SFC-SC

MEASURING AND CONTROL SYSTEM

BOOK NO. WT.050.590.002.UA.IM.0614

W3T109634 - U.S.
W3T200493 - Germany
 SFC-SC
MEASURING AND CONTROL
SYSTEM

BOOK NO. WT.050.590.002.UA.IM.0614

W3T109634 - U.S. W3T200493 - Germany

 SFC ANALYZER / CONTROLLER

EQUIPMENT SERIAL NO. _____________________________

DATE OF START-UP ________________________________

START-UP BY ____________________________________

Prompt service available from nationwide authorized service contractors.

ORDERING INFORMATION
In order for us to fill your order immediately and correctly, please order material by description and part number, as shown
in this book. Also, please specify the serial number of the equipment on which the parts will be installed.

WARRANTY
Seller warrants for a period of one year after shipment that the equipment or material of its manufacture is free from defects
in workmanship and materials. Corrosion or other decomposition by chemical action is specifically excluded as a defect
covered hereunder, except this exclusion shall not apply to chlorination equipment. Seller does not warrant (a) damage
caused by use of the items for purposes other than those for which they were designed, (b) damage caused by unauthorized
attachments or modifications, (c) products subject to any abuse, misuse, negligence or accident, (d) products where parts
not made, supplied, or approved by Seller are used and in the sole judgment of the Seller such use affects the products’
performance, stability or reliability, and (e) products that have been altered or repaired in a manner in which, in the sole
judgment of Seller, affects the products’ performance, stability or reliability. SELLER MAKES NO OTHER WARRANTY OF
ANY KIND, AND THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS OF THE MATERIAL OR EQUIPMENT FOR
ANY PARTICULAR PURPOSE EVEN IF THAT PURPOSE IS KNOWN TO SELLER. If Buyer discovers a defect in mate-
rial or workmanship, it must promptly notify Seller in writing; Seller reserves the right to require the return of such defective
parts to Seller, transportation charges prepaid, to verify such defect before this warranty is applicable. In no event shall
such notification be received by Seller later than 13 months after the date of shipment. No action for breach of warranty
shall be brought more than 15 months after the date of shipment of the equipment or material.

LIMITATION OF BUYER’S REMEDIES. The EXCLUSIVE REMEDY for any breach of warranty is the replacement f.o.b.
shipping point of the defective part or parts of the material or equipment. Any equipment or material repaired or replaced
under warranty shall carry the balance of the original warranty period, or a minimum of three months. Seller shall not be
liable for any liquidated, special, incidental or consequential damages, including without limitation, loss of profits, loss of
savings or revenue, loss of use of the material or equipment or any associated material or equipment, the cost of substitute
material or equipment, claims of third parties, damage to property, or goodwill, whether based upon breach of warranty,
breach of contract, negligence, strict tort, or any other legal theory; provided, however, that such limitation shall not apply
to claims for personal injury.

Statements and instructions set forth herein are based upon the best information and practices known to Evoqua Water
Technologies, but it should not be assumed that every acceptable safety procedure is contained herein. Of necessity this
company cannot guarantee that actions in accordance with such statements and instructions will result in the complete
elimination of hazards and it assumes no liability for accidents that may occur.

725 Wooten Road

Colorado Springs, Co 80915

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INTRODUCTION

This instruction manual provides the information for installation, operation

and maintenance personnel.

This instruciton manual is intended for the operating personnel. It contains

important information for safe, reliable, trouble-free and economical operation
of the unit. Observance of this information helps to prevent hazards, lower
repair costs, reduces down-times, and increases the reliability and service life
of the unit.

The chapters on installation and maintenance are solely provided for trained
service personnel. These sections contain important information on the instal-
lation, configuration and commissioning of the unit as well as information on
its repair.

All persons working with the unit must have read and understood the operating
instructions, in particular, the safety instructions it contains.

Intended Use

The SFC (Single Function Controller) is exclusively designed for measurement

and control tasks required for the treatment of waste water, potable water
and industrial water.

The operational safety of the unit is only guaranteed if it is used in ac-

cordance with its intended application. The unit may only be used for the
purpose defined in the order and under the operating conditions indicated
in the technical specifications.

Compliance with the intended use also includes reading this operating manual
and observing all the instructions it contains. All inspection and maintenance
work must be performed at the prescribed intervals by qualified personnel.

The operator bears full responsibility if this unit is put to any use which does
not comply strictly and exclusively with the intended use.

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Table Of Contents

Very Important Safety Precautions.................................... SP-1

Regional Offices................................................................. 1.010-1
Technical Data.................................................................... Section 1
Installation......................................................................... Section 2
Setup and Control Functions............................................. Section 3
Operation.......................................................................... Section 4
Maintenance..................................................................... Section 5
Spare Parts......................................................................... Section 6

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General Safety Instructions

Evoqua Water Technologies attaches great importance to ensuring work on

its system is safe. This is taken into account in the design of the system, by the
integration of safety features.

Safety Instructions

The safety instructions in this documentation must always be observed. These

do not impact any additional national or company safety instructions.

Safety Instructions on the System

All safety instructions attached to the system itself must be observed.

Technical Standard

The system or unit has been constructed in accordance with state of-the-art
technology and the accepted safety regulations. In the event of the system or
unit being used by persons who have not been adequately instructed, risks
hazard to of such persons or third parties and damage to the system or unit
itself or to other property are possible. Work described in this operating manual
may only be performed by authorized personnel.

Personnel

The operator of the system must ensure that only authorized and qualified
specialized personnel are permitted to work with and on the unit within their
defined scope of authority. "Authorized specialists“ are trained technicians
employed by the operator, by Evoqua Water Technologies, or, if applicable,
the service partner. Only qualified electricians may perform work on electrical
components.

Spare Parts/Components

Trouble-free operation of the system is only guaranteed if original spare parts and
components are used as described in this operating manual. Failure to observe
this instruction may incur the risk of malfunction or damage to the system.

Modifications and Extensions

Never attempt to perform any modifications or conversions to the unit without

the written approval of the manufacturer.

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General Safety Instructions (CONT'D)

Electrical Power

During normal operation, the control unit must remain closed. Before starting
any assembly, inspection, maintenance, or repair work, the system must be
switched OFF, and the switch must be secured against reactivation. Connect
all cables in accordance with the wiring diagram.

Waste Disposal

Ensure safe and environmentally-friendly disposal of reagents and replaced parts.

Warranty Conditions

The following must be observed for compliance with warranty conditions:

• Installation, commissioning by trained and authorized personnel.

• Intended use.
• Observation of the operational parameters and settings.
• The unit may only be operated by trained personnel.
• An operating log book must be kept.
• Only approved calibration chemicals may be used.
• The unit must not be exposed to ambient conditions outside those speci-
fied.
• Maintenance work must be executed at recommended intervals.
• Use of original Evoqua Water Technologies Water Technologies spare parts.

If any of the above conditions are not met, the warranty could be void.

Specific Operating Phases

Normal Operation

Never employ procedures which could affect safety.

Only operate the unit when the housing is closed.

Inspect the unit at least once daily for externally visible damage and faults.
Inform the responsible person/authority immediately of any detected changes
(including any changes in the operating performance).

In the event of malfunctions, switch the unit off immediately. Have malfunc-
tions remedied immediately.

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Installation and Maintenance Work

Always perform installation or maintenance work in accordance with this

operating manual.

Secure the unit against activation during installation and maintenance work.

Always retighten released screw connections.

Never use corrosive cleaning agents. Use only a damp cloth to clean the unit.

Ensure safe disposal of reagents and replaced parts in accordance with envi-
ronmental regulations.

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VERY IMPORTANT SAFETY PRECAUTIONS

This page provides very important safety information related to safety in installation, operation, and mainte-
nance of this equipment.

WARNING

TO AVOID POSSIBLE SEVERE PERSONAL INJURY OR EQUIPMENT DAMAGE, OBSERVE THE FOLLOWING:

ALL USERS OF THIS EQUIPMENT SHOULD BE MADE AWARE OF THE PROBLEMS ASSOCIATED WITH HANDLING
HAZARDOUS MATERIALS IN EITHER LIQUID OR GASEOUS FORM AND OF THE EFFECTS OF EXPOSURE TO THEIR
FUMES. REFERENCE SHOULD BE MADE TO THE LITERATURE AVAILABLE FROM THE SUPPLIERS OF THESE CHEMI-
CALS, PARTICULAR ATTENTION BEING PAID TO THE INFORMATION AND ADVICE ON PROTECTIVE CLOTHING.

THIS EQUIPMENT IS CONNECTED TO LINE VOLTAGE. IT IS ESSENTIAL THAT THE UTMOST CARE IS TAKEN WHEN
WORK IS CARRIED OUT ON EQUIPMENT WHERE LINE VOLTAGES ARE PRESENT. IT IS RECOMMENDED THAT ALL
POWER SUPPLIES ARE SWITCHED OFF WHENEVER POSSIBLE.

WHEN DEALING WITH HAZARDOUS MATERIAL, IT IS THE RESPONSIBILITY OF THE EQUIPMENT USER TO OBTAIN
AND FOLLOW ALL SAFETY PRECAUTIONS RECOMMENDED BY THE MATERIAL MANUFACTURER.

DO NOT DISCARD THIS INSTRUCTION BOOK UPON COMPLETION OF INSTALLATION. INFORMATION PROVIDED
IS ESSENTIAL TO PROPER AND SAFE OPERATION AND MAINTENANCE.

ADDITIONAL OR REPLACEMENT COPIES OF THIS INSTRUCTION BOOK ARE AVAILABLE FROM:

Evoqua Water Technologies

725 Wooten Road
Colorado Springs, CO 80915
Phone: (800) 524-6324

NOTE

Minor part number changes may be incorporated into Evoqua Water Technologies products from time to time
that are not immediately reflected in the instruction book. If such a change apparently has been made in your
equipment and does not appear to be reflected in your instruction book, contact your local Evoqua Water
Technologies sales office for information.

Please include the equipment serial number in all correspondence. It is essential for effective communication
and proper equipment identification.

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REGIONAL OFFICES

INSTALLATION, OPERATION, MAINTENANCE, AND SERVICE INFORMATION

Direct any questions concerning this equipment that are not answered in the instruction book to the Reseller
from whom the equipment was purchased. If the equipment was purchased directly from Evoqua Water Tech-
nologies, Colorado Springs, CO contact the office indicated below.

UNITED STATES

725 Wooten Road

Colorado Springs, CO 80915
TEL: (800) 524-6324

CANADA

If the equipment was purchased directly from Evoqua Water Technologies, Canada, contact the nearest office
indicated below.

ONTARIO QUEBEC

Evoqua Water Technologies Ltd. Evoqua Technologies des Eaux Itee

2045 Drew Road 505 Levy Street
Mississauga, Ontario St. Laurent, Quebec
L5S 1S4 H4R 2N9
(905) 944-2800 (450) 582-4266

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SECTION 1 - TECHNICAL DATA

List of Contents

PARA. NO.

Specifications..................................................................... 1.1
SFC-SC Electronic Module and Input Modules............... 1.1.1
Scope of Supply................................................................. 1.2
Standard......................................................................... 1.2.1
Description........................................................................ 1.3
Versions.......................................................................... 1.3.1
Design............................................................................. 1.3.2

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1.1 Specifications

1.1.1 SFC-SC Electronic Module and Input Modules

Housing Dimensions 7.3” x 10.4” x 5.7”
(W x H x D) (185mm x 265mm x 145mm)
Weight approx. 5.5 Lbs (2.5 kg)
Protection category Nema 4X (IP 66), UL, CE
Power supply 100 - 240 VAC ± 10%, 50 - 60 Hz, 15 W
Fuse 1A (T) Type: TR5
or
24 VDC ± 20%, 15 W
Fuse 1A (T) Type: TR5
Operating conditions Ambient temperature: 32 to 122 °F
(0 to 50 °C)
Humidity: < 80%
Environment: No direct sunlight
Atmospheric pressure: 11 to 15 PSI
(75 to 106 kPa)
Max. Altitude: 6561.68 ft. (2000m)
Storage temperature: -4 to 158 °F
(-20 to 70 °C)
Noise emission: <45 dB
Digital inputs 2 x for floating contact (< 100 Ohm)
Power supply through SFC-SC (12 V)
D1: Sample water flow switch / freely
selectable in menu
D2: Freely selectable in menu
Measurement inputs 1 x feedback input
• Positioner position feedback
• Potentiometer 1 kOhm or 5 kOhm, 0-1
V, 0-20 mA (selectable using DIP switch)
1 x mA input for flow rate 0-20 mA / 4-20 mA
1 x mA input for external setpoint 0-20 mA
/ 4-20 mA
Interfaces 1 x RS232 for firmware upload (not electroni-
cally isolated)
Display and operating unit 1 x Operating panel with 9 keys
1 x Graphics display - Resolution 128 x 64
pixels and White background illumination

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Relays (outputs) 2 relay outputs (each with two-way switch)

Switching values
5 A, 250 V AC, 1250 VA max.
5 A, 220 V DC, 150 W max.
UL/CSA-rating -
5 A, 1/6 HP 125, 250 V AC
5 A, 30 V DC, 30 W max.
1 A, 30 V DC - 0.24 A, 125 V DC
mA output 1 x ma output (freely configurable):
Outputs 0/4 - 0-20mA
Accuracy < 0.5 % FS
Load max. 500 Ohm
Temperature drift max. 0.2 % / 10 °C
Load monitoring
Electrically isolated up to 50 V to ground

1.2 Scope of Supply

NOTE: You will find the order numbers in section 6, Spare Parts.

1.2.1 Standard

Depending on the individual order, the scope of supply includes the following:

Electronic module SFC-SC

including accessories set and mounting set, comprising of:

• 4x screws Ø 5mm
• 4x dowels Ø 8mm
• 4x washers
• 3 multiple seal inserts 2x6mm
• 3 multiple seal inserts 4x5mm
• 3 reducing sealing rings Ø 8mm
• 4 bolts for multiple seal inserts 5mm
• 2 bolts for multiple seal inserts 6mm
• Wall mounting DIN rail
• Operation and Maintenance manual

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1.3 Description

1.3.1 Versions

SFC-SC

The SFC-SC is available in two voltage variations:

• 100 to 240 VAC

• 24 VDC

1.3.2 Design

Overall Design

The SFC-SC modules can be installed on a top-hat rail or using wall fasten-
ing brackets.

Figure 1.1 - Electric module SFC-SC

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SFC-SC Electronic Module

The SFC-SC electronic module consists of a plastic housing with a removable

cover.

The housing contains:

• IC board
• The cable glands

A IC board
B Cable glands B
C Housing

Figure 1.2 - SFC-SC Basic

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The following are integrated into the cover:

• Front panel board with graphic display

• Insertable nameplate strips

A Housing cover
B Front panel board
C Insertable strips

Figure 1.3 - SFC-SC operating front (rear)

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Section 2 - Installation

List of Contents

PARA./DWG. NO.

Transport and Storage....................................................... 2.1

Transport........................................................................ 2.1.1
Storage................................................................. 2.1.2
Installation.............................................................. 2.2
Opening the Housing............................................ 2.2.1
Installation with Mounting Rail.............................. 2.2.2
Installation without Mounting Rail........................ 2.2.3
Commissioning........................................................ 2.3
Installation Guide................................................. 2.3.1
Connect the Device to the Power Supply....................... 2.3.2
Mounting the Housing Covers........................................ 2.3.3
Switching the Device On................................................ 2.3.4
Positioner Calibration..................................................... 2.3.5
System Shut Down............................................................. 2.4
Illustrations
Dimensions
SFC-SC Top Hat Rail Assembly..................................... 50.590.100.070
SFC-SC Wall Mount Assembly..................................... 50.590.100.080
Schematic Wiring
SFC-SC............................................................................................. 50.590.155.020A&B
Installation Wiring
Module Mounted SFC-SC Controller
V-2000 Module Mounted Gas Feeder...................... 50.590.130.140
Module Mounted SFC-SC Controller
V-2000 Module Mounted Gas Feeder...................... 50.590.130.150
Connecting SFC to Motor Controlled Actuators
Used With V10K and S10K Gas Feeders; Encore® 700
and Chemtube Series Metering Pumps................... 50.590.130.010
Connecting SFC to Motor Controlled Actuators
Used With V-2000 Gas Feeders............................... 50.590.130.020
Connecting SFC to Pulse Controlled Device................ 50.590.130.030
Connecting SFC to Motor Controlled Actuators
Used With V-75, V-100 and V-500 Gas
Feeders.................................................................... 50.590.130.040
Connecting SFC to Motor Controlled Actuators
Used With 44 Series Metering Pumps..................... 50.590.130.050
Connecting SFC to Motor Controlled Actuators
Used With Series 43-300 HATD Pumps.................... 50.590.130.060
Module Mounted SFC Controller
V-2000 Module Mounted Gas Feeder...................... 50.590.130.070

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List of Contents (Cont'd)

PARA./DWG. NO.

Installation Wiring (Cont'd)

Remote Mounted SFC Controller
V-2000 Module Mounted Gas Feeder...................... 50.590.130.080
SFC Controller in Wall Mounted
V-2000 Gas Feeder................................................... 50.590.130.090
Remote Mounted SFC Controller
V-2000 Wall Mounted Gas Feeder........................... 50.590.130.100
Panel Mounted SFC Controller
LVN-2000 Liquid Chemical Feed System.................. 50.590.130.110
Remote Mounted SFC Controller Without
Junction Box - LVN-2000 Liquid Chemical
Feed System............................................................. 50.590.130.120
Remote Mounted SFC Controller With Junction
Box - LVN-2000 Liquid Chemical Feed
System..................................................................... 50.590.130.130

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2.1 Transport and Storage

2.1.1 Transport

The unit is supplied in standard packaging. During transport the packaged

unit must be handled carefully and should not be exposed to wet weather or
moisture.

Check that the transport packaging is undamaged. In the event of damage

please inform the transport company immediately.

If the device is damaged, please contact the respective Evoqua Water Technolo-
gies agency immediately. Keep the packing until the unit has been correctly
installed and put into operation.

2.1.2 Storage

Store the unit and the sensors in a dry condition without any residual water
in a dry place. Storage temperature, see section 1.1, Specifications.

2.2 Installation

The device must be protected against rain, frost and direct sunlight and should
not be installed outdoors. It must be mounted horizontally on a flat wall with
an ambient temperature of 32 to 122 °F (0 to 50 °C). The air in the room should
be non-condensing.

The device is not suitable for an electrical connection with permanently in-
stalled cable conduits. If the cable glands do not meet local installation rules
and regulations, these glands must be replaced with suitable ones.

2.2.1 Opening the Housing

1. Release the four screws on the cover of the electronic module.

CAUTION: The indication and operator controls on the cover of the SFC-SC
! electronic module are connected to the housing with strain relief cables.

NOTE: The device switches off automatically when the cover is removed.

2. Carefully remove the cover of the SFC-SC electronic module and leave to
hang on the strain relief cables.

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2.2.2 Installation with Mounting Rail (see drawing 50.590.100.070)

1. Fasten the mounting rail to the wall with two screws.

2. Hook the electronic module onto the mounting rail so that it is flush to the
right and fasten to the wall with two screws.

2.2.3 Installation without Mounting Rails (see drawing 50.590.100.080):

If the electronics module is not going to be mounted on the mounting rail the
modules can be hooked onto suitable tallow-drop screws by the top holding
fixtures instead. Proceed with the installation as described above.

2.3 Commissioning

2.3.1 Installation Guide

Commissioning procedure:

Once the unit has been installed the electrical connections can be made.

The following table contains the individual commissioning steps in their cor-
rect sequence.

Completion of each task can be confirmed in the "Completed" column.

NOTE: If this installation sequence cannot be complied with, please contact

you Evoqua Water Technologies service department.

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Commissioning:

Sequence Task Completed

1 Setup electrical connection in accordance with 
the wiring diagrams.
2 Close the housing cover 
3 Switch the unit on 
4 Set the language 
5 If another operating mode is activated, switch 
to "Manual"
6 Enter system name 
7 Set dosing output, and adjust positioner run- 
ning time, Tp, and max. pulses if necessary
8 On positioner with feedback calibrate Ym 
With feedback signals, such as mA signal, 0-1V,
5kOhm, the DIP switch S4 must be adjusted on
the IC board. Factory setting: 1kOhm potenti-
ometer
9 Check dosing factor, adjust if necessary 
10 Check flow rate direction, adjust if necessary 
11 Check measuring range, adjust if necessary 
Input and output settings:
12 Check flow rate signal settings such as signal, 
unit, factor, format, measuring range start and
end value, adjust if necessary
13 Check mA signal, adjust if necessary (only if 
mA output is used)
14 Check mA allocation, adjust if necessary (only 
if mA output is used)
15 Check settings for digital inputs 1-2, adjust if 
necessary
16 Via Mode-Man.Dos, check that all connected 
actuators and dosing pumps are working
properly
17 Switch to operating mode "Auto" 

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2.3.2 Connect the Device to the Power Supply

warning: Only authorized and qualified electricians are

! permitted to install the device and open the housing.
The device may only be taken into operation when the
housing is closed, and must be connected to protection
earth. Modifications to the device which go beyond those
described in this manual are not permissible.

warning: The device is not equipped with a mains switch and

! is in operation as soon as the supply voltage is applied. An
external switch or circuit breaker is necessary, (6A) Min. The
conductor cross section of the mains cable must be at least
0.75mm 2 (AWG 18). When connecting system components (e.g.
devices, motors, pumps) as well as when entering operating
data, the system components must be switched off.

caution: To ensure safe and correct commissioning, knowledge of the

! operation, connected electrical load, measurement signals, cable assign-
ment and fuse protection of the connected devices and machines and the
relevant safety regulations is required. The device may only be commissioned
by qualified and authorized electricians. Incorrectly connected devices can
be damaged, possibly irreparably, or cause faults in other equipment when
they are switched on or in operation. Ensure that the measuring and control
cables are not confused or make contact with one another. Never connect
or disconnect any cables to which voltage is applied!

NOTE: A line-side fuse (max. 16A) in the main supply line is necessary when
connecting to 230 V or 115 V.

Recommendation: Provide an on/off facility for the unit at the installation

site. 6A is recommended for the line fuse. Observe local installation regulations.

Connect system components in accordance with the application relevent wir-

ing diagrams at the end of this section).

2.3.3 Mounting the Housing Covers

1. Ensure that the cable bushes are fitted correctly.

2. Carefully fit the housing cover of the electronic module and secure with
the four housing screws. Do not use power tools. Hand tighten only. Do
not exceed 0.05lbs/ft (0.7N/m) torque.

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2.3.4 Switching the Device On

warning: The device is not equipped with a mains switch

! and is in operation as soon as the supply voltage is applied.
when entering operating data it must be taken into account
that these could directly influence the connected system
components.

Activate the power supply to the device.

The following appear in succession on the graphic display.

During the first commissioning, the language setup menu always appears first.
Open the menu with the "Enter" key and set the required language using the
up and down arrow keys. Then press "Enter" to confirm the selection. When
the country language is set, this screen is no longer shown, unless the unit is
reset to standard values.

Figure 2.1 - Basic display in main menu

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2.3.5 Positioner Calibration

If you are using a Evoqua Water Technologies positioner with feedback it is

possible to linearize the control output, for example with a gas feeder. On a gas
feeder, for example, 30% control opening does not always equal 30% dosing
capacity. Calibration of the positioner feedback allows up to eleven dosing ca-
pacity points to be aligned, in order to obtain dosing that is as linear as possible.

For this purpose, the number of support points to be calibrated can be selected
in the "Dosing“ menu - "Ym Calib.Points“. It is possible to calibrate 2, 3, 6 or
11 support points. The more support points are selected, the more accurate
the dosing is.

• Starting from the basic display, select the "Dosing“ menu.

• In the "Ym Calib.Points“ menu, select the number of calibration support

points.

• Select the "Act.Calibration.Man“ menu and confirm with the Enter key.

• The dosing outputs to be calibrated are shown on the display (max. 11).

000% 0.0 (calibration point 0% dosing)

020% 20.0 (calibration point 20% dosing)
040% 40.0 (calibration point 40% dosing)
060% 60.0 (calibration point 60% dosing)
080% 80.0 (calibration point 80% dosing)
100% 100.0 (calibration point 100% dosing)

• The calibration points can be selected using the up/down arrow keys. Press
Enter to calibrate the support points, and use the up/down arrow keys to
open/close the positioner until the actual dosing shown on the rotometer
agrees with the calibration point. Save the value by pressing the Enter key.

• Select the next calibration point and align the actuator position as de-
scribed.

Note: All calibration points must be aligned or checked in order to obtain

linear dosing output.

2.4 System Shut Down

CAUTION: Danger of uncontrolled chemical feed: Shut down dosing system,

! close positioner!

Switch off the power supply.

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 SFC ANALYZER / CONTROLLER

SFC-SC TOP HAT RAIL ASSEMBLY - DIMENSIONS

50.590.100.070
ISSUE 0 1-09
WT.050.590.002.UA.IM.0614 15 EVOQUA W3T109634
 SFC ANALYZER / CONTROLLER

SFC-SC WALL MOUNT ASSEMBLY - DIMENSIONS

50.590.100.080
ISSUE 0 1-09
WT.050.590.002.UA.IM.0614 16 EVOQUA W3T109634
 SFC ANALYZER / CONTROLLER

Plug cable
(included)

Actuator

SFC-SC - SCHEMATIC WIRING

50.590.155.020A
ISSUE 2 10-11
WT.050.590.002.UA.IM.0614 17 EVOQUA W3T109634
 SFC ANALYZER / CONTROLLER

Connection of a dosing pump with contact closure signal

29 30 31

Connection of dosing pump with Connection of pulse triggered

line voltage contact closure dosing pump with pulse contact

SFC-SC- SCHEMATIC WIRING

50.590.155.020B
ISSUE 1 10-11
WT.050.590.002.UA.IM.0614 18 EVOQUA W3T109634
 SFC ANALYZER / CONTROLLER

L1/L2 220...240 VAC

L1/N 100...125 VAC

NOTE: WIRING BY Evoqua Water Technologies.

MODULE MOUNTED SFC-SC CONTROLLER

V-2000 MODULE MOUNTED GAS FEEDER - INSTALLATION WIRING

50.590.130.140
ISSUE 2 6-14
WT.050.590.002.UA.IM.0614 19 EVOQUA W3T109634
 SFC ANALYZER / CONTROLLER

L1/L2 220...240 VAC

L1/N 100...125 VAC

NOTE: WIRING BY Evoqua WATER TECHNOLOGIES.

MODULE MOUNTED SFC-SC CONTROLLER

V-2000 MODULE MOUNTED GAS FEEDER - INSTALLATION WIRING

50.590.130.150
ISSUE 2 6-14
WT.050.590.002.UA.IM.0614 20 EVOQUA W3T109634
 SFC ANALYZER / CONTROLLER

NOTE: FIELD WIRING (NOT BY Evoqua WATER TECHNOLOGIES) MUST CONFORM TO LOCAL ELECTRICAL CODES.
 POWER, L1/N AC, 100...125 VAC.
L1/L2 AC, 220...240 VAC.

CONNECTING SFC TO MOTOR CONTROLLED ACTUATORS - INSTALLATION WIRING

Used with V10K and S10K Gas Feeders; Encore® 700 Series Metering Pumps;
and LVN-2000 Liquid Chemical Feed System
V-Notch - W2T11479 (115VAC); UXA96285 (230VAC)
Pump - W3T108074 (115VAC); W3T108075 (230VAC)

50.590.130.010
ISSUE 3 6-14
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 SFC ANALYZER / CONTROLLER

NOTES:
1. FIELD WIRING (NOT BY Evoqua WATER TECHNOLOGIES) MUST CONFORM TO LOCAL ELECTRICAL CODES.
2. RELEVANT INTERNAL FACTORY WIRING FOR W3T110034 ACTUATOR TERMINALS IS AS FOLLOWS:

WIRE # TERMINAL
16 4
17 4
18 5

3. ACTUATOR KIT W3T124548 REQUIRED FOR PROPER SFC-SC RELAY OPERATION.

4.  POWER, L1/N, 100...125 VAC.
L1/L2, 220...240 VAC.
CONNECTING SFC TO MOTOR CONTROLLED ACTUATORS - INSTALLATION WIRING
Used with V-2000 Gas Feeders
V-Notch - W3T110034

50.590.130.020
ISSUE 3 6-14
WT.050.590.002.UA.IM.0614 22 EVOQUA W3T109634
 SFC ANALYZER / CONTROLLER

NOTE: FIELD WIRING (NOT BY Evoqua WATER TECHNOLOGIES) MUST CONFORM TO LOCAL ELECTRICAL CODES.
 POWER, L1/N, 100...125 VAC.
L1/L2, 220...240 VAC.

CONNECTING SFC TO PULSE CONTROLLED DEVICE - INSTALLATION WIRING

50.590.130.030
ISSUE 2 6-14
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 SFC ANALYZER / CONTROLLER

NOTES:
1. FIELD WIRING (NOT BY Evoqua WATER TECHNOLOGIES) MUST CONFORM TO LOCAL ELECTRICAL CODES.
2. RELEVANT INTERNAL FACTORY WIRING FOR U29202 ACTUATOR TERMINALS IS AS FOLLOWS:

WIRE # TERMINAL
16 4
18 4
17 5

3. ACTUATOR KIT W3T124548 REQUIRED FOR PROPER SFC-SC RELAY OPERATION.

4.  POWER, L1/N, 100...125 VAC.
L1/L2, 220...240 VAC.
CONNECTING SFC TO MOTOR CONTROLLED ACTUATORS - INSTALLATION WIRING
Used with V-75, V-100 and V-500 Gas Feeders
V-Notch - U29202

50.590.130.040
ISSUE 3 6-14
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 SFC ANALYZER / CONTROLLER

NOTES:
1. FIELD WIRING (NOT BY Evoqua WATER TECHNOLOGIES) MUST CONFORM TO LOCAL ELECTRICAL CODES.
2. RELEVANT INTERNAL FACTORY WIRING FOR U27960 ACTUATOR TERMINALS IS AS FOLLOWS:

WIRE # TERMINAL
16 9
17 9
18 8

3. ACTUATOR KIT W3T124548 REQUIRED FOR PROPER SFC-SC RELAY OPERATION.

4.  POWER, L1/N, 100...125 VAC.
L1/L2, 220...240 VAC.
CONNECTING SFC TO MOTOR CONTROLLED ACTUATORS - INSTALLATION WIRING
Used with 44 Series Metering Pumps
Pump - U27960

50.590.130.050
ISSUE 3 6-14
WT.050.590.002.UA.IM.0614 25 EVOQUA W3T109634
 SFC ANALYZER / CONTROLLER

NOTE: FIELD WIRING (NOT BY Evoqua WATER TECHNOLOGIES) MUST CONFORM TO LOCAL ELECTRICAL CODES.
 POWER, L1/N, 100...125 VAC
L1/L2, 220...240 VAC

CONNECTING SFC TO MOTOR CONTROLLED ACTUATORS - INSTALLATION WIRING

Used with Series 43-300 HATD Pumps
Pump - U28342

50.590.130.060
ISSUE 3 6-14
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 SFC ANALYZER / CONTROLLER

L1/N 100...125VAC
L1/L2 220...240VAC

NOTE: FIELD WIRING (NOT BY Evoqua WATER TECHNOLOGIES) MUST CONFORM TO LOCAL ELECTRICAL CODES.

MODULE MOUNTED SFC CONTROLLER

V-2000 MODULE MOUNTED GAS FEEDER - INSTALLATION WIRING

50.590.130.070
ISSUE 2 6-14
WT.050.590.002.UA.IM.0614 27 EVOQUA W3T109634
 SFC ANALYZER / CONTROLLER

NOTE: FIELD WIRING (NOT BY Evoqua WATER TECHNOLOGIES) MUST CONFORM TO LOCAL ELECTRICAL CODES.
 POWER, L1/N, 100...125 VAC.
L1/L2, 220...240 VAC.
REMOTE MOUNTED SFC CONTROLLER
V-2000 MODULE MOUNTED GAS FEEDER - INSTALLATION WIRING

50.590.130.080
ISSUE 2 6-14
WT.050.590.002.UA.IM.0614 28 EVOQUA W3T109634
 SFC ANALYZER / CONTROLLER

L1/N 100...125VAC
L1/L2 220...240VAC

NOTE: FIELD WIRING (NOT BY Evoqua WATER TECHNOLOGIES) MUST CONFORM TO LOCAL ELECTRICAL CODES.

SFC CONTROLLER IN WALL MOUNTED V-2000 GAS FEEDER - INSTALLATION WIRING

50.590.130.090
ISSUE 2 6-14
WT.050.590.002.UA.IM.0614 29 EVOQUA W3T109634
 SFC ANALYZER / CONTROLLER

L1/N 100...125 VAC

L1/L2 220...240 VAC

NOTE: FIELD WIRING (NOT BY Evoqua WATER TECHNOLOGIES) MUST CONFORM TO LOCAL ELECTRICAL CODES.

REMOTE MOUNTED SFC CONTROLLER

V-2000 WALL MOUNTED GAS FEEDER - INSTALLATION WIRING

50.590.130.100
ISSUE 2 6-14
WT.050.590.002.UA.IM.0614 30 EVOQUA W3T109634
 SFC ANALYZER / CONTROLLER

L1/N 100...125 VAC

L1/L2 220...240 VAC

NOTE: FIELD WIRING (NOT BY Evoqua WATER TECHNOLOGIES) MUST CONFORM TO LOCAL ELECTRICAL CODES.

PANEL MOUNTED SFC CONTROLLER

LVN-2000 LIQUID CHEMICAL FEED SYSTEM - INSTALLATION WIRING

50.590.130.110
ISSUE 2 6-14
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 SFC ANALYZER / CONTROLLER

L1/N 100...125 VAC

L1/L2 220...240 VAC

NOTE: FIELD WIRING (NOT BY Evoqua WATER TECHNOLOGIES) MUST CONFORM TO LOCAL ELECTRICAL CODES.

REMOTE MOUNTED SFC CONTROLLER WITHOUT JUNCTION BOX

LVN-2000 LIQUID CHEMICAL FEED SYSTEM - INSTALLATION WIRING

50.590.130.120
ISSUE 2 6-14
WT.050.590.002.UA.IM.0614 32 EVOQUA W3T109634
 SFC ANALYZER / CONTROLLER

L1/N 100...125 VAC

L1/L2 220...240 VAC

NOTE: FIELD WIRING (NOT BY Evoqua WATER TECHNOLOGIES) MUST CONFORM TO LOCAL ELECTRICAL CODES.

REMOTE MOUNTED SFC CONTROLLER WITH JUNCTION BOX

LVN-2000 LIQUID CHEMICAL FEED SYSTEM - INSTALLATION WIRING

50.590.130.130
ISSUE 2 6-14
WT.050.590.002.UA.IM.0614 33 EVOQUA W3T109634
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 SFC ANALYZER / CONTROLLER

Section 3 - setup and control functions

List of Contents

PARA./DWG. NO.

General Information.......................................................... 3.1

Overall Function............................................................. 3.1.1
Controller Outputs......................................................... 3.1.2
Safety Functions............................................................. 3.1.3
Configuration Switch-Over............................................. 3.1.4
mA Input on the IC Board.................................................. 3.2
mA Input 1...................................................................... 3.2.1
Outputs.............................................................................. 3.3
mA Output...................................................................... 3.3.1
Relay Outputs................................................................. 3.3.2
Ratio Control.................................................................. 3.3.3
Controller Outputs............................................................. 3.4
Controller Types............................................................. 3.4.1
Positioner (with Feedback)............................................. 3.4.2
2-Point Pulse Duration Controller
for Dosing Pumps........................................................ 3.4.3
2-Point Pulse Frequency Controller
for Pulse Pumps.......................................................... 3.4.4
Analog Output Controller 2-Point.................................. 3.4.5
Parameters and Settings.................................................... 3.5
Serial Port for Firmware Updates...................................... 3.6
Actuator Feedback............................................................. 3.7
Digital Inputs..................................................................... 3.8
Unit Configuration............................................................. 3.9

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 SFC ANALYZER / CONTROLLER

3.1 General Information

The SFC-SC is a specialized control unit for quantity-proportional dosing of

chemicals used in potable water processing as well as for industrial process
water and waste water treatment.

Typical applications:

• Quantity-proportional dosing of disinfectants (ratio control)

• Quantity-proportional dosing of disinfectants with linearization of the
actuator (with positioner)

The intergrated graphic display shows the following:

• Measured values for flow rate

• Control Mode (Manual or Auto)
• Bar graph representation of the feed rate
• Display of the dosing factor and feed rate
• Display of customized measuring points

The menus are easy to use, displayed in plain text and are selected using softkeys.

A mA output is provided for connection to a remote control or monitoring

system. If mA output is used as the control output signal to the chemical feed
dosing system, no output is available for remote monitoring.

3.1.1 Overall Function

The availble signal inputs are:

• External mA signal for flow rate measurement

• Actuator feedback
• 2 digital inputs

The feed rate is determined on the basis of the flow rate signal and a user-
configurable feed factor and output via a mA output or a relay.

3.1.2 Controller Outputs

The system has controller outputs for positioners, dosing pumps, pulse pumps,
and a continuous mA output.

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 SFC ANALYZER / CONTROLLER

3.1.3 Safety Functions

The following safety functions are integrated into the control unit if configured
accordingly:

• Safety shutdown if the feed container signal indicates it is empty

• Dosing time delay (D1)
• External stop with digital input
• “Positioner closed” function in the event of a power failure (only if posi-
tioner has external power supply)
• Password protection in one level

3.1.4 Configuration Switch-Over

The SFC-SC gives the option of either saving internally or loading all necessary
operating parameters as a configuration. A maximum of two configurations
are possible (Job1 and Job2). A digital input can be used to switch between
the two configurations.

3.2 mA Input on the IC Board

There is one integrated mA input on the IC board.

3.2.1 mA Input 1

This is used for recording the flow rate signal as 0–20 mA or 4–20 mA signal.
The input signal can be freely scaled in the menu.

3.3 Outputs

3.3.1 mA Output

The mA output of the SFC-SC is electronically isolated and can be parameter-

ized to 0–5 mA, 0–10 mA, 0–20 mA or 4–20 mA in the menu. The flow rate or
the Yout actuator control output can be assigned to the mA output.

3.3.2 Relay Outputs

The SFC-SC has two relays, each with a two-way switch. These switches
perform various switching tasks, depending on the selected actuator. The
relevant circuit diagrams are provided in section 2. In order to switch larger
inductive load, we recommend installing an additional contact such as a
contactor or load relay, in order to guarantee the contacts have a longer
service life.

The relay contacts are protected by RC circuits prior to shipment. These

provide radio interference suppression for inductive loads such as pumps,
motors, etc.
WT.050.590.002.UA.IM.0614 37 EVOQUA W3T109634
 SFC ANALYZER / CONTROLLER

Connection of small loads

When connecting small loads to the mains voltage, e.g. contactors or positioners
with low power consumption (e.g. V10K), the closed-circuit current via the RC
circuits can suffice to activate the loads (humming of the positioner, contac-
tor is not deactivated, etc.). In this case, the plug-in jumpers of the relevant
contacts should be removed to deactivate the RC circuits.

K1 J6/J7
K2 J8/J9

A
Figure 3.1 - Relay outputs

3.3.3 Ratio Control

The SFC-SC only operates as a ratio controller.

The dosing capacity of the connected device is controlled automatically, de-

pending on a measuring signal (external flow rate control signal) and a settable
dosing factor. When actuators with feedback are used, any non-linearity of
the dosing device can be adjusted using a maximum of 11 calibration points.

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 SFC ANALYZER / CONTROLLER

Figure 3.2 - SFC-SC Summary of the inputs/outputs

Figure 3.3 - Sample application of the SFC-SC as ratio control

Input signals:

• Flow rate measurement (0/4 – 20mA) scalable

The following dosing outputs are possible:

• Dosing pump
• Pulse pump
• Positioner with feedback 1kOhm/5kOhm/0 –1 V/mA signal
• mA analog output

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 SFC ANALYZER / CONTROLLER

Single Feedback Ratio Control Theory of Operation

The flow rate is recorded and the dosing capacity adjusted proportionally
to the flow rate using the flow rate sensor with linear mA output signal. On
the settings for the flow rate signal see menu "Inputs/Outputs" - "Flow Wq".

NOTE: If the measuring range end value of the flow meter is not identi-
cal with the actual maximum flow rate, a factor for adjusting the flow
rate signal should be input in the menu "Inputs/Outputs“ - "Flow Wq“.

For example: Measuring range flow meter = 5000 l/h / max. flow rate =
2500 l/h => factor = 5000: 2500 = 2.0

The relationship between the flow control variable and dosing output is
determined using the internal dosing factor. This can be varied up to max.
400%.

If a positioner with feedback is used as the dosing output, it can be linear-

ized using several support points. At least two points are required (0/100
%). It possible to define 2, 3, 6 or 11 support points with definite steps. In
the menu "Dosing" - "Ym Calib. Points" the number can be defined. The
support points then have to be set in menu "Dosing" - "Ym Calib. Manual".

The controller output is calculated in this operating mode as follows:

Yout = Wq x DF

Wq - Control variable 1 flow rate in %

DF - Set dosing factor in %

The figure below shows the output dosing capacity depending on the flow
rate Wq and the set dosing factor.

   

         
            
   
   

         
  

        
Figure 3.4 - Dosing factor

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 SFC ANALYZER / CONTROLLER

3.4 Controller Outputs

3.4.1 Controller Types

Parameter
Controller For Type Action
Description
Positioner with feed- 3-point Positioner with Ym Dosing  or 
back
Motor dosing pump 2-point Dosing pump 2p Dosing  or 
(pulse duration
controller)
Pulse pump (pulse fre- 2-point Pulse pump 2p Dosing  or 
quency controller)
Dosing pump with mA- 2-point Analog output 2p Dosing  or 
input

3.4.2 Positioner (With Feedback)

By selecting the positioner it is also possible to perform chlorine feed in com-

bination with a positioner that operates as an actuator in a chlorinator.
MFC Controller Outputs 4.
If positioner feedback is available, it must be calibrated during commission-
ing. Potentiometer 1 kOhm/5 kOhm or 0 – 1 V or 0/ 4 – 20 mA signals can be
connected as positioner feedback (see section 3.7 - Actuator Feedback). It is
possible to linearize the actuator using several calibration points.
Positioner (with andWith the selection of the integrated controller for "positioner", for
without feedback) example, it is possible to use chlorineoverfeed control in
3.4.3 2-Point Pulse Duration Controller connection
for Dosing Pumps
with a positioner as dosing equipment in a chlorinator.

The dosing
2-point pulsepumpTheis switched on foristhe
dosing pump calculated
switched on for time
the within an adjustable
calculated time within an
cycle
duration period TP (relay
controller contact).
adjustable cycleThe cycleTP
period period
(relayis contact).
mainly determined by the is
The cycle period
reaction
for dosing time of the
pumps connected
mainly system
determined andreaction
by the entered timeas the
of cycle period TP.system
the connected
and entered as the cycle period TP.
Example: Cycle period TP = 100 s
Example:
Output value Yout Cycle period
= TP =
30% 100 s
Duty cycle Output = value Yout
30 s = 30 %
Off duty cycle Duty cycle
= 70 s 30 s
Off duty cycle 70 s

Figure 3.5 - Cycle period

2-point pulse Pulse pumps are controlled with 0 to 100 or 0 to 120 pulses per
WT.050.590.002.UA.IM.0614 frequency controller minute,
41 depending on the specification of the connected
EVOQUA pump.
W3T109634
for pulse pumps
The duty cycle during each dosing is 0.3 s. The break time is
calculated between 0.2 and 60 s depending on the dosing rate.
 SFC ANALYZER / CONTROLLER

3.4.4 2-Point Pulse Frequency Controller For Pulse Pumps

Pulse pumps are controlled with 0 to max. pulse rate per minute, depending
on the specification of the connected pump. The SFC-SC supports pumps with
100, 120, 140, 160 and 180 pulses per minute.

The pump is switched on for at least 0.15 s. The length of pauses between
operation is calculated on the basis of the dosing capacity.

Example for a solenoid pump with 120 pulses/min.:

Yout
100... 84... 72... 56 50... 33... 25... 10... 5...
in %
Pulses/
120... 101... 86... 67 60... 40... 30... 12... 6...
min

3.4.5 Analog Output Controller 2-Point

The SFC-SC has an analog mA output. This can optionally be assigned either
as a monitor output or a controller output.

If "Analog output 2p" is selected, the mA output is permanently set as the

controller output, no monitoring signal is available.

At a controller output of 0%, the output current is 0 or 4 mA; at higher Yout

values, the output current can can be as high as 20 mA. Pumps with current
input, VFD and SCR drives 3-phase pumps or analog control valves can be used
as actuators.

3.5 Parameters and Settings

Control parameters are settings used to specify the operating mode of the
SFC-SC. Different parameters apply, depending on the settings. The exact menu
displayed is dependant on the controller type selected.

NOTE: The control parameters are listed alphabetically.

Flow Rate Direction

This parameter determines the direction of the flow rate signal directly
proportional to the actuator output:

Direct = flow rate input signal directly

proportional to positioner output
(factory setting).

Inverse = 1 flow rate input signal

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 SFC ANALYZER / CONTROLLER

Example: 0–100% flow rate = 0–20 mA (direct).

0–100% flow rate = 20–0 mA (inverse).

Max. Pulses/Min

Meaning: Maximum number of pulses.

Explanation: The pulses max./min parameter only applies to

solenoid pumps.

This parameter is used to set the maximum number of pulses per minute
in accordance with the employed pump.

Setting range: The parameter max. pulses/min can be set at

either 100, 120, 140, 160, or 180 pulses.

Sampling time T is the time after which a change control variable or set-
point is responded to. This value must be adjusted in the case of delayed
feedback signals.

Tp

Meaning: Cycle period.

Display: Seconds (s).

Explanation: The parameter Tp only applies to dosing

pumps. The cycle period Tp defines a
switching period, which must be coordinated
with the respective pump type.

Setting range: The parameter Tp can be set from 10–180 s.

Example: Fast dosing pumps correspond to a low Tp; slow

dosing pumps correspond to a high Tp.

The control parameter Tp must always be adjusted to suit the pump em-
ployed:

Dosing pump
up to 20 20-40 40-80 80-125 125-200
strokes/min
Tp value 120 100 60 30 15

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 SFC ANALYZER / CONTROLLER

Ty

Meaning: Running time of the positioner.

Display: Seconds (s).

Explanation: The parameter Ty only applies to positioners.

Ty is the time which the positioner requires to adjust from 0% to 100%.

Setting range: The parameter Ty can be set from 10–180 s.

Ym Calibration

This parameter is only possible for dosing output positioner with feedback.

Adjust the positioner feedback signal to 0% and 100% dosing capacity.

When automatic Ym calibration is started, the positioner moves to posi-
tions 0% and 100% and calibrates both positions with the SFC-SC. Prior
to starting the automatic Ym calibration, manually set the positioner to
midscale and confirm the SFC-SC is receiving the feedback signal.

With manual calibration of the up-to-11 positions, all positions must be

shifted to manual and saved in the menu using the Enter key.

3.6 Serial Port for Firmware Updates

Via the serial interface of a laptop/PC, it is possible to update the firmware

of the SFC-SC. A special download software and the latest firmware including
a description can be downloaded from the Wallace & Tiernan homepage at
www.wallace-tiernan.eu. A special update cable is available for the firmware
update, refer to spare parts section for part number.

3.7 Actuator feedback

The actuator feedback of the SFC-SC is set at the factory to potentiometer

with 1 kOhm. For other feedback signals the device must be reset using the
DIP switch S4 (see IC board).

Possible signals are:

• Potentiometer 1 KOhm
• Potentiometer 5 KOhm
• 0/4–20mA signal
• 0–1V signal

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 SFC ANALYZER / CONTROLLER

Switch settings of DIP switch S4:

S4-A S4-B S4-C

1 2 3
Potentiometer 1K Off Off On
Potentiometer 5K Off Off Off
0/4-20mA On On Off
0-1 V On On Off

3.8 Digital Inputs

Two digital inputs are integrated in the IC board of the SFC-SC. These are
provided for connecting voltage-free contacts (< 100 Ohm) and are supplied
internally with 12 V. Various processing and switching functions can be trig-
gered using the digital inputs.

warning: No voltage may be applied to the digital input ter-

! minals!

3.9 Unit Configuration

The SFC-SC gives the option of saving all unit settings as a configuration.
Unit settings include all parameters that can be set in the menu, such as
the dosing factor, control output, etc. A maximum of two configurations
can be saved in the internal memory SFC-SC.

If configurations are saved in the internal memory as Job 1 and Job 2, they
can be restored when required as the current unit settings. The previous unit
settings are deleted in the process. It is possible to switch between Job 1 and
Job 2 via digital input 1 or 2.

When "Job 2" is selected, a signal on the digital input causes configuration 2 to
be loaded, and the SFC-SC continues to operate with the unit settings of Job 2.
If the signal on the digital input is deactivated, then configuration 1 is loaded
again and the SFC-SC continues to operate with the unit settings of Job 1.

The digital input needs to be assigned to Job 2 in both configurations.

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 SFC ANALYZER / CONTROLLER

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 SFC ANALYZER / CONTROLLER

SECTION 4 - Operation

List of Contents

PARA. NO.

Display and Operator Controls ......................................... 4.1

Notes On Operation.......................................................... 4.2
Password........................................................................ 4.2.1
Operation....................................................................... 4.2.2
Menu Structure................................................................. 4.3
Main Menu..................................................................... 4.3.1
Menu Control................................................................. 4.3.2
Menu Inputs/Outputs.................................................... 4.3.3
Menu System.................................................................. 4.3.4
Menu Diagnosis.............................................................. 4.3.5
Menu Operating Mode................................................... 4.3.6
Errors ................................................................................. 4.4

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 SFC ANALYZER / CONTROLLER

4.1 Display and Operator Controls

Graphic display and operating panel

All information is shown on the graphic display.

Figure 4.1 - Graphic display

The SFC-SC is operated with nine keys. The software function is controlled with
the top three keys (softkeys).

  

Figure 4.2 - Operating panel

The exact depiction of the individual parameters on the graphic display is de-
scribed in section 4.3, Menu Structure.

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Indicators
SFC SC System name (Entered under “System” - “Common” -
“System name”)
     Digital
  inputs 1 and 2 active.
      The
  symbols indicate that a function has been selected
for the digital signal and that a signal is pending.
Password active
The defined password must be entered to permit modi-
fication of parameters and for calibrating the device.

  

 

 
      Time
      “AUTO” operating mode active
      The control unit is running in automatic mode.
     ­
€ €
 € 
 
    € 
     Dosing is performed automatically.

Positioner is started, dosing pump on

      
     
   Positioner stopped, dosing pump on

    
                

Pulse pump on, 15 pulses/min in the example

“MANUAL” operating mode active

Dosing can be set manually.

“System stopped” operating mode

    Dosing is switched off.

Bar graph
This indicates a measured value of the measuring
range (column height) and Di (internal dosing factor).

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Softkeys Current softkey assignments

Stop the adaption procedure.
BREAK
Select one or more options from the list pro-
SELECT vided.
Change the operating mode.
CHANGE
Confirm selection/Save input.
ENTER
Activate password protection.
LOCK

MENU Select a menu.

Select the “Mode” menu.

MODE
UNLOCK Start deactivation of password protection.

BACK Move back one menu level.

Open next diagnosis display.

--->

13s Feed delay

The time until dosing resumes after interrup-
tion.
100% Positioner (Ym)
If the display blinks, the positioner is in manual
mode and cannot be activated.
mA? 1/5 Error indication active (display bottom right)
The system has detected an error. The error
can be specified with the table in section 4.4
“Errors”. The number combination states the
series number of the error message and the
total number of error messages (in this case
the first error of a total of five).

Scroll bar
This is used to indicate the actual menu posi-
tion of the menu arrow. If the selection mark
is at the top, the menu arrow is on parameter
1 (see example). A maximum of eight param-
eters per display is possible.
General messages This function is possible in the MANUAL
mode only!
This message appears, for example, if an at-
tempt is made to calibrate the positioner during
automatic operation. Acknowledge by pressing
ENTER or the ESC key.

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Operator Controls
Softkey
• Activate the function shown on the graphic
display with the keys.
Up
• Move up one level.
• Display the previous option.
• Increase the value.
Down
• Move down one level.
• Display the next option.
• Decrease the value.
Left/right
• Change the column in the menu.
• Change the position in the displayed value
(cursor menu).
Escape
• Cancel the entry without saving the new
ESC value.
• Move up one menu level.
Enter/Acknowledge
• Set the running delays to zero.

4.2 Notes On Operation

During operation observe the following points:

• Check your entry and modifications before exiting the menu.

• Only press the keys with your fingers, never with hard or pointed objects
such as pencils, etc. This could damage the sealed keypad.

4.2.1 Password

The system is password protected to prevent unauthorized or incorrect operation.

• The system password permits full access to all setting options.

The password is a four-digit number combination.

NOTE: The factory default is a null password (four zeros). If the password
protection was not activated with the “LOCK” softkey after entry, the system
is automatically locked one hour later. The password can be changed after
correct entry of the existing password.

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4.2.2 Operation

You have the following options starting from the basic display (the basic display
is opened by pressing the "ESC" key in the menu four times):

Select menu • Press the “MENU” softkey to select the

menu
• Press the “MODE” softkey to set the
operating mode
Select a menu item in the • Select the menu item with the arrow keys
menu display (arrow in front of menu item)
• Confirm the selection with “ENTER”
Change/enter displayed pa- • Select the parameter with the arrow keys
rameters (arrow in front of parameter)
• Confirm the selection with “ENTER”
• Change/enter the display with the up or
down arrow keys
• Confirm the entry with “ENTER”
Cancel entry • Press the “ESC” key to exit the menu item.
Entries which have not been confirmed are
reset to their original settings.
Reactivate password pro- This function is only active when a password
tection has been programmed.
• Change/enter displayed parameters
• Block the system entry with the “LOCK”
softkey in the menu display
Exit the menu item • Press the “ESC” key
or
• Press the “BACK” softkey

4.3 Menu Structure

The SFC-SC has various menus:

• Main Display (includes Menu Select and Mode Select)

• Control
• Inputs/Outputs
• System
• Diagnosis

The "Mode" menu can be accessed directly from the main screen using the
softkey. All other menus can be accessed with the "MENU" softkey.

The following pages describe the individual menus. The diagrams show the
factory default settings.

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NOTE: The actual displays on your device can vary from those illustrated. The
displays and menus depend on the current settings.

4.3.1 Main Menu

Basic Display 1
Top status line

• System name
• Digital inputs activated
• Password protection activated

Center display range

• Mode
• Feed rate display
• Flow rate display Wq
• Control output
• Feed delay (s), e.g. following sample water stop or change of mode
from manual to automatic
• Fault message (instead of positioner feedback and dosing delay). The
display alternates if there are several error messages
• Bar chart of control output with internal dosing factor

Bottom status line

• Softkey display

4.3.2 Menu Control

NOTE: The displayed menus and selection parameters depend on the current
settings. All the parameters illustrated here are not displayed at the same time.

Basic Display
Refer to main menu. To access the control menu from the basic display
press the "Menu" softkey.

Selection Menu
The SFC-SC will now display all available menus.

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Menu Control
Using the up and down arrows, move curser to control menu and press
enter. The SFC-SC will now display all the control menus.

Actuator
Control output Positioner with Ym
Dosing pump 2p.
Solenoid pump 2p.
Analog output 2p.
Tp 10 s - 180 s (60 s)
Ty 10 s - 180 s (90 s)
Sample time T 1 - 20 s
Pos. calibration Auto
Pos. calibration Manual
Ym calib. points 2, 3, 6, 11
Max. Pulse/min 100/120/140/160/180

NOTE: Specific parameters displayed dependant on control output se-

lected.

Setup
Flow direction direct / inverse
Dosing factor 0–400%

Measuring Range
Range-start 0 g/h, freely selectable
Range-end 400 g/h, freely selectable
Unit 5 digits (freely selectable)
Format 0000 / 000.0 / 00.00

4.3.3 Menu Inputs/Outputs

Basic Display
Refer to main menu. To access the inputs/outputs menu from the main
display, press the menu softkey.

Menu Select
The SFC-SC will now display all available menus.

Menu Inputs/Outputs
Using the up and down arrows, move the curser to inputs/outputs menu
and press enter. The SFC-SC will now display all input/output menus.

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Flow Rate Wq
Signal 0–20 mA, 4–20 mA, 0–10 V
Factor 0.1 to 4.0
Format Measurement display
000.0 / 00.00 / 0000
Unit %, Max. 5 digits (freely selectable)
Range-start Unlimited
Range-end Unlimited

Analog Output
mA signal 0-5mA, 0–20 mA, 4–20 mA,
0–10 mA, off
mA Flow rate Wq, Yout/Ym

Digital Input
DI (1), DI (2) Every digital input can be assigned a func-
tion.
SW-Loss Fct Yout=0% feed, mA continuous = 0% if DI is
(only with DI (1)) activated, the feed stops after the preset
sample water delay. If DI is deactivated, the
feed starts after the preset feed delay. See
Menu - System - Safety
Control stop Yout = 0%, dosing, mA continuous = 0%
Control hold Yout remains constant (i.e., the control sig-
nals are kept constant).
mA hold mA outputs remain unchanged, while DI is
active.
Job 2 If the DI is active, the device switches to
the settings of configuration 2.
Contr 100% If the DI is active, the controller output
switches to Yout = 100%.
Contr 2x Yout If the DI is active, the controller output Yout
is doubled.

4.3.4 Menu System

Basic Display
Refer to main menu. To access the system menu from the main display,
press the menu softkey.

Menu Select
The SFC-SC will now display all available menus.

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Menu System
Using the up and down arrows, move the cursor to the system menu and
press enter. The SFC-SC will now display all system menus.

General
Language German, English, French, Dutch
System name 12 characters, each with character set A-Z
and digits 1-9 including special characters

Configuration
Save Gives the option of saving all device set-
tings, including the application, as Job 1 or
Job 2
Restore Gives the option of restoring saved or
stored configurations. The current menu
settings are overwritten in the process. Job
1 or Job 2

Safety
Feed delay1) 00:00 – 10:00 (03min : 00s)
Samp. water delay2) 00:00 – 10:00 (01min : 00s)
(sample water delay)
System password four-digit numeric code (activate with Soft-
key “LOCK” in the “Menu Select”
window)

System Reset
System restart3) yes / no
Standard values4) yes / no
Delete dos. avg5) yes / no

NOTE: The system settings marked with 1) to 5) are explained below.

Explanation of System Settings

1)
Feed delay
The feed delay delays dosing start when the device is switched on
and when the operating mode has been changed. Running of the
selected time can be cancelled with the “Acknowledge” key.
2)
Samp.water delay
The sample water delay (DI 1) determines the time after which dosing
is deactivated, e.g. in the event of sample water stop. DI 1 flashes while
the delay time is running.
3)
System restart
This menu restarts the menu.
4)
Standard values
Deletes customer settings, resets system to factory settings.

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5)
Delete dos.avg
The dosing average is set to zero.

4.3.5 Menu Diagnosis

Basic Display
Refer to main menu. To access the diagnostic menu from the main display,
press the menu softkey.

Menu Select
The SFC-SC will now display all available menus.

Menu System
Using the up and down arrows, move the cursor to the diagnosis menu and
press enter. The SFC-SC will now display all diagnosis menus.

Diagnosis Dosing Average

Displays the dosing average of the previous hour, day, week, month.

Inputs/Output Diagnosis
Information on
• The assignment of the mA output
• The current mA output in mA and %
• The current switching conditions of the relays:
Relay off Relay on
• The current circuit states of digital inputs 1 and 2
• The current input signal of the flow rate measurement (Wq)
• Feedback signal display

Software Version Diagnosis

Displays the software version of the front panel boards and the IC boards.

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4.3.6 Menu Operating Mode

Display using an example of a chlorine measurement

Basic Display
Refer to main menu. To access the mode menu from the main display,
press the mode softkey.

Manual / Automatic
AUTO / MANUAL toggle using the “CHANGE” softkey

Dosing Rate
Setting the dosing factor

Manual Dosing Rate

Setting the dosing capacity for manual operation

Description of the Operating Modes

MANUAL
In MANUAL mode dosing is not automatically controlled. The values
must be continuously monitored.

MANUAL mode is used:

• In the event of any possible system faults

• During maintenance/cleaning work or while checking the system

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NOTE: When MANUAL mode is set: The pumps are off, the positioner
remains in its current position, if necessary unlock the positioner and
close either by hand or with the Man.dos. menu.

AUTOMATIC
Automatic dosing control.

STOP
STOP mode is automatically activated:

• In the event of disruption of the sample water flow (MW stop

funct active if DI I)
• When a stop signal is received via the digital inputs

After activation:

• Pumps off, positioner closed, mA analog output = 0%. If the stop

conditions are no longer active, the system automatically switches
to automatic mode.

4.4 Errors and Remedies

Error Messages

The following table shows and explains all possible error messages which can
be displayed. If several errors occur at the same time, the corresponding mes-
sages appear alternately in succession. When the error has been remedied,
the error message is automatically deleted.

If you are unable to remedy the error yourself, please contact your local Evoqua
Water Technologies service department.

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Table 4.1 - Error Message

Error message Cause Remedy

Feed rate display Measured value is out- Check measuring range and
flashes side the measuring range change, if necessary.
Positioner Positioner in manual Press the adjusting knob on
feedback flashes mode the positioner
DI I flashes Signal on DI I (delay time Check connection and set-
running) ting
DI I Permanent Sample water flow Clean or replace the
display has been insufficient preliminary filter
for some time (delay
elapsed), signal on DI I
DI II Signal on DI II Check connection and set-
ting
mA output? Load error: If not required, switch off the
The mA output cannot output signal in the “INPUTS/
drive its mA output current OUTPUTS” menu (analog
through the connected output).
current loop (500 Ohm at
20 mA max.). Check mA signal cable for
interruption if output in use.
Positioner Ym? Ym range too narrow: Check the distance
between the calibration
Position of positioning mo- points
tor is calibrated wrong
Positioner selected, but Check setting: Positioner
not connected with Ym
Feedback signal incorrect Check DIP switch for
feedback
Positioner feedback incor- Check (refer to section 2)
rectly connected or defec-
tive
mA-Input 1 ? mA-Input signal has been Check mA connection or
exceeded or fallen short of signal
Ym display blink- Positioner disconnected Switch positioner to auto-
ing matic

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Error

Table 4.2 - Errors

Error Cause Remedy

No indication on No power supply External switch or fuse off
device Device fuse defective Check the power supply and
replace fuse
Housing cover is fitted in- Check, fit the housing cov-
correctly er correctly (cable possibly
trapped)
Positioner/pump Positioner in manual mode Engage manual knob
does not work Dosing device selected Select correct dosing device
incorrectly
Positioner/pump incor- Connect the positioner/
rectly connected pump correctly
Relay defective Check, replace IC board
Positioner runs in Positioner incorrectly con- Correct connections
wrong direction nected
Positioner closes Positioner feedback inter- Correct connections
rupted
Digital outputs Digital inputs not activated Activate digital inputs
without function

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SECTION 5 - maintenance

List of Contents

PARA. NO.

Changing the Fuse on the IC Board................................... 5.1

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5.1 Changing the Fuse on th IC Board

WARNING: Only authorized and qualified electricians are per-

! mitted to open the housing. The device is not equipped with
a mains switch.

1. Disconnect the device from the power supply.

2. Remove the cover of the electronic module.

3. Remove screw-in fuse holder

4. Change the defective fuse.

5. Screw the screw-in fuse holder back in.

6. Reassemble the device.

Screw-in
fuse holder

Figure 5.1 - Cutaway model of fuses

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SECTION 6 - Spare Parts

List of Contents

PARA. NO.

Complete Unit................................................................... 6.1

SFC-SC Spare Parts............................................................. 6.2

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6.1 Complete Unit

CAUTION: For reasons of safety, only use original spare parts.

! Please contact our customer service department if you need any spare
parts. Complete units include DIN rail and moutning hardware, seals and
operation manual.

Complete Unit Part No.

SFC SC electronic 100 – 240 V, 2x relay, 1x mA input, 1x feedback input, 2x W3T142263

module for wall DI, 1x mA output
installation 24 V DC, 2x relay, 1x mA input, 1xfeedback input, 2x DI, W2T290009
1x mA output

6.2 SFC-SC Spare Parts

Description Part No.

Spare part circuit board IC board SFC-SC 100 – 240 V AC W2T350411

Spare part circuit board IC board SFC-SC 24 V DC W2T350413
Operating front SFC-SC for wall mounting W2T350416
Basic electronics SFC-SC 100 – 240 V wall mounting W2T350507
Basic electronics SFC-SC 24 V DC wall mounting W2T350508
Connection cable IC board front panel board approx. 0.5 m W2T350529
IC board fuse for 24 V DC and 100 – 240 V AC (1A time-lag) W2T350536
Update cable for SFC with 9 pin RS232-DSUB connector W2T320242

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