Revision #1 : 12/12/2018

CAT
C11 Engine
KCA

Electrical Circuit Diagram

 How to Read This Diagram

SYMBOLS

Connector Splice
Name

Trip Master
(5927) Circuit
Pin Label Breaker

+12V Battery A
Fuse

Ignition B
Diode

J1708(-) C
Twisted Pair
Pin Connection Reference

J1708(+) D A (See Page 1) >> Passthrough Connector

Reference
Destination
Ground

+ Power

ABBREVIATION COLOR

RD RED A Reference
WH WHITE
OR ORANGE
YL/YE YELLOW
PK PINK
BK BLACK
GY GRAY
PU/VT PURPLE
BR/BN BROWN Componen t
GN GREEN Componen t
Name M67GA 18-OR
BU/BL BLUE 1
CRS Combus tion Air Control
Valve 298-6410 N67DA 18-GN
Capital Abbreviation’s Represen t Wire Main Color
Lower Case Abbreviation’s Represen t Secondary Color Part 2
Number
Circuit Color
Componen t Gauge
Con nection Number
Connectors
 Page 1 of 9
C11 - KCA

40-Pin ECM Connector P2

16-RD T852-A32 18-GY Intake Valve Actuator Oil

Intake Valve Actuation 1 1 31 Valve
Pressure Solenoid Valve A-S8
16-RD H807-A61 16-YL H807-A33 YL
(12 V) 2 53 CDV & IVA Oil Valve Return
2

16-GN
Intake Valve Actuation 1 1
Pressure Solenoid Valve
16-GN
(24 V) 2
2

16-RD T855-A34 16-BU Coolant Diverter Solenoid

Engine Coolant Diverter 1 1 8 Valve
Solenoid Valve
16-RD H807-A35 16-YL
(P recooler Valve) (12V) 2
2

16-GN
Engine Coolant Diverter 1 1
Solenoid Valve
16-GN
(P recooler Valve) (24V) 2
2

18-BK E965-A48 18-BU Secondary Engine Speed /

Secondary Engine 1 1 59 Timing +
Speed / Timing Sensor
18-WH E966-A49 18-YL Secondary Engine Speed /
(Camshaft) 2 58
2 Timing -

18-BK E963-A27 18-BK Primary Engine Speed /

Prmary Engine Speed / 1 1 49 Timing -
Timing Sen sor
18-WH E964-A26 18-WH Primary Engine Speed /
(Crankshaft) 2 48
2 Timing +
 Page 2 of 9
C11 - KCA

40-Pin ECM Connector P2

995-A12 18-BU
1 32 Engine Coolant Temperature
Engine Coolant
A-S3
Temperature Sens or G833-A44 18-PK G833-A47 18-PK
2 18 Temperature Sens or Common

C967-A15 18-BU Inlet Manifold Air

1 35 Temperature
Intake Manifold Air
Temperature Sens or G833-A45 18-PK
2

A751-A13 18-YL
1 33 Fuel Temperature
Fuel Temperature Sensor
G833-A46 18-PK
2
A-S1
18-OR G828-A39 18-WH G828-A1 18-WH
A 2 Pressure Sensor Supply +5V
A-S2
18-YL G829-A41 18-GN G829-A2 18-GN
Boost P ress ure Sensor B 3 Pressure Sensor Return

18-GN R746-A20 18-PK

C 40 Boost P ress ure Sensor

18-OR G828-A40 18-WH

A
Atmospheric Pressure 18-YL G829-A42 18-GN
B
Sensor
18-GN R746-A6 1 8-GY
C 14 Atmospheric Pressure

18-OR G828-A38 18-WH

A
1
Engine Oil P res sure 18-YL G829-A423 18-GN
Sensor 2 B
18-GN 994-A10 18-GY
C 24 Engine Oil P res sure Sensor
3
 Page 3 of 9
C11 - KCA

G828-A39 18-WH
1
G829-A41 18-GN
Boost P ress ure Sensor 2
R746-A20 18-PK
3

G828-A40 18-WH
A
Atmospheric Pressure G829-A42 18-GN
Sensor B
R747-A6 1 8-GY
C

G828-A40 18-WH
1
Atmospheric Pressure G829-A42 18-GN
Sensor 2
R747-A6 1 8-GY
3

G828-A38 18-WH
A
Engine Oil P res sure G829-A43 18-GN
Sensor B
994-A10 18-GY
C

G828-A38 18-WH
1
Engine Oil P res sure G829-A43 18-GN
Sensor 2
994-A10 18-GY
3
 Page 4 of 9
C11 - KCA

40-Pin ECM Connector P2

Front Valve Cover Connector

16-OR G826-E3 16-BR G826-A25 18-BR

A 17 41 IVA Oil Pressure Sen sor +5 V

Intake Valve Actuation 16-YL G827-E20 16-BU G827-A24 18-BU

B 16 42 IVA Oil Sensor Common
Pressure Sensor
16-GN T853-E21 16-OR T853-A4 1 8-OR Intake Valve Actuation Oil
C 18 25 Pressure

E-S1
T858-E16 16-GY T858-E8 16-GY T858-A22 16-GY
1 8 36 Injector 1 & 2
Injector #1
T957-E4 16-VT T957-A36 16-VT
2 4 44 Injector 1 Return

T858-E17 16-GY
1
Injector #2
T958-E5 16-YL T958-A30 16-YL
2 5 45 Injector 2 Return

A-S5
T859-E7 16-WH T859-A31 16-WH T859-A58 16-WH
1 7 37 Injector 3 & 4
Injector #3
T959-E6 16-BR T959-A37 16-BR
2 6 46 Injector 3 Return

E-S2
X987-E14 16-BR X987-E11 16-BR J700-A4 1 6-BR
1 11 39 Intake Valve Actuator 1 & 2
Intake Valve Actuator 1
X983-E9 16-BU J702-A61 16-BK Intake Valve Actuator 1
2 9 20 Return

X987-E15 16-BR
1
Intake Valve Actuator 2
X985-E10 16-OR X985-A17 16-OR Intake Valve Actuator 2
2 10 21 Return

Rear Valve Cover Connector

T859-J6 16-WH T859-A11 16-WH

1 6
Injector #4
T960-J3 16-BU T859-A50 16-BU
2 3 47 Injector 4 Return

J-S2 X988-A59 16-VT

X988-J16 1 6-VT X988-J8 16-VT
1 8 55 Intake Valve Actuator 5 & 6
Intake Valve Actuator 5
T856-J10 1 6-WH T856-A55 16-WH Intake Valve Actuator 5
2 10 28 Return

X988-J15 1 6-VT
1
Intake Valve Actuator 6
T857-J11 1 6-GN T857-A7 1 6-GN Intake Valve Actuator 6
2 11 29 Return
 Page 5 of 9
C11 - KCA

Fro nt Valve Cover Conn ector 40-Pin ECM Connector P2

X989-E19 16-OR X989-A29 16-OR A-S7 X989-A60 16-OR

A 14 54 Intake Valve Actuator 3 & 4
Intake Valve Actuator 3
X986-E18 16-YL X986-A28 16-YL Intake Valve Actuator 3
B 13 65 Return

K737-E1 16-BR K737-A3 1 6-BR A-S6 K737-A56 16-BR

Retarder Solenoid A 1 10 Retarder Solenoid Med / Hi
Cylinder 1 & 2 A-S4
K739-E12 16-BU K739-A9 1 6-BU K739-A57 16-BU
Note W 3 9 Retarder Common
B

Rear Valve Cover Connector

X989-J12 1 6-OR X989-A54 16-OR

A 12
Intake Valve Actuator 4
X984-J9 16-BR X984-A52 16-BR Intake Valve Actuator 4
B 9 66 Return

T860-J13 1 6-OR J-S1 T860-J7 16-OR T858-A22 16-GY

1 7 38 Injector 5 & 6
Injector #5
T962-J5 16-WH T962-A51 16-WH
2 5 67 Injector 6 Return

T860-J14 1 6-OR
1
Injector #6
T859-J6 16-WH T859-A11 16-WH
2 6 46 Injector 6 Return

K738-J17 1 6-GN K738-A8 1 6-GN

Retarder Solenoid A 13 11 Retarder Solenoid Low / Hi
Cylinder 3 & 4
X984-J18 1 6-BU J739-A19 16-BU
Note W 14
B

K737-J1 16-BR K737-A5 1 6-BR

Retarder Solenoid A 1
Cylinder 5 & 6
Note W K739-J2 16-BU K739-A14 16-BU
B 2

386-A63 18-PK A-S9 386-A62 18-PK

1 13
Air Shutoff Relay
Note G K739-A65 16-BU
2

386-A64 18-PK
Air Shutoff Switch
1
Note G
2

Note G: These wires and compo nents exist on the 243-2302, 243-2315 &
266-7689, Harnesses only.

Note W: Optional equipment no t installed o n all engines.

 Page 6 of 9
C11 - KCA

T858-E16 16-GY E-S1 T858-E17 16-GY T858-E8 16-GY

8
Injector 1
T957-E4 16-PU
4

E-S2
X987-E14 16-BR X987-E15 16-BR X987-E11 16-BR
A 11
Intake Valve Actuator 1
X983-E9 16-BU
B 9

T858-E17 16-GY

Injector 2
T958-E5 16-YL
5

X987-E15 16-BR
A
Intake Valve Actuator 2
X985-E10 16-OR
B 10

T859-E7 16-WH
7
Injector 3
T959-E6 16-BR
6

K737-B1 16-BR K737-E1 16-BR

A 1 1
Retarder Solenoid Cylinder
1 & 2 (N ote W) K739-B2 16-BU K739-E12 16-BU
B 2 3

For 2 40-9996 Front Injector Harness

T860-J13 1 6-OR T860-J14 1 6-OR T860-J7 16-OR

7
Injector 5
T961-J4 16-GN
4

K737-B1 16-BR K738-J2 16-GN

Retarder Solenoid Cylinder A 1 13
3 & 4 (N ote W)
K739-B2 16-BU K739-J13 1 6-BU
B 2 14

K737-B1 16-BR K737-J1 16-BR

Retarder Solenoid Cylinder A 1 1
5 & 6 (Note W) K739-B2 16-BU K739-J2 16-BU
B 2 2

For 2 40-9997 Rear Injector Harness

 Page 7 of 9
C11 - KCA
Typical Vehicle Chass is Wiring
(See OEM veh icle schematic for more info)

40-Pin Chass is Connector

Check Engine Lamp

L994-YL
28 Check Engine Lamp

Warning Lamp
659-PK
29 Warning Lamp
+

To + Battery

C974-VT
+ 36 Speedometer Positive
Speedometer
Note B & E C973-GN
- 37 Speedometer Negative

450-YL
+ 38 Tachometer Positive
Tachometer
Note B & E 451-BR
- 39 Tachometer Negative

9-Pin CAB Connector

+ Battery B A (See Page 8)

- Battery A

H
E793-BU
J1587 - G 9 J1587 Data Link Negative

E794-YL
J1587 + F 8 J1587 Data Link Positive

J1939 Shield E

J1939 - D

J1939 + C
Note Z
A249-BK
42 J1939 Data Link Shield

To Chassis J1939 K990-GN

Datalink 34 J1939 Data Link Negative

K900-YL
50 J1939 Data Link Positive

Note E: The ECM speedometer and tachometer output signal line voltages are zero-cros sin g square waves.
The s peedometer signals at J1-37 and J1-36 are complements of each other. The tachometer signals at J1-
38 and J1-39 are complements of each other. Maximum signal amplitude will be +/ - 5 volts or greater if load
current is les s than 4mA.

Note B: For Speedometers or tachometers with a single signal input terminal, either one of the two signal
output lines from the ECM can be used. Leave the remaining line disconnected. Do not connect to ground.
 Page 8 of 9
C11 - KCA
Circuits Within this Page are Recommendations

85
87 To Veh icle Comp onents
N/O Relay
Typical Vehicle Chass is Wiring
30 86 (See OEM veh icle schematic for more info)

40-Pin Chass is Connector

J906-BR
70 Ignition Key Switch

Key Switch

Starter Motor Solenoid

Starter Motor
A (Continued from Page 7)

Alternator Ground

10A 101-RD
53 Unswitched + Battery

10A 101-RD
- 52 Unswitched + Battery
Battery 1 (12V)
Note D 10A 101-RD
+ 48 Unswitched + Battery

-
Battery 2 (12 V)
+
229-BK
67 - Battery
Engine Block 229-BK
65 - Battery

Note D 229-BK
- 63 - Battery
Battery 3 (12 V)
+

Note D: These Connections are unswitched, direct connection to the battery is not required.
 Page 9 of 9
C11 - KCA

Typical Vehicle Chass is Wiring

(See OEM vehicle schematic for more info)

40-Pin Chass is Connector

C978-BR
35 Set

C979-OR
Set/Resume Switch 44 Resume

H795-PK

C992-VT Service Brake P edal Position

Service Brake P edal 45 Switch
Position Switch N /C
(P edal Released Position) H795-PK

C975-WH
59 Cruise Control On/Off Switch
Cruise Control On/Off
Switch H795-PK
G808-BU G808-BU
1 32 Vehicle Speed in Positive
Passive Magnetic Veh icle 1
Speed Sensor
H795-PK G809-GN G809-GN
Note C & F
2 2 33 Vehicle Speed in Negative
Retarder Solenoid On/Off
Switch
G837-YL
11 Output #5
Cooling Fan Solenoid

LO
Arc Sup pressor
M ED
HI
E716-GY Retarder Solenoid Low/High
23 Switch
LO
M ED E717-GN Retarder Solenoid Med/High
HI 40 Switch

H795-PK
Clutch P edal Switch N /C
(P edal Released Position) C977-BU
22 Clutch P edal Position Switch

H795-PK

A/C High P ress ure Switch

E971-GN
41 Input #11

Note C: “Single” Winding magnetic pickup sens or recommended.

Note F: If an electronic signal is provided in place of a passive magnetic sens or, connect the electronic
Componen ts within this Area are Caterpillar Provided/OEM Installed signal input to the +signal pin, the -signal pin should not be connected or grounded with electronic signal
Accelerator Pedal Sensor/ inputs.
Switch Sensor Common H795-PK H795-PK
B 5 AP Sens or/Switch Common

Accelerator Ped al +8V C985-BU C985-BU

Position Sensor A 4 +8V
Accelerator Ped al
Position C986-BR C986-BR
C 66 Accelerator Ped al Pos ition