C7 On-Highway Engine Electrical System: Kal1-Up SAP1-3955

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E-C4 E-C5 160-7690


E-C1 E-C2 E-C3
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737 WH-18 G828-E2 A 180-9340 WH-18 G828-E3 A 180-9340 RD-18 C987-E44 A 116-6159 BR-18 G826-E26 A 180-9340
WH-18 G828-E1 2 180-9340 GN-18 G829-E8 B 180-9340 GN-18 G829-E7 B 180-9340 BU-18 G850-E42 B 116-6159 BU-18 G827-E27 B 180-9340 RENR7691-04 13 1

GN-18 G829-E5 3 180-9340 ACCESSORY TABLE GY-18 994-E16 C 180-9340 23 14

4 8T-8737
GY-18 A747-E10 C 180-9340 PK-18 A746-E25 C 180-9340
QTY PART NAME P/N ACCESSORY TABLE
May 2011 31 24
ACCESSORY TABLE ACCESSORY TABLE 39 32
5 8T-8737 QTY PART NAME P/N QTY PART NAME P/N 1 PLUG_AS. 116-6158 QTY PART NAME P/N 47 40

6 8T-8737 1 PLUG_AS. 155-2267 1 PLUG_AS. 155-2267 2 SEAL 100-6674 1 PLUG_AS. 155-2267 57 48

7 8T-8737 1 WEDGE 155-2276 1 WEDGE 155-2276 1 RETAINER 111-2422 1 WEDGE 155-2276 70 58

BU-18 G850-E9 8 180-9340 1 CAP 116-6161


9 8T-8737 E-C9
10 8T-8737 E-C6 E-C7 E-C8 CLR-GA WIRE NAME POS TERM/PLUG
11 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG WH-18 G828-E4 A 180-9339 160-7690
12 8T-8737 BU-18 995-E18 1 180-9340 BU-18 C967-E20 1 180-9340 RD-18 C987-E44 1 180-9340 GN-18 G829-E6 B 180-9339
13 8T-8737 PK-18 G833-E12 2 180-9340 PK-18 G833-E13 2 180-9340 BU-18 G850-E43 2 180-9340 BR-18 G849-E17 C 180-9339
GY-18 A747-E10 14 180-9340 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
15 8T-8737 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
13 1
QTY PART NAME P/N 23 14
16 8T-8737 1 PLUG_AS. 155-2269 1 PLUG_AS. 155-2269 1 PLUG_AS. 155-2269 1 RECEPTACLE_AS. 3E-3370 31 24
17 8T-8737 1 WEDGE 155-2261 1 WEDGE 155-2261 1 WEDGE 155-2261 1 WEDGE 3E-3371 39 32

PK-18 G833-E11 18 180-9340 47 40

19 8T-8737 E-C14
57 48
E-C11 E-C13
20 8T-8737 E-C12 70 58
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
21 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GY-18 A701-E21 1 180-9339 WH-18 M795-E99 1 180-9340
22 8T-8737 BK-18 E963-E39 A 111-1567 BU-18 E965-E37 A 111-1567
PU-18 A702-E22 2 180-9339 BK-18 C211-E98 2 180-9340
23 8T-8737 WH-18 E964-E38 B 111-1567 YL-18 E966-E36 B 111-1567
BR-18 A703-E23 3 180-9339 ACCESSORY TABLE
GY-18 994-E16 24 180-9340 ACCESSORY TABLE ACCESSORY TABLE
GN-18 A704-E24 4 180-9339 QTY PART NAME P/N 3E-5179 155-2252
BR-18 G849-E17 25 180-9340 QTY PART NAME P/N QTY PART NAME P/N
BU-18 A705-E40 5 180-9339 1 PLUG_AS. 155-2269
26 8T-8737 1 RECEPTACLE_AS. 100-3320 1 RECEPTACLE_AS. 111-2416
GY-18 A706-E41 6 180-9339 1 WEDGE 155-2261 7 8 9 10 11 12
27 8T-8737 12 11 10 9 8 7
YL-18 L985-E35 7 180-9339
28 8T-8737
YL-18 L985-E34 8 180-9339
29 8T-8737
OR-18 L984-E30 9 180-9339
30 8T-8737
OR-18 L984-E31 10 180-9339
31 8T-8737 6 5 4 3 2 1
1 2 3 4 5 6
WH-18 L983-E29 11 180-9339
BU-18 995-E18 32 180-9340
WH-18 L983-E28 12 180-9339
33 8T-8737
ACCESSORY TABLE
34 8T-8737 100-3320 111-2416 118-8429
QTY PART NAME P/N
BU-18 C967-E20 35 180-9340
1 RECEPTACLE_AS. 3E-5179
GY-18 A701-E21 36 180-9340
1 WEDGE 3E-5180
PU-18 A702-E22 37 180-9340
BR-18 A703-E23 38 180-9340 A B
A B
GN-18 A704-E24 39 180-9340
INJECTOR E-C11

C7 On-highway Engine
PK-18 A746-E25 40 180-9340 B A
BR-18 G826-E26 41 180-9340 HARNESS
BU-18 G827-E27 42 180-9340 CONNECTOR
43 8T-8737
E-S6

Electrical System
WH-18 L983-E27 44 180-9340 (L859-YL) E-C15
E-C7 155-2269 155-2267 3E-3370
OR-18 L984-E32 45 180-9340 INJECTOR ACTUATION
YL-18 L985-E33 46 180-9340
E-S5
(L984-OR) INTAKE MANIFOLD PRESSURE CONTROL
47 8T-8737
E-S4
(L983-WH)
AIR TEMPERATURE VALVE CONNECTOR
WH-18 E964-E38 48 180-9340
SENSOR CONNECTOR B A
2 1 B
BK-18 E963-E39 49 180-9340 A

50 8T-8737 C
51 8T-8737 C
E-C6
52 8T-8737 ENGINE COOLANT E-C9 INJECTOR ACTUATION KAL1-UP
53 8T-8737 TEMPERATURE SENSOR
BU-18 A705-E40 54 180-9340
PRESSURE SENSOR
GY-18 A706-E41 55 180-9340 CONNECTOR CONNECTOR SAP1-3955 116-6158
E-C3
56 8T-8737
57 8T-8737 BOOST E-C8 INLET AIR
YL-18 E966-E36 58 180-9340
E-S3 PRESSURE HEATER RELAY
BU-18 E965-E37 59 180-9340
(G833-PK) SENSOR CONNECTOR
60 8T-8737 CONNECTOR A B
PK-18 G854-E45 61 180-9340
PU-18 G855-E46 62 180-9340
WH-18 M795-E99 63 180-9340
BK-18 C211-E98 64 180-9340
65 8T-8737
E-S2
CONNECTORS
66 8T-8737
67 8T-8737 E-S7 (G829-GN) E-S1
(G850-BU) (G828-WH)
68 8T-8737
69 8T-8737
ENGINE ATMOSPHERIC PRESSURE Harness identification code Harness And Wire Symbols
70 8T-8737
OIL SENSOR CONNECTOR This example indicates
ACCESSORY TABLE
QTY PART NAME P/N
PRESSURE E-C2
INLET AIR wire 135 in harness "AG". Connector Reference
1 PLUG_AS. 160-7690 SENSOR HEATER LAMP Designator
2 STRAP 3S-2093 CONNECTOR E-C5 ECM
E-C1
CONNECTOR
1 ENDBELL 126-1774 CONNECTOR E-C4
P174 J174 Part Number For
P274 J274
1306795 1306795 1117898 3E5179 Connector Assembly

325-AG135 PK-14 1 325-A135 PK-14


E-C12
TURBO WASTEGATE Receptacle
E-C13 PRIMARY (TOP) SOLENOID CONNECTOR E-C14 Plug 2
SECONDARY (BOTTOM) SPEED/TIMING Pin
Socket Wire
SPEED/TIMING SENSOR CONNECTOR Wire Gauge Fuse
SENSOR CONNECTOR Color Pin or Socket
KEY SLOTS ENGINE HARNESS
POSITIONED Single Wire Number
AS SHOWN 222-5905 Connector Circuit
Ground
Connection 200-L32 BK-14
222-5907 Number
Identification Component
CONNECTOR AND SPLICE LOCATIONS Part Number
105-9344

© 2011 Caterpillar
All Rights Reserved Printed in U.S.A.

Diagnostic Code Listing


E-C1 E-C2 E-C3 E-C5 E-C6 E-C7 Flash Flash
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG PID-FMI Description PID-FMI Description
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737 WH-18 G828-E2 A 180-9340 Code Code
WH-18 G828-E3 A 180-9340 BR-18 G826-E26 A 180-9340 BU-18 995-E18 1 180-9340 BU-18 C967-E20 1 180-9340 Inlet Air Heater
WH-18 G828-E1 2 180-9340 GN-18 G829-E8 B 180-9340 001-11 72 Cylinder #1 Injector current fault 105-00 64 High Intake Manifold Air Temperature Warning
GN-18 G829-E7 B 180-9340 BU-18 G827-E27 B 180-9340 PK-18 G833-E12 2 180-9340 PK-18 G833-E13 2 180-9340 Relay Connector Atmospheric
GN-18 G829-E5 3 180-9340 GY-18 A747-E10 C 180-9340 PK-18 A746-E25 C 180-9340 GY-18 994-E16 C 180-9340 ACCESSORY TABLE ACCESSORY TABLE E-C8 Pressure 002-11 72 Cylinder #2 Injector current fault 105-03 38 Intake Manifold Air Temperature voltage high
4 8T-8737 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE QTY PART NAME P/N QTY PART NAME P/N Boost
5 8T-8737 QTY PART NAME P/N
Sensor Connector 003-11 73 Cylinder #3 Injector current fault 105-04 38 Intake Manifold Air Temperature voltage low
QTY PART NAME P/N QTY PART NAME P/N 1 PLUG_AS. 155-2269 1 PLUG_AS. 155-2269 Intake Manifold Injector Pressure
6 8T-8737 1 PLUG_AS. 155-2267 E-C2 004-11 73 Cylinder #4 Injector current fault 105-11 64 Very High Intake Manifold Air Temperature
1 PLUG_AS. 155-2267 1 PLUG_AS. 155-2267 1 WEDGE 155-2261 1 WEDGE 155-2261 Injection Actuation Injector Sensor Connector
7 8T-8737 1 WEDGE 155-2276 Air Temperature Harness
1 WEDGE 155-2276 1 WEDGE 155-2276 Pressure 005-11 74 Cylinder #5 Injector current fault 108-03 26 Barometric Pressure voltage high
BU-18 G850-E9 8 180-9340 Harness Sensor Connector Connector E-C3
9 8T-8737 Sensor Connector Turbo 006-11 74 Cylinder #6 Injector current fault 108-04 26 Barometric Pressure voltage low
E-C14 Grommet E-C7 E-C11
10 8T-8737 E-C8 E-C11 E-C13 CLR-GA WIRE NAME POS TERM/PLUG E-C9 Wastegate 022-11 42 Primary to Secondary Engine Speed Signal Calibration 110-00 61 High Coolant Temperature Warning
11 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG E-C12 CLR-GA WIRE NAME POS TERM/PLUG WH-18 M795-E99 1 180-9340 Inlet Air Heater Solenoid Connector 022-13 42 Engine Speed Signal Calibration Not Performed 110-03 27 Coolant Temperature voltage high
12 8T-8737 RD-18 C987-E44 1 180-9340 GY-18 A701-E21 1 180-9339 CLR-GA WIRE NAME POS TERM/PLUG BU-18 E965-E37 A 111-1567 BK-18 C211-E98 2 180-9340 E-C18 E-C14
Lamp/Fan Speed Connector 030-08 29 PTO Throttle signal invalid 110-04 27 Coolant Temperature voltage low
13 8T-8737 BU-18 G850-E43 2 180-9340 PU-18 A702-E22 2 180-9339 BK-18 E963-E39 A 111-1567 YL-18 E966-E36 B 111-1567 ACCESSORY TABLE OR
GY-18 A747-E10 14 180-9340 ACCESSORY TABLE BR-18 A703-E23 3 180-9339 WH-18 E964-E38 B 111-1567 ACCESSORY TABLE QTY PART NAME P/N 030-13 29 PTO Throttle out of calibration 110-11 61 Very High Coolant Temperature
E-C4 Inlet Air Heater Lamp Connector
15 8T-8737 QTY PART NAME P/N GN-18 A704-E24 4 180-9339 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG_AS. 155-2269 032-05 33 Turbo Wastegate Solenoid current low 111-01 62 Low Coolant Level Warning
1 RECEPTACLE_AS. 111-2416 (Note A)
16 8T-8737 1 PLUG_AS. 155-2269 BU-18 A705-E40 5 180-9339 QTY PART NAME P/N 1 WEDGE 155-2261 032-06 33 Turbo Wastegate Solenoid current high 111-02 12 Coolant Level signal invalid
17 8T-8737 1 WEDGE 155-2261 GY-18 A706-E41 6 180-9339 1 RECEPTACLE_AS. 100-3320
PK-18 G833-E11 18 180-9340 YL-18 L985-E35 7 180-9339 032-11 33 Turbo Wastegate Solenoid current mismatch 111-03 12 Coolant Level voltage high
E-C18 E-C19
19 8T-8737 YL-18 L985-E34 8 180-9339 CLR-GA WIRE NAME POS TERM/PLUG 041-03 21 8 Volt Supply voltage high 111-04 12 Coolant Level voltage low
E-C15 E-C17 CLR-GA WIRE NAME POS TERM/PLUG
20 8T-8737 OR-18 L984-E30 9 180-9339 RD-18 C987-E44 A 189-9115 041-04 21 8 Volt Supply voltage low 111-11 62 Very Low Coolant Level
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG A 189-9117 Fuel
21 8T-8737 OR-18 L984-E31 10 180-9339 BU-18 G850-E42 B 189-9115
PK-18 G854-E45 1 180-9340 GY-18 G458-E48 A 123-1198 B 189-9117 042-11 18 Injection Actuation Pressure output fault 128-03 44 Secondary Fuel Level voltage high
22 8T-8737 WH-18 L983-E29 11 180-9339 GN-18 G883-E49 C 189-9115 Pressure
PU-18 G855-E46 2 180-9340 GN-18 G829-E47 B 123-1198 C 189-9117 043-02 71 Key Switch Fault 128-04 44 Secondary Fuel Level voltage low
23 8T-8737 WH-18 L983-E28 12 180-9339 ACCESSORY TABLE Sensor
ACCESSORY TABLE

RENR7691-04
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
GY-18 994-E16 24 180-9340 QTY PART NAME P/N E-C16 064-02 34 Secondary Engine Speed loss of signal 164-00 17 Excessive Injection Actuation Pressure
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
BR-18 G849-E17 25 180-9340 QTY PART NAME P/N 1 PLUG_AS. 189-9114
1 PLUG_AS. 155-2269 1 PLUG_AS. 118-8429 1 RECEPTACLE_AS. 189-9113 064-11 34 Secondary Engine Speed no pattern 164-02 15 Injection Actuation Pressure Signal Erratic
26 8T-8737 1 RECEPTACLE_AS. 3E-5179 3 SEAL 189-9116
1 WEDGE 155-2261 1 WEDGE 3E-5180 070-05 49 Inlet Air Heater current low 164-03 15 Injection Actuation Pressure Voltage High
27 8T-8737
28 8T-8737 070-06 49 Inlet Air Heater current high 164-04 15 Injection Actuation Pressure Voltage Low
29 8T-8737 071-00 01 Idle Shutdown Override 164-11 39 Injection Actuation Pressure system fault
30 8T-8737
071-01 47 Idle Shutdown 168-00 51 Excessive ECM Battery Power
31 8T-8737
BU-18 995-E18 32 180-9340 071-14 47 PTO Shutdown 168-01 51 Low ECM Battery Power
GY-18 G458-E48 33 180-9340 084-00 41 Vehicle Overspeed Warning 168-02 51 ECM Battery Power Intermittent
34 8T-8737 084-01 31 Vehicle Speed loss of signal 173-00 16 High Exhaust Gas Temperature Derate
BU-18 C967-E20 35 180-9340
084-02 36 Vehicle Speed signal invalid 173-11 16 Very High Exhaust Gas Temperature Derate
GY-18 A701-E21 36 180-9340
PU-18 A702-E22 37 180-9340 084-08 36 Vehicle Speed signal out of range 186-04 00 PTO Engine Shutdown Switch Voltage Low

20 Page
BR-18 A703-E23 38 180-9340 Injection Actuation 084-10 36 Vehicle Speed signal rate of change 186-14 47 PTO Engine Shutdown Switch Occurrence
E-C7
GN-18 A704-E24 39 180-9340
INJECTOR INTAKE MANIFOLD Pressure Control 084-14 00 Quick Stop Occurrence 190-00 35 Engine Overspeed Warning
PK-18 A746-E25 40 180-9340
HARNESS AIR TEMPERATURE Valve Connector 091-08 32 Throttle Position Invalid 190-02 34 Primary Engine Speed loss of signal
BR-18 G826-E26 41 180-9340 SENSOR CONNECTOR E-C15
BU-18 G827-E27 42 180-9340 CONNECTOR E-C11 091-13 28 Throttle Position out of Calibration 190-11 34 Primary Engine Speed no pattern
43 8T-8737 E-S6 E-C15
(L985-YL) 094-01 63 Low Fuel Pressure Warning 224-11 00 Theft Deterrent Active
WH-18 L983-E27 44 180-9340 E-S5
(L984-OR)
INJECTION ACTUATION 094-03 37 Fuel Pressure Voltage High 224-14 00 Theft Deterrent Active with Engine Cranking
OR-18 L984-E32 45 180-9340 E-S4 PRESSURE CONTROL Engine Coolant
YL-18 L985-E33 46 180-9340 (L983-WH) VALVE CONNECTOR Temperature 094-04 37 Fuel Pressure Voltage Low 231-02 58 J1939 Data Incorrect
47 8T-8737 Sensor Connector 094-11 63 Low Cranking Fuel Pressure 231-11 58 J1939 Data Link Fault
WH-18 E964-E38 48 180-9340 E-C6 096-03 00 Fuel Level Voltage High 231-12 J1939 Device Not Responding
BK-18 E963-E39 49 180-9340
50 8T-8737 E-C6 E-C9 096-04 00 Fuel Level Voltage Low 231-14 57 Transmission Data Link Derate
51 8T-8737 ENGINE COOLANT INJECTION ACTUATION 100-01 46 Low Oil Pressure Warning 232-03 21 5 Volt Supply voltage high
52 8T-8737 TEMPERATURE SENSOR PRESSURE SENSOR 100-03 24 Oil Pressure voltage high 232-04 21 5 Volt Supply voltage low
53 8T-8737
CONNECTOR E-C3
CONNECTOR 100-04 24 Oil Pressure voltage low 246-11 00 Brake Pedal Switch #1 Fault
BU-18 A705-E40 54 180-9340
GY-18 A706-E41 55 180-9340 BOOST E-C8 INLET AIR 100-11 46 Very Low Oil Pressure 247-11 00 Brake Pedal Switch #2 Fault
56 8T-8737 PRESSURE HEATER RELAY Primary Engine
102-01 25 Low Boost Pressure 252-11 59 Engine Software Incorrect
57 8T-8737 SENSOR CONNECTOR Speed / Timing
YL-18 E966-E36 58 180-9340 CONNECTOR Sensor Connector
102-02 25 Boost Pressure signal erratic 253-02 56 Check Customer or System Parameters

BU-18 E965-E37 59 180-9340 (Top) 102-03 25 Boost Pressure voltage high 253-14 56 Truck Manufacturer Parameter Not Programmed
GN-18 G883-E49 60 180-9340 E-C12 102-04 25 Boost Pressure voltage low N/A 55 No Diagnostic Code Detected
PK-18 G854-E45 61 180-9340 102-07 25 Boost Pressure not responding
PU-18 G855-E46 62 180-9340 E-S3 J1
WH-18 M795-E99 63 180-9340 (G833-PK) E-C1 Engine
BK-18 C211-E98 64 180-9340 E-S2 E-S1 Secondary Engine
(G829-GN) (G828-WH) Speed / Timing Control
65 8T-8737 E-S7 E-C2
(G850-BU) Module
66 8T-8737 Sensor Connector
67 8T-8737
ATMOSPHERIC PRESSURE (Bottom) Engine Oil Engine Oil
68 8T-8737 E-C1
SENSOR CONNECTOR Level Pressure
ENGINE E-C13
69 8T-8737
OIL ECM Switch Connector Sensor Connector Related Electrical Service Manuals
70 8T-8737
E-C5 PRESSURE CONNECTOR E-C17 E-C5
ACCESSORY TABLE Title Form Number
QTY PART NAME P/N SENSOR Troubleshooting
1 PLUG_AS. 160-7690 CONNECTOR E-C18
SENR9517
2 STRAP 3S-2093 Systems Operation / Testing and Adjusting RENR7572
1 ENDBELL 126-1774 E-C14
INLET AIR HEATER
ENGINE HARNESS LAMP/FAN
E-C12
TURBO WASTEGATE 222-5906 CONNECTOR
E-C13 SOLENOID CONNECTOR Note A: Connector E-C4 for Harnesses 266-7696 and 266-7698
PRIMARY (TOP) CONNECTOR AND SPLICE LOCATIONS
SECONDARY (BOTTOM) SPEED/TIMING
Connector E-C18 for Harnesses 266-7699 and 283-5607
SPEED/TIMING
SENSOR CONNECTOR SENSOR CONNECTOR ENGINE OIL
LEVEL SWITCH
KEY SLOTS
POSITIONED CONNECTOR
AS SHOWN
E-C17

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ENGINE HARNESS WIRING DIAGRAM


E-C7 E-C11 A701-A1 GY-16
INJECTOR A702-A3 PU-16
INTAKE MANIFOLD HARNESS A703-A5 BR-16 A701-E21 GY-18
AIR TEMPERATURE CONNECTOR E-S4 E-S5
E-S6
A704-A7 GN-16
A705-A9 BU-16
A702-E22 PU-18
A703-E23 BR-18
E-C11 E-S6 SENSOR CONNECTOR (L983-WH)(L984-OR)(L985-YL)
E-C7
E-C15 INJECTOR A704-E24 GN-18
INJECTOR (L985-YL) INJECTION ACTUATION HARNESS A705-E40 BU-18
HARNESS E-S5 E-C15 INTAKE MANIFOLD CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CONNECTOR
(L984-OR) INJECTION ACTUATION AIR TEMPERATURE PRESSURE CONTROL INJECTOR #1 INJECTOR #2 INJECTOR #3 INJECTOR #4 INJECTOR #5 INJECTOR #6
INJECTOR HARNESS A-C1 E-C11
A706-E41 GY-18
E-C1
E-S4
CONNECTOR (L983-WH) PRESSURE CONTROL SENSOR CONNECTOR VALVE CONNECTOR GROMMET 1552252 3E5179 L983-E29 WH-18
E-S4
1607690 ENGINE CONTROL MODULE
VALVE CONNECTOR A701-A1 GY-16 1 A701-E21 GY-18 L983-E28 WH-18 1

B
A

B
A

B
A
B
A
B
A

B
A
A702-A3 PU-16 2 A702-E22 PU-18 L983-E27 WH-18 G828-E1 WH-18 2 PRESSURE SENSOR +5V

A-C7
1539693
A-C2

A-C6
1539693

A-C3
1539693

A-C4
1539693

A-C5
1539693

1539693
A703-A5 BR-16 3 A703-E23 BR-18 G829-E5 GN-18 3 PRESSURE SENSOR COMMON
E-C9 A704-A7 GN-16 4 A704-E24 GN-18 E-S5 4
E-C6 A705-A9 BU-16 5 A705-E40 BU-18 L984-E30 OR-18 5
E-C6 INJECTION ACTUATION
1

E-C9
ENGINE COOLANT INJECTION ACTUATION ENGINE COOLANT A706-A11 GY-16 A706-A11 GY-16 6 A706-E41 GY-18 L984-E31 OR-18 6

TEMPERATURE SENSOR PRESSURE SENSOR L985-A10 YL-16 L985-A10 YL-16 7 L985-E35 YL-18 L984-E32 OR-18 7
TEMPERATURE SENSOR PRESSURE SENSOR CONNECTOR L985-A12 YL-16 L985-A12 YL-16 8 L985-E34 YL-18 G850-E9 BU-18 8 INLET AIR HEATER RELAY
CONNECTOR CONNECTOR E-C8
CONNECTOR E-C3 E-C8 L984-A6 OR-16 L984-A6 OR-16 9 L984-E30 OR-18 E-S6 9
E-C3 L984-A8 OR-16 L985-E35 YL-18
INLET AIR BOOST INLET AIR L984-A8 OR-16 10 L984-E31 OR-18
L985-E34 YL-18
10
BOOST SENSOR HEATER RELAY
L983-A2 WH-16 L983-A2 WH-16 11 L983-E29 WH-18 11

SENSOR HEATER RELAY PRESSURE


L983-A4 WH-16 L983-A4 WH-16 12 L983-E28 WH-18 L985-E33 YL-18 12

PRESSURE CONNECTOR CONNECTOR 13


E-S3 CONNECTOR E-C12 A747-E10 GY-18 14 ATMOSPHERIC PRESSURE
CONNECTOR (G833-PK) 1003320 E963-E39 BK-18 15
A E963-E39 BK-18 E964-E38 WH-18 16
PRIMARY(TOP) E965-E37 BU-18
B E964-E38 WH-18 C991-E49 PK-18 17 FUEL PRESSURE
ENGINE SPEED/TIMING SENSORS E966-E36 YL-18 G833-E11 PK-18 18 TEMPERATURE SENSOR COMMON
E-S1 245-4630 E-C13 19
E-S3 1112416 G854-E45 PK-18
(G833-PK) (G828WH) 169-3300 EARLY 20
E-S2 E965-E37 BU-18 G855-E46 PU-18
(G829-GN) E-S8 E-S2 SECONDARY(BOTTOM)
A 21
(G826-BR) (G829-GN) E-S1 B E966-E36 YL-18 22 TIMING CALIBRATION(+)
E-S7 (G828-WH) G458-E48 GY-18
(G850-BU) E-C2 E-S7 E-S8 E-C2 23 TIMING CALIBRATION(-)
E-S9 (G826-BR) E-C15 A746-E25 PK-18 994-E16 GY-18 ENGINE OIL PRESSURE
(G827-BU) ATMOSPHERIC PRESSURE (G850-BU)
ATMOSPHERIC PRESSURE 1552269 A747-E10 GY-18 G849-E17 BR-18
24
25 INJECTION ACT. PRESSURE
E-C1 SENSOR CONNECTOR ENGINE OIL E-S9
SENSOR CONNECTOR INJECTION ACTUATION 1 G855-E46 PU-18 26
ENGINE ECM PRESSURE E-C1 (G827-BU) (+) BATTERY PRESSURE CONTROL VALVE 2 G854-E45 PK-18 27
OIL CONNECTOR SENSOR ECM INLET AIR G828-E1 WH-18
E-S1 28

E-C5 PRESSURE CONNECTOR CONNECTOR HEATER LAMP


(+) BATTERY SWITCHED
G828-E2 WH-18 29
INLET AIR HEATER E-C5 E-C9 30
SENSOR LAMP/FAN CONNECTOR STARTING CIRCUIT 3E3370
G828-E3
G828-E4
WH-18
WH-18 31
CONNECTOR CONNECTOR E-C18
E-C4 INJECTION ACTUATION +5V OR-18 A G828-E4 WH-18 995-E18 BU -18 32 ENGINE COOLANT TEMPERATURE
E-C16
(-) BATTERY / SENSOR RETURN PRESSURE SENSOR RETURN YL-18 B G829-E6 GN-18 E-S8
G458-E48 GY -18 33 ENGINE OIL LEVEL
224-4536 SIGNAL GN-18 C G849-E17 BR-18 G826-E26 BR-18 34
E-C14 FUEL PRESSURE SENSOR / ACTUATOR SUPPLY INTAKE MANIFOLD AIR TEMP
TURBO WASTEGATE FUEL PRESSURE ENGINE HARNESSES SENSOR CONNECTOR
G826-E14 BR-18 C967-E20 BU -18 35
INJECTOR CYL 1
E-C12 TURBO WASTEGATE G826-E19 BR-18 A701-E21 GY-18 36
E-C13
SECONDARY (BOTTOM)
E-C12
PRIMARY (TOP)
SOLENOID CONNECTOR SENSOR CONNECTOR
E-C4
E-C13
PRIMARY (TOP) 261-3781 SOLENOID CONNECTOR
SIGNAL PLUS TO ECM
SIGNAL MINUS TO ECM
E-C5
1552267
A702-E22 PU-18
A703-E23 BR-18
37
38
INJECTOR CYL 2
INJECTOR CYL 3
SPEED/TIMING SECONDARY (BOTTOM) SPEED/TIMING E-C14 ENGINE OIL PRESSURE SENSOR G829-E5 GN-18 A704-E24 GN-18 INJECTOR CYL 4
261-3783
39
SPEED/TIMING +5V A G826-E26 BR-18
G829-E47 GN-18
E-S2
BOOST PRESSURE
SENSOR CONNECTOR ENGINE OIL SPEED/TIMING KEY SLOTS
SENSOR CONNECTOR
CONTROL PLUS FROM ECM 161-1705 RETURN B G827-E27 BU-18 A746-E25 PK-18 40
1

SENSOR CONNECTOR POSITIONED


CONTROL MINUS FROM ECM (OPTIONAL) SIGNAL C 994-E16 GY-18 G829-E6 GN-18 G826-E26 BR-18 41 PRESSURE SENSOR (+5V)
KEY SLOTS LEVEL SWITCH SENSOR CONNECTOR AS SHOWN
CONNECTOR AND SPLICE LOCATIONS G829-E7 GN-18 G827-E27 BU-18 42 PRESSURE SENSOR COMMON
POSITIONED CONNECTOR DATA LINK G829-E8 GN-18 43
AS SHOWN E-C17 E-C2 L983-E27 WH-18 44 INJECTOR COMMON CYL 1&2
ENGINE HARNESS 1552267 G827-E19 BU -18 L984-E32 OR-18 45 INJECTOR COMMON CYL 3&4
261-3782 ATMOSPHERIC PRESSURE SENSOR
+5V
RETURN
A
B
G828-E2 WH-18
G829-E8 GN-18 G827-E47 BU-18
E-S9 1

L985-E33 YL-18 46
47
INJECTOR COMMON CYL 5&6
161-1703 SPEED/TIMING TOP(+)
CONNECTOR AND SPLICE LOCATIONS SIGNAL C A747-E10 GY-18 G827-E48 BU-18 E964-E38 WH-18
E963-E39 BK-18
48
49 SPEED/TIMING TOP(-)
E-C16 50
3E3370 G833-E11 PK-18 E-S3
+5V 51
FUEL PRESSURE SENSOR BR-18 A G826-E19 BR-18 1

RETURN 52
276-9067 BU-18 B G827-E50 BU-18 G833-E13 PK-18
SIGNAL 53
PK-18 C C991-E49 PK-18 G833-E12 PK-18
A705-E40 BU-18 54 INJECTOR CYL 5
E-C3 C967-E20 BU -18 A706-E41 GY-18 55 INJECTOR CYL 6
1552267 56
G849-E17 BR-18
E-C1 E-C4 E-C5 E-C5 E-C4 E-C3 E-C2 E-C1 +5V A G828-E3 WH-18 995-E18 BU -18 57
E-C2 E-C3 BOOST PRESSURE SENSOR
E966-E36 YL-18 SPEED/TIMING BOTTOM(+)
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG RETURN B G829-E7 GN-18 994-E16 GY -18 58
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 161-1704
E965-E37 BU-18 SPEED/TIMING BOTTOM(-)
K995-OR SIGNAL C A746-E25 PK-18 59
1 8T-8737 BR-18 G826-E51 A 180-9339 BR-18 G826-E50 A 180-9340 BR-18 G826-E14 A 180-9340 RD-18 C987-E44 A 116-6159 WH-18 G828-E3 A 180-9340 WH-18 G828-E2 A 180-9340 1 8T-8737 G883-E49 GN-18 60 FAN SPEED INPUT
WH-18 G828-E2 A 180-9340 WH-18 G828-E3 A 180-9340 G850-E9 BU-18
BU-18 G827-E47 B 180-9340 BU-18 G850-E42 B 116-6159 GN-18 G829-E7 B 180-9340 INLET AIR E-C8 E-C7
G883-E49 GN-18 G854-E45 PK-18 61 IAP CONTROL VALVE(+)
WH-18 G828-E1 2 180-9340 GN-18 G829-E8 B 180-9340 GN-18 G829-E7 B 180-9340 BU-18 G827-E19 B 180-9339 BU-18 G827-E15 B 180-9340 GN-18 G829-E8 B 180-9340 WH-18 G828-E1 2 180-9340 1552269
HEATER RELAY 1552269 INTAKE MANIFOLD M795-E99 WH-18 G855-E46 PU-18 62 IAP CONTROL VALVE(-)
GN-18 G829-E5 3 180-9340 PK-18 C991-E52 C 180-9339 GY-18 994-E16 C 180-9340 GY-18 994-E16 C 180-9340 ACCESSORY TABLE PK-18 A746-E25 C 180-9340 GY-18 A747-E10 C 180-9340 GN-18 G829-E5 3 180-9340 TURBO WASTEGATE(+)
GY-18 A747-E10 C 180-9340 PK-18 A746-E25 C 180-9340 175-2300 BK-18 1 C987-E44 RD-18 AIR TEMPERATURE SENSOR SIGNAL 1 C967-E20 BU-18 C211-E98 BK-18 M795-E99 WH-18 63
E-S7
4 8T-8737 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE QTY PART NAME P/N ACCESSORY TABLE ACCESSORY TABLE 4 8T-8737 BK-18 2 G850-E43 BU-18 G850-E9 BU-18 130-9811 RETURN 2 G833-E13 PK-18 C211-E98 BK-18 64 TURBO WASTEGATE(-)
ACCESSORY TABLE ACCESSORY TABLE 209-5581
65
5 8T-8737 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N 1 PLUG_AS. 116-6158 QTY PART NAME P/N QTY PART NAME P/N 5 8T-8737
QTY PART NAME P/N QTY PART NAME P/N E-C6 66
6 8T-8737 1 RECEPTACLE_AS. 3E-3370 1 PLUG_AS. 155-2267 1 PLUG_AS. 155-2267 2 SEAL 100-6674 1 PLUG_AS. 155-2267 1 PLUG_AS. 155-2267 6 8T-8737 E-C4 1552269 67
1 PLUG_AS. 155-2267 1 PLUG_AS. 155-2267 1166158
1 WEDGE 155-2276 1 RETAINER 111-2422 INLET AIR ENGINE COOLANT
7 8T-8737 1 WEDGE 155-2276 1 WEDGE 155-2276 1 WEDGE 3E-3371 1 WEDGE 155-2276 1 WEDGE 155-2276 1 WEDGE 155-2276 7 8T-8737 SIGNAL 1 995-E18 BU -18 68
HEATER A C987-E44 RD-18 TEMPERATURE SENSOR RETURN 2 G833-E12 PK-18 69
BU-18 G850-E9 8 180-9340 1 CAP 116-6161 BU-18 G850-E9 8 180-9340 B G850-E42 BU-18 130-9811 ECM GND STRAP
70
9 8T-8737 E-C6 E-C7 E-C9 E-C7 E-C6 9 8T-8737 E-C17
E-C8 E-C9 INLET AIR
E-C8 1188429
10 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 10 8T-8737 HEATER GROUND ENGINE OIL LEVEL SWITCH
E-C18 A G458-E48 GY-18
WH-18 G828-E4 A 180-9339 CLR-GA WIRE NAME POS TERM/PLUG BU-18 C967-E20 1 180-9340 STRAP 1899114 183-5903
11 8T-8737 BU-18 995-E18 1 180-9340 BU-18 C967-E20 1 180-9340 RD-18 C987-E44 1 180-9340 WH-18 G828-E4 A 180-9339 BU-18 995-E18 1 180-9340 11 8T-8737 B G829-E47 GN-18
RD-18 C987-E44 1 180-9340 C987-E44 RD-18 (OPTIONAL)
12 8T-8737 PK-18 G833-E12 2 180-9340 PK-18 G833-E13 2 180-9340 BU-18 G850-E43 2 180-9340 GN-18 G829-E6 B 180-9339 GN-18 G829-E6 B 180-9339 PK-18 G833-E13 2 180-9340 PK-18 G833-E12 2 180-9340 12 8T-8737 A TO ECM
BU-18 G850-E43 2 180-9340 B G850-E42 BU-18 E-C14 MOUNTING
13 8T-8737 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE BR-18 G849-E17 C 180-9339 BR-18 G849-E17 C 180-9339 ACCESSORY TABLE ACCESSORY TABLE 13 8T-8737 G883-E49 GN-18 1552269
C BOLT
ACCESSORY TABLE ACCESSORY TABLE QTY PART NAME P/N TURBO WASTEGATE SOLENOID
GY-18 A747-E10 14 180-9340 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N ACCESSORY TABLE QTY PART NAME P/N GY-18 A747-E10 14 180-9340 1 M795-E99 WH-18
QTY PART NAME P/N QTY PART NAME P/N 1 PLUG_AS. 155-2269 Note A: Connector E-C4 for Harnesses: 261-3781 230-9944 2 C211-E98 BK-18
15 8T-8737 1 PLUG_AS. 155-2269 1 PLUG_AS. 155-2269 1 PLUG_AS. 155-2269 QTY PART NAME P/N 1 PLUG_AS. 155-2269 15 8T-8737
1 PLUG_AS. 155-2269 261-3783
16 8T-8737 1 WEDGE 155-2261 1 WEDGE 155-2261 1 WEDGE 155-2261 1 RECEPTACLE_AS. 3E-3370 1 RECEPTACLE_AS. 3E-3370 1 WEDGE 155-2261 1 WEDGE 155-2261 16 8T-8737 222-5905 G850-E9 BU-18
1 WEDGE 3E-3371 1 WEDGE 155-2261 222-5907 G883-E49 GN-18
PK-18 C991-E52 17 180-9340 1 WEDGE 3E-3371 PK-18 C991-E49 17 180-9340
E-C11 E-C11 Connector E-C18 for Harnesses: 222-5906
PK-18 G833-E11 18 180-9340 E-C12 E-C13 E-C10 PK-18 G833-E11 18 180-9340 261-3782
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG E-C14 E-C12 CLR-GA WIRE NAME POS TERM/PLUG 19 8T-8737
19 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG E-C13 CLR-GA WIRE NAME POS TERM/PLUG
GY-18 A701-E21 1 180-9339 BK-18 E963-E39 A 111-1567 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG GY-18 A701-E21 1 180-9339 20 8T-8737
20 8T-8737 BU-18 E965-E37 A 111-1567 CLR-GA WIRE NAME POS TERM/PLUG BR-18 G826-E15 A 180-9339
PU-18 A702-E22 2 180-9339 WH-18 E964-E38 B 111-1567 WH-18 M795-E99 1 180-9340 BK-18 E963-E39 A 111-1567 PU-18 A702-E22 2 180-9339 21 8T-8737
21 8T-8737 YL-18 E966-E36 B 111-1567 BU-18 E965-E37 A 111-1567 BU-18 G827-E48 B 180-9339
BR-18 A703-E23 3 180-9339 ACCESSORY TABLE BK-18 C211-E98 2 180-9340 WH-18 E964-E38 B 111-1567 BR-18 A703-E23 3 180-9339 22 8T-8737
22 8T-8737 ACCESSORY TABLE YL-18 E966-E36 B 111-1567 PK-18 C991-E49 C 180-9339
GN-18 A704-E24 4 180-9339 QTY PART NAME P/N ACCESSORY TABLE ACCESSORY TABLE GN-18 A704-E24 4 180-9339 23 8T-8737
23 8T-8737 QTY PART NAME P/N ACCESSORY TABLE ACCESSORY TABLE
BU-18 A705-E40 5 180-9339 1 RECEPTACLE_AS. 100-3320 QTY PART NAME P/N QTY PART NAME P/N BU-18 A705-E40 5 180-9339 GY-18 994-E16 24 180-9340
GY-18 994-E16 24 180-9340 1 RECEPTACLE_AS. 111-2416 QTY PART NAME P/N QTY PART NAME P/N
GY-18 A706-E41 6 180-9339 1 PLUG_AS. 155-2269 1 RECEPTACLE_AS. 100-3320 GY-18 A706-E41 6 180-9339 BR-18 G849-E17 25 180-9340
BR-18 G849-E17 25 180-9340 1 RECEPTACLE_AS. 111-2416 1 RECEPTACLE_AS. 3E-3370
YL-18 L985-E35 7 180-9339 1 WEDGE 155-2261 YL-18 L985-E35 7 180-9339 26 8T-8737
26 8T-8737 E-C15 E-C17 1 WEDGE 3E-3371
27 8T-8737 YL-18 L985-E34 8 180-9339 CLR-GA WIRE NAME POS TERM/PLUG E-C14 YL-18 L985-E34 8 180-9339 27 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG E-C18 E-C15
28 8T-8737 OR-18 L984-E30 9 180-9339 PK-18 G854-E45 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG OR-18 L984-E30 9 180-9339 28 8T-8737
GY-18 G458-E48 A 123-1198 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
29 8T-8737 OR-18 L984-E31 10 180-9339 PU-18 G855-E46 2 180-9340 BK-18 C211-E98 1 180-9340 OR-18 L984-E31 10 180-9339 29 8T-8737
GN-18 G829-E47 B 123-1198 RD-18 C987-E44 A 189-9115 PU-18 G855-E46 1 180-9340
30 8T-8737 WH-18 L983-E29 11 180-9339 ACCESSORY TABLE WH-18 M795-E99 2 180-9340 WH-18 L983-E29 11 180-9339 30 8T-8737
ACCESSORY TABLE BU-18 G850-E42 B 189-9115 PK-18 G854-E45 2 180-9340
31 8T-8737 WH-18 L983-E28 12 180-9339 QTY PART NAME P/N ACCESSORY TABLE WH-18 L983-E28 12 180-9339 31 8T-8737
QTY PART NAME P/N GN-18 G883-E49 C 189-9115 ACCESSORY TABLE
BU-18 995-E18 32 180-9340 ACCESSORY TABLE 1 PLUG_AS. 155-2269 QTY PART NAME P/N ACCESSORY TABLE BU-18 995-E18 32 180-9340
1 PLUG_AS. 118-8429 ACCESSORY TABLE QTY PART NAME P/N
GY-18 G458-E48 33 180-9340 QTY PART NAME P/N 1 WEDGE 155-2261 1 PLUG_AS. 155-2269 QTY PART NAME P/N 33 8T-8737
QTY PART NAME P/N 1 PLUG_AS. 155-2269
34 8T-8737 1 RECEPTACLE_AS. 3E-5179 1 WEDGE 155-2261 1 RECEPTACLE_AS. 3E-5179 34 8T-8737
1 PLUG_AS. 189-9114 1 WEDGE 155-2261
BU-18 C967-E20 35 180-9340 1 WEDGE 3E-5180 1 WEDGE 3E-5180 BU-18 C967-E20 35 180-9340
3 SEAL 189-9116
GY-18 A701-E21 36 180-9340 GY-18 A701-E21 36 180-9340
PU-18 A702-E22 37 180-9340 PU-18 A702-E22 37 180-9340
BR-18 A703-E23 38 180-9340 BR-18 A703-E23 38 180-9340
GN-18 A704-E24 39 180-9340 GN-18 A704-E24 39 180-9340
PK-18 A746-E25 40 180-9340 PK-18 A746-E25 40 180-9340
BR-18 G826-E26 41 180-9340 BR-18 G826-E26 41 180-9340
BU-18 G827-E14 42 180-9340 BU-18 G827-E19 42 180-9340
E-C4

WH-18 L983-E27
43
44
8T-8737
180-9340 WH-18 L983-E27
43
44
8T-8737
180-9340
INLET AIR
HEATER LAMP
B
A
TYPICAL VEHICLE HARNESS WIRING DIAGRAM
OR-18 L984-E32 45 180-9340 OR-18 L984-E32 45 180-9340 C987-RD
YL-18 L985-E33 46 180-9340 YL-18 L985-E33 46 180-9340
47 8T-8737 47 8T-8737
WH-18 E964-E38 48 180-9340 WH-18 E964-E38 48 180-9340 CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
BK-18 E963-E39 49 180-9340 BK-18 E963-E39 49 180-9340 N/O CHECK ENGINE LAMP ENGINE CONTROL MODULE
L994-YL

K995-OR

C987-RD
50 8T-8737 50 8T-8737 RELAY P1
51 8T-8737 51 8T-8737 1607689 J1
52 8T-8737 52 8T-8737 WARNING LAMP
659-PK L994-YL 28 CHECK ENGINE LAMP
KEY SWITCH
53 8T-8737 53 8T-8737 FAST IDLE ENABLED LAMP 659-PK 29 WARNING LAMP
OFF K998-BU 30 OUTPUT #1
BU-18 A705-E40 54 180-9340 BU-18 A705-E40 54 180-9340 ON OR
WAIT TO START LAMP G880-PK G880-PK 31 OUTPUT #9
GY-18 A706-E41 55 180-9340 GY-18 A706-E41 55 180-9340 START
14
56 8T-8737 56 8T-8737 61
57 8T-8737 57 8T-8737 E718-PK 10 OUTPUT #2
RENR7691-04

E991-GY 12 OUTPUT #3
YL-18 E966-E36 58 180-9340 YL-18 E966-E36 58 180-9340 FLYBACK G836-WH OUTPUT #4
EXHAUST BRAKE EXHAUST BRAKE ON/OFF SWITCH 13
BU-18 E965-E37 59 180-9340 BU-18 E965-E37 59 180-9340 SOLENOID DIODE 15
C981-GY 16 EXHAUST BRAKE ON/OFF SWITCH
GN-18 G883-E49 60 180-9340 60 8T-8737
1
PK-18 G854-E45 61 180-9340 PK-18 G854-E45 61 180-9340 SIGNAL+ C974-PU C974-PU 36 SPEEDOMETER POSITIVE
PU-18 G855-E46 62 180-9340 PU-18 G855-E46 62 180-9340 ALTERNATOR C973-GN 37 SPEEDOMETER NEGATIVE
STARTER SPEEDOMETER SIGNAL- C973-GN 27
WH-18 M795-E99 63 180-9340 WH-18 M795-E99 63 180-9340 MOTOR 26
GROUND
BK-18 C211-E98 64 180-9340 BK-18 C211-E98 64 180-9340 9 PIN CAB 993-BR 3 INPUT SENSOR COMMON #2
CONNECTOR 450-YL F713-OR
20 Page, Color

65 8T-8737 65 8T-8737 SIGNAL+ 17 INPUT #14


A-C2 A-C3 A-C4 A-C5 A-C6 A-C7 +BAT. B 450-YL 38 TACHOMETER POSITIVE
66 8T-8737 66 8T-8737 TACHOMETER
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG -BAT. A SIGNAL- 451-BR 451-BR 39 TACHOMETER NEGATIVE
67 8T-8737 67 8T-8737 J 57
GY-16 A701-A1 A 154-2389 PU-16 A702-A3 A 154-2389 BR-16 A703-A5 A 154-2389 GN-16 A704-A7 A 154-2389 BU-16 A705-A9 A 154-2389 GY-16 A706-A11 A 154-2389
68 8T-8737 68 8T-8737 H 43
WH-16 L983-A2 B 154-2389 WH-16 L983-A4 B 154-2389 OR-16 L984-A6 B 154-2389 OR-16 L984-A8 B 154-2389 YL-16 L985-A10 B 154-2389 YL-16 L985-A12 B 154-2389 J1587 - G E793-BU E793-BU 9 J1587 DATA LINK NEGATIVE
69 8T-8737 69 8T-8737 - 12V + - 12V + - 12V + J1587 +
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE F E794-YL E794-YL 8 J1587 DATA LINK POSITIVE
70 8T-8737 70 8T-8737 J1939 SHIELD E A249-BK A249-BK 42 J1939 DATA LINK SHIELD
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
ACCESSORY TABLE ACCESSORY TABLE J1939 - D K990-GN K990-GN 34 J1939 DATA LINK NEGATIVE
1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693 BATTERY 3 BATTERY 2 BATTERY 1
1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693 J1939 + C K900-YL K900-YL 50 J1939 DATA LINK POSITIVE
QTY PART NAME P/N QTY PART NAME P/N J906-BR IGNITION KEY SWITCH
1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877 14 AWG GXL
70
1 PLUG_AS. 160-7690 1 PLUG_AS. 160-7690 10A 101-RD 48 UNSWITCHED +BATTERY
1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769 14 AWG GXL
2 STRAP 3S-2093 2 STRAP 3S-2093 10A 101-RD 52 UNSWITCHED +BATTERY
14 AWG GXL 101-RD 53
10A UNSWITCHED +BATTERY
1 ENDBELL 126-1774 1 ENDBELL 126-1774 TO ALLISON AT/MT/HT SHIFT 14 AWG GXL 101-RD
10A 55 UNSWITCHED +BATTERY
MODULATOR FOR AUTOMATIC 14 AWG GXL 229-BK 63 -BATTERY
TRANSMISSIONS 14 AWG GXL 229-BK 65 -BATTERY
ENGINE 14 AWG GXL 229-BK 67 -BATTERY
BLOCK 14 AWG GXL 229-BK 69 -BATTERY
G839-BU 20 OUTPUT #7
G838-BR 19 OUTPUT #6
H795-PK C978-BR C978-BR 35 SET

CYLINDER CYLINDER C979-OR C979-OR 44 RESUME


K999-GN 56 INPUT #1 (PTO ON/OFF SWITCH)
CYLINDER INJECTOR 6 SET/RESUME SWITCH FAST IDLE ENABLE SWITCH
K980-PK
INJECTOR 2 A-C4
CONNECTOR N/O MOMENTARY SWITCH
58 INPUT #2

CONNECTOR INJECTOR 5 A-C7


H795-PK L902-GN L902-GN 40 INPUT #18

CYLINDER A-C3
CYLINDER CYLINDER CONNECTOR A-C6
G840-PU 21 OUTPUT #8
H795-PK C975-WH C975-WH
INJECTOR 1 INJECTOR 3 INJECTOR 4 K982-YL
59
60
CRUISE CONTROL ON/OFF SWITCH
INPUT #3
A-C5
CONNECTOR CONNECTOR CRUISE CONTROL ON/OFF SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C G841-GN INPUT #4
CONNECTOR A-C2 H795-PK C992-PU C992-PU
7
45 SERVICE BRAKE PEDAL POSITION SWITCH
A-C1 (PEDAL RELEASED POSITION) SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O 25
CLR-GA WIRE NAME POS TERM/PLUG G842-GY INPUT #5
+BAT. 47
GY-16 A701-A1 1 180-9340 G882-WH G882-WH 64 INPUT #13
PU-16 A702-A3 2 180-9340 CLUTCH PEDAL POSITION SWITCH N/C (PEDAL RELEASED POSITION) G843-OR 6 INPUT #6
BR-16 A703-A5 3 180-9340 L901-GY 18 INPUT SENSOR COMMON #1
GN-16 A704-A7 4 180-9340 H795-PK C977-BU C977-BU 22 CLUTCH PEDAL POSITION SWITCH
(PEDAL RELEASED POSITION) M990-OR 23 INPUT #19
BU-16 A705-A9 5 180-9340 DIAGNOSTIC ENABLE SWITCH
G879-OR 2 +5V
GY-16 A706-A11 6 180-9340 H795-PK G844-PK G844-PK 46 INPUT #7
YL-16 L985-A12 7 180-9340 C983-WH 49 ENGINE COOLANT LEVEL NORMAL
YL-16 L985-A10 8 180-9340 N/O MOMENTARY SWITCH TRANSMISSION NEUTRAL SWITCH N/O
A-C1 +BAT. C984-YL 54 ENGINE COOLANT LEVEL LOW
OR-16 L984-A8 9 180-9340 A/C HIGH PRESSURE SWITCH N/C 409-OR 409-OR 62 INPUT #12
INJECTION HARNESS OR-16 L984-A6 10 180-9340
(TRANSMISSION IN GEAR) 24
CONNECTOR WH-16 L983-A4 11 180-9340 H795-PK E971-GN E971-GN 41 INPUT #11
51
WH-16 L983-A2 12 180-9340 PASSIVE MAGNETIC
CYLINDER INJECTOR ACCESSORY TABLE VEHICLE SPEED
G808-BU
G809-GN
1
2
G808-BU
G809-GN
32
33
VEHICLE SPEED IN POSITIVE
VEHICLE SPEED IN NEGATIVE
HARNESS QTY PART NAME P/N COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR
G845-PU 68 INPUT #8 (REMOTE PTO ACCELERATOR)

222-5917-05 1
1
RECEPTACLE_AS. 155-2252
WEDGE 155-2258
ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON
+8 V
BK
RD
B
A
H795-PK
C985-BU
H795-PK
C985-BU
5
4
AP SENSOR/SWITCH COMMON
+8V
ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 66 ACCELERATOR PEDAL POSITION
CONNECTOR AND SPLICE LOCATIONS ACCELERATOR PEDAL POSITION SENSOR COOLING FAN SOLENOID G837-YL 11 OUTPUT #5
ARC
SUPPRESSOR

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