Stress Analysis of Flange Bolted Joints

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Stress Analysis of the Skin:

P M P M
Total Stress  TOT    
A Z  D t  R2 t
Temperature on the material = T 0C t
UTS of the material @ Temp. = UTS MPa
T
Total Stress on the skin = σ TOT MPa
Factor Of Safety on UTS = UTS / σ TOT = FOS
Buckling Analysis of the shell:
NASA SP-8007 (BUCKLING OF THIN-
WALLED CIRCULAR CYLINDERS) BM AF D
Radius of the shell R = Rs
Thickness of shell t
Ratio of Radius & Thickness = R / t
Young's modulus E =106300 MPa
Parameter Ø = (1/16) * (√ (R / T))
Parameter(1- e-Ø) L
Parameter γ c = 1- (0.901 * (1- e-Ø))
Parameter γ b = 1- (0.731 * (1- e-Ø))
Critical stress (AF) σ Ccr = 0.6 * γ c *E* (t / R)
Critical stress (BM) σ Bcr = 0.6 * γ b *E* (t / R)
Stress due to AF σ C = P/A
Stress due to BM σ B = M/Z
Ratio of Stress due to AF Rc = σ C/ σ Ccr
Ratio of Stress due to BM Rb = σ B/ σ Bcr
Buckling Lad Factor is BLF = 1 / (Rc + Rb )
Design check of Inter Section Fasteners:

Size of the bolt d mm


No of bolts n
PCD PCD mm
OD D mm
Bending moment BM kN-m
Pre-Tightening Torque PTT N-mm
Bolt Force due to PTT Fi N
Sigma Ri square mm2
Bolt Force due to BM Fs N
Total Force Ft N SCHEMATIC OF INTER SECTION JOINTS

Stress area of the bolt r i


2
 r12  r22  ............  rn2 mm2
UTS UTS MPa
Stress developed in the bolt σ MPa
FOS UTS/σ

PTT 
 M 
FT  FI  K  [ FS ]   0.1  2  PCD   PCD
0 .2  d  ri
 
K = 0.1 for metal to metal contact Tilting
Stud property class = 10.9 edge
r1 r2 r3 r4 r5
Stress Analysis of Bulkheads:
No. of bolts n
SCHEMATIC OF BH SECTION
PCD in mm PCD tsk

Bending moment (kN-m) BM

Axial force (kN) AF tbh

Thickness (mm) t OD

Offset distance(mm) e

UTS (MPa) UTS

ri
2
Sigma Ri square   r12  r22  ......  rn2 mm2
BM
Bolt force per unit length  B Ful  N/mm
 r i2
Maximum bolt force  BFmax  BFul * PCD N

Total Bending moment due to all studs  BM T  BFmax * e * n N-mm

BM per unit periphery  BM up  BM T  ( PCD  2e) N

Bending stress   BM  ( BM up * 6) t
2
MPa
AF
Stress due to axial force   AF 
 * ( PCD  2e) * t  MPa

Total stress   TOT   BM   AF MPa


UTS
Factor of Safety  FOS 
 TOT

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