Sudyrah, Station Design Calculation of Existing Steel Tank Inlet Connection N-1 Doc. No.96-QC20-J-414

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SUDYRAH, STATION DESIGN CALCULATION OF EXISTING STEEL TANK INLET

CONNECTION N-1

Doc. No.96-QC20-J-414
Revision A

SHELL INPUTS
Internal pressure P kgf/cm2 0.05
Internal diameter of the shell D mm 38,000
Reqd. thickness of shell (corresponding to internal pressure) tr,int mm 8
Reqd. thickness of shell (corresponding to external pressure) tr,ext mm 8
Allowable stress in shell at given temp Sv kgf/cm2 1631.546
Corrosion allowance of shell c.a.,shell mm 0
Shell thickness provided t '
mm 8
NOZZLE INPUTS
type of nozzle Set in nozzle with pad
NOZZLE SIZE 20 " SCH40
corrosion allowance of nozzle (internal only) c.a.,nozzle mm 0
allowable stress in reinforcing pad at given temp Sp kgf/cm2 1631.546
Shell thickness after corrosion t mm 8
Nozzle wall thickness after corrosion tn mm 15.09
inside diameter of nozzle d mm 478.62
width of reinforcing pad W mm 273.1
layout angle θ radian 334
Thickness of shell (governing the case) tr mm 8
Nozzle O.D. d' mm 508.8
Nozzle wall thickness provided tn' mm 15.09
nozzle projection outside the tank Lpr1 mm 243
allowable stress in nozzle Sn kgf/cm2 1406.14
Offset distance Off mm 0
reqd. nozzle thickness(corresponding to external pressure) tr n,ext mm 8
REINFORCING PAD INPUTS
outside diameter of reinforcing pad Dp mm 1055
thickness of reinforcing pad te mm 8
is it split type padding NO
WELD LEGS INPUTS
weld leg between pad and shell leg1 mm 8
weld leg between nozzle and pad/shell leg2 mm 16
SUDYRAH, STATION DESIGN CALCULATION OF EXISTING STEEL TANK OVEFLOW
CONNECTION
TANK OVER FLOW N*5

MIN NOZZLE THICKNESS (ACCORDING TO UG-45)


ta
mm 0.009046
(P(d')/(2(Sn+(0.4*P)))+c.a.,nozzle
tb1
mm 8
tint+c.a.,nozzle
tb2
mm 8
text+c.a.,nozzle
tb3
mm 8.34
from table +c.a.,nozzle
min nozzle thickness(tug45)
mm 8
max(ta,.min(tb3,max(tb2,tb1)))
PROVIDED NOZZLE WALL THICKNESS IS SUFFICIENT
LIMITS OF REINFORCEMENT
limit parallel to Tank wall (D1) -UG-40
D1 mm 957.24
2*max(d,Rn+tn+t)
limit normal to tank wall (tlnp)-UG-40
tlnp mm 20
min(2.5t,2.5tn+te)
CALCULATION OF CERTAIN FACTORS
fr1,fr2
- - 0.861845
Sn/Sv
fr3
- - 0.861845
min(Sn,Sp)/Sv
fr4
- - 1
Sp/Sv
force correlation factor
- - 1
if integral type(0.75+0.25cos2ǿ),else 1
AREA CALCULATION-UG(37)
Area required
Ar mm2 3862.316
[if fr<1] dtrF + 2tntrF(1-fr1), else dtrF

Area available in shell


A1 mm2 0
max(d[E1t-Ftr]-2tn(E1t-Ftr)(1-fr1) , 2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1))

Area available in nozzle


A2 mm2 520.2097
min(5fr2t(tn-tr n),2fr2tn(tn-tr n)(2.5tn+te)

Area available in welds


A4 mm2 256
(leg1)2fr1

Area available in pad


A5 mm2 3587.52
(min(Dp,2*d,2*(Rn+tn+t))-d-2tn)tefr4

Area available in bevel


A mm2 0
max(tlnp-h,0)*((max(tlnp-h,0)/L')*(X-tn))+(X-tn-((max(tlnp-h,0)/L'))*(X-tn))*max(t62

Area available in hub plus bevel


A6 mm2 0
A61+A62

total area available


AT mm2 4363.73
A1+A2+A41+A42+A5+A61+A62

OPENING IS ADEQUATELY REINFORCED


SUDYRAH, STATION DESIGN CALCULATION OF EXISTING STEEL TANK
OVEFLOW CONNECTION
TANK OVER FLOW N*5

CERTAIN PARAMETERS
inside radius of nozzle
Rn mm 239.31
(d'-2tn)/2

effective pressure radius


Reff mm 19000
D/2+c.a,shell.
LIMITS OF REINFORCEMENT
effective vessel wall length
LR mm 128
8t,10t,8(t+te)(acc to diff condtns.)
for calculating LH
LH1 mm 54.87266
t+0.78(Rntn)0.5
for calculating LH
LH2 mm 251
Lpr1 + t
for calculating LH
LH3 mm 128
8(t+te)
for calculating LH
LH4 mm 0
X(h+t)+0.78(tn/(X-c.a.))(Rntn)0.5

effective nozzel wall length


LH mm 54.87266
if(h=0),min(LH1,LH2,LH3) else min(LH1,LH2,LH4)

effective thickness used in calc. of pressure stress


teff mm 16
if te>0.5tand w>8(t+te),t+te else t

CALCULATION OF AREAS
for calculating A1
λ - 0.633036
min(10, (2Rn+tn)/((D+teff)teff)0.5

area contributed by vessel


A1 mm2 1024
tLRmax(1,λ/4)

area contributed by nozzle


A2 mm2 828.0285
if(LH<h+t)tnLH else(X(h+t)+0.78(tn2/(X-c.a.))(Rntn)0.5)

area contributed by welds


A4 mm2 128
0.5Leg12 + 0.5leg22

area contributed by reinforcing pad


A5 mm2 1024
min(A5a,A5b)

total area available


AT mm2 3004.029
A1+A2+A41+A42+A5

ALLOWABLE STRESS
allowable local primary membrane stress
Sallow kgf/cm2 2109.21
1.5*Sn
FORCE CALCULATION
nozzle radius opening in vessel along long chord
Rnc mm 436.9331
Rn/cosΦ

internal pressure force on nozzle


fN kgf 5.608549
PRn(LH-t)

internal pressure force on shell


fS kgf 1359.355
PReff(LR+tn)

discontinuity force from internal pressure


fY kgf 4150.864
PReffRnc

MAXIMUM ALLOWABLE PRESSURE CALCULATION


used in calculation of Pmax1
AP mm2 11031655
Rn(LH-t)+Reff(LR+tn+Rnc)

used in calculation of Pmax


Pmax1 kgf/cm2 0.342567
Sallow/(2(Ap/AT)-(Reff/teff))

used in calculation of Pmax


Pmax2 kgf/cm2 0.592059
Sn*(t/Reff)

nozzle maximum allowable pressure


Pmax kgf/cm2 0.342567
min(Pmax1,Pmax2)

STRESS CALCULATION
average primary membrane stress
σavg kgf/cm2 183.6144
(fN+fS+fY)/AT

general primary membrane stress


σcirc kgf/cm2 59.375
Preff/teff

max. local primary membrane stress at nozzle intersection


PL kgf/cm2 307.8537
max[2σavg-σcirc,σcirc]

OPENING IS ADEQUATELY REINFORCED

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