Systems and Components FOR Drive Engineering

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HYDRAULICS

SYSTEMS AND COMPONENTS


FOR
DRIVE ENGINEERING
We move the world.

Hydraulic Components + Electronic Components from Linde


this means
total Vehicle Management through the complete Linde System.

Linde - the pioneer in mobile hydraulics - discovered and


perfected hydrostatics as the ideal drive system for mobile
machinery. Since 1959, Linde has equipped more than two million
vehicles in the fields of

- Construction Equipment

- Agricultural Machinery

- Forestry Equipment

- Municipal Vehicles

- Material Handling

with hydrostatic drives and working systems. The use of these


systems in our own fork lift trucks has made Linde the world
market leader!
Electronics also play an important role in those applications.

Linde products have been leaders in the field of mobile hydraulics


for many years. Our customers can rely on our systems expertise
and our know-how.
Linde engineers are masters of their field - whether it involves
better power utilization, the best possible interaction among the
total-system components, ease of operation or safety.

Components and systems from Linde are also widely used in stationary machines. Many dif-
ferent uses and applications can be served: woodworking machines, mixers, agitators and cen-
trifuges in process engineering, presses, drilling machines, cable winches, plastic-processing
machines, theater engineering, ships' helms and other marine applications, rotary drums for the
cement and sugar industries, material handling systems, amusement park rides, and many
others.

Whether it's closed or open loop systems,

Linde hydraulics is always the right choice.

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HYDRAULIC PRODUCT LINE

HEAVY DUTY
Variable pumps HPV-02
Self-priming regulating pumps HPR-02
Fixed displacement motors HMF-02
Variable displacement and pressure regulating motors HMV/R-02

MEDIUM DUTY
Variable pumps MPV-01
Self-priming regulating pumps MPR-01

CONTROL SYSTEMS
Electronic control units CEB / CEP / CED
Diagnosis system for drive controls LinDiag
Peripheral equipment

DIRECTIONAL CONTROL VALVES


Nominal sizes 14 / 18 / 25
Valve assemblies
Monoblock valves
Single valves

GEAR DRIVES
Swing Drives GS

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HEAVY DUTY PRODUCT LINE We move
HPV-02 Features

Axial piston pump with swash plate design for closed loop applications.
Max. swash angle of 21°. Available with right or left hand rotation. Various control
options. SAE high-pressure ports. Hydrostatic swash plate bearings. Integrated boost
pump with cold-start valve for internal or external suction (added-on boost pump 38
cm3/rev with HPV 165 and HPV 210). Integrated high-pressure relief and make-up
valves. Integrated low pressure valves for boost, control and cooling. Replaceable spin-
on cartridge. SAE 2-bolt mounting flange with ANSI profile shaft (SAE 4-bolt flange with
HPV 210). SAE A, B, B-B and C through-drive option (PTO). Tandem and multiple pump
configuration optional.

Pressure Max. operating pressure 420 bar, peak pressure 500 bar

Nominal size cm3/rev 55 75 105 135 165 210


Variable pumps
Permissible speed rpm 3300 3100 2900 2700 2500 2300

Weight (approx.) kg 42 47 58 72 95 132

HPR-02 Features

Self priming axial piston pump of swash plate design for open loop applications.
Max. swash angle of 21°. Available with right or left hand rotation. Various load-sensing
control types. Optimum operation with Linde LSC directional control valves. SAE high-
pressure ports. Hydrostatic swash plate bearings. SAE 2-bolt-mounting flange with
ANSI profile shaft (SAE 4-bolt mounting flange with HPR 210). Through-drive (PTO) for
attachment of gear pumps available. Tandem and multiple pump configuration optional.
"SPU" series pumps incorporate a hydraulic capacitance that absorbs rapid pressure
changes and reduces pulsations, thus optimizing system noise. This means that the
noise resulting from pressure changes and pressure pulsations is greatly reduced.
A corresponding increase in input speed is possible by pressurizing the tank.

Self-priming regulating Pressure Max. operating pressure 420 bar, peak pressure 500 bar
pumps Nominal size cm3/rev 55 75 105 135 210 2 x 105

Permissible speed rpm 2600 2600 2300 2300 2000 2300


(without pressurizing)

Weight (approx.) kg 40 42 50 61 120 98

HMF-02 Features

Swash plate axial piston motor designed for open and closed loop applications.
Max. swash angle of 21°. Right or left hand rotation. Optimized low speed and starting
characteristics. SAE high pressure ports. Optional purge valve for flushing.
Integrated high pressure relief valves available with either fixed or variable setting.
SAE 2-bolt mounting flange with ANSI profile shaft. Integrated control system (VW
directional valve, torque control, priority function) for swing drive applications.

Pressure Max. operating pressure 420 bar, peak pressure 500 bar

Nominal size cm3/rev 28 35 55 75 105 135

Permissible speed rpm 4500 4500 4100 3800 3500 3200

Fixed displacement Weight (approx.) kg 16 16 19 26 33 39


motors
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the world. HEAVY DUTY PRODUCT LINE
Features HMV/R-02

Swash plate axial piston motor designed for open and closed loop applications.
Max. swash angle of 21°. Right or left hand rotation. Optimized low speed and starting
characteristics. SAE high pressure ports. Hydrostatic swash plate bearings. Optional
purge valve for flushing. SAE 2-bolt mounting flange with ANSI profile shaft.
(SAE 4-bolt flange with HMV/R 210). "Plug-in" style mounting available.
HMV: - 2-speed control (flip/flop) or stepless
- electric or hydraulic control, pressure override
- speed sensor optional
HMR: - control regulated by system pressure, no external control lines needed
- max. displacement override
- Counter balance valve (CBV) optional

Pressure Max. operating pressure 420 bar, peak pressure 500 bar Variable displacement /
pressure regulating
Nominal size cm3/rev 55 75 105 135 165 210 2 x 135
motors
Permissible speed rpm
at max. displacement 4100 3800 3500 3200 3100 2700 3000
at min. displacement 4700 4400 4100 3700 3500 3200 3600

Weight (approx.) kg 28 32 42 56 76 101 110

MEDIUM DUTY PRODUCT LINE


Features MPV-01

Swash plate axial piston pump designed for closed loop applications. Right or left hand
rotation. Various servo controls available. Integrated boost pump, high-pressure relief
and make-up valves and boost pressure relief valve.
SAE 2-bolt flange with ANSI profile shaft. SAE A, B, B-B through-drive option (PTO).
Tandem and multiple pump configurations possible.

Pressure Max. operating pressure 300 bar, peak pressure 350 bar

Nominal size cm3/rev 45 63

Permissible speed rpm 3800 3000

Weight (approx.) kg 27 39
Variable pumps

Features MPR-01

Swash plate axial piston pump designed for open loop applications, self-priming. Right
or left hand rotation. Equipped with load-sensing regulator and maximum pressure
regulator. SAE 2-bolt mounting flange with ANSI profile shaft. SAE A, B, B-B through-
drive option (PTO). Tandem and multiple pump configurations possible.
A corresponding increase in input speed is possible by pressurizing the tank.

Pressure Max. operating pressure 280 bar, peak pressure 350 bar

Nominal size cm3/rev 28 45 71

Permissible speed rpm 3000 2600 2200


(without pressurizing)

Weight (approx.) kg 15 21 33 Self-priming regulating


pumps
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ELECTRONIC CONTROL SYSTEMS We move
Digital Microprocessor Technology
CEB 14 Features

Electronic control unit for open loop hydraulic systems with load-sensing control and
mechanical diesel throttle control with the following functions:
- Digital anti-stall control for working and driving functions with mechanical diesel
throttle control
- Fine control function (fine mode)
- Semi-automatic adjustment of the speed control unit (learn-in function) for start-up
and service
- Diagnostic LED blink code display in the event of component failure
- Engine type programming via wiring harness bridges to cover a complete product
line (storage of up to 16 engines with varying parameters)
- Suitable for 24 V D.C., box connector with 25 pins

Electronic control unit

CEB 15 + CEB 16 Features

Electronic control unit for open loop hydraulic systems with load-sensing control and
diesel speed control by means of electro-hydraulic or electric motor (EMR) diesel throttle
control with the following functions:
- Digital control for working and driving functions
- Preselection of speed and fine mode by means of potentiometer or via CAN-Bus
- Electric diesel speed control and regulation by means of an electro-hydraulic
injection pump controller, DC servo-motor, or an analog signal (PWM)
- Automatic storing of the speed regulating characteristic drift during work pauses
- Automatic speed reduction of the diesel engine to low idle speed. Function disengageable.
- Excess temperature limiting for diesel engine and hydraulic oil by means of
temperature switch
- Engine type programming via wiring harness bridges to cover a complete product
Electronic control unit line (storage of up to 16 engines with varying parameters)
- Suitable for 24 V D.C., box connector with 25 pins
CEB 16 includes all features of CEB 15 and, furthermore, CEB 16 is CAN-Bus compatible.

CEP 12 + CEP 14 Features

Electronic crawler control unit for mechanical/electronic diesel speed control and
4-quadrant driving controller for closed loop applications.
This control unit can be used for controlling two-track drives (e.g. for bulldozers or
crawler loaders). Throttle and steering functions can be implemented in various
controller configurations: 4-quadrant controller (throttle/steering controller), throttle
control lever in combination with two-pedal steering, throttle pedal in combination with
steering levers. Suitable for 24 V D.C., box connector with 55 pins.
CEP 14 includes all features of CEP 12 and, furthermore, CEP 14 is compatible with our
external diagnosis system. Software can be updated. 2 box connectors with 42 pins
each.

Electronic control unit

CED Features

Electronic driving control for closed loop applications with throttle pedal for diesel speed
control by means of electro-hydraulic or electric motor (EMR) diesel regulating control.
Overall system management drive motor / hydrostatic drive. Linde safety concept;
2 processors: function and safety processors. Adjustable driving characteristics.
Parameterization and diagnostics of the operating parameters by means of the Linde
test module or laptop. Precise speed control in lower and upper idle (digital speed
control). Integrated additional functions (switching outputs), e.g. for brake lights, flashing
backup warning light. CAN-Bus compatible. Suitable for 12V/24V D.C., box connector
with 42 pins.

Electronic control unit

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the world.
Features LinDiag
Prerequisites: CEP 14- or CED-Linde Drive Control, PC/Laptop with Windows operating
system with serial/USB-interface.
Operation: by mouse, keyboard, or pad. Multilingual, up to 10 different languages are
programmable, self-adopting software window, large buttons and type sizes offer
optimal operation under difficult conditions.
Functional Groups: checking of cable harness, administration of parameters and faults,
components teach-in, data-logger, software-update ("flashing"), reporting (save and
print), reset of ECU to original works settings, system settings (parametrizing).

Diagnosis System for


Drive Controls

PERIPHERAL EQUIPMENT
Features 2TH/4TH
2- or 4-spool control valve units with characteristics for the primary control of hydro
pumps, primary-secondary control of hydro pumps and motors, hydraulic actuation of
directional control valves.
Various characteristics and types of actuation depending on the requirement.

Pilot controller,
hydraulic
Features CEH 71
2-axis, 4-quadrant controller, longitudinal axis with brake, transverse axis spring-
centered, suitable for 12V/24V D.C. electrical systems, additional switch function in the
handle, 16-pin AMP Junior Timer connector, controller suitable for console mounting.

Crawler drive joystick,


electronic
Features LLC
Potentiometer-based joystick (passive sensor). Redundant system. Stabilized supply
voltage 10V-15V. 6-pin cable connector. Actuation angle ± 30°, usable range ± 23°.
Spring centered. Suitable for armrest mounting.
Various versions available:
- 1-lever single axis - double-lever single axis
- 1-lever dual axes - 1-lever 4-quadrant

Joystick, electronic

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PERIPHERAL EQUIPMENT We move
CEH 20 Features

Default value definition via actuating switch/relay (for throttle pedal) or reduction of the
nominal value via limit stop switch/relay (for inch pedal). Actuation angle approx. 20°,
with return spring and mechanical limit stop. 8-pin connector. Suitable for 12V/24V D.C.
electrical systems, stabilized supply voltage 8V-15V. Robust diecasting base.

Throttle/inch pedal

CHX 01 Features

Electro-hydraulic cylinder for adjusting the speed of the diesel engine. Suitable for
mounting on diesel engine injection pump. Vibration proof. Available for 12V/24V D.C.
electrical systems. PWM output signal to cylinder coil preferred. 25 mm stroke length.

Diesel throttle control

CEH 05 Features

Redundant potentiometer for mounting on a throttle pedal with return spring, angle of
rotation approx. 90°, mechanical limit stop, 4-pin cable connector, available for 12V/24V
D.C. electrical systems, with a stabilized supply voltage 8V-15V.

Potentiometer

CEH 04 Features

Robust potentiometer suitable for mounting directly on diesel engine / injection pump.
Angle of rotation approx. 45°, 6-pin bayonet connector, metal housing, vibration proof.

Potentiometer

CEH 11 / CEH 10 Features

For diesel engine (flywheel), passive induction sensor, 3-pin cable connector.
For hydraulic motor, active induction sensor, proximity switch principle, speed sensing
down to zero, pressure resistant to 5 bar, 3-pin bayonet connector.

Speed sensor

CEH 50 Features

Designed to record high pressure. Pressure range 0-600 bar. Analog signal 1V-5V,
stabilized supply voltage 8V-15V, 3-pin cable connector.

Pressure sensor

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the world. DIRECT CONTROL VALVES
Features V W-Valves
Best possible operation with Linde HPR self-priming regulating pumps. Closed center
load-sensing directional control valves using spool design, hydraulically actuated. Load-
independent, synchronized movement of several actuators without interaction, even
when the maximum pump output is exceeded ("LSC System"). Outstanding control
characteristics and precise fine control, dynamic response characteristics.
Significant energy savings comparing with conventional valve systems. Monoblock or Single valve
single-valve designs. Expansion of control blocks through additional individual valves
possible. Vertical or horizontal mounting possible. Protection for limiting load-sensing
pressure and pump pressure. Valve integration directly on actuator possible. Electric
proportional actuation under development.

Pressure Pump side 350 bar, actuator side 420 bar

Nominal size 14 18 25

Output l/min 150 250 400

Valve assembly

GEAR DRIVES
Features GS 900 - 3500
Integrated swing drive assembly consisting of a single-stage planetary gear combined
with a low speed, high volume hydraulic motor and multi-disc brake. Brake is spring
applied, hydraulically released running in an oil bath for extended life. High strength
output pinion shaft is mounted in life-time lubricated bearings and can be supplied in
various tooth profiles to meet customer requirements. Drive can be supplied with
integrated flange-mounted control valve with adjustable run-out characteristics, and high
pressure relief valves. Options include speed sensor for monitoring dead stop. Common
lubrication system for hydraulic motor, gear box and brake. Short overall length.

Nominal size cm3/rev 900 1200 1600 2000 2500 3000 3500

Pinion torque Nm
(nom. pressure 250 bar) 3600 4600 6500 7800 9800 11200 13800
Swing drives
Weight (approx.) kg 120 128 169 206 213 220 290

Features K 55
Swash plate design variable pump HPV 55-02 and fixed displacement motor HMF 55-
02 combined as a single unit in a closed loop configuration, in a common housing. The
unit contains high-pressure relief and make-up functions, as well as external feed
capabilities. Pump control is effected by the use of a stepper motor. Assembly is
designed for mounting inside a gearbox for torque splitting.

Pressure Max. operating pressure 420 bar, peak pressure 500 bar

Nominal size cm3/rev HPV 55-02 (pump) + HMF 55-02 (motor)

Weight (approx.) kg 44

Combined drive assembly

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APPLICATIONS

We move the world.

10
How to reach us

Would you like more information about our hydraulic


and electronic products?
Talk to us! We are always ready to help!

The direct route to Linde Drive and Motion Technology

You can reach us

by phone +49-6021 99- 42 01


+49-6021 99- 0 (switchboard)

by fax +49-6021 99- 42 02


+49-6021 99- 42 30

by e-Mail info@linde-hydraulics.com

by internet www.linde-hydraulik.de
www.linde-hydraulics.com

by mail Linde AG
Linde Hydraulics

Grossostheimer Strasse 198


D-63741 Aschaffenburg

P.O. Box 10 01 36
D-63701 Aschaffenburg

11
HYDRAULICS
THE NEW ELECTRONICS GENERATION
GEAR DRIVES

Linde AG, Linde Hydraulics


Plant 2, Aschaffenburg-Nilkheim

10/2004 E

Linde AG
Linde Hydraulics
Grossostheimer Strasse 198 • D-63741 Aschaffenburg

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