＲＥＭＯＴＥ／ＤＲＹＥＲ pressing the FUNCTION button.
３． ＭＵＬＴＩ−ＵＮＩＴ
４． ＳＣＨＥＤＵＬＥ ② Press the buttons to move to the item
５． ＰＷＲ．ＳＡＶＥ／Ｄ．ＲＥＣ
６． ＣＡＰＡＣＩＴＹ ＣＯＮＴＲＯＬ number you want.

③ Press the SET button to open the related setting

ＳＥＴ ＭＯＮ
display.
    ：ＯＰＥＮ   ：ＢＡＣＫ

２ How to Select or Change a Setting within a Setting Display

［ＲＥＭＯＴＥ ＳＥＴＴＩＮＧ］
④ Press the SET button to return to the item
number. The number flashes.
１
１． ＳＩＧＮＡＬ： ＰＵＬＳＥ
２． ＭＯＤＥ： ＬＯＣＡＬ
３． ＲＥＳＥＴ ＡＴ： ＲＥＭＯＴＥ ［ＲＥＭＯＴＥ ＳＥＴＴＩＮＧ］

flash １． ＳＩＧＮＡＬ： ＰＵＬＳＥ

２
２． ＭＯＤＥ： ＦＩＸ
① Press the buttons to move to the ３． ＲＥＳＥＴ ＡＴ： ＲＥＭＯＴＥ
item number you want.

［ＲＥＭＯＴＥ ＳＥＴＴＩＮＧ］
⑤ Press the SET button to return to the item
１． ＳＩＧＮＡＬ： ＰＵＬＳＥ number 1. This makes a new setting effective.
２
２． ＭＯＤＥ： ＬＯＣＡＬ
３． ＲＥＳＥＴ ＡＴ： ＲＥＭＯＴＥ

［ＲＥＭＯＴＥ ＳＥＴＴＩＮＧ］
glow
② Press the button to move to the setting field １． ＳＩＧＮＡＬ：
１ ＰＵＬＳＥ
２． ＭＯＤＥ： ＦＩＸ
you want. ３． ＲＥＳＥＴ ＡＴ： ＲＥＭＯＴＥ

［ＲＥＭＯＴＥ ＳＥＴＴＩＮＧ］

１． ＳＩＧＮＡＬ： ＰＵＬＳＥ ⑥ Press the MON button to return to the

２． ＭＯＤＥ： ＬＯＣＡＬ
ＬＯＣＡＬ [FUNCTION MENU] display. Press the MON
３． ＲＥＳＥＴ ＡＴ： ＲＥＭＯＴＥ
button again to migrate to the M1 monitoring
display.
③ Press the buttons until your
desired setting appears.

［ＲＥＭＯＴＥ ＳＥＴＴＩＮＧ］

１． ＳＩＧＮＡＬ： ＰＵＬＳＥ
２． ＭＯＤＥ： ＦＩＸ
３． ＲＥＳＥＴ ＡＴ： ＲＥＭＯＴＥ

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 New DSP PCB, HC40
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3.5 [FUNCTION MENU] - Setting Displays (Note)

is default setting.
１ UNLOAD-STOP / IPI Display

[1]UNLOAD-STOP
This function protects the air end and other components against the condensate while the DSP is suspended for a long
term. If you plan to suspend the DSP operation for a long term, execute this function.
①Open the [FUNCTION MENU] - [REMOTE SETTING] display while you are operating the DSP.
②Select UNLOAD instead of NORMAL. Press the SET button to activate the new setting.
③The IN UNLOAD STOP. Message appears on the M4 display and the DSP unloads automatically for 5 minutes
before stopping.

［Ｕ．ＳＴＯＰ ＳＥＴＴＩＮＧ］
1.Unload Stop
NORMAL Start/stop normally.
１ ＳＴＯＰ ＦＵＮＣＴＩＯＮ：
１．
ＮＯＲＭＡＬ UNLOAD The DSP unloads for 5 minutes before stopping.

IMPORTANT
IMPORTANT
1. You can activate this function only when the DSP is operating.
2. After the DSP has stopped, the system cancels UNLOAD and activates NORMAL automatically.

[2]IPI (instantaneous power interruption) (option)

This function applies to the models that supports an optional IPI restarting function. In case of the standard models
the setting fields are filled with asterisks.

2.The field defines a maximum allowable IPI interval in

［ＩＰＩ ＳＥＴＴＩＮＧ］
which the DSP can restart.
２ ＩＰＩ ＴＩＭＥ：
２． １ｓ
３． ＲＥＳＴＡＲＴ ＷＡＩＴ： １５ｓ Range: 1~5 sec. 1s

3.The field defines a wait interval before the DSP restarts.

Range: 15~60 sec. 15s

IMPORTANT
IMPORTANT

Settings are selectable when the DSP is in a stop.

IMPORTANT
IMPORTANT
1. Instantaneous power interruption (IPI) means that the power voltage drops to zero (0) instantaneously.
2. For the IPI time of less than 20 ms, the DSP does not stop but continues to operate.
3. For the IPI time of more than the setting, the DSP judges it as a power failure; the DSP stops but does
not restart automatically. You must press the START button to restart it.

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 New DSP PCB, HC40
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２ REMOTE / AIR DRYER Display (Note)

is default setting.

[1]REMOTE
This function specifies the remote operation
conditions.

［ＲＥＭＯＴＥ ＳＥＴＴＩＮＧ］ 1.Type of Signal Used

１． ＳＩＧＮＡＬ： ＰＵＬＳＥ
Operates the DSP by the pulse signals from a
１
２． ＭＯＤＥ： ＬＯＣＡＬ PULSE remote start switch (make contact) and a remote
３． ＲＥＳＥＴ ＡＴ： ＲＥＭＯＴＥ stop switch (break contact).
Operates the DSP by the level signal from a remote
LEVEL
start switch (make contact).

IMPORTANT 2.Selection of Local or Remote Operation

IMPORTANT
Allows y ou to select a remote or local operation by using the
Settings are selectable when the DSP is in a stop. REMOTE button on the instrument panel. Pressing the button
activ ates a remote operation (the REMOTE light becomes ON
LOCAL (glowing)). Pressing the button again deactiv ates a remote
operation and activ ates a local operation (the REMOTE light
becomes OFF).
Does not allow y ou to select a remote or local operation wherev er
FIX y ou are (Y ou can operate the DSP remotely but can not activ ate a
local operation remotely ). The REMOTE button is disabled.
Allows y ou to select a remote or local operation by using an
external remote-operation-activ ation (the REMOTE light becomes
EXT. ON (f lashing)) while OFF a local operation (the REMOTE light
becomes OFF).

3. Selection of Local or Remote after Troubleshooting

REMOTE Allow s you to operate the DSP remotely as before.
Allow s you to operate only locally because a remote
LOCAL operation setting w as automatically cancelled by the
system. You must activate it again.

[2]DRYER SETTING
This function is available only when the air dryer’s MANU-STOP-AUTO selector switch is in an AUTO position.

4.Action of Air Compressor after Air Dryer’s Failure

［ＤＲＹＥＲ ＳＥＴＴＩＮＧ］
SHUTDOWN The air compressor shuts down.
４
４． ＣＯＭＰ．： ＳＨＵＴＤＯＷＮ
５． ＰＲＥＳＴＡＲＴ： ＯＦＦ ALARM The air compressor does not shut down.

5.Prestarting
IMPORTANT Air compressor and air dryer start and stop
IMPORTANT OFF
simultaneously. (TYPE : TU on M1 display)
1.If you want to enable the air dryer prestart Air dryer prestarts 3 minutes before air
ON
function, place its MANU-STOP-AUTO selector compressor. (TYPE : DR on M1 display)
switch in an AUTO position.
2.Settings are selectable when the DSP is in a
stop.

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 New DSP PCB, HC40
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３ MULTIple-Unit SETTING Display (option)

This optional function enables various multiple-unit operations.

To support multiple-unit operation you must re-wire the DSP.
In case of the standard models the setting fields of the items 2 to 7 are filled with asterisks.
1.Operation Mode
Operates a single DSP. SNGL is indicated on the
SNGL
［ＭＵＬＴＩ−Ｕ ＳＥＴＴＩＮＧ］ display's TYPE field.
Operates two units of DSP alternately according to
１． ＭＯＤＥ：
１ ＢＫＵＰ
２． ＳＥＬＥＣＴ： ＳＬＡＶＥ a time schedule. DUAL is indicated on the
DUAL
３． ＤＵＡＬ ＴＩＭＥ： ８．０ｈ display's TYPE field. The AUTO light becomes ON
４． ＳＷＩＴＣＨ ＭＥＴＨＯＤ： (glowing).
ＯＶＥＲＬＡＰ
５． ＳＷＩＣＨＯＶＥＲ： １５ｓ Operates two units of DSP according to a preset
６． ＢＵＣＫＵＰ： ０．０５ＭＰａ backup pressure. Starts a slave unit when the
７． ＵＮＬＯＡＤ： ０．０２ＭＰａ
BKUP pressure has dropped to a preset backup
pressure. BKUP is indicated on the display's TYPE
field. The AUTO light becomes ON (glowing).
ＳＥＴ
    ：ＳＴＯＲＥ ＭＯＮ
  ：ＢＡＣＫ
Operates multiple units of DSP according to the
signals from an external starter/control box.
Pressure is controlled by the external input signals.
STPR
Load/unload and remote operation are also
controlled by the external input signals. STPR is
indicated on the display's TYPE field.

2.Master or Slave
Selects the earlier starting unit as a master.
IMPORTANT 3.Alternate Operation Hours of Dual Units
IMPORTANT

If you want to activate a backup operation, place Range: 0.1~0.99 hrs. 8.0h
the SW3 slide switch (for a capacity control) in a
middle position. 4.Switching Method
Slave unit starts, master/slave units overlap in
OVERLAP operation for a preset period, then master unit
stops.
IMPORTANT Master unit stops, a non-operating interval passes,
IMPORTANT INTERVAL
then slave unit starts.
Settings are selectable when the DSP is in a stop.
5.Switching-over or overlapping period
Range: 5~300 sec. 15s

6.Pressure to start a backup unit in a backup operation

(cut-in pressure -α)
Range: 0.00~0.50MPa 0.05MPa
Ex.) Slave: 0.05MPa=0.54MPa(cut-in pressure : 0.59MPa)
7.Pressure to unload both the units in a backup operation
(cut-out pressure -α)
Range: 0.00~0.50MPa 0.02MPa
Ex.) Unload: 0.02MPa=0.67MPa(Cut-out pressure: 0.69MPa）

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 New DSP PCB, HC40
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4 Schedule Setting
Allows a standard daily scheduling operation and an optional weekly scheduling operation with an external calendar
timer.

1.Scheduling Mode
［ＳＣＨＥＤＵＬＥ ＳＥＴＴＩＮＧ］
Operates the DSP without a scheduling. Normally
OFF
１． ＭＯＤＥ：
１ ＳＣＨＥＤＵＬＥ selected.
２． ＥＸＴ．ＳＥＴＴＩＮＧ： ＯＦＦ Operates the DSP according to a daily 24-hour
（ＴＩＭＥ  ０８：３０） SCHEDULE
ＳＴＡＲＴ ＳＴＯＰ calendar.
３． ０８：２０ Ｙ １０：００ Ｙ Operates the DSP according to an external weekly
４． １０：１０ Ｙ １２：００ Ｙ EXT.
５． ００：００ Ｎ ００：００ Ｎ timer. (ON signal starts, OFF signal stops.)
(option)
６． ００：００ Ｎ ００：００ Ｎ You can choose either INPUT 1 or INPUT 2.
７． ００：００ Ｎ ００：００ Ｎ
Note
When you set the mode to SCHEDULE or EXTernal, the
ＳＥＴ
    ：ＳＴＯＲＥ ＭＯＮ
  ：ＢＡＣＫ AUTO light becomes ON (glowing). It becomes ON
(flashing), however, if the time setting is not valid.

This illustration indicates a scheduling operation

from 8:20 to 10:00 and from 10:10 to 12:00. 2.Setting when you have selected EXT. in item 1.
TIME field indicates a current time of 8:30. OFF When EXT. is not selected.
Operates the DSP according to the schedule set in
1
calendar timer 1.
Operates the DSP according to the schedule set in
2
calendar timer 2.

3.-7. Setting when you have selected SCHEDULE in item 1.

START, STOP time and valid(Y), invalid(N) can be
selected.
Allows you to start the DSP at given times (max. 5)
START
by schedule.
Allows you to stop the DSP according to the
STOP
schedule. Maximum 5 start time can be selected.
Makes the above setting valid(Y) or invalid(N).
Y/N
(Y) starts or stops the DSP as scheduled.

IMPORTANT
IMPORTANT

If you set the MODE to SCHEDULE, the

display’s TYPE field indicates AUTO for a
scheduling operation.
The AUTO light becomes ON (flashing) if the
time setting is not valid.
Settings are selectable when the DSP is in a
stop.

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 New DSP PCB, HC40
Service Manual

５ PoWeR SAVE SETTING/Data RECORD SETTING Display

[1]PoWeR SAVE SETTING

This function enables a power saving operation by reducing the cutout pressure to a preset target value, when the
load/unload cycling interval is longer than a motor stop delay interval. If the cycling interval (the difference between
cutout time and cutin time) is over the motor stop delay interval, the system reduces the cutout pressure to a target
so as to make the cycling interval closer to the motor stop delay interval. If you set the SAVE MODE to ON, the
display’s TYPE field shows SAVE for a power saving operation.

1. Power Save Mode

［ＰＷＲ．ＳＡＶＥ ＳＥＴＴＩＮＧ］ OFF Operates the DSP at a set cutout pressure.
１． ＳＡＶＥ ＭＯＤＥ：
１ ＯＮ Operates the DSP at a power save mode.
ON
（ＴＥＲＧＥＴ ＰＲＥＳＳ） In the displaly's TYPE field, SAVE appears.
２． ＣＵＴ−ＯＵＴ：
０．６９→０．６４ＭＰａ
ＣＵＴ−ＩＮ： ０．５９ＭＰａ 2.Cutout/cutin pressure
３． ＩＮＴＥＲＶＡＬ： ３０ｓ Within this display, you can not change the existing
cutout pressure and the cutin pressure. To change these
pressures you have to migrate to the CONTROL
SETTING display. ( page 14)

Range:
Cutin press. -0.05MPa
0.29MPa ~ Specified pressure
CAUTION
CAUTION (Note) Make the target pressure no less than cutin
pressure + 0.02MPa.
To activate a power saving operation, just set
the SAVE MODE (item 1) to ON, and do not
change the settings of item 2 and 3. 3.Load/Unload interval
If you want to change the settings of item 2 Range: 15~120 sec. 30s
and 3, however, observe:
(Note) This is normally set at 30 sec. and load/unload
(1) The difference between cutout pressure can be repeated within 1,000,000 times
and cutin pressure (item 2) must be 0.02 annually.
MPa or more.
(2) The motor stop delay interval (item 3) must
be 30 seconds or more.

IMPORTANT
IMPORTANT

Settings are selectable when the DSP is in a stop.

[2]Data RECORD SETTING

This function specifies the time of sampling and recording the operation data daily. Decide the sampling time
considering the typical operating time per day. To view the recorded data, open [MAINT.DATA MENU]-
[OPERATION DATA] display.

［Ｄ．ＲＥＣＯＲＤ ＳＥＴＴＩＮＧ］
４
４． ＲＥＣＯＲＤ ＡＴ： ００：００
５． ＡＤＲＥＳＳ： Ｕ０００００００

IMPORTANT
IMPORTANT

Settings are selectable when the DSP is in a stop.

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 New DSP PCB, HC40
Service Manual

６ Capacity CONTROL SETTING Display

This function selects a type of capacity control system you want to use, and sets the cutout and cutin pressures.

1.The TYPE field is available only with the AUTO type DSP.
［ＣＯＮＴＲＯＬ ＳＥＴＴＩＮＧ］ In case of the standard DSP, the TYPE field must be left
１． ＴＹＰＥ：
１ Ｉ as I although UP and P are disabled. The AUTO type
     （ＣＵＴ−ＯＵＴ／ＣＵＴ−ＩＮ） DSP allows you to select I, UP, or P even when you are
２． Ａ： ０．６９／０．５９ＭＰａ operating the DSP.
３． Ｂ： ０．６９／０．５９ＭＰａ
（Ｂ ＥＦＦＥＣＴＩＶＥ） Enables such a capacity control system as is
４． ＴＩＭＥ： ００：００∼００：００ I selected by the SW3 switch. This type may be
５． ＳＥＬＥＣＴ： ＯＦＦ
most popular.
Enables a standard 0%-or-100%-capacity, 2-step
UP capacity control system regardless of the SW3
ＳＥＴ ＭＯＮ switch setting.
    ：ＳＴＯＲＥ   ：ＢＡＣＫ
Enables a standard 0%-or-100% capacity, 2-step
capacity control system + AUTO operation
P
(automatic motor stop/restart control) regardless of
the SW3 switch setting.

2.Cutout/Cutin pressure - Combination A

You can set cutout pressure and cutin pressure for daily
and general use.
Range:
CUT-OUT Specified pressure
0.29MPa~specified pressure
Range:
CUT-IN Specified press. -0.1MPa
0.29MPa~specified pressure

3.Cutout/Cutin pressure - Combination B

You can set cutout pressure and cutin pressure used for
a limited time period specified in item 4.
Range:
CAUTION CUT-OUT Specified pressure
CAUTION 0.29MPa~specified pressure
Range:
Keep the difference between the cutout CUT-IN Specified press. -0.1MPa
0.29MPa~specified pressure
pressure and the cutin pressure at 0.1MPa or
more. Contact your distributor if you want to
have a smaller difference. 4.Limited time period for item 3, Combination B
Range: 00:00~23:59 00:00

IMPORTANT 5.Combination B select mode

IMPORTANT
The B is not applied, and therefore the A is only
Settings are selectable when the DSP is in a stop. OFF
applied.
The B is applied, and therefore the A and B are
ON
applied. The B is given a priority.

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 New DSP PCB, HC40
Service Manual

3.6 [MAINTenance DATA MENU] and its Data Displays

You can look at the memory data on the display.

① You can migrate to (or open) the [MAINT.DATA

［ＭＡＩＮＴ．ＤＡＴＡ ＭＥＮＵ］
MENU] display from the M1, M2, or M3 monitoring
display, by pressing the CHECK button.
１ ＢＡＳＩＣ ＳＥＴＵＰ
１．
２． ＳＨＵＴＤＯＷ ＮＨＩＳＴＯＲＹ ② Press the buttons to move to the item
３． ＯＰＥＲＡＴＩＯＮ ＤＡＴＡ number you target to.
４． ＬＯＡＤＤＡＴＡ
③ Press the SET button to open the related data
display.

ＳＥＴ
    ：ＯＰＥＮ ＭＯＮ
  ：ＢＡＣＫ

１ Basic Setup Display

This display shows air compressor settings, such as software version, air compressor series, capacity control, dryer
operation, etc..

［ＢＡＳＩＣ ＳＥＴＵＰ］
This display contains software version, air compressor
ＶＥＲ．： ＨＣ４０−Ｖ１．１．１
ＳＥＲＩＥＳ ＮＡＭＥ： ＤＳＰ series, cooling method, number of compression stage,
ＣＯＯＬＩＮＧ ＭＥＴＨＯＤ： ＡＩＲ action against instantaneous power interruption,
ＮＯ．ＯＦ ＳＴＡＧＥ： １ indication by pressure sensor 2, DIP switch, jumper
ＩＰＩ ＲＥＳＴＡＲＴ： ＯＦＦ
ＰＲＥＳＳ： ０．６８ＭＰａ
setting. If you contact Hitachi, inform Hitachi of this
ＤＩＰ ＳＷＩＴＣＨ： ００ referable information.
ＪＵＭＰＥＲ： ３Ａ
ＡＬＴ ＴＩＭＥ： ４８０Ｍｉｎ
ＡＤＲＥＳＳ： Ｕ００００００１
ＭＯＮ
  ：ＢＡＣＫ ● VER. : Software version of circuit boards.
Ex.) HC40-V1. 1. 1

Main board
Display board
Note) Make sure that the software version of main
board and display board are the same.

● PRESS : Pressure sensor 2

(discharge pressure after Aftercooler)

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 New DSP PCB, HC40
Service Manual

２ Shutdown History Display

This display shows maximum 6 shutdowns: kind of shutdown, number of times, and date/time. It also shows the
operation data (pressure, temperature, current) sampled when the shutdown happened.

(1) Shutdown History

［ＳＨＵＴＤＯＷＮ ＨＩＳＴＯＲＹ］

１． ＯＶＥＲＬＯＡＤ ＭＡＩＮ
１
ＣＯＤＥ：１７Ｌ ＮＯＳ．： １
００／１２／２５ ２０：３０ L : When loading
２． ＨＩＧＨ ＤＩＳ．ＴＥＭＰ． U : When unloading
ＣＯＤＥ：１８Ｌ ＮＯＳ．： １
００／１０／２１ １８：１５ S : When stopped
３． ＨＩＧＨ ＯＩＬ ＴＥＭＰ．
ＣＯＤＥ：５８Ｕ ＮＯＳ．： １
００／０９／１３ １４：５２
ＲＭＴ＋ＳＥＴ ：ＣＬＥＡＲ
ＳＥＴ
    ：ＯＰＥＮ ＭＯＮ
  ：ＢＡＣＫ (1) Shutdown History
This display shows the first to third shutdowns: kind of
shutdown, shutdown code, and date/time when the
モニタ 設定
shutdown happened. If a same shutdown has repeated
within a short period, the oldest data is deleted and the
newest data is stored while the number of times is
MONITOR ＳＥＴ
updated or increased. If there is no shutdown, the
(2) Shutdown Details 1 and 2 related fields are filled with asterisks.
［ＤＥＴＡＩＬＳ−１］ ● Press the buttons to migrate within
１． ＯＶＥＲＬＯＡＤ ＭＡＩＮ a display. Repeat pressing the button to
ＣＯＤＥ：１７Ｌ ＮＯＳ．： １ move to a next display that contains the fourth to
００／１２／２５ ２０：３０
sixth shutdowns.
ＤＩＳ．ＰＲＥＳＳ： ０．６９ＭＰａ ● Hold down the REMOTE button and press the SET
ＩＮＴＳＴＧ．Ｐ： ＊．＊＊ＭＰａ
ＯＩＬ ＰＲＥＳＳ： ０．１５ＭＰａ button to clear all the shutdown data.
ＣＬＴ．ＰＲＥＳＳ： ０．２５ＭＰａ

(2) Shutdown Details 1 and 2

ＣＨＫ
    ：ＮＥＸＴ ＭＯＮ
  ：ＢＡＣＫ
If you want to know the operation data sampled when the
確認 shutdown happened, first move to the item number of the
targeted shutdown in the shutdown history display, and
ＣＨＥＣＫ
press the SET button to open the DETAILS-1 display.
Press the CHECK button to further open the DETAILS-
2 display.

［ＤＥＴＡＩＬＳ−２］

ＯＶＥＲＬＯＡＤ ＭＡＩＮ

ＤＩＳ．ＴＥＭＰ．１： ３６０℃
ＤＩＳ．ＴＥＭＰ．２： ＊＊＊℃
ＯＩＬ ＴＥＭＰ：  ５２℃
ＣＯＯＬＡＮＴ ＴＥＭＰ：  ４２℃
２ＮＤ ＳＵＣＴ．ＴＥＭＰ： ＊＊＊℃

ＣＵＲＲＥＮＴ： ２５０Ａ

ＣＨＫ
    ：ＮＥＸＴ ＭＯＮ
  ：ＢＡＣＫ

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 New DSP PCB, HC40
Service Manual

３ Operation Data Display

This display shows operation data that is sampled at the time set on the [FUNCTION MENU] - [Data RECORD
SETTING] display. Data of maximum 12 days are recorded; 13th or oldest data is deleted and 1st or newest data is
added. Newest data is arranged at the top of the display. If you change the sampling time setting, data before the
change is left as it is and new sampling time is applied after the change. Press the buttons to move
within the display.

1. and 2.: Indicates the MONTH/DAY HOUR: MINUTE.

［ＯＰＥＲＡＴＩＯＮ ＤＡＴＡ］
P- represents a pressure (MPa) and indicates, from left to
１．１２／１５ １０：１０ right, the: Discharge air pressure, Interstage pressure,
Ｐ：０６８，＊＊＊，０１５，０１８
Ｃ：２１０ Oil pressure, Coolant pressure.
Ｔ：３５６，＊＊＊，５２，４６，＊＊
Ｌ：８０ C- represents a current (A).
２．１２／１４ １０：３０
Ｐ：０６７，＊＊＊，０１５，０１８ T - represents a temperature (℃) and indicates, from left to
Ｃ：２１０ right, the: Discharge air temperature 1, Discharge air
Ｔ：３４８，＊＊＊，５０，４４，＊＊
Ｌ：７０ temperature 2, Oil temperature, Coolant temperature,
2nd-stage suction temperature.
ＭＯＮ
  ：ＢＡＣＫ
L - represents a load ratio (%).
Unavailable fields are filled with asterisks.

４ Load Data Display

This display shows averaged load data per day. Data of maximum 4 days are recorded; fifth or oldest data is deleted
and 1st or newest data is added. Newest data is arranged at the top of the display. Press the
buttons to move within the display.

［ＬＯＡＤ ＤＡＴＡ］

１．１２／１５
ＡＶＧ．ＰＲＥＳＳ： ０．６２ＭＰａ
ＡＶＧ．ＣＵＲＲＥＮＴ： １２０Ａ
ＡＶＧ．ＬＯＡＤ ＬＡＴＥ： ５０％

２．１２／１４
ＡＶＧ．ＰＲＥＳＳ： ０．６２ＭＰａ
ＡＶＧ．ＣＵＲＲＥＮＴ： １２０Ａ
ＡＶＧ．ＬＯＡＤ ＬＡＴＥ： ５０％

ＭＯＮ
  ：ＢＡＣＫ

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 FOR HITACHI New DSP PCB, HC40
SERVICE ONLY Service Manual

3.7 Service Operation (Hidden Service Work)

Following five(5) pages including this page explain about service works allowed only to our service engineers.
DO NOT show the content of this manual, or show how you operate this to the customer.

［ＣＴＬ．ＤＡＴＡ ＭＥＮＵ］ ① You can migrate to (or open) the [SERVICE MENU]

display from the M1, M2, or M3 monitoring display,
１．
１ ＡＬＡＲＭＳ by pressing the CHECK and SET button while
２． ＳＨＵＴＤＯＷＮＳ
３． ＤＡＴＥ ＆ ＴＩＭＥ keeping the RESET button pressed.
４． ＳＴＡＲＴＥＲ／ＣＯＯＬＩＮＧ
ＷＡＴＥＲ ＦＬＯＷ ② Press the buttons to move to the item
number you target to.
③ Press the SET button to open the related data
display.
ＳＥＴ
    ：ＯＰＥＮ ＭＯＮ
  ：ＢＡＣＫ

１ Alarm Detecting Condition

You can change setting of alarm detection on the following display. Refer to the instruction manual for each alarm
setting value.

［ＡＬＡＲＭＳ］

１ ＤＩＳ．ＴＥＭＰ．１：
１． ＊＊＊℃
２． ＤＩＳ．ＴＥＭＰ．２： ＊＊＊℃
３． ２ＮＤ ＳＵＣＴ．Ｔ： ＊＊℃
４． ＯＩＬ ＴＥＭＰ．： ６３℃
５． ＣＬＴ．ＴＥＭＰ．： ６３℃
６． ＤＩＳ．ＴＥＭＰ．： ３８８℃
７． ＯＩＬ ＰＲＥＳ．： ０．０８ＭＰａ
８． ＣＬＴ．ＰＲＥＳ．： ０．１２ＭＰａ
IMPORTANT
IMPORTANT
ＳＥＴ
    ：ＳＴＯＲＥ ＭＯＮ
  ：ＢＡＣＫ
Settings are selectable at any time.

1.High 1st-stage Discharge Air Temperature Alarm Setting 5.High Coolant Temperature Alarm Setting
Two- Setting required depending on air compressor Air-cooled 63℃
stage series and pressure specification. 50~120℃ for air-cooled unit.
100~300 ℃ for two-stage DSP In case of water-cooled unit, the field is filled with
Range
In case of single-stage unit, the field is filled with asterisks.
Range
asterisks. Temperature differential : 5℃
Temperature differential : 5 ℃
6.High Single-stage Discharge Air Temperature
2.High 2nd-stage Discharge Air Temperature Alarm Setting Alarm Setting
Two- Setting required depending on air compressor Single- 388℃ (Setting required depending on air
stage series and pressure specification. stage compressor series and specified pressure.
100~300 ℃ for two-stage DSP 200~400℃ for single-stage DSP only
In case of single-stage unit, the field is filled with In case of two-stage unit, the field is filled with
Range Range
asterisks. asterisks.
Temperature differential : 5 ℃ Temperature differential : 5 ℃

3.High 2nd-stage Intake Air Temperature Alarm Setting 7.Low Oil Pressure Alarm Setting
Two-stage 63℃ All model 0.10MPa
50~120 ℃ for two-stage DSP 0.01~0.5MPa
Range
In case of single-stage unit, the field is filled with Pressure differential : 0.02MPa
Range
asterisks.
Temperature differential : 5 ℃ 8.Low Coolant Pressure Alarm Setting
Air-cooled 0.12MPa
4.High Oil Temperature Alarm Setting 0.01~0.5MPa for air-cooled unit.
All Model 63℃ In case of water-cooled unit, the field is filled with
Range
50~120℃ asterisks.
Range
Temperature differential : 5℃ Pressure differential : 0.02MPa

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 FOR HITACHI New DSP PCB, HC40
SERVICE ONLY Service Manual

２ Shutdown Detecting Condition

You can change setting of alarm detection on the following display. Refer to the instruction manual for each alarm
setting value.

1.High 1st-stage Discharge Temperature Shutdown Setting

［ＳＨＵＴＤＯＷＮＳ］
Setting required depending on air compressor
Two-stage
１
１． ＤＩＳ．ＴＥＭＰ．１： ＊＊＊℃ series and pressure specification.
２． ＤＩＳ．ＴＥＭＰ．２： ＊＊＊℃ 100~300℃ for two-stage DSP
３． ２ＮＤ ＳＵＣＴ．Ｔ： ＊＊℃
４． ＯＩＬ ＴＥＭＰ．： ７０℃ Range In case of single-stage DSP, the field is filled with
５． ＣＬＴ．ＴＥＭＰ．： ７０℃ asterisks.
６． ＩＮＴＳＴＧ．Ｐ： ＊．＊＊ＭＰａ
７． ＯＩＬ ＰＲＥＳ．： ０．０８ＭＰａ
８． ＣＬＴ．ＰＲＥＳ．： ０．１０ＭＰａ 2.High 2nd-stage Discharge Temperature Shutdown Setting
Setting required depending on air compressor
Two-stage
series and pressure specification.
ＳＥＴ
    ：ＳＴＯＲＥ ＭＯＮ
  ：ＢＡＣＫ 100~300℃ for two-stage DSP
Range In case of single-stage DSP, the field is filled with
asterisks.

3.High 2nd-stage Intake Air Temperature Shutdown Setting

Two-stage 70℃
50~120℃ for two-stage DSP
Range In case of single-stage DSP, the field is filled with
asterisks.

IMPORTANT 4.High Oil Temperature Shutdown Setting

IMPORTANT
All model 70℃
Settings are selectable at any time. Range 50~120℃

5.High Coolant Temperature Shutdown Setting

Setting required depending on air compressor
Two-stage
series and pressure specification.
100~300℃ for two-stage DSP
Range In case of single-stage DSP, the field is filled with
asterisks.

6.Low Intermediate Pressure Shutdown Setting

Two-stage 0.27MPa
0.01~0.5MPa for two-stage DSP
Range In case of water-cooled unit, the field is filled with
asterisks.

7.Low Oil Pressure Shutdown Setting

All model 0.08MPa
Range 0.01~0.5MPa

8.Low Coolant Pressure Shutdown Setting

Air-cooled 0.10MPa
0.01~0.5MPa for air-cooled DP
Range In case of water-cooled unit, the field is filled with
asterisks.

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 FOR HITACHI New DSP PCB, HC40
SERVICE ONLY Service Manual

３ Calendar/Clock

1.Calendar Setting
［ＤＡＴＥ＆ＴＩＭＥ］
1999/01/01
１． ＤＡＴＥ：
１ ９９／０１／０１ Year : 1999~2100 Month : 01~12
２． ＴＩＭＥ： １０：１０：３０ Range
３． ＲＵＮ ＨＲ： ００００００ｈ Date : 01~31
４． ＰＲＥＶＩＯＵＳ ＭＡＩＮＴ：
９９／０１／０１ 2.Clock Setting
５． ＰＲＥＶＩＯＵＳ ＯＶＨＬ：
９９／０１／０１ 00:00
Hour : 00~24 Minute : 00~29
Range
Second : 00~59
ＳＥＴ
    ：ＳＴＯＲＥ ＭＯＮ
  ：ＢＡＣＫ
3.Operating Hours Setting

000000~999999
Range
Normally shows accumulated operating hours.

4.Last Maintenance Date

Usually the date is loaded automatically by resetting
maintenance, but the date can be changed afterward.
Based on this calendar, maintenance date is decided.
The date after 10 hours of operation
IMPORTANT
IMPORTANT Year : 1999~2100 Month : 01~12
Range
Date : 01~31
Settings are selectable at any time.
5.Last Overhaul Date
Usually the date is loaded automatically by resetting
maintenance, but the date can be changed afterward.
The date after 10 hours of operation
Year : 1999~2100 Month : 01~12
Range
Date : 01~31

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 FOR HITACHI New DSP PCB, HC40
SERVICE ONLY Service Manual

３ Starter/Others

［ＳＴＡＲＴＥＲ］
■ CT Setting
１
１． ＳＴＡＲ−ＤＥＬＴＡ： １５ｓ
２． ＲＥＡＣＴＯＲ： １０ｓ The table below does not apply to every compressor.
３． ＴＩＭＩＮＧ： ０．２ｓ Check the CT in the starter before setting at site.
４． ＳＴＡＲＴ ＵＮＬＯＡＤ： ０ｓ
５． ＣＴ ＲＡＴＥ： ２００Ａ Model Voltage
６． Ｐ−ＳＰＥＣ： ０．６９ＭＰａ 200V class 400V class 3000V class
22kW class 150A 100A -
［ＣＯＯＬＩＮＧ ＷＡＴＥＲ］
７． ＤＥＴＥＣＴ ＤＥＬＡＹ： ５ｓ 30∼37kW class 200A 100A -
８． ＤＥＴＥＣＴ： ＷＨＩＬＥ ＲＵＮ 45∼65kW class 300A 150A -
75∼90kW class 400A 400A 30A
ＳＥＴ
    ：ＳＴＯＲＥ ＭＯＮ
  ：ＢＡＣＫ 100kW class 600A 300A 30A

1.Star-delta Switching Time 6.Specified Pressure

This allows you to adjust switching time according to This allows you to change the specified pressure setting.
the starting condition. Setting this pressure creates a new default value for
15 seconds each cutout and cutin pressure according to the air
Range 5~20 seconds compressor series.
You can not change this pressure on the Maintenance
Menu display.
2.Reactor Switching Time
0.69MPa
This allows you to adjust switching time according to the
Range 0.39~0.93MPa
starting condition.
10 seconds (Note) This setting is done before shipment according to
Range 5~20 seconds each pressure specification.
This becomes the maximum value for capacity control.
3.Timing for Star-delta Switching You can not set the cut-out pressure any larger than this
This allows you to choose from 2 choices the time value on [FUNCTION}-[CAPACITY CONTROL] display .
before turning on 42 after 6 is turned from ON to OFF.
0.2 seconds 7.Detect Delay of Cooling Water
Range 0.2~0.5 seconds Delay of any less period is not regarded as a delay.
5 seconds
4.Start Unload Setting Range 0~60 seconds
To close the unloader fully at start to lower the load.
Star-delta/reactor start : 2 seconds after turning on 42 8.Condition of Detecting Delay of Cooling Water
Direct voltage start : 5 seconds after turning on 52
Detects while DSP is in a run.(Normal)
It reflects default value for the starting method selected
WHILE If detected, SHUTDOWN message appears on the
by the DIP Sw itch.
RUN display, the shutdown light is flashing, and the
Range 0~5 seconds
compressor is shut down.
Detects while DSP is in a run or in a stop.
5.CT Rate Setting.
If detected while DSP is in a stop, ALARM message
Setting required depending on air compressor series. ALL
appears on the display and the alarm light is
Select a value according to CT of the starter. TIME
flashing. The compressor is not shut down. Alarm
200A is automatically canceled when water comes in.
Range 30~600A
(Note) This is preset for each air compressor series before
shipment. Refer to the table above for preset value
for each air compressor series.

IMPORTANT
IMPORTANT

Settings are selectable when the DSP is in a stop.

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 New DSP PCB, HC40
4. Other Settings Service Manual

4.1 DIP Switch

Bit Input OFF ON Remarks

1 Compressor Stage Single stage Two stage Set int. press. display.
2 Coolling Method Air cool Water cooled Set coolant display.
3 Pressure Control Press. Sensor Outer Controller
Motor Outp 4 : OFF 5 : OFF DSP-15 AUTO stop limit.
DSP-45/55(1-stage)
4 4 : ON 5 : OFF DSP-37(1-stage)
5 DSP-22/37AT
4 : OFF 5 : ON DSP-45/55(2-stage)
DSP-65/75(2-stage)
4 : ON 5 : ON DSP-90/100/120
Starting Method 6 : OFF 7 : OFF Ｙ−Δstart
6 6 : ON 7 : OFF Direct voltage start
7 6 : OFF 7 : ON Reactor start
6 : ON 7 : ON AUTO test mode
8 Override Error monitoring Forced
Operation operation(regular) operation

Switch Setting Action Remarks

Dryer Operation UP (ON) With START switch Dryer built
SW2 MID (OFF) Always STOP Ex-Dryer
DOWN (OFF) Always RUN
Capacity Control UP (ON) − Not used
SW3 MID (OFF) AUTO ON AUTO unit Make sure it always
Standard control Standar stays in the middle.
DOWN (OFF) AUTO OFF AUTO unit

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 New DSP PCB, HC40
Service Manual

4.2 Brightness Adjustment (LCD Brightness)

        ＋       makes
SET MONITOR it brighter.

        ＋       makes
SET FUNCTION it darker.

FOR HITACHI
4.3 Attention in Circuit Board Exchange SERVICE ONLY
Before exchanging circuit boards, check if the version of software application is the same for control circuit board
and for the main circuit board. Then, execute RESET ALL for sure. This initializes all the settings on the circuit
board and erases all the memory. Follow the procedures below:
① Check if the version of software application is in accordance for the circuit boards to be exchanged(control
board and CPU board).
This board employs CPU on both control board and CPU board to communicate between them. If they don’t
have software application of the same version, it can lead a misled action.
② Make a record of circuit board settings before ALL RESET(existing circuit board) and the following memory
data.
･ Operating hours, last inspection date, last overhaul date(page 19) memory
･ All the other changes made by user on the function settings(page 10~20) memory
③ Exchange the circuit board.
④ Make DIP switch settings(page 21).
⑤ Keeping       ＋       pressed,
FUNCTION RESET connect power to RESET ALL.
Initial screen appears with HITACH logo flashing and ALL RESET is completed.
Skipping of this action may lead display errors and/or misled action.
⑥ Proceed with the following settings.
・ Calendar setting (page 19)
・ Clock setting (page 19)
・ Operating hours (page 19)
・ Last inspection date (page 19)
・ Last overhaul date (page 19)
・ CT setting (page 20)
・ Specified pressure setting (page 20)
・ Alarm/shutdown setting (page 18, 19)
・ Others
Change settings according to the record made in ①.

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 New DSP PCB, HC40
5. Outside Wiring Connection Service Manual

5.1 Standard Specification

■ Solenoid valve, motor valve

OMR solenoid valve

Discharge motor valve

Cooling water motor valve

■ Dryer

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 New DSP PCB, HC40
Service Manual

5.2 Steproller

Note: Panel setting required. See page 11 for detail.

5.3 Dual Roller

To operate alternatively, make

sure that the shortcut circuit
of either unit 1 or 2 is
disconnected.

Note: Panel setting required. See page 11 and the instruction manual for detail.

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 New DSP PCB, HC40
Service Manual

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 New DSP PCB, HC40
DSP Service Manual

Hitachi, Ltd. Tokyo Japan

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