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    Formvar 2440/3500 HS: Technical Data Sheet

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    malr co
    Formvar 2440/3500 HS is a polyvinyl formal based magnet wire enamel. It is recommended for round wires from 0.5 to 4.0 mm in diameter and rectangular wires. It is especially suitable for continuously transposed conductors. The enamel has excellent resistance to hot transformer oil and high cut-through strength and flexibility. It does not contain substances restricted by the RoHS directive. It can be applied using vertical enamelling machines with die wiping and requires thinner 115 for application. It has a wide curing range allowing flexibility of processing.

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    Formvar 2440/3500 HS: Technical Data Sheet

    Uploaded by

    malr co
    400 views4 pages
    Formvar 2440/3500 HS is a polyvinyl formal based magnet wire enamel. It is recommended for round wires from 0.5 to 4.0 mm in diameter and rectangular wires. It is especially suitable for continuously transposed conductors. The enamel has excellent resistance to hot transformer oil and high cut-through strength and flexibility. It does not contain substances restricted by the RoHS directive. It can be applied using vertical enamelling machines with die wiping and requires thinner 115 for application. It has a wide curing range allowing flexibility of processing.

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    Formvar 2440-3500 HS

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    Formvar 2440/3500 HS is a polyvinyl formal based magnet wire enamel. It is recommended for round wires from 0.5 to 4.0 mm in diameter and rectangular wires. It is especially suitable for continuously transposed conductors. The enamel has excellent resistance to hot transformer oil and high cut-through strength and flexibility. It does not contain substances restricted by the RoHS directive. It can be applied using vertical enamelling machines with die wiping and requires thinner 115 for application. It has a wide curing range allowing flexibility of processing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    400 views4 pages

    Formvar 2440/3500 HS: Technical Data Sheet

    Uploaded by

    malr co
    Formvar 2440/3500 HS is a polyvinyl formal based magnet wire enamel. It is recommended for round wires from 0.5 to 4.0 mm in diameter and rectangular wires. It is especially suitable for continuously transposed conductors. The enamel has excellent resistance to hot transformer oil and high cut-through strength and flexibility. It does not contain substances restricted by the RoHS directive. It can be applied using vertical enamelling machines with die wiping and requires thinner 115 for application. It has a wide curing range allowing flexibility of processing.

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    Technical Data Sheet

    Formvar 2440/3500 HS
    Polyvinyl Formal based Magnet Wire Enamel
    January 2020

    ELANTAS Beck India Ltd.


    Marketing Head Office,
    147, Mumbai Pune road,
    Pimpri,
    Pune 411018
    India
    Tel +91 20 67190 600
    Fax +91 20 67190 792
    www.elantas.com/beck-india

    Formvar 2440/3500 HS Page 1 of 4 Rev 4, July 2013


    Description vertical enamelling machines with die
    Formvar 2440-3500 HS is a wire enamel wiping method. Thinner 115 is required
    based on modified polyvinyl formal for for thinning & cleaning.
    Class 120 wires. Wide curing range of Formvar 2440-
    3500 HS gives an added advantage of
    Uses flexibility of processing.
    Enamelled wires coated with Formvar Bond coat of Deamelt 355/27 KF
    2440-3500 HS will conform to the enamel is recommended for CTC
    specification requirements of IEC application.
    60317-12 for PVA coated enamelled
    round copper wires, class 120 & also for Note
    IEC 60317-18 for PVA coated Our advice in application technology,
    enamelled rectangular wires, class 120. given verbally, in writing and by testing,
    Formvar 2440-3500 HS is corresponds to the best of our
    recommended for round wire range 0.5 knowledge and belief, but is intended as
    to 4.0 mm dia. and rectangular wires. It information given without obligation,
    is especially suitable for continuously also with respect to any protective rights
    transposed conductors (CTC). held by third party. It does not relieve
    you from your own responsibility to
    Features and Benefits check the products for their suitability to
    Due to their excellent resistance to hot the purposes and processes intended.
    transformer oil, Formvar 2440-3500 HS The application, usage and processing
    coated wires are ideal for use in oil or of the products are beyond our
    synthetic liquid filled transformers. reasonable control and will completely
    Formvar 2440-3500 HS coated wires fall in your scope of responsibility.
    have high cut through and good Should there, nevertheless, be a case of
    flexibility. The material does not contain liability from our side, this will be limited
    by recipe substances listed in to any damage to the value of
    Restriction of Hazardous Substances merchandise delivered by us. Naturally,
    (RoHS) Directive (2002/95/EC) we assume responsibility for the
    unobjectionable quantity of our products
    Application Methods as defined in our General Terms and
    Formvar 2440-3500 HS is high viscosity Conditions.
    wire enamel which can be used on

    Properties of Material Supplied


    Enamel Solid content* Viscosity* Range Application Flash
    (1g/1h/180°C) at 23°C Ø mm system point*
    DBI 1022** DBI 3005A** DBI 1005**
    0.5 ÷ 4.00
    15500-21500 mPa.s
    &
    Formvar 2440-3500 HS 24.5-26.5% By Dies 25°C
    Rectangul
    Brookfield Viscometer
    ar wires
    * These properties form our sales specification.
    **DBI are our internal test methods, available on request

    Formvar 2440/3500 HS Page 2 of 4 Rev 4, July 2013


    Wire Properties

    WIRE CONSTRUCTION
    Basecoat Formvar 2440-3500 HS
    Overcoat None
    American Wire Gauge -
    Wire Diameter 1.0 mm
    Thickness 65-75 µ
    Grade 2

    APPLICATION
    Oven Type MAG VE 6
    Oven Temperature 400ºC
    Speed (meters/minute) 20
    Number of Passes 8

    IS 13778-3/
    NEMA MW ASTM IS 13778-3 / JIS IEC 60851-3
    MECHANICAL PROPERTIES 1000 D 1676 IEC 60851-3 C 3003
    1.0 mm
    Mandrel Winding 8-5.1 Pass 1d
    Flexibility 3.3.1.1 141-148 8-5.1 9.1 Pass 15%+1d
    Jerk test 8-5.3 Pass
    Peel test 8-5.4 203
    Elongation to Break 3.4.1.1 122-129 6-3.1 38%
    Abrasion resistance 11-6.1 13.6

    IS 13778-6/
    NEMA MW ASTM IS 13778-6/ JIS
    IEC 60851-6
    THERMAL PROPERTIES 1000 D 1676 IEC 60851-6 C 3003
    1.0 mm
    Cut-Through Temperature 3.50.1.1 61-68 10-4.1 220ºC
    Heat Shock - 30 min @ 180ºC 3.5.1.1 156-162 9-3.1 14.1 Pass 1D
    Thermal index 15-5.1 > 120°C

    IS 13778-5/
    NEMA MW ASTM IS 13778-5/ JIS IEC 60851-5
    ELECTRICAL PROPERTIES
    1000 D 1676 IEC 60851-5 C 3003
    1.0 mm
    Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 8.0 kV
    Tangent Delta (MAG) 19-6.1 110-120ºC
    Tangent Delta (DANSK) 19-6.1 125-135ºC

    IS 13778-4/
    NEMA MW ASTM IS 13778-4/ JIS IEC 60851-4
    CHEMICAL RESISTANCE
    1000 D 1676 IEC 60851-4 C 3003
    1.0 mm
    Resistance to solvent 12-3.1 4H
    Resistance Freon R22 16-4.1 NA
    Transformer oil resistance 20-6.2 Pass
    NA = Not applicable, NT = Not tested.

    Formvar 2440/3500 HS Page 3 of 4 Rev 4, July 2013


    Safety and Handling
    ELANTAS Beck India Ltd. manufactures high-performance enamels for use as magnet wire coatings.
    Liquid enamels contain hazardous chemicals and require care in their use. Users should read the
    Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous
    components, describes their toxicity and provides recommendations for use of personal protective
    equipment.

    Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The
    solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present
    similar hazards.

    Curing, the conversion of resin into a thermo set film in a magnet wire oven, is a chemical reaction.
    This reaction releases chemical by-products including, but not limited to, ethylene glycol,
    formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and
    solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user
    must take appropriate steps to handle these and all other emissions in compliance with applicable
    environmental and safety regulations.

    Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate
    toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-
    products. Again, the user must address these concerns in compliance with appropriate regulations.

    Storage and Shelf Life


    ELANTAS Beck India Ltd. magnet wire enamels should be stored in sealed containers at or below
    30ºC. Under these conditions, ELANTAS Beck India Ltd. warrantees the products as having the
    following shelf life from the date of shipment:

    Self-Bonding (SB) Magnet Wire Enamels Six Months


    Polyvinyl formal (PVF or PVA) Magnet Wire Enamels Twelve Months
    Polyurethane (PU) Magnet Wire Enamels Twelve Months
    Polyesterimide (PEI) Magnet Wire Enamels Twelve Months
    Polyester (PE) Magnet Wire Enamel Twelve Months
    Polyamideimide (PAI) Magnet Wire Enamels Six Months

    Disclaimer
    This information is intended only for general guidance in the application of our product. It has
    been obtained by careful investigation and represents the present state of our knowledge and
    experience. Because of the large number of possible methods of application and processing we
    are not able to assume responsibility in any one particular case for either the technical results or
    the patent rights situation applicable to the country under consideration

    Technical Services Department Regional Offices:


    147, Mumbai-Pune Road, • Bengaluru: Tel: (080) 6792 0871, 6792 0872
    Pimpri, • New Delhi: Tel: (011) 2341 1664, 2341 2940
    Pune 411018 F Fax: 2341 3408
    India • Pune: Tel: (020) 67190 673
    Tel +91 20 67190 720 F Fax: 67190 792
    Fax +91 20 67190 792 • Kolkata: Tel: (033) 44000500

    Formvar 2440/3500 HS Page 4 of 4 Rev 4, July 2013

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