Application Sheet New Plant

ALLOY HARDFACING AND ENGINEERING CO., INC.
TOLL FREE: 800-328-8408

20425 JOHNSON MEMORIAL DRIVE VOICE: 952-492-5569
JORDAN, MN 55352 FAX: 952-492-3100
NEW PLANT QUESTIONNAIRE: Date _________
RAW MATERIAL COMPOSITION:
RM1. Volume per hour raw: __________=___________ #/Day
A. From kill - % Fat % Solids % Moisture content

B. From fab - % Fat % Solids % Moisture content
C. Blood - % Fat % Solids % Moisture content
D. DAF - % Fat % Solids % Moisture content
RM2. Hours per shift (__)
RM3. Number of shifts per day & time of shifts (__) _____________________
RM4. Design rendering for how many hours per day (____)
RM5. How many rendering operators do you currently have, per shift (____)
RM6. How many hours raw product storage

(____) How much is required ??________
(____) How much is requested ??________
M7. Do you want plant built with future expansion in mind?

If YES, what will future expansion volumes be______________________
RM8.What preference do you have for raw material grinding:

Anco/Rietz Prebreaker/Svartek (______________)
RM 8a. Do you plan redundancy in Raw Material Grinding?
RM9. Raw material magnets –

Where / how many
Page 1 of 7
RM10. How do you want to convey ground raw material to cooking?
A. Raw material pumps (__)

B. Variable speed surge bin (__)
C. Screw conveyors (__)
COOKING:
CO1. It is our understanding that you want Continuous cooking, how many?
CO1a. Jacketed or unjacketed?
CO1b. Do you want one cooker Stainless Steel?
CO2. How do you wish to load cooker?

Ramveyor
Infeed Screw
CO3. Do you prefer any particular brand of transmission?

Falk
DUPPS
Sumitomo
Dodge
Flender
CO4. Do you prefer any particular brand of coupling?
CO5. Cooker Rotor –

Standard / Super
CO6. Cooker Discharge Options:

Control Wheel
Control Screw
CO7. Would you prefer knife gate valves for inlet/outlet

_______________________________________
CO9. Any Drainer preferences___________________
CO10. Any fat pump preferences____________________
CO11. What brand press do you want, size and quantity____________________
CO12. Press Feed Control:

Page 2 of 7
Variable Speed
Flapper Gate with Micro
Electric Eye
CO13. Can we utilize Vertical Lifts in our layout____________
FINISHED PRODUCT:
FP1. Will you grind and screen finished product________________
FP2. If YES, what is your preference for grinder?

___________________________________
FP3. Preference for Screeners:

___________________________________
FP4. Storage capacity requested - in either pounds or hours________________
FP5. Any preference on storage bin/silo:

_____________________________
FP6. How do you prefer to load trucks:

A. Screw Conveyors_____
B. Pneumatically________
C. Gravity_____________
D. Others______________
FP7. Will truck scales be incorporated in this layout, or do you want another type
scale such as load cells, etc._____________________________________
FAT SYSTEM:
FS1. Do you have a preference for either size or brand of pump:

A. From Sedimenter(s)_________________
B. From Press(s)____________________
Page 3 of 7
FS2. How do you want to clean fat: ____________________________________
Pre Screen with Sweco ?
Size
Brand Preference
If Centrifuge – Location
¾ Elevated
¾ Floor mounted
Alloy Fats and Fines Screener
FS3. How much clean fat storage is required - in hours or pounds____________

Coils?
Agitation?
FS4. Do you want clean storage tanks to be inside or outside the building______
FS5. Do you have a preference as to type of clean fat pumps_______________
FS6. How quickly do you want to load fat trucks from storage tank__________
DAF PROCESS:
DAF1. Please give us details regarding how you want to process DAF, including DAF
transfer system, storage, cooking, etc._________________________
HEAT RECOVERY:
HR1. What type condenser do you want - shell and tube or air condenser
______________________________________________________
Cooling Tower
HR2. If shell and tube, what is preference - vertical or horizontal

______________________________________________________
HR3. Can shell and tube be located outside or on the roof_____________
HR4. What water temperature do you want to generate in the shell and tube_____
HR5. Do you have adequate hot water storage, and what is your hot water storage
capacity. NOTE ALLOY has (2) 42,000 Gallon Units in stock___________
Page 4 of 7
HR6. Do you want any special controls for the heat recovery system___________
Lagoon Capacity ?
AIR POLLUTION CONTROL:
AP1. Do you have a preferred vendor, and/or prefer a certain type air scrubber
___________________________________________________________
AP2. Do you want to scrub high intensity odors, in addition to room air
scrubbing_______________________
Point Source Capture?
Room Air Ducting?
AP3. How many room air exchanges are required per hour________________
WASTE WATER:
WW1. What are your plans for waste water facility_______________________
WW2. Primary Separation___________________________________________
WW3. Secondary System___________________________________________
BOILER:
BO1. For rendering - how many boilers do you have and what are their capacities
___________________________________________________________
BO2. If additional boilers are required, do you have a preference as to brand

name and type____________________________________________
BO3. Water Softening:
BO4. High Pressure Condensate Return:
ELECTRICAL AND CONTROL SYSTEM:
Page 5 of 7
EL1. What level of control are you looking for _______________________
Basic Controls
Operator Feedback
Management Feedback
Data Acquisition
1. What areas do you want to run automatically_______________________
2. Do you want printed reports or graphs in any areas of the process_______
3. Do you have a preferred brand of PLC’s___________________________
EL2. Do you have a preference as to location of control room or MCC center___
EL3. Do you have sufficient transformers___________________________
EL4. Lighting:
Type
Amount
EL6. Do you want a quote from Alloy for equipment installation

_______________________________________________
BUILDING:
B1. New building or use a portion of existent building

_________________________________________
EL9. Do you want a maintenance shop in new building___________________
EL10. If new boiler required, do you want it in a separate building___________
EL12. Do you want locker room in new building_________________________
EL13. Do you want break room/vending area in new building_______________
EL14. Do you have any building parameters, such as:
1. Size - dimensions______
2. One or Two stories, type, etc.______
GENERAL CONTRACTING:
Page 6 of 7
EL4. Will you be the General Contractor:_____
1. Electrical
2. Plumbing
3. Civil Engineering
4. Building
5. Engineering Drawings
EL5. If not - who?_______________________
EL6. Are there investment parameters or budget in mind?
EL7. What is time frame required for the following:
1. Conceptual Drawings____________
2. Budget Quote___________________
3. Detailed Drawings_______________
4. Placement of Order_______________
5. Installation______________________
Start Date Approx._______________
Page 7 of 7

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ALLOY HARDFACING AND ENGINEERING CO., INC.

TOLL FREE: 800-328-8408

NEW PLANT QUESTIONNAIRE: Date _________

RAW MATERIAL COMPOSITION:

RM1. Volume per hour raw: __________=___________ #/Day

A. From kill - % Fat % Solids % Moisture content

RM2. Hours per shift (__)

RM6. How many hours raw product storage

M7. Do you want plant built with future expansion in mind?

RM8.What preference do you have for raw material grinding:

RM 8a. Do you plan redundancy in Raw Material Grinding?

RM9. Raw material magnets –

A. Raw material pumps (__)

CO1a. Jacketed or unjacketed?

CO1b. Do you want one cooker Stainless Steel?

CO2. How do you wish to load cooker?

CO3. Do you prefer any particular brand of transmission?

CO4. Do you prefer any particular brand of coupling?

CO5. Cooker Rotor –

CO6. Cooker Discharge Options:

CO7. Would you prefer knife gate valves for inlet/outlet

CO9. Any Drainer preferences___________________

CO10. Any fat pump preferences____________________

CO11. What brand press do you want, size and quantity____________________

CO12. Press Feed Control:

CO13. Can we utilize Vertical Lifts in our layout____________

FP1. Will you grind and screen finished product________________

FP2. If YES, what is your preference for grinder?

FP3. Preference for Screeners:

FP4. Storage capacity requested - in either pounds or hours________________

FP5. Any preference on storage bin/silo:

FP6. How do you prefer to load trucks:

FS1. Do you have a preference for either size or brand of pump:

FS3. How much clean fat storage is required - in hours or pounds____________

FS5. Do you have a preference as to type of clean fat pumps_______________

HR2. If shell and tube, what is preference - vertical or horizontal

HR3. Can shell and tube be located outside or on the roof_____________

AIR POLLUTION CONTROL:

Point Source Capture?

Room Air Ducting?

WW1. What are your plans for waste water facility_______________________

WW2. Primary Separation___________________________________________

WW3. Secondary System___________________________________________

BO2. If additional boilers are required, do you have a preference as to brand

BO3. Water Softening:

BO4. High Pressure Condensate Return:

ELECTRICAL AND CONTROL SYSTEM:

1. What areas do you want to run automatically_______________________

2. Do you want printed reports or graphs in any areas of the process_______

3. Do you have a preferred brand of PLC’s___________________________

EL2. Do you have a preference as to location of control room or MCC center___

EL3. Do you have sufficient transformers___________________________

EL6. Do you want a quote from Alloy for equipment installation

B1. New building or use a portion of existent building

EL9. Do you want a maintenance shop in new building___________________

EL10. If new boiler required, do you want it in a separate building___________

EL12. Do you want locker room in new building_________________________

EL13. Do you want break room/vending area in new building_______________

EL14. Do you have any building parameters, such as:

EL5. If not - who?_______________________

RM1. Volume per hour raw: =_ #/Day